DT2 (77 79)
DT2 (77 79)
DT2 (77 79)
L Length S,L,UL,LL : Transom t y p e spec. code: DTZC ( E l , E28), DTED (El), DT2F (El), DT3.5F ( E l , E16)
DT4.5C ( E l , E28), DT4D ( E l ) , DT5D ( E l , E3, E13),
LH L e f t hand side DT5F (El, E3, E13)
R i g h t hand side DT7.5C ( E l , E13, E28), DT7.5D ( E l , E13),
RH ,,
DT7.5F ( E l , E9, E13)
*lo0045 : U p t o F.No.-100045 DT9C ( E l , E13, E28, E37), DT9D ( E l , E13),
100046- : From F No. -100046. DTSF ( E l , E9, E13)
-
F"7" I
ID OD
5.6 .-..-.-a
T ( o r W,L)
Figures in t h e description column
show the dimensions o f p a r t s . 7. SERIAL FRAME NUMBER
DT2sDT9 - 1 - DT2*DT9 - 2 -
FIG. 1
h
1 1
1-2
2
- -
FIG.l
iiii?Si8b -OIJ
11111-58401-01J
11141-98400
CYLINDER
-
C Y L I N HEAD
~
CYLINDER HEAD
GASKET, cylinder head
C D F
1 1
- -
1 1 1
-
R d S
-
to 11111-98481 01J
1 to 11111-98402-01J
3 01107-06308 BOLT 4 4 4
4 08321-21068 LOCK WASHER 4 4 4
5-1 1 1 ~ - ~ - 0 1 CYLINDER/CRANKCASE
J ASSY 7 1 - to 11300-98841-01J
5-2 113oo-98841-01J CYLINDER/CRANKCASE ASSY - - 1 to 11300-98842-01J
5-3 11300-!38842-01J CYLINDER/CRANKCASE ASSY - - 1 to 11300-98400-01J
6 04211-09109 -DOWEL PIN 2 2 2
7 01107-06358 *BOiT 2 2 2
8 09100-06062 -BOLT (6x70) 4 4 4
9 08321-21068 -LOCK WASHER' 6 6 6
10 09280-20002 0 RING, cylinder 1 1 1 ID:19.4,d:3.1
11 43153-19012 VALVE, read 1 1 1
12 13152-1W10 STOPPER, reed valve ' 1 1 1 ~
13 02112-03088 SCREW 2 2 2
14 08321-21 038 LOCK WASHER 2 2 2
15 52113-98400 GASKET, drive shaft housing 1 1 9
16 09403-10309 CLAMP - - a
DT2
-
_. _.__. _._. . . ,
_..____._.._____.. _ . _.~- . . . . .. .. . .. .. . .. .. . . .
, .. . , ., . . .. . . . . . .
-
PfiG.2 FIG.2 PISTON - CRANKSHAFT
cytv
Ipd.No. Ra No. C D F RerPwrkr
15 1-1 12710-98401 PISTON (b 12110-98480) 1 1 - to (12110-98402) +
(12140-98400)
1-2 12110-98700 PISTON 1 1 OS:0.25,OPT
to (12110-98402-025)+(1214O-~-O25)
16
1-3 12110-98710 PISTON 1 1 -
to (12110-98402-050)+(1214O-46110-050)
OS:O.S,OPT
1 ' 4 e = = =
I
I 3-
I
!Ifq
1
16
15
DT2
i2
I-
DT2
---
I
. _._ _.. . . _ - . - .. . . ..
