Bijoynagar
Bijoynagar
Bijoynagar
CHAPTER 1
-AN INTRODUCTION
The Bijoynagar handloom cluster is situated in South Kamrup and comprises of Mirza, Bijoynagar,
Palashbari, Rani, Chaygaon, Boko areas. The location of South Kamrup is as follows: Nagaon
district is on the east and southern part of Goalpara district on the west, the Brahmaputra river
on the north and the hills of Meghalaya on the south.
As for the socio- cultural milieu, South Kamrup is divided into two regions by the city of
Guwahati. It stands at a point and the two regions lying to the east and west of it are more or
less separated in respect of socio- cultural relations. Though South Kamrup is inhabited by tribal
and non- tribal population, it is primarily dominated by the non- tribal. It is seen that the border
areas are covered by the tribal population excluding the riverine area of the Brahmaputra. Among
the tribals, the Rabhas are largest in number followed by the Bodos. There is a small number of
Garo villages also. The important places of South Kamrup are as follows:
Palashbari: The old Palashbari was practically eroded by the Brahmaputra and a new Palashbari
has come up near the old one. Palashbari is a fast growing commercial place and is famous for
exporting timber. The headquarters of the Palashbari Revenue Circle is located here. After the
devastating erosion of Palashbari in 1956, the commercial centre of the town has been shifted to
Bijoynagar. The official site has shifted to Mirza.
Chaygaon: It is an important business centre especially on jute and rice. Big weekly markets are
held twice where considerable trade is carried out. Relics of the Chander Merghar constructed by
Chand Sadagor of the Sati- Beula fame are still here. Chandrika Devalaya is an old place of
worship in the locality. Local tradition links this temple with the Epic age. Ruins of a Shiva temple
also exist here.
Boko: Boko is also a trading centre of importance. It mainly has tribal population and the villages
of this area are known for eri culture.
CHAPTER 2
modernization and sophistication. Still, there are many advocates of handloom for reasons
including ideology, philosophy, sheer love for handloom products and economic arguments.
However, irrespective of the policies, projects and aspirations arising out of various quarters, the
handloom sector is undergoing changes that are impacting the livelihoods of handloom weavers.
Bijoynagar located in South Kamrup District of Assam State is such an area where handloom has
been a dominant sector of means of livelihood. It is in this area that there can be found a
particular concentration of eri handloom weaving. Located at a distance of about 30 kms from
Guwahati city, there are numerous villages in and around the area where eri weaving is a
dominant activity.
Historically it is seen that eri was reared for both food and yarn and can be traced back to a few
hundred years. The Bijoynagar cluster has developed over the last fifty years, especially after the
floods of 1954. It was at this time the river Brahmaputra caused great devastation around the
Palashbari area forcing a lot of families to relocate themselves in the nearby areas one of which
is Bijoynagar. The relocated families had among themselves some traders (Marwaris). Since the
area already had a history of eri rearing and weaving, these traders foresaw some prospect and
thus entered the eri handloom weaving sector. The South Kamrup area of Assam was known to
be a concentration of eri weaving, but this was done mostly for self-consumption and also to
cater to the local markets in a limited way. This has now scaled down due to the cost factor and
the eri handlooms of this area can now be said to be a product mainly for the external market.
List of Villages of the Bijoynagar Handloom Cluster taken up for the Diagnostic Study:
30 Rajapukhuri
31 Kukuria
32 Palli
33 Kokjhar
34 Ward No.5 Palashbari
35 Sapathuri
36 Chulikata
37 Dhalipar
38 Choikata
39 Khatala
40 Bhatipara
41 Barchu
42 Bondapara
43 Simalubari
44 Uparhali
45 Kukurmara
CHAPTER 3
India’s textile history dates back to past five thousand years. Its earliest evidence was found in
the excavations of Mohen-jo-daro and its proactive performance stretched even during India’s
freedom struggle in the early part of 20th century. Art, fusion and vitality, not only in the myriad
fibers and blends but also in the plethora of weaves and the versatility of embellishments leaves
everyone wonderstruck.
