Fachhochschule Hamburg: Theoretische Arbeit
Fachhochschule Hamburg: Theoretische Arbeit
FACHBEREICH FAHRZEUGTECHNIK
Studiengang Flugzeugbau
Berliner Tor 5
D – 20099 Hamburg
theoretische Arbeit
- Flugzeugbau -
Fahrzeugtechnik
Abgabedatum: 01.03.99
Preface
The following ETOPS report is the result of the investigation about regulations
to serve routes with twin-engined aircraft’s. These limitations are given from
the authorities especially the FAA and JAA to the manufacture and airliner.
The complete ETOPS history from the beginning of aviation with piston twin-
engined aircrafts to the high bypass engines on modern Airbus and Boeing
aircrafts is explained. The ETOPS regulations are still in a process of adaptation
to new technical standards, this reading will consider the standards until 1995.
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Table of contents
ABBREVIATIONS.............................................................................................................................. 5
1 INTRODUCTION ............................................................................................................... 6
1.1 THE MEANING OF ETOPS ....................................................................................................... 6
1.2 HISTORICAL BACKGROUND...................................................................................................... 6
1.2.1 Original regulations.............................................................................................................. 6
1.2.2 First generation of turbine engine reliability......................................................................... 7
1.2.3 High-bypass engines and widebody twin aircraft development............................................... 7
1.2.4 Initial 120-minute ETOPS operations.................................................................................... 8
1.2.5 Modification of existing aircraft............................................................................................ 9
1.3 THE BENEFIT OF ETOPS ....................................................................................................... 11
2 THE REGULATIONS, WHAT DOES IT MEAN TO ETOPS ....................................... 14
2.1 THE INTENTION OF THE ETOPS REQUIREMENTS .................................................................... 14
Aircraft ETOPS Type Design Approval ............................................................................... 14
ETOPS type design eligibility.............................................................................................. 15
Design assessment............................................................................................................... 15
Propulsion system reliability ............................................................................................... 15
Electrical power sources redundancy .................................................................................. 15
APU design ......................................................................................................................... 16
Emergency/standby electrical generator design................................................................... 16
Minimum crew workload ..................................................................................................... 16
System redundancy.............................................................................................................. 16
Ice protection ...................................................................................................................... 17
Safety assessment ................................................................................................................ 17
ETOPS type design capability ............................................................................................. 17
JAA policy statement........................................................................................................... 17
2.1.1 The A330 ETOPS Design Concept....................................................................................... 18
2.1.2 ETOPS Capability Statement............................................................................................... 19
3 TO OBTAIN THE OPERATIONAL APPROVAL.......................................................... 20
3.1 GETTING THE ETOPS OPERATIONAL APPROVAL ................................................................... 20
3.2 ACCELERATED ETOPS APPROVAL ........................................................................................ 20
3.2.1 Requirements ................................................................................................................. 21
3.2.2 Operator’s propulsion system reliability.............................................................................. 22
3.2.3 Engineering modification and maintenance program .......................................................... 22
3.2.4 Flight dispatch ................................................................................................................. 22
3.2.5 Flight crew training and evaluation program ...................................................................... 23
3.2.6 Operational limitations ....................................................................................................... 23
3.2.7 ETOPS operations start-up.................................................................................................. 23
3.2.8 Accelerated ETOPS surveillance......................................................................................... 24
3.2.9 Simulated ETOPS during proving period............................................................................. 24
3.2.10 138-minute ETOPS approval criteria .................................................................................. 25
4 PREPARING ETOPS OPERATIONS.............................................................................. 26
4.1 DEFINITIONS ................................................................................................................. 26
ETOPS Operations .............................................................................................................. 26
Suitable Airport................................................................................................................... 26
Diversion / en-route alternate airport.................................................................................. 26
Maximum diversion time ..................................................................................................... 26
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APPENDIX ........................................................................................................................................ 42
FAA SECTION 121.161 ................................................................................................................. 42
Airplane limitations: Type of route...................................................................................................... 42
JAR-OPS 1.245 ................................................................................................................. 42
Maximum distance from an adequate aerodrome for two-engined aeroplanes without an ETOPS
Approval ............................................................................................................................................ 42
JAR-OPS 1.246 ................................................................................................................. 43
Extended range operations with two-engined aeroplanes (ETOPS) ...................................................... 43
INFORMATION LEAFLET NO. 20............................................................................................................. 44
Temporary Guidance Material for Extended Range Operation with Two-Engine Aeroplanes ETOPS
Certification and Operation ................................................................................................................ 44
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Abbreviations
A/C Aircraft
AC Advisory Circular
AC alternating current
AMJ Advisory Material Joint
APU Auxilary Power Unit
CDL Configuration Deviation List
CMP Configuration, Maintenance and Procedure Standards
CMP Configuration, Maintenance and Performance Standards
CP Critical Point
EEP ETOPS Entry Point
ECAM Electronic Centralized Aircraft Monitoring
en-route diversion time
ETA Estimated Time of Arrival
ETD estimated time of departure
ETOPS Extended Twin engine Operations
ETP Equitime Point
FAA Federal Aviation Administration
FADEC Fully Authority Digital Engine Control
FAR Federal Aviation Regulations
FCOM Flight Crew Operating Manuel
FOB Fuel On Board
ICAO International Civil Aviation Organization
IFSD In Flight Shut Down
JAA Joint Aviation Authorities
MCT Maximum Continuous Thrust
MEL Minimum Equipment List
MMEL Master Minimum Equipment List
MNPS Minimum Navigation Performance Specification
MPS Minimum Performance Specification
NAT North Atlantic
nm nautical miles
NPA Notice of Proposed Amendment
RAT Ram Air Turbine
TAS True Air Speed
TOW take off weight
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1 Introduction
ETOPS regulations are applicable to route over water as well as remote land areas.
