Sandvik Screens
Sandvik Screens
Screens
A great range of screens
for all applications
Sandvik offers you a wide range of plants. Sandvik have further devel-
quality screens. But that is not all. oped simple free-fall screening by
Many of our sales people have a building each deck in several sec-
long experience with numerous tions and optimizing the inclina-
types of screens and are well quali- tion of the deck sections. Free-fall
fied to help you select the right screens can be built much shorter
equipment for your plant. Sandvik and with smaller footprint than
has supplied customers with crush- conventional screens of compara-
ing & screening equipment for over ble capacities.
half a century. Whether you need a Sometimes, non-abrasive, soft
stand-alone screen or a complete or sticky materials and materials
process solution, Sandvik can pro- with high moisture content are
vide you with equipment that is best screened with equipment that
easy to install and fully function- does not rely on vibration as an
ing from day one. operating principle. Sandvik offers
roller screens that are ideal for
SCREENS FOR careful screening of such materials.
ALL APPLICATIONS
Vibrating equipment commonly A FULL RANGE OF
used for separating different SCREENING MEDIA
grades of crushed minerals uses A reliable, efficient screen is not
either stratification (screening the only thing you need for opti-
with a vibrating bed) or free-fall mizing your screening process. An
screening. efficient screen also needs efficient
Conventional screens used in wear protection, dust encapsula-
the aggregate industry have great tion and screening media products,
versatility as regards separation thus satisfying increased require-
limits and material size processed. ments for clean air, efficient pro-
They work on the stratification duction and high up-time.
principle; the vibration of the Sandvik has a full range of
machine sifts the material bed so screening media for vibrating
that finer material passes through screens, in polyurethane and other
the coarser material. This enables rubber qualities.
particles smaller than the mesh of
the screen to pass through it. Take a closer look at the Sandvik
Screens operating on the free- range of machines and media. The
fall principle have been developed people at Sandvik are the people
as an alternative to conventional who can help you optimize your
screens. They are used successfully screening process!
in both mobile and stationary
Sandvik
Circular motion screens
MSO
XS
CS
XS PRIMARY SCREEN in two, three and four deck designs. MSO CLASSIFICATION SCREEN
The primary XS screens are circular Standard inclination is 18-20 degrees, The MSO inclined screen has circu-
motion inclined screens with two or depending on the size of the machine. lar motion stroke in the center of the
three decks, and can be fitted with The decks can be equipped with any screen and elliptical stroke at the
wire mesh, polyurethane and rubber kind of modern screening media of feed and discharge end. The primary
screening media or steel plate on the polyurethane and rubber, wire mesh advantage of that is that it increases
top deck. They are heavy and have or steel plate. the material speed at the feed end
more powerful motors and drives The CS range of screens is built while at the same time it decreases
than a regular circular motion screen. for general quarrying applications the material speed at the discharge
The primary screens have been and with a separation range from end. It is evident that the combined
designed for screening immediately 80 mm to 2 mm. The maximum feed effect of these aspects will result in a
after a primary crushing operation, size is generally limited to 150 mm, more accurate screening, especially
allowing a maximum feed size of up depending somewhat on the selected with short fractions. Screens are
to 400 mm. screening media. The CS screens can available with 1, 2 or 3 decks in the
also be used as splitter screens to standard range of screens and half
divide flows within a plant and are decks are available as an option.
CS CLASSIFICATION SCREEN frequently used for final screening of The MSO is a classification screen
The CS classification screens are in- finished fractions. This range is also using the same mechanism as the LF
tended for heavy-duty, medium and available with a successful water screen. MSO has a maximum feed
fine screening applications. The screens spray system. size of up to 300 mm and a separa-
are circular motion inclined screens tion of 140-2 mm.
PRIMARY SCREEN XS
Model Dimensions, mm Weight
width x length kg
XS 43 D 1200 x 3600 3480
XS 43 T 1200 x 3600 3840
XS 63 D 1500 x 4200 4700
XS 63 T 1500 x 4200 6140
XS 86 D 1800 x 4800 6270
XS 86 T 1800 x 4800 8370
XS 108 D 1800 x 6000 8890
XS 108 T 1800 x 6000 10500
XS 126 D 2100 x 6000 10300
XS 126 T 2100 x 6000 13800
XS 144 D 2400 x 6000 9850
XS 144 T 2400 x 6000 16000
S A N D V I K M I N I N G A N D C O N S T R U C T I O N A B. T E L. +4 6 4 0 4 0 6 8 0 0. F A X +4 6 4 0 4 0 6 8 9 8.
