Mechanical Engineering Curriculum: E1 Sem1 Courses and Syllabus
Mechanical Engineering Curriculum: E1 Sem1 Courses and Syllabus
Mechanical Engineering Curriculum: E1 Sem1 Courses and Syllabus
Differential calculus: Limit, continuity and differentiability of functions of several variables, partial
derivatives and their geometrical interpretation, Differentials, Derivatives of composite and
implicit functions, Maxima and minima of functions of several variables- Lagrange’s method of
multipliers.
Integral Calculus: differentiation under integral sign, differential of integrals with variable limits,-
Leibnitz rule. Rectification, double and triple integrals, computations of surface and volumes.
Vector Calculus: Scalar and vector fields, level surfaces, directional derivative, Gradient, Curl,
Divergence, Laplacian, Line and surface integrals, theorems of Green, Gauss and Stokes.
Reference books:
1. Advanced Engineering Mathematics by R K Jain and S.R.K. Iyenger, Narosa publishing
house, New Delhi.
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2. E. Kreyszig Advanced Engineering Mathematics, 9 Edition, John Wiley & sons.
Friction : Laws of Coulomb friction., problems involving large and small contact surfaces;
square threaded screws; belt friction; rolling resistance.
Properties of areas : Centroid and Centre of gravity, Moments of inertia and product of inertia
of areas, polar moment of inertia, principal axes and principal moments of inertia.
Concept of stress and strain : Normal stress, shear stress, state of stress at a point, ultimate
strength, allowable stress, factor of safety; normal strain, shear strain, Poissons ratio,
generalized Hook’s law; analysis of axially loaded members.
Torsion : Torsion of cylindrical bars, torsional stress, modulus of rigidity and deformation.
Flexural loading : Shear and moment in beams; load, shear and moment relationship; shear
and moment diagrams; flexure formula; shear stress in beams; differential equation of the
elastic curve, deflection of beams.
Combined loading: Axial and torsional; axial and bending; axial, torsional and bending.
Course Code: CS1701 Course Name: Programming and Data structures No. of Credits: 4
Detailed Syllabus: Theory Component :
Introduction to Programming ;
Input/Output;
Iteration;
Arrays;
Search Trees;
Course Code: CE1201 Course Name: Engineering Drawing and Computer No. of Credits: 4
Drafting
Detailed Syllabus: Introduction to IS code of drawing;
Conics and Engineering Curves - ellipse, parabola, hyperbola, cycloid, trochoid, involute;
Projection of lines - traces, true length;Projection of planes and solids;
Solid objects - cube, prism, pyramid, cylinder, cone and sphere; Projection on Auxiliary planes;
Isometric projection, isometric scale;
Section of solids - true shape of section;
Introduction of Development and Intersection of surfaces.
Introduction to CAD tools - basics and use;
Performing processes: Casting forging, rolling, drawing,extrusion,press tool work, plaastic moulding and
powder metallurgy.
Joining Processes: Welding,brazing and crimping Semi-finishing and finishing process: Machining
(Turning,shaping,drilling,Milling and grinding).
Non-traditional processes: Abrasive jet machining, Ultrasonic machining, Electro-discharge machining,
Electrochemical machining and laser beam machining
Product Quality: Possible defects and their detection, assessment and remedy.
Course Code: CS1201 Course Name: Programming and Data structures Lab No. of Credits: 2
Detailed Syllabus:
1. Familiarization of computer and environment and execution of sample programs.
2. Expression evaluation
3. Conditionals and branching
4. Iterations
5. Functions
6. Recursions
7. Arrays
8. Structures
9. Linked lists
10. Data structure
Fourier series: Periodic functions, Fourier series representation of a function, half range series,
Sine and Cosine series, Fourier integral formula, Parseval’s identity.
Partial differential equation: Introduction to partial differential equations, Linear and quasi- linear
equations of first order, classification of integrals, Lagrange’s method of solution and its
geometrical interpretation, compatibility conditions, Charpit’s method, special types of first order
equations, second order partial differential equations with constant and variable coefficients.
Numerical Analysis: Trapezoidal and Simpson’s 1/3rd rule for numerical integration, solution of
polynomials and Newton-Raphson method, single and multi step methods for differential
equations.
