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Using Instructions for Series AS500 Inverter for Water Pump

AS500 Universal Vector Inverter with high performance

Product Instruction

Publication state: standard

Product version: V1.00

All Copyright reserved by Shanghai Sigriner STEP


Electric Co.,Ltd.

The information in this document is subject to change


without prior notice. No part of this document may in
any form or by any means (electronic, mechanical,
micro-coping, photocopying, recording or otherwise) be
reproduced, stored in a retrial system or transmitted
without prior written permission from Shanghai Sigriner
STEP Electric Co., Ltd.

I
Shanghai Sigriner STEP Electric Co., Ltd.

Content

Chapter 1 Safety instructions............................................................................................................1

1.1 SAFETY INFORMATION .....................................................................................................................1

1.2 SAFETY PRECAUTIONS ....................................................................................................................2

1.2.1 Application................................................................................................................................2

1.2.2 Examination for arrival of goods...............................................................................................2

1.2.3 Transport and storage ..............................................................................................................3

1.2.4 Installation ................................................................................................................................3

1.2.5 Wiring .......................................................................................................................................4

1.2.6 Test run ....................................................................................................................................4

1.2.7 Maintenance and inspection.....................................................................................................6

1.2.8 Discarding disposal ..................................................................................................................6

1.2.9 Others ......................................................................................................................................7

1.3 PRECAUTIONS ................................................................................................................................7

1.3.1 Motor insulation inspection.......................................................................................................7

1.3.2 Thermal protection of motor .....................................................................................................7

1.3.3 Motor heat and noise................................................................................................................7

1.3.4 Caution to input and output ......................................................................................................8

1.3.5 Usage out of the Range of Rated Voltage ................................................................................9

1.3.6 Lightning Strike Protection........................................................................................................9

1.3.7 Leakage protection...................................................................................................................9

1.3.8 Derating....................................................................................................................................9

1.3.9 About applicable motor........................................................................................................... 10

Chapter 2 Product overview ..............................................................................................................1

2.1 NAMEPLATE INFORMATION ...............................................................................................................1

2.1.1 Inverter Nameplate Information................................................................................................1

2.1.2 Product (order number) information .........................................................................................2

2.1.3 Product specifications ..............................................................................................................3

2.2 INVERTER TECHNICAL INDEX AND SPECIFICATION ...............................................................................5

2.3 INSTALLATION DIMENSION OF INVERTER ............................................................................................8


Using Instructions for Series AS500 Inverter for Water Pump

2.3.1 Appearance and components of inverter..................................................................................8

2.3.2 External dimensions and installation dimensions of inverter ....................................................9

2.3.3 Dimensions of inverter operator ............................................................................................. 11

2.4 OPTIONS OF BRAKING UNIT AND BRAKING RESISTOR ....................................................................... 11

Chapter 3 Inverter installation ...........................................................................................................1

3.1 INSTALLATION STEPS .......................................................................................................................1

3.2 MECHANICAL INSTALLATION .............................................................................................................1

3.2.1 Installation environment ...........................................................................................................1

3.2.2 Installation orientation and space requirement .........................................................................3

3.2.3 Installation procedure of inverter ..............................................................................................5

3.3 REMOVAL AND INSTALLATION OF THE OPERATION PANEL AND COVERS .................................................5

3.3.1 Removal and installation of the operator ..................................................................................5

3.3.2 Opening and Closing of the Terminal Cover .............................................................................6

3.3.3 Removal and installation of the front panel ..............................................................................7

Chapter 4 Inverter wiring ...................................................................................................................1

4.1 CONNECTIONS TO PERIPHERAL DEVICES...........................................................................................2

4.1.1 Connection diagram to peripheral devices ...............................................................................2

4.1.2 Wiring with peripheral devices in main circuit...........................................................................3

4.2 INVERTER TERMINAL WIRING ..........................................................................................................13

4.2.1 Wiring diagram for inverter terminals...................................................................................... 14

4.2.2 Wiring precautions ................................................................................................................. 17

4.3 WIRING MAIN CIRCUIT TERMINALS ..................................................................................................18

4.3.1 Alignment of main circuit terminals......................................................................................... 18

4.3.2 Symbols and Functions of Main Circuit Terminals ..................................................................18

4.3.3 Wire sizes of main circuit........................................................................................................ 19

4.3.4 Illustration of main circuit wiring ............................................................................................. 21

4.4 COUNTERMEASURES AGAINST NOISE..............................................................................................26

4.4.1 Install a specialized noise filter on the output side .................................................................26

4.4.2 Connection of surge suppressor on the output side ...............................................................26

4.4.3 Main circuit wiring................................................................................................................... 27

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Shanghai Sigriner STEP Electric Co., Ltd.

4.4.4 Better countermeasures against noise ...................................................................................27

4.4.5 Relationship between cable length and carrier frequency ......................................................28

4.5 WIRING THE CONTROL CIRCUIT TERMINALS .....................................................................................28

4.5.1 Control circuit terminals.......................................................................................................... 28

4.5.2 TERMINAL SYMBOLS OF CONTROL CIRCUIT .................................................................................29

4.5.3 Control circuit terminal functions ............................................................................................ 29

4.5.4 Cable specifications of control circuit wiring ...........................................................................31

4.5.5 Control circuit terminal wiring ................................................................................................. 32

4.5.6 Other precautions for wiring ................................................................................................... 36

4.6 WIRING PG CARDS .......................................................................................................................36

4.6.1 ABZ Increment PG Card ........................................................................................................ 37

4.6.2 SIN/COS PG card .................................................................................................................. 39

4.6.3 PG card terminal wiring precaution ........................................................................................ 41

Chapter 5 Debugging and test run....................................................................................................1

5.1 RUN COMMAND SETTING .................................................................................................................2

5.1.1 Inverter run command channel.................................................................................................2

5.1.2 Inverter frequency setting channel ...........................................................................................2

5.1.3 Working state of inverter ..........................................................................................................2

5.1.4 Run modes of inverter ..............................................................................................................3

5.2 OPERATION GUIDE ..........................................................................................................................3

5.2.1 Function of digital operator components ..................................................................................4

5.2.2 LED indicator............................................................................................................................4

5.2.3 LED digital tube ........................................................................................................................5

5.2.4 LCD display..............................................................................................................................5

5.2.5 Keyboard..................................................................................................................................5

5.3 OPERATION OF LCD OPERATOR .......................................................................................................6

5.3.1 Power on and initialization........................................................................................................6

5.3.2 Display after Power on .............................................................................................................6

5.3.3 【Monitoring State】 ................................................................................................................6

5.3.4 【Panel Control】 ....................................................................................................................7

5.3.5 Operation mode .......................................................................................................................8


Using Instructions for Series AS500 Inverter for Water Pump

5.4 INTEGRATED DISPLAY OPERATOR.................................................................................................... 11

5.4.1 Function of each display terminal........................................................................................... 12

5.4.2 Key functions.......................................................................................................................... 12

5.4.3 Description of indicators ......................................................................................................... 13

5.4.4 LED display ............................................................................................................................ 13

5.5 OPERATION OF INTEGRATED DISPLAY TERMINAL ..............................................................................13

5.5.1 Initial power-on....................................................................................................................... 13

5.5.2 Guide to quick debugging....................................................................................................... 14

5.6 EXAMPLE FOR OPERATION .............................................................................................................19

5.7 FAULT INDICATION .........................................................................................................................19

Chapter 6 Chapter Six Function Parameter Tables .........................................................................1

6.1 6.1FUNCTION CODE PARAMETER TABLE EXPLANATION .......................................................................1

6.2 FUNCTION CODE PARAMETER SHORT LIST .........................................................................................1

6.2.1 P0X Group user parameters..................................................................................................1

6.2.2 P1X Group Control parameters ...........................................................................................2

6.2.3 P2X Group motor parameters................................................................................................8

6.2.4 P3X Group digital parameters ............................................................................................. 13

6.2.5 P4X Group speed control parameters .................................................................................17

6.2.6 P5X group process control parameters ...............................................................................19

6.2.7 P6X group Vector control parameters ....................................................................................25

6.2.8 P7X group incremental control parameters ............................................................................28

6.2.9 P8X group communication parameters..............................................................................32

6.2.10 P9X Group fault and display parameters..............................................................................35

6.3 PARAMETER RECORD SHEET OF USERS ..........................................................................................38

Chapter 7 Parameter description ......................................................................................................1

7.1 ABOUT THE MAIN MENU ...................................................................................................................1

7.1.1 Parameter setting .....................................................................................................................1

7.1.2 Motor learning ..........................................................................................................................1

7.1.3 Fault check...............................................................................................................................3

7.1.4 Parameter processing ..............................................................................................................3

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Shanghai Sigriner STEP Electric Co., Ltd.

7.2 PARAMETER GROUP CLASSIFICATION AND FORMAT ............................................................................4

7.2.1 Parameter group format ...........................................................................................................4

7.2.2 Parameter group area division .................................................................................................4

7.3 GROUP P0X: USER PARAMETER GROUP ...........................................................................................5

7.3.1 Group P00: basic function parameter.......................................................................................5

7.3.2 Group P01~09: User function parameter (abbreviated): .........................................................6

7.4 GROUP P1X: CONTROL PARAMETER GROUP .....................................................................................6

7.4.1 Group P10 Basic control parameter .........................................................................................6

7.4.2 Group P11: start control parameter ........................................................................................ 11

7.4.3 Group P12: stop control parameter ........................................................................................15

7.4.4 Group P13 Braking function V/F control parameter .............................................................17

7.4.5 Group P14 V/F control parameter ..........................................................................................18

7.5 GROUP P2X: MOTOR PARAMETER GROUP.......................................................................................19

7.5.1 Group P20: basic motor parameter ........................................................................................19

7.5.2 Group P21: advanced motor parameter .................................................................................21

7.5.3 Group P22: motor auxiliary parameter ...................................................................................23

7.5.4 Group P23: motor protection parameter:................................................................................24

7.6 GROUP P3X: TERMINAL PARAMETER GROUP ...................................................................................26

7.6.1 Group P30: digital quantity input parameter ...........................................................................26

Chapter 8 Fault inspection ................................................................................................................1

8.1 PROTECTION AND INSPECTION .........................................................................................................1

8.2 WORKFLOW OF FAULT DIAGNOSIS ....................................................................................................7

Chapter 9 Servicing and maintenance..............................................................................................1

9.1 GUARANTEE PERIOD .......................................................................................................................1

9.2 PRODUCT INQUIRY ..........................................................................................................................2

9.3 DAILY INSPECTION ..........................................................................................................................2

9.4 PERIODIC INSPECTION .....................................................................................................................2

Appendix A Electromagnetic compatibility ................................................................................................1

A.1 Noise restraint....................................................................................................................................1


Using Instructions for Series AS500 Inverter for Water Pump

A.1.1 Noise type .......................................................................................................................................1

A.1.2 Noise transmission..........................................................................................................................1

A.1.3 Basic Countermeasures for Noise Restraint ...................................................................................2

A.2 Wiring Requirements..........................................................................................................................3

A.2.1 Cable laying ....................................................................................................................................3

A.2.2 Cable cross-section area ................................................................................................................4

A.2.3 Shielded cable ................................................................................................................................4

A.2.4 Installation of shielded cable ...........................................................................................................4

A.3 Grounding ........................................................................................................................................4

A.3.1 Grounding method ..........................................................................................................................4

A.3.2 Grounding precautions....................................................................................................................5

A.4 Surge absorber installation ................................................................................................................6

A.5 Leakage current and countermeasures..............................................................................................6

A.5.1 Leakage current to earth .................................................................................................................7

A.5.2 Leakage current between lines .......................................................................................................7

A.6 Restraint of radiation from inverter .....................................................................................................8

A.7 Application of filter for power lines .....................................................................................................9

A.7.1 Functions ........................................................................................................................................9

A.7.2 Installation of filter for power lines ...................................................................................................9

A.8 EMC installation areas .....................................................................................................................10

A.9 Precautions for inverter electric installation......................................................................................12

A.10 EMC Standards for AS500 Inverter................................................................................................13

Appendix B Inverter accordance standards............................................................................................15

Appendix C Letter of Complaint..............................................................................................................16

Appendix D Warranty card .....................................................................................................................17

Appendix E To the Customer....................................................................................................................1

VII
Using Instructions for Series AS500 Inverter for Water Pump

Chapter 1 Safety instructions

This chapter describes the safety instructions and precautions required for the

Chapter 1
application of AS500 inverters, including the general information, safety information,
application, confirmation for arrival of goods, transport and storage, installation,
safety instruction for wiring, debugging/operation, troubleshooting, discarding
disposal, etc. To ensure personal safety and extend the service life of equipments
and their connecting devices, be sure to read the following safety regulations and
warnings, and all warning signs attached to equipments prior to installing and

Safety instructions
debugging the inverter. Please read this information carefully.

1.1 Safety information

The following symbols with texts are used in this manual for safety-related contents.
Please comply with these regulations as they are very important.

Indicate precautions that, if not heeded, could possibly result


DANGER in fire, serious personal injury or even death.

Indicate precautions that, if not heeded, could possibly result

in relatively serious or minor injury, damage to the product, or


CAUTION
faulty operation.

Indicate important information that should be memorized.


IMPORTANT

In addition, even for CAUTION matters, a major accident may be caused

sometimes according to specific circumstances.

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Shanghai Sigriner STEP Electric Co., Ltd.
Chapter 1

1.2 Safety precautions


Safety instructions

1.2.1 Application

DANGER
This series of inverter is used to control the variable speed operation of three phase

motor, but not used for single phase motor or other applications; or else, inverter fault or

fire may be caused.

This series of inverter can not be simply used in the applications directly related to the

human safety, such as the medical equipment.

This series of inverter is produced under strict quality management system. If the

inverter failure may cause severe accident or loss, safety measures, such as

redundancy or bypass, shall be taken.

1.2.2 Examination for arrival of goods

CAUTION
The delivered goods must not be damaged and shall be in conformity with information

on the purchase order. If the goods are found to be damaged or do not conform to the

purchase order, please contact your local dealer or agent.

If the inverter is found to be damaged or lack of parts, the inverter cannot be installed or

put into operation. Otherwise, accident may be caused.

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Using Instructions for Series AS500 Inverter for Water Pump

1.2.3 Transport and storage

CAUTION
During transport, avoid acute vibration and strike.

Chapter 1
If the inverter is found to be damaged, inform the transportation company immediately.

The transport and storage of inverter must comply with the specific environmental

conditions.

If the inverter has been stored for more than 1 year, it is necessary to recharge the

capacitor.

1.2.4 Installation

Safety instructions
DANGER
Be care to fire or electric shock!

Do no install the inverter in the areas where inflammable, explosive, or corrosive

substances or water exist.

CAUTION
When handling and installing the product, please hold the product bottom. Do not hold

the enclosure only. Otherwise, your feet may be injured and the inverter may be

damaged because of dropping.

Do not install the inverter in the areas where are easy to suffer continuous vibration,

impact or electromagnetic interference.

The inverter shall be mounted on the fire retardant surface, such as metal, and kept far

away from heat source.

Take caution to fire! Keep sundries away from the inside of the inverter and its radiator

(e.g., chips, iron filings, dust, scrip, etc.).

A certain gap shall be reserved among the inverters, or between the inverter and

another equipment / inner wall of cabinet (Specific requirements for gap refer to

“Installation orientation and space”).

Do not install the inverter horizontally.

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Shanghai Sigriner STEP Electric Co., Ltd.

1.2.5 Wiring

DANGER
The wiring must be conducted by qualified electricians. Otherwise, there will be risk of
Chapter 1

electric shock or inverter damage.

Before wiring, confirm that the power supply is disconnected. Otherwise, there will be

risk of electric shock or fire.

The grounding terminal PE must be reliably grounded, otherwise, the inverter enclosure

may become live.

Please do not touch the main circuit terminal. The wires of the inverter main circuit
Safety instructions

terminals must not contact the enclosure. Otherwise, there will be risk of electric shock.

If the power supply is switched on while the running signal is energized, the motor will

start running automatically. So to make sure the running mode is OFF before

connecting the power supply, otherwise, there will be risk of personal injury.

If the 3-wire sequential control is set, begin the wiring of control loop after setting the

parameters of multifunctional input terminals. Otherwise, there will be risk of personal

injury by motor rotation.

1.2.6 Test run

CAUTION
Never connect the power input cable to the motor terminals U/T1, V/T2, and W/T3, and

do not connect the motor cable to the power input terminals R/L1, S/L2, and T/L3.

The power line and signal line must be laid in the different grooves, apart 10 cm at

least. The connected cables may not contact with the rotating mechanical parts.

It is forbidden to connect the output terminal of the inverter to the capacitor or LC/RC

noise filter with phase lead, otherwise, the internal components of the inverter may be

damaged.

The wires of the main circuit terminals shall adopt lugs with insulating sleeves.

