Hydronic Meter

HYDRONIC MANOMETER
MODEL HM685
OWNER’S MANUAL
P/N 6006820, REVISION E

FEBRUARY 2017
HYDRONIC MANOMETER
MODEL HM685
OWNER’S MANUAL
P/N 6006820, REVISION E

FEBRUARY 2017
SHIP TO/MAIL TO: E-mail address:

TSI Incorporated [email protected]
500 Cardigan Road
Shoreview, MN 55126-3996 Website:
USA http://www.tsi.com
U.S. INTERNATIONAL
Technical Support: Technical Support:
(800) 874-2811/(651) 490-2811 (001 651) 490-2811
Fax: Fax:
(651) 490-3824 (001 651) 490-3824
Manual History
The following is a manual history of the Hydronic Manometer

Model HM685 Owner’s Manual (P/N 6006820).
Revision Date
A May 2013
B January 2014
C June 2015
D February 2016
E February 2017
ii Hydronic Manometer Model HM685

Warranty
Part Number 6006820 / Revision E / February 2017

Copyright ©TSI Incorporated / 2013–2017 / All rights reserved.
Address TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 / USA
Fax No. 651-490-3824
E-mail Address [email protected]
Limitation of Warranty (For country-specific terms and conditions outside of the USA, please visit
and Liability www.tsi.com.)
(effective February 2015) Seller warrants the goods, excluding software, sold hereunder, under normal use and
service as described in the operator's manual, to be free from defects in workmanship
and material for twenty-four (24) months, or if less, the length of time specified in the
operator's manual, from the date of shipment to the customer. This warranty period is
inclusive of any statutory warranty. This limited warranty is subject to the following
exclusions and exceptions:
a. Hot-wire or hot-film sensors used with research anemometers, and certain other
components when indicated in specifications, are warranted for 90 days from the
date of shipment;
b. Pumps are warranted for one year or 3000 hours; whichever comes first;
c. Parts repaired or replaced as a result of repair services are warranted to be free
from defects in workmanship and material, under normal use, for 90 days from the
date of shipment;
d. Seller does not provide any warranty on finished goods manufactured by others or
on any fuses, batteries or other consumable materials. Only the original
manufacturer's warranty applies;
e. This warranty does not cover calibration requirements, and seller warrants only that
the instrument or product is properly calibrated at the time of its manufacture.
Instruments returned for calibration are not covered by this warranty;
f. This warranty is VOID if the instrument is opened by anyone other than a factory
authorized service center with the one exception where requirements set forth in the
manual allow an operator to replace consumables or perform recommended cleaning;
g. This warranty is VOID if the product has been misused, neglected, subjected to
accidental or intentional damage, or is not properly installed, maintained, or cleaned
according to the requirements of the manual. Unless specifically authorized in a
separate writing by Seller, Seller makes no warranty with respect to, and shall have
no liability in connection with, goods which are incorporated into other products or
equipment, or which are modified by any person other than Seller.
The foregoing is IN LIEU OF all other warranties and is subject to the LIMITATIONS
stated herein. NO OTHER EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR
PARTICULAR PURPOSE OR MERCHANTABILITY IS MADE. WITH RESPECT TO
SELLER’S BREACH OF THE IMPLIED WARRANTY AGAINST INFRINGEMENT,
SAID WARRANTY IS LIMITED TO CLAIMS OF DIRECT INFRINGEMENT AND
EXCLUDES CLAIMS OF CONTRIBUTORY OR INDUCED INFRINGEMENTS.
BUYER’S EXCLUSIVE REMEDY SHALL BE THE RETURN OF THE PURCHASE
PRICE DISCOUNTED FOR REASONABLE WEAR AND TEAR OR AT SELLER’S
OPTION REPLACEMENT OF THE GOODS WITH NON-INFRINGING GOODS.
TO THE EXTENT PERMITTED BY LAW, THE EXCLUSIVE REMEDY OF THE USER
OR BUYER, AND THE LIMIT OF SELLER'S LIABILITY FOR ANY AND ALL LOSSES,
INJURIES, OR DAMAGES CONCERNING THE GOODS (INCLUDING CLAIMS
BASED ON CONTRACT, NEGLIGENCE, TORT, STRICT LIABILITY OR
iii
OTHERWISE) SHALL BE THE RETURN OF GOODS TO SELLER AND THE
REFUND OF THE PURCHASE PRICE, OR, AT THE OPTION OF SELLER, THE
REPAIR OR REPLACEMENT OF THE GOODS. IN THE CASE OF SOFTWARE,
SELLER WILL REPAIR OR REPLACE DEFECTIVE SOFTWARE OR IF UNABLE TO
DO SO, WILL REFUND THE PURCHASE PRICE OF THE SOFTWARE. IN NO
EVENT SHALL SELLER BE LIABLE FOR LOST PROFITS, BUSINESS
INTERRUPTION, OR ANY SPECIAL, INDIRECT, CONSEQUENTIAL OR
INCIDENTAL DAMAGES. SELLER SHALL NOT BE RESPONSIBLE FOR
INSTALLATION, DISMANTLING OR REINSTALLATION COSTS OR CHARGES. No
Action, regardless of form, may be brought against Seller more than 12 months after a
cause of action has accrued. The goods returned under warranty to Seller's factory shall
be at Buyer's risk of loss, and will be returned, if at all, at Seller's risk of loss.
Buyer and all users are deemed to have accepted this LIMITATION OF WARRANTY
AND LIABILITY, which contains the complete and exclusive limited warranty of Seller.
This LIMITATION OF WARRANTY AND LIABILITY may not be amended, modified or
its terms waived, except by writing signed by an Officer of Seller.
Trademarks CompuDat is a trademark of TSI Incorporated. TSI and the TSI logo are registered
trademark of TSI Incorporated. Microsoft, Excel, Windows, and Vista are registered
trademarks of Microsoft Corporation.
iv Hydronic Manometer Model HM685

Contents
Manual History ............................................................................................ ii

Warranty ..................................................................................................... iii
About This Manual .................................................................................... ix
Formatting and Typography .................................................................. ix
Technical Assistance—Help! ................................................................ ix
Safety Information ..................................................................................... xi
Labels .................................................................................................... xi
Description of Caution/Warning Symbols ............................................ xii
Caution.............................................................................................. xii
Warning............................................................................................. xii
Caution or Warning Symbols ............................................................ xii
CHAPTER 1 Introduction ........................................................................1-1
Instrument Description ........................................................................1-2
Unpacking ...........................................................................................1-3
CHAPTER 2 Getting Started ...................................................................2-1
Keypad ................................................................................................2-1
Powering the Instrument .....................................................................2-2
Using the AC Adapter ......................................................................2-2
Battery Installation ...........................................................................2-2
Battery Charging ..............................................................................2-4
Instrument Start-up .............................................................................2-5
Zeroing the Manometer .......................................................................2-5
Zeroing the Gauge Pressure Sensor ...............................................2-5
Zeroing the Differential Pressure Sensor ........................................2-6
Connecting the Manometer to the Test Points....................................2-7
Attaching the Hoses to the Manometer ...........................................2-7
Bleeding the Entrained Air ...............................................................2-7
Attaching the Hoses to the Test Points ...........................................2-8
Performing Pressure Measurements ..................................................2-8
Accessing the Pressure Measurement Screen ...............................2-8
Pressure Measurement Screen .......................................................2-8
Continuous Pressure Measurements ..............................................2-9
Discrete Pressure Measurements ...................................................2-9
Performing Flow Measurements .......................................................2-10
Accessing the Flow Measurement Screen ....................................2-10
Flow Measurement Screen ............................................................2-10
Continuous Flow Measurements ...................................................2-11
Discrete Flow Measurements ........................................................2-11
Performing Temperature Measurements ..........................................2-11
Connecting the Temperature Probe ..............................................2-11
Setting Units of Measure ...................................................................2-12
Storing Discrete Measurements ........................................................2-12
v
Disconnecting the Manometer from the Test Points .........................2-13
CHAPTER 3 Main Menu...........................................................................3-1
Zero Gauge Pressure..........................................................................3-1
Flow Setup ..........................................................................................3-2
Select Cv/Kv Factor .........................................................................3-2
Select Factor Type ...........................................................................3-3
Enter Cv/Kv Value ...........................................................................3-3
Edit Cv/Kv Name .............................................................................3-4
Temporary Adjustments to the Cv (Kv) Value .................................3-4
Select Fluid ......................................................................................3-5
CHAPTER 4 Data Logging ......................................................................4-1
Menu ...................................................................................................4-1
Log Mode ............................................................................................4-1
Log Settings ........................................................................................4-2
Choose Test ....................................................................................4-3
Name Test ...........................................................................................4-3
View Data ............................................................................................4-4
Choose Test ....................................................................................4-4
View Stats ........................................................................................4-4
View Samples ..................................................................................4-4
Delete Data .........................................................................................4-5
% Memory ...........................................................................................4-6
CHAPTER 5 Calculations Menu .............................................................5-1
Brake Power ........................................................................................5-1
Inputs ...............................................................................................5-2
Heat Flow ............................................................................................5-4
Inputs ...............................................................................................5-4
Calculating Cv/Kv ................................................................................5-6
Inputs ...............................................................................................5-7
Output ..............................................................................................5-8
Pump Law Impeller Diameter ..............................................................5-8
Inputs ...............................................................................................5-9
Output ............................................................................................5-10
Pump Law Delta P ............................................................................5-10
Inputs .............................................................................................5-11
Output ............................................................................................5-12
Pump Law Brake Power....................................................................5-12
Inputs .............................................................................................5-12
Output ............................................................................................5-13
CHAPTER 6 Settings Menu.....................................................................6-1
Beeper .................................................................................................6-2
Select Units .........................................................................................6-2
Differential Pressure and Gauge Pressure .........................................6-3
Flow .....................................................................................................6-3
Temperature ........................................................................................6-4
Time Constant .....................................................................................6-4
Contrast ...............................................................................................6-5
Set Time ..............................................................................................6-5
vi Hydronic Manometer Model HM685

