Pss

Application Manual
PSS®-Range
SafetyBUS p®
Version 05/2002
Pilz Industrial Electronics
Pilz - The Company Pilz – Safety Products
Pilz is an innovative, medium-sized company Pilz safety relays are characterised by simple
operating in the industrial electronics sector. operation and flexible application, together
With more than 1 000 staff, Pilz has been with maximum safety.
developing, manufacturing and supplying In partnership with our customers, we have
automation technology products worldwide continually extended our product range,
since 1948. Our internationally recognised enabling Pilz to offer a universal concept for
Quality Management System and our safety-related components, system solutions
flexible, co-operative business culture form and services.
the basis for developing high-quality The PSS-range of programmable safety
products and services. systems uses the most modern electronics
to provide a wide range of safety application
With 23 subsidiaries and technical offices, options.
Pilz is the world leader in safe, integrated And safe bus systems from Pilz provide the
automation. Pilz is constantly working out next step on the road to decentralisation.
system solutions and individual solutions for SafetyBUS p, for example, is a safe, open
both existing and new customers. All this in bus system that enables the safety-related
conjunction with a modern service concept – networking of plant and machinery.
stands for safe integrated automation from Innovative, solution-oriented technology
Pilz. from Pilz – economical and safe.
Pilz – more than automation.
May 2002
We reserve the right to amend

specifications. Copying, in whole or in
part, only permitted with the approval of
Pilz GmbH & Co.
The names of products, goods and

technologies used in this booklet are the 3
trademarks of the companies concerned.
Contents
Contents Page
Introduction
Pilz – more than automation 7
Technical solutions 7
Exclusion of liability 7
Emergency Stop Applications

PSS 3000 – Emergency stop monitoring Category 4, EN 954-1 1-2
SafetyBUS p – Emergency stop monitoring Category 4, EN 954-1 1-6
PSS 3000 – Rip cord monitoring Category 4, EN 954-1 1-18
Safety Gate Applications

PSS 3000 – Safety gate monitoring Category 4, EN 954-1 2-2
SafetyBUS p – Safety gate monitoring Category 4, EN 954-1 2-6
Feedback Loop Applications

PSS 3000 – Feedback loop monitoring Category 4, EN 954-1 3-2
SafetyBUS p – Feedback loop monitoring Category 4, EN 954-1 3-6
with a PZE X4 (Pilz)
on a SIMATIC S7
4
Contents
Contents Page
Two-hand Control Applications

PSS 3000 – Two-hand control monitoring Category 4, EN 954-1 4-2
SafetyBUS p – Two-hand control monitoring Category 4, EN 954-1 4-6
Sensor Applications
PSS 3000 – AOPD monitoring Category 4, EN 954-1 5-2
SafetyBUS p – AOPD monitoring Category 4, EN 954-1 5-6
PSS 3000 – Monitoring AOPD muting Category 4, EN 954-1 5-10
SafetyBUS p – Monitoring AOPD muting Category 4, EN 954-1 5-14
PSS 3000 – Monitoring light guards Category 4, EN 954-1 5-18
(various manufacturers)
SafetyBUS p – Monitoring light guards Category 4, EN 954-1 5-22
PSS 3000 – Monitoring an area scanner Category 3, EN 954-1 5-26
“PLS” (Sick)
SafetyBUS p – Monitoring an area scanner Category 3, EN 954-1 5-30
“PLS” (Sick)
PSS 3000 – Monitoring safety mats Category 3, EN 954-1 5-42
Actuator Applications
PSS 3000 – Driving/monitoring Category 4, EN 954-1 6-2
a press safety valve
SafetyBUS p – Driving/monitoring Category 4, EN 954-1 6-6
a press safety valve 4
PSS 3000 – Monitoring the operating range Category 3, EN 954-1 6-10
PSS 3000 – Monitoring a frequency Category 4, EN 954-1 6-14
converter
PSS 3000 – Monitoring a frequency Category 2, EN 954-1 6-18
converter
5
Contents
Contents Page
Other Applications
PSS 3000 – Monitoring an enabling switch Category 2, EN 954-1 7-2
Service
Pre-sales/after-sales service – Services, concepts and solutions 8-2
Addresses – German technical offices and sales partners 8-3
6
Introduction
Pilz – more than automation To fulfil the different requirements for safety Technical solutions Exclusion of liability
in plant and machinery construction or
Applications within plant and machinery processing engineering, Pilz can provide In principle the application examples can Great care has been taken in putting to-
construction, more specifically in process individual, customised concepts to suit be used with other systems from the PSS- gether our Applications Manual. It contains
engineering and technology are your application, support at every stage of range and not just the system described in information about our company as well as
characterised by a high level of automation, the product life cycle and a wide, flexible this manual. If you wish to use other PSS products and services. All statements are
which in turn requires a high level of safety range of additional services. systems together with the application made with the best intentions and to the
for man, machine and the environment. Pilz customers know that you can, indeed examples, we recommend you take into best of our knowledge and belief. However,
As the leading supplier in conventional should, expect that little bit more. That’s account the special features of the we cannot accept liability for the accuracy
safety technology – the PNOZ has become why, if you have any questions at all about particular PSS, the different programmable and entirety of the information provided,
synonymous with the emergency stop the described application examples, please modules and applications available except in the case of gross negligence. In
relay – Pilz uses the knowledge and do not hesitate to contact us. Expect more. (selective shutdown, SafetyBUS p). These particular it should be noted that statements
experience gained over more than 50 years special features can be found in the do not have the legal quality of assurances
to the development of safety technology for Pilz – more than automation. relevant operating manual. or assured properties.
the future. The application examples provide an
The PSS-range of programmable safety overview of the application areas for PSS
systems has set new standards. A powerful safety systems. The user must read and
and extensive hardware platform, together use the documentation relating to the
with application-specific software enables specific safety system and any modules or
economical and universal solutions to software blocks from the MBS system
safety-related applications. Decentralisation (Modular Block System) which may be
and networking in safety technology – with integrated in the application.
SafetyBUS p, the safe bus system, opens The definitions of the categories in
up a whole new world of safety technology. accordance with EN 954-1 must be
Take advantage of the benefits of standard regarded as guidelines and will depend on
networking as well as the opportunity to the application area and its respective
integrate complex field modules for a safe regulations. Other classifications are also
networking of your plant. possible.
7
8
Contents Page

1-1
Pilz GmbH & Co., Felix-Wankel-Straße 2, 73760 Ostfildern, Deutschland, Telefon +49 (7 11) 34 09-0, Telefax +49 (7 11) 34 09-1 33, E-Mail: [email protected]
Category 4, EN 954-1
PSS 3000 – Emergency stop monitoring 1
information explaining why FG was turned Pilz products
Features off.
How the error is reset will depend on the Quantity Name Order number
● Dual-channel redundancy operating mode being used. 1 PSS CPU 2 301 063
● Manual reset when the PSS is started The parameters for the SB 062 blocks in 1 PSS BMP 4/2 301 006
up or cold started this application example have been 1 PSS PS 24 301 051
● Manual reset when emergency stop assigned so that when the PSS is cold 1 PSS DI2O T 301 112
button is released started (PSS switched off and on), started 1 PSS DI 2 301 101
● Failsafe standard function block used: up (PSS STOP-RUN) or after the emergency
1 PSS-SB-NOT 301 176B
SB062 (E_STOP) stop button has been released, a reset must
be carried out by pressing S3 (0/1-pulse
Drawing file
edge at EIN). This means that the output
Description parameter FG of SB 062 will be turned on.
Page 2 in project “Eplan4/Pilz/APPL1699”
Emergency stop function Rating to EN 954-1
In this example the safety system monitors Depending on the application area and its
the E-Stop button contacts S1 and S2. In respective regulations, this connection
the user program a failsafe standard example is suitable for applications up to
function block SB 062 is assigned to each and including category 4 in accordance with
emergency stop button. SB 062 detects if EN 954-1.
the emergency stop button was pressed, Reason:
whether incorrect input signals are present ● Redundancy via dual-channel emergency
or contact synchronisation time was stop button
exceeded etc. ● As both contacts on the emergency stop
If the emergency stop button is pressed or button are connected to different test
an error occurs, the enable output FG of the pulses, all short circuits are detected,
corresponding SB 062 is turned off unless the contacts are bridged (cable
immediately. from the test pulse output to the contact
The enable output FG will also be turned off if and the cable from the contact to the
the PSS switches to STOP or when the PSS input).
is started up. ● All shorts across the contacts and short
The signals of both enable outputs FG must circuits to 24 VDC are detected.
be evaluated by the user program and lead ● Feasibility tests are carried out on input
to an appropriate reaction. The data word signals, e.g. detects bridged contacts,
in DB 015 of SB 062 which corresponds to and contact synchronisation time is
the SSNR number will contain the error monitored in SB 062
1-2
Pilz GmbH & Co., Felix-Wankel-Straße 2, 73760 Ostfildern, Deutschland, Telefon +49 (7 11) 34 09-0, Telefax +49 (7 11) 34 09-1 33, E-Mail: [email protected] Status 11/2001
Status 11/2001 Pilz GmbH & Co., Felix-Wankel-Straße 2, 73760 Ostfildern, Deutschland, Telefon +49 (7 11) 34 09-0, Telefax +49 (7 11) 34 09-1 33, E-Mail: [email protected]
1-3 SC .peD
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3S- mmq1x5 mmq1x5
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2 3X- 1 3X-
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1 eslup tset 0 eslup tset
1 4X-
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Timing diagram Program
SB 062 parameters SB062

● Without SafetyBUS p connection: E-STOP
GRP = RLO-1
● Manual reset when PSS is cold/warm started: KB 003 - B - SSNR ENBL - X - M 080.00 .NA_1
AuSt = 0 M 110.01 .VKE-1 - X - GRP
● Manual reset after the emergency stop button has been released: E 0.31 .EIN - X - RSET
ARst = 0 E 0.01 .NOT-AUS1_1 - X - NC_1
● Function test required: E 0.02 .NOT-AUS1_2 - X - NC_2
FTST = 1 M 110.00 .VKE-0 - X - AuSt
M 110.00 .VKE-0 - X - ARst
M 110.01 .VKE-1 - X - FTST
1
NC_1
from S1 0 SB062
1
NC_2 E-STOP
from S1 0
1 KB 004 - B - SSNR ENBL - X - M 080.01 .NA_2
NC_1 M 110.00 .VKE-0 - X - GRP
from S2 0 E 0.31 .EIN - X - RSET
1
NC_2 E 0.03 .NOT-AUS2_1 - X - NC_1
from S2 E 0.04 .NOT-AUS2_2 - X - NC_2
0
1 M 110.00 .VKE-0 - X - AuSt
RSET M 110.00 .VKE-0 - X - ARst
0 M 110.01 .VKE-1 - X - FTST
1
NA_GES
0
1
PSS- Additional commands:
START : L M 080.00 .NA_1
0
: U M 080.01 .NA_2
1 2 3 4 5 6 : = M 080.02 .NA_GES
1: Normal mode, start-up reset 4: Reset lock
2: E-STOP button 1 operated 5: Function test, E-STOP button Please note:
3: E-STOP button 2 operated 6: Reset lock reset A “minimum scan time” must be entered in the configurator of the system software PSS
synchronisation error SW PG. 1-4
PSS 3000 – Emergency stop monitoring
Global parameters used in administration data block DB 015

● DW 1001: Number of scans for the contact synchronisation time between the 2 N/C
contacts of the emergency stop button
Global parameters may be set in OB 120 using SB 070.
Additional blocks required

● DB 015: Administration data block
DB 015 must consist of its total length of 1024 words.
DB 015 must be READ/WRITE.
● SB 070: Initialisation of global parameters in DB 015
1-5
SafetyBUS p – Emergency stop monitoring 1
Features off.
● Dual-channel redundancy operating mode being used. 1 PSS SB 3006 DP-S 301 460
● Manual reset when the PSS is started The parameters for the SB 062 blocks in 1 PSS SB DI8O8 301 140
up or cold started this application example have been 1 PSS SB Plug-in Screws 311 060 or
● Manual reset when emergency stop assigned so that when the PSS is cold 1 PSS SB Spring-loaded terminals 311 061
button is released started (PSS switched off and on), started 2 PSS SB SUB-D1 311 051
● Failsafe standard function block used: up (PSS STOP-RUN) or after the emergency
1 PSS SB BUSKABEL0 311 070
SB062 (E_STOP) stop button has been released, a reset must
be carried out by pressing S3 (0/1-pulse
edge at EIN). This means that the output
Drawing file
Description parameter FG of SB 062 will be turned on.
Emergency stop function Rating to EN 954-1
In this example, the PSS on the safe bus Depending on the application area and its
system SafetyBUS p monitors the E-Stop respective regulations, this connection
button contacts S1 and S2. In the user example is suitable for applications up to
program a failsafe standard function block and including category 4 in accordance with
SB 062 is assigned to each emergency stop EN 954-1.
button. SB 062 detects if the emergency Reason:
stop button was pressed, whether incorrect ● Redundancy via dual-channel emergency
input signals are present or contact stop button
synchronisation time was exceeded etc. ● As both contacts on the emergency stop
If the emergency stop button is pressed or button are connected to different test
an error occurs, the enable output FG of the pulses, all short circuits are detected,
corresponding SB 062 is turned off unless the contacts are bridged (cable
immediately. from the test pulse output to the contact
The enable output FG will also be turned off if and the cable from the contact to the
the PSS switches to STOP or when the PSS input).
is started up. ● All shorts across the contacts and short
The signals of both enable outputs FG must circuits to 24 VDC are detected.
be evaluated by the user program and lead ● Feasibility tests are carried out on input
to an appropriate reaction. The data word signals, e.g. detects bridged contacts,
in DB 015 of SB 062 which corresponds to and contact synchronisation time is
the SSNR number will contain the error monitored in SB 062
1-6
1-7 SC .peD
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8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP S
B
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8
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8
5 3X- 2 7X- 8 6X- 6 6X- 4 6X- 2 6X-
40.23E 30.23E 20.23E 10.23E 00.23E 4X-
mmq1x5 mmq1x5
2W 1W
41 22 21 22 21
3S- 2S- 1S-
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mmq1x5 mmq1x5
2W 1W
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3 5X- 1 5X- P
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S
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B
1 T 0 T D
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8
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8
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9 8 7 6 5 4 3 2 1 0
SB 062 parameters
SB062
● With SafetyBUS p connection:
E-STOP
GRP = M116.00 for I/O-Group 0
● Manual reset when PSS is cold/warm started:
KB 003 - B - SSNR ENBL - X - M 080.00 .NA_1
AuSt = 0
M 116.00 .IO-Group_00 - X - GRP
● Manual reset after the emergency stop button has been released:
E 32.04 .EIN - X - RSET
ARst = 0
E 32.00 .NOT-AUS1_1 - X - NC_1
● Function test required:
E 32.01 .NOT-AUS1_2 - X - NC_2
FTST = 1
M 110.00 .VKE-0 - X - AuSt
M 110.00 .VKE-0 - X - ARst
1 M 110.01 .VKE-1 - X - FTST
NC_1
from S1 0
1 SB062
NC_2
from S1 E-STOP
0
1
NC_1 KB 004 - B - SSNR ENBL - X - M 080.01 .NA_2
from S2 0 M 116.00 .IO-Group_00 - X - GRP
1 E 32.04 .EIN - X - RSET
NC_2 E 32.02 .NOT-AUS2_1 - X - NC_1
from S2 0 E 32.03 .NOT-AUS2_2 - X - NC_2
1
M 110.00 .VKE-0 - X - AuSt
RSET
0
M 110.00 .VKE-0 - X - ARst
1 M 110.01 .VKE-1 - X - FTST
NA_GES
0
1
START : L M 080.00 .NA_1
0
: U M 080.01 .NA_2
1 2 3 4 5 6
: = M 080.02 .NA_GES
2: E-STOP button 1 operated 5: Function test, E-STOP button Please note:
3: E-STOP button 2 operated 6: Reset lock reset A “minimum scan time” must be entered in the configurator of the system software PSS
SafetyBUS p – Emergency stop monitoring

contacts of the emergency stop button

1-9
How the error is reset will depend on the Pilz products
Features operating mode being used.
In this application example the parameters Quantity Name Order number
● Single-channel for SB 060 have been assigned so that 1 PSS CPU 2 301 063
● Manual reset when the PSS is started when the PSS is cold started (PSS switched 1 PSS BMP 4/2 301 006
up or cold started off/on) or started up (PSS STOP-RUN) or 1 PSS PS 24 301 051
● Manual reset when emergency stop after the emergency stop button is released, 1 PSS DI2O T 301 112
button is released a reset must be carried out by pressing S3 1 PSS DI 2 301 101
● Failsafe standard function block used: (0/1-pulse edge at EIN). This means that the
SB 060 (NA_Kat_2) enable output FG of SB 060 will be turned
on.
Drawing file
Description Rating to EN 954-1
Page 1 in the project “Eplan4/Pilz/APPL1699”
Depending on the application area and its
Emergency stop function respective regulations, the connection
In this example the safety system monitors example is suitable for applications up to
the emergency stop button contact S1. In and including category 2 in accordance with
the user program the failsafe standard EN 954-1.
function block SB 060 is assigned to the Reason:
emergency stop button. SB 060 detects if ● No redundancy with single-channel
the emergency stop button was pressed emergency stop button
and whether incorrect input signals are
present, for example, if the reset button is
pressed constantly.
If the emergency stop button is pressed or
an error occurs, the enable output FG of SB
060 is turned off immediately.
The enable output FG will also be turned off
if the PSS switches to STOP or when the
PSS is started up.
The signal at the enable output FG must be
evaluated by the user program and lead to
an appropriate reaction. The data word in
DB 015 of SB 060 which corresponds to the
SSNR number will contain the error
information explaining why FG was turned
off. 1-10
1-11 SC .peD
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2
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13.0E 10.0E 4X-
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61.1A 4X-
2 3X- 1 3X-
S
L P
S
O
T S
1 D
I
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O
1 4X-
CDV42+
9 8 7 6 5 4 3 2 1 0

● Manual reset when the PSS is cold/warm started: NA_Kat_2
QAnf = 1
KB 003 - B - SSNR FG - X - M 080.00 .NA_1
QAut = 0
E 0.31 .Reset - X - EIN
E 0.01 .E-STOP1 - X - S1_Ö
M 110.01 .RLO-1 - X - QAnf
1
M 110.00 .RLO-0 - X - QAut
S1_Ö
0
1
EIN Additional commands:
0 With SB 060 the input parameter SSNR is monitored. This block must be scanned as part
1 of the PSS-cycle. The following commands should therefore be entered once only at the
FG end of OB 101:
0
1
PSS- : A DB 015
START : I DW 1015
0
Effect: The counter for monitoring the SSNR in DB 015/DW 1015 (global parameters) is
incremented.
Please note:
A ‘minimum scan time“ must be entered in the configurator of the PSS SW PG system
software.

● DW 1015: Counter for SSNR monitoring

● SB 255: To call up the operating system 1-12
Notes
1-13
Features operating mode being used.
In this application example the parameters Quantity Name Order number
● Single-channel for SB 060 have been assigned so that 1 PSS SB 3006 DP-S 301 460
● Manual reset when the PSS is started when the PSS is cold started (PSS switched 1 PSS SB DI8O8 301 140
up or cold started off/on) or started up (PSS STOP-RUN) or 1 PSS SB Plug-in Screws 311 060 or
● Manual reset when emergency stop after the emergency stop button is released, 1 PSS SB Spring-loaded terminals 311 061
button is released a reset must be carried out by pressing S3 2 PSS SB SUB-D1 311 051
● Failsafe standard function block used: (0/1-pulse edge at EIN). This means that the
SB 060 (NA_Kat_2) enable output FG of SB 060 will be turned
on.
Drawing file
Emergency stop function respective regulations, the connection
In this example, the PSS on the safe bus example is suitable for applications up to
system SafetyBUS p monitors the and including category 2 in accordance with
emergency stop button contact S1. In the EN 954-1.
user program the failsafe standard function Reason:
block SB 060 is assigned to the emergency ● No redundancy with single-channel
stop button. SB 060 detects if the emergency stop button
emergency stop button was pressed and
whether incorrect input signals are present,
for example, if the reset button is pressed
constantly.
If the emergency stop button is pressed or
an error occurs, the enable output FG of SB
060 is turned off immediately.
PSS is started up.
information explaining why FG was turned off. 1-14
1-15 SC .peD
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D
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41 21
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1 4X-
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S
S
B
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8
9 8 7 6 5 4 3 2 1 0

● Manual reset when the PSS is cold/warm started: NA_Kat_2
QAnf = 1
KB 003 - B - SSNR FG - X - M 080.00 .NA_1
QAut = 0
E 32.04 .Reset - X - EIN
E 32.00 .E-STOP1 - X - S1_Ö
M 110.01 .RLO-1 - X - QAnf
1
M 110.00 .RLO-0 - X - QAut
S1_Ö
0
1
EIN Additional commands:
0 With SB 060 the input parameter SSNR is monitored. This block must be scanned as part
1 of the PSS-cycle. The following commands should therefore be entered once only at the
FG end of OB 101:
0
1
PSS- : A DB 015
START : I DW 1015
0
Effect: The counter for monitoring the SSNR in DB 015/DW 1015 (global parameters) is
incremented.
Please note:
A ‘minimum scan time“ must be entered in the configurator of the PSS SW PG system
software.