This skill of handspun, hand-woven and handcrafted textiles crosses the realm of art and
pervades the life of the craftsperson or the weaver by whom it is inextricably woven not only with
his feelings and emotions but also as his only means of survival. Even in its phase of decline, the
industry is estimated to provide employment to 6.5 million people in the country, second perhaps
to agriculture.
The Past
During the pre-independence era, there was very little effort made to develop the handloom
sector and handloom weavers were pitted against modern textile mills. They struggled to survive
against competition from industrial products, exploitation by middlemen and the vicious circle of
debt. The production was generally of poor quality because of inferior raw materials and badly
organized marketing infrastructures.
At the time of independence, there were about three million handlooms in the country. Due to
poor market-knowledge, weak market linkages and inconsistency in the quality of products,
weavers were unable to get reasonable price for their products.
In the 1960s massive state support started, production and technical improvements were
encouraged, new markets were created, and road connections were improved.
For more than 40 years now, the handloom sector has been receiving assistance through a wide
variety of policy measures at the national, as well as the state Government level.
Recent Trends
With the onset of economic liberalization in 1991 and consequent changes in policy, the weaving
industry as a whole, now faces a severe crisis. Since 1998, subsidies have started to decrease
and by the end of the year 2000, purchases by Government corporations have also fallen.
Further, although any assistance given to this industry in the past should have directly benefited
the weaving community, which is the most underprivileged class, yet the bulk of weavers remain
impoverished. They may have received a larger number of orders but their wage rates have not
increased since years.
Traders and Master Weavers have been making larger gains on account of increase in the total
production of the Bijoynagar handloom cluster. They now conduct the majority of sales through
direct channels in Guwahati city, handloom fairs, exhibitions and expositions. Although they have
made some investment in the Bijoynagar cluster yet investment of capital in other businesses or
other locations is distinctly visible. There is an emerging consensus that the best of Assam
handloom produced textiles that are made of eri have a great potential in the international
markets. Power looms cannot replicate the highly evolved skills needed in this type of production.
Further, there is a lot of scope for improvement, experimentation and innovation in the
production process. With the introduction of contemporary design inputs, strategic market
positioning, the gearing-up of the institutional infrastructure and the support to Business
Development Service (BDS) providers, the Bijoynagar cluster with its unique product can face
global competition by becoming competitive on account of its tremendous potential in niche
markets.
The Future
The Indian hand-woven textiles demonstrate sheer synergy of craftsmanship and tradition, the
world’s largest pool of highly skilled textile workers, the added advantage of small runs, the ideal
source of inspiration for couture fabrics and the readiness to design, sample and weave with
international designers.
The Indian handloom industry is largely dispersed and each pocket has developed as a
specialized cluster with a certain distinction of its own. Whereas some of them have been able to
sustain themselves the others require specific and strategic interventions to enable the weavers
harness their own skill and become self-sustainable.
The Bijoynagar cluster is among the best known eri clusters and occupies a special place because
of its tradition of eri weaving passed down from generation to generation
In any handloom cluster, the Core Cluster Actors consists of Traders, Master Weavers, Weavers,
Warpers, Designers, Dyers and Yarn Suppliers. Out of these, in the Bijoynagar cluster the
majority are the Traders and the Weavers.
The Traders
The traders have been the mainstay of marketing of Bijoynagar handloom products. They are
mainly the Marwaris although now many Assamese businessmen have also entered the eri
market. The Traders are presently an affluent class with other means of income as well. Some of
the big ones also own a large number of looms themselves. They have good marketing contacts,
a fairly good sense of design innovation and a self built capital base. They have directed part of
their capital into upgradation of looms and design, and partly in sectors other than weaving. The
Traders however seem to be oblivious to the hardships of the Weavers and are largely concerned
with their own survival and growth. They also remain secretive about their trading activities.
Nevertheless, this group of core actors can prove to be instrumental in bringing about capacity
building of the Weavers provided their outlook is made more holistic. For instance they do not
acknowledge the contribution of the weaver’s family, particularly the women weavers who not
only weave but also perform reeling, spinning and sometimes even rearing activities. This
attitude needs to be changed.