Set Date ..............................................................................................6-6
Time Format ........................................................................................6-6
Date Format ........................................................................................6-7
Number Format ...................................................................................6-7
Backlight ..............................................................................................6-8
Auto Off ...............................................................................................6-8
CHAPTER 7 Calibration ..........................................................................7-1
Calibration Differential Pressure and Calibration Gauge Pressure.....7-2
Calibration Temperature 1 and 2 ........................................................7-3
Restore Factory Calibration ................................................................7-3
CHAPTER 8 Maintenance and Troubleshooting ..................................8-1
Routine Maintenance ..........................................................................8-1
Draining the Hoses ..........................................................................8-1
Draining the Manometer Valve ........................................................8-1
In-Line Flow Restrictor .....................................................................8-2
Cleaning the In-line Flow Restrictors ...............................................8-2
Cleaning the Instrument Housing ....................................................8-3
Calibration ...........................................................................................8-3
Troubleshooting ..................................................................................8-3
Technical Contacts..............................................................................8-5
CHAPTER 9 USB Downloading to a Computer ....................................9-1
Installing the USB Software ................................................................9-1
Connecting the Manometer to the Computer ......................................9-2
First Time Connection......................................................................9-2
Software Interface ...............................................................................9-6
HM685 Data Download Steps .........................................................9-7
HM680 Download Instructions .........................................................9-9
Downloading Data .............................................................................9-10
APPENDIX A Specifications .................................................................. A-1
APPENDIX B Compliance ...................................................................... B-1
Contents vii
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viii Hydronic Manometer Model HM685

About This Manual
This manual explains how to set up, operate, and maintain the TSI®
Incorporated Hydronic Manometer Model HM685. Please read it thoroughly
before using the instrument.
Formatting and Typography

 Step-by-step instructions are numbered: 1, 2, 3, etc., set flush-left
against the inside margin.
 References to keys on the manometer and the instrument's displayed
readout are represented in bold typeface. In addition to the different
typeface, displayed messages appear in quotes.
Technical Assistance—Help!
For technical assistance or questions about the instrument or this manual,
or if the HM685 Hydronic Manometer needs repair or recalibration, call
Technical Support at (651) 490-2811 or (800) 874-2811.
ix
x Hydronic Manometer Model HM685

Safety Information
Carefully read each of the following safety warnings prior

to using the HM685 Hydronic Manometer.
This section gives instructions to promote safe and proper handling of the
HM658 Hydronic Manometer.
IMPORTANT
There are no user-serviceable parts inside the instrument. Refer all repair
and maintenance to a qualified factory-authorized technician. All
maintenance and repair information in this manual is included for use by a
qualified factory-authorized technician.
Labels
Identification and calibration labels are attached to the outside of the
hydronic manometer housing.
1. Serial number label

(back panel) )
2. Calibration label
(back panel)
3. European symbol for

non-disposable item.
Item must be recycled.
xi
Description of Caution/Warning Symbols
Appropriate caution/warning statements are used throughout the manual
and on the instrument that require you to take cautionary measures when
working with the instrument.
Caution
C a u t i o n
Failure to follow the procedures prescribed in this manual might result in
irreparable equipment damage. Important information about the operation
and maintenance of this instrument is included in this manual.
Warning
W A R N I N G
Warning means that unsafe use of the instrument could result in serious
injury to you or cause damage to the instrument. Follow the procedures
prescribed.
Caution or Warning Symbols

The following symbols may accompany cautions and warnings to indicate
the nature and consequences of hazards:
Warns that uninsulated voltage within the instrument may

have sufficient magnitude to cause electric shock.
Therefore, it is dangerous to make contact with any part
inside the instrument.
Warns that the instrument is susceptible to electro-static
dissipation (ESD) and ESD protection procedures should be
followed to avoid damage.
Indicates the connector is connected to earth ground and
cabinet ground.
Carefully read each of the following safety warnings prior

to using the HM685 Hydronic Manometer.
W A R N I N G S
 Never use the HM685 Hydronic Manometer or accessories on
potable water systems or other systems which may be used to convey
fluids for human or animal consumption.
 Never charge non-rechargeable batteries by setting battery-type
selection switch to NiMH when using alkaline or other non-
rechargeable batteries. Fire, explosions, or other hazards may result.
xii Hydronic Manometer Model HM685

C a u t i o n s
 Never use the HM685 Hydronic Manometer to measure the pressure
of volatile, flammable, or otherwise hazardous fluids or gasses. The
instrument is not designed to be intrinsically safe, nor is it designed
for use with caustic or corrosive chemicals.
 Never connect the HM685 Hydronic Manometer or accessories to
systems which exceed the instrument’s maximum pressure
specification (300 psi; 2068 kPa).
 Observe proper safety precautions and wear appropriate personal
protective equipment, including gloves and eyewear, when working
on high pressure or high temperature systems. Ruptured or leaking
lines pose a potential risk of serious personal injury.
 When using the HM685 Hydronic Manometer, verify all hose
connections are secure prior to taking pressure measurements.
Loose connections may result in the discharge of pressurized water
or air, posing a potential risk of serious personal injury.
 Exercise caution when disconnecting the HM685 Hydronic
Manometer from a pressurized system. Water or air discharged under
pressure poses a potential risk of severe injury.
 Exercise caution in using the HM685 Hydronic Manometer near
electrical equipment. Water spray associated with purging or
disconnecting hoses presents a potential risk of damage to such
equipment.
 Thoroughly drain and dry the HM685 Hydronic Manometer hoses and
internal piping after each use. This will help in limiting the potential for
growth of hazardous microorganisms.
 Never plug into the instrument any power supply other than the one
provided with the instrument.
 Always make certain that the battery switch is in the correct position
for the type of battery being used (Alkaline/NiMH). Failure to do so
may result in Fire, Explosions or other hazard.
 Never use Alkaline and NiMH batteries together on the same
instrument.
 Always use the hoses with the provided Flow Restrictor connected in
line with the shut-off valves to prevent “Water Hammer.” Water
Hammer is a fast moving shock wave of pressure caused by sudden
changes in the system such as a valve being opened or closed or a
pump being turned on or off.
xiii
xiv Hydronic Manometer Model HM685

CHAPTER 1
Introduction
The HM685 Hydronic Manometer is an easy-to-use instrument designed

for the accurate measurement of pressure and calculation of flow in non-
potable water and air systems. Features of the manometer include the
following:
 Single-function keys for ease of use
 Simultaneous measurement and display of High-side gauge and
Differential pressure
 Direct calculation and display of Low-side gauge pressure
 Direct calculation and display of flow
 Data logging with calculated statistics
 Output port for downloading stored data to a computer
 User-selectable units of measure
 User-selectable time constant
 Easy-to-read, LCD with backlight
 Power supplied via AC adapter or batteries (alkaline or
rechargeable NiMH)
 Internal NiMH battery charging
 Automatic power shutoff
 Splash-proof case
 Rugged carrying case for storage of meter, hoses, accessories, tools,
and paperwork
 Two Temperature ports for simultaneous low and high side
temperature measurements
1-1
Instrument Description
The HM685 Hydronic Manometer includes:
 Meter  (2) ¼” Flare male ×  AC adapter
 4-inch temperature ¼” male NPT  (4) NiMH batteries
probe fittings
 Carrying strap
 Hard carrying case  (2) Female ¼” NPT
 Owner’s manual
to Male ¼” ISO
 (2) 6-foot (1.8 m)  NIST traceable
Parallel Pipe
hoses with shut-off certificate
Threads
valves & filters
 (2) Female ¼” NPT
 (2) P/T gauge
to Male ¼” ISO
adapter probes
Tapered Pipe
 (2) B&G readout Threads
probes
Valve Handle
Keypad LCD Display
Neck/Hanging
Bottom Port Cover Strap Clips
Pressure
Ports
AC Power
Adapter USB Port Temperature Probe Temperature Probe
Input Port Port 2 Port 1
Figure 1-1
HM685 Meter Description
1-2 Hydronic Manometer Model HM685