The development of modern twinjet aircraft has required the rewriting of one of the
chapters in aviation to accommodate the unique capabilities of these special aircraft.
The old rules were not appropriate for modern twin-engined aircraft because they
were based on the performance and safety features of aircraft from a much earlier
technology, which were much less capable and reliable.
The purpose of ETOPS is very clear. It is to provide very high levels of safety while
facilitating the use of twinjets on routes which were previously restricted to three- and
four-engined aircraft. ETOPS also permit more effective use of an airline’s resources.
The initial FAA “60-minute rule”was established in 1953. This rule focused on engine
reliability of piston powerplants that were available during the late 1940s and early
1950s. In general, twin-engined aircraft were restricted to areas of operation defined
by 60 minutes at the one engine inoperative cruise speed (under standard conditions
and in still air) from an adequate airport. However, the rule was flexible. It permitted
operations beyond 60 minutes if special approval was obtained from the administrator.
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This special approval was based on the aircraft to be used. There was no regulatory
upper limit for this special approval.
The purpose of these rules was to restrict flying time to an alternate airport, and
hence reduce the risk of a catastrophe by lowering, to an acceptable level, the
probability that all engines would fail. In other words, the lower level of reliability in
piston powerplants required that aircraft remain within 60 minutes of an adequate
airport to ensure that, if one engine failed at any point along the route, a landing could
be made before the remaining engine failed.
The ICAO Standing Committee on aircraft performance reviewed piston engine failure
data during 1953.
The introduction of the jet engine into civil aircraft led to significant improvements in
powerplant reliability compared to piston powerplants. The introduction of the Pratt &
Whitney JT8D turbojet powered aircraft led to a major advance in propulsion system
reliability and safety that permitted the development of twin-engined aircraft that were
bigger and faster than four-engined piston aircraft.
Operation experience with the JT8D and others over the last 25 years has
demonstrated that very high levels of reliability can be achieved with jet engines.
Statistics show that jet engines are much more reliable than piston engines, and
propulsion-related accidents have been reduced significantly when compared to piston-
powered aircraft.
Widebody twinjets had been in service for some time (A300 was the first in 1974,
A310 in 1983) and operators could see the advantage of utilizing their twinjets in
applying ICAO rules on routes where, by the old rules, they were forced to use three-
and four-engined aircraft. Also, contrary to the experience with piston engines, jet
engine power and size did not appear to have any discernible impact on failure rate.
The failure rates of some of the large high-bypass engines were almost as good as the
JT8D and were nearly ten times better than piston engines.
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The greatest initial interest in 120-minute rules ETOPS operation was over the North
Atlantic (NAT). The highly competitive nature of NAT operations made the use of
widebody twinjets very attractive. However, operations under the 60-minute rule
required indirect routings (usually referred to as random routes) and the use of en-
route alternate airports which have limited airport services and facilities and are
subject to frequent weather limitations. NAT operations under 120-minute rule,
however, would permit operators to use the minimum cost routings (Organized Tracks
System) and enable the use of alternates that were properly equipped to support an
aircraft that was diverting.
All of this slowly led the authorities and the industry to the realization that
advancements in airframe, avionics, and propulsion system technology had created the
need and the opportunity to create a new kind of operation. All twinjets could now be
designed with performance and safety improvements that permitted them to safely
conduct operations that had been historically restricted to three- and four-engined
aircraft. The advantage of the A300-600, A310, 757, 767, MD-90, A320, A321, and
A330 and a new generation of high-bypass engines provided twinjets with the
efficiency, safety, and range/payload capabilities which made the old 60-minute rule
restriction inappropriate.
In the early 1980s, ICAO formed an ETOPS Study Group to examine the feasibility of
extended-range operations with these new twinjets and to define the special criteria
that should be met to ensure that these operations were conducted with a very high
level of safety. At the same time, the FAA had begun the initial work that resulted in
Advisory Circular (AC) 120-42 which is the US criteria for ETOPS. The ICAO Study
Group recommended that a new ICAO rule be established to recognize the capabilities
of these new aircraft and the limitations of the older aircraft.
The end result was amendment to ICAO Annex 6, unless the aircraft could meet
special ETOPS safety criteria, recommended that all turbine-powered aircraft be
restricted to 60 minutes, at single-engine speed, from an adequate airport.
In 1993, the European Joint Airworthiness Authorities (JAA) developed their own
criteria (AMJ 120-42, Advisory Material Joint) which combines the best points from the
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individual European rules and the FAA criteria. A summary of the historical evolution
for the ETOPS regulations is given in table 1.
The very good experience overall with 120-minute ETOPS led the authorities and the
industry to consider the possibility of 180-minute ETOPS operations. The potential for
180-minute ETOPS operation was very important to operators because it meant that
almost any route in the world could be economically serviced by twinjets. In addition
to major design enhancements incorporated in ETOPS aircraft, improvements in high-
bypass engine reliability made 180-minute operations possible.
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The FAA issued AC 120-42 A on December 30, 1988, which provided the criteria for
75-minute, 120-minute, and 180-minute operations. On January 18, 1989, FAA
approved the first 180-minute ETOPS operation. ETOPS operations are now becoming
commonplace on the North Atlantic routes where actually more twins than trijets or
quads are flying.
The effect ETOPS has had on high-bypass engine reliability is especially impressive.
Today, the engines used in ETOPS are as much as ten times more reliable (MTBUR
Mean Time Between Unscheduled Removal) than high-bypass engines were ten years
ago. More significantly, the engines on new ETOPS aircraft, such as the A330, should
be even more reliable due to design improvements that are based on current ETOPS
experience.
