Railtech Catalog 2016

BOUTET
ALUMINOTHERMIC RAIL WELDING

QPCJ CATALOG
Leader In Rail Welding

V3.3.16
service
training
hardware
material supply
FEATURING
MATWELD
H Y D R A U L I C T R A C K TO O L S
Contact Information
Railtech Boutet, Inc. Railtech Matweld
25 Interstate Drive Service Center
P.O. Box 69 3505 Clarks River Road
Napoleon, OH 43545 Paducah, KY 42003
Phone: (419) 592-5050 Phone: (270) 444-0096
Fax: (419) 599-3630 Fax: (270) 443-5741
[email protected] [email protected]
www.railtechboutet.com
Railtech Boutet is a railway welding supplier specializing in the

manufacturing of railroad track welding supplies for urban and in-
dustrial use. Railtech Matweld is a division of Railtech Boutet,Inc.,
producing American-made tools and proudly serving the railroad
industry through innovation, training and service.
Railtech Matweld works directly with the aluminothermic weld-

ing division to develop and improve their tools to adapt to the
thermite welding process. We are an industry-specialist meeting
customer tool and product requirements with current, or custom,
manufacturing capabilities that meet specifications for unique ap-
plications within urban and transit rail systems.
Railtech Boutet, Inc. is a subsidiary of Railtech International and

part of the DELACHAUX S.A. GROUP. Founded more than one
century ago, The DELACHAUX S.A. GROUP created Railtech
International to consolidate its worldwide railway activities.
Railtech International, a group now active around the world, has
achieved a leading position in the railroad and urban transit track
markets. Its divisions, dedicated to their activities and recognized
as leaders in their respective fields, have known continual growth
and market expansion while taking measures to ensure long term
development through innovation.
CONTENTS
RAILTECH INTERNATIONAL OVERVIEW 4-5
FOCUS: ALIGNMENT
RAILTECH A-FRAME RAIL ALIGNERS 6
RAILTECH ALIGNMENT PLATES 6
RAILTECH MAGNETIC STRAIGHT EDGE 7
FOCUS: PREHEATING
RAILTECH 03800B HYDRAULIC PREHEATER 8
RAILTECH PRECISION TORCH STAND 9
FOCUS: CONSUMABLES
HEAD-WASH REPAIR THERMITE WELD 10
FILTERED CJ ONE SHOT CRUCIBLE 11
STARTWEL® IGNITION SYSTEM 12
RAILTECH MULTI-USE / “MAXI” MOLDS 13
RAILTECH QPCJ HYBRID MOLDS 14
ALUMINOTHERIC WELDS
WELDING MATERIALS: STANDARD WELDS 16-17
WELDING MATERIALS: COMPROMISE WELDS 18-11
WELDING MATERIALS: WIDE GAP WELDS 22-23
HARDWARE & CONSUMABLES

HARDWARE FOR CJ WELDS 24-25
REPAIR
RAILTECH MAGNETIC STRAIGHT EDGE REPAIR PARTS 26
RAILTECH 03800B HYDRAULIC PREHEATER REPAIR PARTS 26
RAILTECH A-FRAME RAIL ALIGNER REPAIR PARTS 27
RAILTECH PRECISION TORCH STAND REPAIR PARTS 28
PREHEATING ESSENTIALS
PREHEATING WELDING EQUIPMENT 29-33
WELD TRAINING INFORMATION

THERMITE WELD TRAINING & SETUP 34-36
RAILTECH MATWELD HYDRAULIC TRACK TOOLS INFORMATION

POWER UNITS, GRINDERS, SHEARS, SAWS, DRILLS, IMPACTS, PULLERS 37-66
Worldwide Presence
OUR COMMON PASSION IS THE TRACK
Railtech is a global leader in the commercial and urban

railway industry. With over one century of experience,
Railtech has evolved to ideally recognize the demands
and needs of each railroad we service. Throughout
Railtech’s history, experience has allowed us to become
highly specialized in rail welding and involved in all aspects
of track service and activities the world over. Railtech is
RAILTECH INTERNATIONAL
continually developing to meet the challenges of the rail-
• HEAD OFFICE- RAISMES, FRANCE road industry while meeting the needs of its customers
• BOUTET- NAPOLEON, OHIO, USA. and providing them with quality service and products.
• MATWELD – NAPOLEON, OHIO, USA
• RAILWEL- ST JEROME, CANADA Excellence is

• CALOMEX- TLANEPANTLA, MEXICO
• SUFETRA- BARCELONA, SPAIN
ALUMINOTHERMIC WELDING PROCESS

• PORSOL- LISBON, PORTUGAL
• UK LTD.- BIRMINGHAM, GREAT BRITAIN Molten steel produced through the reaction of iron oxide
• SLAVJANA -PRAGUE, CZECH REPUBLIC and aluminum is cast at a temperature exceeding 3,500˚F
• AUSTRALIA- QUEENSLAND, AUSTRALIA

into refractory molds designed to suit the rails to be welded.
This process features our CJ One-Shot Crucible, which is
• VOLGA– ST. PETERSBURG, RUSSIA
available for all of our current thermite welding processes.
• ZHUQIAO- WUHAN, CHINA
We offer a full range of rail welding kits to suit all rail sec-
• RAILWELD- RAISMES, FRANCE tions including Worn Rail Welding and Wide Gap Welding.
• SCHLATTER SYSTEMS- FRANCE

The One Shot Crucible is tapped at the bottom, the molten
• ALU SINGNEN- RAISMES, FRANCE
steel flows into the mold, fusing with the rail ends and form-
• STEDEF- BANGKOK, THAILAND
ing the weld. The breakdown time starts after the last drop
• CSA- REGGIO EMILIA, ITALY pours, allowing the entire setup to progressively cool. After
the recommended time, the mold is removed and the weld is
cleaned and finished by grinding to produce a smooth joint.
WWW.RAILTECHBOUTET.COM
WWW.MATWELD.COM
4
TRAINING
Railtech will instruct and demonstrate
the use of our products and equipment
in a classroom setting, as well as in
the field.
With 85 % of sales exported in over 60 countries, The
Delachaux Group pursues its continuous develop-
ment strategy in track-oriented activities. Research
and Development, as well as a strong international
presence, help Railtech and its subsidiaries main- HARDWARE
From mold jackets to temp sticks,
tain a world leader position. Our goal is to satisfy
Railtech will supply you with all the
our customers on the most technically challenging necessary equipment to successfully
segments in the railway and urban transit domain. complete your weld.
not an act,
It’s a habit.
RAILTECH MATWELD HYDRAULIC TRACK TOOLS CJ FILTERED CRUCIBLE
The felt lining around the collar of
the crucible lid functions as a filter
Railtech Matweld, a division of Railtech Boutet, Inc., offers high quality prod-
which virtually eliminates smoke
ucts for the railway industry and is your single source for tools, equipment and fumes from the welding pro-
and railway products. Railtech Matweld works closely with the aluminother- cess. The lid is completely sealed
mic welding division to develop on top, reducing the chances of es-
and improve their tools to adapt caping debris.
to the thermite welding process.

Railtech Matweld is an industry
specialist meeting customer tool
and product requirements with
current or custom manufactur-
ing capabilities that meet speci-
fications for unique applications. WELDING KITS
Railtech manufactures a wide array
They offer after-the-sale training,
of welding kits to suit your specific rail
service and single source welding needs. We offer Standard One-
purchase of all items sold and will service and rebuild all of our equipment Inch, Wide Gap Welds, Compromise
to factory specifications and according to our strict manufacturing Welds and Specialty Kits.
standards
• Power Units • Impacts
• Grinders • Tampers
• Rail Saws • Spike Pullers/Drivers
• Weld Shears • Rail Pullers
• Drills • Accessories
5
RAILTECH A-FRAME RAIL ALIGNERS
The Railtech A-Frame Rail Aligners allow for exact alignment of the
rails to be welded. Once the appropriate amount of spikes are removed,
the rail can be lifted, moved horizontally and rolled to eliminate twist
and ensure the best alignment. The Railtech A-Frame Rail Aligners are
designed for easy lifting, carrying and operation and the A-Frame Rail
Aligner jaws can be modified to fit Girder/Commuter Rail for various
transit systems. With this specialized jaw, the flange on the Girder Rail
is supported without compromising the precision alignment.
• FAST AND EASY INSTALLATION

• PRECISION ADJUSTMENT
• LIGHTWEIGHT FRAME
• PART NUMBER: 36000000
ALIGNMENT
flexible solutions for

your welding needs
RAILTECH ALIGNMENT PLATES

The Railtech Alignment Plates make it possible for the welder to
accurately align the rails through lift, twist and horizontal adjustment.
The towers enable the rail to move vertically and reduce twist, while the
base of the rail sits on the rail-saddle to stabilize and adjust by shifting
horizontally.
The towers for the Railtech Alignment Plates are removable, allow-
ing the user to easily situate the base plate under the rail base for quick
set-up and convenient storage. The foot of the tower is grooved, which
allows for a more stable and sturdier grip into the tie.
The design of the Railtech Alignment Plates allows the user to
replace individual parts as needed, rather than replacing the entire
Railtech Alignment Plate.
• HEIGHT: 5”
• LENGTH: 16¾”
• WIDTH: 5”
• REMOVABLE TOWERS
• EASY INSTALLATION AND REMOVAL
• PART NUMBER: AP-1
6 w w w. r a i l t e c h b o u t e t . c o m P h o n e : 4 1 9 - 5 9 2 - 5 0 5 0 Fax: 419-599-3630
RAILTECH MAGNETIC STRAIGHT EDGE
The Railtech Magnetic Straight Edge enables the welder to properly crown the rail ends to the desired height with ease. The heavy duty mag-
net located at the end of the straight edge provides improved control and stability during the alignment process. The height adjustment knobs
located at either end of the magnetic straight edge can be set to the appropriate height for crowning with the Starrett Taper Gage.
ALIGNMENT
• LIGHTWEIGHT
• MAXIMUM STABILITY
• ADJUSTABLE HEIGHT KNOBS
Shown with the Starrett Taper Gage (STD51292).
w w w. r a i l t e c h b o u t e t . c o m P h o n e : 4 1 9 - 5 9 2 - 5 0 5 0 Fax: 419-599-3630 7
03800B RAILTECH HYDRAULIC PREHEATER
In the Thermite Welding industry, preheating the rail is a crucial operation and con-
ducting a proper preheat is a major factor in determining the success or failure of a
thermite weld. Its function lies in not only increasing temperature in the rail-ends and
molds, but also the elimination of residual moisture.
Melting the rail-ends during preheat is unacceptable and jeopardizes the integrity
of the weld, which can ultimately lead to fractures and weld failures. This is a major
drawback to using the Oxy/Pro setup.
The Railtech Hydraulic Preheater is a compact, light weight and easy-to-use tool
for heating the rail-ends before welding. It features a hydraulically driven blower and
uses bottled Liquid Propane (LP). The Railtech Hydraulic Preheater utilizes Oxygen Hydraulic Torch setup (no guard)
pulled in from the air, eliminating the need for bottled Oxygen. This Hydraulic Preheater
ensures the rail-ends never melt during preheating with the QP Process and the torch
safely extinguishes once removed from the molds. The Railtech Hydraulic Preheater is
designed to be safe and economical to use for any welding crew.
Hydraulic Torch manifold
The Preheater Complete Setup includes all the necessary tools to properly set up with air gage & guard
your welds using the hydraulic preheating process.
Preheater Complete Setup: 22900000

(includes all items listed below)
P R E H E AT I N G
• Hydraulic Preheater Unit: 22500000

