PRODUCT MANUAL 101 B – 10/15 E

Date: April 2010

Original Instructions Supersedes: 101 B–09/12 D

Air cooled chillers and heat pumps

McSmart 160 - 500 C / CR

from 48 to 155 kW

McQuay is participating in the Eurovent Certification Programme.

Product are as listed in the Eurovent Directory of Certified Products
and on the web site www.eurovent-certification.com
 IMPORTANT
This Manual is a technical aid and does not represent a binding offer for McQuay.

McQuay has drawn up this Manual to the best of its knowledge. The content cannot be held as explicitly or
implicitly guaranteed as complete, precise or reliable.

All data and specifications contained herein may be modified without notice. The data communicated at the
moment of the order shall hold firm.

McQuay shall assume no liability whatsoever for any direct or indirect damage, in the widest sense of the term,
ensuing from or connected with the use and/or interpretation of this Manual.

The entire content is protected by McQuay copyright.

WARNING
Before starting the installation of the unit, please read this manual carefully. Starting up the unit is absolutely
forbidden if all instructions contained in this manual are not clear.

Key to symbols

Important note: failure to respect the instruction can damage the unit or compromise operation

Note regarding safety in general or respect of laws and regulations

Note regarding electrical safety

Description of the labels applied outside the units

McSmart 160-190 C/CR

101 B – 09/12 D– pag. 2/37

Label Identification
1 –Retighten circuit connections symbol 6 –Ecologic and high efficiency symbol
2 –Electrical hazard symbol 7 –Lifting instructions
3 – Power inlet symbol 8 –Unit nameplate data
4 –Cauttion for winter draining symbol 9 –Manufacturer’s logo
5 –CE symbol

McSmart 210-240 C/CR

Label Identification
1 –Retighten circuit connections symbol 6 –Ecologic and high efficiency symbol
2 –Electrical hazard symbol 7 –Lifting instructions
3 – Power inlet symbol 8 –Unit nameplate data
4 –Cauttion for winter draining symbol 9 –Manufacturer’s logo
5 –CE symbol

McSmart 320 C/CR

Label Identification
1 –Retighten circuit connections symbol 6 –Ecologic and high efficiency symbol
2 –Electrical hazard symbol 7 –Lifting instructions
3 – Power inlet symbol 8 –Unit nameplate data
4 –Cauttion for winter draining symbol 9 –Manufacturer’s logo
5 –CE symbol

101 B – 09/12 D– pag. 3/37

 McSmart 400-500 C/CR

Label Identification
1 –Retighten circuit connections symbol 6 –Ecologic and high efficiency symbol
2 –Electrical hazard symbol 7 –Lifting instructions
3 – Power inlet symbol 8 –Unit nameplate data
4 –Cauttion for winter draining symbol 9 –Manufacturer’s logo
5 –CE symbol

ATTENTION
The machines described in this manual represent a valuable investment. Maximum care should be taken to ensure
correct installation and to maintain them in good running order.

Installation and maintenance must be performed by qualified and specifically trained personnel only.

Correct maintenance of the unit is indispensable for its safety and reliability. Manufacturer’s service centres are
the only having adequate technical skill for maintenance.

ATTENTION
This manual describes the features and standard procedures for the complete series of units.

All the units are delivered together with electrical diagrams and dimensional drawings, with size and weight of
each model.

WIRING DIAGRAM AND DIMENSIONAL DRAWINGS MUST BE CONSIDERED ESSENTIAL PARTS OF

THIS MANUAL

In the case of discrepancy between this manual and the wiring diagram or the dimensional diagram, the latter two
documents must be considered valid.

101 B – 09/12 D– pag. 4/37

INDEX
McSmart 160 - 500 page 6
General characteristics page 7
Accessories page 9
Operating limits page 10
Performance adjustment factors page 11
Technical data page 12
Sound levels page 14
Capacity performance page 15
Refrigerant and hydraulic circuits page 20
Installation page 23
- Handling and space requirements page 23
- Dimensions page 26
- Electric wiring data page 28
- Water circuit page 29
- Evaporator pressure drops page 30
- Water pump available lift page 31
- Pumps data page 31
Maintenance page 32
Safety page 34

101 B – 09/12 D– pag. 5/37

McSmart 160 - 500 C / CR
McSmart is the solution for residential and commercial applications.
It is available in 7 sizes from 48 to 155 kW, in cooling only and heat pump versions, with R407C ecological
refrigerant.
It has been designed for high energy efficiency. The low noise emission meets every requirement for
installation in residential areas.
The microprocessor is compatible with Smart Manager, the McQuay solution that allows to control up to 50
chillers and 256 fan coils. McQuay is able to cover the complete hydronic system with McSmart chillers and
fan coils series.

MF series

MWM series

MCK series

MCW series

MCC series

101 B – 09/12 D– pag. 6/37

General characteristics
Cabinet and structure
The cabinet is made of galvanized steel sheet and painted to provide a high resistance to corrosion. The
base frame has holes for easy moving by fork lift. The weight is uniformly distributed along the profiles of the
base and this facilitates the arrangement of the unit’s bases and the support structures. The electrical and
control equipment is located in the control box.

Scroll compressors
The scroll compressors achieve a high volumetric efficiency, due to constant contact with the sides of the
scroll spirals and the total absence of discharge and suction valves. These compressors are not only
extremely reliable thanks to the reduced number of moving parts, but have an exceptionally low noise level
because of the absence of suction and discharge valves and hence of the reduced pulsations of the
discharge gas. The reduction in moving parts means a very low level of vibration.

Evaporator
The evaporator is a compact, efficient, dual circuit plate to plate type heat exchanger consisting of stainless
steel brazed plates.
The evaporator is wrapped with closed cell heat insulation and equipped with a heater for protection against
freezing down to –29°C.

Condenser coils
The condenser coils are made of internally enhanced seamless copper tubes arranged in a staggered row
pattern and mechanically expanded into lanced and rippled aluminium condenser fins with full fin collars.

Condenser coil fans

The condenser fans are axially helical; the blades profile is optimised to achieve the best performance. The
direct coupling with the electrical motor eliminates the problems related to transmission devices and reduces
the vibrations caused by the functioning. The motors are supplied as standard with IP54 protection and are
mono-phase external rotor type; they are protected against overload by thermal relays located inside the
electrical control panel.

Electrical panel
The panel is manufactured to ensure protection in all weather conditions (IP 54). It complies with IEC204-1
safety norms. The power panel is fitted with a door interlocked mains isolator to prevent access. The power
section includes thermal relays for compressors and fans.

Control devices
The microprocessor controller can be used either as a single stand-alone or as an extended network system.
The control panel consists of a main board and a wired remote keypad with 8 lines graphical LCD display.
The 8 available keys in the panel allow the user to do the following tasks:
− Menu selection
− Navigation on the screen
− Modification of the selected value

1&2 Navigator key

3 Execute instruction key
4 Cancel instruction key
5 Switching to heat mode shortcut key
6 Switching to cool mode shortcut key
7 Toggle ON/OFF shortcut key
8 Show alarm key
9 Graphical LCD display
10 ON/OFF indicator

During start-up, the panel will have a default configuration (timer schedule, set point, settings, etc) which can
be later modified by the user.