In 1985, the first ETOPS operation (90 minutes) were made in February by TWA with a
767 and in June by Singapore Airlines with an A310.
In April 1986, PanAm was the first to inaugurate transatlantic revenue service with
A310-200 and A310-300 aircraft. In less than five years, more than 20 operators
joined the two pioneers in Airbus ETOPS operations. For the year 1992, the ETOPS
flights represented more than 30% of the revenue hours of the A310 world fleet (it
represented 6% in 1986). At that time, around 60% of the A310 world fleet operators
had flown ETOPS routes.
In March 1990, the A310-324 (PW4000) was the first FADEC (Fully Authority Digital
Engine Control) engine powered aircraft to receive ETOPS approval by the FAA. At the
same time, the A300B4-605R was the first aircraft to get ETOPS approval for 180
minutes diversion time.
By the end of 1991, all A310 and A300-600 were approved for 180 minutes diversion
time by the French DGAC.
In September 1991, the A320 was the first fly-by-wire aircraft to be approved for
ETOPS operations.
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In April 1994, the A330-301 (CF6-80E1A2 engines) has obtained the ETOPS Type
Design Approval from the JAA with 120-minute diversion time. In May 1994, Aer
Lingus was the first operator to inaugurate ETOPS operations over the North Atlantic
with this model.
In the same time, the A300-600 with CF6-80C2A5F engines (featuring FADEC) has
obtained the full ETOPS Type Design Approval (180-minute diversion time) from JAA.
The maps in Fig. 1 have been established independently of aircraft type at a typical
single-engine true airspeed of 400kt.
Fig. 1 World exclusion zones for 60-, 90-, 120-, 180-minute rules [2]
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Compared to the non-ETOPS 60-minute case, the operator can save up to 2.4 tons of
fuel with an A310-300 or make an equivalent payload gain. In addition to elimination
of dog-leg tracking (use of the Organized Track System instead of random of en-
routes), efficiency can also be improved by a reduction of the number of en-route
alternates required. Thus, New York to London twin operations become practically
independent of airfields in Iceland and Greenland.
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The benefits of ETOPS are clear. Airliner recognize it by choosing to operate ETOPS
and aircraft manufacturers perceive this by designing ETOPS-capable aircraft.
However, it is also clear that ETOPS operations must be regulated in order to ensure
that twin-engined aircraft operating under ETOPS are at least as reliable and safe as
existing three- or four-engined aircraft.
To achieve this expected level of reliability and safety, the airworthiness authorities
control the certification of the “Aircraft ETOPS Type Design Approval”as well as
granting “ETOPS Operational Approval”to airlines. Moreover, the aircraft ETOPS Type
Design Approval and Operational Approval, although not renewable, is continually
reviewed and may be withdrawn.
Before an airline can even contemplate operating an aircraft under ETOPS conditions,
the aircraft must first have either been designed or modified and approved to meet the
more stringent ETOPS certification requirements.
It is therefore the responsibility of the aircraft manufacturer to ensure that the
aircraft’s design satisfies the ETOPS regulations.
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To meet all these requirements, it is convenient to split the aircraft ETOPS Type
Design Approval into two parts:
The former concerns the ETOPS design features envisaged prior to inservice
experience and the latter concerns reliability improvements considered after such
experience.
The aircraft designer must first demonstrate that its aircraft complies with the required
ETOPS design criteria and is therefore eligible for ETOPS.
Design assessment
The aircraft’s design must conform to the valid ETOPS regulations notified by the
certificating authorities at the time of the Type Design Approval. Any changes required
to the aircraft’s basic design are contained in the Airbus Industrie “Configuration,
Maintenance and Procedure Standards”(CMP) document. This document is an
authority-approved document and is regularly updated.
Propulsion system reliability is the most vital aspect of ETOPS and must be sufficient
to ensure that the probability of a double engine failure from independent causes is
lower than defined limits (this requirement establishes a maximum In-Flight Shutdown
(IFSD) rate of 0.02/1000 engine hours for 180-minute ETOPS).
Engines and APU electrical generators must provide full technical electrical power
availability throughout the normal flight envelope. Every Airbus ETOPS aircraft is
equipped with an emergency/standby generator which gives a total of four
independent generators. The design intent is to obtain dispatch flexibility when
conducting an ETOPS mission.
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APU design
APU must be designed to have airstart capability throughout the normal flight envelope
and cold start capability at all certified operating temperatures within flight duration
limitations.
In the event of any single failure or combination of failures, electrical power is still
provided for essential equipment’s. All information provided to the flight crew remains
sufficiently accurate for the intended operation.
System redundancy
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Ice protection
Airframe and powerplant ice protection should provide adequate capability for the
intended operation (taking into account prolonged exposure at lower altitude during
engine-out diversion).
Safety assessment
The system safety assessment must take into consideration the extended average
flight duration and maximum diversion time allowed for ETOPS.
After the manufacturer has demonstrated that this aircraft design is “eligible”for
ETOPS, it must then show that the aircraft/engine combination has attained a
sufficient reliability level based on in-service experience. Generally, the authorities
require in the order of 100,000 to 250,000 engine flying hours of experience in order
to obtain statistically viable reliability analysis.
However, this experience can be substantially reduced by a procedure known as
“Technical Transfer Analysis”which allows credit to be awarded for development work
and experience already gained on similar systems and engines. Such a procedure has
been extremely useful for Airbus Industrie whose aircraft have a high degree of
commonality between their systems and engines.
