HT220 Parts Manual 053-1150 PDF

HT220
Parts
Manual
®
CMW Issue 3 053-1150
1
HT220
ISSUE NO. 03PL-06/11
For Replacement Copy Order P/N 053-1150
This manual contains information concerning the following models:

HT220 Tractor
Copyright 2007, 2010, 2011 by The Charles Machine Works, Inc.

, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power
Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide
are registered trademarks of The Charles Machine Works, Inc.
ID0183423
2
3
FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.
Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.
Description and specifications in this book were current at publication. However,

The Charles Machine Works, Inc. reserves the right to improve equipment, so this
manual might not reflect the most current improvements.
Instructions on recommended equipment use and maintenance are in the Operator’s

Manual that was shipped with your equipment.
Keep the following in mind when ordering ProTech replacement parts:
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.
8/6/2010, Rev-B 800-001

4
WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
EXCLUSIONS FROM PRODUCT WARRANTY
All incidental or consequential damages.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.
All engines and engine accessories (these are covered by original manufacturer’s warranty).
Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)
ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A
COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING
THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03 ID0134872
5
CONTENTS______________________
Decals Tailwheel Assembly.................................. 90
Decal Location - HT220 ................................ 8 Tailwheel Assembly - Bolt-On Rim ................ 94
Decal Location - HT220 ISO Foreign................ 10 Tailwheel-Hub Assembly .......................... 92
Frame/Engine Components Hydraulics

A/C System Installation ............................ 62 Hydraulic Schematic............................... 134
Backend Assembly .................................. 16 Hydraulic Schematic - Begins ................... 136
Battery Assembly ..................................... 46
Battery Disconnect ................................... 48 Electrical
Battery Installation ................................... 50 A/C System Schematic........................... 154
Cab – Air Conditioner Assembly .............. 60 Digital Load Control Schematic .............. 150
Cab Assembly .......................................... 52 Electrical Schematic ............................... 142
Cab Installation ........................................ 56 Electrical Schematic ............................... 146
Cover Assembly ....................................... 42 Original Load Control Schematic ............ 152
Engine Installation.................................... 26
Engine, Pumps & Radiator Installation ..... 34 Miscellaneous
Fuel Tank Assembly ................................ 70 Bolt/Nut Torque Chart ............................ 158
Fuel Tank Installation ............................... 72 Filters .................................................... 162
Hydraulic Tank Assembly......................... 76 Parts Manual Change Request ............. 163
Mainframe Assembly ............................... 18 Related Publications .............................. 162
Oil Tank Assembly ................................... 74 Replacement O-Ring Chart .................... 161
Pressurizer Assembly .............................. 68 Warranty Registration ........................... 166
Seat Installation ....................................... 66
Silencer & Air Cleaner Assembly ............. 38
Silencer Assembly ................................... 40
Track Assembly ....................................... 24
Tractor Assembly ..................................... 14
Undercarriage Assembly .......................... 20
Power Train
Gearbox Oil Level Assembly .................... 80
Digging Attachments
Conveyor Shift Assembly ....................... 106
Conveyor Shift Assembly - Begins ............ 110
Cross Conveyor Assembly - Begins .......... 114
Cross Conveyor Installation ................... 116
Cross Conveyor Installation ..................... 98
Crossover Assembly .............................. 104
Crumbshoe Assembly ............................ 126
Crumbshoe Assembly - 4’, 5’&6’ Boom ........ 128
Crumbshoe Assembly - 8’ Boom ............... 130
Headshaft Assembly ................................ 84
Headshaft Assembly - Single Chain .............. 86
Inside Shroud ........................................... 96
Scoop Assembly .................................... 100
Scoop Plate Installation.......................... 102
Stabilizer Assembly ................................ 122
Stabilizer Installation .............................. 124
Truck Conveyor Installation.................... 118
ID0183426
6
7
DECALS
ID0135069
8
DECAL LOCATION
HT220 35
37 22 38
11 10 36
31
25 20 21 29 12 20 21 23 27
18 32
MOUNT INSIDE CAB 33
ON GLASS NEXT
TO HAMMER
3
4
5
34 SPLIT DECAL
AS SHOWN
6 7 32
24
33
2
16
8 (1) OUTSIDE ON
15 (1) COVER
ON TOP OF
10 11 RADIATOR
17 14
13 28 9
MOUNT INSIDE CAB PLACE NEXT TO
ON REAR WALL RADIATOR FILL
38
30
27 23 1 21 20 12 29 21 20 19 22 26
MOUNT INSIDE CAB
DOOR NEXT TO
HANDLE
09 ID0173531
9
DECAL LOCATION
HT220
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
285-9800-050 DECAL KIT - HT220 REFERENCED TO (CMW# 270-1532)
1 T00-9800-031 1 DECAL, LUBRICATE EVERY 4 HOURS
2 T00-9800-038 1 DECAL, SAFETY INSTRUCTIONS
3 T00-9800-039 1 DECAL, OPERATOR NOTICE
4 T00-9800-042 1 DECAL, WARNING CRUSH HORIZONTAL
5 T00-9800-043 1 DECAL, WARNING ENGINE OFF FOR SERVICING
6 T00-9800-044 1 DECAL, WARNING READ BEFORE SERVICING
7 T00-9800-045 1 DECAL, WARNING BATTERY
8 T00-9800-046 1 DECAL, WARNING ELECTRICITY HAZARD
9 T00-9800-048 1 DECAL, WARNING RADIATOR
10 T00-9800-050 2 DECAL, DANGER CHAIN AND AUGER
11 T00-9800-052 2 DECAL, WARNING CRUSH VERTICAL
12 T00-9800-058 4 DECAL, WARNING MOVING PARTS
13 T00-9800-070 1 DECAL, CAUTION WELDING
14 T00-9800-072 1 DECAL, IMPORTANT NOTICE MAINTENANCE
15 T00-9800-073 2 DECAL, TEXACO EXTENDED LIFE COOLANT
16 T00-9800-074 1 OPERATOR PRESENCE
17 T00-9800-075 1 DECAL, ONE CALL SYSTEM
18 T00-9800-142 1 DECAL, EXIT GLASS IN EMERGENCY
19 T00-9800-143 1 ID CE PLATE
20 T00-9800-144 4 LIFT LOCATION REFERENCED TO (CMW# 274-442)
21 T00-9800-145 4 TIE DOWN LOCATION REFERENCED TO (CMW# 274-318)
22 T00-9800-146 2 STACKED DITCH WITCH LOGOTYPE REFERENCED TO (CMW# 700-129)
23 T00-9800-147 2 DITCH WITCH LOGOTYPE REFERENCED TO (CMW# 273-502)
24 T00-9800-148 1 DITCH WITCH LOGOTYPE REFERENCED TO (CMW# 270-1492)
25 T00-9800-149 1 HT220 W/STRIPE R REFERENCED TO (CMW# 270-1490)
26 T00-9800-150 1 HT220 W/STRIPE L REFERENCED TO (CMW# 270-1491)
27 T00-9800-115 2 DECAL, MOVING PARTS
28 T00-9800-116 1 DECAL, ROLLOVER POSSIBLE
29 200-9800-001 2 PLATE, LABEL, TRACK ADJUSTER
30 T00-9800-151 1 HT220 LUBRICATION CHART REFERENCED TO (CMW# 270-1872)
31 T00-9800-152 1 HT220 LUBRICATION CHART REFERENCED TO (CMW# 270-1873)
32 T00-9800-055 2 DECAL, OIL LEVEL R/H
33 T00-9800-056 2 DECAL, OIL LEVEL L/H
34 T00-9800-079 1 DECAL, GEARBOX FILL
35 700-062 1 DECAL, FUEL (DIESEL)
36 270-2317 1 DECAL, DANGER STRIPE 3.00” X 32.00”
37 700-063 1 DECAL, HYDRAULIC FLUID
38 270-2322 2 DECAL, WARNING FALL POSSIBLE
FOOTNOTES:
1. ALL DECALS ARE SUPPLIED BY TESMEC. CMW#’S ARE FOR REFERENCE ONLY.
09 ID0173531
10
DECAL LOCATION
HT220 ISO FOREIGN
38
40 27 34 15 20 19 28 16 39
30 25 26 32 22 25 26 36
35
37
23 35
36
21
8
18 14
7 9
29
2
6
10
11
19 20 15
4
3
17
33
5
12
13
16 28 1 26 25 22 32 26 25 24 27 31
02 ID0197944
11
DECAL LOCATION
HT220 ISO FOREIGN
REF PART
285-9800-100 ISO DECAL KIT EN - HT220
1 T00-9800-031 1 DECAL, LUBRICATE EVERY 4 HOURS
2 “A” 1 DECAL, SAFETY INSTRUCTIONS
3 T00-9800-070 1 DECAL, CAUTION WELDING
4 T00-9800-072 1 DECAL, IMPORTANT NOTICE - MAINTENANCE
5 T00-9800-073 2 DECAL, EXTENDED LIFE COOLANT
6 T00-9800-074 1 DECAL, OPERATOR PRESENCE
7 T00-9800-117 1 DECAL, ISO, ENGINE OFF FOR SERVICING
8 T00-9800-118 1 DECAL, ISO, BATTERY BURN HAZARD
9 T00-9800-119 1 DECAL, ISO, BATTERY EXPLOSION HAZARD
10 T00-9800-120 1 DECAL, ISO, ELECTRIC SHOCK HAZARD
11 T00-9800-121 1 DECAL, ISO, ELECTRIC SHOCK-KEEP AWAY
12 T00-9800-122 1 DECAL, ISO, RADIATOR-EXPLOSION HAZARD
13 T00-9800-123 1 DECAL, ISO, RADIATOR-BURN HAZARD
14 T00-9800-124 1 DECAL, ISO, CRUSH HAZARD-HORIZONTAL
15 T00-9800-125 2 DECAL, ISO, CRUSH HAZARD-VERTICAL
16 T00-9800-126 2 DECAL, ISO, CRUSH HAZARD-FOOT
17 T00-9800-127 1 DECAL, IS0, WEAR SEAT BELT
18 T00-9800-128 1 DECAL, ISO, READ BEFORE SERVICING
19 T00-9800-129 2 DECAL, ISO, DO NOT APPROACH MOVING CHAIN
20 T00-9800-130 2 DECAL, ISO, DANGER-CHAINSAW
21 “B” 1 DECAL, TEXT, OPERATOR NOTICE
22 TOO-9800-141 4 DECAL, ISO, WARNING-MOVING PARTS
23 T00-9800-142 1 DECAL, ISO, EXIT GLASS IN EMERGENCY
24 T00-9800-143 1 ID PLATE, MANUFACTURED FOR
25 T00-9800-144 4 DECAL, LIFT LOCATION REFERENCED TO (CMW# 274-442)
26 T00-9800-145 4 DECAL, TIE DOWN LOCATION REFERENCED TO (CMW# 274-318)
27 T00-9800-146 2 DECAL, LOGO, DITCH WITCH STACKED REFERENCED TO (CMW# 700-129)
28 T00-9800-147 2 DECAL, LOGO, DITCH WITCH REFERENCED TO (CMW# 273-502)
29 T00-9800-148 1 DECAL, LOGO, DITCH WITCH REFERENCED TO (CMW# 270-1492)
30 T00-9800-149 1 DECAL, HT220 W/STRIPE R REFERENCED TO (CMW# 270-1490)
31 TOO-9800-150 1 DECAL, HT220 W/STRIPE L REFERENCED TO (CMW# 270-1491)
32 200-9800-001 2 PLATE, LABEL, TRACK ADJUSTER
33 “C” 1 DECAL, HT220 LUBE CHART
34 “D” 1 DECAL, HT220 LUBE CHART
35 T00-9800-055 2 DECAL, OIL LEVEL, R/H
36 T00-9800-056 2 DECAL, OIL LEVEL, L/H
37 T00-9800-079 1 DECAL, GEARBOX FILL
38 700-062 1 DECAL, FUEL (DIESEL)
39 270-2317 1 DECAL, DANGER STRIPE 3.00” X 32.00”
40 700-063 1 DECAL, HYDRAULIC FLUID
ISO FOREIGN DECAL CHART

PART# ENGLISH ITALIAN FRENCH GERMAN SPANISH
285-9800-100 285-9800-101 285-9800-102 285-9800-103 285-9800-104
“A” T00-9800-131 T00-9800-132 T00-9800-133 T00-9800-134 T00-9800-135
“B” T00-9800-136 T00-9800-137 T00-9800-138 T00-9800-139 T00-9800-140
“C” T00-9800-151 T00-9800-153 T00-9800-155 T00-9800-157 T00-9800-159
“D” T00-9800-152 T00-9800-154 T00-9800-156 T00-9800-158 T00-9800-160
FOOTNOTES:
1. ALL DECALS ARE SUPPLIED BY TESMEC. CMW #’S ARE FOR REFERENCE ONLY.
02 ID0197944
12
NOTES:
ID0134963
13
HYDRAULICS
ID0135071
14
TRACTOR ASSEMBLY
HT220
BEGINS WITH S/N CMWHT220J80000012
6 8 7
4
3
MA N SF IELD , T EX AS , U .S .A .
P H ON E: 8 17 /4 73-22 33
2
MAKE:
MODEL :
SER IA L NO :
111.75
54.38
T RAC K
REC OIL
ADJ USTER
10
9
111.81
187.94
04 ID0213526
15
TRACTOR ASSEMBLY
HT220
REF PART
1. TS1000-050 1 ENG. COMPARTMENT ENCLOSURE
2. TS1000-070 1 FRONT DOORS ASSEMBLY
3. TS1000-080 1 TRACTOR WELDMENT
4. TS4500-000 1 ENG., PUMPS & RADIATOR INSTALL REFER TO ID0213542
5. TS4501-000 1 AIR CLEANER INSTALLATION REFER TO ID0213543
6. TS1303-000 1 CAB INSTALLATION REFER TO ID0213528
7. TS4502-000 1 SILENCER INSTALLATION REFER TO ID0213544
8. TS6623-000 1 A/C SYSTEM INSTALLATION REFER TO ID0213552
9. TS2600-000 1 TRACK ASSEMBLY REFER TO ID0213534
10. TS9800200 1 DECAL INSTALLATION REFER TO ID0173531
NOT SHOWN:
11. TS7000-100 - HYDRAULIC CIRCUIT REFER TO ID0213553
12. TS2210-100 - ELECTRICAL SCHEMATIC REFER TO ID0213531
13. TS8400-000 - ELECTRICAL AND HYDRAULIC
14. TS6622-000 - A/C SYSTEM ELEC. SCHEMATIC REFER TO ID0213551
15. TS4801-000 - HYD. TANK INSTALLATION REFER TO ID0213546
16. TS4800-000 - FUEL TANK INSTALLATION REFER TO ID0213545
17. TS1500-000 - BATTERY INSTALLATION REFER TO ID0213530
18. TS1400-000 - SEAT INSTALLATION REFER TO ID0213529
19. TS1300-000 - INSTRUMENT PANEL INSTALLATION
21. TS1101-000 - BRACKET INSTALLATION
FOOTNOTES:
NOTE:
REF. 285-0500-000
04 ID0213526
16
BACKEND ASSEMBLY
HT220
1 9 4
8
BOOM LENGTH, 4.5P

4 FT - 110''
5
MA N S F IE L D , T E X A S , U .S . A .
P H ON E : 8 1 7/ 4 7 3 - 2 3 3
MA KE:
MO DE L:
SE RIA LN O:
5 FT - 123-1/2''
6 FT - 137''
8 FT - 150-1/2'' LU BRI CA TE
2
TRA CK
R ECO IL
AD JUSTER
GROUND LINE
CUT DEPTH
4 FT
SINGLE CHAIN CONFIGURATION, W/ROLLER, 4.5 PITCH
5 FT
DEPTH ``A'' P/N ``B'' FT. "C" QTY
6 FT
4 FT 285-2711-051 25-3/4 FT 68
8 FT 5 FT 285-2711-054 27-3/4 FT 74
7 6
8
FT
FT
285-2711-052
285-2711-053
30-1/4
33-1/4
FT
FT
80
86
8 FT. MACHINE SHOWN

3
03 ID0213527
17
BACKEND ASSEMBLY
HT220
REF PART
1. TS2713-001 1 INNER SHROUD WELDMENT
2. TS2708-001 1 STABILIZER WELDMENT REFER TO ID0213536
3. TS2710-100 1 TAILWHEEL ASSEMBLY REFER TO ID0213537
4. TS2715-000 1 HEADSHAFT INSTALLATION REFER TO ID0213538
5. TS2718-000 1 SCOOP PLATE INSTALLATION REFER TO ID0213239
6. TS4900-000 1 CROSS CONVEYOR INSTALLATION REFER TO ID0213547
7. TST00-5503-055 1 CHAIN-DIGGING REFER TO "B" ON CHAIN CHART ON GRAPHICS PAGE.
8. TST00-6500-195 2 CYL, 6" BORE BOOM TILT
9. TST01-9232-066 4 PIN-ø2" X 8-1/4" LG. SEE FOOTNOTE 1
NOT SHOWN:
10. TS7100-001 - HOSE KIT - TRACTOR & BACKEND
11. TST00-6000-029 - HAND PUMP
12. TS365-8300-002 - BASEPLATE BOLTING PLATE,4.5P,OUTSIDE SEE FOOTNOTE 2
FOOTNOTES:
1. REFER #9 INCL'S (4X) 1/2" X 3-1/2" COTTER PIN & (4X) 2" FLAT WASHER.
2. REFER TO CATAGORY "C" ON CHAIN CHART ON GRAPHICS PAGE.
NOTE:
1. FOR BOOM & WEAR PLATE INSTALLATION INSTRUCTION PART NUMBERS REFER TO CATAGORY "A" ON CHAIN CHART
ON GRAPHICS PAGE.
2. TESMEC REFER: 285-0620-000
03 ID0213527
18
MAINFRAME ASSEMBLY
HT220
(TO BE WELDED PRIOR TO ASSEMBLY)

SUPPLIED WITH FRAME
13 6 12
11
CROSSMEMBER
Z 10
VALID FOR BOTH SIDES
131
A
1
SECTION "A-A"
10 7
8
131
VALVE SUPPORT POSITION
9
Z 13
13
P 2B
2
Y Y XX V
M M ON/
Ar L O FF
t .n r. L
/ Par
tn o. XX
Y Y V ON/
MM OFF
Ar t L L
. nr. /P
art n
o.
6 6
5 3 5
A
03 ID0183130
19
MAINFRAME ASSEMBLY
HT220
REF PART
1. TS88451 1 FRAME WELDMENT
2. TS82959 1 TORQUE POST
3. TS88760 1 VALVE MOUNT
4. TS82932 4 BUSHING
5. 107-349 6 HHCS M8 X 20 UNI 5737 8.8 TS40108020
6. TS25012008 6 LOCK WASHER D.8,4 UNI 1751
7. TS89190 1 MOUNT, VALVE
8. 107-054 2 HHCS M6 X 90 UNI 5737 8.8 TS40106090
9. TS25110006 6 WASHER D.6,4 X 12.5 UNI 6592 Z
10. TS09102994 1 SENSOR, TEMPERATURE, AIR
11. TS89004 2 SUPPORT
12. 106-231 4 HHCS M6 X 16 5739 8.8 Z TS41306016
13. TS25112006 6 LOCK WASHER D 6,4 UNI 1751 Z
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 884220
03 ID0183130
20
UNDERCARRIAGE ASSEMBLY
HT220
C SECTION A-A B
2600
28
317.5
27°
370 230 240 250 260 270 270 270

27
C B 22
23
24
A SECTION B-B
1950
1440
1 26
317.5
19
20 21 18
A
TENSIONING DIAGRAM
14
13 9
12 11 10
SCALE 1:5
03 ID0182584
21
HT220
16 15
7 4 17
25 8 6
65
285
82 SECTION C-C
NOTE:
ADJUSTMENT OF HYDRAULIC MOTOR
SPEED SENSOR.
1) SCREW IN UNTIL SENSOR CONTACTS THE TOOTH OF
THE HYDRAULIC MOTOR.
2) UNSCREW 120° (1/3 OF TURN) EQUIVALENT
TO 0,5mm GAP.
03 ID0182584
22
HT220
REF PART
1. TS85627 1 UNDERCARRIAGE WELDMENT
2. TS13504205 2 MOTOR
3. TS13900115 2 PLANETARY GEARBOX
4. TST005300043 2 O-RING
5. 105-998 4 HHCS M16 X 40 UNI 5739 TS40316040
6. TS25012017 44 LOCK WASHER D.17 UNI 1751
7. TS09102696 - SENSOR
8. TS25110016 40 WASHER ø17 X 30 UNI 6592 Z
9. TS05802044 2 NIPPLE M10 X 1 1/4 GAS
10. TS36401054 2 VALVE
11. TS05301074 - TUBE
12. TS05801001 2 NIPPLE 1/4 GAS 1/8 GAS
13. TS83905 2 LID
14. TST005300401 2 GREASE FITTING 1/8 NPT DIRITTO
15. 106-459 40 HHCS M20 X 70 UNI 5737 10.9 TS42120070
16. 106-129 40 LOCK WASHER D.20 UNI 5714
17. TS83906 2 SPROCKET
18. TS85632 1 TRACK GUARD, LONG
19. TS85633 1 TRACK GUARD, LONG
20. TS85630 1 TRACK GUARD, SHORT
21. TS85631 1 TRACK GUARD, SHORT
22. TS85641 8 SPACER
23. 106-077 16 HEX NUT M16 5588 6S PG NO TS26200116
24. 106-392 16 WASHER D.16 UNI 9195-B
25. 106-074 40 HHCS M16 X 60 UNI 5737 10.9 TS42116060
26. TS36400878 16 TRACK ROLLER
27. TS85640 8 HHCS M16 LG.=270
28. TS36401051 2 TRACKS 20"
NOT SHOWN:
TS85634 1 GUARD, GEARBOX RH
TS85634 1 GUARD, GEARBOX LH
TS36400881 2 TENSIONER
FOOTNOTES:
NOTE:
REF. 856250
03 ID0182584
23
24
TRACK ASSEMBLY
HT220
REFER TO "REQUIRED OPTIONS"

