Railtech Catalog 2016
Railtech Catalog 2016
Railtech Catalog 2016
MATWELD
H Y D R A U L I C T R A C K TO O L S
Contact Information
Railtech Boutet, Inc. Railtech Matweld
25 Interstate Drive Service Center
P.O. Box 69 3505 Clarks River Road
Napoleon, OH 43545 Paducah, KY 42003
[email protected] [email protected]
www.railtechboutet.com
FOCUS: ALIGNMENT
RAILTECH A-FRAME RAIL ALIGNERS 6
RAILTECH ALIGNMENT PLATES 6
RAILTECH MAGNETIC STRAIGHT EDGE 7
FOCUS: PREHEATING
RAILTECH 03800B HYDRAULIC PREHEATER 8
RAILTECH PRECISION TORCH STAND 9
FOCUS: CONSUMABLES
HEAD-WASH REPAIR THERMITE WELD 10
FILTERED CJ ONE SHOT CRUCIBLE 11
STARTWEL® IGNITION SYSTEM 12
RAILTECH MULTI-USE / “MAXI” MOLDS 13
RAILTECH QPCJ HYBRID MOLDS 14
ALUMINOTHERIC WELDS
WELDING MATERIALS: STANDARD WELDS 16-17
WELDING MATERIALS: COMPROMISE WELDS 18-11
WELDING MATERIALS: WIDE GAP WELDS 22-23
REPAIR
RAILTECH MAGNETIC STRAIGHT EDGE REPAIR PARTS 26
RAILTECH 03800B HYDRAULIC PREHEATER REPAIR PARTS 26
RAILTECH A-FRAME RAIL ALIGNER REPAIR PARTS 27
RAILTECH PRECISION TORCH STAND REPAIR PARTS 28
PREHEATING ESSENTIALS
PREHEATING WELDING EQUIPMENT 29-33
• UK LTD.- BIRMINGHAM, GREAT BRITAIN Molten steel produced through the reaction of iron oxide
• SLAVJANA -PRAGUE, CZECH REPUBLIC and aluminum is cast at a temperature exceeding 3,500˚F
WWW.RAILTECHBOUTET.COM
WWW.MATWELD.COM
4
TRAINING
Railtech will instruct and demonstrate
the use of our products and equipment
in a classroom setting, as well as in
the field.
With 85 % of sales exported in over 60 countries, The
Delachaux Group pursues its continuous develop-
ment strategy in track-oriented activities. Research
and Development, as well as a strong international
presence, help Railtech and its subsidiaries main- HARDWARE
From mold jackets to temp sticks,
tain a world leader position. Our goal is to satisfy
Railtech will supply you with all the
our customers on the most technically challenging necessary equipment to successfully
segments in the railway and urban transit domain. complete your weld.
not an act,
It’s a habit.
RAILTECH MATWELD HYDRAULIC TRACK TOOLS CJ FILTERED CRUCIBLE
The felt lining around the collar of
the crucible lid functions as a filter
Railtech Matweld, a division of Railtech Boutet, Inc., offers high quality prod-
which virtually eliminates smoke
ucts for the railway industry and is your single source for tools, equipment and fumes from the welding pro-
and railway products. Railtech Matweld works closely with the aluminother- cess. The lid is completely sealed
mic welding division to develop on top, reducing the chances of es-
standards
• Power Units • Impacts
• Grinders • Tampers
• Rail Saws • Spike Pullers/Drivers
• Weld Shears • Rail Pullers
• Drills • Accessories
5
RAILTECH A-FRAME RAIL ALIGNERS
The Railtech A-Frame Rail Aligners allow for exact alignment of the
rails to be welded. Once the appropriate amount of spikes are removed,
the rail can be lifted, moved horizontally and rolled to eliminate twist
and ensure the best alignment. The Railtech A-Frame Rail Aligners are
designed for easy lifting, carrying and operation and the A-Frame Rail
Aligner jaws can be modified to fit Girder/Commuter Rail for various
transit systems. With this specialized jaw, the flange on the Girder Rail
is supported without compromising the precision alignment.
• HEIGHT: 5”
• LENGTH: 16¾”
• WIDTH: 5”
• REMOVABLE TOWERS
• EASY INSTALLATION AND REMOVAL
• PART NUMBER: AP-1
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RAILTECH MAGNETIC STRAIGHT EDGE
The Railtech Magnetic Straight Edge enables the welder to properly crown the rail ends to the desired height with ease. The heavy duty mag-
net located at the end of the straight edge provides improved control and stability during the alignment process. The height adjustment knobs
located at either end of the magnetic straight edge can be set to the appropriate height for crowning with the Starrett Taper Gage.
ALIGNMENT
• LIGHTWEIGHT
• MAXIMUM STABILITY
• ADJUSTABLE HEIGHT KNOBS
• PART NUMBER: 36200000
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03800B RAILTECH HYDRAULIC PREHEATER
In the Thermite Welding industry, preheating the rail is a crucial operation and con-
ducting a proper preheat is a major factor in determining the success or failure of a
thermite weld. Its function lies in not only increasing temperature in the rail-ends and
molds, but also the elimination of residual moisture.
Melting the rail-ends during preheat is unacceptable and jeopardizes the integrity
of the weld, which can ultimately lead to fractures and weld failures. This is a major
drawback to using the Oxy/Pro setup.
The Railtech Hydraulic Preheater is a compact, light weight and easy-to-use tool
for heating the rail-ends before welding. It features a hydraulically driven blower and
uses bottled Liquid Propane (LP). The Railtech Hydraulic Preheater utilizes Oxygen Hydraulic Torch setup (no guard)
pulled in from the air, eliminating the need for bottled Oxygen. This Hydraulic Preheater
ensures the rail-ends never melt during preheating with the QP Process and the torch
safely extinguishes once removed from the molds. The Railtech Hydraulic Preheater is
designed to be safe and economical to use for any welding crew.
Hydraulic Torch manifold
The Preheater Complete Setup includes all the necessary tools to properly set up with air gage & guard
your welds using the hydraulic preheating process.
FLOW
• 10 GPM (38 LPM)
PRESSURE
• 2000 PSI (140 BAR)
• 3600 RPM
DIMENSIONS
• 18” (45.7 CM)
• 16” (40.6 CM)
• 131/2” (34.3 CM)
WEIGHT
• 83 LBS (37.6 KG)
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RAILTECH PRECISION TORCH STAND
The Railtech Precision Torch Stand is used during the preheating process to finely tune the torch position while preheating the rail ends. The
2 adjustment knobs on the upper portion of the Torch Stand manipulate side-to-side and forward/backward movement while the smaller adjust-
ment rings on the lower portion, the stem, allow the user to raise and lower the height of the torch when needed and lock it into place for the
appropriate height.
The Railtech Precision Torch Stand comes apart in two separate “units”. The upper “clamp” portion holds the Torch Setup for the preheat
while the lower “stem/post” is meant to support it. This design enables the welder to pre-align the torch in the molds, quickly remove and replace
the torch without disturbing the preset alignment and to quickly and safely remove the torch tip after preheat for the pour process.
The ability to make fine adjustments on the Precision Torch Stand gives the welder the advantage to create an even and plumb preheat. With
proper use, the Railtech Precision Torch Stand will reduce costly errors during the preheating process, reducing the probability of weld failure
due to an improper preheat.
• PRECISION ADJUSTMENT
• BETTER STABILITY
P R E H E AT I N G
• STURDIER GRIP
• PART NUMBER: 26110000
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HEAD-WASH REPAIR THERMITE WELD (HWR)
The Railtech Head-Wash Repair Weld (HWR) is designed to efficiently remove defects from the ball of the rail with minimal disturbance to the
track. The familiar mold design allows the welding crew to install the HWR Weld quickly and easily when a standard 1” weld is unnecessary. The
HWR process uses the Wide-Gap Weld jackets, so no new welding hardware is required for this welding process. Additionally, the HWR can be
used to repair defects found in the ball on electric flash butt welds.
First, the ball of the rail is slotted to the appropriate depth and width with the Railtech Matweld 09300 Head Wash Grinder (HWG). Then, a
slight crown is placed in the rail directly under the weld area- providing support. The molds are lined up and the weld is set in place with the same
hardware and equipment as a Wide-Gap Weld.