www.sandvik.com
Sandvik
Linear motion screens
LF
LF-series horizontal screens, for accurate secondary screening and final sizing,
as well as for scalping ahead of cone crushers in mining applications
S A N D V I K M I N I N G A N D C O N S T R U C T I O N A B. T E L. +4 6 4 0 4 0 6 8 0 0. F A X +4 6 4 0 4 0 6 8 9 8.
www.sandvik.com
Sandvik
Grizzly screens
SG
Robust grizzly screens for tough primary screening of blasted rock, ripped rock
or gravel with a high fines content, as well as designed for heavy duty scalping,
with the main purpose of removing fines from the feed before primary crushing
SG-H GRIZZLY SCREEN SG GRIZZLY SCREENS size of the screen. The double deck
The SG-H circular motion screens The SG linear motion screens have models are equipped with three
are recommended for installation been designed specifically for heavy grizzly steps on the top deck and
between a primary feeder and a scalping duties with the main pur- wire or rubber media on the bottom
primary crusher. pose of removing fines from the feed deck. The drive unit incorporates
Typical feed material is blasted before primary crushing. In conjunc- two motors with cardan shafts,
rock, ripped rock or gravel with tion with a facility for bypassing meaning that neither gearbox nor
high fines content, often containing fines ahead of the crusher, SG screens gearwheels are necessary - the
difficult wet natural fines or clay. can be combined with reciprocating mechanism is self-synchronizing.
These screens have a single grizzly table feeders when heavy dump loads The components of the mechanism
or plate type of scalping deck with and high capacities are required. are mainly the same as for the LF
the option of a second deck with All SG screens have their vibrating and MSO screens. SG has a maxi-
woven wire. SG-H screens immedi- mechanism mounted under the feed mum feed size of up to 500 mm and
ately after a primary feeder give pan. The double shaft mechanism a separation of up to 250 mm.
more effective scalping than a pri- generates an elliptical stroke, which
mary feeder with a built-in grizzly. consequently means better feeding as
The stroke and speed of the screen well as a sustained material speed on
remain constant while the feed rate the screen. The screens are available
is adjusted by varying the feeder with 2, 3 and 4 grizzly steps for the
speed providing efficient separation single deck models, depending on the
at all times.
SG AND SG-H GRIZZLY SCREEN
Model Dimensions Type S, 1-d Type D, 2-d
(width x length) Weight Weight
mm kg kg
SG1231 1220 x 3000 3500 –
SG1242 1220 x 3900 – 5000
SG1531 1520 x 3000 4000 –
SG1831 1820 x 3000 5200 –
S A N D V I K M I N I N G A N D C O N S T R U C T I O N A B. T E L. +4 6 4 0 4 0 6 8 0 0. F A X +4 6 4 0 4 0 6 8 9 8.
www.sandvik.com
Sandvik
Free-fall screens
SS
SF
Compact, high-capacity screens with steeply inclined decks and a linear throw: SS models
for scalping after crushers and for closed-circuit screening, SF models also for final sizing
The free-fall screening principle en- gravel (scalping, closed circuit screen- of the high capacity associated with
ables quick removal of large amounts ing and final product screening of free-fall screening and the good sepa-
of fines, using steeply inclined decks gravel). Suitable screening media are ration accuracy known from hori-
and effective linear stroke almost rubber, wire or plate elements for the zontal screening. Another positive
perpendicular to the deck. The free- top deck, and wire mesh at the lower side effect is the compactness of the
fall screening principle has unique deck(s). machine.
accuracy characteristics. Indeed, The heavy-duty version SS-H is Offered in three sizes, SF screens
since the velocity of oversize particles normally used after larger crushers, combine quick fines removal and
is quite high, each particle has a limit- giving a maximum feed size of over accurate sizing, making possible much
ed number of chances to pass a slot. 150 mm. shorter construction of the screen
than with a conventional screen, but
SS FREE-FALL SCREEN SF FREE-FALL SCREEN with the same width throughput ca-
The main advantage of the SS screens SF screens share some of the same pacity and screening accuracy. This
is their ability to handle large loads basic design principles of the SS figure will be even greater with eva-
of material despite their modest size. screen. The SF screen incorporates luation of a complete station, due to
This screen is often used instead of a two different screening sections on its light-weight design, consequently
slot sizer for removal of natural fines each deck. This provides a free-fall giving extremely low dynamic loads
before crushers, for separation of action in the first section and a more to the structure.
material for different crushing stages accurate stratification in the second
and for final products of natural section. The result is a combination
The free-fall screening principle Model Dimensions, mm Weight
ensures a free flow of material width x length kg
through all the decks. SS free-fall SS1012 1020 x 1330 1000
screens can be of much shorter SS1013H 1020 x 1460 1300
construction and more compact SS1223 1240 x 2435 1600
than conventional screens. SS1233 1240 x 2500 1750
SS1233H 1240 x 2990 2700
Free-fall screening ensures that SS1433 1430 x 2500 2500
each stone can pass the screen
SS1633H 1618 x 2920 4450
early on. The cloth is always
SS1823 1818 x 2645 3800
exposed to new material, without
SS1833 1818 x 2645 3800
creating a bed of material.