I -
3
HG.3 FIG.3 CARBURETOR (Up to E.Fdo.DT2C-13855)
Qw
I W8f.h. IM No. -iptbn C ROnWdCS
1 13200-98410 CARBURETOR ASSY 1 to 13200-98411
2 13251-98418 -GASKET, float chamber
3 13252-98440 - FLOAT
4 13253-98410 -ARM, float
5 13254-98410 -PIN, float
6 09491-95004 -JET, main 95
7 Q9494-QO179 -NOZZLE, needle
/ 8 13370-23010 -VALVE ASSY, needle VS:1.5
/= b- l8 9 13392-01010 -GASKET, valve seat
10 13551-98410 -VALVE, throttle CA: 1.5
11 13383-98410 -NEEDLE, jet
12 13394-12110 -CLIP, needle 1
13 13581-01010 -SEAT, throttle valve spring 1
14 ,13573-35010 -SPRING, t h r c t t l e valve 1
I - 15 13295-98410 -0 RING 1
14
16 13267-09 010 -SCREW, throttle stop 1
-
17 13268-01010 -SPRING, stop screw 1
1-
18 13560-98410 -CABLE, throttle 1
19 13564-98410 -LEVER ASSY, throttle 1
13
20 13589-98410 -WASHER 1 to 13589-98411
12
21 13433-984’50 -SCREW 1 f porn 13433-331
1 0
22 13426-98410 -SPRING WASHER 1 f ram 13426-43010
11
23 13615-98412 -WASHER 1 f porn 13615-4301 0
29 24 13432-33110 - R I NG, friction 1
25 02112-04168 -SCREW 2
10
26 08321-21048 -LOCK WASHER 2
28 27 13567-98410 -NUT 1 t o 13567-98411
28 13631-98400 KNOB, chock 1
29 02111-03108 SCREW 1
30 88851-64000 KNOB, throttle link 1
31 02122-03068 SCREW 1
32 09491-20013 JET, main 1 OPT 100
--
FDG.4 (B-6,7) : DT2C-l385b,
.el
_- DT2D, DTEF
DT2 DT2
.. , ,, _._.. .. . . I-...
4
FBG.4 FIG.4 CARBURETOR (From E. No. DT2C-13856)
Qw
-
Raf.No.
1
PIlt No.
13200-9$411
Daccriptiion
CARBURETOR ASSY
C D F
1 1 1
R d s
1-
i 15
16
17
'03563-98410
13533-98410
13295-98410
-PIN, spring seat
- E RING, spring seat pin
-0 RING
1
1
1
1
1
1
1
1
1
18 '03267-01010 *SCREW, throttle stop 1 1 1
19 13268-01010 -SPRING, stop screw 1 1 1
20 13552-98410 =ROD, throttle 1 1 1
21 13552-9841 1 *PIPE, throttle rod 1 1 1
22 13557-98410 *PLATE, throttle rod 2 2 2
23 04111-1 2108 *COTTER PIN 1 1 1
DT2 DT2
_.-, ... . . ..- . .
--
I
FtlG.4 5
- 7 FIG.4 CARBURETOR (From E.No.DT2C-13856) 1
aw
Ref.No. PBlt No. C D F R6lllWkS
24 13!364-98411 -LEVER ASSY, throttle 1 1 1
25 13589-98411 -WASHER 1 1 1
26 13567-98411 -NUT 1 1 1 to 13567-98412
27 13433-93410 -SCREW 1 1 1
28 13426-98410 ; -SPRING WASHER 1 1 1
29 13615-98412 -WASHER 1 1 1
30 13432-33110 -RING, friction 1 1 1
/ 31 02112-04168 -SCREW 2 2 2
i
32 08321.-21048 -LOCK WASHER 2 2 2
1 33
34
13631-98400
02111-83108
KNOB, chock 1 1 1
SCREW 1 1 1
" 35
38
88851-64000
02122-03068
KNOB, throttle link
SCREW
1 1 1
1 1 1
!
37 09491-20013 JET, main 1 ? 1 OPT,100
!
11 1-
FIG.3 (8-5) : %DT2C-l3855
!
1
20 i
15 i
33 "
12*
j
!
I
DT2 ,I
DT2 .~ ~ , ... .~ . . .. .
.. ... . .~.. .. ~ ~, .,
. ,. --.. .. . . . . .._. ..... ..._ .-.. . , ... . _. .... -. . . .
1
~ ~ ...I
'i
. .
FIG.5 6
FIG.5 SVARTER
Qw
Ad.No. Part No. Deocriptkn C D F Remrkr
1-1 18100-98400 STARTER, recoil 1 1 -
to 18100-98401
1-2 18100-98401 STARBER, recoil - 1 1 DT2D-12056.