Unpacking
As unpacking the instrument and accessories, check the components
against the packing list. If any parts are missing or damaged, notify TSI
immediately. Tables 1-1 and 1-2 list standard and optional components for
the HM685 Hydronic Manometer.
Table 1-1
Standard Components
Item Part No.
4 in. (10 cm) long, 0.125 in. (3.175 mm) dia. Temperature probe 801290
Carrying case 1319409
Blue and red hose kit with shut-off valves and flow restrictor 6006813
P/T gauge adapter probes (2) 632360004
B&G readout probes (2) 632360010
AC adapter 6009857
4 AA-size NiMH battery 1208048
Battery holder 1801206
Carrying strap 2913011
Owner’s manual 6006820
USB Cable 1303754
CompuDat CD 1083575
Pocket screw driver 3012054
Table 1-2
Optional Components
Item Part No.
Accessory fittings kit (USA only) HMFIT
4 in. (10 cm) long, 0.125 in. (3.175 mm) dia. Temperature probe 801290
External battery charger with (4) AA NiMH batteries (USA only) 801093
Please register your HM685 promptly through our website at

http://register.tsi.com. Registration of your product allows us to notify you of
product updates.
Introduction 1-3

CHAPTER 2
G e t t i n g S ta r t e d
Keypad
Each key and its function are described below.
▲▼ The ▲and ▼keys are used to navigate through menus or to select

an item to change. When entering text, these keys change the
highlighted letter/number.
◄► The ◄ and ► keys are used to change the selected item. When
entering text, these keys move the cursor to the desired location in
a left/right or up/down direction.
ESC The ESC key returns to the previous screen or to cancel an
operation without saving changes.
The ENTER key selects a menu item or accepts changes made
within a menu item and returns to the previous screen. From either
the Pressure or Flow Measurement screens, pressing the ENTER
key accesses the Main Menu.
READ Pressing the READ key initiates taking a time-averaged reading
based on Log Mode and Log Settings. After taking the reading, the
values are stored to memory (current Test ID) and displayed on
screen for a period of four (4) seconds or until the READ key has
been pressed again. The READ key also updates the calculations
with current readings in the CALCULATIONS Menu. See Chapter 4
for more details on Data Logging and adjusting the log mode,
sample interval and log settings.
Press the BACKLIGHT key to turn the display’s backlighting on
or off.
Note: Backlighting has a significant impact on battery life. Use
backlighting only when working in areas where you cannot
read the display with existing light.
DATA Press the DATA key from either the Pressure or Flow
Measurement screens to access the Data Logging Menu.
PRESS Press the PRESS key from the Flow Measurement screen to
access the Pressure Measurement screen.
Press the key to turn the HM685 Hydronic Manometer on or off.

CALC Pressing the CALC key from either the Pressure or Flow
Measurement screens provides access to the Calculations Menu.
FLOW Pressing the FLOW key from the Pressure Measurement screen
provides access to the Flow Measurement screen.
2-1
Powering the Instrument
The HM685 Hydronic Manometer is equipped to power either by four (4)
AA-size batteries (alkaline or rechargeable NiMH) or the AC adapter.
Using the AC Adapter

The AC adapter allows the HM685 Hydronic Manometer to power from a
standard AC wall outlet. When using the AC adapter, the batteries (if
installed) are bypassed. The AC adapter also charges the NiMH type
batteries (if installed) in the unit.
Note
With the battery-type selection switch set to NiMH, the manometer will
initiate charging the batteries whenever the AC adapter is connected.
C a u t i o n s
 Only use TSI P/N 6009857, the AC adapter supplied with the
instrument, when powering the HM685 Hydronic Manometer
externally. Do not connect the AC adapter or car adapter provided
with the battery optional charger (801093) or any other AC adapter to
the HM675/685. Using any other power cable or power supply may
cause damage to the device and void the warranty.
WARNING
Never charge non-rechargeable batteries by setting battery-type selection
switch to NiMH with alkaline or other non-rechargeable batteries. Fire,
explosions, or other hazards may result.
Battery Installation
To install/replace the batteries:
1. Turn the manometer off and locate the battery cover on the back of
the unit.
2. Loosen the screw on the battery compartment cover and lift to remove.
3. Remove the battery holder. Tapping the backside of the meter against
your hand may assist in removing the battery holder.
4. Remove the old batteries and replace with fresh batteries (alkaline or
rechargeable NiMH). Ensure that the batteries are correctly oriented
within the battery holder.

5. Set the battery-type selection switch to indicate the type of batteries to
be used (alkaline or rechargeable NiMH).
Battery Type
Selection Switch
Figure 2-1
Location of Battery-Type Selection Switch
WARNING
Do not use Lithium batteries in this instrument. Fire, explosions, or other
hazards may result.
C a u t i o n s
instrument.
for the type of battery being used (Alkaline/NiMH). Failure to do so may
result in Fire, Explosions, or other hazard.
6. Reinstall the battery holder. Ensure the battery holder orientation is

such that its terminals make contact with the spring contacts within the
battery compartment.
7. Replace the battery compartment cover.
Getting Started 2-3

Notes
 The NiMH batteries included with the instrument may require
recharging prior to first use.
 Fully charged batteries should enable the instrument to operate for a
period of at least twelve (12) hours
 Setting the battery-type selection switch properly will prevent unwanted
charging of non-rechargeable alkaline batteries and provide charging
of NiMH batteries when the AC adapter is connected.
 A battery charge life remaining indicator is shown on the display
whenever the manometer is powered by batteries, and turned on.
 When using NiMH batteries, the indicator of battery charge life
remaining will not be accurate due to their inherent non-linear voltage
drop with power use.
 Due to the danger of battery leakage, remove batteries from the battery
compartment prior to storage.
 Never mix battery types.
 For maximum battery life, ensure backlight is “off” when not needed.
Battery Charging
WARNING
Do not use Lithium batteries in this instrument. Fire, explosions, or other
hazards may result.
C a u t i o n s
for the type of battery being used (Alkaline/NiMH). Failure to do so may
result in Fire, Explosions or other hazard.
instrument.
The HM685 Hydronic Manometer allows for internal charging of AA-size

type NiMH (only) batteries. Charging of the batteries is initiated as follows:
1. Turn the manometer off and locate the battery cover on the back of
the unit.
2. Loosen the screw on the battery compartment cover and lift to remove.
3. Remove the battery holder. Tapping the backside of the meter against
your hand may help in removing the battery holder.
4. Verify the batteries installed are rechargeable type NiMH.
5. Set the battery-type selection switch to NiMH.

6. Reinstall the battery holder. Ensure the battery holder orientation is
such that its terminals make contact with the spring contacts within the
battery compartment.
7. Replace the battery compartment cover.
8. Plug in the AC adapter.
Notes
 Full charge of the batteries is achieved within four (4) hours.
 Fully charged batteries should enable the instrument to operate for a
period of at least twelve (12) hours.
 The manometer is fully operational while charging batteries.
 Never attempt to charge battery types other than AA-size rechargeable
NiMH.
 For maximum battery life, ensure the backlight is “off” when not
needed.
 Never mix battery types.
 NiMH batteries should only be charged at room temperature. Starting
with batteries that are too cold or too warm can cause the charge cycle
to terminate early.
Instrument Start-up
Upon turning the HM685 Hydronic Manometer on, the meter engages in a
brief self-check while displaying the serial number, model number, and
revision of the instrument being used. While completing the self-check, you
are given the option to zero the gauge pressure sensor or skip the zero
process prior to proceeding to the Pressure Measurement Screen.
Zeroing the Manometer

The HM685 Hydronic Manometer is equipped with both a gauge and
differential pressure sensor, allowing for simultaneous measurement and
display of High-side gauge and Differential pressure. The gauge and
differential pressure sensors are zeroed independently of one another.
Zeroing the Gauge Pressure Sensor

To ensure the most accurate gauge pressure (High P) measurements, the
HM685 gauge pressure sensor should be zeroed prior to taking readings
on each new system. When not in the instrument start-up sequence, the
gauge pressure sensor is zeroed as follows:
1. Enter the Main Menu by pressing the ENTER ( ) key.
2. Select Zero Gauge Pressure.
Getting Started 2-5

3. Follow the on-screen instruction to complete the gauge pressure
sensor zeroing process.
4. Allow the manometer to stand undisturbed for five (5) seconds until the
zero gauge pressure sensor function has completed.
Notes
 Zeroing the gauge pressure sensor requires you to disconnect the High
pressure (red) hose; as such it is often most convenient to zero the
gauge pressure sensor as part of the start-up sequence (i.e., before
hoses have been connected).
 The zero offset of the gauge pressure sensor is sensitive to
temperature changes. If moving the manometer between areas of
extreme temperature difference, it is best to allow the meter to settle to
the new temperature prior to zeroing.
Zeroing the Differential Pressure Sensor

To ensure the most accurate differential pressure (dP) measurements and
calculated flow (Flow) values, the HM685 differential pressure sensor
should be zeroed prior to taking readings on each new system. The
differential pressure sensor is zeroed as follows:
1. Go to the Measurement Screen.
2. Turn the valve handle on the manometer to the BYPASS position.
3. The instrument will automatically zero the differential pressure sensor.
Follow the on-screen instructions and return the knob to MEASURE
once this is done.
Notes
 Any pressures applied to the hoses will not affect the dP zeroing
function. This feature allows for successful zeroing of the differential
pressure sensor while maintaining connections to the system under
test.
 Zeroing of the differential pressure sensor is initiated any time the
valve handle has been turned to the BYPASS position while in the
Pressure or Flow Measurement screens. This feature allows for
successful zeroing of the differential pressure sensor while entrained
air is being purged from the hoses.
 The zero offset of the differential pressure sensor is sensitive to
temperature changes. If moving the manometer between areas with
extreme temperature difference, it is best to allow the meter to settle to
the new temperature prior to zeroing.