Decades back, this category was itself engaged in the weaving occupation but today they are
mainly traders who undertake the overall responsibility of taking orders and getting them
executed. They own looms and get weaving done on contractual basis. Usually, directly or
indirectly, they control anything from 5-10 looms to about 30-40 looms. They supply the weaver
with raw material, which is woven according to the specifications of the Master Weavers. They
pay for the charges incurred by the weaver for weaving.
The Weaver
The Bijoynagar area has a cross section of weavers from different communities and castes. There
is also a fair distribution between tribal and non- tribal weavers. In fact handloom weaving is
more or less a household activity. Out of the entire weaving population only a very small
percentage of them have been able to provide a good living standard to their families, i.e.
providing education or necessary consumables. Only some families have been able to undertake
loom upgradation.
Women are engaged in the weaving industry in a major way even though their contribution is
either unpaid or poorly paid for the ancillary activities if performed by her outside the family
weaving. It is estimated that about 75% of the weavers are women.
Women are mainly confined to the house, although there are some examples of women
going for work.
Boys and girls are given an opportunity to attend school, but only in the self-sufficient
homes. Many of the average earning weaver families were found to be educating their
younger generation before training them on the loom.
The younger generation (age group 15-18 years) was found to be averagely educated,
enlightened, keen learners and above all ready to adopt weaving as their profession provided
they had reasonable returns.
Absence of social security particularly amongst the average and poor weavers makes them
indebted to the upper income groups such as the Master weavers and the Traders.
The self-sufficient weaver spends on daily necessities, schooling and if savings permit on
durables such as music systems, television sets, etc.
Upgradation in looms and trade is noticeable amongst the high income trading and
weaving families.
The economic condition of some weavers is good, that is in terms of their upgraded looms,
necessities of daily living, access to schools and some luxuries.
The economic condition of the other weavers is close to subsistence with family earnings
falling in the range of Rs. 50-Rs 60 per day.
The looms are the traditional hand looms situated in dimly lighted sheds where sometimes
the whole family lives, cooks, eats, weaves and sleeps.
The support structure for the handloom cluster consists of the following organizations working for
the upliftment of the weavers of the South Kamrup area:
The Central Silk Board (CSB) program covers all forms of silkworm rearing for which necessary
funds are outlayed to the tune of rupees in crores. The CSB is operating on a catalytic basis
through its regional offices and field stations. The State Government is collaborating with the CSB
for infrastructure development. It is also assisting farmers for rearing silkworms, maintenance of
eri farms, provision for eri food plants, training, providing startup tools, etc. The CSB has also
evolved a standardized Package of Practices for increasing productivity by upgrading technology
to the intermediate stage. However this has yet to reach all farmers and spinners.
The Weavers Service Centre (WSC) provides extensive training on the field regarding weaving,
dyeing, silk production, designing, etc. Although the WSC has not worked much on eri culture, it
is now going in for training weavers by master weavers through ARTFED. The master weavers
provide all round training to the interested weavers right from design development, card cutting
to value addition of the finished products.
Sericulture Department of the State Government:
The Sericulture Department of the State Government is making efforts to transform Sericulture
from a household occupation into a vibrant commercial activity. The national supply gap of 7000
mt provides a golden opportunity for our rural economy. The Department is primarily responsible
for the transfer of technology through its 1000 strong extension staff who have direct and
continuous interface with the sericulturists. The department is working towards standardization of
sericulture operations all over the State, thus ensuring uniformity and performance at the
mastery level. It is also ensuring complete transfer of current sericulture technology to the
farmers and spinners. Utmost importance is given to motivate the farmers to adopt proven
technologies for increasing production The efforts of the department will benefit the practice of
sericulture as a sustainable economic avocation.