101 B – 09/12 D– pag. 7/37

General characteristics
Main characteristics

Status viewing:
• ON/OFF status
• Operating mode (cooling/heating/boiler)
• Set temperature
• Compressor status (ON/OFF/DEFROST)
• Inlet water, outlet water, outdoor air and panel temperatures
• Advance parameter settings
• Defrost sensor temperatures
• Compressor discharge sensor temperatures
• Compressor run time
• Incoming alarm/fault/error

Status settings:
• ON/OFF switching
• Operating mode setting (cooling/heating/boiler)
• Setting temperature
• Manual entering defrost
• Advance parameter settings
• Password changing
• Panel option setting (backlight, alarm buzzer, screen saver, contrast, brightness, temperature unit)
• Time and date settings
• 7 day programmable settings
• Compressor run time reset

Menu structure

Standards reference
Every unit is designed, manufactured, tested according to CE marked.

101 B – 09/12 D– pag. 8/37

Accessories
Standard accessories

Fan thermal overload relays – safety devices against fans motor overload.
Compressor thermal overload relays – safety devices against compressor motor overload.
Phase monitor – safety device against reversal of phase.
Condenser coil guards – metal protection guards fixed on the external surface of the condenser coils.
Compressor coil guards – metal protection guards to prevent unauthorised access to the components
under the condenser coils section.
Water pressure differential switch – safety device against missing evaporator water flow.
Manometers – gauges for high gas pressure and low gas pressure.
Vibration-dampings – rubber type for 160÷240 unit models, spring type for 320÷500 unit models.

Options on request

Low ambient kit - device that allows fan speed modulation, modifying air flow according to external
temperature conditions down to -10°C.
Two water circulation pumps kit (factory unit mounted) – with the following components.
Water pumps: each unit has two water pumps as option, with a selection switch to chose which one to run.
Maximum working pressure is 6 bar.
Filling valve: auto-operated to fill water whenever the water pressure is lower due to water absence.
Air vent: to vent air in the hydraulic circuit.
Safety valve: acts whenever faulty service leads to an operating pressure in the hydraulic circuit that
exceeds the valve opening value.
Expansion tank: absorbs volume variation in the water circuit.
Stop valves: installed on both water pump inlet and outlet.
Water filter: installed before the water pump, retains impurities.
Purge valve: drain for maintenance.
Manometer: installed on the filling valve to display the water pressure for circuit.

101 B – 09/12 D– pag. 9/37

Operating limits
The unit must operate within the limits indicated in the following tables.

ATTENTION
Operating outside the limits indicated may trigger the protection devices and interrupt functioning of the unit
and, in extreme cases, may damage the unit.

For any doubts, consult the manufacturer.

OPERATING LIMITS Cooling only Heat pump

Ambient air
Maximum temperature in cooling mode +48°C +48°C
Minimum temperature in cooling mode for McSmart 160÷240 +12°C (1) +12°C (1)
Minimum temperature in cooling mode for McSmart 320÷500 +15°C (1) +15°C (1)
Maximum temperature in heating mode +26°C
Minimum temperature in heating mode -7°C
Evaporator water
Maximum outlet temperature in cooling mode +10°C +10°C
Minimum outlet temperature without glycol in cooling mode +5°C +5°C
Minimum outlet temperature with glycol in cooling mode -8°C -8°C
Maximum outlet temperature in heating mode +55°C
Minimum outlet temperature in heating mode +35°C
Maximum ΔT 8°C 8°C
Minimum ΔT 4°C 4°C

(1) –10°C with low ambient kit option.

101 B – 09/12 D– pag. 10/37

Performance adjustment factors
Evaporator fouling factors
Fouling factors Cooling capacity Power input COP
m2°C / kW correction factor correction factor correction factor
0,0176 1,000 1,000 1,000
0,0440 0,978 0,986 0,992
0,0880 0,957 0,974 0,983
0,1320 0,938 0,962 0,975

Altitude correction factors

Elevation above sea level (m) 0 300 600 900 1200 1500 1800
Barometric pressure (mbar) 1013 977 942 908 875 843 812
Cooling cap. correction factor 1,000 0,993 0,986 0,979 0,973 0,967 0,960
Power input correction factor 1,000 1,005 1,009 1,015 1,021 1,026 1,031

Ethylene glycol and low ambient temperature correction factors

Air ambient temperature °C -3 -8 -15 -23 -35
% of ethylene glycol by weight 10 20 30 40 50
Cooling capacity correction factor 0,991 0,982 0,972 0,961 0,946
Power input correction factor 0,996 0,992 0,986 0,976 0,966
Flow rate correction factor 1,013 1,040 1,074 1,121 1,178
Water pressure drop correction factor 1,070 1,129 1,181 1,263 1,308

Low temperature operation performance factors

Ethylene glycol/water leaving temperature °C 2 0 -2 -4 -6 -8
Max air ambient temperature °C 40 39 38 37 36 35
Cooling capacity correction factor 0,842 0,785 0,725 0,670 0,613 0,562
Power input compressors correction factor 0,95 0,94 0,92 0,89 0,87 0,84
Min. % of ethylene glycol 10 20 20 30 30 30

Low temperature operation performance factors must be applied to the nominal performance data to have the adjusted value (12/7°C,
design ambient temperature).

101 B – 09/12 D– pag. 11/37

Technical data
Cooling only

McSmart 160C 190C 210C 240C 320C 400C 500C

Cooling capacity (1) kW 47,8 57,9 70,5 81,2 98,0 124,3 154,8
Power input (1) kW 18,4 21,1 24,2 28,6 37,5 42,4 52,3
COP 2,60 2,74 2,91 2,84 2,61 2,93 2,96
Compressor Scroll
Quantity 2 2 2 2 4 4 4
Total oil charge l 6,5 6,5 8,0 13,0 13,0 13,0 26,4
Reduction steps number 2 2 2 2 4 4 4
Refrigerant R407C
Circuits number 2 2 1 1 2 2 2
Charge kg 12,6 14,0 22,0 20,5 25,0 48,0 64,0
Condenser coil Lanced fins – internally spiral wound tubes
Fan Helical
Quantity 2 2 2 2 2 4 4
Power input kW 0,72 0,72 0,72 0,72 1,90 0,72 0,72
Speed RPM 715 715 715 715 715 715 715
Diameter mm 710 710 800 800 800 800 800
Evaporator Plate heat exchanger
Quantity 1 1 1 1 1 1 1
Water volume l 8,0 9,5 10,0 12,8 12,3 18,0 25,5
Maximum water pressure bar 30 30 30 30 30 30 30
Water connections diameter “ Rc 1 1/2 Rc 1 1/2 Rc 1 1/2 Rc 1 1/2 Rc 2 Rc 2 Rc 2
Dimensions and weight
Length mm 1820 1820 2056 2056 2750 2750 2750
Width mm 1000 1000 1153 1153 1100 2200 2200
Height mm 1985 1985 2185 2185 2180 2180 2180
Standard unit shipping weight kg 637 651 843 906 1155 1543 1899
Standard unit operating weight kg 650 666 864 942 1175 1571 1935
Shipping weight with pumps kit kg 661 675 878 941 1190 1580 2055
Operating weight with pumps kit kg 674 690 899 977 1210 1607 2092
Electrical data
Standard voltage (2) 400V/3N~/50Hz
Nominal unit current (1) (3) A 32,8 36,7 43,2 50,1 69,8 76,7 100,5
Maximum compressors current (4) A 34,8 41,0 47,8 56,6 75,6 80,4 108,0
Maximum water pump current A 3,1 3,1 5,4 5,4 5,4 6,4 8,5
Maximum fans current A 4,2 4,2 6,2 6,2 9,0 12,0 12,4
Maximum unit current (3) (4) A 40,9 47,1 53,9 62,7 82,5 91,5 116,8
Maximum unit inrush current (5) A 116,7 135,3 155,7 182,1 159,5 174,7 217,2
Maximum unit current for wires sizing (6) A 54,8 63,6 73,1 85,4 105,0 112,4 136,2

(1) Nominal cooling capacity and power input values are attained based on: 12/7 °C entering/leaving evaporator water
temperature; 35°C ambient temperature.
(2) Allowed voltage tolerance ± 10%. Voltage unbalance between phases must be within ± 3%.
(3) Without water pump.
(4) Maximum current values are attained based on: 15/10 °C entering/leaving evaporator water temperature and 48°C ambient
temp.
(5) Inrush current of biggest compressor + nominal absorbed current of the other compressors + fans current.
(6) Compressor FLA + fans current.

