BENKAN PIPE FITTINGS

CONTENTS

Butt-Welding Fittings ................................................................ 1

Inspection Procedure............................................................................. 3
Wall Thickness Schedules ............................................................. 5
Butt-Welding Fittings Weight and Volume .................................. 9
Long and Short Radius Elbows ................................................... 11
Straight and Reducing Tees .......................................................... 13
Concentric and Eccentric Reducers ............................................. 16
Caps ............................................................................................... 17
Stainless Steel Lap Joint Stub Ends ........................................... 18
Material Specification for Butt-Welding Fittings ................................. 19
 Butt-Welding Fittings

Wrought Steel Butt-Welding Fittings

(Carbon and Alloy Steel)

45° Elbow (Long) Cap

90° Elbow (Long) 180° Elbow (Long) T (Straight) Reducer (Concentric)

90° Elbow (Short) 180° Elbow (Short) T (Reducing) Reducer (Eccentric)

Large Diameter Wrought Steel Butt-Welding Fittings (Carbon, Alloy and Stainless Steel)

45° Elbow (Long) 90° Elbow (Long) T (Straight) Reducer (Concentric)

Cap 90° Elbow (Short) T (Reducing) Reducer (Eccentric)

1
Stainless Steel Butt-Welding Fittings

45° Elbow (Long) Cap

90° Elbow (Long) T (Straight) Reducer (Concentric) Lap Joint Stub End

90° Elbow (Short) T (Reducing) Reducer (Eccentric)

Material
Carbon and
Stainless Steel
Alloy Steel
Items

Rust-resistant
Coating Passivity treatment
paint (black)

Making Die stamping Electrolysis etching

2
 Inspection Procedures

butt-welding fittings are subjected to strict 2) Visual Inspection

in-process inspection at each stage of the production Inspection is performed according to BENKAN's
process - from starting materials handling to finished "acceptable surface condition" standard.
product shipping. They are visually examined for 3) Collating
conformity to company specifications and tested under Judgement is made as to whether it is worthy of
the applicable ASTM, ASME, MSS and JIS codes and the inspection by computorised collating the
standards. They are also tested to make sure they described items with the materials certificates.
conform to their intended use. Upon request, we call The following other inspections are performed
in officially certified test agents to witness the inspec- if necessary.
tion procedures. butt-welding fittings are Ultrasonic Examination
manufactured in conformity with the follow- Magnetic Particle Examination
ing standards. Radiographic Examination
Liquid Penetrant Examination
APPLICABLE STANDARDS Ultrasonic Thickness Inspection
ASTM A234 Piping Fittings of Wrought Carbon Mechanical Test
Steel and Alloy Steel for Moderate Others
and High Temperatures Service
ASTM A403 Wrought Austenitic St ainless Steel IN-PROCESS INSPECTION
Piping Fittings butt-welding fittings are manufactured with
ASTM A420 Piping Fittings of Wrought Carbon Steel carefully selected materials of the finest metallurgical
and Alloy Steel for Low-Temperature quality on well-controlled jigs, tools or molds based on
Service BENKAN's various working standards. Meeting quality
ASME B16.9 F a c t o r y - M a d e W r o u g h t S t e e l specifications is a key feature of butt-welding
Butt-Welding Fittings fittings.
ASME B16.28 Wrought Steel Buttwelding Short Radius The following are the major in-process inspection
Elbows and Returns items.
MSS SP-43 Wrought Stainless Steel Visual Inspection
Butt-Welding Fittings Dimensional Inspection
MSS SP-75 High Test Wrought Butt Welding Fittings Shape Inspection
JIS B2309 Butt-Welding Pipe Fittings for Light Hardness Test
G a u g e S t a i n l e s s S t e e l Tu b e s f o r Temperature Check
Ordinary Use Processing Conditions Check
JIS B2311 Steel Butt-Welding Pipe Fittings for Material Identification (by marking)
Ordinary Use Others
JIS B2312 Steel Butt-Welding Pipe Fittings
JIS B2313 Steel Plate Butt-Welding Pipe Fittings FINAL INSPECTION
JIS B2316 Steel Socket-Welding Pipe Fittings The final inspection of butt-welding fittings is
JIS B2321 Aluminum and Aluminum Alloy performed as follows:
Butt-Welding Pipe Fittings 1) Standard Product Inspection
Applicable for butt-welding fittings produced
STARTING MATERIAL RECEIVING INSPECTION under ASME B16.9, B16.28 and other specifications.
butt-welding fittings are made of materials VISUAL INSPECTION
which meet ASTM and intracompany specifications. butt-welding fittings are visually inspected
Starting material inspection is carried out as follows: to confirm that both internal and external surfaces
1) Dimensional Inspection are smooth and without harmful defects. BENKAN's
Dimensions are inspected at each end of the "acceptable surface condition" standard is used as
purchased material. the standard for visual tests.

3
 DIMENSIONAL INSPECTION INSPECTION BY VARIOUS AUTHORITIES
butt-welding fittings are inspected for 1) Inspection by a Bureau of Shipping
c o n fo r m i t y w i t h AS M E o r M S S d i m e n s i o n a l Products subject to this inspection are made from
tolerances (see table on page 24-27). starting materials stipulated by the regulations of
2) Special Product Inspection the bureau. The starting materials and products are
Applicable for every products manufactured to inspected for appearance, dimensions, and confor-
meet specifications requested by customers. mity to designated specifications. The Bureau of
VISUAL INSPECTION Shipping witnesses and certifies inspection, and
butt-welding fittings are visually inspected. c e r t i f i c a t e s f r o m t h e m a r e fo r wa r d e d t o t h e
Criteria are based on those of the standard product. c u s t o m e r. b u tt - w e l d i n g f i tt i n g s a r e
Special specifications are determined by agreement inspected by the following Bureaus of Shipping:
between the customer and BENKAN. ABS (ABS PACIFIC DIVISION)
DIMENSIONAL INSPECTION B.V (Bureau Veritas)
The inspection is usually based on specifications LRS (Lloyd's Register ASIA)
stipulated by the customer. NK (Nippon Kaiji Kyokai)
SPECIAL INSPECTION DNV (Det Norske Veritas)
In the case of "special requirements" specified by 2) Inspection by Other Organizations
the customer, nondestructive examinations and JIC (Japan Inspection Co.,Ltd.)
mechanical tests are performed. SGS (SGS FAR EAST LTD.)
3) Inspection Certificates MOODY INTERNATIONAL LTD.
BENKAN certificates are issued in the following
form unless otherwise requested by the customer.

