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Welding Procedure Specification: ST ND

This welding procedure specification outlines the manual shielded metal arc welding (SMAW) process for joining steel piles of A-36 and SS400 between 32mm thick. It specifies using E6013 electrodes between 3.2-4.0mm diameter in multiple stringer bead passes with interpass cleaning. Welding should be done in the 2G position at 60-160 amps and 18-28 volts, maintaining a travel speed between 40-150mm/min. The document provides details on joint design, preheat and cleaning requirements, and has been reviewed and approved by the relevant parties.

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Maung Sleeper
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233 views

Welding Procedure Specification: ST ND

This welding procedure specification outlines the manual shielded metal arc welding (SMAW) process for joining steel piles of A-36 and SS400 between 32mm thick. It specifies using E6013 electrodes between 3.2-4.0mm diameter in multiple stringer bead passes with interpass cleaning. Welding should be done in the 2G position at 60-160 amps and 18-28 volts, maintaining a travel speed between 40-150mm/min. The document provides details on joint design, preheat and cleaning requirements, and has been reviewed and approved by the relevant parties.

Uploaded by

Maung Sleeper
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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WELDING PROCEDURE SPECIFICATION

PT. BERDIKARI PONDASI PERKASA


APPLICATION : JOINT OF PILE PREQUALFICATION WPS NO : BPP/WPS/SMAW/001
Rev. : 0
WELDING PROCESSES ( state wheter manual, semi-automatic, automatic or machine ) Date : 15 AUGUST' 2008
S M A W ( Manual )
BASE METALS
Type or Grade : A-36 / SS400 to A-36 / SS400 Spec. - No. : -
Thickness Range of Base Metal(s) : 32 mm (Max.) Spec. - No. : -
Thickness Range of Deposited weld Metal(s) : 32 mm (Max.) Groove : V - shaped
Pipe Diameter Range : N/A
Groove : -
FILLER METALS
1 st : E 6013 / AWS 5.1 / 3.2 or 4.0 mm Joint Designation : BC - P2
2 nd : E 6013/ AWS 5.1 / 3.2 or 4.0 mm
Electrode - Flux : N/A
30° ± 2.5°
Flux Trade name : N/A
JOINTS
Joints Design : Butt Backing : NO
Backing Material : N/A
POSITION
Position(s) of Groove : (See Drawing)
Position(s) of Butt : 2G
mm
Welding Progression : Horizontal
GAS
Shield Gas :
Flow Rate : N/A
Backing Gas :
PREHEAT POST WELD HEAT TREATMENT
Preheat Temp. Min. : Ambient Temperature Range : N/A
Interpass temp. Max. : Not exceed 250°C Time Range : N/A
Preheat maintenance : None
ELECTRIC CHARACTERISTIC
Tungsten Electrode Size and Type : N/A
Electrode Wire Feed Speed Range : N/A
TECHNICAL
Initial Cleaning : Remove all paint, oil, rust, scale or other material which is detrimental to welding
Contact Tube to Work Distance : N/A Gas Cup diameter : N/A
Multiple or Single Pass (per side) : Multiple Pass Multiple or Single Electrode : Single
String or Weave : String & weave Bead Oscillation : N/A
Interpass Cleaning : Chipp and steel wire brush Peening : N/A
Weld FILLER METAL CURRENT (REF)
Process Volt Range Travel Speed Range
Layer Class Diameter Type & Polarity Amp. Range
1 SMAW E 6013 3.2 mm DCRP 60 ~ 100 18 ~ 28 40 ~ 150
2 SMAW E 6013 4 mm DCRP 80 ~ 140 18 ~ 28 40 ~ 150
3 SMAW E 6013 4 mm DCRP 90 ~ 160 18 ~ 28 40 ~ 150
4 SMAW E 6013 4 mm DCRP 90 ~ 160 18 ~ 28 40 ~ 150

DESCRIPTION COMPANY NAME SIGNATURE DATE

PREPARED BY PT. BPP JHON PETRUS

REVIEWED BY PT. TJE DUDDY FARID

REVIEWED & APPROVED


SEC
BY

REVIEWED & APPROVED


PLN
BY

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