Study On Sound Absorption of Needle-Punched Nonwovens
Study On Sound Absorption of Needle-Punched Nonwovens
Study On Sound Absorption of Needle-Punched Nonwovens
NEEDLE-PUNCHED NONWOVENS
Abstract
The purpose of this research work is to study the acoustic performance of needle-punched
nonwoven fabrics in order to better understand their acoustic behavior in relation to fibre
nonwovens and incorporation of aerogels within them. This also aids in predicting the
appropriate parameters. The effect of fibre denier and its cross-sectional shape on the sound
nonwovens produced from 6-denier 4DG fibres should have shown higher SAC due to
larger fibre surface area than the other fibres used in this study. But, interestingly, it has
been observed that nonwoven produced from 2-denier trilobal fibres exhibited highest SAC
followed by those produced from 2-denier round fibre, 6-denier fibres having 4DG, hollow
and round cross-sections. Nonwovens produced from finer fibres have higher SAC. Finer
fibres offer higher airflow resistance due to more number of fibres get aligned in z-direction
of nonwoven fabric, thus forming tortuous channels for the encountering sound waves,
consequently greater amount of sound waves get dampened in the fabric structure.
The interactive effects of depth of needle penetration and punch density employed
thickness, bulk density, mean flow pore size and specific airflow resistance are reported.
Then, the effect of these properties on sound absorption has also been analyzed. The depth
of needle penetration predominantly affects the thickness and bulk density of nonwovens
compared to punch density. Mean flow pore size in fabric considerably reduces while
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increasing the areal density of the web. The areal density further significantly affects the
specific airflow resistance. It is found that there is a statistically good agreement between
the specific airflow resistance and average SAC (sound absorption coefficients) in terms of
nonwovens on acoustical performance has been investigated. This study has been carried
out by varying the web laying techniques such as carded (parallel-laid and cross-laid) and
air-laid (random-laid) webs. The type of webs affect pore size distribution and SAC of
SAC followed by the cross-laid and parallel-laid. The results further indicate that
shape of the fibres, and layering sequence on sound absorption have been investigated using
polyester fibres of different linear densities and cross-sectional shapes. The fibre webs were
produced on a carding machine, each with 330 g/m2 as a single layer and then three layered
webs (1000 g/m2) were needled. Among the multi-layered single-fibre nonwoven fabrics
studied, nonwoven produced with 0.9-denier-solid (S/S/S) fibres exhibits highest average
SAC followed by those produced from 2-denier-trilobal (T/T/T) fibres and 6-denier-hollow
(H/H/H) fibres. The effect of layering sequence on SAC is analyzed. In order to achieve
high SAC with multi-layered nonwovens, it is preferable to place the nonwovens such that
its face layer having finer fibres must be closer to the sound source.
having different amount of silica is reported. The silica content were varied during in-situ
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synthesis of silica aerogels in the nonwovens by changing their Methanol
composites exhibit higher sound absorption compared to untreated PET nonwoven fabric
for the entire 1/3rd octave frequency range of 50 Hz to 6300 Hz. Moreover, it is found that
silica content in the structure influences the sound absorption of composites i.e., higher the
silica content, higher the sound absorption. Increasing the silica content in fabric reduces
the mean flow pore size and increases the specific airflow resistance of materials; causing
efficient damping of sound waves in the structure. The aerogel incorporated nonwoven
composites achieved about 37% higher acoustic absorption than that of the untreated
network (ANN) model and regression model has been carried out to predict the SAC of
nonwovens at 1/3rd octave intervals for the frequency range, 50 to 6300 Hz. The NDB
model is derived from the well-known Delany-Bazley power law equations. The degree of
error and mean square error are observed to be the highest for ANN model, followed by
NDB model and regression model. Sound frequency is found to be the foremost parameter
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