4
 Wall Thickness Schedules (ASME)

Nominal
Outside Nominal Wall Thickness
Pipe Size
Diameter
A B Sch5S Sch10S Sch40S Sch80S Sch5 Sch10 Sch20 Sch30
8 1/4 13.7 — 1.65 2.2 3.0 — 1.65 — 1.9
10 3/8 17.1 — 1.65 2.3 3.2 — 1.65 — 1.9
15 1/2 21.3 1.65 2.1 2.8 3.7 1.65 2.1 — 2.4
20 3/4 26.7 1.65 2.1 2.9 3.9 1.65 2.1 — 2.4
25 1 33.4 1.65 2.8 3.4 4.5 1.65 2.8 — 2.9
32 1-1/4 42.2 1.65 2.8 3.6 4.9 1.65 2.8 — 3.0
40 1-1/2 48.3 1.65 2.8 3.7 5.1 1.65 2.8 — 3.2
50 2 60.3 1.65 2.8 3.9 5.5 1.65 2.8 — 3.2
65 2-1/2 73.0 2.1 3.0 5.2 7.0 2.1 3.0 — 4.8
80 3 88.9 2.1 3.0 5.5 7.6 2.1 3.0 — 4.8
90 3-1/2 101.6 2.1 3.0 5.7 8.1 2.1 3.0 — 4.8
100 4 114.3 2.1 3.0 6.0 8.6 2.1 3.0 — 4.8
125 5 141.3 2.8 3.4 6.6 9.5 2.8 3.4 — —
150 6 168.3 2.8 3.4 7.1 11.0 2.8 3.4 — —
200 8 219.1 2.8 3.8 8.2 12.7 2.8 3.8 6.4 7.0
250 10 273.0 3.4 4.2 9.3 12.7 3.4 4.2 6.4 7.8
300 12 323.8 4.0 4.6 9.5 12.7 4.0 4.6 6.4 8.4
350 14 355.6 4.0 4.8 9.5 12.7 4.0 6.4 7.9 9.5
400 16 406.4 4.2 4.8 9.5 12.7 4.2 6.4 7.9 9.5
450 18 457.2 4.2 4.8 9.5 12.7 4.2 6.4 7.9 11.1
500 20 508.0 4.8 5.5 9.5 12.7 4.8 6.4 9.5 12.7
550 22 558.8 4.8 5.5 — — 4.8 6.4 9.5 12.7
600 24 609.6 5.5 6.4 9.5 12.7 5.5 6.4 9.5 14.3
650 26 660.4 — — — — — 7.9 12.7 —
700 28 711.2 — — — — — 7.9 12.7 15.9
750 30 762.0 6.4 7.9 — — 6.4 7.9 12.7 15.9
800 32 812.8 — — — — — 7.9 12.7 15.9
850 34 863.6 — — — — — 7.9 12.7 15.9
900 36 914.4 — — — — — 7.9 12.7 15.9
950 38 965.2 — — — — — — — —
1000 40 1016.0 — — — — — — — —
1050 42 1066.8 — — — — — — — —
1100 44 1117.6 — — — — — — — —
1150 46 1168.4 — — — — — — — —
1200 48 1219.2 — — — — — — — —
*1 Figures are converted from inch to mm (inch=25.4mm)

5
 ASME B36.10
ASME B36.19

(mm)
Nominal
Nominal Wall Thickness
Pipe Size
STD Sch40 Sch60 XS Sch80 Sch100 Sch120 Sch140 Sch160 XXS A B
2.2 2.2 — 3.0 3.0 — — — — — 8 1/4
2.3 2.3 — 3.2 3.2 — — — — — 10 3/8
2.8 2.8 — 3.7 3.7 — — — 4.8 7.5 15 1/2
2.9 2.9 — 3.9 3.9 — — — 5.6 7.8 20 3/4
3.4 3.4 — 4.5 4.5 — — — 6.4 9.1 25 1
3.6 3.6 — 4.9 4.9 — — — 6.4 9.7 32 1-1/4
3.7 3.7 — 5.1 5.1 — — — 7.1 10.2 40 1-1/2
3.9 3.9 — 5.5 5.5 — — — 8.7 11.1 50 2
5.2 5.2 — 7.0 7.0 — — — 9.5 14.0 65 2-1/2
5.5 5.5 — 7.6 7.6 — — — 11.1 15.2 80 3
5.7 5.7 — 8.1 8.1 — — — — — 90 3-1/2
6.0 6.0 — 8.6 8.6 — 11.1 — 13.5 17.1 100 4
6.6 6.6 — 9.5 9.5 — 12.7 — 15.9 19.1 125 5
7.1 7.1 — 11.0 11.0 — 14.3 — 18.3 21.9 150 6
8.2 8.2 10.3 12.7 12.7 15.1 18.3 20.6 23.0 22.2 200 8
9.3 9.3 12.7 12.7 15.1 18.3 21.4 25.4 28.6 25.4 250 10
9.5 10.3 14.3 12.7 17.5 21.4 25.4 28.6 33.3 25.4 300 12
9.5 11.1 15.1 12.7 19.1 23.8 27.8 31.8 35.7 — 350 14
9.5 12.7 16.7 12.7 21.4 26.2 31.0 36.5 40.5 — 400 16
9.5 14.3 19.1 12.7 23.8 29.4 34.9 39.7 45.2 — 450 18
9.5 15.1 20.6 12.7 26.2 32.5 38.1 44.5 50.0 — 500 20
9.5 — 22.2 12.7 28.6 34.9 41.3 47.6 54.0 — 550 22
9.5 17.5 24.6 12.7 31.0 38.9 46.0 52.4 59.5 — 600 24
9.5 — — 12.7 — — — — — — 650 26
9.5 — — 12.7 — — — — — — 700 28
9.5 — — 12.7 — — — — — — 750 30
9.5 17.5 — 12.7 — — — — — — 800 32
9.5 17.5 — 12.7 — — — — — — 850 34
9.5 19.1 — 12.7 — — — — — — 900 36
9.5 — — 12.7 — — — — — — 950 38
9.5 — — 12.7 — — — — — — 1000 40
9.5 — — 12.7 — — — — — — 1050 42
9.5 — — 12.7 — — — — — — 1100 44
9.5 — — 12.7 — — — — — — 1150 46
9.5 — — 12.7 — — — — — — 1200 48

