Coltri Sub

Special equipment and compressors for underwater activities
High Pressure Compressors
VERSION: English
INSTRUCTION
MANUAL
Revision: DOC MCH 13-16-26-32/ET-04-00

USE IN BRIEF
Use in brief ..................................................................................................................................... 7
1 GUARANTEE AND ASSIST

GUARANTEE ANCE
ASSISTANCE
1.1 Guarantee ............................................................................................................................ 8
1.2 Assistance ........................................................................................................................... 8
2 TECHNICAL DESCRIPTION
2.1 Operating principle ............................................................................................................... 10
2.2 Description of the pump unit ................................................................................................. 11
2.2.1 Monobloc unit ............................................................................................................. 12
2.2.2 Head unit .................................................................................................................... 13
2.2.3 Safety valves ............................................................................................................... 13
2.2.4 Lubricating unit ............................................................................................................ 14
2.2.5 Pressure maintenance valve ........................................................................................ 14
2.2.6 Cooling pipes .............................................................................................................. 14
2.2.7 Filters .......................................................................................................................... 15
2.2.8 Frame and sound-proofed casing ................................................................................. 16
2.3 Machine control ................................................................................................................... 16
3 TECHNICAL CHARACTERISTIC
3.1 Technical characteristics of the pump unit ............................................................................ 18
3.1.1 Machine series MCH 13-16-26-32/ET .......................................................................... 18
3.1.2 Sizes and weights ....................................................................................................... 19
3.2 Noise ................................................................................................................................... 19
4 PRECAUTIONS FOR USE AND MAINTEN

PRECAUTIONS ANCE
MAINTENANCE
4.1 Machine area diagrams ........................................................................................................ 21
4.1.1 Safety devices ............................................................................................................. 22
4.1.2 Residual risk areas ..................................................................................................... 24
2 Index
UNPACKING AND HANDLING THE MA
UNPA CHINE
MACHINE 5
5.1 Unpacking the machine ........................................................................................................ 25
5.2 Pack contents ...................................................................................................................... 26
5.3 Handling the machine ........................................................................................................... 26
INSTALLA
INSTALLATION
ALLATION 6
6.1 Positioning ........................................................................................................................... 27
6.2 Connections ......................................................................................................................... 28
6.2.1 Connecting the extension for the air intake................................................................... 28
6.2.2 Connecting the refill hoses .......................................................................................... 32
6.2.3 Electrical connections ................................................................................................. 33
CONTR OL P
CONTROL ANEL
PANEL 7
7.1 Control panel ........................................................................................................................ 34
7.2 Indication and control devices .............................................................................................. 35
STAR
STAR
ARTT UP 8
8.1 Filling the machine ............................................................................................................... 36
8.2 Checks ................................................................................................................................ 37
USE 9
9.1 Preliminary operations ......................................................................................................... 40
9.2 Refilling the cylinders ........................................................................................................... 43
Index 3
PUTTING THE MA CHINE OUT OF OPERA
MACHINE TION
OPERATION
10 AND DISMANTLING THE MACHINE
10.1 Instructions for prolonged machine standstills ...................................................................... 46
10.2 Disposal of waste products .................................................................................................. 46
10.3 Dismantling the machine ...................................................................................................... 47
11 MAINTENANCE
11.1 General notes ...................................................................................................................... 48
11.2 Preventive maintenance ........................................................................................................ 49
11.3 Changing the lubricant oil ..................................................................................................... 50
11.4 Checking the transmission belt ............................................................................................ 51
11.5 Air intake filter ...................................................................................................................... 53
11.6 Active carbon filter and molecular sieve ................................................................................ 55
11.7 Refil hose ............................................................................................................................. 57
11.8 Intake and discharge valves .................................................................................................. 58
11.9 Heads .................................................................................................................................. 58
11.10 Cylinders .............................................................................................................................. 59
11.11 Maintenance programme ...................................................................................................... 60
12 TR OUBLESHOO
TROUBLESHOO TING
OUBLESHOOTING
12.1 List of faults ......................................................................................................................... 62
13 MACHINE DIAGRAMS
13.1 Compression diagram .......................................................................................................... 63
13.2 Electrical diagram ................................................................................................................ 64
4 Index
SPARE P
SPARE AR
PAR TS
ARTS 14
14.1 Exploded view of the machine parts .................................................................................. 69
Monobloc .......................................................................................................................... 70
Pistons rod unit ................................................................................................................. 72
Cylinders unit .................................................................................................................... 74
Head unit .......................................................................................................................... 76
Cooling pipes .................................................................................................................... 78
Filtering system ................................................................................................................ 80
MCH 13-16/ET condensate trap ........................................................................................ 82
MCH 26-32/ET condensate trap ........................................................................................ 84
MCH 13-16/ET .................................................................................................................. 86
MCH 26-32/ET .................................................................................................................. 88
MCH 26-32/ET front panel ................................................................................................. 90
Index 5
To make the manual easier to read, the following terms have been adopted:
DANGER
The term DANGER is used when failure to comply with the regulations or tampering with the
parts could lead to serious injury or even death.
WARNING
The term WARNING is used when failure to comply with the instructions could cause damage to the
machine and other parts associated with the same or to the surrounding area.
LABEL APPLIED TO THE COMPRESSORS
To protect exposed persons or objects, a special booklet entitled “SAFETY REGULATIONS” is supplied
with the machine and must be considered an integral part of the Compressor Instruction Manual.
This manual is the property of AEROTECNICA COLTRI S.r.l. and any copying of the same, even partial, is
prohibited.
6 Use in brief
USE IN BRIEF
The following information must be referred to and applied only when this manual and the
“Safety regulations” manual have been read and their contents have been understood and
assimilated.
- Check whether or not the area where the machine is installed has suitable ventilation
(see chapter 6.1).
- If the machine is installed in a place without the required characteristics above, connect the air intake
extension (see chapter 6.2.1).
- Connect the refill hoses to the machine (see chapter 6.2.2).
- Connect the switchboard to the mains power supply (see chapter 6.2.3).
- Check the level of the lubricating oil in the pump unit (see chapter 8.2). If the level is too low, turn off
the machine and add or change the oil (see chapter 8.1).
- Turn on the machine using the main switch (see chapter 7.1).
- Check the direction of rotation of the motor. If the direction of rotation does not coincide with the one
shown on the belt guard, turn off the machine and invert the two phases on the main power supply
(see chapter 7.2).
- Check the operation of the safety valve (see chapter 9.1).
- Check for wear on the cylinders to be filled (see chapter 9.1).
- Set the pressure switch on the control panel to the refill pressure value given on the cylinder
(see chapter 8.1).
- Fit the hose attachment on the cylinder and check that the taps on the hose are open
(see chapter 9.2).
- Turn on the cylinder tap and start up the compressor (see chapter 9.2).
- When the filling operation has been completed, the compressor is stopped automatically by the
pressure switch, turn off the cylinder and the hose taps.
- Press the pressure bleed button and disconnect the cylinder attachment (see chapter 9.2).
Use in brief 7
1 GUARANTEE AND ASSIST
GUARANTEE ANCE
ASSISTANCE
1.1 Guarantee
AEROTECNICA COLTRI S.r.l. guarantees its compressors against any design or manufacturing defect
or fault and against any fault in the materials for a period of twelve months from the delivery of the
machine. The customer must inform AEROTECNICA COLTRI S.r.l. in writing of any fault and/or defect
that may be found within eight days from its discovery by means of a registered letter with advice of
receipt or telegramme, otherwise the guarantee will become null and void.
The guarantee is only valid against faults or defects that may arise with the compressor used under
proper operating conditions according to the instructions given in this manual and with the maintenance
carried out at the intervals as provided for.
The guarantee expressly excludes any faults arising as a result of improper use of the machine, of
atmospheric agents and of damage due to transport; the guarantee does not cover the expendable
materials and materials required for the periodic maintenance which are at the customer’s entire
expense. The guarantee will, in any case, become automatically null and void if the compressor is
tampered with or if it has been serviced by technicians who are not authorized to do so by
AEROTECNICA COLTRI S.r.l.
Any compressor that is acknowledged to be faulty due to defects in the design, manufacturing or materials
used, will be repaired or replaced free of charge by AEROTECNICA COLTRI S.r.l. at its factory in San
Martino della Battaglia (BRESCIA). The customer will be responsible for the costs of transport and
carriage as well as for any spare parts and expendable materials.
If it should be necessary for service to be carried out under the guarantee at the customer’s premises,
the latter will be responsible for the travel and transfer costs for the staff sent out by
Taking delivery of the machine and/or of any faulty components or the transfers for the inspection of
faults and/or defects as notified by the customer, will not, however, denote any implicit acknowledgement
regarding the effectiveness of the guarantee.
Repairs and/or replacements made by AEROTECNICA COLTRI S.r.l. during the guarantee period will
not extend the duration of the same.
Acknowledgment of the guarantee does not itself imply any liability for compensation on the part of
AEROTECNICA COLTRI S.r.l. does not assume any responsibility for injury to persons or damage to
property or for any other direct or indirect damage (loss of production or missed profit, etc.) that may be
attributable to faults or defects of the compressor, except for those cases in which a serious fault can be
attributed to the company.
1.2 Assistance
The AEROTECNICA COLTRI S.r.l. technicians are available for any kind of routine or additional
maintenance work.
The request for technical assistance must be sent to AEROTECNICA COLTRI S.r.l. at the following
address:
Via Colli Storici, 177
25010 San Martino della Battaglia (BRESCIA) ITALIA
Fax: +39 030 9910283
e-mail: [email protected]
8 Guarantee and assistance

TECHNICAL DESCRIPTION 2
This chapter provides a technological description of the machine and its main components.
2.1 Operating principle ........................................................................................................... 10

2.2 Description of the pump unit ............................................................................................ 11
2.2.1 Monobloc unit .......................................................................................................... 12
2.2.2 Head unit .................................................................................................................. 13
2.2.3 Safety valves ............................................................................................................. 13
2.2.4 Lubrication unit ........................................................................................................ 14
2.2.5 Pressure maintenance valve .................................................................................... 14
2.2.6 Cooling pipes ........................................................................................................... 14
2.2.7 Filters ........................................................................................................................ 15
2.2.8 Frame and sound-proofed casing ............................................................................ 16
2.3 Machine control ................................................................................................................ 16
Technical description 9
2.1 Operating principle
The refill stations in the “Compact” series are

of the semi-soundproofed type (model
MCH 13-16/ET) (Fig. 2) (model MCH 26-32/ET)
(Fig. 1).
1 2
Model MCH 13-16/ET is fitted with a compressor

