F7
F7
Varispeed F7
INSTRUCTION MANUAL
GENERAL PURPOSE INVERTER (CURRENT VECTOR CONTROL)
MODEL: CIMR-F7A
200V CLASS 0.4 to 110kW (1.2 to 160kVA)
400V CLASS 0.4 to 300kW (1.4 to 510kVA)
Upon receipt of the product and prior to initial operation, read these instructions
thoroughly, and retain for future reference.
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details.
Be sure to restore covers or shields before operating the Units and run the Units according to the
instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only
and may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the
manual may be changed without notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa represen-
tatives or the nearest Yaskawa sales office and provide the manual number shown on the front
cover.
• If nameplates become warn or damaged, order new ones from your Yaskawa representatives or
the nearest Yaskawa sales office.
i
Safety Information
The following conventions are used to indicate precautions in this manual. Failure to heed pre-
cautions provided in this manual can result in serious or possibly even fatal injury or damage to
the products or to related equipment and systems.
Indicates precautions that, if not heeded, could possibly result in loss of life or serious injury.
WARNING
Indicates precautions that, if not heeded, could result in relatively serious or minor injury, damage
CAUTION to the product, or faulty operation.
Failure to heed a precaution classified as a caution can result in serious consequences depending
on the situation.
IMPORTANT
ii
Safety Precautions
CAUTION
• Never install an Inverter that is damaged or missing components.
Doing so can result in injury.
Installation
CAUTION
• Always hold the case when carrying the Inverter.
If the Inverter is held by the front cover, the main body of the Inverter may fall, possibly resulting in injury.
• Attach the Inverter to a metal or other noncombustible material.
Fire can result if the Inverter is attached to a combustible material.
• Install a cooling fan or other cooling device when installing more than one Inverter in the same
enclosure so that the temperature of the air entering the Inverters is below 45°C.
Overheating can result in fires or other accidents.
Wiring
WARNING
• Always turn OFF the input power supply before wiring terminals.
Otherwise, an electric shock or fire can occur.
• Wiring must be performed by an authorized person qualified in electrical work.
Otherwise, an electric shock or fire can occur.
• Be sure to ground the ground terminal. (200 V Class: Ground to 100 Ω or less, 400 V Class:
Ground to 10 Ω or less)
Otherwise, an electric shock or fire can occur.
• Always check the operation of any emergency stop circuits after they are wired.
Otherwise, there is the possibility of injury. (Wiring is the responsibility of the user.)
• Never touch the output terminals directly with your hands or allow the output lines to come into con-
tact with the Inverter case. Never short the output circuits.
Otherwise, an electric shock or ground short can occur.
• If the power supply is turned ON during the FWD (or REV) Run Command is given, the motor will
start automatically.
Turn the power supply ON after verifying that the RUN signal is OFF.
Failure to observe this warning may result in injury.
• When the 3-wire sequence is set, do not make the wiring for the control circuit unless the multi-
function input terminal constant is set.
Failure to observe this warning may result in injury.
CAUTION
• Check to be sure that the voltage of the main AC power supply satisfies the rated voltage of the
Inverter.
Injury or fire can occur if the voltage is not correct.
• Do not perform voltage withstand tests on the Inverter.
Otherwise, semiconductor elements and other devices can be damaged.
• Connect braking resistors, Braking Resistor Units, and Braking Units as shown in the I/O wiring
examples.
Otherwise, a fire can occur and the Inverter, braking resistors, Braking Resistor Units, and Braking Units can be damaged.
iii
CAUTION
• Tighten all terminal screws to the specified tightening torque.
Otherwise, a fire may occur.
• Do not connect AC power to output terminals U, V, and W.
The interior parts of the Inverter will be damaged if voltage is applied to the output terminals.
• Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits.
The Inverter can be damaged or interior parts burnt if these devices are connected.
• Do not connect magnetic contactors to the output circuits.
If a load is connected while the Inverter is operating, surge current will cause the overcurrent protection circuit inside the
Inverter to operate.
CAUTION
• Disconnect the load (machine, device) from the motor before performing rotational autotuning.
The motor may turn, possibly resulting in injury or damage to equipment. Also, motor constants cannot be correctly set
with the motor attached to a load.
• Stay clear of the motor during rotational autotuning.
The motor repeats running and stopping until autotuning has been completed, possibly resulting in injury.
• In stationary autotuning 1, when the motor is first operated in the drive mode after tuning, the
remaining motor constants E2-02 (Motor rated slip) and E2-03 (Motor no-load current) are set auto-
matically. To perform an operation immediately after stationary autotuning 1, use the following pro-
cedure under the recommended conditions.
(1) Check the values of E2-02 and E2-03 in verify mode or advanced programming mode.
(2) Run the motor once in drive mode under the following conditions.
• The Inverter and the motor are connected.
• The motor shaft is not locked with a mechanical brake or other stopping mechanism (or function).
• A motor-load ratio of 30% or less is maintained.
• A speed of 30% or more of the base frequency set at E1-06 (default = highest frequency) is maintained at
a constant speed for one second or more.
(3) After stopping the motor, check the values of E2-02 and E2-03 again in verify mode or advanced program-
ming mode. If the values of E2-02 and E2-03 differ from the ones before the first operation was carried out,
the settings have been successfully completed. Next, check if the values are suitable or not.
If the values of E2-02 and E2-03 differed greatly from the reference data of the motor in the test report or the instruction
manual (TOE-S616-55.1), hunting, motor vibrations, insufficient motor torque, or an overcurrent may occur because the
motor is operated although the aforementioned conditions have not been fulfilled after stationary autotuning 1. For eleva-
tors, failure to observe this caution may result in the cage falling or injury. If so, perform stationary autotuning 1 again and
run the motor using the aforementioned procedure under the recommended conditions or perform stationary autotuning 2
or rotational autotuning.
Usually the standard setting for E2-02 is 1 Hz to 3 Hz, and that for E2-03 is 30% to 65% of the rated current for a general-
purpose motor. Generally, the larger the motor capacity is, the smaller the rated slip and the ratio of the no-load current to
the rated current become. Use the data given in Factory Settings that Change with the Inverter Capacity (o2-04) of Chap-
ter 5 User Constants as a reference.
iv
Trial Operation
WARNING
• Check to be sure that the front cover is attached before turning ON the power supply.
An electric shock may occur.
• Do not come close to the machine when the fault reset function is used. If the alarmed is cleared,
the machine may start moving suddenly.
Also, design the machine so that human safety is ensured even when it is restarted.
Injury may occur.
• Provide a separate emergency stop switch; the Digital Operator STOP Key is valid only when its
function is set.
Injury may occur.
• Reset alarms only after confirming that the RUN signal is OFF.
Injury may occur.
CAUTION
• Don't touch the radiation fins (heatsink), braking resistor, or Braking Resistor Unit. These can
become very hot.
Otherwise, a burn injury may occur.
• Be sure that the motor and machine is within the applicable ranges before starting operation.
Otherwise, an injury may occur.
• Provide a separate holding brake if necessary.
Always construct the external sequence to confirm that the holding brake is activated in the event
of an emergency, a power failure, or an abnormality in the Inverter.
Failure to observe this caution can result in injury.
• If using an Inverter with an elevator, take safety measures on the elevator to prevent the elevator
from dropping.
Failure to observe this caution can result in injury.
• Don't check signals while the Inverter is running.
Otherwise, the equipment may be damaged.
• Be careful when changing Inverter settings. The Inverter is factory set to suitable settings. For the
Inverters in the 400 V class of 75 kW or more, however, select the correct connector according to
the input voltage.
Otherwise, the equipment may be damaged.
WARNING
• Do not touch the Inverter terminals. Some of the terminals carry high voltages and are extremely
dangerous.
Doing so can result in electric shock.
• Always have the protective cover in place when power is being supplied to the Inverter. When
attaching the cover, always turn OFF power to the Inverter through the MCCB.
Doing so can result in electric shock.
• Turn OFF the main circuit power supply, wait for the time indicated on the front cover, and make
sure the CHARGE indicator light has gone out, and then perform maintenance and inspection.
The capacitor will remain charged and is dangerous.
• Maintenance, inspection, and replacement of parts must be performed only by authorized person-
nel.
Remove all metal objects, such as watches and rings, before starting work. Always use grounded tools.
Failure to heed these warning can result in electric shock.
v
WARNING
• Provide a separate holding brake if necessary.
Always make any adjustments other than those involving the operation of the Inverter with the holding brake released.
Failure to observe this caution may result in injury.
• If using an Inverter with an elevator, take safety measures on the elevator to prevent the elevator
from dropping.
Failure to observe this caution can result in injury.
CAUTION
• A CMOS IC is used in the control board. Handle the control board and CMOS IC carefully.
The CMOS IC can be destroyed by static electricity if touched directly.
• Do not change the wiring, or remove connectors or the Digital Operator, during operation.
Doing so can result in personal injury.
Other
WARNING
• Do not attempt to modify or alter the Inverter.
Doing so can result in electrical shock or injury.
CAUTION
• Do not subject the Inverter to halogen gases, such as fluorine, chlorine, bromine, and iodine, at any
time even during transportation or installation.
Otherwise, the Inverter can be damaged or interior parts burnt.
vi
Warning Information and Position
There is warning information on the Inverter in the position shown in the following illustration.
Always heed the warnings.
Warning
information
position Warning
information
position
Warning Information
! WARNING
Risk of electric shock.
yRead manual before installing.
yWait 5 minutes for capacitor discharge
after disconnecting power supply.
! AVERTISSEMENT
Risque de décharge électrique.
yLire le manuel avant l' installation.
yAttendre 5 minutes aprés la coupure de
l' allmentation. Pour permettre la
décharge des condensateurs.
vii
Warranty Information
Warranty Period
This product is warranted for twelve months after being delivered to Yaskawa’s customer or if
applicable eighteen months from the date of shipment from Yaskawa’s factory whichever comes
first.
Scope of Warranty
Inspections
Periodic inspections must be conducted by the customer. However, upon request, Yaskawa or
one of Yaskawa’s Service Centers can inspect the product for a fee. In this case, if after confer-
ring with the customer, a Yaskawa product is found to be defective due to Yaskawa workman-
ship or materials and the defect occurs during the warranty period, then this fee will be waived
and the problem remedied free of charge.
Repairs
If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the
defect occurs during the warranty period, Yaskawa will provide a replacement, repair the defec-
tive product, and provide shipping to and from the site free of charge.
However, if the Yaskawa Authorized Service Center determines that the problem with a
Yaskawa product is not due to defects in Yaskawa’s workmanship or materials, then the cus-
tomer will be responsible for the cost of any necessary repairs. Some problems that are outside
the scope of this warranty are:
• Problems due to improper maintenance or handling, carelessness, or other reasons where the
customer is determined to be responsible.
• Problems due to additions or modifications made to a Yaskawa product without Yaskawa’s
understanding.
• Problems due to the use of a Yaskawa product under conditions that do not meet the recom-
mended specifications.
• Problems caused by natural disaster or fire.
• Or other problems not due to defects in Yaskawa workmanship or materials.
Warranty service is only applicable within Japan.
However, after-sales service is available for customers outside of Japan for a reasonable fee.
Contact your local Yaskawa representative for more information.
Exceptions
Any inconvenience to the customer or damage to non-Yaskawa products due to Yaskawa's
defective products whether within or outside the warranty period are NOT covered by this war-
ranty.
Restrictions
• The Varispeed F7 was not designed or manufactured for use in devices or systems that may
directly affect or threaten human lives or health.
• Customers who intend to use the product described in this manual for devices or systems
relating to transportation, health care, space aviation, atomic or electric power, or underwater
use must contact their Yaskawa representatives or the nearest Yaskawa sales office before-
hand.
• This product has been manufactured under strict quality-control guidelines. However, if this
product is to be installed in any location where failure of this product could involve or result
in a life-and-death situation or loss of human life or in a facility where failure may cause a
serious accident or physical injury, safety devices must be installed to minimize the likelihood
of any accident.
viii
Registered Trademarks
The following registered trademarks are used in this manual.
• DeviceNet is a registered trademark of the ODVA (Open DeviceNet Vendors Association,
Inc.).
• InterBus is a registered trademark of Phoenix Contact Co.
• ControlNet is a registered trademark of ControlNet International, Ltd.
• LONWORKS is a registered trademark of the Echelon.
Design revision order
1030
FILE NO: E131457
Precautions
• The factory settings of C6-01 (CT/VT selection) and the constants related to C6-01 of the F7-
series Inverter with SPEC: C or earlier are different from those of the F7-series Inverter with
SPEC: E or later.
Refer to Application and Overload Selections of Chapter 6 Constant Settings by Function,
and set the constants according to your application.
• The COPY function of the Digital Operator for the F7-series Inverter with SPEC: C or earlier
is limited because of the software version different from that of the F7-series Inverter with
SPEC: E or later.
Set the related constants, referring to Application and Overload Selections of Chapter 6 Con-
stant Settings by Function.
ix
Contents
Safety Information ...........................................................................................ii
Safety Precautions .........................................................................................iii
Warning Information and Position .................................................................vii
Warranty Information .................................................................................... viii
Registered Trademarks ..................................................................................ix
Before Reading This Manual ..........................................................................ix
x
2 Wiring....................................................................................... 2-1
Connections to Peripheral Devices ..............................................................2-2
Connection Diagram.....................................................................................2-3
Terminal Block Configuration........................................................................2-5
Wiring Main Circuit Terminals .......................................................................2-6
Applicable Wire Sizes and Closed-loop Connectors ...................................................... 2-6
Main Circuit Terminal Functions ................................................................................... 2-12
Main Circuit Configurations........................................................................................... 2-13
Standard Connection Diagrams.................................................................................... 2-14
Wiring the Main Circuits................................................................................................ 2-15
xi
4 Trial Operation .........................................................................4-1
Overview of Trial Operation Procedure ........................................................ 4-2
Trial Operation Procedures .......................................................................... 4-3
Application Confirmation ................................................................................................ 4-3
Setting the Power Supply Voltage Jumper (400 V Class Inverters of 75 kW or Higher) 4-3
Power ON....................................................................................................................... 4-3
Checking the Display Status........................................................................................... 4-4
Basic Settings................................................................................................................. 4-5
Settings for the Control Methods.................................................................................... 4-7
Autotuning ...................................................................................................................... 4-9
Application Settings...................................................................................................... 4-16
No-load Operation ........................................................................................................ 4-16
Loaded Operation......................................................................................................... 4-16
Check and Recording User Constants ......................................................................... 4-17
xii
Run Command ...........................................................................................6-15
Selecting the Run Command Source ........................................................................... 6-15
Stopping Methods.......................................................................................6-17
Selecting the Stopping Method when a Stop Command is Sent................................... 6-17
Using the DC Injection Brake........................................................................................ 6-22
Using an Emergency Stop ............................................................................................ 6-24
Acceleration and Deceleration Characteristics...........................................6-25
Setting Acceleration and Deceleration Times ............................................................... 6-25
Accelerating and Decelerating Heavy Loads (Dwell Function)..................................... 6-29
Preventing the Motor from Stalling During Acceleration
(Stall Prevention During Acceleration Function) ........................................................... 6-30
Preventing Overvoltage During Deceleration
(Stall Prevention During Deceleration Function)........................................................... 6-32
Preventing Overvoltage by Automatically Reducing the Regenerative Torque Limit
(Overvoltage Inhibit Function, SPEC: E or later only)................................................... 6-33
Continuing Operation..................................................................................6-66
Restarting Automatically After Power Is Restored ........................................................ 6-66
Speed Search ............................................................................................................... 6-67
Continuing Operation at Constant Speed When Frequency Reference Is Lost............ 6-74
Restarting Operation After Transient Fault (Auto Restart Function)............................. 6-75
Operation Selection After Cooling Fan Fault (SPEC: E or Later Only)......................... 6-76
xiii
Inverter Protection...................................................................................... 6-77
Performing Overheating Protection on Mounted Braking Resistors ............................. 6-77
Reducing Inverter Overheating Pre-Alarm Warning Levels ......................................... 6-78
Input Terminal Functions ............................................................................ 6-79
Temporarily Switching Operation between Digital Operator and
Control Circuit Terminals .............................................................................................. 6-79
Blocking Inverter Outputs (Baseblock Commands)...................................................... 6-80
Stopping Acceleration and Deceleration (Acceleration/Deceleration Ramp Hold) ....... 6-81
Raising and Lowering Frequency References Using Contact Signals (UP/DOWN) .... 6-82
Accelerating and Decelerating Constant Frequencies in the Analog References
(+/- Speed) ................................................................................................................... 6-85
Hold Analog Frequency Using User-set Timing ........................................................... 6-86
Switching Operations between a Communications Option Board and
Control Circuit Terminals .............................................................................................. 6-86
Jog Frequency Operation without Forward and Reverse Commands (FJOG/RJOG) . 6-87
Stopping the Inverter by Notifying Programming Device Errors to the Inverter
(External Fault Function) .............................................................................................. 6-88
xiv
Using Inverters for Elevating Machines ....................................................6-169
Brake ON/OFF Sequence...........................................................................................6-169
Stall Prevention during Deceleration...........................................................................6-171
Autotuning...................................................................................................................6-171
Braking Resistor Overheating Protection.................................................................... 6-171
Momentary Power Loss Restart .................................................................................6-171
Torque Limit ................................................................................................................6-171
I/O Open-phase Protection and Overtorque Detection...............................................6-172
External Baseblock Signal ..........................................................................................6-172
Acceleration/Deceleration Time .................................................................................. 6-172
Magnetic Contactor on the Inverter’s Output-side ...................................................... 6-172
Control-related Adjustments .......................................................................................6-173
Reducing Shock during Elevating Machine Start, Stop, Acceleration, and
Deceleration................................................................................................................6-175
Confirming Startup Current and Reducing Carrier Frequency....................................6-178
Overvoltage Inhibit Function (SPEC: E or Later Only)................................................6-179
Troubleshooting ..........................................................................................7-21
If Inverter Constants Cannot Be Set ............................................................................. 7-21
If the Motor Does Not Operate...................................................................................... 7-22
If the Direction of the Motor Rotation is Reversed ........................................................ 7-25
If the Motor Does Not Put Out Torque or If Acceleration is Slow .................................. 7-25
If the Motor Operates Higher Than the Reference ....................................................... 7-25
If the Slip Compensation Function Has Low Speed Precision...................................... 7-26
If There is Low Speed Control Accuracy at High-speed Rotation in
Open-loop Vector Control Method ................................................................................ 7-26
If Motor Deceleration is Slow ........................................................................................ 7-26
If the Motor Overheats .................................................................................................. 7-27
If There is Noise When the Inverter is Started or From an AM Radio........................... 7-28
If the Ground Fault Interrupter Operates When the Inverter is Run.............................. 7-28
If There is Mechanical Oscillation ................................................................................. 7-28
If the Torque Generated for the Motor is Insufficient (Insufficient Power) ..................... 7-29
If the Motor Rotates Even When Inverter Output is Stopped........................................ 7-30
If OV is Detected When the Fan is Started, or Fan Stalls ............................................. 7-30
If Output Frequency Does Not Rise to Frequency Reference ...................................... 7-30
xv
8 Maintenance and Inspection ..................................................8-1
Maintenance and Inspection ........................................................................ 8-2
Outline of Free Warranty ................................................................................................ 8-2
Daily Inspection .............................................................................................................. 8-2
Periodic Inspection ......................................................................................................... 8-2
Periodic Maintenance of Parts ....................................................................................... 8-3
Procedure for Adjusting Constants after Replacement of Control Board ....................... 8-3
Types and Number of Cooling Fans Used in the Drive .................................................. 8-4
Cooling Fan Replacement Outline ................................................................................. 8-6
Circulation Fan Replacement Outline........................................................................... 8-16
Removing and Mounting the Control Circuit Terminal Board ....................................... 8-21
9 Specifications ..........................................................................9-1
Standard Inverter Specifications................................................................... 9-2
Specifications by Model.................................................................................................. 9-2
Common Specifications.................................................................................................. 9-4
Specifications of Options and Peripheral Devices........................................ 9-6
10 Appendix ................................................................................10-1
Varispeed F7 Control Methods................................................................... 10-2
Control Methods and Features..................................................................................... 10-2
Control Methods and Applications................................................................................ 10-4
Inverter Application Precautions ................................................................ 10-6
Selection....................................................................................................................... 10-6
Installation .................................................................................................................... 10-7
Settings ........................................................................................................................ 10-7
Handling ....................................................................................................................... 10-7
xvi
Wiring Examples.......................................................................................10-20
Using a Braking Resistor Unit.....................................................................................10-20
Using a Braking Unit and Braking Resistor Unit .........................................................10-21
Using Braking Units in Parallel ...................................................................................10-22
Using a Braking Unit and Three Braking Resistor Units in Parallel ............................10-23
Using a VS Operator...................................................................................................10-24
Using Transistors for Input Signals and a 0-V Common in Sinking Mode with an
Internal Power Supply.................................................................................................10-25
Using Transistors for Input Signals and a +24-V Common in Sourcing Mode............ 10-26
Using Transistors for Input Signals and a 0-V Common in Sinking Mode with an
External Power Supply ...............................................................................................10-27
Using Contact and Open Collector Outputs................................................................10-28
User Constants .........................................................................................10-29
Index
Revision History
xvii
Handling Inverters
This chapter describes the checks required upon receiving or installing an Inverter.
Varispeed F7 Applications
The Varispeed F7 is ideal for the following applications.
• Fan, blower, and pump applications
• Conveyors, pushers, metal tooling machines, etc.
Settings must be adjusted to the application for optimum operation. Refer to Chapter 4 Trial Operation.
Varispeed F7 Models
The Varispeed-F7 Series of Inverters included two Inverters in two voltage classes: 200 V and 400 V. Maximum motor
capacities vary from 0.4 to 300 kW (41 models).
1-2
Varispeed F7 Introduction
1-3
Confirmations upon Delivery
Checks
Check the following items as soon as the Inverter is delivered.
If you find any irregularities in the above items, contact the agency from which you purchased the Inverter or
your Yaskawa representative immediately.
Nameplate Information
There is a nameplate attached to the side of each Inverter. The nameplate shows the model number, specifica-
tions, lot number, serial number, and other information on the Inverter.
Example Nameplate
The following nameplate is an example for a standard domestic (Japan) Inverter: 3-phase, 200 VAC, 0.4 kW,
IEC IP20 and NEMA 1 (Type 1) standards
Output
specifications
Lot number Mass
Software version
Serial number 1030 number
1-4
Confirmations upon Delivery
CIMR - F7 A 2 0P4
Inverter
Varispeed F7
No. Specification No. Max. Motor Capacity
A Standard domestic model 0P4 0.4 kW
0P7 0.75 kW
to to
No. Voltage Class 300 300 kW
2 AC input, 3-phase, 200 V "P" indicates the decimal point.
4 AC input, 3-phase, 400 V
Inverter Specifications
The Inverter specifications (“SPEC”) on the nameplate indicate the voltage class, maximum motor capacity,
the protective structure, and the revision of the Inverter in alphanumeric codes.
2 0P4 1 E
No. Voltage Class
2 AC input, 3-phase, 200 V Design revision order
4 AC input, 3-phase, 400 V
1-5
Component Names
The external appearance and component names of the Inverter are shown in Fig 1.4. The Inverter with the ter-
minal cover removed is shown in Fig 1.5.
Terminal
Nameplate Terminal
cover Nameplate
cover
Charge indicator
E (G) FM AC AM P1 P2 PC SC MP
SC A1 A2 A3 +V AC -V RP R+ R- S+ S- MA MB MC
S1 S2 S3 S4 S5 S6 S7 S8 IG M1 M2 E (G)
Control circuit
terminals
R1/L11 S1/L21 T1/L21 1 3
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
Main circuit
terminals
Charge indicator
Ground terminal
18.5 kW or Less 22 kW or More
1-6
Exterior and Mounting Dimensions
W1 W1 4-d
4-d
H1
H
H1
t1
H2
D1
t1 (5) W (5) (5) D
* (10) for 200 V Class Inverters of 37 to 110 kW or 400 V Class Invert-
H2
3 D
200 V/400 V Class Inverters of 0.4 to 18.5 kW 200 V Class Inverters of 22 or 110 kW
400 V Class Inverters of 22 to 160 kW
W1
6-d
W2
H1
H
H2
W3 t1
W1 D1
(15) W (15) (5) D
1-7
Enclosed Wall-mounted Inverters [NEMA1 (Type 1)]
Exterior diagrams of the Enclosed Wall-mounted Inverters [NEMA1 (Type 1)] are shown below.
W1 4-d W1 4-d
H1
H0
H
H1
H0
H2
t1
H3
Max.10
t1 D1
(5)* (5)*
H2
H3
W (5) D
W D1
Grommet
3 D * (7.5) for 200 V Class Inverters of 37 to 90 kW or 400 V Class Inverters
of 75 to 160 kW.
200 V/400 V Class Inverters of 0.4 to 18.5 kW
200 V Class Inverters of 22 to 90 kW
400 V Class Inverters of 22 to 160 kW
1-8
Exterior and Mounting Dimensions
300 916 1475 413 730 365 365 1440 15 125.5 4.5 405 5838 2320 8158
1-9
Checking and Controlling the Installation Site
Install the Inverter in the installation site described below and maintain optimum conditions.
Installation Site
Install the Inverter under the following conditions and a pollution level of 2 or less (UL standard).
1-10
Installation Orientation and Space
A mm min. B mm min.
Air
30 mm min. 30 mm min.
120 mm min.
50 mm min. Air
200 V Class Inverters of 110 kW or 400 V Class Inverters of 160 to 220 kW*: A = 120, B = 120
400 V Class Inverters of 300 kW*: A = 300, B = 300
All other Inverters*: A = 50, B = 120
*If, however, there is a fan in the top of the control panel with sufficient exhaust capacity, the following
dimensions may be used: A = 50, B = 120.
Fig 1.8 Inverter Installation Orientation and Space
1. The same space is required horizontally and vertically for both Open Chassis (IP00) and Enclosed Wall-
mounted [IP20, NEMA 1 (Type 1)] Inverters.
2. Always remove the protection covers before installing a 200 or 400 V Class Inverter with an output of 18.5
IMPORTANT kW or less in a panel. Refer to Page 1-17 on how to remove the protection covers.
Always provide enough space for suspension eye bolts and the main circuit lines when installing a 200 or
400 V Class Inverter with an output of 22 kW or more in a panel.
1-11
Removing and Attaching the Terminal Cover
Remove the terminal cover to wire cables to the control circuit and main circuit terminals.
2
1 Approx. 30°
Fig 1.9 Removing the Terminal Cover (Model CIMR-F7A20P4 Shown Above)
Inverters of 22 kW or More
Loosen the screws on the left and right at the top of the terminal cover, pull out the terminal cover in the direc-
tion of arrow 1 and then lift up on the terminal in the direction of arrow 2.
1
2
Fig 1.10 Removing the Terminal Cover (Model CIMR-F7A2022 Shown Above)
1-12
Removing/Attaching the Digital Operator and Front Cover
2
1
Fig 1.11 Removing the Digital Operator (Model CIMR-F7A40P4 Shown Above)
1-13
Removing the Front Cover
Press the left and right sides of the front cover in the directions of arrows 1 and lift the bottom of the cover in
the direction of arrow 2 to remove the front cover as shown in the following illustration.
Fig 1.12 Removing the Front Cover (Model CIMR-F7A40P4 Shown Above)
1-14
Removing/Attaching the Digital Operator and Front Cover
1. Do not remove or attach the Digital Operator or mount or remove the front cover using methods other than
those described above, otherwise the Inverter may break or malfunction due to imperfect contact.
2. Never attach the front cover to the Inverter with the Digital Operator attached to the front cover. Imperfect
IMPORTANT contact can result.
Always attach the front cover to the Inverter by itself first, and then attach the Digital Operator to the front
cover.
1-15
Inverters of 22 kW or More
For Inverter with an output of 22 kW or more, remove the terminal cover and then use the following proce-
dures to remove the Digital Operator and front cover.
Fig 1.14 Removing the Front Cover (Model CIMR-F7A2022 Shown Above)
1-16
Removing and Attaching the Protection Cover
Slot
Fig 1.15 Removing the Top Protection Cover (Model CIMR-F7A45P5 Shown Above)
Terminal Cover
Screws
Bottom Protection
Cover
Fig 1.16 Removing the Bottom Protection Cover (Model CIMR-F7A45P5 Shown Above)
1-17
Attaching the Protection Cover
Fig 1.17 Attaching the Top Protection Cover (Model CIMR-F7A45P5 Shown Above)
1-18
Wiring
This chapter describes wiring terminals, main circuit terminal connections, main circuit termi-
nal wiring specifications, control circuit terminals, and control circuit wiring specifications.
Power supply
Molded-case
circuit breaker
or ground fault
interrupter
Magnetic con-
tactor (MC)
AC reactor for power
factor improvement
Zero phase reactor
Braking resistor
Input noise filter
Inverter
Varispeed F7 DC reactor for power
factor improvement
Ground
Output noise filter
Zero phase reactor
Motor
Ground
2-2
Connection Diagram
Connection Diagram
The connection diagram of the Inverter is shown in Fig 2.2.
When using the Digital Operator, the motor can be operated by wiring only the main circuits.
Thermal relay
Thermal switch contact trip contact
Braking Unit 3 4 1 2
(optional) + +0 P
Level
detector -0 B
Motor
2MCCB Braking Resistor Unit
FU - (optional)
FU Cooling fan
FV
FW FV IM
+1 +3 -
FW
1MCCB MC
3-phase R R/L1 Inverter U/T1 U
power V
200 to 240 V S S/L2 CIMR-F7A2022 V/T2 IM
50/60 Hz T T/L3 W
W/T3
ON
Forward Run/Stop S1
2MCCB THRX OFF MC (Ground to 100 max.)
MC PG-B2 TA1
SA Reverse Run/Stop S2
Thermal relay trip contact (optional) 1 C
for Braking Resistor Unit Thermal switch contact 2 H
THRX for Braking Unit 3 B
1 2 4 G
Thermal relay trip contact SA External fault 3 4
S3 5 A
PG
for motor cooling fan 6 F
1 2
Fault reset S4 TA3 D
Ammeter adjustment
AM 20 kΩ
Multi-function analog output 2
-10 to 10 V 2 mA
Default: Output current
AM 0 to +10 V
CN5 (NPN setting)
Ammeter adjustment
FM 20 kΩ
SC Multi-function analog output 1
AC -10 to 10 V 2 mA
FM Default: Output frequency
0 to +10 V
+24V
E (G) E(G)
Shield wire
connection terminal
Pulse train input Master speed MA Error contact output
RP pulse train
MAA
250 VAC, 10 mA min.
Frequency setting 0 to 32 kHz (3 kΩ) MB 1 A max. Min. load
2 k Ω adjustment High level: 3.5 to 13.2 V input
MC 30 VDC, 10 mA min. 5 VDC, 10 mA
MCC
Frequency 1 A max.
setter +V Frequency setting power
3 +15 V, 20 mA
2kΩ
0 to 10 V M1
External A1 Master speed reference Multi-function contact oputput
2
frequency 1 4 to 20 mA P 0 to 10 V (20 kΩ) 250 VAC, 10 mA min. 1 A max. Min. load
M2
references A2 Master speed reference 30 VDC, 10 mA min. 1 A max. 5 VDC, 10 mA
4 to 20 mA (250 Ω) Default: Running
[0 to 10 V (20 kΩ) input] signal
0 to 10 V P
A3 Multi-function anlog input
0 to 10 V (20 kΩ) P1
P AC Open collector 1
Factory setting: Default: Zero-
0V Not used speed
Multi-function
-V (15V 20mA) P2 open-collector outputs
Open collector 2 48 VDC 50 mA max.
Default: Frequency
Terminating agree signal
resistance
PC
R+
R-
MEMOBUS
communications S+
RS-485/422
S-
( IG
2-3
1. Control circuit terminals are arranged as shown below.
Inverters with SPEC: C or earlier
IMPORTANT
2. The output current capacity of the +V and −V terminals are 20 mA. Do not short-circuit between the +V, −V,
and AC terminals. Doing so may result in a malfunction or a breakdown of the Inverter.
3. Disable the stall prevention during deceleration (set constant L3-04 to 0) when using a Braking Resistor
Unit. If this user constant is not changed to disable stall prevention, the system may not stop during decel-
eration.
4. Main circuit terminals are indicated with double circles and control circuit terminals are indicated with single
circles.
5. The wiring for a motor with a cooling fan is not required for self-cooling motors.
6. PG circuit wiring (i.e., wiring to the PG-B2 Board) is not required for control without a PG.
7. Sequence input signals S1 to S8 are labeled for sequence connections (0 V common and sinking mode)
for no-voltage contacts or NPN transistors. These are the default settings.
For PNP transistor sequence connections (+24V common and sourcing mode) or to provide a 24-V exter-
nal power supply, refer to Table 2.13.
8. The master speed frequency reference can set to input either a voltage (terminal A1) or current (terminal
A2) by changing the setting of parameter H3-13. The default setting is for a voltage reference input.
9. The multi-function analog output is a dedicated meter output for an analog frequency meter, ammeter, volt-
meter, wattmeter, etc. Do not use this output for feedback control or for any other control purpose.
10.DC reactors to improve the input power factor are built into 200 V Class Inverters for 22 to 110 kW and 400
V Class Inverters for 22 to 300 kW. A DC reactor is thus an option only for Inverters for 18.5 kW or less.
11.Set parameter L8-01 to 1 when using a breaking resistor (ERF). When using a Braking Resistor Unit, a
shutoff sequence for the power supply must be made using a thermal relay trip.
12.The permissible load of a multi-function contact output and an error contact output is 10 mA. Use a multi-
function open-collector output for a load less than 10 mA.
13.Do not ground nor connect the AC terminal on the control circuit to the unit. Doing so may result in a mal-
function or a breakdown of the Inverter.
14.If turning off the power only for the main circuit but leaving the power ON for the control circuit, use a sep-
arate power supply for the control circuit and a specially designed Inverter, which are sold as options.
15. indicates shield wire and P indicates twisted-pair shield wire.
2-4
Terminal Block Configuration
E (G) FM AC AM P1 P2 PC SC MP
SC A1 A2 A3 +V AC -V RP R+ R- S+ S- MA MB MC
S1 S2 S3 S4 S5 S6 S7 S8 IG M1 M2 E (G)
Charge indicator
Ground terminal
Fig 2.3 Terminal Arrangement (200 V Class Inverter with SPEC: E or later for 0.4 kW Shown Above)
Charge indicator
Ground terminal
Fig 2.4 Terminal Arrangement (200 V Class Inverter with SPEC: E or later for 22 kW Shown Above)
2-5
Wiring Main Circuit Terminals
2-6
Wiring Main Circuit Terminals
2-7
Table 2.2 400 V Class Wire Sizes
Recom-
Inverter Termi- Tightening Possible mended
Model Terminal Symbol nal Torque Wire Sizes Wire Size Wire Type
CIMR- Screws
(N•m) mm2 (AWG) mm2
(AWG)
R/L1, S/L2, T/L3, , 1, 2, B1, B2,
2 to 5.5 2
F7A40P4 U/T1, V/T2, W/T3 M4 1.2 to 1.5
(14 to 10) (14)
2-8
Wiring Main Circuit Terminals
2-9
Table 2.2 400 V Class Wire Sizes (Continued)
Recom-
Inverter Termi- Tightening Possible mended
Model Terminal Symbol nal Torque Wire Sizes Wire Size Wire Type
CIMR- Screws
(N•m) mm2 (AWG) mm2
(AWG)
100 to 325 150 × 2P
R/L1, S/L2, T/L3 M16 78.4 to 98
(4/0 to 600) (300 × 2P)
100 to 325 125 × 2P
U/T1, V/T2, W/T3, R1/L11, S1/L21, T1/L31 M16 78.4 to 98
(4/0 to 600) (250 × 2P)
100 to 325 325 × 2P
, 1 M16 78.4 to 98
(4/0 to 600) (600 × 2P)
F7A4185
100 to 325
3 M16 78.4 to 98 -
(4/0 to 600)
100 to 325 100 × 2P
M16 78.4 to 98
(4/0 to 600) (3/0 × 2P)
0.5 to 5.5 1.25
r/ 1, 200/ 2200, 400/ 2400 M4 1.3 to 1.4
(20 to 10) (16)
100 to 325 250 × 2P
R/L1, S/L2, T/L3 M16 78.4 to 98
(4/0 to 600) (500 × 2P)
100 to 325 200 × 2P
U/T1, V/T2, W/T3, R1/L11, S1/L21, T1/L31 M16 78.4 to 98
(4/0 to 600) (400 × 2P)
100 to 325 125 × 4P
, 1 M16 78.4 to 98
(4/0 to 600) (250 × 4P)
F7A4220 Power cables,
100 to 325
3 M16 78.4 to 98 - e.g., 600 V vinyl
(4/0 to 600)
power cables
100 to 325 125 × 2P
M16 78.4to 98
(4/0 to 600) (250 × 2P)
0.5 to 5.5 1.25
r/ 1, 200/ 2200, 400/ 2400 M4 1.3 to 1.4
(20 to 10) (16)
100 to 325 125 × 4P
R/L1, S/L2, T/L3 M16 78.4 to 98
(4/0 to 600) (250 × 4P)
100 to 325 125 × 2P
R1/L11, S1/L21, T1/L31 M16 78.4 to 98
(4/0 to 600) (250 × 2P)
100 to 325 125 × 4P
U/T1, V/T2, W/T3 M16 78.4 to 98
(4/0 to 600) (4/0 × 4P)
100 to 325 200 × 4P
F7A4300 , 1 M16 78.4 to 98
(4/0 to 600) (400 × 4P)
100 to 325
3 M16 78.4 to 98 -
(4/0 to 600)
100 to 325 125 × 2P
M16 78.4 to 98
(4/0 to 600) (250 × 2P)
0.5 to 5.5 1.25
r/ 1, 200/ 2200, 400/ 2400 M4 1.3 to 1.4
(20 to 10) (16)
* The wire thickness is set for copper wires at 75°C.
2-10
Wiring Main Circuit Terminals
Table 2.3 Closed-loop Connector Sizes (JIS C2805) (200 V Class and 400 V Class)
1. Determine the wire size for the main circuit so that line voltage drop is within 2% of the rated voltage. Line
voltage drop is calculated as follows:
Line voltage drop (V) = 3 x wire resistance (W/km) x wire length (m) x current (A) x 10-3
IMPORTANT
2. Use a closed-loop connector (made by J.S.T. Mfg. Co., Ltd. or an equivalent) for the main circuit input and
output terminals of Inverters of 200V 11 kW or more and those of 400V 22 kW or more.
2-11
Main Circuit Terminal Functions
Main circuit terminal functions are summarized according to terminal symbols in Table 2.4. Wire the terminals
correctly for the desired purposes.
Table 2.4 Main Circuit Terminal Functions (200 V Class and 400 V Class)
Model: CIMR-F7A □
Purpose Terminal Symbol
200 V Class 400 V Class
R/L1, S/L2, T/L3 20P4 to 2110 40P4 to 4300
Main circuit power input
R1/L11, S1/L21, T1/L31 2022 to 2110 4022 to 4300
Inverter outputs U/T1, V/T2, W/T3 20P4 to 2110 40P4 to 4300
Note The 1 and input terminals for the DC power do not conform to UL/cUL standards.
2-12
Wiring Main Circuit Terminals
a
a
b
b
Power Control
a supply circuits
Power Control b
a supply circuits
b
2-13
Standard Connection Diagrams
Standard Inverter connection diagrams are shown in Fig 2.5. The connections depend on the Inverter capacity.
CIMR-F7A20P4 to 2018 and 40P4 to 4018 CIMR-F7A2022, 2030, and 4022 to 4055
Braking Resistor
Braking Resistor Unit (optional)
DC reactor Unit (optional)
(optional) Braking Unit
(optional)
3-phase 200
VAC (400 VAC)
3-phase 200
VAC (200 VAC)
Be sure to remove the short-circuit bar before connecting the DC The DC reactor is built in.
reactor.
When connecting a separately-installed type Braking Unit (model CDBR), connect the B1 terminal of the
Inverter to the + terminal of the Braking Unit and connect the − terminal of the Inverter to the − terminal of the
Braking Unit. The B2 terminal is not used in this case.
IMPORTANT
3-phase 3-phase
200 VAC 400 VAC
l l
Control power is supplied internally from the main circuit DC power supply for all Inverter models.
If a Braking Unit or a Braking Resistor Unit is connected to a wrong terminal, the Inverter, Braking Unit, or
Braking Resistor Unit can be damaged.
Refer to FOR VARISPEED-600 SERIES INVERTER BRAKING UNIT BRAKING RESISTOR UNIT
IMPORTANT INSTRUCTIONS (TOBPC720600000) for connecting the Inverter with a Braking Unit or a Braking Resistor
Unit.
2-14
Wiring Main Circuit Terminals
Inverter
Power
supply
20P4 to 2030: 3-phase,
200 to 240 VAC, 50/60 Hz
2037 to 2110: 3-phase,
200 to 230 VAC, 50/60 Hz
40P4 to 4300: 3-phase,
380 to 460 VAC, 50/60 Hz
Fault output
(NC)
2-15
Installing a Magnetic Contactor
If the power supply for the main circuit is to be shut off during a sequence, a magnetic contactor can be used.
When a magnetic contactor is installed on the primary side of the main circuit to forcibly stop the Inverter,
however, the regenerative braking does not work and the Inverter will coast to a stop.
• The Inverter can be started and stopped by opening and closing the magnetic contactor on the primary side.
Frequently opening and closing the magnetic contactor, however, may cause the Inverter to break down.
Start and stop the Inverter at most once every 30 minutes.
• When the Inverter is operated with the Digital Operator, automatic operation cannot be performed after
recovery from a power interruption.
• If the Braking Resistor Unit is used, program the sequence so that the magnetic contactor is turned OFF by
the contact of the Unit's thermal overload relay.
Power
MCCB
supply
Noise
Inverter IM
filter
MCCB
Other
controllers
Use a special-purpose noise filter for Inverters.
2-16
Wiring Main Circuit Terminals
Power
supply MCCB
Inverter IM
MCCB
General- Other
purpose
noise filter controllers
Power
supply MCCB
General-
purpose Inverter IM
noise filter
MCCB
Other
controllers
Do not use general-purpose noise filters. No general-
purpose noise filter can effectively suppress noise
generated from the Inverter.
2-17
When using an magnetic contactor to switch to a commercial power supply, stop the Inverter and motor before
operating the magnetic contactor. Use the speed search function if the magnetic contactor is operated during
operation. If measures for momentary power interrupts are required, use a delayed release magnetic contactor.
Power
MCCB
supply
Noise
Inverter filter IM
Radio noise
Inductive AM radio
noise
Signal line
Controller
Inductive Noise: Electromagnetic induction generates noise on the signal line, causing the controller to malfunction.
Radio Noise: Electromagnetic waves from the Inverter and cables cause the broadcasting radio receiver to make
noise.
Power
MCCB Metal pipe
supply
Inverter IM
30 cm min.
Signal line
Controller
2-18
Wiring Main Circuit Terminals
Steel box
Power
supply MCCB Metal pipe
Noise Noise
filter Inverter filter IM
Ground Wiring
Observe the following precautions when wiring the ground line.
• Always use the ground terminal of the 200 V Inverter with a ground resistance of less than 100 Ω and that
of the 400 V Inverter with a ground resistance of less than 10 Ω.
• Do not share the ground wire with other devices, such as welding machines or power tools.
• Always minimize the length of the ground wire.
Leakage current flows through the Inverter. Therefore, if the distance between the ground electrode and the
ground terminal is too long, potential on the ground terminal of the Inverter will become unstable.
• When using more than one Inverter, be careful not to loop the ground wire.
OK NO
2-19
Connecting the Braking Resistor (ERF)
A Braking Resistor that mounts to the Inverter can be used with 200 V and 400 V Class Inverters with outputs
from 0.4 to 3.7 kW.
Connect the braking resistor as shown in Fig 2.13.
Table 2.7
L3-04 (Stall prevention selection during deceleration) 0 (Disables stall prevention function)
(Select either one of them.) 3 (Enables stall prevention function with braking resistor)
The braking resistor connection terminals are B1 and B2. Do not connect to any other terminals. Connecting
to any terminals other than B1 or B2 can cause the resistor to overheat, resulting in damage to the equip-
ment.