ARTFED:
ARTFED is the apex handloom and handicrafts cooperative federation. The shareholders are the
primary and district level cooperative societies. The ARTFED extends raw material, design and
technical support. However the ARTFED has over the years laid a lot of stress on marketing of
the handloom products and succeeded in exposing the traditional fabrics of the state to
international levels. Eri occupies a significant share in the handloom product- mix. Among the
items that ARTFED markets, eri men’s shawls, women’s shawls, bed covers, quilts and Jawahar
jackets occupies prominent place. The annual turnover of eri products of ARTFED is about Rs.4 to
5 crores. ARTFED also sources and sells eri products through its marketing outlets. Eri bed
spreads and quilts are exported to the USA, South Africa, Italy, France, Germany and Taiwan.
The exports are to the tune of nearly Rs.1 crore annually. ARTFED also holds exhibitions where a
lot of eri products are on display and sale. Some of these eri products are dyed, particularly
shawls.
Indian Institute of Handloom Technology:
This institute provides post high school full time courses in handloom technology but the
emphasis is not particularly on eri.
The SIRD Assam has been working in the area for the upliftment of the weavers through special
projects undertaken by the department of rural development. Under these projects emphasis is
given on skill upgradation of the weavers by providing technical training through the master
weavers of the Weavers Service Centre in the Growth Centre or the Common Facility Centres set
up under the special project. The SIRD is providing working sheds along with looms and
accessories, machineries, raw material, etc., as common facility. The weavers have also been
provided with credit facility from various financial institutions and banks with a subsidy
component of 50 per cent. The SIRD is also marketing the products through its marketing
outlets. The weavers are also given exposure in different fairs held over the country and are also
taken for exposure visits to different handloom clusters of the country.
Autumn season:
In the post- cocoon operations we have to sun dry and go for degumming of the cocoons:
The key goal of cocoon drying is to protect cocoon quality, preserve condition of cocoons for
reeling and prevent damage caused by long periods of storage. The first hazard is the continued
metamorphosis of the pupa. A newly emergent moth will pierce the shell rendering the cocoon
useless for conversion to raw silk. Exposure to excessive moisture within the cocoon causes
putrification and moulds.
Sun drying
No investment is required to dry cocoons in bright sunshine. Clearly, this is only possible in
tropical and sub-tropical zones. Fresh cocoons are spread in thin layers on a mat or planks of
wood and exposed to direct sunlight. Depending on the strength of the sun, the process takes
two to three days. Though cheap and simple to employ, the main disadvantage is silk fibre’s
sensitivity to ultra-violet rays, which harm fibre strength and colour. Since there are limited
facilities for quick marketing of cocoons, sun drying continues to be utilized in many tropical and
sub-tropical countries.
De- gumming of eri cocoons:
Cocoon cooking unwinds the cocoon filament spun by the silkworm. The sericin covering around
the cocoon filament is agglutinated after silkworm spinning, and then hardened through the
cocoon drying process. In preparation for reeling, it should be softened.
Processing softens sericin by heat, water and steam. Ideally there will be uniform softening of
the outer and inner cocoon shell.
Take water in a stainless steel container and put over fire. When the temperature rises to
50- 60 degrees Celsius add soda or soda and soap (as per requirement) and stir well to
dissolve it
Immerse the cocoons tied in a thin muslin cloth and boil for 45- 60 mins at 90- 95
degrees Celsius
Wash the properly boiled cocoons in clear water and clean the inner dirts of the cocoons
(if any) and dry
Make eri cakes putting 5- 6 cocoons together
Use the cakes for spinning
Remove the pupae from the eri cocoons through the open end just after harvesting, if
the cocoons are not preserved for breeding purposes
Spread the empty cocoons in bamboo/wooden tray or on a tarpaulin in a thin layer and
expose to sun for 2 to 3 days
Follow the same procedure for eri cut cocoons also
These cocoons can be preserved for many years
If the cocoons are spun just after harvesting then stifling is not necessary
Other methods of stifling is not required for eri cocoons
Eri is not a continuous filament and so it does not require reeling or unwinding of cocoons. So,
eri cocoons are spun straight on a ‘ takli’ or a small machine or in a spinning mill. All cocoons
except the stained ones are considered good for spinning.