6
 Wall Thickness Schedules (JIS)

Nominal
Outside Nominal Wall Thickness
Pipe Size
Diameter
A B Sch5S Sch10S Sch20S FSGP LG Sch10 Sch20 Sch30
8 1/4 13.8 1.2 1.65 2.0 2.3 — — — —
10 3/8 17.3 1.2 1.65 2.0 2.3 — — — —
15 1/2 21.7 1.65 2.1 2.5 2.8 — — — —
20 3/4 27.2 1.65 2.1 2.5 2.8 — — — —
25 1 34.0 1.65 2.8 3.0 3.2 — — — —
32 1-1/4 42.7 1.65 2.8 3.0 3.5 — — — —
40 1-1/2 48.6 1.65 2.8 3.0 3.5 — — — —
50 2 60.5 1.65 2.8 3.5 3.8 — — 3.2 —
65 2-1/2 76.3 2.1 3.0 3.5 4.2 — — 4.5 —
80 3 89.1 2.1 3.0 4.0 4.2 — — 4.5 —
90 3-1/2 101.6 2.1 3.0 4.0 4.2 — — 4.5 —
100 4 114.3 2.1 3.0 4.0 4.5 — — 4.9 —
125 5 139.8 2.8 3.4 5.0 4.5 — — 5.1 —
150 6 165.2 2.8 3.4 5.0 5.0 5.0 — 5.5 —
175 7 190.7 — — — 5.3 — — — —
200 8 216.3 2.8 4.0 6.5 5.8 5.8 — 6.4 7.0
225 9 241.8 — — — 6.2 — — — —
250 10 267.4 3.4 4.0 6.5 6.6 6.6 — 6.4 7.8
300 12 318.5 4.0 4.5 6.5 6.9 6.9 — 6.4 8.4
350 14 355.6 4.0 5.0 8.0 7.9 7.9 6.4 7.9 9.5
400 16 406.4 4.5 5.0 8.0 7.9 7.9 6.4 7.9 9.5
450 18 457.2 4.5 5.0 8.0 7.9 7.9 6.4 7.9 11.1
500 20 508.0 5.0 5.5 9.5 7.9 7.9 6.4 9.5 12.7
550 22 558.8 5.0 5.5 9.5 — 7.9 6.4 9.5 12.7
600 24 609.6 5.5 6.5 9.5 — 7.9 6.4 9.5 14.3
650 26 660.4 5.5 8.0 12.7 — 7.9 7.9 12.7 —
700 28 711.2 5.5 8.0 12.7 — 7.9 7.9 12.7 15.9
750 30 762.0 6.5 8.0 12.7 — 7.9 7.9 12.7 15.9
800 32 812.8 — 8.0 12.7 — 7.9 7.9 12.7 15.9
850 34 863.6 — 8.0 12.7 — 7.9 7.9 12.7 15.9
900 36 914.4 — 8.0 12.7 — 7.9 7.9 12.7 15.9
950 38 965.2 — — — — 7.9 — — —
1000 40 1016.0 — 9.5 14.3 — 7.9 — — —
1050 42 1066.8 — — — — 7.9 — — —
1100 44 1117.6 — — — — 7.9 — — —
1150 46 1168.4 — — — — 7.9 — — —
1200 48 1219.2 — — — — 7.9 — — —

*: No standard in JIS. However, needs by customer, it is applied from ASME B36.10.

7
 JIS G3452
JIS G3454
JIS G3455
JIS G3456
JIS G3459
JIS G3460
JIS G3468 (mm)
Nominal
Nominal Wall Thickness
Pipe Size
STD Sch40 Sch60 XS Sch80 Sch100 Sch120 Sch140 Sch160 XXS A B
*2.2 2.2 2.4 *3.0 3.0 — — — — — 8 1/4
*2.3 2.3 2.8 *3.2 3.2 — — — — — 10 3/8
*2.8 2.8 3.2 *3.7 3.7 — — — 4.7 *7.5 15 1/2
*2.9 2.9 3.4 *3.9 3.9 — — — 5.5 *7.8 20 3/4
*3.4 3.4 3.9 *4.5 4.5 — — — 6.4 *9.1 25 1
*3.6 3.6 4.5 *4.9 4.9 — — — 6.4 *9.7 32 1-1/4
*3.7 3.7 4.5 *5.1 5.1 — — — 7.1 *10.2 40 1-1/2
*3.9 3.9 4.9 *5.5 5.5 — — — 8.7 *11.1 50 2
*5.2 5.2 6.0 *7.0 7.0 — — — 9.5 *14.0 65 2-1/2
*5.5 5.5 6.6 *7.6 7.6 — — — 11.1 *15.2 80 3
*5.7 5.7 7.0 *8.1 8.1 — — — 12.7 — 90 3-1/2
*6.0 6.0 7.1 *8.6 8.6 — 11.1 — 13.5 *17.1 100 4
*6.6 6.6 8.1 *9.5 9.5 — 12.7 — 15.9 *19.0 125 5
*7.1 7.1 9.3 *11.0 11.0 — 14.3 — 18.2 *21.9 150 6
— — — — — — — — — — 175 7
*8.2 8.2 10.3 *12.7 12.7 15.1 18.2 20.6 23.0 *22.2 200 8
— — — — — — — — — — 225 9
*9.3 9.3 12.7 *12.7 15.1 18.2 21.4 25.4 28.6 *25.4 250 10
*9.5 10.3 14.3 *12.7 17.4 21.4 25.4 28.6 33.3 *25.4 300 12
9.5 11.1 15.1 12.7 19.0 23.8 27.8 31.8 35.7 — 350 14
9.5 12.7 16.7 12.7 21.4 26.2 30.9 36.5 40.5 — 400 16
9.5 14.3 19.0 12.7 23.8 29.4 34.9 39.7 45.2 — 450 18
9.5 15.1 20.6 12.7 26.2 32.5 38.1 44.4 50.0 — 500 20
9.5 15.9 22.2 12.7 28.6 34.9 41.3 47.6 54.0 — 550 22
9.5 17.5 24.6 12.7 31.0 38.9 46.0 52.4 59.5 — 600 24
9.5 18.9 26.4 12.7 34.0 41.6 49.1 56.6 64.2 — 650 26
9.5 — — 12.7 — — — — — — 700 28
9.5 — — 12.7 — — — — — — 750 30
9.5 — — 12.7 — — — — — — 800 32
9.5 — — 12.7 — — — — — — 850 34
9.5 — — 12.7 — — — — — — 900 36
9.5 — — 12.7 — — — — — — 950 38
9.5 — — 12.7 — — — — — — 1000 40
9.5 — — 12.7 — — — — — — 1050 42
9.5 — — 12.7 — — — — — — 1100 44
9.5 — — 12.7 — — — — — — 1150 46
9.5 — — 12.7 — — — — — — 1200 48