IMPORTANT
Connecting the Braking Resistor Unit (LKEB) and Braking Unit (CDBR)
Use the following settings if using a Braking Resistor Unit and Braking Unit.
A Braking Resistor that mounts to the Inverter can also be used with Inverters with outputs from 0.4 to 3.7
kW.
Table 2.8
L3-04 (Stall prevention selection during deceleration) 0 (Disables stall prevention function)
(Select either one of them.) 3 (Enables stall prevention function with braking resistor)
L8-01 is used when a braking resistor without thermal overload relay trip contacts (ERF type mounted to
Inverter) is connected.
The Braking Resistor Unit cannot be used and the deceleration time cannot be shortened by the Inverter if L3-
04 is set to 1 (i.e., if stall prevention is enabled for deceleration).
2-20
Wiring Main Circuit Terminals
To prevent the Unit from overheating, design the sequence to turn OFF the power supply for the thermal over-
load relay trip contacts of the Unit as shown in Fig 2.14.
LKEB Braking
Resistor Unit
Thermal overload
Inverter relay trip contact
When connecting a separately-installed type Braking Unit (model CDBR), connect the B1 terminal of the
Inverter to the + terminal of the Braking Unit and connect the − terminal of the Inverter to the − terminal of the
Braking Unit. The B2 terminal is not used in this case.
IMPORTANT
Thermal protector
Inverter trip contact
Thermal overload
relay trip contact
Fig 2.14 Connecting the Braking Resistor Unit and Braking Unit
2-21
Braking resistor overheat- Braking resistor overheat- Braking resistor overheat-
ing contacts (Thermal pro- ing contacts (Thermal pro- ing contacts (Thermal pro-
tector contacts) tector contacts)
tector contacts)
detector
Inverter
Level
Braking Unit #1
Cooling fin overheating con- Cooling fin overheating con- Cooling fin overheating con-
tacts (thermostat contacts) tacts (thermostatic contacts) tacts (thermostatic contacts)
MC MA
Fault contacts
* Use a transformer with 200 and 400 V outputs for the power 400 V Inverter.
2-22
Wiring Control Circuit Terminals
Shield terminal
E(G)
V Speed setting power
supply +15 V 20 mA
2kΩ
2kΩ A1 Master speed reference 0 to 10 V (-10 to 10 V)
A2 Master speed reference 4 to 20 A
(0 to 10 V, -10 to 10 V)
2kΩ
2kΩ
A3 Auxiliary reference 0 to 10 V (-10 to 10 V)
RP Pulse train input 32 kHz max.
P P P P
AC Analog common
-V Speed setting power supply -15 V 20 mA
Fig 2.17
Table 2.9 Terminal Numbers and Wire Sizes (Same for all Models)
Recom-
Termi- Tightening Possible
mended
Terminals nal Torque Wire Sizes Wire Type
Wire Size
Screws (N•m) mm2(AWG)
mm2(AWG)
FM, AC, AM, P1, P2, PC,
SC, A1, A2, A3 , +V, -V ,
S1, S2, S3, S4, S5, S6, S7, M3.5 0.8 to 1.0 0.5 to 2*2 0.75
(20 to 14) (18)
S8 , MA, MB, MC, M1,
M2
• Shielded, twisted-pair wire*1
Single wire*3: • Shielded, polyethylene-cov-
0.14 to 2.5 ered, vinyl sheath cable
MP, RP, R+, R-, S+, S-, Phoenix 0.5 to 0.6 0.75 (KPEV-S by Hitachi Electrical
IG type Stranded wire: (18) Wire or equivalent)
0.14 to 1.5
(26 to 14)
2-23
Straight Solderless Terminals for Signal Lines
Models and sizes of straight solderless terminal are shown in the following table.
d1
d2
Wiring Method
Use the following procedure to connect wires to the terminal block.
1. Loosen the terminal screws with a thin-slot screwdriver.
2. Insert the wires from underneath the terminal block.
3. Tighten the terminal screws firmly.
Control circuit
terminal block
2-24
Wiring Control Circuit Terminals
2-25
Table 2.11 Control Circuit Terminals (Continued)
Type No. Signal Name Function Signal Level
Fault output signal (NO con-
MA
tact) Fault when CLOSED across MA and MC Dry contacts
Fault output signal (NC con- Fault when OPEN across MB and MC Contact capacity:
MB 10 mA min., 1 A max. at
tact)
Relay 250 VAC
outputs Relay contact output com- 10 mA min., 1 A max. at
MC -
mon 30 VDC
Minimum permissible
M1 Factory setting: Operating
Multi-function contact output load: 5 VDC, 10 mA*4
Operating when CLOSED across M1 and
(NO contact)
M2 M2.
Flywheel diode
2-26
Wiring Control Circuit Terminals
CN5 S1
O OFF ON Terminating resistance
F 1
F 2 V I Analog input switch
: Factory settings
2-27
Sinking/Sourcing Mode
The input terminal logic can be switched between sinking mode (0-V common) and sourcing mode (+24-V
common) if shunt connector CN5 is used. An external 24-V power supply is also supported, providing more
freedom in signal input methods.
CN5 CN5
CN5 (NPN set) Factory setting CN5 (EXT set)
Sink-
ing
Mode S1 S1
S2 S2
CN5 CN5
Sourc-
ing
Mode S1 S1
S2 S2
2-28
Wiring Control Circuit Terminals
Inverter
CIMR-F7A2022
Forward Run/Stop S1
Reverse Run/Stop S2
Thermal switch contact
for Braking Unit
3 4
External fault S3
Fault reset S4
Multi-step command 1
Multi-function (Main speed switching)
contact input S5
Multi-step speed
Defaults
setting 2 S6
Jog frequency
selection S7
External
baseblock command S8 MP
Pulse train output
+24V 8mA
0 to 32 kHz (2.2 kΩ)
AC Default: Output
frequency
Ammeter adjustment
AM 20 kΩ
Multi-function analog output 2
-10 to 10 V 2 mA
− + Default: Output current
AM 0 to +10 V
IG
2-29
Control Circuit Wiring Precautions
Observe the following precautions when wiring control circuits.
• Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2,
W/T3, , 1, 2, and 3) and other high-power lines.
• Separate wiring for control circuit terminals MA, MB, MC, M1, and M2 (contact outputs) from wiring to
other control circuit terminals.
• Use shielded twisted-pair cables for control circuits to prevent operating faults. Process cable ends as
shown in Fig 2.23.
• Connect the shield wire to terminal E (G).
• Insulate the shield with tape to prevent contact with other signal lines and equipment.
• Use a class 2 power supply (UL standard) when connecting to the control terminals.
2-30
Wiring Check
Wiring Check
Checks
Check all wiring after wiring has been completed. Do not perform a buzzer check on control circuits. Perform
the following checks on the wiring.
• Is all wiring correct?
• Have any wire clippings, screws, or other foreign material been left?
• Are all screws tight?
• Are any wire ends contacting other terminals?
2-31
Installing and Wiring Option Boards
2-32
Installing and Wiring Option Boards
Installation
Before mounting an option board, remove the terminal cover and be sure that the charge indicator inside the
Inverter is not lit. After confirming that the charge indicator is not lit, remove the Digital Operator and front
cover and then mount the option board.
The side of the front cover of the Inverter for 200/400 V Class 0.4 to 5.5 kW can be cut out as described in Fig
2.25 to make wiring of the option board easy. If the side of the front cover is cut out, the protective structure
will be open chassis (IEC IP00).
Refer to documentation provided with the option board for actual mounting instructions for option slots A, C,
and D.
A option board mounting spacer hole
4CN
A option board connector
2CN
C option board connector
A option board mounting spacer
(Provided with A option board.)
C option board mounting spacer
C option board
Option clip
(To prevent raising of
C and D option boards)
D option board
3CN
D option board connector D option board mounting spacer
A option board
A option board mounting spacer
Front Cover
Slit
2-33
PG Speed Control Board Terminals and Specifications
The terminal specifications for the PG Speed Control Boards are given in the following tables.
PG-A2
The terminal specifications for the PG-A2 are given in the following table.
PG-B2
The terminal specifications for the PG-B2 are given in the following table.
2-34
Installing and Wiring Option Boards
PG-D2
The terminal specifications for the PG-D2 are given in the following table.
6 Common terminal -
7 Pulse monitor output + terminal
Line driver output (RS-422 level output)
8 Pulse monitor output - terminal
TA2 (E) Shield connection terminal -
* 5 VDC and 12 VDC cannot be used at the same time.
PG-X2
The terminal specifications for the PG-X2 are given in the following table.
2-35
Wiring
Wiring examples are provided in the following illustrations for the option boards.
Three-phase,
200 VAC (400 VAC) Inverter
R/L1 U/T1
V/T2 V/T2
W/T3 W/T3
PC-A2
+12 V power supply
1
2 0 V power supply
4CN 4CN
3
4
TA1 Pulse input (+)
5
Pulse input (-)
6
E E
7
TA2 (E) Pulse monitor output
8
PG power
supply
+12 V
Pulse input
Short for
open-col-
lector
input
Pulse
monitor
output
Pulse
input
2-36
Installing and Wiring Option Boards
Inverter
Three-phase 200
VAC (400 VAC)
PG power
supply +12 V
A-phase pulse
monitor output
Division rate circuit
A-phase
A-phase pulse pulses
input
B-phase pulse
monitor output
B-phase
B-phase pulse pulses
input
• When connecting to a voltage-output-type PG (encoder), select a PG that has an output impedance with
a current of at least 12 mA to the input circuit photocoupler (diode).
• The pulse monitor dividing ratio can be changed using constant F1-06 (PG division rate).
A-phase pulses
B-phase pulses
• The pulse monitor emitter is connected to common inside the PG-B2. The emitter common must be used
for external circuits.
2-37
Wiring the PG-D2
Wiring examples are provided in the following illustrations for the PG-D2.
Three-phase Inverter
200 VAC (400
VAC) R/L1 U/T1
S/L2 V/T2
T/L3 W/T3
2-38
Installing and Wiring Option Boards
2-39
Selecting the Number of PG (Encoder) Pulses
The setting for the number of PG pulses depends on the model of PG Speed Control Board being used. Set the
correct number for your model.
PG-A2/PG-B2
The maximum response frequency is 32,767 Hz.
Use a PG that outputs a maximum frequency of approximately 20 kHz for the rotational speed of the motor.
Some examples of PG output frequency (number of pulses) for the maximum frequency output are shown in
Table 2.21.
PG power supply
Signals
2-40
Installing and Wiring Option Boards
PG-D2/PG-X2
There are 5 V and 12 V PG power supplies.
Check the PG power supply specifications before connecting.
The maximum response frequency is 300 kHz.
Use the following equation to computer the output frequency of the PG (fPG).
A separate power supply is required if the PG power supply capacity is greater than 200 mA. (If momentary
power loss must be handled, use a backup capacitor or other method.)
PG-X2
PG power
supply
TA1
AC
0V +12V
IP12 1
0V
IG 2
Capacitor for +12 V
IP5 3 momentary
power loss + +
A (+) 4
- PG
A (-) 5
+
B (+) 6
-
B (-) 7
Z (+) 8
Z (-) 9
IG 10
TA3
2-41
Digital Operator and Modes
This chapter describes Digital Operator displays and functions, and provides an overview of
operating modes and switching between modes.
Digital Operator............................................................3-2
Modes ..........................................................................3-5
Digital Operator
This section describes the displays and functions of the Digital Operator.
Mode Display
DRIVE: Lit in Drive Mode.
QUICK: Lit in Quick Programming Mode.
ADV: Lit in Advanced Programming Mode.
VERIFY: Lit in Verify Mode.
A. TUNE:Lit in Autotuning Mode.
Keys
ESC Key Returns to the status before the DATA/ENTER Key was pressed.
3-2
Digital Operator
Enables jog operation when the Inverter is being operated from the
JOG Key
Digital Operator.
Selects the rotation direction of the motor when the Inverter is being
FWD/REV Key
operated from the Digital Operator.
Selects menu items, sets user constant numbers, and increments set
Increment Key values.
Used to move to the next item or data.
Selects menu items, sets user constant numbers, and decrements set
Decrement Key values.
Used to move to the previous item or data.
Pressed to enter menu items, user constants, and set values.
DATA/ENTER Key Also used to switch from one screen to another.
Constants cannot be changed when Undervoltage (UV) is detected.
There are indicators on the upper left of the RUN and STOP Keys on the Digital Operator. These indicators
will light and flash to indicate operating status.
The RUN Key indicator will flash and the STOP Key indicator will light during initial excitation of the
dynamic brake. The relationship between the indicators on the RUN and STOP Keys and the Inverter status is
shown in the Fig 3.2.
RUN
STOP
Lit Blinking Not lit
3-3
The following table shows the relationship between the indicators on the RUN and STOP Keys and the
Inverter conditions.
The indicators are lit, unlit or blinking reflecting the order of priority.
4 Stopped Stopped
3-4
Modes
Modes
This section describes the Inverter's modes and switching between modes.
Inverter Modes
The Inverter's user constants and monitoring functions are organized in groups called modes that make it eas-
ier to read and set user constants.The Inverter is equipped with 5 modes.
The 5 modes and their primary functions are shown in the Table 3.3.
3-5
Switching Modes
The mode selection display will appear when the MENU Key is pressed from a monitor or setting display.
Press the MENU Key from the mode selection display to switch between the modes.
Press the DATA/ENTER Key from the mode selection key to monitor data and from a monitor display to
access the setting display.
MENU Power ON
Quick MENU
Programming Mode DATA DATA DATA
ENTER ENTER ENTER
ESC ESC
DRIVE QUICK ADV VERIFYA.TUNE DRIVE QUICK ADV VERIFYA.TUNE DRIVE QUICK ADV VERIFYA.TUNE
Advanced MENU
Programming Mode DATA DATA DATA
ENTER ENTER ENTER
ESC ESC
DRIVE QUICK ADV VERIFYA.TUNE DRIVE QUICK ADV VERIFYA.TUNE DRIVE QUICK ADV VERIFYA.TUNE
MENU
Verify Mode DATA When returning from a setting
ENTER
display, the rightmost digit
of the monitor display will
ESC flash.
DRIVE QUICK ADV VERIFYA.TUNE DRIVE QUICK ADV VERIFYA.TUNE
ESC ESC
DRIVE QUICK ADV VERIFYA.TUNE DRIVE QUICK ADV VERIFYA.TUNE DRIVE QUICK ADV VERIFYA.TUNE
When running the Inverter after using Digital Operator, press the MENU Key to enter the drive mode (DRIVE
indicator will flash) and then press the DATA/ENTER Key from the drive mode display to bring up the monitor
display (DRIVE indicator will light). Run Commands can't be received from any other display. (Monitor display
IMPORTANT in the drive mode will appear when the power is turned ON.)
3-6
Modes
Drive Mode
Drive mode is the mode in which the Inverter can be operated. The following monitor displays are possible in
drive mode: The frequency reference, output frequency, output current, and output voltage, as well as fault
information and the fault history.
When b1-01 (Reference selection) is set to 0, the frequency can be changed from the frequency setting display.
Use the Increment, Decrement, and Shift/RESET Keys to change the frequency. The user constant will be
written and the monitor display will be returned to when the DATA/ENTER Key is pressed after changing the
setting.
Example Operations
Key operations in drive mode are shown in the following figure.
Mode Selection Display Monitor Constant Display Detailed Monitor Constant Monitor Display
MENU Power ON
Display
ESC ESC
Output frequency
ESC
Output current
ESC
ESC
ESC
ESC
DATA
Fan operating time ENTER
ESC
ESC
DATA
ENTER
ESC
ESC
ESC
ESC
ESC
ESC ESC
ESC
ESC
The display for the first monitor constant (frequency reference) will be displayed when power is turned ON.
The monitor item displayed at startup can be set in o1-02 (Monitor Selection after Power Up).
Operation cannot be started from the mode selection display.
IMPORTANT
3-7
Quick Programming Mode
In quick programming mode, the constants required for Inverter trial operation can be monitored and set.
Constants can be changed from the setting displays. Use the Increment, Decrement, and Shift/RESET Keys to
change the frequency. The user constant will be written and the monitor display will be returned to when the
DATA/ENTER Key is pressed after changing the setting.
Refer to Chapter 5 User Constants for details on the constants displayed in quick programming mode.
Example Operations
Key operations in quick programming mode are shown in the following figure.
ESC ESC
ESC ESC
ESC ESC
ESC
C1-01: Acceleration time 1 d1-01: Frequency reference 1 E1-01: Input voltage setting
C1-02: Deceleration time 1 d1-02: Frequency reference 2 E1-03: V/f pattern selection
C6-01: CT/VT selection d1-03: Frequency reference 3 E1-04: Max. output frequency
C6-02: Carrier frequency d1-04: Frequency reference 4 E1-05: Max. voltage
selection d1-17: Jog frequency reference E1-06: Base frequency
E1-09: Min. output frequency
E1-13: Base voltage (VBASE)
E2-01: Motor rated current
AO CH1 output gain DATA
ENTER
ESC ESC
ESC ESC
ESC ESC
ESC ESC
3-8
Modes
Example Operations
Key operations in advanced programming mode are shown in the following figure.
Mode Selection Display Function Selection Display Monitor Display Setting Display
MENU
DATA
ENTER RESET
Advanced Programming Mode Setup settings: A1-xx Language DATA
ENTER
ESC
ESC ESC
DRIVE QUICK ADV VERIFYA.TUNE
ESC
ESC
ESC
ESC
RESET
PID control: b5-xx PID control mode selection DATA
ENTER
ESC
ESC ESC
ESC
ESC
PID feedback command
loss detection time DATA
ENTER
ESC
ESC
RESET
Torque limits: L7-xx Forward torque limit DATA
ENTER
ESC
ESC ESC
ESC
ESC
ESC
ESC
RESET
Copy functions: o3-xx Copy function selection DATA
ENTER
ESC
ESC ESC
3-9
Setting User Constants
Here, the procedure is shown to change C1-01 (Acceleration Time 1) from 10 s to 20 s.
3-10
Modes
Verify Mode
Verify mode is used to display any constants that have been changed from their default settings in a program-
ming mode or by autotuning. “None” will be displayed if no settings have been changed.
Of the environment mode settings, only A1-02 will be displayed if it has been changed. Other environment
modes settings will not be displayed even if they have been changed from their default settings.
Even in verify mode, the same procedures can be used to change settings as are used in the programming
modes. Use the Increment, Decrement, and Shift/RESET Keys to change the frequency. The user constant will
be written and the monitor display will be returned to when the DATA/ENTER Key is pressed after changing
the setting.
Example Operations
An example of key operations is given below for when the following settings have been changed from their
default settings: b1-01 (Reference Selection), C1-01 (Acceleration Time 1), E1-01 (Input Voltage Setting), and
E2-01 (Motor Rated Current).
3-11
Autotuning Mode
Autotuning automatically tunes and sets the required motor constants when operating in the vector control
method. Always perform autotuning before starting operation.
When V/f control has been selected, stationary autotuning for only line-to-line resistance can be selected.
When the motor cannot be disconnected from the load, perform stationary autotuning. Contact your Yaskawa
representatives to set motor constants by calculation.
The Inverter's autotuning function automatically determines the motor constants, while a servo system's auto-
tuning function determines the size of a load, so these autotuning functions are fundamentally different.
The factory setting of the Inverter is A1-02 = 0 for V/f control.
Example of Operation
Set the motor output power (in kW), rated voltage, rated current, rated frequency, rated speed, and number of
poles specified on the nameplate on the motor and then press the RUN Key. The motor is automatically run
and the motor constants measured based on these settings and autotuning will be set.
Always set the above items. Autotuning cannot be started otherwise, e.g., it cannot be started from the motor
rated voltage display.
Constants can be changed from the setting displays. Use the Increment, Decrement, and Shift/RESET Keys to
change the frequency. The user constant will be written and the monitor display will be returned to when the
DATA/ENTER Key is pressed after changing the setting.
The following example shows autotuning for open-loop vector control while operating the motor without
switching to motor 2.
3-12
Modes
Tuning mode:
Autotuning Tuning mode DATA rotational tuning
ENTER
DATA
ENTER
ESC
DRIVE QUICK ADV VERIFYA.TUNE
ESC
Autotuning completed
DRIVE QUICK ADV VERIFYA.TUNE
* TUn10 will be displayed during rotational autotuning and TUn11 will be displayed during stationary autotuning. The DRIVE indicator will light when
autotuning starts.
IMPORTANT
3-13
Trial Operation
This chapter describes the procedures for trial operation of the Inverter and provides an example
of trial operation.
START
Installation
Wiring
Turn ON power.
Confirm status.
Select
Basic settings
operating
(Quick programming mode)
method.
NO
Vector control (A1-02=2, 3 )
V/f control? *5
YES YES
㧔A1-02=1㧕
PG?
NO
㧔Default: A1-02=0㧕
Set E1-03. Set E1-03, E2-04, and F1-01.*2
V/f default: 200V/60Hz(400V/60Hz) V/f default: 200V/60Hz
(400V/60Hz)
Settings according
to control mode
Load is
Motor cable over OK to operate *3 NO YES
50 m or heavy load possibly YES connected to motor when
motor during operating motor first time
causing motor to stall or
overload? autotuning? after autotuning?
YES NO
NO Stationary autotuning for *4 Rotational Stationary Stationary
line-to-line resistance only autotuning *6 autotuning 1 *6 autotuning 2 *6
Application settings
(Advanced programming mode) *1ޓSet for 400 V Class Inverter for 75 kW or more.
No-load operation *2ޓIf there is a reduction gear between the motor and PG, set
the reduction ratio in F1-12 and F1-13 in advanced
Loaded operation programming mode.
Check/record constants. *4ޓIf the motor cable changes to 50 m or longer for the actual
installation, perform stationary autotuning for the line-to-line
resistance only on-site.
END
*5ޓThe factory setting of A1-02 (Control method selection) is 0
(V/f control).
4-2
Trial Operation Procedures
Application Confirmation
First, confirm the application before using the Inverter.
• Fan, blower, pump
• Other equipment
For any Inverter application other than a fan, blower, or pump, set C6-01 (CT/VT Selection) to 0 (CT: low car-
rier, constant torque). The default setting is 1 (VT: high carrier, variable torque) for Inverters with SPEC: C or
earlier and 0 (CT: low carrier, constant torque) for Inverters with SPEC: E or later.
However, only 1(VT) can be set for 200 V Class 110 kW as well as 400 V Class 220 kW and 300 kW Inverters
with any SPEC.
Power tap
Power ON
Confirm all of the following items and then turn ON the power supply.
1. Check that the power supply is of the correct voltage.
200V Class: 3-phase 200 to 240 VAC 50/60 Hz
400V Class: 3-phase 380 to 480 VAC 50/60 Hz
For an Inverter of 200 V, 37 kW or more, use one of the following power supplies for the cooling fan.
3-phase 200/208/220 VAC 50 Hz or 3-phase 200/208/220/230 VAC 60 Hz
4-3
2. Make sure that the motor output terminals (U, V, W) and the motor are connected correctly.
3. Make sure that the Inverter control circuit terminal and the control device are wired correctly.
4. Set all Inverter control circuit terminals to turn OFF.
5. When using a PG speed control board, make sure that it is wired correctly.
6. Make sure that the motor is not connected to the mechanical system. (No-load condition)
When an fault has occurred, the details of the fault will be displayed instead of the above display. In that case,
refer to Chapter 7 Troubleshooting. The following display is an example of a display for faulty operation.
4-4
Trial Operation Procedures
Basic Settings
Switch to the quick programming mode (the QUICK indicator on the Digital Operation should be lit) and then
set the following user constants. Refer to Chapter 3 Digital Operator and Modes for Digital Operator operat-
ing procedures and to Chapter 5 User Constants and Chapter 6 Constant Settings by Function for details on
the user constants.
Constants that must be set are listed in Table 4.1 and those that are set according to the application are listed in
Table 4.2.
Table 4.1 Basic Settings of Constants
Constant Factory
Name Description Setting Range Page
Number Setting
Set the control method for the Inverter.
0 to 2
0: V/f control
Control method
A1-02 1: V/f control with PG 0 5-8
selection
2: Open-loop vector control
0 to 3
3: Flux vector control
Set the frequency reference input method.
0: Digital Operator 5-10
1: Control circuit terminal (analog input) 6-6
b1-01 Reference selection 0 to 4 1
2: MEMOBUS communications 6-79
3: Option board 6-98
4: Pulse train input
Set the Run Command input method.
5-10
0: Digital Operator
Operation method 6-15
b1-02 1: Control circuit terminal (sequence input) 0 to 3 1
selection 6-79
2: MEMOBUS communications
6-98
3: Option board
Set the acceleration time in seconds for the 0.0 to 6000.0 s 5-20
C1-01 Acceleration time 1 10.0 s
output frequency to climb from 0% to 100%. *1 6-25
Set the deceleration time in seconds for the 0.0 to 6000.0 s 5-20
C1-02 Deceleration time 1 10.0 s
output frequency to fall from 100% to 0%. *1 6-25
Set to CT (not low noise, maximum current
overload: 150%) or VT (low noise, maxi- 1*2
5-25
C6-01 CT/VT selection mum current overload:120%). 0 or 1
6-2
0: CT 0*2
1: VT
200 V
Set the Inverter's nominal input voltage in 155 to 255 V (200 V
Input voltage set- volts. (200 V Class) Class) 5-32
E1-01
ting This setting is used as a reference value in 310 to 510 V 400 V 6-122
protection functions. (400 V Class) (400 V
Class)
Setting for
general-
10% to 200% of purpose 5-34
E2-01 Motor rated current Set the motor rated current. Inverter's rated motor of 6-60
current same 6-120
capacity as
Inverter
4-5
Table 4.1 Basic Settings of Constants (Continued)
Constant Factory
Name Description Setting Range Page
Number Setting
Set to enable or disable the motor overload
protection function using the electronic ther-
mal relay.
Motor protection 5-55
L1-01 0: Disabled 0 to 3 1
selection 6-60
1: General motor protection
2: Inverter motor protection
3: Vector motor protection
* 1. The setting range for acceleration/deceleration times will depends on the setting for C1-10. When C1-10 is set to 0, the setting range for acceleration/
deceleration times becomes 0.00 to 600.00 seconds.
* 2. Only 1(VT) can be set for 200 V Class 110 kW as well as 400 V Class 220 kW and 300 kW Inverters.
1
When C6-01 is set to 0 (CT), non-low noise will apply and the Inverter overload withstand ratio will be
150% of the Inverter rating per minute. When C6-01 is set to 1 (VT), low noise will apply and the Inverter
overload withstand ratio will be 120% of the Inverter rating per minute. If C6-01 is set to 1 (VT) when
IMPORTANT overload withstand capability is required by the application, the life of the Inverter may be reduced.
4-6
Trial Operation Procedures
Overview of Settings
Make the required settings in quick programming mode and autotuning mode according to the following flow-
chart.
START
NO
Vector control (A1-02 = 2 or 3 )
V/f control?
YES 㧔A1-02=0 or 1)
NO YES
END
Note If the motor cable changes to 50 m or longer for the actual installation, perform stationary autotuning for the line-to-line resistance only on-site.
* 1. Use rotational autotuning to increase autotuning accuracy whenever it is okay for the motor to be operated.
* 2. If there is a reduction gear between the motor and PG, set the reduction ratio in F1-12 and F1-13.
* 3. If the maximum output frequency is different from the base frequency, set the maximum output frequency (E1-04) to the value of the base frequency
after autotuning.
Fig 4.3 Settings According to the Control Method
4-7
Setting the Control Method
Any of the following four control methods can be set.
Constant Set-
Control Method Basic Control Main Applications
ting
Variable speed control, particularly
A1-02 = 0 control of multiple motors with one
V/f control Voltage/frequency ratio fixed control
(factory setting) Inverter and replacing existing Invert-
ers
Applications requiring high-precision
Voltage/frequency ratio fixed control
V/f control with PG A1-02 = 1 speed control using a PG on the
with speed compensation using a PG
machine side
Variable speed control, applications
Open-loop vector
A1-02 = 2 Current vector control without a PG requiring speed and torque accuracy
control
using vector control without a PG
Very high-performance control with a
PG (simple servo drives, high-preci-
Flux vector control A1-02 = 3 Flux vector control
sion speed control, torque control, and
torque limiting)
Note With vector control, the motor and Inverter must be connected 1:1. The motor capacity for which stable control is possible is 50% to 100% of the capac-
ity of the Inverter.
4-8
Trial Operation Procedures
Autotuning
Use the following procedure to perform autotuning if using the vector control method or the cable length is
long, etc. Motor constants will be set automatically.
If the control method was changed after autotuning, be sure to perform autotuning again.
One of the following four autotuning modes can be set.
• Rotational autotuning
• Stationary autotuning 1
• Stationary autotuning for line-to-line resistance only
• Stationary autotuning 2
4-9
Tuning Mode Multi-function Inputs Multi-function Outputs
Same as during normal
Rotational autotuning Do not function.
operation
• To cancel autotuning, always use the STOP Key on the Digital Operator.
• Power will be supplied to the motor when stationary autotuning is performed even though the motor will
not turn. Do not touch the motor until autotuning has been completed.
1. Always disconnect the motor from the machine and confirm that it is safe to operate the motor before
performing rotational autotuning.
2. If the motor cannot be operated by itself, perform stationary autotuning, but always use rotational
IMPORTANT autotuning whenever it is possible to operate the motor by itself to increase performance.
4-10
Trial Operation Procedures
If the values of E2-02 and E2-03 differed greatly from the reference data of the motor in the test report or the
instruction manual, hunting, motor vibrations, insufficient motor torque, or an overcurrent may occur because
the motor is operated although the aforementioned conditions have not been fulfilled after stationary
autotuning1. For elevators, failure to observe this caution may result in the cage falling or injury. If so, per-
form stationary autotuning1 again and run the motor using the aforementioned procedure under the recom-
mended conditions or perform stationary autotuning 2 or rotational autotuning.
Usually the standard setting for E2-02 is 1 Hz to 3 Hz, and that for E2-03 is 30% to 65% of the rated current
for a general-purpose motor. Generally, the larger the motor capacity is, the smaller the rated slip and the ratio
of the no-load current to the rated current become. Use the data given in Factory Settings that Change with
the Inverter Capacity (o2-04) of Chapter 5 User Constants as a reference.
1. Power will be supplied to the motor when stationary autotuning 1 is performed even though the motor
will not turn. Do not touch the motor until autotuning has been completed.
2. When performing stationary autotuning 1 connected to a conveyor or other machine, ensure that the
IMPORTANT holding brake is not activated during autotuning.
1. Power will be supplied to the motor when stationary autotuning for line-to-line resistance is performed
even though the motor will not turn. Do not touch the motor until autotuning has been completed.
2. When performing stationary autotuning connected to a conveyor or other machine, ensure that the
IMPORTANT holding brake is not activated during autotuning.
1. Power will be supplied to the motor when stationary autotuning 2 is performed even though the motor
will not turn. Do not touch the motor until autotuning has been completed.
2. When performing stationary autotuning 2 connected to a conveyor or other machine, ensure that the
IMPORTANT holding brake is not activated during autotuning.
4-11
3. Perform autotuning.
After having completed autotuning, set E1-04 (Max. output frequency) to the base frequency shown on the
motor nameplate.
Output voltage
Output frequency
0 Base frequency
Base frequency from motor nameplate
from motor nameplate ×T1-03
Fig 4.4 Motor Base Frequency and Inverter Input Voltage Setting
1. When speed precision is required at high speeds (i.e., 90% of the rated speed or higher), set T1-03 (Motor
rated voltage) to the input power supply voltage × 0.9.
2. When operating at high speeds (i.e., 90% of the rated speed or higher), the output current will increase as
IMPORTANT the input power supply voltage is reduced. Be sure to provide sufficient margin in the Inverter current.
Usually the standard setting for E2-02 is 1Hz to 3Hz, and that for E2-03 is 30% to 65% of the rated current
for a general-purpose motor. Generally, the larger the motor capacity is, the smaller the rated slip and the
ratio of the no-load current to the rated current become. Use the data given in Factory Settings that
Change with the Inverter Capacity (o2-04) of Chapter 5 User Constants as a reference.
4-12
Trial Operation Procedures
0.0 to 255.0
V (200 V 200.0 V (200
Motor rated Set the rated voltage of the Class) V Class)
T1-03 - - Yes Yes
voltage motor in volts.*3 *4 0.0 to 510.0 400.0 V (400
V (400 V V Class)
Class)
0.0 to
Motor base Set the base frequency of the 400.0 Hz *7
T1-05 60.0 Hz - - Yes Yes
frequency motor in hertz.*3 *4 0.0 to
300.0 Hz *11
Number of
T1-06 Set the number of motor poles. 2 to 48 poles 4 poles - - Yes Yes
motor poles
4-13
* 4. For an Inverter motor or vector motor, the voltage and frequency may be lower than for a general-purpose motor. Always confirm setting on the name-
plate or in test reports. Also, if you know the no-load values, set the no-load voltage in T1-03 and the no-load frequency in T1-05 to obtain better accu-
racy.
* 5. Stable vector control will be possible when the setting is between 50% and 100% of Inverter rating.
* 6. The factory setting depends on the Inverter capacity. The values for a 200 V Class Inverter for 0.4 kW are given.
* 7. When C6-01=0, the upper limit is 150.00.
* 8. The setting range depends on the Inverter capacity. The value for a 200 V Class Inverter of 0.4 kW is given. The upper limit depends on the setting of
E2-01.
* 9. Set T1-02 and T1-04 when 2 is set for T1-01. Only set value 2 is possible for V/f control or V/f control with PG.
* 10.The setting range is from 10% to 200% of the Inverter rated output current. The value for a 200 V Class Inverter for 0.4 kW is given.
* 11.When C6-01=1, the upper limit is 400.00.
Autotuning completed
4-14
Trial Operation Procedures
4-15
Application Settings
User constants are set as required in advanced programming mode (i.e., with the ADV indicator lit on the Dig-
ital Operator). All the constants that can be set in quick programming mode can also be displayed and set in
advanced programming mode.
Setting Examples
The following are examples of settings for applications.
• When using an Inverter-mounted braking resistor (ERF), set L8-01 to 1 to enable ERF braking resistor
overheating protection.
• To prevent the machine from being operated in reverse, set b1-04 to 1 to disable reverse operation.
• To increase the speed of a 60 Hz motor by 10%, set E1-04 to 66.0 Hz.
• To use a 0 to 10-V analog signal for a 60 Hz motor for variable-speed operation between 0 and 54 Hz (0%
to 90% speed deduction), set H3-02 to 90.0%.
• To control speed between 20% and 80% to ensure smooth gear operation and limit the maximum speed of
the machine, set d2-01 to 80.0% and set d2-02 to 20.0%.
No-load Operation
To being no-load operation (without connecting the machine and the motor), press the LOCAL/REMOTE Key
on the Digital Operator to change to LOCAL mode (the SEQ and REF indicators on the Digital Operator
should be OFF).
Always confirm safety around the motor and machine before starting Inverter operation from the Digital
Operator. Confirm that the motor works normally and that no errors are displayed at the Inverter.
Jog Frequency Reference (d1-17, default: 6.00 Hz) can be started and stopped by pressing and releasing the
JOG Key on the Digital Operator. If the external sequence prevent operation from the Digital Operator, con-
firm that emergency stop circuits and machine safety mechanisms are functioning, and then start operation in
REMOTE mode (i.e., with a signal from the control signal terminals). The safety precautions must always be
taken before starting the Inverter with the motor connected to the machine.
Both a Run Command (forward or reverse) and a frequency reference (or multi-step speed reference) must
be provided to start Inverter operation.
Input these commands and reference regardless of the operation method (i.e., LOCAL of REMOTE).
INFO
Loaded Operation
Connect the machine to the motor and then start operation as described for no-load operation (i.e., from the
Digital Operator or by using control circuit terminal signals).
4-16
Trial Operation Procedures
4-17
Adjustment Suggestions
If hunting, vibration, or other problems originating in the control system occur during trial operation,
adjust the constants listed in the following table according to the control method. This table lists only the
most commonly used user constants.
4-18
Adjustment Suggestions
• Do not change the Torque Compensation Gain (C4-01) from its default setting of 1.00 when using open-
loop vector control.
• If speeds are inaccurate during regeneration in open-loop vector control, enable Slip Compensation During
Regeneration (C3-04 = 1).
• Use slip compensation to improve speed control during V/f control (A1-02 = 0).
Set the Motor Rated Current (E2-01), Motor Rated Slip (E2-02), and Motor No-load Current (E2-03), and
then adjust the Slip Compensation Gain (C3-01) to between 0.5 and 1.5. The default setting for V/f control
is C3-01 = 0.0 (slip compensation disabled).
4-19
• To improve speed response and stability in V/f control with a PG (A1-02 = 1), set the ASR constants (C5-
01 to C5-05) to between 0.5 and 1.5 times the default. (It is not normally necessary to adjust this setting.)
ASR for V/f control with a PG will only control the output frequency; a high gain, such as is possible for
open-loop vector control, cannot be set.
The following user constants will also indirectly affect the control system.
4-20
User Constants
This chapter describes all user constants that can be set in the Inverter.
5-2
Digital Operation Display Functions and Levels
5-3
User Constants Settable in Quick Programming Mode
The minimum user constants required for Inverter operation can be monitored and set in quick programming
mode. The user constants displayed in quick programming mode are listed in the following table. These, and
all other user constants, are also displayed in advanced programming mode.
Refer to the overview of modes on page 3-5 for an overview of quick programming mode.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-4
Digital Operation Display Functions and Levels
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-5
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-6
Digital Operation Display Functions and Levels
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-7
User Constant Tables
A: Setup Settings
The following settings are made with the environment constants (A constants): Language displayed on the
Digital Operator, access level, control method, initialization of constants.
Initialize Mode: A1
User constants for the environment modes are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-8
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
User-set Constants: A2
The constants set by the user are listed in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-9
Application Constants: b
The following settings are made with the application constants (B constants): Operation method selection, DC
injection braking, speed searching, timer functions, dwell functions, droop control, energy saving control, and
zero-servo control.
5-10
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-11
DC Injection Braking: b2
User constants for injection braking are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-12
User Constant Tables
Speed Search: b3
User constants for the speed search are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Current Detection:
The speed search is started
from the frequency when
power was momentarily
lost and the maximum
frequency, and the speed is
detected at the search
current level.
Sets the speed search opera-
tion current as a percentage, 120%
Speed *1 *2
taking the Inverter rated cur-
search oper-
rent as 100%. 0 to
b3-02 ating cur- No A No A No 192H 6-68
Not usually necessary to set. 200
rent (current
When restarting is not possi- 150%
detection)
ble with the factory settings, *1 *2
reduce the value.
Sets the output frequency
Speed deceleration time during
search speed search in 1-second
decelera- units. 0.1 to
b3-03 2.0 s No A No A No 193H 6-68
tion time Set the time for deceleration 10.0
(current from the maximum output
detection) frequency to the minimum
output frequency.
5-13
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-14
User Constant Tables
Timer Function: b4
User constants for timer functions are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
PID Control: b5
User constants for PID control are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Disabled
1: Enabled (Deviation is D-
controlled.)
2: Enabled (Feedback value
is D-controlled.)
PID control 3: PID control enabled
b5-01 method (frequency reference + 0 to 4 0 No A A A A 1A5H 6-110
selection PID output, D control of
deviation)
4: PID control enabled
(frequency reference +
PID output, D control of
feedback value).
Sets P-control proportional
Propor- 0.00
gain as a percentage.
b5-02 tional gain to 1.00 Yes A A A A 1A6H 6-110
P-control is not performed
(P) 25.00
when the setting is 0.00.
Sets I-control integral time
Integral (I) in 1-second units. 0.0 to
b5-03 1.0 s Yes A A A A 1A7H 6-110
time I-control is not performed 360.0
when the setting is 0.0.
Sets the I-control limit as a
Integral (I) 0.0 to
b5-04 percentage of the maximum 100.0% Yes A A A A 1A8H 6-110
limit 100.0
output frequency.
Sets D-control derivative
Derivative time in 1-second units. 0.00 to
b5-05 0.00 s Yes A A A A 1A9H 6-110
(D) time D-control is not performed 10.00
when the setting is 0.00.
5-15
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-16
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Dwell Functions: b6
User constants for dwell functions are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0.0 to
Dwell 400.0
fre- *1 4-20
b6-01 0.0 Hz No A A A A 1B6H
quency at 0.0 to 6-29
start 300.0
*2
Run Command ON
OFF
Dwell
Output frequency 0.0 to 4-20
b6-02 time at 0.0 s No A A A A 1B7H
10.0 6-29
start
b6-01 b6-03 Time 0.0 to
Dwell b6-02 b6-04 400.0
fre- *1 4-20
b6-03 The dwell function is used to output 0.0 Hz No A A A A 1B8H
quency at frequency temporarily when driving a 0.0 to 6-29
stop motor with a heavy load. 300.0
*2
Dwell
0.0 to 4-20
b6-04 time at 0.0 s No A A A A 1B9H
10.0 6-29
stop
* 1. When C6-01 = 0, the upper limit is 150.0.
* 2. When C6-01 = 1, the upper limit is 400.0.
5-17
Droop Control: b7
User constants for droop functions are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Energy Saving: b8
User constants for energy-saving control functions are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-18
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Zero-Servo: b9
User constants for zero-servo functions are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-19
Autotuning Constants: C
The following settings are made with the autotuning constants (C constants): Acceleration/deceleration times,
s-curve characteristics, slip compensation, torque compensation, speed control, and carrier frequency func-
tions.
Acceleration/Deceleration: C1
User constants for acceleration and deceleration times are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-20
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Accel/decel 4-20
0: 0.01-second units
C1-10 time setting 0 or 1 1 No A A A A 209H 6-25
1: 0.1-second units
unit 6-26
Sets the frequency for auto-
matic acceleration/decelera- 0.0 to
tion switching. 400.0
Below set frequency: Accel/ *2
Accel/decel
decel time 4
time switch- 4-20
C1-11 Above set frequency: Accel/ 0.0 Hz No A A A A 20AH
ing fre- 6-25
decel time 1
quency
The multi-function input 0.0 to
“accel/decel time 1” or 300.0
“accel/decel time 2” take pri- *3
ority.
* 1. The setting range for acceleration/deceleration times will depend on the setting for C1-10. When C1-10 is set to 0, the setting range for acceleration/
deceleration times become 0.00 to 600.00 seconds.
* 2. When C6-01=0, the upper limit is 150.0.
* 3. When C6-01=1, the upper limit is 400.0.
S-curve Acceleration/Deceleration: C2
User constants for S-curve characteristics are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
S-curve
character-
0.00
istic time 4-20
C2-01 to 0.20 s No A A A A 20BH
at accel- 6-26
2.50
eration
start
All sections of the S-curve character-
S-curve istic time are set in seconds units.
character- When the S-curve characteristic time
0.00
istic time is set, the accel/decel times will 4-20
C2-02 to 0.20 s No A A A A 20CH
at accel- increase by only half of the S-curve 6-26
2.50
eration characteristic times at start and end.
end
Run Command
S-curve OFF
ON
character- Output frequency
C2-02 C2-03 0.00
istic time 4-20
C2-03 to 0.20 s No A A A A 20DH
at decel- C2-01 C2-04 6-26
2.50
eration Time
start
S-curve
character-
0.00
istic time 4-20
C2-04 to 0.00 s No A A A A 20EH
at decel- 6-26
2.50
eration
end
5-21
Motor Slip Compensation: C3
User constants for slip compensation are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-22
User Constant Tables
Torque Compensation: C4
User constants for are torque compensation shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-23
Speed Control (ASR): C5
User constants for speed control are shown in the following table.
Control Methods
Con- Change MEMO
stant Setting Factory during Open BUS
Name Description V/f Flux Page
Num- Range Setting Opera- Loop Regis-
V/f with Vec-
ber tion Vec- ter
PG tor
tor
* 1. When using V/f with PG control, 0.00 to 300.00. The flux vector setting ranges are given.
* 2. When the control method changes, the factory setting is changed. The flux vector control factory settings are given. Refer to Factory Settings that
Change with the Control Method (A1-02).
* 3. When C6-01 = 1, the upper limit is 400.0.
5-24
User Constant Tables
Carrier Frequency: C6
User constants for the carrier frequency are shown in the following table.