Connecting the Manometer to the Test
Points
Attaching the Hoses to the Manometer
1. Connect the straight female flare fitting on the High pressure (red)
hose to the male fitting on the top of the manometer marked with a
plus (+) sign.
2. Connect the straight female flare fitting on the Low pressure (blue)
hose to the male fitting on the top of the manometer marked with a
minus(-) sign.
Bleeding the Entrained Air

To ensure the most accurate pressure measurements, all entrained air
within the hoses should be purged as follows:
1. Turn the shut-off ball valve on both the High and Low pressure hoses
to the closed position.
2. Turn the valve handle on the manometer to the MEASURE position.
3. Using an appropriate fitting, connect the open end of the High pressure
(red) hose to the test point with the higher line pressure.
4. Attach the appropriate fitting to the open end of the Low pressure
(blue) hose.
5. To ensure all the air is bled from the hoses, hold the open end of the
Low pressure (blue) hose in an upright position over a suitable
receptacle or near a drain.
to the open position.
7. Turn the valve handle on the manometer to the BYPASS position to
allow the liquid flow to displace the entrained air.
Note
Zeroing of the differential pressure sensor is initiated any time the valve
handle has been turned to the BYPASS position while in the Pressure or
Flow Measurement screens. This feature allows for successful zeroing of
the differential pressure sensor while entrained air is being purged from
the hoses.
8. Once the liquid is flowing steadily from the Low pressure (blue) hose,
turn the valve handle on the manometer to the MEASURE position.
Note
The time to fully prime the hose with fluid may take up to one minute
depending on the line pressure. Higher line pressure will reduce the
bleed time.
Getting Started 2-7

Attaching the Hoses to the Test Points
1. As indicated previously, use an appropriate fitting to connect the open
end of the High pressure (red) hose to the test point with the higher line
pressure.
2. Using an appropriate fitting, connect the open end of the Low pressure
(blue) hose to the test point with the lower line pressure.
Note
If the hoses are connected in the inverse orientation (i.e., High pressure
(red) hose to the lower line pressure), the displayed High-side gauge
pressure (High P) will be less than the Low-side gauge pressure (Low P),
and the Differential pressure (dP) and resulting calculated flow (Flow) will
be negative.
Performing Pressure Measurements

The HM685 Hydronic Manometer allows for simultaneous measurement
and display of the High-side gauge and Differential pressure. The
calculated Low-side gauge pressure is also displayed. While in the
Pressure Measurement screen, the manometer makes and displays
continuous pressure measurements, and allows for data storage to the
memory.
Accessing the Pressure Measurement Screen

The Pressure Measurement screen is accessed by pressing the PRESS
key from the Flow Measurement screen, or by pressing the ESC key from
any of the primary menus (Main Menu, Data Logging Menu, and
Calculations Menu) when that menu was accessed from the Pressure
Measurement screen.
Pressure Measurement Screen

Differential Battery Status
Pressure or Power
Input Type
Low Side
Pressure
Current
High Side Test ID
Pressure
Temperature
*Shown with two optional accessory temperature probes attached.

High-Side Gauge Pressure The High-side gauge pressure
measurement is indicated as High on the
manometer display. The gauge pressure
readings can be positive or negative values
in the range of -20 to 300 psi (-138 to
2068 kPa).
Low-Side Gauge Pressure The Low-side gauge pressure reading is
indicated as Low on the manometer
display. It represents a calculated value
determined from the measured High-side
gauge and Differential pressure as follows:
Low P = High P – dP
Differential Pressure The Differential pressure measurement is
indicated as dP on the manometer display.
The differential pressure readings can be
positive or negative values in the range of
±300 psi (±2068 kPa).
Continuous Pressure Measurements

The HM685 Hydronic Manometer continuously measures and displays
pressure readings whenever the manometer is in the Pressure
Measurement or Flow Measurement screen, with the exception of when
the READ key is pressed. When the READ key is pressed, the displayed
readings are averaged measurements taken over the sampling period as
defined by the Log Mode and Log Settings. The display is updated once
per second.
Discrete Pressure Measurements

Taking a discrete pressure measurement allows for measurement and
display of a single time-averaged reading taken over the sampling period
as defined by the Log Mode and Log Settings. Discrete pressure
measurement values are displayed on-screen for a period of 4 seconds
and then returns to continuous measurement mode. See Chapter 4, Data
Logging, for more details on setup.
1. Press the READ key.
2. Allow the manometer to stand undisturbed until the reading is
complete.
Getting Started 2-9

Performing Flow Measurements
The HM685 Hydronic Manometer allows for continuous calculation and
display of flow. While in the Flow Measurement screen, the manometer
makes and displays continuous pressure measurements, calculates and
displays continuous flow readings, and allows for discrete data storage to
the memory.
Note
The Cv (Kv) value of the measured valve must be known in order to obtain
meaningful flow readings.
Accessing the Flow Measurement Screen

The Flow Measurement screen is accessed by pressing the FLOW key
from the Pressure Measurement screen.
Flow Measurement Screen

Cv/Kv Value Battery Status or
Power Input Type
Current Cv (Kv)
Factor Name
Differential
Pressure
Current
Temperature Test ID
*Shown with two optional accessory temperature probes attached.
Flow The flow reading is indicated as Flow on the manometer

display. It represents a calculated value determined from the
measured Differential pressure and user entered values for
the valve flow coefficient (Cv or Kv) and fluid specific gravity.
Cv/Kv The valve flow coefficient is indicated as Cv (Kv) on the
manometer display.
Notes:
 The Cv (Kv) value of the measured valve must be known
in order to obtain meaningful flow readings.
 100 different Cv (Kv) names and values can be stored in
the instrument (Reference Chapter 3, Flow Setup).
 The Cv (Kv) value can be temporarily edited within the
Flow Measurement screen by pressing the ▲ or ▼ key to
enter an edit mode. Use the ▲ or ▼ keys to change the
value. Press ESC to leave the edit mode. See Chapter 3,
Flow Setup, Temporary Adjustments to the Cv (Kv) Value.

Continuous Flow Measurements
The HM685 Hydronic Manometer continuously measures and displays flow
readings whenever the manometer is in the Flow Measurement screen,
with the exception of when the READ key is pressed. When the READ key
is pressed, the displayed readings are averaged measurements taken over
the sampling period as defined by the Log Mode and Log Settings. The
display is updated once per second. See Chapter 4, Data Logging, for
more details on setup.
Discrete Flow Measurements

Taking a flow measurement allows for measurement and display of a
single time-averaged reading taken over the sampling period as defined by
the Log Mode and Log Settings. Discrete pressure or flow measurement
values are displayed on-screen for a period of 4 seconds and then returns
to continuous measurement mode. See Chapter 4, Data Logging, for more
details on setup.
1. Press the READ key.
2. Allow the manometer to stand undisturbed until the reading is
complete.
Performing Temperature Measurements

The HM685 Hydronic Manometer accessory temperature probe is a 1/8”
diameter, stainless steel sheathed immersion probe designed for
measurement of water line temperatures. When using the accessory
temperature probe, the HM685 Hydronic Manometer is equipped to make
and display continuous temperature measurements in both the Pressure
and Flow Measurement screens. Two temperature probes can be
connected to the instrument to measure upstream and downstream
temperature simultaneously.
Connecting the Temperature Probe

Connect the keyed 3-pin plug of the accessory temperature probe to the
mating connector located on the right-hand side of the manometer.
Note
A locking nut is provided on the accessory temperature probe plug to allow
for a more secure attachment when connecting to the manometer.
Getting Started 2-11

Setting Units of Measure
The units of measure for gauge pressure, differential pressure, flow, and
temperature are adjusted within the Setting Menu. See Chapter 6, Settings
Menu for more details. Available unit settings are as follows:
Gauge Pressure psi, inH2O, ftH2O, inHg, kPa, mH2O, mmHg,

and bar
Differential Pressure psi, inH2O, ftH2O, inHg, kPa, mH2O, mmHg,
and bar
Flow USGPM, UKGPM, l/s, l/m, m3/h
Temperature °F or °C
Storing Discrete Measurements

Taking a discrete measurement allows for measurement, display, and
storage of a single time-averaged reading taken over the sampling period.
Discrete measurement values are stored to the memory (current Test ID)
and displayed on-screen for a period of four (4) seconds. See Chapter 4,
Data Logging for more details on data logging and adjusting the log mode,
sample interval, and log settings.
1. Press the READ key (from the Pressure or Flow Measurement
screen).
2. Allow the manometer to stand undisturbed until the reading is complete
(time of completion is dependent on the time constant setting).
Note
Discrete measurements stored from the Pressure Measurement screen will
not contain flow data.