JAA has issued in June 1993 a policy statement regarding ETOPS Type Design
Approval at entry into service (also referred to as “early ETOPS”), in which it is
mentioned that:
- 180-minute ETOPS Approval will not be available without some in-service
experience being gained on the airframe/powerplant combination,
- 120-minute ETOPS Approval is considered feasible at the introduction to service of
an airframe/powerplant combination, so long as the authority is totally satisfied
that all aspects of the Approval Plan have been completed,
- any deficiency in compliance with the Approval Plan can result in some lesser level
of approval from that sought,
- operators and manufacturers will be required to respond to any incident or
occurrence in the most expeditious manner. A serious single event or series of
related events could result in the immediate revocation of ETOPS approval. Any
isolated problem not justifying immediate withdrawal of approval will have to be
under control within specified timeframe,
- progress to 180-minute ETOPS Approval will be possible for a particular
airframe/powerplant combination, subject to the application of any required
corrective action, after the accumulation of the following in-service experience:
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In consequence, for the A330 program, Airbus Industrie has set up a “30-day reaction
time process”, as required by the airworthiness authorities.
The process is aimed at identifying, reporting and analyzing any ETOPS significant
service event and defining an appropriate corrective action plan within 30 days if the
event affects a system or component which has not yet accumulated sufficient service
experience to use a statistical analysis in the assessment. This process may result in
temporary revisions of the CMP as necessary to implement control measures.
Of crucial significance is that the A330’s sister ship, the four-engined A340,
incorporates virtually identical systems. This means that systems experience from the
A340, which entered into service one year before the A330, is directly relevant. As we
have already seen, the concept Fig. 4 is not new, Credit for system experience has
been used to help achieve ETOPS approval of various aircraft, such as the 767 using
747 nacelles experience as well as taking benefit from A310 systems.
In the case of the A330, however, never before has an ETOPS aircraft been designed
so closely to another model –the A340. Indeed, it was anticipated that 100% systems
read-across would be achieved between the two aircraft. The A330 design
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commonality is not only with A340, but electrical and hydraulic systems on the A330
are conceptually similar to those already flying for many years on the A300-600 and
A310. Also, A320 experience feeds through to the A330 in terms of flight control
systems, and electronics bay cooling.
in addition to the wealth of relevant experience available within the Airbus product
range, there is always the additional safeguard of allowing a bedding-down period of
the A330 in revenue service before granting the ETOPS Type Design Approval. The
confidence That the A330 can achieve early ETOPS was based on sound engineering
principles.
Airbus Industrie believes the step-by-step approach to ETOPS is the most prudent path
to follow. In practical terms:
-
- The A330-301 (GE engines) has obtained the ETOPS Type Design Approval with
120-minute diversion time and was found eligible for 180-minute ETOPS before
entry into service, followed by the 180-minute approval after the build-up of
sufficient fleet-wide engine hours.
- the A330-321/322 (PW engines) has obtained the ETOPS Type Design Approval
with 90-minute diversion time and was found eligible for 180-minute ETOPS before
entry into service. Following couple of months of operation, the 120-minute
approval has been obtained, pending the further 180-minute approval.
- the A330-341/342 (RR engines) has obtained in January 1995 the ETOPS Type
Design Approval with 90-minute diversion time as well as the eligibility for 180-
minute ETOPS prior entry into service.
-
The Airbus philosophy has been endorsed by the airworthiness authorities and the
early ETOPS approach of the JAA will include additional requirements at the suggestion
of Airbus. These include a strengthening of systems design (more services on the
standby generator, such as landing lights and windshield de-icing), and a single-engine
ceiling of 22.000ft (giving the A330 the same on-engine performance as a four-
engined aircraft with one engine failed).
The ETOPS capability of the aircraft becomes official, and is declared in the following
documents approved y the airworthiness authorities:
- Aircraft Flight Manual (AFM)
- Standards for Extended-Range Operations (AI/EA X000; Airbus Industrie specific
instruction), Configuration, Maintenance and Procedures Standards (CMP),
- Type Certification Data Sheet (TCDS),
- Master Minimum Equipment List (MMEL).
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The second step is to get ETOPS Operational Approval from its national operational
authority to operate ETOPS.
To obtain this approval, the airline must demonstrate its competence to its authority.
In other words, the airline has to prove that it has the appropriate experience with the
airframe/engine combination under consideration and that it is familiar with the
intended area of ETOPS operation.
Although the Operational Approval rules are documented, each operational authority
may choose the “means of compliance”(European uniform) stating the exact method
that an airline may use to show its readiness.
It is worth nothing that the wording “Operational Approval”doesn’t refer only to the
approval of the airline’s flight operations organization and procedures but, more
broadly, to all of the following aspects : aircraft configuration, maintenance practices,
ETOPS training and dispatch practices.
To get approval for 120-minute diversion time, the regulations require that the
candidate airline accumulates 12 months of consecutive in-service experience with the
candidate airframe/engine combination, or less if the airline can successfully
demonstrate its “ability and competence to achieve the necessary level of reliability”
required for ETOPS operations. The latter approach, termed “Accelerated ETOPS
Approval”, is readily accepted by all authorities and they have recently published
guidelines to the effect.
Once the criteria for the operational approval are met, the operator should submit to
its national operational authority an ETOPS Operational Approval application,
specifying its intended routes and supported by the relevant substantiating data. In
response, the authority will grant a maximum diversion time, permitting the airline to
start ETOPS operation.
The accelerated ETOPS concept has been established to allow airlines to get ETOPS
approval quicker than the regulations previously permitted. The new process is based
on a structured program of compensating factors. It is agreed by both JAA and FAA.