● DW 1015: Counter for SSNR monitoring

● SB 255: To call up the operating system 1-16
Notes
1-17
PSS 3000 – Rip cord monitoring 1
Features operating mode being used on SB 062.
The parameters for the SB 062 blocks in Quantity Name Order number
● Dual-channel this application example have been 1 PSS CPU 2 301 063
● Manual reset when the PSS is started assigned so that when the PSS is cold 1 PSS BMP 4/2 301 006
up or cold started started (PSS switched off and on), started 1 PSS PS 24 301 051
● Manual reset when rip cord switch is up (PSS STOP-RUN) or after the rip cord 1 PSS DI2O T 301 112
released switch has been released, a reset must be 1 PSS DI 2 301 101
● Failsafe standard function block used: carried out by pressing S3 (0/1-pulse edge
SB062 (E-STOP) at RSET). This means that the output
parameter FG of SB 062 will be turned on.
Drawing file
Description
Rating to EN 954-1
Emergency switch function Depending on the application area and its
In this example, the PSS is monitoring rip respective regulations, this connection
cord switches S1 and S2. In the user example is suitable for applications up to
program, a failsafe standard function block and including category 4 in accordance with
SB062 is assigned to each rip cord switch. EN 954-1.
SB062 detects if the assigned rip cord Reason:
switch was pressed and also detects ● Redundancy via dual-channel rip cord
incorrect input signals, e.g. a reset button switch
constantly operated. ● As both contacts on the rip cord switch
If the rip cord switch is operated or an error are connected to different test pulses, all
occurs, the enable output on the short circuits are detected, unless the
corresponding SB062 is switched off contacts are bridged (cable from the test
immediately. pulse output to the contact and the cable
The enable output ENBL will also be turned from the contact to the input).
off if the PSS switches to STOP and when ● All shorts across the contacts and short
the PSS is started up. The signals of both circuits to 24 VDC are detected.
enable outputs ENBL must be evaluated by ● Feasibility tests are carried out on input
the user program and lead to an appropriate signals and contact synchronisation time
reaction. The data word in DB 015 of SB is monitored in SB 062
062 which corresponds to the SSNR
number will contain the error information
explaining why ENBL was turned off.
1-18
0 1 2 3 4 5 6 7 8 9
+24VDC
-X4 1
test pulse 0 test pulse 1
T PSS DI2O T PSS DI2O T

O2
ID 1 A 1.16 A 1.17
SS TO
P LS
-X3 1 -X3 2
-X4 1 2 -X4 11 12
W1 W2
OELFLEX 1 3 OELFLEX 1 3
5x1qmm 5x1qmm
13
-S3
-S1 11 21 -S2 11 21 14
co.:Schmersal 12 22 co.:Schmersal 12 22
type: ZS 71 type: ZS 71
W1 W2
5x1qmm 5x1qmm
-X4 E0.01 E0.02 E0.03 E0.04 E0.31
-X1 2 -X1 3 -X1 4 -X1 5 -X4 8

2
ID 0 E 0.01 E 0.02 E 0.03 E 0.04 E 0.31
TO
SSP LS PSS DI 2 PSS DI 2 PSS DI 2 PSS DI 2 PSS DI 2
rip cord
switch 1
rip cord
switch 1
rip cord
switch 2
rip cord
switch 2
reset
1
Revision 08.Nov.2001 Date 21.Jun.1999 Directory:

Name CLE Name CLE
rip cord application Pilz GmbH & Co. rip cord switch monitoring with PSS 3000 Eplan4/Pilz/Appl1699
Felix-Wankel-Str.2
Category 4 EN 954-1 73760 Ostfildern Page: 38
Dep. CS 1-19
SB062 parameters SB062

GRP = RLO-1
● Manual reset/start-up disabler on PSS start-up:
KB 001 - B - SSNR ENBL - X - M 070.00 .SZ_1
AuSt = 0
M 110.01 .VKE-1 - X - GRP
● Manual reset/reset lock after error:
E 0.31 .Reset - X - RSET
ARst = 0
E 0.01 .NA1_ch1 - X - NC_1
E 0.02 .NA1_ch2 - X - NC_2
FTST = 1
M 110.00 .VKE-0 - X - AuSt
M 110.00 .VKE-0 - X - ARst
M 110.01 .VKE-1 - X - FTST
1
NC_1
from S1 0
1 SB062
NC_2 E-STOP
from S1 0
1
NC_1 KB 002 - B - SSNR ENBL - X - M 070.01 .SZ_2
from S2 0
M 110.01 .VKE-1 - X - GRP
1 E 0.31 .Reset - X - RSET
NC_2 E 0.03 .NA2_ch1 - X - NC_1
from S2 0 E 0.04 .NA2_ch2 - X - NC_2
1 M 110.00 .VKE-0 - X - AuSt
RSET M 110.00 .VKE-0 - X - ARst
0
M 110.01 .VKE-1 - X - FTST
1
SZ_GES
0
1 Additional commands:
PSS-
START : L M070.00 .SZ_1
0
: U M070.01 .SZ_2
1 2 3 4 5 6 : = M080.00 .SZ_GES
2: Rip cord switch 1 operated 5: Function test Please note:
3: Rip cord switch 2 operated 6: Reset lock reset A “minimum scan time” must be entered in the configurator of the system software PSS
PSS 3000 – Rip cord monitoring

contacts of the rip cord switch

1-21
Features operating mode being used on SB 062.
The parameters for the SB 062 blocks in Quantity Name Order number
● Single-channel this application example have been 1 PSS CPU 2 301 063
● Manual reset when the PSS is started assigned so that when the PSS is cold 1 PSS BMP 4/2 301 006
up or cold started started (PSS switched off and on), started 1 PSS PS 24 301 051
● Manual reset when rip cord switch is up (PSS STOP-RUN) or after the rip cord 1 PSS DI2O T 301 112
released switch has been released, a reset must be 1 PSS DI 2 301 101
● Failsafe standard function block used: carried out by pressing S3 (0/1-pulse edge
SB062 (E-STOP) at RSET). This means that the output
parameter FG of SB 062 will be turned on.
Drawing file
Description
Page 37 in projekt “Eplan4/Pilz/APPL1699”
Rating to EN 954-1
Emergency switch function Depending on the application area and its
In this example, the PSS is monitoring rip respective regulations, this connection
cord switches S1 and S2. In the user example is suitable for applications up to
program, a failsafe standard function block and including category 2 in accordance with
SB062 is assigned to each rip cord switch. EN 954-1.
SB062 detects if the assigned rip cord Reason:
switch was pressed and also detects ● No redundancy with single-channel rip
incorrect input signals, e.g. a reset button cord switch
constantly operated.
If the rip cord switch is operated or an error
occurs, the enable output on the
corresponding SB062 is switched off
immediately.
The enable output ENBL will also be turned
off if the PSS switches to STOP and when
the PSS is started up. The signals of both
enable outputs ENBL must be evaluated by
the user program and lead to an appropriate
reaction. The data word in DB 015 of SB
062 which corresponds to the SSNR
number will contain the error information
explaining why ENBL was turned off.
1-22
0 1 2 3 4 5 6 7 8 9
+24VDC
-X4 1

O2
ID 1 A 1.16 A 1.17
SS TO
P LS
-X3 1 -X3 2
-X4 A1.16 -X4 A1.17
W1 W2
OELFLEX 1 OELFLEX 1
3x1qmm 3x1qmm
13
-S3
-S1 11 -S2 11 14
co.:Schmersal 12 co.:Schmersal 12
type: ZS 71 type: ZS 71
W1 W2
OELFLEX 2 OELFLEX 2
3x1qmm 3x1qmm
-X4 E0.01 E0.02 E0.31
-X1 2 -X1 3 -X1 4 -X1 5 -X4 8

2
ID 0 E 0.01 E 0.02 E 0.03 E 0.04 E 0.31
SS TO
LS PSS DI 2 PSS DI 2 PSS DI 2 PSS DI 2 PSS DI 2
P
rip cord
switch 1
rip cord
switch 2
spare spare reset
1

Name CLE Name CLE
rip cord switch applications Pilz GmbH & Co. rip cord switch monitoring with PSS 3000 Eplan4/Pilz/Appl1699
Felix-Wankel-Str.2
Dep. CS 1-23

GRP = RLO-1
● Manual reset/start-up disabler on PSS start-up:
KB 001 - B - SSNR ENBL - X - M 070.00 .SZ_1
AuSt = 0
M 110.01 .VKE-1 - X - GRP
● Manual reset/reset lock after error:
E 0.31 .Reset - X - RSET
ARst = 0
E 0.01 .SEILZUG_1 - X - NC_1
● No function test required:
E 0.01 .SEILZUG_1 - X - NC_2
FTST = 0
M 110.00 .VKE-0 - X - AuSt
M 110.00 .VKE-0 - X - ARst
1 M 110.00 .VKE-0 - X - FTST
NC_1
from S1 0
1 SB062
NC_2
from S1 E-STOP
0
1
NC_1 KB 002 - B - SSNR ENBL - X - M 070.01 .SZ_2
from S2 0 M 110.01 .VKE-1 - X - GRP
1 E 0.31 .Reset - X - RSET
NC_2 E 0.02 .SEILZUG_2 - X - NC_1
from S2 0 E 0.02 .SEILZUG_2 - X - NC_2
1
M 110.00 .VKE-0 - X - AuSt
RSET
0
M 110.00 .VKE-0 - X - ARst
1 M 110.00 .VKE-0 - X - FTST
SZ_GES
0
1
START : L M070.00 .SZ_1
0
: U M070.01 .SZ_2
1 2 3 4
: = M080.00 .SZ_GES
1: Normal mode, start-up reset
2: Rip cord switch 1 operated Please note:
3: Start-up disabled, as rip cord switch S2 operated A “minimum scan time” must be entered in the configurator of the system software PSS
4: Reset lock reset SW PG. 1-24
PSS 3000 – Rip cord monitoring

contacts of the rip cord switch

1-25
Raum für Bemerkungen
1-26
Contents Page

2-1
PSS 3000 – Safety gate monitoring
operating mode being used. Pilz products

Features In this application example, the parameters
for SB 066 have been assigned so that Quantity Name Order number
● Dual-channel redundancy when the PSS is cold stared (PSS switched
2
1 PSS CPU 2 301 063
● Manual reset when the PSS is started off and on), when the PSS started up (PSS 1 PSS BMP 4/2 301 006
up or cold started STOP/RUN) or after the safety gate has 1 PSS PS 24 301 051
● Reset lock been closed, a reset is required by pressing 1 PSS DI2O T 301 112
● Function test of the gate when the PSS S3 (0/1-pulse edge at Strt ). This means 1 PSS DI 2 301 101
is started up or cold started that the output parameter FG of SB 066 will
1 PSS-SB-TRA 301 175B
● Failsafe standard function block used: be turned on.
SB 066 (ST_K4) In addition, the parameters have been
Drawing file
assgined in such a way that when the PSS
is started up or cold started a function test
Description of the safety gate (open and close the gate)
must be carried out.
Safety gate monitoring function
In this example the safety system monitors Rating to EN 954-1
both safety gate switches S1 and S2. In the Depending on the application area and its
user program, the failsafe standard function respective regulations, this connection
block SB 066 is assigned to the safety gate example is suitable for applications up to
switches. and including category 4 in accordance with
SB 066 detects when a safety gate is EN 954-1.
opened and also for incorret input signals, Reason:
i.e. a reset button is pressed constantly. ● Redundancy via dual-channel safety gate
If the safety gate is opened or an error switches
occurs, the enable output FG of SB 066 is ● As both contacts on the safety gate
turned off immediately. switches are connected to different test
The enable output FG will also be turned off pulses, all short circuits are detected,
if the PSS switches to STOP or when the unless the contacts are bridged (cable
PSS is switched on. from test pulse to the contact and the
The signal at the enable output FG must be cable from the contact to the input)
evaluated by the user program and lead to ● All shorts across the contacts and short
an appropriate reaction. The data word in circuits to 24 VDC are detected
DB 015 of SB 066 which corresponds to the ● Feasibility test of the input signals, e.g.
SSNR number will contain the error detects for bridged contacts and contact
information explaining why FG was turned off. synchronisation time monitoring in SB
How the error is reset will depend on the 066 when the safety gate is closed. 2-2
SC .peD
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desolc desolc
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/trats enihcam 2 hctiws 1 hctiws
S
L P
S
2 ID SSP 2 ID SSP 2 ID SSP 2 ID SSP O S
T
13.0 E 20.0 E 10.0 E 00.0 E 0 D
I
2
8 4X- 4 1X- 3 1X- 2 1X-
13.0E 20.0E 10.0E 00.0E 4X-
2
2
1 2S-
41
3K-
31
desolc ton
41 41 4 etag ytefas
3S- 2K-
31 31 3 esolc
1S- etag ytefas
71.1A 61.1A 4X-
2 3X- 1 3X-
S
L P
S
O
T S
1 D
I
71.1 A 61.1 A 2
O
2 1 4X-
CDV42+
9 8 7 6 5 4 3 2 1 0

● Manual reset when PSS is started up or PSS cold start:
AuST = 0
● Reset lock:
KB 001 - B - SSNR
ST_K4
FG - X - M 080.00
2
ARSt = 0
E 0.00 .Gate switch1 - X - S1
● Function test of the gate is not required when the PSS is started up or cold started:
NFkT = 1
KF 01000 .Syn.-time - W - SyTi
E 0.02 .Machine-running - X - MEin
y E 0.31 .Reset - X - Strt
x
1
M 110.00 .RLO-0 - X - ARSt
PSS- M 110.00 .RLO-0 - X - AuSt
START M 110.01 .RLO-1 - X - NFkT
0
1
S1
0
1
S2 Please note:
0
1
A minimum scan time must be entered in the configurator of the PSS SW PG system
MEin software.
0
1 Global parameters used in administration data block DB 015
Strt ● DW 1022: Minimum scan time
0
1 Global parameters may be set in OB 120 using SB 070.
FG
0 Additional blocks required
SyTi ● DB 015: Administration data block
SyTi: Synchronisation time between S1 and S2, entered by the user DB 015 must consist of its total length of 1024 data words.
x: Synchronisation error DB 015 must be READ/WRITE.
y: Function test E-STOP button ● SB 070: Initialisation of the global parameters in DB 015
2-4
Notes
2-5
SafetyBUS p – Safety gate monitoring

Features In this application example, the parameters
● Dual-channel redundancy when the PSS is cold stared (PSS switched
2
1 PSS SB 3006 DP-S 301 460
● Manual reset when the PSS is started off and on), when the PSS started up (PSS 1 PSS SB DI8O8 301 140
up or cold started STOP/RUN) or after the safety gate has 1 PSS SB Plug-in screws 311 060 or
● Reset lock been closed, a reset is required by pressing 1 PSS SB Spring-loaded terminals 311 061
● Function test of the gate when the PSS S3 (0/1-pulse edge at Strt ). This means 2 PSS SB SUB-D1 311 051
is started up or cold started that the output parameter FG of SB 066 will
assgined in such a way that when the PSS
Drawing file
is started up or cold started a function test
Description of the safety gate (open and close the gate)
must be carried out.
In this example, the PSS on the safe bus Rating to EN 954-1
system SafetyBUS p monitors both safety Depending on the application area and its
gate switches S1 and S2. In the user pro- respective regulations, this connection
gram, the failsafe standard function block SB example is suitable for applications up to
066 is assigned to the safety gate switches. and including category 4 in accordance with
SB 066 detects when a safety gate is opened EN 954-1.
and also for incorret input signals, i.e. a reset Reason:
button is pressed constantly. ● Redundancy via dual-channel safety gate
If the safety gate is opened or an error occurs, switches
the enable output FG of SB 066 is turned off ● As both contacts on the safety gate
immediately. switches are connected to different test
The enable output FG will also be turned off if pulses, all short circuits are detected,
the PSS switches to STOP or when the PSS unless the contacts are bridged (cable
is switched on. from test pulse to the contact and the
The signal at the enable output FG must be cable from the contact to the input)
evaluated by the user program and lead to an ● All shorts across the contacts and short
appropriate reaction. The data word in DB circuits to 24 VDC are detected
015 of SB 066 which corresponds to the ● Feasibility test of the input signals, e.g.
SSNR number will contain the error detects for bridged contacts and contact
information explaining why FG was turned off. synchronisation time monitoring in SB
How the error is reset will depend on the 066 when the safety gate is closed. 2-6
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desolc desolc
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/trats enihcam 2 hctiws 1 hctiws P
S
S
8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP S
B
V42 30.23 E 20.23 E 10.23 E 00.23 E D
I
8
O
8
4 3X- 8 6X- 6 6X- 4 6X- 2 6X-
30.23E 20.23E 10.23E 00.23E 4X-
2
2
1 2S-
41
31K-
31
desolc ton
41 41 4 etag ytefas
3S- 21K-
31 31 3 esolc
1S- etag ytefas
4 3 4X-
2 1 4X-
3 5X- 1 5X- P
S
S
S
B
1 T 0 T D
I
8
O
8
9 8 7 6 5 4 3 2 1 0

● Manual reset when PSS is started up or PSS cold start:
AuST = 0
● Reset lock:
KB 001 - B - SSNR
ST_K4
FG - X - M 080.00
2
ARSt = 0
● Function test of the gate is not required when the PSS is started up or cold started:
NFkT = 1
KF 01000 .Syn.-time - W - SyTi
E 32.02 .Machine-running - X - MEin
y E 32.03 .Reset - X - Strt
x
1
M 110.00 .RLO-0 - X - ARSt
PSS- M 110.00 .RLO-0 - X - AuSt
START M 110.01 .RLO-1 - X - NFkT
0
1
S1
0
1
S2 Please note:
0
1
A minimum scan time must be entered in the configurator of the PSS SW PG system
MEin software.
0
Strt ● DW 1022: Minimum scan time
0
FG
SyTi ● DB 015: Administration data block
SyTi: Synchronisation time between S1 and S2, entered by the user DB 015 must consist of its total length of 1024 data words.
x: Synchronisation error DB 015 must be READ/WRITE.
y: Function test E-STOP button ● SB 070: Initialisation of the global parameters in DB 015
2-8
Notes
2-9
off. Pilz products

Features How the error is reset will depend on the
operating mode being used. Quantity Name Order number
● Single-channel In this application example, the parameters
2
1 PSS CPU 2 301 063
● Manual reset when the PSS is started for SB 066 have been assigned so that 1 PSS BMP 4/2 301 006
up or cold started when the PSS is cold started (PSS switched 1 PSS PS 24 301 051
● Reset lock off/on), started up (PSS STOP-RUN) or after 1 PSS DI2O T 301 112
● Function test of the gate is required the safety gate has been closed, a reset is 1 PSS DI 2 301 101
when the PSS is started up or cold required by pressing S2 (0/1-pulse edge at
started Strt ). This means that the output parameter
● Failsafe standard function block used: FG of SB 066 will be turned on.
Drawing file
assigned so that when the PSS is started up
or cold started a function test of the safety
Description gate (open and close the gate) must be
carried out.
In this example the safety system monitors Rating to EN 954-1
the safety gate switch S1. In the user Depending on the application area and its
program, the failsafe standard function respective regulations, this connection
block SB 066 is assigned to the safety gate example is suitable for applications up to
switch. SB 066 detects if the safety gate is and including category 2 in accordance with
opened and if incorrect input signals are EN 954-1.
present, e.g. reset button pressed Reason:
constantly. ● No redundancy with single-channel
If the safety gate is opened or an error safety gate switches
occurs, the enable output FG of SB 066 is
turned off immediately.
PSS is switched on.
information explaining why FG was turned 2-10
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S
L P
S
T
13.0 E 20.0 E 10.0 E 00.0 E 0 D
I
2
8 4X- 3 1X- 2 1X- 1 1X-
13.0E 20.0E 00.0E 4X-
2
2
1
1S-
desolc ton
41 41 etag ytefas
2S- 1K-
31 31 esolc
etag ytefas
61.1A 4X-
2 3X- 1 3X-
S
L P
S
O
T S
1 D
I
71.1 A 61.1 A 2
O
2 1 4X-
CDV42+
9 8 7 6 5 4 3 2 1 0

● Manual reset when the PSS is started up or PSS is cold started
AuST = 0
● Reset lock:
KB 013 - B - SSNR
ST_K4
FG - X - M 080.00
2
ARSt = 0
E 0.00 .Gate switch - X - S1
● Function test of the gate is required when the PSS is started up or cold started:
NFkT = 0
KF 01000 .Syn. time - W - SyTi
E 0.02 .Machine running - X - MEin
1 E 0.31 .Reset - X - Strt
PSS- M 110.00 .RLO-0 - X - ARSt
START M 110.00 .RLO-0 - X - AuSt
0
1 M 110.00 .RLO-0 - X - NFkT
S1/S2
0
1
MEin Please note:
0 A “minimum scan time” must be entered in the configurator of the PSS SW PG system
1
software
Strt
0
1
FG ● DW1022: minimum scan time
0 Global parameters can be set in OB 120 using SB 070.