• Precision Torch Stand: 26110000
• Hydraulic Torch: 22600001
• 50” Air-Propane Hose: 22700000
• 20” Flex Hose: 22800000
• Flint Ignitor Pistol: HP-FIP-1
FLOW
• 10 GPM (38 LPM)
PRESSURE
• 2000 PSI (140 BAR)
• 3600 RPM
DIMENSIONS
• 18” (45.7 CM)
• 16” (40.6 CM)
• 131/2” (34.3 CM)
WEIGHT
• 83 LBS (37.6 KG)
RAILTECH PRECISION TORCH STAND
The Railtech Precision Torch Stand is used during the preheating process to finely tune the torch position while preheating the rail ends. The
2 adjustment knobs on the upper portion of the Torch Stand manipulate side-to-side and forward/backward movement while the smaller adjust-
ment rings on the lower portion, the stem, allow the user to raise and lower the height of the torch when needed and lock it into place for the
appropriate height.
The Railtech Precision Torch Stand comes apart in two separate “units”. The upper “clamp” portion holds the Torch Setup for the preheat
while the lower “stem/post” is meant to support it. This design enables the welder to pre-align the torch in the molds, quickly remove and replace
the torch without disturbing the preset alignment and to quickly and safely remove the torch tip after preheat for the pour process.
The ability to make fine adjustments on the Precision Torch Stand gives the welder the advantage to create an even and plumb preheat. With
proper use, the Railtech Precision Torch Stand will reduce costly errors during the preheating process, reducing the probability of weld failure
due to an improper preheat.
• PRECISION ADJUSTMENT
• BETTER STABILITY
P R E H E AT I N G
• STURDIER GRIP
HEAD-WASH REPAIR THERMITE WELD (HWR)
The Railtech Head-Wash Repair Weld (HWR) is designed to efficiently remove defects from the ball of the rail with minimal disturbance to the
track. The familiar mold design allows the welding crew to install the HWR Weld quickly and easily when a standard 1” weld is unnecessary. The
HWR process uses the Wide-Gap Weld jackets, so no new welding hardware is required for this welding process. Additionally, the HWR can be
used to repair defects found in the ball on electric flash butt welds.
First, the ball of the rail is slotted to the appropriate depth and width with the Railtech Matweld 09300 Head Wash Grinder (HWG). Then, a
slight crown is placed in the rail directly under the weld area- providing support. The molds are lined up and the weld is set in place with the same
hardware and equipment as a Wide-Gap Weld.
The preheating process, crucible setup and hardware breakdown times are similar to the WGW. After the demold, the weld top is sheared
and the grinding process can begin.
• 1 WELD TO PERFORM, NOT 2

H E A D - WA S H R E PA I R
• MINIMAL TRACK DISTURBANCE

• NO PLUG RAIL REQUIRED
• NO SCRAP-RAIL TO DISPOSE
• CAN BE USED ON EFB WELDS
• 115LBS KIT: 55HWR11500
• 136LBS KIT: 55HWR13600
CONTACT RAILTECH BOUTET

FOR MORE INFORMATION
FILTERED CJ ONE-SHOT CRUCIBLE
The CJ2CCF Filtered Crucible was originally designed for welding in closed areas such as tunnels and subways and around heavily wooded
areas. However, the benefits of using this specific crucible can be applied to any welding job indoors or outdoors. The unique lid design is the
key to the CJ2CCF which offers a felt lining around the lip and the elimination of vents on the top. Like all One-Shot CJ Crucibles, the Filtered
Crucible can be used at any location with all welds and is constructed of the same biodegradable materials. Because of the sealed lid design
and felt lining, the probability of fire during the pour process is dramatically reduced when welding in drier climates or wooded areas.
SEALED LID
The lid is completely sealed on top, reducing the chances of escaping debris. The lack of vents on the crucible lid
keep smoke and fumes from escaping during the pour process.
FELT LINING
The felt lining around the collar of the crucible lid functions as a filter. Smoke and fumes are virtually eliminated from
the welding process as the charge ignites within the crucible.
F I LT E R E D C R U C I B L E
• REDUCED SMOKE AND FUMES
• VERSATILE AND COMPATIBLE
• SAFELY REDUCES FLAMES
flexible solutions for • COMPACT DESIGN
your welding needs • HEIGHT: 12¾” X 10½”
• WEIGHT: 25 LBS
STARTWEL® IGNITION SYSTEM
The Startwel® Ignition System allows the welder to easily ignite the weld charge to initiate the pour process for the Railtech Aluminothermic
Weld System, replacing the traditional “sparkler” igniter design.
Startwel® is engineered to fit precisely into the round opening in the lid of the Railtech CJ One-Shot Crucible. Once the crucible is prepped
and ready to pour, the Startwel® Ignition System can be placed in the lid and deployed safely by removing the metal clip grounding the prongs.
The Startwel® Ignition System starter is comprised of the same charge material used in the bottom thimble of the Railtech CJ One Shot Cru-
cible and is activated by touching the prongs on the starter handle with those on the starter, initiating a small electric charge. Once activated, the
Startwel® Ignition System thimble ignites and drops a small amount of liquid charge onto the top of the weld charge inside the crucible, safely
and consistently initiating the pour process.
Startwel® cannot be activated until the pin is removed, making it non-hazardous classification and safe for standard shipping.
S TA R T W E L ®
• NON-HAZARDOUS CLASSIFICATION FOR TRANSPORT

• EVEN DISBURSEMENT OF ACTIVATED CHARGE
• IGNITES OVER 100 STARTERS ON ONE BATTERY CHARGE
Startwel® Ignition Kit

• 1 Startwel® Suitcase
• 1 Starter Gun Handle
• 1 14.4V battery
• 1 Battery Charger
• 1 Box of 10 Starters
Battery and battery charger may

differ from one pictured
RAILTECH MULTI-USE / MAXI MOLDS
The Railtech Multi-Use “Maxi” Molds are designed to offer versatility to welders when out on track by allowing the welder to file down the
molds, with accuracy, to the necessary wear level. The Railtech Multi-Use Molds are exactly the same as the Standard Molds used in eliminating
1” Gaps, except for the “steps” at the ball and base of the rail. Filing the molds will give them a better fit against the rail and help to heavily reduce
flashing along the weld. These kits can be used on New-New rail, New-Used rail, and Used-Used rail. When using the Railtech Multi-Use Kits
on New-Used and Used-Used rail, it may be necessary to use an “offset” / Compromise Base Briquette. Compromise Base Briquettes must be
ordered separately with Railtech Multi-Use Kits.
• REDUCES INVENTORY FOR MULTIPLE KIT SIZES

• 132LBS-141LBS
• EASY SETUP & FILING
M U LT I - U S E K I T S
• CAN BE USED ON NEW OR USED RAIL SIZES
• AVAILABLE IN KIT OR SET
• KIT PART NUMBER: 66141132MU
• SET PART NUMBER: 55141132MU
CONTACT RAILTECH BOUTET

FOR MORE INFORMATION
flexible solutions for

your welding needs
Notches, or “steps”,
for varied
rail size and wear
RAILTECH HYBRID MOLDS
The Railtech Hybrid Molds are a combination of QPCJ Molds and ceramic pads along the web of the mold and around the perimeter of the base
plate. The ceramic pads are resistant to extremely high temperatures, produce a well defined collar with cleaner lines and help to reduce any
flashing along the web and base of the rail. By reducing the flashing, weld failures are drastically minimized and the life of the weld is extended.
The Railtech Hybrid Molds are the same platform as the Railtech Standard QPCJ Molds so all hardware and Aluminothermic weld procedures
are the same.
• REDUCES INVENTORY FOR MULTIPLE KIT SIZES

Notches, or “steps”, for
• EASY SETUP & FILING
varied rail size and wear
• CAN BE USED ON NEW OR USED RAIL SIZES
QPCJ HYBRIDS
115# QPCJ HYBRID STRAIGHT KIT

• Part Number: 66115125HS
• Weld kit for 115 New, 115 U1/4, 115 U3/8 (Straight up to 1/8" offset)
115# QPCJ HYBRID STEP KIT

• Part Number: 66115250HC
• Weld kit for 115/115 U1/4, 115/115 U3/8 (1/8” Offset up to 1/4” offset)

• Weld kit for 132 New, 132 U1/4, 136 New, 136 U1/4 (Straight up to 1/8" offset)
136# QPCJ HYBRID STEP KIT

• Part Number: 66136250HC
• Weld kit for 132/132 U1/4, 136/136 U1/4, 136/132 (1/8" Offset up to 1/4" offset)

• Weld kit for 141 New, 141 U1/4 (Straight up to 1/8" offset)
PLEASE CONTACT OUR SISTER COMPANY, RAILWEL CANADA, FOR ALL OF YOUR SPECIALTY RAIL
WELDING NEEDS. FROM GIRDER RAIL TO CRANE RAIL, RAILWEL CANADA AND THE CALORITE WELD
SYSTEM CAN ENSURE THE SUCCESS OF YOUR SPECIALIZED ALUMINOTHERMIC WELDS.
CANADA
ALUMINOTHERMIC RAIL WELDING
S P E C I A LT Y W E L D S
R A I LW E L C A N A D A
CALORITE AP / LP CATALOG
Leader In Rail Welding

V3.6.15
service
training
hardware
material supply
Contact Information
Railwel Canada, Inc. Phone: (450) 565-9100 (800) 667-4709
175 J.F. Kennedy Blvd Fax: (450) 432-6985 (800) 442-9817
St-Jérôme, Quebec J7Y 4B5 Canada
[email protected]
www.railwel.com
WELDING MATERIALS: STANDARD WELDS
BOUTET FIELD WELD SET BOUTET FIELD WELD KIT

• 1 EA. ONE-SHOT CRUCIBLE • 1 EA. ONE-SHOT CRUCIBLE
• 1 PR. PREFABRICATED MOLD • 1 PR. PREFABRICATED MOLD
• 1 EA. WELDING CHARGE • 1 EA. WELDING CHARGE
• 1 EA. IGNITOR • 1 BG. PREMIXED PACKING SAND
• 1 EA. IGNITOR
ITEM # MOLDS ITEM # MOLDS

• 5502558540 CJ WELD SET 85 • 6602558540 CJ WELD KIT 85
• 5502559020 CJ WELD SET 90 RA • 6602559020 CJ WELD KIT 90 RA
• 5502559030 CJ WELD SET 90 RB • 6602559030 CJ WELD KIT 90 RB
• 5502551020 CJ WELD SET 100 RA • 6602551020 CJ WELD KIT 100 RA
• 5502551025 CJ WELD SET 100 RE
S TA N D A R D W E L D S
• 6602551025 CJ WELD KIT 100 RE

• 5502551030 CJ WELD SET 100 RB • 6602551030 CJ WELD KIT 100 RB
• 5502551035 CJ WELD SET 100 NW • 6602551035 CJ WELD KIT 100 NW
• 5525510551 CJ WELD SET 105 CRANE • 6625510551 CJ WELD KIT 105 CRANE
• 5525511525 CJ WELD SET 115 1/4 • 6625511525 CJ WELD KIT 115 1/4
‘POUR SIDE” CUTOUT
S TA N D A R D W E L D S
Railtech Boutet Standard Welds are used for
eliminating joints with 1” gaps.
All Railtech Boutet molds, crucibles and charges

have a two (2) year shelf life.
Tube Paste is a neceassary item for Railtech

Boutet Welds and is not included in the kits.
Please be sure to order as a seperate item.
STANDARD MOLDS
STANDARD MOLD JACKETS

&
BASE PLATE
BOUTET FIELD WELD KIT
WELDING MATERIALS: COMPROMISE WELDS
BOUTET FIELD WELD SET

• 1 EA. ONE-SHOT CRUCIBLE
• 1 PR. PREFABRICATED MOLD
• 1 EA. WELDING CHARGE
• 1 EA. IGNITOR

• 5510259020 CJ COMP. SET 100/90 RA • 5513213225 CJ COMP. SET 132/132 1/4
• 5510259030 CJ COMP. SET 100/90 RB • 5513213237 CJ COMP. SET 132/132 3/8
• 5510010035 CJ COMP. SET 100/100 NW • 5513311501 CJ COMP. SET 133/115 LEFT
• 5511090201 CJ COMP. SET 110/90 RA LEFT • 5513311502 CJ COMP. SET 133/115 RIGHT
• 5511090202 CJ COMP. SET 110/90 RA RIGHT • 5513313325 CJ COMP. SET 133/133 1/4
• 5511590201 CJ COMP. SET 115/90 RA LEFT • 5513611501 CJ COMP. SET 136/115 LEFT
COMP WELDS
• 5511590202 CJ COMP. SET 115/90 RA RIGHT • 5513611502 CJ COMP. SET 136/115 RIGHT
• 5511510020 CJ COMP. SET 115/100 RA • 5513611901 CJ COMP. SET 136/119 LEFT
• 5511510025 CJ COMP. SET 115/100 RE • 5513611902 CJ COMP. SET 136/119 RIGHT
• 5511510030 CJ COMP. SET 115/100 RB • 5513612200 CJ COMP. SET 136/122
• 5511510035 CJ COMP. SET 115/100 NW • 5513613200 CJ COMP. SET 136/132
• 5511511525 CJ COMP SET 115/115 1/4 • 5513613300 CJ COMP. SET 136/133
• 5511511537 CJ COMP SET 115/115 3/8 • 5513613625 CJ COMP. SET 136/136 1/4
• 5511911001 CJ COMP. SET 119/110 LEFT • 5513613637 CJ COMP. SET 136/136 3/8
• 5511911002 CJ COMP. SET 119/110 RIGHT • 5514011901 CJ COMP. SET 140/119 LEFT
• 5511911500 CJ COMP. SET 119/115 • 5514011902 CJ COMP. SET 140/119 RIGHT
• 5512711501 CJ COMP. SET 127/115 LEFT • 5514012700 CJ COMP. SET 140/127
• 5512711502 CJ COMP. SET 127/115 RIGHT • 5514113200 CJ COMP. SET 141/132
• 5513211501 CJ COMP. SET 132/115 LEFT • 5514113300 CJ COMP. SET 141/133
• 5513211502 CJ COMP. SET 132/115 RIGHT • 5514113325 CJ COMP. SET 141/133 1/4
• 5513212200 CJ COMP. SET 132/122 • 5514113625 CJ COMP. SET 141/136 1/4
• 5513212700 CJ COMP. SET 132/127 • 5515514000 CJ COMP. SET 155/140
COMPROMISE MOLDS
COMPROMISE
HARDWARE
COMP WELDS
Railtech Boutet Compromise Welds are used for
eliminating joints with 1” gaps in addition to having
a size mismatch.
Please verify mismatch limitations and specs for
Compromise Welds on your track.