Spinning:
Silk reeling is the process by which a number of cocoon baves are reeled together to produce a
single thread. This is achieved by unwinding filaments collectively from a group of cooked
cocoons at one end in a warm water bath and winding the resultant thread onto a fast moving
reel. Raw silk reeling may be classified by direct reeling method on a standard sized reel, indirect
method of reeling on small reels, and the transfer of reeled silk from small reels onto standard
sized reels on a re-reeling machine. The last technique is primarily applied in modern silk reeling
processes.
Various reeling devices:
1. Hand spinning wheel (‘Takli’)
This primitive spinning apparatus is operated by two hands – one to drive the wheel and the
other to feed in cocoons. One end of the reeling thread is wound onto each wheel, while cocoons
are boiled in a separate pot.
2. Charka type spinning machine
The Charka type is in use in India. This machine is operated with separate work motions in reel
driving and cocoon feeding to reeling ends by two men per machine. Each machine has 3 ends or
more to a reel, which is the same size as the large wheel of the Re-reeling machine in order to
save the re-reeling process (direct reeling method).
Firstly the yarn quality is affected. This is because of the fact that in a household different
women folk spin on the ‘takli’ thereby resulting in a difference in quality of the yarn. Also since a
poor weaver family purchases cocoons in small quantities the yarn required to make, say, a
men’s shawl comprises of different yarns and hence the quality is not consistent.
Secondly the ‘takli’ spinning slows down the production process. This is because on a ‘ takli’ the
amount of days required to make yarn for a pair of shawl is about 15 days (daily output of 60
gms of yarn if ‘takli’ is run for 3 hrs). But the demand for shawls is seasonal; October- February is
the peak season for weaving.
When a weaver does not have enough weaving work she engages herself in the less rewarding
‘takli’ spinning.
Spinning on a ‘takli’ is like second nature to the weaving families. While a weaver spins on a
‘takli’ she at the same time chats thus rendering the fatigue content of the work low. Spinning on
a ‘takli’ also brings supplementary income to a poor weaver family which other technologies
cannot deliver.
Weaving:
The weaving is generally done on traditional looms. There are ‘ taat’ looms and ‘haath’ looms but
‘taat’ looms are mainly in vogue. The ‘haath’ looms are used for weaving wide width fabric.
The eri cocoons are readily available in the Bijoynagar area but the bulk of the cocoon goes to
Bhagalpur/Bihar for mixing with tassar. The price of the eri cocoons is increasing yearly which in
turn is hurting the eri weaving in a large way. It is largely the poor families that are engaged in
rearing. Some traders provide money to these rearers as advance and obtain cocoons from them
but at a price not justified as per the labor put in by the rearers. Eri cocoons are also sourced
from the rearers by agents/collectors. This kind of sourcing is not a primary activity but the
traders enter the eri sector depending on the market conditions and other considerations.
Eri silk worm rearing is an ardous process and has not grown over the years. A lot of timely care
is required and cannot be pursued as one of multiple occupations. Even then the poor pursue the
activity as a tradition. The main constraint to growth of eri is availability of food supplement-
castor for the larvae. The production of eri will rise only if there is a technical breakthrough in
terms of the requirement of castor. Land is another factor. The poor do not have enough land to
raise eri farms for cultivation. The quality of seed is another important factor. Good quality seed
will give a good harvest of large cocoons and in turn better quality of the eri yarn. In the
Bijoynagar cluster the rearing is done by tribal as well as non- tribal families in relatively remote
areas because the worms are sensitive to noise.
The factors controlling the eri market takes into consideration of the following basic ingredients
of eri silk:
1. That it is a winter product
2. It is a traditional and ethnic product which is extremely durable and expected to outlive
the buyer and handed down from generation to generation
3. It is an eco- friendly product and is non- violent in nature
Eri is also an expensive product. A typical eri women’s shawl can cost anything between Rs.400
to Rs.500 and men’s shawl between Rs.900 to Rs.1400. The eri fabric or ‘thaan’ is sold in running
metre at the rate of Rs.250 and above depending on the quality of the fabric. However even if eri
is an expensive product its rank is not as coveted as, say. ‘ pashmina’ shawls. In places like
Buddhist regions of Nepal, Bhutan, etc., eri is a coveted product and even the middle class buys
it. The product line of eri is also narrow compared to other fabrics. Bulk of it is men’s shawl.