● DB015: Administration data block
DB 015 must consist of its total length of 1024 words
● SB070: Initialisation of global parameters in DB 015
2-12
Notes
2-13
off. Pilz products

Features How the error is reset will depend on the
operating mode being used. Quantity Name Order number
● Single-channel In this application example, the parameters
2
1 PSS SB 3006 DP-S 301 460
● Manual reset when the PSS is started for SB 066 have been assigned so that 1 PSS SB DI8O8 301 140
up or cold started when the PSS is cold started (PSS switched 1 PSS SB Plug-in screws 311 060 or
● Reset lock off/on), started up (PSS STOP-RUN) or after 1 PSS SB Spring-loaded terminals 311 061
● Function test of the gate is required the safety gate has been closed, a reset is 2 PSS SB SUB-D1 311 051
when the PSS is started up or cold required by pressing S2 (0/1-pulse edge at
started Strt ). This means that the output parameter
● Failsafe standard function block used: FG of SB 066 will be turned on.
Drawing file
assigned so that when the PSS is started up
or cold started a function test of the safety
Description gate (open and close the gate) must be
carried out.
In this example, the PSS on the safe bus Rating to EN 954-1
system SafetyBUS p monitors the safety Depending on the application area and its
gate switch S1. In the user program, the respective regulations, this connection
failsafe standard function block SB 066 is example is suitable for applications up to
assigned to the safety gate switch. SB 066 and including category 2 in accordance with
detects if the safety gate is opened and if EN 954-1.
incorrect input signals are present, e.g. Reason:
reset button pressed constantly. ● No redundancy with single-channel
If the safety gate is opened or an error safety gate switches
occurs, the enable output FG of SB 066 is
turned off immediately.
PSS is switched on.
information explaining why FG was turned 2-14
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S
S
8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP S
B
V42 30.23 E 20.23 E 10.23 E 00.23 E D
I
8
O
8
4 3X- 8 6X- 6 6X- 4 6X- 2 6X-
30.23E 20.23E 10.23E 00.23E 4X-
2
2
1
1S-
desolc ton
41 41 etag ytefas
2S- 11K-
31 31 esolc
etag ytefas
4 3 4X-
1 4X-
3 5X- 1 5X- P
S
S
S
B
1 T 0 T D
I
8
O
8
9 8 7 6 5 4 3 2 1 0

● Manual reset when the PSS is started up or PSS is cold started
AuST = 0
● Reset lock:
KB 013 - B - SSNR
ST_K4
FG - X - M 080.00
2
ARSt = 0
● Function test of the gate is required when the PSS is started up or cold started:
NFkT = 0
KF 01000 .Syn. time - W - SyTi
E 32.02 .Machine running - X - MEin
1 E 32.03 .Reset - X - Strt
PSS- M 110.00 .RLO-0 - X - ARSt
START M 110.00 .RLO-0 - X - AuSt
0
1 M 110.00 .RLO-0 - X - NFkT
S1/S2
0
1
MEin Please note:
1
software
Strt
0
1
FG ● DW1022: minimum scan time
0 Global parameters can be set in OB 120 using SB 070.

DB 015 must consist of its total length of 1024 words
2-16
Notes
2-17
2-18
Contents Page

PSS 3000
PSS 3000
– Feedback loop monitoring
– Feedback loop monitoring
on a SIMATIC S7
Category
Category
2,
1,
EN
EN
954-1
954-1
3-26
3-30 3
3-1
PSS 3000 – Feedback loop monitoring
If an error occurs, a reset must be carried Pilz products

Features out by pressing S2 (0/1-pulse edge at RSet)
after the error has been removed. This Quantity Name Order number
● Dual-channel means the eanble output FG of SB 067 is 1 PSS CPU 2 301 063
● Failsafe standard function block used: turned on. Output K can be turned on again 1 PSS BMP 4/2 301 006
SB 067 (RFK_K4) by pressing S1. 1 PSS PS 24 301 051
1 PSS DIO Z 301 108
Rating to EN 954-1 1 PSS DI 2 301 101
Descripton Depending on the application area and its
respective regulations, the connection
Feedback loop monitoring function example is suitable for category 4
Drawing file
3
In this example the safety system monitors applications in accordance with EN 954-1.
the contacts of relays K5 and K6. In the Reason:
user program, the failsafe standard function ● Redundancy via dual-channel feedback
block SB 067 is assigned to the loop
N/C contacts K5 and K6 ● As both relay contacts are connected to
SB 067 is used to monitor the feedback different test pulses, short circuits are
loop and drive the relays. A 0/1-pulse edge detected unless the contacts are bridged
at the input parameter Ein of SB 067 (button (cable from the test pulse output to the
S1) will switch on the relay driven by output contact and the cable from the contact to
K and a 1/0-pulse edge will switch off the the input).
relay. ● All shorts across the contacts and short
SB 067 has extensive fault detection circuits to 24 VDC are detected
properties. Errors are detected such as “ ● Feasibility tests are carried out on the
RFK remains open” and ‘RFK remains input signals in SB 067, e.g. detects
closed”. bridged contacts
If an error occurs the enable FG and the
relay driven by output K of SB 067 are
turned off immediately. Both contacts are
also turned off if the PSS switches to STOP
or the PSS is switched on.
The signal at the enable output FG can be
SSNR number will contain information
explaining why FG was turned off. 3-2
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8 4X- 1 2X- 3 1X- 2 1X- M 1M-
1W 1V 1U
13.0E 80.0E 20.0E 10.0E 4X-
2A 2A EP 3 2 1 1X-
4
6K- 5K-
1A 1A
.HCS-EP
3
4 4 22 22
2S- 1S- 8. 7.
3 3 12
6K- 12
5K-
6 4 2 8.
-61.2A +61.2A 4X- 71.1A 61.1A 4X- 5 3 1
6K-
6 4 2 7.
2 3X- 1 3X- 2 3X- 1 3X- 5K-
S P S P 5 3 1
L
O S
S L
O S
S
T D T D 6 4 2
-61.2 A +61.2 A 2 I
2 71.1 A 61.1 A 1 I
2
O O A01-7
Z T 1Q-
Z O2ID SSP T O2ID SSP T O2ID SSP
5 3 1
2/1 rotcatnoc 2/1 rotcatnoc 1 eslup tset 0 eslup tset
2 1 4X- 3L
2L
1L
CDV42+ CAV004
9 8 7 6 5 4 3 2 1 0
1 SB067
PSS-
START RFK_K4
0
1
KB 007 - B - SSNR FG - X - M 072.01 .Enable-M1
RFK1
0
E 0.01 .RFK-K-M1.1 - X - RFK1 K -X - A 2.16 .K-M1.1/2
1 E 0.02 .RFK-K-M1.2 - X - RFK2
RFK2 E 0.31 .Reset - X - RSet
0 E 0.08 .M1_Start - X - Ein
1
Ein
0
1 Please note:
3
RSet A “minimum scan time” must be entered in the configurator of the PSS SW PG system
0
software.
1
FG
0
Global parameters used in the administration data block DB 015
1 ● DW 1002: Number of scans for the reaction time RFK
K Global parameters can be set in OB 120 using SB 070.
0
3-4
Notes
3-5
SafetyBUS p – Feedback loop monitoring
explaining why FG was turned off. Pilz products

Features If an error occurs, a reset must be carried
out by pressing S2 (0/1-pulse edge at RSet) Quantity Name Order number
● Dual-channel after the error has been removed. This 1 PSS SB 3006 DP-S 301 460
● Failsafe standard function block used: means the eanble output FG of SB 067 is 1 PSS SB DI8O8 301 140
SB 067 (RFK_K4) turned on. Output K can be turned on again 1 PSS SB Plug-in screws 311 060 or
by pressing S1. 1 PSS SB Spring-loaded terminals 311 061
2 PSS SB SUB-D1 311 051
Descripton Rating to EN 954-1
Feedback loop monitoring function respective regulations, the connection
3
In this example, the PSS on the safe bus example is suitable for category 4
Drawing file
system SafetyBUS p monitors the contacts applications in accordance with EN 954-1.
of relays K15 and K16. In the user program, Reason:
the failsafe standard function block SB 067 ● Redundancy via dual-channel feedback
is assigned to the N/C contacts K15 and loop
K16. ● As both relay contacts are connected to
SB 067 is used to monitor the feedback different test pulses, short circuits are
loop and drive the relays. A 0/1-pulse edge detected unless the contacts are bridged
at the input parameter Ein of SB 067 (button (cable from the test pulse output to the
S1) will switch on the relay driven by output contact and the cable from the contact to
K and a 1/0-pulse edge will switch off the the input).
relay. ● All shorts across the contacts and short
SB 067 has extensive fault detection circuits to 24 VDC are detected
properties. Errors are detected such as “ ● Feasibility tests are carried out on the
RFK remains open” and ‘RFK remains input signals in SB 067, e.g. detects
closed”. bridged contacts
SSNR number will contain information 3-6
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S
B
V42 40.23 E 20.23 E 10.23 E 00.23 E
2 rotcatnoc 1 rotcatnoc D
I
8
O
8 ~3 WK4
5 3X- 2 7X- 6 6X- 4 6X- 2 6X- 1M-
M
1W 1V 1U
2A 2A 30.23E 20.23E 10.23E 00.23E 4X- EP 3 2 1 1X-
4
61K- 51K-
1A 1A
.HCS-EP
3
4 4 22 22
2S- 1S- 8. 7.
3 3 12
61K- 12
51K-
4 3 4X-
6 4 2 8.
-60.23A +40.23A 4X- 2 1 4X- 61K-
5 3 1
6 4 2 7.
5 7X- 1 7X- 3 6X- 1 6X- 3 5X- 1 5X- P
S
51K-
S 5 3 1
S
B
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8
O
8 1Q-
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5 3 1
2/1 rotcatnoc 2/1 rotcatnoc eraps eraps 1 eslup tset 0 eslup tset
3L
2L
1L
CAV004
9 8 7 6 5 4 3 2 1 0
1 SB067
PSS- RFK_K4
START
0
1 KB 007 - B - SSNR FG - X - M 072.01 .Enable-M1
RFK1 E 32.00 .RFK-K-M1.1 - X - RFK1 K -X - A 32.04 .K-M1.1/2
0
1
E 32.01 .RFK-K-M1.2 - X - RFK2
RFK2 E 32.04 .Reset - X - RSet
0 E 32.02 .M1_Start - X - Ein
1
Ein
0
1 Please note:
3
RSet A “minimum scan time” must be entered in the configurator of the PSS SW PG system
0 software.
1
FG Global parameters used in the administration data block DB 015
0
1
● DW 1002: Number of scans for the reaction time RFK
K Global parameters can be set in OB 120 using SB 070.
0
3-8
Notes
3-9
PSS 3000 – Feedback loop monitoring with a PZE X4 (Pilz)
an appropriate reaction. The data word in Pilz products

Features DB 015 of SB 067 which corresponds to the
SSNR number will contain the error Quantity Name Order number
● Dual-channel information explaining why FG was turned 1 PSS CPU 2 301 063
● Feedback loop using a PZE X4 off. 1 PSS BMP 4/2 301 006
● Failsafe standard function block used: If an error occurs, a reset must be carried 1 PSS PS 24 301 051
SB 067 (RFK_K4) out by pressing S1 (0/1-pulse edge at RSet) 1 PSS DIO Z 301 108
after the error has been removed. This 1 PSS DI2O T 301 112
means the enable output FG of SB 067 is
1 PSS DI 2 301 101
Description turned on again. Output K can also be
turned on by setting the flag M80.02
1 PZE X4 774 585
3
Feedback loop monitoring function (M80.02 may be used, for example, to
In this example the safety system monitors generate the enable signal for another
Drawing file
the N/C contact on the feedback loop Y1/ block).
Y2. The N/C contact is switched by relay
Page 12 in the project “Eplan4/Pilz/APPL1699“
K7. The relay and N/C contact are on the Rating to EN 954-1
PZE X4 expander module. Depending on the application area and its
In the user program the failsafe standard respective regulations, this connection
function block SB 067 is assigned to the example is suitable for category 4
N/C contact K7. applications in accordance with EN 954-1.
SB 067 is used for feedback monitoring and Reason:
drivng the relay. A 0/1-pulse edge at the ● Redundancy via dual-channel feedback
input paramter Ein of SB067 will switch on loop in PZE X4.
the relay driven by output K and a 1/0-
pulse edge will switch off the relay.
SB 067 has extensive fault detection
properties. Errors are detected such as
“RFK remains open” and “RFK remains
closed”.
3-10
3-11 SC .peD
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I
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8 4X- 3 1X- 2 1X-
13.0E 10.0E 4X-
4
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7K-
1A
2A 1A
2Y
6.
3
4 7K-
1S- 1Y
3
mmq1x3
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1W
-61.2A +61.2A 4X- 71.1A 61.1A 4X-
2 3X- 1 3X- 2 3X- 1 3X-
S
L P
S S
L P
S
O
T S O
T S
2 D
I 1 D
I
-61.2 A +61.2 A 2 71.1 A 61.1 A 2
O O
Z O2ID SSP Z T O2ID SSP T O2ID SSP T
4X EZP 4X EZP
yaler ytefas yaler ytefas 1 eslup tset 0 eslup tset
1 4X-
CDV42+
9 8 7 6 5 4 3 2 1 0
PSS 3000 – Feedback loop monitoring with a PZE X4 (Pilz)
SB067
1 RFK_K4
PSS-
START 0
1
KB 006 - B - SSNR FG - X - M 072.01 .Enable-K7
RFK1/ E 0.01 .RFK-K7 - X - RFK1 K -X -A 2.16 .K7
RFK2 0 E 0.01 .RFK-K7 - X - RFK2
1 E 0.31 .Reset - X - RSet
Ein M 80.02 .Enable-ZHB - X - Ein
0
RSet
1
0
1
3
Please note:
FG A “minimum scan time” must be entered in the configurator of the PSS SW PG system
0
1
software..
K
1 2 3 4
Global parameters can be set in OB 120 using SB 070.
1: Output parameter K = 1
2: Error in feedback loop: FG = 0
3: Reset lock after Fehler
4: Error reset Rset = 0/1 -> FG = 1
● SB 070: Initialisation of the global parameters in DB 015.
3-12
Notes
3-13
SafetyBUS p – Feedback loop monitoring with a PZE X4 (Pilz)
an appropriate reaction. The data word in Pilz products

● Dual-channel information explaining why FG was turned 1 PSS SB 3006 DP-S 301 460
● Feedback loop using a PZE X4 off. 1 PSS SB DI8O8 301 140
● Failsafe standard function block used: If an error occurs, a reset must be carried 1 PSS SB Plug-in screws 311 060 or
SB 067 (RFK_K4) out by pressing S1 (0/1-pulse edge at RSet) 1 PSS SB Spring-loaded terminals 311 061
after the error has been removed. This 2 PSS SB SUB-D1 311 051
means the enable output FG of SB 067 is
Description turned on again. Output K can also be
turned on by setting the flag M80.02
1 PZE X4 774 585
3
Feedback loop monitoring function (M80.02 may be used, for example, to
In this example, the PSS on the safe bus generate the enable signal for another
Drawing file
system SafetyBUS p monitors the N/C block).
contact on the feedback loop Y1/Y2. The
N/C contact is switched by relay K17. The Rating to EN 954-1
relay and N/C contact are on the PZE X4 Depending on the application area and its
expander module. respective regulations, this connection
In the user program the failsafe standard example is suitable for category 4
function block SB 067 is assigned to the applications in accordance with EN 954-1.
N/C contact K17. Reason:
SB 067 is used for feedback monitoring and ● Redundancy via dual-channel feedback
drivng the relay. A 0/1-pulse edge at the loop in PZE X4.
input paramter Ein of SB067 will switch on
the relay driven by output K and a 1/0-
pulse edge will switch off the relay.
closed”.
evaluated by the user program and lead to 3-14
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3 3X- 6 6X- 4 6X- 2 6X-
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3
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S
S
S
B
-60.23 A +40.23 A 10.23 A 00.23 A 1 T 0 T D
I
8
O
8
8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP
4X EZP 4X EZP
yaler ytefas yaler ytefas eraps eraps 1 eslup tset 0 eslup tset
9 8 7 6 5 4 3 2 1 0
SafetyBUS p – Feedback loop monitoring with a PZE X4 (Pilz)
SB067
1
PSS- RFK_K4
START 0
1 KB 006 - B - SSNR FG - X - M 072.01 .Enable-K17
RFK1/ E 32.00 .RFK-K17 - X - RFK1 K -X -A 32.04 .K17
RFK2 0 E 32.00 .RFK-K17 - X - RFK2
1
E 32.02 .Reset - X - RSet
Ein M 80.02 .Enable-ZHB - X - Ein
0
1
RSet
0
1
3
FG Please note:
1 software..
K
1 2 3 4 ● DW 1002: Number of scans for the reaction time RFK
1: Output parameter K = 1
3: Reset lock after Fehler
3-16
Notes
3-17

Features off.
If an error occurs, a reset must be carried Quantity Name Orer number
● Single-channel out by pressing S2 (0/1-pulse edge at RSet). 1 PSS CPU 2 301 063
● Failsafe standard function block used: This means the enable output FG of SB067 1 PSS BMP 4/2 301 006
SB 067 (RFK_K4) is turned on. Output K can also be turned 1 PSS PS 24 301 051
on by pressing S1. 1 PSS DIO Z 301 108
1 PSS DI 2 301 101
Drawing file
3
In this example the safety system monitors diagram is suitable for category 2
the contacts of relay K4. In the user applications in accordance with EN 954-1.
progam, the failsafe standard function block Reason:
SB 067 is assigned to the N/C contact K4. ● No redundancy with single-channel
SB 067 is used to monitor the feedback feedback loop
loop and drive the relay. A 0/1-pulse edge
at the input parameter Ein of SB 067 (button
S1) will switch on the relay driven by output
K and a 1/0-pulse edge will switch off the
relay.
“RFK remains open” or “RFK remains
closed”.
If an error occurs, the enable output FG and
the relay driven by output K of SB 067 are
turned off.
Both outputs are also turned off when the
PSS switches to STOP or when the PSS is
started up.
3-18
3-19 SC .peD
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I
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2
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8 4X- 1 2X- 3 1X- 2 1X- M 1M-
1W 1V 1U
13.0E 80.0E 10.0E 4X-
2A EP 3 2 1 1X-
4
4K-
1A
.HCS-EP
3
4 4 22
2S- 1S- 7.
3 3 12
4K-
-61.2A +61.2A 4X- 61.1A 4X-
6 4 2 7.
2 3X- 1 3X- 2 3X- 1 3X- 4K-
S P S P 5 3 1
L
O S
S L
O S
S
T D T D 6 4 2
-61.2 A +61.2 A 2 I
2 71.1 A 61.1 A 1 I
2
O O A01-7
Z T 1Q-
5 3 1
1 rotcatnoc 1 rotcatnoc 1 eslup tset 0 eslup tset
2 1 4X- 3L
2L
1L
CDV42+ CAV004
9 8 7 6 5 4 3 2 1 0
1 SB067
PSS- RFK_K4
START 0
1
RFK1/
RFK2 0
E 0.01 .RFK-K-M1.1 - X - RFK1 K -X -A 2.16 .K-M1
1 E 0.01 .RFK-K-M1.1 - X - RFK2
Ein E 0.31 .Reset - X - RSet
0 E 0.08 .M1_Start - X - Ein
1
RSet
0
1
3
FG Please note:
0
A “minimum scan time” must be entered in the configurator of the PSS SW PG system
1
software.
K
0
1: Output parameter K = 1 Global parameters can be set in OB 120 using SB 070.
3: Reset lock after Fehler Additional blocks required
4: Error reset Rset = 0/1 -> FG = 1 ● DB 015: Administration data block
DB 015 must consist of its total length of 1024 data words.
● SB070: Initialisation of the global parameters in DB 015.
3-20
Notes
3-21

Features off.
If an error occurs, a reset must be carried Quantity Name Orer number
● Single-channel out by pressing S2 (0/1-pulse edge at RSet). 1 PSS SB 3006 DP-S 301 460
● Failsafe standard function block used: This means the enable output FG of SB067 1 PSS SB DI8O8 301 140#
SB 067 (RFK_K4) is turned on. Output K can also be turned 1 PSS SB Plug-in screws 311 060 or
on by pressing S1. 1 PSS SB Spring-loaded terminals 311 061
2 PSS SB SUB-D1 311 051
3
In this example, the PSS on the safe bus diagram is suitable for category 2
Drawing file
system SafetyBUS p monitors the contacts applications in accordance with EN 954-1.
of relay K14. In the user progam, the failsafe Reason:
standard function block SB 067 is assigned ● No redundancy with single-channel
to the N/C contact K14. SB 067 is used to feedback loop
monitor the feedback loop and drive the
relay. A 0/1-pulse edge at the input
parameter Ein of SB 067 (button S1) will
switch on the relay driven by output K and a
1/0-pulse edge will switch off the relay.
closed”.
turned off.
started up.
3-22
3-23 SC .peD
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V42 30.23 E 20.23 E 10.23 E 00.23 E S
B
1 rotcatnoc D
I
8
O ~3 WK4
4 3X- 8 6X- 6 6X- 4 6X- 2 6X- 8 1M-
M
1W 1V 1U
2A 30.23E 20.23E 00.23E 4X- EP 3 2 1 1X-
4
41K-
1A
.HCS-EP
3
4 4 22
2S- 1S- 7.
3 3 12
41K-
4 3 4X-
11 30.23A 4X- 1 4X-
6 4 2 7.
1 2X- 7 6X- 3 6X- 1 6X- 3 5X- 1 5X- P
S
41K-
S 5 3 1
S
B
D 6 4 2
V0 30.23 A 10.23 A 00.23 A 1 T 0 T I A01-7
8
O
8 1Q-
8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP
5 3 1
1 rotcatnoc eraps eraps 1 eslup tset 0 eslup tset
3L
2L
1L
CAV004
9 8 7 6 5 4 3 2 1 0
1 SB067
PSS- RFK_K4
START 0
1
RFK1/
RFK2 0
E 32.00 .RFK-K-M1.1 - X - RFK1 K -X -A 32.03 .K-M1
1 E 32.00 .RFK-K-M1.1 - X - RFK2
0 E 32.02 .M1_Start - X - Ein
1
RSet
FG
0
1
3
Please note:
0
1
software.
K
0
3-24
Notes
3-25