2 18111-98400 -CASE, starter 1 1 1
3 18121-98400 -DRUM, sheave 1 1 9
4 18131-98400 -PAWL, drive 1 1 1
5 18142-98400 *SPRING, recoil 1 1 1
6 18153-98410 -SPRING, pilot shaft 1 1 1 from 18145-984oQ)
7 18151-98400 -PLATE 1 1 1
8 18332-98400 1 1 1 from 18153-98400
t
9 18181-98400 1 1 1
10 18183-98400 - E RING 1 1 1
11-1 18170-98400 =GRIP ASSY, starter 1 1 - to 18170-98401
11-2 18200-98401 *GRIP ASSY, starter - 1 1 from 18170-98401
12-1 18211-98400 -*GRIP 1 1 - to 18210-98400 *
12-2 18210-98400 -*GRIP - 1 1
,
13 01107-OS108 BOLT 2 2 2 IY
@
17
DT2
. DT2 -
7
FIG.6 ELECTRICAL
crw
R0f.M. ppo No. -ipp- C D F R6flWtCO
7 MAGNETO ASSY 1 1 1 Prom 32100-98430
2 32101-98433 *STATOR ASSY I l l f~ 32101-98432
o m
to 32101-98434
3 32140-93437 --COIL, ignition 1 1 1 from 32140-98430
4 02112-0529 *SCREW 2 2 2
5 08321-21 058 **LOCK WASHER 2 2 2
6 32240-98034 --POINT ASSY, contact 1 1 1 Prom 32240-98033
7 02311-84108 **SCREW 1 1 1
8 08321 -21 048 -*LOCK WASHER 1 1 1
9 08322-21048 **WASHER 1 1 1
19 32341-98430 **CONDENSER 1 1 1
1'I 02112-04108 *-SCREW 1 1 1
12 08321-21 048 **LOCK WASHER 1 1 1
13 32102-98431 -ROTOR ASSY 1 1 1 from 32102-98430
14 02l12- 05128 SCREW 2 2 2
15 08322-21058 WASHER 2 2 2
16 08310-22128 NUT 1 1 1
1- 17 08321-21 128 LOCK WASHER 1 1 1
18 08341-31 039 KEY 1 1 1
19-1 09482-rn11 SPARK PLUG ASSY 1 - - B-4H, NGK
19-2 09482-00142 SPARK PLUG ASSY - 1 - B-4HI NGK
*DT2D-13087
19-3 09482-001 13 SPARK PLUG ASSY I - - E28, BR-SHS, NGK
to 09482-00143
19-4 09482-00143 SPARK PLUG ASSY - 1 1 BR-SHS,NGK
DT2D-13088*
20-1 33510-28300 CAP, spark plug 1 - -
20-2 33510-41 111 CAP, spark plug - 1 1 to 33510-95510
21 33541-98001 SEAL, spark plug 1 - - to 33541-98002
22 33542-98000 SEAL, high tension cord 1 - -
~
23-1 37800-99O14 SWITCH ASSY, engine stop 1 - to 37800-99015
-
23-2 378OO-WO15 SWITCH,ASSY, - engine stop - 1 1 to 37800-99016
- -
t
I ,-5-- 5
,
-
23 2 2 5 1 1 - ~ GREASE NIPPLE - - 1
18
DT2
-
. , . . .
. .
9
i
FIG. 8 FIG.8 DRIVE SHAFT HOUSING - GEAR CASE - HANDLE
cvtv
ReO.No. k t M. C D F Rtmarkr
1 52111-98401-01J HOUSING, drive s h a f t 1 1 1 from 52111-98400-01J
2 09100-~20 BOLT (6x20) 6 6 6
3 09162-0601 LOCK WASHER 6 6 6
4 09289-1201)2 O I L SEAL, d r i v e shaft housing1 1 1 12x28~8
5 55100-98811-01J CASE SET, gear 1 1 1 from 55100-98810-OlJ
to 55110-98401-01J
6 09262-12001 -BEARING, d r i v e shaft 1 1 1 12X28X8
7 08113-60000 - 6EAR IMG 2 2 2
8 09l80-19004 -SPACER, d r i v e shaft bearing 1 1 1 19x25.4x1.5
23 -pyiiQ 9 88331-21289
10-1 08221-22283
10-2 08221-22284
C I RCLl P
SHIM, bearing (T:O.l)
SH IM, bearing (T :0.2)
1 1 1
AR((h2)
AR(b2)
26 28
11 09248-10003 PLUG, d r a i n 1 1 1
12 09168-1004 GASKE?, d r a i n plug (1Ox17x2)1 1 1 to 09168-10022
.
r; 3 13 89108-06032 STUD BOLT, g e a r case 1
STUD BOLT, g e a r case 2
1 1 1 6x20
1 1 1 6x12
14 09108-06022
. 15 09160-06015 WASH ER ( 6 . 5 ~ 1 6 ~ 2 ~ 3 ) 1 1 1
i 1-
16 09162-06001 LOCK WASHER 1 1 1
!