Market size and destination:
The eri products that come out of the Bijoynagar area are relatively simple with no intricate
designs or dyes. These plain products generally go to the Buddhist areas, mainly Nepal from
where it is marketed in a large way. The Nepal market for eri men’s shawls is large and occupies
a big chunk of the international market. Generally the Buddhists use the eri shawls as a wrap or
even sometimes as a lining material. It has been reported that some eri products are dyed
outside India. China is also a major purchaser of eri products and has also entered the market in
a large way. The rest of the market of eri men’s shawls is in northern and northeastern India.
The women’s shawls sell largely in Assam and other northeastern states of India. Compared to
the men’s shawls, women’s shawls are designed and also involves mix of other fibres for better
effect. The eri ‘thaans’ generally go to places like Rajasthan, Bihar and Uttar Pradesh where they
are used for men’s winter wear ‘ kurtas’. Bed spreads, quilts and other furnishings made out of eri
products is mainly exported and not much is known about the final use and value addition of
these products in the international markets.
Process of Sale:
The weavers generally sell their products to the local traders. The local traders in turn sell it to
the traders from outside the State like Nepal/Bihar, etc. There are also some businessmen of
Bijoynagar area who have established direct contacts with buyers from different parts of the
country or even outside the country. These businessmen sell large orders of eri products outside
through the channels. Some weavers directly sell the eri products at different exhibitions, fairs,
either through government agencies or NGOs, etc. Otherwise the women weavers sell the eri
products mainly in local markets but this is done in only a small way. Many middlemen have also
infested the eri market at Bijoynagar and operate when there is a shortage. Thus the chain is
generally like this: Woman Weaver- Local Trader- Trader from outside the State.
The local traders of Bijoynagar do not have a clear grasp of the end use of the eri products when
it goes outside the State. Things like product price, specifications do not fall in a clear
understanding between the local trader and the outside trader. Customer profiles, trade margins,
etc., are areas that remain in the dark for the local traders. The entire eri trade can be said to be
a sort of wholesale trade and is carried out as per orders from buyers.
As for the small traders or the weavers, generally a pair or what is called as a ‘ joda’ is sold by
them. This is because the weavers do not produce in large quantities due to lack of storage. Nor
can a weaver bargain effectively in the market thereby giving the trader an advantage always.
Even then the small weavers do not feel that they are being exploited. There are also
cooperatives that have been operating in this area for a long period. One such institution is the
Dakshin Kamrup Samaggra Vikash Parishad established in the year 1978. This institution has four
sub- centres and supplies cocoons to the spinners centrally. The spinners are paid wages for
spinning the yarn. The institution has its own weavers. The prices of the products are fixed by
the organization and it produces mainly shawls and ‘ thaans’. The products are mainly sold in the
local market or exported outside the state. The Assam Khadi and Village Industries Board is also
operating in the area and is working in a similar fashion. Some businessmen have also entered
the eri market and they have set up looms centrally where they employ weavers for producing
the eri products. On the whole it is seen that the trader is apparently in a stronger position. The
relationship between the trader and the weaver is however an open and equal one. The weaver-
trader combine takes any swings in earnings in their stride and do not keep any grudges.
Market shifts:
During the last few years there have been no radical changes in the market so as to throw the
business out of gear. At times there are temporary hitches but they are soon overcome. However
the weaver force is not showing any significant growth.
cluster in the country. If there are any significant competitors then they are Karnataka and China.
Karnataka has been reported to open up many product development opportunities for eri ties,
bedspreads, curtains, stoles, ‘kurtas’ and even jeans. As of now however there is not much
evidence of active interest in eri products by designers, non- local exporters or foreign buyers.