Control Methods
Con- Change MEMO
stant Setting Factory during Open BUS
Name Description V/f Flux Page
Num- Range Setting Opera- Loop Regis-
V/f with Vec-
ber tion Vec- ter
PG tor
tor
5-25
Reference Constants: d
The following settings are made with the reference constants (d constants): Frequency references.
Preset Reference: d1
User constants for frequency references are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-26
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Reference Limits: d2
User constants for frequency reference limits are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-27
Jump Frequencies: d3
User constants for jump frequencies are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-28
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Torque Control: d5
User constants for the torque control are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-29
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-30
User Constant Tables
Field Weakening: d6
User constants for the field weakening command are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-31
Motor Constant Constants: E
The following settings are made with the motor constant constants (E constants): V/f characteristics and motor
constants.
V/f Pattern: E1
User constants for V/f characteristics are shown in the following table.
Control Methods
Con- Change MEMO
stant Setting Factory during Open BUS
Name Description V/f Flux Page
Num- Range Setting Opera- Loop Regis-
V/f with Vec-
ber tion Vec- ter
PG tor
tor
Set the Inverter input voltage in
1 volt. 155 to
Input volt- 200 V 4-5
E1-01 This setting is used as a refer- 255 No Q Q Q Q 300H
age setting *1 6-122
ence value in protection func- *1
tions.
0 to E: Select from the 15
preset patterns.
V/f pattern
E1-03 F: Custom user-set patterns 0 to F F No Q Q No No 302H 6-122
selection
(Applicable for settings
E1-04 to E1-10.)
40.0 to
400.0
Max. 60.0
*6
E1-04 output Hz No Q Q Q Q 303H 6-123
frequency 40.0 to *2
300.0
*5
0.0 to 200.0
Max.
E1-05 255.0 V No Q Q Q Q 304H 6-123
voltage
*1 *1*2
Output voltage (V) 0.0 to
400.0
60.0
Base *6
E1-06 Hz No Q Q Q Q 305H 6-123
frequency 0.0 to *2
300.0
*5
Frequency (Hz) 0.0 to
400.0
Mid. To set V/f characteristics in a *6 3.0 Hz
E1-07 output straight line, set the same values No A A A No 306H 6-123
0.0 to *2
frequency for E1-07 and E1-09. In this
300.0
case, the setting for E1-08 will *5
be disregarded.
Mid.
Always ensure that the four fre- 4-18
output 0.0 to 15.0 V
E1-08 quencies are set in the following No A A A No 307H 4-19
frequency
manner: 255 *1 *1 *2 6-123
voltage
E1-04 (FMAX) ≥ E1-06 (FA) >
E1-07 (FB) ≥ E1-09 (FMIN) 0.0 to
400.0
Min.
*6 1.5 Hz
E1-09 output No Q Q Q A 308H 6-123
0.0 to *2
frequency
300.0
*5
Min.
0.0 to 4-18
output 9.0 V
E1-10 255.0 No A A A No 309H 4-19
frequency *1 *2
*1 6-123
voltage
5-32
User Constant Tables
Control Methods
Con- Change MEMO
stant Setting Factory during Open BUS
Name Description V/f Flux Page
Num- Range Setting Opera- Loop Regis-
V/f with Vec-
ber tion Vec- ter
PG tor
tor
0.0 to
Mid. 400.0
output *6 0.0 Hz
E1-11 No A A A A 30AH 6-123
frequency 0.0 to *3
2 300.0
Set only to fine-adjust V/f for *5
Mid. the output range. Normally, this
setting is not required. 0.0 to
output 0.0 V
E1-12 255.0 No A A A A 30BH 6-123
frequency *3
*1
voltage 2
0.0 to
Base 0.0 V
E1-13 255.0 No A A Q Q 30CH 6-123
voltage *4
*1
* 1. These are values for a 200 V Class Inverter. Values for a 400 V Class Inverter are double.
* 2. The factory setting will change when the control method is changed. The V/f control factory settings are given.
* 3. E1-11 and E1-12 are disregarded when set to 0.0.
* 4. E1-13 is set to the same value as E1-05 by autotuning.
* 5. When C6-01 = 1, the upper limit is 400.0.
* 6. When C6-01 = 0, the upper limit is 150.0.
5-33
Motor Setup: E2
User constants for motor 1 are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the motor rated current
in 1 A units.
These set values will become
0.32 to 4-5
Motor rated the reference values for 1.90 A
E2-01 6.40 No Q Q Q Q 30EH 6-60
current motor protection, torque lim- *1
*2 6-120
its and torque control.
This constant is automati-
cally set during autotuning.
Sets the motor rated slip in
Hz units.
These set values will become 2.90
Motor rated 0.00 to 6-118
E2-02 the reference values for slip Hz No A A A A 30FH
slip 20.00 6-120
compensation. *1
This constant is automati-
cally set during autotuning.
Sets the motor no-load cur-
0.00 to
Motor no- rent in 1 A units. 1.20 A
E2-03 1.89 No A A A A 310H 6-120
load current This constant is automati- *1
*3
cally set during autotuning.
Sets the number of motor
Number of poles.
E2-04 2 to 48 4 poles No No Q No Q 311H 6-120
motor poles This constant is automati-
cally set during autotuning.
Sets the motor phase-to-
Motor line- 0.000 9.842
phase resistance in Ω units.
E2-05 to-line resis- to Ω No A A A A 312H 6-120
This constant is automati-
tance 65.000 *1
cally set during autotuning.
Sets the voltage drop due to
motor leakage inductance as
Motor leak a percentage of the motor 0.0 to 18.2%
E2-06 No No No A A 313H 6-120
inductance rated voltage. 40.0 *1
This constant is automati-
cally set during autotuning.
Sets the motor iron satura-
Motor iron tion coefficient at 50% of
0.00 to
E2-07 saturation magnetic flux. 0.50 No No No A A 314H 6-120
0.50
coefficient 1 This constant is automati-
cally set during autotuning.
Sets the motor iron satura-
Motor iron tion coefficient at 75% of 0.50 to
E2-08 saturation magnetic flux. 0.75 0.75 No No No A A 315H 6-120
coefficient 2 This constant is automati- *4
cally set during autotuning.
5-34
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets motor mechanical loss
as a percentage of motor
rated output (W).
Usually setting is not neces-
sary.
Motor Adjust in the following cir-
0.0 to
E2-09 mechanical cumstances: 0.0 No No No No A 316H 6-121
10.0
loss • When torque loss is large
due to motor bearing.
• When the torque loss in
the pump or fan is large.
The set mechanical loss will
compensate for torque.
Motor iron
loss for Sets motor iron loss in W 0 to 14 W
E2-10 No A A No No 317H 6-121
torque com- units. 65535 *1
pensation
Set the rated output of the
0.40
Motor rated motor in units of 0.01 kW. 0.00 to
E2-11 kW No Q Q Q Q 318H 6-118
output This constant is automati- 650.00
*1
cally set during autotuning.
* 1. The factory settings depend on the Inverter capacity. The values for a 200 V Class Inverter of 0.4 kW are given.
* 2. The setting range is 10% to 200% of the Inverter's rated output current. The value for a 200 V Class Inverter of 0.4 kW is given.
For the motor no-load current, set E2-03 to a value less than that of E2-01.
* 3. The setting range depends on the Inverter capacity. The value for a 200 V Class Inverter of 0.4 kW is given. The upper limit depends on the setting of
E2-01.
* 4. The lower limit of E2-08 is the setting value of E2-07.
5-35
Motor 2 V/f Pattern: E3
User constants for motor 2 V/f characteristics are shown in the following table.
Control Methods
Con- Change MEMO
stant Setting Factory during Open BUS
Name Description V/f Flux Page
Num- Range Setting Opera- Loop Regis-
V/f with Vec-
ber tion Vec- ter
PG tor
tor
40.0 to
Motor 2 400.0
max. out- *4 60.0
E3-02 put fre- No A A A A 31AH -
40.0 to Hz
quency
(FMAX) 300.0
*3
Motor 2
0.0 to 200.0
max. volt-
E3-03 255.0 V No A A A A 31BH -
age
*1 *2
(VMAX)
0.0 to
Motor 2 Output voltage (V) 400.0
max. volt- *4 60.0
E3-04 age fre- No A A A A 31CH -
0.0 to Hz
quency
(FA) 300.0
*3
0.0 to
Motor 2 400.0
mid. out- *4 3.0 Hz
E3-05 put fre- Frequency (Hz) No A A A No 31DH -
0.0 to *2
quency 1
(FB) 300.0
To set V/f characteristics in a *3
straight line, set the same values
Motor 2 for E3-05 and E3-07.
mid. out- In this case, the setting for E3-06 0.0 to
put fre- will be disregarded. 15.0 V
E3-06 255.0 No A A A No 31EH -
quency Always ensure that the four fre- *1
*1
voltage 1 quencies are set in the following
(VC) manner:
E3-02 (FMAX) ≥ E3-04 (FA) > 0.0 to
Motor 2 E3-05 (FB) > E3-07 (FMIN) 400.0
min. out- *4 1.5 Hz
E3-07 put fre- No A A A A 31FH -
0.0 to *2
quency
(FMIN) 300.0
*3
Motor 2
min. out-
0.0 to
put fre- 9.0 V
E3-08 255.0 No A A A No 320H -
quency *1
*1
voltage
(VMIN)
* 1. These are values for a 200 V Class Inverter. Values for a 400 V Class Inverter are double.
* 2. The factory setting will change when the control method is changed. The V/f control factory settings are given.
* 3. When C6-01 = 1, the upper limit is 400.0.
* 4. When C6-01 = 0, the upper limit is 150.0.
5-36
User Constant Tables
Motor 2 Setup: E4
User constants for motor 2 are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-37
Option Constants: F
The following settings are made with the option constants (F constants): Settings for option boards
5-38
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-39
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
* The factory setting will change when the control method is changed. The flux vector control factory setting is given.
5-40
User Constant Tables
5-41
Analog Monitor Boards: F4
User constants for the Analog Monitor Board are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-42
User Constant Tables
5-43
Communications Option Boards: F6
User constants for a Communications Option Board are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-44
User Constant Tables
0 3-wire sequence (Forward/Reverse Run Command) Yes Yes Yes Yes 6-16
1 Local/Remote selection (ON: Local, OFF: Remote) Yes Yes Yes Yes 6-79
6-86
2 Option/Inverter selection (ON: Option board) Yes Yes Yes Yes
6-164
Multi-step speed reference 1
3 When H3-09 is set to 2, this function is combined with the master/auxiliary Yes Yes Yes Yes 6-10
speed switch.
4 Multi-step speed reference 2 Yes Yes Yes Yes 6-10
5 Multi-step speed reference 3 Yes Yes Yes Yes 6-10
6 Jog frequency command (higher priority than multi-step speed reference) Yes Yes Yes Yes 6-10
7 Accel/decel time 1 Yes Yes Yes Yes 6-26
8 External baseblock NO (NO contact: Baseblock at ON) Yes Yes Yes Yes 6-80
9 External baseblock NC (NC contact: Baseblock at OFF) Yes Yes Yes Yes 6-80
5-45
Control Methods
Set-
Open
ting Function V/f Flux Page
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
5-46
User Constant Tables
Control Methods
Set-
Open
ting Function V/f Flux Page
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
Field weakening command (ON: Field weakening control set for d6-01 and
63 Yes Yes No No -
d6-02)
64 External speed search command 3 (NC contact) Yes Yes Yes Yes -
65 KEB (deceleration at momentary power loss) command (NC contact) Yes Yes Yes Yes -
66 KEB (deceleration at momentary power loss) command (NO contact) Yes Yes Yes Yes -
Communications test mode (“Pass” is displayed when the communication
67 Yes Yes Yes Yes 6-107
test is passed.)
68 High-slip braking (HSB) Yes Yes No No -
6-131
71 Speed/torque control change (ON: Torque control) No No No Yes
6-135
72 Zero-servo command (ON: Zero-servo) No No No Yes 6-145
77 Speed control (ASR) proportional gain switch (ON: C5-03) No No No Yes 6-137
78 Polarity reversing command for external torque reference No No No Yes 6-131
Terminal
M1-M2
Multi-function contact out-
H2-01 function 0 to 3D 0 No A A A A 40BH -
put
selection
(contact)
Terminal P1
function
Multi-function contact out-
H2-02 selection 0 to 3D 1 No A A A A 40CH -
put 1
(open col-
lector)
Terminal P2
function
Multi-function contact out-
H2-03 selection 0 to 3D 2 No A A A A 40DH -
put 2
(open col-
lector)
0 During run (ON: Run Command is ON or voltage is being output) Yes Yes Yes Yes 6-89
1 Zero-speed Yes Yes Yes Yes 6-89
2 Frequency agree 1 (L4-02 used.) Yes Yes Yes Yes 6-54
Desired frequency agree 1 (ON: Output frequency = ±L4-01, L4-02 used and
3 Yes Yes Yes Yes 6-54
during frequency agree)
5-47
Control Methods
Set-
Open
ting Function V/f Flux Page
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
5-48
User Constant Tables
Control Methods
Set-
Open
ting Function V/f Flux Page
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
Speed control circuit operating for torque control (except when stopped).
The external torque reference will be limited if torque control is selected
32 No No No Yes 6-131
(internal torque reference < external torque reference).
Output when the motor is rotating at the speed limit.
6-90
33 Zero-servo end (ON: Zero-servo function completed) No No No Yes
6-146
During run 2 (ON: Frequency output, OFF: Base block, DC injection brak-
37 Yes Yes Yes Yes 6-90
ing, initial excitation, operation stop)
3D∗2 Inverter's Cooling Fan Fault detected Yes Yes Yes Yes 6-76
* 1. Applicable for F7-series Inverters with software versions PRG:1032 or later.
* 2. Applicable for F7-series Inverters with software versions PRG:1031 or later.
Analog Inputs: H3
User constants for analog inputs are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Signal level
selection 0: 0 to 10 V
H3-01 0 or 1 0 No A A A A 410H 6-35
(terminal 1: −10 to 10 V
A1)
Sets the frequency when 10
Gain (termi- V is input, as a percentage of 0.0 to
H3-02 100.0% Yes A A A A 411H 6-35
nal A1) the maximum output fre- 1000.0
quency.
Sets the frequency when 0 V -100.0
Bias (termi-
H3-03 is input, as a percentage of to 0.0% Yes A A A A 412H 6-35
nal A1)
the maximum frequency. +100.0
Signal level
selection 0: 0 to 10 V 6-35
H3-04 0 or 1 0 No A A A A 413H
(terminal 1:−10 to 10 V 6-130
A3)
Multi-func-
tion analog
Select from the functions
input (ter- 6-35
H3-05 listed in the following table. 0 to 1F 1F No A A A A 414H
minal A3) 6-130
Refer to the next page.
function
selection
Sets the input gain (level)
Gain (termi- when 10V is input. 0.0 to 6-35
H3-06 100.0% Yes A A A A 415H
nal A3) Set according to the 100% 1000.0 6-130
value selected from H3-05.
Sets the input gain (level)
Bias (termi- when 0V is input.
-100.0 6-35
H3-07 to 0.0% Yes A A A A 416H
nal A3) Set according to the 100% 6-130
+100.0
value selected from H3-05.
5-49
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-50
User Constant Tables
6-37
0 Add to terminal A1 Maximum output frequency Yes Yes Yes Yes
6-131
Frequency reference (voltage) com-
1 Frequency gain Yes Yes Yes Yes 6-36
mand value
Auxiliary frequency reference 1
2 Maximum output frequency Yes Yes Yes Yes 6-11
(2nd step analog)
Auxiliary frequency reference 2
3 Maximum output frequency Yes Yes Yes Yes 6-11
(3rd step analog)
4 Voltage bias 200V (200V-class), 400V (400V-class) Yes Yes No No -
Accel/decel change (reduction Set acceleration and deceleration times
5 Yes Yes Yes Yes 6-27
coefficient) (C1-01 to C1-08)
6 DC injection braking current Inverter rated output current Yes Yes Yes No 6-23
Motor rated torque for vector control
Overtorque/undertorque detection
7 Inverter rated output current for V/f Yes Yes Yes Yes 6-59
level
control
8 Stall prevention level during run Inverter rated output current Yes Yes No No 6-53
Frequency reference lower limit
9 Maximum output frequency Yes Yes Yes Yes 6-42
level
A Jump frequency Maximum output frequency Yes Yes Yes Yes 6-39
B PID feedback Maximum output frequency Yes Yes Yes Yes 6-112
C PID target value Maximum output frequency Yes Yes Yes Yes 6-112
D Frequency bias 2 Maximum output frequency Yes Yes Yes Yes 6-37
E Motor temperature input 10 V = 100% Yes Yes Yes Yes 6-64
10 Positive torque limit Motor's rated torque No No Yes Yes 6-50
11 Negative torque limit Motor's rated torque No No Yes Yes 6-50
12 Regenerative torque limit Motor's rated torque No No Yes Yes 6-50
Torque reference/torque limit at
13 Motor’s rated torque No No No Yes 6-131
speed control
14 Torque compensation Motor’s rated torque No No Yes Yes 6-131
15 Positive/negative torque limit Motor's rated torque No No Yes Yes 6-50
1F Analog input not used. - Yes Yes Yes Yes 6-11
16 to 1E Not used - - - - - -
5-51
Multi-function Analog Outputs: H4
User constants for multi-function analog outputs are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-52
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
* The CH1 output can be adjusted when the H4-02 or H4-03 setting is displayed in Quick, Advanced, or Verify mode while the motor is stopped.
The CH2 output can be adjusted when the H4-05 or H4-06 setting is displayed in Quick, Advanced, or Verify mode while the motor is stopped.
For analog output, the value equivalent to 100% of output value of monitored item is multiplied by the gain setting and the set bias is added.
MEMOBUS Communications: H5
User constants for MEMOBUS communications are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-53
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Pulse train
0: Frequency reference 6-6
input func-
H6-01 1: PID feedback value 0 to 2 0 No A A A A 42CH 6-40
tion selec-
2: PID target value 6-111
tion
Pulse train Set the number of pulses in
1000 to 1440 6-6
H6-02 input scal- hertz, taking the reference to Yes A A A A 42DH
32000 Hz 6-40
ing be 100%.
Set the input gain level as a
Pulse train 0.0 to
H6-03 percent when the pulse train 100.0% Yes A A A A 42EH 6-40
input gain 1000.0
set in H6-02 is input.
-100.0
Pulse train Set the input bias when the
H6-04 to 0.0% Yes A A A A 42FH 6-40
input bias pulse train is 0.
100.0
Pulse train Set the pulse train input pri-
0.00 to
H6-05 input filter mary delay filter time con- 0.10 s Yes A A A A 430H 6-40
2.00
time stant in seconds.
5-54
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Motor Overload: L1
User constants for motor overloads are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-55
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-56
User Constant Tables
5-57
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Stall Prevention: L3
User constants for the stall prevention function are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Disabled (Acceleration as
set. With a heavy load,
the motor may stall.)
1: Enabled (Acceleration
stopped when L3-02 level
is exceeded. Acceleration
Stall pre-
starts again when the
vention 4-20
L3-01 current is returned.) 0 to 2 1 No A A A No 48FH
selection 6-30
2: Intelligent acceleration
during accel
mode (Using the L3-02
level as a basis,
acceleration is
automatically adjusted.
Set acceleration time is
disregarded.)
5-58
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-59
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Disabled
1: Enabled
Used to enable or disable the
function for inhibiting main
circuit overvoltages by
reducing the regenerative
Overvolt- torque limit according to the 4-20
L3-11 age inhibit main circuit overvoltage 0 or 1 0 No No No A A 4C7H 6-34
selection level. 7-2
If this function is enabled,
when the main circuit volt-
age rises, operation will be
performed with the regenera-
tive torque less than the set
value.
Sets the main circuit voltage
level for which the regenera-
tive torque limit is restricted
Overvolt- to 0.
350 to
age inhibit Usually, there is no need to 380V 4-20
L3-12 390 No No No A A 4C8H
voltage change this setting. *3 6-34
*3
level If main circuit overvoltages
occur even with the over-
voltage inhibit function
enabled, reduce this setting.
* 1. C6-01 = 1:120%, C6-01 = 0:150%
* 2. When using flux vector control, 0 to 2.
* 3. These are values for a 200 V Class Inverter. Values for a 400 V Class Inverter are double.
Reference Detection: L4
User constants for the reference detection function are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-60
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Fault Restart: L5
User constants for restarting faults are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-61
Torque Detection: L6
User constants for the torque detection function are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Overtorque/undertorque
detection disabled.
1: Overtorque detection
only with speed agree-
ment; operation continues
after overtorque
(warning).
2: Overtorque detected
continuously during
operation; operation
continues after
overtorque (warning).
3: Overtorque detection
only with speed agree-
ment; output stopped
upon detection (protected
operation).
4: Overtorque detected
continuously during
operation; output stopped
Torque
upon detection (protected
L6-01 detection 0 to 8 0 No A A A A 4A1H 6-56
operation).
selection 1
5: Undertorque detection
only with speed agree-
ment; operation continues
after overtorque
(warning).
6: Undertorque detected
continuously during
operation; operation
continues after
overtorque (warning).
7: Undertorque detection
only with speed agree-
ment; output stopped
upon detection (protected
operation).
8: Undertorque detected
continuously during
operation; output stopped
upon detection (protected
operation).
Open loop vector control:
Torque Motor rated torque is set as
0 to
L6-02 detection 100%. 150% No A A A A 4A2H 6-56
300
level 1 V/f control: Inverter rated
current is set as 100%.
Torque Sets the overtorque/under-
0.0 to
L6-03 detection torque detection time in 1- 0.1 s No A A A A 4A3H 6-57
10.0
time 1 second units.
5-62
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Torque
L6-04 detection 0 to 8 0 No A A A A 4A4H 6-57
selection 2 Output of torque detection 1
is enabled by setting B or 17
Torque
for H2- and output of 0 to
L6-05 detection 150% No A A A A 4A5H 6-57
torque detection 1 is enabled 300
level 2
by setting 18 or 18 for H2-
Torque .
0.0 to
L6-06 detection 0.1 s No A A A A 4A6H 6-57
10.0
time 2
Torque Limits: L7
User constants for torque limits are shown in the following table.
Control Methods
Con- Change MEMO
stant Setting Factory during Open BUS
Name Description V/f Flux Page
Num- Range Setting Opera- Loop Regis-
V/f with Vec-
ber tion Vec- ter
PG tor
tor
Forward
drive 0 to 4-20
L7-01 200% No No No A A 4A7H
torque 300 6-49
limit Sets the torque limit value as a per-
centage of the motor rated torque.
Reverse
Four individual regions can be set.
drive 0 to 4-20
L7-02 200% No No No A A 4A8H
torque Output torque 300 6-49
limit Positive torque
Forward No. of
Regenerative motor
regenera- Reverse state rotations 0 to 4-20
L7-03 200% No No No A A 4A9H
tive torque Regenerative Forward 300 6-49
state
limit
Negative torque
Reverse
regenera- 0 to 4-20
L7-04 200% No No No A A 4AAH
tive torque 300 6-49
limit
Integral Set the integral time for the torque
time set- limit. When integral control is set
5 to 200 4-20
L7-06 ting for for the torque limit, reduce this set- No No No A No 4ACH
10000 ms 6-49
torque ting to increase the change in fre-
limit quency for the torque limit.
5-63
Control Methods
Con- Change MEMO
stant Setting Factory during Open BUS
Name Description V/f Flux Page
Num- Range Setting Opera- Loop Regis-
V/f with Vec-
ber tion Vec- ter
PG tor
tor
Hardware Protection: L8
User constants for hardware protection functions are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Protect
0: Disabled (no overheating
selection for
protection)
L8-01 internal DB 0 or 1 0 No A A A A 4ADH 6-77
1: Enabled (overheating
resistor
protection)
(Type ERF)
Sets the detection tempera-
ture for the Inverter overheat
Overheat
detection pre-alarm in °C. 50 to 95 °C
L8-02 pre-alarm No A A A A 4AEH 6-78
The pre-alarm detects when 130 *1
level
the cooling fin temperature
reaches the set value.
Sets the operation for when
the Inverter overheat pre-
alarm goes ON.
0: Decelerate to stop in
Operation deceleration time C1-02.
selection 1: Coast to stop
L8-03 after over- 2: Fast stop in fast-stop time 0 to 3 3 No A A A A 4AFH 6-78
heat pre- C1-09.
alarm 3: Continue operation
(Monitor display only.)
A fault will be given in set-
ting 0 to 2 and a minor fault
will be given in setting 3.
5-64
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Disabled
1: Enabled (Detects if input
current open-phase,
power supply voltage
Input open-
imbalance or main circuit
phase pro-
L8-05 electrostatic capacitor 0 or 1 0 No A A A A 4B1H -
tection
deterioration occurs.)
selection
This fault is detected if a
load is greater than approxi-
mately 80% of the maximum
motor capacity.
0: Disabled
1: Enabled (Detects one out-
put open-phase.)
2: Enabled (Detects more 0 to 1
than one output open-
phases)
Output Output open-phase is
open-phase detected at less than 5% of
L8-07 0 No A A A A 4B3H -
protection Inverter rated current.
selection When applied motor capac-
ity is small for Inverter
capacity, output open-phase 0 to 2
may be detected inadvert-
ently or open-phase may not
be detected. In this case, set
to 0.
Ground pro-
0: Disabled
L8-09 tection 0 or 1 1 No A A A A 4B5H -
1: Enabled
selection
Set the ON/OFF control for
the cooling fan.
Cooling fan
0: ON only when Inverter is
L8-10 control 0 or 1 0 No A A A A 4B6H -
ON
selection
1: ON whenever power is
ON
Set the time in seconds to
Cooling fan
delay turning OFF the cool- 0 to
L8-11 control 60 s No A A A A 4B7H -
ing fan after the cooling fan 300
delay time
OFF command is received.
Set the ambient temperature.
Ambient If set to 60 °C, the Inverter 45 to
L8-12 45 °C No A A A A 4B8H -
temperature overload protection function 60
(OL2) will start 20% earlier.
OL2 charac- 0: OL2 characteristics at
teristics low speeds disabled.
L8-15 0 or 1 1 No A A A A 4BBH -
selection at 1: OL2 characteristics at
low speeds low speeds enabled.
Soft CLA 0: Disable 1
L8-18 0 or 1 No A A A A 4BEH -
selection 1: Enable *2
OH1 detec- 0: Disabled (FAN minor
L8-32 tion of fault detection)
0 or 1 1 No A A A A 4E2H 6-76
*3 Inverter’ s 1: Enabled (OH1 major
cooling fan fault detection)
* 1. The factory setting depends on the Inverter capacity. The value for a 200 V Class Inverter of 0.4 kW is given.
* 2. When the control method is changed, the factory setting will change. The V/f control factory setting is given.
* 3. Applicable for F7-Series Inverters with software versions PRG:1031 or later.
5-65
N: Special Adjustments
The following settings are made with the special adjustments constants (N constants): Hunting prevention,
speed feedback detection control, high-slip braking, and feed forward control.
0: Hunting-prevention
function disabled
1: Hunting-prevention
function enabled
The hunting-prevention
Hunting- function suppresses hunting
prevention when the motor is operating
N1-01 0 or 1 1 No A A No No 580H 6-47
function with a light load.
selection This function is enabled in
V/f control method only.
If high response is to be
given priority over vibration
suppression, disable the
hunting-prevention function.
Set the hunting-prevention
gain multiplication factor.
Normally, there is no need to
make this setting.
Make the adjustments as fol-
lows:
Hunting- • If vibration occurs with
0.00 to 4-18
N1-02 prevention light load, increase the set- 1.00 No A A No No 581H
2.50 6-47
gain ting.
• If the motor stalls, reduce
the setting.
If the setting is too large, the
voltage will be too sup-
pressed and the motor may
stall.
5-66
User Constant Tables
High-slip Braking: N3
User constants for high-slip braking are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
High-slip
Sets the frequency width for
braking
deceleration during high-slip
decelera-
N3-01 braking as a percent, taking 1 to 20 5% No A A No No 588H -
tion fre-
the Maximum Frequency
quency
(E1-04) as 100%.
width
Sets the current limit for
deceleration during high-slip
High-slip braking as a percent, taking
100 to
N3-02 braking cur- the motor rated current as 150% No A A No No 589H -
200
rent limit 100%. The resulting limit
must be 150% of the Inverter
rated current or less.
5-67
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Feed Forward: N5
User constants for the feed forward control are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
However,
60 P [kW]
T100 = x × 103 [N x m]
2π Nr [min-1]
5-68
User Constant Tables
Monitor Select: o1
User constants for Digital Operator Displays are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-69
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Setting unit
for fre-
Set the setting unit for frequency
quency con- reference-related constants.
o1-04 stants 0: Hz 0 or 1 0 No No No No A 503H 6-148
related to V/
1: min−1
f character-
istics
LCD bright-
ness adjust- Set a smaller value to lighten
the LCD and a larger value
o1-05 ment 0 to 5 3 Yes A A A A 504H -
to darken the LCD (standard:
LCD Con- 3).
trast
Multi-function Selections: o2
User constants for Digital Operator key functions are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-70
User Constant Tables
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
5-71
Copy Function: o3
User constants for the copy function are shown in the following table.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Normal operation
1: READ (Inverter to
Copy func-
Operator)
o3-01 tion selec- 0 to 3 0 No A A A A 515H 6-151
2: COPY (Operator to
tion
Inverter)
3: Verify (compare)
Read per-
0: Read prohibited
o3-02 mitted 0 or 1 0 No A A A A 516H 6-151
1: Read permitted
selection
5-72
User Constant Tables
T: Motor Autotuning
The following settings are made with the motor autotuning constants (T constants): Settings for autotuning.
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Page
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0.40
T1-02 Motor out- Set the output power of the 0.00 to
kW No Yes Yes Yes Yes 702H 4-13
put power motor in kilowatts. 650.00 *4
0.0 to 200.0 V
T1-03 Motor rated Set the rated voltage of the No No No Yes Yes 703H 4-13
voltage motor in volts. 255.0*2 *2
0.32 to
T1-04 Motor rated Set the rated current of the 1.90 A No Yes Yes Yes Yes 704H 4-13
current motor in amps. 6.40 *3 *4
0.0 to
400.0 *7
T1-05 Motor base Set the base frequency of the 60.0
frequency motor in hertz. No No No Yes Yes 705H 4-13
0.0 to Hz
300.0*5
T1-06 Number of Set the number of motor 2 to 48 4 poles No No No Yes Yes 706H 4-13
motor poles poles. poles
5-73
U: Monitor Constants
The following settings are made with the monitor constants (U constants): Setting constants for monitoring in
drive mode.
Control Methods
Con- Output Signal Level Dur- MEMO
Min. V/f
Open
Flux BUS
stant Name Description ing Multi-Function Analog Loop Regis-
Number Unit V/f with Vec-
Output PG
Vec-
tor ter
tor
5-74
User Constant Tables
Control Methods
Con- Output Signal Level Dur- MEMO
Min. V/f
Open
Flux BUS
stant Name Description ing Multi-Function Analog Loop
Number Unit V/f with Vec- Regis-
Output PG
Vec-
tor ter
tor
1: Inverter
ready
1: Minor fault
1: Major fault
5-75
Control Methods
Con- Output Signal Level Dur- MEMO
Min. V/f
Open
Flux BUS
stant Name Description ing Multi-Function Analog Loop
Number Unit V/f with Vec- Regis-
Output PG
Vec-
tor ter
tor
5-76
User Constant Tables
Control Methods
Con- Output Signal Level Dur- MEMO
Min. V/f
Open
Flux BUS
stant Name Description ing Multi-Function Analog Loop
Number Unit V/f with Vec- Regis-
Output PG
Vec-
tor ter
tor
5-77
Control Methods
Con- Output Signal Level Dur- MEMO
Min. V/f
Open
Flux BUS
stant Name Description ing Multi-Function Analog Loop
Number Unit V/f with Vec- Regis-
Output PG
Vec-
tor ter
tor
5-78
User Constant Tables
Fault Trace: U2
User constants for error tracing are shown in the following table.
Control Methods
Con- Output Signal Level MEMO
Min. V/f
Open
Flux BUS
stant Name Description During Multi-Function Loop Regis-
Number Unit V/f with Vec-
Analog Output PG
Vec-
tor ter
tor
5-79
Fault History: U3
User constants for the error log are shown in the following table.
Control Methods
Con- Output Signal Level Dur- MEMO
Min. V/f
Open
Flux BUS
stant Name Description ing Multi-Function Analog Loop Regis-
Number Unit V/f with Vec-
Output PG
Vec-
tor ter
tor
5-80
User Constant Tables
120*6 - 100 -
b3-02 Speed search operating current 0 to 200 1%
150*6
b8-02 Energy-saving gain 0.0 to 10.0 0.1 - - 0.7 1.0
b8-03 Energy-saving filter time constant 0.00 to 10.00 0.01 s - - 0.50*1 0.01*1
C3-01 Slip compensation gain 0.0 to 2.5 0.1 0.0 - 1.0 1.0
Slip compensation primary delay time
C3-02 0 to 10000 1 ms 2000 - 200 -
constant
Torque compensation primary delay time
C4-02
constant
0 to 10000 1 ms 200*7 200*7 20 -
F1-09 Overspeed detection delay time 0.0 to 2.0 0.1 s - 1.0 - 0.0
L8-18 Soft CLA selection 0, 1 1 1 1 1 0
* 1. For Inverters with a capacity of 55 kW or more, the factory setting is 2.00 for open-loop vector control and 0.05 for flux vector control.
* 2. When C6-01 = 0, the upper limit is 150.0.
* 3. Settings vary as shown in the following tables depending on the Inverter capacity and E1-03.
* 4. The settings shown are for 200 V Class Inverters. The values will double for 400 V Class Inverters.
* 5. When C6-01 = 1, the upper limit is 400.0.
* 6. C6-01 = 1:120%, C6-01 = 0:150%
* 7. 1000 ms for Inverters of 200 V Class 30 to 110 kW and 400 V Class 55 to 300 kW.
5-81
200 V and 400 V Class Inverters of 0.4 to 1.5 kW
Con-
stant
Num-
Unit Factory Setting Open
Loop
Flux
Vector
Vector
ber Control
Control
E1-03 - 0 1 2 3 4 5 6 7 8 9 A B C D E F
E1-04 Hz 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0 50.0 50.0 60.0 60.0 90.0 120.0 180.0 60.0 60.0 60.0
E1-05
V 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0
*
E1-06 Hz 50.0 60.0 50.0 60.0 50.0 50.0 60.0 60.0 50.0 50.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0
E1-07 Hz 2.5 3.0 3.0 3.0 25.0 25.0 30.0 30.0 2.5 2.5 3.0 3.0 3.0 3.0 3.0 3.0 3.0 0.0
E1-08
V 15.0 15.0 15.0 15.0 35.0 50.0 35.0 50.0 19.0 24.0 19.0 24.0 15.0 15.0 15.0 15.0 11.0 0.0
*
E1-09 Hz 1.3 1.5 1.5 1.5 1.3 1.3 1.5 1.5 1.3 1.3 1.5 1.5 1.5 1.5 1.5 1.5 0.5 0.0
E1-10
V 9.0 9.0 9.0 9.0 8.0 9.0 8.0 9.0 11.0 13.0 11.0 15.0 9.0 9.0 9.0 9.0 2.0 0.0
*
* The settings shown are for 200 V Class Inverters. The values will double for 400 V Class Inverters.
Con-
stant
Num-
Unit Factory Setting Open
Loop
Flux
vector
Vector
ber Control
control
E1-03 - 0 1 2 3 4 5 6 7 8 9 A B C D E F
E1-04 Hz 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0 50.0 50.0 60.0 60.0 90.0 120.0 180.0 60.0 60.0 60.0
E1-05
V 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0
*
E1-06 Hz 50.0 60.0 50.0 60.0 50.0 50.0 60.0 60.0 50.0 50.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0
E1-07
Hz 2.5 3.0 3.0 3.0 25.0 25.0 30.0 30.0 2.5 2.5 3.0 3.0 3.0 3.0 3.0 3.0 3.0 0.0
*
E1-08
V 14.0 14.0 14.0 14.0 35.0 50.0 35.0 50.0 18.0 23.0 18.0 23.0 14.0 14.0 14.0 14.0 11.0 0.0
*
E1-09 Hz 1.3 1.5 1.5 1.5 1.3 1.3 1.5 1.5 1.3 1.3 1.5 1.5 1.5 1.5 1.5 1.5 0.5 0.0
E1-10
V 7.0 7.0 7.0 7.0 6.0 7.0 6.0 7.0 9.0 11.0 9.0 13.0 7.0 7.0 7.0 7.0 2.0 0.0
*
* The settings shown are for 200 V Class Inverters. The values will double for 400 V Class Inverters.
Con-
stant
Num-
Unit Factory Setting Open
Loop
Flux
vector
Vector
ber Control
control
E1-03 - 0 1 2 3 4 5 6 7 8 9 A B C D E F
E1-04 Hz 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0 50.0 50.0 60.0 60.0 90.0 120.0 180.0 60.0 60.0 60.0
E1-05
V 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0
*
E1-06 Hz 50.0 60.0 50.0 60.0 50.0 50.0 60.0 60.0 50.0 50.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0
E1-07 Hz 2.5 3.0 3.0 3.0 25.0 25.0 30.0 30.0 2.5 2.5 3.0 3.0 3.0 3.0 3.0 3.0 3.0 0.0
E1-08
V 12.0 12.0 12.0 12.0 35.0 50.0 35.0 50.0 15.0 20.0 15.0 20.0 12.0 12.0 12.0 12.0 11.0 0.0
*
E1-09 Hz 1.3 1.5 1.5 1.5 1.3 1.3 1.5 1.5 1.3 1.3 1.5 1.5 1.5 1.5 1.5 1.5 0.5 0.0
E1-10
V 6.0 6.0 6.0 6.0 5.0 6.0 5.0 6.0 7.0 9.0 7.0 11.0 6.0 6.0 6.0 6.0 2.0 0.0
*
* The settings shown are for 200 V Class Inverters. The values will double for 400 V Class Inverters.
5-82
User Constant Tables
5-83
Con-
stant Name Unit Factory Setting
Number
- Inverter Capacity kW 18.5 22 30 37 45 55 75 90 110
o2-04 kVA selection - 9 A B C D E F 10 11
Energy-saving filter time
b8-03 s 0.50 (Open loop vector control) 2.00 (Open loop vector control)
constant
Energy-saving coeffi-
b8-04 - 57.87 51.79 46.27 38.16 35.78 31.35 23.10 20.65 18.12
cient
1 1 1 1 1 1 1 1
C6-01 CT/VT selection - 1
0 0 0 0 0 0 0 0
Carrier frequency selec-
C6-02 tion (when VT is - 6 *2 6*2 4 *2 3 *2 3 *2 3 *2 2 *2 2 *2 1 *2
selected) *1 *4
Carrier frequency selec-
- tion upper limit (when - 6 6 6 4 4 4 4 4 1
VT is selected)*1
E2-01
Motor rated current A 65.8 77.2 105.0 131.0 160.0 190.0 260.0 260.0 260.0
(E4-01)
E2-02
Motor rated slip Hz 1.67 1.70 1.80 1.33 1.60 1.43 1.39 1.39 1.39
(E4-02)
E2-03
Motor no-load current A 15.7 18.5 21.9 38.2 44.0 45.6 72.0 72.0 72.0
(E4-03)
E2-05 Motor line-to-line resis-
Ω 0.101 0.079 0.064 0.039 0.030 0.022 0.023 0.023 0.023
(E4-05) tance
E2-06
Motor leak inductance % 20.1 19.5 20.8 18.8 20.2 20.5 20.0 20.0 20.0
(E4-06)
Motor iron loss for
E2-10 W 505 538 699 823 852 960 1200 1200 1200
torque compensation
Momentary power loss
L2-02 s 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
ridethru time
Min. baseblock (BB)
L2-03 s 1.0 1.0 1.1 1.1 1.2 1.2 1.3 1.5 1.7
time
L2-04 Voltage recovery time s 0.6 0.6 0.6 0.6 1.0 1.0 1.0 1.0 1.0
Frequency reduction
L2-08 °C 95 95 95 95 95 95 95 95 95
gain at KEB start
L8-02 Overheat pre-alarm level °C 100 90 90 95 100 105 110 100 110*3
N5-02 Motor acceleration time s 0.317 0.355 0.323 0.320 0.387 0.317 0.533 0.592 0.646
Note Attach a Backup Capacitor Unit for Momentary Power Loss if compensation for power interruptions of up to 2.0 seconds is required for 200 V Class
Inverters with outputs of 0.4 to 11 kW.
* 1. The factory settings when VT is selected are given.
When CT is selected, the factory settings are as follows for Inverters of any capacity:
Carrier frequency selection: 1 (2.0 kHz)
Carrier frequency selection upper limit: 2.5 kHz
* 2. The setting of C6-02 changes the carrier frequency selection as follows:
0: Low-noise PWM, 1: 2.0 kHz, 2: 5.0 kHz, 3: 8.0 kHz, 4: 10.0 kHz, 5: 12.5 kHz, 6: 15.0 kHz
* 3. 95 for Inverter SPEC Type A.
* 4. When setting the carrier frequency of 200 V Class Inverters of 30 kW or more to a value larger than the factory setting, reduce the value of the Inverter
rated output current.
5-84
User Constant Tables
N5-02 Motor acceleration time s 0.178 0.142 0.166 0.145 0.154 0.154 0.168 0.175 0.265 0.244
5-85
Con-
stant Name Unit Factory Setting
Number
- Inverter Capacity kW 18.5 22 30 37 45 55 75 90 110 132
o2-04 kVA selection - 2A 2B 2C 2D 2E 2F 30 31 32 33
Energy-saving filter time
b8-03 s 0.50 (Open loop vector control) 2.00 (Open loop vector control)
constant
Energy-saving coeffi-
b8-04 - 115.74 103.58 92.54 76.32 71.56 67.20 46.20 38.91 36.23 32.79
cient
1 1 1 1 1 1 1 1 1 1
C6-01 CT/VT selection -
0 0 0 0 0 0 0 0 0 0
Carrier frequency selec-
C6-02 tion (when VT is - 6 *2 6 *2 4 *2 4 *2 4 *2 4 *2 3 *2 3 *2 3 *2 2 *2
selected)*1 *3
Carrier frequency selec-
- tion upper limit (when - 6 6 6 6 6 6 4 4 4 4
VT is selected)*1
E2-01
Motor rated current A 32.9 38.6 52.3 65.6 79.7 95.0 130.0 156.0 190.0 223.0
(E4-01)
E2-02
Motor rated slip Hz 1.67 1.70 1.80 1.33 1.60 1.46 1.39 1.40 1.40 1.38
(E4-02)
E2-03
Motor no-load current A 7.8 9.2 10.9 19.1 22.0 24.0 36.0 40.0 49.0 58.0
(E4-03)
E2-05 Motor line-to-line resis-
Ω 0.403 0.316 0.269 0.155 0.122 0.088 0.092 0.056 0.046 0.035
(E4-05) tance
E2-06
Motor leak inductance % 20.1 23.5 20.7 18.8 19.9 20.0 20.0 20.0 20.0 20.0
(E4-06)
Motor iron loss for
E2-10 W 508 586 750 925 1125 1260 1600 1760 2150 2350
torque compensation
Momentary power loss
L2-02 s 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
ridethru time
Min. baseblock (BB)
L2-03 s 1.0 1.0 1.1 1.1 1.2 1.2 1.3 1.5 1.7 1.7
time
L2-04 Voltage recovery time s 0.6 0.6 0.6 0.6 0.6 1.0 1.0 1.0 1.0 1.0
L8-02 Overheat pre-alarm level °C 98 78 85 85 90 90 98 108 100 110
N5-02 Motor acceleration time s 0.317 0.355 0.323 0.320 0.387 0.317 0.533 0.592 0.646 0.673
5-86
User Constant Tables
Con-
stant Name Unit Factory Setting
Number
- Inverter Capacity kW 160 185 220 300
o2-04 kVA selection - 34 35 36 37
Energy-saving filter time 2.00 (Open loop vector con-
b8-03 s
constant trol)
Energy-saving coeffi-
b8-04 - 30.13 30.57 27.13 21.76
cient
1 1
C6-01 CT/VT selection - 1 1
0 0
Carrier frequency selec-
C6-02 tion (when VT is - 2 *2 2 *2 1 *2 1 *2
selected)*1 *3
Carrier frequency selec-
- tion upper limit (when - 4 2 1 1
VT is selected)*1
E2-01
Motor rated current A 270.0 310.0 370.0 500.0
(E4-01)
E2-02
Motor rated slip Hz 1.35 1.30 1.30 1.25
(E4-02)
E2-03
Motor no-load current A 70.0 81.0 96.0 130.0
(E4-03)
E2-05 Motor line-to-line resis-
Ω 0.029 0.025 0.020 0.014
(E4-05) tance
E2-06
Motor leak inductance % 20.0 20.0 20.0 20.0
(E4-06)
Motor iron loss for
E2-10 W 2850 3200 3700 4700
torque compensation
Momentary power loss
L2-02 s 2.0 2.0 2.0 2.0
ridethru time
Min. baseblock (BB)
L2-03 s 1.8 1.9 2.0 2.1
time
L2-04 Voltage recovery time s 1.0 1.0 1.0 1.0
L8-02 Overheat pre-alarm level °C 108 95 100 108
N5-02 Motor acceleration time s 0.777 0.864 0.910 1.392
Note Attach a Backup Capacitor Unit for Momentary Power Loss if compensation for power interruptions of up to 2.0 seconds is required for 200 V Class
Inverters with outputs of 0.4 to 11 kW.