For input and output cable of the inverter, please select the cable with proper section

according to the power of the inverter.

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Using Instructions for Series AS500 Inverter for Water Pump

When the length of the cable between the inverter and the motor is more than 30m or

several motors work simultaneously, it is suggested to use output reactor to avoid the

inverter failure caused by the over current of the distribution capacitor.

Chapter 1
Please do not use other loads except for three phase AC motor.

At the time of self-tuning learning, please confirm the load removal. Before end of self

learning, repeat start and stop of motor, so please do not touch the motor. Otherwise,

personal injury may be caused.

DANGER

Safety instructions
Power supply can only be connected after the front cover is installed. It is forbidden to

remove the cover in power-on condition; otherwise, there will be risk of electric shock.

Provide emergency stop switch additionally (stop buttons only with function settings are

valid).

The alarm signal can only be reset after the running signal has been cut off. Otherwise,

personal injury may be caused.

CAUTION
Debug the no-load motor firstly, then the load motor.

While the equipment is running or after the power is turned off within a certain period,

do not touch the inverter radiator, motor or other high temperature components, or you

will be burnt.

Do not switch off and on the inverter time after time, or else the equipment / system

may be damaged.

Before operation, please confirm if the motor or machinery is in the allowable use

range, otherwise, the equipment may be damaged.

When it is used on lifting equipment, a mechanical brake shall also be equipped.

Please do not change the inverter parameter randomly. Most of the factory set

parameters of the inverter can meet the operating requirement, and the user only

needs to set some necessary parameters. Any random change of the parameter may

cause the damage of the mechanical equipment.

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Shanghai Sigriner STEP Electric Co., Ltd.

1.2.7 Maintenance and inspection

DANGER
Terminals of the inverter are under high voltage; they are very dangerous. Therefore,
Chapter 1

please do not touch them, or there will be risk of electric shock.

Under power-on circumstance, take care to mount the protecting cover. In addition,

when dismounting the cover, be sure to cut off the circuit breaker. Or else, there will be

risk of electric shock.

Wait for at least 10 minutes after power off of main circuit or confirm that the charging

indicator is off before maintenance and inspection to prevent the harm caused by the
Safety instructions

residual voltage of the capacitor to persons.

With exception of the specified personnel, never others may repair, inspect or change

components. [Prior to working, please remove the metal accouterment (watch, ring,

etc.)]. During the operation, please use the insulated tools. Or otherwise, there will be

risk of electric shock.

CAUTION
The circuit boards have large scale CMOS IC. Please do not touch the board to avoid

the circuit board damage caused by electro static.

1.2.8 Discarding disposal

DANGER
Explosion may occur during burning of the electrolytic capacitor on the main circuit or

PCB. The burning of plastic parts on the inverter will generate poisonous gases.

Therefore, the discarding disposal of this equipment must be executed in accordance

with laws and regulations on treatment of industrial electronic waste enacted by related

environmental protection organizations.

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Using Instructions for Series AS500 Inverter for Water Pump

1.2.9 Others

Chapter 1
CAUTION
During transport or under any specific condition, the inverter may not be placed in a

halogen (fluorine, chlorine, bromine, iodine) environment. Otherwise, the inverter may

be damaged or its components will be burned out.

1.3 Precautions

Safety instructions
1.3.1 Motor insulation inspection

When the motor is used for the first time, or reused after storing for a long time, or
in a regular inspection, the user must inspect the insulation of the motor to prevent
the poor insulation of the windings of motor from damaging the inverter. The motor
connection must be divided from the inverter during the insulation inspection. It is
recommended to use a 500 V Mega-Ohm-Meter and the insulation resistance shall
not be less than 5 MΩ.

1.3.2 Thermal protection of motor

If the rated capacity of the motor selected is not matching that of the AS500 series
inverter, especially when the rated power of the inverter is greater than that of the
motor, make sure to adjust the parameters for motor protection inside the AS500
inverter or to install a thermal relay to the motor to guarantee the protection to the
motor.

1.3.3 Motor heat and noise

Since the output voltage of the inverter is PWM wave with some harmonic, the
temperature rise, noise and vibration may increase compared with the inverter
running at power frequency.

When a conventional motor driven by an inverter is in prolonged low speed


operation, the motor temperature will rise because the heat dissipation effect of the

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Shanghai Sigriner STEP Electric Co., Ltd.

motor becomes poorer. If a prolonged constant-torque low-speed operation is


required, a variable frequency motor must be selected, or forced air cooling be
provided.
Chapter 1

1.3.4 Caution to input and output

Because the AS500 inverter outputs PWM wave, the capacitor used for improving
power factor and piezoresistance used for lightening-proof should not be installed
at the output side of the inverter. Otherwise the inverter may have transient
over-current and may be damaged.

No permission for capacitor connection at the output side of the inverter refers to
Safety instructions

Figure 1-1.

Figure 1-1 Schematic diagram for non-permission for capacitor connection at the output side of the

inverter

If a contactor is required to be installed between the inverter input terminal and the
power supply, it is prohibited to start or stop the inverter with the contactor.

If switches like contactors are connected between the output terminal and the motor,
make sure to start and stop the inverter when the inverter has no output, it is
prohibited to pick up the contactor when the inverter is outputting, otherwise the
modules in the inverter may be damaged.

Terminals are recommended for the startup / shutdown of the inverter. The user is
absolutely not permitted to directly shut down or start up the inverter via such
switches as contactor on the input terminal of the inverter; otherwise, damages to
equipment may be caused.

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Using Instructions for Series AS500 Inverter for Water Pump

1.3.5 Usage out of the Range of Rated Voltage

The AS500 series inverter shall not be used out of the specified range of operating
voltage. Otherwise, the internal components of the inverter may be damaged. If

Chapter 1
needed, please use corresponding voltage regulation device to change the voltage.

1.3.6 Lightning Strike Protection

There are lightning over current protection devices inside the inverter, which has
certain self-protection capacity for sensing the lightning. The user should install
other lightning protection device at the front end of the inverter where lightning
strike occurs frequently.

Safety instructions
1.3.7 Leakage protection

Quick startup or shutdown during inverter operation necessarily induces


high-frequency leakage currents, which may sometimes cause misoperation of the
leakage protection circuit. In the event of the aforesaid problems, reduce the carrier
frequency and the length of the lead-in wire appropriately; besides, the leakage
protector must be correctly installed.

Keep the following points in mind when installing a leakage protector:

 It is more proper to install the protector at the input terminal of the inverter and
behind the air circuit breaker (not a fuse circuit breaker).

 The selected leakage protector must be insensitive to higher harmonics


(sensitivity: Above 30 mA) or specially suited for inverter applications. If a common
leakage protector is selected, it must have the sensitivity above 200 mA and the
action time above 0.1 s.

1.3.8 Derating

When the ambient temperature exceeds 40 ℃, the inverter must be derated by 1%


for every increment of one degree Celsius. Also, forced external heat dissipation
must be provided.

At 1,000 m above sea level, the thinner air will deteriorate the heat dissipation effect

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Shanghai Sigriner STEP Electric Co., Ltd.

of the inverter. Therefore, the inverter must be derated by 1% for every increment of
100 m.

When the set carrier frequency exceeds the factory settings, the inverter must be
Chapter 1

derated by 10% for every increment of 1 kHz.

For derating, please contact our company for detailed technical support.

1.3.9 About applicable motor

The inverter is applicable to asynchronous squirrel-cage motor and permanent


magnet synchronous motor. Please be sure to select the applicable inverter
according to the Nameplate of the motor.
Safety instructions

The inverter has already been configured with default parameters which are
applicable to asynchronous squirrel-cage motor. To perform the motor parameter
identification according to the actual conditions will promote the operation effect.

The short circuit of cable or motor interior may cause the inverter alarm or to be
damaged. Therefore, perform insulation short test for the initially installed motor
and cables, and also make such test during the routine maintenance. Please make
sure that the inverter be cut from the testing parts when the test is undergoing.

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Using Instructions for Series AS500 Inverter for Water Pump

Chapter 2 Product overview

AS500 series consist of class 400 V (380 V to 460 V) and class 200 V (220 V to 240

Chapter 2
V) universal inverters for current vector control, which apply to three phase AC
asynchronous squirrel-cage motor and permanent magnet synchronous motor with
1.1 to 75 kW capacity. AS500 series inverters with default settings provide an ideal
solution for most simple motor control application. Moreover, by setting related
parameters, AS500 may be applied to advanced operation by motor control.

2.1 Nameplate information

Product overview
The nameplate is attached to the side of the inverter. The nameplate includes
information such as model, specifications, lot number, serial number, and so on.

Nameplate

Figure 2-1 Inverter nameplate (example)

2.1.1 Inverter Nameplate Information

The Inverter nameplate is shown in Figure 2-2.

The nameplate includes information such as model, specifications, lot number and

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Shanghai Sigriner STEP Electric Co., Ltd.

so on.

Model → MODEL: AS500 4T 0022

Applicable motor power → POWER: 22kW


Chapter 2

Input specifications → INPUT: 3PH AC 380 – 460 V 50/60 Hz 52 A

Output specifications → OUTPUT: 34 kVA 0 – 460 V 0-120 Hz 48 A

Number → No.:

Serial number → SER. No.:

Shanghai Sigriner STEP Electric Co., Ltd

Figure 2-2 Nameplate information


Product overview

2.1.2 Product (order number) information

In “Inverter model” on the nameplate, inverter specification, voltage class, type and
maximum capacity of applicable motor are indicated with figures and letters.

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Using Instructions for Series AS500 Inverter for Water Pump

AS500 4 T 0075

No. Adaptive motor power

Chapter 2
01P1 1.1kW
02P2 2.2kW
03P7 3.7kW
05P5 5.5kW
Model Description 07P5 7.5kW
AS500 general 0011 11kW
0015 15kW
Voltage class 18P5 18.5kW
No.
0022 22kW
class 200V

Product overview
2 0030 30kW
class 400V 0037
4 37kW
0045 45kW
0055 55kW
0075 75kW
No. Numbers of voltage phases
0090 90kW
3-phase
T 0110 110kW
0132 132kW
S Single-phase
0160 160kW
0185 185kW
0200 200kW
0220 220kW
0250 250kW
0280 280kW
0315 315kW
0355 355kW
*0400 400kW
*0450 450kW
*0500 500kW
*0560 560kW

Figure 2-3 Inverter model specifications

2.1.3 Product specifications

In “Inverter specifications” on the nameplate, voltage level and rated value of the
inverter are indicated with figures and letters.

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Shanghai Sigriner STEP Electric Co., Ltd.

Table 2.1 Inverter specifications


Heavy load stable operation at 40 ℃
Rated
Dimensions Inverter model Rated output Applicable Overload by
input
AS500 current (A) motor (kW) 150% (1 min)
200 ~ 240 V 2T01P1 6 1.1 9
Chapter 2

2T02P2 12 2.2 18
2T03P7 18 3.7 27
1 4T01P1 3.5 1.1 5.3
4T02P2 6.2 2.2 9.3
4T03P7 9 3.7 13.5
4T05P5 13 5.5 19.5
4T07P5 19 7.5 28.5
2
4T0011 27 11 40.5
4T0015 34 15 51
Product overview

3 4T18P5 41 18.5 61.5


4T0022 48 22 72
4T0030 65 30 97.5
4
4T0037 80 37 120
4T0045 96 45 146
5 4T0055 128 55 192
4T0075 160 75 240
380~460V 4T0090 195 90 292.5
6
4T0110 240 110 360
4T0132 270 132 405
4T0160 302 160 453
7 4T0185 352 185 528
4T0200 390 200 585
4T0220 426 220 639
4T0250 480 250 720
4T0280 520 280 780
8
4T0315 600 315 900
4T0355 650 355 975
*4T0400 740 400 1110
*4T0450 820 450 1230
9
*4T0500 920 500 1380
*4T0560 1030 560 1545

Note: for rated power of four-pole standard AC motor (1500 r/min) or higher, please
contact STEP company.

It is necessary to check the motor nameplate so that the selected inverter matches
with the motor.

2-4
Using Instructions for Series AS500 Inverter for Water Pump

2.2 Inverter technical index and specification


380 V ~ 460 V (- 15% ~ + 10%), three-phase power supply
Input power
220 ~ 240 V, three-phase power supply optional
Power Input frequency 45 ~ 65 Hz
input

Chapter 2
Permissible voltage fluctuation Voltage unbalance factor < 3%
For three-phase AC 380 V ~ 460 V power supply, if the input voltage is
Instantaneous voltage sag
less than AC 300 V, undervoltage protection enables after 15 ms.

Motor output voltage 0 VAC ~ 100% of input voltage, 3-phase power supply
V/F control: 0.00 ~ 300.00 Hz
Output frequency
Vector control: 0.00 ~ 120.00 Hz
150% for zero speed, 160% for < 3 Hz, 5 seconds, 185% for > 3 Hz, 10
Power Overload class
seconds
output

Product overview
≥80% for 7.5 kW and below; ≥85% for 45 kW and below; ≥90% for 55 kW
Efficiency (full load)
and above
±0.01% (digital instruction -10 ~ +45 ℃),
Output frequency precision
±0.1% (analog instruction 25 ± 10 ℃)

Opto-isalated input 8-way, 24 V high/low effective level setting, definable input function
Pulse frequency input 2-way, maximum input frequency: 50 kHz
Open collector output 2-way, definable output function
Digital input
4-way, NO, NC double contact, contact rating: resistance, 5 A 250 VAC or
and output Relay output
5 A 30 VDC; definable output function
1-way, 0 ~ 50 kHz open collector pulse square wave signal output,
Pulse frequency output
programmable

Analog voltage input 2-way, -10 ~ 10 VDC or 0 ~ +10 VDC, precision 0.1%
Analog Analog current input 1-way, 0 ~ 20 mA, precision 0.1%
input and Analog voltage output 2-way, -10 ~ +10 VDC, precision 0.1%
output +10 VDC power supplied for setting speed of potentiometer (25 mA
Potentiometer voltage
maximum)

PG card power supply 5 V, 12 V, 300 mA


Encoder
PG card signal Open collector, Push-Pull, differential, SIN/COS, Endat absolute
input
PG card frequency division output OA and OB orthogonal, frequency division coefficient 1~128

2-5
Shanghai Sigriner STEP Electric Co., Ltd.

Control method V/F control Open-loop vector control Closed-loop vector control
0.50 Hz
Startup torque 0.2 Hz 150% 0.00 Hz 150%
120%
Speed range 1:100 1:200 1:1000
Speed precision ±0.5% ±0.2% ±0.02%
Chapter 2

Torque precision ±0.5% (closed-loop control)


2 ~ 12 k(Hz); adjust the carrier frequency automatically according to the
Carrier frequency
load characteristics
Frequency setting 0.01 Hz (digital instruction)
Resolution ±0.06 Hz / 120 Hz (analog instruction 11 bit + unsigned)
Run command channel Operation panel given, control terminal given, communication given
Control Frequency given Operation panel given, digital / analog given, communication given,
characteristics channel function given
Torque boost Automatic torque boost; manual torque boost
User-defined V/F curve, linear V/F curve and 5 kinds of torque drop
Product overview

V/F curve
curve
Automatically regulate the duty cycle of output PWM signal based on
Automatic voltage
fluctuation of bus voltage to reduce influence on output voltage
regulation (AVR)
fluctuation by mains voltage fluctuation
Instantaneous stop When instantaneous power-off, realize uninterrupted operation by
treatment control of bus voltage
Dynamic braking
Built-in braking unit for 75 kW and below, use external braking resistor
capacity
DC braking capacity Braking current: 0.0 ~ 150% of rated current

Realize the parameter upload and download by the standard operation


Parameter copy panel, and show the copy progress; for the uploaded parameters,
inhibition of upload overwrite may be selected.
Process PID For closed-loop control of process
Feature
Torque / speed control may be switched by terminals, with several torque
function Torque control function
given manner
Zero servo and position
Zero speed position locking, accurate positioning, position control
control function
Common DC bus Power supply by a common DC bus for several inverters

Rotor blocked
Motor overload
Motor protection Motor overheat (PTC)
Speed limit
Torque limit
Inverter protection Output current amplitude limit
Torque limit
Inverter overload

2-6
Using Instructions for Series AS500 Inverter for Water Pump

IGBT’S overload
Input power undervoltage / overvoltage
DC bus undervoltage / overvoltage
IGBT overheat
Radiator overheat

Chapter 2
Power failure
Abnormal +10 V power output
Loss of analog input signal (loss of speed reference)
Abnormal communication
Encoder connection fault
Self-tuning failure

Location Vertically installed in a well-ventilated electric control cabinet, not permitted


for horizontal or other installation; cooling medium is air; in an environment

Product overview
away from direct sunshine, without corrosive gas, inflammable gas, oil mist,
steam, drip
Ambient temp. -10 ~ + 40 ℃
Temp. derating > 40 ℃, rated output current reduces by 1% for every 1 ℃ increase, 50 ℃
Environmental maximum
conditions Altitude 1000 m
Altitude derating > 1000 m, rated output current reduces by 1% for every 100 m increase
(3000 m maximum)
Ambient humidity 5 ~ 95%, condensation not allowed
Vibration 3.5 m/s2, 2 ~ 9 Hz; 10 m/s2, 9 ~ 120 Hz
Storage temp. -40 ~ + 70 ℃
Degree of protection IP00, IP20

Type 1 Movable
Length 1 m (customized length)
Interface RJ45
Text display 4 lines
LED display 4 digits
Control panel
Visible LED indicator 4
Keys 9
Type 2 Integrated display
LED display 5 digits
Keys 8

Cooling method Forced air cooling


Other Installation method In cabinet
Certification CE

2-7
Shanghai Sigriner STEP Electric Co., Ltd.