Features off.
If an error occurs, a reset must be carried Quantity Name Order number
● Single-channel out by pressing S2 (0/1-pulse edge at RSet). 1 PSS CPU 2 301 063
● Failsafe standard function block used: This means the enable output FG of SB067 1 PSS BMP 4/2 301 006
SB 067 (RFK_K4) is turned on. Output K can also be turned 1 PSS PS 24 301 051
on by pressing S1. 1 PSS DI 2 301 101
1 PSS DOS 301 111
1 PSS DI2O T 301 112
3
In this example the safety system monitors diagram is suitable for category 2
Drawing file
the contacts of relay K21. In the user applications in accordance with EN 954-1.
progam, the failsafe standard function block Reason:
SB 067 is assigned to the N/C contact K21. ● No redundancy with single-channel
SB 067 is used to monitor the feedback feedback loop
loop and drive the relay. A 0/1-pulse edge
at the input parameter Ein of SB 067 (button
S1) will switch on the relay driven by output
K and a 1/0-pulse edge will switch off the
relay.
closed”.
turned off.
started up.
3-26
0 1 2 3 4 5 6 7 8 9
400VAC +24VDC
L1
L2
L3 -X4 1 2

1 3 5
T PSS DI2O T PSS DI2O T PSS DOS
-Q1 O2
7-10A A 1.16 A 1.17 SO A 2.00
ID 1 D 2
2 4 6 TO TO
SS LS SS LS
1 3 5 P P
-K21 -X3 1 -X3 2 -X1 1
.7 2 4 6
-X4 A1.16 -X4 A2.00
21 3 3
-K21 -S1 -S2
.7
22 4 4
3
PE-SCH.
A1
-K21
-X1 1
U1
2
V1
3
W1
PE
-X4 E0.01 E0.08 E0.31
A2
4
-M1 M -X1 2 -X1 3 -X2 1 -X4 8
0V
4KW 3 ~
2
ID 0 contactor 1
E 0.01 E 0.02 E 0.08 E 0.31
SS TO
LS PSS DI 2 PSS DI 2 PSS DI 2 PSS DI 2
P 3RT10 16-1BB42
feedback spare machine reset 1 2 .1

loop on 3 4 .1
5 6 .1
21 22 .3

Name CLE Name CLE
feedback loop monitoring Pilz GmbH & Co. single chanel feedback loop single pole Eplan4/Pilz/Appl1699
Felix-Wankel-Str.2
73760 Ostfildern
output with PSS 3000
Dep. CS
Category 2 EN 954-1 Page: 34 3-27
1 SB067
PSS- RFK_K4
START 0
1
RFK1/
RFK2 0 E 0.01 .RFK-K-M1.1 - X - RFK1 K -X - A 2.00 .K-M1
1 E 0.01 .RFK-K-M1.1 - X - RFK2
0 E 0.08 .M1_Start - X - Ein
1
RSet
FG
0
1
3
Please note:
0
1
software.
K
0
3-28
Notes
3-29
PSS 3000 – Feedback loop monitoring on a SIMATIC S7
PSS switches to STOP or when the PSS is Pilz products

Features started up.
The signal at the enable output FG can be Quantity Name Order number
● Single-channel evaluated by the user program and lead to 1 PSS CPU 2 301 063
● Internal short circuit of the outputs on an appropriate reaction. The data word in 1 PSS BMP 4/2 301 006
the SIMATIC S7 module cannot be DB 015 of SB 067 which corresponds to the 1 PSS PS 24 301 051
excluded SSNR number will contain the error 1 PSS DI 2 301 101
● Contact sticking or welding on K32 will information explaining why FG was turned 1 PSS DOS 301 111
not be detected off.
1 PSS DI2O T 301 112
● Blocking of valve Y1 will not be If an error occurs, once the error has been
detected rectified a reset must be carried out by
● Failsafe standard function block used:
3
pressing S1 (0/1-pulse edge at RSet). This
Drawing file
SB 067 (RFK_K4) means the enable output FG of SB067 is
turned on. Output K can also be turned on
through the E-STOP enable flag (M 71.00).
Description
Rating to EN 945-1
Feedback loop monitoring function Depending on the application area and its
In this example the safety system monitors respective regulations, the connection
the contacts of relay K31. In the user diagram is suitable for category 1
progam, the failsafe standard function block applications in accordance with EN 954-1.
SB 067 is assigned to the N/C contact K31. Reason:
SB 067 is used to monitor the feedback ● An internal short circuit on the outputs in
loop and drive the relay. A 0/1-pulse edge the SIMATIC S7 module cannot be
at the input parameter Ein of SB 067 (flag excluded.
71.00 E-STOP enable) will switch on the ● This error will not be detected because
relay driven by output K and a 1/0-pulse the outputs are not uploaded.
edge will switch off the relay. ● Sticking or welding of contact K32 will
SB 067 has extensive fault detection not be detected.
properties. Errors are detected such as ● Blocking of valve Y1 will not be detected.
closed”.
turned off.
3-30
0 1 2 3 4 5 6 7 8 9
+24VDC
-X4 1
T PSS DI2O T PSS DI2O T PSS DOS 7S TYP: 6ES7 321-1BL00-0AA0

O2 SO CI
ID 1 A 1.16 A 1.17 2 A 2.00 0 1L+ 1M- A 0.0 A 0.1
TO D TO TA TO
SS LS SS LS MI LS
P P S
-X3 1 -X3 2 -X1 1 1 10 2 3
-X4 A1.16 -X4 A1.17 -X4 A2.00 -X4 A0.0 A0.1
13
-K31
.4 14
21 3
-K31 -S1 +24VDC
.4
22 4
+0VDC 3
W1
OELFLEX 1
3x1qmm
A1 A1 A1
-K31 -K32 -Y1
4
A2 A2 A2
W1
OELFLEX
-X4 E0.01 E0.02 E0.31 3x1qmm
2
-X4 10
-X1 2 -X1 2 -X4 8 +0VDC +0VDC

2 shut down motor 1 hydraulic
ID 0 E 0.01 E 0.02 E 0.31 outputs contactor valve
SS TO
LS PSS DI 2 PSS DI 2 PSS DI 2
P 3RH11 40-1BB40 3RT10 16-1BB42
feedback spare reset 13 14 .6 1 2

loop 21 22 .1 3 4
31 32 5 6
43 44 21 22

Name CLE Name CLE
plc output modul application Pilz GmbH & Co. shut down plc simatic s7-300 output modul Eplan4/Pilz/Appl1699
Felix-Wankel-Str.2
73760 Ostfildern
with PSS 3000
Dep. CS
1 SB067
PSS- RFK_K4
START 0
1
KB 001 - B - SSNR FG - X - M 070.00 .Enable-RFK
RFK1/
RFK2 0
E 0.01 .RFK-K31 - X - RFK1 K -X - A 2.00 .Contact K31
1 E 0.01 .RFK-K31 - X - RFK2
Ein
0 M 071.00 .EnableNA - X - Ein
1
RSet
0
1
3
FG Please note:
1
software.
K
0
3-32
Notes
3-33
Notes
3-34
Contents Page

PSS 3000 – Two-hand control monitoring
SafetyBUS p – Two-hand control monitoring
4-2
4-6 4
4-1
The data word in DB 015 of SB 059 which Pilz products

Features corresponds to the SSNR number will
contain the error information explaining why Quantity Name Order number
● Dual-channel redundancy FG was turned off 1 PSS CPU 2 301 063
● Operating mode “Tipp” (jog mode If an error occurs, a reset must be carried 1 PSS BMP 4/2 301 006
using one button) is blocked out by pressing S3 (0/1-pulse edge at RSet) 1 PSS PS 24 301 051
● Operating mode “Auf” (activate upward after the error has been removed. This 1 PSS DI2O T 301 112
movement with ine button) is not means the enable output FG of 1 PSS DI 2 301 101
activated SB 059 will be turned on.
1 PSS-SB-EXZ2 301 172B
● No single stroke protection
● Failsafe standard function block used: Rating to EN 954-1
Drawing file
SB 059 (2_HAND) Depending on the application area and its
example is suitable for category 4
Description applications in accordance with EN 954-1.
Reason:
Two-hand monitoirng function ● Redundancy via dual-channel button
In this example, the safety system monitors ● As the emergency stop buttons are
the buttons S1 and S2 on a two-hand connected with different test pulses and
control relay. In the user program the
failsafe standard function block SB 059 is
assigned to the buttons.
feasibility tests in SB 059, all short
circuits are detected.
● All shorts across the contacts and short
4
SB 059 monitors the buttons being pressed circuits to 24 VDC are detected
and detects incorrect input signals, ● Feasibility test of the input signals, e.g.
synchronisation time errors, feasibility errors detects bridged contacts and simultaneity
etc. monitoring in SB 059.
If an error occurs, the enable output FG will
be turned off immediately.
The enable output FG is also turned off if
the PSS switches to STOP or the PSS is
switched on.
an appropriate reaction. In addition to the
FG, a further three output parameters can
be evaluated which are not covered in this
example. 4-2
Pilz GmbH & Co., Felix-Wankel-Straße 2, 73760 Ostfildern, Deutschland, Telefon +49 (7 11) 34 09-0, Telefax +49 (7 11) 34 09-1 33, E-Mail: [email protected] Stauts 04/2001
4-3 SC .peD
9961lppA/zliP/4nalpE 0003 SSP htiw gnirotinom dnah-owt .oC & HbmG zliP gnirotinom dnah-owt
2 nottub 2 nottub 1 nottub 1 nottub
teser O/N C/N O/N C/N
S
L P
S
T
40.0 E 30.0 E 10.0 E 20.0 E 00.0 E 0 D
I
2
5 1X- 4 1X- 2 1X- 3 1X- 1 1X-
40.0E 30.0E 10.0E 20.0E 00.0E 4X-
41 4 2 4 2
3S- 2S- 1S-
31 3 1 3 1
71.1A 61.1A 4X-
4
2 3X- 1 3X-
S
L P
S
O
T S
1 D
I
71.1 A 61.1 A 2
O
1 4X-
CDV42+
9 8 7 6 5 4 3 2 1 0
TIming diagram Program

● No single stroke protection: 2_HAND
MEin = 0
● Operating mode “Jog mode using one button“ is blocked:
KB 001 - B - SSNR FG - X - M 080.00 .Eanble
Tipp = 0
M 070.00 .STAT_enable - X - STFG GST - X - M 080.01 .Start pos.
● Operating mode “Activate upward movement using one button” is inactive:
M 110.00 .RLO-0 - X - MEin AUF - X - M 080.02 .Press_up
Auf = 0
E 0.00 .ZH_NC-1 - X - T1.2 OFF - X - M 080.03 .Deselect
E 0.02 .ZH_NO-1 - X - T1.4
E 0.01 .ZH_NC-2 - X - T2.2
1
E 0.03 .ZH_NO-2 - X - T2.4
STFG
0
1 M 110.00 .RLO-0 - X - Tipp
T1.2 M 110.00 .RLO-0 - X - Auf
0 M 110.00 .RLO-0 - X - Off
1
T2.2
0
t > 0,5 s
Please note:
4
1
T1.4 A “minimum scan time” must be entered in the configurator of the PSS SW PG system
0
software.
1
T2.4
0
1 ● DW 1003: Number of scans for the contact switchover time between N/O and N/C
RSet contact (pushbutton)
1
GST Additional blocks requried:
0
1
FG DB 015 must consist of its total length of 1024 data words.
0 DB 015 must be READ/WRITE.
● SB 070: Initialisation of the global parameters in DB 015
t > 0.5 s: simultaneity monitoring
4-4
Notes
4-5
be evaluated which are not covered in this Pilz products

Features example.
The data word in DB 015 of SB 059 which Quantity Name Order number
● Dual-channel redundancy corresponds to the SSNR number will 1 PSS SB 3006 DP-S 301 460
● Operating mode “Tipp” (jog mode contain the error information explaining why 1 PSS SB DI8O8 301 140
using one button) is blocked FG was turned off 1 PSS SB Plug-in screws 311 060 or
● Operating mode “Auf” (activate upward If an error occurs, a reset must be carried 1 PSS SB Spring-loaded terminals 311 061
movement with ine button) is not out by pressing S3 (0/1-pulse edge at RSet) 2 PSS SB SUB-D1 311 051
activated after the error has been removed. This
● No single stroke protection means the enable output FG of SB 059 will
SB 059 (2_HAND)
Drawing file
Rating to EN 954-1
Description respective regulations, the connection
Two-hand monitoirng function applications in accordance with EN 954-1.
In this example, the PSS on the safe bus Reason:
system SafetyBUS p monitors the buttons ● Redundancy via dual-channel button
S1 and S2 on a two-hand control relay. In
the user program the failsafe standard
function block SB 059 is assigned to the
● As the emergency stop buttons are
connected with different test pulses and
feasibility tests in SB 059, all short
4
buttons. circuits are detected.
SB 059 monitors the buttons being pressed ● All shorts across the contacts and short
and detects incorrect input signals, circuits to 24 VDC are detected
synchronisation time errors, feasibility errors ● Feasibility test of the input signals, e.g.
etc. detects bridged contacts and simultaneity
If an error occurs, the enable output FG will monitoring in SB 059.
be turned off immediately.
The enable output FG is also turned off if
the PSS switches to STOP or the PSS is
switched on.
an appropriate reaction. In addition to the
FG, a further three output parameters can
4-6
4-7 SC .peD
9961lppA/zliP/4nalpE p SUBytefaS htiw gnirotinom dnah-owt .oC & HbmG zliP gnirotinom dnah-owt
2 nottub 2 nottub 1 nottub 1 nottub
teser O/N C/N O/N C/N
P
S
S
B
V42 40.23 E 30.23 E 10.23 E 20.23 E 00.23 E D
I
8
O
8
5 3X- 2 7X- 8 6X- 4 6X- 6 6X- 2 6X-
40.23E 30.23E 10.23E 20.23E 00.23E 4X-
41 4 2 4 2
3S- 2S- 1S-
31 3 1 3 1
2 1 4X-
4
3 5X- 1 5X- P
S
S
S
B
1 T 0 T D
I
8
O
8
9 8 7 6 5 4 3 2 1 0
TIming diagram Program

● No single stroke protection: 2_HAND
MEin = 0
● Operating mode “Jog mode using one button“ is blocked:
KB 001 - B - SSNR FG - X - M 080.00 .Eanble
Tipp = 0
M 070.00 .STAT_enable - X - STFG GST - X - M 080.01 .Start pos.
● Operating mode “Activate upward movement using one button” is inactive:
M 110.00 .RLO-0 - X - MEin AUF - X - M 080.02 .Press_up
Auf = 0
E 32.00 .ZH_NC-1 - X - T1.2 OFF - X - M 080.03 .Deselect
E 32.02 .ZH_NO-1 - X - T1.4
E 32.01 .ZH_NC-2 - X - T2.2
1
E 32.03 .ZH_NO-2 - X - T2.4
STFG
0
1 M 110.00 .RLO-0 - X - Tipp
T1.2 M 110.00 .RLO-0 - X - Auf
0 M 110.00 .RLO-0 - X - Off
1
T2.2
0
t > 0,5 s
Please note:
4
1
T1.4 A “minimum scan time” must be entered in the configurator of the PSS SW PG system
0
software.
1
T2.4
0
1 ● DW 1003: Number of scans for the contact switchover time between N/O and N/C
RSet contact (pushbutton)
1
GST Additional blocks requried:
0
1
FG DB 015 must consist of its total length of 1024 data words.
0 DB 015 must be READ/WRITE.
t > 0.5 s: simultaneity monitoring
4-8
Notes
4-9
4-10
Sensor Applications
5
Contents Page
ESPE Applications (Electrosensitive protective equipment)

PSS 3000 – Monitoring AOPD muting Category 4, EN 954-1 5-10
SafetyBUS p – Monitoring AOPD muting Category 4, EN 954-1 5-14
PSS 3000 – Monitoring light guards Category 4, EN 954-1 5-18
SafetyBUS p – Monitoring light guards Category 4, EN 954-1 5-22
PSS 3000 – Monitoring an area scanner Category 3, EN 954-1 5-26
“PLS” (Sick)
SafetyBUS p – Monitoring an area scanner Category 3, EN 954-1 5-30
“PLS” (Sick)
PSS 3000 – Monitoring safety mats Category 3, EN 954-1 5-42
5-1
Sensor Applications
PSS 3000 – AOPD monitoring
information explaining why ENBL was Pilz products

Features turned off.
● Dual-channel redundancy operating mode being used. 1 PSS CPU 2 301 063
● Manual reset when the PSS starts up In this application example the parameters 1 PSS BMP 4/2 301 006
or is cold started for SB 069 have been assigned so that 1 PSS PS 24 301 051
● Reset lock when the PSS is cold started (PSS off/on), 1 PSS DI 2 301 101
● Function test of the AOPD is required started up (PSS STOP-RUN) or after the 1 PSS-SB-TRA 301 175B
when the PSS starts up or is cold star- protected field is cleared, a reset is required
ted by operating the key switch S1 (0/1-pulse Drawing file
● Failsafe standard function block used: edge at RSET ). This means the enable
SB 069 (AOPD_GDO) output ENBL of SB 069 will be turned on. Page 9 in the project “Eplan4/Pilz/APPL1699”
In addition, the parameters for SB 069 have
been assigned so that when the PSS is
Description restarted or cold started, a function test of
the AOPD must be carried out (break the
AOPD-monitoring function protected field and then clear).
In this example the safety system monitors
both short-circuit protected semiconductor Rating to EN 954-1
outputs on an active optoelectronic Depending on the application area and its
protective device (AOPD). The failsafe respective regulations, the connection
standard function block SB 069 is assigned example is suitable for category 4
to the semiconductor outputs. SB 069 applications in accordance with EN 954-1.
detects if the protection field is interrupted Reason:
and for incorrect input signals such as a ● The AOPD has two short-circuit
reset button is pressed continuously. protected semiconductor outputs which
If the protection field is broken or if an error are monitored by the PSS.
occurs, the enable output ENBL of SB 069
is turned off immediately.
The enable output ENBL is also turned off
● Feasibility test of the input signals and
contact synchronisation time monitoring
in SB 069.
5
when the PSS switches to STOP or when it ● PSS DI 2 is used.
is switched on.
The signal at the enable output ENBL must
be evaluated by the user program and lead
to an appropriate reaction. The data word in
SSNR number will contain the error 5-2
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teser niatruc thgil niatruc thgil eraps eraps eraps eraps
S
L P
S
2 ID SSP 2 ID SSP 2 ID SSP 2 ID SSP 2 ID SSP 2 ID SSP 2 ID SSP O S
T
60.0 E 50.0 E 40.0 E 30.0 E 20.0 E 10.0 E 00.0 E 0 D
I
2
7 1X- 6 1X- 5 1X- 4 1X- 3 1X- 2 1X- 1 1X-
60.0E 50.0E 40.0E 4X-
reviecer rettimsnart
7 EP EP 7
6 584SR 6
5 584SR 5
4 2 DSSO TSET 4
3 1 DSSO TSET 3
2 V0 V0 2
4 1 V42+ V42+ 1
1S-
3
11A- 01A-
3 21 2 4X- 1 11 4X-
5
V0
CDV42
9 8 7 6 5 4 3 2 1 0
Sensor Applications
SB 069 parameters Additional commands (insert in the program before SB069):

● Operating mode “AOPD operating as a guarding device”: : L PB00.00
GdOn = 1 : OR EB00.00
● Reset lock (reset required once the protected field is cleared): : T EB00.00
ARSt = 0
● Function test when the PSS is started up or cold started and after the protected field is
broken: SB069
SSeq = 0 AOPD_GDO
KB 001 - B - SSNR ENBL - X - M 080.00 .Enable

light beam light beam
broken broken E 0.04 .AOPD-N/O1 - X - NO_1 TEST - X - M 099.30 .Test output
1 E 0.05 .AOPD-N/O2 - X - NO_2 PWR - X - M 099.31 .AOPD supp vol.
NO_1 M 110.01 .RLO-1 - X - GdOn
0
KB 150 - B - MTD
max. KoSy M 110.00 .RLO-0 - X - SSeq
1 M 110.00 .RLO-0 - X - ARSt
NO_2 M 110.00 .RLO-0 - X - Test
0
E 0.06 .Reset button - X - RSET
1
RSET
0
1
ENBL Please note:
0 A “minimum scan time“ must be entered in the configurator of the PSS SW PG system
1 software.
TEST
PWR
0
1
0
Global parameters in the administration data block DB 015
● DW 1001: number of scans for contact synchronisation time for the two N/O contacts
5
KoSy: Contact synchronisation time between 2 N/O contacts, entered by the Additional blocks required
user ● DB 015: Administration data block
5-4
Notes
5-5
Sensor Applications
SafetyBUS p – AOPD monitoring
SSNR number will contain the error Pilz products