Reference books:
1. Advanced Engineering Mathematics by R K Jain and S.R.K. Iyenger, Narosa publishing
house, New Delhi.
2. E. Kreyszig Advanced Engineering Mathematics, 9th Edition, John Wiley & sons.
3. A Papoulis: Probability, Random variables and stochastic processes.
Course Code: EE1101 Course Name: Basic Electrical Engineering No. of Credits: 4
Detailed Syllabus:
Sources of energy; General structure of electrical power systems, Power transmission and
distribution via overhead lines and underground cables, Steam, Hydel, Gas and Nuclear power
generation.
DC Networks:
Kirchoff’s laws, node voltage and mesh current methods, Delta-star and star-delta
conversion, Superposition principle, Thevenin’s and Norton’s theorems.
Single phase AC Circuits:
Single phase EMF generation, average and effective values of sinusoids, solution of R,L,C series
circuits, the j operator, complex representation of impedances, phase diagram, power factor,
power in complex notation, solution of parallel and series- parallel circuits.
Magnetic Circuits :
Ampere’s circuital law, B- H curve, solution of magnetic circuits, hysteresis and eddy current
losses, relays, an application of magnetic force, basic principles of stepper motor.
Transformers :
Construction, EMF equation, ratings, phasor diagram on no load and full load, equivalent circuit,
regulation and efficiency calculations, open and short circuit tests, auto-transformers.
Induction Motor :
The revolving magnetic field, principle of orientation, ratings, equivalent circuit, Torque-speed
characteristics, starters for cage and wound rotor type induction motors.
DC Machines :
Construction, EMF and Torque equations, Characteristics of DC generators and motors,
speed control of DC motors and DC motor starters.
Reference Books:
Course Code: ME 3101 Course Name: Material Science and Metallurgy No. of Credits: 4
Detailed Syllabus: Introduction: why study properties of materials, classification of materials,
advanced material, future and modern materials.
Atomic structure and bonding in solids, crystal structures, crystalline and non-crystalline
materials, miller indices. Imperfections in solids like point, line and interfacial defects
Phase Diagrams, Equilibrium of phase diagrams, particle strengthening by precipitation,
precipitation reactions, kinetics of nucleation and growth, Iron-carbon system, phase
transformation, transformation rate effects and TTT diagrams, microstructure and property
changes in iron-carbon diagrams.
Heat treatment of steel: Annealing, Normalizing, Hardening, Tempering, Austempering and
Martempering of steels. Surface hardening of steels. Carburizing, Nitriding, Cyaniding, Flame and
induction hardening methods.
Diffusion mechanisms: Steady and non-steady state diffusion, factors influencing diffusion, non-
equilibrium transformation and microstructure. Dislocation and plastic deformation, mechanisms
of strengthning in metals, recovery, recrystallizaion and grain growth.
Introduction and applications of composite materials, plastic, ceramics etc.
Course Code: EE1701 Course Name: Basic Electrical Engineering Lab No. of Credits: 2
Detailed Syllabus:
1. Characteristics of Fluorescent and Incandescent Lamp
Cams, Types of Cams and Followers, Displacement Diagrams, Disk Cam with Knife-Edge
Follower, Translating Roller Follower, Translating Flat Follower, Oscillating Flat Follower, Cams
of Specified Contour;
Gears, Classification of Gears, Types of Motion, Gear Nomenclature, Law of Gear Tooth Action,
Involute as a Gear Tooth Profile, Layout of an Involute Gear Set, Producing Gear Teeth, Meshing
Gears and Line of Contact, Interference of Involute Gears, Minimum Number of Teeth to Avoid
Interference, Contact Ratio, Cycloidal Tooth Profiles, Cycloidal and Involute Tooth Forms;
Helical, Spiral, Worm and Bevel Gears, Involute Helicoid, Helical Gear Tooth Relations, Contact of
Helical Gear Teeth, Helical Gear Calculations, Spiral [Crossed Helical] Gears, Worm Gearing, Bevel
Gears, Formation of Bevel Gears;
Gear Trains, Classification of Gear Trains, Simple Gear Trains, Compound Gear Trains, Synthesis of
Gear Trains, Gear Train Applications to Machine Tools, Epicyclic Trains, Inversions of Epicyclic
Trains, Differential Trains, Torque Distribution in Epicyclic Trains, Example of an Epicyclic Train,
Coupled Epicyclic Trains, Wilson Four Speed Automobile Gear Box.