Tube Paste is a necessary item for Railtech Boutet

Welds and is not included in the kits. Please be
sure to order as a separate item.
“OFFSET” or
“STEP”
COMP MOLD & JACKET
WELDING MATERIALS: COMPROMISE WELDS
BOUTET FIELD WELD KIT

• 1 EA. ONE-SHOT CRUCIBLE
• 1 PR. PREFABRICATED MOLD
• 1 EA. WELDING CHARGE
• 1 BG. PREMIXED PACKING SAND
• 1 EA. IGNITOR

• 6610259020 CJ COMP. KIT 100/90 RA • 6613212700 CJ COMP. KIT 132/127
• 6610259030 CJ COMP. KIT 100/90 RB • 6613213225 CJ COMP. KIT 132/132 1/4
• 6610010035 CJ COMP. KIT 100/100 NW • 6613213237 CJ COMP. KIT 132/132 3/8
• 6611090201 CJ COMP. KIT 110/90 RA LEFT • 6613311501 CJ COMP. KIT 133/115 LEFT
• 6611090202 CJ COMP. KIT 110/90 RA RIGHT • 6613311502 CJ COMP. KIT 133/115 RIGHT
• 6611590201 CJ COMP. KIT 115/90 RA LEFT • 6613313325 CJ COMP KIT 133/133 1/4
COMP WELDS
• 6611590202 CJ COMP. KIT 115/90 RA RIGHT • 6613611501 CJ COMP. KIT 136/115 LEFT
• 6611510020 CJ COMP. KIT 115/100 RA • 6613611502 CJ COMP. KIT 136/115 RIGHT
• 6611510025 CJ COMP. KIT 115/100 RE • 6613611901 CJ COMP. KIT 136/119 LEFT
• 6611510030 CJ COMP. KIT 115/100 RB • 6613611902 CJ COMP. KIT 136/119 RIGHT
• 6611510035 CJ COMP. KIT 115/100 NW • 6613612200 CJ COMP. KIT 136/122
• 6611511525 CJ COMP KIT 115/115 1/4 • 6613613200 CJ COMP. KIT 136/132
• 6611511537 CJ COMP KIT 115/115 3/8 • 6613613300 CJ COMP. KIT 136/133
• 6611911001 CJ COMP. KIT 119/110 LEFT • 6613613625 CJ COMP. KIT 136/136 1/4
• 6611911002 CJ COMP. KIT 119/110 RIGHT • 6613613637 CJ COMP. KIT 136/136 3/8
• 6611911500 CJ COMP. KIT 119/115 • 6614012700 CJ COMP. KIT 140/127
• 6612711501 CJ COMP. KIT 127/115 LEFT • 6614113200 CJ COMP KIT 141/132
• 6612711502 CJ COMP. KIT 127/115 RIGHT • 6614113300 CJ COMP KIT 141/133
• 6613211501 CJ COMP. KIT 132/115 LEFT • 6614113325 CJ COMP KIT 141/133 1/4
• 6613211502 CJ COMP KIT 132/115 RIGHT • 6614113625 CJ COMP KIT 141/136 1/4
• 6613212200 CJ COMP. KIT 132/122 • 6615514000 CJ COMP. KIT 155/140
COMP MOLDS
COMP MOLD & JACKET
COMP WELDS
Railtech Boutet Compromise Welds are used for
eliminating joints with 1” gaps in addition to having
a size mismatch.
Please verify mismatch limitations and specs for
Compromise Welds on your track.


Welds and is not included in the kits. Please be
sure to order as a separate item.
CHARGE, CRUCIBLE & PACKING SAND
“OFFSET”
WELDING MATERIALS: 2¾” WIDE GAP WELDS (WGW)
BOUTET FIELD WELD SET BOUTET FIELD WELD KIT

• 1 EA. ONE-SHOT CRUCIBLE • 1 EA. ONE-SHOT CRUCIBLE
• 1 PR. PREFABRICATED MOLD • 1 PR. PREFABRICATED MOLD
• 1 EA. WELDING CHARGE • 1 EA. WELDING CHARGE
• 1 EA. IGNITOR • 1 BG. PREMIXED PACKING SAND
• 1 EA. IGNITOR

• 5550311500 CJ WELD SET 115 2¾" WGW • 6660311500 CJ WELD KIT 115 2¾" WGW
WIDE GAP WELDS
Railtech Wide Gap Welds (WGW) are primarily used for replacing defective factory welds or a previously installed
Standard Thermite Weld.
If you have questions or concerns on the use of the WGW, please contact Railtech Boutet, Inc.
All Railtech Boutet molds, crucibles and charges have a two (2) year shelf life.
WGW
HARDWARE
SMALLER, SIDE-BY-SIDE RISERS WIDE GAP WELD MOLDS
WIDE GAP WELDS

Railtech Wide Gap Welds (WGW) are primarily used
for replacing defective factory welds or a previously
installed Standard Thermite Weld.
If you have questions or concerns on the use of the

WGW, please contact Railtech Boutet, Inc.


Welds and is not included in the kits. Please be sure
to order as a separate item.
CHARGE, CRUCIBLE & PACKING SAND
• ET-1011
HARDWARE & CONSUMABLES FOR QPCJ WELDS
ALIGNMENT TORCH SETUP

ITEM # DESCRIPTION ITEM # DESCRIPTION
AP1 RAILTECH ALIGNMENT PLATES 26110000 PRECISION TORCH STAND
36000000 RAILTECH A-FRAME RAIL ALIGNER 25410000 VICTOR TORCH W/ FLAT HEAD
6661-008B ALIGNMENT WEDGE - LG. GRADE B 0382-0015 VICTOR TORCH HANDLE
36200000 RAILTECH MAGNETIC STRAIGHT EDGE ET-1011 IN-LINE GAGES
STD 51292 STARRETT TAPER GAGE RM-375-50 OXY-PROPANE HOSE 50’ x 3/8” ID
RCV-2002 CHECK VALVES
HARDWARE FB-1 FLASHBACK ARRESTORS
ITEM # DESCRIPTION 0781-0087 OXY-PROPANE REGULATORS
04107140 D CLOSE-QUARTER BASE PLATE 107-141# 22900000 HYDRAULIC PREHEATER COMPLETE
04085105 BASE PLATE 85-105# 22500000 03800B HYDRAULIC PREHEATER UNIT

04107140 BASE PLATE 107-141# 22600001 HYDRAULIC TORCH
04155000 BASE PLATE 155# HT-6 WINTERS AIR PRESSURE GAUGE
04310140 BASE PLATE 110-140# 3” WGW HT-6G AIR PRESSURE GAUGE W/ GUARD
32200000 BASE PLATE 85-141# COMP. W/ 4 FIXINGS 22700000 AIR-PROPANE HOSE - 50’
HARDWARE
03110140M CLOSE-QUARTER MOLD JACKETS 110-141# 22800000 FLEX HOSE - 20’

03085105 MOLD JACKET 85-105# HP-FIP-1 FLINT IGNITOR PISTOL
03110140 MOLD JACKET 110-141#
03155000 MOLD JACKET 155# CONSUMABLES
03310140 MOLD JACKET 110-140# 3” WGW
ITEM # DESCRIPTION
32110140 MOLD JACKET UNIVERSAL COMP.
15100008 PREMIXED PACKING SAND 8#
5557100002 CJ CRUCIBLE FORK
15100010 PREMIXED PACKING SAND 10#
5559100003 UNIVERSAL DEMOLDER
5556100002 CJ ONE-SHOT CRUCIBLE
10100000 SLAG BASIN
555610000F FILTERED CJ ONE-SHOT CRUCIBLE
11100000 MOLD CLAMP
17100000 IGNITORS (tube of 20)
14100000 HOT CUT CHISEL
13100000 R EFRACTORY / TUBE PASTE
5558100002 PLUG PLIER
33230000 PACKING FELT (BOX OF 30 BANDS)
36300000 COOLING CAP
TS-450F TEMPIL STICK-450F
85141BPR BASEPLATE REMOVAL TOOL
TS-700F TEMPIL STICK-700F
80100000 WELDING UMBLRELLA
A TEMPIL STICKS
STARRETT TAPER GAGE
B D A: CLOSE-QUARTER BASE PLATE 107-141#

B: BASE PLATE 110-140# WGW
C : BASE PLATE 85-141# COMP. W/ 4 FIXINGS
D : BASE PLATE 107-141#
CJ CRUCIBLE FORK IN-LINE PRESSURE
GAGES
UNIVERSAL
DEMOLDER
OXY-PROPANE REGULATORS
STANDARD MOLD CLAMP, MOLD JACKETS, BASE PLATE, SLAG BASIN
HARDWARE
PRECISION TORCH STAND
(Upper & Lower portion
separated for emphasis) COOLING CAP
CLOSE-QUARTER
MOLD JACKETS
&
BASE PLATE
TUBE / REFRACTORY PASTE
STANDARD WELD SETUP

WITH HYDRAULIC RAIL PREHEATER
CHARGE,
CRUCIBLE
& PACKING SAND
RAILTECH MAGNETIC STRAIGHT EDGE PARTS (REPAIR)
SE-2 SE-4
ITEM # DESCRIPTION
SE-1 ADJUSTING SCREW KNOB
SE-2 STEEL STRIP SE-3
SE-3 REINFORCING CLIP
SE-11 SE-14
SE-4 DISTANCE SLEEVE SE-11 SE-17 SE-21 SE-21 SE-10 SE-12 SE-15
SE-10 SE-17
SE-5 M6X10 SCREW SE-9 SE-16
SE-13
SE-6 AXIS SE-18
SE-7 MECANINDUS PIN 4X35
SE-8 M6 NYLSTOP NUT
SE-20
SE-10 ADHESIVE LABEL (INCHES)
SE-11 THREADED SCREW
SE-12 THREADED NUT
SE-6 SE-1 SE-7
SE-5
SE-13 CONNECTOR FLANGE
SE-8
SE-14 HM6X25 BOLT
SE-15 GROWER WASHER 6MM
R E PA I R
SE-16 MAGNET
SE-17 LABEL
SE-18 MAGNET SUPPORT SE-19 SE-6
SE-8
SE-19 ADJUSTING SCREW SUPPORT
RAILTECH 03800B HYDRAULIC PREHEATER PARTS (REPAIR)