Features information explaining why ENBL was
turned off. Quantity Name Order number
● Dual-channel redundancy How the error is reset will depend on the 1 PSS SB 3006 DP-S 301 460
● Manual reset when the PSS starts up operating mode being used. 1 PSS SB DI8O8 301 140
or is cold started In this application example the parameters 1 PSS SB Plug-in screws 311 060 or
● Reset lock for SB 069 have been assigned so that 1 PSS SB Spring-loaded terminals 311 061
● Function test of the AOPD is required when the PSS is cold started (PSS off/on), 2 PSS SB SUB-D1 311 051
when the PSS starts up or is cold star- started up (PSS STOP-RUN) or after the
ted protected field is cleared, a reset is required
● Failsafe standard function block used: by operating the key switch S1 (0/1-pulse
SB 069 (AOPD_GDO) edge at RSET ). This means the enable
Drawing file
output ENBL of SB 069 will be turned on.
Description been assigned so that when the PSS is
restarted or cold started, a function test of
AOPD-monitoring function the AOPD must be carried out (break the
In this example, the PSS on the safe bus protected field and then clear).
system SafetyBUS p monitors both short-
circuit protected semiconductor outputs on Rating to EN 954-1
an active optoelectronic protective device Depending on the application area and its
(AOPD). The failsafe standard function block respective regulations, the connection
SB 069 is assigned to the semiconductor example is suitable for category 4
outputs. SB 069 detects if the protection applications in accordance with EN 954-1.
field is interrupted and for incorrect input Reason:
signals such as a reset button is pressed ● The AOPD has two short-circuit
continuously. protected semiconductor outputs which
If the protection field is broken or if an error
are monitored by the PSS.
● Feasibility test of the input signals and
contact synchronisation time monitoring
5
The enable output ENBL is also turned off in SB 069.
when the PSS switches to STOP or when it ● Use of the PSS SB DI8O8 decentralised
is switched on. I/O module.
DB 015 of SB 069 which corresponds to the 5-6
SC .peD
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P
S
8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP 8O8ID BS SSP S
S
B
60.23 E 50.23 E 40.23E 30.23E 20.23 E 10.23 E V42 00.23 E
D
I
8
O
6 7X- 4 7X- 2 7X- 8 6X- 6 6X- 4 6X- 1 3X- 2 6X- 8
50.23E 40.23E 4X-
60.23E
7 EP EP 7
6 584SR 6
5 584SR 5
4 2 DSSO TSET 4
3 1 DSSO TSET 3
2 V0 V0 2
4 1 V42+ V42+ 1
1S-
3
21 2 4X- 1 11 4X-
3 4X- 11A- 01A-
1 2X- 1 6X- 1 5X- P
S
S
S
B
V0 00.23 A 0 T D
I
8
O
8
5
eraps 0 eslup tset
9 8 7 6 5 4 3 2 1 0
Sensor Applications
SB 069 parameters Additional commands (insert in the program before SB069):

● Operating mode “AOPD operating as a guarding device”: : L PB00.00
GdOn = 1 : OR EB00.00
● Reset lock (reset required once the protected field is cleared): : T EB00.00
ARSt = 0
● Function test when the PSS is started up or cold started and after the protected field is
broken: SB069
SSeq = 0 AOPD_GDO

light beam light beam
1 E 32.05 .AOPD-N/O2 - X - NO_2 PWR - X - M 099.31 .AOPD supp vol.
NO_1 M 110.01 .RLO-1 - X - GdOn
0
KB 150 - B - MTD
1 M 110.00 .RLO-0 - X - ARSt
NO_2 M 110.00 .RLO-0 - X - Test
0
1
RSET
0
1
ENBL Please note:
1 software.
TEST
PWR
0
1
0
Global parameters in the administration data block DB 015
● DW 1001: number of scans for contact synchronisation time for the two N/O contacts
5
user ● DB 015: Administration data block
5-8
Notes
5-9
Sensor Applications
PSS 3000 – Monitoring AOPD muting
incorrect input signals such as non-feasible ● Feasibility test of the input signals and
Features signals of the muting sensors. contact synchronisation time monitoring
If the protected field is broken and this was in SB 072.
● Dual-channel redundant AOPD unauthorised or an error occurs, the enable ● PSS DI 2 is used.
● Manual reset when the PSS is started output ENBL of SB 072 is turned off
up or cold started immediately. Pilz products
● Reset lock The enable output ENBL is also turned off
● Failsafe standard function block used when the PSS switches to STOP. Quantity Name Order number
SB 072 (MUTING) The signal at the enable output ENBL must 1 PSS CPU 2 301 063
be evaluated by the user program and lead 1 PSS BMP 4/2 301 006
to an appropriate reaction. The data word in 1 PSS PS 24 301 051
Description DB 015 of SB 072 which corresponds to the 1 PSS DI2OT 301 112
SSNR number will contain the error 1 PSS DIO Z 301 108
Monitoring AOPD muting information explaining why the ENBL was
1 PSS DI 2 301 101
In this example the safety system monitors turned off.
the muting of an active optoelectronic In this application example, the parameters
protective device (AOPD). Muting is a for SB 072 have been assigned so that
Drawing file
temporary suspension of the AOPD safety when the PSS is cold started (PSS switched
function. It is used when conveyed material off and on) or when it is started up (PSS
(e.g. palettes) must pass through the STOP-RUN), a reset is required by operating
protected field. Muting is started and ended a key switch S5 (0/1-pulse edge at RSET).
using muting sensors, which must be This means the ENBL of SB 072 will be
positioned before and after the AOPD. In turned on.
this example there are two sensors (S1 and If the AOPD is interrupted and this was
S2) arranged in sequence and are used for unauthorised, the protected field must be
muting when entering the danger zone. Two cleared (reset) and acknowledged.
additional muting sensors (S3 and S4) are
positioned at the same height to the left and
right of the AOPD and are used for muting
when leaving the danger zone. Muting
Rating to EN 954-1
5
stauts is displayed using lamps. In the user example is suitable for category 4
program, the failsafe standard function applications in accordance with EN 954-1.
block SB 072 is assigned to the short-circuit Reason:
protected semiconductor outputs on the ● The AOPD has two short-circuit
AOPD and the muting sensors. SB 072 protected semiconductor outputs which
detects if a protected field is broken (AOPD are monitored by the PSS
interrupted while muting is not active), and 5-10
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S
L P
S
2 ID SSP 2 ID SSP 2 ID SSP 2 ID SSP 2 ID SSP 2 ID SSP 2 ID SSP 2 ID SSP O S
T D
70.0 E 60.0 E 50.0 E 40.0 E 30.0 E 20.0 E 10.0 E 00.0 E 0 I
2
8 1X- 7 1X- 6 1X- 5 1X- 4 1X- 3 1X- 2 1X- 1 1X-
70.0E 60.0E 50.0E 30.0E 20.0E 10.0E 00.0E 4X-
)XELFIMUL( TCAPMOC
)kciS( SGF
7 EP EP 7
6 584SR 6
5 584SR 5
4 2 DSSO TSET 4 mmq5,1x3 mmq5,1x3 mmq5,1x3 mmq5,1x3
2 XELFLEO 2 XELFLEO 2 XELFLEO 2 XELFLEO
4W 3W 2W 1W
4 3 1 DSSO TSET 3 4 4 4 4
5S- 4S- 3S- 2S- 1S-
3 2 V0 V0 2 3 3 3 3
mmq5,1x3 mmq5,1x3 mmq5,1x3 mmq5,1x3
1 V42+ V42+ 1 4W 3W 2W 1W
7 61 6 4X- 11A- 01A- 5 51 4X- 4 2 3 1 4X-
V0
CDV42
2X
1H-
1X
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2 3X- 1 3X- 2 3X- 1 3X-
S
L P
S S
L P
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2 71.1 A 61.1 A I
2
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Z T
5
no gnitum no gnitum 1 eslup tset 0 eslup tset
9 8 7 6 5 4 3 2 1 0
Sensor Applications
PSS 3000 – Monitoring AOPD muting
Muting sensor arrangement

1
MS1
● Distance B should be as long as possible, but shorter than the length W of the (S1)
0
conveyed material (transport vehicle). Required: W > B and W > A 1
● S2 and S3 must be located as close as possible to the AOPD, i.e. distance C should be MS2
(S2) 0
as short as possible.
1
● S3 and S4 must be positioned at the same height to the left and right of the transport vehicle.
MAct
0
1
A A NO_1
B C C B C C 0 MAct switches off
1
before the interrupt
S1 S2 AOPD S3 S1 S2 AOPD S3 NO_2 time TInt, if no further
0 muting sensors (also
2x S3 and S4) are
TS12 TOPD TOPD TInt
Danger area
W W
Danger area
operated.
TMut
Transport Transport
vehicle vehicle
Entering the danger zone
1
AOPD S4 AOPD S4 MP1
(S3) TInt
0
Entering the danger zone Leaving the danger zone 1
MP2 TInt
(S4) 0
Timing diagrams
1
SB 072 parameters MAct
● Manual reset when the PSS is started-up/cold started :AuSt = 0 0
TInt
● For “Muting On” S1 and S2 must be operated consecutively: SMd2 = 1 1
Time values will depend on the arrangement of the muting sensors within the muting
station. In this example the following values are used:
● Maximum time between operating S1 and S2: TS12 = 5000 ms
NO_1
NO_2
0
1
TInt MAct switches off
5
time TInt, if no further
● Maximum synchronisation time of S3 and S4: TPSy = 500 ms 0
muting sensors (also
● Maximum permitted release time of the AOPD or maximum permitted interupt time of S3 TPSy TOPD TInt S1 and S2) are
and S4: TInt = 1000 ms operated.
TInt 2 x TOPD
● Maximum permitted muting time: TMut = 15 s
TMut
● Maximum permitted time from the start of the muting process until the AOPD is interrupted
(1 x TOPD ) or leaving the last muting sensor until the AOPD is released (2 x TOPD ):
Leaving the danger zone
TOPD = 2000 ms 5-12
Sensor Applications
PSS 3000 – Monitoring AOPD muting 5
Program Global parameters used in administration data block DB 015
● DW 1001: Contact synchronisation time of the 2 N/O contacts
Additional commands (insert in the program before SB 072): (NO_1 and NO_2 of the AOPD)
: L PB00.00 ● DW 1022: Minimum scan time
: OR EB00.00 Global parameters may be set in OB 120 using SB 070.
: T EB00.00
SB072 DB 015 must consist of its total length of 1024 data words.
MUTING DB 015 must be READ/WRITE.
● SB070: Initialisation of the global parameters in DB 015
E 0.05 .AOPD-N/O1 - X - NO_1 MAct - X - A 2.16 .Lamp
E 0.06 .AOPD-N/O2 - X - NO_2
E 0.00 .S1 - X - MS1
E 0.01 .S2 - X - MS2
E 0.02 .S3 - X - MP1
E 0.03 .S4 - X - MP2
KF 5000 - W - TS12
KF 500 - W - TPSy
KF 1000 - W - TInt
KF 15 - W - TMut
KF 2000 - W - TOPD
M 110.00 .RLO-0 - X - TOff
M 110.00 .RLO-0 - X - AuSt
M 110.01 .RLO-1 - X - SMd2
MW 80.00 .Auxiliary value - W - THIp
Please note:
A “minimum scan time“ must be entered in the configurator of the PSS SW PG system
software.
5-13
Sensor Applications
SafetyBUS p – Monitoring AOPD muting
output can be reset by operating the key Rating to EN 954-1

Features switch S5. Depending on the application area and its
In the user program, the failsafe standard respective regulations, the connection
● Dual-channel redundant AOPD function block SB 072 is assigned to the example is suitable for category 4
● Manual reset when the PSS is started short-circuit protected semiconductor applications in accordance with EN 954-1.
up or cold started outputs on the AOPD and the muting Reason:
● Reset lock sensors. SB 072 detects if a protected field ● The AOPD has two short-circuit
● Failsafe standard function block used is broken (AOPD interrupted while muting is protected semiconductor outputs which
SB 072 (MUTING) not active), and incorrect input signals such are monitored by the PSS
as non-feasible signals of the muting ● Feasibility test of the input signals and
sensors. contact synchronisation time monitoring
Description If the protected field is broken and this was in SB 072.
unauthorised or an error occurs, the enable ● Use of the PSS SB DI8O8 decentralised
Monitoring AOPD muting output ENBL of SB 072 is turned off I/O module.
In this example, the PSS on the safe bus immediately. Pilz products
system SafetyBUS p monitors the muting of The enable output ENBL is also turned off
an active optoelectronic protective device when the PSS switches to STOP. Quantity Name Order number
(AOPD). Muting is a temporary suspension The signal at the enable output ENBL must 1 PSS SB 3006 DP-S 301 460
of the AOPD safety function. It is used when be evaluated by the user program and lead 1 PSS SB DI8O8 301 140
conveyed material (e.g. palettes) must pass to an appropriate reaction. The data word in 1 PSS SB Plug-in screws 311 060 or
through the protected field. Muting is DB 015 of SB 072 which corresponds to the 1 PSS SB Spring-loaded terminals 311 061
started and ended using muting sensors, SSNR number will contain the error 2 PSS SB SUB-D1 311 051
which must be positioned before and after information explaining why the ENBL was 1 PSS SB BUSKABEL0 311 070
the AOPD. In this example there are two turned off. 1 PSS-SB-TRA 301 175B
sensors (S1 and S2) arranged in sequence In this application example, the parameters
and are used for muting when entering the for SB 072 have been assigned so that Drawing file
danger zone. Two additional muting sensors when the PSS is cold started (PSS switched
(S3 and S4) are positioned at the same
height to the left and right of the AOPD and
are used for muting when leaving the
off and on) or when it is started up (PSS
STOP-RUN), a reset is required by operating
a key switch S5 (0/1-pulse edge at RSET).
5
danger zone. Muting stauts is displayed This means the ENBL of SB 072 will be
using lamps. turned on.
FB 160 is used to check for a break in the If the AOPD is interrupted and this was
lamp’s filament. If the filament is broken, FB unauthorised, the protected field must be
160’s enable output FG will be reset. When cleared (reset) and acknowledged.
the fault has been rectified, the enable
5-14
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5 584SR 5
4 2 DSSO TSET 4 mmq5,1x3 mmq5,1x3 mmq5,1x3 mmq5,1x3
4W 3W 2W 1W
4 3 1 DSSO TSET 3 4 4 4 4
5S- 4S- 3S- 2S- 1S-
3 2 V0 V0 2 3 3 3 3
mmq5,1x3 mmq5,1x3 mmq5,1x3 mmq5,1x3
1 V42+ V42+ 1 4W 3W 2W 1W
8 7 61 6 4X- 11A- 01A- 5 51 4X- 4 2 3 1 4X-
2X
1H-
1X
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5 7X- 1 7X- 7 6X- 5 6X- 2 2X- 3 6X- 1 6X- 3 5X- 1 5X- P
S
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no gnitum eraps eraps eraps eraps eraps 1 eslup tset 0 eslup tset
9 8 7 6 5 4 3 2 1 0
Sensor Applications
SafetyBUS p – Monitoring AOPD muting
Muting sensor arrangement

1
MS1
● Distance B should be as long as possible, but shorter than the length W of the (S1)
0
conveyed material (transport vehicle). Required: W > B and W > A 1
● S2 and S3 must be located as close as possible to the AOPD, i.e. distance C should be MS2
(S2) 0
as short as possible.
1
● S3 and S4 must be positioned at the same height to the left and right of the transport vehicle.
MAct
0
1
A A NO_1
B C C B C C 0 MAct switches off
1
S1 S2 AOPD S3 S1 S2 AOPD S3 NO_2 time TInt, if no further
0 muting sensors (also
2x S3 and S4) are
TS12 TOPD TOPD TInt
Danger area
W W
Danger area
operated.
TMut
Transport Transport
vehicle vehicle
Entering the danger zone
1
AOPD S4 AOPD S4 MP1
(S3) TInt
0
Entering the danger zone Leaving the danger zone 1
MP2 TInt
(S4) 0
Timing diagrams
1
SB 072 parameters MAct
● Manual reset when the PSS is started-up/cold started :AuSt = 0 0
● For “Muting On” S1 and S2 must be operated consecutively: SMd2 = 1 1
Time values will depend on the arrangement of the muting sensors within the muting
station. In this example the following values are used:
● Maximum time between operating S1 and S2: TS12 = 5000 ms
NO_1
NO_2
0
1
MAct switches off
5
time TInt, if no further
● Maximum synchronisation time of S3 and S4: TPSy = 500 ms 0
muting sensors (also
● Maximum permitted release time of the AOPD or maximum permitted interupt time of S3 TPSy TOPD TInt S1 and S2) are
and S4: TInt = 1000 ms operated.
TInt 2 x TOPD
● Maximum permitted muting time: TMut = 15 s
TMut
● Maximum permitted time from the start of the muting process until the AOPD is interrupted
(1 x TOPD ) or leaving the last muting sensor until the AOPD is released (2 x TOPD ):
Leaving the danger zone
TOPD = 2000 ms 5-16
Sensor Applications
SafetyBUS p – Monitoring AOPD muting 5
Program
FB160
Additional commands (insert in the program before SB 072): MUT_LAMP
: L PB32.00
: OR EB32.00 KB 002 - B - SSNR ENBL - X - M 81.02 .Enable
: T EB32.00 M 81.01 .Muting_aktive - X - EIN MAct - X - M 81.03 .Auxiliary marker
E 32.04 .RFK1 - X - RFK1 LMP1 - X - A 32.06 .Lamp
E 32.04 .RFK1 - X - RFK2 LMP2 - X - A 32.06 .Lamp
SB072 E 32.07 .Reset button - X - RSET
MUTING M 110.01 .VKE-1 - X - 1OUT

E 32.05 .AOPD-N/O1 - X - NO_1 MAct - X - M 81.01 .Muting_active
Please note:
E 32.06 .AOPD-N/O2 - X - NO_2
E 32.00 .S1 - X - MS1
software.
E 32.01 .S2 - X - MS2
E 32.02 .S3 - X - MP1
E 32.03 .S4 - X - MP2
● DW 1001: Contact synchronisation time of the 2 N/O contacts
KF 5000 - W - TS12
(NO_1 and NO_2 of the AOPD)
KF 500 - W - TPSy
● DW 1022: Minimum scan time
KF 1000 - W - TInt
KF 15 - W - TMut
KF 2000 - W - TOPD
M 110.00 .RLO-0 - X - TOff
M 110.00 .RLO-0 - X - AuSt
M 110.01 .RLO-1 - X - SMd2
MW 80.00 .Auxiliary value - W - THIp
5-17
Sensor Applications
PSS 3000 – Monitoring light guards (various manufacturers)
to an appropriate reaction. The data word in Pilz products

● Dual-channel redundancy information explaining why the ENBL was 1 PSS CPU 2 301 063
● Manual reset when PSS is cold started/ turned off. 1 PSS BMP 4/2 301 006
started up How the error is reset will depend on the 1 PSS PS 24 301 051
● Reset lock operating system being used. 1 PSS DI 2 301 101
● Function test of the light guards is re- In this application example SB 069 1 PSS-SB-TRA 301 175B
quired when the PSS is started or cold parameters have been assigned so that
started when the PSS is cold started (PSS switched Other safety light guards
● Failsafe standard function block used: off/on), when the PSS is started up (PSS
SB 069 (AOPD_GDO) STOP-RUN) or after the protected field is
Manufacturer Type
cleared, a reset is required by operating the
Sick FGS
key switch S1 (0/1-pulse edge at RSET).
Leuze lumiflex Compact
Description This means the enable output ENBL of SB
Pepperl & Fuchs/Visolux SLC
069 will be turned on.
Light guard monitoring function In addition the parameters for SB 069 are
In this example the safety system monitors assigned so that when the PSS is cold Drawing file
both short-circuit protected semiconductor started or restarted a function test of the
outputs on the light guard “ULVT“ from AOPD must be carried out (protected field Page 15 in the project “Eplan4/Pilz/APPL1699”
Fiessler. This example can also be broken and cleared).
transferred to safety light guards made by
other manufacturers (see table: “Other Rating to EN 954-1
safety light guards”). In the user program Depending on the application area and its
the failsafe standard function block SB 069 respective regulations, the connection
is assigned to the semiconductor outputs. example is suitable for category 4
SB 069 detects a broken protected field and applications in accordance with EN 954-1.
also incorrect input signals such as a reset
button pressed continuously.
If the protected field is broken or an error
Reason:
● The light guard has two short-circuit
protected semiconductor outputs which
5
occurs, the enable output ENBL of SB 069 are monitored by the PSS.
is turned off immediately. ● Feasibility check of the input signals and
The enable output ENBL is also turned off the contact synchronisation time
when the PSS switches to STOP. monitoring in SB 069.
The signal at the enable output ENBL must ● PSS DI 2 module is used
5-18
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1 TRATS
4 2 DSSO
3 1 DSSO
6 V0 V0 1
4 7 V42+ V42+ 3
1S-
3
11A- 01A-
3 21 2 4X- 1 11 4X-
5
V0
CDV42
9 8 7 6 5 4 3 2 1 0
Sensor Applications
PSS 3000 – Monitoring light guards (various manufacturers)
SB 069 parameters Additional commands (insert into the porgram before SB 069):
● Operating mode: “AOPD operates as guarding device”: : L PB00.00
GdOn = 1 : OR EB00.00
● Reset lock (acknowledgement required once the protected field is cleared): : T EB00.00
ARSt = 0
● Function test of the AOPD when the PSS is started or cold started and after a protected
field is broken : SB069
SSeq = 0 AOPD_GDO
light beam
light beam
1 E 0.05 .AOPD-N/O2 - X - NO_2 PWR - X - M 099.31 .AOPD supp. vol.
NO_1 M 110.01 .RLO-1 - X - GdOn
0
KB 150 - B - MTD
1
M 110.00 .RLO-0 - X - ARSt
NO_2
0
M 110.00 .RLO-0 - X - Test
1 E 0.06 .Reset button - X - RSET
RSET
0
1
ENBL Please note:
0
1
software.
TEST
0
PWR
1
0
● DW 1001: cycles for the contact synchronisation for the two N/O contacts
5
KoSy: Contact synchronisation time between 2 N/O contacts, entered by the
user Additional blocks required
5-20
Notes
5-21
Sensor Applications
SafetyBUS p – Monitoring light guards (various manufacturers)
be evaluated by the user program and lead Pilz products