Computer aided kinematic analysis with cases dealt in the class and visualize the
Mechanisms and kinematic solutions.
Fluid statics - pressure variation in a static fluid, force on submerged surfaces,stability of floating
bodies.
Inviscid flow - Euler equation, Bernoulli’s equation and its applications Reynolds transport
theorem - conservation of mass, linear and angular momentum Stokes law of viscosity and
Navier-Stokes equations.
Dimensional analysis and similarity - Buckingham Pi theorem. Finite Volume method for CFD
solutions; Mach number and subsonic and supersonic cases; shock;
Internal flows - pipe flow, friction factor, Moody diagram, minor and major losses, pipe networks,
hydraulic diameter.
External flows - boundary layer approximation, momentum integral method, flow over a flat
plate, flow separation.
Fluid Machinery - similarity, Euler equation for turbomachines, centrifugal pump, hydraulic
turbines, cavitation.
Computer aided CFD analysis with cases dealt in the class and visualizing the flow
parameters pressure, velocity, density, temperature.
Course Code:ME3101 Course Name: Manufacturing Processes No. of Credits: 4
Detailed Syllabus:
Casting process: Types of foundries, steps in making a casting; cast metals; types, materials and
allowances of patterns; moulding processes and their characteristics; moulding materials; gating
and riser design; melting furnaces; casting defects.
Welding
Welding processes, welding energy sources and their characteristics; fluxes and coatings;
weldability and welding of various metals and alloys; metallurgical characteristics of welded
joints; weld testing and inspection.
Forming
Classification of metal forming processes; basic metal working concepts and plasticity; yield
criterion; slip line fields; estimation of force and energy requirements; technology of bulk and
sheet metal forming processes; precision forming processes; various features of different
types of metal forming dies; principles of powder forming.
Reference Books:
1. N.D. Bhatt, Machine Drawing.
2. N. Sidheswar, P. Kanniah and V.V.S. Sastry, Machine Drawing.
Course Code: EC2701 Course Name: Basic Electronics Lab No. of Credits: 2
Detailed Syllabus:
Course Code: ME2802 Course Name: Fluid Mechanics Lab No. of Credits: 2
Detailed Syllabus:
1. Bernoulli’s theorem
2. Orifice-meter
3. Venturimeter
4. Static pitot tube
5. Calibration of v-notch
6. Pipe friction apparatus
7. Rotameter
8. Free and force vortex
9. Orifice and free jet flow
Combined Static and Inertia Force Analysis, Twin Cylinder Engine Example, Dynamics of
Reciprocating Engine Mechanism, Correction Torque, Bearing Loads of A Reciprocating Engine
Example,
Turning Moment Diagram and Flywheel, Turning Moment Diagram and Crankshaft Speed
Fluctuation, Fly Wheel, Flywheel of An Internal Combustion Engine, Flywheel of A Punch Press,
Analytical Expressions for the Turning Moment, Flywheel for Reciprocating Machinery;
Gear and Cam Forces; Spur Gears, Helical Gears, Worm Gears, Bevel Gears, Cam Forces;
Mechanisms for Control: Governors and Gyroscopes; Illustration Of Mechanisms In Control,
Governors, Watt Governor, Porter Governor, Proell Governor, Performance Parameters, Spring
Controlled Fly-Ball [Hartnell] Governor, Spring Controlled Governor With Auxiliary Spring [Wilson-
Hartnell Governor], Spring Controlled Governor with Bell Crank attached to the Sleeve, Hartung
Governor, Pickering Governor, Governor Effort and Power, Controlling Force, Friction and
Insensitiveness, Centrifugal Effect of the Revolving Arms;
Gyroscopes, Gyroscopic Forces and Couple, Thin Rod Rotating About Its Centroidal Axis,
Gyroscopic Stabilization, Stability of A Four Wheel Vehicle Moving on A Curved Path, Stability of
A Two Wheel Vehicle
Reference Books:
1. J. E. Shighley and J.J. Uicker, Theory of Machines and Mechanisms
2. A. K. Mallik, A. Ghosh, G. Dittrich, Kinematic analysis and synthesis of Mechanisms.
3. J. S. Rao and R. V. Dukkipati, Mechanism and Machine Theory.
4. S. S. Rattan, Theory of Machines.
Course Code: ME2203 Course Name: Hydraulics and Hydraulic Machinery No. of Credits: 4
Detailed Syllabus:
Impact of jet, Velocity diagrams for impulse and reaction turbines, axial, radial and mixed flow
turbines. Fundamentals of hydraulic turbine theory; Turbine performance characteristics and selection
of turbines; Design of radial flow and axial flow turbines and Pelton turbines; Fundamentals of
Rotodynamic pumps; Centrifugal and axial flow pumps; special duty pumps; cavitations in hydraulic
machines. Applications : hydraulic jack, lift etc.
Axial flow compressors: flow through cascades, cascade terminology, flow separation, radial
equilibrium theory, actuator disc theory, effect of tip clearance, secondary flow, performance
characteristics, surging and stalling.
Axial flow turbine: vortex theory, blade design, cooling of turbine blades, performance
characteristics. profile loss, secondary flow loss, annulus loss, tip clearance loss. limiting factors in
turbine design.
Course Code: ME3102 Course Name: Metal Cutting and Machine Tools No. of Credits: 4
Detailed Syllabus:
Tool geometry, mechanism of chip formation. Mechanics of machining. Cutting temperature
causes, effects, estimation, measurement and control. Cutting fluid applications. Failure modes,
wear and life of cutting tools. Cutting tool materials. Role of geometrical and process parameters
and cutting fluid on machinability. Mechanics of grinding. Economy of machining and grinding.
PRINCIPLES OF zigs and fixture, work holding devices,industrial automation, basics of CNC and
DNC.
Machine tools: Concept and definition of machining and machine tools. History of developments
of machine tools. Concept of producing geometrical surfaces by generatrix and directrix.
Kinematic systems and structures of conventional machine tools. Electromechanical and hydraulic
drives and control of machine tools
Unsteady conduction: lumped heatcapacity system, transient heat conduction in infinite and
semi-infinite walls, concept of Heisler chart, heat conduction from a moving heat source.
Introduction to concepts of Finite difference approach for solving conduction problems.
Forced convection: Derivation of energy equation, concept of thermal boundary layer and
derivation of thermal boundary layer equation, flat plate in parallel flow (solution by energy
integral method), cylinder in cross flow, internal flows: concept of thermally fully developed flow
and its corollaries, fully developed pipe flow, fully developed channel flow with constant wall
heat flux, turbulent flow in pipes, Reynolds analogy.
Heat exchangers:
classification of heat exchangers, overall heat transfer coefficient, concept of fouling factor,
LMTD and NTU methods. Thermal radiation: Radiation properties, blackbody radiation, Planckâs
law, Stefan- Boltzman law, Kirchoffâs law, radiation exchange between black surfaces, concept of
view factor, radiation exchange between non-black surfaces, twosurface enclosure, three surface
enclosure, concept of radiation shield. Computer aided heat transfer analysis with cases dealt in
the class and visualize tempearure distribution
Reference Books:
1. F.P. Incropera and D.P. Dewitt, Fundamentals of Heat and Mass Transfer.
2. J.P. Holman, Heat Transfer.
3. P.K. Nag, Heat and Mass transfer.
Reference Books:
1. V Ganesan, Internal Combustion Engines.
2. M. L. Mathur & R. P. Sharma, Internal combustion engines.
Course Code: ME2803 Course Name: Hydraulics and Hydraulic Machinery No. of Credits: 2
Lab
Detailed Syllabus:
1. Centrifugal pump apparatus
2. Impact of water jet
3. Pipe surge
4. Water hammer
5. Pelton turbine
6. Francis turbine
Course Code: ME3701 Course Name: Metal Cutting and Machine Tools Lab No. of Credits: 2
Detailed Syllabus:
List of experiments in Machining:
1. Study on moulding properties like permeability, Green hardness, Dry tensile &
compression strength, Green tensile & compression strength, Moisture measurement.