2.3 Installation dimension of inverter

2.3.1 Appearance and components of inverter

Appearance and components of the inverter are shown in Figure 2-4.


Chapter 2

Panel

Operator
Panel

Warning
Nameplat
Product overview

Terminal cover

Ground

Figure 2-4 For AS500 4T05P5 and below power

Mounting

Panel

Cover
Operato
Warning

Nameplat
Terminal cover

Figure 2-5 For AS500 4T07P5 and above power

2-8
Using Instructions for Series AS500 Inverter for Water Pump

2.3.2 External dimensions and installation dimensions of inverter

2.3.2.1 Dimensions for specification 1

Chapter 2
Product overview
Figure 2-6 Installation dimensions of AS500 4T05P5 / 2T07P5 and below inverters

Installation Faste

A H W D Installation ning
Model Weight
Specifications (m B (mm) (m (m (m aperture Wash torqu
AS500 Bolt Nut (kg)
m) m) m) m) Φ(mm) er e

(Nm)

2T01P1
2T02P2
2T03P7
2T05P5
1 100 288.5 300 160 166 5.0 4M4 4M4 4Φ4 2.5 4.5
2T07P5
4T02P2
4T03P7
4T05P5

2-9
Shanghai Sigriner STEP Electric Co., Ltd.

2.3.2.2 Dimensions for specifications 2 ~ 7


Chapter 2
Product overview

Figure 2-7 Installation dimensions of AS500 4T07P5 and above inverters


Installation Fasten
Installation
Model A B H W D Bolt Nut Washer ing Weight
Specifications aperture
AS500 (mm) (mm) (mm) (mm) (mm) torque (kg)
Φ(mm)
(Nm)
4T07P5
165.5 357 379 222 182 8
2 4T0011
4T0015 7.0 4M6 4M6 4Φ6 3
3 4T18P5 165.5 392 414 232 182 10.3
4T0022
4T0030 23
4 200 518 540 332 247
4T0037 31
9.0 4M8 4M8 4Φ8 9
4T0045
5 200 587 610 330 310 42
4T0055
4T0075 718 750 60
6 4T0090 320 430 350 81
768 800
4T0110 90
4T0132 4M1 107
13.0 4M12 4Φ12 18
4T0160 2 120
7 4T0185 374 844 880 500 350 130
4T0200 135
4T0220 135
4T0250 147
4T0280 4M1 147
8 500 997 1030 630 370 14.0 4M12 4Φ12 18
4T0315 2
147
4T0355

2-10
Using Instructions for Series AS500 Inverter for Water Pump

2.3.3 Dimensions of inverter operator

Dimensions of inverter operator are shown in Figure 2-8.

Chapter 2
Product overview
Figure 2-8 Dimensions of inverter operator

2.4 Options of braking unit and braking resistor

When the motor runs in braking condition, a negative torque will appear. Therefore,
the option of braking components shall be considered in order to avoid trips caused
by over-current and overvoltage fault. AS500 series inverter has built-in braking unit
when it is below 30kW and only needs an external braking resistor. Table 2-2 shows
the optioned braking resistor specifications for the inverter below 30kW. For
external braking unit and braking resistor options of inverters of 400 V or more,
please contact with the company.

Table 2-2 Braking resistors for class 200 V and 400 V inverters

Recommended total power


Model Applicable Minimum Maximum
Recommended (Ω) (W)
AS500 motor (kW) (Ω) (Ω)
Synchronou Asynchrono

2T01P1 1.1 35 110 100 600 400


2T02P2 2.2 13 58 50 1000 600
2T03P7 3.7 13 39 30 1600 1000

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Shanghai Sigriner STEP Electric Co., Ltd.

4T02P2 2.2 56 210 100 1000 1000


4T03P7 3.7 56 144 80 1600 1200
4T05P5 5.5 56 100 70 2000 1600
4T07P5 7.5 56 72 64 3200 2000
4T0011 11 34 48 40 4000 3200
Chapter 2

4T0015 15 34 41 36 5000 4000


4T18P5 18.5 17 31 24 6400 5000
4T0022 22 17 27 20 8000 6400

AS500 series inverter of 30kW or more has external braking unit. The
recommended optional braking unit and braking resistor as well as specifications
and numbers of the automatic resistor vary with the braking time ratio in a braking
cycle.
Product overview

When the braking time accounts for 10% of a braking cycle, configuration of
external braking unit and braking resistor is shown in Table 2-2.

Table 2-2 configuration table 1 for braking unit and braking resistor of 400 V inverter
Braking unit Braking resistor(10% usage)
Inverter model Inverter Equivalent
AS500 capacity (kW) specification No. specification of No.
braking resistor
4T0030 30 DBU-4030 1 6000W 20Ω 1
4T0037 37 DBU-4045 1 9600W 16Ω 1
4T0045 45 DBU -4045 1 9600W 13.6Ω 1
4T0055 55 DBU -4030 2 6000W 20Ω 2
4T0075 75 DBU -4045 2 9600W 13.6Ω 2
4T0090 90 DBU -4045 2 9600W 13.6Ω 2
4T0110 110 DBU -4030 3 9600W 20Ω 3
4T0132 132 DBU -4045 3 9600W 13.6Ω 3
4T0160 160 DBU -4220 1 40KW 3.4Ω 1
4T0185 185 DBU -4220 1 40KW4.5Ω 1
4T0200 200 DBU -4220 1 60KW 3.2Ω 1
4T0220 220 DBU -4220 1 60KW 3.2Ω 1
4T0250 250 DBU -4220 2 40KW4.5Ω 2
4T0280 280 DBU -4220 2 40KW4.5Ω 2
4T0315 315 DBU -4220 2 40KW4.5Ω 2
4T0355 355 DBU -4220 2 40KW4.5Ω 2

When the braking time accounts for 20% of a braking cycle, configuration of
external braking unit and braking resistor is shown in Table 2-3.

2-12
Using Instructions for Series AS500 Inverter for Water Pump

Table 2-3 Configuration table 2 for braking unit and braking resistor of 400V inverter

Inverter model Inverter


Braking unit Braking resistor(20% usage)
AS500 capacity (kW)

Equivalent specification
specification No. No.

Chapter 2
of braking resistor

4T0030 30 DBU -4045 1 12.5KW 17Ω 1


4T0037 37 DBU -4045 1 20KW 15Ω 1
4T0045 45 DBU -4030 2 10KW 24Ω 2
4T0055 55 DBU -4045 2 12.5KW 18Ω 2
4T0075 75 DBU -4045 2 12.5KW 18Ω 2
4T0090 90 DBU -4045 3 12.5KW 18Ω 3
4T0110 110 DBU -4045 3 20KW 15Ω 3
4T0132 132 DBU -4220 1 80KW 3.2Ω 1

Product overview
4T0160 160 DBU -4220 1 80KW 3.2Ω 1
4T0185 185 DBU -4220 2 60KW 4.7Ω 2
4T0200 200 DBU -4220 2 60KW 4.7Ω 2
4T0220 220 DBU -4220 2 60KW 4.7Ω 2
4T0250 250 DBU -4220 2 60KW 4.7Ω 2
4T0280 280 DBU -4220 2 80KW 3.5Ω 2
4T0315 315 DBU -4220 2 80KW 3.5Ω 2
4T0355 355 DBU -4220 2 80KW 3.5Ω 2

When the braking time accounts for 40% of a braking cycle, configuration of
external braking unit and braking resistor is shown in Table 2-4.

Table 2-4 Configuration table 3 for braking unit and braking resistor of 400V inverter

Inverter model Inverter


Braking unit Braking resistor(40% usage)
AS500 capacity (kW)

Equivalent specification
specification No. No.
of braking resistor

4T0030 30 DBU -4030 2 10KW 27Ω 2


4T0037 37 DBU -4045 2 12.5KW 22Ω 2
4T0045 45 DBU -4045 2 12.5KW 18Ω 2
4T0055 55 DBU -4045 3 12.5KW 22Ω 3
4T0075 75 DBU -4045 4 12.5KW 22Ω 4
4T0090 90 DBU -4045 4 12.5KW 22Ω 4
4T0110 110 DBU -4220 1 70KW 3.7Ω 1
4T0132 132 DBU -4220 1 50KW 5Ω 1
4T0160 160 DBU -4220 2 50KW 5Ω 2
4T0185 185 DBU -4220 2 60KW 4.7Ω 2
4T0200 200 DBU -4220 2 60KW 4.7Ω 2

2-13
Shanghai Sigriner STEP Electric Co., Ltd.

Inverter model Inverter


Braking unit Braking resistor(40% usage)
AS500 capacity (kW)

Equivalent specification
specification No. No.
of braking resistor
Chapter 2

4T0220 220 DBU -4220 2 70KW 3.7Ω 2

4T0250 250 DBU -4220 2 70KW 3.7Ω 2


4T0280 280 DBU -4220 3 60KW 4.1Ω 3
4T0315 315 DBU -4220 3 60KW 4.1Ω 3
4T0355 355 DBU -4220 3 60KW 4.1Ω 3
Product overview

2-14
Using Instructions for Series AS500 Inverter for Water Pump

Chapter 3 Inverter installation

3.1 Installation steps

Chapter 3
Step 1: delivery of inverter

 Inspect and confirm the conformity of serial number on the label with that on the
purchase order

 Remove the package of AS500, and check whether damages are caused or
not during the transport

Inverter installation
Step 2: Inspection of line voltage

 Inspect and confirm that the line voltage is applicable to the voltage and
frequency ranges of the inverter

Step 3: Installation of inverter

 Install the inverter according to instructions

 Install any internal and external components used

Step 4: Wiring of inverter

 Connect the motor, and ensure a uniform voltage

 Connect the control circuit

 Connect the speed setting

 Connect the communication cables

 Connect the encoder cables

Connect power supply after power cut-off

3.2 Mechanical installation

3.2.1 Installation environment

3.2.1.1 Humidity and temperature

3-1
Shanghai Sigriner STEP Electric Co., Ltd.

The ambient operating temperature is -10 ~ + 40 ℃, if exceeding 40 ℃, derating is


required, maximum not exceeding 50 ℃. If the ambient temperature is greater than
40 ℃, it shall be derated by 1% for every increment of 1 ℃. The relative humidity of
air is ≤ 95%, without condensation.
Chapter 3

Where the field installation environment is bad, it is suggested that the inverter
radiator is mounted outside the cabinet.

3.2.1.2 Altitude

If the inverter is installed below 1,000 m of altitude, it may run in rated power; when
exceeding 1,000 m, the inverter needs derating. The specific derating extent is
Inverter installation

shown in following figure.

Rated current

Figure 3-1 Relation between rated output current of inverter and altitude

3.2.1.3 Other environmental requirements

 Install the inverter in a location free from excessive vibration and impact, with
maximum amplitude of vibration not greater than 5.8 m/s2 (0.6 g).

 Do not install the inverter in a location where the electromagnetic radiation


source exists.

 Do not install the inverter in a location where the harmful gases and liquids,

3-2
Using Instructions for Series AS500 Inverter for Water Pump

corrosive, inflammable and explosive gases exist.

 Install the inverter with low content of salt.

 Do not install the inverter in a location suffering direct sunshine.

Chapter 3
 Do not install the inverter on the inflammable substance, such as timber, etc.

 During installation, never make the drilling residual drop into the inside of the
inverter.

3.2.2 Installation orientation and space requirement

Inverter installation
DANGER
According to the installation method selected, the inverter must be
vertically installed:
- In an electric cabinet; or in an electric cabinet, but the radiator must be
outside
The inverter can not be installed horizontally in the electric cabinet!

3.2.2.1 Installation orientation

Install the inverter in a location with adequate ventilation in order not to reduce the
cooling effect. The inverter is typically installed vertically.

Vertical installation in the cabinet: needed Horizontal installation: prohibited

Figure 3-2 Installation orientation

When the user installs the inverter vertically, an included angle between the inverter
and the level surface may be 87° to 90°. Details are as shown in Figure 3-3:

3-3
Shanghai Sigriner STEP Electric Co., Ltd.

Cabinet wall

Front face of inverter


Chapter 3

87° (minimum angle)

Level surface

Figure 3-3 Permissible included angle for installation

3.2.2.2 Space for installation


Inverter installation

Several inverters may be installed together side by side or in stack. The gap among
the inverters or between the inverter and the electric cabinet wall is as follows:

Requirement for space for installation of the inverter 37 kW and below refers to
Figure 3-4.

Requirement for space for installation of the inverter 45 kW and above refers to
Figure 3-5.

Exhausting > 35 cm Exhausting > 100 cm

>15cm >15cm >50cm >50cm

> 35 cm > 100 mm

Figure 3-4 Space for installation of the inverter Figure 3-5 Space for installation of the inverter

3-4
Using Instructions for Series AS500 Inverter for Water Pump

3.2.3 Installation procedure of inverter

Install the inverter in the electric cabinet directly according to the procedure shown
in following figure:

Chapter 3
1. Drill out 4 holes on the sidewall of the cabinet
Mounting hole

Cabinet wall Cabinet wall

Inverter installation
Figure 3-6 Installation order of inverter

IMPORTANT

The fastener shall be equipped with an anti-vibration mechanism, such as a spring


washer; make sure all the four screws are fastened.

3.3 Removal and installation of the operation panel and covers

3.3.1 Removal and installation of the operator

3.3.1.1 Operator removal

① Push down the locks at both sides of the operator at the same time to release it
from the panel and then take it off.

② Pull out the plug from the back of the operator. Note: do not pull the connecting
line in order not to damage it.

3-5
Shanghai Sigriner STEP Electric Co., Ltd.
Chapter 3

Figure 3-7 Operator removal

3.3.1.2 Operator installation

Push the plug into the socket on the back of the operator. Then place the lock on
Inverter installation

one side of the operator into the groove at one side of the panel. Press the operator
against the panel till a click is heard, which means that the two side locks are all in
the panel.

3.3.2 Opening and Closing of the Terminal Cover

The terminal cover shall be opened during wiring of the main circuit and before
removal of the front panel.

3.3.2.1 Opening the terminal cover

1) Loosen the two screws on the terminal cover;

2) Pull down the terminal cover.

The opening of the terminal cover is shown in Figure 3-8.

Figure 3-8 Opening the terminal cover

3-6
Using Instructions for Series AS500 Inverter for Water Pump

3.3.2.2 Closing the terminal cover

Close the terminal cover in the reversed sequence of opening. Fasten the two
anti-dropping screws on the cover.

Chapter 3
3.3.3 Removal and installation of the front panel

The front panel shall be removed during wiring of the control circuit. It may also be
removed to facilitate the wiring of the main circuit.

3.3.3.1 Removal of the front panel

The following steps shall be done:

Inverter installation
①Remove the operator. See 3.3.1 Removal and installation of the operator in
Chapter 3.

②Open the terminal cover. See 3.3 Opening and closing of the terminal cover in
Chapter 3.

③Loosen the two screws on the upper side of the panel and the two screws inside
the terminal cover. And now the panel may be removed.

The removal of the front panel is shown in Figure 3-9:

Figure 3-9 Front panel removal

3.3.3.2 Installation of the front panel

Install the front panel in the reversed sequence of the removal.

3-7
Using Instructions for Series AS500 Inverter for Water Pump

Chapter 4 Inverter wiring

This chapter describes the wiring of peripheral devices, terminals, main circuit

Chapter 4
terminal connections, control circuit terminals and PG card terminals.

DANGER
◎ Always turn off the input power supply before wiring the terminals.

Or electric shock may occur.

◎ Wiring shall be performed by an authorized person qualified in electrical work.

Or electric shock may occur.

Inverter wiring
◎ Be sure to ground the earth terminal PE.

Or electric shock may occur.

◎ Never touch the terminals directly with your hands or allow the output lines to

come into contact with the inverter case.

Or electric shock may occur.

◎ Never connect the power supply to output terminal U/T1, V/T2 or WT3.

Or the inverter may be damaged.

◎ Never connect terminal to terminal .