(Fig. 4), while model MCH 26-32/ET is provided
with two compressors (Fig. 3), which enable the
latter to refill up to four cylinders at the same time
(in the standard version).
All the compressors fitted inside the refill stations
are of the high pressure type with forced air cooling
and 3 stages of compression.
3 4
The air circulating around the compressor, which does not contain any harmful fumes, is taken into the
intake filter and introduced through the intake valve into the cylinder of the first stage where the first
compression takes place.
A part of the heat produced in the compression is dissipated by the flow of air created by the fan through
the head and relative valves, piston, cylinder, monobloc and lubricating oil; the heat remaining in the
compressed air is dissipated in the long piping connecting one stage of the compression to another and
which acts as a radiator; the temperature at the hose outlet is just a few degrees higher than that of the
environment.
The operating temperatures of each stage are: at the pipe connection that goes to the intake cylinder:
about 15-20 °C above the environmental temperature (it feels warm to the touch), to the pipe connection
that starts from the head (from the discharge valve), about 80-100 °C.
10 Technical description
The intake air contains a certain degree of humidity according to atmospheric conditions. During the
compression and subsequent cooling, the humidity condenses and together with the particles of lubricating
oil forms a milky white emulsion that precipitates into the separators.
The compression diagram is included in chapter 13.
Description of the pump unit 2.2
The pumping unit has the task of producing compressed air at high pressure (200-300 bar) and purifying
it by means of the decantation and filtering systems until it reaches a level of purity equal to or higher
than the limits set by the standards DIN 3188 - UNI EN 132 - CGA/E, or to increase the pressure of the
gas inhaled (only inert - non-explosive gases).
This unit consists of the following components (Fig. 5-6):
Table 1
N° Description N° Description
1 Intake filter 12 2nd stage safety valve
2 1st stage head 13 Monobloc
3 2nd stage head 14 Filter-holding bracket
4 3rd stage head 15 Fan
5 1st stage cylinder 16 Oil cap
6 2nd stage cylinder 17 Final condensate separator
7 3rd stage guiding cylinder 18 Condensate separator between stages
8 1st-2nd stage cooling pipe 19 Condensate discharge connection
9 2nd-3rd stage cooling pipe 20 Maintenance valve
10 Final cooling pipe 21 Pipe-fastening bracket
11 1st stage safety valve 22 3rd stage or final safety valve
5
6
2.2.1 Monobloc unit
The gooseneck, the pistons and the cylinders

also form a part of this unit.
The monobloc (Fig. 7) is made of aluminium
alloy, the two flanges with the ball and roller
bearings that support the gooseneck are oil-
tight with the monobloc due to the O-Rings
fitted.
The gooseneck and the connecting rods only
turn on roller or ball bearings (Fig. 8).
The three connecting rods are fitted on the
gooseneck with a single crank angle.
The cylinders are made of cast iron (Fig. 9), while

the pistons are made of aluminium and have
traditional multiple compression rings. The high
pressure stage piston has an anti-wear coating.
The relative cylinder is given a self-lubricating
treatment.
Head unit (Fig. 10) 2.2.2
The head unit includes the discharge and intake

valves.
The head of the 1st stage is of a lamellar type and
includes both the intake and the discharge.
The intake and discharge valves are located directly
in their threaded seats of the heads of the 2nd and
3rd stages. The intake valves can be removed using
the special pin wrench (cod. SC000480), having
first removed the heads.
The discharge valves can be removed from the

outside.
10 See Chapter 11, “Maintenance”.
Safety valves 2.2.3
The purpose of the safety valves (see figure 5) is to protect the machine (and the cylinders) from
overpressure.
These valves are pre-calibrated in the factory at the following pressures:
- safety valve for 1st stage: 8 bar;
- safety valve for 2nd stage: 50 bar;
- safety or final valve for 3rd stage: 225 bar - or 330 bar.
WARNING
Under no circumstances may these valves be altered to increase the calibrated pressure.
If these valves should come into operation, check the cause that has led to the maximum pressure and
take steps according to the instructions given in paragraph 12.1.
Any tampering with the safety valves causes serious damage and an immediate cancellation of the
guarantee.
2.2.4 Lubricating unit
Lubrication is carried out by means of a tang

screwed into the end part of the connecting rods of
the 2nd and 3rd stages (Fig. 11).
The 3rd high pressure stage is lubricated by oil
vapours.
11
2.2.5 Pressure maintenance valve
This valve is fitted after the final filter. Just a few seconds after the compressor has been started up, it
keeps the pressure of the entire system at 100 ± 20 bar (see exploded view Chapter 14), for the purpose
of eliminating as much water as possible from the air. It also acts as a non-return valve.
2.2.6 Cooling pipes (Fig. 12)
The cooling pipes between the 1st and 2nd stage,

between the 2nd and 3rd stage and after the 3rd stage
are made of stainless steel, like those for the
passage of air between the separator and the filter.
12
Filters 2.2.7
INTAKE FILTER (Fig. 13)

The suction filter is coupled directly to the lid of
the 1st stage head.
The intake filter consists of a cylindrical aluminium
casing provided with a screw cap that holds the
filtering cartridge.
A special attachment is provided on the filter for
the connection of an extension (optional) which
enables air to be taken from the outside when the
compressor is installed in a place without ideal
ventilation.
For the compressor to operate properly, the filter
maintenance must be carried out as provided for
and at the intervals recommended (instructions in
paragraph 11.6).
13
ACTIVE CARBON AND MOLECULAR SIEVE FILTER (Fig. 14)

For model MCH 13-16/ET, the filter is housed inside
the compressor covering panel, while for model
MCH 26-32/ET there are two active carbon filters
both of which are located on the outside of the
compressor on the front panel.
The filter consists of an aluminium tube (B) that
holds the filter cartridge (A).
The shell of the cartridge contains the active carbon
(C) and the molecular sieve (D) placed between
felt disks.
The condition of the cartridge is of fundamental
importance for the quality of the air (see paragraph
11.7 for replacement instructions).
14
2.2.8 F
Frr ame and sound-pr oof
sound-proof ed casing (Fig
oofed (Fig.. 15-16)
MCH 26-32/ET FRAME

The compressor and the electric motor are fitted
on a welded steel frame coated in epoxy resins
and are enclosed within a sound-proofed casing
covered in sound-deadening, water-repellent and
fireproof panels.
The excellent way in which the flow of the cooling
air has been designed enables the temperature
inside to be just slightly higher than the outside
temperature.
MCH 13-16/ET FRAME
15
16
2.3 Machine control
MCH 13-16/ET
The machine function controls are located on an
electric control panel (Fig. 17).
Apart from the various control buttons, this panel
also includes an hour counter that enables the
number of machine operating hours to be
memorized.
17
MCH 26-32/ET
This model also has the same control buttons as
for model MCH 13-16/ET.
For model MCH 26-32/ET, the same controls are
doubled up on two independent control panels
(Fig. 18) which each control one of the two pump
units present inside the refill station.
18
3 TECHNICAL CHARACTERISTIC
This chapter provides some technical information concerning the machine.
3.1 Technical characteristics of the pump unit ....................................................................... 18

3.1.1 Machine series MCH 13-16-26-32/ET ......................................................................... 18
3.1.2 Sizes and weights ..................................................................................................... 19
3.2 Noise ................................................................................................................................... 19
3.1 Tec hnical c

echnical har acteristics of the pump unit
char
The pump unit consists of: three compression stages, three cylinders, forced air cooling by means of a
large diameter fan, splash lubrication with immersed tangs, stainless steel cooling pipes.
3.1.1 Machine series MCH 13-16-26-32/ET
Table 1
MCH 13/ET MCH 16ET MCH 26/ET MCH 32/ET
Max. non-continuous peak
pressure
225 o 330 bar - 3200 o 4700 psi
Max. non-continuous working
pressure
Capacity approx. 210 lt/min 13 m3/h approx. 260 lt/min 16 m3/h approx. 420 lt/min 26 m3/h approx. 520 lt/min 32 m3/h
Cylinder diameter 88/36/14 mm 95/38/14 mm 88/36/14 mm 95/38/14 mm
Speed of rotation 1350 r.p.m. 1550 r.p.m. 1350 r.p.m. 1550 r.p.m.
Piston stroke 40 mm
1st stage 5 bar/70 psig 1st stage 5 bar/70 psig

Intermediate pressures 2nd stage 40 bar/570 psig 2nd stage 40 bar/570 psig
3rd stage 225-330 bar/3200-4700 psig 3rd stage 225-330 bar/3200-4800 psig
Power motor 4Kw-5,5HP 5,5Kw-7,5HP 2x 4Kw-5,5HP 2x 5,5Kw-7,5HP
400V - 50Hz
Tension and frequency 440V - 60Hz
(three-phase) 230V - 50Hz
230V - 60Hz
18 Technical characteristics
Sizes and weights (Fig. 18-19) 3.1.2
MCH 13-16/ET COMPACT MCH 26-32/ET COMPACT
18 19
Table 2
MODEL A (mm) B (mm) C (mm) Weight (Kg.)
MCH 13/ET Compact 890 600 840 141
MCH 16/ET Compact 890 600 840 151
MCH 26/ET Compact 890 850 1330 286
MCH 32/ET Compact 890 850 1330 306
Noise 3.2
The Compact series of compressors have been designed and built with the objective of reducing acoutsic
pressure to a minimum.
Technical characteristics 19
The reading of the machine noise level was taken
from the “operator’s work place” (Fig. 20), with the
following methods and results:
20
Table 3
MCH 13/ET Compact
MCH 16/ET Compact
MCH 26/ET Compact
MCH 32/ET Compact

METHODS OF MEASUREMENT
ISO 3746
Level of acoustic pressure at the operator’s work place dB(A) 79,4 dB(A) 81 dB(A) 72,4 dB(A) 75
Level of acoustic power dB(A) 91,5 dB(A) 94,5 dB(A) 92,7 dB(A) 97,1
Peak level - - - -
INSTRUMENTS
Bruel & Kjacr sound level integrating meter Mod. 2231 cl. 1
Microphone for sound level meter Mod. 4155 cl. 1
Gauge Mod. 4230 cl. 2
Whenever the machines are used for work in environments where the daily noise level to which the
operators are exposed is higher than 80 dBA, the employer must take steps to apply all the measurements
necessary to safeguard the operator’s health. In particular, the operators must, if necessary, use all the
individual protection devices to protect themselves from the noise level.
20 Technical characteristics
PRECAUTIONS FOR USE AND
PRECAUTIONS
MAINTENANCE 4
Refer to the specific “Safety Regulation Manual” which is supplied enclosed with this manual (and which
forms an integral part of the same).
4.1 Machine area diagrams ..................................................................................................... 21