The preheating process, crucible setup and hardware breakdown times are similar to the WGW. After the demold, the weld top is sheared
and the grinding process can begin.
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FILTERED CJ ONE-SHOT CRUCIBLE
The CJ2CCF Filtered Crucible was originally designed for welding in closed areas such as tunnels and subways and around heavily wooded
areas. However, the benefits of using this specific crucible can be applied to any welding job indoors or outdoors. The unique lid design is the
key to the CJ2CCF which offers a felt lining around the lip and the elimination of vents on the top. Like all One-Shot CJ Crucibles, the Filtered
Crucible can be used at any location with all welds and is constructed of the same biodegradable materials. Because of the sealed lid design
and felt lining, the probability of fire during the pour process is dramatically reduced when welding in drier climates or wooded areas.
SEALED LID
The lid is completely sealed on top, reducing the chances of escaping debris. The lack of vents on the crucible lid
keep smoke and fumes from escaping during the pour process.
FELT LINING
The felt lining around the collar of the crucible lid functions as a filter. Smoke and fumes are virtually eliminated from
the welding process as the charge ignites within the crucible.
F I LT E R E D C R U C I B L E
• REDUCED SMOKE AND FUMES
• VERSATILE AND COMPATIBLE
• SAFELY REDUCES FLAMES
flexible solutions for • COMPACT DESIGN
your welding needs • HEIGHT: 12¾” X 10½”
• WEIGHT: 25 LBS
• PART NUMBER: 32100000
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STARTWEL® IGNITION SYSTEM
The Startwel® Ignition System allows the welder to easily ignite the weld charge to initiate the pour process for the Railtech Aluminothermic
Weld System, replacing the traditional “sparkler” igniter design.
Startwel® is engineered to fit precisely into the round opening in the lid of the Railtech CJ One-Shot Crucible. Once the crucible is prepped
and ready to pour, the Startwel® Ignition System can be placed in the lid and deployed safely by removing the metal clip grounding the prongs.
The Startwel® Ignition System starter is comprised of the same charge material used in the bottom thimble of the Railtech CJ One Shot Cru-
cible and is activated by touching the prongs on the starter handle with those on the starter, initiating a small electric charge. Once activated, the
Startwel® Ignition System thimble ignites and drops a small amount of liquid charge onto the top of the weld charge inside the crucible, safely
and consistently initiating the pour process.
Startwel® cannot be activated until the pin is removed, making it non-hazardous classification and safe for standard shipping.
S TA R T W E L ®
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RAILTECH MULTI-USE / MAXI MOLDS
The Railtech Multi-Use “Maxi” Molds are designed to offer versatility to welders when out on track by allowing the welder to file down the
molds, with accuracy, to the necessary wear level. The Railtech Multi-Use Molds are exactly the same as the Standard Molds used in eliminating
1” Gaps, except for the “steps” at the ball and base of the rail. Filing the molds will give them a better fit against the rail and help to heavily reduce
flashing along the weld. These kits can be used on New-New rail, New-Used rail, and Used-Used rail. When using the Railtech Multi-Use Kits
on New-Used and Used-Used rail, it may be necessary to use an “offset” / Compromise Base Briquette. Compromise Base Briquettes must be
ordered separately with Railtech Multi-Use Kits.
M U LT I - U S E K I T S
• CAN BE USED ON NEW OR USED RAIL SIZES
• AVAILABLE IN KIT OR SET
• KIT PART NUMBER: 66141132MU
• SET PART NUMBER: 55141132MU
Notches, or “steps”,
for varied
rail size and wear
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RAILTECH HYBRID MOLDS
The Railtech Hybrid Molds are a combination of QPCJ Molds and ceramic pads along the web of the mold and around the perimeter of the base
plate. The ceramic pads are resistant to extremely high temperatures, produce a well defined collar with cleaner lines and help to reduce any
flashing along the web and base of the rail. By reducing the flashing, weld failures are drastically minimized and the life of the weld is extended.
The Railtech Hybrid Molds are the same platform as the Railtech Standard QPCJ Molds so all hardware and Aluminothermic weld procedures
are the same.
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PLEASE CONTACT OUR SISTER COMPANY, RAILWEL CANADA, FOR ALL OF YOUR SPECIALTY RAIL
WELDING NEEDS. FROM GIRDER RAIL TO CRANE RAIL, RAILWEL CANADA AND THE CALORITE WELD
SYSTEM CAN ENSURE THE SUCCESS OF YOUR SPECIALIZED ALUMINOTHERMIC WELDS.
CANADA
S P E C I A LT Y W E L D S
R A I LW E L C A N A D A
CALORITE AP / LP CATALOG
[email protected]
www.railwel.com
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WELDING MATERIALS: STANDARD WELDS
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‘POUR SIDE” CUTOUT
S TA N D A R D W E L D S
Railtech Boutet Standard Welds are used for
eliminating joints with 1” gaps.
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WELDING MATERIALS: COMPROMISE WELDS
• 5511590202 CJ COMP. SET 115/90 RA RIGHT • 5513611502 CJ COMP. SET 136/115 RIGHT
• 5511510020 CJ COMP. SET 115/100 RA • 5513611901 CJ COMP. SET 136/119 LEFT
• 5511510025 CJ COMP. SET 115/100 RE • 5513611902 CJ COMP. SET 136/119 RIGHT
• 5511510030 CJ COMP. SET 115/100 RB • 5513612200 CJ COMP. SET 136/122
• 5511510035 CJ COMP. SET 115/100 NW • 5513613200 CJ COMP. SET 136/132
• 5511511525 CJ COMP SET 115/115 1/4 • 5513613300 CJ COMP. SET 136/133
• 5511511537 CJ COMP SET 115/115 3/8 • 5513613625 CJ COMP. SET 136/136 1/4
• 5511911001 CJ COMP. SET 119/110 LEFT • 5513613637 CJ COMP. SET 136/136 3/8
• 5511911002 CJ COMP. SET 119/110 RIGHT • 5514011901 CJ COMP. SET 140/119 LEFT
• 5511911500 CJ COMP. SET 119/115 • 5514011902 CJ COMP. SET 140/119 RIGHT
• 5512711501 CJ COMP. SET 127/115 LEFT • 5514012700 CJ COMP. SET 140/127
• 5512711502 CJ COMP. SET 127/115 RIGHT • 5514113200 CJ COMP. SET 141/132
• 5513211501 CJ COMP. SET 132/115 LEFT • 5514113300 CJ COMP. SET 141/133
• 5513211502 CJ COMP. SET 132/115 RIGHT • 5514113325 CJ COMP. SET 141/133 1/4
• 5513212200 CJ COMP. SET 132/122 • 5514113625 CJ COMP. SET 141/136 1/4
• 5513212700 CJ COMP. SET 132/127 • 5515514000 CJ COMP. SET 155/140
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COMPROMISE MOLDS
COMPROMISE
HARDWARE
COMP WELDS
Railtech Boutet Compromise Welds are used for
eliminating joints with 1” gaps in addition to having
a size mismatch.
Please verify mismatch limitations and specs for
Compromise Welds on your track.
“OFFSET” or
“STEP”
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WELDING MATERIALS: COMPROMISE WELDS
• 6611590202 CJ COMP. KIT 115/90 RA RIGHT • 6613611501 CJ COMP. KIT 136/115 LEFT
• 6611510020 CJ COMP. KIT 115/100 RA • 6613611502 CJ COMP. KIT 136/115 RIGHT
• 6611510025 CJ COMP. KIT 115/100 RE • 6613611901 CJ COMP. KIT 136/119 LEFT
• 6611510030 CJ COMP. KIT 115/100 RB • 6613611902 CJ COMP. KIT 136/119 RIGHT
• 6611510035 CJ COMP. KIT 115/100 NW • 6613612200 CJ COMP. KIT 136/122
• 6611511525 CJ COMP KIT 115/115 1/4 • 6613613200 CJ COMP. KIT 136/132
• 6611511537 CJ COMP KIT 115/115 3/8 • 6613613300 CJ COMP. KIT 136/133
• 6611911001 CJ COMP. KIT 119/110 LEFT • 6613613625 CJ COMP. KIT 136/136 1/4
• 6611911002 CJ COMP. KIT 119/110 RIGHT • 6613613637 CJ COMP. KIT 136/136 3/8
• 6611911500 CJ COMP. KIT 119/115 • 6614012700 CJ COMP. KIT 140/127
• 6612711501 CJ COMP. KIT 127/115 LEFT • 6614113200 CJ COMP KIT 141/132
• 6612711502 CJ COMP. KIT 127/115 RIGHT • 6614113300 CJ COMP KIT 141/133
• 6613211501 CJ COMP. KIT 132/115 LEFT • 6614113325 CJ COMP KIT 141/133 1/4
• 6613211502 CJ COMP KIT 132/115 RIGHT • 6614113625 CJ COMP KIT 141/136 1/4
• 6613212200 CJ COMP. KIT 132/122 • 6615514000 CJ COMP. KIT 155/140
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COMP MOLDS
COMP WELDS
Railtech Boutet Compromise Welds are used for
eliminating joints with 1” gaps in addition to having
a size mismatch.