ON TEXT PAGE
OPPOSITE 23
11 12 21 2 10
16
3
T RACK
RECOIL
ADJUSTER
13
1
14
20 18 4 56 78 9 15
17 OPPOSITE OPPOSITE 18
19
22
02 ID0213534
25
TRACK ASSEMBLY
HT220
REF PART
1. TS2601-000 1 TRACK DRIVE ASSEMBLY REFER TO REF:#23, REQUIRED OPTIONS BELOW.
2. 105-121 8 HHCS (1/2-13 UNC X 1")
3. TST00-2600-220 2 IDLER GROUP ASSEMBLY
4. TST00-2600-216 18 TRACK ROLLER, SNGL FLG, FL6
5. TS2600-004 - TRACK FRAME GUARD, OUTSIDE,R/H
6. TS2600-006 - TRACK FRAME GUARD, OUTSIDE,L/H
7. TS2600-006 - TRACK FRAME GUARD, INSIDE,R/H
8. TS2600-007 - TRACK FRAME GUARD, INSIDE, L/H
9. TS200-9800-001 2 I.D. PLATE-TRACK ADJUSTER
10. TS1001-011 - COVER, TRACK FRAME
11. TS2600-008 - GUARD-GEARBOX, R/H
12. TS2600-009 - GUARD-GEARBOX, L/H
13. 105-437 72 HHCS (5/8-11 UNC X 2-1/2")
14. 105-385 72 LOCK WASHER (5/8")
15. 105-358 42 HHCS (5/8-11 UNC X 1-1/2")
16. 105-858 8 HHCS (1/2-13 UNC X 1-1/2")
NOT SHOWN:
TST00-2600-008 1 COUPLING, TRACK ADJUSTER
TST00-2600-046 2 TENSION UNIT WASHER
TST00-2600-045 2 TENSION UNIT FITTING
FOOTNOTES:
NOTE:
PARTS DISPLAYED FOR REFERENCE ONLY:
17. 3/4"BP SCH80 .154 WALL X 7-5/8" LG. 10X
18 . FLAT WASHER (5/8") HARDENED F436 66X
19. NUT (5/8-11 UNC) 20X
20. HHCS (5/8-11 UNC X 1") 4X
21. FLAT WASHER (1/2") HARDENED F436 14X
22. ALL THREAD (5/8-11 UNC X 10-1/2") C1018 10X
REQUIRED OPTIONS:
23. TRACK GROUP (2X):
TST00-2600-217 2 TRACK GROUP-20" WIDE TRIPLE GROUSER - TOTAL REQUIRED PER MACHINE
TST00-2600-224 2 TRACK GROUP-20" WIDE SINGLE GROUSER - TOTAL REQUIRED PER MACHINE
TESMEC REF: 285-2600-000
02 ID0213534
26
ENGINE INSTALLATION
HT220
54
128
127
69 68 67
112 73 76 77
2
DETAIL H
71 70 48
B
18 17
103
108
93
103
102 101 92
90 54
103 92
102 101 53
121 91
45
24
B
7
46
29
TOP COVER
12
76 27 44 28 40 105 106
85 41
42
03 ID0183129
27
ENGINE INSTALLATION
HT220
66 131
61
74 10
9
34
35 TOP VIEW
SIDE VIEW
SOME ITEMS
NOT SHOWN
DETAIL "Y"
11
126
69 73
72 88
86 88
37 116
87 88
18 36
123 122 121

95
113
42 111 114 40 113
41 41
40 42
03 ID0183129
28
ENGINE INSTALLATION
HT220
39
19
64 63
64 89
20
31
61 66 74
78
81 79
81 96
26
32
38
43
1
83
65 61 66
62 61 66
SEC B-B
62
SOME ITEMS NOT SHOWN FOR CLARITY 61 115
66 61
66
75
61
66
03 ID0183129
29
ENGINE INSTALLATION
HT220
101 122
24V 0V
47 130 30
1 NOTE:
1) CONNECT TUBES IN SUCH A WAY AS TO AVOID SYPHON.
15 24 1 134
1 133 56
56 16 51
(Lg. 0.8m)
123 136 95
TOP
123 136 95
(Lg. 0.5m)
55 SEC. B-B
88 SOME ITEMS NOT SHOWN

84 FOR CLARITY
80
25
98
120
129
132
52
17 13 73 76 77 56 99 22 8
23
03 ID0183129
30
ENGINE INSTALLATION
HT220
119 119
5 5
SIDE VIEW
DETAIL H
104
55 x2
80
125 x2
124
109
50 4 49 6
DETAIL ASSEMBLY, PUMPS AND PUMD DRIVE 33 21
ASSEMBLED VIEW
3 TORQUE FASTENERS HORN & BUZZER
TO 69 Nm
7 71
14
70 62 61
94
60 61
66
ASSEMBLED VIEW
ANTIVIBRATION MOUNT, ENGINE
(TYPICAL 4-PLACES)
42 DETAIL X
40
41
100 110
03 ID0183129
31
ENGINE INSTALLATION
HT220
REF PART
1. TS13524101 1 ENG,CUMMINS QSB5.911 24V 153KW@2200 RPM
2. TS13700511 1 GEARBOX, 4-PUMP DRIVE
3. TS13700710 1 FLEXIBLE JOINT
4. TS13505487 1 PUMP
5. TS13505574 2 PUMP
6. TST006000014 1 PUMP
7. TS85437 1 ENGINE FRAME
8. TS88409 1 RADIATOR, AIR-WATER-OIL
9. TS88440 1 SUPPORT SX PUMP DRIVE
10. TS88441 1 SUPPORT DX PUMP DRIVE
11. TS84582 1 SUPPORT, ENGINE OIL FILTER
12. TS33000030 1 FAN
13. TS88411 1 MANIFOLD, RADIATOR, WATER
14. TS50000103 1 ANTI-VIBRATION PAD
15. TS88412 1 MANIFOLD, ENGINE, WATER
16. TS88413 1 MANIFOLD, INLET, WATER
17. TS88414 1 MANIFOLD, INLET, AIR
18. TS88415 1 MANIFOLD, AIR
19. TS50000085 2 ANTI-VIBRATION
20. TS83189 2 WASHER, ANTI-VIBRATION
21. TS09102196 1 BUZZER
22. TS88416 1 MANIFOLD, INLET, AIR
23. TS88418 1 GASKET, AIR INLET MANIFOLD
24. TS05202721 - TUBE R1 25X1000 A1 ORFS A1ORFS
25. TS88432 1 WATER TANK
26. TST00-4501-004 2 ANTI-VIBRATION
27. TS88442 1 SUPPORT ANTI-VIBRATION SX
28. TS88891 1 COMPRESSOR COVER
29. TS34006054 1 BELT
30. TS09101189 1 RELAY
31. TS88443 1 SUPPORT ANTI-VIBRATION DX
32. TS88446 2 MOUNTING BAR
33. TS09102054 1 HORN
34. TS88448 1 SUPPORT BAR SX
35. TS88449 1 SUPPORT BAR DX
36. TS36400502 - COMPRESSOR
37. TS14311620 - FAN BELT
38. TS17000024 - ALTERNATOR
39. TS30703187 1 SEAL
40. TS40106030 38 BOLT M6 X 30 UNI 5737
41. 106-388 38 FLAT WASHER D.6 UNI 6592 TS25010006
42. TS25112006 38 LOCK WASHER D.6,4 UNI 1751
43. TS17000025 - STARTER
44. TST00-4501-006 - WASHER
45. TS14303351 - FILTER, DIESEL
NOT SHOWN:
REF. 884200
NOTE:
03 ID0183129
32
ENGINE INSTALLATION
HT220
REF PART
46. TS14303350 - FILTER, ENGINE OIL
47. TS89001 1 SUPPORT, BOX POWER
48. TS42716035 2 BOLT M6 X 35 5933
49. TS30701250 1 RING ORM
50. TS30701500 1 RING ORM
51. TS05100031 1 TUBE RADIOR D.52/62 USE 1 @ 0.5mm
52. TS05100018 1 TUBE RADIOR D.45/54 USE 1 @ 0.5mm
53. TS05200772 - TUBE R1 12 X 600 K1/2"-A1/2"
54. TS89002 1 COVER PLATE
55. 106-090 12 WASHER D. 10.5 UNI 1751 TS2501210
56. TS05305081 6 CLAMP
57. TS40306015 2 BOLT M5 X 15 UNI 5739 8.8
58. 106-388 14 WASHER D.6,4 UNI 1751 TS25010006
59. 106-106 2 NUT M6 UNI 5588 TS26210106
60. 106-540 4 BOLT M16 X 130 UNI 5737 8.8 TS40116130
61. TS25010017 41 WASHER D.17 UNI 6592
62. TS26021016 16 NUT AUTOBL. M16
63. 108-185 2 BOLT M14 X 110 5737 TS40114110
64. TS25112015 4 WASHER D.15 UNI 1751
65. 106-074 4 BOLT M16 X 60 UNI 5737 8.8 TS40116060
66. TS25012017 41 WASHER D.17 UNI 1751
67. 108-033 4 BOLT M20 X 45 D.17 UNI 5737 8.8 TS40120045
68. TS25012021 4 WASHER D.21 UNI 1751
69. 106-627 9 WASHER D.21 UNI 6592 TS25010021
70. 105-271 24 BOLT M10 X 40 UNI 5739 8.8 TS40310040
71. TS25012008 40 WASHER D.8 UNI 1751
72. 105-876 4 BOLT M10 X 35 UNI 5737 8.8 TS40110035
73. 105-247 15 BOLT M12 X 35 UNI 5737 8.8 TS40112035
74. 107-116 5 BOLT M16 X 35 UNI 5737 8.8 TS40116035
75. 105-998 8 BOLT M16 X 40 UNI 5737 8.8 TS40116040
76. TS25010013 24 WASHER D.13 UNI 6592
77. TS25012013 12 WASHER D.13 UNI 1751
78. 106-031 2 NUT AUTOBLNY M12 UNI 73Z TS26021012
79. 106-078 8 NUT M8 UNI 5588 TS26210108
80. 105-245 20 BOLT M10 X 25 UNI 5737 TS40110025
81. 106-389 16 WASHER D.8 UNI 6592 TS25010008
82. TS25012008 2 WASHER D.8,4 UNI 1751
83. 106-374 9 NUT M20 UNI 5588 TS26210120
84. 106-175 4 NUT M10 UNI 5588 TS26210110
85. 106-333 12 BOLT M12 X 40 UNI 5737 8.8 TS40112040
86. TS26021010 4 NUT AUTOBL. M10
87. 105-271 4 BOLT M10 X 40 UNI 5737 TS40110040
88. 106-390 12 WASHER D.10 UNI 6592 TS25010010
89. TS26021014 2 NUT AUTOBL. M14
90. TS05701012 1 NIPPLE 1/2" GAS M/M
NOT SHOWN:
REF. 884200
NOTE:
03 ID0183129
33
ENGINE INSTALLATION
HT220
REF PART
91. TS05802008 1 NIPPLE 1/2" GAS / M18 X 1.5
92. TS30500013 2 WASHER, COPPER D.1/2"
93. TS02201012 1 PLUG 1/2" FAS HEXAGON MALE
94. TSU42510070 8 BOLT 3/8-NC X 2.75" TEI 10.9
95. TS05305010 4 CLAMP ø10.6 X 9
96. 106-327 8 BOLT M8 X 30 UNI 5737 TS40108030
97. TS40108010 1 BOLT M8 X 10 UNI 5737
98. TS36400907 - PLUG X RADIATOR
99. TSIC 9154 - MANIFOLD, AIR 90° (PREHEAT)
100. TS88457 1 CLAMP PLATE
101. TS89225 1 SUPPORT, FUSE
102. TST00-6600-118 - FILTER CARTRIDGE
103. TS36400922 - ELECTRICAL CONN.
104. TS26021010 4 NUT AUTOBL. M10
106. TS88453 1 RUBBER SEAL
107. TS85114 1 SUPPORT, OIL SEAL
108. TS88460 - PLUG, ALUMINUM X FILTER
109. TS505012 4 BOLT M5 X 12 UNI 5931 8.8
110. TS88452 1 RUBBER FLASHING
112. TS21000245 - PLUG, OF VENTS/LOAD COUPLER
113. TS88454 2 RUBBER FLASHING
115. 107-547 8 BOLT M16 X 75 UNI 5737 838 TS40116075
116. TS86253 1 SUPPORT, COMPRESSOR
117. TS36401040 - FILTER
118. TST00-6600-116 - FILTER CARTRIDGE
119. TS30701000 2 RING ORM
120. TS30002070 2 LEVEL INDICATOR
121. TS89226 1 SUPPORT, CONNECTOR
122. TS09104152 1 GROMMET
123. TS05100008 1 TUBE, FLEXABLE, DIESEL ø17.8 USE 1 @ 1.3M
124. TS25010005 4 WASHER ø6.4 UNI 1751
125. 106-138 4 NUT M6 UNI 5588 TS26210105
126. TS05700110 3 FITTING 1/4" GAS
127. TS05700100 - NIPPLE 2 GAS 1-1/2 ORB
128. TS01240200 - ELBOW 90° F/F 2" GAS ASA 2000
129. TS09102841 - WATER LEVEL SENSOR 5V
130. TS89185 1 BATTERY DISCONNECT ASSEMLY
131. TS88898 1 OIL LEVEL ASSEMBLY
132. TS05104836 1 TUBE, DOUBLE WATER, Di.7/De.12
133. TS05202851 - TUBE, R1 19 X 900 A3/4JIC K3/4JIC
134. TS05700486 2 NIPPLE 3/4GAS 3/4JIC
NOT SHOWN:
CLAMP R.G. RAY ø76.2 3926702 SUPPLIED BY CUMMINS
ADAPTER ø76.2 SUPPLIED BY CUMMINS
ADAPTER ø88.9 SUPPLIED BY CUMMINS
CLAMP ø88.9 SUPPLIED BY CUMMINS
CLAMP ø73.9 SUPPLIED BY CUMMINS
FILTER SUPPLIED BY CUMMINS
NOTE:
TESMEC REF. 88420
03 ID0183129
34
ENGINE, PUMPS & RADIATOR INSTALLATION

HT220
A A
48
31 24
55 52 21 25 22
41 32 23
45
40
OPPOSITE 30 FLYWHEEL
12 1
7 8 BOLTS
17 34
53
54 42 36 B
6 41
2
18 20 4
56 51 38
SEE NOTE 1
56 44
CL CRANKSHAFT 46
39 28
3
37
13
44 44 18
31 26 27
52 10 15 B
33 11 9 19 26 35 14
28
47 43
MAIN FRAME
(REF)
NOTE:
1. TO BE WELDED @ ASSEMBLY BY TESMEC.
02 ID0213542
35

HT220
50
49
49
29
4 16 48
5 16 48
6
W
W
C
C
W
W
C
C
C
3 16 48
3 16 48
VIEW B-B
55 30
56
VIEW A-A
02 ID0213542
36

HT220
REF PART
1. TST00-4500-045 1 ENGINE, CUMMINS QSB 6.7, 220HP
2. TST00-4500-526 1 4-PUMP DRIVE, STIEBEL
3. TST00-6000-080 2 SAUER 90 SERIES PUMP 55CC
4. TST00-6000-079 1 SAUER 90 SERIES PUMP 100CC
5. TST00-6000-078 1 PARKER PAVC 65 SERIES PUMP
6. TST00-4500-381 1 COOLING UNIT ASSEMBLY
7. TS4500-004 1 RAD. SUPPORT BRKT, R/H
8. TS4500-005 1 RAD. SUPPORT BRKT, L/H
9. TS4500-001 1 ENG. SUPPORT FRAME WLDMNT
10. TST00-4501-002 8 MOTOR MOUNT, LORD CBB45-2-9
11. TST00-4501-003 4 LORD WASHER J2049-73
12. TS365-4500-403 2 MOUNT BAR, RADIATOR
13. TST00-8600-182 1 FILLER CAP, ELECA
14. 105-367 4 LOCKNUT (1-8 UNC)
15. TST00-8600-181 1 COLUMN LEVEL INDICATOR
16. 106-333 14 HHCS (M12-1.75 X 40mm) GR 8
17. 106-400 8 HHCS (3/8-16 UNC X 2-3/4") GR 8
18. TS4600-001 1 OIL LEVEL INDICATOR MOUNT
19. 500-003 4 HHCS (5/8-11 UNC X 2-3/4")
20. TS4500-008 1 ELBOW, RAD. TO ENG., LOWER
21. TS4500-007 1 ELBOW, RAD. TO ENG., UPPER
22. TST00-4501-006 2 LORD WASHER J2049-4
23. TST00-4501-004 2 LORD MOUNT 283P310
24. 105-160 8 HHCS (5/16-18 UNC X 1-1/4")
25. 105-089 8 LOCKNUT (5/16 UNC)
26. 105-357 8 LOCKNUT (5/8-11 UNC)
27. 105-162 4 HHCS (5/8-11 UNC X 2-1/4")
28. 105-385 9 LOCK WASHER (5/8")
NOT SHOWN:
TST4500-017 1 PUMP FILTER MOUNT BRACKET
TST00-8600-183 1 COOLANT LEVEL SENSOR
TS4500-016 1 BOTTOM AND SINGLE FILTER BRACKET
TS4500-015 1 WATER FUEL SEPARATOR BRACKET
TS4500-014 1 FRONT ENGINE OIL FILTER BRACKET
TS4500-050 1 SURGE TANK INSTALLATION
500-1783 1 FILTER ELEMENT, SPIN-ON TST00-6600-116
TST00-6600-134 1 FILTER HEAD, SINGLE
TST00-6600-135 3 SWITCH, FILTER HEAD
500-1784 2 FILTER ELEMENT, SPIN-ON TST00-6000-118
TST00-6600-133 2 FILTER HEAD, SINGLE
FOOTNOTES:
NOTE:
TESMEC REFR. NUMBER: 285-4500-000
02 ID0213542
37

HT220
REF PART
29. TS4500-010 1 ELBOW, TURBO TO RADIATOR EXHAUST SIDE
30. TS4500-009 1 ELBOW, TURBO TO RADIATOR FUEL PUMP SIDE
31. 105-070 6 LOCK WASHER (1/2")
32. TST89-8901-407 4 HHCS (1/2-13 UNC X 1-1/2") WITH DRILLED HOLE IN BOLT HEAD
33. 105-136 2 HHCS (1/2-13 UNC X 3-1/2")
34. 105-118 8 FLAT WASHER (3/8")
35. 105-329 4 FLAT WASHER (1")
36. 106-033 8 JAMNUT (1-8 UNC)
37. TST00-4501-015 2 LORD MOUNT SSB20-1000-4
38. TS4500-006 2 ADJUSTMENT BAR MOUNT ARM
39. TST00-4500-382 1 FAN, 31.5" DAI., SUCTION
40. 106-206 4 HHCS (M10-1.5 X 90mm) GR8.8
41. 106-090 16 LOCK WASHER (M10)
42. 105-996 12 HHCS (M10-1.5 X 45mm) GR8.8
NOT SHOWN:
FOOTNOTES:
NOTE:
PARTS SHOWN FOR REFER. ONLY:
43. HHCS (1-8 UNC X 5-1/2") GR8 (4X)
44. FLAT WASHER (5/8") F436 (25X)
45. FLAT WASHER (5/16") HARDENED F436 (16X)
46. HHCS (M16-2 X 45mm) GR8.8 (8X)
47. HHCS (M16-2 X 35mm) GR8.8 (1X)
48. FLAT WASHER (1/2") HARDENED F436 (18X)
PARTS SUPPLIED BY CUMMINS. REFER TO BULLETIN #E011907

49. CLAMP, CONSTANT TORQUE (3-1/2" HOSE)
50. HOSE 3-1/2"I.D. (CHARGE AIR)
51. HOSE C.LAMP (2")
52 CLAMP, CONSTANT TORQUE (3" HOSE)
53. HOSE 1-3/4" I.D. (WATER LINE)
54. HOSE C.LAMP (1-3/4")
55. HOSE 3" I.D. (CHARGE AIR)
56. HOSE 2" I.D. (WATER LINE)
TESMEC REFR. NUMBER: 285-4500-000
02 ID0213542
38
SILENCER & AIR CLEANER ASSEMBLY

HT220
A A
35
11
17
29 27 11
12
18 17
13 7 12
16 19 6 18
13
18 15 14
19 9
6 10
33 2729 28
33 34
25
33 24
20
2 22 8
23 31 31
23 51 3
30 21 1 30 30 32 4
31 26 SHORTEN THE PIPELINE ø38 (THE RADIATOR) OF
WHAT IS NECESSARY TO THE POSITIONING OF
VIEW "A" THE CURVE 90° ø38.
(SOLDER TO MOUNT)
7
27 29
36 30 31
35
NOTE:
30 31
WRAP COLLECTOR OF TURBINE EXHAUST WITH
FIBERGLASS STRIP (NOT SHOWN SECTION).
WELD THE INTERMEDIATE JUNCTION OF ITEM 11.
(AT ASSEMBLY)
POSITION ITEMS 25 & 20 SO THAT THERE IS
NO FORCE-FIT REQUIRED AT ASSEMBLY.
03 ID0183128
39
SILENCER & AIR CLEANER ASSEMBLY

HT220
REF PART
1.TS36400805 1 AIR CLEANER, DBL FILTER
2.TS36400806 1 PRE-CLEANER
3.TST00-4500-948 2 AIR FILTER SUPPORT
4.500-1797 - AIR FILTER-PRIMARY TS36400809
5.500-1796 - AIR FILTER-SECONDARY TS36400810
6.TS83694 1 SILENCER, MODIFIED
7.TS88421 1 SUPPORT, SILENCER & AIR CLNR.
8.TS36400813 1 ELBOW 90°, RUBBER
9.TS36400026 1 ADAPTER, RUBBER
10.TS85222 1 INTAKE TUBE
11.TS89307 1 SILENCER TUBE
12.TS88433 1 FLEX JOINT
13.TS84695 1 SILENCER ELBOW
14.TS83894 1 SILENCER TUBE, MODIFIED
15.TS83313 1 ELBOW 45° MODIFIED
16.TS13210011 1 RAIN CAP
17.TS05309019 1 BAND CLAMP
20.TS01242038 1 ELBOW 90° D.38
21.TS36400940 1 ELECTRIC CONNECTOR 501-02
23.TST004500988 2 BAND CLAMP
24.TST004500987 1 BAND CLAMP
25.TS36400865 1 TUBE
26.TS88431 1 SUPPORT, SILERNCER & AIR CLNR.
27.105-245 7 HHCS M10 X 25 UNI 5737 8.8 TS40110025
28.106-175 4 HEX NUT M10 UNI 5588 TS26200110
29.106-090 11 LOCK WASHER D.10.5 UNI 1751 TS25012010
30.107-341 16 HHCS M12 X 30 UNI 5737 8.8 TS40112030
31.106-030 16 LOCK WASHER D.12 UNI 1751 TS25012012
32.TS83840 WING NUT
34.106-089 4 HEX NUT M12 UNI 5588 TS26200112
NOT SHOWN:
TS36400760 1 FIBERGLASS STRIP USE 1 @ 3M
FOOTNOTES:
NOTE:
35. 1 CLAMP PROVIDED BY CUMMINS
TESMEC REF. 884190

03 ID0183128
40
SILENCER ASSEMBLY
HT220
REFER TO FOOTNOTE 1
5
3
6
2 10
11
6 12
8
AIR CLEANER/SILENCER SUPPORT

(REF)
EXHAUST ELBOW (REF)

(TO BE SUPPLIED BY CUMMINS)
ENGINE QSB 6.7 (REF)
EJECTOR CHECK VALVE

(REF)
9 PRE-CLEANER (REF)
7
AIR CLEANER
INSTALLATION
(REF)
02 ID0213544
41
SILENCER ASSEMBLY
HT220
REF PART
1. TS4502-001 1 SILENCER MODIFICATION
2. TST00-4500-879 1 EXHAUST JOINT CONNECTOR WITH BELLOW
3. TST00-4500-875 1 EXYAUST EJECTOR, STANDARD DONALDSON
4. TST00-4500-911 1 RAIN CAP, 5" DIA.
5. TST00-4500-876 1 SCAVENGE HOSE SEE FOOTNOTE 1
6. TST00-4500-877 2 LINED HOSE CLAMP
7. TST00-4500-844 1 FLAT BAND CLAMP (4-1/2" DIA)
8. TST00-4500-899 1 U-BOLT SADDLE CLAMP (3" DIA)
9. TST00-4500-912 1 FLAT BAND CLAMP (5" DIA)
10. 105-048 4 HHCS (1/2-13 UNC X 1-1/2")
11. 105-065 4 LOCKNUT (1/2-13 UNC)
12. 107-605 8 FLAT WASHER (1/2") HARDENED, F436
NOT SHOWN:
FOOTNOTES:
1. REF. #5, TST00-4500-876, TO BE SHORTENED AS NEEDED FOR PROPER INSTALLATION.
NOTE:
REF. 285-4502-000
02 ID0213544
42
COVER ASSEMBLY
HT220
OPERATOR SIDE VIEW
47
17 24
30 48 26 23
19 39 5 52 51 22 4 2 38
46 3 22 23
25 26
Traversa Ps.52 al Mon tag gio