17 09140-00004 NUT 2 2 2
18 53131-98400-01J COVER, gear case b o l t 1 1 1
/ I .
19 09206-O9001 PIN (*lo) 1 1 1
20 09206-09007 PIN (9x5) 1 1 1
21 57151-98400 PIPE, d r i v e s h a f t seal 1 1 1
22 09305-20001 BUSHING, seal p i p e 1 1 1
23-1 63111-98400-01J HANDLE, t i l l e r 1 - -
23-2 63111-987OO-01J HANDLE, t i l l e r 1 - - OPT
to (63111-98401-01J)+( 09111-08033)+( 09164-1O W )
5 23-3 63111-98401-01J HANDLE, t i l l e r -
9 1 t o 63111-98402-01J
c-
DT2
-
........................ .......... . . . . . . . . . . .-. . . . . . .
~
. ,?
.. 10
FIG.9 WATER PUMP
_. DT2 ..... .
... . . ........... . .
", 11
FIG.10 TRANSMISSION - PROPELLER
QW
a
1-2 57110-98400 SHAFT, drive - 1 1
2-1 57311-98990 PINION 1 - -
.* 2-2 57317 -98400 PINION - 1 1
d
?? 3-1 08221-107 65 SHIM, pinion (T:0.5) AR(b2)
3-2 Oi22l-10164 SHIM, pinion (T:0.2) AR(b2)
3-3 08221-101S3 SHIM, pinion (T:0.1) AR(b2)
4 08332-11068 E RING 1 1 1
5-1 57610-98400 SHAFT, propeller (NT:23) 1 - - to 57610-98401
5-2 57610-98401 SHAFT, propeller (NT:23) - 1 1
6-1 08221-10165 SHIM, gear (T:0.5) AR(b2)
6-2 08221-10164 SHIM, gear (T:0.2) AR(b2)
f
6-3 08221-10163 SHIM, gear (T:0.1) AR(b2)
7-1 58111-98400-01T PROPELLER (3x188x135) 1 1 -
to 58111-98401-01T
7-2 58111-98401-OlT PROPELLER (3~188x735) - 1 1 DTED-1165a
to 58111-98402-01 T
I-
8-1 58117 -98450-01 T PROPELLER ( 3 ~ 1 8 8 ~ 1 2 2 j 1 1 - to 58111-98451-01T
8-2 58111-98459-01T PROPELLER (3~188x122) - 1 1 ,to 58111--2-01T
9-1 S l l l - W - O l T PROPELLER (3~188~115)
(STB)1 1 - to 58111-98462-01T
L
10 09202-04002 SHEAR PIN (4x24) 1 1 1
11 09204-02801 COTTER PIN 7 1 1
12 09180-10044 SPACER, propeller shaft 1 1 1 10x14~17
,[ .17 bearing
1 6
6
, DT2 DT2
.... , . ~ . ..._...........,."...'... . .. ...... . . . .
12
FIG.71 ENGINE COVER
FIG. 1 1
WW
1 I w0f.m. kra No. C D F RCRIldCS
18
4@
,- _ _ _ ..,_ __._.-.
.___ . _ _..
. _ .. . ~ ... - . . .. ...... . . ~ -_ . ..
13
FIG.12 FUEL TANK
FRG. 12
ortv
Rd.No. Pa Ho. Description C D F Rsmakr
1-1 65111-98400 TANK, fuel 1 1 - to 65111-98401
1-2 65111-98401 TANK, fuel - - ,I to 65111-98402
1-3, 65111-98402 TANK, fuel - - 1 to 65111-98403
2 01107-06168 BOLT 2 2 2
3 09160-06016 WASHER ( 6 ~ 1 6 ~ 1 . 2 ) 2 2 2 to 09160-06019
4-1 65510-98400 CAP ASSY, fuel tank 1 - - to 65510-98401
4-2 65510-98401 CAP ASSY, fuel tank - 1 - to 65510-98402
4-3 65510-98402 CAP ASSY, fuel tank - - 1
5 09168-3201 -GASKET ( 3 2 ~ 4 8 ~ 2 . 5 ) 1 1 1
6 66100-98400 COCK ASSY, fuel 1 1 1 to 66100-98401
7 66152-98400 *FILTER 1 1 1
8 66142-98401 *PIPE, joint 1 1 1 from 66142-98400
9 66’865-98400 *CLAMP 1 1 1 to 66165-98401
10-1 09343-05031 HOSE, fuel (L:220) I - -
10-2 09343-05129 HOSE, fuel (L:240) - 1 1
; 11 09401-08401 C L I PI file1 hose 2 2 2 to 09401-09402
1 12 65281-98400 GROMMET, fuel tank 1 1 1
!