Please verify mismatch limitations and specs for
Compromise Welds on your track.
“OFFSET”
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WELDING MATERIALS: 2¾” WIDE GAP WELDS (WGW)
Railtech Wide Gap Welds (WGW) are primarily used for replacing defective factory welds or a previously installed
Standard Thermite Weld.
If you have questions or concerns on the use of the WGW, please contact Railtech Boutet, Inc.
All Railtech Boutet molds, crucibles and charges have a two (2) year shelf life.
WGW
HARDWARE
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SMALLER, SIDE-BY-SIDE RISERS WIDE GAP WELD MOLDS
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• ET-1011
A TEMPIL STICKS
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CJ CRUCIBLE FORK IN-LINE PRESSURE
GAGES
UNIVERSAL
DEMOLDER
OXY-PROPANE REGULATORS
HARDWARE
PRECISION TORCH STAND
(Upper & Lower portion
separated for emphasis) COOLING CAP
CLOSE-QUARTER
MOLD JACKETS
&
BASE PLATE
CHARGE,
CRUCIBLE
& PACKING SAND
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RAILTECH MAGNETIC STRAIGHT EDGE PARTS (REPAIR)
SE-2 SE-4
ITEM # DESCRIPTION
SE-1 ADJUSTING SCREW KNOB
SE-2 STEEL STRIP SE-3
SE-3 REINFORCING CLIP
SE-11 SE-14
SE-4 DISTANCE SLEEVE SE-11 SE-17 SE-21 SE-21 SE-10 SE-12 SE-15
SE-10 SE-17
SE-5 M6X10 SCREW SE-9 SE-16
SE-13
SE-6 AXIS SE-18
SE-7 MECANINDUS PIN 4X35
SE-8 M6 NYLSTOP NUT
SE-20
SE-9 MECANINDUS PIN 4X15
SE-10 ADHESIVE LABEL (INCHES)
SE-11 THREADED SCREW
SE-12 THREADED NUT
SE-6 SE-1 SE-7
SE-5
SE-13 CONNECTOR FLANGE
SE-8
SE-14 HM6X25 BOLT
SE-15 GROWER WASHER 6MM
R E PA I R
SE-16 MAGNET
SE-17 LABEL
SE-18 MAGNET SUPPORT SE-19 SE-6
SE-8
SE-19 ADJUSTING SCREW SUPPORT
SE-20 MECANINDUS PIN 4X30
SE-21 MECANINDUS PIN 5X12
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RAILTECH A-FRAME RAIL ALIGNER PARTS (REPAIR)
ITEM # DESCRIPTION ITEM # DESCRIPTION
RA-1 FLEX HEAD SOCKET WRENCH RA-21 CLAMPING JAW
RA-2 SHUNTING NUT SET RA-22 SPRING N8
RA-3 MALE CAP RA-23 SELF CUTTING SCREW CHC M6X10
RA-4 SELF CUTTING SCREW CHC M6X10 RA-24 CONNECTING ROD CENTRAL AXLE
RA-5 SPRING N11 RA-25 SHUNTING CONNECTING ROD AXLE
RA-6 PIN V4X25 RA-26 CLAMPING JAW CAP
RA-7 MAINTAINING CONNECTING ROD AXLE RA-27 MECANINDUS PIN 5X35
RA-8 MAINTAINING CONNECTING ROD RA-28 ADJUSTING SCREW
RA-9 MECANINDUS PIN 3X40 RA-29 2 TENONS NUT
RA-10 SPRING N8 RA-30 ADJUSTING SCREW SET (# 26-27-28-29)
RA-11 PIN V4X25 RA-31 INCLINING BLOCK
RA-12 SHUNTING CONNECTING ROD RA-32 MECANINDUS PIN 5X25
RA-13 JOINTED FLANGE RA-33 INCLINING SCREW
RA-14 MECANINDUS PIN 5X35 RA-34 2 TENONS NUT
RA-15 MECANINDUS PIN 8X35 RA-35 INCLINING SCREW SET (# 31-32-33-34)
RA-16 RIVET RA-36 SHOULDERED AXLE M12
RA-17 WASHER LL6 RA-37 NYLSTOP NUT M12
RA-18 BEARING STUD AXZ 8X20X35.4 RA-38 SINGLE COIL SPRING LOCK WASHER 12.2
RA-19 FLANGE w/INSERT RA-39 REINFORCEMENT BRACKET
RA-20 DESCENT GUIDE
R E PA I R
RA-3 RA-17 RA-16 RA-2 RA-18
RA-19
RA-20
RA-1
RA-8
RA-4
RA-5
RA-17 RA-6 RA-11
RA-39 RA-7
RA-24 RA-23
RA-9 RA-22
RA-25 RA-17
RA-37 RA-34
RA-36
RA-13
RA-15
RA-38 RA-26 RA-12 RA-21 RA-31 RA-32 RA-27
RA-14
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RAILTECH PRECISION TORCH STAND (REPAIR)
17
12
19
13
29
11
15 23
9
10
22
18
26
25
14 15 8 2 2
7 20
30
25 28 4
17
R E PA I R
2
22
21
26
2
22
3 24 23 2IT2EM PART DESCRIPTION QTY
NO. NUMBER 17
1 06814 CLAMP SCREW ASSEMBLY 1
16
2 06817 5/16-18 x 1 1/2 DOUBLE 3E0NDED STUD 1
3 06818 5/16-18 WING NUT 1
4 068619 3/8 WAVE WASHER 2
5 5 06820 CLAMP BASE BODY 1
27
6 06821 HEIGHT ADJUSTMENT SHAFT 1
1
7 06822 HEIGHT ADJUSTMENT BLOCK 1
8 06823 ANGLE BRACKET 1
9 06824 ALIGNMENT SHAFT 1
10 06825 SUPPORT TUBE 1
11 06826 SUPPORT SHAFT 1
12 06827 TORCH CLAMP 1
REVISIONS
IS S U E N O. R E V IS ION DATE 13 06828 SADDLE BLOCK 1
14 06829 POSITIONING ROD 1
ITEM# PART#
PART ITEM
ITEM
NO. NUMBER2
DESCRIPTION
DESCRIPTION
ROTATED EXTENSION NECK 180 , MOVED JAM 02/28/11
QTY QTY 15 # 068PART#
30 /DESCRIPTION
TH3IS8S
-1H6ExE3
TS1/S
4HSOEW
T SSCRLELW
BA OONQTY
S 2
1 06814 NUT TO KNOB FACE
CLAMP SCREW ASSEMB0L6Y
1 ADDED SHEET 3 FOR ASSEM BLY NOTES /03/10 1 16 06831 ALIGNMENT SHAFSTHK EENTO2BOF 3 1
17 06833 CLAMP KNOB 3
2 06817
M a tw eld, I1n8 c.06835
G5 /1E6
EN RA-1L 8NOxTE1S 1/2 DOUB LE ENDEDDATSE TUD
APPROVED BY
1 D WG . N O . R EV. N O.
P R E H E AT I N G
ESSENTIALS
• In-line pressure gages (At Torch Handle)
• Non-Q.D. Flash-Back Arrestors (At Torch Handle, Recommended)
• 3/8” I.D. Hose, Grade “T” ONLY, 50ft-100ft (Fuel Source, LP)
• Non-Q.D. Flash-Back Arrestors at tanks (Required)
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VICTOR TORCH SETUP
Thermite welding requires specialized equipment to be able to handle the intense heat and pressures necessary for
this process. Railtech Boutet offers the Victor Torch Setup to properly and efficiently preheat the rail.