Esegu ire n°2 Fi letti M10 sul la
12
25
22 2423 27
26
25 27 26 32 15
POSITION AND 30
ATTACH TO FRAME
AT ASSEMBLY
THREADING THE BEAM
TO MOUNTING 6 16 29 14
28
31
26
27 25
10 2526
8 27
11 9
NOTE:
PRIOR TO ASSEMBLING THE ENGINE COVERS
ENSURE THAT THE COATING HAS BEEN APPLIED
PER THE SPECIAL DRAWING COD. 050404017.
ALSO ENSURE THAT THE SEAL ITEM 20 IS
INSTALLED ON ITEMS 4 & 5.
03 ID0183132
43
COVER ASSEMBLY
HT220 CUT IN THIS
POSITION (N.2 Pz)
33
ATTACH TO BEAM
AT ASSEMBLY
INSIDE VIEW, LOWER
21 VIEW, LEFT DOOR (SHOWN OPEN)

SUPPLIED WITH COVER 4330 33
44 45
44 45
PROVIDED WITH DOORS
18 AT ASSEMBLY
42
POSITION ON DOOR AT ASSEMBLY
(WITH OR WITHOUT CONVEYOR)
ON ALL INNER DOOR

49 1 PROFILES RIGHT AND LEFT 20
LEFT VIEW (WITHOUT SIDE CONV.) LEFT VIEW (WITH SIDE CONV.)
36
37
40 50 35
03 34 13 ID0183132
44
COVER ASSEMBLY
HT220
REF PART
1. TS88445 1 DOOR FRAME, FRONT
2. TS88434 1 TOP COVER, MAIN
3. TS84679 1 DOOR, RADIATOR
4. TS85354 1 DOOR, FRONT SX
5. TS85355 1 DOOR, FRONT DX
6. TS86241 1 PROFILE COVER
7. TS85261 1 ENGINE COVER
8. TS84586 1 COVER, CENTER, VALVE
9. TS89222 1 COVER, BULKHEAD
10. TS84666 1 COVER, TUBE ROUTING
11. TS83758 1 COVER PLATE
12. TS85263 1 COVER, BOTTOM DX
13. TS89223 1 COVER, BOTTOM SX
14. TS83264 1 COVER, CAB
15. TS83266 1 COVER, CONDENSER
16. TS30920021 1 SEAL, RUBBER USE 1 @ 2M
17. TS34014022 1 PADDLE LATCH
18. TS40706016 3 BOLT M6 X 20 TE 2093616 WURT
19. TS40310015 77 BOLT M10 X 15 UNI 5739
20. TS30921203 1 FLAT SEAL USE 1 @ 8M
21. TS15983895 2 GAS SPRING
22. 105-273 13 BOLT M12 X 30 UNI 5739 8.8 TS40312030
24. TS25010013 9 FLAT WASHER D.13 UNI 6592
25. 105-274 76 BOLT M10 X 20 UNI 5739 8.8 TS40310020
26. 106-090 137 LOCK WASHER D.10.5 UNI 1751 TS25012010
27. 106-390 60 FLAT WASHER D.10.5 UNI 6592 TS25010010
28. 106-083 16 BOLT M8 X 20 UNI 5739 8.8 TS40308020
29. TS25012008 16 LOCK WASHER D.8.4 UNI 1751
31. TS84664 1 COVER, TOP
32. TS84665 1 COVER, TOP
33. TS34014028 2 COLLAR, HEX
34. 107-402 2 BOLT M6 X 50 5931 8.8 TS40506050
35. TS86285 1 COVER SX (LOWER)
36. TS88439 1 COVER SX (REAR)
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 884270
03 ID0183132
45
COVER ASSEMBLY
HT220
REF PART
37. TS88438 1 COVER SX (REAR)
38. TS88436 1 COVER (RIGHT HAND)
39. TS88435 1 COVER (LEFT HAND)
40. TS86288 1 COVER, CYLINDER
41. TS34014026 2 GROUP, CLOSING M3-50
42. TS85675 1 LATCH, MANUAL
43. 106-078 3 NUT M8 UNI 5588 TS26200108
44. TS40305012 18 BOLT M5 X 12 UNI 5739 8.8
45. TS26061005 18 NUT AUTOBL. NYLON M5
46. TS30003033 2 HANDLE
47. 105-892 4 BOLT M8 X 30 UNI 5931 TS40508030
48. 107-096 4 NUT AUTOBL. NYLON M8 TS26021008
49. TS85906 1 DOOR STOP
50. TS36400854 1 TRIM USE 1 @ 0.4M
51. TS30001036 2 HANDGRIP, KNURLED M6 X 16
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 884270
03 ID0183132
46
BATTERY ASSEMBLY
HT220
17 12
16 3 4 15
4 3
9
13
Z 5
131
(AL MONTAGGIO)
14
NOTE:
POSITION BATTERY ITEM #1
CENTERED IN SUPPORT ITEMS #2.
TIGHTEN CLAMP BOLTS ITEMS #7 & #8
AVOID EXTREME PRESSURE ON BATTERY.
ITEMS #14 & #15: POSITION AT ASSEMBLY
20 740 20
8 9 10 11
65
85
7 9 10
1
56
03 ID0182579
47
BATTERY ASSEMBLY
HT220
REF PART
1. TS48100617 - BATTERY SAEM 12V 140AH
3. TS84623 2 CLAMP, REAR
4. TS84624 2 CLAMP, FRONT
5. 107-349 8 HHCS M8X20 UNI 5737 8.8 TS40108020
7. 105-996 2 HHCS M10X45 UNI 5737 8.8 TS40110045
8. 106-206 2 HHCS M10X90 UNI 57.7 8.8 TS40110090
10. 106-090 4 LOCK WASHER D.10.5 UNI 1751 TS25012010
11. TS84549 - MAINFRAME
12. TS85109 1 COVER
13. TS85112 3 ROD
14. TS85110 1 TAPPED PLATE (X1 POS)
15. TS85111 1 TAPPED PLATE (X2 POS)
16. 106-175 3 HEX NUT M10 UNI 5588 TS26200110
17. TS30001052 3 GRIP
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 846310
03 ID0182579
48
BATTERY DISCONNECT
HT220
5 67
24V 0V
8
2 3 4
5
6
24V 0V
03 ID0183135
49
BATTERY DISCONNECT
HT220
REF PART
2. TS89186 1 PANEL
3. TS46705012 4 BOLT M5 X 12 5933
4. TS46706030 4 BOLT M6 X 30 5933
5. TS25110006 10 WASHER D 6.4 X 12.5 UNI 6592 Z
6. 106-237 7 NUT AUTOBL.NY M6 UNI 7473 Z TS26021006
7. 105-688 3 BOLT M6 X 35 5739 8.8 Z TS41306035
8. TS09104160 - SWITCH
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 891850
03 ID0183135
50
BATTERY INSTALLATION
HT220
ENGINE INSTALLATION
(REF)
6 67
7
5 MAIN FRAME (REF)
TO BE INSTALLED @ ASSEMBLY
SEE BRKT INSTALL (P/N 285-1101-000) 2 5 3 4 8
TO BE INSTALLED @ ASSEMBLY
SEE BRKT INSTALL (P/N 285-1101-000)
9 2
10
ENGINE INSTALLATION (REF)
MAIN FRAME (REF)

3 6 8 2
7 9
10
02 ID0213530
51
BATTERY INSTALLATION
HT220
REF PART
1. TST00-4700-005 2 BATTERY
2. TS1500-003 - BOLTING BAR, BATTERY
3. TS1500-001 4 BATTERY MOUNTING ANGLE
4. TS1500-004 4 MOUNT RUBBER, BATTERY
5. TS1500-002 4 BATTERY MOUNTING CLAMP
6. 105-677 8 FLG SCREW (3/16-NC X 1-1/4")
7. 105-047 8 LOCKNUT (3/8-16NC)
8. 105-078 8 NUT (1/4-20NC)
9. 105-095 8 FLAT WASHER (1/4")
10. 105-079 8 LOCK WASHER (1/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 285-1500-000
02 ID0213530
52
CAB ASSEMBLY 40
20
HT220
21
16 17 6
16 15 17 16 31
17
15 1
15
17
31
SECTION B-B
SUPPLIED WITH
CABIN WELDMENT
ALL SCREWS INSIDE CABIN
45 46 47
SUPPLIED WITH
CABIN WELDMENT 50
ALL SCREWS INSIDE CABIN 48
9
28
34 B
27 49 39 52 51 53 54 55 18 19
8 35 36 SUPPLIED WITH THE
G
EN
ZA
ELECTRIC ENCLOSURE
R
EM E
EME
RG
E
NZ A
4 6
VEDI
NOTA 2
40 SEE
NOTE 2 17 31
B
16 15
20
NOTES:
1) TO VERIFY THAT:
2) IMPORTANT:
- tubular frame weldments min z4.
- Seal all holes used for the passage of electric
- covering sheet metal weldments outside min z3. cables with foam sealer in manner that no dust will
- there are to be no openings in the outside covers that allow infiltrate the cab.
dust or water to penetrate the inside of the cab.
- the evaporator box is sealed.
- between the filters and the sheet metal there is a seal
Sp. 3mm to reduce side contamination..
- the cab handle is positioned in a manner that its operation does
not need to be forced (opening and closing).
- the sheet metal lower door and roof panels of the cab
are put on with adhesive seal.
- the trim (or other) between the mobile glass of the opening window
seals the passage of dust.
- the fit of the tubes are matched with the pressuriser (code 36401114).
- the tubes of the pressurizer are sealed.
03 ID0183126
53
CAB ASSEMBLY
HT220
"DETAIL W"
14
29 25 44 14 33 30
11
13
33
26 26
SECTION A-A
14
41 42 43
37 38
7 A
3
DETAIL "W"
1000
23 39
32
22 24
12
03 ID0183126
54
CAB ASSEMBLY
HT220
REF PART
1. TS88402 1 CAB
2. TS30003070 1 SEAT
3. TS36401829 - HAMMER
4. TS88408 1 AIR CONDITIONER
5. TS88475 1 PRESSURIZER ASSEMBLY
6. TS50000085 6 VIBRATION ISOLATORS
7. TS09102310 - LIGHT
8. TS83265 1 SUPPORT, CONDENSER
9. TS82988 1 GRILL, CONDENSER
10. TS09102074 - LAMP 24V 21W
11. TS05701038 2 NIPPLE 3/8 GAS
12. TS83867 - SUPPORT, SEAT
13. TS01600147 2 VALVE 3/8"
14. TS83312 6 FITTING, BRASS
15. TS83189 8 WASHER
16. 108-185 6 HHCS M14 X 110 UNI 5737 8.8 TS40114110
18. TS09103181 - BASE + CONTACT -NC
19. TS09103190 - PRESSED NYLONG PG16
20. TS36400911 - INSIDE HANDLE SX
21. TS83355 - GLOVE COMPARTMENT
22. 105-245 4 HHCS M10 X 25 UNI 5737 8.8 TS40110025
23. 106-329 4 HHCS M18 X 50 UNI 5737 8.8 TS40108050
25. TS09102626 1 PRESSED RTA 3/8 84003
26. TS25003013 1 RING NUT RTA 3/8 86602
27. 107-521 14 HHCS M12 X 20 UNI 5737 8.8 TS40112020
28. 106-030 14 LOCK WASHER D.12 UNI 1751 TS25012012
29. TS36401254 - FITTING G 06
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 884010
03 ID0183126
55
CAB ASSEMBLY
HT220
REF PART
30. TS36401252 - FITTING G10

31. TS26021014 6 NUT M14 AUTOBL.
32. 106-078 4 NUT M8 UNI 5588 8.8 TS26200108
33. TS05700216 2 NIPPLE 3/8 GAS 3/8 JIC
34. TS83583 1 FILTER CONDENSER
35. 107-322 8 SHCS M6 X 25 UNI 5931 TS40506025
36. 106-388 8 WASHER D.6.4 UNI 6592 TS25010006
37. TS88407 - SUPPORT, DRAIN
38. TS63080010 - PLATE Sp. 10 X 55 X 80
39. TS25012008 10 WASHER D.8.4 UNI 1751
40. TS36400782 - HANDLE LATCH
41. TS40308015 - HHCS M8 X 15 LG. UNI 5739 8.8
42. TS25112008 - LOCK WASHER ø8.4 UNI 1751
43. TS25110008 - WASHER ø8.4 X 17 UNI 6592 Z
44. TS09101382 1 GROMMET HDG29
45. 106-733 4 HHCS M5 X 30 UNI 5739 8.8 TS40305030
46. TS25010005 4 WASHER ø5.3 X 10 UNI 6592
47. TS26021005 4 HEX LOCK NUT NY M5 UNI 7473 Z
48. TS89180 1 SEAL DX
49. TS89182 - CLAMP PLATE DX
50. TS89194 - E-STOP SUPPORT
51. TS40308010 2 HHCS M8 X 15 LG UNI 5739 8.8
52. TS25110008 2 WASHER ø8.4 X 17 UNI 6592 Z
53. TS09103179 - SWITCH
54. TS09103180 - ENCLOSURE
55. TS09100941 - LABEL, STOP
NOT SHOWN:
TS30003059 1 FIRE EXTINGUISHER
TS05200770 1 TUBE R11 10 X 1300 K3/8 A3/8
TS05200749 1 TUBE R1 10 X 700 K3/8 A3/8
FOOTNOTES:
NOTE:
REF. 884010
03 ID0183126
56
CAB INSTALLATION
HT220
30 32 33 22
18 12 4
D 30
32 33
37 29 34
TYP 27
HYDRAULIC TANK 3/16
(REF)
8 28
VIEW C - C
B
SOME ITEMS NOT SHOWN FOR CLARITY
B
D
MAIN FRAME (REF)

19 20 9
1 A 3 4
31
27 29
C
27 15
28 26 37 29
16
2
26 37 29
C
7
21
18 38 24
35
14 25
A
7
MAIN FRAME (REF) 38 24 35 39

02 ID0213528
57
CAB INSTALLATION
HT220
1
5
15
11 6
13
2 10
40
16
30 32
26 37 29 26 37
10 29
17
29 34
37 1
SECTION B - B
7 39
38 6
SECTION A - A
23
TO BE INSTALLED @ ASSY
BY TESMEC
VIEW D - D
02 ID0213528
58
CAB INSTALLATION
HT220
REF PART
1. TST00-1300-032 1 CAB WELDMENT, HT220
2. TS1400-000 1 SEAT INSTALLATION
3. TS1300-100 1 CONTROL PANEL ASM'Y.
4. TS6623-000 1 A/C INSTALLATION
5. TST00-2200-012 1 DOME LIGHT & FIXTURE
6. TST00-1300-039 - FRONT CAB HEAT/NOISE SHIELD
7. TST00-4501-035 4 2-PIECE RUBBER MOUNT, LORD
8. TS1303-003 1 CLIMATE BULKHEAD PLT, CAB
9. TS1303-002 1 HYD/ELEC BULKHEAD PLATE
10. TST00-1600-012 1 OUTSIDE HEAT/NOISE SHIELD
11. TST00-1600-013 1 INNER HEAT/NOISE SHIELD. FRONT CAB SHIELD
12. TST00-5300-310 1 GASKET CAB A/C SYSTEM COVER & PRESSURIZER
13. TST00-1600-014 1 OUTSIDE HEAT/NOISE SHIELD CAB/HYD TANK
14. TST00-9510-001 1 FIRE EXTINGUISHER
15. TST00-1300-038 - UPPER HOSE COVER, CAB
16. TST00-1300-037 - LOWER HOSE COVER, CAB
17. TST00-1600-015 1 INNER HEAT/NOISE SHIELD CAB/HYD TANK
18. TST00-1300-036 - ACCESS COVER, CONTROL PANEL
19. TST00-8400-147 2 ELECTRICAL CONNECTOR
20. TST00-8400-149 1 ELECTRICAL CONNECTOR
21. TST00-4501-036 4 REBOUND WASHER
22. TST00-5300-309 1 GASKET CAB A/C SYSTEM COVER
23. TST00-9002-050 1 DOOR HOLDER
24. 105-385 4 LOCK WASHER (5/8")
25. 105-386 2 HHCS (5/8-11NC X 4-1/2") GD.8
26. 105-090 23 HHCS (5/16-18NC X 3/4")
27. TS9002-001 1 GRAB HANDLE, CAB
28. TS9002-002 1 GRAB HANDLE, LOWER CAB
29. 105-091 50 LOCK WASHER (5/16")
30. 105-865 46 HHCS (1/4-20NC X 3/4")
31. 106-037 3 HHCS (5/16-18NC X 1/2")
32. 105-078 46 HEX NUT (1/4-20NC)
33. 105-079 30 LOCK WASHER (1/4")
34. 105-094 24 HHCS (5/16-18NC X 1")
35. 105-357 4 LOCKNUT (5/8-11NC)
NOT SHOWN:
FOOTNOTES:
1. USE 1 @ 26 FEET. INSTALL AROUND PERIMETER OF DOOR OPENING & ENG. COMPARTMENT ACCESS OPENING (VIEW B-B).
NOTE:
36. HARDENED FLAT WASHER (5/8") F436 (4X)
37. HHCS (5/8-11NC GR.8) (2X)
38. TRIM SEAL, AUSTIN HARDWARE #6100-1/8" (REFER TO FOOTNOTE 1)
TESMEC REFER: 285-1303-000
02 ID0213528
59
60
CAB
AIR CONDITIONER ASSEMBLY
HT220
DIS SUC
1
FILTER
L=500
7
6 5 8
CAPACITOR
2 11 15
FILTER
3
10
WARM-COLD/BLOCK
CONDENSOR
NOTE 1
17 g6
NOTE 2
12 7
9
CONDENSER DRAIN TUBES
TUBE
TUBE 3/8
16
3/8
COMPRESSOR
DIS
SUC
g10
3/8
3/8
4
8
14 13
NOTE:
1- To CUT IN N° 2 PIECES Lg = 1 m
2- To CUT IN N° 2 PIECES Lg = 4,3 m
02 ID0183127
61
CAB
AIR CONDITIONER ASSEMBLY
HT220
REF PART
1. TS07301022 1 FITTING
2. TS36400514 1 WARM-COLD/BLOCK
3. TS36400503 1 CONDENSOR
4. TS36400502 1 COMPRESSOR
5. TS36400506 1 FILTER
6. TS36400910 1 TUBE,FILTER/COND. 05X500-180°OR 90°OR
7. TS36401240 1 TUBE,COMP/COND. 08X3800-90°ROT 180°OR
8. TS36401241 1 TUBE,COMP/PASS 10X2000-90° ROT 90°OR
9. TS36401242 1 TUBE,PASS/EVAP 10X3000-180° VAL 90°OR
10. TS36401243 1 TUBE,FILTER/PASS 06X1000-90°OR 90°OR
11. TS36401244 1 TUBE,PASS/EVAP 06X1300-180°VAL 90°OR
12. TS05100025 1 TUBE, HEATING USE 1 @ 8.6M
13. TS05202826 - TUBE R1 10X2000 A3/8 JIC K3/8 JIC
15. TS36401254 1 FITTING G06
16. TS36401252 1 FITTING G10
17. TS05100026 1 TUBE, CONDENSER DRAIN USE 1 @ 2M
NOT SHOWN:
TS36400513 1 MOTOR, FAN
TS36400517 - EXPANSION VALVE
TS36400511 - FAN
TS36400515 1 SWITCH, VENTILATION
TS36400535 1 SWITCH. A/C
TS36400947 5 AIR VENT
FOOTNOTES:
NOTE:
REF. 884080
02 ID0183127
62
A/C SYSTEM INSTALLATION

HT220
8 4
B 5 7 15
ELECTRONIC WATER VALVE
(REF) MAIN FRAME
(REF)
10 13
CAB WELDMENT
A A (REF)
11 3
12
2
B
TOP VIEW
A/C COVER IS NOT SHOWN FOR CLARITY
02 ID0213552
63

HT220
12 11 13
SECTION A-A
SOME ITEMS ARE NOT
SHOWN FOR CLARITY
31 16
14
6
8 9 12 10 CAB WELDMENT
(REF)
4 SECTION B B
SOME ITEMS ARE NOT
SHOWN FOR CLARITY
11
QSB 6.7 ENGINE

(REF)
TO BE WELDED @ ASSEMBLY
AS SHOWN
A/C COMPRESSOR
INSTALLATION
17
18
19 20 21
21 22 ENGINE SUPPORT FRAME

(REF)
02 ID0213552
64

HT220
23
2 24
1 3 ROPS CAB STRUCTURE
25 (REF)
26
27
28
VIEW FROM FRONT TO REAR

CAB IS NOT SHOWN FOR CLARITY
30 29 2
1
14
VIEW FROM INSIDE THE CAB
SOME ITEMS ARE NOT SHOWN FOR CLARITY
02 ID0213552
65

HT220
REF PART
1. TST00-6622-002 1 CONDENSER ASSEMBLY
2. TS6623-002 1 CONDENSER MOUNT, R/H
3. TS6623-003 1 CONDENSER MOUNT, L/H
4. TST00-6600-980 1 PRESSURIZER FILTER
5. TST00-6622-030 1 MOUNTING BANDS
6. TST00-6622-029 1 INLET HOOD
7. TST00-6600-971 1 PRESSURIZER MOTOR ASM'Y.
8. TST00-6600-975 1 DUAL CAGE FAN
9. TST00-6622-012 1 EVAPORATOR
10. TST00-6622-011 1 HEATER
11. TS6623-011 1 A/C DRIP TRAY
12. TST00-6600-984 1 ELECTRONIC A/C CONTROLLER
13. TST00-6600-977 1 EXPANSION VALVE
14. 500-1787 1 INLET FILTER TST00-6622-027
15. TST00-5300-500 1 RUBBER GROMMET
16. 105-186 2 NUT (#10-24)
17. TS4500-011 1 A/C COMPRESSOR MOUNTING BRKT.
18. TST00-6622-003 1 COMPRESSOR ASSEMBLY
19. 105-156 2 HHCS (3/8-16 UNC X 1-1/2")
21. 105-047 5 LOCKNUT (3/8-16 UNC)
22. 105-236 3 SFCHCS (3/8-16 UNC X 1-1/4")
23. 105-865 4 HHCS (1/4-20 UNC X 3/4")
24. 105-095 4 FLAT WASHER (1/4")
25. 108-085 4 LOCKNUT (1/4-20 UNC)
26. 105-121 4 HHCS (1/2-13 UNC X 1")
28. 105-070 4 LOCK WASHER (1/2")
29. TST00-6600-979 3 LOUVER
30. TST00-8400-063 1 SWITCH, ON-OFF
NOT SHOWN:
FOOTNOTES:
NOTE:
PARTS DISPLAYED FOR REF. ONLY:
31. THUMB SCREW (#10-24 X 1/2") (2X)
TESMEC REF: 285-6623-000
02 ID0213552
66
SEAT INSTALLATION
HT220
CAB (REF)
34
5
678
02 ID0213529
67
SEAT INSTALLATION
HT220
REF PART
1. TST00-1400-014 1 SEAT ASSEMBLY
2. TS1400-001 1 SEAT PEDESTAL
3. 105-285 4 HHCS (5/16-18NC X 1-3/4)
4. 105-091 4 LOCK WASHER (5/16")
5. 105-117 8 FLAT WASHER (5/16")
6. 105-052 4 HHCS 3/8-16NC X 1-1/4")
7. 105-118 4 FLAT WASHER (3/8")
8. 105-072 4 LOCK WASHER (3/8")
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 285-1400-000
02 ID0213529
68
PRESSURIZER ASSEMBLY
HT220
8 4 3 7 12 13
11 10
2
5
9
6
11 10
SECTION A-A
A A
2
14
03 ID0183133
69
PRESSURIZER ASSEMBLY
HT220
REF PART
1. TS36401131 1 AIR FILTER