Disconnecting the Manometer from the
Test Points
C a u t i o n s
 Exercise caution when disconnecting the HM685 Hydronic Manometer
from a pressurized system. Water or air discharged under pressure
poses a potential risk of severe injury.
 Exercise caution in using the HM685 Hydronic Manometer near
electrical equipment. Water spray associated with purging or
disconnecting hoses presents a potential risk of damage to such
equipment.
 Thoroughly drain and dry the HM685 Hydronic Manometer hoses and
internal piping after each use. This will help in limiting the potential for
growth of hazardous microorganisms.
The following provides a guideline for disconnecting the manometer from

the test points once measurements have been completed.
to the closed position.
2. Disconnect the High pressure (red) hose from the higher line pressure
test point.
3. Disconnect the Low pressure (blue) hose from the lower line pressure
test point.
Note
If additional measurements at another location/system containing the same
fluid are to be made, it is not necessary to proceed to step 4 and drain the
fluid entrained within the hoses at this time. The fluid remaining within the
hoses will help minimize the time necessary to bleed entrained air prior to
making subsequent measurements.
4. Place the open end of the Low pressure (blue) hose in a suitable
receptacle or near a drain.
6. Turn the shut-off ball valve on the Low pressure (blue) hose to the
open position to discharge the pressurized fluid out of the open end of
the Low pressure (blue) hose.
7. Elevate the High pressure (red) hose and turn its shut-off ball valve to
the open position to allow for draining of the remaining entrained fluid.
Getting Started 2-13


CHAPTER 3
Main Menu
The Main Menu is accessed by pressing the ENTER key from either the
Pressure or Flow Measurement screens.
Zero Gauge Pressure

Zero Gauge Pressure zeros the manometer’s gauge pressure sensor.
Refer to Zeroing the Manometer in the Getting Started chapter for
instructions.
3-1
Flow Setup
Use Flow Setup to set values for key factors that impact measured
flow values.
Select Cv/Kv Factor

Allows input up to 100 valve flow coefficients (Cv/Kv factors) to calculate
flow from differential pressure. These are typically coefficients provided by
the balancing valve manufacturers and can be dependent on the type of
valve and the valve setting in the case of variable valves. Within Flow
Setup 100 user-programmed valve flow coefficients (Cv or Kv) that are
stored within the instrument are selectable. The most recent selected Cv
(Kv) factor is the default when entering the Flow Measurement screen.

Select Factor Type
Enter Cv/Kv Value

A known Cv/Kv Value is required of the measured valve to obtain accurate
flow readings.
Main Menu 3-3

Edit Cv/Kv Name
Up to 100 different Cv/Kv names and values can be stored. Edit the name
of the selected Cv (Kv) factor.
Temporary Adjustments to the Cv (Kv) Value

The Cv (Kv) value can be temporarily changed without going into the Flow
Setup menu. When the Flow Measurement screen is showing, press the up
or down arrow key to enter a mode where the Cv (Kv) value can be edited.
This edit mode is indicated by:
 The factor name changes to “*TEMP*”
 An up/down arrow appears in front of the value to be edited
Once you are in the edit mode, press and hold the up or down arrow keys
to change the Cv (Kv) value. The new, temporary value will automatically
be used to calculate flow and is stored when logging data. It does not
change any of the 100 stored Cv (Kv) values.
To leave the edit mode and resume using your originally selected Cv (Kv)
value, press the ESC key. The edit mode is also canceled whenever you
enter the Flow Setup menu.

Select Fluid
Defines the fluid for the manometer to account for the fluid’s specific gravity
when calculating flow. The fluid type of the system being measured is
Water or Other.
Water Select Water to automatically determine the specific gravity

based upon the measured temperature of the fluid (Tprobe).
Note: If the accessory temperature probe is not connected,
you will have the option of manually entering the fluid
temperature (T-entered).
Other Select Other to prompt for entry of the fluid’s specific gravity.
Note: When Other is selected as the fluid type, the entered
value for specific gravity will not be compensated with
changes in temperature.
Specific Gravity
Main Menu 3-5

Entered Temperature

CHAPTER 4
D a ta L o g g i n g
Menu
Access the Data Logging Menu by pressing the DATA key from either the
Pressure or Flow Measurement screens or from the Main Menu.
Log Mode
The HM685 is programmable to store measurement to memory in the
following logging formats:
 Auto-save
 Cont-key
 Cont-time
4-1
Auto-Save In Auto-save mode, user samples are automatically logged
Logging to memory at the end of the sampling period. To start
logging, press the Read key.
Cont-.key In Cont-key Logging mode, logging starts by press the
Logging Read key. The instrument continues logging until the Esc
key is pressed.
Cont.-time In Cont-time mode, readings start by pressing the Read
Logging key. The instrument continues taking samples until the time
set in “Sample Time” elapses or the Esc key is pressed.
Log Settings
Log Settings defines the frequency period with which the manometer will
log sample readings. When the Log Mode is set to Cont-Time, this setting
is also used to define the length of the test in hh:mm:ss.
Note
It is recommended that the logging interval must be set at a time period
that is greater than or equal to the current setting of the time constant.

Choose Test
Use the Choose Test screen to choose the Test where the samples
(readings) will be stored.
Name Test
Name Test screen allows customizing the Test ID name of the selected
test using 10 characters maximum. Use the arrow keys to move the cursor
to a desired location, press Enter to accept. This feature can be used to
logically name measurement locations for future analysis or report
generation; e.g., Conference Room 1, Break Room, Machine Shop, etc.
Data Logging 4-3

View Data
The View Data screen allows you to choose the data you want to review.
Choose Test
Select any of the 100 available Test IDs within the instrument. All new data
stored is saved to the most recently selected Test ID.
View Stats
Displays statistics (average, minimum, and maximum) of a selected Test
ID and the number of samples and date/time the samples were taken.
 AVG (average of all values stored in TEST ID.)
 MIN (lowest value stored in TEST ID)
 MAX (highest value stored in TEST ID)
 SUM (sum of all values stored in TEST ID)
Note: SUM is only presented for flow readings.
View Samples
Displays the total number of readings to be stored as part of the continuous
unattended data logging.
Note
The instrument can store a maximum of 4000 different samples. These
samples can be distributed over one or all of the available Test IDs.

Delete Data
Delete discrete samples, an entire Test ID, or all data stored to the
instrument at this menu.
Note: Deleted data cannot be retrieved.
Delete All Delete all samples stored to the instrument, as well as

restoring the factory set default names to each of the
Test IDs.
Delete Test Delete all samples within the current Test ID as well as
restoring its factory set default name.
Delete Sample Delete discrete samples within the current Test ID. The
▲ and ▼keys toggle between the individual data
samples.
Note: Test ID statistics automatically recalculate upon
deletion of an individual stored sample.
Data Logging 4-5

% Memory
% Memory displays the total memory available. Delete All, under Delete
Data, clears memory and resets to 100 percent.

CHAPTER 5
Calculations Menu
The HM685 Hydronic Manometer is capable of performing a variety of

calculations useful in evaluating hydronic system performance. The
Calculations Menu is accessed by pressing the CALC key from either the
Pressure or Flow Measurement screens.
Brake Power
This Calculations Menu option determines pump brake power.
Press READ
button to
auto calculate
differential
pressure
5-1
Inputs
The following inputs are necessary for calculating brake power. Use the ▲
and ▼ keys to select the parameter, and the ◄ and ► keys to change the
value of the highlighted field. Units for the inputs are driven by what was
last set in the Pressure and Flow Measurement screens.
Flow The pump flow rate.
dP The pressure drop measured across the pump.

Note: The pressure drop across the pump can be
entered as a real-time measurement. With the
value for differential pressure highlighted, press
the READ key. The field will begin updating with
measured values of differential pressure. Press
the READ key again to discontinue real-time
updates.
Press READ
button to
auto calculate
differential
pressure

Efficiency The pump efficiency (as a percent).
Notes:
 The pump efficiency should be provided by the
manufacturer.
 If the pump efficiency is not known, allowing for an
efficiency factor of 70 % is a good rule-of-thumb.
Power Units The calculated pump brake power (BP) automatically

updates as the input parameters are changed. Using the
▲ and ▼ keys to scroll, and the ◄ and ► keys to change
the selected field, the unit of measure for brake power
can be adjusted.
Available units for brake power are: bhp, W, and kW.
Calculations Menu 5-3

Heat Flow
This Calculations Menu option allows for determination of heat flow.
Upstream
Temperature Press READ
Downstream button to
Temperature auto calculate
T1 and T2
Inputs
The following inputs are necessary for calculating heat flow. Use the ▲
and ▼ keys to select the parameter to be updated, and the ◄ and ► keys
to change the value of the highlighted field. Units for the inputs are driven
by what was last set in the Pressure and Flow Measurement screens (with
the exception of specific heat).
T1 The upstream fluid temperature of the device being

measured.
Note: The upstream temperature can be entered as a
real-time measurement if the accessory
temperature probe is connected. With the value for
the upstream temperature highlighted, press the
READ key. The field will begin updating with
measured values of temperature. Press the READ
key again to discontinue real-time updates.
T2 The downstream fluid temperature of the device being
measured.
Note: The downstream temperature can be entered as a
real-time measurement if the accessory
temperature probe is connected. With the value for
the downstream temperature highlighted, press
the READ key. The field will begin updating with
measured values of temperature. Press the READ
key again to discontinue real-time updates.
Flow The flow rate through the device.
Note: The flow rate through the device can be entered
as a real-time measurement. With the value for
flow highlighted, press the READ key. The field
will begin updating with calculated values of flow.
Press the READ key again to discontinue real-time
updates.