8
 BUTT-WELDING FITTINGS WEIGHT AND VOLUME

WEIGHT (Kg)
Nominal
90° LONG 90° SHORT TEE CAP REDUCER
Pipe Size
STD XS STD XS STD XS STD XS STD XS
1/2 0.08 0.10 — — 0.08 0.11 0.04 0.05 — —
3/4 0.10 0.13 — — 0.12 0.16 0.05 0.07 0.06 0.07
1 0.15 0.19 0.10 0.13 0.25 0.31 0.11 0.14 0.11 0.14
1-1/4 0.26 0.34 0.17 0.22 0.42 0.55 0.14 0.19 0.15 0.20
1-1/2 0.37 0.49 0.24 0.32 0.60 0.80 0.17 0.23 0.24 0.32
2 0.65 0.89 0.43 0.59 0.87 1.19 0.23 0.33 0.37 0.50
2-1/2 1.30 1.70 0.87 1.14 1.67 2.19 0.40 0.53 0.70 0.91
3 2.03 2.73 1.35 1.82 2.41 3.25 0.66 0.91 0.91 1.22
3-1/2 2.82 3.91 1.88 2.61 3.17 4.39 0.96 1.36 1.28 1.77
4 3.83 5.36 2.55 3.57 4.11 5.75 1.17 1.68 1.53 2.14
5 6.55 9.23 4.37 6.15 6.60 9.30 1.92 2.77 2.50 3.52
6 10.1 15.3 6.75 10.2 9.71 14.7 2.89 4.48 3.61 5.45
8 20.4 30.9 13.6 20.6 18.1 27.4 5.20 8.05 5.71 8.63
10 36.2 48.7 24.1 32.5 30.9 41.7 9.17 12.5 9.65 13.0
12 52.8 69.9 35.2 46.6 44.2 58.4 13.3 17.7 13.7 18.2
14 67.9 89.9 45.2 59.9 53.5 70.9 15.9 21.2 25.5 33.8
16 89.0 118.0 59.3 78.6 66.1 87.7 20.0 26.7 30.9 41.0
18 112.9 149.8 75.3 99.9 83.9 111.3 25.5 34.1 37.7 50.0
20 139.7 185.5 93.1 123.7 103.8 137.8 31.8 42.5 56.3 74.7
22 169.3 225.0 112.8 150.0 125.8 167.2 38.7 51.7 62.3 82.8
24 201.7 268.3 134.5 178.8 139.2 185.1 45.0 60.1 68.4 90.9
26 237.0 315.3 158.0 210.2 176.1 234.3 50.3 67.3 89.3 118.7
28 275.2 366.2 183.5 244.2 198.2 263.8 56.0 74.8 96.5 128.4
30 316.2 420.9 210.8 280.6 228.3 303.9 61.9 82.8 103.8 138.1
32 360.1 479.4 240.0 319.6 260.4 346.7 68.2 91.2 111.0 147.8
34 406.8 541.7 271.2 361.2 294.6 392.4 74.8 100.0 118.3 157.5
36 456.3 607.8 304.2 405.2 331.0 440.9 81.7 109.2 125.5 167.2
38 508.7 677.8 — — 369.5 492.3 94.4 126.2 132.8 176.9
40 563.9 751.5 376.0 501.0 410.1 546.5 102.1 136.5 140.0 186.6
42 622.0 829.0 414.7 552.7 421.3 561.6 110.1 147.2 147.3 196.3
44 682.9 910.3 455.3 606.9 474.5 632.5 124.9 166.9 154.5 206.0
46 746.7 995.5 — — 520.4 693.8 133.7 178.7 188.8 251.6
48 813.3 1,084.4 542.2 722.9 568.4 757.9 142.8 191.0 197.2 262.9

* Weight and volume are according to theoretical calculation.

* Figures of tees are on equal tees and figures of reducers are on one size reduction reducers.

9
 VOLUME (m3)
Nominal
90° 90°
TEE CAP REDUCER Pipe Size
LONG SHORT
— — — — — 1/2
— — — — — 3/4
— — — — — 1
— — — — — 1-1/4
— — — — — 1-1/2
0.001 0.001 0.001 — — 2
0.002 0.001 0.001 — 0.001 2-1/2
0.003 0.002 0.002 — 0.001 3
0.004 0.003 0.003 0.001 0.001 3-1/2
0.005 0.004 0.004 0.001 0.001 4
0.010 0.007 0.007 0.001 0.002 5
0.016 0.011 0.011 0.002 0.004 6
0.037 0.025 0.022 0.005 0.007 8
0.070 0.046 0.040 0.009 0.013 10
0.118 0.079 0.067 0.015 0.021 12
0.164 0.109 0.091 0.021 0.042 14
0.245 0.163 0.126 0.029 0.059 16
0.349 0.232 0.179 0.042 0.080 18
0.479 0.319 0.246 0.059 0.131 20
0.638 0.424 0.327 0.052 0.159 22
0.828 0.551 0.388 0.066 0.189 24
1.053 0.700 0.540 0.083 0.266 26
1.315 0.875 0.649 0.103 0.308 28
1.618 1.076 0.800 0.125 0.354 30
1.964 1.306 0.974 0.151 0.403 32
2.355 1.566 1.170 0.180 0.455 34
2.796 1.859 1.391 0.212 0.510 36
3.288 2.187 1.639 0.248 0.568 38
3.835 2.550 1.914 0.288 0.629 40
4.440 2.953 2.023 0.332 0.694 42
5.105 3.395 2.400 0.381 0.761 44
5.833 3.879 2.753 0.433 0.971 46
6.627 4.407 3.138 0.491 1.057 48