ITEM # DESCRIPTION
HP-PLUG PLUG
HP-DB-1 DRIVE BELT
HP-PT PROPANE TEE
HP-14SEL 1/4” STREET EL (BRASS)
HP-34SEL45 3/4” STREET EL (45º)
HP-FE-1 AIR FILTER ELEMENT
HT-6 WINTERS AIR PRESSURE GAUGE
HP-ACV ADJUSTABLE CARTRIDGE VALVE
HP-FIP-1 FLINT IGNITOR PISTOL
HP-PSEB PROPANE SWIVEL ELBOW w/ BUSHING
HP-AP50 50’ AIR/PROPANE HOSE (3/4” AIR x 3/8” PROPANE)
Please refer to the 03800B Hydraulic Preheater manual for specific

parts lists, diagrams and part locations.
RAILTECH A-FRAME RAIL ALIGNER PARTS (REPAIR)
ITEM # DESCRIPTION ITEM # DESCRIPTION
RA-1 FLEX HEAD SOCKET WRENCH RA-21 CLAMPING JAW
RA-2 SHUNTING NUT SET RA-22 SPRING N8
RA-3 MALE CAP RA-23 SELF CUTTING SCREW CHC M6X10
RA-4 SELF CUTTING SCREW CHC M6X10 RA-24 CONNECTING ROD CENTRAL AXLE
RA-5 SPRING N11 RA-25 SHUNTING CONNECTING ROD AXLE
RA-6 PIN V4X25 RA-26 CLAMPING JAW CAP
RA-7 MAINTAINING CONNECTING ROD AXLE RA-27 MECANINDUS PIN 5X35
RA-8 MAINTAINING CONNECTING ROD RA-28 ADJUSTING SCREW
RA-9 MECANINDUS PIN 3X40 RA-29 2 TENONS NUT
RA-10 SPRING N8 RA-30 ADJUSTING SCREW SET (# 26-27-28-29)
RA-11 PIN V4X25 RA-31 INCLINING BLOCK
RA-12 SHUNTING CONNECTING ROD RA-32 MECANINDUS PIN 5X25
RA-13 JOINTED FLANGE RA-33 INCLINING SCREW
RA-14 MECANINDUS PIN 5X35 RA-34 2 TENONS NUT
RA-15 MECANINDUS PIN 8X35 RA-35 INCLINING SCREW SET (# 31-32-33-34)
RA-16 RIVET RA-36 SHOULDERED AXLE M12
RA-17 WASHER LL6 RA-37 NYLSTOP NUT M12
RA-18 BEARING STUD AXZ 8X20X35.4 RA-38 SINGLE COIL SPRING LOCK WASHER 12.2
RA-19 FLANGE w/INSERT RA-39 REINFORCEMENT BRACKET
RA-20 DESCENT GUIDE
R E PA I R
RA-3 RA-17 RA-16 RA-2 RA-18
RA-19
RA-20
RA-1
RA-8
RA-4
RA-5
RA-17 RA-6 RA-11
RA-39 RA-7
RA-24 RA-23
RA-9 RA-22
RA-25 RA-17
RA-23 RA-28 RA-30

RA-29
RA-10 RA-33 RA-35
RA-37 RA-34
RA-36
RA-13
RA-15
RA-38 RA-26 RA-12 RA-21 RA-31 RA-32 RA-27
RA-14
RAILTECH PRECISION TORCH STAND (REPAIR)
17
12
19
13
29
11
15 23
9
10
22
18
26
25
14 15 8 2 2
7 20
30
25 28 4
17
R E PA I R
2
22
21
26
2
22
3 24 23 2IT2EM PART DESCRIPTION QTY
NO. NUMBER 17
1 06814 CLAMP SCREW ASSEMBLY 1
16
2 06817 5/16-18 x 1 1/2 DOUBLE 3E0NDED STUD 1
3 06818 5/16-18 WING NUT 1
4 068619 3/8 WAVE WASHER 2
5 5 06820 CLAMP BASE BODY 1
27
6 06821 HEIGHT ADJUSTMENT SHAFT 1
1
7 06822 HEIGHT ADJUSTMENT BLOCK 1
8 06823 ANGLE BRACKET 1
9 06824 ALIGNMENT SHAFT 1
10 06825 SUPPORT TUBE 1
11 06826 SUPPORT SHAFT 1
12 06827 TORCH CLAMP 1
REVISIONS
IS S U E N O. R E V IS ION DATE 13 06828 SADDLE BLOCK 1
14 06829 POSITIONING ROD 1
ITEM# PART#
PART ITEM
ITEM
NO. NUMBER2
DESCRIPTION
DESCRIPTION
ROTATED EXTENSION NECK 180 , MOVED JAM 02/28/11
QTY QTY 15 # 068PART#
30 /DESCRIPTION
TH3IS8S
-1H6ExE3
TS1/S
4HSOEW
T SSCRLELW
BA OONQTY
S 2
1 06814 NUT TO KNOB FACE
CLAMP SCREW ASSEMB0L6Y
1 ADDED SHEET 3 FOR ASSEM BLY NOTES /03/10 1 16 06831 ALIGNMENT SHAFSTHK EENTO2BOF 3 1
17 06833 CLAMP KNOB 3
2 06817
M a tw eld, I1n8 c.06835
G5 /1E6
EN RA-1L 8NOxTE1S 1/2 DOUB LE ENDEDDATSE TUD
APPROVED BY
1 D WG . N O . R EV. N O.
UPPORT SHAFT KNOB 2

06800SA
D EBU R R AN D BR E AK ALL SH AR P ED G ES ENG. GL P 02/28/11
3 06818 5/16-18 WING NUT
C H A MF E R A L L H O L E S
ALL AN GLES @ 90 UNLESS NOTED OTHERW ISE PROD. 1
PH : (270) 444-0085 FAX: (270) 443-6180 PAR T NAM E
1
WEB SITE: ww w.m atw eld.com
4 06819 3/8 WAVEPW

URCA
TOLERANCES UNLESS OTHERWISE SPECIFIEDH. SHER 2
EM AIL: custom [email protected] 19 06836 TORCH STA5N/1D6-18 x 3 1/4 SET SCREW 1
3 PLACE DECIMAL .010 THE IN FORM ATION CON TAIN ED IN THIS D RAWIN G IS THE SOLE
5 06820 2 PLACE DECIMAL CL.0A

20MP BASE BODY
Q.A.
1 20 06837
PROPERTY OF M ATWELD, IN C. ANY REPROD UCTION IN PART M AT ER IAL
EXTENSION NECDRKAWN D AT E
1
ANGLES ARE 0.5 MGMNT.
OR AS A WHOL E WITHOUT THE WRITTEN PER M ISSION OF
ASSEMBLY GLP 06/12/09
6 06821 HEIGHT ADJUSTMENT SHAFT
OF M ATWELD , INC . IS PROH IB ITED .
1 21 LC-075 3/4 ID LOCK COLLAR 1
7 06822 HEIGHT ADJUSTMENT BLOCK 1 22 A1452 5/16-18 HEX JAM NUT 6
8 06823 ANGLE BRACKET 1 23 A2191 5/16 SAE FLAT WASHER 2
9 06824 ALIGNMENT SHAFT 1 24 A3810 5/16 LOCK WASHER 1
10 06825 SUPPORT TUBE 1 25 A5620 5/16-18 x 1/2 SET SCREW 2
11 06826 SUPPORT SHAFT 1 26 A5630 5/16-18 x 1/2 DOG POINT SET SCREW 4
12 06827 TORCH CLAMP 1 27 A6314 3/6-16 x 1 FLAT HEAD SCREW 1
13 06828 SADDLE BLOCK 1 28 A6925 DIA. 3/8 x 5/16 SHOULDER BOLT 1
14 06829 POSITIONING ROD 1 29 A6357 5/16-18 x 1 1/2 BHCS 1
15 06830 3/8-16 x 3 1/4 SET SCREW 2 30 A6362 5/16-18 x 1 3/4 BHCS 2
16 06831 ALIGNMENT SHAFT KNOB 1
17 06833 CLAMP KNOB 3
1 8280683
5 w
SUwPw.
POr R
aTi l tSeHcAhFbToKuNtO
eBt . c o m 1 P h o n e : 4 1 9 - 5 9 2 - 5 0 5 0 Fax: 419-599-3630
PROPER PREHEATING TORCH SETUP
The preheating process is one of the most important factors in thermite welding. This is why it is crucial for the welder to have
a proper preheating torch setup in good, working order with safety and precision in mind. Regardless of the manufacturer, weld-
ers need to have the correct style of torch for thermite weld applications. Likewise, it is necessary to have the proper hose length
and hose grade for use around high temperatures and oils.
Railtech strongly recommends incorporating In-Line Pressure Gages at the torch to drastically improve accuracy during
preheats, as well as help to improve overall quality in the weld. In-Line Pressure Gages give the welder control of fine tuning
pressure settings and adjustment of the flame, while maintaining constant supervision at the weld. Gas Pressure Regulators that
are in good working condition and made for industrial applications, in conjunction with In-Line Pressure Gages, will provide the
welder with the tools required for indicating and monitoring changes in pressure.
Flashback Arrestors are a MUST on your fuel and oxygen lines when welding. Maximum safety is having arrestors at the
tanks, on the Gas Pressure Regulators, and at the torch.
Railtech Boutet offers all the necessary equipment and hardware to effectively conduct a correct preheat for thermite welding
and to give thermite welders total confidence in their equipment.
Proper Torch Setup for Thermite Welding:

• Torch stand
• Thermite torch tip
• Thermite torch body
P R E H E AT I N G
ESSENTIALS
• In-line pressure gages (At Torch Handle)
• Non-Q.D. Flash-Back Arrestors (At Torch Handle, Recommended)
• 3/8” I.D. Hose, Grade “T” ONLY, 50ft-100ft (Fuel Source, LP)
• Non-Q.D. Flash-Back Arrestors at tanks (Required)
Pictured with Victor Torch Handle setup
VICTOR TORCH SETUP
Thermite welding requires specialized equipment to be able to handle the intense heat and pressures necessary for
this process. Railtech Boutet offers the Victor Torch Setup to properly and efficiently preheat the rail.
P R E H E AT I N G
ESSENTIALS
In-line Pressure Gages Victor Torch Tip

ET-1011 22 Orifice Tip
Victor HD310c Torch Handle Victor Torch Flat Head Tip

0382-0015 25410000
Victor Torch Handle Victor Torch Tip

12 Orifice Chamber 12 Orifice Chamber
SMITH TORCH SETUP
Railtech is Smith Equipment’s official distributor to the railroads for preheating and welding equipment needs.
Smith proudly manufactures in the USA.

Smith Torch Tip (Specs. By Railtech, built by Smith)
2541-0000SM
P R E H E AT I N G
ESSENTIALS
Smith Torch Tip
22 Orifice Tip

Smith Torch Handle WH200
Smith Torch Handle WH200 &
0382-0015SM Smith Torch Tip
Smith Flashback Arrestors (set)

RCV-2002SM
Smith Regulator HB1522B-510 (Propane)

0781-0088SM

Smith Regulator HB1510A-540 (Oxygen) Smith Regulators HB1500 Series (Oxy/Propane set)
0781-0089SM 0781-0087SM
In-line Pressure Gages

In-Line Pressure Gages are crucial for determining pressure AT THE TORCH for a
successful preheat. Pressures can drastically change due to temperature, hose length,
gas levels, flashback arrestors, regulators, etc. In-line Pressure Gages will give you the
most accurate pressure setting at the torch and provide a reliable indication of changes
in pressure.
In-line Pressure Gages

ET-1011
Flashback Arrestors
Flashback Arrestors are most commonly used in oxy-fuel welding and cutting to stop the flame
from burning back up into the equipment and hoses, which can cause damage or explosions.
Flashback Arrestors are a MUST on your fuel line as well as the oxygen line when welding. Maxi-
mum safety is having arrestors on both the regulator and the torch. Railtech requires functioning Flashback Arrestors
RCV-2002
Flashback Arrestors at the tank for weld qualification, and strongly recommends them at the torch
P R E H E AT I N G
ESSENTIALS
handle. With regular welding, Flashback Arrestors should be changed 1-2 times annually.
Gas Pressure Regulators

Gas Pressure Regulators differ in size and shape, delivery pressure and adjust-
ment but are uniform in their purpose to deliver a constant outlet pressure for
downstream requirements. Please ensure you have the CORRECT SIZE regu-
lator for thermite welding applications.
BRASS CONSTRUCTION FOR DEPENDABLE SERVICE IN

CORROSIVE ATMOSPHERES
HB1500 series single stage regulators comprise a complete
line of versatile regulators for welding, cutting, heating and
Oxy-Propane Regulators (set)
other industrial applications. Heavy duty construction and sim-
0781-0087
plified design provides high gas flow and longer trouble-free
operation.
3/8 I.D. Grade “T” Hoses