4.1.1 Safety devices ............................................................................................................ 22
4.1.2 Residual risk areas .................................................................................................... 24
Machine area diagrams 4.1
The MCH 13-16-26-32/ET Compact series of compressors are electrically driven, automatically operated
machines.
Therefore the term “operator” as repeatedly defined in this manual refers to the following professional
figures:
- PERSON IN CHARGE OF MAINTENANCE, this is the person entrusted with the handling, installation,
start-up, regulation, cleaning, repair, changing of the tooling and maintenance of the machine.
This person must be a qualified member of staff who has followed courses of specialization and who
has had experience with the handling, installation, start-up and maintenance of machines and plants
of a mechanical, electrical and pneumatic type.
It is always advisable for the person in charge of maintenance to follow a training and specialization
course on the machine given by the AEROTECNICA COLTRI S.r.l. technicians.
- PERSON IN CHARGE OF OPERATION, this is the person responsible for operating the machine whose
work must be limited only to filling the cylinders and the control operations.
This person must be perfectly acquainted with all the machine instructions and operating methods as
described in this manual and the regulation manual.
It is absolutely prohibited for the person in charge

of operation to carry out any tasks other than
those described above or to work in areas other
than those marked in figure 21.
21
Precautions for use and maintenance 21

4.1.1 Safety devices
The MCH 13-16/ET Compact (Fig. 22) and MCH 26-32/ET Compact (Fig. 23) series of compressors
are equipped with a series of protection guards fitted with screws and safety devices to guarantee the
operator’s safety, by limiting the work area and ensuring good operating conditions.
The figure shows the safety devices provided on the compressors and the information labels applied.
The model “MCH 13-16/ET Compact” compressor
22
The model “MCH 26-32/ET Compact” compressor
23
22 Precautions for use and maintenance
Table 1
POSITION SAFETY DEVICE DESCRIPTION INSPECTION
Safety valves. Protect the third stage and the cylinders The safety valve must be checked at
from being overfilled; it is calibrated each refill; start up the compressor with
during the inspection of the compres- the cylinder valves closed and the end
1 sors. valve open. Check that the safety valve
starts operating correctly with the pres-
s ur e g a ug e , o p e n t he va l ve s a nd
proceed with the refill.
2 Sound-proofed frame. Built of steel. Periodically check its integrity.
3 Side panels. Fixed with locks. Periodically check their integrity.
Manual condensate discharge taps. The c o nd e ns a t e i s a m i l k y- w hi t e Open the discharge taps every 10-15
emulsion formed of oil and water. minutes and make sure the condensate
The absorption of water by the filter comes out visibly and consistently.
causes wear on the fi lter i tself and If the condensate is discharged automa-
consequent contamination. tically, check that it operates correctly by
4
opening the manual discharge taps. The
condensate should be present in mini-
mum quantities.
Active carbon filter and molecular sieve. The quality of the air depends to a great The cartridge must be replaced before
extent on the conditions of the filter and the air becomes foul smelling.
5 sieve. For the frequency of replacement, see
the instructions in Chapter 11, "Main-
tenance".
6 Electrical switcboard built to EN 60204-1 regulations with IP 54 level of protection and fitted with a lock and key.
8 Pressure gauge showing the operating pressure.
Pressure switch that can be manually calibrated showing the maximum cylinder filling pressure; when the set pressure is reached,
9 the compressor turns off.
Sealed hour counter to memorize the actual hours of operation in order to be able to carry out the maintenance procedures at
10 the proper intervals.
11 Danger of crushing hands symbol (if the side panels are removed).
12 Danger of moving parts symbol.
13 Danger of voltage present symbol.
14 Removal of safety devices prohibited symbol.
15 Work on moving parts prohibited symbol.
16 Smoking prohibited symbol.
17 Gloves compulsory picture diagram.
18 Goggles compulsory picture diagram.
19 Helmet compulsory picture diagram.
20 Rating plate on the electric motor giving data concerning voltage, phases, frequency, breaking capacity.
21 Pump unit oil level indicator.
22 Machine plate showing the CE mark.
23 Hose area : danger of direct contact by the operator if breakage should occur during cylinder filling.
24 Voltage warning plate. Only qualified staff may intervene.
(see "Safety Regu-

Warning to use the machine and carry out maintenance in accordance with the instruction manual.
lations" enclosed)
(see chapter 11) Warning to cut off the power supply before carrying out any maintenance work.
Precautions for use and maintenance 23

4.1.2 Residual risk areas
In some areas of the machine there are some residual risks that could not be eliminated during the
design phase or protected by guards due to the particular operation of the compressors model
MCH 13-16-26-32/ET Compact (Fig. 24-25). Each operator must be aware of the residual risks present
on the machine in order to avoid possible accidents.
MCH 13-16-26-32/ET Compact
24 25
Table 2
POSITION DESCRIPTION
Danger of polluting the air produced owing to the possibility of mixing fumes or vapours from the lubricating oil with
1 the compressed air produced.
Electrical danger. Use the machine with suitable protection from the electrical power supply especially in the presence
2 of water and humidity.
Danger deriving from the noise emitted by the compressor if maintenance work is carried out without the safety
3 guards.
Pump unit area : danger from heat. For any maintenance operation (requiring the removal of the safety guard) wait
4 about 30 minutes after turning off the engine.
Transmission belt area: danger of crushing or dragging by the belts when maintenance work is carried out without
5 the safety guards.
6 Cooling fan area: danger of impact and abrasion if the cylinders are refilled without the safety guards.
24 Precautions for use and maintenance

UNPACKING AND HANDLING THE MA
UNPA CHINE
MACHINE 5
This chapter provides the instructions necessary for unpacking and handling the machine.
5.1 Unpacking the machine ..................................................................................................... 25

5.2 Pack contents ..................................................................................................................... 26
5.3 Handling the machine ........................................................................................................ 26
Unpacking the machine 5.1
The machines in the Compact series are delivered fully assembled, but with the hoses supplied
separately.
The compressors are packed in cardboard boxes fitted on europallets to make handling and transportation
easier.
To unpack the boxes containing the machine,

follow the instructions given on the outside of the
boxes with great care (Fig. 26).
26
Unpacking and handling the machine 25

5.2 Pack contents
The standard equipment with which the machine is supplied is:

- 2 refill hoses measuring 1200 mm with valve for model MCH 13-16/ET Compact and 4 hoses for model
MCH 26-32/ET Compact;
- operating and maintenance booklet;
- enclosure with the Instruction Manual (Safety regulations);
- lubricating oil in cans (2 lt for model MCH 13-16/ET Compact and 4 lt for model MCH 26-32/ET
Compact).
5.3 Handling the machine
Having removed the compressor from its pack as described in the previous paragraph, the machine can
be moved to its place of installation.
To carry out this operation, it is necessary to use

a fork-lift truck or transpallet (of a suitable
capacity), the forks of which must be positioned
between the feet of the europallet on which the
machine is placed (Fig. 27).
27
Model MCH 26-32/ET is fitted with special side

members fixed under the structure (Fig. 28) that
enable the machine to be lifted with a fork-lift truck
even when it is not on a europallet.
28
26 Unpacking and handling the machine
I NST
TAALLA TION
ATION 6
This chapter provides a description of the operations for installing the machine.
The following instructions presume that the operator has already become familiar with the regulations
given in Chapter 4, “Precautions for use and maintenance”.
6.1 Positioning ......................................................................................................................... 27

6.2 Connections ....................................................................................................................... 28
6.2.1 Connecting the air intake extension ......................................................................... 28
6.2.2 Connecting the refill hoses ....................................................................................... 32
6.2.3 Electrical connections .............................................................................................. 33
WARNING
Before proceeding with the installation operations described below, read Chapter 4, “Precautions for use
and maintenance” carefully and proceed as directed.
Posit io n in g 6.1
1 Position the machine in the chosen area and check that it is on a level (the plane should not be at an
angle of more than 5° to assure perfect lubrication). For the machine sizes, see paragraph 3.1.2
“Sizes and weights”.
WARNING
The compressors used on board boats can be certified with inspections by R.I.Na (Italian Register of
Shipping), to be requested as a special supply.
2 Check that in the place chosen for installation there are suitable ventilation conditions:
- a good change of air (several windows), no dust and no risks of explosion, corrosion or fire.
3 Use in environments with a temperature of over 40 °C makes it necessary to use synthetic lubricating
oil and air-conditioning must be provided for the environment.
Installation 27
4 Position the machine at a minimum distance
of 1 m. from the surrounding walls and at a
distance of not less than 1.5 m. from the
ceiling in order not to compromise the proper
operation and cooling of the pump unit
(Fig. 29).
29
5 Make sure that the machine is in a well-lit area, so that each detail can be clearly made out (especially
the writing on the plates).
Add artificial lighting to the area if the natural lighting is not suffieint for the requirements mentioned.
6.2 Connections
6.2.1 Connecting the e xtension ffor

extension or the air intak
intakee
If the machine is installed in a place without the ventilation features as referred to in the previous
paragraph, it is necessary to fit the system with an extension to take in air from the outside or from a
place with the above-mentioned ventilation characteristics.
This extension which is supplied as an optional,

30 must be connected to the appropriate intake
attachment (Fig. 30).
28 Installation
MCH 13-16/ET Compact
To connect the extension, proceed as follows:
1 Remove the upper protective cover by
unscrewing the fixing screws (Fig. 31).
31

1 Remove the left-hand side protective cover
(looking at the compressor from the front),
by unscrewing the fixing screws (Fig. 32).
32
WARNING
Only use a flexible pipe provided with a steel spiral internal reinforcement to prevent bending and a
consequent reduction in the cross section.
Installation 29
2 Connect the extension pipe to the connector
(Fig. 33) (2 in model MCH 26-32/ET
Compact).
33
3 Pass the pipe through the hole located in

the rear guard (Fig. 34-35-36) (2 in model
MCH 26-32/ET Compact).
34 MCH 13-16/ET Compact
30 Installation
4 Fit the additional intake filter on the end of

the extension pipe (Fig. 37) (2 in model
MCH 26-32/ET Compact).
37
5 Position the end of the extension on which the intake filter is fitted (air intake) in a ventilated place
protected from atmospheric agents.
6 Direct the air intake in a position “against

the wind” (Fig. 38).
38
Installation 31
7 Make sure that there are no bends or
breakages along the length of the pipe
(Fig. 39).
If the extension should have broken during
the connection to the head, it must be
replaced.
WARNING
Make sure that the air intake is away from
exhaust fumes given off by internal-combustion
engines or harmful fumes.
39
For the compressor model MCH 26-32/ET Compact, the following operations must be carried
out twice (bearing in mind that this model is double.
6.2.2 Connecting the refill hoses
1 Screw hose N° 1 into the special attachment

“A” (Fig. 40) without securing it too tightly
(see point 4).
40
2 Connect hose N°2 in the same way as described in the previous point (4 for the model MCH 26-32/ET
Compact).
3 A torque wrench should be available to fasten the hoses.
32 Installation
4 Tighten the hoses to the machine with a
torque wrench setting of 15Nm (Fig. 41).
41
NOTE:
- the hoses should be replaced every so often (every year or every 1000 hours) or when they show signs
of being scratched. For this purpose, check the number of operating hours of the hoses that are to be
disconnected (on the hour counter).
- The minimum radius of curvature of each hose must not be less than 250 mm.
Electrical connections 6.2.3
The compressor is supplied with an electric cable

and plug (4-pole 16A MCH 13-16/ET, 4-pole
32A MCH 26-32/ET) (Fig. 42).
1 For the electrical connection, the plug simply

has to be connected to a mains power
supply socket.
WARNING
Before fitting the plug, make sure that the
installation has been set up in accordance with
the regulations in force in the country where the
compressor has been installed.
2 Also check that the details on the machine

rating plate are compatible with the mains
power supply, especially the nominal current
42 and input voltage.
3 The mains power supply should be provided with an effective grounding system. It is particularly
important to check that the earth resistance value complies with the protection and operating
requirements of the electrical installation of the compressor.
WARNING
An effective machine earthing system is of fundamental importance for safety purposes.
Installation 33
7 CONTR OL P
CONTROL ANEL
PANEL
This chapter provides a description of the functions carried out by the various devices fitted on the
control panel.
7.1 Control panel ...................................................................................................................... 34

7.2 Indication and control devices .......................................................................................... 35
7.1 Control panel
The control panel has three operating buttons and the hour counter to memorize the number of machine
operating hours (Fig. 43-44).
1 ON - green button.
It enables the compressor to be started up.
The button has a light inside that comes on
when it is pressed.
(The general switch must be in the “ON”
position).
2 OFF - red button.