10
 Long and Short Radius Elbows

ASME B16.9 B16.28

*BENKAN's Standards (mm)
Nominal Outside Center-to-End
Pipe Diameter Long Radius Elbow Short Radius Elbow
Size at Bevel 90 Deg. 45 Deg. 90 Deg. 45 Deg.*
(NPS) OD A B A B
1/2 21.3 38.1 15.7 — —
3/4 26.7 38.1 19.1 — —
1 33.4 38.1 22.4 25.4 —
1-1/4 42.2 47.8 25.4 31.8 —
1-1/2 48.3 57.2 28.4 38.1 —
2 60.3 76.2 35.1 50.8 —
2-1/2 73.0 95.3 44.5 63.5 —
3 88.9 114.3 50.8 76.2 31.6
3-1/2 101.6 133.4 57.2 88.9 36.8
4 114.3 152.4 63.5 101.6 42.1
5 141.3 190.5 79.2 127.0 52.6
6 168.3 228.6 95.3 152.4 63.4
8 219.1 304.8 127.0 203.2 84.2
10 273.0 381.0 158.8 254.0 105.2
12 323.8 457.2 190.5 304.8 126.3
14 355.6 533.4 222.3 355.6 147.3
16 406.4 609.6 254.0 406.4 168.3
18 457.2 685.8 285.8 457.2 189.4
20 508.0 762.0 317.5 508.0 210.4
22 558.8 838.2 342.9 558.8 231.5
24 609.6 914.4 381.0 609.6 252.5
26 660.4 990.6 406.4 660.4* 273.5
28 711.2 1066.8 438.2 711.2* 294.6
30 762.0 1143.0 469.9 762.0* 315.6
32 812.8 1219.2 501.7 812.8* 336.7
34 863.6 1295.4 533.4 863.6* 357.7
36 914.4 1371.6 565.2 914.4* 378.8
38 965.2 1447.8 599.9 965.2* 399.8
40 1016.0 1524.0 632.0 1016.0* 420.8
42 1066.8 1600.2 660.4 1066.8* 441.9
44 1117.6 1676.4 695.5 1117.6* 462.9
46 1168.4 1752.6 726.9 — —
48 1219.2 1828.8 759.0 1219.2* 505.0
52* 1320.8 — — 1320.8 547.1
54* 1371.6 2057.4 852.2 1371.6 568.1
56* 1422.4 2133.6 883.8 — —
60* 1524.0 2286.0 946.9 1524.0 631.3
66* 1676.4 2514.6 1041.6 — —
72* 1828.8 2743.2 1262.5 — —
80* 2032.0 — — 2032.0 841.7

11
Long and Short Radius Return Elbows

ASME B16.9
ASME B16.28 (mm)
Nominal Outside Long Radius Short Radius
Pipe Diameter Center-to- Back-to- Center-to- Back-to-
Size at Bevel Center Face Center Face
(NPS) OD O K O K
1/2 21.3 76.2 47.8 — —
3/4 26.7 76.2 50.8 — —
1 33.4 76.2 55.6 50.8 41.1
1-1/4 42.2 95.3 69.9 63.5 52.3
1-1/2 48.3 114.3 82.6 76.2 62.0
2 60.3 152.4 106.4 101.6 81.0
2-1/2 73.0 190.5 131.8 127.0 100.1
3 88.9 228.6 158.8 152.4 120.7
3-1/2 101.6 266.7 184.2 177.8 139.7
4 114.3 304.8 209.6 203.2 158.8
5 141.3 381.0 261.9 254.0 196.9
6 168.3 457.2 312.7 304.8 236.5
8 219.1 609.6 414.3 406.4 312.7
10 273.0 762.0 517.6 508.0 390.7

12
 Straight and Reducing Tees

MSS SP-75
ASME B16.9
*BENKAN's Standards (mm)
Outside Diameter Center-to-End Outside Diameter Center-to-End
Nominal at Bevel Nominal at Bevel
Pipe Size OD Pipe Size OD
Run Outlet(1)(2) Run Outlet(1)(2)
(NPS) Run Outlet C M (NPS) Run Outlet C M
1/2 x 1/2 21.3 21.3 25.4 25.4 5 x 5 141.3 141.3 124.0 124.0
3/8 17.3 25.4 4 114.3 117.3
1/4 13.7 25.4 3-1/2 101.6 114.3
3/4 x 3/4 26.7 26.7 28.4 28.4 3 88.9 111.3
1/2 21.3 28.4 2-1/2 73.0 108.0
3/8 17.3 28.4 2 60.3 104.6
1 x 1 33.4 33.4 38.1 38.1 1-1/2* 48.3
3/4 26.7 38.1 6 x 6 168.3 168.3 142.7 142.7
1/2 21.3 38.1 5 141.3 136.7
1-1/4 x 1-1/4 42.2 42.2 47.8 47.8 4 114.3 130.0
1 33.4 47.8 3-1/2 101.6 127.0
3/4 26.7 47.8 3 88.9 124.0
1/2 21.3 47.8 2-1/2 73.0 120.7
1-1/2 x 1-1/2 48.3 48.3 57.2 57.2 2* 60.3
1-1/4 42.2 57.2 8 x 8 219.1 219.1 177.8 177.8
1 33.4 57.2 6 168.3 168.1
3/4 26.7 57.2 5 141.3 162.1
1/2 21.3 57.2 4 114.3 155.5
2 x 2 60.3 60.3 63.5 63.5 3-1/2 101.6 152.4
1-1/2 48.3 60.5 3* 88.9
1-1/4 42.2 57.2 10 x 10 273.0 273.0 215.9 215.9
1 33.4 50.8 8 219.1 203.2
3/4 26.7 44.5 6 168.3 193.5
1/2* 21.3 5 141.3 190.5
2-1/2 x 2-1/2 73.0 73.0 76.2 76.2 4 114.3 184.2
2 60.3 69.9 12 x 12 323.8 323.8 254.0 254.0
1-1/2 48.3 66.5 10 273.1 241.3
1-1/4 42.2 63.5 8 219.1 228.6
1 33.4 57.2 6 168.3 218.9
3 x 3 88.9 88.9 85.9 85.9 5 141.3 215.9
2-1/2 73.0 82.6 14 x 14 355.6 355.6 279.4 279.4
2 60.3 76.2 12 323.8 269.7
1-1/2 48.3 73.2 10 273.0 257.0
1-1/4 42.2 69.9 8 219.1 247.7
1* 33.4 6 168.3 238.3
3-1/2 x 3-1/2 101.6 101.6 95.3 95.3 16 x 16 406.4 406.4 304.8 304.8
3 88.9 91.9 14 355.6 304.8
2-1/2 73.0 88.9 12 323.8 295.1
2 60.3 82.6 10 273.0 282.4
1-1/2 48.3 79.2 8 219.1 273.1
4 x 4 114.3 114.3 104.6 104.6 6 168.3 263.7
3-1/2 101.6 101.6 18 x 18 457.2 457.2 342.9 342.9
3 88.9 98.6 16 406.4 330.2
2-1/2 73.0 95.3 14 355.6 330.2
2 60.3 88.9 12 323.8 320.5
1-1/2 48.3 85.9 10 273.0 307.8
1-1/4* 42.2 8 219.1 298.5
1* 33.5