Grade “T” hose ensures compatibility with the gas being conveyed and user
safety.
Additional features:
▫ Oil resistance: When exposed to an oil environment, Grade “R” hose may be-
come soft and tacky. This can lead to cover separation from the reinforcement
or excessive wear of the cover. Both of these conditions can lead to premature
hose failure and decreased service life. The Grade “T” hose provides protec-
tion from oil, both internally and externally, while only the cover of the Grade
“RM” provides this protection.
▫ Flame Resistance: The Grade “T” hose provides added protection, both ex-
ternally and internally, when exposed to a flame or hot materials. The tube
and cover of the Grade “T” hose are self-extinguishing and provide maximum
Oxy-Propane Hose 50’x 3/8 I.D. Grade “T”
safety when exposed to adverse conditions such as hot slag, flash backs or RM-375-50
inadvertent flame exposure. The cover of the Grade “RM” hose also provides
this protection. Grade “R” has no flame resistance requirements.
Railtech Precision Torch Stand
The Railtech Precision Torch Stand is used during the preheating process Railtech Precision Torch Stand
26110000
to finely tune the torch position while preheating the rail ends. The Preci-
sion Torch Stand adjusts side-to-side, forward and backward. The smaller
adjustment rings on the lower portion, the stem, allow the user to raise
and lower the height of the torch when needed and lock it into place for
the appropriate height.
The ability to make fine adjustments on the Torch Stand gives the welder
the advantage to create an even and plumb preheat. With proper use,
the Railtech Precision Torch Stand will reduce costly errors during the
preheating process, reducing the probability of weld failure due to an im-
proper preheat.
03800B Hydraulic Rail Preheater
P R E H E AT I N G
ESSENTIALS
In the Thermite Welding industry, preheating the rail is a crucial operation and
conducting a proper preheat is a major factor in determining the success or
failure of a thermite weld. Its function lies in not only increasing temperature in
the rail-ends and molds, but also the elimination of residual moisture.
Melting the rail-ends during preheat is unacceptable and jeopardizes the
integrity of the weld, which can ultimately lead to fractures and weld failures.
This is a major drawback to using the Oxy/Pro setup.
The Railtech Hydraulic Preheater is a compact, light weight and easy-to-use
tool for heating the rail-ends before welding. It features a hydraulically driven
blower and uses bottled Liquid Propane (LP). The Railtech Hydraulic Preheater
utilizes Oxygen pulled in from the air, eliminating the need for bottled Oxygen.
This preheater ensures the rail-ends never melt during preheating with the QP
Process and the torch safely extinguishes once removed from the molds. The
Railtech Hydraulic Preheater is designed to be safe and economical to use for
any welding crew.
The Preheater Complete Setup includes all the necessary tools to properly
set up your welds using the hydraulic preheating process.
Preheater Complete Setup: 22900000

(includes all items listed below)
• Hydraulic Preheater Unit: 22500000
• Precision Torch Stand: 26110000
• Hydraulic Torch: 22600001
STANDARD WELD SETUP • 50” Air-Propane Hose: 22700000
WITH INOX BURNER TORCH • 20” Flex Hose: 22800000
• Flint Ignitor Pistol: HP-FIP-1
Air-Propane Hose Setup:

• 50’x 3/8 I.D. Propane
• 50’x 3/4 I.D. Air
RAILTECH BOUTET, INC. THERMITE WELD TRAINING
# OF PARTICIPANTS TRAINING DAYS

1–5 MINIMUM 2 DAYS
6-8 MINIMUM 3 DAYS
OVER 8 TBD (QUOTE)
IMPORTANT NOTES:
- CONTACT RAILTECH BOUTET,INC. FOR CURRENT TRAINING COSTS AND PRICING.
- A PURCHASE ORDER (P.O) IS REQUIRED BEFORE SCHEDULING A QUALIFICATION CLASS.

WELD TRAINING
- CERTIFICATE AND I.D. ARE ONLY ISSUED ONCE PAYMENT HAS BEEN RECEIVED FOR TRAINING.
- TWO INSTRUCTORS MAY BE REQUIRED FOR 8 OR MORE WELDERS.
- A 2-3 HOUR POWERPOINT CLASS IS INCLUDED WITH TRAINING. A ROOM WITH PROJECTOR MAY BE
NECESSARY.
- EACH WELDER MUST ACTIVELY COMPLETE A SINGLE THERMITE WELD TO BE QUALIFIED.
- CERTIFICATION IS VALID FROM ONE YEAR OF CLASS COMPLETION.
- PLEASE REVIEW ALL CHECKLISTS AND REQUIRMENTS FOR WELD TRAINING BEFORE SCHEDULING
THE ACTUAL WELD TRAINING CLASS. CORRECT EQUIPMENT MUST BE USED FOR QUALIFICATION-
NO EXCEPTIONS WILL BE MADE.
- RAILTECH BOUTET USES OXYGEN - PROPANE (LP) OR HYDRAULIC PREHEATER WELDING METHODS
ONLY.
- PLEASE CONTACT RAILTECH BOUTET FOR ANY QUESTIONS.
25 Interstate Drive - P.O. Box 69

Napoleon, OH 43545
Phone: (419) 592-5050
Fax: (419) 599-3630
[email protected]
www.railtechboutet.com
RAILTECH BOUTET, INC. THERMITE WELD TRAINING - CHECKLIST
BASIC THERMITE WELDING TOOLS AND EQUIPMENT

ALIGNMENT TOOLS NOTES:
1 36 " MAGNETIC STRAIGHT EDGE 4 ALIGNMENT DEVICES
2 TAPER GAUGE • GRADE B STEEL WEDGES

• ALIGNMENT PLATES
3 18" STRAIGHT EDGE • A-FRAME ALIGNERS
TORCH SETUP
FLASHBACK ARRESTORS
1 PRECISION TORCH STAND 4
NON QUICK-DISCONNECT
2 THERMITE TORCH TIP 5 GAS / PRESSURE REGULATORS
3 THERMITE TORCH BODY 6 ADEQUATE FUEL -

•OXYGEN
IN-LINE PRESURE GAUGES
•PROPANE
3/8" I.D. T- HOSES (50-100FT)
WELD TRAINING
WELD / MOLD SETUP
1 CORRECT WELDING KIT/ MOLDS 4 CORRECT WELD CHARGE
2 CRUCIBLE 5 PACKING SAND (MUD)
3 IGNITERS 6 TUBE PASTE
MOLD HARDWARE
1 MOLD JACKETS 3 BASE PLATE
2 MOLD CLAMP 4 SLAG PAN
TRACK / HYDRAULIC TOOLS

1 POWER SOURCE 4 HAND / BICYCLE GRINDER
2 SHEAR 5 RAIL SAW W/ ARM
3 PROFILE GRINDER 6 SAW BLADES & GRINDING STONES
TRACK TOOLS
1 DEMOLDER 6 SPIKE MAUL
2 CRUCIBLE FORK 7 SHOVELS / BALLAST FORK
3 450°F TEMP STICKS / HEAT GUN 8 BARS (CLAW & NEEDLE)
4 12 LB SLEDGE HAMMER 9 TRACK JACK
5 HOT CUT CHISEL
When completing a Railtech Boutet thermite weld, please make sure you have the items listed on this page under each heading. If you have any questions regarding the
welding tools and equipment list, please contact Railtech Boutet, Inc. to speak with a Welding Technician.
Please reference the Railtech Boutet, Inc. Aluminothermic Welding Catalog at www.railtechboutet.com or contact our offices at 419.592.5050 for more information.
RAILTECH BOUTET, INC. THERMITE WELD TRAINING
For more detailed information regarding Weld Training and Setup, visit our
“Products” page and click on “Training.”
WELD TRAINING
The Railtech Boutet, Inc. Aluminothermic Welding System Manual can be found on
our website, on the “Catalogs & Manuals” page, in the right column.
RAILTECH BOUTET PROUDLY ENDORSES AMERICAN-MADE HYDRAULIC TRACK-TOOLS FROM
MATWELD
H Y D R A U L I C T R A C K TO O L S
TRACK TOOLS &

EQUIPMENT
SERVICE
TRAINING
INNOVATION
• POWER UNITS
• GRINDERS
• WELD SHEARS
• RAIL SAWS
• DRILLS
• IMPACTS
• SPIKE PULLERS
• SPIKE DRIVERS
• TAMPERS
• DIAGNOSTICS
• OTHER RAIL PRODUCTS
For operating manuals and product specs, please visit www.matweld.com.

For pricing, availability and other info, please contact Railtech Matweld
at 1-888-MATWELD or 419-591-3770.
MATWELD
TRACK TOOLS &
EQUIPMENT
POWER UNITS
00100K DUAL CIRCUIT POWER UNIT
MATWELD
The Railtech Matweld Dual Circuit Power Unit is designed to deliver two 5 GPM or one 10 GPM circuits at
2000 PSI. A power unit-mounted hose reel, with a 50 foot hose, is available, as well as various carts and
provisions to move the machine manually or power assisted.
ENGINE
23hp KOHLER
FUEL: GASOLINE
4 US GAL (15.14L)
START: ELECTRIC 12V
HYDRAULICS
(2) 5 GPM (19 LPM)
ACCESSORIES: OR
(1) 10 GPM (38 LPM
00187-Kit- 00100K Lift Handle Kit
00195- Power Point FLUID: HYDRAULIC
5 US GAL (18.9L)
02326- Hose Reel with 50’ hose and
mounting bracket 2000 PSI (140 bar)
06300- Power Unit Mobility Cart
DIMENSIONS
06327- Power Unit Mobility Kit A: 37” (94.0cm)
TRACK TOOLS &

06600- Power Unit Transport Cart B: 24” (60.9cm)
C: 27” (68.5cm)
EQUIPMENT
WEIGHT
321 lbs
(145.6 kg)
02900A DIESEL POWER UNIT

MATWELD
The Railtech Matweld 02900ADiesel Power Unit can be optionally equipped with catalytic converter, mobility kit and
mounted hose reel. Engine protection devices are installed to protect the engine from low oil and high temperature. ENGINE
18hp KUBOTA
FUEL: DIESEL
4 US GAL (15.14L)
START: ELECTRIC 12V
HYDRAULICS
ACCESSORIES: (2) 5 GPM (19 LPM)
02326- Hose Reel with 50’ hose and OR
mounting bracket (1) 10 GPM (38 LPM)
02900C- w/Catalytic Converter FLUID: HYDRAULIC
02998- Power Unit Lift Handle Kit 5 US GAL (18.9L)
2000 PSI (140 bar)
06100- Tamper Cart w/ 2 hose reels
DIMENSIONS
A: 38” (96.5cm)
B: 24” (70cm)
C: 36” (91.4cm)
WEIGHT
465 lbs
(210 kg)
Railtech Matweld reserves the right to change parts, features, or specifications without notice. 6/15

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05500 TWIN POWER UNIT W/ GENERATOR
MATWELD
The Railtech Matweld Twin Power Unit is designed to deliver two 5 GPM circuits or one 10 GPM circuit at
2000 PSI for hydraulic tool operations. With the additional 5000 watt generator, AC powered equipment may
be operated simultaneously. Quiet and efficient, this unit gives maintenance-of-way crews the versatility to GENERATOR
operate safely and cost effectively in adverse conditions with a variety of equipment. 5000W 120/240V
SINGLE PHASE @ 60hz
120V - 41.6 AMP RATING
240V - 20.8 AMP RATING
ENGINE
23hp KOHLER
FUEL: GASOLINE
4 US GAL (15.14L)
START: ELECTRIC 12V
ACCESSORIES: HYDRAULICS
06300- Power Unit Mobility Cart (2) 5 GPM (19 LPM)
OR
02326- Hose Reel with 50’ hose and (1) 10 GPM (38 LPM)
mounting bracket
FLUID: HYDRAULIC
TRACK TOOLS &
5 US GAL (18.9L)
2000 PSI (140 bar)
EQUIPMENT
DIMENSIONS
A: 36” (91.4cm)
B: 25” (63.5cm)
C: 32” (81.3cm)
WEIGHT
506 lbs
(229.5 kg)
02050RM MODULAR POWER UNIT

MATWELD
The Railtech Matweld Modular Power Unit is designed to be easily transported in two lightweight sections and
it simply couples together for immediate use. It delivers 9 GPM of flow which will operate all critical hydraulic ENGINE
tools. Where size and weight are primary concerns, this unit is perfect for the job. Two compact sections al- 14hp KHOLER
low for ease of getting into tight work locations while being lightweight and safe for operators to carry to the FUEL: GASOLINE
7.4 QTS (7.0 L)
work site.
START: PULL
HYDRAULICS
(1) 9 GPM (34 LPM)
FLUID: HYDRAULIC
3.5 US GAL (13.2L)
2000 PSI (140 bar)
DIMENSIONS
A: 29½” (74.9cm)
B: 23½” (59.6cm)
C: 25” (63.5cm)
WEIGHT- WEIGHT-
ENGINE MODULE HYDRAULIC TANK MODULE WEIGHT
100lbs 65lbs 165lbs
(45 kg) (27 kg) (74 kg)
03700A ELECTRIC POWER UNIT
MATWELD
The Railtech Matweld Electric Power Unit is designed to deliver two 5 GPM circuits or one 10 GPM circuit at
2000 PSI for hydraulic tool operations in buildings or other closed environments. This power unit is equipped
with heavy duty wheels for mobility.
ENGINE
20hp ELECTRIC
240/360/480 VAC
3 PHASE
CHECK
HERTZ REQUIREMENTS
HYDRAULICS
ACCESSORIES: (2) 5 GPM (19 LPM)
OR
02326- Hose Reel with 50’ hose and (1) 10 GPM (38 LPM)
mounting bracket
FLUID: HYDRAULIC
5 US GAL (18.9L)
2000 PSI (140 bar)
DIMENSIONS
TRACK TOOLS &

A - 41” (104.1cm)
EQUIPMENT
B - 30” (76.2cm)
C - 33” (83.8cm)
WEIGHT
487 lbs
(220.8 kg)
shown with mounted hose reel
06700 MOBILE DIESEL POWER UNIT