2. Study on riser design & shieve analysis.
Course Code: ME4701 Course Name: Heat Transfer Lab No. of Credits: 2
Detailed Syllabus:
Course Code: ME3802 Course Name: Applied Thermodynamics Lab No. of Credits: 2
Detailed Syllabus:
Reference Books:
1. J. E. Shigley, Mechanical Engineering Design.
2. M. F. Spotts, Design of Machine Elements.
3. A. H. Burr and J. B. Cheatham, Mechanical Analysis and Design.
Course Code: ME3201 Course Name: Mechanical Measurements and No. of Credits: 4
Metrology
Detailed Syllabus:
Metrology: Introduction, Precision, Accuracy, repeatability. Types of errors in measurement.
Simple measurement tools like height gauges, micrometers, depth gauges, slip gauges, sine
bar etc. Limits, Fits & Tolerances. Inspection gauges. Surface roughness: sources of surface
irregulaties in manufactures, different element of surface roughness, surface roughness
parameters. Measurement instruments, profilometers, analysis of roughness signal in
frequency domain. Coordinate measuring machine CMMs, application, types, construction,
probing, hard probing and soft probing.
Course Code: ME3204 Course Name: CAD and CAM No. of Credits: 3
Detailed Syllabus:
PRINCIPLES OF COMPUTER GRAPHICS : Introduction, graphic primitives, point plotting, lines, Bresenham’s
circle algorithm, ellipse, transformation in graphics, coordinate systems, view port, 2D and 3D
transformation, hidden surface removal, reflection, shading and generation of characters.
CAD TOOLS: Definition of CAD Tools, Types of system, CAD/CAM system evaluation criteria, brief treatment
of input and output devices. Graphics standard, functional areas of CAD, Modeling and viewing, software
documentation, efficient use of CAD software. GEOMETRICMODELLING: Types of mathematical
representation of curves, wire frame models wire frame entities parametric representation of synthetic
curves her mite cubic splines Bezier curves B-splines rational curves.
SURFACE MODELING: Mathematical representation surfaces, Surface model, Surface entities surface
representation, Parametric representation of surfaces, plane surface, rule surface, surface of revolution,
Tabulated Cylinder.
PARAMETRIC REPRESENTATION OF SYNTHETIC SURFACES: Hermite Bicubic surface, Bezier surface, B- Spline
surface, COONs surface, Blending surface Sculptured surface, Surface manipulation — Displaying,
Segmentation, Trimming, Intersection, Transformations (both 2D and 3D).
Introduction, classification, design features and control features of CNC machines; Programming :
G & M Code programming, Offline (APT-like) programming; Free form surface machining :
Isoparametric, Isoplanar and Isoscallop machining strategies.
Course Code: ME3106 Course Name: Instrumentation and Control No. of Credits: 4
Detailed Syllabus:
Control
Feedback systems, mathematical modeling of physical systems; Laplace transforms, block
diagrams; Time domain analysis: performance specifications, steady state error, transient
response of first and second order systems; Stability analysis: Routh-Hurwitz stability criterion,
relative stability; proportional, integral, PI, PD, and PID controllers; Lead, lag, and lag-lead
compensators; Root-locus method: analysis, design; Frequency response method: Bode plots,
Nyquist stability criterion, performance specifications.
Course Code: ME4101 Course Name: Thermal Power Engineering No. of Credits: 4
Detailed Syllabus:
Analysis of steam cycles, optimization of reheat pressure and degree of regeneration, coupled
cycles and combined plants, process heat and power. Fuels and their properties, stoichiometric
and actual air requirements, flue gas analysis, boiler energy balance, draft system. Different
types of furnaces for burning coal, fuel oil and gas. Circulation theory, down-comers and risers,
economizers and super-heaters, air pre-heater, drum and its internals. Different types of boilers,
boiler mountings, feed water treatment, boiler loading and manner of operation through super
boilers
Steam turbines; convergent and convergent-divergent nozzles - theory and design. Impulse and
reaction turbines, compounding of turbines, optimum velocity ratio, reheat factor and condition
line, parallel exhaust, losses in steam turbines, steam turbine governing. Theory and design of
condensers, air ejector and cooling tower.