101 B – 09/12 D– pag. 12/37

Technical data
Heat pump

McSmart 160CR 190CR 210CR 240CR 320CR 400CR 500CR

Cooling capacity (1) kW 47,1 52,9 63,6 75,6 96,0 112,6 144,7
Power input (1) kW 18,3 20,1 23,4 27,1 35,5 41,0 50,7
Heating capacity (2) kW 55,1 57,1 67,2 81,8 110,3 118,1 157,5
Power input (2) kW 19,5 20,7 25,6 28,5 38,1 45,4 57,3
COP (1) 2,57 2,63 2,72 2,79 2,70 2,75 2,85
Compressor Scroll
Quantity 2 2 2 2 4 4 4
Total oil charge l 6,5 6,5 8,0 13,0 13,0 13,0 26,4
Reduction steps number 2 2 2 2 4 4 4
Refrigerant R407C
Circuits number 2 2 1 1 2 2 2
Charge kg 13,0 15,0 26,0 26,0 38,0 42,0 56,0
Condenser coil Lanced fins – internally spiral wound tubes
Fan Helical
Quantity 2 2 2 2 2 4 4
Power input kW 0,72 0,72 0,72 0,72 1,90 0,72 0,72
Speed RPM 715 715 715 715 715 715 715
Diameter mm 710 710 800 800 800 800 800
Evaporator Plate heat exchanger
Quantity 1 1 1 1 1 1 1
Water volume l 8,0 9,5 10,0 12,8 12,3 18,0 25,5
Maximum water pressure bar 30 30 30 30 30 30 30
Water connections diameter “ Rc 1 1/2 Rc 1 1/2 Rc 1 1/2 Rc 1 1/2 Rc 2 Rc 2 Rc 2
Dimensions and weight
Length mm 1820 1820 2056 2056 2750 2750 2750
Width mm 1000 1000 1153 1153 1100 2200 2200
Height mm 1985 1985 2185 2185 2180 2180 2180
Standard unit shipping weight kg 650 676 885 928 1206 1583 1988
Standard unit operating weight kg 663 691 906 964 1226 1611 2024
Shipping weight with pumps kit kg 674 700 920 963 1241 1620 2154
Operating weight with pumps kit kg 687 715 941 999 1261 1648 2190
Electrical data
Standard voltage (3) 400V/3N~/50Hz
Nominal unit current (1) (4) A 32,6 35,8 41,9 49,7 66,1 74,2 97,4
Nominal unit current (2) (4) A 34,7 36,8 45,9 52,3 70,9 82,1 110,1
Maximum compressors current (5) A 34,8 41,0 47,8 56,6 75,6 80,4 108,0
Maximum water pump current A 3,1 3,1 5,4 5,4 5,4 6,4 8,5
Maximum fans current A 4,2 4,2 6,2 6,2 9,0 12,0 12,4
Maximum unit current (3) (5) A 40,9 47,1 53,9 62,7 82,5 91,5 116,8
Maximum unit inrush current (6) A 116,7 135,3 155,7 182,1 159,5 174,7 217,2
Maximum unit current for wires sizing (7) A 54,8 63,6 73,1 85,4 105,0 112,4 136,2

(1) Nominal cooling capacity and power input values are attained based on: 12/7 °C entering/leaving evaporator water
temperature; 35°C ambient temperature.
(2) Nominal heating capacity and power input values are attained based on: 40/45 °C entering/leaving evaporator water
temperature; 7°C(dry bulb)/6°C(wet bulb) ambient temperature.
(3) Allowed voltage tolerance ± 10%. Voltage unbalance between phases must be within ± 3%.
(4) Without water pump.
(5) Maximum current values are attained based on: 15/10 °C entering/leaving evaporator water temperature and 48°C ambient
temp.
(6) Inrush current of biggest compressor + nominal absorbed current of the other compressors + fans current.
(7) Compressor FLA + fans current.

101 B – 09/12 D– pag. 13/37

Sound levels
Cooling only

Sound pressure level at 1 m from the unit in free field ( rif. 2 x 10-5 )
McSmart
63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz dBA
160C 73,5 67,5 65,6 64,8 60,6 55,4 47,6 39,3 65,8
190C 73,1 69,8 63,8 64,6 62,9 57,7 53,6 48,7 67,0
210C 75,3 66,6 64,6 64,8 62,3 58,9 55,4 49,9 67,2
240C 75,3 66,6 64,1 64,5 62,4 58,7 52,9 45,7 66,9
320C 80,3 75,7 69,0 66,9 66,7 62,2 58,1 55,0 71,0
400C 80,4 72,1 69,0 68,9 65,9 62,4 57,8 51,3 71,0
500C 78,3 72,5 68,5 70,2 66,3 64,4 59,8 56,4 72,0

Average sound pressure level rated in accordance to ISO 3744, at free field semispherical conditions.

Heat pump

Sound pressure level at 1 m from the unit in free field ( rif. 2 x 10-5 )
Unit size
63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz dBA
160CR 73,5 67,5 65,6 64,8 60,6 55,4 47,6 39,3 65,8
190CR 73,1 69,8 63,8 64,6 62,9 57,7 53,6 48,7 67,0
210CR 75,3 66,6 64,6 64,8 62,3 58,9 55,4 49,9 67,2
240CR 75,3 66,6 64,1 64,5 62,4 58,7 52,9 45,7 66,9
320CR 80,3 75,7 69,0 66,9 66,7 62,2 58,1 55,0 71,0
400CR 80,4 72,1 69,0 68,9 65,9 62,4 57,8 51,3 71,0
500CR 78,3 72,5 68,5 70,2 66,3 64,4 59,8 56,4 72,0

Average sound pressure level rated in accordance to ISO 3744, free field semispherical conditions.