Specific Heat The specific heat of the system fluid.
Note:
The unit of measure for specific heat is driven by that
selected for heat flow as follows:
 Heat flow in Btu/hr → specific heat in Btu/lb°F
 Heat flow in W or kW → specific heat in kJ/kg°C
The default specific heat is that of water: 1.00 Btu/lb°F
(4.19 kJ/kg°C)
Specific Gravity

Heat Flow Heat Flow measurement can display in Btu/hr, W, or
Units KW units.
The calculated heat flow (HF) automatically updates as

the input parameters are changed. Using the ▲ and ▼
keys to scroll, and the ◄ and ► keys to change the
selected field, the unit of measure for heat flow can
be adjusted.
Available units for heat flow are: Btu/hr, W, and kW.
Calculating Cv/Kv
This Calculations Menu option allows for determination of a valve flow
coefficient (Cv or Kv).
Differential
Pressure
Flow
Coefficient

Inputs
The following inputs are necessary for calculating the flow coefficient. Use
the ▲ and ▼ keys to select the parameter to be updated, and the ◄ and
► keys to change the value of the highlighted field. Units for the inputs are
driven by what was last set in the Pressure and Flow Measurement
screens.
Differential The pressure drop across the valve.

Pressure (dP)
Flow The flow rate through the valve.
Specific The specific gravity of the system fluid.

Gravity

Output
The calculated valve flow coefficient (Cv or Kv ) automatically updates as
the input parameters are changed.
Note
Whether a Cv or Kv value is being calculated is dependent on the type (Cv
or Kv ) set for the current selected valve flow coefficient (Reference
Chapter 3, Flow Setup).
Pump Law Impeller Diameter

This Calculations Menu option allows for determination of required pump
impeller size. The calculation is based upon the following affinity law: Flow
varies directly as the change in impeller diameter.
Actual Flow
Actual Impeller
Diameter
Desired Flow
Required Impeller
Diameter

Inputs
The following inputs are necessary for calculating the required impeller
diameter. Use the ▲ and ▼ keys to select the parameter to be updated,
and the ◄ and ► keys to change the value of the highlighted field. Units
for the inputs are driven by what was last set in the Flow Measurement
screen (with the exception of impeller diameter).
Flow1 The actual system flow rate.
Diam1 The actual pump impeller diameter.
Flow2 The desired system flow rate.

Impeller Dia Units The impeller diameter in inches or millimeters.
Output
The calculated required impeller diameter (Diam2) to achieve the desired
flow will automatically update as the input parameters are changed. Using
the ▲ and ▼ keys to scroll, and the ◄ and ► keys to change the selected
field, the unit of measure for impeller diameter may be adjusted. Available
units for impeller diameter are: in, and mm.
Pump Law Delta P

pressure drop. The calculation is based upon the following affinity law:
Pump pressure drop varies as the square of flow.
Actual Flow
Actual Differential
Pressure
Desired Flow
Required
Differential
Pressure

Inputs
The following inputs are necessary for calculating the required pump
pressure drop. Use the ▲ and ▼ keys to select the parameter to be
updated, and the ◄ and ► keys to change the value of the highlighted
field. Units for the inputs are driven by what was last set in the Pressure
and Flow Measurement screens.
dP1 The actual pump pressure drop.

Output
The calculated required pump pressure drop (dP2) to achieve the desired
flow will automatically update as the input parameters are changed. The
units for pump pressure drop are driven by what was last set in the
Pressure and Flow Measurement screens.
Pump Law Brake Power

brake power. The calculation is based upon the following affinity law: Pump
brake power varies as the cube of flow.
Actual Flow
Actual Pump
Brake Power
Desired Flow
Required Pump
Brake Power
Inputs
The following inputs are necessary for calculating the required pump brake
power. Use the ▲ and ▼ keys to select the parameter to be updated, and
the ◄ and ► keys to change the value of the highlighted field. Units for the
inputs are driven by what was last set in the Pressure and Flow
Measurement screens (with the exception of brake power).

BP1 The actual pump brake power.
Output
The calculated required pump brake power (BP2) to achieve the desired
flow will automatically update as the input parameters are changed. Using
the ▲ and ▼ keys to scroll, and the ◄ and ► keys to change the selected
field, the unit of measure for pump brake power may be adjusted. Available
units for pump brake power are: bhp, W and kW.


CHAPTER 6
Settings Menu
The Settings menu allows customization of the instrument display.
General settings include:

 Beeper
 Select Units
 Differential Pressure and Gauge Pressure
 Flow
 Temperature
 Time Constant
 Contrast
 Set Time
 Set Date
 Time Format
 Date Format
 Number Format
 Backlight
 Auto Off
Navigate to the Settings menu by pressing the Enter key at the Pressure
or Flow display.
Use the arrow keys to select an option or to change the settings for each
option.
Press the Enter key to accept the selected setting.
6-1
Beeper
The Beeper setting changes the keypad press with an audible beep
or silent.
 Enable sets an audible beep
 Disable provides no audible beep
Select Units
Select Units adjusts the format of the delimiter in both displayed and stored
data for differential pressure, gauge pressure, flow, and temperature.

Differential Pressure and Gauge Pressure
Highlight either differential pressure or gauge pressure and press the Enter
key. Use the arrow keys to highlight the appropriate measurement and
press the Enter key to accept.
Flow
At the Select Units screen, highlight Flow and press the Enter key.
Highlight the appropriate measurement and press the Enter key to accept.
Settings Menu 6-3

Temperature
Temperature readings can display in °C or °F.
 At the Select Units menu, highlight Temperature and press the Enter
key to select the desired setting.
Time Constant
The current value of the time constant is adjustable. Available settings
include 1, 5, 10, 20, and 30 seconds.
Notes
 The time constant is the period over which the manometer averages
measurements. Example: with the time constant equal to ten (10)
seconds, the displayed reading represents the average of
measurements taken over the previous ten (10) seconds.
 Increasing the time constant will serve to improve measurement
stability, particularly when measuring systems with fluctuating
pressures.

Contrast
The Contrast menu allows contrast adjustment to the manometer display
based on the surrounding lighting environment. Setting selections range
from 0 to 10. The higher the settings number, the darker the contrast of
the display. Use the up and down or left and right arrow keys to adjust
contrast.
Set Time
The Set Time menu sets the instrument’s real-time clock. The digit
selected to change will flash. Use the arrow keys to select the hour/minute
digits and to adjust accordingly. Press the Enter key to confirm. The time
format of 12 or 24 hour is set at the Time Format menu.
Settings Menu 6-5

Set Date
The date is programmed to the instrument at the Set Date menu. The digit
selected to change will flash. Use the arrow keys to select the date, month,
or year and to adjust the date accordingly. Press the Enter key to confirm.
Time Format
The time format displays the time in a 12 or 24 hour format.

Date Format
Three date settings are selectable based on your preference and include:
 Month/Date/Year
 Date/Month/Year
 Year/Month Date
Number Format
Settings Menu 6-7

Backlight
The Backlight feature illuminates the display in low light conditions.
Backlight options include:
 Auto (automatically turns on backlight in low-light condition)
 Disable (no backlighting)
 Enable (backlight is always on)
Auto Off
Automatic shutoff extends battery life by turning off the instrument if the
keypad is inactive for a period of thirty (30) minutes.
Shutoff options include:
 Disable (instrument does not power off after inactivity)
 Enable (instrument powers off after 30 minute inactivity)
Note
The automatic shutoff feature is disabled whenever data logging is active.

CHAPTER 7
Calibration
On the calibration screen, you can either adjust the factory calibration
value so their measurements meet another standard or can restore factory
calibration settings to the instrument in case you believe the calibration of
the instrument has changed.
The following items can be seen in each section of the calibration screen.
1. The magnitude of user adjustment
2. The factory calibrated measurement value
3. The measurement value after performing the user adjustment.
This allows you to change measurement calibration by a specific amount

and to change back to factory calibration if necessary.
7-1
Calibration Differential Pressure and
Calibration Gauge Pressure
The Span Factor is used to adjust the pressure readings on the meter. It is
multiplied by the factory calibrated pressure to yield the displayed
pressure value.
Example - If you determine that differential pressure is reading 2.3% too

low, you enter a Span Factor of 1.023 and afterward all differential
pressure values will be multiplied by 1.023.