Note (1) Outlet dimension "M" for NPS 26 and larger is recommended but not required.
Note (2) Outlet dimension "M" for run sizes NPS 14 and larger is recommended but not required.
13
Straight and Reducing Tees

MSS SP-75
ASME B16.9
*BENKAN's Standards (mm)
Outside Diameter Center-to-End Outside Diameter Center-to-End
Nominal at Bevel Nominal at Bevel
Pipe Size OD Pipe Size OD
Run Outlet(1)(2) Run Outlet(1)(2)
(NPS) Run Outlet C M (NPS) Run Outlet C M
20 x 20 508.0 508.0 381.0 381.0 30 x 12 762.0 323.8 558.8 472.6
18 457.2 368.3 10 273.0 460.2
16 406.4 355.6 32 x 32 812.8 812.8 596.9 596.9
14 355.6 355.6 30 762.0 584.2
12 323.8 345.9 28 711.2 571.5
10 273.0 333.2 26 660.4 571.5
8 219.1 323.9 24 609.6 558.8
22 x 22 558.8 558.8 419.1 419.1 22 558.8 546.1
20 508.0 406.4 20 508.0 533.4
18 457.2 393.7 18 457.2 520.7
16 406.4 381.0 16 406.4 508.0
14 355.6 381.0 14 355.6 508.0
12 323.8 371.3 34 x 34 863.6 863.6 635.0 635.0
10 273.0 358.6 32 812.8 622.3
24 x 24 609.6 609.6 431.8 431.8 30 762.0 609.6
22 558.8 431.8 28 711.2 596.9
20 508.0 431.8 26 660.4 596.9
18 457.2 419.1 24 609.6 584.2
16 406.4 406.4 22 558.8 571.5
14 355.6 406.4 20 508.0 558.8
12 323.8 396.7 18 457.2 546.1
10 273.0 384.0 16 406.4 533.4
26 x 26 660.4 660.4 495.3 495.3 36 x 36 914.4 914.4 673.1 673.1
24 609.6 482.6 34 863.6 660.4
22 558.8 469.9 32 812.8 647.7
20 508.0 457.2 30 762.0 635.0
18 457.2 444.5 28 711.2 622.3
16 406.4 431.8 26 660.4 622.3
14 355.6 431.8 24 609.6 609.6
12 323.8 422.1 22 558.8 596.9
28 x 28 711.2 711.2 520.7 520.7 20 508.0 584.2
26 660.4 520.7 18 457.2 571.5
24 609.6 508.0 16 406.4 558.8
22 558.8 495.3 38 x 38 965.2 965.2 711.2 711.2
20 508.0 482.6 36 914.4 711.2
18 457.2 469.9 34 863.6 698.5
16 406.4 457.2 32 812.8 685.8
14 355.6 457.2 30 762.0 673.1
12 323.8 447.5 28 711.2 647.7
30 x 30 762.0 762.0 558.8 558.8 26 660.4 647.7
28 711.2 546.1 24 609.6 635.0
26 660.4 546.1 22 558.8 622.3
24 609.6 533.4 20 508.0 609.6
22 558.8 520.7 18 457.2 596.9
20 508.0 508.0
18 457.2 495.3
16 406.4 482.6
14 355.6 482.6

14
 Straight and Reducing Tees

MSS SP-75
ASME B16.9
*BENKAN's Standards (mm)
Outside Diameter Center-to-End Outside Diameter Center-to-End
Nominal at Bevel Nominal at Bevel
Pipe Size OD Pipe Size OD
Run Outlet(1)(2) Run Outlet(1)(2)
(NPS) Run Outlet C M (NPS) Run Outlet C M
40 x 40 1016.0 1016.0 749.3 749.3 46 x 26 1168.4 660.4 850.9 736.6
38 965.2 749.3 24 609.6 723.9
36 914.4 736.6 22 558.8 723.9
34 863.6 723.9 20* 508.0 723.9
32 812.8 711.2 48 x 48 1219.2 1219.2 889.0 838.2
30 762.0 698.5 46 1168.4 838.2
28 711.2 673.1 44 1117.6 838.2
26 660.4 673.1 42 1066.8 812.8
24 609.6 660.4 40 1016.0 812.8
22 558.8 647.7 38 965.2 812.8
20 508.0 635.0 36 914.4 787.4
18 457.2 622.3 34 863.6 787.4
42 x 42 1066.8 1066.8 762.0 711.2 32 812.8 787.4
40 1016.0 711.2 30 762.0 762.0
38 965.2 711.2 28 711.2 762.0
36 914.4 711.2 26 660.4 762.0
34 863.6 711.2 24 609.6 736.6
32 812.8 711.2 22 558.8 736.6
30 762.0 711.2 52 x 52* 1320.8 1320.8 965.2 914.4
28 711.2 698.5 48* 1219.2 863.6
26 660.4 698.5 44* 1117.6 812.8
24 609.6 660.4 40* 1016.0 762.0
22 558.8 660.4 54 x 54* 1371.6 1371.6 1003.3 952.5
20 508.0 660.4 52* 1320.8 914.4
18 457.2 647.7 48* 1219.2 863.6
16 406.4 635.0 44* 1117.6 863.6
44 x 44 1117.6 1117.6 812.8 762.0 40* 1016.0 812.8
42 1066.8 762.0 28* 711.2 787.4
40 1016.0 749.3 20* 508.0 787.4
38 965.2 736.6 56 x 56* 1422.4 1422.4 1041.4 965.2
36 914.4 723.9 52* 1320.8 914.4
34 863.6 723.9 48* 1219.2 863.6
32 812.8 711.2 44* 1117.6 812.8
30 762.0 711.2 40* 1016.0 812.8
28 711.2 698.5 28* 711.2 812.8
26 660.4 698.5 20* 508.0 812.8
24 609.6 698.5 60 x 60* 1524.0 1524.0 1117.6 1016.0
22 558.8 685.8 56* 1422.4 965.2
20 508.0 685.8 52* 1320.8 914.4
46 x 46 1168.4 1168.4 850.9 800.1 48* 1219.2 863.6
44 1117.6 800.1 40* 1016.0 863.6
42 1066.8 787.4 28* 711.2 863.6
40 1016.0 774.7 20* 508.0 863.6
38 965.2 762.0 66 x 66* 1676.4 1676.4 1219.2 1066.8
36 914.4 762.0
34 863.6 749.3
32 812.8 749.3
30 762.0 736.6
28 711.2 736.6