2. TS36401114 1 PRESSURIZER
3. TS36401133 1 FILTER SUPPORT BRACKET
4. TS36401134 1 COVER
5. TSTS86798 - THREADED PLATE
6. TS87030 - SUPPORT
7. TS89208 - THREADED PLATE
8. TS36401142 1 RUBBER CONNECTION
9. TS05309022 2 BAND CLAMP
10. 111-054 2 BOLT M10 X 25 UNI 5739 TS28200321
11. 106-090 2 LOCK WASHER D. 10.5 UNI 1751 TS25012010
12. 107-519 2 BOLT M8 X 12 UNI 5739 TS40308012
14. TS36401132 - AIR FILTER CARTRIDGE
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 884750
03 ID0183133
70
FUEL TANK ASSEMBLY

HT220
SEAL LID WITH RED SILICONE

HEAT RESISTANT cod.50000087 13 14
15
2 3 4 12 5
11
6
402 litre
7
230 litre
100 litre
10
Reserve 50
litre
11
17 18
TANK V0LUME 466 litres
19 16
8 9
03 ID0182578
71
FUEL TANK ASSEMBLY

HT220
REF PART
1. TS84569 1 FUEL TANK
2. 106-083 22 HHCS M8X20 UNI5739 8.8 TS40308020
3. 106-389 22 FLAT WASHER D.8.4 UNI6592 TS25010008
4. TS25012008 22 LOCK WASHER D.8.4 UNI1751
5. TST00-6600-004 1 BREATHER 1/4 GAS
6. TS48000058 1 FILL CAP
7. TS30002069 3 SIGHT PLUG
8. 106-338 8 HEX NUT M16X30 UNI5739 8.8 TS40313030
9. TS25012017 8 LOCK WASHER D.17 UNI1751
10. TS09102052 1 RESERVE INDICATOR
11. TS01214112 3 RACC. TN 141 1/2 X 1/4 R
12. TS30920021 1 GASKET USE 1 @ 2M
13. TS34020021 2 BOLT FORATA 1/4 GAS
14. TS30900014 4 WASHER BONDED 1/4 GAS
15. TS01600134 2 CONNECTOR 1/4 GAS
16. TS30500034 1 WASHER 3/4
17. TS02201100 1 CAP 1" GAS
18. TS30500100 1 WASHER RAME 1
19. TS02201034 1 CAP 3/4" GAS
NOT SHOWN:
TS05305010 2 BAND TUBE 10-17
TS05100008 1 FLEX TUBE, DIESEL RETURN USE 1 @ 4.2M
TS02201034 1 FLEX TUBE, DIESEL SUPPLY USE 1 @ 3.1M
TS30500034 1 FLEX TUBE, DIESEL SUPPLY USE 1 @ 3.8M
FOOTNOTES:
NOTE:
REF. 845661
03 ID0182578
72
FUEL TANK INSTALLATION

HT220
3 11 13
HYDRAULIC TANK
8
(REF) 9
10
7 8 9
MAIN FRAME (REF) 5 12 2

6
MAIN FRAME
(REF)
FULL
TANK
1
EMPTY
TANK
NOTES:
1. TO SEAL LID PROPERLY A HEAT RESISTANT RED SILICONE
TO BE USED.
2. FUEL TANK CAPACITY: APPROX. 123 GAL.
02 ID0213545
73
FUEL TANK INSTALLATION

HT220
REF PART
1. TS4800-001 1 FUEL TANK WELDMENT
2. 195-418 5 LOCKWASHER (#10-32)
3. TST00-1600-016 1 RUBBER EDGE TRIM USE 1 @ 6.6"
4. TST00-8600-175 1 FUEL LEVEL SENDER, 240 OHM
5. TST00-6600-004 1 AIR BREATHER (1/4-NPT)
6. TST00-4800-209 1 FILLER CAP, UCC
7. 105-456 4 HHCS (5/8-11 UNC X 1-3/4") GR8
8. 108-222 8 FLAT WASHER (5/8") HARDENED F436
9. 105-385 8 LOCK WASHER (5/8")
10. 107-181 4 HHCS (5/8-11 UNC X 1-1/4") GR8
NOT SHOWN:
FOOTNOTES:
NOTE:
11. HHCS (5/16-18 UNC X 1-1/4") (22X)
12. SCREW, MUSHROOM HEAD (#10-32 NF X 1/2") (5X)
13. BRASS WASHER (5/16") (22X)
TESMEC REF: 285-4800-000
02 ID0213545
74
OIL TANK ASSEMBLY

HT220
SEAL LID WITH RED SILICONE

HEAT RESISTANT cod.50000087
MAX 293 litre
10 MIN 250 litre
16
18
15
17
5
432
1
98
7
12 4
13
1" 1/4
14 1"
2"
1"
TANK VOLUME 330 litre

11 19 20
03 ID0183131
75
OIL TANK ASSEMBLY

HT220
REF PART
1. TS88726 1 OIL TANK
2. 106-083 18 HHCS M8X20 UNI 5739 8.8 TS40308020
5. TST006600001 1 BREATHER 1/4
6. TS48000058 1 FILL CAP
8. 106-338 6 HEX NUT M16X30 UNI 5739 8.8 TS40313030
10. TS09102995 1 SENSOR, TEMPERATURE
11. TS36401150 - FILTER
12. 106-232 8 HHCS M8X16 UNI 5739 8.8 TS40308016
15. TS01600057 1 VALVE 2"
16. TS09102741 1 SENSOR, OIL LEVEL
17. TS01600050 2 VALVE 1"
18. TS01600037 1 VALVE 1-1/4"
19. TS03300041 1 FILTER
20. TS03300042 1 FILTER
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 884230
03 ID0183131
76
HYDRAULIC TANK ASSEMBLY

HT220
2 20
9 10 11 7
DOUBLE FILTER
5 6
(RETURN) SINGLE FILTER 7 FUEL TANK
(REF)
(RETURN)
MAIN FRAME
(REF)
FLUID LEVEL
MANIFOLD SENSOR
(RETURN) BANK VALVE 19
(RETURN)
17
18
EQUIPMENT PUMP
(RETURN)
43 DIGGING PUMP
FLUID TEMP (SUCTION)
SENSOR
1
15 16 12 13 14
EQUIPMENT PUMP
R/H CRAWLER
(SUCTION)
(SUCTION)
14 8 9 10
L/H CRAWLER MAIN FRAME
(SUCTION) (REF)
NOTES:
1. TO SEAL LID PROPERLY A HEAT RESISTANT RED SILICONE TO BE USED.
2. HYDRAULIC TANK CAPACITY: APPROX. 87 GAL.
02 ID0213546
77
HYDRAULIC TANK ASSEMBLY

HT220
REF PART
1. TS4801-001 1 HYD. TANK WELDMENT
2. 105-094 18 HHCS (5/16-18 UNC X 1")
3. TST00-7503-001 1 TEMP. SENDER ADAPTER
4. TST00-8600-064 1 TEMP. SENDING UNIT
5. TST00-6600-001 1 AIR BREATHER (3/4-NPT)
6. TST00-4800-209 1 FILLER CAP, UCC
7. TST00-8600-174 1 COLUMN LEVEL INDICATOR, ELESA
8. 105-456 3 HHCS (5/8-11 UNC X 1-3/4") GR8
9. 108-222 6 FLAT WASHER (5/8")HARDENED F436
10. 105-385 6 LOCK WASHER (5/8")
11. 107-181 3 HHCS (5/8-11 UNC X 1-1/4") GR8
12. TST00-6100-512 1 BALL VALVE (2-NPT)
13. 515-680 1 CLOSE NIPPLE (2-NPT)
14. TST00-6600-139 1 SUCTION STRAINER
15. TST00-6100-515 2 BALL VALVE (1-NPT)
16. 115-206 2 CLOSE NIPPLE (1-NPT)
17. TST00-6100-520 1 BALL VALVE (1-1/4-NPT)
18. 115-207 1 CLOSE NIPPLE (1-1/4-NPT)
19. TST00-8600-087 1 FLUID LEVEL SENSOR
NOT SHOWN:
FOOTNOTES:
NOTE:
20. BRASS WASHER (5/16")
TESMEC REF: 285-4801-000

02 ID0213546
78
NOTES:
ID0134963
79
POWER TRAIN
ID0135064
80
GEARBOX OIL LEVEL ASSEMBLY

HT220
13
8 4
11 4
4 10
15
9
12 4
VIEW X
2 6 5
75
16
84
1
75 14
03 ID0183134
81
GEARBOX OIL LEVEL ASSEMBLY

HT220
REF PART
1. TS88897 1 BASIN, OIL LEVEL
2. TS36400952 1 CAP, OIL LEVEL
4. TS30500012 5 COPPER WASHER, 1/2 GAS
5. TS30500034 3 COPPER WASHER, 3/4 GAS
6. TS02201034 1 PLUG 3/4 GAS
7. TS05700486 2 NIPPLE 3/4 GAS - 3/4 JIC
8. TS05802122 2 NIPPLE 1/2 GAS - 3/4 JIC
9. TS01250120 1 FITTING "T" 1/2 GAS CIL
10. TS05701012 1 NIPPLE 1/2 GAS
11. TS01603303 1 ELBOW 90 M/F 1/2 JIC
12. TS05802102 2 NIPPLE 1/2 GAS - 1/2 JIC
13. TS05704012 1 ADAPTER 1/2 GAS M/F
16. TS05202850 - TUBE R1 19X550 A3/4 JIC A3/4 JIC
NOT SHOWN:
FOOTNOTES:
NOTE:
REF: 88890
03 ID0183134
82
NOTES:
ID0134963
83
DIGGING
COMPONENTS
ID0135201
84
HEADSHAFT ASSEMBLY
HT220
35 33
39
40
5
6 37 36 2 5 36 37 7
17 1
11 23
38 18 10
9
14
13 24
20 23 11 23 11 12 26
25 17 15
14
16
8 8
SECTION VIEW
15
15
750
34 31 29
870
42
41 30
DETAIL VIEW
LUBRICATION LINES
35 33 22
36 19 36 35
36 17 36 35
36 21 35
2.5mm
32
ENDPLAY
min.
28
03 4 3 ID0181830
85
HEADSHAFT ASSEMBLY
HT220 TS25010006
TS40106012
REF PART
1. 8285TS4 1 HEADSHAFT
2. TST00500002 1 FLANGE BEARING
3. 106-234 4 HHCS M6X12 UNI5737 8.8
4. 106-388 4 FLAT WASHER D.6.4 UNI6592
5. 35027TS5006 2 SPLIT RETAINER
6. TS82848 1 PIVOT BEARING
7. TS82847 1 PIVOT BEARING
8. TS3502715002 2 WEAR RING
9. TS2004312001 1 END CAP
10. TS82849 1 COVER
11. 106-340 28 HHCS M16X50 UNI5737 10.9 TS42116050
12. TS40118061 4 HHCS M18X60 UNI5737 10.9
13. 106-344 3 HHCS M20X40 UNI5739 10.9 TS40320041
14. TS36400209 1 SAFETY WIRE USE 1 @ 0.5mm
15. TS42111050 24 HHCS M22 X 50 UNI 5737 10.9
16. TS2009300002 24 HEX WASHER
17. TS3502715009 2 SHIM
18. TS82852 1 NUT, LOCKING, MODIFIED
19. TS05201701 - TUBE R1 6X500 O1/1 K1/4
20. 107-322 2 SHCS M6X25 UNI5931 10.9 TS42506025
21. TS05201481 - TUBE R1 6X700 O1/1 K1/4
22. TS05201194 - TUBE R1 6X1100 O1/4 K1/4
27. TS05201652 - TUBE R1 6X300 O1/4 K1/4
28. TS83868 - GREASE PANEL
29. TS25010054 2 FLAT WASHER D.54 UNI6592
30. TS200-2714-009 1 ECCENTRIC BUSHING
31. TS25410100 1 COTTER PIN D.10X100 UNI1336
32. TS31000014 8 GREASE FITTING 1/4 GAS
33. TS30516102 16 WASHER, COPPER D.12
34. TS31000000 1 GREASE FITTING M10X1 UNI7663
35. TS34020011 8 BOLT, PIERCED M12 X 1.25
NOT SHOWN:
TS44908010 8 FHSS M8 X 15 UNI 5923
FOOTNOTES:
NOTE:
36. INNER SHROUD BEARING
37. PILOT PLATE
38. TAB, LOCKING
39. OUTSIDE SHROUD
40. INSIDE SHROUD
41. FLYWHEEL GEARBOX SRF41
42. TORQUE POST
TESMEC REF: 828801
03 ID0181830
86
HEADSHAFT ASSEMBLY-SINGLE CHAIN

HT220
1
17 MAINFRAME (REF)
TYP
1/4
A
1
7
17 8
MAIN FRAME (REF)
02 ID0213538
87

HT220
SEE VIEW B 35
6 19 SEE VIEW E
8 7 30 6
D
9
34 D
13
5 2 4
3
SECTION A-A
25
5 1 21 22
6 12
MAIN FRAME
(REF)
10 29
11 23
31
2 SECTION C-C
VIEW B
6 1 4
11 12 29 10
1516
13 14 32 24 12
11
26 27
20
VIEW D-D 18
2 33
VIEW E
28
02 ID0213538
88

HT220
REF PART
1. TS713-001 - INNER SHROUD WELDMENT, HT220
2. TS2715-004 1 HEADSHAFT, MACHINING
3. TST00-5500-046 1 SPROCKET, 4.5P, 13 TOOTH
4. TS2715-005 1 PIVOT BRG & BRG SUPPORT FOR HEADSHAFT
5. TS350-2715-003 1 PIVOT BEARING
6. TS350-2715-006 - SPLIT RETAINER
7. TST00-5708-065 1 SRF-41 FLYWHEEL BEARBOX
8. TST00-6000-586 1 MOTOR, 107CC, REXROTH
9. 106-616 4 HHCS (M16-2 55mm) GR 10.9
10. TS200-9300-002 24 HEX WASHER
11. 105-302 24 HHCS (5/8-11 UNC X 2") GR8
12. 105-385 24 LOCK WASHER (5/8")
13. TS200-5100-900 1 NUT, MOD., LOCKING A26
14. TS200-9000-002 1 LOCKING TAB, AN26
15. 105-197 2 HHCS (1/4-20 UNC X 1") GR8
16. 105-197 2 LOCK WASHER (1/4")
17. TS02-6600-012 2 LUBE PLATE, PIVOT BEARING
18. 106-129 3 LOCK WASHER (M20)
19. 105-367 12 LOCKNUT (1-8 UNC)
20. 106-611 3 HHCS (M20-2.5 40mm) GR10.9
21. TS200-2714-009 1 ECCENTRIC BUSHING
22. 107-413 1 ROLL PIN (1/2" X 4")
23. TST00-5300-401 1 GREASE FITTING (1/8NPT)
24. 105-389 4 LOCK WASHER (3/4")
25. TS2714-003 - TORQUE POST, HT220
26. TST00-5000-002 1 PILOTED FLG BEARING, LB
27. TS2715-006 1 END CAP, HEADSHAFT
28. TS2004312-001 1 END CAP
NOT SHOWN:
TST00-8600-090 - TEMP SENDER, 120°-350°F
FOOTNOTES:
NOTE:
29. HHCS (7/8-9 UNC X 5-1/2") GR8 (24X)
30. FLAT WASHER (HARDENED) F436 (24X)
31. FLAT WAHSER (2") (2X)
32. HHCS (3/4-10 UNC X 2-1/2") GR8 (4X)
33. SAFETY WIRE, SSX 10" (1X)
34. LOCK WASHER (M16) (1X)
35. HHCS (1-8 UNC X 5-1/2") GR8 (12X)
TESMEC REF: 285-2715-000
02 ID0213538
89
90
TAILWHEEL ASSEMBLY
HT220
(SEE NOTE)
1 34 2 6 5
SECTION "A-A"
POSITION HUB AS SHOWN TO DRAIN OIL
A A
NOTE:
1) TORQUE TO 695FT-LB/957Nm LUBRICATED
03 ID0182575
91
TAILWHEEL ASSEMBLY
HT220
REF PART
1. TS82858 1 OUTER RING
2. TS82882 1 CAP, BEARING HOUSING
3. TS40124071 8 HHCS M24 X 70 UNI 5737 10.9
5. TS82859 - CAP, BEARING
6. 108-038 - HHCS M24 X 90 UNI 5737 10.9 TS43124090
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 828810
03 ID0182575
92
TAILWHEEL, HUB ASSEMBLY

HT220
A 3
SECTION A-A
4
8
5 9
02 ID0182576
93
TAILWHEEL, HUB ASSEMBLY

HT220
REF PART
1. TS365271002 2 BEARING HOUSING
2. TS82084 2 CAP, BEARING HOUSING
3. TS82860 1 HUB, TAIL WHEEL
4. TST005100311 2 BEARING
5. TST005300025 2 SEAL
6. TST009000023 2 SNAP RING
7. TST005300024 2 O-RING
8. TS36400037 2 PLUG 1/2-NPT
9. TS44908012 2 BOLT S.T.E.I. M8X12 UNI 5923 12.9
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 828820
02 ID0182576
94
TAILWHEEL ASSEMBLY, BOLT-ON RIM, SINGLE CHAIN

HT220
SEE TORQUE NOTES
1 64
SEE TORQUE NOTES
A
SECTION A-A
02 ID0213537
95
TAILWHEEL ASSEMBLY, BOLT-ON RIM, SINGLE CHAIN

HT220
REF PART
1. TS285-2710-101 1 TAILWHEEL RIM, BOLT-ON
2. TS365-2710-501 1 HUB ASSEMBLY
3. 105-935 - HHCS (1-8 UNC X 3-1/2") GD8 TORQUE TO 695 ft.-lbs., LUBED
4. 105-374 8 LOCK WASHER (1")
5. TS365-2711-007 - TAILWHEEL MOUNTING BLK
NOT SHOWN:
FOOTNOTES:

6. HHCS (1-8 UNC X 2-3/4") GD 8 (8X) TORQUE TO 695 ft.-lbs., LUBED
NOTE:
REF. 285-2710-100
02 ID0213537
96
INSIDE SHROUD
HT220
X 11 (2+2)
7 12 OPPOSITE SIDE
13
54
10
8
9
14
15
1 36 3 2
DETAIL VIEW "X"

9
8
11 7
03 ID0182581
97
INSIDE SHROUD
HT220
REF PART
1. TS82933 1 INSIDE SHROUD
2. TS82877 2 SLIDE BARS
3. TS43124090 24 HHCS M24X90 UNI5737 10.9
4. 108-038 - HHCS M24X90 UNI5737 10.9 TS43124090
5. TS82936 - CLAMP WASHER
7. TS83570 2 PIN ø50 X 174
9. TS25410100 6 COTTER PIN
10. TS82935 2 PIN ø50 X 288
12. TS83542 1 CYLINDER
14. TS83639 - HHCS M30X200 UNI5737 10.9
15.TS365-2711-010 6 BOOM SPACER
NOT SHOWN:
TS83272 1 GUARD, RUBBER NOT SHOWN
TS83273 1 CLAMP PLATE NOT SHOWN
106-079 7 HHCS M10 X 30 UNI 5737 8.8 NOT SHOWN-TS40310030
106-390 7 FLAT WASHER D.10.5 UNI 6592 NOT SHOWN-TS25010010
FOOTNOTES:
NOTE:
REF. 834561
03 ID0182581
98
CROSS CONVEYOR INSTALLATION

HT220
SYMMETRICAL
17 18 10
SYMMETRICAL 11 12
8 9 10 13 10
34 57 11 12 11 12
MAINFRAME (REF)
19 20 5
67
21
21
2 15 16
14
11 12
03 ID0182577
99

HT220
REF PART
1. TS84084 1 CONVEYOR ASSEMBLY
2. TS84085 1 CONVEYOR SHIFT ASSEMBLY
3. TS82996 1 ROCK GUARD, REAR
4. TS42716055 5 FHSCS M26 X 55 UNI 5933 10.9
5. 106-077 27 HEX NUT M16 UNI 5588 TS26200116
8. TS99T3 1 CONVEYOR GUARD
9. TS82992 1 CONVEYOR GUARD
10. 106-345 20 HHCS M20 X 50 UNI 5737 8.8 TS40120050
11. 106-627 28 FLAT WASHER D.21 UNI 6592 TS25010021
13. TS82999 2 CLAMP BAR
14. TS82998 2 RUBBER PROTECTION WINDOW
15. TS83092 4 RUBBER GUARD
16. 108-217 8 HHCS M20 X 75 UNI 5737 8.8
19. TS82997 1 ROCK GUARD, FRONT
20. 106-340 5 HHCS M16 X 50 UNI 5737 8.8 TS40116050
21. TS36400500 2 GREASE FITTING 1/8" NPT
NOT SHOWN:
TS83992 1 GR. INSTALL., CONVEYOR CROSSSECTION
FOOTNOTES:
NOTE:
REF. 840830
03 ID0182577
03
350
100
HT220
870 (REF)
MAINFRAME (REF)
1
1030
SCOOP ASSEMBLY
317.5
2
4
481
560
1440 (REF)
65
7 5
ID0182580
101
SCOOP ASSEMBLY
HT220
REF PART
1. TS82948 2 SCOOP PLATE
4. TS82947 1 RUBBER GUARD
5. 106-345 27 HHCS M20 X 50 UNI 5739 TS40320050
7. 106-627 13 LOCK WASHER D.21 UNI 6592 TS25010021
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 828870
03 ID0182580
102
SCOOP PLATE INSTALLATION

HT220
2
5
6
8
69
3
32.81
67
6 7
4 MAIN FRAME (REF)
VIEW A-A
(SOME ITEMS NOT SHOWN FOR CLARITY)
69
2 4 UNDERCARRIAGE (REF)
69 1
SECTION B-B
(SOME ITEMS NOT SHOWN FOR CLARITY)
A B A
MAIN FRAME WELDMENT (REF)
UNDERCARRIAGE WELDMENT TRACK AND PAD ASSY (REF)

(REF)
GROUND LINE
1 3
B
56.75
76.84
02 ID0213539
103
SCOOP PLATE INSTALLATION

HT220
REF PART
1. TS2718-004 1 DIRT/ROCK SHIELD, SCOOP
2. TS2718-001 2 SCOOP SIDE PLATE
3. TS2718-003 1
4. TS2715-005 1 PIVOT BRG & BRG SUPPORT
5. 105-961 5 HHCS (3/4-10 UNC X 2"
6. 105-389 27 LOCK WASHER (3/4")
7. 105-1176 14 HHCS (3/4-10 UNC X 1-3/4")
NOT SHOWN:
FOOTNOTES:
NOTE:

8. FLAT WASHER (3/4") HARDENED, F436 (5X)
9. HHCS (3/4-10 UNC X 1") (8X)
TESMEC REFER: 285-2718-000
02 ID0213539
104
CROSSOVER ASSEMBLY
HT220
1950
A 28
W
V IE
258
W
349
A
12
13
9
23
3 9
20 21
24
28 8
2 7
25 22
6
26 27
5
1
4 19
17 18 10 11 14 15 11 14 16
SECTION A-A
VIEW "W"
03 ID0182582
105
CROSSOVER ASSEMBLY
HT220
REF PART
1. TS84086 1 CONVEYOR FRAME
2. TS83039 2 PULLEY
3. TS84304 2 SUPPORT ANGLE
4. TS13100084 - MOTOR
5. TS82573 2 MOTOR SUPPORT
6. TS82567 2 BEARING SUPPORT
7. TS84087 1 CONVEYOR BELT
8. TS84088 2 FLASHING
9. TS84305 2 SIDE PLATE
10. 105-247 8 HHCS M12X35 UNI 5737 TS40112035
11. 106-391 16 FLAT WASHER ø12 UNI 6592 TS25010012
12. 108-050 16 HEX NUT M22 UNI 5589 TS26200522
13. TS42710045 40 FHSCS M10X45 UNI 5933 10.9
14. 106-685 16 HEX LOCK NUT M12 TS26000042
15. TST00-5000-022 2 BEARING
16. 106-334 8 HHCS M12X50 UNI 5737 8.8 TS40112050
17. 106-089 8 HEX NUT M12 UNI 5588 8.8 TS26200112
18. 106-030 8 LOCK WASHER ø12 UNI 1751 TS25012012
19. TS31000000 2 GREASE FITTING M10X1 UNI 7663
20. 106-390 40 FLAT WASHER ø10 UNI 6592 TS25010010
21. 106-175 40 HEX LOCK NUT M10 TS26000029
22. 106-232 18 HHCS M8X16 UNI 5739 8.8 TS40308016
24. TS42708030 18 FHSCS M8X30 UNI 5933 10.9
25. TS25012008 18 LOCK WASHER ø8.4 UNI 1751
26. TS40306012 2 HHCS M6X15 UNI 5739 8.8
27. TS25012006 2 LOCK WASHER D. 6,4 UNI 1751
28. TS85078 1 MOUNT
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 840840
03 ID0182582
106
CONVEYOR SHIFT ASSEMBLY

HT220
560
8 1
9
10 11 2
13
14
10 11 3
15
26 4
8
27 5
16
17 18
21
22 23 19 20
6
12
22 23
11 25 24 21
7
03 ID0182583
107

HT220 SEEN FROM OPPOSITE SIDE
1950
122.5
555 840 555
°
40.3
4.2°
295.6
823.6
45.
8°
4.2°
293 824.6
03 ID0182583
108

HT220
REF PART
1. TS84084 - CONVEYOR ASSEMBLY
2. TS83114 2 CLEVIS
3. TS83115 1 PIVOT ARM
4. TS83116 2 BEARING BLOCK
5. TS83117 2 END CAP
7. TS83119 1 PIVOT MOUNT
8. TS31000034 4 GREASE FITTING-A M8X1 YBI 7663
9. TS83120 2 PIN
10. TS25404040 6 COTTER PIN-4X40 UNI 1336
11. 106-627 10 FLAT WASHER-D.21 UNI 6592 TS25010021
12. 108-217 2 HHCS M20X75 UNI 5737 8.8 TS40120075
14. TS83121 2 PIN
17. 107-692 8 HHCS M5X20 UNI 5739 8.8 TS40305020
18. 106-429 8 LOCKWASHER D.5.3 UNI 1751 TS25012005
19. TS40320035 8 HHCS M20X35 UNI 5739 8.8
20. TS25012021 8 LOCKWASHER D.21 UNI 1751
21. TS83122 2 PIN
22. TS25405060 4 COTTER PIN 5X60 UNI 1336
24. 106-347 2 HHCS M20X90 UNI 5737 8.8 TS10420090
25. 106-665 4 HEX LOCKNUT M20 TS26000080
26. TS45305012 2 SET SCREW M5X12 UNI 5925
27. TS05701014 2 GREASE FITTING 1/4" GAS
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 840850
03 ID0182583
109
110

HT220
560
8 1
9
10 11 2
13
14
10 11 3
15
26 4
8
27 5
16
17 18
21
22 23 19 20
6
12
22 23
11 25 24 21
7
03 ID0182583
111

HT220 SEEN FROM OPPOSITE SIDE
1950
122.5
555 840 555
°
40.3
4.2°
295.6
823.6
45.
8°
4.2°
293 824.6
03 ID0182583
112

HT220
REF PART
1. TS84084 - CONVEYOR ASSEMBLY
2. TS83114 2 CLEVIS
3. TS83115 1 PIVOT ARM
4. TS83116 2 BEARING BLOCK
5. TS83117 2 END CAP
7. TS83119 1 PIVOT MOUNT
8. TS31000034 4 GREASE FITTING-A M8X1 YBI 7663
9. TS83120 2 PIN
10. TS25404040 6 COTTER PIN-4X40 UNI 1336
11. 106-627 10 FLAT WASHER-D.21 UNI 6592 TS25010021
12. 108-217 2 HHCS M20X75 UNI 5737 8.8 TS40120075
14. TS83121 2 PIN
17. 107-692 8 HHCS M5X20 UNI 5739 8.8 TS40305020
18. 106-429 8 LOCKWASHER D.5.3 UNI 1751 TS25012005
19. TS40320035 8 HHCS M20X35 UNI 5739 8.8
20. TS25012021 8 LOCKWASHER D.21 UNI 1751
21. TS83122 2 PIN
24. 106-347 2 HHCS M20X90 UNI 5737 8.8 TS10420090
25. 106-665 4 HEX LOCKNUT M20 TS26000080
26. TS45305012 2 SET SCREW M5X12 UNI 5925
27. TS05701014 2 GREASE FITTING 1/4" GAS
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 840850
03 ID0182583
113
114
CROSS CONVEYOR ASSEMBLY

HT220
A
12
B
U LIC
RA
HY D R
D HY TO
MO RA MO
TO U LIC
R .
No No
.
A
B
19
10
18
21
11
9 3 23
1
4
VIEW B B
(TYP)
SEE NOTE 1 1.50
11 8
6 23 2 1
SEE NOTE 1 24 7
5
20
13 14
VIEW A-A 15
17 15
16 16
22
NOTES:
1. ITEM #24 TO BE INSTALLED @ ASSEMBLY BY TESMEC,
USING DIMENSION SHOWN. AFTER INSTALLATION WELD IT
FROM THE BACK SIDE & GRIND SMOOTH.
02 ID0213549
115
CROSS CONVEYOR ASSEMBLY

HT220
REF PART
1. TS4903-001 1 CROSS CONVEYOR FRAME WELDMENT
2. TS4902-004 1 DRIVE ROLLER ASSEMBLY
3. TS4900-003 - FLASHING RETAINER, FRONT
4. TS365-4903-303 - FLASHING RETAINER, REAR
5. TST00-6000-587 2 DRIVE MOTOR, SAUER-DANFOSS
6. TS4903-006 2 MOTOR MOUNT PLATE
7. TS365-4903-105 2 BEARING MOUNT PLATE
8. TST00-4900-159 1 CONVEYOR BELT, ENDLESS
9. TS285-4903-008 2 FLASHING, CROSS CONVEYOR, HT220
10. TS4903-007 2 BELT SLIDE, CROSS CONVEYOR
11. 105-094 18 HHCS (5/16-18 UNC X 1")
12. 107-655 16 JAMNUT (7/8-9 UNC)
13. 105-021 4 NUT (1/2-13 UNC)
14. 105-229 4 HHCS (1/2-13 UNC X 2")
16. 105-065 12 LOCKNUT (1/2-13 UNC)
17. 105-070 4 LOCK WASHER (1/2")
19. 105-052 40 HHCS (3/8-16 UNC X 1-1/4")
20. TST00-5000-022 2 FLG BEARING,2-BOLT, DODGE SC 1-1/4"
21. 105-047 40 LOCKNUT (3/8-16 UNC)
22. 105-048 8 HHCS (1/2-13 UNC X 1-1/2")
23. 105-117 18 FLAT WASHER (5/16")
NOT SHOWN:
FOOTNOTES:
NOTE:
24. ALL THREAD (1/2-13 UNC X 1-3/4") (4X)
TESMEC REF: 285-4903-000
02 ID0213549
116

HT220
7
9 10 11 8
MAIN FRAME
(REF)
3
5
4
14 15
16 18
6
17
OPPOSITE
2
UNDERCARRIAGE
(REF)
15 13 12
9 10 11
19
02 ID0213547
117

HT220
REF PART
1. TS4903-000 1 CROSS CONVEYOR ASSEMBLY
2. TS4902-100 1 CONVEYOR SHIFT ASSEMBLY
3. TS4900-001 2 CONVEYOR GUARD/HOLD DOWN,LH
4. TS1000-037 - SCOOP PLATE, TOP EDGE, BOLT-ON
5. TS4900-002 2 CONVEYOR GUARD/HOLD DOWN, RH
6. TS1000-036 - FRONT ROCK GUARD
7. TS1600-010 2 RETAINER, DUST SHIELD, CONV. WINDOW
8. TS1600-011 2 DUST SHIELD, CONVEYOR WINDOW
9. 105-320 20 HHCS (3/4-10 UNC X 2-1/4")
11. 105-389 20 LOCK WASHER (3/4")
12. 105-385 10 LOCK WASHER (5/8")
13. 105-358 10 HHCS (5/8-11 UNC X 1-1/2")
14. 105-456 5 HHCS (5/8-11 UNC X 1-3/4")
16. TS000-046 1 ROCK DEFLECTOR, UNDERCARRIAGE, RH
17. TS000-045 1 ROCK DEFLECTOR, UNDERCARRIAGE, LH
NOT SHOWN:
FOOTNOTES:
NOTE:
18. SFCHCS (5/8-11 UNC X 3") (5X)
19. SFCHCS (5/8-11 UNC X 1-3/4") (5X)
TESMEC REF: 285-4900-000
02 ID0213547
118
TRUCK CONVEYOR INSTALLATION

HT220
A
B
2 3 8
16
17
02 ID0213550
119

HT220
8 16 17
1
6
18 19 7
3 CROSS CONVEYOR
(REF)
VIEW B-B
SOME ITEMS OMITTED FOR CLARITY
13 15
14
13 14 15
5
4
10 11 12
TO BE INSTALLED
@ ASSEMBLY
1/8
BY TESMEC
20 8 9
VIEW A-A
TRUCK CONVEYOR IS NOT SHOWN FOR CLARITY
02 ID0213550
120

HT220
REF PART
1. TS4907-050 1 TRUCK CONVEYOR ASSEMBLY
2. TS4907-032 1 FRT SUPPORT, TRUCK CONVEYOR
3. TS4907-031 1 REAR SUPPORT, TRUCK CONVEYOR
4. TS4907-033 - REMOVABLE STOP PLATE, FRT SUPPORT
5. TS4907-034 - MOUNT PLATE, FRT SUPPORT
6. TS4907-034 1 PIN, REAR SUPPORT, TRUCK CONVEYOR
7. 105-091 2 LOCK WASHER (5/16")
9. 105-953 10 LOCKNUT (3/4-10 UNC)
10. 105-400 3 HHCS (5/8-11 UNC X 1-1/4")
12. 105-385 3 LOCK WASHER (5/8")
13. 105-052 4 HHCS (3/8-16 UNC X 1-1/4")
14. 105-096 8 FLAT WASHER (3/8")
15. 105-047 4 LOCKNUT (3/8-16 UNC)
16. 105-320 8 HHCS (3/4010 UNC X 2-1/4")
17. 105-389 8 LOCK WASHER (3/4")
18. 105-095 2 HHCS (5/16-18 UNC X 1")
19. 105-117 2 FLAT WASHER (5/16")
NOT SHOWN:
FOOTNOTES:
NOTE:
20. ALL THREAD (3/4-10 UNC X 14-1/2") (5X)
TESMEC REF: 285-4907-000
02 ID0213550
121
122
STABILIZER ASSEMBLY
HT220
5
51
44
3
12 21
705
MOUNTING EAR
11
12
8 23 24
25 22 18
15 530
MOUNTING EAR
XXX
13
16 X
14 17 18 25
11
x2
1 2
20
OPPOSITE SIDE
x2
9 10
6
25mm DISTANCE FROM CYL./STAB. TO MOUNT

24 23
5
17 18 19
B
4 3
"
scavo 24"
scavo 20"
scavo 18"
scavo 14"
"
scavo 10"
SECTION
scavo 8"
21 7 12
555
03 ID0183125
123
STABILIZER ASSEMBLY
HT220
REF PART
1. TS87941 1 SUPPORT DX
2. TS87942 1 SUPPORT SX
3. TS87939 1 STABILIZER DX
4. TS87940 1 STABILIZER SX
5. TS87944 2 DRAG PLATE
6. TS31000000 4 GREASE FITTING M10X1
7. TS88298 2 PIN, CYLINDER ø25.4
8. TS83844 2 PIN, CYLINDER ø25.4
9. TS83570 2 PIN ø50
12. 106-144 4 FLAT WASHER D 1" 8.8 TSU25010025
13. TS87987 1 GUARD DX
14. TS87988 1 GUARD SX
15. TS83281 - MOUNT
16. TS87943 - MOUNT, CYLINDER
17. 105-998 26 HHCS M16 X 40 5739 8.8Z TS41316040
18. TS25112017 42 LOCK WASHER D17 UNI 1751Z
19. TS25016068 16 FLAT WASHER D 16/48
22. TS41116075 16 HHCS M16X75 5737 8.8Z
23. TS87131 1 CYLINDER DX
24. TS87130 1 CYLINDER SX
25. TS25110016 26 FLAT WASHER D17X30 UNI 6592Z
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 882990
03 ID0183125
124
STABILIZER INSTALLATION
HT220
MAIN FRAME (REF)
1 17 13 16
3 4
16 15 14 1211
6
19
VIEW A - A
INNER SHROUD (REF)
4 19 10 21
VIEW B - B
A INNER SHROUD (REF)

A
B
OPPOSITE 4 MAIN FRAME (REF)
5
B
18 20
6
78 9
UNDERCARRIAGE
1 (REF)
OPPOSITE
2
02 ID0213536
125
STABILIZER INSTALLATION
HT220
REF PART
1. TS2708-001 1 STABILIZER/DRAG WELDMENT,R/H
2. TS2708-002 1 STABILIZER/DRAG WELDMENT,L/H
3. TS2708-003 - DRAG PLATE, STABILIZER
4. TST00-6500-278 1 CYL, STABILIZER,R/H
5. TST00-6500-279 1 CYL, STABILIZER,L/H
6. TS9232-001 2 STABILIZER PIN
7. 106-108 2 HHCS (3/8-16 UNC X 4-3/4") GD 8
8. 105-118 4 FLAT WASHER (3/8")
9. 105-047 2 LOCKNUT (3/8-16 UNC)
10. TST01-9216-030 2 PIN, 1"ø X 3-3/4")
11. 105-329 4 FLAT WASHER (1")
12. TST01-9216-051 2 PIN, 1"ø X 6-3/8")
13. 105-357 4 LOCKNUT (5/8-11 UNC)
14. 105-385 4 LOCK WASHER (5/8")
15. 105-358 4 HHCS (5/8-11 UNC X 1-1/2") GD 8
NOT SHOWN:
TST00-6100-114 COMBINATION VALVE
FOOTNOTES:
NOTE:
16. FLAT WASHER (5/8") HARDENED, F436 (12X)
17. HHCS (5/8-11 UNC X 2-1/4") (4X)
18. COTTER PIN (1/2" X 4") (2X)
19. COTTER PIN (3/16" X 2-1/2") (8X)
20. FLAT WASHER (2") HARDENED, F436 (2X)
21. FLAT WASHER (1") HARDENED, F436 (4X)
TESMEC REF. NO. 285-2708-000
02 ID0213536
126
CRUMBSHOE ASSEMBLY
HT220
6
25
12 1
8 17 13
15 16 18
23 7 12
2 10 14 5
13
9
13
3 13 17
11 19
A REFR TO CUTTING
A WIDTH CHART
27 24
22 21 4
20 26
SECTION "A-A"
CUT WIDTH PART No. "A"

12" TS83108 140-1076
14" TS83123 140-1077
16" TS83109 140-1078
18" TS83110 140-1079
24" TS83112 140-1080
05 ID0182574
127
CRUMBSHOE ASSEMBLY
HT220
REF PART
1. TS83705 1 CRUMBSHOE SPAR
2. TS85523 1 CRUMBSHOE MOUNTING BEAM
3. TS85524 1 CRUMBSHOE
4. TSU26201425 8 HEX NUT 1-14NF
5. TS83052 1 PIN D.50 X 294mm LG.
6. TS83056 1 PIN D.50 X 266mm LG.
7. TS83054 1 PIN D.40 X 234mm LG.
8. TS83055 1 PIN D.40 X 131mm LG.
9. TS83057 1 PIN D.40 X 180mm LG.
10. TS83053 1 RETAINER
13. TS25410100 7 COTTER PIN D.10 X 100mm LG.
15. 106-327 2 HHCS M8 X 30 UNI5737 8.8 TS40108030
16. TS25112008 2 LOCKWASHER D.8.4 UNI1751
17. TS83089 4 CLAMP WASHER
18. TS42136120 2 HHCS M36 X 120 UNI5737 10.9
19. TSU26205136 2 HEX LOCK NUT M36 10.9
20. 105-271 10 HHCS M10 X 40 UNI 5737 8.8 TS40110040
21. 106-390 10 FLAT WASHER D.10.5 UNI6592 TS25010010
22. TS26021010 10 HEX LOCK NUT M10
24. TS82933 - INSIDE SHROUD
25. TS3100000 1 FITTING M10 X 1 UNI7663
26. TST00-3200-003 8 ROLLER
27. TSU25015025 8 WASHER, FLAT D.1" R80
NOT SHOWN:
WING PLATE REFER TO FOOTNOTE 1
FOOTNOTES:
1. FOR WING PLATE CUTTING WIDTH REFER TO CHART ON GRAPHICS PAGE.
NOTE:
REF 855250
05 ID0182574
128
CRUMBSHOE ASSEMBLY, 4'-5' & 6' BOOM

HT220
17
87 87 4
2 5 13 7 1 19
21 25 21 25
20 INNER
SHROUD
9 (REF)
3 6 17 22
A
FOOTNOTE 1 12 23
12 19
26 24
A
27
18
11 3
14 16
15
SECTION A-A
NOTES:
1. BREAK ALL SHARP EDGES & CORNERS.
2. ITEM #3 IS TO BE POSITIONED PROPERLY ON
ITEM #2 BEFORE ADDING PIN ITEM #9
3. WING PLATE IS 1" LESS THEN CUT WIDTH.
CUT WIDTH "A"

12" 140-1076
14" 140-1077
16" 140-1078
18" 140-1079
24" 140-1080
02 ID0213540
129
CRUMBSHOE ASSEMBLY, 4'-5' & 6' BOOM

HT220
REF PART
1. TS2752-001 1 CRUMBSHOE SPAR WELDMENT SEE FOOTNOTE 1
2. TS2752-003 1 MOUNTING BEAM WELMENT SEE FOOTNOTE 1
3. TS2752-004 1 CRUMBSHOE WELDMENT SEE FOOTNOTE 1
4. TST01-9232-091 1 PIN,ø2" X 11-3/8"
5. TST00-6500-277 1 CRUMBSHOE HYD. CYL.
6. TST01-9232-083 1 PIN,ø2" X 10-3/8")
7. TST00-5200-073 8 SPRING BUSH (40mm X 2"OD X 1")
8. TS9225-002 1 PIN,ø40mm X 6-1/4"
9. TS9224-001 1 CRUMBSHOE STOP PIN
10. TS9225-001 1 PIN,ø40mm X 9-1/4"
11. TST00-3200-003 8 CAMROLL BEARING
12. TST00-5200-048 6 SPRING BUSH (2"ID X 2-1/4"X 1")
13. TS602-9300-001 2 CLAMP WASHER
14. TST04-9320-019 8 FLAT WASHER(1.010"ID X 1.735"OD)
NOT SHOWN:
FOOTNOTES:
1. REFER TO CUTTING WIDTH CHART ON GRAPHICS PAGE FOR WING PLATE SELECTION.
NOTE:
PARTS SHOWN FOR REFER ONLY:
15. LOCKWASHER (8X)
16. HEX NUT (1-14NF) (8X)
17. FLAT WASHER (2", HARDENED) F436 (4X)
18. LOCKNUT (1/2-16 UNC) GR8 (10X)
19. COTTER PIN (1/2"OD X 4") (4X)
20. COTTER PIN (3/8"OD X 4") (1X)
21. FLAT WASHER (1-1/2", HARDENED) F436 (4X)
22. HHCS (1-1/2-6 UNC X 4-1/2") GR8 (2X)
23. FLAT WASHER (1-1/2") (2X)
24. LOCKNUT (1-1/2-6 UNC) (2X)
25. COTTER PIN (3/8"OD X 3") (4x)
26. HHCS (1/2-16 UNC X 2") GR 8 (10X)
27. FLAT WASHER (1/2", HARDENED) F436 (20X)
TESMEC REFERENCE: 285-2752-100
02 ID0213540
130
CRUMBSHOE ASSEMBLY, 8' BOOM

HT220
17 10
2 8 17 4 5 15 17 1 26 18
21 25
25 21 B B 31
INNER SHROUD
(REF)
20
9
6
16 22
3
A
FOOTNOTE 1 26 16 30
31 23
26 16 24
A 19 13 29 28
7
26 28
11 3
16 1
4
30 29
14 27
VIEW B - B
12
SECTION A-A
NOTES:
1. BREAK ALL SHARP EDGES & CORNERS.
2. ITEM #3 IS TO BE POSITIONED PROPERLY ON
ITEM #2 BEFORE ADDING PIN ITEM #9
3. WING PLATE IS 1" LESS THEN CUT WIDTH.
CUT WIDTH "A"

12" 140-1076
14" 140-1077
16" 140-1078
18" 140-1079
02 ID0213541
131
CRUMBSHOE ASSEMBLY, 8' BOOM

HT220
REF PART
1. TS2752-001 1 CRUMBSHOE SPAR WELDMENT SEE FOOTNOTE 1
2. TS2752-003 1 MOUNTING BEAM WELMENT SEE FOOTNOTE 1
3. TS2752-004 1 CRUMBSHOE WELDMENT SEE FOOTNOTE 1
4. TS2752-002 1 SPAR EXTENSION SPRING
5. TST00-6500-277 1 CRUMBSHOE HYD. CYL.
6. TST01-9232-083 1 PIN,ø2" X 10-3/8")
7. 105-047 10 LOCKNUT (3/8-16 UNC) GR8
8. TS9225-002 1 PIN,ø40mm X 6-1/4"
9. TS9224-001 1 CRUMBSHOE STOP PIN
10. TS9225-001 1 PIN,ø40mm X 9-1/4"
11. TST00-3200-003 8 CAMROLL BEARING
12. 105-374 8 LOCK WASHER (1")
13. 107-368 20 FLAT WASHER (3/8",HARDENED F436
14. TST04-9320-019 8 FLAT WASHER(1.010"ID X 1.735"OD)
15. TS602-9300-001 2 CLAMP WASHER
16. TST00-5200-048 8 SPRING BUSH (2"ID X 2-1/4"OD X 1"
17. TST00-5200-073 10 SPRING BUSH (40mm ID X 2"OD X 1"
18. TST01-9232-091 1 PIN,ø2" X 11-3/8"
19. 105-286 10 HHCS (3/8-16 UNC X 1-3/4") GR 8
NOT SHOWN:
FOOTNOTES:
1. REFER TO CUTTING WIDTH CHART ON GRAPHICS PAGE FOR WING PLATE SELECTION.
NOTE:
PARTS SHOWN FOR REFER ONLY:

20. COTTER PIN (3/8"OD X 4") (1X)
21. FLAT WASHER (1-1/2", HARDENED) F436 (4X)
22. HHCS (1-1/2-6 UNC X 4-1/2") GR8 (2X)
23. FLAT WASHER (1-1/2") (2X)
24. LOCKNUT (1-1/2-6 UNC) (2X)
25. COTTER PIN (3/8"OD X 3") (4x)
26. FLAT WASHER (2", HARDENED) F436 (4X)
27. HEX NUT (1-14NF) (8X)
28. HEX NUT (2-4-1/2 UNC (2X)
29. LOCK WASHER (2") (2X)
30. HHCS (2-4-1/2 UNC X 11") (2X)
31. COTTER PIN (1/2"OD X 4") (4X)
TESMEC REFERENCE: 285-2752-200

02 ID0213541
132
NOTES:
ID0134963
133
HYDRAULICS
ID0135071
02
134
HT220
9 38
13 38
8 38
MOTOR STABILIZER
2
CHAIN CYLINDERS
12 38
CONVEYOR SHIFT
CRUMBSHOE CYLINDER
MOT. CRAWLER U MOT. CRAWLER U BOOM TILT
T2 T1 4
CYLINDER
29
LEFT RIGHT 2 CYLINDERS
M18x1,5 M18x1,5 3/ 8" 3/ 8"
5
PORTA PORTA PORTA PORTA
CONVEYOR
INFERIORE B SAE 3/ 4" SAE 3/4" A SUPERIORE INFERIORE A SAE 3/4" SAE 3/4" B SUPERIORE DRIVE MOTOR 1/ 8"GAS 1/8"GAS
55 55 4 2 6 bar max .
3/8" 3/ 8"
cont ropress .
3/8" 3/8"
cc/rev cc/rev 1 3
PORTA PORTA
ANTERIORE A B POSTERIORE
SAE 1" 107 SAE 1"
7
3/ 8" 3/ 8"
7
1 3 cc/rev
3/8" GAS
35
10
BAR
G G 150 200 150 200 150 200
11 38
bar C1 C2
bar bar C1 C2
bar bar C1 C2
bar
8 L/m in
22 28
29
1/ 4" GAS 3/8" GAS
150 200 150 200
T T bar bar bar bar
C1 C2 C1 C2
A6VE55 EP2 /6 3W
A6VE55 EP2/63W
M18x1.5
M18x1.5
V1 3/8"GAS 3/8"GAS V2 V1 3/ 8"GAS 3/8"GAS V2 V1 3/ 8"GAS 3/8"GAS V2
V1 3/8"GAS 3/ 8"GAS V2 V1 3/8"GAS 3/8"GAS V2

16 bar 16 bar
M1 M1
3/8"GAS C1 C2 3/ 8"GAS
150bar 150bar
3.5 L/min 3.5 L/m in
4 bar m ax . contropress .
4 bar m ax . contropress .
37
3/ 8"GAS V1 V2 3/ 8"GAS
37
PORTE
38
AUSILIARIE
16
5/8OR B B 5/8ORB A 5/8OR B B 5/8ORB A 5/8OR B B 5/8ORB A 5/8OR B B 5/8ORB A 5/8OR B B 5/8ORB A 5/8OR B B 5/8OR B A 3/8ORB PS TP
16
T1
1/2ORB
3/4ORB
65 L/min 40 L/min 40 L/min 25 L/min 25 L/min 10 L/min
P2B
37
200
5/8ORB
25
26
24
24
25 26
HYDRAULIC SCHEMATIC
1,7 BA R 1,7 BA R 1,7 BAR 1"
33
3/ 4" 3/4"
39
33
22
190
26 40
3/4" 3/ 4" 1"
A Ma Mb B A Ma Mb B A Ma Mb B
SAE 3/4" M12x1,5 M12x1,5 SAE 3/4" SAE 3/ 4" M12x1,5 M12x 1, 5 SAE 3/4" SAE 1" M12x 1, 5 M12x 1, 5 SAE 1"
Fs
T3B 3/4ORB T2B 3/4ORB
3/8OR B
P1 3/4OR B PL LS PX 3/8OR B LSPB
M18x1,5 8 cc/rev M18x 1, 5 8 cc/rev M22x 1, 5 25 cc/rev M42x 2
M33x 2 M33x2
Fe S Fe S Fe S
M18x1,5 M18x 1, 5 M22x 1, 5 MH

M12x1,5
6
G G Fa1
M26x 1, 5
300 300 Fa 340

M14x 1, 5 M14x 1, 5 M18x 1, 5
pres. am mes s a: 0. 8 bar

(0. 5 a freddo)
pres. am mes s a: 0. 8 bar
(0. 5 a freddo)
bar bar bar
Ps Ps Ps
P
)(
)(
)(
T TO SECOND
pres. amm es s a: 0. 8 bar

(0. 5 a freddo)
24 24 24
bar bar G bar LS1
M18X1. 5 VALVE
LS2
DR
Y2 324 bar 324 bar X2 Y2 324 bar 324 bar X2 Y2 b 364 bar 364 bar
X2
)(
)(
)(
X4
AS
AS
SAME AS
43
SAME AS
DIGGING PUMP
X3
DIGGING PUMP
)(
)(
)(
36
36
36
X1 X1 X1
Y1 Y1 Y1
M22x 1. 5 M22x1.5 M26x1.5
T1 T1 T1
41
42
42
28cc/rev 28cc/rev 90cc/rev
M22x 1. 5 M22x1.5 M26x1.5
T2 T2 T2
A4VG90 EP2DMT1/32 L
A10VG28 EP2DM1/10 L
A10VG28 EP2DM1/10 L
M12x 1. 5 max cont ropres s. M12x1.5 max c ontropress . M16x1.5 max c ontropress .
R 4 bar (6 a freddo) R 4 bar (6 a f reddo) R 4 bar (6 a freddo)
PUMP CRAWLER PUMP CRAWLER PUMP

LEFT RIGHT CHAIN
1
(INFERIORE) (SUPERIORE)
1
4
B
1/4OR B
EQUIPMENT
PUMP
25
BAR
)(
)(
180
BAR
)(
)(
1"OR B
3
65cc/rev
max cont ropres s. 7 bar
1"1/2 OR B 1/4OR B 1/ 4ORB

A
30
1" 1"
T>60°C
1"1/ 2GAS 3/4"GAS 1/2"GAS 3/ 4"GAS 1"GAS
PORTA 2 BAR
ANTERIORE
1"1/ 2
3/ 4"GAS 3/4"GAS
T<60°C
14
35
34
1GAS 1GAS 1"1/4GAS 1,5 BAR 1"1/ 2GAS 2GAS
15
32
1"1/2
27
27
PORTA 1GAS 1GAS 1"1/ 4GAS 2GAS
POSTERIORE 1"1/2GAS
1,5 BAR 1-1/4"

23 22 21
1-1/ 4"
1" 1" 1"1/4 2"

31
17
18
18
0.35 bar
23 20 19
ID0182515
135
HYDRAULIC SCHEMATIC
HT220
REF PART
1. TS13505574 - PUMP, CRAWLER WITH HD1 CONTROL
2. TS13504205 - MOTOR CRAWLER
3.TST00-6000-014 - PUMP, PRESSURE/FLOW COMPENSATED
4. TS13505487 - PUMP, DIG CHAIN, WITH HD1 CONT.
5. TS13504166 1 MOTOR, DIGGIN CHAIN
6. TS13100036 1 VALVE, MULTI-SEC., SOL. CONTROL
7. TS13100084 - MOTOR, CONVEYOR
8. TS83541 - CYLINDER, BOOM TILT R/H
9. TS83542 - CYLINDER, BOOM TILT L/H
10. TS83540 - CYLINDER, CONVEYOR SHIFT
11. TS83608 - CYLINDER, CRUMBSHOE
12. TS87130 - CYLINDER, STABLIIZER R/H
13. TS87131 - CYLINDER, STABLIIZER L/H
14. TS88409 - HEAT EXCHANGER
15. TS83248 - RETURN MANIFOLD
16. TS83256 - CRAWLER MANIFOLD
17. TS03300042 1 SUCTION STRAINER
19. TS36400923 1 FILTER HEAD
20. TS36400924 - FILTER ELE. 36400923 0330049
21. TS03300049 1 FILTER HEAD
22. TS07300142 1 PRESS. REDUCING VAL. CARTRIDGE
23. TS36400925 2 PRESSURE SWITCH
24. TS36400920 2 REMOTE FILTER HEAD
25. TST00-6600-118 - FILTER ELEMENT 36400920
26. TS36400922 3 PRESSURE SWITCH
27. TS01600050 - BALL VALVE 1"
28. TS07300148 1 PRESS. REDUCING VALVE BODY
29. TS07300386 2 2-POSITION 4 WAY, SOL. VAL.
30. TST00-6100-103 1 THERMOSTATIC CONTROL VALVE
32. TS07300326 1 CHECK VALVE, 2 BAR
33. TS07800009 2 SHUTTLE VALVE
34. TS01600037 - BALL VALVE 1 1/4"
35. TS01600057 - BALL VALVE 2"
36. TST00-8500-097 - ELECTRIC COIL ASSEMBLY
37. TST00-6300-019 - 7500 PSI PRESSURE GAUGE
38. TS07800016 1 COUNTERBALANCE VALVE
39. TS36401040 1 REMOTE FILTER HEAD
40. TST00-6600-116 - FILTER ELEMENT 36401040
41. TST00-6300-008 - 3000 PSI PRESSURE GAUGE
42. TST00-6099-017 - HYD CONTROL VALVE
43. TST00-6099-018 - HYD CONTROL VALVE
NOT SHOWN:
FOOTNOTES:
NOTE:
REF 285-7000-000
02 ID0182515
136
HYDRAULIC SCHMETIC
HT220
2 2
18
-6 -4
-6 STAB BM LOCK
A
CRAWLER CRAWLER
350
CRAWLER MOTOR U CRAWLER MOTOR U SPEED BRAKES PSI
LEFT RIGHT
TEST
POR TA PORTA PORTA PORTA
INFERIORE B SAE 3/4" A INFERIORE A
55 SAE 3/4" SU PERIORE SAE 3/4" 55 SAE 3/4" B SUPERIORE
500
cc/rev cc/rev PSI
TEST
G
A6VE55 EP2/63W
A6VE55 EP2/63W
G
3250
500
PSI
PSI
M18x1.5
M18x1.5
T T
4 bar max. contropress.
4 bar max. contropress.
16 bar 16 bar P T
M1 M1
3.5 L/min 3.5 L/min DIGGING

MOTOR
17
-4
-8
-8
-4
5
T2 T1
AVANTI
16
AVANTI
M18x1,5 M18x1,5
-12
PORTA 6 bar max.
contropress.
ANTERIORE
POR TA
A B POSTERIORE
SAE 1" 107 SAE 1"
26 26 16 cc/rev
25 37 25 37 8 L/min
24
-12
24
-12
-12
-12
-16
-16
1 ,7 BAR 3/4" 1,7 BA R 3/4"
-4
-4
3/4" 3/4"
AVANTI
-4
-4
-8
-8
-4
-4
-8
-8
33 33
55 cc/rev 55 cc/rev
M1
M1
M2
DESTROKE TO 48CC
M2
DESTROKE TO 48CC
B
A
B
A
33
37
26
290 bar
M1
290 bar
290 bar
M2
290 bar
29
A
B
100
cc/rev
DESTROKE TO 90CC
1 ,7 BAR 1"
36
M3
M3
364 bar
364 bar
1"
20
-8 20
M6
bar
M6
bar
-12
-12
14 cc/rev 14 cc/rev
28
S
S
M3
X1
X1
24
M6
bar
L1
L1
-8 20 cc/rev
X2
X2
S
L2
M5
M4
L2
M5
M4
X1
-4
CRAWLER PUMP
TOP PORT CRAWLER PUMP
RIGHT
LEFT
1
-12
B
1
-16
L1
-16
X2
L2
M5
M4
4
-8
-20
32
-12
30
C
T>60°C
23
-24 -16
1" 1"
21 20
FRONT 1"1/2GAS 3/4"GAS 1/2"GAS 3/4"GAS 1"GAS
POR T 2 BAR
14
T<60°C
1"1/2 SAE
-24 3/4"GAS 3/4"GAS
-12 27 1"1/2 BSPP
15
1NPT 1NPT 1"1/4 NPT 1,5 BAR
1"1/2 SAE
REAR
PORT
-12 1NPT 1NPT 1"1/4 NPT
BSPP 1"1/2
1,5 BAR 1-1/4"
34
BSPP
1-1/4"
-24 27
20
1" 1" 1"1/4
D
19 23 0.35 bar
02 ID0213553
137
HYDRAULIC SCHMETIC
HT220
A 11
38 38 38 38 38
CROSS
CONVEYOR
TRUCK CONVEYOR
(OPTIONAL)
9 BOOM TILT
CYLINDERS
8 13 STABILIZER
CYLINDERS
12 CRUMBSHOE
CYLINDER
CONVEYOR
SHIFT
7 7 22 1/8"GAS 1/8"GAS
10
150 200 150 200 150 200 150 200 150 200
38
bar C1 C2
bar bar C1 C2
bar bar C1 C2
bar bar C1 C2
bar bar C1 C2
bar
V1 3/8"GAS 3/8"GAS V2 V1 3/8"GAS 3/8"GAS V2 V1 3/8"GAS 3/8"GAS V2 V1 3/8"GAS 3/8"GAS V2 V1 3/8"GAS 3/8"GAS V2
-8
-8
3/8"GAS C1 C2 3/8"GAS
150bar 150bar
-6
-6
-12
-8
-8
-8 -12 3/8"GAS 3/8"GAS
V1 V2
-6
-6
-8 -12 -12
-4
-4
5/8ORB B 5/8ORB A 5/8ORB B 5/8ORB A 5/8ORB B 5/8ORB A 5/8ORB B 5/8ORB A 5/8ORB B 5/8ORB A 5/8ORB B 5/8ORB A 3/8ORB PS TP
1/2ORB
T1
3/4ORB
65 L/min 65 L/min 40 L/min 25 L/min 25 L/min 10 L/min
P2B5/8ORB
200
22
190
T3B 3/4ORB T2B 3/4ORB

3/8ORB
P1 3/4ORB PL LS PX 3/8ORB LSPB
24 BAR = 3499 PSI

364 BAR = 5279 PSI
-4
20 BAR = 290 PSI

290 BAR = 4206 PSI
-16
41 BAR = 600 PSI

180 BAR = 2610 PSI
-16
B 2 BAR = 29 PSI
B
1/4ORB
41
BAR
EQUIPMENT
CIRQUIT
PUMP
1.5 BAR = 22 PSI
.35 BAR = 5 PSI
)(
)(
180
BAR
3 150 BAR = 2175 PSI
)(
)(
1"ORB
200 BAR = 2900 PSI

75cc/rev
1"1/2 ORB 7/8 SAE

max contropress. 7 bar
34.5 BAR = 500 PSI
C 24 BAR = 350 PSI
224 BAR = 3250 PSI
-32
-8
2NPT
35 2NPT
-8
D 2"
E
31
02 ID0213553
138
HYDRAULIC SCHMETIC
HT220
REF PART
1. TST00-6000-080 - PUMP,VARIABLE DISPLACEMENT 48CC
2. TST00-6000-518 - MOTOR,VARIABLE DISPLACEMENT 55CC
3. TST00-6000-078 - EQUIPMENT CIRCUIT PUMP
4. TST00-6000-079 - PUMP,VARIABLE DISPLACEMENT 90CC
5. TST00-6000-586 - MOTOR, FIXED DISPLACEMENT 107CC
6. TST00-6100-248 - 6-SECTION LOAD SENSE VALVE
7. TST00-6000-587 - MOTOR, CONVEYOR DRIVE
8. TST00-6500-275 - CYL.,BOOM TILT, L/H
9. TST00-6500-276 - CYL.,BOOM TILT, R/H
10. TST00-6500-274 - CYL.,CONVEYOR SHIFT
11. TST00-6500-277 - CYL.,CRUMBSHOE
12. TST00-6500-278 - CYL.,STABILIZER, R/H
13. TST00-6500-279 - CYL.,STABILIZER, L/H
14. TST00-4500-381 - COOLING UNIT ASSEMBLY
15. TS7700-002 - MANIFOLD, RETURN
16. TS7700-003 - MANIFOLD, CRAWLER
17. TST00-6100-112A - COMBINATION BLOCK VAVLE
18. TST00-6100-114 - COMBINATION VALVE
19. TST00-6600-137 - FILTER HEAD, SINGLE
20. 500-1782 - FILTER ELEMENT, SPIN-ON TST00-6600-031
21. TST00-6600-136 - FILTER HEAD, DOUBLE
22. TST00-6000-588 - MOTOR, TRUCK CONVEYOR DRIVE
23. TST00-6600-138 - SWITCH, FILTER HEAD
26. TST00-6600-135 - SWITCH, FILTER HEAD
27. TST00-6100-515 - BALL VALVE, 1-NPT
28. TST00-6300-020 - PRESSURE GAUGE,ø2-1/2",4000 PSI
30. TST00-6100-103 - THERMOSTATIC CONTROL VALVE
31. TST00-6600-139 - SUCTION STRAINER, 2" BSPP
32. TST00-6200-520 - CHECK VAVLE, 25 PSI
33. TST00-6200-503 - SHUTTLE VALVE
34. TST00-6100-520 - BALL VALVE, 1-1/4-NPT
35. TST00-6100-512 - BALL VALVE, 2-NPT
37. TST00-6300-019 - PRESSURE GAUGE,ø2-1/2", 7500 PSI
38. TST00-6200-546 - COUNTERBALANCE VALVE,CYL MOUNTED
NOT SHOWN:
FOOTNOTES:
NOTE:
TESMEC REF: 285-7000-100
02 ID0213553
139
140
NOTES:
ID0134963
141
ELECTRICAL
ID0135070
142
ELECTRICAL SCHEMATIC
HT220
BK/G #16 A
R/O #16 B
R/W #16 C
R #16 P/O #16 D
+24V
50 51 E
BL/P #16
Y #16 W/Y #16 F
BATTERY BK#16 BK/G #16 G
52
BK#16 10 6
BK#16
1 4
W #16 H
START
IGNITION
SWITCH
RELAY
53 R/O #16
R/W #16
5
12
RESET
8
9
1 9
7
PRESSURE
TRANSDUCER
W #16
OFF ON SWITCH OPEN POSITION 2 10 A C
DIMMER SWITCH LIGHT
14 13 3 AMP W #16
14 16 17 18
W #14
SWITCH SET 3 11
BK/G #16
1K W
49
6
41
POTENTIOMETER
R #16
5 7 RESET POSITION B
4 12 CRUISE
5 AMP
21
4 8
R/W #16
1
10 AMP
9
R #16
3
2 10
9 R#16
BK #16
5
6
5 AMP
13
14 BK #16
44
3 AMP 3
28
1 11 1
P #16
2
39
2 10 7 SECONDS W/Y #16
R #16
7 15
3 AMP
R/O#16
R/O#16
W #16
G #16
13 3 11
BK/G #16
3 AMP W #16 8 16
R/G #16
G #16
3 AMP 10K W
RESISTOR
4 12 O #16
3 AMP R/B #16
GAUGE
SWITCH
BUZZER
5
3 AMP
13
O #16 21 19 100K W
RESISTOR 20
1 15
6
5 AMP
14
R/O #16
R/O#16
BK #16 Y #16 O #16

7 15 LOW HYD FLUID
10 AMP R/G #16 B #16
P #16 BK/G #16
R/Y #16
8 16
3 AMP G #16
35
O #16
PANEL LIGHT
42 39 32
B/W #16
G/W#16
0
1
2
3
4
5
6
7
OPERATOR
+ BATT
+ VALVE
- VALVE
ALT
- BATT
XSP
W #14 BK #16 G/W#16
Y #10 BK #16 SENSOR TEST
6
AIR SINGLE
FILTER FILTER
DOUBLE TRACK
FILTER FILTER
TRACK CHAIN
FILTER FILTER
R #16
LOW
FUEL EMERGENCY
ENG KILL
(CONTROL PANEL)
23
67
Y #16
B B
G/W #16
RED RED RED RED RED RED ORANGE R/B #16
R/B #16
3539 35 35 60
LOAD CONTROL
BR #16
39 AMB
33 MURPHY POWERVIEW
R #14
ENGINE MONTOR RED
3559
22 TERM 23 4651
DB #16
23 4651
TERMINATING 120 OHM
57 THROTTLE POSITION
W #14
RESISTOR (INCLUDED CONTROL
58
IN MURPHY HARNESS)
A BC 6 5 1 J
"3"
"4"
"5"
BL #16
W #16
O #16
TWISTED TWISTED
P #16
B/W #16
TRIPLET TRIPLET
R/B #16
W/BK #16
GR #16 (CAN LO)

Y #16 (CAN HI)
R/B #16
G #16
SHIELD #16
R #16
B #16
W/R #16
G/W #16
R/Y #16
Y #16
34
SHIELD #16
Y #10
R/W #20
GR #16
O #20
O #16
47 C1
37 C2
G #16
K
L
8 2 3 7 4 1 5 9 10 11 12 13 14 15 16 A B C D E F G H J K L M M
N
P
8 2 3 7 4 1 5 9 10 11 12 13 14 15 16 A B C D E F G H J K L M
Q
46 36
BL #16
W #16
R/Y #16
O #16
W/R #16
W #14
Y #10
P #16
R #14
W/BK #16 R/W #20

O #20
R/B #16
B/W #16
TRACK TRACK CHAIN EMERGENCY

FILTER FILTER FILTER
SHIELD #16
EMERGENCY ENG KILL

Y #16
L/H R/H ENG KILL (OPPOSITE OPERATOR

GR #16
R/B #16
5
(OUTSIDE CAB) ENGINE)
G/W #16
B B B B
R/B #16
Y #16
DB #16
1 1
R #16
3 3
12 BK #16
23 23 O/R #16
54
AIR SINGLE DOUBLE BK #16
FILTER FILTER FILTER BACKUP ALARM
HORN
HYDRAULIC
OIL
TEMPERATURE 45
Y #10
W #14
B D A C
11
R #14 LOW HYD FLUID
SENSOR
R #12 LB/DB #12 LB/DB #12
63
15 AMP
62
30 HORN BK #16
25 W #16
FRONT OF TRACTOR
63 R #14
BK #16
TWISTED
TRIPLET ENGINE
BK #14
SERVICE CONNECTOR
10"
LB/DB #12
BR #16 C
W #16 D
SHIELD #16 E TWISTED TRIPLET
PINS ON
OEM
BK #16 A CONNECTOR
R #16
BK #16
B
G
GR #16 SUPPLY +5V 29 50 PIN OEM
(B)
24
SHIELD #16
SHIELD #16
CONNECTOR
Y #16 SIGNAL 30
GR #16 (CAN LO)
R #16 F
Y #16 (CAN HI)
W #14
BR #16 (CAN HI)
W #16 (CAN LO)
19
LB/DB #12
SHIELD #16 GROUND

R/B #16
WATER IN FUEL LAMP 02 16"

R/B #16
R#8 BK #6
O #20 MAINTENANCE LAMP 04 80 AMP
R/W #20 WAIT TO START LAMP 11 ALTERNATOR
GROUND
2/0 CABLE
A B C A B C
R #16 J1587 ( + ) 49 24V
70A
RED ENDS
BK #16 J1587 ( - ) 50 2/0 CABLE
41
29
B #20
FUEL "A" G #20 WATER IN FUEL 40 R/Y #16
25
A B C
SERVICE TOOL POWER