MATWELD
The Railtech Matweld Mobile Diesel Power Unit is a 2WD power unit designed for remote areas that are
not readily accessible by conventional high rail methods. The handle bar style controls provide positive ENGINE
steering with forward and reverse travel at your fingertips. Track wheel outriggers allow for easy mobility 19hp LAMBARDINI
down the rail. FUEL: DIESEL
4 US GAL (15.14L)
START: ELECTRIC 12V
HYDRAULICS
(2) 5 GPM (19 LPM)
OR
(1) 10 GPM (38 LPM)
FLUID: HYDRAULIC
5 US GAL (18.9L)
2000 PSI (140 bar)
DIMENSIONS
A: 45” (114.3cm)
B: 32” (81.3cm)
C: 38½” (97.8cm)
WEIGHT
585 lbs
(265 kg)
06300 POWER UNIT MOBILITY CART
MATWELD
The Railtech Matweld Mobility Cart is lightweight and highly versatile, it is simple to set-up and allows the
operator to easily maneuver a power unit both on and off the rail. It can also be used as a tool trolley when
no power unit is secured to it. The handles and rollers on this unit collapse for compact storage.
DIMENSIONS
29” (73.6cm)
39” (99cm)
18¼” (46.3cm)
WEIGHT
96 lbs
(43.5 kg)
TRACK TOOLS &
EQUIPMENT
06600 POWER UNIT TRANSPORT CART

MATWELD
The Railtech Matweld Power Unit Transport Cart is a 2WD mobility package designed to transport Matweld
power units to remote areas that are not readily accessible by conventional high-rail methods. The handle bar-
style controls provide positive steering with forward and reverse controls at your fingertips.
MAX PAYLOAD
Power to operate the cart (5 GPM @ 2000 PSI) is provided by the power unit being transported.
425 lbs
(953 kg)
DIMENSIONS
LENGTH:
HANDLE COLLAPSED
45” (114.3cm)
HANDLE EXTENDED
57” (144.7cm)
WIDTH: 33” (83.8cm)
HEIGHT: 36” (91.4cm)
TIRES
FLAT-FREE
FOAMFILLED
WEIGHT
187 lbs
(84.8 kg)
09800 GASOLINE TRACK ROVER
MATWELD 09900 DIESEL TRACK ROVER
The Railtech Matweld Track Rover is a hydraulic 4WD mobile work cart powered by a 23hp Kohler Engine
or diesel Kobata Engine. It is ideal for derailment work or to transport railroad maintenance tools and/or sup- MAX PAYLOAD
plies to remote areas not easily accessible by conventional high rail methods. The hydraulic-powered dump 1,000 lbs
(454 kg)
bed can be converted to a flat bed by removing bed side rails. A 12V DC standard power point is equipped
and can be utilized with optional inverter for 120 volt application. Front and rear high intensity halogen lights
HYDRAULICS
are provided. Operator control is remote via a hand held radio transmitter.
(2) 5 GPM (19 LPM)
OR
(1) 10 GPM (38 LPM)
FLUID: HYDRAULIC
5 US GAL (18.9L)
ACCESSORIES: 2000 PSI (140 bar)
-12 Volt Inverter
-5000 Watt Generator DIMENSIONS
-Flood Light Package L: 71” (180.3cm)
W: 50” (127cm)
-Hydraulic Dump Bed Option
H: 36” (91.4cm)
-00300- 50’ Transmission Hose
BED : 40” x 67”
-00200- 25’ Transmission Hose (101.6cm x 170.2cm)
-1500 lb., 12 Volt Power Winch GROUND CLEARANCE:
TRACK TOOLS &

11” (27.9cm)
-02326 50ft Hose Reel w/ mounting kit
EQUIPMENT
TIRES
ALL-TERRAIN AIR
26” x 9” x 12”
WHEEL BASE: 40½” (102.9cm)
WEIGHT
1285 lbs
(582.87 kg)
03000 HYDRAULIC MANIFOLD CIRCUIT

MATWELD
The Railtech Matweld Hydraulic Manifold Circuit is a self contained flow and directional control assembly.
The manifold can be installed on any vehicle which is already equipped with a hydraulic system capable
of producing at least 10 GPM at 2000 PSI. The manifold can be installed and takes up very little space.
The manifold circuit provides a safe and cost effective way of adding hydraulic tool capabilities to your
PRESSURE
existing fleet of equipment.
2000 PSI (140 bar)
FLOW
(2) 5 GPM (19 LPM)
OR
(1) 10 GPM (38 LPM)
DIMENSIONS
A - 18¾” (47.6cm)
B - 7” (17.8cm)
C - 8½” (21.6cm)
WEIGHT
31 lbs
(14 kg)
06500 HYDRAULIC INTENSIFIER
MATWELD
The Railtech Matweld Hydraulic Intensifier is a complete, self-contained, safe, compact unit. The intensifier is
designed to operate off of a 2000 PSI, 5 GPM power source. All Intensifiers have a relief pressure adjustable
up to 10,000 PSI. This ensures a safe operation, not allowing the cylinders to receive excessive pressures.
FLOW
5 GPM (19 LPM)
PRESSURE
2000 PSI (140 bar)
DIMENSIONS
A - 15” (38.1cm)
B - 8” (20.3cm)
C - 10½” (26.7cm)
WEIGHT
33 lbs
(15 kg)
TRACK TOOLS &
EQUIPMENT
Railtech Matweld reserves the right to change parts, features, or specifications without notice. 615
MATWELD
TRACK TOOLS &

EQUIPMENT
GRINDERS
*Railtech Matweld Grinders DO NOT include grinding stones and may need to be ordered seperately, unless otherwise specified.

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09200A PRECISION FROG GRINDER
MATWELD
The Railtech Matweld Precision Frog Grinder is a hydraulic powered, track mounted machine that provides
a precision guide-frame with multiple axis adjustment enabling the operator to make consistent refinishing
grinds.
ACCESSORIES:
00499 - 8” x1” x 5/8” Grinding Stone FLOW
09295 - 2’ Rail Kit 10 GPM (38 LPM)
09299 - 4” x 3” x 5/8-11 Cup Grinding Stone

PRESSURE
09290 - 2” Stone Adaptor Kit 2000 PSI (140 bar)
09295 - Rail and 2” Adaptor Kit
09298 - 2” x 8” x 1” Stone
RPM
4000
DIMENSIONS
TRACK TOOLS &
GRINDER
L:17” W:35” H:32”
EQUIPMENT
BASE:
L: 57½” W: 40” H: 8”
WEIGHT
BASE: 46 lbs (20.8 kg)
GRINDER: 88 lbs (39.9 kg)
OVERALL: 134 lbs (60.8 kg)
06000 PROFILE GRINDER

MATWELD
The Railtech Matweld Profile Grinder is a lightweight, precision grinding machine. The grinder is designed
specifically for finish grinding of field welds and will grind the top and sides of the rail to the original profile.
FLOW
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
ACCESSORIES: RPM
02199 - 6” x 3” x 5/8” Grinding Stone 4000
DIMENSIONS
A - 34½” (87.63cm)
B - 20” (51cm)
C - 32” (81.3cm)
WEIGHT
67 lbs
(30.4 kg)
06950A MULTI-PURPOSE GRINDER
MATWELD
The Railtech Matweld Multi-Purpose Grinder allows operators to remain in an ergonomic upright position
while performing field weld grinding. The adjustable rear handle positions easily for the operators preferred
height and comfort or lowered and swiveled around for compact storage.
FLOW
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
ACCESSORIES:
4000
00499 - 8” x 1’ x 5/8” Grinding Stone
DIMENSIONS
A - 40” (101.6cm)
TRACK TOOLS &

B - 22” (55.9cm)
C - 34” (86.4cm)
EQUIPMENT
WEIGHT
43 lbs
(19.5 kg)
Patent no. 6,663,476
06950 MULTI-PURPOSE GRINDER

MATWELD
The Railtech Matweld Multi-Purpose Grinder allows operators to remain in an ergonomic upright position
while performing multiple grinding tasks. Lightweight, and with adjustable positions for the grinding head
and rail guide, field welds, switch points and frogs can be easily ground with this one tool. The adjustable
rear handle positions easily for the operators preferred height and comfort or lowered and swiveled around FLOW
for compact storage. 10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
ACCESSORIES:
4000
00499 - 8” x 1” x 5/8” Grinding Stone
06940- Housing Rotation Locking Unit
DIMENSIONS
A - 40” (101.6cm)
B - 24” (60.7cm)
C - 34” (86.4cm)
WEIGHT
52 lbs
Patent no. 6,663,476 (23.6 kg)
05900 FROG / PROFILE GRINDER
MATWELD
05950 FROG / PROFILE GRINDER W/ TRIGGER
The Railtech Matweld Frog/Profile Grinder is a lightweight, precision grinding machine. The grinder is de-
signed for frog and finish grinding of field welds. The roll-over feature makes ergonomic grinding of the rail to
the original profile easy. An optional detachable Frog Grinding Outrigger is available for grinding Frogs. The
flap-type spark guard prevents sparks from being discharged on adjacent combustible material.
FLOW
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
ACCESSORIES: 4000
02199 - Grinding Stone
05999 - Grinding Outrigger DIMENSIONS
TRACK TOOLS &
A - 40” (101.6cm)
B - 16” (40.6cm)
EQUIPMENT
C - 34” (86.4cm)
WEIGHT
85 lbs
(38.5 kg)
00700 / 00700C SURFACING GUIDE GRINDER

MATWELD
The Railtech Matweld Surfacing Guide is a rugged but lightweight grinding tool designed specifically for grind-
ing the top of the rail. It is excellent for the finish grinding of field welds or rail end repairs. The extended guard
offers excellent protection for the operator.
Note: Model 00700C has factory installed Type 6 Stone Adaptor (00733-Kit) for use exclusively for a type 6 FLOW
stone (00797). 10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
ACCESSORIES: 4000
00733-Kit - Type 6 Stone Adaptor
00797 - Type 6 Stone 8” x 2” x 1½”
DIMENSIONS
00799 - 8” x 2” x 4” Cup Stone
(exclusive use with model 00700) A - 39” (99cm)
B - 12” (30.5cm)
C - 26” (66cm)
WEIGHT
75 lbs
(34 kg)
STRAIGHT STONE GRINDER
04600 CW ROTATION 04700 CCW ROTATION
MATWELD
04650 CW ROTATION W/ TRIGGER 04750 CCW ROTATION W/ TRIGGER
The Railtech Matweld Straight Stone Grinder is a powerful and safe grinding tool for use on field welds, frogs,
switch points, etc. The tool has an on-off valve or trigger, high strength aluminum housing and rigid handles
for safe use by the operator.
NOTE: Rotation direction is determined by looking directly at the face of the installed grinding stone.
FLOW
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
ACCESSORIES:
00499 - 8” x 1” x 5/8” Grinding Stone
046009 - 1” Stone Adaptor RPM
4000
046015 - Slotting Guide Kit
DIMENSIONS
TRACK TOOLS &

A - 21” (53.3cm)
04650 CW Rotation w/Trigger
B - 8” (20.3cm)
EQUIPMENT
C - 7½” (19cm)
WEIGHT
20 lbs
(9 kg)
07500 CHAMFER TOOL

MATWELD
The Railtech Matweld Chamfer Tool is a light weight powerful maintenance-of-way tool ideal for chamfering
drilled holes. Utilizing low rpm & high torque permits the operator safe and long lasting service of chamfer
bits. FLOW
5 GPM (19 LPm)
OR
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
ACCESSORIES: RPM
07550 - Chamfer Bit: Hole Chamfer range 160
from 5/8” to 1¾”
DIMENSIONS
A - 14” ( 35.6cm)
B - 8” ( 20.3cm)
C - 7½” (19cm)
WEIGHT
18 lbs
(8.16 kg)
04800 6” CUP STONE GRINDER W/ ON/OFF VALVE
MATWELD
04850 6” CUP STONE GRINDER W/ SAFETY TRIGGER
The Railtech Matweld Cup Stone Grinder is designed for grinding the tops of frogs and rail. The unique stone
adjustment feature allows the operator to easily adjust the guard as the stone wears, without the need for
wrenches. The wrap around handle design gives the operator complete control of the tool.
FLOW
10 GPM (38 LPM)
ACCESSORIES: PRESSURE
02199 - 6” x 3” x 5/8” Grinding Stone 2000 PSI (140 bar)
RPM
4000
DIMENSIONS
A - 9¾” (24.77cm)
TRACK TOOLS &
B - 10” (25.4cm)
C - 11½” (29.2cm)
EQUIPMENT
WEIGHT
26 lbs
(11.8 kg)
00600 8” CUP STONE GRINDER