* 1. The factory settings when VT is selected are given.
When CT is selected, the factory settings are as follows for Inverters of any capacity:
Carrier frequency selection: 1 (2.0 kHz)
Carrier frequency selection upper limit: 2.5 kHz
* 2. The setting of C6-02 changes the carrier frequency selection as follows:
0: Low-noise PWM, 1: 2.0 kHz, 2: 5.0 kHz, 3: 8.0 kHz, 4: 10.0 kHz, 5: 12.5 kHz, 6: 15.0 kHz
* 3. When setting the carrier frequency of 400 V Class Inverters of 30 kW or more to a value larger than the factory setting, reduce the value of the Inverter
rated output current.
5-87
Constant Settings by
Function
Application and Overload Selections ........................... 6-2
Frequency Reference ..................................................6-6
Run Command...........................................................6-15
Stopping Methods ......................................................6-17
Acceleration and Deceleration Characteristics ..........6-25
Adjusting Frequency References...............................6-35
Speed Limit (Frequency Reference Limit Function)...6-41
Improved Operating Efficiency...................................6-43
Machine Protection ....................................................6-49
Continuing Operation.................................................6-66
Inverter Protection .....................................................6-77
Input Terminal Functions............................................6-79
Output Terminal Functions.........................................6-89
Monitor Constants......................................................6-91
Individual Functions ...................................................6-96
Digital Operator Functions .......................................6-148
Options ....................................................................6-157
Using Inverters for Elevating Machines ...................6-169
Application and Overload Selections
Related Constants
Control Methods
Con- Change MEMO
stant Setting Factory during Open BUS
Name Description V/f Flux
Num- Range Setting Opera- Loop Regis-
V/f with Vec-
ber tion Vec- ter
PG tor
tor
0: CT (low carrier, constant torque,
1*1
CT/VT 150% per minute)
C6-01 0 or 1 No Q Q Q Q 223H
selection 1: VT (high carrier, variable torque,
120% per minute) 0*1
6-2
Application and Overload Selections
Torque Torque
Constant torque means a constant load torque for all Variable torque means that the load torque will decrease
motor speed, and it requires overload resistance capabil- as the speed decreases. Normally, overload resistance
ity. Applications include pushers, conveyors, cranes, and capability is not required. Applications include fans and
other friction or heavy loads. pumps.
Low carrier: Electromagnetic noise is present. High carrier: Electromagnetic noise is not present.
Setting Precautions
• When the setting in E1-04 or E3-02 is greater than 150 Hz (SPEC: C or earlier), 300 Hz (SPEC: E
or later) , if C6-01 is set to 0, an OPE02 (Invalid constant setting range) error will occur.
6-3
Carrier Frequency
When selecting the carrier frequency, observe the following precautions items.
• When using a device with C6-01 set to 1 (VT), adjust the carrier frequency according to the cases shown
below.
If the wiring distance between Inverter and motor is long: Set the carrier frequency low. (Use the following
values as guidelines.
Wiring Length 50 m or less 100 m or less Over 100 m
C6-02 (carrier frequency)
0 to 6 (15 kHz) 0 to 4 (10 kHz) 0 to 2 (5 kHz)
setting
If speed and torque are inconsistent at low speeds: Set the carrier frequency low.
If Inverter noise is affecting peripheral devices: Set the carrier frequency low.
If leakage current from the Inverter is large: Set the carrier frequency low.
If metallic noise from the motor is large: Set the carrier frequency high.
Carrier frequency upper limit depends on the Inverter capacity. Refer to Factory Settings that Change with the
Inverter Capacity (o2-04) on page 5-83.
• When using V/f control or V/f control with PG, you can vary the carrier frequency to match the output fre-
quency, as shown in the following diagram, by setting C6-03 (Carrier Frequency Upper Limit), C6-04
(Carrier Frequency Lower Limit), and C6-05 (Carrier Frequency Proportional Gain).
Carrier Frequency
C6-03
Output frequency
E1-04
Max. Output Frequency
*K is the coefficient determined by the set value in C6-03.
C6-03 ≥ 10.0 kHz: K=3
10.0 kHz > C6-03 ≥ 5.0 kHz: K=2
5.0 kHz > C6-03: K=1
Fig 6.1
• With vector control, the carrier frequency is fixed by the Carrier Frequency Upper Limit in C6-03 if user-
set, or by the carrier frequency set in C6-02.
• To fix the carrier frequency, set C6-03 and C6-04 to the same value, or set C6-05 to 0.
• If the settings are as shown below, OPE11 (Data setting error) will occur.
If Carrier Frequency Proportional Gain (C6-05) > 6 and C6-03 < C6-04.
If C6-01 = 0 and Carrier Frequency Selection C6-02 is set from 2 to E.
If C6-01 = 1 and Carrier Frequency Selection C6-02 is set from 7 to E.
6-4
Application and Overload Selections
80%
75% 400 V Class 132 kW 200 V Class 30 kW
400 V Class 30 to 55 kW
400 V Class 160 kW
50%
Carrier frequency
0 5 kHz 8 kHz 10 kHz 15 kHz
6-5
Frequency Reference
This section explains how to input the frequency reference.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Set the frequency reference
input method.
0: Digital Operator
1: Control circuit terminal
Reference
b1-01 (analog input) 0 to 4 1 No Q Q Q Q 180H
selection
2: MEMOBUS communica-
tions
3: Option board
4: Pulse train input
Pulse train 0: Frequency reference
H6-01 input function 1: PID feedback value 0 to 2 0 No A A A A 42CH
selection 2: PID target value
Set the number of pulses in
Pulse train 1000 to
H6-02 hertz, taking the reference to be 1440 Hz Yes A A A A 42DH
input scaling 32000
100%.
6-6
Frequency Reference
Inputting the Frequency Reference Using Control Circuit Terminal (Analog Setting)
When b1-01 is set to 1, you can input the frequency reference from control circuit terminal A1 (voltage input),
control circuit terminal A2 (voltage or current input) or control circuit terminal A3 (voltage input).
Inverter
+V Power supply: 15 V,
20 mA
2 kΩ A1 Master speed frequency
reference
(voltage input)
A2 Master speed frequency
reference
(current input)
A3 Not used
AC Analog common
Inverter
+V Power supply: 15 V,
20 mA
Master speed frequency
A1
reference
4 to 20-mA input (voltage input)
A2 Master speed frequency
reference
(current input)
A3 Not used
AC Analog common
1
DIP switch
2 S1
V I
Turn ON pin 2 of DIP switch S1 (toward I), the voltage/current switch, when inputting a current to terminal A2.
Turn OFF pin 2 of DIP switch S1 (toward V), the voltage/current switch, when inputting a voltage to terminal
A2. Set H3-08 to the correct setting for the type of input signal being used.
IMPORTANT
6-7
Switch between 2 Step Speeds: Master/Auxiliary Speeds
When switching between the master and auxiliary speeds, input the master speed frequency reference to con-
trol circuit terminal A1 and the auxiliary speed frequency reference to control circuit terminal A2 or A3 . The
master speed frequency reference input to terminal A1 will be used for the Inverter frequency reference when
the master speed reference 1 allocated to multi-function input terminal (factory setting: S5) is OFF, and the
auxiliary speed frequency reference input to terminal A2 or A3 will be used for the Inverter frequency refer-
ence when the multi-speed reference 1 allocated to multi-function input terminal is ON.
When using terminal A2 as the input terminal of auxiliary speed frequency reference, set H3-09 (Multi-func-
tion analog input terminal A2 function selection) to 2 [Auxiliary speed reference frequency 1 (2nd speed ana-
log)].
When using terminal A3 as the input terminal of auxiliary speed frequency reference, set H3-05 (Multi-func-
tion analog input terminal A3 function selection) to 2 [Auxiliary speed frequency reference 1 (2ndspeed
analog)].
Inverter
+V (Power supply: 15 V,
20 mA)
A1 (Auxiliary speed
frequency refrence)
1 to 20 mA input
A2 (A3) (Master speed
frequency refrence)
AC (Analog common)
DIP switch S1
6-8
Frequency Reference
6-9
Using Multi-Step Speed Operation
With Varispeed-F7 series Inverters, you can change the speed to a maximum of 17 steps, using 16 frequency
references, and one jog frequency reference.
The following example of a multi-function input terminal function shows a 9-step operation using multi-step
references 1 to 3 and jog frequency selection functions.
Related Constants
To switch frequency references, set multi-step speed references 1 to 3 and the jog reference selection in the
multi-function contact inputs (any of the terminals S3 to S8). Setting examples are shown below. The unused
terminals need not be set.
S8 H1-06 6 Jog frequency selection (given priority over multi-step speed reference)
* Terminal S8's jog frequency selection is given priority over multi-step speed references.
6-10
Frequency Reference
Setting Precautions
Refer to the following to set step 1 to step 3 to analog inputs.
• Step 1
When setting terminal A1's analog input to step 1, set b1-01 to 1, and when setting d1-01 (Frequency Ref-
erence 1) to step 1, set b1-01 to 0.
• Step 2
When setting terminal A2's (or A3's) analog input to step 2, set H3-09 (H3-05 when A3 is used) to 2 (aux-
iliary frequency reference 1). When setting d1-02 (Frequency Reference 2) to step 2, do not set H3-09
(H3-05 when A3 is used) to 2.
• Step 3
When setting terminal A3's (or A2's) analog input to step 3, set H3-05 (H3-09 when A2 is used) to 3 (aux-
iliary frequency reference 2). When setting d1-03(Frequency Reference 3) to step 3, do not set H3-05 (H3-
09 when A2 is used) to 3.
Inverter
S1 Forward/stop
S2 Reverse/stop
S3 External fault
S4 Fault reset
S7 Jog frequency
SC Sequence common
6-11
Frequency
reference 8
Frequency
reference 7
Frequency
reference 6
Frequency
reference 5
Frequency
reference 4
Frequency
Frequency Frequency refer- reference 3
reference
ence 2: Auxiliary Auxiliary speed
speed frequency 1 frequency 2
Frequency ref-
erence 1: Mas- Jog frequency
ter speed
frequency
Forward/stop
Multi-step speed
reference 1
Multi-step speed
reference 2
Multi-step speed
reference 3
Jog frequency
selection
6-12
B1-01
=0 Frequency =3 reference
reference 4
(d1-04)
H3-05 (Terminal A3) function
H3-09 (Terminal A2) function Frequency =4
reference 5
(d1-05)
Varispeed F7 Function Block
6-13
Primary
delay filter
Primary
delay filter
≠
* 2 is current input.
Primary
delay filter
≠
6-14
Run Command
Run Command
This section explains input methods for the Run Command.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Set the Run Command input
method.
0: Digital Operator
Operation
1: Control circuit terminal
b1-02 method selec- 0 to 3 1 No Q Q Q Q 181H
(sequence input)
tion
2: MEMOBUS communica-
tions
3: Option board
Inverter
Forward/stop
Reverse/stop
Sequence common
6-15
Performing Operations Using a 3-wire Sequence
When any constant from H1-01 to H1-6 (multi-function contact input terminals S3 to S8) is set to 0, terminals
S1 and S2 are used for a 3-wire sequence, and the multi-function input terminal that has been set functions as
a Forward/Reverse Run Command terminal.
When the Inverter is initialized for 3-wire sequence control with A1-03, multi-function input 3 (terminal S5)
becomes the input terminal for the Forward/Reverse Run Command.
50 ms min.
Motor speed
1. Use a sequence that turns ON terminal S1 for 50 ms or longer for the Run Command. This will make the
Run Command self-holding in the Inverter.
2. When the 3-wire sequence is set, do not make the wiring for the control circuit unless the multi-function
input terminal constant is set. Failure to observe this warning may result in injury.
INFO
6-16
Stopping Methods
Stopping Methods
This section explains methods of stopping the Inverter.
Set constant b1-03 to select the Inverter stopping method. A DC braking stop and coasting to a stop with a
timer cannot be set for flux vector control.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Used to set the stopping method
used when a Stop Command is
input.
0: Deceleration to stop
1: Coast to stop
Stopping 2: DC injection braking stop
b1-03 method selec- (Stops faster than coast to 0 to 3 * 0 No Q Q Q Q 182H
tion stop, no regenerative
operation.)
3: Coast to stop with timer
(Run Commands are
disregarded during
deceleration.)
Used to set the method of opera-
tion when the frequency refer-
ence input is less than the
minimum output frequency (E1-
09).
Operation 0: Run at frequency reference
selection for (E1-09 not effective).
b1-05 0 to 3 0 No No No No A 184H
setting E1-09 1: STOP (Frequencies below
or less E1-09 in the coast to stop
state.)
2: Run at min. frequency.
(E1-09)
3: Run at zero-speed (Frequen-
cies below E1-09 are zero)
6-17
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the DC injection braking
current as a percentage of the
DC injection Inverter rated current.
0 to
b2-02 braking cur- The DC injection braking cur- 50% No A A A No 18AH
100
rent rent in flux control is affected by
any change to the setting of E2-
03.
6-18
Stopping Methods
Deceleration to Stop
If the Stop Command is input (i.e., the Run Command is turned OFF) when b1-03 is set to 0, the motor decel-
erates to a stop according to the deceleration time that has been set. (Factory setting: C1-02 (Deceleration
Time 1))
If the output frequency when decelerating to a stop falls below b2-01, the DC injection brake will be applied
using the DC current set in b2-02 only for the time set in b2-04.
For deceleration time settings, refer to page 6-25 Setting Acceleration and Deceleration Times.
Run Command
ON OFF
Output frequency
Decelerates to stop at
deceleration time
DC injection brake
6-19
The following only applies to Inverters with SPEC: E or later.
The operation after starting or stopping depends on the setting of b1-05 when flux vector control is selected
(A1-02 = 3).
Frequency reference
via analog input E1-09
Baseblock Baseblock
b2-03 b2-04
Run Command turns OFF
b1-05=3 and zero-speed control starts
(Zero-speed) Injection brake when motor speed drops to b2-01.
time at start Zero-speed control
Setting Precautions
• When using flux vector control, the zero-speed control starts when motor speed drops to b2-01 during
deceleration. Also, the setting b2-01 < E1-09 is possible.
• The current level during injection brake time at start is the value of E2-03 (motor no-load current). Accord-
ingly, b2-02 is invalid in flux vector control.
6-20
Stopping Methods
Coast to Stop
If the Stop Command is input (i.e., the Run Command is turned OFF) when b1-03 is set to 1, the Inverter out-
put voltage is interrupted. The motor coasts to a stop at the deceleration rate that counterbalances damage to
the machine and inertia including the load.
Run Command
ON OFF
Output frequency
After the Stop Command is input, Run Commands are ignored until the Minimum Baseblock Time (L2-03) has
elapsed.
INFO
DC injection brake
b2-04
Minimum baseblock DC injection brake time
time (L2-03) Output frequency at
Stop Command input
10 100% (maximum output frequency)
Lengthen the Minimum Baseblock Time (L2-03) when an overcurrent (OC) occurs during stopping.
INFO
6-21
Coast to Stop with Timer
If the Stop Command is input (i.e., the Run Command is turned OFF) when b1-03 is set to 3, the Inverter out-
put is interrupted to coast the motor to a stop. After the Stop Command is input, Run Commands are ignored
until the time T has elapsed. The time T depends upon the output frequency when the Stop Command is input
and the deceleration time.
Set the DC injection brake current using b2-02. DC injection braking is used at startup for flux vector control
with the current set in E2-03 (Motor no-load current).
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the DC injection braking
current as a percentage of the
DC injection Inverter rated current.
0 to
b2-02 braking cur- The DC injection braking cur- 50% No A A A No 18AH
100
rent rent in flux control is affected by
any change to the setting of E2-
03.
6-22
Stopping Methods
FRUN
Output frequency
6-23
Using an Emergency Stop
Set a multi-function input terminal (H1-) to 15 or 17 (emergency stop) to decelerate to a stop at the decel-
eration time set in C1-09. If inputting the emergency stop with an NO contact, set the multi-function input ter-
minal (H1-) to 15, and if inputting the emergency stop with an NC contact, set the multi-function input
terminal (H1-) to 17.
After the emergency Stop Command has been input, operation cannot be restarted until the Inverter has
stopped. To cancel the emergency stop, turn OFF the Run Command and emergency Stop Command.
Related Parameters
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
The deceleration time when the
multi-function input “Emer-
Emergency gency (fast) stop” is set to ON. 0.0 to
C1-09 10.0 s No A A A A 208H
stop time This function can be used as a 6000.0*
stopping method when a fault
has been detected.
* The setting range for acceleration/deceleration times will depends on the setting for C1-10. When C1-10 is set to 0, the setting range for
acceleration/deceleration times becomes 0.00 to 600.00 seconds.
6-24
Acceleration and Deceleration Characteristics
Related Parameters
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the acceleration time to accelerate
Accelera-
C1-01 from 0 to the maximum output frequency, Yes Q Q Q Q 200H
tion time 1
in 1-second units.
Sets the deceleration time to decelerate
Decelera-
C1-02 from the maximum output frequency to 0, Yes Q Q Q Q 201H
tion time 1
in 1-second units.
Accel/
0: 0.01-second units
C1-10 decel time 0 or 1 1 No A A A A 209H
1: 0.1-second units
setting unit
6-25
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
S-curve
character- 0.00
C2-01 istic time to 0.20 s No A A A A 20BH
at accelera- All sections of the S-curve characteristic 2.50
tion start time are set in seconds units.
S-curve When the S-curve characteristic time is
character- set, the accel/decel times will increase by 0.00
C2-02 istic time only half of the S-curve characteristic to 0.20 s No A A A A 20CH
at accelera- times at start and end. 2.50
tion end
Run Command
OFF
S-curve Output frequency
ON
character- 0.00
C2-02 C2-03
C2-03 istic time to 0.20 s No A A A A 20DH
at deceler- C2-01 2.50
C2-04
ation start
Time
S-curve
character- 0.00
C2-04 istic time to 0.00 s No A A A A 20EH
at deceler- 2.50
ation end
* 1. The setting range for acceleration/deceleration times will depend on the setting for C1-10. When C1-10 is set to 0, the setting range for
acceleration/deceleration times become 0.00 to 600.00 seconds.
* 2. When C6-01=0, the upper limit is 150.0.
* 3. When C6-01=1, the upper limit is 400.0.
6-26
Acceleration and Deceleration Characteristics
Output frequency
Acceleration/
deceleration time
switching frequency
(C1-11)
6-27
Entering S-curve Characteristics in the Acceleration and Deceleration Time
By performing acceleration and deceleration using an S-curve pattern, you can reduce shock when starting and
stopping the machine.
Using the Inverter, you can set an S-curve characteristic time for each of the following: Acceleration start
time, deceleration start time, acceleration end time, and deceleration end time.
Setting Example
The S-curve characteristic when switching operation (forward/reverse) is shown in the following diagram.
Forward
Reverse
Output frequency
C2-01
C2-04
C2-01
C2-02 C2-03
6-28
Acceleration and Deceleration Characteristics
Related Parameters
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0.0 to
400.0
Dwell fre- *1
b6-01 quency at 0.0 Hz No A A A A 1B6H
start 0.0 to
300.0
Run Command ON
OFF
*2
Output frequency
Dwell time 0.0 to
b6-02 0.0 s No A A A A 1B7H
at start 10.0
b6-01 b6-03 Time 0.0 to
b6-02 b6-04 400.0
Dwell fre- *1
The dwell function is used to output
b6-03 quency at 0.0 Hz No A A A A 1B8H
frequency temporarily when driving a 0.0 to
stop
motor with a heavy load. 300.0
*2
6-29
Preventing the Motor from Stalling During Acceleration (Stall Prevention
During Acceleration Function)
The Stall Prevention During Acceleration function prevents the motor from stalling if a heavy load is placed
on the motor, or sudden rapid acceleration is performed.
If you set L3-01 to 1 (enabled) and the Inverter output current exceeds the -15% level of the set value in L3-
02, the acceleration rate will begin to slow down. When L3-02 is exceeded, acceleration will stop.
If you set L3-01 to 2 (optimum adjustment), the motor current accelerates to the value set in L3-02. With this
setting, the acceleration time setting is ignored.
Related Parameters
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Disabled (Acceleration as
set. With a heavy load, the
motor may stall.)
1: Enabled (Acceleration
stopped when L3-02 level is
exceeded. Acceleration starts
Stall preven-
again when the current is
L3-01 tion selection 0 to 2 1 No A A A No 48FH
returned.)
during accel
2: Intelligent acceleration mode
(Using the L3-02 level as a
basis, acceleration is
automatically adjusted. Set
acceleration time is
disregarded.)
6-30
Acceleration and Deceleration Characteristics
Time Chart
The following figure shows the frequency characteristics when L3-01 is set to 1.
Output current
Time
Output frequency
Time
Setting Precautions
• If the motor capacity is small compared to the Inverter capacity, or if the motor is operated using the fac-
tory settings, resulting in the motor stalling, lower the set value of L3-02.
• If using the motor in the constant output range, L3-02 will be automatically lowered to prevent stalling.
L3-03 is the limit value to prevent the stall prevention level in the constant output range from being
reduced more than necessary.
• Set the constants as a percent taking the Inverter rated voltage to be 100%.
Output frequency
E1-06
Base Frequency (FA)
6-31
Preventing Overvoltage During Deceleration (Stall Prevention During
Deceleration Function)
The Stall Prevention During Deceleration function makes the rate of deceleration more gentle to suppress
increases in DC bus voltage when the DC bus voltage exceeds the set value during motor deceleration.
This function automatically lengthens the deceleration time with respect to the bus voltage, even if the decel-
eration time has been set to a considerably small value.
If L3-04 is set to 1 or 2, when the main circuit DC voltage approaches the stall prevention level during decel-
eration, deceleration stops, and when deceleration falls below the level, is restarted. Using this operation,
deceleration time is automatically lengthened. If L3-04 is set to 1, deceleration time returns to the set value,
and if L3-04 is set to 2, deceleration is automatically adjusted to a faster deceleration time within the range of
the stall prevention level during deceleration.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Disabled (Deceleration as
set. If deceleration time is
too short, a main circuit
overvoltage may result.)
1: Enabled (Deceleration is
stopped when the main
circuit voltage exceeds the
overvoltage level.
Deceleration restarts when
voltage is returned.)
2: Intelligent deceleration
Stall preven-
mode (Deceleration rate is
L3-04 tion selection
automatically adjusted so 0 to 3 * 1 No Q Q Q Q 492H
during decel
that in Inverter can
decelerate in the shortest
possible time. Set
deceleration time is
disregarded.)
3: Enabled (with Braking
Resistor Unit)
When a braking option (Braking
Resistor, Braking Resistor Unit,
Braking Unit) is used, always
set to 0 or 3.
* When using flux vector control, 0 to 2.
6-32
Acceleration and Deceleration Characteristics
Setting Example
An example of stall prevention during deceleration when L3-04 is set to 1 as shown below.
Time
Deceleration time
(set value)
Setting Precautions
• The stall prevention level during deceleration differs depending on the Inverter capacity. Refer to the fol-
lowing table for details.
Inverter Capacity Stall Prevention Level during Deceleration (V)
200 V Class 380
E1-01 ≥ 400 V 760
400 V Class
E1-01 < 400 V 660
• When using the braking option (braking resistor, Braking Resistor Units, and Braking Units), be sure to set
constant L3-04 to 0 or 3.
• To decelerate at a shorter time than the deceleration time set when L3-04 is set to 0 with the braking option
enabled, set L3-04 to 3.
• The setting of L3-04 is ignored for flux vector control.
6-33
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Disabled
1: Enabled
Used to enable or disable the
function for inhibiting main cir-
cuit overvoltages by reducing
Overvoltage the regenerative torque limit
L3-11 inhibit selec- according to the main circuit 0 or 1 0 No No No A A 4C7H
tion overvoltage level.
If this function is enabled, when
the main circuit voltage rises,
operation will be performed
with the regenerative torque less
than the set value.
Setting Precautions
When this function is enabled, if the main circuit voltage rises, the regenerative torque limit will decrease to a
value less than its set value and so the motor will not rotate at the speed specified by the speed reference.
Therefore, in applications where it is necessary to rotate the motor at the speed specified by the speed refer-
ence, disable this function and use a converter, a dynamic braking resistor, or a power regenerative unit to sup-
press rises in the main circuit voltage.
6-34
Adjusting Frequency References
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Signal level
0: 0 to 10 V
H3-01 selection (ter- 0 or 1 0 No A A A A 410H
1: −10 to 10 V
minal A1)
Multi-func-
tion analog Select multi-function analog
H3-09 input (termi- input function for terminal A2. 0 to 1F 0 No A A A A 418H
nal A2) func- Refer to the next table.
tion selection
6-35
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets primary delay filter time 0.00 s
Analog input
constant in seconds for the ana- 0.00 to
H3-12 filter time No A A A A 41BH
log input terminal. 2.00
constant 0.03 s
Effective for noise control etc.
Adjustment can be made using H3-06 and H3-07 when multi-function analog input terminal A3 is used as a
frequency reference terminal.
(H3-06)
Terminal A1(A3)
(A3) Terminal A2 input
(H3-07) input voltage voltage (current)
Frequency gain
6-36
Adjusting Frequency References
The frequency gain for terminal A1 is the product of H3-02 and terminal A2 gain. For example, when H3-02
is set to 100% and terminal A2 is set to 5 V, the terminal A1 frequency reference will be 50%.
Frequency reference
100% H3-02
Frequency bias
terminal A2 or A3 input
For example, if H3-02 is 100%, H3-03 is 0%, and terminal A2 is set to 1 V, the frequency reference from ter-
minal A1 when 0 V is input to A1 will be 10%.
Frequency reference
H3-02
10%
Bias
Terminal A1 input voltage
0V 10 V
When constant H3-09 or H3-05 is set to D (frequency bias 2), the frequency equivalent to the terminal A2 or
6-37
Operation Avoiding Resonance (Jump Frequency Function)
The jump frequency function operates the motor while avoiding resonance caused by characteristic frequen-
cies in the machinery.
This function is effective in creating a frequency reference dead band.
During constant-speed operation, operation within the jump frequency range is prohibited. Smooth operation
still used during acceleration and deceleration, i.e., jumps are not performed.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
The relationship between the output frequency and the jump frequency reference is as follows:
Output frequency
Frequency
reference
ascending
Jump
frequency
Jump width d3-04
frequency
width d3-04
6-38
Adjusting Frequency References
Jump frequency
Setting Precautions
• Set the jump frequency according to the following formula: d3-01 ≥ d3-02 ≥ d3-03 > Analog input.
• When constants d3-01 to d3-03 are set to 0 Hz, the jump frequency function is disabled.
6-39
Adjusting Frequency Reference Using Pulse Train Inputs
The frequency reference can be adjusted when b1-01 (Reference Selection) is set to 4 (Pulse Train Input). Set
the pulse frequency in constant H6-02 to 100% reference, and then adjust the gain and bias accordingly using
H6-03 and H6-04.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Pulse train 0: Frequency reference
H6-01 input function 1: PID feedback value 0 to 2 0 No A A A A 42CH
selection 2: PID target value
Pulse train Set the input bias when the pulse -100.0
H6-04 0.0% Yes A A A A 42FH
input bias train is 0. to 100.0
Pulse train Set the pulse train input primary
0.00 to
H6-05 input filter delay filter time constant in sec- 0.10 s Yes A A A A 430H
2.00
time onds.
The following diagram shows the method for adjusting the frequency reference using pulse inputs.
6-40
Speed Limit (Frequency Reference Limit Function)
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Set the output frequency upper
Frequency
limit as a percent, taking the 0.0 to
d2-01 reference 100.0% No A A A A 289H
max. output frequency to be 110.0
upper limit
100%.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Frequency Sets the output frequency lower
0.0 to
d2-02 reference limit as a percentage of the max- 0.0% No A A A A 28AH
110.0
lower limit imum output frequency.
6-41
Adjusting Frequency Lower Limit Using an Analog Input
If you set constant H3-09 (Multi-function Analog Input Terminal A2 Function Selection) or H3-05 (Multi-
function Analog Input Terminal A3 Function Selection) to 9 (output frequency lower level), you can adjust
the frequency lower level using the terminal A2 or A3 input level.
Fig 6.34 Output Frequency Lower Level for Multi-function Analog Input
If constant d2-02 and terminal A2 output frequency lower level have been set at the same time, the larger set
value will become the frequency lower limit.
INFO
6-42
Improved Operating Efficiency
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Used to improve speed accuracy
when operating with a load.
Usually setting is not necessary.
Adjust this constant at the fol-
lowing times.
Slip compen- • When actual speed is low, 0.0 to
C3-01 0.0* Yes A No A A 20FH
sation gain increase the set value. 2.5
• When actual speed is high,
decrease the set value.
Used as the applicable control
gain when using flux vector con-
trol.
Slip compensation primary
delay time is set in ms units.
Usually setting is not necessary.
Slip compen- Adjust this constant at the fol-
sation pri- lowing times. 0 to 2000 ms
C3-02 No A No A No 210H
mary delay • Reduce the setting when slip 10000 *
time compensation responsive is
slow.
• When speed is not stabilized,
increase the setting.
0: Disabled.
1: Enabled.
When the slip compensation
Slip compen- during regeneration function has
sation selec- been activated, as regeneration
C3-04 0 or 1 0 No A No A No 212H
tion during capacity increases momentarily,
regeneration it may be necessary to use a
braking option (braking resistor,
Braking Resistor Unit or Brak-
ing Unit.)
0: Disabled.
Output volt-
1: Enabled. (The motor flux
age limit
C3-05 will be lowered automati- 0 or 1 0 No No No A A 213H
operation
cally when the output volt-
selection
age become saturated.)
* The factory setting will change when the control method is changed. The V/f control factory settings are given.
6-43
Adjusting Slip Compensation Gain
You can switch the C3-01 constant settings as shown below by changing the control method.
• V/f control: 0.0
• Open-loop vector control: 1.0
Set C3-01 to 1.0 to compensate the rated slip set using the rated torque output status.
Adjust the slip compensation gain using the following procedure.
1. Set E2-02 (Motor Rated Slip) and E2-03 (Motor No-load Current) correctly.
You can calculate the motor rated slip from the values on the motor nameplate using the following for-
mula.
Amount of motor rated slip (Hz) = Motor rated frequency (Hz) - No. of rated rotations (min−1.) × No. of
motor poles / 120
Set the values for rated voltage, rated frequency, and no-load current in the motor unladen current. The
motor rated slip is set automatically in the vector control using autotuning.
2. In V/f control, set C3-01 to 1.0. Setting this constant to 0.0 disables slip compensation.
3. Apply a load, and measure the speed to adjust the slip compensation gain. Adjust the slip compensation
gain by 0.1 at a time. If the speed is less than the target value, increase the slip compensation gain, and if
the speed is greater than the target value, reduce the slip compensation gain.
For flux vector control, the slip compensation gain is used as the motor temperature compensation gain. When
the motor temperate increases, the motor’s internal constant increases, resulting in an increase in slip. If C3-01
is set, the amount of slip is adjusted as the temperature rises. Set C3-01 if the amount of torque varies with the
temperature when using torque control or a torque limit. The larger the value of C3-01, the larger the compen-
sation.
6-44
Improved Operating Efficiency
Output frequency
Setting Precautions
• If using the device at medium to low speed only, if the power supply voltage is 10% or more higher than
the motor rated voltage, or if the torque control accuracy at high speeds is insufficient, it is not necessary to
change the output voltage limit operation.
• If the power supply voltage is too low compared with the motor rated voltage, torque control accuracy may
be lost even if the output voltage limit operation is enabled.
6-45
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets torque compensation gain
as a ratio.
Usually setting is not necessary.
Adjust in the following circum-
stances:
• When the cable is long;
increase the set value.
• When the motor capacity is
smaller than the Inverter
capacity (Max. applicable
Torque com-
motor capacity), increase the 0.00 to
C4-01 pensation 1.00 Yes A A A No 215H
set values. 2.50
gain
• When the motor is oscillating,
decrease the set values.
Adjust the output current range
at minimum speed rotation so
that it does not exceed the
Inverter rated output current.
Do not alter the torque compen-
sation gain from its default
(1.00) when using the open loop
vector control method.
6-46
Improved Operating Efficiency
Normally, there is no need to make this setting. Adjust the constant as shown below.
• If the motor is vibrating, increase the set value.
• If the motor response is low, decrease the set value.
Hunting-prevention Function
The hunting-prevention function suppresses hunting when the motor is operating with a light load. This func-
tion can be used in V/f and V/f with PG.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Hunting-prevention function
disabled
1: Hunting-prevention function
enabled
The hunting-prevention function
suppresses hunting when the
Hunting-pre-
motor is operating with a light
N1-01 vention func- 0 or 1 1 No A A No No 580H
load.
tion selection
This function is enabled in V/f
control method only.
If high response is to be given
priority over vibration suppres-
sion, disable the hunting-pre-
vention function.
6-47
Stabilizing Speed (Speed Feedback Detection Function)
The speed feedback detection control (AFR) function measures the stability of the speed when a load is sud-
denly applied, by calculating the amount of fluctuation of the torque current feedback value, and compensat-
ing the output frequency with the amount of fluctuation.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Set the internal speed feedback
detection control gain using the
multiplication function.
Normally, there is no need to
make this setting.
Speed feed-
Adjust this constant as follows:
back detec- 0.00 to
N2-01 • If hunting occurs, increase the 1.00 No No No A No 584H
tion control 10.00
set value.
(AFR) gain
• If response is low, decrease
the set value.
Adjust the setting by 0.05 at a
time, while checking the
response.
Speed feed-
back detec- Set the time constant to decide
0 to
N2-02 tion control the rate of change in the speed 50 ms No No No A No 585H
2000
(AFR) time feedback detection control.
constant
Speed feed-
back detec- Set the time constant to decide
0 to
N2-03 tion control the amount of change in the 750 ms No No No A No 586H
2000
(AFR) time speed.
constant 2
6-48
Machine Protection
Machine Protection
This section explains functions for protecting the machine.
In the open-loop vector control and flux vector control, the user-set value is applied to the torque limit by cal-
culating internally the torque output by the motor. Enable this function if you do not want a torque above a
specified amount to be applied to the load, or if you do not want a regeneration value above a specified
amount to occur.
Related Constants
Control Methods
Con- Change MEMO
stant Setting Factory during Open BUS
Name Description V/f Flux
Num- Range Setting Opera- Loop Regis-
V/f with Vec-
ber tion Vec- ter
PG tor
tor
Forward
0 to
L7-01 drive torque 200% No No No A A 4A7H
Sets the torque limit value as a percent- 300
limit
age of the motor rated torque.
Reverse Four individual regions can be set.
0 to
L7-02 drive torque 200% No No No A A 4A8H
Output torque 300
limit
Positive torque
Forward No. of
regenera- Regenerative motor 0 to
L7-03 Reverse state rotations 200% No No No A A 4A9H
tive torque 300
Forward
limit Regenerative
state
6-49
Multi-function Analog Input ( H3-05,H3-09)
Control Methods
Set-
Open
ting Function Contents (100%) V/f Flux
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
10 Positive torque limit Motor's rated torque No No Yes Yes
Output torque
Positive
Positive/negative torque limits
Forward torque limit
6-50
Machine Protection
Selecting the Control Method for Torque Limit during Acceleration and Deceleration
(SPEC: E or later only)
L7-07 is used to select the control method for the torque limit during acceleration and deceleration. The selec-
tions are proportional control and integral control. For applications, in which the torque limit will be reached
during acceleration and deceleration, torque control can be given priority by selecting integral control. To
increase the change in frequency for the torque limit when integral control is selected, decrease the value set
for L7-06 (Integral Time Setting for Torque Limit).
Setting Precautions
• When the torque limit function is operating, control and compensation of the motor speed is disabled
because torque control is given priority. Therefore, the acceleration and deceleration times may increase or
the number of motor rotations may decrease.
• When using the torque limit to raise and lower loads, do not carelessly lower the torque limit value, as this
may result in the motor falling or slipping.
• Torque limits using an analog input are the upper limit value (during 10 V or 20 mA input) of 100% of the
motor rated torque. To make the torque limit value during 10 V or 20 mA input 150% of the rated torque,
set the input terminal gain to 150.0 (%). Adjust the gain for multi-function analog input terminal A2 using
H3-10 and for multi-function analog input terminal A3 using H3-06.
• The torque limit accuracy is ±5% at the output frequency of 10 Hz or above. When output frequency is less
than 10 Hz, accuracy is lowered.
• When the torque is limited while L7-07 is set to 1 (integral control), the acceleration and deceleration
times may increase or the motor speed may not agree with the speed reference value.
6-51
Preventing Motor Stalling During Operation
Stall prevention during operation prevents the motor from stalling by automatically lowering the Inverter's
output frequency when a transient overload occurs while the motor is operating at a constant speed.
Stall prevention during operation is enabled only during V/f control. If the Inverter output current continues to
exceed the setting in constant L3-06 for 100 ms or longer, the motor speed is reduced. Set whether to enable or
disable deceleration time using constant L3-05. Set the deceleration time using C1-02 (Acceleration time 1) or
C1-04 (Acceleration Time 2).
If the Inverter output current reaches the set value in L3-06 - 2% (Inverter Rated Output Current), the motor
will accelerate again at the frequency set or the acceleration time set.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Disabled (Runs as set. With
a heavy load, the motor may
stall.)
1: Deceleration time 1 (the
Stall preven-
deceleration time for the stall
tion selection
L3-05 prevention function is C1- 0 to 2 1 No A A No No 493H
during run-
02.)
ning
2: Deceleration time 2 (the
deceleration time for the stall
prevention function is C1-
04.)
6-52
Machine Protection
The stall prevention level during operation enabled is the multi-function analog input terminal A2 or A3 input
level or the set value in constant L3-06, whichever is the smaller.
Fig 6.38 Stall Prevention Level during Operation Using an Analog Input
If the motor capacity is smaller than the Inverter capacity or the motor stalls when operating at the factory set-
tings, lower the stall prevention level during operation.
INFO
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Effective when “Desired fre-
0.0 to
quency (ref/setting) agree 1,”
Speed agree- “Frequency detection 1,” or 400.0*1
L4-01 ment detec- “Frequency detection 2" is set 0.0 Hz No A A A A 499H
tion level for a multi-function output. 0.0 to
Frequencies to be detected are
300.0*2
set in Hz units.
Effective when “Frequency
(speed) agree 1,” “Desired fre-
quency (speed) agree 1,” or
Speed agree- “Frequency (FOUT) detection
0.0 to
L4-02 ment detec- 1,” Frequency (FOUT) detection 2.0 Hz No A A A A 49AH
20.0
tion width 2 is set for a multi-function out-
put.
Sets the frequency detection
width in Hz units.
6-53
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Set the corresponding setting in the multi-function output (H2-01 to H2-03) to output the desired Fref/Fout
Agree signal, Fref/Set Agree signal, or Frequency Detection signal.
Function Setting
Fref/Fout Agree 1 2
Fref/Set Agree 1 3
Frequency Detection 1 4
Frequency Detection 2 5
Fref/Fout Agree 2 13
Fref/Set Agree 2 14
Frequency Detection 3 15
Frequency Detection 4 16
Frequency Detection 5 36
6-54
Machine Protection
Agree
L4-02
L4-01
L4-02
L4-01 L4-03
L4-01
L4-02
L4-01 L4-03
Fre- Output frequency
Output frequency
quency or motor speed or motor speed
Detection
L4-01
L4-02
L4-01
Output frequency
or motor speed
L4-01
L4-02
6-55
Detecting Motor Torque
If an excessive load is placed on the machinery (overtorque) or the load is suddenly lightened (undertorque),
you can output an alarm signal to multi-function output terminal M1-M2, P1-PC, or P2-PC.
To use the overtorque/undertorque detection function, set B, 17, 18, 19 (overtorque/undertorque detection NO/
NC) in one of the following constants: H2-01 to H2-03 (multi-function output terminals M1-M2, P1-PC, and
P2-PC function selection).
The overtorque/undertorque detection level is the current level (Inverter rated output current 100%) in V/f
control, and the motor torque (motor rated torque 100%) in vector control.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Overtorque/undertorque
detection disabled.
1: Overtorque detection only
with speed agreement;
operation continues after
overtorque (warning).
2: Overtorque detected
continuously during
operation; operation
continues after overtorque
(warning).
3: Overtorque detection only
with speed agreement;
output stopped upon
detection (protected
operation).
4: Overtorque detected
continuously during
operation; output stopped
Torque detec-
upon detection (protected
L6-01 tion selection 0 to 8 0 No A A A A 4A1H
operation).
1
5: Undertorque detection only
with speed agreement;
operation continues after
overtorque (warning).
6: Undertorque detected
continuously during
operation; operation
continues after overtorque
(warning).
7: Undertorque detection only
with speed agreement;
output stopped upon
detection (protected
operation).
8: Undertorque detected
continuously during
operation; output stopped
upon detection (protected
operation).
6-56
Machine Protection
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Torque detec- Sets the overtorque/undertorque 0.0 to
L6-03 0.1 s No A A A A 4A3H
tion time 1 detection time in 1-second units. 10.0
Torque detec-
L6-04 tion selection 0 to 8 0 No A A A A 4A4H
Output of torque detection 1 is
2
enabled by setting B or 17 for
Torque detec- H2- and output of torque 0 to
L6-05 150% No A A A A 4A5H
tion level 2 detection 1 is enabled by setting 300
18 or 18 for H2-.
Torque detec- 0.0 to
L6-06 0.1 s No A A A A 4A6H
tion time 2 10.0
Control Methods
Set-
Open
ting Function V/f Flux
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
Overtorque/undertorque detection 1 NO (NO contact: Overtorque/undertorque detec-
B Yes Yes Yes Yes
tion at ON)
6-57
L6-01 and L6-04 Set Values and LED Indications
The relationship between alarms displayed by the Digital Operator when overtorque or undertorque is
detected, and the set values in L6-01 and L6-04, is shown in the following table.
LED Indications
Set Overtorque/ Overtorque/
Function
Value Undertorque Undertorque
Detection 1 Detection 2
0 Overtorque/undertorque detection disabled. - -
Overtorque detection only with speed matching; operation continues after
1 OL3 flashes OL4 flashes
overtorque (warning).
Overtorque detected continuously during operation; operation continues
2 OL3 flashes OL4 flashes
after overtorque (warning).
Overtorque detection only with speed matching; output stopped upon detec-
3 OL3 lit OL4 lit
tion (protected operation).
Overtorque detected continuously during operation; output stopped upon
4 OL3 lit OL4 lit
detection (protected operation).
Undertorque detection only with speed matching; operation continues after
5 UL3 flashes UL4 flashes
overtorque (warning).
Undertorque detected continuously during operation; operation continues
6 UL3 flashes UL4 flashes
after overtorque (warning).
Undertorque detection only with speed matching; output stopped upon
7 UL3 lit UL4 lit
detection (protected operation).
Undertorque detected continuously during operation; output stopped upon
8 UL3 lit UL4 lit
detection (protected operation).
Setting Example
The following diagram shows the time chart for overtorque and undertorque detection.