101 B – 09/12 D– pag. 14/37

Capacity performance
Cooling only

AMBIENT TEMPERATURE - °C
leaving temp.
Evaporator

Unit 21 25 30 32
(°C)

size Cooling Power Cooling Power Cooling Power Cooling Power

capacity input capacity input capacity input capacity input
(kW) (kW) (kW) (kW) (kW) (kW) (kW) (kW)
5 51,6 14,9 49,5 15,9 48,2 16,5 47,3 16,9
6 53,1 15,2 51,0 16,1 49,7 16,7 48,7 17,2
7 54,5 15,6 52,4 16,4 51,0 17,0 50,1 17,4
160
8 56,1 15,8 54,0 16,7 52,5 17,3 51,6 17,7
9 57,8 15,7 55,4 16,9 54,0 17,5 53,0 17,9
10 59,1 16,1 57,0 17,2 55,4 17,9 54,5 18,3
5 62,4 17,1 60,0 18,2 58,3 18,9 57,2 19,3
6 64,4 17,5 61,7 18,5 60,1 19,2 59,0 19,7
7 65,9 17,8 63,5 18,8 61,7 19,5 60,7 20,0
190
8 67,8 18,1 65,3 19,1 63,5 19,8 62,4 20,3
9 69,8 18,0 67,1 19,4 65,4 20,1 64,2 20,6
10 71,6 18,5 69,1 19,7 67,2 20,5 65,9 21,0
5 75,9 19,6 73,0 20,9 71,0 21,7 69,7 22,2
6 78,3 20,1 75,2 21,2 73,2 22,0 71,8 22,6
7 80,3 20,5 77,3 21,6 75,3 22,4 73,8 22,9
210
8 82,6 20,8 79,6 22,0 77,4 22,7 76,0 23,3
9 85,1 20,6 81,8 22,2 79,6 23,1 78,1 23,6
10 87,2 21,2 84,1 22,6 81,8 23,5 80,3 24,1
5 87,5 23,2 84,1 24,7 81,8 25,6 80,3 26,2
6 90,2 23,7 86,6 25,1 84,3 26,0 82,7 26,7
7 92,5 24,2 89,1 25,5 86,6 26,5 85,1 27,1
240
8 95,1 24,6 91,6 25,9 89,1 26,9 87,5 27,5
9 98,1 24,3 94,2 26,3 91,7 27,3 90,0 27,9
10 100,5 25,1 96,9 26,7 94,2 27,8 92,5 28,4
5 105,6 30,4 101,5 32,4 98,7 33,6 96,9 34,4
6 108,9 31,1 104,6 32,9 101,7 34,1 99,9 35,0
7 111,6 31,7 107,5 33,5 104,6 34,7 102,7 35,5
320
8 114,9 32,2 110,6 34,0 107,6 35,2 105,7 36,1
9 118,3 31,9 113,7 34,4 110,7 35,7 108,7 36,6
10 121,3 32,9 117,0 35,0 113,7 36,4 111,6 37,3
5 134,1 34,3 128,8 36,6 125,3 38,0 123,0 38,9
6 138,2 35,1 132,7 37,2 129,2 38,6 126,7 39,5
7 141,8 35,8 136,5 37,9 132,8 39,3 130,3 40,2
400
8 145,8 36,4 140,4 38,5 136,6 39,8 134,1 40,8
9 150,2 36,1 144,3 38,9 140,5 40,4 138,0 41,4
10 153,8 37,2 148,4 39,6 144,4 41,2 141,8 42,2
5 167,0 42,5 160,5 45,3 156,1 47,0 153,2 48,1
6 172,1 43,5 165,2 46,1 160,9 47,8 157,8 48,9
7 176,4 44,4 169,9 46,9 165,3 48,6 162,4 49,8
500
8 181,6 45,1 174,7 47,6 170,1 49,3 167,1 50,5
9 187,0 44,7 179,7 48,2 175,0 50,0 171,8 51,2
10 191,6 46,0 184,8 49,0 179,8 51,0 176,4 52,2

Notes: (1) Rating based on: evaporator fouling factor of 0,0176 m2°C / kW, evaporator temperature drop of 5°C and sea level
altitude.
(2) Interpolation is allowed. Extrapolation is not permitted. Please contact McQuay for performance outside the
standard ratings.
(3) Power input values are referred to compressors only.

101 B – 09/12 D– pag. 15/37

Capacity performance
Cooling only

AMBIENT TEMPERATURE - °C
leaving temp.
Evaporator

Unit 35 40 43 48
(°C)

size Cooling Power Cooling Power Cooling Power Cooling Power

capacity input capacity input capacity input capacity input
(kW) (kW) (kW) (kW) (kW) (kW) (kW) (kW)
5 45,0 17,9 42,6 18,8 41,7 19,2 39,7 19,8
6 46,4 18,1 44,0 19,1 43,1 19,4 41,2 20,5
7 47,8 18,4 45,3 19,3 44,3 19,7 42,0 20,7
160
8 49,1 18,7 46,6 19,6 45,6 20,0 43,4 21,0
9 50,5 19,0 48,0 19,9 46,9 20,1 44,8 19,7
10 52,0 19,3 49,6 20,0 48,1 20,4 45,8 20,9
5 54,5 20,5 51,7 21,6 50,5 22,0 48,1 22,7
6 56,2 20,8 53,2 21,9 52,1 22,3 49,9 23,5
7 57,9 21,1 54,8 22,2 53,7 22,6 50,9 23,7
190
8 59,5 21,4 56,4 22,5 55,2 22,9 52,5 24,0
9 61,1 21,7 58,1 22,8 56,8 23,1 54,3 22,6
10 62,9 22,1 60,0 23,0 58,3 23,4 55,4 23,9
5 66,4 23,5 62,9 24,7 61,5 25,2 58,6 26,0
6 68,4 23,9 64,8 25,1 63,4 25,6 60,7 26,9
7 70,5 24,2 66,8 25,4 65,3 26,0 62,0 27,2
210
8 72,6 24,5 68,7 25,8 67,2 26,3 63,9 27,6
9 74,4 24,9 70,7 26,1 69,2 26,4 66,2 26,0
10 76,7 25,3 73,1 26,3 71,0 26,8 67,5 27,4
5 76,6 27,8 72,5 29,2 70,8 29,8 67,4 30,7
6 78,8 28,2 74,7 29,6 73,1 30,2 70,0 31,8
7 81,2 28,6 77,0 30,1 75,2 30,7 71,3 32,1
240
8 83,5 29,0 79,1 30,5 77,4 31,1 73,6 32,6
9 85,8 29,5 81,5 30,9 79,7 31,3 76,2 30,7
10 88,3 29,9 84,2 31,1 81,7 31,7 77,8 32,4
5 92,3 36,4 87,5 38,3 85,6 39,1 81,5 40,3
6 95,1 37,0 90,2 38,8 88,2 39,6 84,4 41,7
7 98,0 37,5 92,8 39,4 90,8 40,2 86,2 42,1
320
8 100,8 38,0 95,6 40,0 93,5 40,8 88,8 42,7
9 103,5 38,6 98,3 40,5 96,3 41,0 92,0 40,2
10 106,6 39,2 101,5 40,8 98,7 41,5 93,9 42,5
5 117,2 41,2 111,0 43,3 108,6 44,2 103,3 45,6
6 120,6 41,8 114,5 43,9 111,9 44,8 107,1 47,2
7 124,3 42,4 117,8 44,6 115,2 45,5 109,3 47,6
400
8 128,0 43,0 121,3 45,2 118,7 46,1 112,8 48,3
9 131,4 43,7 124,7 45,8 122,1 46,3 116,8 45,5
10 135,2 44,4 128,9 46,1 125,2 47,0 119,2 48,1
5 145,9 51,0 138,2 53,6 135,2 54,7 128,8 56,4
6 150,3 51,7 142,4 54,4 139,4 55,5 133,4 58,4
7 154,8 52,3 146,8 55,2 143,5 56,3 136,1 59,0
500
8 159,4 53,3 151,0 56,0 147,8 57,1 140,5 59,8
9 163,6 54,1 155,3 56,7 152,1 57,4 145,4 56,3
10 168,4 54,9 160,6 57,1 155,9 58,2 148,5 59,5

Notes: (1) Rating based on: evaporator fouling factor of 0,0176 m2°C / kW, evaporator temperature drop of 5°C and sea level
altitude.
(2) Interpolation is allowed. Extrapolation is not permitted. Please contact McQuay for performance outside the
standard ratings.
(3) Power input values are referred to compressors only.