15
Concentric and Eccentric Reducers

MSS SP-75
ASME B16.9
*BENKAN's Standards (mm)
Outside Diameter Outside Diameter Outside Diameter
Nominal at Bevel End-to- Nominal at Bevel End-to- Nominal at Bevel End-to-
Pipe Size Large Small End Pipe Size Large Small End Pipe Size Large Small End
(NPS) End End H (NPS) End End H (NPS) End End H
OD1 OD2 OD1 OD2 OD1 OD2
3/4 x 1/2 26.7 21.3 38.1 10 x 8 273.0 219.1 177.8 34 x 32 863.6 812.8 609.6
3/8 17.3 6 168.3 30 762.0
1 x 3/4 33.4 26.7 50.8 5 141.3 26 660.4
1/2 21.3 4 114.3 24 609.6
1-1/4 x 1 42.2 33.4 50.8 12 x 10 323.8 273.0 203.2 36 x 34 914.4 863.6 609.6
3/4 26.7 8 219.1 32 812.8
1/2 21.3 6 168.3 30 762.0
1-1/2 x 1-1/4 48.3 42.2 63.5 5 141.3 26 660.4
1 33.4 14 x 12 355.6 323.8 330.2 24 609.6
3/4 26.7 10 273.0 38 x 36 965.2 914.4 609.6
1/2 21.3 8 219.1 34 863.6
2 x 1-1/2 60.3 48.3 76.2 6 168.3 32 812.8
1-1/4 42.2 16 x 14 406.4 355.6 355.6 30 762.0
1 33.4 12 323.8 28 711.2
3/4 26.7 10 273.0 26 660.4
2-1/2 x 2 73.0 60.3 88.9 8 219.1 40 x 38 1016.0 965.2 609.6
1-1/2 48.3 18 x 16 457.2 406.4 381.0 36 914.4
1-1/4 42.2 14 355.6 34 863.6
1 33.4 12 323.8 32 812.8
3 x 2-1/2 88.9 73.0 88.9 10 273.0 30 762.0
2 60.3 20 x 18 508.0 457.2 508.0 42 x 40 1066.8 1016.0 609.6
1-1/2 48.3 16 406.4 38 965.2
1-1/4 42.2 14 355.6 36 914.4
3-1/2 x 3 101.6 88.9 101.6 12 323.8 34 863.6
2-1/2 73.0 22 x 20 558.8 508.0 508.0 32 812.8
2 60.3 18 457.2 30 762.0
1-1/2 48.3 16 406.4 44 x 42 1117.6 1066.8 609.6
1-1/4 42.2 14 355.6 40 1016.0
4 x 3-1/2 114.3 101.6 101.6 24 x 22 609.6 558.8 508.0 38 965.2
3 88.9 20 508.0 36 914.4
2-1/2 73.0 18 457.2 46 x 44 1168.4 1117.6 711.2
2 60.3 16 406.4 42 1066.8
1-1/2 48.3 26 x 24 660.4 609.6 609.6 40 1016.0
5 x 4 141.3 114.3 127.0 22 558.8 38 965.2
3-1/2 101.6 20 508.0 48 x 46 1219.2 1168.4 711.2
3 88.9 18 457.2 44 1117.6
2-1/2 73.0 28 x 26 711.2 660.4 609.6 42 1066.8
2 60.3 24 609.6 40 1016.0
6 x 5 168.3 141.3 139.7 20 508.0
4 114.3 18 457.2
3-1/2 101.6 30 x 28 762.0 711.2 609.6
3 88.9 26 660.4
2-1/2 73.0 24 609.6
8 x 6 219.1 168.3 152.4 20 508.0
5 141.3 32 x 30 812.8 762.0 609.6
4 114.3 28 711.2
3-1/2 101.6 26 660.4
24 609.6

Note (1) The shape of Reducer sizes 16" and larger may be manufactured to conical type without the tangent.
(2) 48" and larger can be manufactured. Please contact us for size capability.

16
 Caps

MSS SP-75
ASME B16.9 (mm)
Nominal Outside Nominal Outside
Limiting
Pipe Diameter Length(2) Length(3) Pipe Diameter Length
Wall Thickness
Size at Bevel E E1 Size at Bevel E
for Length E
(NPS) OD (NPS) OD
1/2 21.3 25.4 4.6 25.4 26 660.4 266.7
3/4 26.7 25.4 3.8 25.4 28 711.2 266.7
1 33.4 38.1 4.6 38.1 30 762.0 266.7
1-1/4 42.2 38.1 4.8 38.1 32 812.8 266.7
1-1/2 48.3 38.1 5.1 38.1 34 863.6 266.7
2 60.3 38.1 5.6 44.5 36 914.4 266.7
2-1/2 73.0 38.1 7.1 50.8 38 965.2 304.8
3 88.9 50.8 7.6 63.5 40 1016.0 304.8
3-1/2 101.6 63.5 8.1 76.2 42 1066.8 304.8
4 114.3 63.5 8.6 76.2 44 1117.6 342.9
5 141.3 76.2 9.7 88.9 46 1168.4 342.9
6 168.3 88.9 10.9 101.6 48 1219.2 342.9
8 219.1 101.6 12.7 127.0
10 273.0 127.0 12.7 152.4
12 323.8 152.4 12.7 177.8
14 355.6 165.1 12.7 190.5
16 406.4 177.8 12.7 203.2
18 457.2 203.2 12.7 228.6
20 508.0 228.6 12.7 254.0
22 558.8 254.0 12.7 254.0
24 609.6 266.7 12.7 304.8

s 7ALL THICKNESS FOR #APS UP TO AND INCLUDING  CONFORM TO !3-% " 3PECIFICATIONS #APS  AND LARGER CONFORM TO 83
Specifications for wall thicknesses of 36". These are BENKAN Standards as no Internationally Recognized Standards
have been set for such large size wall thickness.