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This concept represents a major change from the previous approval concept which
was primarily based on a review of the operator’s direct experience with the candidate
aircraft. However, the means to obtain Operational Approval with reduced in-service
experience does not imply that a reduction of existing reliability standards will be
tolerated but rather acknowledges the fact that an operator may be able to satisfy the
existing standards specified in the current regulations by demonstrating its capability
in less than 12 months of operation. The configuration standards required for 120-
minute ETOPS approval are considered the minimum acceptable standards for any
Operational Approval, including lower diversion times, 75- or 90-minute approvals.
3.2.1 Requirements
In addition, to support the above –mentioned factors, the operator should establish
the appropriated procedures including:
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The propulsion system will have demonstrated over the world-wide fleet an
established IFSD rate consistent with the Operational Approval sought. The operator
will demonstrate, to the satisfaction of the authority, how it will maintain this level of
propulsion system reliability.
The operator must demonstrate to the satisfaction of the authority that dispatch
procedures are in place and are satisfactory for the operation being conducted. An
operator with no previous ETOPS experience may obtain support from an established
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The operator must demonstrate a training and evaluation program that fulfils all the
requirements. The authority will be satisfied, by simulated ETOPS operations using the
normal dispatch procedures and an approved flight simulator, that the crew members
nominated as ETOPS-qualified by the operator are properly trained and capable of
dealing with any situation which might be encountered during extended-range
operations. Such demonstrations must include a change of planned route, emergency
procedures, diversions to en-route alternate, following both an engine failure and, on a
separate occasion, a total pressurization failure, and the flight profile to meet the
critical fuel scenario requirements.
Operational Approvals which are granted after taking advantage of reduced in-service
experience will be limited to specified routes. The routes approved will be those
demonstrated to the authority during the execution of the Accelerated ETOPS
Operational Approval Plan. When an operator wishes to add routes to the approved
list, additional demonstrations associated with maintenance capability at the new
destination and dispatch and en-route procedures for the new route must be
conducted to the satisfaction of the authority.
- Operators who have experience as ETOPS operators and experience with similar
technology aircraft and similar technology engines can apply for a 120-minute
diversion time Operational Approval at entry into service.
- Operators who have previous long-range experience and experience with similar
technology aircraft and similar technology engines can apply for a 90-minute
diversion time Operational Approval at entry into service, and must complete a
three-month period and a minimum of 200 sectors with a measured operational
reliability of 98% before progressing to a 120-minute approval.
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- Operators who have no previous long-range experience but who obtain appropriate
maintenance and operational support from an established ETOPS-approved
organization can apply for a 90-minute Operational Approval and must complete a
three-month period and 300 sectors with a measured operational reliability of 98%
before progressing to a 120-minute approval.
- Operators who intend to commence ETOPS operations with staff who have gained
appropriate experience with other ETOPS-approved operators can apply for 75-
minute diversion time Operational Approval and must complete 200 sectors with a
measured operational reliability of 98% before progressing to a 90-minute
approval, and then must complete a further three-month period and 300 sectors
with a measured operational reliability of 98% before progressing to a 120-minute
approval.
- Operators who intend to progress to a 138-minute diversion time Operational
Approval (120-minute plus 15% on the basis of the 120-minute ETOPSCMP) must
demonstrate their suitability and must complete a minimum of 200 sectors with a
measured operational reliability of 98% under the 120-minute approval.
- Operators who intend to progress to a 180-minute diversion time Operational
Approval must demonstrate one year’s satisfactory and extensive operation at a
maximum diversion time of not more than 138 minutes.
Operators must be aware that any deficiencies associated with engineering and
maintenance programs, flight dispatch or flight crew performance may result in the
rejection of, or amendment to, the claimed credit for reduced in-service experience.
As already mentioned, an operator can claim a reduction in the proving phase to get
operational approval by simulating ETOPS operations over non-ETOPS routes
Advantages:
- Simulated ETOPS help all involved people of the airline to get familiar with the
requirements.
- The airline will be ready at the start of ETOPS operations.
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At the end of such a period of simulated ETOPS flights, the airline should be familiar
with the whole ETOPS procedure and ready to start ETOPS operations in good
conditions. This experience should be very helpful to get ETOPS Operational Approval
and to give confidence to the national authorities in the airline’s ability to conduct
ETOPS operations.
Since 1995 it exists an optional ETOPS approval between 120 and 180 minutes. JAA,
first, has given 138-minute (120+15%) approval to European operators conducting
120-minute ETOPS operations.
The ETOPS approval with 138-minute diversion time is obtained on the basis of the
approval with 120-minute diversion time, this means without having to comply with all
the extra requirements applicable for approval with 180-minute diversion time.
The increased diversion time up to 138 minutes allows the removal of any operational
constraints that may exist with 120 minutes and offers greater operational flexibility.
In addition, wherever 138 minutes is sufficient, it allows significant benefits as
compared with the 180-minute ETOPS requirements, in particular for fuel reserves, for
MEL and for capacity of the cargo fire protection systems.
In addition, with regard to the aircraft equipments, and more particularly for the
capacity of the cargo fire protection system, the JAA requires the application of the
basic rules. This means 138 plus 15 minutes, whereas the FAA is less stringent by
requiring 120 plus 15 minutes only.
It's useless to take credit of the 120-minute extension, the operator should ensure that
the candidate aircraft has obtained the ETOPS Type Design Approval with at least a
138-minute diversion time.
Airlines with the existing 120-minute or greater approval may apply for 138-minute
ETOPS by application letter which must include the following information:
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4.1 Definitions
ETOPS Operations
ETOPS operations apply to all flights conducted in a twin-engined aircraft over a route
that contains a point further than 60 minutes flying time from an adequate airport at
the selected one-engine-out diversion speed schedule in still air and ISA conditions.