S A N D V I K M I N I N G A N D C O N S T R U C T I O N A B. T E L. +4 6 4 0 4 0 6 8 0 0. F A X +4 6 4 0 4 0 6 8 9 8.
www.sandvik.com
Sandvik
Roller screens
SR roller grizzly
SR roller screen
S A N D V I K M I N I N G A N D C O N S T R U C T I O N A B. T E L. +4 6 4 0 4 0 6 8 0 0. F A X +4 6 4 0 4 0 6 8 9 8.
www.sandvik.com
Sandvik Screening Media
Selection Guide
Tensioned Pre- Pre- Flat self- Self-support-
Modular Modular Modular anti-blinding Tensioned Tensioned tensioned tensioned supporting ing rubber
rubber anti-blinding PU PU rubber PU rubber PU rubber screening Special
screening screening screening screening screening screening screening screening screening media with screening
media media media media media media media media media skidbars media
Screening duty Intermediate Final Intermediate Final Intermediate Intermediate Secondary, Intermediate Primary, Primary, Final
and final and final and final and final intermediate and final secondary secondary
Max feed size 20 - 150 10 - 50 10 - 100 20 - 50 20 - 150 10 - 100 30-250 10 - 100 150 - 300 75 - 400 10 - 50
(mm)
Application Dry Dry / anti- Wet / dry Dry / anti- Dry Wet / dry Dry Wet / dry Dry Dry Wet / dry /
blinding blinding antiblinding
Deck design Special Special Special Cambered Cambered Cambered Cambered Cambered Flat Flat Special
Panel type Modular Modular Modular Tensioned Tensioned Tensioned Pre-tensioned Pre-tensioned Self supporting Self supporting Special
Material Rubber Soft rubber Polyurethane Soft Rubber Polyurethane Rubber Polyurethane Rubber Rubber Polyurethane
Poyurethane
Aperture Moulded Punched Moulded Punched Punched Moulded Punched Moulded Moulded Moulded Punched
Most common 8, 11, 15, 20, 2.5, 3.5, 5.5, Hole size 2.5, 3.5, 5, 7, 10, 12, Hole size 15, 20, 25, Hole size 40, 50, 60 55+20, 70+50 2, 3, 4, 5, 6,
thickness (mm) 25, 30, 35 8, 11 and 15 dependent 5.5 and 8 15, 20, 25, 30, dependent 30, 35, 40, dependent and 70 and 70+60 7, 8, and 9
and 45 35, 40 and 50 50 and 60
Fastening Snap-on Snap-on Snap-on Cross- or Cross- or Cross- or Clamp down Clamp down Clamp down Clamp down Wedged
length length length or bolted
tensioned tensioned tensioned depending on
screen design
Accessories Side liner Side liner Side liner Centre hold Centre hold Centre hold Side hold Side hold Side hold Side hold Wedge
and side and side and side down, Centre down and down and down, Centre down, Centre down and down and
liner spacer liner spacer liner spacer hold down Capping Capping hold down hold down Centre Centre
spacer and and Capping and Capping hold down hold down
Capping
Bulk density max. 1.8 metric ton/m3. If your application falls outside the limits specified above, please contact your Sandvik Mining & Construction representative.
S A N D V I K M I N I N G A N D C O N S T R U C T I O N A B. T E L. +4 6 4 0 4 0 6 8 0 0. F A X +4 6 4 0 4 0 6 8 9 8.
www.sandvik.com
Sandvik is a global industrial group with advanced products and
world-leading positions in selected areas – tools for metal cutting,
machinery and tools for rock excavation, stainless materials, special
alloys, metallic and ceramic resistance materials as well as process
systems. The Group had at the end of 2007 about 47,000 employees
and representation in 130 countries, with annual sales of more than
SEK 86,000 M.
Sandvik Mining and Construction is a business area within the
Sandvik Group and a leading global supplier of machinery,
cemented-carbide tools, service and technical solutions for the
excavation of rock and minerals in the mining and construction
industries. Annual sales 2007 amounted to about SEK 33,100 M,
with approximately 15,200 employees.
S A N D V I K M I N I N G A N D C O N S T R U C T I O N. T E L. +4 6 4 0 4 0 6 8 0 0. F A X +4 6 4 0 4 0 6 8 9 8.
www.sandvik.com