• Overtorque Detection
* *
L6-02 or L6-05
* Overtorque detection disabled band is approximately 10% of the Inverter rated output
current (or motor rated torque).
6-58
Machine Protection
• Undertorque Detection
*
L6-02 or L6-05
L6-03 L6-03
Undertorque detection 1 NO
or or
or Undertorque detection 2 NO
L6-06 ON L6-06 ON
The undertorque detection disabled margin is approximately 10% of the Inverter rated output
current (or motor rated torque)
Detection level
Control Methods
Set-
Open
ting Function Contents (100%) V/f Flux
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
Overtorque/undertorque detection Motor rated torque for vector control
7 Yes Yes Yes Yes
level Inverter rated output current for V/f control
6-59
Motor Overload Protection
You can protect the motor from overload using the Inverter's built-in electronic thermal overload relay.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the motor rated current in 1
A units.
These set values will become the
0.32 to
Motor rated reference values for motor pro- 1.90 A
E2-01 6.40 No Q Q Q Q 30EH
current tection, torque limits and torque *1
*2
control.
This constant is automatically
set during autotuning.
Sets the motor rated current in 1
A units.
These set values will become the
0.32
Motor 2 rated reference values for motor pro- 1.90 A
E4-01 to 6.40 No A A A A 321H
current tection, torque limits and torque *1
*2
control.
This constant is automatically
set during autotuning.
Sets whether the motor overload
function is enabled or disabled
at electric thermal overload
relay.
0: Disabled
1: General-purpose motor
protection
2: Inverter motor protection
3: Vector motor protection
Motor protec- In some applications when the
L1-01 0 to 3 1 No Q Q Q Q 480H
tion selection Inverter power supply is turned
off, the thermal value is reset,
so even if this constant is set to
1, protection may not be
effective.
When several motors are con-
nected to one Inverter, set to 0
and ensure that each motor is
installed with a protection
device.
Sets the electric thermal detec-
tion time in seconds units.
Usually setting is not necessary.
The factory setting is 150%
Motor protec-
overload for one minute. 0.1 to
L1-02 tion time con- 1.0 min No A A A A 481H
When the motor's overload 5.0
stant
resistance is known, also set the
overload resistance protection
time for when the motor is hot
started.
* 1. The factory settings depend on the Inverter capacity. The values for a 200 V Class Inverter of 0.4 kW are given.
* 2. The setting range is 10% to 200% of the Inverter's rated output current. The value for a 200 V Class Inverter of 0.4 kW is given.
For the motor no-load current, set E2-03 to a value less than that of E2-01.
6-60
Machine Protection
Control Methods
Set-
Open
ting Function V/f Flux
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
Motor overload (OL1, including OH3) pre-alarm (ON: 90% or more of the detection
1F Yes Yes Yes Yes
level)
6-61
L1-01 Electronic Thermal
Set Motor Type Tolerance Load Characteristics Cooling Ability Operation (at 100%
Value Motor Load)
Torque (%)
This motor yields a
cooling effect even
Vector motor Operates continuously at
3 Continuous
when operating at
(1:100) Frame number
0.6 to 60 Hz.
Max. speed of
200 LJ min. extremely low speeds
Frame number Max. speed (approx. 0.6 Hz).
of 160 MJ to 180 LJ
Frame number Max.
speed of 132 MJ
Cold start
Hot start
Setting Precautions
• If multiple motors are connected to one Inverter, set constant L1-01 to 0 (disabled). To protect the motor,
install a thermal relay in the motor power cable, and perform overload protection on each motor.
• With applications where the power supply is often turned ON and OFF, there is a risk that the circuit cannot be pro-
tected even if this constant has been set to 1 (enabled), because the thermal value will be reset.
• To detect overloads in good time, set the set value in constant L1-02 to a low setting.
• When using a general-purpose motor (standard motor), the cooling ability will be lowered by f1/4 (fre-
quency). Consequently, the frequency may cause motor overload protection (OL1) to occur, even below
the rated current. If operating using the rated current at a low frequency, use a special motor.
6-62
Machine Protection
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Set Multi-function input termi-
nal A3 (H3-05) or A2 (H3-09)
to E and select the operation
when the input motor tempera-
Alarm opera- ture (thermistor) input exceeds
tion selection the alarm detection level [1.17 V
L1-03 (±5%)]. 0 to 3 3 No A A A A 482H
during motor
overheating 0: Decelerate to stop
1: Coast to stop
2: Emergency stop using the
deceleration time in C1-09.
3: Continue operation (H3 on
the Operator flashes).
6-63
PTC Thermistor Characteristics
The following diagram shows the characteristics of the PTC thermistor temperature to the resistance value.
Class F Class H
Resistance (ohms) 180°C
150°C
1330
Temperature
Tr
Tr 5 Tr Tr+5
By setting H3-09 (Multi-function Analog Input Terminal A2 Function Selection) or H3-05 (Multi-function
Analog Input Terminal A3 Function Selection) to E (Motor temperature input), you can detect alarm OH3
or OH4 using the PTC temperature-resistance characteristics, and protect the motor. The terminal connections
are shown in the following diagram. Set H3-08〔Signal level selection (terminal A2)〕(H3-04 when A3 is
used) to 0 (0 to + 10 V).
Inverter
Multi-function Multi-function
contact input contact output
Fault contact
output
Branch resistance
18 kΩ
A2, A3
(0-10 V) *
* When using terminal A2, set DIP switch S1-2 to OFF (0 to 10 V).
6-64
Machine Protection
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Prohibition of
0: Reverse enabled
b1-04 reverse oper- 0 or 1 0 No A A A A 183H
1: Reverse disabled
ation
6-65
Continuing Operation
This section explains functions for continuing or automatically restarting Inverter operation using speed
search even if an error occurs.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Disabled [main circuit
undervoltage (UV1)
detection]
1: Enabled [Restarted when the
power returns within the
time for L2-02. When L2-02
Momentary is exceeded, main circuit
L2-01 power loss undervoltage (UV1) 0 to 2 0 No A A A A 485H
detection detection.]
2: Enabled while CPU is
operating. [Restarts when
power returns during control
operations. Does not detect
main circuit undervoltage
(UV1).]
6-66
Continuing Operation
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the time required to return
the Inverter output voltage to
normal voltage at the comple-
Voltage tion of a speed search, in units of 0.0 to 0.3 s
L2-04 No A A A A 488H
recovery time one second. 5.0 *1
Sets the time required to recover
from 0 V to the maximum volt-
age.
Sets the main circuit undervolt-
age (UV) detection level (main
circuit DC voltage) in V units.
Undervolt- 150 to
Usually setting is not necessary. 190 V
L2-05 age detection 210 No A A A A 489H
Insert an AC reactor in the *2
level *2
Inverter input side to lower the
main circuit undervoltage detec-
tion level.
Note Attach a Backup Capacitor Unit for Momentary Power Loss if compensation for power interruptions of up to 2.0 seconds is required for 200 V/400 V
Class Inverters with outputs of 0.4 to 11 kW.
* 1. The factory settings depend on the Inverter capacity. The values for a 200 V Class Inverter of 0.4 kW are given.
* 2. These are values for a 200 V Class Inverter. Values for a 400 V Class Inverter are double.
Setting Precautions
• Error output signals are not output during momentary power loss recovery.
• To continue Inverter operation after power has been restored, make settings so that Run Commands from
the control main circuit terminal are stored even while power is suspended.
• If the momentary power loss operation selection is set to 0 (Disabled), when the momentary power loss
exceeds 15 ms during operation, alarm UV1 (main circuit undervoltage) will be detected.
Speed Search
The speed search function finds the actual speed of the motor that is rotating on inertia, and then starts
smoothly from that speed. When restoring power after a temporary power loss, the speed search function
switches the connection from the commercial power supply, and then restarts the fan that is rotating on inertia.
6-67
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Enables/disables the speed
search function for the Run
Command and sets the speed
search method.
0: Disabled, speed calculation
1: Enabled, speed calculation
2: Disabled, current detection
3: Enabled, current detection
Speed Calculation:
Speed search
When the search is started, the
selection
motor speed is calculated and
(current
b3-01
detection or
acceleration/deceleration is 0 to 3 2 *1 No A A A No 191H
performed from the calculated
speed calcu-
speed to the specified
lation)
frequency (motor direction is
also searched).
Current Detection:
The speed search is started
from the frequency when
power was momentarily lost
and the maximum frequency,
and the speed is detected at the
search current level.
6-68
Continuing Operation
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Disabled (operates with
Rotation
specified rotation direction)
direction
b3-14 1: Enabled (operates with rota- 0 or 1 1 No A A A No 19EH
search selec-
tion direction found by
tion
search)
Sets the current level to retry a
Speed search 150%
speed search as a percentage,
b3-17 retrial cur- 0 to 200 No A No A No 1F0H
rent level
taking the Inverter rated current *3
as 100%.
Number of
Sets the number of times that a
b3-19 speed search 0 to 10 0 No A No A No 1F2H
speed search can be retried.
retrials
* 1. The factory setting will change when the control method is changed. The V/f control factory settings are given.
* 2. The factory settings depend upon the Inverter capacity. The values for a 200 V Class Inverter of 0.4 kW are given.
* 3. C6-01 = 1:120%, C6-01 = 0:150%
Control Methods
Set-
Open
ting Function V/f Flux
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
External search command 1
OFF: Speed search disabled (Start from lowest output frequency)
61 ON: Speed estimation (Estimate the motor speed, and start search from estimated speed)
Yes No Yes No
Current detection (Start speed search from maximum output frequency)
6-69
Setting Precautions
• When both external search commands 1 and 2 are set for the multi-function contact terminals, an OPE03
(invalid multi-function input selection) operation error may occur. Set either external search command 1 or
external search command 2.
• If speed search during startup is selected when using V/f control with PG, the Unit will start from the fre-
quency detected by PG.
• If performing speed search using external search commands, add an external sequence so that the period
when the Run Command and external search command are both ON is at the very least the Minimum
Baseblock Time (L2-03).
• If the Inverter output is equipped with a contact, set the contact operation delay time in the Speed Search
Wait Time (b3-05). The factory setting is 0.2 s. When not using the contact, you can reduce the search time
by making the setting 0.0 s. After waiting for the speed search wait time, the Inverter starts the speed
search.
• Constant b3-02 is a current detection speed search (current detection level for search completion). When
the current falls below the detection level, the speed search is viewed as completed, and the motor acceler-
ates or decelerates to the set frequency. If a motor overload (OL1) or an Inverter overload (OL2) occurs
and the motor cannot restart, lower the set value.
• If an overcurrent (OC) is detected when using speed search after recovery following a power loss, lengthen
the Minimum Baseblock Time (L2-03).
• If a main circuit over voltage (OV) is detected when using a current detection speed search after a momen-
tary power loss, lengthen the Speed Search Detection Time (b3-03).
The motor will not operate when stationary autotuning or stationary autotuning for line-to-line
resistance only is performed.
IMPORTANT
6-70
Continuing Operation
OFF ON
Run Command Set frequency
reference
Start using
speed detected
Output frequency
b3-02
Output current
1.0 s
* Lower limit set using Speed Search Wait Time (b3-05).
Note: If the stopping method is set to coast to stop, and the Run Command turns ON in a short time,
the operation may be the same as the search in case 2.
6-71
Speed Search after Short Baseblock (during Power Loss Recovery, etc.) (b3-01=0)
The time chart when the Inverter operation is restarted after power has been restored is shown below.
• Loss Time Shorter Than the Minimum Baseblock Time (L2-03)
Output frequency
Output current
10 ms
Fig 6.44 Speed Search after Baseblock (When Estimated Speed: Loss Time Is Set in L2-03)
Output current
10 ms
Fig 6.45 Speed Search After Baseblock (Estimated Speed: Loss Time > L2-03)
6-72
Continuing Operation
Output current
* * Lower limit is set using Speed Search Time (b3-05).
Minimum baseblock time
(L2-03)
Speed Search after Short Baseblock (during Power Loss Recovery, etc.) (b3-01=2)
The time chart when the Inverter operation is restarted after power has been restored is shown below.
• Loss Time Shorter Than Minimum Baseblock Time
Output current
*1 Baseblock time may be reduced by the output frequency
immediately before baseblock.
Minimum baseblock time (L2-03) *1 *2 After AC power supply recovery, motor waits for the minimum
Speed Search Wait Time (b2-03).
*2
Fig 6.47 Speed Search After Baseblock (Current Detection: Loss Time < L2-03)
Output current
Speed search wait time (b3-05)
Fig 6.48 Speed Search After Baseblock (Current Detection: Loss Time > L2-03)
6-73
Continuing Operation at Constant Speed When Frequency Reference Is
Lost
The frequency reference loss detection function continues operation using 80% speed of the frequency reference
before loss when the frequency reference using an master speed analog input* is reduced 90% or more in 400 ms.
When the error signal during frequency reference loss is output externally, set H2-01 to H2-03 (multi-function
contact output terminal M1-M2, P1-PC, and P2-PC function selection) to C (frequency reference lost).
* Frequency references using the following master speed analog inputs are used to detect a frequency loss.
• Analog input using terminal A1
• Analog input using terminal A2 when H3-09 (Multi-function analog input terminal A2 function selection) is set
to 0 (Add to terminal A1).
• Analog input using terminal A2 when H3-09 (Multi-function analog input terminal A2 function selection) is set
to 2 (Auxiliary frequency reference 1) and H3-13 (Terminal A1/A2 switching) is set to 1 (Use terminal A2 ana-
log input as the main speed frequency reference).
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Stop (Operation follows the
frequency reference.)
Operation 1: Operation at 80% speed
when fre- continues. (At 80% of speed
L4-05 quency refer- before the frequency 0 or 1 0 No A A A A 49DH
ence is reference was lost)
missing Frequency reference is lost: Fre-
quency reference dropped over
90% in 400 ms.
6-74
Continuing Operation
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the number of auto restart
Number of attempts.
L5-01 auto restart Automatically restarts after a 0 to 10 0 No A A A A 49EH
attempts fault and conducts a speed
search from the run frequency.
Sets whether a fault contact out-
put is activated during fault
Auto restart restart.
L5-02 operation 0: Not output (Fault contact is 0 or 1 0 No A A A A 49FH
selection not activated.)
1: Output (Fault contact is
activated.)
Application Precautions
• The number of auto restarts count is reset under the following conditions:
After auto restart, normal operation has continued for 10 minutes.
After the protection operation has been performed, and the fault has been verified, and an fault reset
has been input.
After the power supply is turned OFF, and then ON again.
• Do not use the auto restart function with variable loads.
6-75
Operation Selection After Cooling Fan Fault (SPEC: E or Later Only)
Use the constant setting to select the operation of the motor after a cooling fan fault occurs. This function can
be used for times when a motor should not be stopped quickly (with an emergency stop.)
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
OH1 detec- 0: Disabled (FAN minor fault
tion of detection)
L8-32* 0 or 1 1 No A A A A 4E2H
Inverter’ s 1: Enabled (OH1 major fault
cooling fan detection)
The following table describes the operation of the motor and the display of the Digital Operator in accordance
with the settings of the L8-32 if a cooling fan fault occurred.
Setting Multi-function Con-
Fault Digital Operator Motor Operation
Value tact Output
Cooling Fin Overheating OH1 (lit) Coast to a stop Fault
0
Inverter’s Cooling Fan Fault FAN (blink) Continue operation* Minor fault
If L8-32 is set to 0, be sure to set H2-01 to H2-03 multi-function contact outputs to 10 (minor fault) or to 3D
(Inverter’s cooling fan fault.) If a cooling fan fault occurs, stop the Inverter immediately and replace the cool-
ing fan. If the Inverter continues to run while a cooling fan fault occurs, the Inverter’s cooling ability will be
IMPORTANT affected and the Inverter’s internal temperature will increase and shorten the Inverter’s life.
During a cooling fan fault, the cooling fan stops for about 3 seconds every minute (interval operation.)
6-76
Inverter Protection
Inverter Protection
This section explains the functions for protecting the Inverter and the braking resistor.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Protect selec-
0: Disabled (no overheating
tion for inter-
protection)
L8-01 nal DB 0 or 1 0 No A A A A 4ADH
1: Enabled (overheating
resistor (Type
protection)
ERF)
Control Methods
Set-
Open
ting Function V/f Flux
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
D Braking resistor fault (ON: Resistor overheat or braking transistor fault) Yes Yes Yes Yes
The most likely causes of RH (Mounted braking resistor overheating) being detected are that the deceleration
time is too short or that the motor regeneration energy is too large. In these cases, lengthen the deceleration
time or replace the Braking Resistor Unit with one with a higher breaking capacity.
INFO
6-77
Reducing Inverter Overheating Pre-Alarm Warning Levels
The Inverter detects the temperature of the cooling fins using the thermistor, and protects the Inverter from
overheating. You can receive Inverter overheating pre-alarms in units of 1°C.
The following overheating pre-alarm warnings are available: Stopping the Inverter as error protection, and
continuing operation, with the alarm OH (Radiation fins overheating) on the Digital Operator flashing.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the detection temperature
for the Inverter overheat detec-
Overheat pre- tion pre-alarm in °C. 50 to
L8-02 95 °C* No A A A A 4AEH
alarm level The pre-alarm detects when the 130
cooling fin temperature reaches
the set value.
6-78
Input Terminal Functions
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Set the frequency reference
input method.
0: Digital Operator
1: Control circuit terminal
Reference
b1-01 (analog input) 0 to 4 1 No Q Q Q Q 180H
selection
2: MEMOBUS communica-
tions
3: Option board
4: Pulse train input
You can also perform local/remote switching using the LOCAL/REMOTE Key on the Digital Operator. When
the local/remote function has been set in the external terminals, the LOCAL/REMOTE Key function on the
Digital Operator will be disabled.
INFO
6-79
Blocking Inverter Outputs (Baseblock Commands)
Set 8 or 9 (Baseblock command NO/NC) in one of the constants H1-01 to H1-06 (multi-function contact input
terminal S3 to S8 function selection) to perform baseblock commands using the terminal's ON/OFF operation,
and prohibit Inverter output using the baseblock commands. At this time, the motor will be coasting and “BB”
will blink on the Digital Operator.
Clear the baseblock command to restart the operating using speed search from frequency references from the
previous baseblock command input.
Control Methods
Set-
Open
ting Function V/f Flux
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
8 External baseblock NO (NO contact: Baseblock at ON) Yes Yes Yes Yes
9 External baseblock NC (NC contact: Baseblock at OFF) Yes Yes Yes Yes
Time Chart
The time chart when using baseblock commands is shown below.
Forward operation/Stop
Input Cleared
Baseblock command
Frequency reference
?Output frequency
Hold
If using baseblock commands with a variable load, do not frequently input baseblock commands during oper-
ation, as this may cause the motor to suddenly start coasting, and may result in the motor falling or slipping.
IMPORTANT
6-80
Input Terminal Functions
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets whether or not frequencies
on hold will be recorded.
0: Disabled (when operation is
stopped or the power is
turned on again starts at 0.)
Frequency
1: Enabled (when operation is
reference
d4-01 stopped or the power is 0 or 1 0 No A A A A 298H
hold function
turned on again starts at the
selection
previous hold frequency.)
This function is available when
the multi-function inputs “accel/
decel Ramp Hold” or “up/down”
commands are set.
Time Chart
The time chart when using Acceleration/Deceleration Ramp Hold commands is given below.
Power supply
Forward/Stop
Acceleration/Deceleration
Ramp Hold
Frequency reference
Output frequency
Hold Hold
6-81
Application Precautions
• When d4-01 is set to 1, the output frequency on hold is stored even after the power supply is turned OFF. If
performing operations using this frequency after the Inverter has also been turned OFF, input the Run
Command with the Acceleration/Deceleration Ramp Hold turned ON.
• When d4-01 is set to 0 and a Run Command is input while the Acceleration/Deceleration Ramp Hold is
turned ON, the output frequency will be set to zero.
• If you input an Acceleration/Deceleration Ramp Hold command by error when decelerating during posi-
tioning, deceleration may be canceled.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Set the output frequency upper
Frequency
limit as a percent, taking the 0.0 to
d2-01 reference 100.0% No A A A A 289H
max. output frequency to be 110.0
upper limit
100%.
Precautions
When setting and using UP and DOWN commands, observe the following precautions.
Setting Precautions
If multi-function input terminals S3 to S8 are set as follows, operation error OPE03 (Invalid multi-function
input selection) will occur:
• Only either the UP command or DOWN command has been set.
• UP/DOWN commands and Acceleration/Deceleration Ramp Hold have been allocated at the same time.
6-82
Input Terminal Functions
Application Precautions
• Frequency outputs using UP/DOWN commands are limited by the frequency reference upper and lower
limits set in constants d2-01 to d2-03. Here, frequency references from analog frequency reference termi-
nal A1 becomes the frequency reference lower limit. If using a combination of the frequency reference
from terminal A1 and the frequency reference lower limit set in either constant d2-02 or d2-03, the larger
lower limit will become the frequency reference lower limit.
• If inputting the Run Command when using UP/DOWN commands, the output frequency accelerates to the
frequency reference lower limit.
• When using UP/DOWN commands, multi-step operations are disabled.
• When d4-01 (Frequency Reference Hold Function Selection) is set to 1, the frequency reference held using
the UP/DOWN functions is stored even after the power supply is turned OFF. When the power supply is
turned ON and the Run Command is input, the motor accelerates to the frequency reference that has been
stored. To reset (i.e., to 0 Hz) the stored frequency reference, turn ON the UP or DOWN command while
the Run Command is OFF.
Inverter
Forward
operation/Stop
Reverse
operation/Stop
Up command
Down command
Sequence
0 to 10 V analog common
signal Frequency
reference lower limit
6-83
Output frequency
Upper limit
Accelerates to
lower limit Same
frequency
Lower limit
Forward operation/stop
UP command
Reference
frequency reset
DOWN command
Frequency
matching signal*
Power supply
* The frequency matching signal turns ON when the motor is not accelerating/
decelerating while the Run Command is ON.
6-84
Input Terminal Functions
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Set the frequency to be add to or
subtracted from the analog fre-
quency reference as a percent,
taking the maximum output fre-
+ - Speed
d4-02 quency to be 100%. 0 to 100 10% No A A A A 299H
limits
Enabled when the increase (+)
speed command or decrease (-)
speed command is set for a
multi-function input.
Application Precautions
• Trim Control Increase/Decrease command is enabled when speed reference > 0 and the speed reference is
from an analog input.
• When the analog frequency reference value - d4-02 < 0, the frequency reference is set to 0.
• If only the Trim Control Increase command or Trim Control Decrease command has been set for a multi-
function contact input terminal S3 to S8, operation error OPE03 (invalid multi-function input selected)
will occur.
6-85
Hold Analog Frequency Using User-set Timing
When one of H1-01 to H1-06 (multi-function contact input terminal S3 to S8 function selection) is set to 1E
(sample/hold analog frequency command), the analog frequency reference will be held from 100 ms after the
terminal is turned ON, and operation will continue thereafter at that frequency.
The analog value 100 ms after the command is turned ON is used as the frequency reference.
Sample/hold
command
Analog input
Frequency reference
Precautions
When setting and executing sample and hold for analog frequency references, observe the following precau-
tions.
Setting Precautions
When using sample/hold of analog frequency reference, you cannot use the following commands at the same
time. If these commands are used at the same time, operation error OPE03 (invalid multi-function input selec-
tion) will occur.
• Acceleration/Deceleration Ramp Hold command
• UP/DOWN command
• Trim Control Increase/Decrease command
Application Precautions
• When performing sample/hold of analog frequency references, be sure to store references of 100 ms mini-
mum. If the reference time is less than 100 ms, the frequency reference will not be held.
• The analog frequency reference that is held will be deleted when the power supply is turned OFF.
6-86
Input Terminal Functions
Setting Precautions
To switch command inputs between the Communications Option Board and the control circuit terminals, set
the following constants.
• Set b1-01 (Reference Selection) to 1 (Control circuit terminal [analog input])
• Set b1-02 (Operation Method Selection to 1 (Control circuit terminal (sequence inputs])
• Set one of the constants H1-01 to H1-06 (multi-function contact input terminal S3 to S8 function selection)
to 2 (Option/Inverter selection).
Terminal Status Frequency Reference and Run Command Selection
Inverter
OFF (Can be operated from frequency reference or control circuit terminal from analog input termi-
nal.)
Communications Option Board
ON
(Frequency reference and Run Command are enabled from Communications Option Board.)
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0.00 to
The frequency reference when 400.00
Jog frequency the jog frequency reference *1 *3
d1-17 6.00 Hz Yes Q Q Q Q 292H
reference selection, FJOG command, or 0.00 to
RJOG command is ON. 300.00
*1 *2
* 1. The upper limit of the setting range depends on the upper limit set in E1-04.
* 2. When C6-01 = 1, the upper limit is 400.00.
* 3. When C6-01 = 0, the upper limit is 150.00.
Control Methods
Set-
Open
ting Function V/f Flux
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
12 FJOG command (ON: Forward run at jog frequency d1-17) Yes Yes Yes Yes
13 RJOG command (ON: Reverse run at jog frequency d1-17) Yes Yes Yes Yes
6-87
Application Precautions
• Jog frequencies using FJOG and RJOG commands are given priority over other frequency references.
• When both FJOG command and RJOG commands are ON for 500 ms or longer at the same time, the
Inverter stops according to the setting in b1-03 (stopping method selection).
6-88
Output Terminal Functions
Output frequency
OFF ON
During run 2 output
Zero-speed (Setting: 1)
The output frequency is greater than the minimum output frequency (E1-09).
OFF
[With flux vector control, is greater than the zero-speed level (b2-01).]
The output frequency is less than the minimum output frequency (E1-09).
ON
[With flux vector control, is less than the zero-speed level (b2-01).]
OFF ON
Zero-speed output
6-89
Motor Overload (OL1) Pre-alarm (Setting: 1F)
OFF The motor protection function's electronic thermal value is less than 90% of the detection level.
ON The motor protection function's electronic thermal value is greater than 90% of the detection level.
• This output function is valid when the motor overload protection function is enabled (L1-01 =1).
• This output can be used to warn of overheating before the protection function itself operates.
• This output function indicates that the temperature of the cooling fins reaches the temperature set in L8-02
(the Inverter overheating alarm detection level).
• This output function indicates that zero-servo position control has been completed.
• The output is turned ON after the zero-servo command is input and the difference between the zero-servo
operation starting position and the current position is within the zero-servo completion width (b9-02).
6-90
Monitor Constants
Monitor Constants
This section explains the analog monitor and pulse monitor constants.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the number of the monitor
item to be output (U1-)
Monitor from terminal FM. The monitor
H4-01 selection (ter- items that can be set depends on 1 to 99 2 No A A A A 41DH
minal FM) the control method.
4, 10 to 14, 25, 28 to 31, 34, 35,
39 to 43 cannot be set.
6-91
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the multi-function analog
output 2 voltage level bias.
Sets output characteristic up/
down parallel movement as a
Bias (termi- -10.0 to
H4-06 percentage of 10 V. 0.0% Yes A A A A 422H
nal AM) +10.0
The maximum output from the
terminal is 10 V.
A meter calibration function is
available.
Analog out-
put signal 0: 0 to 10 V
F4-07 0 or 1 0 No A A A A 397H
level for 1: -10 to +10 V
channel 1
Analog out-
put signal 0: 0 to 10 V
F4-08 0 or 1 0 No A A A A 398H
level for 1: -10 to +10 V
channel 2
6-92
Monitor Constants
Output voltage
Gain x 10 V
Bias x 10/100 V
Monitor item
You can select the signal levels separately for multi-function analog output terminals and analog output option
terminals.
INFO
6-93
Using Pulse Train Monitor Contents
This section explains pulse monitor constants.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Select the pulse train monitor
output items (value of the
Pulse train 1, 2, 5,
part of U1-).
H6-06 monitor 20, 24, 2 Yes A A A A 431H
There are two types of monitor
selection 36
items: Speed-related items and
PID-related items.
Application Precautions
When using a pulse monitor constant, connect a peripheral device according to the following load conditions.
If the load conditions are different, there is a risk of characteristic insufficiency or damage to the machinery.
6-94
Monitor Constants
AC
6-95
Individual Functions
This section explains the individual functions used in special applications.
MEMOCON-series PLC
RS-485 connections
example
Communications Specifications
The MEMOBUS communications specifications are shown in the following table.
Item Specifications
Interface RS-422, RS-485
Communications Cycle Asynchronous (Start-stop synchronization)
Baud rate: Select from 1,200, 2,400, 4,800, 9,600, and 19,200 bps.
Data length: 8 bits fixed
Communications Parameters
Parity: Select from even, odd, or none.
Stop bits: 1 bit fixed
Communications Protocol MEMOBUS (RTU mode only)
Number of Connectable Units 31 units max. (when using RS-485)
6-96
Individual Functions
S+ +
-
S- S1 Terminating
O OFF ON resistance
RS-422A 1
or RS-485 R+ F
F 2
Switch
R- 1
1. Separate the communication cables from the main circuit cables and other wiring and power cables.
2. Use shielded cables for the communication cables, connect the shield cover to the Inverter earth terminal,
and arrange the terminals so that the other end is not connected to prevent operating errors due to noise.
IMPORTANT 3. When using RS-485 communications, connect S+ to R+, and S- to R-, on the Inverter exterior.
R+ R S+ S
Set the timer on the master to monitor response time from the slave. Set the master so that if the slave does
not respond to the master within the set time, the same command message will be sent from the master
again.
INFO
6-97
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Set the frequency reference
input method.
0: Digital Operator
Reference 1: Control circuit terminal
b1-01 (analog input) 0 to 4 1 No Q Q Q Q 180H
selection 2: MEMOBUS communica-
tions
3: Option board
4: Pulse train input
H5-01 Slave address Set the Inverter's slave address. 0 to 20*1 1FH No A A A A 425H
6-98
Individual Functions
MEMOBUS communications can perform the following operations regardless of the settings in b1-01 and b1-
02.
• Monitoring operation status from the PLC
• Setting and reading constants
• Resetting errors
• Inputting multi-function commands
An OR operation is performed between the multi-function commands input from the PLC and commands
input from multi-function contact input terminals S3 to S8.
Message Format
In MEMOBUS communications, the master sends commands to the slave, and the slave responds. The mes-
sage format is configured for both sending and receiving as shown below, and the length of data packets is
changed by the command (function) contents.
Slave address
Function code
Data
Error check
The space between messages must support the following.
Slave Address
Set the Inverter address from 0 to 20 Hex. If you set 0, commands from the master will be broadcast (i.e., the
Inverter will not return responses).
Function Code
The function code specifies commands. There are three function codes, as shown below.
Command Message Response Message
Function Code
Function Min. Max. Min. Max.
(Hexadecimal)
(Bytes) (Bytes) (Bytes) (Bytes)
03H Read storage register contents 8 8 7 37
08H Loopback test 8 8 8 8
10H Write multiple storage registers 11 41 8 8
Data
Configure consecutive data by combining the storage register address (test code for a loopback address) and
the data the register contains. The data length changes depending on the command details.
6-99
Error Check
Errors are detected during communications using CRC-16. Perform calculations using the following method.
1. The factory setting for CRC-16 communications is usually 0, but when using the MEMOBUS system, set
the factory setting to 1 (i.e., set all 16 bits to 1).
2. Calculate CRC-16 using MSB as slave address LSB, and LSB as the MSB of the final data.
3. Also calculate CRC-16 for response messages from the slaves, and compare them to the CRC-16 in the
response messages.
6-100
Individual Functions
Loopback Test
The loopback test returns command messages directly as response messages without changing the contents to
check the communications between the master and slave. You can set user-defined test code and data values.
The following table shows a message example when performing a loopback test with the slave 1 Inverter.
Response Message Response Message
Command Message
(During Normal Operation) (During Error)
Slave address 01H Slave address 01H Slave address 01H
Function code 08H Function code 08H Function code 89H
Higher Higher
00H 00H Error Code 01H
place place
Test Code Test Code
Lower Lower Higher
00H 00H 86H
place place place
CRC-16
Higher Higher Lower
A5H A5H 50H
place place place
Data Data
Lower Lower
37H 37H
place place
Higher Higher
DAH DAH
place place
CRC-16 CRC-16
Lower Lower
8DH 8DH
place place
6-101
Set the number of data specified using command messages as quantity of specified messages x 2. Handle
response messages in the same way.
INFO
Data Tables
The data tables are shown below. The types of data are as follows: Reference data, monitor data, and broadcast
data.
Reference Data
The reference data table is shown below. You can both read and write reference data.
Register No. Contents
0000H Not used
Frequency reference
Bit 0 Forward Run/Stop Command 1: Forward run 0: Stop
Bit 1 Reverse Run/Stop Command 1: Reverse run 0: Stop
Bit 2 External fault 1: Error (EFO)
Bit 3 Fault reset 1: Reset command
Bit 4 ComNet
0001H Bit 5 ComCtrl
Bit 6 Multi-function input command 3
Bit 7 Multi-function input command 4
Bit 8 Multi-function input command 5
Bit 9 Multi-function input command 6
Bit A Multi-function input command 7
Bit B Multi-function input command 8
Bit C to F Not used
0002H Frequency reference (Set units using constant o1-03)
0003H Not used
0004H Not used
0005H Not used
0006H PID target value
0007H Analog output 1 setting (-11 V/-1540 to 11 V/1540)
0008H Analog output 2 setting (-11 V/-1540 to 11 V/1540)
Multi-function contact output setting
Bit 0 Contact output (Terminal M1-M2) 1: ON 0: OFF
Bit 1 PHC1(Contact P1-PC) 1: ON 0: OFF
Bit 2 PHC2(Contact P2-PC) 1: ON 0: OFF
0009H
Bit 3 to 5 Not used
Bit 6 Set error contact (terminal MA-MC) output using bit 7. 1: ON 0: OFF
Bit 7 Error contact (terminal MA-MC) 1: ON 0: OFF
Bits 8 to F Not used
000AH to 000EH Not used
Reference selection settings
Bit 0 Not used
Bit 1 Use MEMOBUS 0006H PID target value 1: Enabled 0: Disabled
Bits 2 to B Not used
000FH
C Broadcast data terminal S5 input 1: Enabled 0: Disabled
D Broadcast data terminal S6 input 1: Enabled 0: Disabled
E Broadcast data terminal S7 input 1: Enabled 0: Disabled
F Broadcast data terminal S8 input 1: Enabled 0: Disabled
Note Write 0 to all unused bits. Also, do not write data to reserved registers.
6-102
Individual Functions
Monitor Data
The following table shows the monitor data. Monitor data can only be read.
Register No. Contents
Inverter status
Bit 0 Operation 1: Operating 0: Stopped
Bit 1 Reverse operation 1: Reverse operation 0: Forward operation
Bit 2 Inverter startup complete 1: Completed 2: Not completed
Bit 3 Error 1: Error
0020H
Bit 4 Data setting error 1: Error
Bit 5 Multi-function contact output (terminal M1 - M2) 1: ON 0: OFF
Bit 6 Multi-function PHC output 1 (terminal P1 - PC) 1: ON 0: OFF
Bit 7 Multi-function PHC output 2 (terminal P2 - PC) 1: ON 0: OFF
Bits 8 to B Not used
Error details
Bit 0 Overcurrent (OC) Ground fault (GF)
Bit 1 Main circuit overvoltage (OV)
Bit 2 Inverter overload (OL2)
Bit 3 Inverter overheat (OH1, OH2)
Bit 4 Injection brake transistor resistance overheat (rr, rH)
Bit 5 Fuse blown (PUF)
Bit 6 PID feedback reference lost (FbL)
Bit 7 External fault (EF, EFO)
0021H
Bit 8 Hardware error (CPF)
Bit 9 Motor overload (OL1), overtorque 1 (OL3) detected, or overtorque 2 (OL4) detected
Bit A PG broken wire detected (PGO), Overspeed (OS), Speed deviation (DEV)
Bit B Main circuit undervoltage (UV) detected
Main circuit undervoltage (UV1), control power supply error (UV2), inrush preven-
Bit C
tion circuit error (UV3), power loss
Bit D Main Circuit Voltage Fault (PF), Output Open-phase (LF)
Bit E MEMOBUS communications error (CE)
Bit F Operator disconnected (OPR)
Data link status
Bit 0 Writing data
Bit 1 Not used
0022H Bit 2 Not used
Bit 3 Upper and lower limit errors
Bit 4 Data integrity error
Bits 5 to F Not used
0023H Frequency reference (U1-01)
0024H Output frequency (U1-02)
0025H Output voltage reference (U1-06)
0026H Output current (U1-03) (Unit: 1/0.1A)
0027H Output power (U1-08)
0028H Torque reference (U1-09)
0029H Not used
002AH Not used
Sequence input status
Bit 0 Multi-function contact input terminal S1 1: ON, 0: OFF
Bit 1 Multi-function contact input terminal S2 1: ON, 0: OFF
Bit 2 Multi-function contact input terminal S3 1: ON, 0: OFF
Bit 3 Multi-function contact input terminal S4 1: ON, 0: OFF
002BH
Bit 4 Multi-function contact input terminal S5 1: ON, 0: OFF
Bit 5 Multi-function contact input terminal S6 1: ON, 0: OFF
Bit 6 Multi-function contact input terminal S7 1: ON, 0: OFF
Bit 7 Multi-function contact input terminal S8 1: ON, 0: OFF
Bits 8 to F Not used
6-103
Register No. Contents
Inverter status
Bit 0 Operation 1: Operating
Bit 1 Zero-speed 1: Zero-speed
Bit 2 Frequency matching 1: Matched
Bit 3 User-defined speed matching 1: Matched
Bit 4 Frequency detection 1 1: Output frequency ≤ L4-01
Bit 5 Frequency detection 2 1: Output frequency ≥ L4-01
Bit 6 Inverter startup completed 1: Startup completed
002CH Bit 7 Low voltage detection 1: Detected
Bit 8 Baseblock 1: Inverter output baseblock
Bit 9 Frequency reference mode 1: Not communications 0: Communications
Bit A Run Command mode 1: Not communications 0: Communications
Bit B Overtorque detection 1: Detected
Bit C Frequency reference lost 1: Lost
Bit D Retrying error 1: Retrying
Bit E Error (including MEMOBUS communications time-out) 1:Error occurred
Bit F MEMOBUS communications time-out 1: Timed out
Multi-function contact output status
Bit 0 Multi-function contact output (terminal M1-M2) 1: ON 0: OFF
002DH Bit 1 Multi-function PHC output 1 (terminal P1 - PC) 1: ON 0: OFF
Bit 2 Multi-function PHC output 2 (terminal P2 - PC) 1: ON 0: OFF
Bits 3 to F Not used
002EH - 0030H Not used
0031H Main circuit DC voltage
0032H Torque monitor (Unit: 1/0.1%)
0033H Output power (U1-08)
0034H - 0037H Not used
0038H PID feedback quantity (Input equivalent to 100%/Max. output frequency; 10/1%; without sign)
0039H PID input quantity (±100%/±Max. output frequency; 10/1%; with sign)
003AH PID output quantity (±100%/±Max. output frequency; 10/1%; with sign)
003BH CPU software number
003CH Flash software number
Communications error details
Bit 0 CRC error
Bit 1 Invalid data length
Bit 2 Not used
003DH Bit 3 Parity error
Bit 4 Overrun error
Bit 5 Framing error
Bit 6 Time-out
Bits 7 to F Not used
003EH kVA setting
003FH Control method
Note Communications error details are stored until an fault reset is input (you can also reset while the Unit is operating).
6-104
Individual Functions
Broadcast Data
The following table shows the broadcast data. You can also write this data.
Register
Contents
Address
Operation signal
Bit 0 Run Command 1: Operating 0: Stopped
Bit 1 Reverse operation command 1: Reverse 0: Forward
Bits 2 and 3 Not used
Bit 4 External fault 1: Error (set using H1-01)
0001H Bit 5 Fault reset 1: Reset command (set using H1-02)
Bits 6 to B Not used
Bit C Multi-function contact input terminal S5 input
Bit D Multi-function contact input terminal S6 input
Bit E Multi-function contact input terminal S7 input
Bit F Multi-function contact input terminal S8 input
Frequency
0002H 30000/100%
reference
Note Bit signals not defined in the broadcast operation signals use local node data signals continuously.
ENTER Command
When writing constants to the Inverter from the PLC using MEMOBUS communications, the constants are
temporarily stored in the constant data area in the Inverter. To enable these constants in the constant data area,
use the ENTER command.
There are two types of ENTER commands: ENTER commands that enable constant data in RAM, and
ENTER commands that write data to EEPROM (non-volatile memory) in the Inverter at the same time as
enabling data in RAM.
The following table shows the ENTER command data. ENTER command data can only be written.
The ENTER command is enabled by writing 0 to register number 0900H or 0901H.
Register No. Contents
0900H Write constant data to EEPROM
0910H Constant data is not written to EEPROM, but refreshed in RAM only.
The maximum number of times you can write to EEPROM using the Inverter is 100 thousand. Do not fre-
quently execute ENTER commands (0900H) written to EEPROM.
The ENTER command registers are write-only. Consequently, if reading these registers, the register address
will become invalid (Error code: 02H).
INFO
6-105
Error Codes
The following table shows MEMOBUS communications error codes.
Error Code Contents
Function code error
01H
A function code other than 03H, 08H, or 10H has been set by the PLC.
Invalid register number error
02H • The register address you are attempting to access is not recorded anywhere.
• With broadcast sending, a start address other than 0000H, 0001H, or 0002H has been set.
Invalid quantity error
03H • The number of data packets being read or written is outside the range 1 to 16.
• In write mode, the number of data packets in the message is not No. of packets x 2.
Data setting error
• A simple upper limit or lower limit error has occurred in the control data or when writing con-
21H
stants.
• When writing constants, the constant setting is invalid.
Write mode error
• Attempting to write constants from the PLC during operation.
• Attempting to write via ENTER commands from the PLC during operation.
22H
• Attempting to write constants other than A1-00 to A1-05, E1-03, or 02-04 when warning alarm
CPF03 (defective EEPROM) has occurred.
• Attempting to write read-only data.
Writing during main circuit undervoltage (UV) error
23H • Writing constants from the PLC during UV (main circuit undervoltage) alarm.
• Writing via ENTER commands from the PLC during UV (main circuit undervoltage) alarm.
Writing error during constants processing
24H
Attempting to write constants from the PLC while processing constants in the Inverter.
Application Precautions
Set a timer in the master to monitor response time from the slaves. Make the setting so that if no response is
sent to the master from the slave within the set time, the same command message is sent again from the mas-
ter.
6-106
Individual Functions
Self-Diagnosis
The Inverter has a built-in function for self-diagnosing the operations of serial communications interface cir-
cuits. This function is called the self-diagnosis function. The self-diagnosis function connects the communica-
tions parts of the send and receive terminals, receives the data sent by the Inverter, and checks if
communications are being performed normally.
Perform the self-diagnosis function using the following procedure.
1. Turn ON the power supply to the Inverter, and set 67 (communications test mode) in constant H1-05 (Ter-
minal S7 Function Selection).
2. Turn OFF the power supply to the Inverter.
3. Perform wiring according to the following diagram while the power supply is turned OFF.
4. Turn ON the terminating resistance. (Turn ON pin 1 on DIP switch 1.)
5. Turn ON the power supply to the Inverter again.
6-107
Using the Timer Function
Multi-function contact input terminals S3 to S8 can be designated as timer function input terminals, and multi-
function output terminals M1-M2, P1-PC, and P2-PC can be designated as timer function output terminals. By
setting the delay time, you can erase chattering from the sensors and switches.
• Set one of the constants H1-01 to H1-06 (multi-function contact input terminal S3 to S8) to 18 (timer func-
tion input).
• Set H2-01 to H2-03 (multi-function output terminals M1-M2, P1-PC, and P2-PC function selection) to 12
(timer function output).
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the timer function output
ON-delay time (dead band) for
Timer func-
the timer function input, in 1- 0.0 to
b4-01 tion ON- 0.0 s No A A A A 1A3H
second units. 300.0
delay time
Enabled when a timer function
is set in H1- or H2-.
Setting Example
When the timer function input ON time is longer than the value set in b4-01, the timer output function is
turned ON. When the timer function input OFF time is longer than the value set in b4-02, the timer output
function is turned OFF. An example of timer function operation is given in the following diagram.