It's based on single-engine flying time to an adequate airport (75, 90, 120 or 180
minutes).
Suitable Airport
A suitable airport for dispatch purposes is an airport confirmed to be adequate which
satisfies the ETOPS dispatch weather requirements in terms of ceiling and visibility
minima (refer to weather reports and forecasts) within a validity period. This period
opens one hour before the earliest Estimated Time of Arrival (ETA) at the airport and
closes one hour after the latest ETA. In addition, cross-wind forecasts must also be
checked to be acceptable for the same validity period.
Field conditions should also ensure that a safe landing can be accomplished with one
engine and / or airframe system inoperative.
It's only used for determining the area of operation, and therefore is not an
operational time limitation for conducting a diversion which has to cope with the
prevailing weather conditions.
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from the initial cruise altitude to the diversion cruise altitude). It is used for
dimensioning the area of operations.
ETOPS segment
ETOPS segment starts at the EEP and finishes when the route is back and remains
within the 60-minute area from an adequate airport. An ETOPS route can contain
several successive ETOPS segments well separated each other.
The one-engine-out diversion speed for the intended area of operations shall be a
speed, within the certified operating limits of the aircraft which are Green Dot speed
(minimum maneuvering speed and VMO / MMO (maximum certified operating speed),
considering that the remaining engine thrust is at Maximum Continuous Thrust (MCT)
or less.
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the authority to deviate from this planned speed after completion of the assessment of
the actual situation.
ETOPS operations are allowed within a well-defined area of operation Fig. 5. The size
of this area depends on the maximum diversion time granted to the airline, the
selected one-engine-out diversion speed scheduled and the number and location of the
selected adequate diversion airports.
The area of operation is determined in still air and ISA conditions, considering the
relevant aircraft performance with one engine inoperative, the remaining engine being
at MCT or less. Therefore, the area of operation is determined once, and does not
require to be reassessed for each flight (considering the en-route weather forecast or
the aircraft performance depending on the take-off weight) unless one or more
adequate diversion airports happen to be unsuitable.
For some specific geographical areas where the temperature deviation from ISA is
essentially constant all through, the operational authorities agree to determine the
area of operation, considering this specific delta ISA condition at the typical one-
engine-out diversion altitude.
The aircraft performance level considered for the calculation is associated to a unique
aircraft weight which is called the aircraft reference weight.
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The concept of reference weight has evolved with time. Previously, according to CAA
regulations (CAP 513), the aircraft reference weight was the aircraft weight after two
flight hours considering a take-off at the maximum take-off weight. At present, JAA
and FAA have agreed not to give a definition of the reference weight, but to leave the
operator free to determine its own reference weight having regard to the ETOPS
routes structure. This weight should be as realistic as possible and submitted for
approval to the airline’s operational authority.
It's suggested that the aircraft reference weight should be defined as the highest of
the estimated gross weight values at the critical points of the various routes being
considered within the given area of operation. The computation will be done
considering a take-off at the maximum take-off weight (structural or runway
limitation) and a standard speed scheduled, in still air and ISA (or delta ISA)
conditions.
Basically the resulting TAS at the diversion flight level, combined with the maximum
diversion time allowed, provides the maximum diversion distance. However, an agreed
interpretation of the regulation is to take benefit of the descent (during which the TAS
is higher than during the diversion cruise) to increase the maximum diversion distance
Unlike the area of operation which is determined in still air and ISA conditions (or
prevailing delta ISA), the fuel planning must consider the expected meteorological
conditions along the considered routes (forecast wind component and temperature).
For dispatching an aircraft for an ETOPS flight, the dispatcher must determine, for the
considered route, both a standard (Fig. 6) and an ETOPS fuel planning. The highest of
both fuel requirements shall be considered as being the minimum required block fuel
for the flight.
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For ETOPS operation, a specific ETOPS fuel planning – also called Critical Fuel
Reserves in the regulations – should be established.
the first part corresponds to a standard fuel scenario Fig. 6 from the departure airport
to the Critical Point and the second part corresponds to the critical fuel scenario from
the CP to the diversion airport.
The ETOPS critical fuel scenario is based on the separated study of two failure cases,
occurring at the point, with their respective diversion profiles.
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The complete ETOPS fuel planning for the ETOPS critical fuel scenario must be
compared to the standard fuel planning (Fig. 6) computed in accordance with the
company fuel policy and applicable operational requirements. The highest of both fuel
requirements shall be considered as the required block fuel for the flight. Therefore,
the pilot is then assured of safely completing the flight whatever the flight scenario is
(normal flight or diversion).
The ETOPS dispatch weather minima may slightly differ from one regulation to
another:
- For the FAA, higher than normal ETOPS dispatch weather minima are meat to
account for the possible degradation of the weather conditions at the diversion
airports,
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- For the JAA, in addition to the FAA definition, the ETOPS dispatch weather minima
also account for the possible degradation of the let-down aids capability.
Circling minima are not taken into account for ceiling minima. However, if the weather
forecast requires the consideration of a circling approach, refer to airport approach
chart to determine the relevant ETOPS dispatch ceiling minima by adding 400ft to the
published circling minima.
For geographical areas where weather conditions are very stable, this means that the
variations are well known and occur at a Low rate, a decrease of the dispatch minima
could be considered after agreement with the operator’s operational authorities.
It's worth recalling that all Airbus aircraft are category C for the determination of the
normal minima. Minima are normally provided in the approach and landing charts.
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5.1 Introduction
The operator must ensure that each aircraft approved for ETOPS is correctly operated
and supported in accordance with the terms of the ETOPS Operational Approval.
Dispatching an ETOPS flight is basically processed as a normal flight but with some
additional specific aspects related to ETOPS operations.