For the production process and the marketing channels discussed in the previous chapters, a
value chain analysis table and a chart has been presented which enables a tabulation of the
contribution of the various cluster actors as well as helps to ascertain the value addition outside
the cluster.
From the above it is seen that the local trader- cocoon and eri trader have a 37% share in the
value chain. The chain does not show yarn trader since he is not ubiquitous. If we introduce the
yarn trader, the trader share will move up to 40%.
The trader margin up to the yarn level are reasonable because the system operates in an
environment where players have access to one another and there is active knowledge. A woman
may buy cocoon from a trader, spin and sell the yarn back to the cocoon trader or buy ready
yarn from him. The woman is clearly aware of the gross margins.
It is in relation to the external buyers- from Nepal/Bihar, that the margins rise sharply because
the weavers do not have knowledge about or access to these buyers. The limited volumes
sustain the system.
The process equilibrium also sustains the chain. A determined woman weaver can earn, say,
Rs.1500 per month and this meets her expectations. A trader who accomplishes a turnover of
Rs.1 crore, after considering his operating expenses, etc., earns about Rs.15 to Rs.18 lakhs per
year. His investment in working capital will vary from Rs.60 lakhs to Rs.80 lakhs and that is his
key strength.
The enhanced expectations of weaver women and investment preparedness by women weavers
will alter the shape of the value chain.
Lack of Integration:
While cocoons are not a constraint there is a perception that rearing and weaving are getting
divorced. Those families that rear do not weave and vice versa.
CHAPTER 10
ANALYSIS OF SURVEY
Survey Findings:
The survey interviewed 500 families in 45 villages who are engaged in some form of eri work.
It is seen that large families are common. About 98% of the families are larger than 4 members
each. In fact about 70% of the families have seven or more members each.
Families pursue multiple occupations. It was seen that about 77% of the families follow three or
more occupations.
Among the occupations the survey revealed that agriculture/horticulture, animal husbandry,
poultry and fishery are the most common.
Most of the families by and large have ownership of land. 490 out of 500 families clearly own
some land or the other.
Land Ownership (numbers of families)
Yes 490
No 0
Not clear 10
Total 500
The ownership of land ranges from three bighas to over six bighas
A single family may rear, spin, weave- do any or all of these. However the most popular
combination is that of spinning and weaving. 38% of the families do this.
Rearing and spinning combination does not exist, while just 6% of the families practice all three.
Out of the interviewed families 13% do only weaving. On the whole, 51% of the interviewees
weave. Only 2/3rd of the rearers spin and/or weave. Rearing, thus, is substantially a standalone
activity at the family level.
45% of those who weave (116 out of 256) are the ones who buy ready yarn. However, they buy
in small quantities, largely up to 4kgs each
0.1 to 2 kg 44
2.1 to 4 kg 48
More than 4 kg 24
Total 116
During the last year, about 120 families have used the spinning machine, 350 have used the
‘takli’ but these numbers are not exclusive because some families use both. 1/3 rd of machine
owning families use it regularly, others do not do so. 34% of those who do not own machines
have some views on it and most of them rate it so- so.
The weavers utilize mostly ‘taat’ looms. Around 200 families own some looms, which are stacked
away or non- operational.
Out of the eri products, men’s shawl is the staple product. On an average the output per weaver
is around 4 to 5 ‘jodas’ or pairs. The weavers sell mainly to the traders. Some of them however
want to sell to cooperatives but generally the cooperatives have their own weavers. Quite a few
of the interviewed have had some kind of exposure at ‘ melas’, fairs, etc. A small amount, around
17%, of the weavers are aware where the products finally go for end use. They are generally in
the dark about the market conditions and are concerned only about how their product can find
any buyer locally. A very few of the families have done some kind of embroidery work on their
products but this is not limited to weavers families alone. The tradition of embroidery is not
predominant in the Bijoynagar cluster. Around 20% of the families are members of Self Help
Groups. 25% of the families have received some form of assistance from the government.