FILTER "B" BK #20
23 PIN ROUND 62
61 CONNECTOR + -
A B C
64 R #16
BK #16
A
B A
B
W/Y 9
5A
7.5 A
1
BATTERY
SOLENOID
STARTER
R #16
10"
R #16 R
BK #8
W/O 10 2
15 AMP
DATA CONNECTOR ON ENGINE C W/GR 11
7.5 A 3
BK #16
D W/B 7.5 A
29
12 4
STARTER
M 10 A
21
W/R 13 5
24 VOLT
(A)
55 25 43
BK 4GA
S W/BK 10 A 6
43
14
50 PIN ENGINE
CONNECTOR
GRID PINS ON E BK #14
+ -
HEATER 125 A R 4GA
16"
ENGINE
F BK #14
ON ENGINE CONNECTOR
H BK #14 BATTERY ENGINE
A A BR #16 COOL. LEVEL LOW SIGNAL 37 P BK #14 BLOCK
B B BK #16 COOL. LEVEL RETURN (-)
LOW COOLANT T BK #14 BK #14
2/0
SENSOR C C R #16 COOL. LEVEL +5V SUPPLY (+) 49 W BK #14 BK #14 CABLE
D D BR/W #16 COOL. LEVEL HIGH SIGNAL 27 BK #14
4 1/2"
MAINFRAME
BK #14 MAINFRAME BK #16
BK #14 S
BK #14
CLOSEST TO FLYWHEEL
ENGINE BK #16
BLOCK R 4GA R 4GA
BK #16 BK #8
Y #10 BK #16
BK #14
04 ID0183429
143
ELECTRICAL SCHEMATIC WIRE

LEGEND
B/Y #16 WIRE
HT220 COLOR
STRIPE COLOR
GA. SIZE
CONVEYOR CONTROLLER
IF OMITTED - NOT USED
A
B R/O #16
BK/G #16 16 4 3 17 6 8 14 1 9 5 19 20 9 PARKING BRAKE
B-BLUE
R-RED
DB-DARK BLUE
PK-PINK
BK/G #16
AUTO STABILIZERS CRAWLER SPEED BOOM TILT STABILIZERS CRUMBSHOE CONVEYOR SHIFT
C R/W #16
D P/O #16 P-PURPLE
E BL/P #16
O-ORANGE
F W/Y #16
OFF ON ON OFF HIGH LOW UP DOWN UP DOWN UP DOWN R/H L/H
G BK/G #16 G-GREEN
H
BK #16
W #16
LG-LIGHT GREEN
R #16
B #16
BK-BLACK
38 BR-BROWN
Y-YELLOW
42
GY #20
PK #20
R/O #16
42
W/BK #16
BL/W #16
41 41
R/O #16
R/O #16
R/O #16
R/O #16
R/O #16
W-WHITE
41
Y/O #20
42 42
W/BL #20
W #20
BR #20
Y #20
P/O #20
O #16
P #16
CONVEYOR SPEED GY-GREY
5000 OHM
R/O #16
R/W #16
Y #20
BR #20
65
CONVEYOR Y/O #20
W/BL #20
PK #20
LEFT RIGHT
W/R #16
R/W #16
GY #20
W #20
P/O #20
BK/R #20
7 8
9 BK/Y #20
P #20 P #20
10 11 12
BK/W #20 BK/W #20
P #16
BK/R #20
O #16
W/BK #16
BK/Y #20
BK/G #16
W #16
R/W #16
BL/W #16
CONTROL HANDLE MODULE 9
2
BK/G #16
(CHAIN)
3
CONTROL HANDLE MODULE CONTROL HANDLE MODULE
P #16
(PROPEL) (STEERING) 9
NEUTRAL NEUTRAL
NEUTRAL
19
2
START SWITCH
START SWITCH
NC NC
START SWITCH
NC NC
NC NC 20
P/O #16
B/P #16
5
W/Y #16
COM COM R #16 6

65
COM COM COM COM
12 + A B - 12 + A B -
12
VOLT
+ A B - 1 4 7 10 8
4
56
VOLT VOLT
Y/O #20
PK #20
Y #20
W/BK #16
B A C B A D
W #20
10
P #20
B A C B A D B A C B A D 2 11
5 8
W/G #16 W/R #16 16
W/BL #20
3 6 9 12
25
BK/R #20
GY #16
J
BR #20
BK/G #16 BK/G #16 BK/G #16
W/B #16
CROSS CONVEYOR 13
DIRECTION
14
R #16
GY #16 1
DB #16
LB #16
O #16
P #16
BR #16
P/O #20
56
BK/Y #20
2 2 SPEED CONTROLLER
BK/W #20
BK/G #16
GY #16
3
W #16
R #16
O #16
1
BR #16
100 W
26
B #16
POTENTIOMETER
BL #16
BL #16
TRACK BIAS
M
K
L
N O P Q R S T U U V
G #16
W A B C D E F G H J K L M N O P Q R S T
37
N C3
P
Q N O P Q R S T U U V W A B C D E F G H J K L M N O P Q R S T
G #16
36
B #16
BL #16
BR #16
B #16
BL #16
LB #16
BR #16
BK/G #16
DB #16
O #16
5 W/BK #16
GY #20
W/BL #20
GY #16
BR #20
O #16
P/O #20
R #16 P #16
Y #16
4 W #20
P #20
BK/Y #20
D C A B
A 20 OHM B C 16 OHM D A 20 OHM B C 16 OHM D
Y #20
PROPEL STEERING
4 4 PROPEL STEERING
16 W 20 W
PK #20
Y/O #20
DIGGING PUMP
ELECTRONIC DISPLACEMENT CONTROL ELECTRONIC DISPLACEMENT CONTROL ELECTRONIC DISPLACEMENT CONTROL
BK/W #20
BK/R #20
FUEL
LEVEL MECHANICALLY LIMITED REVERSE SPEED
SENDER
RX3 RX2
66 G #16 BLACK GREY
RX3
BL #16 RX2 3 4 6 7 9 10 5 8 5 4 3 6 1 3 11 9 10 12 4 2 11 10 9 12
GREY
BR #16 BLACK
1352
1354
1358
1357
1353
1351
1356
1355
1456
1454
1452
1458
1337
1333
1336
1332
1334
1338
1331
1335
1436
1434
1432
1438
BL #16
BR #16
BK/G #16
O #16
W/BK #16
1436
1434
1337
1333
1336
1456
1454
1351
BR #16
BR #16
BL #16
BL #16
1355
1356
1332
1352
27 RELIEF VALVE END

(REF)
1
2 A B A B
C2 C1
3 1352 A
BANK #1
A 1354
4 CRAWLER 2 SPEED
1332 B
LEFT CONVEYOR RIGHT
B 1334
5
6 TO A/C BANK #2
W/BK #16
O #16
AND DOME
R R #16 7 LIGHT
1356 A
DOWN AUXILIARY UP
A 1358
1336 B 1338
8 B
9
10
BANK #3
10
11 10 1355
1333
A
B
DOWN BOOM TILT UP
A
B
1357
1331
12 BANK #4
G #16
1351 A A 1353
DOWN STABILIZERS UP
1337 B B 1337
AUTO PARKING BRAKE
BK #16
STABILIZERS
BANK #5
1454 A A 1452
A/C COMPRESSOR DOWN CRUMBSHOE UP
1434 B B 1432
BANK #6
1456 A A 1458
L/H CONVEYOR SHIFT R/H
1436 B B 1438
BK/G #16
S
04 ID0183429
144
HT220
REF PART
1. TST00-8600-051 1 HYD. OIL TEMP GA. 100°-240°F
2. TST00-8500-095 - CONTROL HANDLE FRICTION DETENT & SWITCH
3. TST00-8500-094 - CONTROL HANDLE SPRING CENTER & SWITCH
4. TST00-8500-097 - ELEC. COIL ASM, DUAL KP
5. TST00-8600-114 - PRESSURE SWITCH
6. TST00-8500-096 - LOAD CONTROL
7. TST00-8500-025 - PRESSURE TRANSDUCER
8. TST00-8500-098 - CONVEYOR CONTROLLER
9. TST00-8500-099 - 2-SPEED CONTROLLER
10. TS07300386 - COMBO. BLOCK VALVE
11. TS09102741 - FLUID LEVEL SENSOR
12. TST00-8600-064 - TEMP SENDER 100°-240°F
13. TST00-8600-062 - HYD. GAUGE RESISTOR
14. TST00-4500-355 - IGNITION SWITCH
15. TST00-8600-076 - HORN, 12V 80dB.
16. TST00-8400-152 - TIMER RELAY-24V
17. TST00-8400-100 - TIMER RELAY BASE
18. TST00-8400-101 - TIMER RETAINER
19. TST00-8400-008 1 RESISTOR, 10K W
20. TST00-8400-009 1 RESISTOR, 100K W
21. TST00-8400-105 - FUSE PANEL
22. TST00-8600-157 - POWERVIEW TERMINATION RESISTOR
23. TST00-8400-071 - SWITCH, EMER. STOP, PUSH-TO-KILL
24. TST00-8400-123 - CIRCUIT PROTECTOR, 80 AMP
25. TST00-8400-043 - SOLENOID RELAY
26. TS365-2210-006 - POTENTIOMETER ASSY.
27. TS13100036 - EQUIP. CIRCUIT CONTROL VALVE. 8-BANK
28. TS200-8503-004 - RESISTOR MOUNTING BRKT.
29. TST00-4700-005 - BATTERY, 12 VOLT
30. TS09102196 - HORN, BACKUP
31. TST00-6100-112 - COMBO. BLOCK VALVE
32. TST00-8400-059 - PUSH BUTTON SWITCH
33. TST00-8600-157 - POWER VIEW MODULE
34. TST00-8600-159 - POWER VIEW HARNESS
35. TST00-8400-056 - LIGHT HOLDER
NOT SHOWN:
FOOTNOTES:
NOTE:
REF:95296 0
04 ID0183429
145
HT220
REF PART
36. TST00-8400-147 - CONNECTOR, 24 PIN CAP
37. TST00-8400-148 - CONNECTOR, 24 PIN PLUG
38. TST00-8400-032 - 1000 OHM POTENTIOMETER
39. TS365-2210-004 - 2 TURN POT ASSEMBLY
40. TST00-2200-012 - DOME LIGHT SWITCH & FIXTURE
41. TST00-8400-063 - SWITCH,SEALED, SPDT, ON-OFF
42. TST00-8400-064 - SWITCH,SEALED, SPDT, MOMENTARY
43. TS09104160 - BATTERY DISCONNECT SWITCH
44. TST00-8400-065 - DIODE, 6 AMP, AXIAL CONFIG.
45. TST00-8600-077 - SWITCH, PRESSURE, NC
46. TST00-8400-149 - CONNECTOR, 18 PIN CAP
47. TST00-8400-150 - CONNECTOR, 18 PIN PLUG
48. TST00-8640-002 - ACC. RECEPTICLE-12V
49. TST00-8400-091 - DIMMER SWITCH, PANEL LIGHTS
50. TST00-8400-151 - RELAY, LATCHING
51. TST00-8400-096 - RELAY BASE
52. TST00-8400-097 - HOLD DOWN, RELAY BASE
53. TST00-1400-011 - SEAT, OPERATOR CAB
54. TS09102054 - HORN
55. TST00-8400-117 - FUSE, 125 AMP
56. TST00-8400-168 - RESISTOR, 60 OHM
57. TST00-8600-159 - POWERVIEW HARNESS
58. TST00-8500-082 - ENG. THROTTLE CONTROLLER
59. TST00-8400-125 - LENS, RED DOME
60. TST00-8400-119 - LENS, YELLOW DOME
61. TST00-8400-167 - RESISTOR, 120 OHM
62. TST00-8400-107 - 15A BREAKER
63. TS09102240 - 24V, 60W, SEALED BEAM #4578
64. TST00-8400-162 - TEE, CONNECTOR
65. TST00-8400-111 - SWITCH, QPTT, CENTER OFF
66. TS09102052 - FUEL LEVEL SENDER
67. TS09102134 - LOW FUEL LAMP
NOT SHOWN:
FOOTNOTES:
NOTE:
REF:95296 0
04 ID0183429
146
ELECTRICAL SCHEMATIC, CUMMINGS

HT220
BK#16 BK#16 A
R/O#16 B
R/W#16 C
R#16 R#16 P/O#16 D
R#14 R#14 +24V
SEAT SWITCH
50 51 Y#16 W/Y#16
B/P#16
W/Y#16
E
F
52
BATTERY BK#16 BK/G#16 BK/G#16 G
BK#16 10 6
BK#16 W#16 W#16 H
START 1 4
53
FUSE BLOCK 2
IGNITION 5 8
SWITCH R/W#16 1 9
RESET
RELAY R/O#16
12 9 3 AMP O/Y#16
OFF ON SWITCH OPEN POSITION 2 10
16 17 18
LIGHT
14 13 3 AMP R/Y#16
14
W#16
SWITCH SET 3 11
R/W#16
41
5
6
7
TIMER
RESET POSITION
LATCHING RELAY 4
5 AMP
12 40
44
4 8
5 13
3 9 R#16 5 AMP DOME LIGHT
W#16 1 9 10
10 AMP R#16 2 BK#16 BK#16 6
3 AMP
14
R#14
11
R#14
1
R/O#16 2 10 7 SECONDS W/Y#16 W/Y#16
7 15
W#16
3 AMP I
R/O#16
R/O#16
13 13
3
3 AMP 11
W#16 W#16 8
5 AMP 16
P#16 J
W#14
4 12
3 AMP R/B#16 R/B#16
44 R/Y#16
R/G#16
HYD SWITCH 5 13 (SEE 285-2210-200)

FUEL
TEMP BUZZER 3 AMP O/R#16
1 15
R/O#16
A
B
C
6 14
48 5 AMP R/O#16
GROUND
POWER
CONTROL HANDLE
7 15 LOW HYD FLUID
3 AMP
BK#16
R/G#16
R#16
B#16
B/W#16
R/Y#16
BK#16
8 16
Y#16
3 AMP BR#16
FUSE BLOCK 1 PANEL LIGHT

35 32
GY#16
42 39 HORN
B/W#16
R/G#16
57
R/O#16 O/R#16 O/R#16 G/W#16
HORN
W#14 BK#16 BK#16 G/W#16 OPERATOR
R#16
BK#10 BK#10 BK#10
BK#16
SENSOR TEST
BK#16 BK#16 BK#16
AIR SINGLE DOUBLE TRACK TRACK CHAIN CAB GROUND
23
R/W#16
FILTER FILTER FILTER FILTER FILTER FILTER EMERGENCY

B/W#16
(CG1)
B#16
ENG KILL
(CONTROL PANEL)
B B
RED RED RED RED RED RED R/B#16 R/B#16
35 59
B/W#16
G/W#16
R/B#16
O/R#16
GY#16
BK#10
W#14
35 59
Y#16
LB#16
P#16
35 59
O#16
W/BK#16
W/R#16
AMB
R/Y#16
33 25
BR#16
MURPHY POWERVIEW
ENGINE MONTOR
35 60 RED
A/C
SOLENOID
BK#16
R#12 R#12
R/Y#14
22 TERM 23 46 51
R#14
23 46 51
R#14
34
TERMINATING 120 OHM R/B#16 R/B#16
RESISTOR (INCLUDED
IN MURPHY HARNESS) THROTTLE POSITION
(SEE 285-6622-000)
R/W#16
BK#16
B/W#16
R#14
ABC6 5 1
B#16
CONTROL
B/W#16
R/B#16
58
(OUTSIDE)
TO A/C
O#20
5 3 4
TWISTED TWISTED
G#18 (CAN LO)
R#16
Y#18 (CAN HI)
GY#16
BK#10
SHIELD#18
W#14
TRIPLET TRIPLET
Y#16
G/W#16
R/W#20
O/R#16
BK#16
R/B#16
SHIELD#18
R#12
R/Y#14
Y#14
G#18
Y#18
47 C1 37 C2
K
8 2 3 7 4 17 18 1 5 9 10 11 12 13 14 15 16 6 A B C D E F G H J K L W X M
L
8 2 3 7 4 17 18 1 5 9 10 11 12 13 14 15 16 6 A B C D E F G H J K L W X M
M
N
46 36
W#14
BK#16
Y#16
R/Y#14
Y#14
B A
G/W#16
W/BK#16
O/R#16
BK#10
LB#16
7 7 7
P#16
PUSH BUTTON
G#18 (CAN LO)
R/W#16
Y#18 (CAN HI)

R#14
SHIELD#18
B#16
FUEL
49
R/W#20 R/W#20 SWITCH
32
TANK O#20 O#20
R/B#16 R/B#16
B/W#16
TRACK TRACK CHAIN
R/B#16
SHIELD#18
(OUTSIDE)
8
TO A/C
EMERGENCY EMERGENCY
G#18
Y#18
9
L/H R/H ENG KILL ENG KILL
(BACK RIGHT) (BACK LEFT)
R#16
R#12
B B B B
1 1 R/B#16
Y#16
3 3
B#16
12 BK#16
5
BK#16
G#16
AIR SINGLE DOUBLE BK#16
19 20 19 21 54
HYDRAULIC BK#10 A B C D
11 HORN
OIL
TEMPERATURE
64
R/W#16
W#14 W#14 21 20 BACKUP ALARM
COMPRESSOR
LOW HYD FLUID
R#14 R#14
TO A/C
SENSOR
64
O#16
LB/B#12 LB/B#12
REAR OF TRACTOR
40 AMP LIGHT
64 BREAKER
64 R#12 28 30 HORN BK#16 BK#16
66 R/W#16
64
BK#16
OF TRACTOR
R#14
FRONT
64
LIGHT
SOLENOID 25 BK#10
BK#16
Y#18 (CAN HI)
G#18 (CAN LO) W#14
SHIELD#18
SHIELD#18 R#14
BK#14
Y#18
G#18 LB/B#12
SERVICE TOOL 10"
R/W#20
A R/B#16 O#20 R#12
B BK/W#16
28
R#12
E SHIELD#18 BK/W#16
24
D G#18
63
TWISTED TRIPLET A/C
C Y#18 J2 OEM 50 PIN BREAKER
CONNECTOR
R#12
G#18 (CAN LO)
61
Y#18 (CAN HI)
G#18 SUPPLY +5V 22 R 6GA

SHIELD#18
TERMINATOR
A B C Y#18 SIGNAL 9 90" 40 AMP
R#8 R#8
SHIELD#18 GROUND 23
W#14
A B C A B C 80 AMP 20"
O#20 MAINTENANCE LAMP 44
ALTERNATOR 2/0 CABLE
R/W#20 WAIT TO START LAMP 50 24V GROUND RED ENDS
70A 75"
62
R/B#20 IGNITION SWITCH 39
A B C A B C A B C
29
2/0 CABLE
YELLOW ENDS
68
B Y/BK#20 SENSOR RETURN 34
71 43
R/Y#10
40"
A B C A BK/Y#20 AUX TEMPERATURE 31
65"
6"
+ FRONT -
BK#8
SHIELD#18 37 35"
62
BK/W#16
12V
G#18 DATALINK (-) 47 BATTERY SOLENOID
STARTER
Y#18 DATALINK (+) 46
B#20 GRID HEATER (+) 40

R 6GA
BK#12
BK#20 GRID HEATER (-) 42 J3 4 PIN STARTER
HEATER ENGINE BK#12
CONNECTOR 24 VOLT
28
SOLENOID C GY#20 COOLANT LEVEL SENSOR 28 BREAKER
GRID
HEATER
ON ENGINE
BK 6GA
6 B
A
Y#20
R#20
SENSOR RETURN
SENSOR + 5V
3
4
R#12
R#12
29
1 BK#12
25
40 AMP
50"
C BR#20 AUX PRESSURE 35 2 BK#12 + -
2/0 CABLE
BLACK ENDS
BACK
125 A R 6GA Y#20 SENSOR RETURN 32 12V 50"
67
19" B BK#10
BATTERY
55
A R#20 SENSOR + 5V 21 BK#14
70 BK#14
MAINFRAME
30"
BK#8 ENGINE BLOCK
ENGINE GROUND BOLT BK#16 O

BLOCK 20"
R 6GA
BK#16 BK#16
BK#10
BK#14
02 ID0213531
147

HT220
A BK#16
B
C
(SEE 325-2210-007)
39 PARKING BRAKE AUTO STABILIZERS CRAWLER SPEED BOOM TILT STABILIZERS CRUMBSHOE CONVEYOR SHIFT
D
A B C 1 2 A B C
E
F
OFF ON ON OFF HIGH LOW UP DOWN UP DOWN UP DOWN R/H L/H
BK#16
G
R#16
B#16
R/W#16
R/O#16
BK#16
R/W#16
R/B#16
H
38 1
2
3
BK#16
41 41 42
W/BK#16
GY#16
41 42
R/O#16
P/O#16
R/O#16
R/O#16
R/O#16
LG#16
R/O#16
PK#16
W#16
BR#16
O/Y#16
R/O#16
O#16
42
R/O#16
Y#16
42
P#16
1000 W
POTENTIOMETER
CONVEYOR SPEED
R/O#16 R/O#16
R/W#16
BK#16
AUXILIARY
I CONVEYOR LG#16
R/B#16
J W#16
BK/G#16
LEFT RIGHT
65 Y#16
W#16
LB#16
BK/Y#16 BK/Y#16
BK/R#16 BK/R#16
P/O#16
7 8
9 Y/O#16
BK/R#16
P/O#16
10 11 12
B/P#16
BR#16
P#16
W/Y#16
BK/Y#16 W/BK#16
O#16
W#16 W#16
BK/G#16 BK/G#16
P/O#16
CONTROL HANDLE MODULE
B/P#16 (CHAIN)
BK/G#16
3
W#16
CONTROL HANDLE MODULE CONTROL HANDLE MODULE
(PROPEL)
(STEERING)
NEUTRAL
NEUTRAL NEUTRAL
P/O#16
B/P#16
START SWITCH
START SWITCH START SWITCH
NC NC
NC NC
2 NC NC
65
BK/G#16
W/Y#16
56
COM COM R#16
BK/R#16
COM COM COM COM
PK#16
12
BR#16
+ A B - 1 4 7 10
P#16
W#16
12 + A B - 12 + A B - VOLT
56
VOLT VOLT
B A C B A D
B A C B A D B A C B A D 2 11
5 8
W/BK#16
W/G#16 W/R#16
O/Y#16
Y/O#16
LG#16
LB#16
3 6 9 12
BK/G#16 BK/G#16 BK/G#16
R#16 W/B#16
W#16 CROSS CONVEYOR
BK/Y#16
DIRECTION
P/O#16
GY#16
GY#16
O#16
Y#16
G#16
69
O#16
P#16
B#16
LB#16
GY#16
W#16
2
R#16
3 1
100 W
POTENTIOMETER
TRACK BIAS
26 37
B#16
K N O P Q R S T U V A B C D E F G H J K L M N O P Q
L
C3
M N O P Q R S T U V A B C D E F G H J K L M N O P Q
N
36
5
BK/R#16
PK#16
BR#16
B#16
W#16
P#16
PRESSURE
SWITCH
G#16
W/BK#16
O/Y#16
Y/O#16
LB#16
LG#16
GY#16
O#16
R#16 P#16
BK/Y#16
P/O#16
GY#16
O#16
Y#16
W#16
Y#16
LEGEND
A 20 OHM B C 16 OHM D A 20 OHM B C 16 OHM D
D C A B
4
16 W 20 W
WIRE B/Y #16 WIRE
4 4 DIGGING PUMP
COLOR GA. SIZE PROPEL STEERING PROPEL STEERING
ELECTRONIC DISPLACEMENT CONTROL
R/H ELECTRONIC DISPLACEMENT CONTROL L/H ELECTRONIC DISPLACEMENT CONTROL MECHANICALLY LIMITED REVERSE SPEED
STRIPE COLOR
B-BLUE DB-DARK BLUE