The success of the ETOPS operations is essentially dependent on the quality of the
flight preparation. Therefore, a successful ETOPS flight preparation is achieved by
collecting, processing and transmitting to the flight crew all relevant information to
safely and economically conduct the flight. Dispatchers and flight crew should then
work in close coordination.
Therefore, it's necessary that the maintenance department issues an ETOPS release
statement for each aircraft to be operated, to inform the CMP document at the latest
revision. Depending on the maintenance report, the airline’s maximum diversion time
may be modified for any technical reason (for example, on A300-600R, operations
beyond 120 minutes is not allowed when the APU is not serviceable). In such an
occurrence a flight plan rerouting may have to be considered.
Also, MEL and CDL (Configuration Deviation List) items can introduce dispatch
requirements and / or limitations (e.g. additional fuel factors).
Thus, the availability of all relevant information to the dispatch office must be assured
without delay in order to avoid re-routing the flight at the last minute whenever
limitations are effective.
- weather forecasts for this airport are better than the ETOPS required dispatch
weather minima for a defined period of time as explained in Chapter 4,
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- applicable NOTAMs ensure that the required en-route alternate airport is and will
remain available (no reduction in ground services, runway availability, let-down
aids, etc.) for the same time period,
- surface crosswind forecast and runway conditions are within acceptable limits to
allow a safe approach and landing with one engine inoperative.
For certain routes, the departure and/or destination airports are considered as ETOPS
en-route alternate airports, this requires that they must meet the above conditions to
be declared as suitable.
Therefore, when the suitability of a required en-route alternate airport is not ensured,
the ETOPS flight may not be possible unless either redundant suitable airports are
available or a modification of the routing is done accordingly. Then, an ETOPS flight
can be dispatched, provided that sufficient suitable airports are declared to cover the
intended area of operation.
CFP fuel and time predictions are in general very accurate; however, it's the duty of
the crew to perform the following checks to detect any possible gross error:
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However, for particular non-ETOPS sectors where some essential en-route alternate
airports are regularly closed or permanently closed for a well-determined period of
time (for example, in winter for weather reasons such as the lack of snow removal
equipment), operators have to anticipate being prepared to apply the requirements for
a 75-minute ETOPS operation, as specified by FAA and now by JAA.
It should be noted that, for 75-minute operations, an approval has to be obtained from
the national operational authorities, but the approval requirements are less stringent
than for a 90-minute approval, this means that not all requirements of the basic
regulations need necessarily to be met.
For an ETOPS operator, when dispatching an ETOPS flight and facing an unexpected
closure of en-route alternate airport or its non-suitability for dispatch weather minima
reason, thereby modifying the area of operation, the flight may have to be re-routed
or cancelled.
- does not exceed the limitations given in the aircraft ETOPS type design approval,
- is not more than 15% of the operator’s original maximum diversion time.
To fully take benefit (or credit) of this regulations item, the operator should anticipate
the possible closure of an adequate airport and be ready to dispatch the flight with the
increased diversion time, whenever it's required. Consequently the 15% increment
should be provisioned in the operator’s operational specifications.
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NOTE: For an ETOPS flight, as for a normal flight, the MEL does not apply once the
aircraft is airborne
Depending of the profile of the intended flight route, a flight watch from the dispatch
office to support the crew during the flight is recommended.
The flight watch office should be equipped with appropriate means of Communication
to contact the aircraft in the air at any or predetermined times.
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The flight watch team should collect any relevant information for the current flight
operation including:
- update of weather forecasts and reports for ETOPS en-route alternates,
- update of en-route weather forecasts at cruise altitude but also at lower altitude
including FL100,
- sigment,
- NOTAMs, SNOWTAMs etc.
The flight watch office should also be ready to assist the crew if a diversion is required
following a failure (re-routing, fuel status reassessment).
With the support of flight watch or by their own means, the crew must make every
effort to obtain weather forecasts and reports for ETOPS en-route alternates.
Weather forecasts at the estimated time of arrival at the en-route alternate airports
must be higher than the normal minima.
If weather forecasts are lower than the normal crew minima, then re-routing is
required, or turnback if no route at the authorized distance from an en-route alternate
airport can be used.
The crew should continue to update the weather forecasts and reports for en-route
alternates. There is no requirement to modify the normal course of the flight if the
weather degrades below minima.
As for normal flight, the crew must make every effort to keep themselves informed on
the weather at the destination and the destination alternate.
The procedures normally used as per airline policy is also applicable for ETOPS.
This is true even for flights where ETOPS fuel planning is the limiting factor.
There are no requirements in the ETOPS rules to reach the CP with the Fuel On Board
(FOB) being at least equal to the fuel required by the critical fuel scenario.
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This means that the CP should not be considered as a reclearance point. Therefore, if
during the flight it appears that the estimated FOB at the CP will be lower than the fuel
required by the critical fuel scenario, there is no requirement to make a diversion,
provided the estimated fuel at the destination is above the minimum required to divert
to the destination alternate. Normal rules apply.
However, it's recommended that if the CP is regularly overflown with a FOB lower than
the fuel required by the critical fuel scenario, the appropriate corrective actions should
be taken in the way the required fuel is determined at dispatch (i.e. increase
performance factor, route reserves, etc.).
In most cases, ETOPS flights are conducted in areas outside radio-navaid coverage. If
the aircraft remains for a long period of time in IRS-Only NAVIGATION, then some
specific procedures, which are not directly linked to ETOPS, need to be considered.
This is also true for flights within the MNPS (Minimum Navigation Performance
Specification) area or in the polar regions (A330).