It enables the compressor to be stopped.
The button has a light inside that comes on
when the power supply is connected.
43
3 MANUAL PURGE - yellow button.

It enables the condensate to be purged
manually.
This function permits the pressure present
inside the condensate separators and the
filter to be discharged, evacuating the con-
densate through the electromagnetically-
controlled valves.
This operation is normally carried out by the
timer at regular intervals.
4 HOUR COUNTER
It enables the actual operating hours to be
memorized in order to be able to carry out
the maintenance work as provided for.
44
34 Control panel
Indication and control devices 7.2
Apart from the control panel, the front panel of the machine is also fitted with some devices to control the
pressure, the discharge of the condensate, the strainer filter and the level of the lubricating oil
(Fig. 45-46). Bear in mind that for model MCH 26-32/ET Compact, all the devices are double.

1 Pressure gauge
It indicates the working pressure.
2 Pressure switch
It enables the maximum cylinder filling
pressure to be set and displayed.
During the cylinder filling phase, the pressure
switch stops the compressor when it reaches
the maximum pressure as shown by the red
cursor.
3 Strainer filter
The purpose of this device is to withhold the
impurities present in the air before they enter
the cylinders.
45 4 Condensate discharge taps

They enable the condensate that has
MCH 26-32/ET Compact accumulated during machine operation to be
discharged by hand.
The condensate is discharged automatically
by the machine by means of electroma-
gnetically-controlled valves.
5 Lubricating oil level indicator
46
Control panel 35
8 STAR
STAR
ARTT UP
This chapter describes the operations regarding the machine start up phase.
The following instructions presume that the operator has already become familiar with the precautions
given in Chapter 4 “Precautions for use and maintenance” and that the machine has been installed
according to the instructions given in the previous chapter.
8.1 Filling the machine ............................................................................................................ 36

8.2 Checks ................................................................................................................................ 37
8.1 Filling the machine
WARNING
Before proceeding with the start up operations described below, read chapter 4, “Precautions for use
and maintenance” very carefully and follow the advice given.
Fill the lubricating oil sump of the pump unit when

the machine is switched off.
The machine is delivered without lubricating oil
which is collected in the cans that can be found
inside the machine packaging (Fig. 47).
47
36 Start up
The oil is added by removing the cap marked with
the word “OIL” (Fig. 48) for model MCH 13-16/ET,
while for model MCH 26-32/ET the two oil caps
located on the upper cover of the machine
(Fig. 49) and marked with the letters “A” and “B”
must be unscrewed.
The quantity of oil to be poured in is 1.5 lt. and the
level should be checked with the machine turned
off, bearing in mind that an excess amount of oil
may cause infiltrations in the cylinders and a
deposit on the valves. On the contrary, if the oil
level is too low, the tang of the connecting rod is
prevented from providing the correct lubrication with
the possibility of causing a seizure of the cylinders.
48 To check the quantity of oil poured in, see the

following paragraph.
49
Checks 8.2
1 Turn on the manual condensate discharge

taps (Fig. 50).
50
Start up 37
2 Turn the machine on by moving the general
switch to the “ON” position. Check that the
machine has been switched on by looking to
see the red light of the “OFF” button (Fig. 51).
3 Run the compressor for about 10 minutes then
leave it at a standstill for 20 minutes.
51
4 Check the level of the lubricating oil of the pump

unit by looking at the indicator located on the
control board (Fig. 52).
52
For model MCH 26-32/ET, as previously stated,

there are two indicators provided, one for each
pump unit.
The indicators are marked by the letters “A”
and “B” (Fig. 53) and correspond to the same
marks also shown on the relative oil caps.
When oil has to be added, this indication will
be used to establish, according to the
indicator, which cap has to be unscrewed for
the filling operation.
If the level is too low, top the oil up following
the instructions given in the previous paragraph.
If the level is too high, discharge some of the
oil as described in chapter 11.4 “Changing the
lubricating oil”.
53
To dispose of the oil, refer to chapter 10.2, “Disposal of waste”.
38 Start up
5 The operation to check the level of the lubricant must be carried out when the machine arrives and
then before starting up the compressor. It must be remembered that if the level is too low or too high
it may compromise the running of the compressor.
6 In order to check the correct connection of the electrical phases, the engine should be turned on and
the direction of rotation checked.
If the direction of rotation does not correspond

with that shown by the arrow located on the front
panel covering the fan (Fig. 54) for models
MCH 13-16/ET Compact and rear panel for
models MCH 26-32/ET Compact, or directly on
the motors (Fig. 55-56) that can be seen by
removing the side panel on the side of the motor,
the power supply must be switched off and two
of the three phases must be inverted on the main
power line (Fig. 57).
54
55
WARNING
The yellow/green wire corresponds to the earthing.
DO NOT disconnect or invert this wire.
56 57
Start up 39
9 USE
This chapter describes the operations required for refilling the cylinders.
The following instructions presume that the operator has already become familiar with the precautions
given in Chapter 4 “Precautions for use and maintenance” and that the machine has been started up
according to the instructions given in the previous chapter.
9.1 Preliminary operations ....................................................................................................... 40

9.2 Refilling the cylinders ........................................................................................................ 43
WARNING
Before proceeding to use the machine as described below, read chapter 4, “Precautions for use and
maintenance” very carefully and follow the advice given.
9.1 Pr eliminar y oper a tions
1 Check that the safety valve is operating properly by starting up the compressor with the end taps
turned off so that the pressure in the circuit rises quickly and the valve comes into operation at the
set pressure.
The valve is pre-calibrated in the factory at a pressure of 225 bar or 330 bar.
WARNING
Under no circumstances may the calibration pressure of these valves be increased. Any tampering
with the safety valves may cause serious damage to the machine or to persons and a cancellation of
the guarantee.
2 Check the condition of the cylinders to be filled.
DANGER
If the cylinders should show evident signs of internal and/or external corrosion, it is not advisable to
proceed with the filling operation, even if they comply with inspection requirements.
WARNING
Only use inspected cylinders provided with the relative approval.
The cylinder operating and filling pressure values are given on the cylinders themselves.
It is prohibited to exceed this refill pressure value.
40 Use
After refilling, the cylinders must not be emptied
completely, even during winter storage, to prevent
damp air from getting in (Fig. 58).
58
3 Check the condition of the hoses and the relative connectors.

See paragraph 6.2.2 “Connecting the refill hoses”.
AUTOMATIC CONDENSATE DISCHARGE

4 For the models provided with an automatic
condensate discharge, a special conden-
sate collection tank has been fitted in the
side compartment of the compressor
(Fig. 59-60).
The outlet of water vapourized with lubricating
oil should be considered normal during
refilling: the quantity is in direct relation to
the percentage of humidity present in the
air.
The condensate must be disposed of
59 according to the instructions given in
chapter 10.2 “Disposal of waste”.
60
Use 41
MANUAL CONDENSATE DISCHARGE
4 Place a container under the two condensa-
te sniffle valves and then proceed with the
manual discharge by turning on the
repsective taps (Fig. 61).
61
For models MCH 26-32/ET Compact the

operation must be carried out twice (4 valves)
(Fig. 62).
This operation should also be carried out during
the cylinder refill operations, every 15/20
minutes only on the models without an
automatic condensate discharge feature.
62
5 Set the pressure switch on the control board

to the pressure value given on the cylinder
using the external knob and positioning the
red cursor on the required machine switch-
off pressure (Fig. 63).
63
42 Use
Refilling the cylinders 9.2
During this operation, the operator’s position is that shown in chapter 3.2 “Noise”.
WARNING
During the refilling of the cylinders it is compulsory for staff who are not involved with the task to keep a
distance of at least three metres. Furthermore, it is not permitted to disconnect the hoses from the
connectors or from the refill tap while the machine is under pressure.
INDICATION
During the cylinder refill phase, it is advisable to immerse the cylinders in cold water in order to reduce
the drop in pressure when the cylinders cool down.
The attachments are disponible: INT - DIN 200

and DIN 300 (Fig. 64).
64
Each refill hose can be connected to a cylinder

so that more than one cylinder can be refilled at
the same time.
Model MCH 26-32/ET can fill up to four cylinders
at the same time with the hoses supplied as a
standard fitting (Fig. 65).
The following operations must be repeated for each
hose that is to be connected to the cylinder to be
refilled. Furthermore, it should be borne in mind
that for model MCH 26-32/ET Compact, each
control panel on the machine is provided with
controls that carry out the same functions (see
chapter 7).
Each panel controls a pump unit while the 4 hoses
are connected together and can refill up to 4
cylinders using the compressors, either
separately or together. The period between refills
obviously depends on the use made of the
cylinders.
65
Use 43
1 Fit hose attachment “1” to the cylinder valves
and turn on tap “2” (Fig. 66).
66
2 Turn on the cylinder tap (Fig. 67).
67
3 Start up the compressor by pressing the

corresponding button. (General switch on “ON”
and then press the green button) (Fig. 68).
68
4 When the cylinder has been filled, the compressor is stopped automatically by the pressure switch.
44 Use
5 Turn off the cylinder tap and that of the hoses
(Fig. 69).
69
6 Press the pressure bleed button on the refill

tap and then disconnect the cylinder
attachment (Fig. 70).
70
If an emergency situation should arise during the

refilling of the cylinders, press the “OFF” button
located on the control board (Fig. 71).
71
The machine is, in any case, provided with an emergency system that automatically blocks it when:
1) the pressure set on the pressure switch is reached;
2) there is a temporary cut in the power supply;
3) the heat release of the electric motor trips due to an overload.
After an emergency stop and before proceeding with a subsequent operation, it is necessary to check
that the cause of the emergency has been eliminated.
Use 45
PUTTING THE MA CHINE OUT OF OPERA
MACHINE TION
OPERATION
10 AND DISMANTLING TH E MACHINE
THE
This chapter provides instructions to be followed for long machine standstills or for the dismantling of
the same.
10.1 Instructions for prolonged machine standstills ................................................................ 46