Calibration Temperature 1 and 2
The temperature User Offset is added to temperature measurements to

yield the displayed temperature value.
Example - If you determine that temperature probe 1 is reading 0.5°C too

high, enter a User Offset of -0.5°C and afterward all temperature values
from probe 1 will be shifted down by 0.5°C
Restore Factory Calibration

Factory calibrations for differential pressure, gauge pressure, and
temperatures can be restored using below menu options.
Calibration 7-3

CHAPTER 8
Maintenance and
Tr o u b l e s h o o t i n g
The HM685 Hydronic Manometer has been designed to provide long-term

field use with minimum required maintenance. As with any precision
electronic device, proper care, maintenance, and handling will ensure its
accurate and reliable operation.
IMPORTANT
There are no user-serviceable parts inside this instrument. Opening the
instrument case may void the warranty. TSI recommends that you return
the HM685 Hydronic Manometer to the factory for any required
maintenance or service not described in this manual.
Routine Maintenance
The following guidelines should be followed whenever storing the HM685
Hydronic Manometer:
Draining the Hoses

Fluid within the High (red) and Low (blue) pressure hoses should be
properly drained whenever the instrument is being stored after use.
1. Disconnect the manometer hoses from the test points (Reference
Chapter 2, "Disconnecting the Manometer from the Test Points").
2. Disconnect the High (red) and Low (blue) pressure hoses from the
manometer.
to the open position.
4. Using a suitable high pressure air source, blow the entrained liquid
from both hoses.
Draining the Manometer Valve

Fluid within the manometer valve should be properly drained whenever the
instrument is being stored after use.
1. Disconnect the High (red) and Low (blue) pressure hoses from the
manometer.
3. Hold the manometer with the pressure ports directed downward to
allow liquid to drain from the unit.
8-1
4. Turn the valve handle on the manometer to the MEASURE position.
5. Hold the manometer with the pressure ports directed downward to
allow liquid to drain from the unit.
Note
The HM685 Hydronic Manometer should be stored with the valve handle in
the MEASURE position.
In-Line Flow Restrictor

The blue and red hose assemblies include flow restrictors. The flow
restrictors must be used to prevent damage to the pressure sensors from
unexpected water hammering or pressure spikes and also acts as a filter.
Do not use the HM685 Hydronic Manometer without the flow restrictors
installed in the hose assemblies or sensor damage or clogging will occur.
Short Hose Section Flow Restrictor
Shut-Off Valve
Cleaning the In-line Flow Restrictors

These flow restrictors should be flushed periodically with clean water to
minimize potential clogging.
1. Disconnect the hose from the manometer.
2. Turn the shut-off ball valve on the hose to the closed position.
3. Connect the straight female flare fitting (farthest from the hose shut-off
valve) on the hose to a suitable water source.
4. Place the open end of the hose in a suitable receptacle or near a drain.
5. Turn the shut-off ball valve on the hose to the open position and allow
water to flush through for several minutes.
6. Using a suitable high pressure air source, blow the entrained water
from the hose.
7. Repeat with the second hose.
Note
If necessary, remove the flow restrictor for further cleaning or flushing.
Reattach to hose assembly when complete.

Cleaning the Instrument Housing
The HM685 Hydronic Manometer may be cleaned using a soft, damp,
clean cloth.
Note
Solvents or abrasive cleaners should never be used to clean the
instrument housing, keypad, or display.
Calibration
TSI recommends that the HM685 Hydronic Manometer receive an annual
calibration. TSI will verify calibration of the instrument and re-issue a
certificate of calibration with traceability to NIST. This “annual checkup”
helps to ensure the specified accuracy of the instrument is maintained.
To calibrate the instrument, please ship TSI the complete package that
includes the meter and accessory temperature probe. Everything should be
packed carefully within the carrying case and then inside a shipping box.
The original shipping box and packaging (carton and foam) is preferred.
Before returning the Hydronic Manometer to TSI for service, visit our
website at http://rma.tsi.com or call TSI at 1-800-874-2811 (USA) or
001 (651) 490-2811 for specific return instructions. Customer Service will
need the following information when you call:
 The instrument model number
 The instrument serial number
 A purchase order number (unless under warranty)
 A billing address
 A shipping address
Troubleshooting
The following table lists the symptoms, possible causes, and
recommended solutions for common problems encountered with the
instrument. If your symptom is not listed, or if the recommended solutions
do not address your problem, please contact the factory.
Maintenance and Troubleshooting 8-3

Symptom Possible Causes Corrective Action
No display Unit not turned on. Press On/OFF key.
Low or dead batteries. Replace or recharge the batteries.
Dirty battery contacts. Clean the battery contacts.
AC adapter not connected. Plug in AC adapter.

Low battery charge. Replace or recharge the batteries.
“ “
Dirty battery contacts. Clean the battery contacts.
flashing on display
“8888” The indicated measurement is The allowable ranges for pressure and
flashing on display out of range. temperature measurements are shown on
the specifications page.
“-----” The temperature sensor is Try one of the below two steps:
on display unplugged 1. Plug in temperature probe.
2. Return the pressure measurement to
The pressure measurement is the correct range
out of the meter’s range.
Instrument Hoses are clogged Make sure hoses and flow restrictors are
unresponsive to unclogged from any debris by following
pressure instructions on Cleaning the In-line Flow
Restrictors.
The following table lists error messages which can be displayed should the
instrument detect a problem. Should any of these error messages recur
repeatedly, the instrument should be returned to the factory for servicing.
Error Message Possible Causes & Corrective Action

"Lithium Battery Low” The battery which runs the real-time clock and saves data logging
information is depleted and should be replaced. Please return the
unit to factory to replace the battery.
"Reading Logged Data” There was a problem with the logged data. You should download
their logged data as soon as practical and then execute the “Delete
All” command to re-initialize data logging. If the lithium battery is
depleted, this could also cause an error reading logged data.
"Saved Measurement Params” There was a problem with the measurement parameters read from
memory. They should be checked to make sure they still represent
your desired settings. Measurement parameters are Cv/Kv,
selected fluid, time constant, and measurement units.
"Saved User Config” There was a problem with the user configuration read from
memory. It should be checked to make sure it still represents your
desired settings. These are settings that do not impact
measurements – contrast, logging mode, log sample intervals,
backlight setting time & date format, decimal setting (commas or
periods), beeper enable setting and auto power-down setting
"Saved Pressure Zero” There was a problem with a pressure zero reading read from
memory. Differential pressure and gauge pressure should both be
re-zeroed.

Technical Contacts
 If you have any difficulty installing the Hydronic Manometer, or if you
have technical or application questions about this instrument, contact
an applications engineer at one of the locations listed below.
 If the Hydronic Manometer fails, or if you are returning it for service,
visit our website at http://service.tsi.com or contact TSI at:
TSI Incorporated
500 Cardigan Road
Shoreview, MN 55126 USA
Phone: +1-800-874-2811 (USA) or +1 (651) 490-2811
E-mail: [email protected]
TSI GmbH
Neuköllner Strasse 4
52068 Aachen
GERMANY
Telephone: +49 241-52303-0
Fax: +49 241-52303-49
Web: www.tsiinc.de
TSI Instruments Ltd.

Stirling Road
Cressex Business Park
High Wycombe, Bucks
HP12 3ST
UNITED KINGDOM
Telephone: +44 (0) 149 4 459200
Fax: +44 (0) 149 4 459700
Web: www.tsiinc.co.uk
Maintenance and Troubleshooting 8-5


CHAPTER 9
USB Downloading to a
Computer
The HM685 Hydronic Manometer allows for downloading of stored data to

a computer by using the included Windows®-based CompuDat™–USB
downloading program and USB interface cable.
Installing the USB Software

Successful installation of the CompuDat™–USB downloading software is
completed as follows:
1. Insert the CompuDat–USB Software CD into the computer CD drive.
2. Allow the Autorun program to initiate the installation.
Note
If the program fails to start automatically, run the file setup.exe located on
the CD.
3. Follow the on-screen instruction to properly install the program.
Notes
 You must have administrative rights on the computer in order to
successfully install the included USB downloading software.
 Restart the computer (as prompted) upon completing the installation
prior to first running the USB downloading program.
 The CompuDat-USB 2.0 program is also compatible with the HM680
meter.
9-1
Connecting the Manometer to the
Computer
The HM685 Hydronic Manometer is connected to the computer using the
provided USB interface cable. The meter must be powered on in order to
properly establish communication.
First Time Connection

The first time the meter is connected to the computer, you will be prompted
to complete the following New Hardware installation.
Note
The screens shown here are from a Windows® XP (32-bit only) system
installation. Windows® 7 (32- and 64-bit) system screens will differ.
Windows® 7 screen images are also shown below.
1. Select Automatic Install and click Next.
Figure 9-1
Found New Hardware Wizard

Figure 9-2
Windows 7 Found New Hardware Wizard
2. Click Continue Anyway for Windows® XP system. Windows® 7 system

will install the driver automatically.
Figure 9-3
Hardware Installation
USB Downloading to a Computer 9-3