MATWELD
The Railtech Matweld 8” Cup Stone Grinder is designed for use in grinding the tops of frogs and rail. The
unique stone adjustment feature allows the operator to easily adjust the guard as the stone wears without
the need for wrenches. The double handles give the operator complete control of the tool.
FLOW
Note: Model 00600C has factory installed Type 6 Stone Adaptor (00733-Kit) for use exclusively for a type
10 GPM (38 LPM)
6 stone (00797).
PRESSURE
2000 PSI (140 bar)
ACCESSORIES:
00799 - 8” x 2” x 4” Plate Mounted Cup Stone
(exclusive use with the model 00600) RPM
4000
00733-KIT - Type 6 Stone Adapter Kit
00797 - 8” x 2” x 1½” Type 6 Stone
DIMENSIONS
A - 16½” (41.9cm)
B - 10” (25.4cm)
C - 9” (22.9cm)
WEIGHT
28 lbs
(12.7 kg)
05400 ANGLE GRINDER
MATWELD
The Railtech Matweld Angle Grinder is a multipurpose grinding and cutting tool which accepts a variety of accessory
attachments. It can be used for removing rust and scale, grinding rail welds, frog points, or anywhere a detailed grind
is required. The head assembly is a adjustable to rotate 360 degree for operator comfort.
FLOW
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
4000
DIMENSIONS
A - 21” (53.3cm)
B - 8” (20.3cm)
ACCESSORIES:
C - 12” (30.4cm)
TRACK TOOLS &

Grinding Stones and cut-off wheels available.
EQUIPMENT
Specify size. WEIGHT
19 lbs
(8.62 kg)
09300 HEAD WASH GRINDER (HWG)

MATWELD
The Railtech Matweld Head-Wash Grinder (HWG) is a hydraulic powered, track mounted machine that is designed
to efficiently grind the ball of the rail in preparation for the Railtech Head-Wash Repair Weld (HWR). This specially
designed grinder provides a precision grind to compliment the HWR process in defect removal. The compact and
lightweight grinder allows for quick set-up and breakdown on track while the ergonomic profile allows the
operator to quickly and comfortably grind the ball to the appropriate depth and width. FLOW
10 GPM (38 LPM)
09298 - 8” x 2” x 1” Stone 2000 PSI (140 bar)
09281 - HWR Depth Gauge
RPM
4000
DIMENSIONS
A - 27” (68.6cm)
B - 17” (43 cm)
C - 15-1/4” (38.7cm)
WEIGHT
65 lbs
(29.5 kg)
MATWELD
TRACK TOOLS &
EQUIPMENT
SAWS / WELD SHEARS
03900A REVERSING RAIL SAW
MATWELD
The Railtech Matweld Reversing Rail Saw is a hydraulic powered abrasive rail saw that can cut rail from
either side of the rail safely without disconnecting or realignment; simply pivoting the saw to the other side
of the rail provides the flexibility and safety that is needed on track.
FLOW
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
3200
ACCESSORIES: DIMENSIONS
A - 36” (91.4cm)
00897 - 14” Saw Blades
B - 10” (25.4cm)
TRACK TOOLS &

00899 - 16” Saw Blades C - 17” (43.2cm)
EQUIPMENT
CLAMP: 36” x 8” x 11”
WEIGHT
40 lbs (18.1 kg)
CLAMP
21 lbs (9.5 kg)
00800A RAIL SAW

MATWELD
The Railtech Matweld Rail Saw is a hydraulic powered abrasive rail saw that uses a 14” or 16” diameter
blade to cut rail. A sturdy pivot arm securely clamps to the rail and guides the saw during operation. Free
axis movement of the tool allows cutting on either side of the rail and clean separations average well under FLOW
two minutes. Sturdy construction and quality components ensure low maintenance and long life of the tool. 10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
RPM
3200
DIMENSIONS
ACCESSORIES: A - 36” (91.4cm)
00897 - 14” Saw Blades B - 10” (25.4cm)
00899 - 16” Saw Blades C - 17” (43.2cm)
CLAMP: 36” x 8” x 11”
WEIGHT
35 lbs (15.8 kg)
CLAMP
21 lbs (9.5 kg)

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05100A WELD SHEAR
MATWELD
The Railtech Matweld Weld Shear is lightweight and highly efficient. Spring centered flow control valve permits
safe and precise shearing of a thermite weld. The shield totally protects fittings and hoses and the adjustable
hold downs are self locking and will assure a safe, clean cut.
FLOW
5 GPM (19 LPM)
ACCESSORIES:
00980 - 132lb/136lb Shear Blades PRESSURE
00965 - 115lb Shear Blades 2000 PSI (140 bar)
Additional shear blades avaialable DIMENSIONS

A - 27” (68.6cm)
B - 20” (50.8cm)
C - 13” (33cm)
TRACK TOOLS &
WEIGHT
EQUIPMENT
111 lbs
(50.3 kg)
05100B WELD SHEAR

MATWELD
The Railtech Matweld Weld Shear is lightweight and highly efficient. Spring centered flow control valve permits
safe and precise shearing of a thermite weld. The shield totally protects fittings and hoses and the adjustable
hold-downs are self locking and will assure a safe, clean cut.
The weld shear is equipped with a factory set adjustable hydraulic flow cartridge to assure the time to fully
FLOW
stroke the shear blades during an actual shear operation is between 16 and 18 seconds.
5 GPM (19 LPM)
OR
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
ACCESSORIES: DIMENSIONS
00980 - 132lb/136lb Shear Blades A - 27” (68.6cm)
B - 20” (50.8cm)
00965 - 115lb Shear Blades C - 13” (33cm)
Additional shear blades avaialable WEIGHT

85 lbs
(38.6 kg)
05000 HAND PUMP WELD SHEAR
MATWELD
The Railtech Matweld Hand Pump Weld Shear is a self contained Hydraulic Weld Shear. The adjustable hold
downs are self locking and will assure a clean safe cut. The average cycle time is 30-45 seconds to shear
a weld. The hand pump model can be converted to operate with the Matweld Power Unit with very minor
modifications.
PRESSURE
3000 PSI (206 bar)
DIMENSIONS
A - 29” (73.7cm)
B - 20” (50.8cm)
ACCESSORIES: C - 13” (33cm)
00980 - 132lb/136lb Shear Blades
00965 - 115lb Shear Blades WEIGHT
130 lbs
(59 kg)
Additional shear blades avaialable
TRACK TOOLS &

EQUIPMENT

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MATWELD
TRACK TOOLS &
EQUIPMENT
DRILLS / IMPACT WRENCHES
03500 SELF-FEED RAIL DRILL
MATWELD
The Railtech Matweld Self Feed Rail Drill is a lightweight maintenance tool that offers cost effective operation.
Maintenance crews will appreciate the simple clamp for quick setup on track. The use of Arrowhead inserts
(patented), allows for quick drilling time and precision holes. The drill includes a lubrication system.
ACCESSORIES:
03532 - Rail templates (Specify Rail Profile)
FLOW
01540 - Index bars (Specify Rail Profile)
10 GPM (38 LPM)
03598 - Storage Case
03599 - Biodegradable cutting fluid (1 or 5 US Gallon)
-Assortment Of Carbide Drill Bit Inserts PRESSURE
2000 PSI (140 bar)
DIMENSIONS
A - 35” (89cm)
B - 9” (22.8cm)
C - 15½” (39.4cm)
WEIGHT
TRACK TOOLS &

68 lbs
EQUIPMENT
(31 kg)
SELF-FEED RAIL DRILL BIT OPTIONS

MATWELD
ARROWHEAD INSERT (PATENTED)
PART NO. DESIGNATES WHICH DIAMETER INSERTS ARE AVAILABLE FOR THAT PARTICULAR HOLDER.
ARROWHEAD INSERT SPECIFICATIONS:
HOLDER INSERT DIAMETERS: INSERT DIAMETERS:
ENGLISH METRIC
PART NO.
⅞”, 15/16”, 1” 22mm, 23mm, 24mm, 25mm
03570-1
26mm, 27mm, 28mm, 29mm, 30mm,
03571-1 1-1/16”, 1⅛”, 1-3/16”, 1¼”, 1-5/16”, 1⅜”
31mm, 32mm, 33mm, 34mm, 35mm
03572-1 1-7/16”, 1½”, 1⅝” 36mm, 37mm, 38mm
OTHER SPECIAL ORDER BIT SIZES ARE AVAILABLE UPON REQUEST

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2 -: 54015 90
- 5 9 2 - 5 0 5 0
F a x : 4 1 9 -F5a9 x9 :- 3461390 - 5 9 9 - 3 6 3 0 57
SELF-FEED RAIL DRILL: RAIL TEMPLATES AND INDEXING BAR OPTIONS
MATWELD
RAIL TEMPLATES:
PART NO. DESCRIPTION PART NO. DESCRIPTION
03532-1 112-115-119 / 131-132-136 03532-15 100 A.R.A.-A.
03532-3 100 AREA - U.P. / 105 DUDLEY 03532-16 22 KG/M
03532-4 133 AREA / 140 AREA 03532-17 30 KG/M
03532-5 127 DUDLEY / 130 PS 03532-18 48 KG/M
03532-6 90 A.R.A.-B 03532-19 57 KG/M
03532-7 90 A.R.A.-A 03532-20 152 PS
03532-8 110 AREA / 110 AREA - U.P.
03532-9 112-115-119 / 141 AB
03532-10 100 AREA (2-45/64” TO CENTERLINE OF HOLE)
03532-11 131-132-136 RE / 133 RE
03532-12 100 A.R.A.-B
03532-13 85 A.S.C.E
INDEXING BARS:
01540-1 2-11/16 x 5-1/2 01540-10 2-5/8 x 5-1/2
01540-2 2-1/2 x 6-1/2 01540-11 2-5/16 x 6-1/2 x 6-1/2
01540-3 3-1/2 x 6 x 6 01540-12 2-1/2 x 6
TRACK TOOLS &
01540-4 2-13/32 x 5 x 5 01540-13 3 x 6-1/2 x 6-1/2

EQUIPMENT
01540-5 2-3/4 x 5-5/8 x 5-5/8 01540-14 2-1/2 x 5-1/2

01540-6 2-11/32 x 5 x 5 01540-15 2-1/2 x 5
01540-7 2-23/32 x 6 x 7 01540-16 2 x 4-1/2
01540-8 2 x 7 01540-17 2-3/4 x 5-39/64 x 5-39/64
01540-9 2-3/16 x 4-1/2 01540-18 2-7/16 x 6-1/2
ACCESSORIES:
03598 STORAGE CASE
03599-1 BIODEGRADABLE CUTTING FLUID - 1 GALLON
03599-5 BIODEGRADABLE CUTTING FLUID - 5 GALLONS
01500 RAIL DRILL

MATWELD
The Railtech Matweld Hydraulic Rail Drill is a small, dependable and efficient maintenance tool that of-
fers cost-effective operation under adverse conditions. Simple clamp and height adjustment mechanisms
allow quick set-up time on a variety of track configurations. The drill has a quick-set indexing bar that
provides accurate hole spacing. Standard flat spade bits are used and can be changed in seconds without
the need for wrenches. The rail drill includes a lubrication system.
FLOW
5 GPM (19 LPM)
PRESSURE
2000 PSI (140 bar)
ACCESSORIES:
DIMENSIONS
Drill Bits Specify Size
A - 35” (89cm)
Form Blocks Specify Size B - 13” (33cm)
Index Bars Specify Size C - 25” (63.5cm)
WEIGHT
63 lbs
(28.6 kg)
01600A 5 GPM 1” IMPACT WRENCH
MATWELD
The 1” Impact wrench is capable of handling the toughest jobs. Crossing, frog or track bolts are no problem
for this rugged tool. Optional handles allow the operator to modify the tool to provide an efficient, safe and
ergonomic work position for the task at hand. A torque adjustment knob fine-tunes torque from 0-3500 ft/lb.
Designed for 5 GPM operation, permits simultaneous use of another 5 GPM tool on the Railtech Matweld
dual circuit power unit, maximizing efficiency of a multi-man crew.
FLOW
5 GPM (19 LPM)
PRESSURE
2000 PSI (140 bar)
DIMENSIONS
A - 17½” (44.5cm)
B - 8” (20.3cm)
ACCESSORIES: C - 9” (22.8cm)
01635 - Stand Up Handle
TRACK TOOLS &

01669 - Crossing Handle WEIGHT
EQUIPMENT
Sockets Available - Specify Requirements 33 lbs
(15 kg)
01600A 5 GPM 1” IMPACT WRENCH ACCESSORIES