10.2 Disposal of waste products ................................................................................................ 46
10.3 Dismantling the machine ................................................................................................... 47
WARNING
Before carrying out any procedure on the machine, read Chapter 4, “Precautions for use and maintenance”
with care.
10.1 Instr uctions ffor

or pr olong ed mac hine standstills
If the compressor is not to be used for prolonged periods, remove the active carbon cartridge from the
strainer filter.
Run the compressor idle for a few minutes to drain off any residue condensate. Stop the compressor,
remove the intake filter, start up the compressor again spraying a few drops of oil into the intake hole so
that a light film of lubricant is sucked in and penetrates the internal parts of the compressor.
Stop the compressor and refit the intake air filter. Clean the external parts and try to remove any saline
humidity and oily deposits. Protect the compressor from dust and water by storing it in a clean, dry
place.
Turn the machine off using the general switch (position “0”) and remove the power plug.
Carry out a general cleaning operation on the machine and all its components.
10.2 Disposal of waste products
When using the compressor, special waste products are produced. It must be remembered that waste
from industrial processes, agricultural, artisan and commercial activities and service industries cannot
be disposed of together with normal urban waste either because of their quality or quantity.
Old or obsolete machinery is also to be considered as special waste.
Special care must be taken with the disposal of worn active carbon filters which, being a waste product
that cannot be disposed of together with normal urban waste, must be dealt with in compliance with the
laws in force in the country where the compressor is installed.
46 Putting the machine out of operation

and dismantling the machine
It is important to remember that the loading and discharge of waste oil, special waste products and toxic
or harmful waste products deriving from industrial or artisan processes must be registered.
The collection of waste oils and special toxic or harmful waste products must be carried out by specially
authorized companies.
The disposal of waste oils in particular must be carried out in accordance with the regulations in force in
the user’s country.
Dismantling the machine 10.3
The operations required for stripping and demolishing the machine must be carried out by
qualified staff.
To dismantle the machine, follow the regulations imposed by the laws in force in the user’s country.
Before demolishing the machine, an inspection must be requested by the competent authority with the
issuing of a relative report.
Disconnect the machine from the power supply.
Remove any interfacing that there may be between the compressor and other machines, checking
carefully that any interfacing between other machines that are still in use remain operative.
Empty the tank containing the lubricating oil and store it according to legal requirements.
Proceed with the stripping of the individual machine components, grouping them together according to
their composition. The machine consists mainly of components made of steel, stainless steel, cast
iron, aluminium and plastic.
Finally, send the materials for scrap in accordance with the laws in force in the country where the
compressor is installed.
During all the dismantling phases, follow the safety warnings given in this manual with great
care.
Putting the machine out of operation 47

and dismantling the machine
11 M A INTENANCE
This chapter includes instructions concerning the preventive, routine and additional maintenance
operations.
In the specifications for the preventive maintenance operations for the various devices indication is also
given of the frequency of such procedures.
Before consulting the chapter, read Chapter 4 “Precautions for use and maintenance” with care.
11.1 General notes ..................................................................................................................... 48

11.2 Preventive maintenance ..................................................................................................... 49
11.3 Changing the lubricant oil ................................................................................................. 50
11.4 Checking the transmission belt ......................................................................................... 52
11.5 Air intake filter ................................................................................................................... 53
11.6 Active carbon filter and molecular sieve .......................................................................... 55
11.7 Refill hose ........................................................................................................................... 57
11.8 Intake and discharge valves .............................................................................................. 58
11.9 Heads .................................................................................................................................. 58
11.10 Cylinders ............................................................................................................................ 59
11.11 Maintenance programme .................................................................................................. 60
WARNING
All the routine and additional maintenance operations must be carried out with the machine at a standstill
(the compressor at a standstill) and with the power supply disconnected.
The residue pressure in the machine (pump circuit) must be eliminated.
Any operation carried out on the machine must only be undertaken having read and carefully applied the
regulations listed in Chapter 4 “Precautions for use and maintenance”.
All the operations described in the following paragraphs, for model MCH 26-32/ET Compact,
must be repeated twice (one for every component that is the same).
11.1 General notes
To keep the machine in good working condition, it must be cleaned very thoroughly.
Having been designed and built according to the most advanced technological criteria, this type of refill
station requires very limited preventive and routine maintenance operations.
However, it is essential to follow the indications given in this chapter very carefully and to follow the
intervals between operations as suggested.
48 Maintenance
During the guarantee period no responsibility is taken for any damage or operating faults due to a failure
to comply with the regulations in force.
The following paragraph enables all the routine and additional maintenance operations carried out on the
machine to be recorded.
This paragraph should be filled in carefully and any operations carried out to solve problems should also
be reported.
Pr e v enti v e maintenance (T
(Taa b le 1) 11.2
Table 1
INTERVALS
x 1 day 15 min 30 min 25 h 50 h 125 h 250 h 500 h 1000 h 5000 h
Replace the active carbon

1
cartridge, see par. 11.7
2 Check the compressor oil level O

3 First compressor oil change O
4 Change compressor oil O
5 Intake filter cartridge O O
6 Operation of the end safety valve O
Operation and tightness of the
7
refill valve O
Alignment of the compressor
8 needle with the O when the O
compressor is depressurized
9 Tightening of the cooling pipes O

10 Tightening of the connecting pipes O
11 Belt tension and wear O O
12 Hose replacement O
nd rd
2 and 3 stage intake and
13
discharge valves O
14 Internal cleaning of end separator O
15 Tightening of all the screws O
16 General cleaning O
Replacement of the external
17
casing of the strainer filter O
18 Replacement of 1st stage head O
O= replacement O= inspection, cleaning
Maintenance 49
11.3 Changing the lubricant oil (T
(Taa b le 2)
The quantity of oil for the lubrication of the pump unit must be checked every 25 hours.
To carry out this operation, see chapter 8 “Start up”.
The oil must be changed every 250 operating hours or yearly.
When changing the oil, it must be remembered that a mixture of different oils cannot be used.
The oil must have the following characteristics:
Table 2
cu.cm. 1500
Sump capacity
litres/gallons 1.5/0.476
AEROTECNICA COLTRI SPECIAL MINERAL OIL

AEROTECNICA COLTRI SPECIAL SYNTHETIC OIL
Recommended oils MOBIL SPECIAL 20 W 50
MOBIL RARUS 827-829
ANDEROL 755 SYNTHETIC
above +10 °C (50 °F) SAE 20 W/40

summer
Viscosity of the oil
from +10 °C to -15 °C (50° to 5 °F) SAE 10 W
winter
below -15 °C (5 °F) SAE 5 W
Maximum tilt of the

compressor with the oil degrees ~5
level at maximum
To change the oil, proceed as follows:
1 Use a basin with a minimum capacity of

2.5 lt. capacity under the oil discharge tap
(Fig. 72).
72
2 Unscrew the hexagonal closing cap located in front of the oil discharge.
50 Maintenance
3 Open the oil discharge two taps (Fig. 73)
and discharge all the oil in the sumps.
73
4 Close the discharge tap and replace the hexagonal closing cap.
5 Carry out the filling operations as described in chapter 8 “Start up”.
WARNING
To dispose of waste oils follow the instructions given in chapter 10.2 “Disposal of waste products” with
great care.
Maintenance 51
11.4 Checking the transmission belt
The drive belt control involves measuring the flex herself.
This operation must be carried out every 250

machine operating hours as described below:
1 Remove the protective cover as shown on

figures 74 and 75, by unscrewing the fixing
screws.
74
75
52 Maintenance
2 By exerting a pressure of at least 5 Kg., check
that the belt does not flex by more than 5 mm.
compared to its original position (Fig. 76).
76
If this distance should exceed 5 mm., intervene

by loosening the motor fastening screws
(Fig. 77), remove the driving belt and move the
motor away from the compressor by a few
millimetres by sliding it along the slots.
Tighten the motor fastening screws.
Refit the belt, placing it in the race provided in
the motor pulley and in the innermost race of the
fan, turning it by hand to enable the belt to go
over the diameter of the fan and to fit into the
race.
77
3 Carry out the measurement procedure again and if necessary, repeat the operations until a maximum
distance of 5 mm. is reached.
4 Replace the covers securing the appropriate screws tightly (see point 1).
Air intak
intakee filter 11.5
The intake filter must be checked to make sure it is in good order every 25 operating hours.
The filter is cleaned by blowing air inside the cartridge when it has been removed.
Replace the cartridge turning it by 60° compared to its initial position.
Maintenance 53
The filter must be replaced every 125 operating
hours with the following procedure:
1 Remove the upper protective cover by
unscrewing the securing screws (Fig. 78).
78

1 Remove the left-hand side protective cover
(looking at the compressor from the front), by
unscrewing the fixing screws (Fig. 79).
79
2 Press cap n° 1 lightly and turn it in an anti-

clockwise direction (Fig. 80).
80
54 Maintenance
3 Remove the filter and replace it with a new
one (Fig. 81).
To order a new spare filter, refer to chapter
14 “Spare parts”.
81
4 Refit the safety guard and tighten the screws (see point 1).
Active carbon filter and molecular sieve 11.6
The cartridges must be replaced before the air becomes foul-smelling.