Course Code: ME3702 Course Name: Mechanical Measurements and No. of Credits: 2
Metrology Lab
Detailed Syllabus:
Course Code: ME3804 Course Name: CAD and CAM Lab No. of Credits: 2
Detailed Syllabus:
Solid Modeling: Data structures and Boolean operations. Computer Graphics Display Interface:
Modeling transformations, Viewing transformations, Projections, Clipping, Hidden line/surface
elimination, shading and light sources, Double buffering, Hardware graphics engines. Computer
aided drafting, Parametric drafting, Design visualization, Integration with NC machines and
manufacturing. Scientific Visualization: Animation, physical principles. Graphics Standards: 2D and
3D standards and graphics portability
Graphics output devices, Rasterization, scan conversion. Raster scan Graphics: Algorithms for
rasterization of straight lines and circles. Display Generation Techniques: Real time scan
conversion, Run-length encoding, Cell organization, Frame buffer memory. Curves and Surfaces:
Splines, parametric curves, Bezier and B-spline curves and surfaces, ruled surfaces and surfaces of
revolution. Solids and their properties: Surfaces and curves in solids, Intrinsic and global
properties, Characteristic tests and Intersections.
Single Degree Of Freedom System With Viscous Damping, Logarithmic Decrement, Forced
Vibrations, Support Motion - Absolute Response, Support Motion - Relative Motion Response,
Vibration Isolation
Critical Speeds, Bending Critical Speeds of Simple Shafts, Bending Critical Speeds of Multimass
Systems, Holzer Method for Torsional Systems
Reference Books:
1. W.T. Thomson, Theory of vibration with application
2. K Ogata, Modern Control Engineering.
3. B C Kuo and F. Golnaraghi, Automatic Control Systems.
Course Code: ME4422 Course Name: Air conditioning ( Elective) No. of Credits: 4
Detailed Syllabus:
Brief history of air conditioning. Principles of psychrometry, psychrometry of airconditioning
processes, comfort chart, indoor and outdoor design conditions. Solar time, solar angles, direct
beam and diffuse solar radiation, sol-air temperature. Equivalent temperature difference and time
lag- decrement factor methods of cooling load calculations and psychrometric applications.
Transmission and distribution of air, airconditioning apparatus and control.
E3 Summer Semester
Course Code: ME3300 Course Name: Summer internship No. of Credits: 6
Course Code: ME4502 Course Name: Technology of surface coating No. of Credits: 4
(Elective-II)
Detailed Syllabus:
Significance of surface engineered materials in modern engineering applications.
Role of surface coating and surface modification technologies in obtaining required surface
characteristics of a product. Different surface coating technologies : chemical vapour deposition,
physical vapour deposition, electro deposition, electroless deposition, thermal spray processes,
coating deposition by wetting. Principle of various coating processes. Various process parameters
controlling the yield of coating and various surface properties of the coating. Criteria for selection
of a surface coating technology. Product oriented surface coating technolgy. Different coating
systems and function of various elements of coating systems. Substrate technology and its
significance in obtaining high performance coating. Physical and mechanical characterization of
coating. Various methods for evaluating the performance of the coating.
Course Code:ME4504 Course Name: Non- destructive evaluation and No. of Credits: 4
imaging (Elective-III)
Detailed Syllabus:
Scope of non-destructive evaluation; Liquid-penetrant and magnetic particle inspection
techniques; X-ray and gamma-ray radiography; Ultrasonic inspection:- principle of wave
propagation through solids, surface waves, pulse echo technique, A,B,C scan; Eddy current testing;
Image sensing through welding arc; Thermal imaging; Image reconstruction; Inspection of typical
components:- castings, forgings, welded components, brazed and adhesive bonded assemblies.
Course Code: ME4505 Course Name: Robots and computer controlled No. of Credits: 4
machines (Elective-IV)
Detailed Syllabus:
Drive systems of robots, Electrical and hydraulic systems, AC and DC drives, Servo drives using
voltage control, current control and direct torque control, PID control systems and performance
issues. Feedback systems. Single loop and multi-loop, DSP based motion control systems, Sensors
for industrial robots, encoders, resolvers, hall-effect sensors, acoustic sensors, ultrasonic and
optical/infrared sensors, Elements
of robot vision, Integration using PLCs. Digital motion planning systems.