P R E H E AT I N G
ESSENTIALS
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SMITH TORCH SETUP
Railtech is Smith Equipment’s official distributor to the railroads for preheating and welding equipment needs.
Smith proudly manufactures in the USA.
Smith Torch Tip (Specs. By Railtech, built by Smith)
2541-0000SM
P R E H E AT I N G
ESSENTIALS
Smith Torch Tip
22 Orifice Tip
Smith Torch Handle WH200
Smith Torch Handle WH200 &
0382-0015SM Smith Torch Tip
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PREHEATING ESSENTIALS
Flashback Arrestors
Flashback Arrestors are most commonly used in oxy-fuel welding and cutting to stop the flame
from burning back up into the equipment and hoses, which can cause damage or explosions.
Flashback Arrestors are a MUST on your fuel line as well as the oxygen line when welding. Maxi-
mum safety is having arrestors on both the regulator and the torch. Railtech requires functioning Flashback Arrestors
RCV-2002
Flashback Arrestors at the tank for weld qualification, and strongly recommends them at the torch
P R E H E AT I N G
ESSENTIALS
handle. With regular welding, Flashback Arrestors should be changed 1-2 times annually.
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PREHEATING ESSENTIALS
Railtech Precision Torch Stand
The Railtech Precision Torch Stand is used during the preheating process Railtech Precision Torch Stand
26110000
to finely tune the torch position while preheating the rail ends. The Preci-
sion Torch Stand adjusts side-to-side, forward and backward. The smaller
adjustment rings on the lower portion, the stem, allow the user to raise
and lower the height of the torch when needed and lock it into place for
the appropriate height.
The ability to make fine adjustments on the Torch Stand gives the welder
the advantage to create an even and plumb preheat. With proper use,
the Railtech Precision Torch Stand will reduce costly errors during the
preheating process, reducing the probability of weld failure due to an im-
proper preheat.
P R E H E AT I N G
ESSENTIALS
In the Thermite Welding industry, preheating the rail is a crucial operation and
conducting a proper preheat is a major factor in determining the success or
failure of a thermite weld. Its function lies in not only increasing temperature in
the rail-ends and molds, but also the elimination of residual moisture.
Melting the rail-ends during preheat is unacceptable and jeopardizes the
integrity of the weld, which can ultimately lead to fractures and weld failures.
This is a major drawback to using the Oxy/Pro setup.
The Railtech Hydraulic Preheater is a compact, light weight and easy-to-use
tool for heating the rail-ends before welding. It features a hydraulically driven
blower and uses bottled Liquid Propane (LP). The Railtech Hydraulic Preheater
utilizes Oxygen pulled in from the air, eliminating the need for bottled Oxygen.
This preheater ensures the rail-ends never melt during preheating with the QP
Process and the torch safely extinguishes once removed from the molds. The
Railtech Hydraulic Preheater is designed to be safe and economical to use for
any welding crew.
The Preheater Complete Setup includes all the necessary tools to properly
set up your welds using the hydraulic preheating process.
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RAILTECH BOUTET, INC. THERMITE WELD TRAINING
IMPORTANT NOTES:
- CERTIFICATE AND I.D. ARE ONLY ISSUED ONCE PAYMENT HAS BEEN RECEIVED FOR TRAINING.
- A 2-3 HOUR POWERPOINT CLASS IS INCLUDED WITH TRAINING. A ROOM WITH PROJECTOR MAY BE
NECESSARY.
- PLEASE REVIEW ALL CHECKLISTS AND REQUIRMENTS FOR WELD TRAINING BEFORE SCHEDULING
THE ACTUAL WELD TRAINING CLASS. CORRECT EQUIPMENT MUST BE USED FOR QUALIFICATION-
NO EXCEPTIONS WILL BE MADE.
- RAILTECH BOUTET USES OXYGEN - PROPANE (LP) OR HYDRAULIC PREHEATER WELDING METHODS
ONLY.
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RAILTECH BOUTET, INC. THERMITE WELD TRAINING - CHECKLIST
TORCH SETUP
FLASHBACK ARRESTORS
1 PRECISION TORCH STAND 4
NON QUICK-DISCONNECT
WELD TRAINING
WELD / MOLD SETUP
1 CORRECT WELDING KIT/ MOLDS 4 CORRECT WELD CHARGE
MOLD HARDWARE
1 MOLD JACKETS 3 BASE PLATE
TRACK TOOLS
1 DEMOLDER 6 SPIKE MAUL
When completing a Railtech Boutet thermite weld, please make sure you have the items listed on this page under each heading. If you have any questions regarding the
welding tools and equipment list, please contact Railtech Boutet, Inc. to speak with a Welding Technician.
Please reference the Railtech Boutet, Inc. Aluminothermic Welding Catalog at www.railtechboutet.com or contact our offices at 419.592.5050 for more information.
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RAILTECH BOUTET, INC. THERMITE WELD TRAINING
For more detailed information regarding Weld Training and Setup, visit our
“Products” page and click on “Training.”
WELD TRAINING
The Railtech Boutet, Inc. Aluminothermic Welding System Manual can be found on
our website, on the “Catalogs & Manuals” page, in the right column.
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RAILTECH BOUTET PROUDLY ENDORSES AMERICAN-MADE HYDRAULIC TRACK-TOOLS FROM
MATWELD
H Y D R A U L I C T R A C K TO O L S
TRAINING
INNOVATION
• POWER UNITS
• GRINDERS
• WELD SHEARS
• RAIL SAWS
• DRILLS
• IMPACTS
• SPIKE PULLERS
• SPIKE DRIVERS
• TAMPERS
• DIAGNOSTICS
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MATWELD
TRACK TOOLS &
EQUIPMENT
POWER UNITS
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00100K DUAL CIRCUIT POWER UNIT
MATWELD
The Railtech Matweld Dual Circuit Power Unit is designed to deliver two 5 GPM or one 10 GPM circuits at
2000 PSI. A power unit-mounted hose reel, with a 50 foot hose, is available, as well as various carts and
provisions to move the machine manually or power assisted.
ENGINE
23hp KOHLER
FUEL: GASOLINE
4 US GAL (15.14L)
START: ELECTRIC 12V
HYDRAULICS
(2) 5 GPM (19 LPM)
ACCESSORIES: OR
(1) 10 GPM (38 LPM
00187-Kit- 00100K Lift Handle Kit
00195- Power Point FLUID: HYDRAULIC
5 US GAL (18.9L)
02326- Hose Reel with 50’ hose and
mounting bracket 2000 PSI (140 bar)
06300- Power Unit Mobility Cart
DIMENSIONS
06327- Power Unit Mobility Kit A: 37” (94.0cm)
EQUIPMENT
WEIGHT
321 lbs
(145.6 kg)
The Railtech Matweld 02900ADiesel Power Unit can be optionally equipped with catalytic converter, mobility kit and
mounted hose reel. Engine protection devices are installed to protect the engine from low oil and high temperature. ENGINE
18hp KUBOTA
FUEL: DIESEL
4 US GAL (15.14L)
START: ELECTRIC 12V
HYDRAULICS
ACCESSORIES: (2) 5 GPM (19 LPM)
02326- Hose Reel with 50’ hose and OR
mounting bracket (1) 10 GPM (38 LPM)
02900C- w/Catalytic Converter FLUID: HYDRAULIC
02998- Power Unit Lift Handle Kit 5 US GAL (18.9L)
2000 PSI (140 bar)
06100- Tamper Cart w/ 2 hose reels
DIMENSIONS
A: 38” (96.5cm)
B: 24” (70cm)
C: 36” (91.4cm)
WEIGHT
465 lbs
(210 kg)
Railtech Matweld reserves the right to change parts, features, or specifications without notice. 6/15
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05500 TWIN POWER UNIT W/ GENERATOR
MATWELD
The Railtech Matweld Twin Power Unit is designed to deliver two 5 GPM circuits or one 10 GPM circuit at
2000 PSI for hydraulic tool operations. With the additional 5000 watt generator, AC powered equipment may
be operated simultaneously. Quiet and efficient, this unit gives maintenance-of-way crews the versatility to GENERATOR
operate safely and cost effectively in adverse conditions with a variety of equipment. 5000W 120/240V
SINGLE PHASE @ 60hz
120V - 41.6 AMP RATING
240V - 20.8 AMP RATING
ENGINE
23hp KOHLER
FUEL: GASOLINE
4 US GAL (15.14L)
START: ELECTRIC 12V
ACCESSORIES: HYDRAULICS
06300- Power Unit Mobility Cart (2) 5 GPM (19 LPM)
OR
02326- Hose Reel with 50’ hose and (1) 10 GPM (38 LPM)
mounting bracket
FLUID: HYDRAULIC
TRACK TOOLS &
5 US GAL (18.9L)
2000 PSI (140 bar)
EQUIPMENT
DIMENSIONS
A: 36” (91.4cm)
B: 25” (63.5cm)
C: 32” (81.3cm)
WEIGHT
506 lbs
(229.5 kg)
The Railtech Matweld Modular Power Unit is designed to be easily transported in two lightweight sections and
it simply couples together for immediate use. It delivers 9 GPM of flow which will operate all critical hydraulic ENGINE
tools. Where size and weight are primary concerns, this unit is perfect for the job. Two compact sections al- 14hp KHOLER
low for ease of getting into tight work locations while being lightweight and safe for operators to carry to the FUEL: GASOLINE
7.4 QTS (7.0 L)
work site.