Or explosion may occur.

DANGER
◎ Make sure the voltage of the AC main circuit power supply is consistent with the

rated voltage of the inverter.

Or fire and injury may occur.

◎ Connect the braking resistor correctly according to the diagram.

Or fire may occur.

◎ Main circuit terminals and cable or cable terminals must be connected firmly.

Or the inverter may be damaged.

4-1
Shanghai Sigriner STEP Electric Co., Ltd.

4.1 Connections to peripheral devices

4.1.1 Connection diagram to peripheral devices

The connection diagram to peripheral devices is shown in Figure 4-1.


Chapter 4

Fuse

Circuit breaker with


leakage protection
AC reactor
Inverter wiring

Filter Noise filter


Input side

Contactor

DC reactor

inverter
Braking resistor

Contactor

Output side

Noise filter

AC reactor

Motor

Figure 4-1 Connection diagram of the inverter and peripheral devices

4-2
Using Instructions for Series AS500 Inverter for Water Pump

Note: this diagram is based on a 3-phase power supply.

4.1.2 Wiring with peripheral devices in main circuit

4.1.2.1 Input power connection

Chapter 4
The inverter may not be operated beyond its rated input line
DANGER
voltage. Over-voltage may lead to permanent damage to the

inverter.

Table 4.1 Specifications of input power

Specifications of input power (main circuit)

Inverter wiring
Input voltage 380 ~ 460 V, AC, three phase, -15% ~ +10%

Short current 100kA maximum permissible short current within 1s, if the incoming cable of the

(IEC 60909) inverter has a proper fuse

Frequency 45 ~ 65 Hz

Unbalance Max.: ± 3% of the rated input line voltage

Cable temp. Min. rated value: 90 ℃

4.1.2.2 Input protection

Input protection makes use of breaker, fuse and emergency stop.

Breaker

The inverter itself does not have a breaker. Therefore, a breaker shall be set
between the AC input power supply and the inverter. This breaker shall ensure that:

◆ It conform to relevant safety regulations, including (but not limited to) national
and regional electrical regulations.

◆ It shall be locked in the tripped position during installation and maintenance of


the inverter.

◆ The breaker can not be used for emergency stop. This shall be controlled
through the operator buttons or commands of I/O terminals.

◆ The breaker shall have a capacity of 1.5 to 2 times of the rated current of the

4-3
Shanghai Sigriner STEP Electric Co., Ltd.

inverter.

◆ The breaker’s time characteristics shall be determined in accordance with the


inverter’s over-heating protection (at 150% of the rated output current for 1 min.).

Fuse
Chapter 4

The end user must provide circuit protection device, and the selection of the device
shall be in conformity with the national and local electrical codes. Table 4-2
provides the recommended fuse model which can be used to provide short circuit
protection for input power part of the inverter.

Table 4-2 Table of recommended fuse model


Main fuse
AS500 Input current (A)
IEC 269 gG (A) UL Class T (A) Bussmann model
Inverter wiring

4T02P2 6.2 10 10 CT10


4T03P7 9 10 10 CT10
4T05P5 13 16 15 CT16
4T07P5 19 20 20 CT20
4T0011 27 35 30 FE35
4T0015 34 35 40 FE40
4T18P5 41 45 50 FE45
4T0022 48 50 50 FE50
4T0030 65 71 71 FE71
4T0037 81 80 80 FE80
4T0045 96 100 100 FE100
4T0055 128 160 160 FEE160
4T0075 160 200 200 FEE200
4T0090 195 400 400 FWH-400A
4T00110 240 400 400 FWH-400A
4T0132 270 400 400 FWH-400A
4T0160 302 600 600 FWH-700A
4T0185 352 800 800 FWH-800A
4T0220 426 800 800 FWH-800A
4T0280 520 800 800 FWH-1000A
4T0315 600 800 800 FWH-1000A
4T0355 650 1000 1000 FWH-1200A
4T0400 740 1000 1000 FWH-1200A

Emergency stop

The design and installation of the equipment shall have an emergency stop and
other necessary safety devices. Control through the operator buttons or commands

4-4
Using Instructions for Series AS500 Inverter for Water Pump

of I/O terminals may not be sufficient to realize:

◆ Emergency stop of the motor, and

◆ Separation of the inverter from dangerous voltages.

Chapter 4
4.1.2.3 Input power cable/connection

The input cable may be any of the following:

◆ 4-core cables (3-phase and grounding), with no need of shield.

◆ 4-core insulated conductors in conduit

Under any circumstance, the conductor shall be smaller than the maximum

Inverter wiring
dimension of the terminal. If the motor cable is excessively long or its cross
sectional area is too large, it shall be derated. The cable for the inverter shall have
a specified area (see table). The greater the cross sectional area of the cable, the
greater the earth capacitance, the greater the leakage current to ground, therefore,
when the cable with greater cross sectional area is used, output current shall be
reduced by 5% for every increment of area. The table below lists the copper cable
types under different current loads. Only the cables listed in the upper part are
recommended. Aluminum cables are not recommended.

IEC NEC
Based on: Based on:
◎ EN 60204-1 and IEC 60364-5-2/2001 ◎ For copper cables, see NEC Table 310-16
◎ PVC insulated ◎ 90 °C, insulated
◎ 30 °C ambient temp. ◎ 40 °C ambient temp.
◎ 70 °C surface temp. ◎ No more than 3 cables in one cable duct, groove, or for
◎ Symmetrical cables with copper shield current-carrying buried cables.
◎ No more than 9 cables aligned in one cable tray. ◎ Copper cables with copper shield

4-5
Shanghai Sigriner STEP Electric Co., Ltd.

Max. load current (A) Copper cable (mm2) Max. load current Copper cable (mm2)
3.5 3×1 128 3×50
6.2 3 × 1.5 160 3×70
9 3 × 1.5 195 3×95
13 3 × 1.5 210 3×95
19 3 ×2.5 240 3×120
27 3 ×4 302 3×185
Chapter 4

34 3 ×6 352 3×240
41 3 ×10 390 3×95×2P
48 3 ×10 426 3×95×2P
65 3 ×6 480 3×150×2P
80 3 ×25 520 3×150×2P
96 3 ×35 650 3×95×4P

The inverter and the motor shall be grounded in order to ensure personnel safety,
correct operation and to reduce radiation.
Inverter wiring

◆ The conductor diameter shall conform to relevant safety regulations.

◆ According to relevant safety regulations, the shield of power cables shall be


connected to terminal PE of the inverter.

◆ Only when the specifications of the power cable shield conforms to relevant
safety regulations, it can be used as the earthing conductor.

◆ If several inverters are to be connected, do not connect their terminals in series.

4.1.2.4 Output power cable/connection

Specifications of motor connection


Specifications of output power (motor)
Output voltage 0 ~ input voltage, symmetrical 3-phase
Current See 2.2 Inverter technical index and specification
Switching frequency Set from 2 ~ 11 kHz
Rated temp. of cable Min. 90 °C
Relationship between motor cable length and See 4.3.6.4 Relationship between wire length and
switching frequency carrier frequency

 Grounding and wiring

Motor cable shielding: Conduit, armoring cable or shielded cable shall be used for
motor cable shielding.

Shielded / armoring cable: use high-frequency low-impedance shielded cable, e.g.,

4-6
Using Instructions for Series AS500 Inverter for Water Pump

braided copper, aluminum or iron wire mesh

 Conduit

◆ Both ends of the conduit shall be equipped with a bridge with grounding

Chapter 4
conductor.

◆ The conduit shall be fixed on the housing.

◆ A separate conduit shall be used for the motor cable (and at the same time
separate the routing of input power cable and control cable).

◆ A separate conduit routing shall be provided for each inverter.

Inverter wiring
 Armoring cable

◆ Both ends of the conduit shall be equipped with a bridge with grounding
conductor.

◆ Use 6-conductor (3 power lines and 3 earthing lines) cables with MC


continuous corrugated aluminum armor and symmetrical earthing lines.

◆ One cable tray may be shared by the armoring motor cable and the input power
cable, but not with the control cable.

 Shielded cable

◆ It is recommended to use cables with symmetrical PE conductors as per CE or


C-Tick.

 Grounding

◆ Refer to above-said Grounding of input power cable.

4.1.2.5 AC reactor on the input side

In order to prevent the rectifier elements damaging from heavy current into power
circuit at the time of peak pulse input, an AC reactor should be installed on the input
side, which may simultaneously improve the power factor at the input side and
reduce the higher harmonic current. To effectively protect the inverter, it is

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Shanghai Sigriner STEP Electric Co., Ltd.

suggested that a 110 kW (included) and above input reactor is mounted for class
380 V inverter, a 45 kW (included) and above input reactor for class 220 V inverter.
For options of AC reactor on the input side, refer to Table 4-5.

Table 4-5 Options table for AC reactor on the input side


Chapter 4

Inverter Power Current inductance


Recommended model(Eagtop) decrease
model (kW) (A) (mH)
4T01P1 1.1 ACL-0005-EISC-E3M8B 5 2.800 1%
4T02P2 2.2 ACL-0007-EISC-E2M5B 7 2.000 1%
4T03P7 3.7 ACL-0010-EISC-E1M5B 10 1.400 1%
4T05P5 5.5 ACL-0015-EISH-E1M0B 15 0.930 1%
4T07P5 7.5 ACL-0020-EISH-EM75B 20 0.700 1%
4T0011 11 ACL-0030-EISH-EM60B 30 0.470 1%
4T0015 15 ACL-0040-EISH-EM42B 40 0.350 1%
Inverter wiring

4T18P5 18.5 ACL-0050-EISH-EM35B 50 0.280 1%


4T0022 22 ACL-0060-EISH-EM28B 60 0.240 1%
4T0030 30 ACL-0080-EISC-EM19B 80 0.170 1%
4T0037 37 ACL-0090-EISC-EM19B 90 0.160 1%
4T0045 45 ACL-0120-EISH-EM13B 120 0.120 1%
4T0055 55 ACL-0150-EISH-EM11B 150 0.095 1%
4T0075 75 ACL-0200-EISH-E80UB 200 0.070 1%
4T0090 90 ACL-0200-EISH-E80UB 200 0.070 1%
4T0110 110 ACL-0250-EISH-E65UB 250 0.056 1%
4T0132 132 ACL-0290-EISH-E50UB 290 0.048 1%
4T0160 160 ACL-0330-EISH-E50UB 330 0.042 1%
4T0185 185 ACL-0390-EISH-E44UB 390 0.036 1%
4T0200 200 ACL-0490-EISH-E35UB 490 0.028 1%
4T0220 220 ACL-0490-EISH-E35UB 490 0.028 1%
4T0250 250 ACL-0530-EISH-E35UB 530 0.026 1%
4T0280 280 ACL-0600-EISH-E25UB 600 0.023 1%
4T0315 315 ACL-0600-EISH-E25UB 600 0.023 1%
4T0355 355 ACL-0800-EISH-E25UB 800 0.017 1%

4.1.2.6 Noise filter on the input side

An optional noise filter may be used specifically on the input side to restrain noise
transmitted between the power line and the inverter. While the inverter operates,
the peripheral electronic devices may be disturbed by main leads; however, the use
of the filter may reduce this interference.

4-8
Using Instructions for Series AS500 Inverter for Water Pump

For options of filter on the input side of 380V inverter, refer to Table 4-6.

Table 4-6 Options table for filter on the input side

Inverter model Power (kW) Recommended model(Eagtop) Current (A)

Chapter 4
4T01P1 1.1 NFI-005 5
4T02P2 2.2 NFI-010 10
4T03P7 3.7 NFI-010 10
4T05P5 5.5 NFI-020 20
4T07P5 7.5 NFI-020 20
4T0011 11 NFI-036 36
4T0015 15 NFI-036 36
4T18P5 18.5 NFI-050 50
4T0022 22 NFI-050 50

Inverter wiring
4T0030 30 NFI-065 65
4T0037 37 NFI-080 80
4T0045 45 NFI-100 100
4T0055 55 NFI-150 150
4T0075 75 NFI-150 150
4T0090 90 NFI-200 200
4T0110 110 NFI-250 250
4T0132 132 NFI-250 250
4T0160 160 NFI-300 300
4T0185 185 NFI-300 300
4T0200 200 NFI-400 400
4T0220 220 NFI-600 600
4T0250 250 NFI-600 600
4T0280 280 NFI-600 600
4T0315 315 NFI-900 900
4T0355 355 NFI-900 900

For correct setup illustrations of the noise filter on the power side, see Figure 4-2.

Power Special noise


supply filter Inverter

Other
controlling
machines

Figure 4-2 Proper layout of noise filter on the power side

Incorrect layout of noise filter on the power side is exampled in Figure 4-3 and Figure 4-4.

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Shanghai Sigriner STEP Electric Co., Ltd.

Power General
supply noise filter Inverter

Other
controlling
machines
Chapter 4

Figure 4-3 Example 1 for incorrect layout of noise filter on the power side

Figure 4-3 Anticipated effect may not be realized if a general noise filter is installed
on the power side, which shall be avoided.

Power
supply Inverter
Inverter wiring

General noise Other


filter controlling
machines

Figure 4-4 Example 2 for incorrect layout of noise filter on the power side

Figure 4-4 Anticipated effect may not be realized if a noise filter is installed on the
receiving side, which shall be avoided.

Caution: in case of installing the input noise filter, wiring to input power end of the
inverter from the filter shall be as short as possible. The filter enclosure shall be
connected to the cabinet by large area so as to reduce 1 g return impedance of
noise current.
Inverter
Input filter Shielded cable

Figure 4-5 Schematic for noise current of noise filter

4.1.2.8 Contactor on the input/output side

The switch on or off of major loop power may be controlled by installing an


electromagnetic contactor on the input side to protect the power supply and prevent
spreading of faults, and to cut off the input power of the inverter while a system

4-10
Using Instructions for Series AS500 Inverter for Water Pump

failure occurs.

Do not use this contactor to control the start and stop of motors.

4.1.2.9 Noise filter on the output side

Chapter 4
A noise filter may be used on the output side to reduce the radio noise caused by
the cable between the inverter and the motor and to decrease the leakage current
on the cable.

For options of output filter of class380V, refer to Table 4-7.

Table 4-7 Output filter

Inverter wiring
Inverter model Power (kW) Recommended model(Eagtop) Current (A)

4T01P1 1.1 OSF-005 5


4T02P2 2.2 OSF-007 7
4T03P7 3.7 OSF-010 10
4T05P5 5.5 OSF-015 15
4T07P5 7.5 OSF-030 30
4T0011 11 OSF-030 30
4T0015 15 OSF-040 40
4T18P5 18.5 OSF-050 50
4T0022 22 OSF-060 60
4T0030 30 OSF-080 80
4T0037 37 OSF-090 90
4T0045 45 OSF-120 120
4T0055 55 OSF-150 150
4T0075 75 OSF-200 200
4T0090 90 OSF-250 250
4T0110 110 OSF-250 250
4T0132 132 OSF-330 330
4T0160 160 OSF-330 330
4T0185 185 OSF-330 330
4T0200 200 OSF-490 490

4T0220 220 OSF-490 490

4T0250 250 OSF-660 660


4T0280 280 OSF-660 660
4T0315 315 OSF-660 660
4T0355 355 OSF-660 660

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Shanghai Sigriner STEP Electric Co., Ltd.

4.1.2.10 AC reactor on the output side

An optional AC reactor may be used on the output side to restrain the radio
interference.

Where the cable between the inverter and the motor is long (> 30 m) or several
Chapter 4

motors run together, because of the parasitic capacitance effect to ground by long
cable, the leakage current becomes too heavy, and the inverter may suffers from
frequent overcurrent protection, and the destruction of insulation of the motor shall
be avoided, so an output reactor shall be increased.

For options of AC reactor, refer to Table 4-8.