6-108
Individual Functions
P control Outputs the amount of operation proportional to the deviation. You cannot, however, set the
deviation to zero using P control alone.
I control Outputs the amount of operation that integrates the deviation. Used for matching feedback
value to the target value. I control is not suited, however, to rapid variations.
D control Outputs the amount of operation derived from the deviation. Can respond promptly to rapid
variations.
Deviation
Time
PID control
Amount of operation I control
D control
P control
Time
6-109
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Disabled
1: Enabled (Deviation is D-
controlled.)
2: Enabled (Feedback value is
D-controlled.)
PID control 3: PID control enabled
b5-01 method selec- (frequency reference + PID 0 to 4 0 No A A A A 1A5H
tion output, D control of
deviation)
4: PID control enabled
(frequency reference + PID
output, D control of
feedback value).
6-110
Individual Functions
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: No detection of loss of PID
feedback.
1: Detection of loss of PID
feedback.
Selection of Operation continues during
PID feed- detection, with the
b5-12 back com- malfunctioning contact not 0 to 2 0 No A A A A 1B0H
mand loss operating.
detection 2: Detection of loss of PID
feedback.
Coasts to stop during
detection, and fault contact
operates.
PID feed-
Sets the PID feedback loss
back com-
detection level as a percent
b5-13 mand loss 0 to 100 0% No A A A A 1B1H
units, with the maximum output
detection
frequency at 100%.
level
PID feed-
back com-
Sets the PID feedback loss 0.0 to
b5-14 mand loss 1.0 s No A A A A 1B2H
detection level in s units. 25.5
detection
time
PID sleep
Set the delay time until the PID 0.0 to
b5-16 operation 0.0 s No A A A A 1B4H
sleep function starts in seconds. 25.5
delay time
0.0 to
Accel/decel 25.5
Set the accel/decel time for PID
b5-17 time for PID 0.0 s No A A A A 1B5H
reference in seconds. 0.0 to
reference
6000.0
Monitor Functions
Control Methods
Con- Output Signal Level Dur- MEMO
Min. V/f
Open
Flux BUS
stant Name Description ing Multi-Function Analog Loop
Number Unit V/f with Vec- Regis-
Output PG
Vec-
tor ter
tor
Monitors the feedback value
PID feed- when PID control is used. 10 V: Max. frequency 0.01
U1-24 A A A A 57H
back value The input for the max. fre- (−10 to 10 V possible) %
quency corresponds to 100%.
6-111
Control Methods
Con- Output Signal Level Dur- MEMO
Min. V/f
Open
Flux BUS
stant Name Description ing Multi-Function Analog Loop
Number Unit V/f with Vec- Regis-
Output PG
Vec-
tor ter
tor
PID command + PID command
PID com- bias 0.01
U1-38 10 V: Max. frequency A A A A 65H
mand Given as maximum frequency/ %
100%
Control Methods
Set-
Open
ting Function V/f Flux
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
19 PID control disable (ON: PID control disabled) Yes Yes Yes Yes
PID control integral reset (reset when reset command is input or when stopped during
30 Yes Yes Yes Yes
PID control)
31 PID control integral hold (ON: Hold) Yes Yes Yes Yes
Control Methods
Set-
Open
ting Function Contents (100%) V/f Flux
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
B PID feedback Maximum output frequency Yes Yes Yes Yes
C PID target value Maximum output frequency Yes Yes Yes Yes
6-112
Individual Functions
Multi-Function Analog Ter- Set H3-05 or H3-09 to C (PID target value). Also, be sure to set H6-01 (pulse train input
function selection) to 1 (PID feedback value).
minal A2, or A3 Input The negative inputs cannot be used for target values.
Set MEMOBUS bit 1 in register address 000FH to 1 (enable/disable PID target value
MEMOBUS register 0006H
from communications) to be able to use register number 0006H as the PID target value.
Pulse train input Set H6-01 to 2 (PID target value).
Adjust PID target value and PID feedback value using the following items.
• Analog input: Adjust using the analog input terminal gain and bias.
• Pulse train input: Adjust using pulse train scaling, pulse train input gain, and pulse train input bias.
INFO
6-113
PID Fine Adjustment Methods
This section explains the fine adjustment of PID after setting the PID control constants.
Suppressing Overshoot
If overshoot occurs, reduce derivative time (D), and increase integral time (I).
After adjustment
Time
Response
Before adjustment
After adjustment
Time
After adjustment
Time
6-114
Individual Functions
After adjustment
Time
Setting Precautions
• In PID control, the b5-04 constant is used to prevent the calculated integral control value from exceeding a
specified amount. If the load changes rapidly, the machine may be damaged or the motor may stall because
of unpredictable response from the Inverter. In this case, reduce the set value.
• The b5-06 constant is used to prevent the arithmetic operation following the PID control calculation from
exceeding a specified amount. Set taking the maximum output frequency to be 100%.
• The b5-07 constant is used to adjust PID control offset. Set in increments of 0.1%, taking the maximum
output frequency to be 100%.
• Set the low pass filter time constant for the PID control output in b5-08. Enable this constant to prevent
machinery resonance from occurring when machinery adhesive abrasion is great, or rigidity is poor. In this
case, set the constant to be greater than the resonance frequency cycle. Increase this time constant to
reduce Inverter responsiveness.
• Using b5-09, you can invert the PID output polarity. Consequently, if you increase the PID target value,
you can apply this constant to applications to lower the Inverter output frequency.
• Using b5-10, you can apply gain to the PID control output. Enable this constant to adjust the amount of
compensation if adding PID control output to the frequency reference as compensation.
• When PID control output is negative, you can use constant b5-11 to invert the Inverter. When b1-04 (Pro-
hibition of Reverse Operation) is set to 1 (enabled), however, PID output limit is 0.
• With the Inverter, by setting an independent acceleration/deceleration time in constant b5-17, you can
increase or decrease the PID target value using the acceleration/deceleration time. The acceleration/
deceleration function (constant C1) used normally, however, is allocated after PID control, so depending
on the settings, resonance with PID control and hunting in the machinery may occur. If this happens,
reduce constant C1 until hunting does not occur, and maintain the acceleration/deceleration time using b5-
17. Also, you can disable the set value in b5-17 from the external terminals during operation using multi-
function input set value 34 (PID soft starter).
6-115
6-116
b1-01
Option Card 3
Frequency reference
using multi-step command
Serial Com b5-01=0 Enable/disable reverse operation
2 Frequency reference when PI output is negative
b5-01=3,4 Upper limit
(U1-01)
1 Fmax x109%
Terminal A1 PID OFF +
1 b5-11=0
Output frequency
b5-17 + (U1-02)
PID Control Block
0 b5-01=1,2
d1-01 Lower limit 0
0 PID ON b5-11=1
PID SFS Cancel Multi-function input PID control cancel
signal is ON. PID is OFF under the Upper limit
d1-02 Fmax x109%
following conditions:
b5-01 = 0
During JDG command input
Lower limit
d1-16 -(Fmaxx109%)
feedback H3-05 or
H3-09=B
Pulse input terminal RP PID input volume PID output
H6-01=1 (U1-36) gain (b5-10)
+
+ Store integral using Integral rset using
P multi-function inputs multi-function inputs
+
b5-01=2,4 Proportional -1 Integral Integral (I)
+ time PID primary delay
gain (P) (I) time
b5-05 b5-04 time constant 0
b5-02 b5-03 PID Limit
Derivative (D) + b5-08 1
time + + + + +
Z -1 1 1
b5-01=1,3 T T
Select multi-function inputs
+ + + -1 +
PID input characteristics
PID feed-back Z -1 1
Z -1 PID limit
value b5-06 PID offset
b5-01=1,3 adjustment (b5-07)
+
b5-05 Select PID output
characteristics selection
Z-1 Derivative (b5-09)
b5-01=2,4
time
Individual Functions
Loss detection
level
(b5-13)
Time
No FbL
detection
FbL detection
Loss detection time Loss detection time
(b5-14) (b5-14)
PID Sleep
The PID sleep function stops the Inverter when the PID sleep function delay time continues while the PID
control target value is at an insufficient level to operate the PID sleep function. When the PID sleep delay time
continues and the PID control target value is above the PID sleep function operation level, Inverter operation
will automatically resume.
When PID control is disabled, the PID sleep function is also disabled. When using the PID sleep function,
select decelerate to stop or coast to stop as the stopping method.
The PID sleep time chart is shown below.
6-117
Energy-saving
To perform energy saving, set b8-01 (Energy Saving Mode Selection) to 1. Energy-saving control can be per-
formed using both V/f control and vector control. The constants to be adjusted are different for each. In V/f
control, adjust b8-04 to b8-06, and in vector control, adjust b8-02 and b8-03.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Select whether to enable or dis-
Energy-sav-
able energy-saving control.
b8-01 ing mode 0 or 1 0 No A A A A 1CCH
0: Disable
selection
1: Enable
Power detec-
Set the time constant for output 0 to
b8-05 tion filter 20 ms No A A No No 1D0H
power detection. 2000
time constant
6-118
Individual Functions
V/f Control
In V/f control method, the voltage for optimum motor efficiency is calculated and becomes the output voltage
reference.
• b8-04 (Energy-saving Coefficient) is set at the factory for motor use applied to the Inverter. If the motor
capacity differs from the motor applied to the Inverter, set the motor capacity in E2-11 (Motor Rated Out-
put). Also, adjust the output voltage in steps of 5 until it reaches minimum. The larger the energy-saving
coefficient, the greater the output voltage.
• To improve response when the load fluctuates, reduce the power detection filter time constant b8-05. If b8-
05 is set too small, however, motor rotations when the load is light may become unstable.
• Motor efficiency varies due to temperature fluctuations and differences in motor characteristics. Conse-
quently, control motor efficiency online to optimize efficiency by causing minute variations in voltage
using the search operation. Constant b8-06 (Search Operation Voltage Limiter) controls the range that con-
trol the voltage using the search operation. For 200 V Class Inverters, set the range to 100%/200 V, and for
400 V Class Inverters, set the range to 100%/400 V. Set to 0 to disable the search operation.
Vector Control
In vector control method, control the slip frequency so that motor efficiency is maximized.
• Taking the motor rated slip for the base frequency as optimum slip, calculate the optimum slip for motor
efficiency for each frequency. In vector control, be sure to perform autotuning, and set the motor rated slip.
• If the motor performs hunting when using energy-saving control in vector control, reduce the set value in
b8-02 (Energy-saving Gain), or increase the set value in b8-03 (Energy-saving Filter Time Constant).
6-119
Setting Motor Constants
In vector control method, the motor constants are set automatically using autotuning. If autotuning does not
complete normally, set them manually.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the motor rated current in 1
A units.
These set values will become the
0.32 to
Motor rated reference values for motor pro- 1.90 A
E2-01 6.40 No Q Q Q Q 30EH
current tection, torque limits and torque *1
*2
control.
This constant is automatically
set during autotuning.
Sets the motor rated slip in Hz
units.
These set values will become the
Motor rated 0.00 to 2.90 Hz
E2-02 reference values for slip com- No A A A A 30FH
slip 20.00 *1
pensation.
This constant is automatically
set during autotuning.
Sets the motor no-load current in
0.00 to
Motor no- 1 A units. 1.20 A
E2-03 1.89 No A A A A 310H
load current This constant is automatically *1
*3
set during autotuning.
Sets the number of motor poles.
Number of
E2-04 This constant is automatically 2 to 48 4 poles No No Q No Q 311H
motor poles
set during autotuning.
Sets the motor phase-to-phase
Motor line- 0.000
resistance in Ω units. 9.842 Ω
E2-05 to-line resis- to No A A A A 312H
This constant is automatically *1
tance 65.000
set during autotuning.
Sets the voltage drop due to
motor leakage inductance as a
Motor leak percentage of the motor rated 0.0 to 18.2%
E2-06 No No No A A 313H
inductance voltage. 40.0 *1
This constant is automatically
set during autotuning.
Sets the motor iron saturation
Motor iron coefficient at 50% of magnetic
0.00 to
E2-07 saturation flux. 0.50 No No No A A 314H
0.50
coefficient 1 This constant is automatically
set during autotuning.
Sets the motor iron saturation
Motor iron coefficient at 75% of magnetic 0.50 to
E2-08 saturation flux. 0.75 0.75 No No No A A 315H
coefficient 2 This constant is automatically *4
set during autotuning.
6-120
Individual Functions
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets motor mechanical loss as a
percentage of motor rated output
(W).
Usually setting is not necessary.
Adjust in the following circum-
Motor
stances: 0.0 to
E2-09 mechanical 0.0 No No No No A 316H
• When torque loss is large due 10.0
loss
to motor bearing.
• When the torque loss in the
pump or fan is large.
The set mechanical loss will
compensate for torque.
Motor iron
loss for 0 to 14 W
E2-10 Sets motor iron loss in W units. No A A No No 317H
torque com- 65535 *1
pensation
Set the rated output of the motor
Motor rated in units of 0.01 kW. 0.00 to 0.40 kW
E2-11 No Q Q Q Q 318H
output This constant is automatically 650.00 *1
set during autotuning.
* 1. The factory settings depend on the Inverter capacity. The values for a 200 V Class Inverter of 0.4 kW are given.
* 2. The setting range is 10% to 200% of the Inverter's rated output current. The value for a 200 V Class Inverter of 0.4 kW is given.
For the motor no-load current, set E2-03 to a value less than that of E2-01.
* 3. The setting range depends on the Inverter capacity. The value for a 200 V Class Inverter of 0.4 kW is given. The upper limit depends on the setting of
E2-01.
* 4. The lower limit of E2-08 is the setting value of E2-07.
Amount of motor rated slip = Motor rated frequency (Hz) - No. of rated rotations (min−1) x No. of motor
poles/120.
6-121
• E-type isolation: [Line-to-line resistance (Ω) at 75°C of test report] × 0.92 (Ω)
• B-type isolation: [Line-to-line resistance (Ω) at 75°C of test report] × 0.92 (Ω)
• F-type isolation: [Line-to-line resistance (Ω) at 115°C of test report] × 0.87 (Ω)
Related Constants
Control Methods
Con- Change MEMO
stant Setting Factory during Open BUS
Name Description V/f Flux
Num- Range Setting Opera- Loop Regis-
V/f with Vec-
ber tion Vec- ter
PG tor
tor
Set the Inverter input voltage in 1
155 to
Input volt- volt. 200 V
E1-01 255 No Q Q Q Q 300H
age setting This setting is used as a reference *1
*1
value in protection functions.
0 to E: Select from the 15 preset
patterns.
V/f pattern
E1-03 F: Custom user-set patterns 0 to F F No Q Q No No 302H
selection
(Applicable for settings E1-
04 to E1-10.)
6-122
Individual Functions
Control Methods
Con- Change MEMO
stant Setting Factory during Open BUS
Name Description V/f Flux
Num- Range Setting Opera- Loop Regis-
V/f with Vec-
ber tion Vec- ter
PG tor
tor
40.0 to
400.0
Max. output *6
E1-04 60.0 Hz No Q Q Q Q 303H
frequency 40.0 to *2
300.0
*5
300.0
*5
300.0
*5
0.0 to
400.0
Mid. output *6
E1-11 0.0 Hz No A A A A 30AH
frequency 2 0.0 to *3
300.0
Set only to fine-adjust V/f for the *5
output range. Normally, this setting
Mid. output is not required. 0.0 to
E1-12 frequency 0.0 V No A A A A 30BH
255.0 *3
voltage 2 *1
Base 0.0 to
E1-13 0.0 V No A A Q Q 30CH
voltage 255.0 *4
*1
* 1. These are values for a 200 V Class Inverter. Values for a 400 V Class Inverter are double.
* 2. The factory setting will change when the control method is changed. The V/f control factory settings are given.
* 3. E1-11 and E1-12 are disregarded when set to 0.0.
* 4. E1-13 is set to the same value as E1-05 by autotuning.
* 5. When C6-01=1, the upper limit is 400.0.
* 6. When C6-01=0, the upper limit is 150.0.
6-123
Inverter Class E1-01 Setting OV Detection Level BTR Operation Level∗
200 V Class All values Approx. 410 V Approx. 394 V
400 V or more Approx. 820 V Approx. 788 V
400 V Class
Less than 400 V Approx. 720 V Approx. 682 V
* These are values of operation levels for braking transistors built in Inverters of 0.4 to 18.5 kW. Refer to FOR VARISPEED-600 SERIES INVERTER BRAK-
ING UNIT BRAKING RESISTOR UNIT INSTRUCTIONS (TOBPC720600000) for operation levels for separately-installed type Braking Resistor Units.
If selecting a fixed V/f pattern (E1-03 = 0 to E) in V/f control the values of the max. voltage (E1-05), the mid.
Output frequency voltage (E1-08), and the min. output frequency voltage (E1-10) will change if the value for
the input voltage setting (E1-01) is changed.
When you select these patterns, the values of constants E1-04 to E1-10 are changed automatically. There are
three types of values for E1-04 to E1-10, depending on the Inverter capacity.
• 0.4 to 1.5 kW V/f pattern
• 2.2 to 45 kW V/f pattern
• 55 to 300 kW V/f pattern
The characteristics diagrams for each are shown in the following pages.
6-124
Individual Functions
6-125
2.2 to 45 kW V/f Pattern
The diagrams show characteristics for a 200-V Class motor. For a 400-V Class motor, multiply all voltages by
2.
• Constant Torque Characteristics (Set Value: 0 to 3)
6-126
Individual Functions
6-127
When E1-03 is set to F (User-defined V/f pattern), you can set constants E1-04 to E1-10. If E1-03 is set to
anything other than F, you can only refer to constants E1-04 to E1-10. If the V/f characteristics are linear, set
E1-07 and E1-09 to the same value. In this case, E1-08 will be ignored.
E1-05
(VMAX)
E1-13
(V Base)
E1-08
(VC)
E1-10
(VMIN)
Frequency (Hz)
E1-09 E1-07 E1-06 E1-04
(FMIN) (FB) (FA) (FMAX)
Setting Precautions
When the setting is to user-defined V/f pattern, beware of the following points.
• When changing control method, constants E1-07 to E1-10 will change to the factory settings for that
control method.
• Be sure to set the four frequencies as follows:
E1-04 (FMAX) ≥ E1-06 (FA) > E1-07 (FB) ≥ E1-09 (FMIN)
6-128
Individual Functions
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Speed control (C5-01 to C5-
07)
1: Torque control
This function is only available in
Torque con- flux vector control method. To
d5-01 0 or 1 0 No No No No A 29AH
trol selection use the function for switching
between speed and torque con-
trol, set to 0 and set the multi-
function input to “speed/torque
control change.”
6-129
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Set the delay time from input-
ting the multi-function input
“speed/torque control change”
(from On to OFF or OFF to ON)
until the control is actually
changed, in ms units.
Speed/torque
This function is enabled when
control 0 to
d5-06 the multi-function input “speed/ 0 ms No No No No A 29FH
switching 1000
torque control change” is set. In
timer
the speed/torque control switch-
ing timer, the analog inputs hold
the values of when the “speed/
torque control change” changes.
Always be sure to allow time for
this process to finish completely.
Signal level
0: −10 to 10 V
H3-04 selection (ter- 0 or 1 0 No A A A A 413H
1: −10 to 10 V
minal A3)
Multi-func-
tion analog Select from the functions listed
H3-05 input (termi- in the following table. Refer to 0 to 1F 1F No A A A A 414H
nal A3) func- the next page.
tion selection
Sets the input gain (level) when
Gain (termi- 10 V is input. 0.0 to
H3-06 100.0% Yes A A A A 415H
nal A3) Set according to the 100% value 1000.0
selected from H3-05.
Multi-func-
tion analog
Select multi-function analog
input
H3-09 input function for terminal A2. 0 to 1F 0 No A A A A 418H
(terminal A2)
Refer to the next table.
function
selection
6-130
Individual Functions
Monitor Function
Control Methods
Con- Output Signal Level Dur- MEMO
Min. V/f
Open
Flux BUS
stant Name Description ing Multi-Function Analog Loop Regis-
Number Unit V/f with Vec-
Output PG
Vec-
tor ter
tor
6-131
Torque Reference Input Selection
Reference Location Remarks
Method Method
To switch the torque reference between
Between A2 and AC positive and negative torque, set a multi-
H3-08 = 2
Current input (4 to 20 mA) (Turn ON pin 2 of function analog input to 78.
H3-09 = 13
SW1.) The input can be used for torque compen-
sation by setting H3-09 to 14.
F2-01 = 0
Option board (AI-14B) The input can be used for torque compen-
Between TC2 and TC4 H3-08 = 1
(−10 to 10 V) sation by setting H3-05 to 14.
H3-09 = 13
The direction of the torque output from the motor will be determined by the sign of the analog signal input. It
does not depend on the direction of the Run Command. The direction of torque will be as follows:
• Positive analog reference: Torque reference for forward motor rotation (counterclockwise as viewed from
the motor output axis).
• Negative analog reference: Torque reference for reverse motor rotation (clockwise as viewed from the
motor output axis).
Application Precautions
If the analog signal input level is 0 to 10 V or 4 to 20 mA, a forward torque reference will not be applied. To
apply reverse torque, use an input level of -10 V to 10 V or switch the direction using a multi-function input
set to 78 (polarity Reverse Command for external torque reference).
Torque compensation
from analog input
Speed limiter
Speed feedback
6-132
Individual Functions
Application Precautions
There are two ways to set a speed limit: using an input from an analog input terminal and setting a speed limit
in d5-04. The inputs methods for a speed limit are listed in the following table.
Voltage input (−10 to 10 V) The value will be added to the value input
on A1 to determine the speed limit.
b1-01 = 0
Set H3-03 to 0 if the speed limit input on
Between A2 and AC H3-08 = 1
A2 is always to be positive.
H3-09 = 1
Turn OFF (V side) pin 2 of DIP switch S1
on the terminal board.
The value will be added to the value input
b1-01 = 0
on A1 to determine the speed limit.
Current input (4 to 20 mA) Between A2 and AC H3-08 = 2
Turn ON (I side) pin 2 of DIP switch S1
H3-09 = 1
on the terminal board.
If H3-09 is set to 0, the sum of the input
Option board (AI-14B) b1-01 = 3 between TC2 and TC4 will be added the
Between TC1 and TC4
(−10 to 10 V) F2-01 = 0 input between TC1 and TC4 to determine
the speed limit.
The direction in which speed is controlled is determined by the sign of the speed limit signal and the direction
of the Run Command.
• Positive voltage applied: The speed in the forward direction will be limited for forward operation.
IMPORTANT • Negative voltage applied: The speed in the reverse direction will be limited for reverse operation.
If the direction of motor rotation and the command direction are not the same, speed will be limited to 0 as
long as b5-05 is set to 0.
Winding Operation
In a winding operation, the line (speed) and torque generated by the motor are in the same direction. For the
winding operation, both the speed limit and the torque reference input are positive. The motor will accelerate
when the torque reference input is larger than the load and will decelerate when it is smaller than the load. If
the motor turns faster than the speed limit, a negative compensation value is output from the speed limiter cir-
cuit. When the speed then drops below the speed limit, a positive compensation value is output. The torque
compensation is proportional to the ASR proportional gain. When the sum of the torque reference and the
torque compensation output by the speed limiter is the same as the actual load, the motor will stop accelerating
and run at a constant speed.
Rewinding Operation
In a rewinding operation, the line (speed) and torque generated by the motor are in the opposite directions. (In
this example, we’ll assume that the line speed is positive and the torque reference input is negative.) For the
rewinding operation, the speed limit is positive and the torque reference input is negative. If the motor turns
faster than the speed limit, a negative compensation value is output from the speed limiter circuit. If the motor
is rotating in reverse, a negative compensation value is output. If the speed is 0 or is below the speed limit, a 0
6-133
compensation value is output. In this way, the output from the speed limiter is used to maintain the motor
speed between 0 and the speed limit. When the sum of the torque reference and the torque compensation out-
put by the speed limiter is the same as the actual load, the motor will stop accelerating and run at a constant
speed.
Winding Operation Rewinding Operation
Line direction N T N T Line direction
T N T N
X X X X
Configuration
Normal Rotation
Forward Reverse Forward Reverse
Direction
Torque Reference
Polarity (TREF)
Speed Limit Polar-
ity (SLIM)
Torque Torque Torque
Torque Torque Torque
Torque Torque limit limit
limit ∆N limit
TREF
TREF
(d5-05) ∆N
(d5-05)
SLIM
SLIM
0 Speed
0 Speed
0 0 Speed SLIM
SLIM Speed ∆N
Generated Torque (d5-05) Torque (d5-05)
TREF TREF limit
Torque
Torque ǍN Torque
limit
limit limit
6-134
Individual Functions
Application Precautions
• The frequency reference (during speed control) is set in b1-01. The speed limit during torque control is set
in d5-03.
• If the torque reference has been assigned to a multi-function analog input, terminal A2, or terminal A3, the
input function changes when the control method is switched between torque control and speed control.
During speed control: The analog input terminal is used as the torque limit input.
During torque control: The analog input terminal is used as the torque reference input.
• When the Run Command turns OFF, the control method when stopped will be for speed control. Even
from the torque control method, the system will automatically change to speed control and decelerate to a
stop when the Run Command turns OFF.
• When A1-02 (control method selection) is set to 3 (flux vector control), the speed/torque change command
(a setting of 71) can be set for a multi-function input (H1-01 to H1-06) to switch between speed and torque
control during operation. An example is shown below.
CLOSED CLOSED
OPEN OPEN
Speed/torque change signal
(terminal S8 input)
Run
6-135
Speed Control (ASR) Structure
Speed control (ASR) during flux vector control adjusts the torque reference so that the deviation between the
speed reference and the estimated speed (PG feedback) is 0.
Speed control (ASR) during V/f control with a PG adjusts the output frequency so that the deviation between
the speed reference and the estimated speed (PG feedback) is 0.
The following block diagram shows the structure of the speed control for open-loop vector or V/f control with
a PG.
Torque limits
C5-01, C5-03
+ + Torque reference
Frequency Primary
P filter
reference
− I +
I limit
C5-06
(C5-10) L7-01 to L7-04
Detected speed C5-02, C5-04 C5-08
+ Output frequency
Frequency
reference
+
Limit
+ +
− Change
Detected speed
rate
P
+
limiter
I
C5-01
C5-05
C5-03
C5-02, C5-04
Related Constants
Control Methods
Con- Change MEMO
stant Setting Factory during Open BUS
Name Description V/f Flux
Num- Range Setting Opera- Loop Regis-
V/f with Vec-
ber tion Vec- ter
PG tor
tor
ASR pro- 1.00 to
Sets the proportional gain of the speed 20.00
C5-01 portional 300.00 Yes No A No A 21BH
loop (ASR.) *2
(P) gain 1 *1
6-136
Individual Functions
Control Methods
Con- Change MEMO
stant Setting Factory during Open BUS
Name Description V/f Flux
Num- Range Setting Opera- Loop Regis-
V/f with Vec-
ber tion Vec- ter
PG tor
tor
P=C5-03
ASR inte- I=C5-04 0.000
0.500 s
C5-04 gral (I) time 0 E1-04 Motor speed (Hz) to Yes No A No A 21EH
*2
2 10.000
Control Methods
Set-
Open
ting Function V/f Flux
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
Speed control disable setting for V/f control with PG
D OFF: Use speed control V/f control with PG No Yes No No
ON: Do not use speed control for V/f control with PG
6-137
Speed Control (ASR) Gain Adjustment for Flux Vector Control (SPEC: E or Later Only)
Use the following procedure to adjust C5-01 and C5-03 with the mechanical system and actual load con-
nected.
NO
Fine Adjustments
When you want even finer gain adjustment, adjust the gain while observing the speed waveform. Constant set-
tings like those shown in the following table will be necessary to monitor the speed waveform.
Constant
Name Setting Explanation
No.
H4-01 Multi-function analog output 1 terminal FM monitor selection 2
Settings that allow multi-func-
H4-02 Multi-function analog output 1 terminal FM output gain 1.00 tion analog output 1 to be used
to monitor the output frequency.
H4-03 Multi-function analog output 1 terminal FM bias 0.0
H4-04 Multi-function analog output 2 terminal AM monitor selection 5
Settings that allow multi-func-
H4-05 Multi-function analog output 2 terminal AM output gain 1.00 tion analog output 2 to be used
to monitor the motor speed.
H4-06 Multi-function analog output 2 terminal AM bias selection 0.00
H4-07 Multi-function analog output 1 terminal signal level selection 1 Settings that allow a −10 to 10 V
H4-08 Multi-function analog output 2 terminal signal level selection 1 signal range to be monitored.
The multi-function analog outputs have the following functions with these constant settings.
• Multi-function analog output 1 (terminal FM): Outputs Inverter's output frequency (−10 to 10 V).
• Multi-function analog output 2 (terminal AM): Outputs actual motor speed (−10 to 10 V).
Terminal AC is the multi-function analog output common.
We recommend monitoring both the output frequency and the motor speed to monitor the response delay or
deviations from the reference value, as shown in the following diagram.
6-138
Individual Functions
Motor speed
Time
Motor speed
Time
6-139
Different Gain Settings for Low-speed and High-speed
Switch between low-speed and high-speed gain when oscillation occurs because of resonance with the
mechanical system at low speed or high speed. The proportional gain P and integral time I can be switched
according to the motor speed, as shown below.
P = C5-01
P, I
I = C5-02
P = C5-03
I = C5-04 (Low speed)
ON
ASR Gain Switch signal
(a multi-function input)
OFF
Proportional gain
Proportional gain (P)
determined
by motor speed.
C5-02 C5-02
6-140
Individual Functions
P and I setting
P = C5-01
I = C5-02
P = C5-03
I = C5-04
Fig 6.74 Speed Control Gain Integral Time Adjustment for V/f Control with PG
Fine Adjustments
When you want even finer gain adjustment, adjust the gain while observing the speed waveform. The adjust-
ment method is the same as that for vector control.
Enable integral operation during acceleration and deceleration (by setting F1-07 to 1) when you want the
motor speed to closely follow the frequency reference during acceleration and deceleration. Reduce the setting
of C5-01 if overshooting occurs during acceleration, and reduce the setting of C5-03 and increase the setting
of C5-04 if undershooting occurs when stopping. If overshooting and undershooting cannot be eliminated by
adjusting only the gain, reduce the value of C5-05 speed control and reduce the limit of the frequency refer-
ence compensation value.
6-141
Increasing the Speed Reference Response (Feed Forward Control)
(SPEC: E or Later Only)
Use feed forward control to increase the responsiveness to speed references. This function is effective for
machines for which the ASR gain cannot be increased to a large value because doing so would result in vibra-
tions. There is also the additional effect of making the system less prone to overshoot.
This function is valid only in flux vector control.
Overshooting when acceleration completed
is being suppressed
Overshooting
Rotation Rotation
speed speed
(min-1) (min-1)
Time(s) Time(s)
Feed forward control Conventional speed control
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Feed forward Select the feed forward control.
N5-01 control selec- 0: Disabled 0 or 1 0 No No No No A 5B0H
tion 1: Enabled
However,
60 P [kW]
T100 = x × 103 [N x m]
2π Nr [min-1]
6-142
Individual Functions
Feed
Frequency Secondary
forward Torque limit
U1-44 current
reference controller 㧗
㧗 㧗
reference
Primary
Speed controller (ASR)
filter
㧙 C5-06
L7-01 to L7-04
(C5-10)
U1-05
Detected speed
Fig 6.75 Structure of Speed Controller (ASR) and Feed Forward Control
Setting Precautions
• When N5-02 (Motor acceleration time) is not properly set, the acceleration time may not increase. The fac-
tory setting of N5-02 depends on the Inverter capacity. When the Inverter capacity is different from the
motor capacity, calculate an appropriate acceleration time using the equation given in N5-02 of Chapter 5
User Constants or set the time that corresponds to the motor capacity referring to Factory Settings that
Change with the Control Method (A1-02) (Page 5-81)
• When setting the feed forward proportional gain (N5-03), take the inertia of the motor to be equivalent to
1. If the speed reference response is slow, increase the feed forward proportional gain (N5-03). If over-
shoot occurs with the actual speed, or if a negative torque reference is output when acceleration is com-
pleted, reduce the feed forward proportional gain (N5-03).
• When using the droop control function (i.e., if b7-01 is not set to 0.0), disable feed forward control (i.e., set
N5-01 to 0).
6-143
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the slip as a percentage of
maximum frequency when the
maximum output frequency is
Droop control 0.0 to
b7-01 specified and the rated torque 0.0 Yes No No No A 1CAH
gain 100.0
occurs.
Droop-control is not performed
when the setting is 0.0.
Setting Precautions
• Droop control is disabled if b7-01 is set to 0.0.
• Set b7-01 to the amount of slip as the percentage of slip when the maximum output frequency is input and
the rated torque is generated.
• Constant b7-02 is used to adjust the responsiveness of droop control. Increase this setting if oscillation or
hunting occur.
• Disable the feed forward control (N5-01 = 0) when using the droop control function.
Torque
b7-01
100%
Speed
0 Speed reference
6-144
Individual Functions
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Used to set the frequency which
starts DC injection braking in
units of Hz when deceleration to
Zero-speed
stop is selected.
level (DC
When b2-01 is less than E1-09,
injection 0.0 to
b2-01 E1-09 is used to set the starting 0.5 Hz No A A A A 189H
braking start- 10.0
frequency for the DC injection
ing fre-
braking.
quency)
In flux vector control, b2-01 is
used to set the starting frequency
for the zero-speed control.
6-145
Multi-function Contact Input Functions (H1-01 to H1-06)
Control Methods
Set-
Open
ting Function V/f Flux
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
72 Zero-servo command (ON: Zero-servo) No No No Yes
Control Methods
Set-
Open
ting Function V/f Flux
Loop
V/f with Vec-
Value PG
Vec-
tor
tor
Zero-servo end
33 No No No Yes
ON: Current position is within zero-servo start position ± the zero-servo end width.
To output the zero-servo status externally, assign the Zero-Servo End signal (setting 33) to one of the multi-
function outputs (H2-01 to H2-03).
Monitor Function
Control Methods
Con- Output Signal Level Dur- MEMO
Min. V/f
Open
Flux BUS
stant Name Description ing Multi-Function Analog Loop Regis-
Number Unit V/f with Vec-
Output PG
Vec-
tor ter
tor
Zero-servo Shows the number of PG pulses
U1-35 movement times 4 for the movement range (Cannot be output.) 1 No No No A 62H
pulses when stopped at zero.
Time Chart
A time chart for the zero-servo function is given in Time Chart for Zero-Servo.
ON OFF
Run Command
Zero-speed level
b2-01
Motor speed
6-146
Individual Functions
Application Precautions
• Be sure to leave the Run Command input ON. If the Run Command is turned OFF, the output will be inter-
rupted and the zero-servo function will become ineffective.
• The holding force of the zero-servo is adjusted in b9-01. The holding force will increase if the value of the
setting is increased, but oscillation and hunting will occur if the setting is too large. Adjust b9-01 after
adjusting the speed control gain.
• The zero-servo detection width is set as the allowable position offset from the zero-servo start position. Set
4 times the number of pulses from the PG.
• The Zero-Servo End signal will go OFF when the zero-servo command is turned OFF.
Do not lock the servo for extended periods of time at 100% when using the zero-servo function. Inverter
errors may result. Extended periods of servo lock can be achieved by ensuring that the current during the ser-
volock is 50% or less or by increasing the Inverter capacity.
IMPORTANT
6-147
Digital Operator Functions
This section explains the Digital Operator functions.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the monitor item to be dis-
played when the power is turned
on.
Monitor
1: Frequency reference
o1-02 selection after 1 to 4 1 Yes A A A A 501H
2: Output frequency
power up
3: Output current
4: The monitor item set for o1-
01
Setting unit
for frequency Set the setting unit for frequency
constants reference-related constants.
o1-04 0 or 1 0 No No No No A 503H
related to V/f 0: Hz
characteris- 1: min−1
tics
6-148
Digital Operator Functions
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the Stop Key in the run
mode.
STOP key
0: Disabled (When the Run
during con-
Command is issued from and
o2-02 trol circuit 0 or 1 1 No A A A A 506H
external terminal, the Stop
terminal
Key is disabled.)
operation
1: Enabled (Effective even
during run.)
6-149
Setting Precautions
If selecting monitor constants other than U1-01 (Frequency Reference), U1-02 (Output Frequency), and U1-
03 (Output Current), first select the monitor items to be displayed in o1-01, and then set o1-02 to 4.
Setting the Frequency Reference using the UP and DOWN Keys without Using the
Enter Key
Use this function when inputting frequency references from the Digital Operator. When o2-05 is set to 1, you
can increment and decrement the frequency reference using the UP and DOWN Keys without using the Enter
Key.
For example, enter the Run Command using a 0 Hz reference, and then continuously press the UP Key to
increment the frequency reference by 0.01 Hz only for the first 0.5 s, and then by 0.01 Hz every 80 ms for 3 s
thereafter. Press and hold down the UP Key for 3 s minimum to reach the maximum output frequency 10 s
after that. The frequency reference that has been set will be stored in memory 5 s after the UP or DOWN Keys
are released.
6-150
Digital Operator Functions
Copying Constants
The Digital Operator can perform the following three functions using the built-in EEPROM (non-volatile
memory).
• Store Inverter constant set values in the Digital Operator (READ)
• Write constant set values stored in the Digital Operator to the Inverter (COPY)
• Compare constant set values stored in the Digital Operator with Inverter constants (VERIFY)
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Normal operation
Copy func- 1: READ (Inverter to Operator)
o3-01 0 to 3 0 No A A A A 515H
tion selection 2: COPY (Operator to Inverter)
3: Verify (compare)
* The initial values of user constants that have been stored using the constant o2-03 cannot be copied.
6-151
Storing Inverter set values in the Digital Operator (READ)
To store Inverter set values in the Digital Operator, make the settings using the following method. Set 03-02
(Read permitted selection) to 1 (read permitted).
An error may occur while saving to memory. If an error is displayed, press any key to cancel the error display
and return to the o3-01 display. Error displays and their meanings are shown below. (Refer to Chapter 7
Errors when Using Digital Operator Copy Function.)
Error Display Meaning
Tried to write constants to EEPROM on the Digital Operator, but unable to perform write operation.
6-152
Digital Operator Functions
Writing Constant Set Values Stored in the Digital Operator to the Inverter (COPY)
To write constant set values stored in the Digital Operator to the Inverter, make the settings using the follow-
ing method.
During the copy operation, errors may occur. If an error is displayed, set the constants again. Error displays
and their meanings are shown below. (Refer to Chapter 7 Errors when Using Digital Operator Copy Func-
tion.)
Error Display Meaning
Inverter capacity with which you are trying to copy, and the Inverter capacity stored in the Digital
Operator are different.
The Inverter control method in which you are trying to copy, and the Inverter control method stored
in the Digital Operator are different.
Comparison between the constant written to the Inverter and the constant in the Digital Operator
shows they are different.
After copying has ended, comparison between the sum value of the Inverter constant area and the
sum value of the Digital Operator constant area shows they are different.
6-153
Comparing Inverter Constants and Digital Operator Constant Set Values (VERIFY)
To compare Inverter constants and Digital Operator constant set values, make the settings using the following
method.
Table 6.3 VERIFY Function Procedure
Step
Digital Operator Display Explanation
No.
An error may occur during the comparison. If an error is displayed, press any key to cancel the error display
and return to the o3-01 display. Error displays and their meanings are shown below. (Refer to Chapter 7
Errors when Using Digital Operator Copy Function.)
Error Display Meaning
Verify error (Settings in the Digital Operator and the Inverter do not match).
Application Precautions
• When using the copy function, check that the following settings are the same between the Inverter and the
Digital Operator.
• Inverter product and type • Inverter capacity and voltage
• Software number • Control method
• Use the copy function off-line or with a communications option board removed.
• A CPF03 fault (EEPROM error) can occur if the power is shut down while the Inverter constants are being
copied. Do not shut down the power while copying the constants.
6-154
Digital Operator Functions
Setting a Password
When a password is set in A1-05, if the set values in A1-04 and A1-05 do not match, you cannot refer to or
change the settings of constants A1-01 to A1-03, or A2-01 to A2-32.
You can prohibit the setting and referencing of all constants except A1-00 by using the password function in
combination with setting A1-01 to 0 (Monitor only).
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Used to set the constant access
level (set/read.)
0: Monitoring only
(Monitoring drive mode and
setting A1-01 and A1-04.)
1: Used to select user constant
(Only constants set in A2-01
Constant
A1-01 to A2-32 can be read and 0 to 2 2 Yes A A A A 101H
access level
set.)
2: Advanced
(Constants can be read and
set in both quick
programming mode and
advanced programming (A)
mode.)
6-155
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Password input when a pass-
word has been set in A1-05.
This function write-protects
some constants of the initialize
mode. 0 to
A1-04 Password 0 No A A A A 104H
If the password is changed, A1- 9999
01 to A1-03 and A2-01 to A2-32
constants can no longer be
changed. (Programming mode
constants can be changed.)
Setting Precautions
Constant A1-05 cannot be displayed using normal key operations. To display A1-05, hold down the RESET
Key and press the MENU Key while A1-04 is displayed.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Used to set the constant numbers
that can be set/read. Maximum
32.
A2-01 Effective when the Constant 106H
User setting b1-01 to
to Access Level (A1-01) is set to - No A A A A to
constants o3-02
A2-32 User Program (1). Constants set 125H
in constants A2-01 to A2-32 can
be set/read in programming
mode.
6-156
Options
Options
This section explains the Inverter option functions.
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the number of PG (pulse
generator or encoder) pulses. 0 to
F1-01 PG constant 600 No No Q No Q 380H
Sets the number of pulses per 60000
motor revolution.
6-157
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
0: Phase A leads with Forward
Run Command. (Phase B
leads with Reverse Run
Command.)
F1-05 PG rotation 0 or 1 0 No No A No A 384H
1: Phase B leads with Forward
Run Command. (Phase A
leads with Reverse Run
Command.)
6-158
Options
Inverter
Motor PG (encoder)
Forward
Command
Pulse output
A-phase driven when set value = 0 B-phase driven when set value = 1
A-phase A-phase
B-phase B-phase
Example: Forward rotation of standard Yaskawa motor (PG used: Samtack (KK))
Yaskawa standard PG used is A-phase driven (CCW) when motor rotation is forward.
Generally, PG is A-phase driven when rotation is clockwise (CW) see from the input axis. Also, motor rota-
tion is counter-clockwise (CCW) seen from the output side when Forward Commands are output. Conse-
quently, when motor rotation is forward, PG is normally A-phase driven when a load is applied, and B-phase
driven when a load is not applied.
6-159
Setting Number of Gear Teeth Between PG and Motor
Set the number of PG gear teeth in F1-12 and F1-13. If there are gears between the motor and PG, you can
operate the motor by setting the number of gear teeth.
When the number of gear teeth has been set, the speed of motor rotations within the Inverter is calculated
using the following formula.
Speed of motor rotations (min−1.) = No. of input pulses from PG × 60 / F1-01 × F1-13 (No. of gear teeth on
load side) / F1-12 (No. of gear teeth on motor side)
If F1-01 is set to 1, overshoot or undershoot may occur easily immediately after acceleration and decelera-
tion. To minimize the possibility of overshoot or undershoot occurring, set F1-01 to 0.
IMPORTANT
The dividing ratio can be set within the following range: 1/32 ≤ F1-06 ≤ 1. For example, if the dividing ratio is
1/2 (set value 2), half of the number of pulses from the PG are monitor outputs.
6-160
Options
Photocoupler TD5
CH1 Photocoupler
+24 V TD6
Inverter CH2
TD
1 control TD7
Inverter panel 3CN 3CN CH3
control NC NO 2
CH1
panel 3CN 3 TD8 CH4
3CN
4 TD9 CH5
NC NO 5
CH2 TD10
6 CH6
TD11 COM (0 V common)
TD1
Relay contact TD2 CH7
TD3 Relay contact
DO-02C Digital Output Board TD4 CH8
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Effective when a Digital Output
Channel 1 Board (DO-02C or DO-08) is
F5-01 output selec- used. 0 to 37 0 No A A A A 399H
tion Set the number of the multi-
function output to be output.
6-161
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Effective when a DO-08 Digital
Channel 7
Output Board is used.
F5-07 output selec- 0 to 37 0F No A A A A 39FH
Set the number of the multi-
tion
function output to be output.