MATWELD
Note: For proper size retaining ring, match number in parentheses of socket ordered with last digit of retaining ring part number.
Other size sockets and retaining rings available upon request.
1005111: Fast Pack front-end impact assembly. Complete, assembled and packed with grease ready to install.
ACCESSORIES:
01669 CROSSING HANDLE
01635 Stand Up Handle
01650 Torque Adjustment Gauge
01665 (3) 7/8” Impact Socket
01667 (1) 1-1/8” Impact Socket
01669 Crossing Handle
01670 (1) 1-5/16” Impact Socket
01685 (2) 1-13/16” Impact Socket
01690 (2) 2-3/16” Impact Socket
10000-1 Socket Retaining Ring 2.13” (2-1/8) Diameter

10000-4 Socket Retaining Ring 2.63” (2-5/8) Diameter 01635 STAND UP HANDLE
02500 10 GPM 1” IMPACT WRENCH
MATWELD
The 1” Impact wrench is capable of handling the toughest jobs. Crossing, frog or track bolts are no problem for
this rugged tool. Anti-vibration design and optional handle provide an efficient, safe and ergonomic work posi-
tion for the task at hand. A torque adjustment knob will fine-tune torque from 0-3500 ft/lb. Designed for 5 GPM
or 10 GPM.
FLOW
5 GPM (19 LPM)
OR
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
DIMENSIONS
ACCESSORIES: A - 18” (45.7cm)
B - 8” (20.3cm)
02575 - Stand Up Handle C - 10” (25.4m)
TRACK TOOLS &
Sockets Available - Specify Requirements WEIGHT

EQUIPMENT
37 lbs
(16.8 kg)
04500D ½” HYDRAULIC DRILL / IMPACT WRENCH

MATWELD
The Railtech Matweld ½” Impact wrench is designed to offer the operator superior torque handling capabilities
under the most adverse conditions. Operators will appreciate the lightweight aluminum body and the ergonomic
trigger design. The impact is shipped with a 7/16” quick change chuck for a wide variety of bits and accessories.
A ½” square drive is included for the use of ½” impact sockets.
FLOW
5 GPM (19 LPM)
01743 - Counter Bore 1½” 2000 PSI (140 bar)
01750 - Counter Bore 2-9/16”
01751 - Counter Bore 3” DIMENSIONS
01775 - 1/2” x 12” Auger Bit A - 10” (25.4cm)
01782 - 9/16” x 18” Auger Bit B - 7” (17.8cm)
C - 7” (17.8cm)
01777 - 11/16” x 12” Auger Bit
01781 - 11/16” x 18” Auger Bit WEIGHT
01795 - ⅝” x 18” Auger Bit 13 lbs
045046 - Adapter ½” Square Drive (6 kg)
MATWELD
TRACK TOOLS &

EQUIPMENT
RAIL PULLER / TAMPER / MISC.

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03100C RAIL PULLER
MATWELD
The Railtech Matweld 03100C is a hydraulic actuated 120 ton rail puller. Operators will appreciate the single
unit construction allowing quick set up time. The operator station houses an integrated intensifier and con-
trol valve manifold. Clamping blocks are captured and this self-aligning design is preloaded hydraulically FLOW
5 GPM (19 LPM)
for a safe and efficient pull. OR
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
Pulling Cylinder Pressure:

Rated 5500 PSI
(385 bar)
Clamp Cylinder Pressure:

Rated 2000 PSI
(140 bar)
DIMENSIONS
Fully Extended 105” (266.7cm)
TRACK TOOLS &
Fully Closed (storage) 95” (241.3cm)

EQUIPMENT
Pulling Cylinder Stroke 10” (25.4cm)

Width 34” (86.4cm)
ACCESSORIES: Height 17” (43.2cm)
03101C - Clamping Block
03175 - Lifting Beam WEIGHT
1350 lbs
(612.3 kg)
08300 SPIKE DRIVER

MATWELD
The Railtech Matweld Spike Driver is equipped with torsion dampened handles which reduce the vibration
level to a minimum. An excellent heavy duty tool designed to drive spikes and hairpins into the toughest
ties in seconds.
FLOW
5 GPM (19 LPM)
OR
10 GPM (38 LPM)
PRESSURE
2000 PSI (140 bar)
DIMENSIONS
A - 33” (83.8cm)
B - 18” (45.7cm)
C - 6” (15.2cm)
WEIGHT
65 lbs
(29.5 kg)
01100RM LIGHTWEIGHT TWO-STAGE SPIKE PULLER
MATWELD
The new Railtech Matweld Spike Puller is twenty

five percent (25%) lighter than our standard version.
Weighing only 39 pounds, it generates the same pull-
ing force of 13,000 pounds in a lighter design. FLOW
5 GPM (19 LPM)
A safe, internal two-speed design ensures opera- OR
tors grasp the spike with a slower speed, avoiding a 10 GPM (38 LPM)
jerking motion- common with most spike pullers. The
safety trigger provides a positive lock that prevents PRESSURE
2000 PSI (140 bar)
accidental activation of the tool. Its efficient design
enables the operator to grab the spike from either
DIMENSIONS
side of the rail without repositioning, yet allowing the
A - 30” (76.2cm)
operator to pull and automatically drop the spike at B - 13” (33cm)
the top of the stroke in one motion. All moving parts C - 4” (10.1cm)
are fully enclosed for safety and the jaws can be
WEIGHT
changed without special tools within minutes at the
TRACK TOOLS &

39 lbs
work site. (17.7 kg)
EQUIPMENT
ACCESSORIES:
01145 - Hair Pin Puller Kit
08200 TAMPER
MATWELD
The Railtech Matweld Hydraulic Tamper is equipped with torsion dampened handles which reduce the
vibration level to a minimum. An excellent multi-purpose tool that can tamp, cut asphalt or break concrete.
FLOW
5 GPM (19 LPM)
PRESSURE
2000 PSI (140 bar)
ACCESSORIES:
01362 - Tamper Bit
DIMENSIONS
01365 - Spiker Bit
A - 18” (45.7cm)
01370 - Asphalt Cutter Bit B - 5” (12.7cm)
01375 - Concrete Breaker C - 30” (76.2cm)
WEIGHT
62 lbs (with bit)
(28.1 kg)
02800A 60 TON BRIDGE JACK / SPREADER
MATWELD 02800-6 100 TON BRIDGE JACK / SPREADER
The Railtech Matweld Bridge Spreader is the ideal tool for crews doing bridge maintenance. The hydraulic
circuit is equipped with a remote power up and down control manifold with built in flow control for protection
and comes with a 25 foot transmission hose. Cylinders are pre-piped, terminating at quick disconnect couplers
which allow for quick setup time.
FLOW
5 GPM (19 LPM)
PRESSURE
2000 PSI (140 bar)
DIMENSIONS
A - 194” (492.8cm)
B - 6” (15.2cm)
C - 29” (73.7cm)
TRACK TOOLS &
WEIGHT
EQUIPMENT
02800A: 1619 lbs

(734.3 kg)
02800-6: 1780 lbs

(807.4 kg)
ACCESSORIES:
02850-Kit: Bridge Jack / Spreader Stool
02850-KIT BRIDGE JACK / SPREADER STOOL

MATWELD
The Railtech Matweld Bridge Spreader Stool is a complete system with no additional pieces or chains required.
Quick and secure connection around pylons ensures for minimal setup time at the work site. Designed for use
along with the Matweld Bridge Spreader, the system can quickly and safely be installed wherever the bridge
repairs are required.
DIMENSIONS
A - 14-1/2” (36.8cm)
B - 12” (30.5cm)
C - 14” (35.6cm)
WEIGHT
Stool: 48 lbs. (22 kg.)
Pin: 12 lbs. (5 kg.)
Chain Assembly: 32 lbs.
(15 kg.)
SPECIAL CHAIN LENGTH AVAILABLE
KIT CONSIST OF: UPON REQUEST
(1) STOOL,
(1) PIN,
AND (1) 48”LG. CHAIN ASSEMBLY
01200 SPRING CLIP APPLICATOR
MATWELD
The Railtech Matweld Spring Anchor Applicator is a lightweight and labor saving tool for the maintenance-of-
way crew. A safe and quick method of installing spring anchor clips, which does not require “brute force” for clip
installation. The tool utilizes a pivoting foot design with seven tons of force available to install the toughest clips.
Operators will appreciate the clear view during installation.
FLOW
5 GPM (19 LPM)
OR
10 GPM (38LPM)
ACCESSORIES:
PRESSURE
01225- Head Worn Rail Kit
2000 PSI (140 bar)
DIMENSIONS
W -15” (38.1cm)
TRACK TOOLS &

H - 43” (114.3cm)
EQUIPMENT
WEIGHT
48 lbs
(21.7 kg)
RAILTECH MATWELD SERVICE CENTER

MATWELD
We r e f u r b i s h a n d r e b u i l d a l l o f o u r e q u i p m e n t
to factory specifications and according to our
s t r i c t m a n u f a c t u r i n g s t a n d a r d s . We o ff e r o u r
complete inventory at factory-direct pricing
and test all tools to ensure safe and reliable
operation.
R a i l t e c h M a t w e l d c a n o ff e r h y d r a u l i c s a f e t y MATWELD
training as well as equipment and hydraulic
power source diagnostics. Our representa-
tives have the capabilities necessary to meet
you on-site to troubleshoot your power source
and to help make recomendations to keep you
S E RV I C E C E N T E R
operating with minimum equipment down time 3505 Clarks River Rd.
a n d i n c r e a s e d r e l i a b i l i t y. Paducah, KY 42003
270-444-0096
Contact us to coordinate your equipment re- w w w. m a t w e l d . c o m
pairs and diagnostics.
General Notes:
GENERAL NOTES
BOUTET
CONTACT
25 Interstate Drive
P.O. Box 69
Napoleon, Ohio 43545
Phone: (419) 592-5050 OUR MISSION
Fax: (419) 599-3630 Railtech strives to provide customers
with industry leading products, support
[email protected]
and top level service from over 100 years
www.railtechboutet.com of experience in the railway Industry.

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BOUTET

ALUMINOTHERMIC RAIL WELDING

Leader In Rail Welding

Phone: (419) 592-5050 Phone: (270) 444-0096

Fax: (419) 599-3630 Fax: (270) 443-5741

Railtech Boutet is a railway welding supplier specializing in the

Railtech Matweld works directly with the aluminothermic weld-

Railtech Boutet, Inc. is a subsidiary of Railtech International and

HARDWARE & CONSUMABLES

WELD TRAINING INFORMATION

RAILTECH MATWELD HYDRAULIC TRACK TOOLS INFORMATION

Railtech is a global leader in the commercial and urban

• MATWELD – NAPOLEON, OHIO, USA

• RAILWEL- ST JEROME, CANADA Excellence is

• SUFETRA- BARCELONA, SPAIN

ALUMINOTHERMIC WELDING PROCESS

• AUSTRALIA- QUEENSLAND, AUSTRALIA

• SCHLATTER SYSTEMS- FRANCE

and improve their tools to adapt caping debris.

to the thermite welding process.

• FAST AND EASY INSTALLATION

flexible solutions for

RAILTECH ALIGNMENT PLATES

Shown with the Starrett Taper Gage (STD51292).

Preheater Complete Setup: 22900000

• Hydraulic Preheater Unit: 22500000

• 1 WELD TO PERFORM, NOT 2

• MINIMAL TRACK DISTURBANCE

CONTACT RAILTECH BOUTET

• NON-HAZARDOUS CLASSIFICATION FOR TRANSPORT

Startwel® Ignition Kit

Battery and battery charger may

• REDUCES INVENTORY FOR MULTIPLE KIT SIZES

CONTACT RAILTECH BOUTET

flexible solutions for

• REDUCES INVENTORY FOR MULTIPLE KIT SIZES

115# QPCJ HYBRID STRAIGHT KIT

115# QPCJ HYBRID STEP KIT

136# QPCJ HYBRID STRAIGHT KIT

136# QPCJ HYBRID STEP KIT

141# QPCJ HYBRID STRAIGHT KIT

ALUMINOTHERMIC RAIL WELDING

Leader In Rail Welding

BOUTET FIELD WELD SET BOUTET FIELD WELD KIT

ITEM # MOLDS ITEM # MOLDS

• 6602551025 CJ WELD KIT 100 RE

All Railtech Boutet molds, crucibles and charges

Tube Paste is a neceassary item for Railtech

STANDARD MOLD JACKETS

BOUTET FIELD WELD KIT

BOUTET FIELD WELD SET

ITEM # MOLDS ITEM # MOLDS

All Railtech Boutet molds, crucibles and charges

Tube Paste is a necessary item for Railtech Boutet

COMP MOLD & JACKET

BOUTET FIELD WELD KIT