101 B – 09/12 D– pag. 16/37

Capacity performance
Heat pump

AMBIENT TEMPERATURE - °C
leaving temp.
Evaporator

Unit 21 25 30 32
(°C)

size Cooling Power Cooling Power Cooling Power Cooling Power

capacity input capacity input capacity input capacity input
(kW) (kW) (kW) (kW) (kW) (kW) (kW) (kW)
5 50,8 14,8 48,8 15,8 47,6 16,4 46,6 16,8
6 52,4 15,2 50,3 16,1 48,9 16,7 48,1 17,1
7 53,8 15,5 51,8 16,3 50,4 16,9 49,5 17,3
160
8 55,3 15,7 53,2 16,6 51,8 17,2 50,8 17,6
9 56,9 15,6 54,7 16,8 53,2 17,4 52,3 17,9
10 58,4 16,0 56,3 17,1 54,7 17,8 53,8 18,2
5 57,0 16,3 54,8 17,3 53,3 18,0 52,4 18,4
6 58,8 16,7 56,5 17,6 55,0 18,3 54,0 18,7
7 60,3 17,0 58,1 17,9 56,5 18,6 55,4 19,1
190
8 62,1 17,3 59,7 18,2 58,2 18,9 57,1 19,3
9 63,9 17,1 61,4 18,5 59,7 19,2 58,7 19,6
10 65,5 17,6 63,2 18,8 61,4 19,5 60,3 20,0
5 68,6 19,0 65,9 20,2 64,2 20,9 63,0 21,5
6 70,8 19,4 67,9 20,5 66,2 21,3 64,9 21,8
7 72,6 19,8 69,8 20,9 67,9 21,7 66,7 22,2
210
8 74,7 20,1 71,8 21,2 69,9 22,0 68,7 22,5
9 76,9 19,9 73,8 21,5 71,9 22,3 70,6 22,8
10 78,8 20,5 75,9 21,8 73,9 22,7 72,6 23,3
5 81,6 22,0 78,3 23,4 76,3 24,3 74,9 24,8
6 84,1 22,5 80,8 23,8 78,6 24,7 77,2 25,3
7 86,2 22,9 83,1 24,2 80,9 25,1 79,3 25,7
240
8 88,8 23,3 85,5 24,6 83,1 25,5 81,6 26,1
9 91,3 23,1 87,8 24,9 85,5 25,8 83,9 26,4
10 93,7 23,8 90,3 25,3 87,8 26,3 86,2 27,0
5 103,4 28,8 99,4 30,6 96,7 31,8 94,9 32,5
6 106,7 29,4 102,5 31,1 99,6 32,3 97,9 33,1
7 109,4 30,0 105,3 31,7 102,5 32,9 100,6 33,7
320
8 112,6 30,5 108,4 32,2 105,4 33,4 103,5 34,2
9 115,9 30,2 111,4 32,6 108,5 33,8 106,5 34,6
10 118,8 31,1 114,6 33,1 111,4 34,5 109,4 35,3
5 121,4 33,2 116,7 35,4 113,5 36,7 111,4 37,6
6 125,2 34,0 120,1 36,0 117,0 37,3 114,8 38,2
7 128,3 34,6 123,6 36,6 120,2 38,0 118,0 38,9
400
8 132,0 35,2 127,1 37,2 123,7 38,5 121,4 39,5
9 136,0 34,9 130,6 37,7 127,2 39,1 124,8 40,0
10 139,3 35,9 134,3 38,3 130,7 39,8 128,3 40,8
5 156,1 41,1 150,0 43,7 145,9 45,4 143,3 46,5
6 160,9 42,0 154,5 44,5 150,4 46,1 147,6 47,3
7 165,0 42,8 158,9 45,3 154,6 46,9 151,8 48,1
500
8 169,8 43,5 163,4 46,0 159,1 47,6 156,2 48,8
9 174,8 43,2 168,0 46,6 163,5 48,3 160,6 49,5
10 179,1 44,5 172,7 47,3 168,1 49,2 165,0 50,4

Notes: (1) Rating based on: evaporator fouling factor of 0,0176 m2°C / kW, evaporator temperature drop of 5°C and sea level
altitude.
(2) Interpolation is allowed. Extrapolation is not permitted. Please contact McQuay for performance outside the
standard ratings.
(3) Power input values are referred to compressors only.

101 B – 09/12 D– pag. 17/37

Capacity performance
Heat pump

AMBIENT TEMPERATURE - °C
leaving temp.
Evaporator

Unit 35 40 43 48
(°C)

size Cooling Power Cooling Power Cooling Power Cooling Power

capacity input capacity input capacity input capacity input
(kW) (kW) (kW) (kW) (kW) (kW) (kW) (kW)
5 44,4 17,8 42,1 18,7 41,2 19,1 39,2 19,7
6 45,8 18,0 43,4 19,0 42,4 19,3 40,6 20,4
7 47,1 18,3 44,7 19,2 43,7 19,6 41,5 20,5
160
8 48,5 18,6 46,0 19,5 44,9 19,9 42,7 20,9
9 49,8 18,8 47,4 19,8 46,3 20,0 44,3 19,6
10 51,2 19,1 48,9 19,9 47,5 20,3 45,2 20,7
5 49,9 19,5 47,3 20,5 46,2 20,9 44,0 21,6
6 51,3 19,8 48,7 20,8 47,7 21,2 45,6 22,4
7 52,9 20,1 50,2 21,1 49,0 21,6 46,5 22,6
190
8 54,5 20,4 51,7 21,4 50,5 21,8 48,0 22,9
9 56,0 20,7 53,1 21,7 52,0 22,0 49,7 21,6
10 57,5 21,0 54,9 21,9 53,3 22,3 50,7 22,8
5 60,0 22,7 56,8 23,9 55,5 24,4 52,9 25,1
6 61,7 23,1 58,6 24,2 57,2 24,7 54,8 26,0
7 63,6 23,4 60,3 24,6 59,0 25,1 56,0 26,3
210
8 65,5 23,7 62,1 25,0 60,7 25,4 57,8 26,7
9 67,2 24,1 63,8 25,3 62,5 25,6 59,7 25,1
10 69,2 24,5 65,9 25,5 64,1 25,9 61,0 26,5
5 71,3 26,3 67,5 27,7 66,1 28,2 62,8 29,1
6 73,4 26,7 69,6 28,1 68,2 28,6 65,2 30,1
7 75,6 27,1 71,6 28,5 70,2 29,1 66,5 30,4
240
8 77,9 27,5 73,8 28,9 72,3 29,5 68,7 30,9
9 80,0 27,9 76,0 29,3 74,4 29,6 71,0 29,1
10 82,3 28,4 78,4 29,5 76,2 30,0 72,6 30,7
5 90,5 34,5 85,7 36,3 83,8 37,0 79,8 38,1
6 93,1 35,0 88,3 36,8 86,4 37,5 82,7 39,5
7 96,0 35,5 90,9 37,3 88,9 38,1 84,4 39,9
320
8 98,8 36,0 93,7 37,9 91,6 38,6 87,0 40,5
9 101,4 36,6 96,3 38,3 94,3 38,8 90,1 38,1
10 104,4 37,1 99,5 38,6 96,6 39,3 92,0 40,2
5 106,1 39,8 100,5 41,9 98,3 42,7 93,6 44,1
6 109,2 40,4 103,5 42,5 101,3 43,3 97,0 45,6
7 112,6 41,0 106,7 43,1 104,4 44,0 99,0 46,0
400
8 115,8 41,6 109,8 43,7 107,4 44,6 102,2 46,7
9 119,0 42,2 113,0 44,3 110,6 44,8 105,6 44,0
10 122,4 42,9 116,7 44,6 113,4 45,4 107,9 46,5
5 136,5 49,2 129,3 51,8 126,5 52,8 120,4 54,5
6 140,5 50,0 133,2 52,5 130,3 53,6 124,7 56,4
7 144,7 50,7 137,3 53,3 134,1 54,4 127,4 56,9
500
8 149,0 51,4 141,2 54,1 138,1 55,1 131,3 57,8
9 152,9 52,2 145,3 54,8 142,2 55,4 135,9 54,4
10 157,5 53,0 150,1 55,1 145,8 56,2 138,8 57,5

Notes: (1) Rating based on: evaporator fouling factor of 0,0176 m2°C / kW, evaporator temperature drop of 5°C and sea level
altitude.
(2) Interpolation is allowed. Extrapolation is not permitted. Please contact McQuay for performance outside the
standard ratings.
(3) Power input values are referred to compressors only.