F5-09 Set to 0
Terminal
Set Value Output Details
Number
TD5-TD11 Overcurrent (SC, OC, GF)
TD6-TD11 Overvoltage (OV)
TD7-TD11 Inverter overload (OL2)
6-162
Options
F5-09 Set to 1
Terminal
Set Value Output Details
Number
TD5-TD11 bit 0
F5-09 Set to 2
Output depends on the settings in F5-01 to F5-08.
6-163
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the functions for channel 1
to 3 which are effective when
the AI-14B Analog Reference
Board is used.
0: 3-channel individual (Chan-
nel 1: terminal A1, Channel
Bi-polar or
2: terminal A2, Channel 3:
uni-polar
F2-01 terminal A3) 0 or 1 0 No A A A A 38FH
input selec-
1: 3-channel addition (Addition
tion
values are the frequency ref-
erence)
When set to 0, select 1 for b1-
01. In this case the multi-func-
tion input “Option/Inverter
selection” cannot be used.
Setting Precautions
Always set b1-01 (Reference selection) to 1 (control circuit terminal) when using the AI-14B for three chan-
nels of independent inputs. When this is done, H1-01 to H1-06 (multi-function contact inputs) cannot be set to
2 (Option/Inverter selection).
Related Constants
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the Digital Reference Board
input method.
0: BCD 1% unit
1: BCD 0.1% unit
2: BCD 0.01% unit
3: BCD 1 Hz unit
4: BCD 0.1 Hz unit
5: BCD 0.01 Hz unit
Digital input
F3-01 6: BCD special setting (5-digit 0 to 7 0 No A A A A 390H
option
input)
7: Binary input
6 is only effective when the DI-
16H2 is used.
When o1-03 is set to 2 or higher,
the input will be BCD, and the
units will change to the o1-03
setting.
6-164
Options
Control Methods
Change MEMO
Con- Open
Setting Factory during V/f Flux BUS
stant Name Description Range Setting Opera- Loop Regis-
Number V/f with Vec-
tion Vec- ter
PG tor
tor
Sets the units that will be set and
displayed for the frequency ref-
erence and frequency monitor.
0: 0.01 Hz units
1: 0.01% units (Maximum
output frequency is 100%)
2 to 39:
min-1 units (Sets the motor
poles.)
40 to 39999:
Frequency User desired display
units of refer- Set the desired values for 0 to
o1-03 0 No A A A A 502H
ence setting setting and display for the max. 39999
and monitor output frequency.
Selecting Input Terminal Functions for the DI-16H2 Digital Reference Board
The frequency reference from the DI-16H2 Board is determined by the setting of F3-01 and the 12/16-bit
switch on the option board. The possible settings are listed in the following table.
6-165
12-bit Binary 16-bit Binary 3-digit BCD with 4-digit BCD with 5-digit BCD with-
with Sign with Sign Sign Sign out Sign
Terminal Pin No.
F3-01 = 7 F3-01 = 7 F3-01 = 0 to 5 F3-01 = 0 to 5 F3-01 = 6
S1: 12 bit S1: 16 bit S1: 12 bit S1: 16 bit S1: 16 bit
1 Bit 1 (20) Bit 1 (20) 1 1 2
BCD digit 1
2 Bit 1 (21) Bit 1 (21) 2 BCD digit 1 2 BCD digit 1 4
(0, 2, 4, 6, 8)
(0 to 9) (0 to 9)
3 Bit 1 (22) Bit 1 (22) 4 4 8
Application Precautions
• The maximum frequency (100% speed) reference will be used when the binary input is set (setting: 6 or 7)
and all bits are 1.
• Setting F3-01 to 6 is valid only when the D1-16H2 is used. Using this setting, a frequency from 0.00 to
399.8 Hz can be set in BCD. The sign bit is used as a data bit, so only positive (plus) data can be set. Also,
the digit starts from 0, so the minimum setting is 0.02 Hz.
Selecting the Input Terminal Function for a DI-08 Digital Reference Board
The frequency reference from a DI-08 Board is determined by the setting of F3-01, as shown in the following
table.
6-166
Options
4 Bit 1 (23) 8
5 Bit 1 (24) 1
TC 6 Bit 1 (25) 2 BCD digit 2
7 6 4 (0 to 15)
Bit 1 (2 )
8 Bit 1 (27) 8
9 Sign signal
10 SET (read) signal
11 Reference common signal (0 V)
Application Precautions
The DI-08 will not function if F3-01 is set to 6
6-167
Switch Reference Setting U1-01 Monitor Unit
o1-03 F3-01 Reference Input Mode
S1 Range o1-03 = 0 o1-03 = 1
12 bits 3-digit BCD with sign, 1 rpm -1599 to 1599 rpm 1 rpm
2 to 39 -
16 bits 4-digit BCD with sign, 1 rpm -15999 to 15999 rpm 1 rpm
x0040 3-digit BCD with sign, 100%/(1- to 4-
- 12 bits -1599 to 1599
to digit setting of o1-03) 5th digit of o1-03 set-
x9999 ting:
(x = 0 4-digit BCD with sign, 100%/(1- to 4- -9999 to 9999
- 16 bits X = 0, unit: 1
to 3) digit setting of o1-03) (when o1-03 = 9999)
X = 1, unit: 0.1
x1000 X = 2, unit: 0.01
(x = 1 - 16 bits 4-digit BCD with sign, 100%/10000 -1000 to 1000 X = 3, unit: 0.001
to 3)
6-168
Using Inverters for Elevating Machines
* 1. This example shows multi-function output terminals M1-M2 used for the holding brake ON/OFF signal.
Do not set H2-01 to 0 (During run).
* 2. This is the standard setting range for open-loop vector control. For V/f control, set to approximately the motor rated slip frequency +0.5 Hz.
If the set value is too low, the motor torque is insufficient and the load may slip when the brake is applied. Be sure to set L4-01 to a value larger than that
of E1-09 (Min. output frequency) and larger than that of L4-02 shown in Figure 6.80. If the set value is too large, the motor may not run smoothly when
it starts running.
* 3. The hysteresis in frequency detection 2 can be adjusted (from 0.1 to 0.5 Hz) by L4-02 (speed agree detection width). Change the setting to approxi-
mately 0.1 Hz if there are drops while stopping.
* 4. Applicable for F7-Series Inverters with software versions PRG:1032 or later.
* 5. When using frequency detection 2, set L4-01 before H2-01. If H2-01 is set before L4-01, the holding brake will engage while stopping. For Inverters
with software versions PRG: 1032 or later, use frequency detection 5 in which a holding brake signal is OFF when the Inverter is baseblocked.
L4-01
L4-02
Output frequency Time
ON OFF
Frequency detection 2
Fig 6.80
6-169
Sequence Circuit Configuration
The brake ON/OFF sequence circuit configuration is shown below.
Note Design the sequence so that the holding brake contact is open when the sequence operation conditions are satisfied and the contact between M1 and M2
is closed (ON).
Make sure that the holding brake contact is closed when the emergency stop signal or Inverter fault contact output signal is ON.
Also, make sure that the holding brake is released when an up/down command is issued (ON.)
Fig 6.81 Brake ON/OFF Sequence Circuit Configuration
Time Chart
The brake ON/OFF sequence time charts are shown in Figs. 6.82 and 6.83.
OFF ON
S1-SC UP
Input
Time
DC injection braking
Frequency detection 2
ON OFF
M1-M2 (H2-01 = 05)
Holding brake
operation CLOSE OPEN CLOSE
OFF ON
S1-SC UP
Input
6-170
Using Inverters for Elevating Machines
If Stall prevention selection during decel (L3-04) is set to 1, 2, or 3 , the motor may not stop within the speci-
fied decelerating time.
Stall prevention selection during accel (L3-01) and Stall prevention selection during running (L3-05) should be
IMPORTANT
set to their initial values 1 (Enabled) to enable these functions.
Autotuning
Always perform autotuning with the motor before operating using vector control. Be sure to disconnect the
motor from the load before conducting autotuning. Conducting autotuning while the motor is connected to an
elevating machine system is dangerous because it automatically runs the motor for approximately one minute.
1. When the motor cannot be disconnected from the load, perform stationary autotuning 1 (T1-01 = 1)
or stationary autotuning 2 (T1-01 = 4). For F7-series Inverters with SPEC: E or later, perform stationary
autotuning 2 (T1-01=4). Stationary autotuning will apply current to the motor in its stopped condition and
IMPORTANT
automatically measure the motor data. In the initial running period after autotuning 1 (T1-01 = 1) (20%
speed min., fixed speed for 1 s min.), the motor data measured by autotuning will automatically be cor-
rected.
2. To improve low-speed torque characteristics using V/f control, conduct stationary autotuning for line to line
resistance only (T1-01 = 2).
3. When conducting autotuning on wound motor or other special types of motors, obtain a test report for the
motor in advance and confirm that the E2 motor constants after autotuning do not vary greatly from those
of the test report.
Torque Limit
The torque limit values (L7-01 to L7-04) are the motor's rated torque. When there is a possibility of insuffi-
cient torque at start-up or other time, increase the Inverter capacity and set the torque limit value to between
200% and 300% (factory setting is 200%).
6-171
I/O Open-phase Protection and Overtorque Detection
To prevent the machine from falling when the motor is open-phase or a similar situation, enable L8-05 and L8-
07 (Input and output open-phase protection selection) and L6-01 to L6-06 (Overtorque detection) (factory set-
ting is Disabled).
Falling detection or a similar safety measure should also be provided on the machine side.
Acceleration/Deceleration Time
If the delay time for the holding brake’s mechanical operation is not taken into consideration and the accelera-
tion/deceleration time on the Inverter side is set to a time that is too short, and overcurrent or wear on the
brakes may occur at staring or the load will slip at stopping because the holding brake does not operate on
time. If so, use the dwell function at start described on page 6-175 or the dwell function at stop described on
page 6-176 to tune the timing for the holding brake.
6-172
Using Inverters for Elevating Machines
Control-related Adjustments
The Varispeed F7 is designed to provide sufficient performance for elevating machines. However, if problems
related to controllability should occur, such as vibration or slipping, adjust the following constants in accor-
dance with the control method. Only constants that frequently require adjustment are listed in this table.
6-173
Table 6.4 Control-related Adjustments (Continued)
Con- Recom-
Control Factory
stant Name Performance mended Adjustment Method
Method Setting
Number Setting
ASR propor-
C5-01 tional (P) • Torque or speed response
• Increasing torque and
gain 1 is insufficient: Increase
speed response 10.00 to
20.00 the setting
ASR propor- • Controlling hunting 50.00
• Hunting or vibration
C5-03 tional (P) and vibration
occurs: Reduce the setting
gain 2
ASR inte- • Torque or speed response
C5-02 gral (I) time • Increasing torque and is insufficient: Reduce the
1 speed response 0.300 to setting
0.500 s
ASR inte- • Controlling hunting 1.000 s • Hunting or vibration
Flux vector
C5-04 gral (I) time and vibration occurs: Increase the set-
control
2 ting
(A1-02 = 3)
Set the output frequency at
which to change the ASR
Switching the ASR pro-
ASR switch- 0.0 to max. proportional gain and inte-
portional gain and inte- 0.0 Hz (no
C5-07 ing fre- output fre- gral time when the same val-
gral time according to switching)
quency quency ues cannot be used for both
the output frequency.
high-speed and low-speed
operation.
ASR pri- Machine rigidity is low and
• Controlling hunting 0.004 to
C5-06 mary delay 0.004 s the system vibrates easily:
and vibration 0.020
time Increase the setting
• Torque is insufficient for
• Controlling hunting heavy loads: Reduce the
Hunting-pre- and vibration in mid- setting
N1-02 1.00 0.50 to 2.00
vention gain dle-range speeds (10 • Hunting or vibration
to 40 Hz) occurs for light loads:
Increase the setting
• Motor magnetic noise is
• Reducing motor mag-
high: Increase the setting
Carrier fre- netic noise
• Hunting or vibration
C6-02 quency • Controlling hunting *1 1 to F
occurs at low to middle-
selection and vibration at low
range speeds: Reduce the
and medium speeds
setting
V/f control
(A1-02 = 0 • Improving torque at • Torque is insufficient at
or 1) low speeds (10 Hz or low speeds: Increase the
Torque com-
lower) setting
C4-01 pensation 1.00 0.50 to 1.50
• Controlling hunting • Hunting or vibration
gain
and vibration for light occurs for light loads:
loads Reduce the setting
Mid. output 13.0 to
E1-08 frequency 15.0 V*2 • Torque is insufficient at
voltage (VC) • Improving torque at 16.0 V*2
low speeds: Increase the
low speeds
Min. output • Controlling shock at setting
frequency 7.0 to • Shock at startup is large:
E1-10 startup 9.0 V*2
voltage 10.0 V*2 Reduce the setting
(VMIN)
* 1. Varies depending on capacity.
* 2. The setting is given for 200 V Class Inverters. Double the voltage for 400 V Class Inverters.
Note 1. Do not change C4-01 (Torque compensation gain) from its factory setting of 1.00 when using open-loop vector control.
2. If speeds are inaccurate during regeneration in open-loop vector control, enable Slip compensation selection during regeneration (C3-04 = 1). If
speeds are inaccurate in the high-speed range, enable Output voltage limit operation selection (C3-05 = 1).
3. Do not use Slip compensation gain (C3-01) during V/f control (A1-02 = 0). (It is not used with the factory setting.)
6-174
Using Inverters for Elevating Machines
4. Use the ASR constants (C5-01 to C5-05) in their factory settings when using V/f control with PG (A1-02 = 1). Vibration may occur if these constants
are changed greatly from their factory settings.
5. The torque and speed response of high-resistance (high-slip) motors are insufficient. Use appropriate adjustments to improve them. On the contrary,
low-resistance (low-slip) motors are easily subject to hunting and vibration. Here too, use appropriate adjustments to improve them.
6. The current during startup may increase when C4-02 (Torque compensation primary delay time constant) is increased. Check the current during star-
tup while adjusting this constant.
(High speed)
C2-02 C2-03
Output frequency (Low speed)
C2-03
C2-01 C2-04
C2-04
1. The factory setting for C2-04 (S-curve characteristic time at deceleration end) is 0.00 second, while the fac-
tory setting for all other S-curve characteristic times is 0.20 second. Make appropriate settings for the
accel/decel times and S-curve characteristic times at each point. (S-curve characteristic time = Approxi-
IMPORTANT mately 0.2 to 1.0 second)
2. The accel/decel rate can be automatically switched during acceleration and deceleration by using C1-11
(Accel/decel time switching frequency). (Factory setting: Disabled)
Output frequency ≥ set frequency: C1-01, C1-02 accel/decel times
Output frequency < set frequency: C1-07, C1-08 accel/decel times
3. If the output frequency during the S-curve characteristic time for deceleration falls below the value set for
E1-09 (Min. output frequency), the S-curve characteristic will be cancelled, and the DC injection braking
(Zero-speed control) will be applied.
4. Do not use the S-curve characteristic for applications where a short run time is desired, such as in cranes
and hoists. (S-curve characteristic time = Approximately 0.0 to 0.2 second)
b6-02
(High speed)
(Dwell time at start)
Output frequency 0.1 to 0.3 sec
b6-01 (Dwell frequency at start) 0.1 to 3.0 Hz
Frequency detection t
2 or During run 2 OFF ON
Holding brake
CLOSE OPEN
operation
6-175
If the mechanical operation of the holding brake is slow, use the dwell function at start to prevent brake wear,
and accelerate after the brake is completely open.
1. When using open-loop vector control and V/f control, set b6-01 (Dwell frequency at start) higher than fre-
quency detection 2 (frequency when brakes open).
2. If the motor tends to have insufficient torque when started, use the DC injection braking function to allow
IMPORTANT sufficient motor current (torque) before starting.
• b2-03 (DC injection braking time at start): 0.2 to 0.5 s
• b2-02 (DC injection braking current): 50% to 80% (open-loop vector control, V/f control only)
When the holding brake’s mechanical operation is slow, use DC injection braking (zero-speed control for flux
vector control) until the brakes are fully closed to prevent the brakes from slipping when stopping.
1. When the load cannot be maintained sufficiently using DC injection braking with open-loop vector control
and V/f control, use the dwell functions at stop.
• b6-03 (Dwell frequency at stop): Min. output frequency to 3.0 Hz.
IMPORTANT The value must be less than the frequency when frequency detection 2 is OFF (L4-01 − L4-02).
• b6-04 (Dwell time at stop): 0.3 to 0.5 s
[b2-04 (DC injection braking at stop): 0.0 s]
2. If the Inverter and motor must be isolated while stopping using a magnetic contactor, for example in an ele-
vator, fully close the holding brakes and isolate the Inverter during baseblock (during baseblock signal: ON)
as stipulated by law in the EU.
During motor control or DC injection braking (zero-speed control), an Inverter error may occur due to surge
voltage. When a magnetic contactor is used between the Inverter and motor, set L8-07 (Output open-
phase protection) to 1 (enabled).
6-176
Using Inverters for Elevating Machines
UP
S1 (Forward run)
DOWN
S2 (Reverse run)
HIGH/LOW
S6 (Multi-step speed reference 2)
SC
Time Chart
• Lifting
The analog signals corresponding to the load size are input as torque compensation signals from before the
Inverter starts until operation stops. (Factory setting: 10 V/100% torque)
Positive polarity is input for motor loads and negative polarity is input for regenerative loads.
The following diagram shows the time chart for lifting.
UP (Forward) OFF
ON
HIGH/LOW OFF
ON
Torque compensation
signal: 0 Analog signals corresponding to load size (Motor load: Inputs positive polarity.)
Same as above (Regenerative load: Inputs negative polarity.)
Output frequency
Zero-speed control
0 t
6-177
• Lowering
In the same way as for lifting, when the torque decreases, the analog signals corresponding to the load size are
input as torque compensation signals from before the Inverter starts until operation stops. (Factory setting: 10
V/100% torque)
Negative polarity is input for motor loads and positive polarity is input for regenerative loads.
The following diagram shows the time chart for lowering.
0 t
Output frequency
1. For either increasing or decreasing torque, externally maintain the torque compensation signals during
operation to prevent them from fluctuating. Fluctuation in compensation signals during operation may result
in vibration.
IMPORTANT 2. If reverse run is used for lifting and forward run is used for lowering, the torque compensation signal polar-
ity must be reversed.
6-178
Using Inverters for Elevating Machines
Contact your Yaskawa representative for details on applications such as high-speed elevators (speed: 2 m/s or higher),
direct-drive elevators, or Inverters designed for cranes.
6-179
Troubleshooting
This chapter describes the fault displays and countermeasure for the Inverter and motor prob-
lems and countermeasures.
Fault Detection
When the Inverter detects a fault, the fault contact output operates, and the Inverter output is shut OFF causing
the motor to coast to a stop. (The stopping method can be selected for some faults, and the selected stopping
method will be used with these faults.) A fault code is displayed on the Digital Operator.
When a fault has occurred, refer to the following table to identify and correct the cause of the fault.
Be sure to turn Run Command to OFF first, use one of the following methods to reset the fault before restart-
ing the Inverter.
• Set a multi-function contact input (H1-01 to H1-06) to 14 (Fault Reset) and turn ON the fault reset signal.
• Press the RESET Key on the Digital Operator.
• Turn the main circuit power supply OFF and then ON again.
7-2
Protective and Diagnostic Functions
The deceleration time is too short and Increase the deceleration time or
the regenerative energy from the connect a braking resistor (or
motor is too large. Braking Resistor Unit).
7-3
Table 7.1 Fault Displays and Processing (Continued)
Display Meaning Probable Causes Corrective Actions
• The wiring of the control power cir-
cuit is incorrect.
• Fix the wiring.
• A Backup Capacitor Unit for
• Try turning the power supply
Momentary Power Loss is not
Control Power Fault off and on.
attached to a 200 V/400 V Class
The control power supply voltage • Replace the Inverter if the fault
Inverter of 11 kW or less and the
dropped. continues to occur.
value of the Momentary power loss
• Attach a Backup Capacitor Unit
ridethru time (L2-02) factory setting
for Momentary Power Loss.
has been changed to the larger
value.
Cooling Fin Overheating There is a heat source nearby. Remove the heat source.
The temperature of the Inverter's cool-
ing fins exceeded the setting in L8-02 Replace the cooling fan. (Contact
The Inverter's cooling fan has stopped.
or the overheat protection level. our sales representative.)
OH: The temperature exceeded the
setting in L8-02 (Stopping method can • Make sure that incorrect wiring
be changed by L8-03.). has not been done.
• A short-circuit between +V, −V, and
OH1: The temperature exceeded • Check the resistance and wir-
( ) AC terminals occurred.
100°C (Stopping method: Coast to ing for the frequency setting
• Overload in the control circuit ter-
stop). potentiometer, etc. (Check that
minal.
the current for terminals +V and
–V is 20 mA or less.)
7-4
Protective and Diagnostic Functions
7-5
Table 7.1 Fault Displays and Processing (Continued)
Display Meaning Probable Causes Corrective Actions
• Correct the PG wiring.
The directions of the motor and PG
• Correct the motor wiring.
are different. (Only in flux vector con-
• Change the setting of PG rota-
trol)
tion (F1-05).
The load is too heavy. The accelera- Check the size of the load and the
tion time, deceleration time and cycle length of the acceleration, deceler-
time are too short. ation, and cycle times.
7-6
Protective and Diagnostic Functions
Overshooting/Undershooting are
Adjust the gain again.
occurring.
Overspeed
The speed has been greater than the Check the reference circuit and
The reference speed is too high.
setting in F1-08 for longer than the reference gain.
setting in F1-09.
The settings in F1-08 and F1-09 aren't Check the settings in F1-08 and
appropriate. F1-09.
7-7
Table 7.1 Fault Displays and Processing (Continued)
Display Meaning Probable Causes Corrective Actions
PID Feedback Reference Lost
The settings in b5-13 and b5-14 aren’t Check the settings in b5-13 and
A PID feedback reference loss was
appropriate. b5-14.
detected (b5-12 = 2) and the PID feed-
back input was less than b5-13 (PID
feedback loss detection level) for The wiring of the PID feedback circuit
longer than the time set in b5-14 (PID Fix the wiring.
is incorrect.
feedback loss detection time).
External Fault (Input Terminal S5) • Reset external fault inputs to the
An "external fault" was input from a
multi-function inputs.
multi-function input terminal (S3 to
• Remove the cause of the exter-
External Fault (Input Terminal S6) S8).
nal fault.
External Fault (Input Terminal S7)
7-8
Protective and Diagnostic Functions
Digital Operator Communications The Digital Operator's connector isn't Disconnect the Digital Operator
Error 1 connected properly. and then connect it again.
Communications with the Digital
Operator were not established within 5 The Inverter's control circuits are
seconds after the power was turned Replace the Inverter.
faulty.
on.
Digital Operator Communications The Digital Operator isn't connected Disconnect the Digital Operator
Error 2 properly. and then connect it again.
After communications were estab-
lished, there was a communications The Inverter's control circuits are
error with the Digital Operator for Replace the Inverter.
faulty.
more than 2 seconds.
7-9
Table 7.1 Fault Displays and Processing (Continued)
Display Meaning Probable Causes Corrective Actions
The option board is not connected Turn off the power and insert the
properly. board again.
Option Board Connection Error
Replace the option board or the
The Inverter or option board is faulty.
Inverter.
ASIC Version Fault The Inverter control circuit is faulty Replace the Inverter.
The option board is not connected Turn off the power and insert the
Communications Option Board A/ properly. board again.
D Converter Error The option board's A/D converter is Replace the Communications
faulty. Option Board.
7-10
Protective and Diagnostic Functions
Table 7.2 Causes and Corrective Actions When the Digital Operator Goes Dark
Display Meaning Probable Causes Corrective Actions
• Make sure that incorrect wiring
has not been done.
• A short-circuit between +V, −V, and
• Check the resistance and wir-
AC terminals occurred.
ing for the frequency setting
• Overload in the control circuit ter-
potentiometer, etc. (Check that
minal.
the current for terminals +V and
–V is 20 mA or less.)
7-11
Alarm Detection
Alarms are detected as a type of Inverter protection function that do not operate the fault contact output. The
system will automatically returned to its original status once the cause of the alarm has been removed.
The Digital Operator display blinks and an alarm is sent from the multi-function outputs (H2-01 to H2-03) if
selected.
When an alarm occurs, take appropriate countermeasures according to the table below.
7-12
Protective and Diagnostic Functions
Overshooting/undershooting are
Adjust the gain again.
occurring.
Overspeed
The speed has been greater than the Check the reference circuit and refer-
(blink- The reference speed is too high.
setting in F1-08 for longer than the ence gain.
ing) setting in F1-09.
The settings in F1-08 and F1-09 aren't Check the settings in F1-08 and F1-
appropriate. 09.
The acceleration time and decelera- Lengthen the acceleration time and
tion time are too short. deceleration time.
Excessive Speed Deviation
The speed deviation has been greater The load is locked. Check the mechanical system.
(blink- than the setting in F1-10 for longer
ing) than the setting in F1-11. The settings in F1-10 and F1-11 aren't Check the settings in F1-10 and F1-
appropriate. 11.
7-13
Table 7.3 Alarm Displays and Processing (Continued)
Display Meaning Probable causes Corrective Actions
External Fault Detected for Com-
munications Board Other Than SI-
K2 Remove the cause of the external
(blink- -
Continuing operation was specified fault.
ing) for EF0 (F6-03 = 3)and an external
fault was input from the option board.
Communications on Standby
Check the communications devices
(blink- Control data was not normally -
and signals.
ing) received when power was turned ON.
7-14
Protective and Diagnostic Functions
7-15
Operation Errors
An operation error will occur if there is an invalid setting or a contradiction between two constant settings. It
won't be possible to start the Inverter until the constants have been set correctly. (The alarm output and fault
contact outputs will not operate either.)
When an operation error has occurred, refer to the following table to identify and correct the cause of the
errors.
One of the following errors has been made in the multi-function input (H1-01 to H1-
06) settings:
• The same setting has been selected for two or more multi-function inputs.
• An up or down command was selected independently. (They must be used
together.)
• The up/down commands (10 and 11) and Accel/Decel Ramp Hold (A) were
selected at the same time.
Multi-function Input
• Speed Search 1 (61, maximum output frequency) and Speed Search 2 (62. set fre-
Selection Error
quency) were selected at the same time.
• The up/down commands (10 and 11) were selected while PID Control Method
Selection (b5-01) was enabled.
• Positive and negative speed commands have not been set at the same time.
• The emergency Stop Command NO and NC have been set at the same time.
• Deceleration at momentary power loss (KEB) command (65 or 66) and High-slip
braking (HSB) (68) were selected at the same time.
Option Board Selection The option board was selected as the frequency reference source by setting b1-01 to
Error 3, but an option board isn't connected (C option).
Control Method Selec- 1 (V/f with PG) or 3 (Flux vector) was selected in A1-02, but a PG Speed Control
tion Error Board isn't connected.
The same setting has been selected for the analog input selection and the PID func-
tion selection.
• H3-09 or H3-05 = B and H6-01 = 1
• H3-09 or H3-05 = C and H6-01 = 2
Multi-function Analog
b1-01 (Reference Selection) is set to 4 (pulse input) and H6-01 (Pulse Train Input
Input Selection Error
Function Selection) is set to a value other than 0 (frequency reference).
H3-13 (Terminal A1/A2 switching) is set to 1 and H3-09 is set to other than 2 or
H3-05 is set to 0 or 2.
The same value is set to H3-05 and H3-09.
A setting has been made that is not required in the current control method. Ex.: A
Constant Selection function used only with open-loop vector control was selected for V/f control.
Error Press the ENTER Key on the Digital Operator to display OPE fault constant (U1-
34).
7-16
Protective and Diagnostic Functions
7-17
Errors During Autotuning
The errors that can occur during autotuning are given in the following table. If an error is detected, the motor
will coast to a stop and an error code will be displayed on the Digital Operator. The error contact output and
alarm output will not function.
Line-to-line resis-
tance error Autotuning was not completed in the • Check the input data.
specified time. • Check the motor wiring.
No-load current error The results of autotuning has exceeded • If the motor is connected to the
the setting range for a user constant. machine, disconnect it.
Rated slip error
7-18
Protective and Diagnostic Functions
* Displayed after autotuning has been completed. For constants in which no error is detected, the settings are reset to the values determined by autotuning.
The read data length does not agree. Repeat the read.
Illegal read data Check the Digital Operator cable.
Read The write data is incorrect. Replace the Digital Operator.
7-19
Table 7.6 Errors during Copy Function (Continued)
Func-
Display Meaning Probable causes Corrective Actions
tion
The Inverter product code or software Use the copy function for the same
ID not matched
number is different. product code and software number.
7-20
Troubleshooting
Troubleshooting
Due to constant setting errors, faulty wiring, and so on, the Inverter and motor may not operate as
expected when the system is started up. If that should occur, use this section as a reference and apply the
appropriate measures.
If the contents of the fault are displayed, refer to Protective and Diagnostic Functions.
The display does not change when the Increment and Decrement Keys are pressed.
The following causes are possible.
7-21
If the Motor Does Not Operate
Use the following information if the motor does not operate.
The motor does not operate when the RUN Key on the Digital Operator is pressed.
The following causes are possible.
If the Inverter is not in drive mode and the DRIVE indicator on the Digital Operator (JVOP-161) does not light
up, the Inverter will remain in ready status and will not start. Press the Menu Key to make the DRIVE indicator
flash, and enter the drive mode by pressing the DATA/ENTER Key. The DRIVE indicator will light when drive
IMPORTANT mode is entered.
The LOCAL/REMOTE Key is enabled by setting o2-01 to 1 and disabled by setting o2-01 to 2. It is enabled
when the drive mode is entered.
INFO
The motor does not operate when an external operation signal is input.
The following causes are possible.
7-22
Troubleshooting
The LOCAL/REMOTE Key is enabled by setting o2-01 to 1 and disabled by setting o2-01 to 2. It is enabled
when the drive mode is entered.
INFO
7-23
Probable Causes Descriptions Corrective Actions
If the indicator on the STOP Key is flash-
The frequency reference has to be set above ing, check the frequency reference moni-
The frequency reference is
the frequency set in E1-09 (Minimum Out- tor (U1-01) and set the frequency
too low.
put Frequency). reference above the frequency set in E1-
09.
b1-01 has to be set according to the fre-
quency reference input method to be used.
b1-01=
The frequency reference 0: Digital Operator Set b1-01 according to the frequency ref-
selection is wrong. 1: Control circuit terminal (factory setting) erence input method to be used.
2: MEMOBUS communications
3: Option board
4: Pulse train input
The MENU Key was • Press the DATA/ENTER Key.
pressed. If the MENU Key is pressed once or the • Try turning the power supply off and on
ESC Key is pressed twice, the Inverter will again.
exit the drive mode and will not operate. If • Set b8-01 (Run Command selection in
The ESC Key was pressed the MENU Key is pressed during operation, programming modes) to 1(Cannot oper-
twice. the Inverter will not start even if the Run ate) to remain in the drive mode and
Command is sent at the next operation. continue operation even if the MENU
Key or ESC Key is pressed.
• Press the LOCAL/REMOTE Key.
If the LOCAL/REMOTE Key is pressed
• Try turning the power supply off and on
while the Inverter is stopped, the Inverter
The LOCAL/REMOTE Key again.
will switch to Digital Operator operation
was pressed. • Set o2-01 (LOCAL/REMOTE Key
and cannot be operated with the external
enable/disable) to 0 (Disabled) to dis-
input terminals.
able the LOCAL/REMOTE Key.
• Turn the Run Command off and then on
again.
The STOP Key was If the STOP Key is pressed during opera-
• Set o2-02 (STOP key during control cir-
pressed. tion, the Inverter will decelerate to a stop.
cuit terminal operation) to 0 (Disabled)
to disable the STOP Key.
Make sure that H1-01 to H1-10 are set to a
Wrong selection of a 2-wire If 0 is set to one of H1-01 to H1-10, a 3-
value other than 0 to use a 2-wire
or a 3-wire sequence. wire sequence is set.
sequence.
If b1-04 (Prohibition of reverse operation)
“Reverse run prohibited” is is set to 1 (Reverse disabled), the motor will
Check the setting of b1-04.
selected. not start if the Reverse Run Command is
sent.
The Inverter remains in the autotuning Press the MENU Key to display the drive
Autotuning has just been mode right after autotuning has been com- mode on the Digital Operator and press
completed. pleted and cannot be operated even if the the DATA/ENTER Key to enter the drive
Run Command is sent. mode.
7-24
Troubleshooting
The analog frequency reference bias setting is wrong (the gain setting is wrong).
The frequency reference bias set in constant H3-03 is added to the frequency reference. Check to be sure that
the set value is suitable.
7-25
A signal is being input to the frequency reference terminal A2 or A3 .
When 0 (Add to terminal A1) is set for constant H3-09 (Multi-function Analog Input Terminal A2 Function
Selection) or H3-05 (Multi-function Analog Input Terminal A3 Function Selection) , a frequency correspond-
ing to the terminal A2 or A3 input voltage (current) is added to the frequency reference. Check to be sure that
the set value and analog input value are suitable.
7-26
Troubleshooting
If H3-09 (Multi-function Analog Input Terminal A2 Function Selection) or H3-05 (Multi-function Analog
Input Terminal A3 Function Selection) is set to 10, 11, 12 or 15 (positive and negative torque limit), check to
be sure that the analog input value is suitable.
7-27
Autotuning has not been performed for vector control
Vector control will not perform if autotuning has not been performed. Perform autotuning, or set the motor
constants through calculations. Alternatively, change the Control Method Selection (A1-02) to V/f control (0
or 1).
There may be resonance between the mechanical system's characteristic frequency and the
carrier frequency.
If the motor is running with no problems and the machinery is oscillating with a high-pitched whine, it may
indicate that this is occurring. To prevent this type of resonance, adjust the carrier frequency with constants
C6-02 to C6-05.
There may be resonance between a machine's characteristic frequency and the output fre-
quency of the Inverter.
To prevent this from occurring, either use the jump frequency functions in constants d3-01 to d3-04 or install
rubber padding on the motor base to reduce oscillation.
7-28
Troubleshooting
7-29
If the Motor Rotates Even When Inverter Output is Stopped
If the motor rotates even when the Inverter output is stopped, the DC injection braking is insufficient. If the
motor continues operating at low speed, without completely stopping, and after a deceleration stop has been
executed, it means that the DC injection braking is not decelerating enough. Adjust the DC injection braking
as follows:
• Increase the constant b2-02 (DC Injection Braking Current) setting.
• Increase the constant b2-04 (DC Injection Braking (initial excitation) Time at Stop) setting.
7-30
Maintenance and
Inspection
This chapter describes basic maintenance and inspection for the Inverter.
Daily Inspection
Check the following items with the system in operation.
• The motor should not be vibrating or making unusual noises.
• There should be no abnormal heat generation.
• The ambient temperature should not be too high.
• The output current value shown on the monitor displays should not be higher than normal.
• The cooling fan on the bottom of the Inverter should be operating normally.
Periodic Inspection
Check the following items during periodic maintenance.
Always turn OFF the power supply before beginning inspection. Turn OFF the main circuit power supply,
wait for the time indicated on the front cover, and make sure the CHARGE indicator light has gone out, and
then perform maintenance and inspection. Be sure not to touch terminals right after the power has been turned
off. Doing so can result in electric shock.
Clean off any dirt and dust with an air gun using
Heatsinks Are the fins dirty or dusty? dry air at a pressure of 39.2 x 104 to 58.8 x 104 Pa
(4 to 6 kg•cm2).
Clean off any dirt and dust with an air gun using
Is there any conductive dirt or oil mist on dry air at a pressure of 39.2 x 104 to 58.8 x 104 Pa
PCBs
the PCBs? (4 to 6 kg•cm2).
Replace the boards if they cannot be made clean.
Is there any abnormal noise or vibration or
Cooling fan has the total operating time exceeded Replace the cooling fan.
20,000 hours?
Clean off any dirt and dust with an air gun using
Is there any conductive dirt or oil mist on
Power elements dry air at a pressure of 39.2 x 104 to 58.8 x 104 Pa
the elements?
(4 to 6 kg•cm2).
Are there any irregularities, such as dis-
Smoothing capacitor Replace the capacitor or Inverter.
coloration or odor?
8-2
Maintenance and Inspection
8-3
Step No. Digital Operator Display Description
* The factory settings of C6-01(CT/VT selection) between Inverters with software version PRG:101 and PRG: 103 are different. Be sure to check the
C6-01 setting of the Inverter before replacing the control board, and set C6-01.
8-4
Maintenance and Inspection
8-5
Cooling Fan Replacement Outline
Airflow direction
2
1
Fan cover
Fig 8.1 Cooling Fan Replacement (200 V Class Inverters of 5.5 kW)
8-6
Maintenance and Inspection
Control Connector
board
8-7
Attaching the Fan Cover
1. Tilt the fan cover toward the bottom of the Inverter as shown in Fig 8.3 and insert it to the mounting hole
until it meets with A.
Fan cover
Bottom Inverter
Cooling fan
Top Inverter
Fig 8.3
Fig 8.4
3. Make sure that there is no gap between the fan cover and A. Then screw it in place with the three screws.
NG
A
A
Fig 8.5
8-8
Maintenance and Inspection
Front cover
Terminal cover
Circulation fan
mounting screws
Fan cable pullout position
Circulation fan
Airflow direction
Fan support Fan support
mounting screws
Fan support
Airflow
direction
Cooling fans
Resistor
unit
Fan power
relay board
Cooling fans
Resistor unit
mounting screws Cooling fan mounting screws
Fig 8.6 Cooling Fan Replacement (400 V Class Inverters of 75 kW and 90 kW)
8-9
200 V Class Inverters of 37 kW and 45 kW
Gate drive
board
Front cover
Panel
mounting
screws
Capacitor
Terminal cover
Terminal
board
Terminal cover mounting screws
Pay attention to
the protruding part Circulation fan
of the fan cable. Cooling fans
Airflow direction
Cooling fan
mounting screws
Fan cover
Fig 8.7 Cooling Fan Replacement (200 V Class Inverters of 37 kW and 45 kW)
8-10
Maintenance and Inspection
Front cover
Terminal cover
Fan cover
mounting screws
Fan power relay board Fan cover
Control board mounting panel
Control board mounting Circulation fan
mounting screws
panel
Cooling fan
Control circuit terminal board
Cooling fan
airflow direction
Finger guard
8-11
400 V Class Inverters of 110 kW and 132 kW
Front cover
Terminal cover
Circulation fan
Cooling fan power relay board
Fan cover mounting screws Airflow direction
Circulation fan
mounting screws
Circulation fan
Circulation fan
power connector
Fig 8.9 Cooling Fan Replacement (400 V Class Inverters of 110 kW)
8-12
Maintenance and Inspection
Front cover mounting screws Fan cover Fan cover mounting screws
Fan power
relay board
Gate drive
board
Front cover
Control
board
Terminal
cover
Circulation fan
Circulation fan mounting screws
Circulation fan
Fan cover mounting screws airflow direction
Fan cover
Fan cover
Fan airflow
direction
8-13
400 V Class Inverters of 185 kW and 220 kW
Top front
cover
Terminal
Bottom cover
front
cover
Fan cable
Fan cover mounting screws Fan ground
cable
Enlarged view
Fan airflow
Fan cover mounting screws direction
Colling fan
Cooling fan mounting screws
Finger guard
Fig 8.11 Cooling Fan Replacement (400 V Class Inverters of 185 kW and 220 kW)
8-14
Maintenance and Inspection
Top front
cover
Bottom
front Terminal
cover cover
Fan units
Fan airflow
derection
Fig 8.12 Cooling Fan Replacement (400 V Class Inverters of 300 kW)
8-15
Circulation Fan Replacement Outline
With some capacities, there is a small fan installed inside the Inverter for the purpose of increasing circulation
in areas where heat has built up. These fans have built-in fan sensors that output an alarm when the rotation
rate of the fan drops to indicate that replacement is necessary.
Control
board
2
1
Airflow direction
Tabs (A)
Circulation fan
Fig 8.13 Circulation Fan Replacement (200 V and 400 V Class Inverters of 11 kW)
8-16
Maintenance and Inspection
4
Circulation fan
2 1
Relay connector tab (A)
Fan tabs (B)
3
Airflow
direction
Fig 8.14 Circulation Fan Replacement (200 V and 400 V Class Inverters of 18.5 kW)
8-17
Removing the Circulation Fan
1. Remove the terminal cover, the Inverter cover, the Digital Operator, and the control board cover.
2. Pull out the cables connected to the control circuit terminal board, the gate drive board, and the cooling fan
power relay board.
3. Remove the control board mounting panel.
4. Replace the circulation fan installed behind the control board mounting panel.
8-18
Maintenance and Inspection
Frame
Frame fixing screws
Fan airflow
direction
Enlarged view
Circulation fan
Fan airflow
direction
Enlarged view
Fan cable
Fig 8.15 Circulation Fan Replacement (400 V Class Inverters of 185 kW and 220 kW)
8-19
400 V Class Inverters of 300 kW
Two circulation fans are installed as described in the following sections.
Enlarged view
Circulation fan
Fan airflow
direction
Enlarged view
Fix the fan cable
with Insulok ties
Fan cable
Fig 8.16 Circulation Fan Replacement (400 V Class Inverters of 300 kW)
8-20
Maintenance and Inspection
Always confirm that the charge indicator is not lit before removing or mounting the control circuit terminal
board.
IMPORTANT
FE NC
8-21
Specifications
This chapter describes the basic specifications of the Inverter and specifications for options and
peripheral devices.
Specifications by Model
Specifications are given by model in the following tables.
200V Class
Rated output current (A) 3.2 4.1 7.0 9.6 15 23 31 45 58 71 85 115 145 180 215 283 346 415
3-phase; 200, 208, 220, 230, or 240 VAC
Max. output voltage (V)
(Proportional to input voltage.)
Max. output frequency CT selected (low carrier, constant torque applications): 150 Hz max. 300 Hz max.
(Hz) VT selected (high carrier, variable torque applications): 400 Hz max.
Rated voltage (V)
3-phase, 200/208/220/230/240 VAC, 50/60 Hz
Power supply characteristics
* 1. The maximum applicable motor output is given for a standard 4-pole Yaskawa motor. When selecting the actual motor and Inverter, be sure that the Inverter's
rated current is applicable for the motor's rated current.
* 2. The startup torque for a 200 V Class Inverter for 110 kW is 120% (low carrier).
* 3. A 3-wire transformer is required on the power supply for 12-phase rectification.
9-2
Standard Inverter Specifications
400 V Class
Table 9.2 400 V Class Inverters
Model Number CIMR-F7A 40P4 40P7 41P5 42P2 43P7 45P5 47P5 4011 4015 4018
Max. applicable motor output
0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5
(kW) *1
Rated input current (A) 2.2 2.5 4.4 6.4 9.0 15 20 29 37 47
Rated output capacity
1.4 1.6 2.8 4.0 5.8 9.5 13 18 24 30
Output ratings
(kVA)
Rated output current (A) 1.8 2.1 3.7 5.3 7.6 12.5 17 24 31 39
Max. output voltage (V) 3-phase; 380, 400, 415, 440, 460, or 480 VAC (Proportional to input voltage.)
Max. output frequency CT selected (low carrier, constant torque applications): 150 Hz max. 300 Hz max.
(Hz) VT selected (high carrier, variable torque applications): 400 Hz max.
Power supply characteristics
DC reactor Optional
Measures
for power
supply
harmonics 12-phase rec-
Not possible
tification
Model Number CIMR-F7A 4022 4030 4037 4045 4055 4075 4090 4110 4132 4160 4185 4220 4300
Max. applicable motor output
22 30 37 45 55 75 90 110 132 160 185 220 300
(kW)*1
Rated input current (A) 50 66 83 100 120 165 198 238 286 334 407 557 743
Rated output capacity
34 46 57 69 85 110 140 160 200 230 280 390 510
Output ratings
(kVA)
Rated output current (A) 45 60 75 91 112 150 180 216 260 304 370 506 675
Max. output voltage (V) 3-phase, 380, 400, 415, 440, 460, or 480 VAC (Proportional to input voltage.)
Max. output frequency CT selected (low carrier, constant torque applications): 150 Hz max. 300 Hz max.
(Hz) VT selected (high carrier, variable torque applications): 400 Hz max.