Features to an appropriate reaction. The data word in
DB 015 of SB 069 which corresponds to the Quantity Name Order number
● Dual-channel redundancy SSNR number will contain the error 1 PSS SB 3006 DP-S 301 460
● Manual reset when the PSS is cold information eplaining why the ENBL was 1 PSS SB DI8O8 301 140
started or started up turned off. 1 PSS SB Plug-in screws 311 060 or
● Reset lock How the error is reset will depend on the 1 PSS SB Spring-loaded terminals 311 061
● Function test of the light curtain is re- operating mode being used. 2 PSS SB SUB-D1 311 051
quired when the PSS is cold started or TIn this application example the parameters
started up for SB 069 have been assigned so that
● Failsafe standard function block used: when the PSS is cold started (PSS off/on),
SB 069 (AOPD_GDO) restarted (PSS STOP-RUN) or after the
Other safety light guards
protected field is cleared (reset), a reset is
required by operating the key switch S1 (0/
Manufacturer Type
Description 1-pulse edge at RSET ). This means the the
Sick FGS
enable output ENBL of SB 069 will be
Light guard monitoring function turned on. Fiessler ULTV
In this example, the PSS on the safe bus In addition, the parameters for SB 069 have Pepperl & Fuchs/Visolux SLC
system SafetyBUS p monitors the short- been assigned so that when the PSS is
circuit protected semiconductor outputs on started up or cold started, a function test of Drawing file
the “Compact” light guard from Lumiflex. the light curtain must be carried out (break
This example can also be transferred to the protected field and then clear). Page 30 in the project “Eplan4/Pilz/APPL1699”
safety light guards made by other
manufacturers (see table: “Other safety light Rating to EN 954-1
guards”). In the user program the failsafe Depending on the application area and its
standard function block SB 069 is assigned respective regulations, the connection
to the semiconductor outputs. SB 069 example is suitable for category 4
detects if the protection field is interrupted
and for incorrect input signals such as a
reset button is pressed continuously.
applications in accordance with EN 954-1.
Reason:
● The light curtain has two short-circuit
5
If the protection field is broken or an error protected semiconductor outputs which
occurs, the enable output ENBL of SB 069 are monitored by the PSS.
is turned off immediately. ● Feasibility test of the input signals and
The enable output ENBL is also turned off contact synchronisation time monitoring
when the PSS switches to STOP or when in SB 069.
the PSS is switched on. ● Use of the PSS SB DI8O8 decentralised
The signal at the enable output ENBL must I/O module. 5-22
Pilz GmbH & Co., Felix-Wankel-Straße 2, 73760 Ostfildern, Deutschland, Telefon +49 (7 11) 34 09-0, Telefax +49 (7 11) 34 09-1 33, E-Mail: [email protected] Status11/2001
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7 EP EP 7
6 584SR 6
5 584SR 5
4 2 DSSO TSET 4
3 1 DSSO TSET 3
2 V0 V0 2
4
1S- 1 V42+ V42+ 1
3
3 4X- 21 2 4X- 11A- 01A- 1 11 4X-
1 2X- 1 6X- 1 5X- P
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Sensor Applications
SafetyBUS p – Monitoring light guards (various manufacturers)
SB 069 parameters Additional commands (insert in the program before SB 069):

● Oeprating mode “AOPD operates as a guarding device”: : L PB32.00
GdOn = 1 : OR EB32.00
● Reset lock (acknowledgement required once the protected field is cleared): : T EB32.00
ARSt = 0
● Function test of the AOPD when the PSS is started or cold started and after a protected
field is broken : SB069
SSeq = 0 AOPD_GDO

light beam light beam E 32.04 .AOPD-N/O 1 - X - NO_1 TEST - X - M 099.30 .Test output
broken broken
1 E 32.05 .AOPD-N/O 2 - X - NO_2 PWR - X - M 099.31 .AOPD sup. volt.
NO_1 M 110.01 .RLO-1 - X - GdOn
0 KB 150 - B - MTD
1 M 110.00 .RLO-0 - X - ARSt
NO_2 M 110.00 .RLO-0 - X - Test
1
RSET
0
1
Please note:
ENBL
0
1 software.
TEST
PWR
0
1
● DW1001: Cycles for the contact synchronisation time for the 2 N/O contacts
5
0
user ● DB015: Administration data block
5-24
Notes
5-25
Sensor Applications
PSS 3000 – Monitoring an area scanner “PLS” (Sick)
In this applciation example the parameters Pilz products

Features for SB 069 have been assigned so that
when the PSS is cold started (PSS off/on), Quantity Name Order number
● Dual-channel redundancy restarted (PSS STOP-RUN) or after the 1 PSS CPU 2 301 063
● Manual reset when PSS is started up protected field is cleared, a reset is required 1 PSS BMP 4/2 301 006
or cold started by operating the key switch S1 (0/1-pulse 1 PSS PS 24 301 051
● Reset lock edge at RSET ). This means the enable 1 PSS DI 2 301 101
● Failsafe standard function block used: output ENBL of SB 062 will be turned on. 1 PSS-SB-NOT 301 176B
SB 062 (E-STOP)
Rating to EN 954-1 Drawing file
Description respective regulations, the connection Page 16 in the project “Eplan4/Pilz/APPL1699”
Area scanner monitoring function applications in accordance with EN 954-1.
In this example the safety system monitors Reason:
the safe semiconductor outputs on a “PLS” ● The area scanner has two safe
area scanner from Sick. semiconductor outputs, which can be
The failsafe standard function block SB 062 monitored by the PSS.
is assigned to the safe semiconductor ● Contact synchronisation time monitoring
outputs. SB 062 detects if the protection in SB 062
field is interrupted and monitors for ● PSS DI 2 module is used
incorrect input signals such as a reset
button is pressed continuously.
when the PSS switches to STOP or when
the PSS is switched on.
5
explaining why the ENBL was turned off.
How the error is reset will depend on the
operating mode being used. 5-26
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60.0E 20.0E 10.0E 4X-
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2X CDV42
1H-
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5
8
9
4 1
1S- SLP
3 3
01A-
2 4X- 21 11 1 4X-
5
V0
CDV42
9 8 7 6 5 4 3 2 1 0
Sensor Applications
PSS 3000 – Monitoring an area scanner “PLS” (Sick)
SB 062 parameters Additional commands (insert in program before SB 069 ):

● Without SafetyBUS p connection: : L PB00.00
GRP = VKE-1 : OR EB00.00
● Manual reset when the PSS is started up or cold started: : T EB00.00
AuSt = 0
● Manual reset once the protected filed is cleared:
ARst = 0 SB062
● Function test required: E-STOP
FTST = 1
KB 003 - B - SSNR ENBL - X - M 080.00 .Enable-PLS
M 110.01 .VKE-1 - X - GRP
light beam E 0.06 .Reset - X - RSET
broken E 0.01 .PLS-output-1 - X - NC_1
1
NC_1 E 0.02 .PLS-output-2 - X - NC_2
0 M 110.00 .VKE-0 - X - AuSt
1
M 110.00 .VKE-0 - X - ARst
NC_2 M 110.01 .VKE-1 - X - FTST
0
1
RSET Please note:
0
1
ENBL software.
0
1 Global paramters used in the administration data block DB 015
PSS-
START ● DW 1001: Number of scans for the contact synchronisation time between the 2
5
0 semiconductor outputs on the area scanner

5-28
Pilz GmbH & Co., Felix-Wankel-Straße 2, 73760 Ostfildern, Deutschland, Telefon +49 (7 11) 34 09-0, Telefax +49 (7 11) 34 09-1 33, E-Mail: [email protected] Stand 04/2001
Notes
5-29
Sensor Applications
SafetyBUS p – Monitoring an area scanner “PLS” (Sick)

Features In this application example the parameters
● Dual-channel redundancy when the PSS is cold started (PSS off/on), 1 PSS SB 3006 DP-S 301 460
● Manual reset when PSS is started up restarted (PSS STOP-RUN) or after the 1 PSS SB DI8O8 301 140
or cold started protected field is cleared, a reset is required 1 PSS SB Plug-in screws 311 060 or
● Reset lock by operating the key switch S1 (0/1-pulse 1 PSS SB Spring-loaded terminals 311 061
● Failsafe standard function block used: edge at RSET ). This means the enable 2 PSS SB SUB-D1 311 051
SB 062 (E-STOP) output ENBL of SB 062 will be turned on.
Rating to EN 954-1
Description Depending on the application area and its
Drawing file
Area scanner monitoring function example is suitable for category 3
In this example, the PSS on the safe bus applications in accordance with EN 954-1.
system SafetyBUS p monitors the safe Reason:
semiconductor outputs on a “PLS” area ● The area scanner has two safe
scanner from Sick. semiconductor outputs which can be
The failsafe standard function block SB 062 monitored by the PSS.
is assigned to the safe semiconductor ● Contact synchronisation time monitoring
outputs. SB 062 detects if the protection in SB 062
field is interrupted and monitors for ● Use of the PSS SB DI8O8 decentralised
incorrect input signals such as a reset I/O module.
button is pressed continuously.
the PSS is switched on.
5
explaining why the ENBL was turned off.
How the error is reset will depend on the 5-30
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8
5
eraps eraps
9 8 7 6 5 4 3 2 1 0
Sensor Applications
SafetyBUS p – Monitoring an area scanner “PLS” (Sick)
SB 062 parameters Additional commands (insert in program before SB 069 ):

● With SafetyBUS p connection: : L PB32.00
GRP = M116.00 for I/O-Group 0 : OR EB32.00
● Manual reset when the PSS is started up or cold started: : T EB32.00
AuSt = 0
● Manual reset once the protected filed is cleared: SB062
ARst = 0 E-STOP
FTST = 1 KB 003 - B - SSNR ENBL - X - M 080.00 .Enable-PLS
M 116.00 .IO-Group_00 - X - GRP
light beam E 32.06 .Reset - X - RSET
broken E 32.02 .PLS-output-1 - X - NC_1
1 E 32.03 .PLS-output-2 - X - NC_2
NC_1 M 110.00 .VKE-0 - X - AuSt
0
1
M 110.00 .VKE-0 - X - ARst
NC_2 M 110.01 .VKE-1 - X - FTST
0
1
RSET Please note:
1
software.
ENBL
0
GRP ● DW 1001: Number of scans for the contact synchronisation time between the 2
0 semiconductor outputs on the area scanner
PSS-
START
1
0
5
5-32
Notes
5-33
Sensor Applications
information explaining why the ENBL was Pilz products

Features turned off.
● Single-channel operating mode being used. 1 PSS CPU 2 301 063
● Manual reset when PSS is started up In this application example the parameters 1 PSS BMP 4/2 301 006
or cold started for SB 069 have been assigned so that 1 PSS PS 24 301 051
● Reset lock when the PSS is cold started (PSS off/on), 1 PSS DI 2 301 101
● Function test of AOPD when PSS is restarted (PSS STOP-RUN) or after the 1 PSS-SB-TRA 301 175B
cold started or the PSS restarts protected field is cleared, a reset is required
● Failsafe standard function block used: by operating the key switch S1 (0/1-pulse Drawing file
SB 069 (AOPD_GDO) edge at RSET ). This means the enable
output ENBL of SB 069 will be turned on. Page 8 in the project “Eplan4/Pilz/APPL1699”
Description been assigned so that when the PSS is
restarted or cold started, a function test of
AOPD monitoring function the AOPD must be carried out (break the
In this example the safety system monitors protected field and then clear).
a semiconductor output on an active During operation the function of the AOPD
optoelectronic protectice device (AOPD). In must be tested at regular intervals in
the user program, the failsafe standard accordance with IEC 61 496. This test takes
function block SB 069 is assigned to the place during the self check on the AOPD,
semiconductor outputs. SB 069 detects if which is activated by pressing S2.
the protection field is interrupted and
monitors for incorrect input signals such as Rating to EN 954-1
a reset button is pressed continuously. Depending on the application area and its
If the protection field is broken or if an error respective regulations, the connection
occurs, the enable output ENBL of SB 069 example is suitable for category 2 in
accordance with EN 954-1 up to and
including category 2.
Reason:
5
the PSS is switched on. ● AOPD has a semiconductor output which
The signal at the enable output ENBL must can be monitored by the PSS
be evaluated by the user ptogram and lead ● PSS DI 2 module is used
5-34
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7 EP EP 7
6 2 LES 2LES 6
tset
5 1 LES 1LES 5
4 2 DSSO EGNARH 4
3 1 DSSO TSET 3
2 V0 V0 2
4 1 V42+ V42+ 1 2
1S- 2S-
3 1
11A- 01A-
4 21 3 4X- 2 11 4X- 1 4X-
5
V0
CDV42
9 8 7 6 5 4 3 2 1 0
Sensor Applications
SB 069 parameters Additional commands (insert in the program before SB 069 im Programm einfügen):
● Operating mode: “AOPD opertes a a guarding device”: : L PB00.00
GdOn = 1 : OR EB00.00
● Reset lock (acknowledgement is required once the protected field is cleared): : T EB00.00
ARSt = 0
● Function test required when PSS-starts up or cold started and after the protected field is
broken: SB069
SSeq = 0 AOPD_GDO

light beam light beam E 0.04 .AOPD-N/O - X - NO_1 TEST - X - M 099.30 .Test output
broken broken
1 E 0.04 .AOPD-N/O - X - NO_2 PWR - X - M 099.31 .AOPD supp. volt
NO_1 M 110.01 .RLO-1 - X - GdOn
0 KB 150 - B - MTD
1
M 110.00 .RLO-0 - X - SSeq
NO_2
0
M 110.00 .RLO-0 - X - ARSt
1 M 110.00 .RLO-0 - X - Test
RSET E 0.06 .Reset button - X - RSET
0
1
ENBL
0
1
Please note:
TEST A “minimum scan time” must be entered in the configurator of the PSS SW PG system
0 software.
1
PWR
0
● DW 1001: Cycles for contact synchronisation time for the two N/O contacts
5
5-36
Notes
5-37
Sensor Applications
SSNR number will contain the error Pilz products

Features information explaining why the ENBL was
turned off. Quantity Name Order number
● Single-channel How the error is reset will depend on the 1 PSS SB 3006 DP-S 301 460
● Manual reset when PSS is started up operating mode being used. 1 PSS SB DI8O8 301 140
or cold started In this application example the parameters 1 PSS SB Plug-in screws 311 060 or
● Reset lock for SB 069 have been assigned so that 1 PSS SB Spring-loaded terminals 311 061
● Function test of AOPD when PSS is when the PSS is cold started (PSS off/on), 2 PSS SB SUB-D1 311 051
cold started or the PSS restarts restarted (PSS STOP-RUN) or after the
● Failsafe standard function block used: protected field is cleared, a reset is required
SB 069 (AOPD_GDO) by operating the key switch S1 (0/1-pulse
edge at RSET ). This means the enable
Drawing file
output ENBL of SB 069 will be turned on.
Description In addition, the parameters for SB 069 have
been assigned so that when the PSS is
AOPD monitoring function restarted or cold started, a function test of
In this example, the PSS on the safe bus the AOPD must be carried out (break the
system SafetyBUS p monitors a protected field and then clear).
semiconductor output on an active During operation the function of the AOPD
optoelectronic protectice device (AOPD). In must be tested at regular intervals in
the user program, the failsafe standard accordance with IEC 61 496. This test takes
function block SB 069 is assigned to the place during the self check on the AOPD,
semiconductor outputs. SB 069 detects if which is activated by pressing S2.
the protection field is interrupted and
monitors for incorrect input signals such as Rating to EN 954-1
a reset button is pressed continuously. Depending on the application area and its
If the protection field is broken or if an error respective regulations, the connection
example is suitable for category 2 in
accordance with EN 954-1 up to and
including category 2.
5
when the PSS switches to STOP or when Reason:
the PSS is switched on. ● AOPD has a semiconductor output which
The signal at the enable output ENBL must can be monitored by the PSS
be evaluated by the user program and lead ● Use of the PSS SB DI8O8 decentralised
to an appropriate reaction. The data word in I/O module.
5-38
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60.23 E 50.23 E 40.23E 30.23E 20.23 E 10.23 E V42 00.23 E
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7 EP EP 7
6 2 LES 2LES 6 tset
5 1 LES 1LES 5
4 2 DSSO EGNARH 4
3 1 DSSO TSET 3
2 V0 V0 2
4 2
1S- 1 V42+ V42+ 1 2S-
3 1
4 4X- 21 3 4X- 11A- 01A- 2 11 1 4X-
1 2X- 1 6X- 1 5X- P
S
S
S
B
V0 00.23 A 0 T D
I
8
O
8
5
eraps 0 eslup tset
9 8 7 6 5 4 3 2 1 0
Sensor Applications
SB 069 parameters Additional commands (insert in the program before SB 069):

● Operating mode: “AOPD opertes a a guarding device”: : L PB32.00
GdOn = 1 : OR EB32.00
● Reset lock (acknowledgement is required once the protected field is cleared): : T EB32.00
ARSt = 0
● Function test required when PSS-starts up or cold started and after the protected field is
broken: SB069
SSeq = 0 AOPD_GDO

light beam light beam E 32.04 .AOPD-N/O - X - NO_1 TEST - X - M 099.30 .Test output
broken broken
1 E 32.04 .AOPD-N/O - X - NO_2 PWR - X - M 099.31 .AOPD supp. volt
NO_1 M 110.01 .RLO-1 - X - GdOn
0 KB 150 - B - MTD
1
M 110.00 .RLO-0 - X - SSeq
NO_2
0
M 110.00 .RLO-0 - X - ARSt
1 M 110.00 .RLO-0 - X - Test
RSET E 32.06 .Reset button - X - RSET
0
1
ENBL
0
1
Please note:
TEST A “minimum scan time” must be entered in the configurator of the PSS SW PG system
0 software.
1
PWR
0
● DW 1001: Cycles for contact synchronisation time for the two N/O contacts
5
5-40
Notes
5-41
Sensor Applications
PSS 3000 – Monitoring safety mats
In this application example the parameters Pilz products

Features for SB 062 have been assigned so that
when the PSS is cold started (PSS off/on), Quantity Name Order number
● Single-channel restarted (PSS STOP-RUN) or after the 1 PSS CPU 2 301 063
● Manual reset when PSS is started up safety mat is cleared, a reset is required by 1 PSS BMP 4/2 301 006
or cold started operating the key switch S1 (0/1-pulse edge 1 PSS PS 24 301 051 or
● Manual reset after safety mat is cleared at RSET ). This means the enable output 1 PSS DI2O T 301 112
● Failsafe standard function block used: ENBL of SB 062 will be turned on. 1 PSS DI 2 301 101
SB 062 (E-STOP) When using a safety mat it is important to
note that the permitted load will depend on
the size of the activated area. This should
Drawing file
Description be clarified with the relevant manufacturer
(in accordance with EN 1760-1).
Safety mat monitoring function
In this example, the PSS monitors the HSM Rating to EN 954-1
safety mat A1. In the user program, the Depending on the application area and its
failsafe standard function block SB 062 is respective regulations, the connection
assigned to the safety mat. SB 062 detects example is suitable for category 3 in
if the safety mat has been accessed and accordance with EN 954-1.
monitors for incorrect input signals such as Reason:
a reset button pressed continuously. ● 2 double insulated single-core FLKM
If the safety mat is accessed or if an error cables, 0.5 mm2, for connections
occurs, the enable output ENBL of SB 062 ● This excludes the possibility of a short
is turned off immediately. circuit across contacts in the feed/exit
The enable output ENBL is also turned off line
when the PSS switches to STOP or when ● Positive-guided N/C contacts connected
the PSS is switched on. in series
5
information explaining why the ENBL was
turned off.
How the error is reset will depend on the
operating mode set in SB 062.
5-42
0 1 2 3 4 5 6 7 8 9
+24VDC
-X4
1
5
O2
ID 1 A 1.16 A 1.17
SS TO
P LS
-X3 1 -X3 2
-X4 A1.16
W1
FLKM-Leitung 1
1x0,5qmm
-A1
co.: HAAKE
type: HSM
13
-S1
14
W2
FLKM-Leitung 1
1x0,5qmm
-X4 E0.01 E0.31
-X1 2 -X1 3 -X1 4 -X1 5 -X4 8

2
DI 0
TO
E 0.01 E 0.02 E 0.03 E 0.04 E 0.31
SS LS PSS DI 2 PSS DI 2 PSS DI 2 PSS DI 2 PSS DI 2
P
safety mat spare spare spare reset
o.k.