As for the rearers 3.5 batches of cocoons are produced in a year on an average. The families
generally grow the white variety. The production of cocoons have not gone up as per the price
which has been rising by the year. The wastage of cocoons is about 1.5%. There are local
markets where the cocoons are sold by the rearers. They are the Dhupdhara main market,
Malong, Hahim, Adaguri weekly market, Rani market, Mirza, Chaygaon, etc. These cocoons are
also produced by some tribal families in the neighbouring Meghalaya hills. The price of cocoons
range from Rs. 320 to Rs.400 depending on the quality.
The pupae are also sold in the local markets. Pupae sell at about Rs.40 to Rs.50 per kg. The
income from selling pupae exceeds the income from yarn because of the fact that pupa generally
weighs nine times the yarn per cocoon.
The analysis has been done keeping in mind the historical, geographical, social, economic and
industry related core issues and conditions existing in the cluster.
The following chart lists the SWOT components and their implications, which are the likely points
of interventions and the basis of a long run strategy.
1. The cluster’s tradition of weaving eri products and the availability of eri silk which is almost like
wool and is considered non- violent/ eco- friendly
-Promotes not only national as well as international interest but popularize Bijoynagar.
2. The rich resource of weaving and design skills.
-Enables product diversification and value addition.
3. Inherent strengths of Bijoynagar vis-à-vis other handlooms.
-Facilitates brand name and marketing
4. The readiness of the new generation to enter this trade
-Will prevent the craft from languishing.
3. Narrow product range and geographical spread of the market not very wide
-Creates a bad Product-Image
4. Dearth of capital investment in the industry
-Outdated looms & technology, leading to outdated products & inability to comply with new
requirements
5. Weaver is socially, financially and marketwise backward and vulnerable.
-Prevents innovation, encourages social ills and distress selling.
6. The industry is not well linked to the global markets and fashion dynamics
-Poor Exports
7. Poor gender sensitization: unpaid women workers with no social or medical security
-Poor family earnings and insecurities.
8. Limited scale of activity dilutes interest of officials, agencies, researchers, entrepreneurs,
exporters and marketing outfits- Keeps potential interventions away from the sector and thus
deprives it of opportunities for growth.
1. Limited rearing of eri silkworm and competing demand from outside states for eri cocoon-
Potential to kill eri handloom weaving fully.
2. Limited scale and poor visibility- If overtaken by market forces there is a chance of the activity
dying out.
DEVELOPMENT CHALLENGES
working in the cluster and even though in the past some state agencies have hired them in the
past, the benefit of their work has not passed to the cluster in any sustainable way. They have
only worked in a static mode as one-off interventions. There is a total alienation of the weaver
from fashion forecasting issues. As a result, the majority of the weavers remain untouched by
issues relating to design and product development.
2. Sales exhibitions organized by Government agencies through out India serve as a strong
medium. But sadly, these have been monopolized by a select few Master Weavers and Traders.
Due to a premium on such channels, there are invariable cases of bulk false-named bookings and
resale of facilities, which further cuts the chances of marketing for poorly networked weavers.
3. Most of the production is for domestic market. Even though there have been small export
orders yet the cluster actors are uninformed about the actual details of such sales i.e. country of
sale, acceptance/rejection, required documentation and procedures. Hence the cluster has not
benefited in terms of information generation relating to exports. In the state sponsored
international visits, the official representing the cluster gives little feedback to the real cluster
actors. The weaver’s knowledge of consumer behaviour and market trends continues to be
negligible.
4. The domestic market for handloom products is also changing. The consumer is becoming more
discerning and would like to purchase handlooms on the basis of value and merit, and not solely
to show empathy.
5. There is a general trend in the market for customized and small lots. Therefore, there is need
to prepare the weavers in a different customized mode, which can also become the core
competence of the handloom products.
6. Along with the importance of traditional marketing channels like exhibition and sales in Indian
cities, etc. the new channels such as e-commerce need to be explored. There are very good
private sector players for on-line marketing of eri handloom in small and customized lots.