DC reactor Built in
Measures
for power
supply
harmonics 12-phase rec-
tification Possible*2
* 1. The maximum applicable motor output is given for a standard 4-pole Yaskawa motor. When selecting the actual motor and Inverter, be sure that the Inverter's
rated current is applicable for the motor's rated current.
* 2. A 3-wire transformer is required on the power supply for 12-phase rectification.
9-3
Common Specifications
The following specifications apply to both 200 V and 400 V Class Inverters.
Table 9.3 Common Specifications
Model Number
Specification
CIMR-F7A
Sine wave PWM
Control method
Flux vector control , Open-loop vector control, V/f control, V/f with PG control (switched by constant setting)
CT selected (low carrier, constant torque applications): 150% /0.5 Hz (Open-loop vector control)
VT selected (high carrier, variable torque applications): 120%/0.5 Hz (Open-loop vector control)
Torque characteristics CT selected (low carrier, constant torque applications): 150%/0 min-1 (Flux vector control)
VT selected (high carrier, variable torque applications): 120%/0 min-1 (Flux vector control)
Speed control range 1:100 (Open-loop vector control), 1:1000 (Flux vector control) *1
Speed control accuracy *4 ±0.2% (25°C ± 10°C, Open-loop vector control), ±0.02% (25°C ± 10°C, Flux vector control) *1
Speed control response 5 Hz (Open-loop vector control), 40 Hz (Flux vector control) *1
Torque limits Provided for vector control only (4 quadrant steps can be changed by constant settings.)
Torque accuracy *4 ±5%
Frequency control range
Control characteristics
Braking torque Approximately 20% (Approximately 125% with Braking Resistor option *5, braking transformer built into 200 V and 400 V Class
Inverters for 18.5 kW or less.)
Restarting for momentary power loss, speed searches, overtorque detection, torque limits, 17-speed control (maximum), accelera-
tion/deceleration time changes, S-curve acceleration/deceleration, 3-wire sequence, autotuning (rotational or stationary), dwell
functions, cooling fan ON/OFF control, slip compensation, torque compensation, jump frequencies, upper and lower limits for
Main control functions frequency references, DC braking for starting and stopping, high-slip braking, PID control (with sleep function), energy-saving
control, MEMOBUS communications (RS-485/422, 19.2 kbps maximum), fault reset, Droop control , function copying,
torque control, speed/torque control switching , etc.
Motor protection Protection by electronic thermal overload relay.
Instantaneous overcurrent
Stops at approx. 200% of rated output current.
protection
Fuse blown protection Stops for fuse blown.
Overload protection CT selected (low carrier, constant torque applications): 150% of rated output current per minute*3
VT selected (high carrier, variable torque applications): 120% of rated output current per minute
Protective functions
200 Class Inverter: Stops when main-circuit DC voltage is above applox. 410 V.
Overvoltage protection
400 Class Inverter: Stops when main-circuit DC voltage is above applox. 820 V.
200 Class Inverter: Stops when main-circuit DC voltage is below applox. 190 V.
Undervoltage protection
400 Class Inverter: Stops when main-circuit DC voltage is below applox. 380 V.
Momentary power loss ride- Stops for 15 ms or more.
thru, *9 With a suitable constant setting, operation can be continued if power is restored within 2 s.
Cooling fin overheating Protection by thermistor.
Stall prevention Stall prevention during acceleration, deceleration, or running.
Grounding protection*7 Protection by electronic circuits. (Overcurrent level)
Charge indicator Lit when the main circuit DC voltage is approx. 50 V or more.
Ambient operating tempera- -10°C to 40°C (Enclosed wall-mounted type)
ture 10°C to 45°C (Open chassis type)
Ambient operating humidity 95% max. (with no condensation)
Environment
9-4
Standard Inverter Specifications
* 1. Rotational autotuning must be performed to ensure obtaining the specifications given for flux or open-loop vector control.
* 2. Increase the Inverter capacity if loads exceeding these current values are expected.
* 3. Only VT can be set for 200 V Class 110 kW as well as 400 V Class 220 kW and 300 kW Inverters.
* 4. The speed control accuracy depends on the installation condition and types of motor used. Contact your Yaskawa representative for details.
* 5. When connecting a Braking Resistor or Braking Resistor Unit, set L3-04 (Stall prevention selection during deceleration) to 0 (disabled). Stopping may not be
possible in the specified deceleration time if this function is not disabled.
* 6. Derating is required for applications that use repetitive loads. (Refer to page 10-6 for details.)
* 7. The ground fault here is one which occurs in the motor wiring while the motor is running. A ground fault may not be detected in the following cases.
y A ground fault with low resistance which occurs in motor cables or terminals.
y A ground fault occurs when the power is turned ON.
* 8. If running at a speed of 6 Hz or less, the overload protection function can operate even if running within 150% of rated output current per minute when CT is
selected, 120% of rated output current per minute when VT is selected.
* 9. Attach a Backup Capacitor Unit for Momentary Power Loss if compensation for power interruptions of up to 2.0 seconds is required for 200 V/400 V Class
Inverters with outputs of 0.4 to 11 kW.
9-5
Specifications of Options and Peripheral Devices
The following options and peripheral devices can be used for the Inverter. Select them according to the
application.
Prevents burning when Install to prevent the braking resistor from burning out
Magnetic Contac-
a Braking Resistor is SC series when one is used. Always attach a surge absorber to the
tor
used. coil. Molded-case
circuit breaker
Absorbs surge from the magnetic contactor and control or ground fault
Contains switching interrupter
Surge Absorber DCR2- relays. Connect surge absorbers to all magnetic contactors
surge
and relays near the Inverter.
Isolates the I/O signals of the Inverter and is effective Magnetic con-
Isolates I/O signals Isolator DGP tactor (MC)
against inductive noise.
Used to improve the input power factor of the Inverter. All AC reactor for power
Improve the input Inverters of 22 kW or higher contain built-in DC reactors. factor improvement
DC Reactor UZDA-
power factor of the These are optional for Inverters of 18.5 kW or less. Install
AC Reactor UZBA-
Inverter DC and AC reactors for applications with a large power
supply capacity (600 kVA or higher).
Reduces noise coming into the Inverter from the power
Zero phase reactor
LNFD- supply line and to reduce noise flowing from the Inverter
Input Noise Filter
FN- into the power supply line. Connect as close to the
Inverter as possible. Braking resistor
F6045GB
(FIL001098) Input noise filter
Reduce the affects of Finemet zero- Reduces noise from the line that sneaks into the Inverter
radio and control device phase reactor to F11080GB input power system. Insert as close to the Inverter as pos-
noise reduce radio (FIL001097) sible.
noise*2 Can be use on both the input side and output side.
F200160BP
Inverter
(300-001-041)
Output Noise Fil- Reduces noise generated by the Inverter. Connect as close Varispeed F7
LF-
ter to the Inverter as possible.
DC reactor
ERF-150WJ Consumes the regenerative motor energy with a resistor to for power
Braking Resistor
(R00) reduce deceleration time (use rate: 3% ED). factor
improvement
Enable stopping the Braking Resistor LKEB- Consumes the regenerative motor energy with a resistor to Ground
machine in a set time Unit (75600-K0) reduce deceleration time (use rate: 10% ED). Output noise filter
1 m cable: (72616-
Digital Operator WV001) Extension cable to use a Digital Operator remotely.
Connection Cable 3 m cable: (72616- Cable length: 1 m or 3 m
WV003)
A system controller that can be match to the automatic
Controls an Inverter VS System Mod-
JGSM- control system to produce an optimum system configura-
system ule
tion.
Provides Inverter Backup Capacitor Handles momentary power losses for the control power
P000
momentary power loss Unit for Momen- supply for models 11 kW or less (maintains power for
(73600-P000)
recovery time tary Power Loss 2 s).
Frequency Meter DCF-6A
Frequency Setter RV30YN20S (2 kΩ)
Set/monitor frequen- Devices to set or monitor frequencies externally.
cies and voltages exter- Frequency Setter
CM-3S
nally. Knob
Measures the output voltage externally and designed for
Output Voltmeter SCF-12NH
use with a PWM Inverter.
Variable Resistor
2 kΩ (ETX003270) Connected to the control circuit terminals to input a fre-
Board for Fre-
Correct frequency refer- quency Reference 20 kΩ (ETX003120) quency reference.
ence input, frequency
meter, ammeter scales Frequency Meter
Scale Correction (RH000850) Calibrates the scale of frequency meters and ammeters.
Resistor
* 1. Use a ground fault interrupter with a current sensitivity of 200 mA minimum and an operating time of 0.1 s minimum to prevent operating errors. The interrupter
must be suitable for high-frequency operation.
Example:NV series by Mitsubishi Electric Corporation (manufactured in or after 1988)
EG, SG series by Fuji Electric Co., Ltd. (manufactured in or after 1984)
* 2. The Finemet Zero-phase Reactor is manufactured by Hitachi Metals, Ltd.
9-6
Specifications of Options and Peripheral Devices
2C-Relay
73600- Provides two multi-function outputs (DPDT relay contacts) in TOE-C736-
Output Board
D007X addition to those provided by the Inverter. 40.8
DO-02C
9-7
Table 9.5 Option Boards (Continued)
Code Num- Document
Type Name Function
ber Number
• Used for V/f control with PG and flux vector control.
• A-, B-phase input (complimentary input)
73600- TOE-C736-
PG-B2 • Maximum input frequency: 32767 Hz
A013X 40.2
• Pulse monitor output: Open-collector
(PG power supply output: +12 V, 200 mA max.)
• Differential input.
Built-in PG
• A-phase pulse (differential pulse) input, for V/f control
(con- Speed
73600- • Maximum input frequency: 300 kHz TOE-C736-
nect to Con- PG-D2
A014X • Input: Conforms to RS-422 40.3
con- trol
• Pulse monitor output: RS-422
nector) Boards
(PG power supply output: +5 or +12 V, 200 mA max.)
DeviceNet
Used to communicate with an Inverter from a host computer
Communica-
73600- using DeviceNet communications to start/stop Inverter opera-
tions Inter- -
C021X tion, read/set parameters, and read/set monitor constants (out-
face Board
put frequencies, output currents, etc.).
SI-N1
ProfiBus-DP
Used to communicate with an Inverter from a host computer
Communica-
73600- using ProfiBus-DP communications to start/stop Inverter
tions Inter- -
C033X operation, read/set parameters, and read/set monitor constants
face Board
(output frequencies, output currents, etc.).
SI-P1
InterBus-S
Used to communicate with an Inverter from a host computer
Communica-
using InterBus-S communications to start/stop Inverter opera-
tions Inter- * -
tion, read/set parameters, and read/set monitor constants (out-
face Board
put frequencies, output currents, etc.).
SI-R
CC-Link
Used to communicate with an Inverter from a host computer
Communica-
73600- using CC-Link communications to start/stop Inverter opera-
tions Inter- -
C032X tion, read/set parameters, and read/set monitor constants (out-
face Board
put frequencies, output currents, etc.).
SI-C
LONWORKS
Used to communicate with an Inverter from a host computer
Communica-
73600- using LONWORKS communications to start/stop Inverter
tions Inter- -
C035X operation, read/set parameters, and read/set monitor constants
face Board
(output frequencies, output currents, etc.).
SI-J
9-8
Specifications of Options and Peripheral Devices
9-9
Appendix
This chapter provides precautions for the Inverter, motor, and peripheral devices and also pro-
vides lists of constants.
10
Varispeed F7 Control Methods
Details of the Varispeed F7-Series Inverter control methods and their features are provided in this section.
Voltage/frequency
Voltage/frequency fixed ratio control Current vector con- Current vector con-
Basic Control
fixed ratio control with speed compen- trol without a PG trol with a PG
sation using a PG
Speed Control
1:40 1:40 1:100 1:1000
Range*1
10-2
Varispeed F7 Control Methods
Speed Estimation Yes (speed and rota- Yes (speed detection Yes (speed and rota- Yes (speed and rota-
(Detection) Instanta- tion direction estima- and rotation direction tion direction estima- tion direction detec-
neous Speed Search*9 tion) estimation) tion) tion)
Automatic Energy-
Yes Yes Yes Yes
saving Control*10
10-3
Application Function Precautions
Observe the following precautions when using the application functions.
• Perform rotational autotuning during trial operation whenever it is possible to separate the motor and
machine. To achieve the characteristics of vector control described in Table 10.1, the control must be
adjusted within a range that the machine will not vibrate after rotational autotuning has been performed.
• With vector control, the motor and Inverter must be connected 1:1. Vector control is not possible when
multiple motors are connected to a single Inverter. Select an Inverter capacity so the rated motor current is
50% to 100% of the rated Inverter current.
• For estimated speed searching, the motor and Inverter must be connected 1:1. The speed search must be
performed at a frequency of 130 Hz or less and with a motor with the same number of frames as or one
frame less than the Inverter capacity.
• During high-slip braking, motor loss increases, so use a high-slip braking frequency of 5% ED or less, and
a braking time of 90 seconds or less. Once high-slip braking has started, the motor cannot be restarted until
it has stopped.
• Feed forward control is a function that improves the proportional gain of the motor speed in relation to the
change in the speed reference. Adjust the response to interference loads using the speed controller (ASR)
constants.
• The torque limit function will not operate during acceleration or deceleration (during soft start transition)
when using a control method such as open-loop vector control. Even if the motor speed drops due to torque
limiting while set to a fixed speed, the speed will not fall below the minimum frequency and the motor will
not slip into reverse rotation.
(Thermal relay)
Inverter M1
M2
M3
Fig 10.1
10-4
Varispeed F7 Control Methods
Conveyor
Inverter
PG
PG Speed Control Board
(PG-A2 or PG-D2)
Fig 10.2
Inverter M
Fig 10.3
Inverter M
PG
Fig 10.4
10
10-5
Inverter Application Precautions
This section provides precautions for selecting, installing, setting, and handling Inverters.
Selection
Observe the following precautions in selecting an Inverter.
Installing Reactors
A large peak current will flow in the power input circuit when the Inverter is connected to a large-capacity
power transformer (600 kVA or higher) or when switching a phase advancing capacitor. Excessive peak cur-
rent can destroy the convertor section. To prevent this, install a DC or AC reactor (optional) to improve the
power supply power factor.
DC reactors are built into 200 V Class Inverters of 22 to 110 kW and 400 V Class Inverters of 22 to 300 kW.
If a thyristor convertor, such as a DC drive, is connected in the same power supply system, connect a DC or
AC reactor regardless of the power supply conditions shown in the following diagram.
DC or AC reactor
Power supply Required
capacity (kVA)
DC or AC reactor
Not required
Fig 10.5
Inverter Capacity
When connecting special motors or multiple motors in parallel to an Inverter, select the Inverter capacity so
that the rated output current of the Inverter is 1.1 times the sum of all the motor rated currents.
Initial Torque
The startup and acceleration characteristics of the motor are restricted by the overload current ratings of the
Inverter that is driving the motor. The torque characteristics are generally less than those required when start-
ing using a normal commercial power supply. If a large initial torque is required, select an Inverter with a
somewhat larger capacity or increase the capacity of both the motor and the Inverter.
Emergency Stop
Although the Inverter's protective functions will stop operation when a fault occurs, the motor will not stop
immediately. Always provide mechanical stop and protection mechanisms on equipment requiring an emer-
gency stop.
10-6
Inverter Application Precautions
Options
Terminals B1, B2, , 1, 2, 3 are for connecting only the options specifically provided by Yaskawa.
Never connect any other devices to these terminals.
Installation
Observe the following precautions when installing an Inverter.
Installation in Enclosures
Either install the Inverter in a clean location not subject to oil mist, air-bourne matter, dust, and other contam-
inants, or install the Inverter in a completely enclosed panel. Provide cooling measures and sufficient panel
space so that the temperature surrounding the Inverter does not go beyond the allowable temperature. Do not
install the Inverter on wood or other combustible materials.
Installation Direction
Mount the Inverter vertically to a wall or other horizontal surface.
Settings
Observe the following precautions when making settings for an Inverter.
Upper Limits
The Digital Operator can be used to set high-speed operation up to a maximum of 400 Hz (depends on the car-
rier frequency). Incorrect settings can be dangerous. Use the maximum frequency setting functions to set
upper limits. (The maximum output frequency is factory-set to 60 Hz.)
Acceleration/Deceleration Times
The motor's acceleration and deceleration times are determined by the torque generated by the motor, the load 10
2
torque, and the load's inertial moment (GD /4). If the stall prevention functions are activated during accelera-
tion or deceleration, increase the acceleration or deceleration time. The stall prevention functions will increase
the acceleration or deceleration time by the amount of time the stall prevention function is active.
To reduce the acceleration or deceleration times, increase the capacity of the motor and Inverter.
Handling
Observe the following precautions when wiring or performing maintenance for an Inverter.
10-7
Wiring Check
The Inverter will be internally damaged if the power supply voltage is applied to output terminal U, V, or W.
Check wring for any mistakes before supplying power. Check all wiring and sequences carefully.
Setting the Power Supply Voltage Jumper (400 V Class Inverters of 75 kW or higher)
If the jumper is inserted into a power tap that does not match the actual power supply voltage, the lifetime of
the transformer for the power supply or the wind capacity of the cooling fan may be reduced.
If the jumper is inserted and the voltage setting is too low for the actual power supply, a power surge may
occur on the transformer for the power supply and reduce the lifetime of the transformer.
If the jumper is inserted and the voltage setting is too high for the actual power supply, the wind capacity of
the cooling fan is reduced.
Insert the jumper into the power tap with the voltage setting nearest to the voltage of the actual power supply.
Refer to Chapter 4 Trial Operation for the procedure.
10-8
Motor Application Precautions
High-speed Operation
When using the motor at a speed higher than the rated speed, problems may arise in dynamic balance and
bearing durability. Contact your Yaskawa representative for details.
Torque Characteristics
The motor may require more acceleration torque when the motor is operated with the Inverter than when oper-
ated with a commercial power supply. Check the load torque characteristics of the machine to be used with the
motor to set a proper V/f pattern.
Vibration
The Inverter uses a high carrier PWM to reduce motor vibration. (A constant can be set to select low carrier,
PWM modulation control as well.) The factory setting of the Inverter with SPEC: C or earlier is for a high car-
rier PWM and the one with SPEC: E or later is for a low carrier PWM. When the motor is operated with the
Inverter that uses a high carrier PWM, motor vibration is almost the same as when operated with a commercial
power supply.
Motor vibration may, however, become greater in the following cases. 10
Imbalanced Rotor
Take special care when the motor is operated at a speed higher than the rated speed.
10-9
Noise
Noise varies with the carrier frequency. At high carrier frequencies, the noise is almost the same when the
motor is operated with a commercial power supply. Motor noise, however, becomes louder when the motor is
operated at a speed higher than the rated speed.
Pole-changing Motor
The rated input current of pole-changing motors differs from that of standard motors. Select, therefore, an
appropriate Inverter according to the maximum input current of the motor to be used. Before changing the
number of poles, always make sure that the motor has stopped. Otherwise, the overvoltage protective or over-
current protective mechanism will be actuated, resulting in an error.
Submersible Motor
The rated input current of submersible motors is higher than that of standard motors. Therefore, always select
an Inverter by checking its rated output current. When the distance between the motor and Inverter is long, use
a cable thick enough to connect the motor and Inverter to prevent motor torque reduction.
Explosion-proof Motor
When an explosion-proof motor is to be used, it must be subject to an explosion-proof test in conjunction with
the Inverter. This is also applicable when an existing explosion-proof motor is to be operated with the Inverter.
Since the Inverter itself is, however, not explosion-proof, always install it in a safe place.
Gearmotor
The speed range for continuous operation differs according to the lubrication method and motor manufacturer.
In particular, continuous operation of an oil-lubricated motor in the low speed range may result in burning. If
the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer.
Synchronous Motor
A synchronous motor is not suitable for Inverter control. If a group of synchronous motors is individually
turned ON and OFF, synchronism may be lost.
Single-phase Motor
Do not use an Inverter for a single-phase motor. The motor should be replaced with a 3-phase motor.
10-10
Conformance to UL Standard
Conformance to UL Standard
To comply with UL standard, follow the appropriate installation instructions.
Installation Site
Install the Inverter in a pollution degree 2 environment or equivalent.
10-11
.
Interrupting Rating
Varispeed F7 is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical
amperes, 240 VAC maximum (200 V Class) and 480 VAC maximum (400 V Class).
Use a circuit breaker or fuses having an interrupting rating not less than 100,000 RMS symmetrical amperes,
600 VAC maximum.
10-12
Conformance to CE Markings
Conformance to CE Markings
Points regarding conformance to CE markings are given below.
CE Markings
CE markings indicate conformance to safety and environmental standards that apply to business transactions
(including production, imports, and sales) in Europe. There are unified European standards for mechanical
products (Machine Directive), electrical products (Low Voltage Directive), and electrical noise (EMC Direc-
tive). CE markings are required for business transactions in Europe (including production, imports, and sales).
The Varispeed F7-Series Inverters bear CE markings indicating conformance to the Low Voltage Directive
and the EMC Directive.
• Low Voltage Directive: 73/23/EEC
93/68/EEC
• EMC Directive: 89/336/EEC
92/31/EEC
93/68/EEC
Machinery and installations that incorporate the Inverter are also subject to CE markings. It is ultimately the
responsibility of customers making products incorporating the Inverter to attach CE markings to the finished
products. The customer must confirm that the finished products (machines or installations) conform to the
European Standards.
10-13
Wiring Example
This example shows wiring for conforming to undervoltage reference.
Thermal switch Thermal relay
contact trip contact
Braking Unit
(optional)
Level
detector Motor
Braking Resistor Unit
(optional)
Cooling fan
Noise
filter
Inverter
3-phase power
200 to 240 V CIMR-F7A2022
50/60 Hz
Forward Run/Stop
Thermal relay trip contact (optional)
for Braking Resistor Unit
Reverse Run/Stop
Thermal relay trip contact
for motor cooling fan Thermal switch contact
for Braking Unit
External fault
Shielded twisted-pair
wires
Fault reset Pulse monitor output
Pulse A 30 mA max.
Multi-step speed reference 1
(Main speed switching) Pulse B Wiring distance:
d
30 m max.
Fault contact
Multi-step speed
reference 2
Jog frequency
Multi-function selection Pulse train output
contact inputs
External 0 to 32 kHz (2.2 kΩ)
Factory Default: Output
baseblock command
settings frequency
Ammeter adjustment
Multi-function analog output 2
-10 to 10 V 2 mA
Default: Output current
CN5 (NPN setting) 0 to +10 V
Ammeter adjustment
Shield wire
connection
terminal
Pulse train input
Master speed
pulse train Error contact output
Frequency setting 0 to 32 kHz (3 kΩ) 250 VAC, 10 mA min. 1 A max.
adjustment High level: 3.5 to 13.2 V input
30 VDC, 10 mA min. 1 A max.
Frequency Frequency setting power
setter +15 V, 20 mA
External Master speed reference Multi-function contact output
frequency 0 to 10 V (20 kΩ)
Master speed reference
250 VAC, 10 mA min. 1 A max.
references 30 VDC, 10 mA min. 1 A max.
4 to 20 mA (250 Ω)
Default: Running
[0 to 10 V (20 kΩ) input]
signal
Multi-function anlog input
0 to 10 V (20 kΩ)
Factory setting: Open collector 1
Not used Default: Zero-
speed Multi-function
open-collector outputs
Open collector 2 48 VDC 50 mA max.
Default: Frequency
Terminating
resistance agree signal
MEMOBUS
communications
RS-485/422
* 1. The main circuit is separated from the terminal cover for safety reasons.
* 2. The contact output circuit is separated from the main circuit and the control circuit by reinforced insulation.
It can be connected to extra-low voltage circuits or circuits that are 250 VAC 1 A, 30 VDC 1 A or less.
* 3. The control circuit is an extra-low voltage circuit and separated from the main circuit and the contact output circuit by reinforced insulation. Always
connect it to extra-low voltage circuits.
Fig 10.6
10-14
Conformance to CE Markings
Input Fuses
In order to conform to the Low Voltage Directive, fuses must be provided for inputs. Use UL-compatible input
fuses with ratings higher than the voltages and currents, and fusing I2t specifications within the ranges shown
in the table below.
10-15
Table 10.4 Selection Requirements for Input Fuses with Examples (Continued)
Selection Requirements Input Fuse (Examples)
Inverter Model Fusing
Voltage
Number Voltage Current Fusing I2t
Class Model Number Manufacturer Ratings I2t
CIMR-F7A (V) (A) (A2sec)
(A2sec)
600 V
40P4 480 5 6 to 55 CR6L-20/UL FUJI 26
20 A
600 V
40P7 480 5 6 to 55 CR6L-20/UL FUJI 26
20 A
600 V
41P5 480 10 10 to 55 CR6L-20/UL FUJI 26
20 A
600 V
42P2 480 10 18 to 55 CR6L-20/UL FUJI 26
20 A
600 V
43P7 480 15 34 to 72 CR6L-30/UL FUJI 59
30 A
600 V
44P0 480 20 50 to 570 CR6L-30/UL FUJI 59
30 A
600 V
45P5 480 25 100 to 570 CR6L-50/UL FUJI 317
50 A
600 V
47P5 480 30 100 to 640 CR6L-50/UL FUJI 317
50 A
600 V
4011 480 50 150 to 1300 CR6L-50/UL FUJI 317
50 A
600 V
4015 480 60 400 to 1800 CR6L-75/UL FUJI 564
75 A
600 V
4018 480 70 700 to 4100 CR6L-100/UL FUJI 1022
100 A
600 V
4022 480 80 240 to 5800 CR6L-100/UL FUJI 1022
400 V 100 A
Class 600 V
4030 480 100 500 to 5800 CR6L-100/UL FUJI 1022
100 A
600 V
4037 480 125 750 to 5800 CR6L-150/UL FUJI 3070
150 A
600 V
4045 480 150 920 to 13000 CR6L-150/UL FUJI 3070
150 A
600 V
4055 480 150 1500 to 13000 CR6L-200/UL FUJI 5200
200 A
600 V
4075 480 250 3000 to 55000 CR6L-300/UL FUJI 17700
300 A
600 V
4090 480 300 3800 to 55000 CR6L-300/UL FUJI 17700
300 A
700 V
4110 480 350 5400 to 23000 A70P350-4 FERRAZ 15000
350 A
700 V
4132 480 400 7900 to 64000 A70P400-4 FERRAZ 19000
400 A
700 V
4160 480 450 14000 to 250000 A70P450-4 FERRAZ 24000
450 A
700 V
4185 480 600 20000 to 250000 A70P600-4 FERRAZ 43000
600 A
700 V
4220 480 700 34000 to 400000 A70P700-4 FERRAZ 59000
700 A
700 V
4300 480 900 52000 to 920000 A70P900-4 FERRAZ 97000
900 A
10-16
Conformance to CE Markings
EMC Directive
Varispeed F7-Series Inverters satisfy testing for conformance to the EMC Directive under the conditions
described in European Standard EN61800-3.
Installation Method
In order to ensure that the machinery or installation incorporating the Inverter conforms to the EMC Directive,
perform installation according to the method below.
• Install a noise filter that conforms to European Standards on the input side. (Refer to Table 10.5 EMC
Noise Filters).
• Use a shielded line or metal piping for wiring between the Inverter and Motor. Make the wiring as short as
possible.
• To suppress harmonics, install a DC reactor in CIMR-F7A20P4, 20P7, 40P4, and 40P7 models. (Refer to
Table 10.6 DC Reactors for Suppressing Harmonics.)
Inputs
Inverter
Filter
Wiring length:
40 cm max.
Metallic plate
Wiring length: 20 m max.
Remove the paint on the ground side.
IM
Fig 10.7 Installation Method for Filter and Inverter (CIMR-F7A20P4 to 2018, 40P4 to 4018) 10
10-17
R/L1, S/L2, T/L3 PE
Remove the paint on the ground side.
Inputs
Inverter
Filter
Outputs
U/T1, V/T2, W/T3
R/L1, S/L2, T/L3
Wiring length:
40 cm max.
Metallic plate
Wiring length: 20 m max.
Remove the paint on the ground side.
IM
Fig 10.8 Installation Method for Filter and Inverter (CIMR-F7A2022 to 2110, 4022 to 4300)
200V 2015
FS5973-100-07 100 4.9 236 × 80 × 408
Class 2018
2022
FS5973-130-35 130 4.3 90 × 180 × 370
2030
2037 FS5973-160-40 160 6 120 × 170 × 451
2045
FS5973-240-37 240 11 130 × 240 × 610
2055
2075
FS5972-410-99 410 10.5 260 × 115 × 386
2090
2110 FS5972-600-99 600 11 260 × 135 × 386
10-18
Conformance to CE Markings
400V 4022
FS5972-70-52 70 3.4 80 × 185 × 329
Class 4030
4037
FS5972-100-35 100 4.5 90 × 150 × 330
4045
4055 FS5972-130-35 130 4.7 90 × 180 × 370
4075 FS5972-170-40 170 6 120 × 170 × 451
4090
FN3359-250-28 250 7 230 × 125 × 300
4110
4132
4160 FS5972-410-99 410 10.5 260 × 115 × 386
4185
4220 FS5972-600-99 600 11 260 × 135 × 386
4300 FS5972-800-99 800 31 300 × 160 × 716
40P4
400 V Class UZDA-B YASKAWA 3.2 A 28 mH X010052
40P7
10-19
Wiring Examples
This section provides wiring examples to connect a Braking Unit and other peripheral devices to the main
circuits, examples of wiring a transformer to Inverter I/O, and other aspects of Inverter wiring.
Short-circuit bar
Fig 10.9
10-20
Wiring Examples
* 1. Remove the short-circuit bar (normally connected) from + 1 and + 2 when connecting
a DC Reactor (Optional).
* 2. Disable stall prevention during deceleration by setting L3-04 and using a Braking
Resistor Unit. The motor may not stop within the deceleration time if this setting is
Fault contacts not changed.
Forward Run/Stop
Forward Run Command (forward run when ON)
Reverse Run/Stop
Reverse Run Command (reverse run when ON)
Braking Unit
External fault
Fig 10.10
10
10-21
Using Braking Units in Parallel
This example shows wiring for using two Braking Units in parallel.
There are connectors for selecting whether each Braking Unit is to be a Master or Slave. Select “Master” for
the first Braking Unit only, and select “Slave” for all other Braking Units (i.e.) from the second Unit onwards.
detector
Level
Braking Unit
Motor
3-phase power
R/L1 Inverter U/T1
200 to 220 V 50 Hz S/L2 V/T2
200 to 230 V 60 Hz
T/L3 W/T3
Cooling fan
External fault
* Disable stall prevention during deceleration by setting L3-04 to Resistor Unit. The motor may not stop
within the deceleration time if this setting is not changed.
Fig 10.11
10-22
Wiring Examples
detector
Level
Braking Unit
Thermal switch
MCCB
Motor
R/L1 U/T1
3-phase power Inverter
380 to 480 V S/L2 V/T2
50/60 Hz T/L3 W/T3
Cooling fan
Voltage
setting
External fault
* Disable stall prevention during deceleration by setting L3-04 to Resistor Unit. The motor may not stop
within the deceleration time if this setting is not changed.
Fig 10.12
10
10-23
Using a VS Operator
This example shows wiring for using a VS Operator. The VS Operator model number is JVOP-95• or
JVOP-96 •.
CIMR-F7A27P5 (200 V Class Inverters of 7.5 kW)
Short-circuit bar
(Standard)
MCCB
Motor
R/L1 U/T1
3-phase power
S/L2 Inverter V/T2
T/L3 W/T3
• •
JVOP-95 , C-96 VS Operator
Sequence common (0 V)
Shield terminal
Multi-function contact
output (Default: Running
signal)
Fig 10.13
10-24
Wiring Examples
Using Transistors for Input Signals and a 0-V Common in Sinking Mode
with an Internal Power Supply
Set CN5 (shunt connector) on the control board to NPN as shown below for a sequence that uses an NPN tran-
sistor for an input signal (0-V command and sinking mode) and an internal +24-V power supply.
+1 +2 - B1 B2
MCCB
3-phase power
R R/L1 U/T1 Motor
S S/L2 V/T2 IM
T T/L3 Inverter W/T3
Ground
S1
Forward Run/Stop
S2
Reverse Run/Stop
S3
External fault
S4
Fault reset
Multi-function S5
contact inputs
Multi-step
Factory speed setting 1
settings
S8
Baseblock CN5 (NPN setting) +24 V 8 mA
command
SC
+24 V
E(G)
Shield wire
connection terminal
Fig 10.14
10-25
Using Transistors for Input Signals and a +24-V Common in Sourcing
Mode
Set CN5 (shunt connector) on the control board to PNP as shown below for a sequence that uses a PNP tran-
sistor for an input signal (+24-V common and sourcing mode) and an internal +24-V power supply.
+1 +2 - B1 B2
MCCB
3-phase power
R R/L1 U/T1 Motor
S S/L2 V/T2 IM
T T/L3 Inverter W/T3
Ground
S1
Forward Run/Stop
S2
Reverse Run/Stop
S3
External fault
S4
Fault reset
Multi-function S5
contact inputs
Multi-step
Factory speed setting 1
settings
S8
+24 V
E(G)
Shield wire
connection terminal
Fig 10.15
10-26
Wiring Examples
Using Transistors for Input Signals and a 0-V Common in Sinking Mode
with an External Power Supply
Set CN5 (shunt connector) on the control board to EXT as shown below for a sequence that uses an NPN tran-
sistor for an input signal (0-V command and sinking mode) and an external +24-V power supply.
+1 +2 - B1 B2
MCCB
3-phase power
R R/L1 U/T1 Motor
S S/L2 V/T2 IM
T T/L3 Inverter W/T3
Ground
S1
Forward Run/Stop
S2
Reverse Run/Stop
S3
External fault
S4
Fault reset
Multi-function S5
contact inputs
Multi-step
Factory
settings speed setting 1
S8
+24 V
E(G) Shield wire
connection terminal
Note:
Set EXT as shown at the right even for
a PNP input signal transistor sequence
connection (+24-V common/sourcing S8
mode) with a +24-V external power
supply. +24 V 8 mA
CN5 (EXT setting)
External
+24V
SC
+24 V
Fig 10.16
10-27
Using Contact and Open Collector Outputs
This example shows wiring for contact outputs and open collector outputs.
The following example is for the CIMR-F7A27P5 (200 V Class Inverter for 7.5 kW).
+1 +2 - B1 B2
MCCB
R R/L1 U/T1 Motor
T T/L3 Inverter
W/T3
Ground
Surge
absorber
MA
M2
48 VDC max.
E(G) Flywheel
diode
P1
48 VDC max.
Open collector 1
Flywheel
(Default: zero speed)
diode
P2
Open collector 2
PC (Default: Freq agree)
Multi-function
open collector output
48 VDC 50 mA max.
Fig 10.17
10-28
User Constants
User Constants
Factory settings are given in the following table.
Fac- Fac-
Set- Set-
No. Name tory No. Name tory
ting ting
Setting Setting
Language selection for Digital
A1-00
Operator display 1*1 b3-05 Speed search wait time 0.2
A1-02 Control method selection 0*1 b3-14 Rotation direction search selection 1
A2-01 to
User setting constants - b4-01 Timer function ON-delay time 0.0
A2-32
b1-06 Read sequence input twice 1 b5-05 Derivative (D) time 0.00
b2-03 DC injection braking time at start 0.00 b5-10 PID output gain 1.0
b2-04 DC injection braking time at stop 0.50 b5-11 PID reverse output selection 0
b3-03 Speed search deceleration time 2.0 b5-15 PID sleep function operation level 0.0
10-29
Table 10.7 User Constants (Continued)
Fac- Fac-
Set- Set-
No. Name tory No. Name tory
ting ting
Setting Setting
b5-16 PID sleep operation delay time 0.0 C1-09 Emergency stop time 10.0
b7-02 Droop control delay time 0.05 C3-01 Slip compensation gain 0.0*2
C1-02 Deceleration time 1 10.0 C5-01 ASR proportional (P) gain 1 20.00*7
C1-03 Acceleration time 2 10.0 C5-02 ASR integral (I) time 1 0.500*7
C1-04 Deceleration time 2 10.0 C5-03 ASR proportional (P) gain 2 20.00*7
C1-05 Acceleration time 3 10.0 C5-04 ASR integral (I) time 2 0.500*7
C1-07 Acceleration time 4 10.0 C5-06 ASR primary delay time 0.004
10-30
User Constants
Fac- Fac-
Set- Set-
No. Name tory No. Name tory
ting ting
Setting Setting
C5-08 ASR integral (I) limit 400 d1-17 Jog frequency reference 6.00
1*8
C6-01 CT/VT selection d2-01 Frequency reference upper limit 100.0
0*8
15.0*6
C6-03*15 Carrier frequency upper limit d3-02 Jump frequency 2 0.0
2.0
15.0*6
C6-04*15 Carrier frequency lower limit d3-03 Jump frequency 3 0.0
2.0
200.0
d1-16 Frequency reference 16 0.00 E1-05 Max. voltage *2 *9
10-31
Table 10.7 User Constants (Continued)
Fac- Fac-
Set- Set-
No. Name tory No. Name tory
ting ting
Setting Setting
Motor 2 mid. output frequency
E1-06 Base frequency 60.0*2 E3-06
voltage 1 (VC) 15.0 *9
E1-09 Min. output frequency 1.5*2 E4-01 Motor 2 rated current 1.90 *6
E1-10 Min. output frequency voltage 9.0*2*9 E4-02 Motor 2 rated slip 2.90 *6
E1-11 Mid. output frequency 2 0.0*10 E4-03 Motor 2 no-load current 1.20 *6
E2-01 Motor rated current 1.90*6 E4-06 Motor 2 leak inductance 18.2*6
E2-02 Motor rated slip 2.90*6 E4-07 Motor 2 rated capacity 0.40*6
E2-11 Motor rated output 0.40*6 F1-09 Overspeed detection delay time 0.0*7
E3-03 Motor 2 max. voltage (VMAX) 200.0*2 F1-12 Number of PG gear teeth 1 0
10-32
User Constants
Fac- Fac-
Set- Set-
No. Name tory No. Name tory
ting ting
Setting Setting
Bi-polar or uni-polar input selec- Operation selection after SI-T
F2-01
tion
0 F6-08∗17 WDT error 1
F4-05 Channel 1 output monitor bias 0.0 H1-05 Terminal S7 function selection 6 (4)*12
F4-06 Channel 2 output monitor bias 0.0 H1-06 Terminal S8 function selection 8 (6) *12
F5-09 DO-08 output mode selection 0 H3-08 Signal level selection (terminal A2) 2
10-33
Table 10.7 User Constants (Continued)
Fac- Fac-
Set- Set-
No. Name tory No. Name tory
ting ting
Setting Setting
H4-01 Monitor selection (terminal FM) 2 L1-02 Motor protection time constant 1.0
H4-05 Gain (terminal AM) 0.50 L2-01 Momentary power loss detection 0
H5-07 RTS control ON/OFF 1 L3-03 Stall prevention limit during accel 50
H6-03 Pulse train input gain 100.0 L3-11 Overvoltage inhibit selection 0
H6-04 Pulse train input bias 0.0 L3-12 Overvoltage inhibit voltage level 380V*9
H6-05 Pulse train input filter time 0.10 L4-01 Speed agreement detection level 0.0
H6-06 Pulse train monitor selection 2 L4-02 Speed agreement detection width 2.0
10-34
User Constants
Fac- Fac-
Set- Set-
No. Name tory No. Name tory
ting ting
Setting Setting
Operation when frequency refer- OL2 characteristics selection at
L4-05 0 L8-15 1
ence is missing low speeds
L5-01 Number of auto restart attempts 0 L8-18 Soft CLA selection 1*2
L7-01 Forward drive torque limit 200 N3-02 High-slip braking current limit 150
L7-02 Reverse drive torque limit 200 N3-03 High-slip braking stop dwell time 1.0
L7-03 Forward regenerative torque limit 200 N3-04 High-slip braking OL time 40
L7-04 Reverse regenerative torque limit 200 N5-01 Feed forward control selection 0
L8-03
Operation selection after overheat
3 o1-02 Monitor selection after power up 1 10
pre-alarm
Input open-phase protection selec- Frequency units of reference set-
L8-05 0 o1-03 0
tion ting and monitor
Output open-phase protection Setting unit for frequency con-
L8-07 0 o1-04 0
selection stants related to V/f characteristics
10-35
Table 10.7 User Constants (Continued)
Fac- Fac-
Set- Set-
No. Name tory No. Name tory
ting ting
Setting Setting
o2-07 Cumulative operation time setting 0 T1-03 Motor rated voltage 200.0*9
o2-09
For factory adjustment 0 T1-05 Motor base frequency 60.0
*19
10-36
Index
C F
circuit breaker, 2-15
FJOG, 6-87
common specifications, 9-4
Forward/Reverse Run Commands input together, 7-12
communications on standby, 7-14
frequency reference, 6-6, 6-35
communications option board A/D converter error, 7-10
fuse blown, 7-3
communications option board DPRAM error, 7-10
communications option board model code error, 7-10
communications option board self diagnostic error, 7-10 G
constant selection error, 7-16 ground fault, 7-2
constant setting error, 7-17 ground fault interrupter, 2-15
constant setting range error, 7-16 ground wiring, 2-19
control circuit terminals, 2-23
control fault, 7-7
control method, 4-8 H
control method selection error, 7-16 high-slip braking OL, 7-7
control power fault, 7-4 hunting-prevention function, 6-47
cooling fin overheating, 7-4
CPU internal A/D converter error, 7-9
CPU-ASIC mutual diagnosis fault, 7-10
1
I N
incorrect Inverter capacity setting, 7-16 noise filter, 2-16
inductive noise, 2-18 no-load operation, 4-16
inrush prevention circuit fault, 7-4 number of gear teeth between PG and motor, 6-160
installation site, 1-10 number of PG pulses, 6-159
installed braking resistor overheating, 7-5
internal braking transistor fault, 7-5
Inverter input voltage, 6-123
O
Inverter overload, 7-6 open chassis type, 1-5
open-loop vector control, 4-9
operation errors, 7-16
J option board communications error, 7-14
jump frequency function, 6-38 option board connection error, 7-10
option board selection error, 7-16
option communications error, 7-8
L output open-phase, 7-4
limiting motor rotation direction, 6-65 overcurrent, 7-2
loaded operation, 4-16 overspeed, 7-7, 7-13
overtorque 2, 7-13
2
R W
radio interference, 2-19 watchdog timer fault, 7-10
rated current, 6-61 wire size, 2-23
RJOG, 6-87 wiring, 2-1
Run Command, 6-15
S
S-curve characteristics, 6-28
slip compensation function, 6-43
speed control with PG, 6-157
stabilizing speed, 6-48
stall prevention function, 6-30, 6-32, 6-53
standard connection diagrams, 2-14
standard Inverter specifications, 9-2
stopping methods, 6-17
straight solderless terminals, 2-24, 2-39
surge absorber, 2-16
switching monitors when the power supply is ON, 6-149
T
terminal block, 2-5
thermal overload relay, 2-18
tightening torque, 2-39
timer function, 6-108
torque compensation, 6-45
torque limit function, 6-49
trial operation, 4-1
troubleshooting, 7-1, 7-21
U
undertorque 1, 7-13
undertorque 2, 7-13
undertorque detected 1, 7-7
undertorque detected 2, 7-7
user constant access levels, 4-17
V
V/f control with PG, 4-8
V/f pattern, 6-122, 6-124
verify mode, 3-5, 3-11
VS operator, 10-24
3
Revision History
The revision dates and numbers of the revised manuals are given on the bottom of the back cover.
MANUAL NO.TOE-S616-55.1
Published in Japan April 200100-12 1
Revision number
Date of Date of original
publication publication
Date of Rev.
Section Revised Content
Publication No.
December 2000 − − First edition
April 2001 1 Chapter 4 Addition: Precautions before Using Autotuning etc.
Chapter 6 Revision: Description of carrier frequency and inverter overload current level
May 2001 2 − Addition: Index
YASKAWA
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under
the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade
Regulations. Therefore, be sure to follow all procedures and submit all relevant
documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice
MANUAL NO. TOE-S616-55.1D
for ongoing product modifications and improvements. Published in Japan September 2008 00-12 12 -0
© 2000-2008 YASKAWA ELECTRIC CORPORATION. All rights reserved. 08-5-10