Table 4-8 Recommended options table for AC reactor


Inverter wiring

Recommended model Current


Inverter model Power (kW) inductance (mH) decrease
(Eagtop) (A)
4T01P1 1.1 OCL-0005-EISC-E1M4 5 1.400 1%
4T02P2 2.2 OCL-0007-EISC-E1M0 7 1.000 1%
4T03P7 3.7 OCL-0010-EISC-EM70 10 0.700 1%
4T05P5 5.5 OCL-0015-EISC-EM47 15 0.470 1%
4T07P5 7.5 OCL-0020-EISC-EM35 20 0.350 1%
4T0011 11 OCL-0030-EISC-EM23 30 0.230 1%
4T0015 15 OCL-0040-EISC-EM18 40 0.180 1%
4T18P5 18.5 OCL-0050-EISC-EM14 50 0.140 1%
4T0022 22 OCL-0060-EISC-EM12 60 0.120 1%
4T0030 30 OCL-0080-EISC-E87U 80 0.087 1%
4T0037 37 OCL-0090-EISC-E78U 90 0.078 1%
4T0045 45 OCL-0120-EISC-E58U 120 0.058 1%
4T0055 55 OCL-0150-EISH-E47U 150 0.047 1%
4T0075 75 OCL-0200-EISH-E35U 200 0.035 1%
4T0090 90 OCL-0200-EISH-E35U 200 0.035 1%
4T0110 110 OCL-0250-EISH-E28U 250 0.028 1%
4T0132 132 OCL-0290-EISH-E24U 290 0.024 1%
4T0160 160 OCL-0330-EISH-E21U 330 0.021 1%
4T0185 185 OCL-0390-EISH-E18U 390 0.018 1%
4T0200 200 OCL-0490-EISH-E14U 490 0.014 1%
4T0220 220 OCL-0490-EISH-E14U 490 0.014 1%
4T0250 250 OCL-0490-EISH-E13U 530 0.013 1%
4T0280 280 OCL-0600-EISH-E12U 600 0.012 1%
4T0315 315 OCL-0600-EISH-E12U 600 0.012 1%
4T0355 355 OCL-0800-EISH-E8U7 800 0.009 1%

4-12
Using Instructions for Series AS500 Inverter for Water Pump

4.1.2.11 DC reactor

For 30 kW ~ 75 kW (380 V) series of AS500 inverters, a built-in DC reactor


(optional) may be provided. The DC reactor may improve the power factor, avoid

Chapter 4
the rectifier bridge damage by heavy input current of the inverter due to connection
of a transformer with large capacity, and prevent the rectifying circuit damaging
from harmonic caused by abrupt change of mains voltage or phase-controlled load.

For options of external DC reactor of AS500 series inverters below 30kW (class
380V), refer to Table 4-9.
Table 4-9 Recommened options table for DC reactor

Inverter wiring
Inverter model Power (kW) Recommended model(Eagtop) Current (A) inductance (mH)

4T01P1 1.1 DCL-0006-EIDC-E11M 6A 11mH

4T02P2 2.2 DCL-0006-EIDC-E11M 6A 11mH

4T03P7 3.7 DCL-0012-EIDC-E6M3 12A 6.3mH

4T05P5 5.5 DCL-0023-EIDH-E3M6 23A 3.6mH

4T07P5 7.5 DCL-0023-EIDH-E3M6 23A 3.6mH

4T0011 11 DCL-0033-EIDH-E2M0 33A 2.0mH

4T0015 15 DCL-0033-EIDH-E2M0 33A 2.0mH

4T18P5 18.5 DCL-0040-EIDH-E1M3 40A 1.3mH

4T0022 22 DCL-0050-EIDH-E1M1 50A 1.08mH

4.2 Inverter terminal wiring

Figure 4-6 shows the interior of the inverter.

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Shanghai Sigriner STEP Electric Co., Ltd.
Chapter 4
Inverter wiring

Figure 4-6 Inverter interior

Note: the terminals at all power levels are the same except for the position and
alignment of power I/O terminals. The figure above shows the 11 kW type.

4.2.1 Wiring diagram for inverter terminals

For wiring diagram of models applicable to external DC reactor and built-in braking
unit, refer to Figure 4-7.

4-14
Using Instructions for Series AS500 Inverter for Water Pump

Optional DC reactor
48 V DC power supply
Short-circ
uit bar

3-phase power supply

Chapter 4
380 ~ 480 VAC for 400 V Class

220 VAC for 200 V Class

AS500 current vector inverter

Emergency
110/220 V plug input for emergency power supply
power supply
Encoder wiring

Programmable multi-function input signal

Inverter wiring
Programmable multi-function input signal

Programmable multi-function input signal

Programmable multi-function input signal


Frequency-division quadrature
Programmable multi-function input signal pulse output
Open collector output
Programmable multi-function input signal

Programmable multi-function input signal


Multi-function analog output 1

Programmable multi-function input signal Multi-function analog output 2

Programmable open collector output 0

Programmable open collector output 1

Analog input 1
Programmable relay output 1
Analog input 2

Programmable relay output 2

Programmable relay output 3

Programmable relay output 4

Figure 4-7 Schematic diagram 1 for terminals wiring of universal inverter (below 30kW)

Note: the above figure is based on 3-phase power supply, which is 380 ~ 460 V for
the 400 V class and 200 ~ 240 V for the 200 V class. (Any two phases can be
connected for single-phase inverter)

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Shanghai Sigriner STEP Electric Co., Ltd.

For wiring diagram of models applicable to built-in DC reactor and external braking
unit, refer to Figure 4-8.

Programmable multi-functional input signal


Programmable multi-functional input signal
Chapter 4

+Built-in -
R/L1
内置直流电抗器
DC U/T1
3-phase power 三相电源
400V级380~480VAC S/L2 V/T2
Class 400V M
200V级220VAC
T/L3 W/T3
Class 200V 50/60Hz
PE

AS500
AS500 通用变频器
universal inverter

Programmable multi-functional input signal Multi-functional analog output 1


M0 多功能模拟量输出1
Programmable multi-functional input signal
可编程多功能输入信号 X0 Multi-functional analog output 1
M1 多功能模拟量输出2
可编程多功能输入信号 X1
Inverter wiring

Programmable multi-functional input signal 0V


可编程多功能输入信号 X2
Programmable multi-functional input signal
可编程多功能输入信号 X3
Programmable multi-functional input signal
可编程多功能输入信号 X4

Programmable multi-functional input signal


可编程多功能输入信号 X5
可编程多功能输入信号 X6 Y0
Programmable multi-functional input signal
可编程多功能输入信号 X7 可编程集电极开路输出0
Programmable multi-functional input signal Programmable collector open-circuit output 0
XV Y1 collector open-circuit output 1
Programmable可编程集电极开路输出1
+24V 24
Programmable collector open-circuit output 2
COM XC
Programmable
Y2 collector open-circuit output 3
COM XC 可编程集电极开路输出2

Y3
V+ 可编程集电极开路输出3
Analog output 1
模拟量输入1
(-10V~+10V)
A0
模拟量输入2
Analog output 2
J1 YC
(-10V~+10V/0~20mA)
A1 1
1、 2 电 流
2
3
Current
2、 3 电 压
1A
V- voltage 1B 可编程继电器输出1
1C Programmable
0V relay output 1
2A
2B Programmable
可编程继电器输出2 relay output 1
Communication interface
RS485通讯接口
RS485A
2C
RS485B

Figure 4-8 Schematic diagram 2 for inverter terminals wiring (30kW or more)

Tips:
1. A0 / A1 can input analog voltage signal, A1 can input analog current signal (J1
jumper settings), and A0 and A1 input simultaneously.
2. The inverter of this specification is without braking unit or external braking unit
terminals.

4-16
Using Instructions for Series AS500 Inverter for Water Pump

4.2.2 Wiring precautions

IMPORTANT

Chapter 4
a) The connection shall conform to relevant electrical engineering standards.

b) Check the wiring and its reliability after wiring. The following items shall be
checked:

Is all wiring correct?

Have any wire clippings or screws been left inside the Inverter?

Is any screw loosened?

Inverter wiring
Does any bare wire at terminal end contact with other terminals?

c) Although AS500 is equipped with a braking unit, an external braking resistor is


still necessary. The braking resistor shall be installed between Terminal B and

Terminal 2, and not anywhere else, or the resistor and the Inverter may be

damaged.

d) The DC reactor shall be connected between Terminals 1 and 2, and the

short-circuit bar between them shall be removed.

e) When bus low-voltage running is needed, an emergency power of 200 V shall


be connected between Terminals R0 and T0, and a DC 48V shall be put between
Terminals R and S. These may be saved if no bus-voltage running is required.

f) It is recommended that the grounding wire PE of the Inverter be connected to a


special grounding terminal and the ground resistor shall have its resistance below
10 Ω.

g) The grounding cable shall be as short as possible.

h) When there is need for wiring changes after powering on, the power shall be
cut off first. Since it takes some time for the main circuit charge capacitor to
discharge, subsequent procedures may be taken only after the charging indicator

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Shanghai Sigriner STEP Electric Co., Ltd.

extinguishes and the DC voltage across the capacitor is measured through a DC


voltmeter to be below 24 VDC safety level.

4.3 Wiring main circuit terminals

4.3.1 Alignment of main circuit terminals


Chapter 4

22 kW or below

R/L1 S/L2 T/L3 -


○ +2
○ B U/T1 V/T2 W/T3

30kW~55kW


○ +

Inverter wiring

R/L1 S/L2 T/L3 U/T1 V/T2 W/T3

75kW~400kW
Figure 4-9 Main circuit terminals diagram

4.3.2 Symbols and Functions of Main Circuit Terminals


The functions of main circuit terminals are listed in Table 4.1.
Table 4.1 Functions of main circuit terminals

Terminal symbol Function

1
To connect DC reactor, shorting for ex works
2
2
External braking resistor connection
B
Negative output of DC bus
R/L1
S/L2 AC power for the main circuit, to 3-phase input
T/L3
U/T1
V/T2 Inverter output, to 3-phase synchronous/asynchronous machine
W/T3

4-18
Using Instructions for Series AS500 Inverter for Water Pump

4.3.3 Wire sizes of main circuit

600V plastic cooper conductors or other insulated conductors for power supply may
be used. Cable specifications and tightening torques are listed in Table 4.2.

Chapter 4
Table 4.2 Cable specifications and tightening torques for 200V Inverters

Model: AS500 Permissible cable size(mm2) Recommended cable size(mm2) Tightening torque
(N m)
2T01P1 1.5~2.5 3X2.5 2.5
2T02P2 4~8 3X6 2.5
2T03P7 6~10 3X8 2.5
4T01P1 1.5~2.5 3X2.5 1.5
4T02P2 1.5~2.5 3X2.5 1.5
4T03P7 2.5~4 3X4 2.5

Inverter wiring
4T05P5 4~8 3X6 2.5
4T07P5 4~8 3X6 2.5
4T0011 4~8 3X6 2.5
4T0015 8~16 3X16 4.0
4T18P5 8~16 3X16 4.0
4T0022 25~35 3X25 6.0
4T0030 35~50 3X35 9.0
4T0037 50~70 3X50 9.0
4T0045 70~95 3X70 14.0
4T0055 95 3X95 14.0
4T0075 85~115 3x95 20
4T0090 85~115 3x95 20
4T00110 95~135 3x120 36
4T0132 165~205 3x185 36
4T0160 205~265 3x240 36
4T0185 85~115(x2P) 3x95x2P 36
4T0220 125~175(x2P) 3x150x2P 36
4T0280 125~175(x2P) 3x150x2P 36
4T0315 85~115(x4P) 3x95x4P 36
4T0355 85~115(x4P) 3x95x4P 36
4T0400 85~115(x4P) 3x95x4P 36

IMPORTANT

The wire sizes are determined at an ambient temperature of 50 ℃ and a


permissible temperature of 75℃.

The main circuit of Inverter adopts open terminal connection, for which round crimp

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Shanghai Sigriner STEP Electric Co., Ltd.

terminals shall be used. The selection of round crimp terminals may be found in
Table 4.3.

Table 4.3 Round crimp terminals


Cross section (mm2) Screw Terminal
M3.5 1.25/3.5
Chapter 4

0.5
M4 1.25/4
M3.5 1.25/3.5
0.75
M4 1.25/4
M3.5 1.25/3.5
1.25
M4 1.25/4
M3.5 2/3.5
M4 2/4
2 M5 2/5
M6 2/6
Inverter wiring

M8 2/8
M4 5.5/4
M5 5.5/5
3.5/5.5
M6 5.5/6
M8 5.5/8
M5 8/5
8 M6 8/6
M8 8/8
M6 14/6
14
M8 14/8
M6 22/6
22
M8 22/8
30/38 M8 38/8

M8 60/8
50/60
M10 60/10

80 80/10
M10
100 100/10
120 M12 120/12
185 M12 185/12
240 M12 240/12
300 M12 300/12
380 M12 380/12

IMPORTANT

Sufficient attention shall be paid to the voltage drop along the line to determine

4-20
Using Instructions for Series AS500 Inverter for Water Pump

cable cross section. Typically, the voltage shall be maintained below 2% of the
rated value. If the drop is too heavy, a larger cross section shall be used. The
voltage drop may be calculated as follows:

Chapter 4
Line-to-line voltage loss (V) = 3 * line resistance (Ω) * current (A)

4.3.4 Illustration of main circuit wiring

4.3.4.1 Power supply

The inverter must be grounded for protection. In view of high leakage current
(exceeding 3.5 mA), in order to comply with relevant current regulations, at least 1
piece of 10 mm2 earthing conductor or 2 pieces of earthing conductors having the

Inverter wiring
same cross sectional area with power lead shall be used.

4.3.4.2 Ground Terminal (E)/ (PE)

 It is recommended to connect the ground terminal to a specialized grounding


electrode. Reliable connection shall be ensured. The grounding resistance shall be
lower than 10 Ω.

 The grounding conductor may not be shared with welding machines or other
power devices.

 Always use a grounding conductor that complies with the technical standards on
the electrical equipment and minimize the length of the wire. Long distance
between the grounding conductor and the grounding electrode may lead to leakage
current of the Inverter which causes instability in grounding terminal potential.

 Multi-strand copper lines over 3.5 mm2 shall be used for the grounding wire. It is
recommended to use specific green-yellow grounding wires.

 It is recommended not to loop the grounding wire when more than one inverter is
to be grounded in order to avoid grounding loop.

 For the method to ground inverters more than one, see Figure 4-10.

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Shanghai Sigriner STEP Electric Co., Ltd.
Chapter 4

Figure 4-10 Grounding method of more than one inverter

CAUTION
Improper wiring:

If the input line voltage is applied to (U/T1, V/T2, W/T3), the inverter will be damaged.

Prior to power-on of the inverter, check the power connection.

If replacing with another inverter, please confirm all connections to the inverter complying
Inverter wiring

with the wiring instructions in this manual.

If not in accordance with this manual, death or serious injury will be caused.

4.3.4.3 +48 V DC power terminals ( 2, )

◆ At power grid failure, storage batteries connected to Terminals 2 and


may be used to supply a direct low-voltage power to the inverter to enable low
speed running of the motor and protect the machinery from impact.

4.3.4.4 Power supply input terminals for the main circuit (R/L1, S/L2, T/L3)

◆ A 3-phase AC power supply may be connected through a breaker to any one of


Terminals R/L1, S/L2, and T/L3. The phase sequence of the input power supply is
irrelevant to the sequence of R/L1, S/L2, and T/L3.

◆ A noise filter may be installed on the power supply side in order to reduce
transmission and radiation interferences of the Inverter caused to the input power
supply. The noise filter may reduce the electromagnetic interference both from the
power line to the inverter and vice versa.

CAUTION: please use only noise filters specifically for inverters.

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Using Instructions for Series AS500 Inverter for Water Pump

4.3.4.5 DC reactor terminals ( 1, 2)

◆ A DC reactor may be added to improve the power factor. Remove the


short-circuit bar between Terminals 1 and 2 pre-wired at the factory when

Chapter 4
connecting a DC reactor to the inverter.

◆ If no DC reactor is used, please do not remove the short-circuit bar, or the


inverter will not work normally.
The wiring of the short-circuit bar is shown in Figure 4-11.
Short-circuit bar

Inverter wiring
Figure 4-11 Wiring diagram of short-circuit bar

The wiring of the DC reactor is shown in Figure 4-12.


DC reactor

Figure 4-12 Wiring of the DC reactor

4.3.4.6Connecting the Braking Resistor Terminals ( 2, B)

◆ Since each AS500 is equipped with a built-in braking unit, an additional braking
resistor is required to absorb the energy released during braking. The types of
braking resistors are listed in Table 1.9 Braking resistors for 200 V inverters and
Table 1.10 Braking resistors for 400 V inverters in Chapter 1.

◆ The braking resistor is put between Terminals 2 and B.

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Shanghai Sigriner STEP Electric Co., Ltd.

CAUTION

Inverters of 30kW have two 2 terminals, one on the top and the other on the
bottom. It is recommended to connect the braking resistor between the 2
terminal on the bottom and Terminal B.
Chapter 4

◆ Sufficient attention shall be paid to heat dissipation and ventilation in order to


maintain good performance of the braking resistor.

◆ The wire connecting the braking resistor may not be longer than 5 m.

The wiring of additional braking resistor is shown in Figure 4-13.


Additional braking resistor
Inverter wiring

Figure 4-13 Braking resistor wiring

4.3.4.7 External braking unit terminals ( 2, )

If an external braking unit is required, Terminals (+) and (-) of the braking unit
respond to the inverter terminals ( 2, -)
○ respectively, and a braking resistor is
connected to BR1 and BR2 of the braking unit.

The length of wire connecting the inverter terminals ( 2, ) and Terminals (+)
and (-) of the braking unit shall be less than 5 m, and the length for that connecting
BR1 and BR2 of the braking unit and the braking resistor shall be less than 10 m.