101 B – 09/12 D– pag. 18/37

Capacity performance

Leaving water Heat pump

AMBIENT TEMPERATURE - °C
temperature

Unit -5 0 5 7 10
(°C)

size Heating Power Heating Power Heating Power Heating Power Heating Power
capacity input capacity input capacity input capacity input capacity input
(kW) (kW) (kW) (kW) (kW) (kW) (kW) (kW) (kW) (kW)
35 41,9 14,8 48,5 16,0 55,7 17,2 58,5 17,6 62,9 18,1
40 40,2 15,2 46,8 16,2 54,1 17,7 56,8 18,3 61,2 19,1
160 45 38,6 15,6 45,3 17,0 52,4 18,5 55,1 19,5 59,5 19,9
50 37,0 16,0 43,6 17,6 50,7 19,1 53,4 19,7 57,9 20,3
55 35,3 16,4 41,9 18,1 49,0 19,7 51,9 19,9 56,3 20,5
35 43,4 15,7 50,3 17,0 57,6 18,2 60,6 18,6 65,1 19,3
40 41,7 16,1 48,5 17,2 56,0 18,8 58,8 19,5 63,4 20,3
190 45 40,0 16,6 46,8 18,0 54,3 19,7 57,1 20,7 61,7 21,1
50 38,2 17,0 45,2 18,6 52,5 20,3 55,4 20,9 60,0 21,5
55 36,5 17,4 43,4 19,3 50,8 20,9 53,7 21,1 58,3 21,7
35 51,0 19,5 59,1 21,0 67,8 22,5 71,2 23,0 76,7 23,8
40 49,0 20,0 57,1 21,2 65,8 23,3 69,2 24,1 74,6 25,1
210 45 47,0 20,5 55,1 22,3 63,8 24,3 67,2 25,6 72,6 26,1
50 45,0 21,0 53,1 23,0 61,8 25,1 65,2 25,9 70,6 26,6
55 43,1 21,5 51,0 23,8 59,9 25,9 63,2 26,1 68,6 26,9
35 62,2 21,7 72,0 23,4 82,6 25,1 86,7 25,7 93,2 26,5
40 59,8 22,2 69,5 23,7 80,2 25,9 84,3 26,8 90,8 27,9
240 45 57,3 22,8 67,0 24,8 77,7 27,1 81,8 28,5 88,4 29,1
50 54,7 23,4 64,6 25,7 75,2 27,9 79,3 28,8 85,9 29,6
55 52,3 23,9 62,2 26,5 72,8 28,8 76,9 29,1 83,4 29,9
35 83,8 29,0 97,0 31,2 111,4 33,5 116,9 34,3 125,7 35,4
40 80,5 29,7 93,8 31,6 108,0 34,7 113,6 35,8 122,4 37,3
320 45 77,2 30,5 90,4 33,1 104,8 36,2 110,3 38,1 119,1 38,9
50 73,9 31,2 87,2 34,3 101,4 37,3 107,0 38,5 115,8 39,6
55 70,6 32,0 83,8 35,4 98,2 38,5 103,6 38,9 112,5 40,0
35 89,8 34,5 104,0 37,2 119,3 40,0 125,3 40,9 134,7 42,2
40 86,2 35,4 100,4 37,7 115,8 41,3 121,7 42,7 131,1 44,5
400 45 82,7 36,3 96,9 39,5 112,2 43,1 118,1 45,4 127,6 46,3
50 79,2 37,2 93,3 40,9 108,7 44,5 114,6 45,9 124,0 47,2
55 75,6 38,2 89,8 42,3 105,1 46,0 111,1 46,4 120,5 47,8
35 119,7 43,5 138,6 47,0 159,1 50,4 167,0 51,6 179,6 53,3
40 114,9 44,7 133,8 47,6 154,3 52,1 162,3 53,9 174,7 56,2
500 45 110,3 45,8 129,2 49,9 149,7 54,4 157,5 57,3 170,1 58,4
50 105,5 47,0 124,4 51,6 144,8 56,2 152,7 57,9 165,3 59,6
55 100,8 48,1 119,7 53,3 140,2 57,9 148,1 58,4 160,7 60,2

Notes: (1) Rating based on: evaporator fouling factor of 0,0176 m2°C / kW, evaporator temperature drop of 5°C and sea level
altitude.
(2) Interpolation is allowed. Extrapolation is not permitted. Please contact McQuay for performance outside the
standard ratings.
(3) Power input values are referred to compressors only.

101 B – 09/12 D– pag. 19/37

Refrigerant and hydraulic circuits

COOLING ONLY

McSmart 160C - 190C

McSmart 210C - 240C

101 B – 09/12 D– pag. 20/37

Refrigerant and hydraulic circuits

COOLING ONLY
McSmart 320C - 400C - 500C

McSmart320C Without high pressure switch 2

101 B – 09/12 D– pag. 21/37

Refrigerant and hydraulic circuits
HEAT PUMP

McSmart 160CR - 190CR

McSmart 210CR - 240CR - 320CR - 400CR - 500CR

McSmart320CR Without high pressure switch 2

101 B – 09/12 D– pag. 22/37

Installation
Handling and space requirements

Handling
All moving and handling may damage the unit if some conditions are not scrupulously observed. The units
should be lifted with a crane using long ropes anchored to the holes on the frame of the unit’s base and by
using the upper spacer bars to prevent the ropes from damaging the condenser coils.

McSmart 160-320 C/CR

McSmart 400-500 C/CR

101 B – 09/12 D– pag. 23/37

Installation
WARNING
Both the lifting ropes and the spacer bar and/or equalizer bar must be dimensioned to safely support the
weight of the machine. Check the weight of the unit on the machine identification plate.
The weights indicated in the “Technical Data” table refer to standard units.
Your particular machine could have accessories which increase the overall weight (pumps, hear recovery
device, etc.)

WARNING
The machine must be lifted with maximum care and attention. Avoid sudden movements and lift the
machine very slowly, always keeping it level.

Location
McSmart units are produced for outside installation on roofs, floors or below ground level on condition that
the area is free from obstacles for the passage of the condensation air. The unit should be positioned on
solid foundations and perfectly level; in the case of installation on roofs or floors, it may be advisable to
arrange the use of suitable weight distribution beams. When the units are installed on the ground, a concrete
base at least 250 mm wider and longer than the unit’s footprint should be laid. Furthermore, this base should
be sufficiently robust to withstand the unit weight mentioned in the technical data table.