Name CLE Name CLE
safety mat applications Pilz GmbH & Co. safety mat monitoring with PSS 3000 Eplan4/Pilz/Appl1699
Felix-Wankel-Str.2
Dep. CS 5-43
Sensor Applications
PSS 3000 – Monitoring safety mats
SB 069 parameters
SB062
● Without SafetyBUS p connection:
E-STOP
GRP = VKE-1
● Manual reset when the PSS is started up or cold started:
AuSt = 0 KB 001 - B - SSNR ENBL - X - M 070.00 .SM
● Manual reset once the safety mat is cleared: M 110.01 .VKE-1 - X - GRP
ARst = 0 E 0.31 .Reset - X - RSET
● No unction test required: E 0.01 .SM_1 - X - NC_1
FTST = 0 E 0.01 .SM_2 - X - NC_2
M 110.00 .VKE-0 - X - AuSt
M 110.00 .VKE-0 - X - ARst
1 M 110.00 .VKE-0 - X - FTST
NC_1
0
1
NC_2 Please note:
1 software.
RSET
1
● DW 1001: Number of scans for the contact synchronisation time between the 2
ENBL semiconductor outputs on the safety mat
0
1
PSS-
START Additional blocks required
0
1 2 3 4
1: Normal mode, start-up reset
2: Safety mat accessed
5
3: Reset lock activated
4: Reset lock reset
5-44
Notes
5-45
Notes
5-46
Contents Page
PSS 3000 – Driving/monitoring Category 4, EN 954-1 6-2
SafetyBUS p – Driving/monitoring Category 4, EN 954-1 6-6
PSS 3000 – Monitoring the operating range Category 3, EN 954-1 6-10
PSS 3000 – Monitoring a Category 4, EN 954-1 6-14
frequency converter
PSS 3000 – Monitoring a Category 2, EN 954-1 6-18
frequency converter
6-1
PSS 3000 – Driving/monitoring a press safety valve 6
Different reaction times can be set at SB Rating to EN 954-1
Features 080 for switching on and off (TOn and TOff). Depending on the application area and its
This is necessary as the reaction time of the respective regulations, this connection
● Dual-channel redundancy safety valve during switch off determines example is suitable for category 4
● Monitors valve postion the stopping time of the press on an applications in accordance with EN 954-1.
● Failsafe standard function block used: emergency stop. The stopping time Reason:
SB 080 (PSV_1) determines the safety distance to the tool. ● Redundancy via the two valves in a
The valve is switched on via a 0/1-pulse safety block
edge at input parameter Ein of SB 080, and ● As both switches for monitoring the
Description switched off via a 1/0-edge. position of the valve are connected to
SB 080 has extensive fault detection different test pulses, all shorts are
Driving and monitoring function properties. detected (cable from the test pulse output
In this example the safety system controls The SB automatically detects incorrect valve to the contact and from the contact to
and monitors a press safety value (dual positions etc. the input).
valves). In the user program the failsafe If an error is detected, the enable output FG ● All short circuits across the contacts and
standard function block SB 080 is assigned and the valve outputs Y1 and Y2 of SB 080 short circuits to 24 VDC are detected.
to the press safety valve. are turned off immediately. ● Feasibility check of the input signals in
SB 080 controls the valves via outputs Y1 The outputs are also turned off via the SB 080
and Y2. Valve output Y2 switches one PSS command “Switch-off” (1/0-pulse edge at
cycle later than Y1 (short circuit detection). EIN ), when the PSS swtiches to STOP and
A separate input (S1 and S2) is available for when the PSS is switched on. Pilz products
each valve to acknowledge the valve The signal at the enable input FG must be
position. evaluated by the user program and lead to Quantity Name Order number
SB 080 monitors the operating pressure of an appropriate reaction. The data word in 1 PSS CPU 2 301 063
the compressed air supply (input parameter DB 015 of SB 080 which corresponds to 1 PSS BMP 4/2 301 006
AIR). The input frequency of the valve coils the SSNR number will contain the error 1 PSS PS 24 301 051
can be determined via input parameter information explaining why FG was turned 1 PSS DI2O T 301 112
OnSq. off. 1 PSS DI2O Z 301 109
If the acknowledgements from S1 and S2 If an error occurs, the error must be reset by 1 PSS DI 2 301 101
occur via switch contacts, these must be pressing S3 (0/1-pulse edge at RSet) once
supplied with test pulses via the PSS (OnSq the error has been removed, so that the
= 1). enable output FG of SB 080 will be turned
Drawing file
If the acknowledgements from S1 and S2 on again. Errors can only be reset if the
occur via initiators, the signal lines from the valve is in its start position.
initiators must be carried in separate cables.
This will ensure that a short cannot occur
between the two signal lines (OnSq = 0). 6-2
0 1 2 3 4 5 6 7 8 9
+24VDC
-X4 1
test pulse 0 test pulse 1 test pulse 2 press safety press safety press safety press safety
valve 1 valve 1 valve 2 valve 2
T PSS DI2O T PSS DI2O T PSS DI2O T Z PSS DI2O Z PSS DI2O Z
O2 O2
ID 1 A 1.16 A 1.17 A 1.18 ID 2 A 2.16+ A 2.16- A 2.17+ A 2.17-
SS TO SS TO
P LS P LS
-X3 1 -X3 2 -X3 3 -X3 1 -X3 2 -X3 3 -X3 2
-X4 A1.16 A1.17 A1.18 -X4 A2.16+ A2.16- -X4 A2.17+ A2.17-
PE-SCH. PE-SCH.
1 1 1 3 A1 A1
-S1 -S2 -S4 -S3 -Y1 -Y2
2 2 2 4 A2 A2
PE PE
-X4 E0.01 E0.02 E0.03 E0.31
-X1 2 -X1 3 -X1 4 -X4 8

2
ID 0 E 0.01 E 0.02 E 0.03 E 0.31
SS TO
LS PSS DI 2 PSS DI 2 PSS DI 2 PSS DI 2
P
acknowledgement of
Y1 valve position
acknowledgement of
Y2 valve position
pneumatic
pressure o. k.
reset
6
Revision 29.Okt.2001 Date 21.Jun.1999 Directory:

Name CLE Name CLE
press safety valve Pilz GmbH & Co. driving and monitoring a press safety valve Eplan4/Pilz/Appl1699
Felix-Wankel-Str.2
73760 Ostfildern
with PSS 3000
Dep. CS
PSS 3000 – Driving/monitoring a press safety valve 6
SB080
1
PSV_1
ON
0
KB 001 - B - SSNR FG - X - M 070.00 .Enable
t < TOn t < TOff t > TOn t < TOn t > TOff M 080.00 .PSV_ON - X - ON Y1 - X - A 2.16 .Valve_Y1
1
E 0.03 .AIR_ON - X - AIR Y2 - X - A 2.17 .Valve_Y2
S1
0 E 0.01 .PSV_RFK-1 - X - S1
E 0.02 .PSV_RFK-2 - X - S2
t < TOn t < TOn M 110.01 .VKE-1 - X - OnSq
1
S2 KF 250 - W - TOn
0 KF 300 - W - TOff
RSET
0
1
AIR Please note:
0 A “minimum scan time” must be entered on the configurator of the PSS SW PG system
1 software.
ENBL
0
1
Global parameters used in administration block DB 015
Y1 ● DW 1022: minimum scan time
1
Y2 Additional blocks required
0 ● DB 015: Administration data block
1 1 1 2 3 DB 015 must be READ/WRITE.
1: One PSS cycle
2: AIR missing on power-up
3: AIR missing during operation
6-4
Notes
6-5
SafetyBUS p – Driving/monitoring a press safety valve 6
between the two signal lines (OnSq = 0). Rating to EN 954-1
Features Different reaction times can be set at SB Depending on the application area and its
080 for switching on and off (TOn and TOff). respective regulations, this connection
● Dual-channel redundancy This is necessary as the reaction time of the example is suitable for category 4
● Monitors valve postion safety valve during switch off determines applications in accordance with EN 954-1.
● Failsafe standard function block used: the stopping time of the press on an Reason:
SB 080 (PSV_1) emergency stop. The stopping time ● Redundancy via the two valves in a
determines the safety distance to the tool. safety block
The valve is switched on via a 0/1-pulse ● As both switches for monitoring the
Description edge at input parameter Ein of SB 080, and position of the valve are connected to
switched off via a 1/0-edge. different test pulses, all shorts are
Driving and monitoring function SB 080 has extensive fault detection detected (cable from the test pulse output
In this example the safety system with the properties. to the contact and from the contact to
safe bus system SafetyBUS p controls and The SB automatically detects incorrect valve the input).
monitors a press safety value (dual valves). positions etc. ● All short circuits across the contacts and
In the user program the failsafe standard If an error is detected, the enable output FG short circuits to 24 VDC are detected.
function block SB 080 is assigned to the and the valve outputs Y1 and Y2 of SB 080 ● Feasibility check of the input signals in
press safety valve. are turned off immediately. SB 080
SB 080 controls the valves via outputs Y1 The outputs are also turned off via the
and Y2. Valve output Y2 switches one PSS command “Switch-off” (1/0-pulse edge at
cycle later than Y1 (short circuit detection). EIN ), when the PSS swtiches to STOP and
A separate input (S1 and S2) is available for when the PSS is switched on. Pilz products
each valve to acknowledge the valve The signal at the enable input FG must be
position. evaluated by the user program and lead to Quantity Name Order number
SB 080 monitors the operating pressure of an appropriate reaction. The data word in 1 PSS SB 3006 DP-S 301 460
the compressed air supply (input parameter DB 015 of SB 080 which corresponds to 1 PSS SB DI8O8 301 140
AIR). The input frequency of the valve coils the SSNR number will contain the error 1 PSS SB Plug-in screws 311 060 or
can be determined via input parameter information explaining why FG was turned 1 PSS SB Spring-loaded terminals 311 061
OnSq. off. 2 PSS SB SUB-D1 311 051
If the acknowledgements from S1 and S2 If an error occurs, the error must be reset by
1 PSS SB Cable 311 070
occur via switch contacts, these must be pressing S3 (0/1-pulse edge at RSet) once
supplied with test pulses via the PSS (OnSq the error has been removed, so that the
= 1). enable output FG of SB 080 will be turned
Drawing file
If the acknowledgements from S1 and S2 on again. Errors can only be reset if the
occur via initiators, the signal lines from the valve is in its start position.
initiators must be carried in separate cables.
This will ensure that a short cannot occur 6-6
0 1 2 3 4 5 6 7 8 9
test pulse 0 test pulse 1 test pulse 0 spare press safety press safety press safety press safety
valve 1 valve 1 valve 2 valve 2
PSS SB DI8O8 PSS SB DI8O8 PSS SB DI8O8 PSS SB DI8O8 PSS SB DI8O8 PSS SB DI8O8 PSS SB DI8O8 PSS SB DI8O8
O88
ID T 0 T 1 1 T 0 A 32.00 A 32.04+ A 32.6- A 32.05+ A 32.07-
BS
SS
P -X5 1 -X5 3 -X5 2 -X6 1 -X7 1 -X7 5 -X7 3 -X7 7
-X4 1 2 3 -X4 A32.04+ A32.06- -X4 A32.05+ A32.07-
PE-SCH. PE-SCH.
1 1 1 3
-S1 -S2 -S4 -S3
2 2 2 4 A1 A1
-Y1 -Y2
A2 A2
PE PE
-X4 E32.00 E32.01 E32.02 E32.03
-X6 2 -X6 4 -X6 6 -X6 8 -X3 4

8O
8I
D E 32.00 E 32.01 E 32.02 E 32.03 24V
BS
PSS SB DI8O8 PSS SB DI8O8 PSS SB DI8O8 PSS SB DI8O8
SS
P
acknowledgement of
Y1 valve position
acknowledgement of
Y2 valve position
pneumatic
pressure o. k.
reset
6
Revision 29.Okt.2001 Date 21.Jun.1999 Directory:

Name CLE Name CLE
press safety valve Pilz GmbH & Co. driving and monitoring a press safety valve Eplan4/Pilz/Appl1699
Felix-Wankel-Str.2
73760 Ostfildern
with SafetyBUS p
Dep. CS
SafetyBUS p – Driving/monitoring a press safety valve 6
1
SB080
PSV_1
ON
0
KB 001 - B - SSNR FG - X - M 070.00 .Enable
t < TOn t < TOff t > TOn t < TOn t > TOff M 080.00 .PSV_ON - X - ON Y1 - X - A 32.04 .Valve_Y1
1
S1 E 32.02 .AIR_ON - X - AIR Y2 - X - A 32.05 .Valve_Y2
0 E 32.00 .PSV_RFK-1 - X - S1
E 32.01 .PSV_RFK-2 - X - S2
t < TOn t < TOn M 110.01 .VKE-1 - X - OnSq
1
S2 KF 250 - W - TOn
0 KF 300 - W - TOff
RSET
0
1 Please note:
AIR A “minimum scan time” must be entered on the configurator of the PSS SW PG system
0 software.
1
ENBL
0
Global parameters used in administration block DB 015
1 ● DW 1022: minimum scan time
Y1 Global parameters may be set in OB 120 using SB 070.
0
Y2 ● DB 015: Administration data block
0
1 1 1 2 3 ● SB 070: Initialisation of global parameters in DB 015
1: One PSS cycle
2: AIR missing on power-up
3: AIR missing during operation
6-8
Notes
6-9
PSS 3000 – Monitoring the operating range 6
How the error is reset will depend on the Wiring on the cam tracks
Features operating mode that is set on SB 066.
The parameters for SB 062 in this
● Dual-channel redundancy application example have been assigned so Cam 1
● Automatic reset when the PSS is that an automatic reset will occur when the
started up or cold started PSS is cold started (PSS switched off and
● Automatic reset when the protected on), started up (PSS STOP-RUN after a fault Cam 2
area is clear has been rectified) or after signals at both
● Failsafe standard function block used: inputs have switched to “1”. This means
S1
that output parameter FG of SB 066 will be N/O
SB066 (ST_K4)
turned on.
S2 N/C
Description
Rating to EN 954-1
Monitoring the operating range Depending on the application area and its Tested proximity switches
In robot cells that include manual work respective regulations, this connection
areas, for example, situations must be example is suitable for category 3 Manufacturer Type Contact
prevented in which a person occupied in the applications in accordance with EN 954-1. BALLUFF BES 517-110 N/C / N/O
manual work area could be injured by the Reason: BALLUFF BES 516-3019 N/C
robot as it continues to work in parallel. For ● Redundancy via two antivalent cam
BALLUFF BES 516-356 N/O
this reason, the robot’s main axis is fitted tracks and proximity switches
EUCHNER ES 781 N/C / N/O
with “zone interrogators”. These are ● Feasibility test on the input signals,
ifm IF5333 N/C
generally cam tracks, which are polled via performed by SB 066.
ifm IF5329 N/O
end switches. When everything is in order,
i.e. the robot is outside the protected
Pilz products
manual work area, the end switch supplies a
1-signal.
Quantity Name Order number
In this example, the safety system monitors
the two non-contact proximity switches S1 1 PSS CPU 2 301 063
and S2. SB066 shuts down if S1 or S2 1 PSS BMP 4/2 301 006
switches to “0”. If one channel switches 1 PSS PS 24 301 051
from “1-0-1” while the other channel shows 1 PSS DI 2 301 101
a constant “1”, SB066 will detect this as an 1 PSS-SB-TRA 301 175B
error.
Drawing file
Page 33 in the project “Eplan4/Pilz/APPL1699” 6-10
0 1 2 3 4 5 6 7 8 9
+24VDC
0VDC
-X4 1 11 -X4 2 12
W1 W2
4x1qmm 4x1qmm
1 3 1 3
-S1 -S2
co.: Balluff co.:Balluff
type: BES 517-110 type: BES 517-110
2 4 2 4
robot robot
W1 W2
OELFLEX 3 OELFLEX 3
4x1qmm 4x1qmm
-X4 E0.01 -X4 E0.03
-X1 2 -X1 3 -X1 4 -X1 5 -X1 6

2
ID 0 E 0.01 E 0.02 E 0.03 E 0.04 E 0.05
SS TO
LS PSS DI 2 PSS DI 2 PSS DI 2 PSS DI 2 PSS DI 2
P
cam track 1
of robot
spare cam track 2
of robot
spare spare
6

Name CLE Name CLE
operating range monitoring Pilz GmbH & Co. operating range monitoring with PSS 3000 Eplan4/Pilz/Appl1699
Felix-Wankel-Str.2
Dep. CS 6-11
PSS 3000 – Monitoring the operating range 6

● Synchronisation time switched off ST_K4
SyTi = 0
● No function test
KB 003 - B - SSNR FG - X - M 070.02
MEin = 0
E 0.01 .OPRANGE_1 - X - S1
● No reset button connected
E 0.03 .OPRANGE_2 - X - S2
Strt = 0
KF 00000 .Syn.-Time - W - SyTi
● Automatic reset after PSS cold start
M 110.00 .VKE-0 - X - MEin
ARSt = 1
E 110.00 .VKE-0 - X - Strt
● No start-up disabler
M 110.01 .VKE-1 - X - ARSt
AuSt = 1
M 110.01 .VKE-1 - X - AuSt
● No function test
M 110.01 .VKE-1 - X - NFkT
NFkT = 1
1
PSS-
RUN Please note:
0 A “minimum scan time” must be entered on the configurator of the PSS SW PG system
1
software.
S1
0
1 Global parameters used in administration block DB 015
S2 ● DW 1022: minimum scan time
1
FG Additional blocks required
0
1 2 3 4 DB 015 must consist of its total length of 1024 data words.
1: Possible to offset S1 and S2 switching on DB 015 must be READ/WRITE.
2: Possible to offset S1 and S2 switching off ● SB 070: Initialisation of global parameters in DB 015
3: S1 had not switched off, SB066 detects error
4: S1 and S2 must be switched on and off for reset
6-12
Notes
6-13
PSS 3000 – Monitoring a frequency converter 6
SB 067 has extensive fault detection ● All shorts across contacts and short
Features properties. Errors are detected such as circuits to 24 VDC are detected.
● Dual-channel closed”.
● Failsafe standard function block used: If an error occurs the enable FG and the
SB067 (RFK_K4) relay driven by output K of SB 067 are
turned off immediately. Both outputs are
Description or the PSS is switched on.
Frequency converter monitoring function evaluated by the user program and lead to Pilz products
In this example the safety system monitors an appropriate reaction. The data word in
the two main contactors that separate the DB 015 of SB 067 which corresponds to the Quantity Name Order number
frequency converter from the drive. For stop SSNR number will contain information 1 PSS CPU 2 301 063
category 1, the potentially dangerous explaining why FG was turned off. 1 PSS BMP 4/2 301 006
movements must be brought to a halt If an error occurs, a reset must be carried 1 PSS PS 24 301 051
before the hazardous areas can be reached. out by pressing S1 (0/1-pulse edge at RSet). 1 PSS DI 2 301 101
If a safety gate is opened or another safety This means the enable output FG of SB 067 1 PSS DOS 301 111
device is activated, auxiliary contactactor is turned on. Output K can be turned on 1 PSS DI2O T 301 112
K25 is used to control the drive M1 down to again by enabling the E-STOP flag.
standstill via the frequency converter A1.
The drive is then isolated from the frequency Rating to EN 954-1
Drawing file
converter. If necessary, a brake must be Depending on the application area and its
used if there is a long overrun. respective regulations, this connection
The programmable safety system monitors example is suitable for category 4
the contacts on both contactors K26 and applications in accordance with EN 954-1.
K27. In the user program, the failsafe Reason:
standard function block SB 067 is assigned ● Redundancy through dual-channel
to the N/C contacts K26 and K27. In shutdown route
addition to monitoring the feedback loop, ● The relay contacts connected in series
SB067 also drives the contactors. Output K, are supplied with test pulses, so all short
which drives the contactors, is turned on circuits will be detected. Exception: if
with a 0/1-pulse edge at input parameter both contacts are bridged simultaneously
Ein of SB 067 (flag 82.02 enable delay), and (cable between test pulse and contact
off with a 1/0-pulse edge. with cable between contact and input).
6-14
0 1 2 3 4 5 6 7 8 9
400VAC +24VDC
L1
L2
L3 -X4 1
test pulse 0
-F1 PSS DI2O T PSS DOS PSS DOS PSS DOS

10A max. T
O2 SO
ID 1 A 1.16 2 A 2.00 A 2.01 A 2.08
D
-L1 SS TO
LS SS TO
LS
P P
-X3 1 -X1 1 -X1 2 -X2 1
-Z1
-X4 A1.16 -X4 A2.00 A2.01 A2.08
-A1
L1 L2 L3 company: KEB
type : F4
U V W 10 14 19 16 17 18 21 3
-K26 -S1
.8
22 4
21
-K25 13
-K26 13 -K27
.9 22
.7 14 .8 14
13
-K26 1 3 5 -K27
.8 2 4 6
.9 14 -R1
3-10k
1 3 5
-K27
.9 2 4 6 A1 A1 A1
setpoint
-K25 -K26 -K27
A2 A2 A2
value
PE-SCH. -X4 E0.01 E0.08
-X1 1 2 3 PE
-X1 2 -X2 1 +0VDC
U1 V1 W1
-M1 M
2I shut down delayed shut down undelayed shut down undelayed
D 0 E 0.01 E 0.08 frequency converter frequency converter frequency converter
2.2KW 3 ~ SS TO
conveyor LS PSS DI 2 PSS DI 2
P 3RH11 22-1BB40 3RT10 16-1BB41
3RH19 11-1HA12
3RT10 16-1BB41
3RH19 11-1HA12
forward enable
regulator
feedback
loop
reset 13
21
31
43
14 .1
22
32
44
1
3
5
13
21
31
2
4
6
14
22
32
.0
.0
.1
.2
.4
1
3
5
13
21
31
2
4
6
14
22
32
.0
.0
.1
.2
.4
6
43 44 43 44

Name CLE Name CLE
e-stop category 1 application Pilz GmbH & Co. emergency stop categorie 1 with PSS 3000 Eplan4/Pilz/Appl1699
Felix-Wankel-Str.2
Dep. CS 6-15
: L M 071.00 Enable E-STOP

1
PSS- : S M 082.00 HM 1 (FG was 1)
START
0
1
: LN M 071.00 Enable E-STOP
RFK1/2 : U M 082.00 HM 1 (FG was 1)
0 : S M 082.01 HM 2 (Start time)
1 :
RSet : L KF 00002 TIME VALUE “set to suit the application”
0 : L M 082.01 HM 2 (Start time)
1
: SE T64.1 TIMER LEVEL
Ein
0
1 : L T 64 TIMER
FG : R M 082.00 HM 1 (FG was1)
0 : R M 082.01 HM 2 (Start time)
1
K
: L M 082.01 HM 2 (Start time)
0
1
: O M 071.00 Enable E-STOP
: = M 082.02 Enable delay (controlled shutdown)
FU Start
0
1 2 3 4 5 6
: U M 082.03 Start cond.FC (incl. start button,“No error present”...)
1: Output K = 1 : U M 070.00 Enable RFK
2: Instantaneous shutdown of frequency converter : = A2.00 Start FC
3: Delayed shutdown of frequency converter
4: Error in feedback loop -> FG = 0 CAL SB 067
5: Reset lock after error
6: Error reset Rset = 0/1 -> FG = 1 SB067
RFK_K4
KB 001 - B - SSNR FG - X - M 070.00 .EnableRFK

E 0.01 .RFK-K26/27 - X - RFK1 K -X - M 081.00 .K26/27
E 0.01 .RFK-K26/27 - X - RFK2
M 082.02 .Enable-del. - X - Ein
6-16
PSS 3000 – Monitoring a frequency converter
: L M081.00 K26/27
: = A2.01 K26
: = A2.02 K27
Please note:
software..