Introduction, classification, design features and control features of CNC machines; Programming :
G & M Code programming, Offline (APT-like) programming; Free form surface machining :
Isoparametric, Isoplanar and Isoscallop machining strategies
Course Code: ME4506 Course Name: Quantity production methods No. of Credits: 4
(Elective-I)
Detailed Syllabus:
Classification of production. Industrial and economical aspects of production in large quantity.
Various methods of quantity production of common engineering objects like rods, bars, rails,
tubes, threaded objects, gears, bearings, cams, cutting tools etc..
Purpose, design and use of jigs and fixtures. Role of automation in quantity production.
Scheduling, tool layout and cam layout for semi-automatic and automatic machine tools. Large
quantity production by special purpose and transfer machines. Quantity production of small items
like washers, seals, laminates, cups, strong and soft tubes, coins etc. by shearing, forming and
embossing in press tools. Industrial methods of manufacturing of pins, needles, wires, rims and
similar products. Large scale production of various objects made of polymer, ceramics and
composites. Quantity production by processes like spinning, bulging, hydro forming, magneto
forming and explosion forming. Group technology. Selection of processes, tools and systems and
process planning for feasible and economic production. Flexible automation and computer control
in manufacturing. Assessment and control of productivity, quality and economy in quantity
production.
Course Code: ME4527 Course Name: Energy conservation and waste heat No. of Credits: 4
recovery (Elective-IV)
Detailed Syllabus:
Patterns of energy use, potential for energy conservation, optimum use of energy resources, total
energy approach. Coupled cycles, combined plants and cogeneration systems. Need for energy
storage, thermal electrical, magnetic and chemical energy storage systems. Utilization of industrial
waster heat; gas-to-liquid and liquid-to-liquid heat recovery systems; Recuperators and
regenerators, heat pipes; waster heat boilers; fluidized bed heat recovery; shell and tube heat
exchangers. Prime mover exhausts; incineration plants; heat pump systems; thermoelectric
devices. Utilization of low grade reject heat from power plants. Thermal insulation; energy
economics.
Course Code: ME4542 Elective2: Finite element method in engineering No. of Credits: 4
Detailed Syllabus:
Introduction-Basic Concept of FEM, Methods of weighted residual techniques-Weak Formulation,
Galerkin FE formulation, Rayleigh & Ritz FEM,FEM analysis of One-dimensional problems:-Second
order boundary value problem, Applications in Solid, Fluid and Heat Transfer, Bending of Beams,
Euler-Bernoulli Beam, Truss/Frame analysis, Eigenvalue and Time dependent problems, MATLAB
Application, Numerical Integration and Computer Implementation-Natural Co-ordinates,
Interpolation Functions, Numerical Integration, Isoparametric Formulation, Computer
Implementation, Applications in two-dimensional problems-Plane Stress and plane Strain, Three
Dimensional Solid, Axi-symmetric Solid, Plate and Shell structures, Flow of Viscous Fluid, MATLAB
Application, Special Topics, Stationary Singular elements, Quarter-Point Singular Elements, Moving
singular elements, Semi-infinite elements, Buckling analysis, Non-linear analysis
Role of surface coating and surface modification technologies in obtaining required surface
characteristics of a product. Different surface coating technologies : chemical vapour deposition,
physical vapour deposition, electro deposition, electroless deposition, thermal spray processes,
coating deposition by wetting. Principle of various coating processes. Various process parameters
controlling the yield of coating and various surface properties of the coating. Criteria for selection
of a surface coating technology. Product oriented surface coating technolgy. Different coating
systems and function of various elements of coating systems. Substrate technology and its
significance in obtaining high performance coating. Physical and mechanical characterization of
coating. Various methods for evaluating the performance of the coating.
Introduction, classification, design features and control features of CNC machines; Programming :
G & M Code programming, Offline (APT-like) programming; Free form surface machining :
Isoparametric, Isoplanar and Isoscallop machining strategies