WARNING
Before carrying out any operation on the machine, please read carefully the instruction and operating
manual.
Installation and maintenance must be carried out solely by qualified personnel who is familiar with provisions
of the law and local regulations and has been trained properly or has experience with this type of
equipment.

WARNING
Avoid to install the chiller in areas that could be dangerous during maintenance operations, like for example
platforms without parapets or railings or areas not complying with the clearance requirements around the
chiller.

Space requirements
McSmart units are air-cooled, hence it is important to observe the minimum distances which guarantee the
best ventilation of the condenser coils. Limitations of space reducing the air flow could cause significant
reductions in cooling capacity, and increase in electricity consumption. The fans do not allow the use of ducts
which have high flow resistance, hence is should be ensured that the output air cannot recycle itself inside
the condenser coils. The units should be positioned such that there is sufficient distance between the coils
and any obstacles to improve ventilation and also to facilitate inspection (fig.1).
When two or more units are positioned side by side it is recommended that the condenser coils be at least
2500mm distance from one another (fig. 2). Smaller distances could cause the recirculation of hot air. If the
units are positioned in places surrounded by walls or obstacles of the same height as the units, the units
should be at least 2000mm from said obstacles (fig. 3). In the event the obstacles are higher than the units,
the units should be at least 2500mm from the obstacle (fig. 4). For other installation solutions, consult
McQuay technicians.

101 B – 09/12 D– pag. 24/37

Installation

101 B – 09/12 D– pag. 25/37

Installation
Dimensions

McSmart C (mm) F (mm) G (mm)

160÷190 1820 1000 1985
210÷240 2056 1153 2185
320 2750 1100 2180

McSmart C (mm) F (mm) G (mm)

400÷500 2750 2200 2180

101 B – 09/12 D– pag. 26/37

Installation
Electrical connections

General rules
The chillers must be well grounded. It only can use copper conductors and absolutely cannot be connected
with gas-pipe, water pipe and telephone line.
Ensure that the rated voltage of the unit corresponds to that of the name plate before general precautions.
Provide a power outlet to be used exclusively for each unit. A power supply disconnects and a circuit breaker
for over-current protection should be provided in the exclusive line.

CAUTION
All electrical connections to the machine must be carried out in compliance with laws and regulations in
force.
All installation, management and maintenance activities must be carried out by qualified personnel.
Refer to the specific wiring diagram for the machine that you have purchased and which was sent with the
unit. Should the wiring diagram not appear on the machine or should it have been lost, please contact your
nearest manufacturer office, who will send you a copy.

CAUTION
Only use copper conductors. Failure to use copper conductors could result in overheating or corrosion at
connection points and could damage the unit.
To avoid interference, all control wires must be connected separately from the power cables. Use different
electrical passage ducts for this purpose.

CAUTION
Before servicing the machine in any way, open the general disconnecting switch on the machine’s main
power supply.
When the machine is off but the disconnecting switch is in the closed position, unused circuits are live, as
well.
Never open the terminal board box of the compressors before having opened the unit’s general
disconnecting switch.

CAUTION
Contemporaneity of single-phase and three-phase loads and unbalance between phases could cause
leakages towards ground up to 150mA, during the normal operation of the units of the series.
If the unit includes devices that cause superior harmonics (like VFD and phase cut), the leakage towards
ground could increases to very higher values (about 2 Ampere).
The protections for the power supply system have to be designed according to the above mentioned values.

101 B – 09/12 D– pag. 27/37

Installation
Electric wiring data for cooling only
McSmart 160C 190C 210C 240C 320C 400C 500C
Power 400V/3N~/50Hz
Power input (kW) Cooling 18,4 21,1 24,2 28,6 37,5 42,4 52,3
Operation current (A) Cooling 32,8 36,7 43,2 50,1 69,8 76,7 100,5
Power line
Section area
Line 16 16 25 25 35 50 50
(mm²)
(R/S/T)
number 3 3 3 3 3 3 3
Section area
Power 6 6 6 6 25 35 35
Neutral Line (mm²)
line
number 1 1 1 1 1 1 1
Section area
16 16 25 25 35 50 50
Earth Line (mm²)
number 1 1 1 1 1 1 1
Every wire can not contact with pipes, compressor, fan motor or other movable parts.
Wires should be well connected.

Electric wiring data for heat pump

McSmart 160CR 190CR 210CR 240CR 320CR 400CR 500CR
Power 400V/3N~/50Hz
Cooling 18,3 20,1 23,4 27,1 35,5 41,0 50,7
Power input (kW)
Heating 19,5 20,7 25,6 28,5 38,1 45,4 57,3
Cooling 32,6 35,8 41,9 49,7 66,1 74,2 97,4
Operation current (A)
Heating 34,7 36,8 45,9 52,3 70,9 82,1 110,1
Power line
Section area
Line 16 16 25 25 35 50 50
(mm²)
(R/S/T)
number 3 3 3 3 3 3 3
Section area
Power 6 6 6 6 25 35 35
Neutral Line (mm²)
line
number 1 1 1 1 1 1 1
Section area
16 16 25 25 35 50 50
Earth Line (mm²)
number 1 1 1 1 1 1 1

Every wire can not contact with pipes, compressor, fan motor or other movable parts.
Wires should be well connected.

101 B – 09/12 D– pag. 28/37

Installation
Water circuit

General rules
Be sure to use clean water when filling in the water circuit to avoid heavy corrosion and choking of the
system. If the chiller is operated under very oily, salty or acidic atmosphere or water, these substances may
lead to capacity drop or failure of the unit.
Prior to starting up the unit, flushing of the water system is required.
Water flow should not be lower that the nominal value of the unit.

ATTENTION
Install a mechanical filter at the entry to each heat exchanger. Failure to install a mechanical filter allows
solid particles and/or welding slag to enter the exchanger. Installation of a filter having a mesh net not
exceeding 0,5 mm diameter is advised.
The manufacturer cannot be held responsible for any damage to exchangers ensuing from the lack of a
mechanical filter.

Water content in cooling circuits

The cooled water distribution circuits should have minimum water content to avoid excessive compressors
start and stop.
To prevent damage to the compressors, the controller limits frequent stops and restarts.
During one hour there will be no more than 10 starts for each compressor. The plant side should therefore
ensure that the overall water content allows more constant functioning of the unit and consequently greater
environmental comfort. The minimum installation water content envisaged per unit should be calculated with
a certain approximation using this simplified formula:

P (kW) 1
(1) Q = 43 X
ΔT(°C) N

where:
Q = Minimum content per unit in litres
P = Unit cooling capacity in kW
N = reduction steps number
ΔT = temperature difference to be selected according to the following table

Reduction steps number ΔT

1 7,5
2 5,0
3 4,2
4 4,0

For more accurate calculation of water quantity, it is advisable to contact the designer of the plant.

101 B – 09/12 D– pag. 29/37

Installation
Evaporator pressure drops

McSmart 160÷500 C / CR

90
80
500
Pressure drop (kPa)

70
60
320
50
240
40
190÷210
30
20
400
10
2 3 4 5 6 7 8

Water flow rate (l/s)

101 B – 09/12 D– pag. 30/37

Installation
Water pump available lift

450

400

350
Available head (kPa)

300
400
250

200
240
150
210 500
100 320
190
50
160
0
0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 7,5
Water flow (l/s)

Pumps data
McSmart Power input (kW) AMPS IP Power supply
160 0,75 2,00 54 400V/3N/50Hz
190÷210 1,10 2,80 54 400V/3N/50Hz
240÷320 1,85 4,95 54 400V/3N/50Hz
400 2,50 5,85 54 400V/3N/50Hz
500 3,00 6,10 55 400V/3N/50Hz

101 B – 09/12 D– pag. 31/37

Maintenance
General rules
Maintenance is of extreme importance if the plant is to operate in a regular way and give fade-free service.
Have extraordinary maintenance work done by qualified and authorized personnel. Comply with the safety
precautions given in the relative section of this manual and take all the necessary precautions.
The following information is only a guide for the end user.