The quality of the air depends to a large extent on the condition of the filtering cartridge. For this reason,
it is important to comply with the intervals as specified.
The frequency of replacement has been calculated for use of the compressor with intake air at a tempe-
rature of 20 °C (68 °F), see table 4. If the temperatures differ, apply the coefficients given in the following
table 3 to the duration of the filter:
Table 3
Multiplicative
°C °F
coefficients
50 122 0.20
40 104 0.34
30 86 0.57
20 68 1
10 50 1.85
5 41 2.60
0 32 3.80
Maintenance 55
Table 4
N° OF 10 LITRE CYLINDERS TO VOLUME OF DURATION OF

MODEL
BE REFILLED FILTERED AIR THE FILTER
200 bar 300 bar cu.m. hours
MCH 13/ET 322 214 644 50
MCH 16/ET 322 214 644 40
MCH 26/ET 322 322 214 214 644 644 50 50
MCH 32/ET 322 322 214 214 644 644 40 40
Check the sealing O-Rings and replace them if they are damaged.
Leave the cartridge in the filter when the compressor is not in use.
Maintain a pressure of 40-70 bar inside the filter to prevent outside dampness from getting in.
To replace the active carbon filter, proceed as follows:

- unscrew the external cap using a lever between
the screws “A” (Fig. 82);
82
- remove the external cap and the internal cap

(Fig. 83);
83
56 Maintenance
- unscrew the used cartridge from the internal
cap (Fig. 84) and then screw in the new one;
84
- screw up the internal cap having lubricated or replaced the sealing O-Rings if they are worn and
having lubricated the threads of the external cap using silicone grease.
WARNING
The used active carbon filter cannot be disposed of together with urban waste. To dispose of the active
carbon filter, follow the instructions given in chapter 10.2, “Disposal of waste products” with great care.
Refill hose 11.7
The refill hose must be in good condition especially in the area of the connections.
The plastic sheath that covers the hose must not show any signs of abrasion otherwise if any humidity
infilatrates, it could corrode the steel plait and reduce its resistance. The hose must be replaced
periodically (annually) and/or when it shows signs of wear. Failure to comply with this regulation could
cause serious danger to the operators. Make sure that the minimum radius of curvature of the hose is
not less than 250 mm.
To connect the hose, follow the instructions given in chapter 6.2.2, “Connecting the refill hose”.
Maintenance 57
11.8 Intak
Intakee and disc har g e v alv
dischar es
alves
The 2nd stage intake valve can be removed for maintenance purposes while those of the 1st, 2nd (only
discharge) and 3rd stages must be entirely replaced. The seats must be cleaned carefully using petrol
and soft brass or nylon brushes.
The torque wrench setting for the head bolts of the 3rd stage is initially 1 Kgm. Having moved the head
closer, tighten the bolts to 2.2 Kgm, making sure that the piston is at the bottom dead centre during the
operation.
Avoid using steel brushes or screwdrivers. The interval between maintenance operations is 400-600
working hours. If any parts are damaged or worn, they must be replaced. The discharge valves can be
removed from the outside while the intake valves can only be removed when the head of the cylinder has
been taken off.
NOTE: the valve replacement procedure must be carried out at the work bench by specialized technicians
who have specific equipment for the stripping operation.
In any case, it is preferable to contact AEROTECNICA COLTRI S.r.l. who will supply the necessary
technical assistance.
11.9 Heads
- The head of the 1st stage (A) is of the lamellar

type (Fig. 85). It must be fitted so that the
word “TOP” remains upwards and the flaps
correspond with the openings in the cover
of the head. Replace every 1000 hours.
85
58 Maintenance
- The head of the 2nd stage (B) is made of
aluminium (Fig. 86), the valves are screwed
in; the intake valve inside is removed using
a special pin wrench while the discharge
valve is on the outside and is removed with
a non-adjustable wrench or a box wrench.
86
- The head of the 3rd stage (C) is made of
aluminium (Fig. 87), the intake valve is
screwed inside and is removed using a
special pin wrench while the discharge val-
ve is on the oustide and is kept in position
by the threaded dowel which is screwed into
the cover.
87
Cylinders 11.10
After removing the cylinders, it is necessary to

check, when they are replaced, that the piston
at the maximum point and the upper edge of the
cylinder are on the same level (Fig. 88).
Adjust any differences that there may be by
making the base of the cylinder thicker using
gaskets.
88
Maintenance 59
11.11 Ma
M a i n t e n a n c e programme
Use the following pages to note the routine and additional maintenance operations carried out on the
machine.
If the maintenance programme is filled in accurately, it will be easier for the technician to intervene if
assistance is required.
Date: ..................................................................................................................................................
Operation carried out: .........................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
60 Maintenance
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
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Date: ..................................................................................................................................................
Date: ..................................................................................................................................................
Maintenance 61
12 TR OUBLESHOO
TROUBLESHOO TING
OUBLESHOOTING
This chapter describes the faults that may arise during machine operation.
For each fault, the cause and the solution to be adopted are specified.
12.1 List of faults ....................................................................................................................... 62
12.1 List of faults
Table 1 below lists all the faults that may arise during operation and the relative solution.
Table 1
PROBLEM CAUSE SOLUTION
The electric motor does not start A phase is missing Check the fuses
Perform maintenance operations or

The safety valve of the 1st stage discharges The 2nd stage valves are not working
replace the valves
The safety valve of the 2nd stage discharges The 3rd stage valves are not working Replace them
The motor power is insufficient Check the motor and the power line
The speed of rotation and
capacity are reduced
The belt slips Tighten the belt
The valves are not working Contact the technical assistance service
The 3rd stage piston is worn Contact the technical assistance service
The connections are loose or the gaskets Check the leaks with water and soap and
The capacity is reduced without a reduction leak eliminate them
in the speed of rotation
The intake filter is blocked Replace it
The intake extension is bent Straighten it, use a semi-rigid pipe
The piston or compression rings are worn Contact the technical assistance service
The filter cartridge is worn Replace it

Smell of oil in the air
The compression rings are worn Contact the technical assistance service
Check the direction of rotation by inverting

Wrong direction of rotation
the two phases in the plug
The compressor overheats The cooling pipes are dirty Contact the technical assistance service
The valves are not completely closed

Contact the technical assistance service
(causing an overload of another stage)
62 Troubleshooting
MACHINE DIAGRAMS 13
This chapter provides the plans and diagrams of the systems installed on the machine.
13.1 Compression diagram ........................................................................................................ 63

13.2 Electrical diagram .............................................................................................................. 64
Compression diagram 13.1
Machine diagrams 63
13.1 Electrical diagram
The model MCH 13-16/ET Compact compressor
64 Machine diagrams
Machine diagrams 65
66 Machine diagrams
POS. TO BE READ
GENERAL
QS1 MAIN SWITCH
QF1 PRIMARY AUSILIARIES PROTECTION SWITCH
TC1 AUSILIARIES TRASFORMER (380/220 OR 220/220)
QF2 SECONDARY AUSILIARIES PROTECTION SWITCH
BP1 PRESSURE SWITCH
SQ1 MECHANICAL PROTECTION CONTROL
SQ2 MECHANICAL PROTECTION CONTROL
MOTOR M1
QM1 OVERLOAD RELEASE MOTOR PROTECTION SWITCH
KM1 MOTOR CONTROL CONTACTOR
M1 MOTOR
SB1 STOPPING PUSH BOTTON
SB3 PURGE PUSH BOTTON
HL2 READY STATE RUNNING SIGNALING (GREEN)
HL1 RUNNING SIGNALING (RED)
PT1 HOURS COUNTER
KT1 CHARGE-PURGE TIMER
Y1 SOLENOID VALVE TO CHARGE
Y2 SOLENOID VALVE TO PURGE
MOTOR M2
QM2 OVERLOAD RELEASE MOTOR PROTECTION SWITCH
KM2 MOTOR CONTROL CONTACTOR
M2 MOTOR
SB7 PURGE PUSH BOTTON
HL4 READY STATE RUNNING SIGNALING (GREEN)
HL3 RUNNING SIGNALING (RED)
PT2 HOURS COUNTER
KT2 CHARGE-PURGE TIMER
Y3 SOLENOID VALVE TO CHARGE
Y4 SOLENOID VALVE TO PURGE
Machine diagrams 67
68
SPARE P
SPARE AR
PAR TS
ARTS 14
14.1 Exploded view of the machine parts .............................................................................. 69
Monobloc ........................................................................................................................ 70
Pistons rod unit ............................................................................................................... 72
Cylinders unit .................................................................................................................. 74
Head unit ......................................................................................................................... 76
Cooling pipes .................................................................................................................. 78
Filtering system ............................................................................................................... 80
MCH 13-16/ET condensate trap ...................................................................................... 82
MCH 26-32/ET condensate trap ...................................................................................... 84
MCH 13-16/ET .................................................................................................................. 86
MCH 26-32/ET .................................................................................................................. 88
MCH 26-32/ET front panel ............................................................................................... 90
Exploded vie w of the mac hine par ts

machine 14.1
Spare parts 69
090
088
076
071
070
016 008
058
074
70
059 062
073
060
061 055
065 042 055
040
068
050
001
091
064
054
Monobloc
052
067
066
Spare parts
Monobloc
POS. CODE DESCRIPTION

001 13-00-0001 MONOBLOC
008 13-01-0008 FIRST STAGE TIE ROD
016 13-03-0016 THIRD STAGE TIE ROD
040 13-02-0040 SECOND STAGE TIE ROD
042 13-00-0042 FLANGE ROLLER BEARING NU305
050 13-00-0050 FILTER SIDE FLANGE
052 13-00-0052 OIL DISCHARGE EXTENSION
054 13-00-0021 CORNER ¹/8 PIPE FITTING 8 mm. RILSAN
055 13-00-0055 SEEGER RETAINING RING J 62
058 13-00-0018 8 mm. NUT
059 13-00-0009 8 mm. FLAT WASHER
060 13-00-0018 8 mm. NUT
061 13-00-0061 OIL FILLING PIPE O-RING
062 13-00-0062 FLANGE O-RING
064 13-00-0064 OIL LEVEL CONTROL PIPE
065 13-00-0065 OIL FILLING PIPE FITTING
066 13-00-0048 8x25 TCE SCREW
067 13-00-0067 6x35 TCE SCREW
068 13-00-0062 FLANGE O-RING
070 13-00-0070 BALL BEARING 6302
071 13-00-0071 FAN SIDE FLANGE
073 13-00-0073 OIL SPLASH GUARD 30-48-8
074 13-00-0074 FAN-HOLDING HUB
076 13-00-0076 OIL FILLING PIPE WITH UPPER FLANGE
088 13-00-0088 8 mm. THREADED ROD
090 13-00-0090 OIL FILLING CAP
091 13-00-0048 8x25 TCE SCREW
Spare parts 71
118 072
117 118/A
117/A 099
113 132
115 113/A
098
116 119 112
116/A 110 112/A
111
194
120
118
127 114 130
122 131
121 193
107
72
128
109
192
129
108
104
100 106
101 105
Pistons rod unit

Spare parts
Pistons rod unit

072 13-00-0072 SEEGER RETAINING RING A 30
098 13-00-0098 GOOSENECK
099 13-00-0099 KEY
100 13-00-0100 COUNTERWEIGHT
101 13-00-0101 8 mm. SELF-LOCKING NUT
104 13-00-0104 8x65 TCE SCREW
105 13-00-0105 THIRD STAGE CONNECTING ROD
106 13-00-0106 SPACER
107 13-01-0107 FIRST STAGE CONNECTING ROD
108 13-00-0106 SPACER
109 13-00-0105 SECOND STAGE CONNECTING ROD
110 13-00-0110 SEEGER RETAINING RING
111 13-02-0111 2nd STAGE PIN
112 13-02-0112 SECOND STAGE 36 mm. PISTON
112/A 16-02-0112 SECOND STAGE 38 mm. PISTON
113 13-02-0113 SET OF 2nd STAGE 36 mm. PISTON RINGS
113/A 16-02-0113 SET OF 2nd STAGE 38 mm. PISTON RINGS
116 13-01-0116 FIRST STAGE 88 mm. PIN
116/A 16-01-0116 FIRST STAGE 95 mm. PIN
117 13-01-0117 FIRST STAGE 88 mm. PISTON
117/A 16-01-0117 FIRST STAGE 95 mm. PISTON
118 13-01-0118 SET OF 1st STAGE 88 mm. PISTON RINGS
118/A 16-01-0118 SET OF 1st STAGE 95 mm. PISTON RINGS
120 13-03-0120 GUIDING SLIDING BLOCK
121 13-02-0111 3rd STAGE PIN
128 13-00-0128 ROLLER CAGE
129 13-00-0128 ROLLER CAGE
130 13-00-0128 ROLLER CAGE
131 13-00-0106 SPACER
132 13-00-0132 HARDENED RING
192 13-00-0192 ROLLER CAGE
193 13-00-0192 ROLLER CAGE
194 13-00-0192 ROLLER CAGE
Spare parts 73
124
126
018
123 017
125 022
002
002/A
191 024
190
007 043
043/A
021 039
019
74
015
037
038
Cylinders unit
Spare parts
Cylinders unit