i
ii 10
DT2
9
FIG. 9 FIG.9 OPT : GASKET / TOOL SET
3-3
4
11400-S8833
11400-96820
GASKET SET (ENGINE)
GASKET SET (ENGINE)
1
1
TDT5,
to 11400-98833
to 1’84100-98834
DT7.5, DT9
to 11800-96821
1 % 4
5-1 09880-00128 TOOL SET (DT3.SDT9) 1 to 09800-00805
5-2 09880-00178 TOOL SET (DT2) 1 to 09800-00805
K’- - --
G A S K E T
SET
DTaDT9 DTaDT9
10
FIG.10 OPT : LIGHTING COIL, EMERGENCY SWITCH
QtY
R d . k M No. D.oEliptb a 9 Remarks
4 322M4-98821 COIL SET, lighting
to (32200-98380)+(396Q0-98300)
i)
2 02192-05258 *SCREW
3 08321-21058 *LOCK WASHER DT2
DT3.5
5
4 02112-04208
39601-963711 *SCREW ASSY
*SOCKET 2 DT4,DT4.5
6 08322-21048 *WASHER 2
7 39602-99711 *PLUG ASSY, lighting 1
8 36898-93300 -LEAD WIRE, earth 1
i-
r 9
10
11
12
3220-98832
32120-98520
02112-Q6258
Q8321-21068
COIL SET, lighting
-COIL, lighting
*SCREW
*LOCK WASHER
4:.
13 39601-96714 *SOCKET ASSY DT5
g1
14 02112-04258 *SCREW
15 08322-21048 *WASHER 2
16 3W2-99711 -PLUG, lighting 1
17 36898-93300 .LEAD WIRE, earth 1
e l8 1
18 09308-10002 *GROMMET, lead wire
19 00407-12402 *CLAMP, lead w i r e 1
T
20 39601-95711 *SOCKET ASSY
21 02112-04208 *SCREW DT7.5, DT9
22 08322-21048 *WASHER 2
23 35602-99711 *PLUG, lighting 1
24-1 37800-93812 SWITCH SET, emergency
f m 37800-93811
24-2 37800-93813 SWITCH SET, emergency
from 37800-93812
25 09925-04011 *SCREW 2
26 09162-04002 *LOCK WASHER 2
DTi3DT9 DTaDT9
14
FIG.14 OPTIONAL
FBG, B 4 QtY
I
-
M . h . Part No.
1
-=@-
950-31030 GASKET, liquid
2
e
1
ROlkMdU
for crankcase,lOOg
2 99000-3185G GASKET, liquid 1 for gear case,100g
3 m-32040 CEMENT, thread lock 1 2WJ
4-1 99ooo-25160 GREASE, water resistant 1 2%
4-2 990Oo-25170 GREASE, water resistant 1 %€I
5 99ooo-22540 GEAR OIL, outboard motor 1 mcc
6 !39ow-25010 SUZUKI SUPER GREASE A 1 4SQg,for crank oil seal
7 99000-32030 SUZUKI LOCK SUPER a 5Og (13036)
0 099l4-399ll HANGER, engine 1
6
9-1 9WOO-lQ105-QlT PAINT (m) 1
9-2 99006-10205-01 J PAINT 1
9
10-1 99OOQ-10109-T)'TT PAINT (9oe) 1
11
10-2 99000-10209-Q9J PAINT (Wg) 1
11-1 99oo0-2l460 CCI OIL (llx24,Mitsubishi) 1
11-2 99000-21 145 CCI OIL (lEx24,Shell) 1
. .. .
-'
DThDT9 DThDT9,.