START: PULL
HYDRAULICS
(1) 9 GPM (34 LPM)
FLUID: HYDRAULIC
3.5 US GAL (13.2L)
2000 PSI (140 bar)
DIMENSIONS
A: 29½” (74.9cm)
B: 23½” (59.6cm)
C: 25” (63.5cm)
WEIGHT- WEIGHT-
ENGINE MODULE HYDRAULIC TANK MODULE WEIGHT
100lbs 65lbs 165lbs
(45 kg) (27 kg) (74 kg)
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03700A ELECTRIC POWER UNIT
MATWELD
The Railtech Matweld Electric Power Unit is designed to deliver two 5 GPM circuits or one 10 GPM circuit at
2000 PSI for hydraulic tool operations in buildings or other closed environments. This power unit is equipped
with heavy duty wheels for mobility.
ENGINE
20hp ELECTRIC
240/360/480 VAC
3 PHASE
CHECK
HERTZ REQUIREMENTS
HYDRAULICS
ACCESSORIES: (2) 5 GPM (19 LPM)
OR
02326- Hose Reel with 50’ hose and (1) 10 GPM (38 LPM)
mounting bracket
FLUID: HYDRAULIC
5 US GAL (18.9L)
2000 PSI (140 bar)
DIMENSIONS
EQUIPMENT
B - 30” (76.2cm)
C - 33” (83.8cm)
WEIGHT
487 lbs
(220.8 kg)
The Railtech Matweld Mobile Diesel Power Unit is a 2WD power unit designed for remote areas that are
not readily accessible by conventional high rail methods. The handle bar style controls provide positive ENGINE
steering with forward and reverse travel at your fingertips. Track wheel outriggers allow for easy mobility 19hp LAMBARDINI
down the rail. FUEL: DIESEL
4 US GAL (15.14L)
START: ELECTRIC 12V
HYDRAULICS
(2) 5 GPM (19 LPM)
OR
(1) 10 GPM (38 LPM)
FLUID: HYDRAULIC
5 US GAL (18.9L)
2000 PSI (140 bar)
DIMENSIONS
A: 45” (114.3cm)
B: 32” (81.3cm)
C: 38½” (97.8cm)
WEIGHT
585 lbs
(265 kg)
Railtech Matweld reserves the right to change parts, features, or specifications without notice. 6/15
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06300 POWER UNIT MOBILITY CART
MATWELD
The Railtech Matweld Mobility Cart is lightweight and highly versatile, it is simple to set-up and allows the
operator to easily maneuver a power unit both on and off the rail. It can also be used as a tool trolley when
no power unit is secured to it. The handles and rollers on this unit collapse for compact storage.
DIMENSIONS
29” (73.6cm)
39” (99cm)
18¼” (46.3cm)
WEIGHT
96 lbs
(43.5 kg)
TRACK TOOLS &
EQUIPMENT
The Railtech Matweld Power Unit Transport Cart is a 2WD mobility package designed to transport Matweld
power units to remote areas that are not readily accessible by conventional high-rail methods. The handle bar-
style controls provide positive steering with forward and reverse controls at your fingertips.
MAX PAYLOAD
Power to operate the cart (5 GPM @ 2000 PSI) is provided by the power unit being transported.
425 lbs
(953 kg)
DIMENSIONS
LENGTH:
HANDLE COLLAPSED
45” (114.3cm)
HANDLE EXTENDED
57” (144.7cm)
TIRES
FLAT-FREE
FOAMFILLED
WEIGHT
187 lbs
(84.8 kg)
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09800 GASOLINE TRACK ROVER
MATWELD 09900 DIESEL TRACK ROVER
The Railtech Matweld Track Rover is a hydraulic 4WD mobile work cart powered by a 23hp Kohler Engine
or diesel Kobata Engine. It is ideal for derailment work or to transport railroad maintenance tools and/or sup- MAX PAYLOAD
plies to remote areas not easily accessible by conventional high rail methods. The hydraulic-powered dump 1,000 lbs
(454 kg)
bed can be converted to a flat bed by removing bed side rails. A 12V DC standard power point is equipped
and can be utilized with optional inverter for 120 volt application. Front and rear high intensity halogen lights
HYDRAULICS
are provided. Operator control is remote via a hand held radio transmitter.
(2) 5 GPM (19 LPM)
OR
(1) 10 GPM (38 LPM)
FLUID: HYDRAULIC
5 US GAL (18.9L)
ACCESSORIES: 2000 PSI (140 bar)
-12 Volt Inverter
-5000 Watt Generator DIMENSIONS
-Flood Light Package L: 71” (180.3cm)
W: 50” (127cm)
-Hydraulic Dump Bed Option
H: 36” (91.4cm)
-00300- 50’ Transmission Hose
BED : 40” x 67”
-00200- 25’ Transmission Hose (101.6cm x 170.2cm)
-1500 lb., 12 Volt Power Winch GROUND CLEARANCE:
EQUIPMENT
TIRES
ALL-TERRAIN AIR
26” x 9” x 12”
WHEEL BASE: 40½” (102.9cm)
WEIGHT
1285 lbs
(582.87 kg)
The Railtech Matweld Hydraulic Manifold Circuit is a self contained flow and directional control assembly.
The manifold can be installed on any vehicle which is already equipped with a hydraulic system capable
of producing at least 10 GPM at 2000 PSI. The manifold can be installed and takes up very little space.
The manifold circuit provides a safe and cost effective way of adding hydraulic tool capabilities to your
PRESSURE
existing fleet of equipment.
2000 PSI (140 bar)
FLOW
(2) 5 GPM (19 LPM)
OR
(1) 10 GPM (38 LPM)
DIMENSIONS
A - 18¾” (47.6cm)
B - 7” (17.8cm)
C - 8½” (21.6cm)
WEIGHT
31 lbs
(14 kg)
Railtech Matweld reserves the right to change parts, features, or specifications without notice. 6/15
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06500 HYDRAULIC INTENSIFIER
MATWELD
The Railtech Matweld Hydraulic Intensifier is a complete, self-contained, safe, compact unit. The intensifier is
designed to operate off of a 2000 PSI, 5 GPM power source. All Intensifiers have a relief pressure adjustable
up to 10,000 PSI. This ensures a safe operation, not allowing the cylinders to receive excessive pressures.
FLOW
5 GPM (19 LPM)
PRESSURE
2000 PSI (140 bar)
DIMENSIONS
A - 15” (38.1cm)
B - 8” (20.3cm)
C - 10½” (26.7cm)
WEIGHT
33 lbs
(15 kg)
TRACK TOOLS &
EQUIPMENT
Railtech Matweld reserves the right to change parts, features, or specifications without notice. 615
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MATWELD
*Railtech Matweld Grinders DO NOT include grinding stones and may need to be ordered seperately, unless otherwise specified.
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09200A PRECISION FROG GRINDER
MATWELD
The Railtech Matweld Precision Frog Grinder is a hydraulic powered, track mounted machine that provides
a precision guide-frame with multiple axis adjustment enabling the operator to make consistent refinishing
grinds.