002 13-01-0002 FIRST STAGE 88 mm. CYLINDER
002/A 16-01-0002 FIRST STAGE 95 mm. CYLINDER
007 13-01-0007 FIRST STAGE CYLINDER O-RING
015 13-00-0015 THIRD STAGE CYLINDER O-RING
017 13-02-0017 THIRD STAGE GUIDING CYLINDER
018 13-00-0018 8 mm. BOLT
019 13-00-0019 LUBRICATION INDICATOR PIPE
021 13-00-0021 CORNER ¹/8 PIPE FITTING 8 mm. RILSAN
022 13-00-0018 8 mm. NUT
024 13-00-0018 8 mm. NUT
037 13-02-0037 SECOND STAGE 60 mm. GUIDING CYLINDER
038 13-00-0015 GUIDING CYLINDER O-RING
039 13-00-0039 SECOND STAGE CYLINDER O-RING
043 13-02-0043 SECOND STAGE 36 mm. CYLINDER
043/A 16-02-0043 SECOND STAGE 38 mm. CYLINDER
123 13-03-0123 3rd STAGE VITON O-RING
124 13-03-0124 SET OF 3rd STAGE PISTON RINGS
125 13-03-0125 14 mm. THIRD STAGE CYLINDER
126 13-03-0126 14 mm. THIRD STAGE PISTON
190 13-03-0190 THIRD STAGE 60 mm GUIDING CYLINDER
191 13-00-0039 THIRD STAGE GUIDING CYLINDER O-RING
Spare parts 75
041
026 014
011
013 010
009
006
012
032
033
034
031 027 049
005
025 056
030 004
003 051
029 003/A 047
028
76
035
046
020
196
044 195
048
045
Head unit
Spare parts
Head unit

003 13-01-0003 FIRST STAGE 88 mm. GASKET
003/A 16-01-0003 FIRST STAGE 95 mm. GASKET
004 13-01-0004 FIRST STAGE HEAD WITH VALVES
005 13-01-0005 FIRST STAGE GASKET
006 13-01-0006 FIRST STAGE HEAD COVER
009 13-00-0009 8 mm. FLAT WASHER
010 13-00-0010 SCREW 8x55 TCE
011 13-01-0011 INTAKE FILTER COVER O-RING
012 13-00-0012 STRAIGHT ¹/4 PIPE FITTING 10 mm
013 13-01-0013 INTAKE FILTER O-RING
014 SC000370 LUBRICATION INDICATOR PIPE
020 13-03-0020 THIRD STAGE INTAKE VALVE
025 13-00-0025 STRAIGHT ¹/4 - PIPE FITTING 6 mm.
026 13-01-0026 INTAKE FILTER SPRING
027 13-03-0027 THIRD STAGE HEAD
028 13-03-0028 THIRD STAGE EXHAUST VALVE
029 13-03-0029 VITON O-RING FOR THIRD STAGE EXHAUST VALVE
030 13-03-0030 3rd STAGE HEAD COVER
031 13-00-0031 8x50 TCE SCREW
032 13-00-0032 STAINLESS STEEL 8 mm. CAP NUT
033 13-03-0033 8 mm. COPPER WASHER
034 13-03-0034 8x25 STAINLESS STEEL DOWEL
035 13-00-0035 STRAIGHT ¹/4 PIPE FITTING 8 mm.
041 13-01-0041 INTAKE FILTER COVER
044 13-02-0044 SECOND STAGE INTAKE VALVE
045 13-02-0045 LONG STRAIGHT ¹/4 PIPE FITTING 10
046 13-02-0046 SECOND STAGE HEAD
047 13-02-0047 LONG STRAIGHT ¹/4 PIPE FITTING 10
048 13-00-0048 8x25 TCE SCREW
049 13-02-0049 SECOND STAGE EXHAUST VALVE
051 13-02-0051 SECOND STAGE COPPER GASKET
056 13-02-0056 VITON O-RING FOR 2nd STAGE VALVE
195 13-00-0195 FIRST STAGE SAFETY VALVE
196 13-02-0051 SECOND STAGE COPPER GASKET
Spare parts 77
138
137
135
023 139
134
136
140
142
082
079
141 133
075 080
081
077
074
78
036
089
186 185
086 087
Cooling pipes
085
087
197
Spare parts
083
084
Cooling pipes

023 13-03-0023 6 mm. COOLING PIPE
036 13-00-0036 8 mm. PIPE
074 13-00-0074 FAN-HOLDING HUB
075 13-00-0075 8x30 TCE SCREW
077 13-00-0077 COOLING FAN
079 13-00-0079 12 mm. FLAT WASHER
080 13-00-0080 12x35 TCE SCREW
081 13-00-0081 10x40 TCE SCREW
082 13-00-0082 FAN FLANGE
083 13-00-0083 GALVANIZED PIPE-HOLDING BRACKET
084 13-00-0084 6x15 TCE SCREW
085 13-00-0085 1st-2nd STAGE 10 mm. COOLING PIPE
086 13-00-0086 6 mm. NUT
087 13-00-0087 6x30 TCE SCREW
089 13-00-0089 10 mm. 2nd-3rd STAGE COOLING PIPE
133 13-00-0133 6 mm. PIPE-HOLDING BRACKET
134 13-00-0134 VIBRATION-DAMPING PIPE-HOLDING RUBBER WASHER
135 13-00-0135 SINGLE 6 mm. PIPE-HOLDING BRACKET
136 13-00-0136 DOUBLE 6 mm. PIPE-HOLDING BRACKET
137 13-00-0137 SELF-LOCKING 6MA NUT
141 13-00-0141 6x25 TCE SCREW
142 13-00-0141 6x25 TCE SCREW
186 13-00-0186 3-HOLE PIPE-HOLDING BRACKET
197 13-00-0197 2-HOLE PIPE-HOLDING BRACKET
Spare parts 79
Filtering system
152
153
154
155
156
157
097
158
189
188
187
159
160
198
80 Spare parts
Filtering system

097 13-00-0097 CLEANER FILTER
152 13-00-0152 VITE 8x30 TCE
153 13-00-0153 VITE 8x12 TCE
154 13-00-0154 UPPER FILTER CAP
155 13-00-0155 FILTER CAP O-RING
156 13-00-0156 INTERNAL FILTER CAP
158 13-00-0158 FILTER CARTRIDGE O-RING
160 13-00-0160 LOWER FILTER CAP
187 13-00-0187 MESH DISK DIAM. 39 mm.
188 13-00-0188 FILTER CARTRIDGE INTERNAL SPRING
189 13-00-0189 FELT DISK DIAM. 40 mm
198 13-00-0144 CORNER ¹/8 PIPE FITTING 6 mm.
Spare parts 81
MCH 13-16/ET condensate trap
173
181
172
182
171
096
165
168 166
169 167
176 170
023 094
174 091
036 092 320
175 145
198
089 179 321

103
178 146
147
148
102 149
150
198 151
183
184
82 Spare parts

023 13-03-0023 6 mm. COOLING PIPE
036 13-00-0036 8 mm. PIPE
091 13-00-0048 8x25 TCE SCREW
092 13-00-0092 LOWERED 8x20 TCE SCREW
094 13-00-0094 FILTER-HOLDING PLATE
096 13-00-0096 CONDENSATE TRAP
102 13-00-0102 TRAP-HOLDING BRACKET
103 13-00-0018 8 mm. NUT
146 13-00-0146 CORNER ¹/4 - PIPE FITTING 6 mm.
147 13-00-0147 V.M.P. BODY
148 13-00-0148 V.M.P. STEEL BALL
149 13-00-0149 SMALL V.M.P. PISTON
150 13-00-0150 SET OF BELLEVILLE WASHERS
151 13-00-0151 V.M.P. CAP
165 13-00-0165 SAFETY VALVE ADJUSTMENT COVER
166 13-00-0166 SAFETY VALVE SPRING
167 13-00-0167 SMALL SAFETY VALVE PISTON
168 13-00-0168 SMALL S.V. PISTON O-RING
169 13-00-0169 SAFETY VALVE BODY
170 13-00-0170 NYLON SAFETY VALVE SEAT
171 13-00-0171 SAFETY VALVE SEAT SPRING
172 13-00-0172 SAFETY VALVE O-RING
173 13-00-0173 SAFETY VALVE CONNECTOR
174 13-00-0174 STRAIGHT ¹/8 PIPE FITTING 6
179 13-03-0179 SECOND STAGE SAFETY VALVE
181 13-00-0181 UPPER TRAP/FILTER TRAP CAP
182 13-00-0182 UPPER TRAP CAP O-RING
183 13-00-0182 TRAP CAP O-RING
184 13-00-0184 LOWER TRAP CAP
320 13-04-0320 HP 6 mm. PIPE
321 13-04-0321 HP 800 mm. PIPE
Spare parts 83
146
215
147 069
322 145
148
149
150
151
181
182 173
096 172
171
165
166
168
167
169
170
176
023
174 094
091
036 092
175
198
103 179
089
178
102
198
183
184
84 Spare parts