Airbus Industrie FCOM bulletins deal with these aspects of long-range navigation
monitoring, except of these procedures are not given here, but the main points are
summarized, as one way (but not the only way) to achieve the same result.
- loss of MNPS capability, before entering the MPS area (as applicable),
- weather minima at diversion airport(s) going below the company / crew en-route
minima, before reaching the EEP, or diversion airport(s) becoming unsuitable for
any reason,
- failure cases requiring a diversion to the nearest airport (cases leading to a LAND
ASAP message on the ECAM and / or in the QRG),
- failure cases resulting in excessive fuel consumption, exceeding the available fuel
reserves.
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* Diversion is not required if APU GEN is not available; however, crew should evaluate
the operational situation and take a decision accordingly.
In case of a cargo fire, diversion to the nearest suitable airport is mandatory, whatever
is the performance, in term of protection time, of the fire-extinguishing system.
Nevertheless, the final decision belongs to the crew who may choose a more distance
airport for operational reasons or considering more appropriate airport safety
equipment.
However, each time a time-dependent situation occurs, the crew should conduct the
diversion at the maximum speed.
Crews should first refer to the route instruction given in the Airlines Operations Manual
or in separate route documentation in which they will find the diversion strategy
relative to the route.
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7 Reference
[1] Airbus Industrie: ETOPS. Toulouse, Ref. AI/CS-K No 174/85: Dec. 1985
[2] Airbus Industrie: First ETOPS Conference , Presentation: February 1994
[3] Airbus Industrie: A310/A300-600 FCOM, 2.18.70 § 5, pages 4 and 5
[4] Airbus Industrie: A320/A330 FCOM, 2.04.40
AIRBUS INDUSTRIE
1, r.p. Maurice Bellonte
BP 33
F-75781 Paris Cedex
Tele.: 0033 5 61 93-3333
DaimlerChrysler Aerospace
Airbus GmbH
Kreetslag 10
21129 Hamburg
Tele.: 0049 40 7437-0
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Appendix
(a) Unless authorized by the Administrator, based on the character of the terrain, the
kind of operation, or the performance of the airplane to be used, no certificate
holder may operate two-engine or three-engine airplanes (except a three-engine
turbine powered airplane) over a route that contains a point farther than 1 hour
flying time (in still air at normal cruising speed with one engine inoperative) from
an adequate airport.
(b) Except as provided in paragraph (c) of this section, no certificate holder may
operate a land airplane (other than a DC-3, C-46, CV-240, CV-340, CV-440, CV-
580, CV-600, CV-640, or Martin 404) in an extended overwater operation unless it
is certificated or approved as adequate for ditching under the ditching provisions
of part 25 of this chapter.
(c) Until December 20, 2010, a certificate holder may operate, in an extended
overwater operation, a nontransport category land airplane type certificated after
December 31, 1964, that was not certificated or approved as adequate for ditching
under the ditching provisions of part 25 of this chapter.
[Amdt. 121-22, 31 FR 13078, Oct. 8, 1966 and Amdt. 121-162, 45 FR 46739, July
10, 1980, as amended by Amdt. 121-251, 60 FR 65927, Dec. 20, 1995]
JAR-OPS 1.245
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(b) An operator shall determine a speed for the calculation of the maximum
distance to an adequate aerodrome for each two-engined aeroplane type or
variant operated, not exceeding VMO, based upon the true airspeed that the
aeroplane can maintain with one-engine-inoperative under the following
conditions:
(1) International Standard Atmosphere (ISA);
(2) Level flight:
(i) For turbojet aeroplanes at:
(A) FL 170; or
(B) At the maximum flight level to which the aeroplane, with one
engine inoperative, can climb, and maintain, using the gross rate
of climb specified in the AFM,
whichever is less.
(ii) For propeller driven aeroplanes at:
(A) FL 80; or
(B) At the maximum flight level to which the aeroplane, with one
engine inoperative, can climb, and maintain, using the gross rate
of climb specified in the AFM,
whichever is less.
(3) Maximum continuous thrust or power on the remaining operating engine;
(4) An aeroplane mass not less than that resulting from:
(i) Take-off at sea-level at maximum take-off mass; and
(ii) All engines climb to the optimum long range cruise altitude; and
(iii) All engines cruise at the long range cruise speed at this altitude,
until the time elapsed since take-off is equal to the applicable threshold prescribed in
subparagraph (a) above.
(c) An operator must ensure that the following data, specific to each type or
variant, is included in the Operations Manual:
(1) The one-engine-inoperative cruise speed determined in accordance with
subparagraph (b) above; and
(2) The maximum distance from an adequate aerodrome determined in accordance
with subparagraphs (a) and (b) above.
Note: The speeds and altitudes (flight levels) specified above are only intended to be
used for establishing the maximum distance from an adequate aerodrome. ]
JAR-OPS 1.246
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a. General
The IL is therefore one means of compliance, but not the only one, to these applicable
operational rules.
However, to achieve better consistency between the JAA countries, it was felt
necessary to indicate the assumptions made when drafting the IL, and it is expected
that these will normally be applied.
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c. Early ETOPS
1 Purpose
This Information Leaflet (IL) states an acceptable means but not the only means for
obtaining approval under applicable operational rules for two-engine aeroplanes to
operate over a route that contains a point further than one hour flying time at the
approved one-engine-inoperative cruise speed (under standard conditions in still air)
from an adequate airport. This IL allows a continuous curve of diversion time versus
propulsion system reliability, however steps of diversion time may be necessary for
practical reasons (e.g. 90 minutes, 120 minutes, etc). Operational requirements may
also be related to diversion time.
a by using the same set of criteria for design except that diversion time may be a
parameter for the assessment of certain systems;
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