ACCESSORIES:
00499 - 8” x1” x 5/8” Grinding Stone FLOW
09295 - 2’ Rail Kit 10 GPM (38 LPM)
DIMENSIONS
TRACK TOOLS &
GRINDER
L:17” W:35” H:32”
EQUIPMENT
BASE:
L: 57½” W: 40” H: 8”
WEIGHT
BASE: 46 lbs (20.8 kg)
GRINDER: 88 lbs (39.9 kg)
OVERALL: 134 lbs (60.8 kg)
The Railtech Matweld Profile Grinder is a lightweight, precision grinding machine. The grinder is designed
specifically for finish grinding of field welds and will grind the top and sides of the rail to the original profile.
FLOW
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
ACCESSORIES: RPM
02199 - 6” x 3” x 5/8” Grinding Stone 4000
DIMENSIONS
A - 34½” (87.63cm)
B - 20” (51cm)
C - 32” (81.3cm)
WEIGHT
67 lbs
(30.4 kg)
Railtech Matweld reserves the right to change parts, features, or specifications without notice. 6/15
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06950A MULTI-PURPOSE GRINDER
MATWELD
The Railtech Matweld Multi-Purpose Grinder allows operators to remain in an ergonomic upright position
while performing field weld grinding. The adjustable rear handle positions easily for the operators preferred
height and comfort or lowered and swiveled around for compact storage.
FLOW
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
ACCESSORIES:
4000
00499 - 8” x 1’ x 5/8” Grinding Stone
DIMENSIONS
A - 40” (101.6cm)
EQUIPMENT
WEIGHT
43 lbs
(19.5 kg)
The Railtech Matweld Multi-Purpose Grinder allows operators to remain in an ergonomic upright position
while performing multiple grinding tasks. Lightweight, and with adjustable positions for the grinding head
and rail guide, field welds, switch points and frogs can be easily ground with this one tool. The adjustable
rear handle positions easily for the operators preferred height and comfort or lowered and swiveled around FLOW
for compact storage. 10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
ACCESSORIES:
4000
00499 - 8” x 1” x 5/8” Grinding Stone
06940- Housing Rotation Locking Unit
DIMENSIONS
A - 40” (101.6cm)
B - 24” (60.7cm)
C - 34” (86.4cm)
WEIGHT
52 lbs
Patent no. 6,663,476 (23.6 kg)
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05900 FROG / PROFILE GRINDER
MATWELD
05950 FROG / PROFILE GRINDER W/ TRIGGER
The Railtech Matweld Frog/Profile Grinder is a lightweight, precision grinding machine. The grinder is de-
signed for frog and finish grinding of field welds. The roll-over feature makes ergonomic grinding of the rail to
the original profile easy. An optional detachable Frog Grinding Outrigger is available for grinding Frogs. The
flap-type spark guard prevents sparks from being discharged on adjacent combustible material.
FLOW
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
ACCESSORIES: 4000
02199 - Grinding Stone
05999 - Grinding Outrigger DIMENSIONS
TRACK TOOLS &
A - 40” (101.6cm)
B - 16” (40.6cm)
EQUIPMENT
C - 34” (86.4cm)
WEIGHT
85 lbs
(38.5 kg)
The Railtech Matweld Surfacing Guide is a rugged but lightweight grinding tool designed specifically for grind-
ing the top of the rail. It is excellent for the finish grinding of field welds or rail end repairs. The extended guard
offers excellent protection for the operator.
Note: Model 00700C has factory installed Type 6 Stone Adaptor (00733-Kit) for use exclusively for a type 6 FLOW
stone (00797). 10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
ACCESSORIES: 4000
00733-Kit - Type 6 Stone Adaptor
00797 - Type 6 Stone 8” x 2” x 1½”
DIMENSIONS
00799 - 8” x 2” x 4” Cup Stone
(exclusive use with model 00700) A - 39” (99cm)
B - 12” (30.5cm)
C - 26” (66cm)
WEIGHT
75 lbs
(34 kg)
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STRAIGHT STONE GRINDER
04600 CW ROTATION 04700 CCW ROTATION
MATWELD
04650 CW ROTATION W/ TRIGGER 04750 CCW ROTATION W/ TRIGGER
The Railtech Matweld Straight Stone Grinder is a powerful and safe grinding tool for use on field welds, frogs,
switch points, etc. The tool has an on-off valve or trigger, high strength aluminum housing and rigid handles
for safe use by the operator.
NOTE: Rotation direction is determined by looking directly at the face of the installed grinding stone.
FLOW
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
ACCESSORIES:
00499 - 8” x 1” x 5/8” Grinding Stone
046009 - 1” Stone Adaptor RPM
4000
046015 - Slotting Guide Kit
DIMENSIONS
EQUIPMENT
C - 7½” (19cm)
WEIGHT
20 lbs
(9 kg)
The Railtech Matweld Chamfer Tool is a light weight powerful maintenance-of-way tool ideal for chamfering
drilled holes. Utilizing low rpm & high torque permits the operator safe and long lasting service of chamfer
bits. FLOW
5 GPM (19 LPm)
OR
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
ACCESSORIES: RPM
07550 - Chamfer Bit: Hole Chamfer range 160
from 5/8” to 1¾”
DIMENSIONS
A - 14” ( 35.6cm)
B - 8” ( 20.3cm)
C - 7½” (19cm)
WEIGHT
18 lbs
(8.16 kg)
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04800 6” CUP STONE GRINDER W/ ON/OFF VALVE
MATWELD
04850 6” CUP STONE GRINDER W/ SAFETY TRIGGER
The Railtech Matweld Cup Stone Grinder is designed for grinding the tops of frogs and rail. The unique stone
adjustment feature allows the operator to easily adjust the guard as the stone wears, without the need for
wrenches. The wrap around handle design gives the operator complete control of the tool.
FLOW
10 GPM (38 LPM)
ACCESSORIES: PRESSURE
02199 - 6” x 3” x 5/8” Grinding Stone 2000 PSI (140 bar)
RPM
4000
DIMENSIONS
A - 9¾” (24.77cm)
TRACK TOOLS &
B - 10” (25.4cm)
C - 11½” (29.2cm)
EQUIPMENT
WEIGHT
26 lbs
(11.8 kg)
The Railtech Matweld 8” Cup Stone Grinder is designed for use in grinding the tops of frogs and rail. The
unique stone adjustment feature allows the operator to easily adjust the guard as the stone wears without
the need for wrenches. The double handles give the operator complete control of the tool.
FLOW
Note: Model 00600C has factory installed Type 6 Stone Adaptor (00733-Kit) for use exclusively for a type
10 GPM (38 LPM)
6 stone (00797).
PRESSURE
2000 PSI (140 bar)
ACCESSORIES:
00799 - 8” x 2” x 4” Plate Mounted Cup Stone
(exclusive use with the model 00600) RPM
4000
00733-KIT - Type 6 Stone Adapter Kit
00797 - 8” x 2” x 1½” Type 6 Stone
DIMENSIONS
A - 16½” (41.9cm)
B - 10” (25.4cm)
C - 9” (22.9cm)
WEIGHT
28 lbs
(12.7 kg)
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05400 ANGLE GRINDER
MATWELD
The Railtech Matweld Angle Grinder is a multipurpose grinding and cutting tool which accepts a variety of accessory
attachments. It can be used for removing rust and scale, grinding rail welds, frog points, or anywhere a detailed grind
is required. The head assembly is a adjustable to rotate 360 degree for operator comfort.