CAUTION

CAUTION: polarity of (+) and (-) terminals may not be reversed; Terminals (+) and
(-) may not be connected to the braking resistor directly, or else the inverter may be
damaged or a fire will be caused.

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Using Instructions for Series AS500 Inverter for Water Pump

Braking resistor

Chapter 4
Figure 4-14 External braking unit

4.3.4.8 Connection of power feedback unit

RG series of energy power unit may feed the power generated by the motor in

Inverter wiring
generative braking state back to the grid. RG series of energy power unit uses
IGBT as the rectifying feedback, the allocation of harmonic distortion of feedback
network is less than 5% of fundamental wave, and there is little pollution to the
network, as compared with 3-phase inverse parallel bridge type rectifying unit.

Power feedback unit

Figure 4-15 External power feedback unit

4.3.4.9 Inverter Output Terminals (U, V, W)

◆ Connect inverter output Terminals U/, V, W to motor lead wires U, V and W


respectively. Chang any two of the output terminals of the Inverter or the motor
when the motor is not in the desired rotation direction.

◆ Never connect the power supply to the inverter output Terminals U,V and W.

◆ The output terminals may never be grounded or shorted.

◆ Never connect a capacitor and/or an LC/RC noise filter on the Inverter output

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Shanghai Sigriner STEP Electric Co., Ltd.

side, since the inverter may be thus over-heated or damaged due to its higher
harmonics.

Figure 4-16 shows that capacitor shall never be connected on the output side of the inverter.
Chapter 4

Figure 4-16 Never connect capacitor on the output side of the inverter

4.4 Countermeasures against noise

4.4.1 Install a specialized noise filter on the output side


Inverter wiring

A specialized nose filter may be installed on the Inverter output side to restrain the
noise from this side. The connection is shown in Figure 4-18.
Power supply

Noise filter
Inverter

Inductive noise

Controller AM radio

Figure 4-18 Connection of noise filter on the output side of the inverter

4.4.2 Connection of surge suppressor on the output side

When an inductive load (electromagnetic contactor, relay, magnetic valve, etc.) is


connected to the inverter, please take care to provide a surge suppressor on the
coil of this loading equipment, as shown in Figure 4-18.
Inductive load

Inductive load

Inductive load
Piezoresistan
ce

Figure 4-18 Application of surge suppressor for inductive load

4-26
Using Instructions for Series AS500 Inverter for Water Pump

4.4.3 Main circuit wiring

To suppress the radiated interference from the output side of the inverter and
reinforce the anti-interference ability, the distance between them should be as large

Chapter 4
as possible, particularly, when the cable is laid in parallel and the extended distance
is great relatively. While the signal cable has to cross the power cable, they should
be perpendicular mutually. Main circuit wiring is shown in Figures 4-19 and 4-20

Motor cable

Power/motor
cable
Power cable

Control/signal
cable

Inverter wiring
Control/signal cable

Figure 4-19 Layout 1 of main circuit wiring


Noise filter
Power supply

Inverter

10 cm min.

Signal line

Controller

Figure 4-20 Layout 2 of main circuit wiring

In general, the control cable must be shielded, and the wire mesh for shielding must
be connected to the metal case of the inverter by means of the cable grips at both
ends, as shown in Figure 4-22.

Case Case Case Case

Figure 4-22 Comparison of grounding methods

4.4.4 Better countermeasures against noise

To reduce noises more effectively, a noise filter shall be installed on both the input
and the output side of the Inverter and the Inverter shall be enclosed in a steel box,

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Shanghai Sigriner STEP Electric Co., Ltd.

as shown in Figure 4-23.

Steel box
Power supply Metal pipe

Noise filter Inverter Noise filter


Chapter 4

Figur 4-23 Better countermeasures against noise

4.4.5 Relationship between cable length and carrier frequency

If the cable linking the inverter and the motor is too long, the high-frequency
leakage current may increase due to distributed capacitance, which may trigger
over-current protection of the inverter output and thus causes negative impacts on
Inverter wiring

surrounding equipment and electrical machines. Therefore, the cable between the
inverter and the motor shall be no longer than 100 m. Please adjust carrier
frequency PO2.14 and select a noise filter and reactor for the output side according
to the following table.

Cable length 50m and shorter 100m and shorter Over100m

Carrier frequency Below 11 kHz Below 8 kHz Below 5 kHz

4.5 Wiring the control circuit terminals

4.5.1 Control circuit terminals

For terminals layout of the control circuit, see terminals picture of the control circuit
in Figure 4-23.

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Using Instructions for Series AS500 Inverter for Water Pump

Chapter 4
Terminals of PG card

Terminals of the control circuit

Inverter wiring
Figure 4-23 Terminals picture of the control circuit

4.5.2 Terminal symbols of the control circuit

For the terminal symbols of the control circuit, see Figure 4-24.

Figure 4-24 Terminal symbols of the control circuit

4.5.3 Control circuit terminal functions

The functions of the control circuit terminals are shown in Table 4.5.

Table 4.5 Control circuit terminal functions


Name Terminal Signal Remarks
Digital input Multi-function input 1 (function Effective when it is closed. The function of each
X0
terminals code: P30.00) terminal is selected by parameters of P30 code
Multi-function input 2 (function set.
X1
code: P30.01) Circuit configuration of digital input is shown as
Multi-function input 3 (function follows:
X2
code: P30.02) Internal power +24 VDC
Multi-function input 4 (function supply
X3
code: P30.03) Max. load current 20 mA

X4 Multi-function input 5 (function

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Shanghai Sigriner STEP Electric Co., Ltd.

code: P30.04) Details of wiring method refers to 4.5.5.1


Multi-function input 6 (function
X5
code: P30.05)
Multi-function input 7 (function
X6
code: P30.06)
Multi-function input 8 (function
X7
code:P05.07)
Chapter 4

Internal +24VDC power


24
output
XV Input common end
XC Input common end 0V
Multi-function analog input 1 Voltage input, ranging from – 10 to +10 V/0 to
A0
(function code: P32.01) +10 V, for the input signal of given analog speed.
External analog voltage input, ranging from – 10
Multi-function analog input 2 to +10 V/0 to +10 V/0 to 20 mA, for analog input
A1 (function code: P32.07 signal
(voltage), P32.13(current)) Jumper J1 sets 1, 2 for current input, 2,3 for
Analog input
Inverter wiring

voltage input
terminals
+10 VDC power output terminal for analog input,
V+ +10V power ouput
max. permissible current 50mA
-10 VDC power output terminal for analog input,
V- -10V power ouput
max. permissible current 50mA
Reference grounding terminal
0V Reference grounding terminal for analog input
for analog input
Programmable relay output:
(function code: P31.00)
1A The output functions of the programmable relay
1A-1B: NO contact (make
1B may be selected by the function parameter of
contact)
1C P06.
1B-1C: NC contact (break
One pair of switching contacts are configured as
contact)
follows:
Programmable relay output:
Relay output Item Specification
(function code:P31.01)
terminals 2A 5A/250VAC
2A-2B: NO contact (make Rated capacity
2B 5A/30VDC
contact)
2C Switching Failure rate P level
2B-2C: NC contact (break
frequency 120 10mA/5V
contact)
times/min
3A/3B, 4A/4B: NO contacts
3A/3B Response time Less than 10ms
Function code: P31.04,
4A/4B
P31.05
Programmable open collector
The functions of the programmable open
Y0 output 1
collector outputs may be selected by the function
Transistor open (function code: P31.02)
parameter of P06.
collector output Programmable open collector
Drive capacity: no more than DC30V, 50 mA
terminals Y1 output 2
Details of wiring method refers to 4.5.5.3
(function code: P31.03)
YC Programmable open collector

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Using Instructions for Series AS500 Inverter for Water Pump

output common end


Programmable analog output
The functions of the programmable analog
M0 1
outputs may be selected by the function
(function code: P33.00)
parameters of P33.00 and P33.03.
Analog output Programmable analog output
These may be used for the inputs of output

Chapter 4
terminals M1 2
monitoring and other devices.
(function code: P33.03)
Reference grounding terminal
0V Reference grounding terminal for analog outputs
for analog outputs
485 A+ 485 communication signal +
For 485 communication signals
communication B- 485 communication signal -
terminals SC Signal ground 485 communication signal ground

4.5.4 Cable specifications of control circuit wiring

600V insulated copper cable is used for the control circuit. Cable specifications and

Inverter wiring
tightening torque are listed in Table 4.6.

Table 4.6 Cable specifications and tightening torque

Model Permissible cable, mm2 Recommended cable, mm2 Tightening torque (N.m)

AS500 0.75~1 0.75 1.5

The size of the conductor is determined at an ambient temperature of 50 ℃ and a


permissible temperature of 75 ℃.

It is recommended that bar-like terminals be used for the control circuit. The
specifications of bar-like terminals are listed in Table 4.7.

Table 4.7 Bar-like terminals

Conductor cross section,


d1(mm) d2(mm) L(mm) Illustration
mm2(AWG)

0.25(24) 0.8 2 12.5


0.5(20) 1.1 2.5 14
0.75(18) 1.3 2.8 14
1.5(16) 1.8 3.4 14
2(14) 2.3 4.2 14

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Shanghai Sigriner STEP Electric Co., Ltd.

4.5.5 Control circuit terminal wiring

4.5.5.1 Digital input terminals

The function codes of P30 group may be used to define the input function of each
multi-function digital input terminal. The value of P30.00 to P30.07 ranges from 0 to
Chapter 4

31, seeing parameters P30 group for details.

Specific wiring method:

 For inverter internal +24 V, NPN type source current wiring applies to external controller.

AS500 universal inverter

User controller
Inverter wiring

 For inverter internal +24 V, PNP type sink current wiring applies to external controller.

User controller
AS500 universal inverter

Note: take care to remove the short-circuit bar between +24 V and XV terminals,
and connect the bar between XC and XV terminals.

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Using Instructions for Series AS500 Inverter for Water Pump

 For wiring by external power source, NPN type source current wiring applies to
external controller.

AS500 universal inverter

Chapter 4
User controller

Inverter wiring
Note: take care to remove the short-circuit bar between +24 V and XV terminals.

 For external power source use, PNP type sink current wiring applies to external
controller.

AS500 universal inverter

User controller

Note: take care to remove the short-circuit bar between +24 V and XV terminals.

4.5.5.2 Analog input terminals

The Inverter is equipped with two analog inputs, of which A0 is used for analog
voltage signals and A1 for optional analog voltage/current signals, selected by
jumper JP1. The signal range of A0 and A1 is -10 ~ +10V, that of A1 is 0 ~ 20mA.

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Shanghai Sigriner STEP Electric Co., Ltd.

While the analog input signal is used, select the gain, offset, filtering time, etc. of
signal corresponding to each input by means P32 ~ P32.11 parameters setting, so
that the analog input may be used all the better. Details refer to 7.6.3.

The cable connecting the analog signal and the inverter shall be as short as
Chapter 4

possible (no longer than 30 m), and shielded conductors shall be used. The shield
shall be grounded through 0V terminal on the analog input.

AS500 universal inverter


Shielded wires to be used

Analog voltage input


Inverter wiring

Figure 4-25 Shielded analog input wiring

In Figure 4-26, the analog voltage signal is provided by the Inverter, ranging from
-10 V to +10 V. In most applications, the voltage signals for analog inputs are
provided by a controller sending analog signals, and most of the voltage signals
range from 0V to 10V. Figure 4-27 shows its wiring. In case of current signal, Figure
4-28 shows its wiring.

Upper controller AS500 universal inverter


Shielded wires to be used

Given speed
Analog voltage input

Figure 4-26 A0/A1 analog voltage signal wiring

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Using Instructions for Series AS500 Inverter for Water Pump

Upper controller AS500 universal inverter


Shielded wires to be used

Given speed/torque
Analog voltage input

Chapter 4
Figure 4-27 A1 analog current signal wiring

4.5.5.3 Digital output terminals

Digital output terminals include relay contact terminals and open collector terminals.
The parameters of P06 may be used to set the functions of each digital output

Inverter wiring
terminal. The setting data area is 0 to 31, and details for each value refer to
parameters P31 group.

Note: Open collector outputs adopt external power supplies. Polarization shall be
noticed when the power is connected. The power supply may not exceed +30 VDC,
50mA, or the output circuit may be damaged.

 Wiring method to multi-function open collector output terminals of the inverter


using external +24 V power

AS500 universal inverter

Relay

Note: when this wiring method is used, if Y0 or Y1 terminal is damaged, please


confirm the correctness of polarity of external diode.

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Shanghai Sigriner STEP Electric Co., Ltd.

4.5.5.4 Multi-function analog output terminals

Parameters of P33.00 and P33.03 are used to define the functions of multi-function
analog output terminals. The value of P33.00 and P33.03 ranges from 0 to 64, each
standing for a special output function (P33.00 parameters corresponding to M0
Chapter 4

outputs, and P33.03 corresponding to M1 outputs):

0: No definition

1: current of phase U

2: current of phase V

3: current of phase W
Inverter wiring

6: given speed regulator

7: feedback of speed regulator

13:output of speed regulator

14:given current regulator IQ

15:given current regulator ID

30:output of current regulator IQ

32:DC bus voltage

44:speed deviation

See 7.6.4 I (Analog Output) Parameters for more information.

4.5.6 Other precautions for wiring

Keep the control circuit away from the main circuit power line, or interference may
cause wrong actions.

4.6 Wiring PG Cards

There are two types of PG cards to adapt to different encoder types, as shown in

4-36
Using Instructions for Series AS500 Inverter for Water Pump

the following table.

PG card Applicable motor Type Input signal Remarks

Synchronous/asynch Open collector signals, S.T025 (12V)

Chapter 4
ABZ increment AS.T025
ronous Push-Pull signals AS.T041 (5V)

SIN/COS Synchronous AS.T024 SIN/COS differential signals

4.6.1 ABZ Increment PG Card

ABZ increment PG card (AS.T025) is able to receive two types of encoder output
signals, and thus may be equipped with encoders with open collector signals or

Inverter wiring
Push-Pull signals.

4.6.1.1 Terminal alignment of ABZ increment PG card

The terminal alignment of ABZ increment PG card is shown in Figure 4-28

Figure 4-28 Terminal alignment of ABZ increment PG card

4.6.1.2 Terminal yymbols of ABZ increment PG card

The terminal symbols of ABZ increment PG card are shown as follows:

JP3 frequency division output terminals:

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Shanghai Sigriner STEP Electric Co., Ltd.

JP2 input terminals:

4.6.1.3 Terminal functions of ABZ increment PG card


Chapter 4

The terminal functions of the ABZ increment PG Card are listed in Table 4.8.

Table 4.8 Terminal functions of ABZ increment PG card

Pin
Name Symbol Function Specification
number
Frequency division output
JP3.1 FA
phase-A
Open collector outputs of triodes (max.
Frequency JP3.2 0V 24V GND
output frequency: 100 kHz)
division output Frequency division output
Inverter wiring

JP3.3 FB
phase-B
JP3.4 0V 24V GND
JP2.1 A+ Phase-A signal + of encoder
JP2.2 A- Phase-A signal - of encoder
JP2.3 B+ Phase-B signal + of encoder Open collector/Push-Pull, max. input
JP2.4 B- Phase-B signal - of encoder frequency 100 kHz
Encoder input JP2.5 Z+ Phase-Z signal + of encoder
JP2.6 Z- Phase-Z signal - of encoder
JP2.7 V+ Anode of encoder power Voltage 12 VDC, max. output current 500
JP2.8 V- Cathode of encoder power mA

JP2.9 PE Shielded ground Grounding through shielded wires

4.6.1.4 Wiring between input terminals of ABZ increment PG card and


encoder output signals

The ABZ increment PG card may receive two types of encoder output signals,
namely, open collector signals and Push-Pull signals.

Wiring with the open collector signals of the encoder is shown in Figure 4-29.

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Using Instructions for Series AS500 Inverter for Water Pump

Open collector output


Open output AS500
AS500
PGcard
PG cardterminal
terminal
block
block

Chapter 4
Grounding shielded wire
Grounding shielded wire

Figure 4-29 Wiring with the open collector signals of the encoder

Inverter wiring
Wiring with the Push-Pull signals of the encoder is shown in Figure 4-30.

Push-Pull output AS500


PG card terminal
block

Grounding shielded
wire

Figure 4-30 Wiring with the Push-Pull signals of the encoder

4.6.2 SIN/COS PG card

The SIN/COS PG card (AS.T007) may receive SIN/COS differential signals from
the encoder, and thus may be equipped with encoders with SIN/COS differential
signals.

4.6.2.1 Terminal alignment of SIN/COS PG card

The terminal alignment of the SIN/COS PG card is shown in Figure 4-31.