WARNING
All routine and extraordinary maintenance activities on the machine must be carried out solely by
qualified personnel who is personally familiar with the apparatus, with its functioning, with the correct
servicing procedures and who know all the safety requirements and are aware of the dangers.

WARNING
It 's absolutely forbidden to remove all the protections of the moving parts of the unit

WARNING
The causes of repeated shutdowns deriving from triggering of safety devices must be investigated and put right. Only
resetting the alarm can heavily damage the unit.

WARNING
A correct refrigerant and oil charge is essential for optimal operation of the machine and for environmental protection.
Any oil and refrigerant recovery must conform to legislation in force.

101 B – 09/12 D– pag. 32/37

Maintenance
Routine maintenance
The table below gives a recommended list of inspections which should be carried out at the indicated
frequencies.
DESCRIPTION WEEKLY MONTHLY EVERY SIX MONTHS
Visual inspection of the structure of the unit ●
Inspection of the hydraulic circuit ●
Inspection of the electrical system ●
Inspection of the condensing section ●
Reading and recording of operating parameters ●

Visual inspection of the structure of the unit

When checking the condition of the parts that form the structure of the unit, pay particular attention to the
parts liable to rust. If traces of rust are noted, they must be treated with rust-inhibitor paint in order to
eliminate or reduce the problem. Check to make sure that the external panels of the unit are well fixed.
Bad fixing gives rise to noise to noise and abnormal vibrations.

Inspection of the hydraulic circuit

Check visually to make sure that there are no leaks in the hydraulic circuit. And the water filter is clean.

Inspection of the electrical system

Make sure that the power cable that connects the unit to the distribution panel is not torn, cracked or
damaged in a way that could impair its insulation.

Inspection of the condensing section

WARNING: The finned pack exchanger has fins made of aluminium, thus even accidental contact could
cause cuts. Comply with the instructions in the relative section.

Condensing bank
In view of the function of this component, it is very important for the surface of the exchanger to be as free as
possible from clogging caused by items that could reduce the air flow rate of the fan and, thus, the
performances of the unit itself. The following operations may be required:
Remove all impurities (such as paper scraps, leaves, etc.) that could be clogging the surface of the bank
either by hand or using a brush (comply with the above mentioned safety prescriptions).
If the dirt has deposited on the fins and is difficult to remove by hand, use a jet of compressed air or
pressurized water in the aluminium bank surface, remembering to direct the jet in a vertical direction to
prevent the fins from being damaged.
“Comb ”the bank with the relative tool, using the appropriate comb spacing for the fins if some parts of them
are bent or squashed.

Helical electric fans

Visually inspect these parts to make sure that the electric fans are well fixed to the bearing grille and that this
latter is fixed to the structure of the unit. Bad fixing leads to noise and abnormal vibrations.

101 B – 09/12 D– pag. 33/37

Safety
The machine has been designed to reduce risks to persons and to the environment in which it is installed, to
the minimum. To eliminate residue hazards, it is therefore advisable to become as familiar as possible with
the machine in order to avoid accidents that could cause injuries to persons and/or damage to the property.

a. Access to the unit

Only qualified persons who are familiar with this type of machine and who are equipped with the necessary
safety protections (footwear, gloves, helmet, etc.) may be allowed to access the machine. Moreover, in order
to operate, these persons must have been authorized by the owner of the machine. And, it is recommended
to perform installation and maintenance with other people. In case of accidental injury or unease, it is
necessary to:
- keep calm
- press the alarm button if present in the installation site
- move the injured person in a warm place far from the unit and in rest position
- contact immediately emergency rescue personnel of the building or if the Health Emergency Service
- wait without leaving the injured person alone until the rescue operators come
- give all necessary information to the the rescue operators

b. Elements of risk
The machine has been designed and built so as not to create any condition of risk. However, residue
hazards are impossible to eliminate during the planning phase are therefore listed in the following table along
with the instructions on how to neutralize them.
Part question Residue hazard Mode Precautions
Compressor and Contact with the pipes and/or the Avoid contact by wearing protective
Burns
delivery pipe compressor gloves
Pipes in general Ice burns Leaking coolant Do not exercise tension on the pipes
Heat exchange bank Cuts Contact Wear protective gloves
Do not push the hands or objects
Electric fans Cuts Contact with the skin
through the fan grille

In case of sudden stop of the unit, follow the instructions on the Control Panel Operating Manual which is
part of the on-board documentation delivered to the end user with this manual.
It is recommended to perform installation and maintenance with other people. In case of accidental injury or
unease, it is necessary to:
- keep calm
- press the alarm button if present in the installation site
- move the injured person in a warm place far from the unit and in rest position
- contact immediately emergency rescue personnel of the building or if the Health Emergency Service
- wait without leaving the injured person alone until the rescue operators come
- give all necessary information to the the rescue operators

Refrigerating circuit safety valves

Each system comes with safety valves that are installed on each circuit.
The purpose of the valves is to discharge the refrigerant inside the refrigerating circuit in the event of any
malfunction.

WARNING
This unit is designed for installation outdoors. However, check that there is sufficient air circulation around
the machine.
If the machine is installed in closed or partly covered areas, possible damage from inhalation of refrigerant
gases must be avoided. Avoid releasing the refrigerant in the environment.
The safety valves must be connected externally. The installer is responsible for connecting the safety
valves to the discharge piping and for establishing their size.

101 B – 09/12 D– pag. 34/37

Safety

WARNING
Installation and maintenance are to be performed only by qualified personnel who are familiar with local
codes and regulations, and experienced with this type of equipment.

WARNING
Periodic obligatory checks and starting up of appliances under pressure.

WARNING
The units are included in category II of the classification according to European Directive PED 97/23/EC.
For chillers belonging to this category, some local regulations require a periodic inspection by an authorized
agency. Please check with your local requirements.

Important information regarding the refrigerant used

This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. Do not vent gases into the
atmosphere.
Refrigerant type: R407C
GWP(1) value: 1652.5
(1)
GWP = global warming potential
The refrigerant quantity is indicated on the unit name plate.
Periodical inspections for refrigerant leaks may be required depending on European or local legislation. Please
contact your local dealer for more information.

Disposal

The unit is made of metal and plastic parts. All these parts must be disposed of in accordance with the local regulations
in terms of disposal. Lead batteries must be collected and taken to specific refuse collection centres.

101 B – 09/12 D– pag. 35/37

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 “The present publication is drawn up by of information only and does not constitute an offer binding upon McQuay. McQuay has compiled the content of
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purpose of its content, and the products and services presented therein. Specifications are subject to change without prior notice. Refer to the data
communicated at the time of the order. McQuay explicitly rejects any liability for any direct or indirect damage, in the broadest sense, arising from or related
to the use and/or interpretation of this publication. All content is copyrighted by McQuay”.

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I prodotti interessati figurano nella Guida Product are as listed in the Eurovent
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McQuay Italia S.p.A.

Via Piani di S. Maria, 72 - 00040 Ariccia (Roma) Italy – Tel. (06) 937311 – Fax (06) 9374014 – email: [email protected]
www.mcquayeurope.com

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