R-RED PK-PINK
P-PURPLE
O-ORANGE O#16
W/BK#16
G-GREEN P#16
GY#16
LG-LIGHT GREEN BR#16
O/Y#16
BK-BLACK Y/O#16
P/O#16
BK/R#16
BR-BROWN
W/BK#16
Y-YELLOW
P#16
P/O#16
W-WHITE 27 RELIEF VALVE END

(REF)
O/Y#16
Y/O#16
GY-GREY
10 BK/R#16 A
C2
LEFT
BANK #1
CONVEYOR
C1
RIGHT
A BK/Y#16
BR#16
BK#16 B B BK#16
BANK #2
O#16
Y/O#16 A A LB#16 LB#16

GY#16
DOWN AUXILIARY UP
A A BK#16 B BK#16
B
B B
BANK #3
PARKING BRAKE CRAWLER SPEED
P/O#16 A A W#16 W#16
DOWN BOOM TILT UP
31 BK#16 B
BANK #4
B BK#16
BR#16 A A Y#16 Y#16

DOWN STABILIZERS UP
BK#16 B B BK#16
BANK #5
O/Y#16 A A LG#16 LG#16
DOWN CRUMBSHOE UP
BK#16 B B BK#16
AUTO
STABILIZERS
BANK #6
GY#16 A A PK#16 PK#16
L/H CONVEYOR SHIFT R/H
BK#16 B B BK#16
O BK#16
BK#16
02 ID0213531
148

HT220
REF PART
1. TST00-8600-051 - HYD. OIL TEMP GA. 100°-240°F
2. TST00-8500-095 - CONTROL HANDLE FRICTION DETENT & SWITCH
3. TST00-8500-094 - CONTROL HANDLE SPRING CENTER & SWITCH
4. TST00-8500-097 - ELEC. COIL ASM'Y, DUAL, KP
5. TST00-8600-114 - PRESSURE SWITCH
6. TST00-8600-183 - LOW COOLANT SENDER
7. TST00-6600-135 - PRESS. SWITCH, FILTER HEAD
8. TST00-6600-138 - PRESS. SWITCH, FILTER HEAD
9. TST00-8600-169 - PRESS. SWITCH, AIR FILTER
10. TST00-6100-117 - COMBO BLOCK VALVE
11. TST00-8600-087 - LOW HYD. FLUID LEVEL SENSOR
12. TST00-8600-064 - TEMP SENDER 100°-240°F
13. TST00-8600-062 - 24V GAUGE RESISTOR
14. TST00-4500-355 - IGNITION SWITCH
15. TST00-8600-076 - SWITCH BUZZER HORN, 12V, 80dB
16. TST00-8400-152 - TIMER RELAY-24V
17. TST00-8400-100 - TIMER RELAY BASE
18. TST00-8400-101 - TIMER RETAINER
19. TST00-8400-184 - EMERGENCY STOP ENCLOSURE
20. TST00-8400-185 - EMERGENCY ENG KILL SWITCH
21. TST00-8400-186 - EMERGECNY ENG KILL BLOCK
22. TST00-8600-158 - POWERVIEW TERMINATION RESISTOR
23. TST00-8400-071 - SWITCH, EMERGENCY STOP PUSH TO KILL
24. TST00-8400-123 - CIRCUIT PROTECTOR, 80 AMP
25. TST00-8400-043 - SOLENOID RELAY
26. TS365-2210-006 - POTENTIOMETER TRACK BIAS, 100W
27. TST00-6100-248 - 6-SECTION LOAD SENSE VALVE
28. TST00-8400-080 - 40 AMP BREAKER
29. TST00-4700-005 - BATTERY, 12 VOLT
30. TST00-8600-079 - BACKUP HORN, 12V, 107dB
31. TST00-6100-118 - COMBO BLOCK VALVE
32. TST00-8400-059 - PUSH BUTTON SWITCH
33. TST00-8600-157 - POWERVIEW MODULE
34. TST00-8600-159 - POWERVIEW HARNESS
35. TST00-8400-056 - LIGHT HOLDER
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 285-2210-100
02 ID0213531
149

HT220
REF PART
36. TST00-2205-005 - DEUTSCH CONN. 23 SLOT MALE
37. TST00-2205-006 - DEUTSCH CONN. 23 SLOT FEMALE
38. TS400-2210-010 - POTENTIOMETER, CONVEYOR SPEED CONVEYOR SPEED, 1 TURN, 1KW
39. TST00-8500-105 - 2 CONVEYOR BOX WITH SOFTWARE
40. TST00-8500-012 - DOME LIGHT SWITCH & FIXTURE
41. TST00-8400-063 - SWITCH, SEALED, SPDT, ON-OFF
42. TST00-8400-064 - SWITCH, SEALED, SPDT, MOMENTARY
43. TST00-8400-062 - BATTERY DISCONNECT SWITCH
44. TST00-8400-105 - FUSE PANEL
45. TST00-8600-077 - SWITCH BUZZER, PRESSURE, NC
46. TST00-2205-003 - DEUTSCH CONNECTOR, 18 SLOT MALE
47. TST00-2205-004 - DEUTSCH CONNECTOR, 18 SLOT FEMALE
48. TST00-8600-155 - FUEL GAUGE
49. TST00-8600-175 - FUEL LEVEL SENDER
50. TST00-8400-151 - RELAY, LATCHING
51. TST00-8400-096 - RELAY BASE
52. TST00-8400-094 - HOLD DOWN, RELAY BASE
53. TST00-1400-011 - SEAT, OPERATOR CAB
54. TST00-8400-098 - HORN, 12V, 132dB, CONSTANT TONE
55. TST00-8400-117 - FUSE, 125 AMP
56. TST00-8400-168 - RESISTOR, 60 OHM
57. TST00-8600-086 - PANEL HORN, 12V, 97dB
58. TST00-8500-082 - ENG. THROTTLE CONTROLLER
59. TST00-8400-125 - LENS, RED DOME
60. TST00-8400-119 - LENS, YELLOW DOME
61. TST00-2205-024 - DEUTSCH CONNECTOR, 9 SLOT FEMALE
62. TST00-2205-025 - DEUTSCH CONNECOTR, TEE
63. TST00-2205-093 - DEUTSCH TERMINATING RESISTOR 3-SLOT MALE
64. TST00-2200-023 - SEAL BEAM, 24V, 55W
65. TST00-8400-111 - SWITCH, QPTT, CENTER OFF
66. TST00-2200-014 - LIGHT HOUSING, 6"
67. TST00-2205-090 - DEUTSCH CONNECTOR, 4 SLOT M, 12 GA.
68. TST00-2205-082 - DEUTSCH CONNECTOR, 50 SLOT M,PLUS 1
69. TST00-8400-209 - RESISTOR, 100 OHM
70. TST00-8600-109 - AUXILIARY PRESSURE SENSOR
71. TST00-8600-110 - AUXILIARY TEMP. SWITCH
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0213531
150
DIGITAL LOAD CONTROL SCHEMATIC

HT220
THIS MOVEMENT
PRESSURE
C
A B C
A B C
TRANSDUCER
B
G#20
R/O#20
A
2 P#20
BK/G#20
LOW CONNECTS THESE TERMINALS
V IN
HIGH
3-POSITION SWITCH
11
MEDIUM 4 O#20
R/O#20
BK/G#20
POWER
GROUND
A POWER
B GROUND
C CONTROL
R#16 R#20
R/O#20
5V+ HANDLE
7
G#20
3
(THRU PRESS.
A B C
A B C
500K W SWITCH)
2
POTENTIOMETER Y#16 Y#20

SENSITIVITY BK#20
0V- LED
1
BK#16
6 11 10 8
O#20
C1 C2 9
BK/G#20 1 GROUND - 12 or 24 1
AUTO
R/O#20 2 POWER + 12 or 24 2 PRESSURE TRANSDUCER
3 CAN + B#20 3 PRESSURE SETPOINT POT
2-POSITION SWITCH R/O#20 4 CAN - Y#20 4 SENSITIVITY CONTROL
V IN 5 CAN SHIELD 5
GY#20 6 AUTO/MANUAL 6
5
MANUAL
R#20 8 POWER + 5V 8
GY#20 9 GROUND - 0V 9 CONTROL HANDLE
BK#20
P#20 10 CONTROL MEDIUM BK#20 10 LED
O#20 11 CONTROL LOW 11

R#20 5V+ 12 12
3
3
GREY BLACK
1K W FNR LEVER
2
POTENTIOMETER B#20 O#20

CRUISE
1
1 BK#20 0V-
LEGEND
WIRE B/Y #16 WIRE
COLOR GA. SIZE
STRIPE COLOR
B-BLUE DB-DARK BLUE

R-RED PK-PINK
P-PURPLE
O-ORANGE
G-GREEN
LG-LIGHT GREEN
BK-BLACK
BR-BROWN
Y-YELLOW
W-WHITE
GY-GREY
02 ID0213532
151
DIGITAL LOAD CONTROL SCHEMATIC

HT220
REF PART
3. TST00-8500-103 - 25 PIN CONTROLLER
4. TST00-8400-113 - SWITCH, 3 POSITION, SEALED
5. TST00-8400-073 - SWITCH, 2 POSITION, SEALED
6. TS2210-201 - POTENTIOMETER, 500K OHM
7. TST00-8400-199 - LED, YELLOW, 24V
8. TST00-2205-097 - CONNECTOR, 12 PIN MALE, GREY
9. TST00-2205-098 - CONNECTOR, 12 PIN MALE,BLK
10. TST00-2205-036 - CONNECTOR, 3 PIN MALE
11. TST00-2205-037 - CONNECTOR, 3 PIN FEMALE
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 285-2210-200
02 ID0213532
152
ORIGINAL LOAD CONTROL SCHEMATIC

HT220
BEGINS WITH S/N CMWHT220J80000012 LEGEND
WIRE B/Y #16 WIRE
COLOR GA. SIZE
STRIPE COLOR
B-BLUE DB-DARK BLUE

R-RED PK-PINK
P-PURPLE
O-ORANGE
G-GREEN
LG-LIGHT GREEN
BK-BLACK
67 BR-BROWN
Y-YELLOW
PRESSURE BK#20 W-WHITE
C
TRANSDUCER GY-GREY
G#20
B
2 R#20
A
8
XSP 7 O#20
6
- BATT 5
LOAD ALT 4 G#20
CONTROL GROUND
- VALVE 3 BK#20 2
CONTROL HANDLE
+ VALVE 2 B#20 3 (THRU PRESSURE SWITCH)
3 + BATT 1 R#20 1 POWER
0
4 5
G#16
10K W
RESISTOR
O#16
11
10
100K W
RESISTOR
9 O#16
R#16
8
3
R#20
1K W
2
POTENTIOMETER O#20
CRUISE BK#20
1
02 ID0213533
153
ORIGINAL LOAD CONTROL SCHEMATIC

HT220
REF PART
3. TST00-8500-023 - LOAD CONTROL
4. TST00-2205-010 - 3 SLOT GREY DEUTSCH FEMALE
5. TST00-2205-027 - DEUTSCH 16-18 GA. PINS
6. TST00-2205-049 - 3 SLOT VOLT. CONNECTOR FEMALE
7. TST00-2205-051 - VOLTAGE CONNECTOR PINS
8. TST00-2205-059 - 1/4" STUD, BLU 14-16 GA. FORK
9. TST00-8400-008 - RESISTOR, 10 KW
10. TST00-8400-009 - RESISTOR, 100 KW
11. TS200-8503-004 - RESISTOR MOUNTING BRKT.
NOT SHOWN:
FOOTNOTES:
NOTE:
REF. 285-2210-202
02 ID0213533
154
A/C SYSTEM SCHEMATIC

HT220
2
OUTSIDE CAB
CONDENSOR ASSEMBLY
30
R#12
30
NC 87A
NO 87
OR#14
+ 85 86 -
7 31
TO CAB
GROUND
BK#12
24 Y#16
G#16
G#16
25 8 23 22
26 350
PSI
DRYER
#6 HOSE 5-1/4" #8 HOSE 24"
#6 HOSE 6-1/2"
#8 HOSE 6-1/2" HOT FREON FLOW
#6 HOSE x"
5 15 14 13
5/8" HOSE x"
BULKHEAD
FITTINGS Ø5/8" RUBBER
1
HEATER HOSE
HOT W ATER FLOW
#6 HOSE X'
COLD FREON FLOW #10 HOSE X' 5/8" HOSE x"
12 BR#14
BA
BR#14
EVAPORATOR FREEZE
PROBE
EXPANSION
VALVE
ENGINE W ATER VALVES
3
FRESH AIR BLOWER MAIN BLOWER
28 T T #10 HOSE x"
O#14
BR#14
18 20
TO CAB 21
27 GROUND GM MINI
10A
29
BK#14 R#14
R#14 R#14
15A
R#14 R #14 R #14 R#14
R#14
11 AMBIENT AIR
B
A
TEMP
P#14
P#14
Y#14
P#18
P#18
B3
B2 AIR CONDITIONING RELAY
CAB TEMP BR#18 A2
9
BR#18
TO 24V BATT DISCONNECT
A3
1 Y#14
3 Y#14 P#16 B4
4 R#14 Y#16 A7
2 BK#14
R#14 GR#16 A8 A/C ECU
40 AMP
SWITCH
BK#16 B12
30
NC 87 A O#16 B11
10
Y#18 A4
NO 87 Y#18 A5
6
- 86 85 +
WH#16 B8
BL#16 B7
19
Y#14 E
R#14 A
CONTROL
6
4 BL#14
WH#14 O#14
BR#14
B
C
TO IGNITION SWITCH RELAY CONNECTION
3 R#14
PANEL 2 BK#14 BK#14 D
1 OR#14
INSIDE CAB
16 4 17
02 ID0213551
155
A/C SYSTEM SCHEMATIC

HT220
REF PART
1. TST00-6600-973 - EVAPORATOR
2. TST00-6622-002 - CONDENSOR
3. TST00-6600-946 - COMPRESSOR ASSEMBLY
4. TST00-6600-984 - ELECTRONIC CONTROL, A/C
5. TST00-6600-974 - HEATER COIL
6. TST00-8400-043 - SOLEMOIND RELAY, 24V
7. TST00-6600-982 - PRESSURE SWITCH, BINARY
8. TST00-6622-007 - RECEIVER/DRIER
9. TST00-6622-021 - CAB TEMPERATURE SENSOR
10. TST00-6622-025 - RELAY, A/C CLUTCH
11. TST00-6622-020 - AMBIENT AIR TEMP SENSOR
12. TST00-6622-019 - EVAPORATOR FREEZE PROBE
13. TST00-6622-022 - ELECTRONIC WATER VALVE
14. TST00-6000-977 - EXPANSION VALVE
15. TST00-6622-014 - AIR FILTER
16. TST00-6622-023 - CONTROL PANEL
17. TST00-6622-018 - ECU MODULE
18. TST00-6600-975 - BLOWER FAN ASSM'Y, 24V
19. TST00-8400-080 - CIRCUIT BREAKER, 40 AMP
20. TST00-6622-024 - WIRE HARNESS ASSM'Y
21. TS6622-001 - HOSE ASSEMBLY, #10-SOLD PER FT.
22. TS6622-002 - HOSE ASSEMBLY, #8-SOLD PER FT.
23. TS6622-003 - HOSE ASSEMBLY, #8-SOLD PER IN.
24. TS625-6622-004 - HOSE ASSEMBLY, #8 USE 6-1/2"
25. TS625-6622-005 - HOSE ASSEMBLY, #6 USE 5-1/4"
26. TS6622-004 - HOSE ASSEMBLY, #6 USE 4 FEET
27. TST00-8400-063 - SWITCH, ON-OFF
28. TST00-6600-976 - SECONDARY BLOWER
29. TST00-6622-026 - MANUAL RESET BREAKER, 15 AMP
30. TST00-6622-009 - RELAY, 24V
31. TST00-6622-008 - FAN, 24V, CONDENSOR
NOT SHOWN:
FOOTNOTES:
NOTE:
TESMEC REF: 285-6622-000
02 ID0213551
156
NOTES:
ID0134963
157
MISCELLANEOUS
ID0135063
158
SAE Bolt and Nut Torque Value Chart

Grade 5: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ft•lb N•m ft•lb N•m ft•lb N•m
1/4 12 16 8 11 20 27
5/16 25 34 15 20 45 60
3/8 40 54 25 34 75 100
7/16 65 90 40 55 125 170
1/2 100 135 60 80 190 260
9/16 150 200 90 125 270 370
5/8 200 270 120 165 370 500
3/4 350 475 210 285 650 880
7/8 560 760 340 460 1250 1425
1 840 1140 500 680 1580 2145
1-1/8 1030 1400 320 840 1950 3645
1-1/4 1460 1980 880 1195 2760 3475
Grade 8: UNC or UNF Thread
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
ft•lb N•m ft•lb N•m ft•lb N•m
1/4 14 19 10 14 24 33
5/16 30 40 18 25 50 70
3/8 55 73 35 50 90 125
7/16 85 115 50 70 140 190
1/2 130 175 80 110 220 300
9/16 190 260 110 150 310 420
5/8 260 355 160 245 430 585
3/4 450 610 270 365 750 1015
7/8 730 990 440 600 1210 1640
1 1090 1480 650 880 1320 2465
1-1/8 1550 2100 930 1260 2580 3500
1-1/4 2180 2955 1310 1780 3640 4935
*drilled and tapped
VS02 ID0053384
159
Metric Bolt and Cap Screw Torque Values
Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9
Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry
N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb
M6 4.8 3.5 6 4.5 9 6.5 11 8.5 13 9.5 17 12 15 11.5 19 14.5
M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35
M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70
M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190
M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300
M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410
M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580
M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800
M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000
M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500
M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000
M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
160
Hydraulic Cylinder Bolt Torque Chart
Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m)
(inch) Part No. Part No.
1/2 106-096 190-165 90-100 120-135
5/8 106-097 190-166 & 190-169 180-200 245-270
3/4 106-098 190-167 & 190-170 290-325 395-440
7/8 106-122 190-172 & 190-174 410-640 550-625
1 106-145 190-175 & 190-189 630-700 855-950
1-1/8 106-146 190-177 770-850 1045-1170
As a general rule:
• 1/2-inch bolts are used in cylinders with 1-inch rods

• 5/8-inch bolts are used in cylinders with 1 1/4-inch rods
• 1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
• 1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
VS02 ID0053384
161
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart
Fraction Dash SAE ORS

Size Size (Port Seal O-Ring) (Face Seal O-Ring)
Thread Size O-Ring P/N Thread Size O-Ring P/N
1/16 1 NA NA NA NA
1/8 2 5/16 - 24 NA NA NA
3/16 3 3/8 - 24 NA NA NA
1/4 4 7/16 - 20 155-760 9/16 - 18 157-037
5/16 5 1/2 - 20 NA NA NA
3/8 6 9/16 - 18 155-705 11/16 - 16 157-038
1/2 8 3/4 -16 155-706 13/16 - 16 157-039
5/8 10 7/8 - 14 155-707 1 - 14 157-040
3/4 12 1-1/16 - 12 155-709 1-3/16 - 12 157-017
7/8 14 1-3/16 - 12 155-747 NA NA
1 16 1-5/16 - 12 155-748 1-7/16 - 12 155-714
1-1/4 20 1-5/8 - 12 155-702 1-11/16 - 12 NA
1-1/2 24 1-7/8 - 12 157-001 2 -12 NA
2 32 2-1/2 - 12 NA NA NA
2-1/2 40 3 - 12 NA NA NA
3 48 3-1/2 - 12 NA NA NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
162
HT220
Related Publications
Component Ass’y P/N
Model:
HT220 .................... Parts Manual .................................................................... ............. 053-1150
HT220..................... Operators Manual ............................................................ ............. 053-1130
HT220 .................... Repair Guide (Service Manual) ....................................... .................. N/A
HT220 .................... Technical Supplement……… ........................................... ...................N/A
Engine:
Cummins… ............ Parts Manual………………… ........................................... ...................N/A
Filters
Engine:
Filter Parts Ass’y ...........................................................................................................TS36400805
Element (primary) ........................................................................................ TS36400809
Element (secondary) ..................................................................................... TS36400810
Air Pre-Cleaner (4.000”)…. ........................................................................................... TS36400806
Oil Filter Element (spin-on) ........................................................................................... TS14303350
Fuel Filter Element (water trap, spin-on) ....................................................................... TS14303351
Hydraulic:
Filter Cartridge ........................................................................................................ TST00 6600118
Filter Cartiridge ....................................................................................................... TST00 6600116
01 ID0183702
163
Parts Manual Change Request

(Please print clearly)
Date: _______________________ Dealer No. (required): _____________________________
Your Name: _____________________________ Position: _____________________________
Phone: _________________ Fax: _________________ E-mail: __________________
Publication Information:
Parts Manual No.: _____-_____ Model: __________
Illustration Part No.: Manual Page No.:

1. _____-_____ .......................................................... 1. __________
2. _____-_____ .......................................................... 2. __________
3. _____-_____ .......................................................... 3. __________
Nature of Change Request:
 Text  Graphics  Missing Information
Describe change requested (if possible, include copy of publication page with changes marked.):
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Please fax completed form to

Parts Manual Department (580) 572-3525
Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.
ID0135001
164
165
ID0040564
166
ID0135281

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HT220

This manual contains information concerning the following models:

Copyright 2007, 2010, 2011 by The Charles Machine Works, Inc.

Description and specifications in this book were current at publication. However,

Instructions on recommended equipment use and maintenance are in the Operator’s

Keep the following in mind when ordering ProTech replacement parts:

8/6/2010, Rev-B 800-001

EXCLUSIONS FROM PRODUCT WARRANTY

All incidental or consequential damages.

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE

Frame/Engine Components Hydraulics

ISO FOREIGN DECAL CHART

BOOM LENGTH, 4.5P

8 FT. MACHINE SHOWN

(TO BE WELDED PRIOR TO ASSEMBLY)

370 230 240 250 260 270 270 270

REFER TO "REQUIRED OPTIONS"

TESMEC REF: 285-2600-000

123 122 121

88 SOME ITEMS NOT SHOWN

ENGINE, PUMPS & RADIATOR INSTALLATION

ENGINE, PUMPS & RADIATOR INSTALLATION

ENGINE, PUMPS & RADIATOR INSTALLATION

ENGINE, PUMPS & RADIATOR INSTALLATION

PARTS SUPPLIED BY CUMMINS. REFER TO BULLETIN #E011907

TESMEC REFR. NUMBER: 285-4500-000

SILENCER & AIR CLEANER ASSEMBLY

SILENCER & AIR CLEANER ASSEMBLY

TS36400760 1 FIBERGLASS STRIP USE 1 @ 3M

TESMEC REF. 884190

AIR CLEANER/SILENCER SUPPORT

EXHAUST ELBOW (REF)

ENGINE QSB 6.7 (REF)

EJECTOR CHECK VALVE

Traversa Ps.52 al Mon tag gio

21 VIEW, LEFT DOOR (SHOWN OPEN)

ON ALL INNER DOOR

5 MAIN FRAME (REF)

ENGINE INSTALLATION (REF)

MAIN FRAME (REF)

30. TS36401252 - FITTING G10

MAIN FRAME (REF)

MAIN FRAME (REF) 38 24 35 39

TESMEC REFER: 285-1303-000

A/C SYSTEM INSTALLATION

A/C SYSTEM INSTALLATION

QSB 6.7 ENGINE

21 22 ENGINE SUPPORT FRAME

A/C SYSTEM INSTALLATION

VIEW FROM FRONT TO REAR

A/C SYSTEM INSTALLATION

TESMEC REF: 285-6623-000

1. TS36401131 1 AIR FILTER

FUEL TANK ASSEMBLY

SEAL LID WITH RED SILICONE

TANK V0LUME 466 litres

FUEL TANK ASSEMBLY

FUEL TANK INSTALLATION