(1) The shape of these caps shall be ellipsoidal and shall conform to the shape requirements as given in the ASME Boiler and
Pressure Vessel Code.
(2) Length E applies for thickness not exceeding that given in column "Limiting wall Thickness for Length E".
(3) Length E1 applies for thickness greater than that given in column "Limiting wall Thickness" for NPS 24 and smaller. For NPS
26 and larger, Length E1 shall be by agreement between manufacturer and purchaser.
(4) 48" and larger can be manufactured. Please contact us for size capability.

17
Stainless Steel Lap Joint Stub Ends

ASME B16.9

ASME B16.9
MSS SP-43 (mm)
Outside Diameter Length Radius of Fillet
Outside of Barrel F R Diameter of Lap
NPS Diameter
ASME ASME ASME & G
at Bevel min max
(Long) (Short)&MSS MSS Type A MSS Type B
1/2 21.3 20.5 22.8 76.2 50.8 3.0 0.8 35.1
3/4 26.7 25.9 28.1 76.2 50.8 3.0 0.8 42.9
1 33.4 32.6 35.0 101.6 50.8 3.0 0.8 50.8
1-1/4 42.2 41.4 43.6 101.6 50.8 4.8 0.8 63.5
1-1/2 48.3 47.5 49.9 101.6 50.8 6.4 0.8 73.2
2 60.3 59.5 62.4 152.4 63.5 7.9 0.8 91.9
2-1/2 73.0 72.2 75.3 152.4 63.5 7.9 0.8 104.6
3 88.9 88.1 91.3 152.4 63.5 9.7 0.8 127.0
3-1/2 101.6 100.8 104.0 152.4 76.2 9.7 0.8 139.7
4 114.3 113.5 116.7 152.4 76.2 11.2 0.8 157.2
5 141.3 140.5 144.3 203.2 76.2 11.2 1.5 185.7
6 168.3 167.5 171.3 203.2 88.9 12.7 1.5 215.9
8 219.1 218.3 222.1 203.2 101.6 12.7 1.5 269.7
10 273.0 272.3 277.2 254.0 127.0 12.7 1.5 323.9
12 323.8 323.1 328.0 254.0 152.4 12.7 1.5 381.0
14 355.6 354.8 359.9 304.8 152.4 12.7 1.5 412.8
16 406.4 405.6 411.0 304.8 152.4 12.7 1.5 469.9
18 457.2 456.4 462.0 304.8 152.4 12.7 1.5 533.4
20 508.0 507.2 514.1 304.8 152.4 12.7 1.5 584.2
22 558.8 558.0 564.9 304.8 152.4 12.7 1.5 641.4
24 609.6 608.8 615.7 304.8 152.4 12.7 1.5 692.2

18
 Material Specification for Butt-Welding Fittings

ASTM A234/A234M
Standard Specification for
Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service
Grade and Marking Symbol
WPB, WPC, WP1, WP12 CL1, WP12 CL2, WP11 CL1, WP11 CL2, WP11 CL3, WP22 CL1, WP22 CL3, WP5 CL1,
WP5 CL3, WP9 CL1, WP9 CL3, WPR, WP91, WP911, WP92

ASTM A420/A420M
Standard Specification for
Piping Fittings of Wrought Carbon and Alloy Steel for Low-Temperature Service
Grade and Marking Symbol
WPL6, WPL9, WPL3, WPL8

ASTM A403/A403M
Standard Specification for
Wrought Austenitic Stainless Steel Piping Fittings
Grade and Marking Symbol
WPXM-19, WP304, WP304L, WP304H, WP304L, WP309, WP310S, WPS31254, WP316, WP316L, WP316H,
WP316N, WP316LN, WP317, WP317L, WPS31725, WP31726, WP321, WP321H, WPS33228, WPS34565,
WP347, WP347H, WP348, WP348H, WPS38815

ASTM A815/A815M
Standard Specification for
Wrought Ferritic, Ferritic/Austenitic, and Martensitic Stainless Steel
Grade and Marking Symbol (extract)
Ferritic/Austenitic Stainless Steel
WPS31803, WPS32101, WPS32750, WPS32950, WPS32760, WPS39274, WPS32550
WPS32205

19
ASTM A860/A860M
Standard Specification for
Wrought High-Strength Low-Alloy Steel Butt-Welding Fittings
Grade and Marking Symbol
WPHY42, WPHY46, WPHY52, WPHY60, WPHY65, WPHY70

ASTM B366
Standard Specification for
Factory-Made Wrought Nickel and Nickel Alloy Fittings
Grade and Marking Symbol (extract)
WPN, WPNL, WPNC, WPHX, WPHG, WPHC22, WPHG30, WPHC4, WPNC1, WPNCMC, WPHG3, WP20CB, WPNIC,
WPNIC10, WPNIC11, WPNICMC, WP904L, WPHB, WPHC276, WPHB-2

MSS SP-75
Standard Specification for
High-Test, Wrought, Butt-Welding Fittings
Grade and Marking Symbol
WPHY-42, WPHY-46, WPHY-52, WPHY-56, WPHY-60, WPHY-65, WPHY-70

20
TOKYO OFFICE 5-13, 2-chome, Sanno, Ota-ku, Tokyo, 143-8567, Japan
T e l: 81-3-3777-1541
Fax: 81-3-3777-1567

HEAD OFFICE 5-1, Rokusengoku-cho, Ota-city, Gunma, 379-2305, Japan

T e l: 81-277-78-4111
Fax: 81-277-78-4081

1605519
1605CX Printed in Japan