6-17
SB 067 has extensive fault detection Pilz products
Features properties. Errors are detected such as
“RFK remains open” and “RFK remains Quantity Name Order number
● Single-channel closed”. 1 PSS CPU 2 301 063
● Failsafe standard function block used: If an error occurs the enable FG and the 1 PSS BMP 4/2 301 006
SB067 (RFK_K4) relay driven by output K of SB 067 are 1 PSS PS 24 301 051
turned off immediately. Both outputs are 1 PSS DI 2 301 101
also turned off if the PSS switches to STOP 1 PSS DOS 301 111
Description or the PSS is switched on.
1 PSS DI2O T 301 112
Frequency converter monitoring function evaluated by the user program and lead to
In this example the safety system monitors an appropriate reaction. The data word in
Drawing file
the contacts on contactor K23, used to DB 015 of SB 067 which corresponds to the
separate the frequency converter from the SSNR number will contain information
drive. For stop category 1, the potentially explaining why FG was turned off.
dangerous movements must be brought to a If an error occurs, a reset must be carried
halt before the hazardous areas can be out by pressing S1 (0/1-pulse edge at RSet).
reached. This means the enable output FG of SB 067
If a safety gate is opened or another safety is turned on. Output K can be turned on
device is activated, auxiliary contactactor again by enabling the E-STOP flag.
K22 is used to control the drive M1 down to
standstill via the frequency converter A1. Rating to EN 954-1
The drive is then isolated from the frequency Depending on the application area and its
converter. If necessary, a brake must be respective regulations, this connection
used if there is a long overrun. example is suitable for category 2
In the user program, the failsafe standard applications in accordance with EN 954-1.
function block SB 067 is assigned to the Reason:
N/C contact K23. In addition to monitoring ● No redundancy on single-channel
the feedback loop, SB067 also drives the shutdown route
contactors. Output K, which drives the
contactors, is turned on with a 0/1-pulse
edge at input parameter Ein of SB 067 (flag
82.02 enable delay), and off with a 1/0-pulse
edge.
6-18
0 1 2 3 4 5 6 7 8 9
400VAC +24VDC
L1
L2
L3 -X4 1
test pulse 0
-F1 PSS DI2O T PSS DOS PSS DOS

10A max. T
O2 SO
ID 1 A 1.16 2 A 2.00 A 2.01
D
-L1 SS TO
LS SS TO
LS
P P
-X3 1 -X1 1 -X1 2
-Z1
-X4 A1.16 -X4 A2.00 A2.01
-A1
L1 L2 L3 company: KEB
type : F4
U V W 10 14 19 16 17 18 21 3
-K23 -S1
.8
22 4
13 13
-K22 -K23
.7 14 .8 14
1 3 5
-K23 -R1
.8 2 4 6 3-10k
A1 A1
setpoint
-K22 -K23
A2 A2
value
PE-SCH. -X4 E0.01 E0.08
-X1 1 2 3 PE
-X1 2 -X2 1 +0VDC
U1 V1 W1
-M1 M
shut down delayed shut down undelayed
I2D 0 E 0.01 E 0.08 frequency converter frequency converter
2.2KW 3 ~ SS TO
conveyor LS PSS DI 2 PSS DI 2
P 3RH11 22-1BB40 3RT10 16-1BB41
3RH19 11-1HA12
forward enable
regulator
feedback
loop
reset 13
21
31
43
14 .1
22
32
44
1
3
5
13
21
2
4
6
14
22
.0
.0
.1
.2
.4
6
31 32
43 44

Name CLE Name CLE
e-stop category 1 application Pilz GmbH & Co. emergency stop categorie 1 with PSS 3000 Eplan4/Pilz/Appl1699
Felix-Wankel-Str.2
Dep. CS 6-19

1
PSS- : S M 082.00 HM 1 (FG was 1)
START
0
1
: LN M 071.00 Enable E-STOP
RFK1/2 : U M 082.00 HM 1 (FG was 1)
0 : S M 082.01 HM 2 (Start time)
1 :
RSet : L KF 00002 TIME VALUE “set to suit the application”
0 : L M 082.01 HM 2 (Start time)
1
: SE T64.1 TIMER LEVEL
Ein
0
1 : L T 64 TIMER
FG : R M 082.00 HM 1 (FG was 1)
0 : R M 082.01 HM 2 (Start time)
1
K
: L M 082.01 HM 2 (Start time)
0
1
: O M 071.00 Enable E-STOP
: = M 082.02 Enable delay (controlled shutdown)
FU Start
0
1 2 3 4 5 6
: U M 082.03 Start cond.FC (incl. start button, “No error present”...)
1: Output K = 1 : U M 070.00 Enable RFK
2: Instantaneous shutdown of frequency converter : = A2.00 Start FC
3: Delayed shutdown of frequency converter
4: Error in feedback loop -> FG = 0 CAL SB 067
5: Reset lock after error
SB067
RFK_K4
KB 001 - B - SSNR FG - X - M 070.00 .Enable RFK

E 0.01 .RFK-K23 - X - RFK1 K -X - A 2.01 .K23
E 0.01 .RFK-K23 - X - RFK2
M 082.02 .Enable-del. - X - Ein
6-20
PSS 3000 – Monitoring a frequency converter
Please note:
software..


6-21
Notes
6-22
Other Applications
Contents Page
Other Applications
PSS 3000 – Monitoring an Category 2, EN 954-1 7-2
enabling switch
7-1
Other Applications
PSS 3000 – Monitoring an enabling switch
The parameters for SB 092 in this Pilz products

Features application example have been assigned so
that when the PSS is cold started (PSS Quantity Name Order number
● Single-channel switched off and on), started up (PSS
7
1 PSS CPU 2 301 063
● One N/O contact, one positive-guided STOP-RUN) or after the enabling switch has 1 PSS BMP 4/2 301 006
N/C contact been fully depressed (E-STOP) and then 1 PSS PS 24 301 051
● Failsafe standard function block used: released, a reset must be carried out by 1 PSS DI 2 301 101
SB092 (ENBL_DEV) pressing S2 (0/1-pulse edge at RSET). This 1 PSS DI2O T 301 112
means that the output parameter ENBL of
SB 092 will be turned on.
Description
Drawing file
Enabling switch monitoring function Rating to EN 954-1
In this example, the safety system monitors Depending on the application area and its
the single-channel, three-stage enabling respective regulations, this connection
switch A1, which has one N/O contact and example is suitable for category 2
one positive-guided N/C contact. In the user applications in accordance with EN 954-1.
program, the failsafe standard function Reason:
block SB 092 is assigned to the enabling ● No redundancy on single-channel N/O
switch. SB092 detects if the N/O contact on and positive-guided N/C contact
the enabling switch is defective, and also ● If the positive-guided N/C contact were
detects faulty input signals, such as a reset linked out, it would not be detected.
button that is constantly operated. If the ● If the N/O contact on the enabling switch
enabling switch is fully depressed (E-STOP) were defective, this would be detected.
or an error occurs, the enable output ENBL
of SB 092 is turned off immediately.
The signal at the enable output ENBL can
information explaining why ENBL was
turned off. How the error is reset will
depend on the operating mode that is set
on SB 092.
7-2
0 1 2 3 4 5 6 7 8 9
+24VDC
-X4 1 -X4 2

O2
ID 1 A 1.16 A 1.17
SS TO
P LS
-X3 1 -X3 2
-X4 A1.16 A1.17
-A1
WH BU GY
co.: Euchner
type: ZSA2A1G05A 1 2 3 13 13
-S1 -S2
E1 E2 E3
14 14
BN RD BK
1 2 3
E1
E3
E2
-X4 E0.02 E0.03 E0.05 E0.31 7

-X1 2 -X1 3 -X1 4 -X1 5 -X1 6 -X4 8
2
ID 0 E 0.01 E 0.02 E 0.03 E 0.04 E 0.05 E 0.31
SS TO
LS PSS DI 2 PSS DI 2 PSS DI 2 PSS DI 2 PSS DI 2 PSS DI 2
P
spare N/O N/C spare manuel reset
contact contact mode

Name CLE Name CLE
Enable switch application Pilz GmbH & Co. Enable switch with PSS 3000 Eplan4/Pilz/Appl1699
Felix-Wankel-Str.2
Dep. CS 7-3
Other Applications
PSS 3000 – Monitoring an enabling switch

● Switch on special mode
ON = 0/1 pulse edge
● Reset button/reset
KB 010 - B -
ENBL_DEV
SSNR ENBL - X - M 070.09

7
RSET = 0/1 pulse edge
E 00.05 .On - X - ON
● Manual reset when PSS cold/warm started
E 00.03 .ENABLE_Ö - X - NC
AuSt = 0
E 00.02 .ENABLE_S - X - NO
● Manual reset when enabling switch is released
M 110.00 .VKE-0 - X - AuSt
ARst = 0
M 110.00 .VKE-0 - W - ARst
E 0.31 .Reset-switch - X - RSET
1
PSS-
START Please note:
0
1 A “minimum scan time” must be entered in the configurator of the system software PSS
ON SW PG.
0
NC ● None
0
1
NO Additional blocks required
0
1 DB 015 must consist of its total length of 1024 words.
RSET DB 015 must be READ/WRITE.
0
1
ENBL
0
1 2 3 4
1: Enable (N/C & N/O) = 1 -> ENBL = 1.

2: Enable switch fully depressed (N/C & N/O) = 0.
3: Reset lock activated
4: Reset lock reset
7-4
Notes
7-5
Notes
7-6
Service
Contents Page
Service
Pre-sales/after-sales service – Services, concepts and solutions 8-2
Addresses – German technical offices and sales partners 8-3
8-1
Service
Pre-sales/after-sales service
Services, concepts and solutions
Safety advice Applications support Worldwide representation

Based on the requirements of Our applications engineers, with Our worldwide network of sub-
current standards, Pilz will offer their knowledge gained from sidiaries and business partners
you professional advice on safety working on international projects, guarantees comprehensive
aspects concerning the construction of your will support you in configuring and commis- support and assistance in responding to
machinery or on-site advice about your sioning your hardware and software. your questions and problems.
plant.
Technical support Internet
Risk assessment Our engineers will support you in For the latest information,
Basing their findings on norms selecting, installing and in using electronic shopping, direct
and standards, our applications the products. They are constantly dialogue and enquiries as well as
8
engineers will carry out a safety in contact with customers from every branch extensive download options, visit our
examination on your behalf. and area of industry and are ready at all homepage at www.pilz.com.
times to offer advice and consultation.
Safety concepts E-business
If, based on the risk assessment, E-Mail: The focal point of Pilz e-business
it is necessary to reduce risk @ [email protected] activities is to strengthen our
Whether it‘s during the planning or levels, suitable protective customer relations through the
commissiong phase, we can advise and measures are selected and a safety concept Telephone: use of new media and increase added value
support you. prepared. +49 711 3409-444 by complementing our business model in
Business-to-Business.
Safety check Hotline
Pilz will assess your application, Twenty-four hour technical Supply and repair service
machinery or plant with regard to support is available on our From rapid and economical
the necessary safety require- central hotline number: repairs right through to a long-
ments. +49 711 3409-444. term supply guarantee so that
you can be sure of your investment – always
System supplier Training and education expect more from Pilz.
and project management Through theory and practical
At your request, Pilz will under- sessions we offer training and Certificates and approvals
take all tasks from producing information with a wide range of Pilz is certified in accordance
documentation to building the control courses and seminars. with DIN ISO 9001. International
cabinet through to handing over – the licensing and approval from
complete system from one company. recognised test houses confirm the
suitability of our products for use worldwide.
8-2
Service
Addresses
German technical offices and sales partners
BN Bonn GI Gießen M München
Pilz GmbH & Co. Pilz GmbH & Co. Pilz GmbH & Co.
Technisches Büro Bonn Technisches Büro Gießen Technisches Büro München
Cimbernstraße 3 Waldstraße 26 lndustriestraße 44 b
53859 Niederkassel 35452 Heuchelheim 82194 Gröbenzell
Tel.: 02208 914128 Tel.: 0641 9661788 Tel.: 08142 4670-0
Fax: 02208 914129 Fax: 0641 9661789 Fax: 08142 54541
DD Dresden/Berlin H Hannover N Nürnberg
Pilz GmbH & Co.

Technisches Büro Dresden
Hauptstraße 32
Pilz GmbH & Co.
Technisches Büro Hannover
Osterwalder Straße 8
Pilz GmbH & Co.
Technisches Büro Nürnberg
Poppenleite 6
8
01445 Radebeul 30827 Garbsen 96152 Burghaslach
Tel.: 0351 83639-96/-97 Tel.: 05131 4918-0 Tel.: 09552 980568
Fax: 0351 83639-98 Fax: 05131 4918-10 Fax: 09552 980569
Außenstelle Berlin LD Landau S Stuttgart

Tel.: 030 4408987
Fax: 030 44359047 Pilz GmbH & Co. Pilz GmbH & Co.
Technisches Büro Landau Technisches Büro Stuttgart
F Frankfurt Nordring 21 Felix-Wankel-Straße 2
76829 Landau 73760 Ostfildern
Pilz GmbH & Co. Tel.: 06341 82715 Tel.: 0711 3409-117/-129/-136
Technisches Büro Frankfurt Fax: 06341 88270 Fax: 0711 3409-132
Heinrich-Böll-Str. 27
63110 Rodgau MG Mönchengladbach Handelsvertretung
Tel.: 06106 624641 Günther Haußmann GmbH
Fax: 06106 624677 Pilz GmbH & Co. Michael-Becker-Straße 2
Technisches Büro Mönchengladbach 73235 Weilheim
Girmen 32 Tel.: 07023 9095-10
52525 Heinsberg Fax: 07023 9095-11
Tel.: 02452 939-877
Fax: 02452 939-878
8-3
Notes
8-4
A CH F IRL P SGP
5-6-2-1-003-05/02 Printed in Germany

Pilz Ges.m.b.H. Pilz lndustrieelektronik GmbH Pilz France Electronic Pilz Ireland Industrial Automation Pilz Industrieelektronik S.L. Pilz Industrial Automation Pte Ltd.
Modecenterstraße 14 Gewerbepark Hintermättli 1, rue Jacob Mayer Cork Business and Technology Park R. Eng Duarte Pacheco, 120 No. 61 Kaki Bukit Ave 1
1030 Wien Postfach 6 BP 12 Model Farm Road 4 Andar Sala 21 #05-01 Shun Li Industrial Park
Austria 5506 Mägenwil 67037 Strasbourg Cedex Cork 4470-174 Maia Singapore 417943
Telephone: 01 7986263-0 Switzerland France Ireland Portugal Singapore
Telefax: 01 7986264 Telephone: 062 88979-30 Telephone: 03 88104000 Telephone: 021 4346535 Telephone: 229407594 Telephone: 8444440
E-Mail: [email protected] Telefax: 062 88979-40 Telefax: 03 88108000 Telefax: 021 4804994 Telefax: 229407595 Telefax: 8444441
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
AUS
Pilz Australia D FIN J PRC TR
Industrial Automation LP. Pilz GmbH & Co. Pilz Skandinavien K/S Pilz Japan Co., Ltd. Pilz China Representative Office Pilz Elektronik Güvenlik Ürünleri
9/475 Blackburn Road Felix-Wankel-Straße 2 Pakilantie 61 Three One Building 701 Flat F9/F Huijing Building ve Hizmetleri Tic. Ltd. Şti.
Mt. Waverley, Melbourne VIC 3149 73760 Ostfildern 00660 Helsinki 3-20-5 Shin-Yokohama 134 Siyou Xin Malu Tan iş Merkezi
Australia Germany Finland Kohoku-ku Dongshan District Kükürtlü Caddesi No: 67
Telephone: 03 95446300 Telephone: 0711 3409-0 Telephone: 09 27093700 Yokohama 222-0033 Guangzhou 510600 C-Blok Daire: 1
Telefax: 03 95446311 Telefax: 0711 3409-133 Telefax: 09 27093709 Japan China 16080 Bursa
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected] Telephone: 045 471-2281 Telephone: 020 87371618 Turkey
Telefax: 045 471-2283 Telefax: 020 87373555
E-Mail: [email protected] E-Mail: [email protected]
B L DK GB USA
Pilz Belgium Pilz Skandinavien K/S Pilz Automation Technology Pilz Automation Safety L.P.
Bijenstraat 4 Ellegaardvej 25 L Willow House, Medlicott Close MEX ROK 7150 Commerce Boulevard
9051 Gent (Sint-Denijs-Westrem) 6400 Sonderborg Oakley Hay Business Park Pilz de Mexico S. de R.L. de C.V. Pilz Korea Liaison Office Canton
Belgium Denmark Corby Calle Sur 13 A No. 8128-1 402 Samsung Midas Officetel Michigan 48187
Telephone: 09 3217570 Telephone: 74436332 Northants NN18 9NF Fracc. San José Mayorazgo 775-1, Janghang-Dong, USA
Automation Workbench®, Pilz®, PNOZ®, PSS®, SafetyBUS p® are registered trademarks of Pilz GmbH & Co.
Telefax: 09 3217571 Telefax: 74436342 United Kingdom C.P. 72450 Ilsan-Gu, Koyang-Si Telephone: 734 354-0272
E-Mail: [email protected] E-Mail: [email protected] Telephone: 01536 460766 Puebla, Pue. Kyungki-Do 411-837 Telefax: 734 354-3355
Telefax: 01536 460866 Mexico Korea E-Mail: [email protected]
E-Mail: [email protected] Telephone: 222 219-7414 Telephone: 031 8159541
BR E E-Mail: [email protected] Telefax: 031 8159542
Pilz do Brasil Sistemas Eletrônicos Pilz lndustrieelektronik S.L. E-Mail: [email protected]
Industriais Ltda. Edificio Tilma I
NL
Text and graphics in this applications manual are simply intended to give an overview
Rua Ártico, 123 - Jd. do Mar Avda. Sant Julià 1 Pilz ltalia Srl
09726-300 08400 Granollers Via Meda 2/A Pilz Nederland SE
São Bernardo do Campo - SP Spain 22060 Novedrate (CO) Postbus 186 Pilz Skandinavien K/S
Brazil Telephone: 938497433 Italy 4130 ED Vianen Energigatan 10 B
Telephone: 11 4337-1241 Telefax: 938497544 Telephone: 031 789511 Netherlands 43437 Kungsbacka
Telefax: 11 4337-1242 E-Mail: [email protected] Telefax: 031 789555 Telephone: 0347 320477 Sweden
E-Mail: [email protected] E-Mail: [email protected] Telefax: 0347 320485 Telephone: 0300 13990
of the system. No responsibility accepted for errors or omissions.

E-Mail: [email protected] Telefax: 0300 30740
E-Mail: [email protected]
... www
In many countries we are represented www.pilz.com
by subsidiaries and sales partners.
Please refer to our Homepage for

further details or contact our
headquarters.
Pilz GmbH & Co.

Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Telephone: +49 711 3409-0
Telefax: +49 711 3409-133
E-Mail: [email protected]

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Application Manual

Pilz - The Company Pilz – Safety Products

Pilz – more than automation.

We reserve the right to amend

The names of products, goods and

Emergency Stop Applications

Safety Gate Applications

Feedback Loop Applications

Two-hand Control Applications

Emergency Stop Applications

SB 062 parameters SB062

Global parameters used in administration data block DB 015

Additional blocks required

Global parameters used in administration data block DB 015

Additional blocks required

SB 060 parameters SB060

Global parameters used in administration data block DB 015

Additional blocks required

SB 060 parameters SB060

Global parameters used in administration data block DB 015

Additional blocks required

test pulse 0 test pulse 1

T PSS DI2O T PSS DI2O T

-X4 E0.01 E0.02 E0.03 E0.04 E0.31

-X1 2 -X1 3 -X1 4 -X1 5 -X4 8

Revision 08.Nov.2001 Date 21.Jun.1999 Directory:

SB062 parameters SB062

Global parameters used in administration data block DB 015

Additional blocks required

test pulse 0 test pulse 1

T PSS DI2O T PSS DI2O T

-X4 A1.16 -X4 A1.17

-X4 E0.01 E0.02 E0.31

-X1 2 -X1 3 -X1 4 -X1 5 -X4 8

Revision 08.Nov.2001 Date 21.Jun.1999 Directory:

SB062 parameters SB062

Global parameters used in administration data block DB 015

Additional blocks required

Safety Gate Applications

operating mode being used. Pilz products

Timing diagram Program

SB 066 parameters SB066

operating mode being used. Pilz products

Timing diagram Program

SB 066 parameters SB066

off. Pilz products

Timing diagram Program

SB 066 parameters SB066

Additional blocks required

off. Pilz products

Timing diagram Program

SB 066 parameters SB066

Additional blocks required

Feedback Loop Applications

If an error occurs, a reset must be carried Pilz products

Timing diagram Program

explaining why FG was turned off. Pilz products

Timing diagram Program

an appropriate reaction. The data word in Pilz products

Timing diagram Program