ENG.001 Mechanical Engine
ENG.001 Mechanical Engine
ENG.001 Mechanical Engine
Mar 2009
Overseas Product Support Team
Doc. No. ENG.001
E/G Model & Machine Model
DE12TIS
Tier – Ⅱ
Intercooler
Turbo Charger
E/G Model
1
E/G Suffix & Spec
2
E/G Assembly
3
Engine Model and Serial Number (DB58 Series)
4
Engine Model and Serial Number (D, DE Series)
5
Cylinder No
DB58 Series
D1146, DE Series
6
Valve Clearance Adjust
7
Timing mark position
DB58 Series
D1146, DE Series
8
Injection Timing Adjustment (DE1146, DE08 Series)
9
Lubrication System (DB58 Series)
10
Lubrication System (DE12 Series)
11
Oil Spray Nozzle (DE12 Series)
12
Oil level check & Change
DB58T/TI/TIS
13
Fuel System (DB58 Series)
14
Fuel System (DE12 Series)
1. Fuel filter
1a. Fuel water drain
2. Air bleeding screw
3. Injection nozzle
4. Overflow tube
5. Fuel pipe (filter -> Injection pump)
6. Overflow valve
7. Fuel injection pipe
8. Fuel pipe (feed pump -> filter)
9. Fuel tank
10. Fuel return pipe
11. Suction pipe
12. Feed pump
13. Injection pump
15
Fuel Filter
16
Cooling System
17
Radiator & Cap
18
Radiator Cap
• Compression • Vacuum
19
Antifreeze
20
Fan Belt Tension
• V-Belt Type
21
Cylinder head bolt torque (Kg-m)
22
Cylinder head bolt torque (DB58 Series)
(Unit : Kg-m)
23
Cyl’ Head Bolt loosen & Tighten Order (DB58 Series)
24
Cylinder head bolt torque (DE12 Series)
(Unit : Kg-m)
25
Engine DB58 Series Cyl’ Liner & Piston Grade Mark
26
Engine DB58 Series Cyl’ Liner & Piston Grade Mark
27
Cylinder Liner Type -> Dry Type
Replacement
Assembly
28
Cylinder Head Parts
29
Valve Stem Seal ass’y
30
E/G Oil Consumption
Atmospheric pressure
Suction Exhaust
31
Piston Ring Gap
32
Cyl’ Head Bolt Tighten (D1146, DE08 Series)
33
Fly wheel
34
Fly wheel
35
Engine part (Cyl’ Head & Block)
36
Engine Parts (Crank shat, Piston & Valve parts)
37
Engine Oil Cooler & Water pump, Cooling Fan
38
Intake & Exhaust Pipe & Turbo Charger
39
Fuel System parts
40
Trouble shooting
• Torque wrench use the 4 point bolt (Certainly) • Valve Clearance large
- Cyl’ Head Bolt - Noise
- Crank shaft cap Bolt - Black Smoke
- Connecting Rod Cap Bolt - Over Heating
41
Trouble shooting
42
Trouble shooting
• Over heating • Turbo charger problem
- Radiator core stopped - E/G starter after rapidity acceleration
- Coolant insufficiency -> E/G start after 5 minute acceleration
- Radiator Mounting side Sponge removal - Overload work after rapidity stop
- Radiator Shroud removal -> Idle after 5 minute stop
- Cooling Fan turn assembly
• Oil spray nozzle pipe broken
- Fan belt tension loosen
- Piston overheating
- Thermostat problem
- Piston & Liner sticking
43