FLOW
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
4000
DIMENSIONS
A - 21” (53.3cm)
B - 8” (20.3cm)
ACCESSORIES:
C - 12” (30.4cm)
EQUIPMENT
Specify size. WEIGHT
19 lbs
(8.62 kg)
The Railtech Matweld Head-Wash Grinder (HWG) is a hydraulic powered, track mounted machine that is designed
to efficiently grind the ball of the rail in preparation for the Railtech Head-Wash Repair Weld (HWR). This specially
designed grinder provides a precision grind to compliment the HWR process in defect removal. The compact and
lightweight grinder allows for quick set-up and breakdown on track while the ergonomic profile allows the
operator to quickly and comfortably grind the ball to the appropriate depth and width. FLOW
10 GPM (38 LPM)
ACCESSORIES: PRESSURE
09298 - 8” x 2” x 1” Stone 2000 PSI (140 bar)
09281 - HWR Depth Gauge
RPM
4000
DIMENSIONS
A - 27” (68.6cm)
B - 17” (43 cm)
C - 15-1/4” (38.7cm)
WEIGHT
65 lbs
(29.5 kg)
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MATWELD
TRACK TOOLS &
EQUIPMENT
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03900A REVERSING RAIL SAW
MATWELD
The Railtech Matweld Reversing Rail Saw is a hydraulic powered abrasive rail saw that can cut rail from
either side of the rail safely without disconnecting or realignment; simply pivoting the saw to the other side
of the rail provides the flexibility and safety that is needed on track.
FLOW
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
3200
ACCESSORIES: DIMENSIONS
A - 36” (91.4cm)
00897 - 14” Saw Blades
B - 10” (25.4cm)
EQUIPMENT
CLAMP: 36” x 8” x 11”
WEIGHT
40 lbs (18.1 kg)
CLAMP
21 lbs (9.5 kg)
The Railtech Matweld Rail Saw is a hydraulic powered abrasive rail saw that uses a 14” or 16” diameter
blade to cut rail. A sturdy pivot arm securely clamps to the rail and guides the saw during operation. Free
axis movement of the tool allows cutting on either side of the rail and clean separations average well under FLOW
two minutes. Sturdy construction and quality components ensure low maintenance and long life of the tool. 10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
3200
DIMENSIONS
ACCESSORIES: A - 36” (91.4cm)
00897 - 14” Saw Blades B - 10” (25.4cm)
00899 - 16” Saw Blades C - 17” (43.2cm)
CLAMP: 36” x 8” x 11”
WEIGHT
35 lbs (15.8 kg)
CLAMP
21 lbs (9.5 kg)
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05100A WELD SHEAR
MATWELD
The Railtech Matweld Weld Shear is lightweight and highly efficient. Spring centered flow control valve permits
safe and precise shearing of a thermite weld. The shield totally protects fittings and hoses and the adjustable
hold downs are self locking and will assure a safe, clean cut.
FLOW
5 GPM (19 LPM)
ACCESSORIES:
00980 - 132lb/136lb Shear Blades PRESSURE
00965 - 115lb Shear Blades 2000 PSI (140 bar)
WEIGHT
EQUIPMENT
111 lbs
(50.3 kg)
The Railtech Matweld Weld Shear is lightweight and highly efficient. Spring centered flow control valve permits
safe and precise shearing of a thermite weld. The shield totally protects fittings and hoses and the adjustable
hold-downs are self locking and will assure a safe, clean cut.
The weld shear is equipped with a factory set adjustable hydraulic flow cartridge to assure the time to fully
FLOW
stroke the shear blades during an actual shear operation is between 16 and 18 seconds.
5 GPM (19 LPM)
OR
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
ACCESSORIES: DIMENSIONS
00980 - 132lb/136lb Shear Blades A - 27” (68.6cm)
B - 20” (50.8cm)
00965 - 115lb Shear Blades C - 13” (33cm)
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05000 HAND PUMP WELD SHEAR
MATWELD
The Railtech Matweld Hand Pump Weld Shear is a self contained Hydraulic Weld Shear. The adjustable hold
downs are self locking and will assure a clean safe cut. The average cycle time is 30-45 seconds to shear
a weld. The hand pump model can be converted to operate with the Matweld Power Unit with very minor
modifications.
PRESSURE
3000 PSI (206 bar)
DIMENSIONS
A - 29” (73.7cm)
B - 20” (50.8cm)
ACCESSORIES: C - 13” (33cm)
00980 - 132lb/136lb Shear Blades
00965 - 115lb Shear Blades WEIGHT
130 lbs
(59 kg)
Additional shear blades avaialable
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MATWELD
TRACK TOOLS &
EQUIPMENT
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03500 SELF-FEED RAIL DRILL
MATWELD
The Railtech Matweld Self Feed Rail Drill is a lightweight maintenance tool that offers cost effective operation.
Maintenance crews will appreciate the simple clamp for quick setup on track. The use of Arrowhead inserts
(patented), allows for quick drilling time and precision holes. The drill includes a lubrication system.
ACCESSORIES:
03532 - Rail templates (Specify Rail Profile)
FLOW
01540 - Index bars (Specify Rail Profile)
10 GPM (38 LPM)
03598 - Storage Case
03599 - Biodegradable cutting fluid (1 or 5 US Gallon)
-Assortment Of Carbide Drill Bit Inserts PRESSURE
2000 PSI (140 bar)
DIMENSIONS
A - 35” (89cm)
B - 9” (22.8cm)
C - 15½” (39.4cm)
WEIGHT
EQUIPMENT
(31 kg)
PART NO. DESIGNATES WHICH DIAMETER INSERTS ARE AVAILABLE FOR THAT PARTICULAR HOLDER.
ARROWHEAD INSERT SPECIFICATIONS:
HOLDER INSERT DIAMETERS: INSERT DIAMETERS:
ENGLISH METRIC
PART NO.
⅞”, 15/16”, 1” 22mm, 23mm, 24mm, 25mm
03570-1
26mm, 27mm, 28mm, 29mm, 30mm,
03571-1 1-1/16”, 1⅛”, 1-3/16”, 1¼”, 1-5/16”, 1⅜”
31mm, 32mm, 33mm, 34mm, 35mm
03572-1 1-7/16”, 1½”, 1⅝” 36mm, 37mm, 38mm
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SELF-FEED RAIL DRILL: RAIL TEMPLATES AND INDEXING BAR OPTIONS
MATWELD
RAIL TEMPLATES:
PART NO. DESCRIPTION PART NO. DESCRIPTION
03532-1 112-115-119 / 131-132-136 03532-15 100 A.R.A.-A.
03532-3 100 AREA - U.P. / 105 DUDLEY 03532-16 22 KG/M
03532-4 133 AREA / 140 AREA 03532-17 30 KG/M
03532-5 127 DUDLEY / 130 PS 03532-18 48 KG/M
03532-6 90 A.R.A.-B 03532-19 57 KG/M
03532-7 90 A.R.A.-A 03532-20 152 PS
03532-8 110 AREA / 110 AREA - U.P.
03532-9 112-115-119 / 141 AB
03532-10 100 AREA (2-45/64” TO CENTERLINE OF HOLE)
03532-11 131-132-136 RE / 133 RE
03532-12 100 A.R.A.-B
03532-13 85 A.S.C.E
INDEXING BARS:
01540-1 2-11/16 x 5-1/2 01540-10 2-5/8 x 5-1/2
01540-2 2-1/2 x 6-1/2 01540-11 2-5/16 x 6-1/2 x 6-1/2
01540-3 3-1/2 x 6 x 6 01540-12 2-1/2 x 6
TRACK TOOLS &
The Railtech Matweld Hydraulic Rail Drill is a small, dependable and efficient maintenance tool that of-
fers cost-effective operation under adverse conditions. Simple clamp and height adjustment mechanisms
allow quick set-up time on a variety of track configurations. The drill has a quick-set indexing bar that
provides accurate hole spacing. Standard flat spade bits are used and can be changed in seconds without
the need for wrenches. The rail drill includes a lubrication system.
FLOW
5 GPM (19 LPM)
PRESSURE
2000 PSI (140 bar)
ACCESSORIES:
DIMENSIONS
Drill Bits Specify Size
A - 35” (89cm)
Form Blocks Specify Size B - 13” (33cm)
Index Bars Specify Size C - 25” (63.5cm)
WEIGHT
63 lbs
(28.6 kg)
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01600A 5 GPM 1” IMPACT WRENCH
MATWELD
The 1” Impact wrench is capable of handling the toughest jobs. Crossing, frog or track bolts are no problem
for this rugged tool. Optional handles allow the operator to modify the tool to provide an efficient, safe and
ergonomic work position for the task at hand. A torque adjustment knob fine-tunes torque from 0-3500 ft/lb.
Designed for 5 GPM operation, permits simultaneous use of another 5 GPM tool on the Railtech Matweld
dual circuit power unit, maximizing efficiency of a multi-man crew.