3. Click Finish for Windows® XP system. No action needed for
Windows® 7 system.
Figure 9-4
Completing the Found New Hardware Wizard
Figure 9-5
Windows® 7 Installation Notification

4. Verify that the meter driver has installed successfully by checking the
device manager. Go to Device Manager using the following steps:
a. Click on the Windows Start button.
b. Go to Control Panel, then Administrative Tools then select
Computer Management
c. Double-click on Device Manager.
Figure 9-6
Confirm Meter Software Installation

Software Interface
With the HM685 meter connected to the computer, double-click on the
CompuDat-USB 2.0 icon on computer’s desktop. All downloadable data
stored to the instrument will be presented in a form similar to as follows:
When launching the software with more than one supported meter
connected, the following screen appears. Select the meter from which you
want to download data. If only one meter is connected, either the screen
for HM680 files and folders or the screen for HM685 displays.
Figure 9-7
Instrument Selection Screen
Figure 9-8
HM685 Data Download Screen

HM685 Data Download Steps
1. Highlight the test (row) in test list or just left mouse click like Windows
operation to select the test/tests.
2. Select tests and click Download Selected button to download
selected tests or click Download All button to download all tests.
3. The following screen is shown when downloading starts.
Figure 9-9
HM685 Download Test Data Screen
4. When download finishes, a dialog similar to the following appears.
Figure 9-10
HM685 Data Download Screen
5. Click OK button and a dialog similar to the standard windows file save
as dialog appears.
6. Change the filename or use default and click Save button.

Figure 9-11
HM685 Download Test Screen
7. Test/tests will be saved to one file.

8. If HM680 is selected and OK is clicked, the screen shown below will
display. Follow instructions for downloading data from HM680.
Figure 9-12
HM680 USB Folders and Files
HM680 Download Instructions

All TestIDs The All TestIDs file contains all data stored to each of
the instrument’s 100 available Test IDs.
Cv Factors The Cv Factors file contains all data associated with the
instruments 100 available Cv/Kv valve coefficients.
TestIDs Folder Each TestIDs folder contains files for each of the Test ID
numbers indicated (example: the folder “TestIDs 1-10”
will contain files of stored data for Test ID 1 through Test
ID 10). TestIDs folders can be downloaded in their
entirety or opened for access to individual Test ID files.

Downloading Data
Downloading stored data is completed as follows:
1. Single-click the desired file/folder to highlight.
2. Click the Save As icon in the toolbar.
Note
The Save As option may also be used from the file pull-down menu.
3. Choose the filename, file type, and directory to save data to.
Notes
 Double-clicking or using the Open menu option allows for automatically
opening the selected file using an appropriate application (i.e.,
Microsoft® Excel® spreadsheet) upon having saved the file to the
computer.
 TSI recommends that you do not save data files in the C:\Program
Files directory when running on a Windows® 7 operating system in a
multi-user environment.

APPENDIX A
Specifications
Model HM685 Hydronic Manometer specifications are as follows

(specifications are subject to change without notice).
Range
Differential Pressure ................ ±300 psi (±2068 kPa)
Gauge Pressure ...................... -20 to 300 psi (-138 to 2068 kPa)
(-40 to 610 in. Hg)
Flow1 .............................................................. ± 99,999 USGPM
( ±6309 l/s, ±22,712 m3/h)
Operating Temperature ........... 40 to 113°F (5 to 45°C) electronics
Storage Temperature .............. -4 to 140°F (-20 to 60°C)
Temperature Probe ................. -40 to 250°F (-40 to 121°C)
Liquid Media ............................ 32 to 180°F (0 to 82°C)
Resolution
Pressure (best) ........................ 0.001 psi (0.01 kPa) (0.01 in. Hg)
Flow (best) ............................... 0.0001 USGPM (0.00001 l/s)
Temperature ............................ 0.1°F (0.1°C)
Accuracy
Pressure2 ................................. ±1% of reading +.072 psi (0.5 kPa)
(0.15 in.Hg)
Flow ......................................... per pressure accuracy + valve deviation
Temperature ............................ ±0.5% of reading +1.2°F (0.7°C)
Units
Pressure .................................. psi, in. H2O, ft H2O, kPa, mm Hg, in. Hg,
m H2O, bar
Flow ......................................... USGPM, UKGPM, m3/h, l/s, l/m
Temperature ............................ degrees F, degrees C
Statistics ................................. min, max, average, sum up to 4000
readings
Data Storage .......................... 100 Test IDs, 4000 combined readings,
time and date stamped
Logging Interval ..................... user selectable (1 to 3600 seconds)
Time Constant ........................ user selectable (1, 5 10, 20, and 30
seconds)
Display .................................... LCD with backlight
Dimensions (meter only) ........ 11.1 in. × 4.7 in. × 3.5 in.
(28.2 cm × 11.9 cm × 8.8 cm)
Pressure Connection ............ ¼” 37° Flare Fitting, Male
Weight with Batteries ............ 2.65 lb. (1.20 kg)
A-1
Power Requirements ............. four AA-size cells, alkaline or
rechargeable NiMH (included), or AC
adapter (included) 9 VDC, 2 A, regulated
Battery Life3............................ minimum of 12 hours with backlight on
minimum of 18 hours with backlight off
Recharge Time ....................... 4 hours (internal charger)
Warranty ................................. 2-year factory warranty
1
The flow reading is a calculated value determined from the measured Differential pressure,
user entered valve flow coefficient (Cv or Kv), and fluid specific gravity.
2
Accuracy statement applies from -15 to 250 psi (-103 to 1724 kPa).
3
The minimum battery life stated will occur after the NiMH batteries have been recharged
2 to 3 times after initial charge.
A-2 Hydronic Manometer Model HM685

APPENDIX B
Compliance
CE Marking EN61326 / EN 55011, Class B: Radiated Emissions

EN61326 / EN 55011, Class B: Conducted Emissions
EN61000-4-2: Electrostatic Discharge Immunity
EN61000-4-3: Electromagnetic Field Immunity
EN61000-4-4: Burst Immunity
EN61000-4-5: Surge Immunity
EN61000-4-6: Conducted PS Immunity
EN61000-4-8: Rated Power-Frequency Field Immunity
EN61000-4-11: Voltage Dips\Short Interruptions Immunity
RoHS Marking Yes
B-1
B-2 Hydronic Manometer Model HM685

TSI Incorporated – Visit our website www.tsi.com for more information.
USA Tel: +1 800 874 2811 India Tel: +91 80 67877200

UK Tel: +44 149 4 459200 China Tel: +86 10 8219 7688
France Tel: +33 1 41 19 21 99 Singapore Tel: +65 6595 6388
Germany Tel: +49 241 523030
P/N 6006820 Rev E ©2017 TSI Incorporated Printed in U.S.A.

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HYDRONIC MANOMETER

P/N 6006820, REVISION E

P/N 6006820, REVISION E

SHIP TO/MAIL TO: E-mail address:

The following is a manual history of the Hydronic Manometer

ii Hydronic Manometer Model HM685

Part Number 6006820 / Revision E / February 2017

iv Hydronic Manometer Model HM685

Manual History ............................................................................................ ii

vi Hydronic Manometer Model HM685

viii Hydronic Manometer Model HM685

Formatting and Typography

x Hydronic Manometer Model HM685

Carefully read each of the following safety warnings prior

1. Serial number label

3. European symbol for

Caution or Warning Symbols

Warns that uninsulated voltage within the instrument may

Carefully read each of the following safety warnings prior

xii Hydronic Manometer Model HM685

xiv Hydronic Manometer Model HM685

The HM685 Hydronic Manometer is an easy-to-use instrument designed

1-2 Hydronic Manometer Model HM685

Please register your HM685 promptly through our website at

1-4 Hydronic Manometer Model HM685

▲▼ The ▲and ▼keys are used to navigate through menus or to select

Press the key to turn the HM685 Hydronic Manometer on or off.

Using the AC Adapter

2-2 Hydronic Manometer Model HM685

6. Reinstall the battery holder. Ensure the battery holder orientation is

Getting Started 2-3

The HM685 Hydronic Manometer allows for internal charging of AA-size

2-4 Hydronic Manometer Model HM685

Zeroing the Manometer

Zeroing the Gauge Pressure Sensor

Getting Started 2-5

Zeroing the Differential Pressure Sensor

2-6 Hydronic Manometer Model HM685

Bleeding the Entrained Air

Getting Started 2-7

Performing Pressure Measurements

Accessing the Pressure Measurement Screen

Pressure Measurement Screen

*Shown with two optional accessory temperature probes attached.

2-8 Hydronic Manometer Model HM685

Continuous Pressure Measurements

Discrete Pressure Measurements

Getting Started 2-9

Accessing the Flow Measurement Screen

Flow Measurement Screen

*Shown with two optional accessory temperature probes attached.

Flow The flow reading is indicated as Flow on the manometer

2-10 Hydronic Manometer Model HM685

Discrete Flow Measurements

Performing Temperature Measurements

Connecting the Temperature Probe

Getting Started 2-11

Gauge Pressure psi, inH2O, ftH2O, inHg, kPa, mH2O, mmHg,

Storing Discrete Measurements