023 13-03-0023 6 mm. COOLING PIPE
036 13-00-0036 8 mm. PIPE
069 13-04-0226 HP 300 mm. PIPE
091 13-00-0048 8x25 TCE SCREW
092 13-00-0092 LOWERED 8x20 TCE SCREW
094 13-00-0094 FILTER-HOLDING PLATE
096 13-00-0096 CONDENSATE TRAP
102 13-00-0102 TRAP-HOLDING BRACKET
103 13-00-0018 8 mm. NUT
147 13-00-0147 V.M.P. BODY
148 13-00-0148 V.M.P. STEEL BALL
149 13-00-0149 SMALL V.M.P. PISTON
150 13-00-0150 SET OF BELLEVILLE WASHERS
151 13-00-0151 V.M.P. CAP
165 13-00-0165 SAFETY VALVE ADJUSTMENT COVER
166 13-00-0166 SAFETY VALVE SPRING
167 13-00-0167 SMALL SAFETY VALVE PISTON
168 13-00-0168 SMALL S.V. PISTON O-RING
169 13-00-0169 SAFETY VALVE BODY
170 13-00-0170 NYLON SAFETY VALVE SEAT
171 13-00-0171 SAFETY VALVE SEAT SPRING
172 13-00-0172 SAFETY VALVE O-RING
173 13-00-0173 SAFETY VALVE CONNECTOR
178 13-00-0178 CORNER ¹/4 PIPE FITTING 10 mm.
179 13-03-0179 SECOND STAGE SAFETY VALVE
181 13-00-0181 UPPER TRAP/FILTER TRAP CAP
181/A 13-00-181A UPPER ¹/8 HOLE TRAP CAP
184 13-00-0184 LOWER TRAP CAP
215 13-04-0215 HP 400 mm. PIPE
322 13-04-0430 ALUMINIUM BLOCK
Spare parts 85
312
311
310
309
308
209
307
208
217 211
210
210/A
255
254
232 224
233
234 221
235 302
253
222
86
252
272
MCH 13-16/ET
301
300
250
256 258
279
257
276
251
Spare parts
231
230
MCH 13-16/ET
208 13-04-0208 COMPLETE LOCK
209 13-04-0209 SWITCHBOARD PANEL
210 SC000310 280 BAR PRESSURE SWITCH
210/A SC000315 330 BAR PRESSURE SWITCH
211 13-04-0211 PRESSURE GAUGE WITH FLANGE
217 13-04-0217 RELOAD RAMP ALUMINIUM BLOCK
221 13-04-0221 LP CONDENSATION DISCHARGE SOLENOID VALVE
222 13-04-0222 HP CONDENSATION DISCHARGE SOLENOID VALVE
224 13-04-0224 CONDENSATION DISCHARGE ALUMINIUM BLOCK
230 13-04-0230 OIL DISCHARGE COCK
231 13-04-0231 ¹/2" OIL DISCHARGE CAP
232 13-00-0164 CONDENSATE DISCHARGE HANDWHEEL
233 13-00-0163 CONDENSATE DISCHARGE SPRING
234 13-00-0162 NYLON CONDENSATE DISCHARGE
235 13-00-0161 CONDENSATE DISCHARGE TAP CASING
250 13-04-0400 COMPACT FRONT PANEL
251 13-04-0401 COMPACT LEFT-HAND SIDE PANEL
252 13-04-0402 COMPACT REAR PANEL
253 13-04-0403 COMPACT RIGHT-HAND SIDE PANEL
254 13-04-0404 COMPACT UPPER INSTRUMENT PANEL
255 13-04-0405 COMPACT UPPER PANEL
256 13-04-0406 MOTOR-COMPRESSOR SUPPORT
257 13-04-0407 BASE
258 13-04-0408 COMPACT OIL LEVEL PLATE
272 13-04-0272 CONDENSATION DISCHARGE CAN COMPLETE WITH PIPE FITTINGS
276 16-05-030 VIBRATION-DAMPING SUPPORT
279 13-04-0279 VIBRATION DAMPNER WITH DOUBLE ATTACHMENT
300 SC000450 BC INT COCK
301 SC000460 BC DIN 200 BAR COCK
301/A SC000470 BC DIN 300 BAR COCK
302 13-04-238 HP 1200 mm. PIPE
307 13-04-0203 OFF PLATE
308 13-04-0204 ON PLATE
309 13-04-0205 MANUAL PURGE PLATE
310 13-04-0202 YELLOW CONDENSATION DISCHARGE BUTTON
311 13-04-0201 GREEN START BUTTON
312 13-04-0200 RED STOP BUTTON
Spare parts 87
325
326
327 329
328
272
330
331
332
333
88
335
334 336
279
337
MCH 26-32/ET
Spare parts
MCH 26-32/ET
272 13-04-0272 CONDENSATION DISCHARGE CAN COMPLETE WITH PIPE FITTINGS
279 13-04-0279 VIBRATION DAMPNER WITH DOUBLE ATTACHMENT
325 13-04-0409 PUMP UNITS REAR PANEL
326 13-04-0410 COMPACT UPPER PANEL
327 13-04-0411 OIL REFILL CAP B
328 13-04-0412 OIL REFILL CAP A
329 13-04-0413 COMPACT STAY BOLT M6
330 13-04-0414 COMPACT LEFT-HAND SIDE PANEL
331 13-04-0415 LEFT INTERNAL CONVEYOR
332 13-04-0416 RIGHT INTERNAL CONVEYOR
333 13-04-0417 MOTOR-COMPRESSOR SUPPORT
334 13-04-0418 UPPER INTERNAL CONVEYOR
335 13-04-0419 COMPACT REAR PANEL
336 13-04-0420 COMPACT RIGHT-HAND SIDE PANEL
337 13-04-0421 BASE
Spare parts 89
208
213
205
204
203
207
215
209 211 216
237
202 216
201 217
200
210
210/A 219
90
227 220
228
229
MCH 26-32/ET front panel

236
238 229
235 221
234 242
233
225
222
232 242
236 224 223
230
240 231
239
Spare parts
235 338
232 234
233
MCH 26-32/ET front panel

200 13-04-0200 RED STOP BUTTON
201 13-04-0201 GREEN START BUTTON
202 13-04-0202 YELLOW CONDENSATION DISCHARGE BUTTON
203 13-04-0203 OFF PLATE
204 13-04-0204 ON PLATE
205 13-04-0205 MANUAL PURGE PLATE
207 13-04-0207 HOUR COUNTER
208 13-04-0208 COMPLETE LOCK
209 13-04-0209 SWITCHBOARD PANEL
210 SC000310 280 BAR PRESSURE SWITCH
210/A SC000315 330 BAR PRESSURE SWITCH
211 13-04-0211 PRESSURE GAUGE WITH FLANGE
213 13-04-0213 HP 400 mm. PRESSURE GAUGE HOLDING MICROTUBE
215 13-04-0215 HP 400 mm. PIPE
216 13-00-0174 STRAIGHT ¹/8 PIPE FITTING 6 mm.
217 13-04-0217 RELOAD RAMP ALUMINIUM BLOCK
219 13-04-0219 HP 400 mm. PIPE
220 13-04-0220 HP 1000 mm. PIPE
221 13-04-0221 LP CONDENSATION DISCHARGE SOLENOID VALVE
222 13-04-0222 HP CONDENSATION DISCHARGE SOLENOID VALVE
223 13-04-0223 CONNECTOR WITH SOLENOID VALVE FILTER
224 13-04-0224 CONDENSATION DISCHARGE ALUMINIUM BLOCK
225 13-04-0225 ¹/4 GAS - ¹/4 NPT PIPE FITTING
227 13-04-0227 FILTER REINFORCEMENT PLATE
228 13-00-0018 8 mm. NUT
229 13-04-0229 LVO 127/10 OIL LEVEL
230 13-04-0230 OIL DISCHARGE COCK
231 13-04-0231 ¹/2" OIL DISCHARGE CAP
232 13-00-0164 CONDENSATE DISCHARGE HANDWHEEL
233 13-00-0163 CONDENSATE DISCHARGE SPRING
234 13-00-0162 NYLON CONDENSATE DISCHARGE
235 13-00-0161 CONDENSATE DISCHARGE TAP CASING
236 13-00-0093 FILTER-HOLDING BRACKET
237 13-00-0174 STRAIGHT 6 mm. PIPE ¹/8 FITTING
238 13-04-0238 HP 1200 mm. PIPE
239 SC000470 BC DIN 200 BAR COCK
239/A SC000460 BC DIN 300 BAR COCK
240 SC000450 BC INT COCK
242 13-00-0174 STRAIGHT 6 mm. PIPE ¹/8 FITTING
338 13-04-0422 26-32/ET FRONT PANEL
Spare parts 91
Registered office: Via Rio Ponale, 7 - 25010 Rivoltella di Desenzano D/Garda - BRESCIA - ITALY
Factory: Via Colli Storici, 177 - 25010 San Martino della Battaglia - BRESCIA - ITALY
Tel. +39 030 9910297-9910301 - Fax +39 030 9910283
e-mail: [email protected] Internet: http://www.coltrisub.it

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Special equipment and compressors for underwater activities

High Pressure Compressors

Revision: DOC MCH 13-16-26-32/ET-04-00

1 GUARANTEE AND ASSIST

4 PRECAUTIONS FOR USE AND MAINTEN

5.2 Pack contents ...................................................................................................................... 26

5.3 Handling the machine ........................................................................................................... 26

6.2 Connections ......................................................................................................................... 28

6.2.1 Connecting the extension for the air intake................................................................... 28

6.2.2 Connecting the refill hoses .......................................................................................... 32

6.2.3 Electrical connections ................................................................................................. 33

7.2 Indication and control devices .............................................................................................. 35

8.2 Checks ................................................................................................................................ 37

9.2 Refilling the cylinders ........................................................................................................... 43

10.1 Instructions for prolonged machine standstills ...................................................................... 46

10.2 Disposal of waste products .................................................................................................. 46

10.3 Dismantling the machine ...................................................................................................... 47

11.2 Preventive maintenance ........................................................................................................ 49

11.3 Changing the lubricant oil ..................................................................................................... 50

11.4 Checking the transmission belt ............................................................................................ 51

11.5 Air intake filter ...................................................................................................................... 53

11.6 Active carbon filter and molecular sieve ................................................................................ 55

11.7 Refil hose ............................................................................................................................. 57

11.8 Intake and discharge valves .................................................................................................. 58

11.9 Heads .................................................................................................................................. 58

11.10 Cylinders .............................................................................................................................. 59

11.11 Maintenance programme ...................................................................................................... 60

LABEL APPLIED TO THE COMPRESSORS

8 Guarantee and assistance

2.1 Operating principle ........................................................................................................... 10

The refill stations in the “Compact” series are

Model MCH 13-16/ET is fitted with a compressor

Description of the pump unit 2.2

1 Intake filter 12 2nd stage safety valve

2 1st stage head 13 Monobloc

3 2nd stage head 14 Filter-holding bracket

4 3rd stage head 15 Fan

5 1st stage cylinder 16 Oil cap

6 2nd stage cylinder 17 Final condensate separator

7 3rd stage guiding cylinder 18 Condensate separator between stages

8 1st-2nd stage cooling pipe 19 Condensate discharge connection

9 2nd-3rd stage cooling pipe 20 Maintenance valve

10 Final cooling pipe 21 Pipe-fastening bracket

11 1st stage safety valve 22 3rd stage or final safety valve

The gooseneck, the pistons and the cylinders

The cylinders are made of cast iron (Fig. 9), while

The head unit includes the discharge and intake

The discharge valves can be removed from the

Safety valves 2.2.3

Lubrication is carried out by means of a tang

2.2.5 Pressure maintenance valve

2.2.6 Cooling pipes (Fig. 12)

The cooling pipes between the 1st and 2nd stage,

INTAKE FILTER (Fig. 13)

ACTIVE CARBON AND MOLECULAR SIEVE FILTER (Fig. 14)

MCH 26-32/ET FRAME

2.3 Machine control

This chapter provides some technical information concerning the machine.