FLOW
5 GPM (19 LPM)
PRESSURE
2000 PSI (140 bar)
DIMENSIONS
A - 17½” (44.5cm)
B - 8” (20.3cm)
ACCESSORIES: C - 9” (22.8cm)
01635 - Stand Up Handle
EQUIPMENT
Sockets Available - Specify Requirements 33 lbs
(15 kg)
Note: For proper size retaining ring, match number in parentheses of socket ordered with last digit of retaining ring part number.
Other size sockets and retaining rings available upon request.
1005111: Fast Pack front-end impact assembly. Complete, assembled and packed with grease ready to install.
ACCESSORIES:
01669 CROSSING HANDLE
01635 Stand Up Handle
01650 Torque Adjustment Gauge
01665 (3) 7/8” Impact Socket
01667 (1) 1-1/8” Impact Socket
01669 Crossing Handle
01670 (1) 1-5/16” Impact Socket
01677 (2) 1-1/2” Impact Socket
01680 (2) 1-5/8” Impact Socket
01685 (2) 1-13/16” Impact Socket
01686 (2) 1-7/8” Impact Socket
01690 (2) 2-3/16” Impact Socket
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02500 10 GPM 1” IMPACT WRENCH
MATWELD
The 1” Impact wrench is capable of handling the toughest jobs. Crossing, frog or track bolts are no problem for
this rugged tool. Anti-vibration design and optional handle provide an efficient, safe and ergonomic work posi-
tion for the task at hand. A torque adjustment knob will fine-tune torque from 0-3500 ft/lb. Designed for 5 GPM
or 10 GPM.
FLOW
5 GPM (19 LPM)
OR
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
DIMENSIONS
ACCESSORIES: A - 18” (45.7cm)
B - 8” (20.3cm)
02575 - Stand Up Handle C - 10” (25.4m)
TRACK TOOLS &
37 lbs
(16.8 kg)
The Railtech Matweld ½” Impact wrench is designed to offer the operator superior torque handling capabilities
under the most adverse conditions. Operators will appreciate the lightweight aluminum body and the ergonomic
trigger design. The impact is shipped with a 7/16” quick change chuck for a wide variety of bits and accessories.
A ½” square drive is included for the use of ½” impact sockets.
FLOW
5 GPM (19 LPM)
ACCESSORIES: PRESSURE
01743 - Counter Bore 1½” 2000 PSI (140 bar)
01750 - Counter Bore 2-9/16”
01751 - Counter Bore 3” DIMENSIONS
01775 - 1/2” x 12” Auger Bit A - 10” (25.4cm)
01782 - 9/16” x 18” Auger Bit B - 7” (17.8cm)
C - 7” (17.8cm)
01777 - 11/16” x 12” Auger Bit
01781 - 11/16” x 18” Auger Bit WEIGHT
01795 - ⅝” x 18” Auger Bit 13 lbs
045046 - Adapter ½” Square Drive (6 kg)
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MATWELD
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03100C RAIL PULLER
MATWELD
The Railtech Matweld 03100C is a hydraulic actuated 120 ton rail puller. Operators will appreciate the single
unit construction allowing quick set up time. The operator station houses an integrated intensifier and con-
trol valve manifold. Clamping blocks are captured and this self-aligning design is preloaded hydraulically FLOW
5 GPM (19 LPM)
for a safe and efficient pull. OR
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
DIMENSIONS
Fully Extended 105” (266.7cm)
TRACK TOOLS &
The Railtech Matweld Spike Driver is equipped with torsion dampened handles which reduce the vibration
level to a minimum. An excellent heavy duty tool designed to drive spikes and hairpins into the toughest
ties in seconds.
FLOW
5 GPM (19 LPM)
OR
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
DIMENSIONS
A - 33” (83.8cm)
B - 18” (45.7cm)
C - 6” (15.2cm)
WEIGHT
65 lbs
(29.5 kg)
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01100RM LIGHTWEIGHT TWO-STAGE SPIKE PULLER
MATWELD
EQUIPMENT
ACCESSORIES:
01145 - Hair Pin Puller Kit
08200 TAMPER
MATWELD
The Railtech Matweld Hydraulic Tamper is equipped with torsion dampened handles which reduce the
vibration level to a minimum. An excellent multi-purpose tool that can tamp, cut asphalt or break concrete.
FLOW
5 GPM (19 LPM)
PRESSURE
2000 PSI (140 bar)
ACCESSORIES:
01362 - Tamper Bit
DIMENSIONS
01365 - Spiker Bit
A - 18” (45.7cm)
01370 - Asphalt Cutter Bit B - 5” (12.7cm)
01375 - Concrete Breaker C - 30” (76.2cm)
WEIGHT
62 lbs (with bit)
(28.1 kg)
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02800A 60 TON BRIDGE JACK / SPREADER
MATWELD 02800-6 100 TON BRIDGE JACK / SPREADER
The Railtech Matweld Bridge Spreader is the ideal tool for crews doing bridge maintenance. The hydraulic
circuit is equipped with a remote power up and down control manifold with built in flow control for protection
and comes with a 25 foot transmission hose. Cylinders are pre-piped, terminating at quick disconnect couplers
which allow for quick setup time.
FLOW
5 GPM (19 LPM)
PRESSURE
2000 PSI (140 bar)
DIMENSIONS
A - 194” (492.8cm)
B - 6” (15.2cm)
C - 29” (73.7cm)
TRACK TOOLS &
WEIGHT
EQUIPMENT
The Railtech Matweld Bridge Spreader Stool is a complete system with no additional pieces or chains required.
Quick and secure connection around pylons ensures for minimal setup time at the work site. Designed for use
along with the Matweld Bridge Spreader, the system can quickly and safely be installed wherever the bridge
repairs are required.
DIMENSIONS
A - 14-1/2” (36.8cm)
B - 12” (30.5cm)
C - 14” (35.6cm)
WEIGHT
Stool: 48 lbs. (22 kg.)
Pin: 12 lbs. (5 kg.)
Chain Assembly: 32 lbs.
(15 kg.)
SPECIAL CHAIN LENGTH AVAILABLE
KIT CONSIST OF: UPON REQUEST
(1) STOOL,
(1) PIN,
AND (1) 48”LG. CHAIN ASSEMBLY
Railtech Matweld reserves the right to change parts, features, or specifications without notice. 6/15
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01200 SPRING CLIP APPLICATOR
MATWELD
The Railtech Matweld Spring Anchor Applicator is a lightweight and labor saving tool for the maintenance-of-
way crew. A safe and quick method of installing spring anchor clips, which does not require “brute force” for clip
installation. The tool utilizes a pivoting foot design with seven tons of force available to install the toughest clips.
Operators will appreciate the clear view during installation.
FLOW
5 GPM (19 LPM)
OR
10 GPM (38LPM)
ACCESSORIES:
PRESSURE
01225- Head Worn Rail Kit
2000 PSI (140 bar)
DIMENSIONS
W -15” (38.1cm)
EQUIPMENT
WEIGHT
48 lbs
(21.7 kg)
We r e f u r b i s h a n d r e b u i l d a l l o f o u r e q u i p m e n t
to factory specifications and according to our
s t r i c t m a n u f a c t u r i n g s t a n d a r d s . We o ff e r o u r
complete inventory at factory-direct pricing
and test all tools to ensure safe and reliable
operation.
R a i l t e c h M a t w e l d c a n o ff e r h y d r a u l i c s a f e t y MATWELD
training as well as equipment and hydraulic
power source diagnostics. Our representa-
tives have the capabilities necessary to meet
you on-site to troubleshoot your power source
and to help make recomendations to keep you
S E RV I C E C E N T E R
operating with minimum equipment down time 3505 Clarks River Rd.
a n d i n c r e a s e d r e l i a b i l i t y. Paducah, KY 42003
270-444-0096
Contact us to coordinate your equipment re- w w w. m a t w e l d . c o m
pairs and diagnostics.
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General Notes:
GENERAL NOTES
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BOUTET
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CONTACT
25 Interstate Drive
P.O. Box 69
Napoleon, Ohio 43545
Phone: (419) 592-5050 OUR MISSION
Fax: (419) 599-3630 Railtech strives to provide customers
with industry leading products, support
[email protected]
and top level service from over 100 years
www.railtechboutet.com of experience in the railway Industry.