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Shanghai Sigriner STEP Electric Co., Ltd.
Chapter 4

Figure 4-31 Terminal alignment of SIN/COS PG card (AS.T024)

4.6.2.2 Terminal symbols of SIN/COS PG card


Inverter wiring

The terminal symbols of the SIN/COS PG card (AS.T024) are shown as follows:

Symbols of JP3 terminal

Symbols of JP2 terminal (14-pin socket)

4.6.2.3 Terminal functions of SIN/COS PG card

The terminal functions of the SIN/COS PG card are listed in Table 4-19.

Table 4-19 Terminal Functions of SIN/COS PG Card

Name Symbol Function Specification

FA Frequency division signal output phase-A


Open
0V 24V GND Open collector outputs of triodes (max.
collector
FB Frequency division signal output phase-B output frequency: 100 kHz)
output
0V 24V GND
A+,A- Phase-A of encoder
Differential signal, max. input frequency
B+,B- Phase-B of encoder
Encoder 100 kHz
R+,R- Phase-Z of encoder
input
V+ +5V
0V +5V 的 GND

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Using Instructions for Series AS500 Inverter for Water Pump

4.6.2.4 Wiring between input terminals of SIN/COS PG card and encoder


outputs

SIN/COS PG card may receive SIN/COS differential output signals from encoders.

Chapter 4
The wiring with the encoder is shown in Figure 4-32.

SIN/COS PG card

SIN/COS encoder Type: AS.T024


Grounding of shielded
layer

Inverter wiring
Figure 4-32 Wiring with SIN/COS differential signals of the encoder

4.6.3 PG card terminal wiring precaution

IMPORTANT

Keep encoder signal wiring away from the main circuit and other power lines. Never
lay wires closely in parallel. Shielded wires shall be used for encoder wiring, with
the shielded layer clipping with the earthing casing PE.

4-41
Using Instructions for Series AS500 Inverter for Water Pump

Chapter 5 Debugging and test run

Terms related to control, operation and status of the inverter will be specified in the

Chapter 5
following section time after time. Prior to operation of this product, please read this
chapter with care so as to play the functions described in the following chapters.

DANGER
After the installation of the inverter case enclosure has been confirmed, switch on the

input power. After power-on, never dismantle the inverter case enclosure, or else there will

Debugging and test run


be risk of electric shock.

If the inverter is provided with restart function after power-off, please do not close to the

rotary mechanical equipment, which may prevent personal injury caused by the inverter

starting the mechanical equipment in case of power-on.

If a dynamic braking resistor is provided, please do not touch the resistor, or else there will

be risk of electric shock and burn.

Prior to starting the inverter and mechanical equipment, please be sure to confirm the

permissible range of application for the motor and mechanical equipment, or else there

will be risk of injury.

CAUTION

During operation of the inverter, please do not check measuring signal, or else there will

be risk of damaging equipment.

Please do not change the parameter setting of the inverter randomly, or else the

appropriate running effect may not be reached, and there will be risk of damaging driving

device.

Prior to switching the run command channels of the inverter, please be sure to carry out

switching debugging, or else there will be risk of damaging equipment and personal injury.

5-1
Shanghai Sigriner STEP Electric Co., Ltd.

5.1 Run command setting

The digital operator is the basic tool of inverter operation for observing the status
and fault codes of the inverter and setting and viewing the parameters. This chapter
describes basic operations of the operator in detail.
Chapter 5

5.1.1 Inverter run command channel

It specifies the physical channels for command receiving, startup, stop, etc. of the
inverter. Run command channels have three kinds:

Operating panel: make control by RUN, STOP, LOC/REM keys on operating panel;

Control terminal: make control by control terminals X0 ~ X7 (digital), A0 ~ A1


Debugging and test run

(analog);

Communication port: make startup and stop control by control terminals A+, B-
(RS485) through the upper machine.

Selection of run channels may be set by function code P10.01.

Caution: Prior to switching the run channels, please be sure to carry out switching
debugging, or else there will be risk of damaging equipment and personal injury!

5.1.2 Inverter frequency setting channel

Under common running mode, AS500 has four kinds of physical channels for
frequency setting, including:

Setting by ▲, ▼ keys on operating panel;

Setting by terminal speed;

Setting by serial port;

Setting by analog voltage, current

5.1.3 Working state of inverter

Working state of AS500 inverter includes shutdown and running. Shutdown state:
after power-on initialization, if not run command is entered, or after a shutdown

5-2
Using Instructions for Series AS500 Inverter for Water Pump

command is executed, the inverter enters into shutdown state immediately.

Running state: the inverter enters into running state after receiving a run command.

5.1.4 Run modes of inverter

Chapter 5
AS500 inverter has four kinds of run modes, sequenced by priority as follows:

Closed-loop run > Multi-speed run > Common run

Closed-loop run: closed-loop selection function becomes valid (P51.00 = 1), and
the inverter will operate in closed-loop mode; namely, PID adjustment is performed

Debugging and test run


according to setting and feedback (see P51 function codes).

Multi-speed run: in virtue of open/close of multi-function terminals (#3, 4, 5


functions), select multi-stage frequency 1 ~ 7 (P41.00 ~ P41.07) for multi-speed run.
Note: three terminals may not be all in “OFF” state; otherwise, it becomes common
run.

Common run: simple open-loop run mode.

5.2 Operation guide

The digital operator is the basic tool of inverter operation for observing the status
and fault codes of the inverter and setting and viewing the parameters. This chapter
describes basic operations of the operator in detail.

User may realize by operating panel:

z Motor status monitoring

z Motor self-tuning

z Motor running control (startup/stop, speed, clockwise rotation / anticlockwise


rotation, etc.)

z Fault or alarm viewing and response

z Parameter setting and modification

z Switching between local and remote modes

5-3
Shanghai Sigriner STEP Electric Co., Ltd.

Two kinds of operators are provided for AS500 inverters, ≤5.5 kW (for ≤7.5 kW fan
or water pump) operator by integrated display, ≥7.5 kW (for ≥11 kW fan or water
pump) LCD operator.

5.2.1 Function of digital operator components


Chapter 5

The components of the digital operator and their functions are shown in Figure 5-1.

LED indicator

LED display
Debugging and test run

LED screen

Incremen
Left
Right
ESC Enter

RUN LOC/REM

Decrement STOP

Figure 5-1 Components and their functions of the digital operator

5.2.2 LED indicator

At the top of the front panel there are four LED indicators showing the four statues
of the motor, namely D1 (RUN), D2 (REVERSE/BACKWORD), D3 (LOC/REMOTE)
and D4 (FAULT). The functions of these indicators are shown in Table 5.1.

Table 5.1 Motor status indicated by the four indicators

Motor status D1 (RUN) D2 (REVERSE/BACKWORD) D3(LOC/REMOTE) D4 (FAULT)

REVERSE ON ON OFF OFF

BACKWORD ON OFF OFF OFF

FAULT/WARNING OFF Not related Not related Flashing

Panel operation ON ON/OFF ON OFF

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Using Instructions for Series AS500 Inverter for Water Pump

5.2.3 LED digital tube

Below the LED indicators there are 4 LED digital tubes showing real-time running
frequency of the motor. The displayed contents may be selected by parameters.

Chapter 5
5.2.4 LCD display

At the middle of the operator there is an LCD display for setting inverter parameters,
showing motor running parameters and viewing inverter codes.

5.2.5 Keyboard

Debugging and test run


The functions of the nine keys at the bottom of the operator are shown in Table 5.2.
Table 5.2 Key functions

Key Name Function

To select the next function group under 【Function Select】mode;


Right
To move the cursor to the right bit under 【Parameter setting】mode.

To select the previous function group under 【Function Select】mode;


Left
To move the cursor to the left bit under 【Parameter setting】mode.

To select the previous function code under 【Function Select】mode;


Increment To increase the value of the selected parameter under 【Function
Select】mode.
To select the next function code under 【Function Select】mode;
Decrement To decrease the value of the selected parameter under 【Function
Select】mode.

Enter the Function Select interface under 【Monitoring State】;


ENTER Enter
Enter the selected function interface under 【Function Select】.

To go back to 【Monitoring State】 from 【Function Select】 mode;


ESC ESC To go back to 【Function Select】 from each function operation
interface.
To darken the display under 【Monitoring State】 mode.
F1 F1
To be RUN function under LOCAL state.
To brighten the display under 【Monitoring State】 mode.
F2 F2
To be STOP function under LOCAL state.

To switch between operator (LOCAL) run mode and control circuit


F3 F3
terminal (REMOTE) run mode.

5-5
Shanghai Sigriner STEP Electric Co., Ltd.

5.3 Operation of LCD operator

The digital operator provides three operation modes, namely, 【Monitoring State】,
【Function Select】and 【Parameter Modification】. The menu may be shown in
Chinese or English. The factory setting is Chinese. Choose 0 for the parameter of
Chapter 5

“Language selection” to switch to English menu.

5.3.1 Power on and initialization

The initialization may take several seconds with an 【Init Menu】 shown on the LCD
after power on.

【Init Menu】:
Debugging and test run

Initializing Connecting

Note: In the process of initialization, the operator will check the communication link
with main board, and it will show “Connecting” menu until a successful connection
is completed.

5.3.2 Display after Power on

“Monitoring State” is displayed 5 seconds later after power on. The given speed
(Vref), feedback speed (Vfbk) and current state (Irms) recorded currently are
displayed on this interface by default.

5.3.3 【Monitoring State】

On “Monitoring State” interface, press and keys or and


keys to switch the interfaces in monitoring state. Under “Monitoring State”, 10 real
time data for motor running are displayed by default. These data can be displayed
only but not be modified.

5-6
Using Instructions for Series AS500 Inverter for Water Pump

Table 5.3 Comparison of default running state data

Default
Display Name Explanation Range Unit Remarks
value

Given

Chapter 5
Vref Speed setting values instruction × rpm ×
speed

Feedback
Vfbk Monitor of motor feedback speed × rpm ×
speed

Speed Deviation of feedback speed from


Vdev × rpm ×
deviation ref. speed
Output
Irms Monitor of output current × A ×
current

Debugging and test run


Output
Torq Monitor of output torque × % ×
torque

Tzero Zero-torque Monitor of zero-torque at starting × % ×

DC bus Monitor of the DC voltage of the


Udc × V ×
voltage main circuit in the Inverter

Output Monitor of output voltage of the


Uout × V ×
voltage Inverter

A0 input Monitor of the Inverter analog


A0 × V ×
voltage voltage input 0 (A0)

A1 input Monitor of the Inverter analog


A1 × V ×
voltage voltage input 1 (A1)

A2 input Monitor of the Inverter analog


A2 × mA ×
current current input 2 (A2)

Monitor of input status of terminals


Input X0-X7 X0-X7, in “XXXXXXXX”, where “X”
DI × × ×
status = 0, indicating no input, while “X” =
1, indicating input.
Monitor of input status of terminals
Output Y0 - Y0 – Y4, in “XXXXXX”, where “X” =
D0 × × ×
Y5 status 0, indicating no output, while “X” =
1, indicating output.

5.3.4 【Panel Control】

F3
On the “Monitoring State” interface, press to switch between “Monitoring
State” and “Panel control”, and the LED indicator D3 on the operator becomes on

5-7
Shanghai Sigriner STEP Electric Co., Ltd.

F1
under “Panel Control” mode; then, press , control the Inverter to enter RUN
F2
state, and the LED indicator D1 on the operator becomes on; press , control
the Inverter to enter STOP state, and the LED indicator D1 on the operator

becomes off. On the “Panel Control” interface, press and to switch


Chapter 5

the monitored items, and there are 2 parameters controlling running and 4 real time
data displaying motor running, of which panel operation speed Vref and motor
running direction Vdir may be modified, and other 4 data can be displayed but not
be modified.

Table 5.4 Comparison of panel control data


Debugging and test run

Default
Display Name Explanation Range Unit Remarks
value

Panel operation Set the given speed of Inverter at 0.00 ~


Vref Hz 5.00
speed panel operation 50.00

Vfbk Feedback speed Monitor of motor feedback speed × Hz ×

Irms Output current Monitor of output current × A ×

Motor running
Vdir Set motor REVERSE or BACKWARD 0~1 × 1
direction

Monitor of the DC voltage of the main


Udc DC bus voltage × V ×
circuit in the Inverter

Monitor of output voltage of the


Uout Output voltage × V ×
Inverter

5.3.5 Operation mode

The digital operator has four operation modes, namely 【Parameter Setting】,
【Motor Setting】, 【Fault Inspection】 and 【Parameter Processing】. In any

ENTER
monitoring state, press to enter the following “Function Select” interfaces.

5-8
Using Instructions for Series AS500 Inverter for Water Pump

* 1:Parameter setting

2:Motor setting

3:Fault detect

Chapter 5
4:Parameter processing

5.3.5.1【Parameter Setting】

Modify parameters under 【 Parameter Setting 】 mode. The retting range of


parameters refers to Chapter 6.

Debugging and test run


Under 【Parameter Setting】 mode, select parameter group by pressing or

, and select parameter code of each group by pressing or . After


ENTER
the parameter is selected, press , and a cursor indicating modification
presents at the place of parameter to be modified. Increase or decrease the

ENTER
parameter value by pressing or , and press to confirm
ENTER
modification. If is not pressed, the modification is invalid.

ESC
Press to return to the previous menu.

5.3.5.2【Motor Setting】

1:Parameter setting

* 2:Motor setting

3:Fault detect

4:Parameter processing

Under 【Motor Setting】 mode, self learn the parameters of motor (asynchronous)
and encoder phase angle (synchronous motor) manually, and select the

ENTER
corresponding self-learning mode by modifying X value in ATun = X. Press ,
and a cursor indicating modification presents at the place of parameter to be

5-9
Shanghai Sigriner STEP Electric Co., Ltd.

ENTER
modified; press or to select self-learning item, and press to
confirm. Self-setting selection parameters have 6 modes, defined as follows:

0: Normal running mode

1: Encoder static self-learning


Chapter 5

2: Encoder dynamic self-learning

3: End of encoder self-leaning

4: Motor static self-learning

5: Motor dynamic self-learning


Debugging and test run

6: Motor static advanced learning

ESC
Press to return to the previous menu.

5.3.5.3 【Fault Detect】

1:Parameter setting

2:Motor setting

* 3:Fault detect

4:Parameter processing

Under 【Fault Detect】, view the recent 8 faults and the voltage, current, given
speed, and feedback speed status recorded while the fault occurs. On main state

ENTER
interface, press to shown ER0=X, press or to change from
ER0 to ER7, of which ER0 represents the serial number of lately fault, and ER7 for
the farthest one, X for fault code of current number; at the same time, the meaning
of fault code will be shown below in Chinese. Under fault code display mode, press

ENTER
again, the recorded DC bus voltage (Udc), output current (Irms), given
speed (Vref), and feedback speed (Vfbk) for the current fault are shown, and press

ENTER ESC
again to return to fault code display mode. Press to return to the

5-10
Using Instructions for Series AS500 Inverter for Water Pump

previous menu.

5.3.5.4【Parameter Processing】

1:Parameter setting

Chapter 5
2:Motor setting

3:Fault detect

* 4:Parameter processing

Under 【Parameter Processing】 mode, upload, download, initialize the parameters,

Debugging and test run


and eliminate all faults. Select the relevant operation mode by modifying X value in

ENTER
Init = X. Press , and a cursor indicating modification presents at the place of

parameter to be modified (X place); press or to select corresponding


ENTER
operation mode, and press to confirm. Parameter processing selection
parameters have 4 modes, defined as follows:

1:Parameter upload to operator

2:Parameter download to inverter

7:Reset parameter

8:Reset fault

ESC
Press to return to the previous menu.

5.4 Integrated display operator

Low-power AS500 inverters (≤ 5.5 kW) has an integrated display terminal with a
digital tube having 7 segments and 5 digits. The graphic display terminal described
in previous pages may be connected to these inverters as an option.

5-11
Shanghai Sigriner STEP Electric Co., Ltd.

5.4.1 Function of each display terminal


Chapter 5
Debugging and test run

5.4.2 Key functions

The functions of the 8 keys at the bottom of the operator are shown in Table 5.2.
Table 5.2 Key functions

Key Name Function

Under the stop and run display interfaces, select the displayed
Right parameter circularly; for parameter modification, select the modified
bit of parameter.

Return to previous menu or parameter, or increase the displayed


Increment
value

Decrement Go to next menu or parameter, or decrease the displayed value

Enter the menu or parameter, or store the displayed parameter or


Enters
value

Exit the menu or parameter, or abandon the show value and return to
ESC ESC
the preceding value in internal memory

RUN For operation by keyboard

STOP Under keyboard mode, for stop of running

Local To switch between operator (LOCAL) run mode and control circuit
switching terminal (REMOTE) run mode.

5-12
Using Instructions for Series AS500 Inverter for Water Pump

5.4.3 Description of indicators


Indicator name Description
Indicator for running status
RUN/STOP OFF indicates stop of the inverter; ON indicates running of the

Chapter 5
inverter.
FORWARD/REVERSE indicator:
FWD/REV
OFF indicates FWD status; ON indicates REV status.
Indicator for control mode:
LOC/REM OFF indicates keyboard control; FLASHING indicates terminal
control; ON indicates remote communication control.
Indicator for overload pre-alarm:
OFF indicates being normal status of the inverter; FLASHING
ALM
indicates overload pre-alarm; ON indicates failure status of the

Debugging and test run


inverter.

5.4.4 LED display

Relevant relation between LED displaying symbols and characters/figures is as


follows:
Meaning of LED Meaning of LED Meaning of LED Meaning of
LED display
characters display characters display characters display characters

5.5 Operation of integrated display terminal

5.5.1 Initial power-on

Wiring operations must be conducted as per the technical requirements of 4.1


Connections to peripheral devices in this manual.

Check and confirm the wiring and power supply. Then close the air circuit-breaker

5-13
Shanghai Sigriner STEP Electric Co., Ltd.

for the AC power supply on the input side of the inverter. “U.0.0.0.0.” will be
displayed on the control panel of the inverter. If the contactor in the inverter is
normally picked up and the characters displayed by the LED digital tube change to
the set frequency, it indicates that the inverter has been successfully initialized. If
any abnormality occurs in the aforesaid power-on process, please open the air
Chapter 5

circuit-breaker on the output side, find out the cause and rectify the fault.

5.5.2 Guide to quick debugging

This part prescribes the common but necessary debugging steps for speed control
of the AS500 series inverter in general mode on the basis of the factory settings.
Debugging and test run

5.5.2.1 Setting of common parameter in each control mode

1. Selection of control mode: select control mode according to application and


demand, referring to P10.00 “Control mode of motor” for details;

2. Selection of running command channel: refer to P10.02 “Selection of given


running command” for details;

3. Selection of given frequency channel and given setting frequency: refer to


P10.03 “Method to setting of frequency and speed” for details;

4. Correctly set P70.02 “Max frequency”, P70.00 “Upper frequency limit” and
P70.01 “Lower frequency Limit”;

5. Direction of motor rotation: To confirm the phase sequence of the motor wiring
and configure P20.09 “Phase sequence of the motor” and P71.05 “Reverse rotation
prohibited” as required by the mechanical load;

6. Acceleration/deceleration time: set P10.09 “Acceleration time” and P10.10


“Deceleration time” as long as possible to meet requirements. If the time is too
short, a great torque will be generated and damage the load, or cause an
overcurrent;

7. Startup/shutdown mode: refer to P11.00 “Startup mode” and P12.00 “Shutdown


mode” for details;

5-14
Using Instructions for Series AS500 Inverter for Water Pump

8. Parameters on motor nameplate: set P20.00 ~ P20.06 rated power, number of


poles, rated current, rated frequency, rated rotation speed, rated voltage;

9. Motor overload protection: refer to P21.01 “Motor overload protection mode”,

Chapter 5
P21.02 “Motor sensor overload protection threshold”, P21.03 “Motor overload
protection time”, P70.04 “Output torque limitation” for details.

5.5.2.2 Quick debugging for V/F control

Start Continued

Debugging and test run


Given panel? Panel speed
P40.00 Set P40.02 and

Given Given Set P11.00 =


Start by starting
terminal? communication 0
frequency?

Set P11.00 = 1,
Given multi-stage Digital setting of DC braking Set starting holding
First DE starting then
speed frequency? Terminal X current P11.03 frequency P11.01 and
by starting
and braking

Select analog Speed tracking starting, set


Correctly set P11.00 = 2
channel P10.03 multi-stage

Process control in Open-loop Shutdown by Set P12.00


closed loop or auxiliary given d l ti ? =1

Select closed-loop Free shutdown? Set P12.00


running mode P51.00 = 1 Open-loop =0
superior/subordi

Select closed-loop given Select DC braking shutdown, set


superior/subordinate superior/subordinate P12.00 = 2; please set P12.03
~ P12.05 correctly

Select closed-loop
main feedback Set shutdown holding
frequency P12.01 and

Closed-loop Dynamic Set P13.00 = 1


auxiliary braking?
f db k

Select Relevant function Set P13.00 = 0


superior/subordinate codes of closed
operation by

End
To right

5.5.2.3 Quick debugging for vector control

Method to quick debugging for vector control is described in following section with
sensorless vector control without as an example. If “vector control with PG” is used,
it is required to set encoder parameters according to instruction to encoder
parameter P22 in this manual.

5-15
Shanghai Sigriner STEP Electric Co., Ltd.

1. P20.10 “Motor no-load current coefficient”: adjust magnetic density, and make
current of the motor in vector control low-speed (not weak magnetic area) no-load
running close to motor no-load current;

2. Motor parameter self-tuning: for vector control, a motor no-load rotation


Chapter 5

self-tuning is required. If this does not apply, a static self-tuning for motor may be
carried out as follows.

Static self-tuning

Start

Unloading necessary
Set inverter running mode
10.00 = 1
Debugging and test run

Set inverter running mode


10.00 = 1
Set motor type P20.00 = 0

Set motor type P20.00 = 0


Set motor rated power P20.01

Set motor rated power P20.01


Set motor rated current
P20.02
Set motor rated current
P20.02
Set motor rated frequency
P20.03
Set motor rated frequency
P20.03
Set motor rated rotation speed
P20.04
Set motor rated rotation speed
P20.04
Set motor rated voltage
P20.05
Set motor rated voltage
P20.05
Set number of poles P20.06

Set number of poles P20.06

Operator 2: motor tuning

Operator 2: motor tuning

6: motor high-level static


self-tuning
5: motor dynamic self-tuning

Parameter self-tuning by
pressing F1
Parameter self-tuning by
pressing F1
End
End

Static self-tuning Dynamic self-tuning

5-16
Using Instructions for Series AS500 Inverter for Water Pump

3. Flow of vector control. Attention! During the vector control, a self-tuning is necessary.

4. While performing vector control, P10.07 “Fundamental frequency” should have the same
setting with P20.03 “Motor rated frequency”.

Chapter 5
Start

Parameter identification (setting flow of


parameter self-tuning for vector control)

Sensorless
vector control?

Speed sensor vector


control

Debugging and test run


Torque
control?
P10.00 = 3 (speed sensor P10.00 = 2 (speed sensor
vector control) torque control)
P10.00 = 0 (VF control)

P10.00 = 1 (sensorless P10.00 = 4 (sensorless


vector control) torque control)
Correctly set P22.02 according to pulse
number of encoder

Given multi-stage Terminal X function given by multi-stage Correctly set P41.00 ~


frequency? frequency (see P30.00 ~ P30.07 in Chapter P41.15
7 for details)

Terminal X function given by multi-stage Correctly set P50.14 ~


Given multi-stage
voltage (see P30.00 ~ P30.07 in Chapter 7 P50.21
digital voltage? for details)

Set P32.00 ~ P32.17 (refer


Frequency/speed P10.03 Select analog to P32.00 ~ P32.17 in
Given torque P10.04 channel or not? Chapter 6 for details)

Process PID provided or


not?

Set P32.00 ~ P32.17 (refer


Select closed-loop running mode Select analog to P32.00 ~ P32.17 in
P51.00 channel or not? Chapter 6 for details)

Select closed-loop given


superior/subordinate relation operation
P51 03

Run command Set P10.02 = 0 Set P20.09 according to running


keyboard control? direction (0 for FORWARD, 1 for
REVERSE)

Select Terminal X function


Run command Set P10.02 = 1 (refer to P30.00 ~ P30.07 in
terminal control? Chapter 7 for details)

Run command communication


control, set P10.02 = 2

To next page

5-17
Shanghai Sigriner STEP Electric Co., Ltd.

Continued

Select Terminal X Correctly set P40.02 ~


Select multi-stage deceleration acceleration/deceleration time function P40.09
time? (refer to P30.00 ~ P30.07 in Chapter 7
for details)

Set P40.02 and P40.03


Chapter 5

Start by starting frequency? Set P11.00 = 0

Set P11.00 = 1, DC
braking current P11.03
First DC starting then by starting and braking holding time Set starting holding frequency P11.01
frequency? P11.04 and starting frequency holding time
P11.02

Speed tracking starting, set P11.00 = 2

Shutdown by
Debugging and test run

Set P12.00 = 1
deceleration?

Set P12.00 = 0
Free shutdown?

DC braking shutdown, set P12.00 = 2; please


set P12.03 ~ P12.05 correctly (refer to
parameter description in Chapter 7 for details)

DC braking shutdown, set P12.00 = 2; please


DC braking + shutdown by set P12.03 ~ P12.05 correctly (refer to
deceleration? parameter description in Chapter 7 for details)

Deceleration +
excitation Set P12.00
= 3held

Set shutdown holding frequency


P12.01 and shutdown frequency
holding time P12.02

Reverse prevention?
Set P71.05 = 1

Set P71.05 = 0

Dynamic braking?
Set P13.00 = 1

Set P13.00 = 0

End

5-18
Using Instructions for Series AS500 Inverter for Water Pump

5.6 Example for operation

The displayed shutdown parameter is setting parameter, 50.00 Hz for factory

Chapter 5
setting. Underlined figures in the following indicate the current editing bit.

Set the given frequency, for example, P40.00 = 25.00 Hz

Parameter
tti Times Times
Times
Times
Paramete
r setting
Times

Debugging and test run


5.7 Fault indication

When a fault occurs to the inverter, the fault indicator D4 flashes on the top of
operator. LED digital tubes show the current fault code. Fault codes and types are
listed in Table 5.5.

5-19
Shanghai Sigriner STEP Electric Co., Ltd.

Table 5.5 Fault codes and names

Fault Fault
Fault indication Fault indication
code code
1 Module overcurrent protection 2 ADC fault
3 Radiator superheated 4 Brake unit fault
5 Fuse blown fault 6 Output torque overload
Chapter 5

7 Speed deviation 8 Bus overvoltage protection


9 Bus undervoltage 10 Output phase loss
11 Motor low speed overcurrent 12 Encoder fault

Reversed speed direction detected during


13 Current detected during elevator stopping 14
running

15 Speed detected during elevator stopping 16 Wrong motor phase


17 Fwd overspeed 18 Rev overspeed
19 Wrong phase sequence of UVW encoder 20 Encoder communication fault
Debugging and test run

21 Abc overcurrent 22 Brake detection trouble


23 Input overvoltage 24 UVW encoder disconnected
25 Standby 26 Encoder not self-learning
27 Output overcurrent 28 Sincos encoder fault
29 Input phase loss 30 Overspeed protection
31 Motor high speed overcurrent 32 Ground protection
33 Capacitor aging 34 External fault
35 Output unbalance 36 Wrong parameter setting
37 Current sensor fault 38 Braking resistor short circuit
39 Instantaneous current too large 40 Inverter overload
41 Abnormal power-off during operation 42 Motor overheat (PTC)
43 Internal fault 44 Self-tuning failure
45 Interference protection 46 Terminal exclusiveness checkout
47 EEPOM abnormity 48 Abnormal communication
49 Abnormal expansion card connection

5-20
Using Instructions for Series AS500 Inverter for Water Pump

Chapter 6 Chapter Six Function Parameter Tables

6.1 Function code parameter table explanation

Chapter 6
Short list field Explanation

Function code Represent the code for functions, such as P00.00

Function code The name of function code used to explain the code

Ex work value Settings after the ex work setting of the function code is resumed(refer to P00.01

Function Parameter Tables


Setting scope The minimum value to the maximum value the function code allows

V:voltage;A:current;℃:centigrade;Ω:Ohm; mH:millihenry; rpm:rotary speed; %:percent ;


Unit
bps:baud rate;Hz/kHz:frequency;ms、s、min、h、kh:time;kW:power;/:no unit and etc.

○:the function code can be modified during operation;×:the function code can only be modified at
Attribute
the time of shutdown; *:the function code is a read only parameter and can’t be modified.
Function code Function code parameter setting list

Custom For users to record parameters

6.2 Function code parameter short list

6.2.1 P0X Group user parameters

P00 Group password parameters

function function code ex work setting


unit attribute option explanation customize
code name setting scope

Password for log 0:no password;others:


P00.00 0 0~65535 / ×
on password for log on

Password for 00:no password;others:


P00.01 0 0~65535 / ×
modification password protection;

P00.02 Backup password 0 0~65535 / × Back up

P01 group parameters used by customers

P02 Group Special function parameters

6-1
Shanghai Sigriner STEP Electric Co., Ltd.

6.2.2 P1X Group Control parameters

6.2.2.1 P10 Group Basic control parameters


function function code ex work setting
unit attribute option explanation customize
code name setting scope
Chapter 6

0:voltage vector V/f

control

1:speed sensorless

vector control
Control mode
P10.00 0 0~4 / × 2:speed sensor
selection
Function Parameter Tables

torque control

3:speed sensor

vector control

4:back up

0:two-wire system1;

Operation mode 1:two wire system 2;


P10.01 0 0~3 / ×
selection 2:three wire 1; 3:

three wire 2;

Operation command 0:panel 1:terminal


P10.02 0 0~2 / ×
reference selection 2:communication

frequency /speed 0:panel digital


P10.03 0 0~13 / ○
reference selection frequency setting

1:digial multi-speed

given target speed

2:analog multi-speed

given target speed

3:analog 0 given

target speed

4:analog 0 given

current speed

6-2
Using Instructions for Series AS500 Inverter for Water Pump

5:analog 1given

target speed

6:analog 1given

Chapter 6
current speed

7:communication

given current speed

8:Function given

target speed

Function Parameter Tables


9: back up

10: back up

11:DI given target

speed

12:communication

given target speed

13:CAN given current

speed

0: Panel given torque

1:analog 0 given

target torque

2:analog 1 given
Torque reference
P10.04 0 0~4 / ○ target torque
selection
3:communication

given torque

4:function given

target torque

compensation 0:compensationless
P10.05 0 0~5 / ○
torque reference torque

selection 1:digital

compensation torque

6-3
Shanghai Sigriner STEP Electric Co., Ltd.

2:analog 0 given

compensation torque

3:analog 1given

compensation torque

4:communication
Chapter 6

given compensation

torque

5:automatic

compensation torque

6.2.2.2 P11 Group startup parameters


Function Parameter Tables

function function code ex work setting option


unit attribute customize
code name setting scope explanation

0:normal startup

1: Start up after

P11.00 Startup modes 0 0~2 / × DC braking

2: Speed track

startup

Startup holding
P11.01 0.00 0.00~60.00 Hz ×
frequency

Startup frequency
P11.02 0.0 0.0~3600.0 s ×
holding time

Startup DC injection
P11.03 30.0 0.0~120.0 % ×
current

Startup DC injection
P11.04 5.0 0.0~99.9 s ×
time

P11.05 Excitation time 0.3 0.0~99.9 s ×

P11.06 Zero-servo time 0.8 0.0~99.9 s ×

Contracting brake
P11.07 0.20 0.00~99.99 Hz ×
operating time

6-4
Using Instructions for Series AS500 Inverter for Water Pump

6.2.2.3 P12 Group shutdown parameters


function function code ex work setting
unit attribute option explanation customize
code name setting scope

Chapter 6
0:inertia shutdown

1:Slow down

2:slow down+DC

P12.00 Shutdown modes 0 0~3 / × brake

3:slow

Function Parameter Tables


down+holding

excitation

Shutdown holding 0.00~


P12.01 0 Hz × 0.00~300.00
frequency 300.00

Shutdown

P12.02 frequency holding 0 0.0~99.9 s × 0.1~99.9

time

DC brake initial 0.00~


P12.03 0 Hz × 0.00~300.00Hz
frequency 300.00

Shutdown DC 0.0~
P12.04 0 % × 0.0~120.0
braking current 120.0

Shutdown DC
P12.05 0 0~99.9 s × 0~99.9
braking time

Shutdown excitation
P12.06 0 0~99.9 s ×
holding time

6-5
Shanghai Sigriner STEP Electric Co., Ltd.

6.2.2.4 P13 Group Braking function parameters


function function code ex work setting
unit attribute option explanation customize
code name setting scope

0 : select dynamic

dynamic braking braking


Chapter 6

P13.00 0 0~1 / ○
selection 1 : refuse dynamic

braking

Braking turn-on 620~


P13.01 660 V ○ 620~750
voltage 750

Braking unit service 0.0~


Function Parameter Tables

P13.02 60.0 s ○ 0.0~300.0


time 300.0

6-6
Using Instructions for Series AS500 Inverter for Water Pump

6.2.2.5 P14 group V/F control parameters


function function code ex work setting option
unit attribute customize
code name setting scope explanation

Chapter 6
0:standard V/F

straight line

1 : 1.2 order

power curve;

P14.00 V/F curve setting 0 0~4 / × 2 : 1.5 order

Function Parameter Tables


power curve

3:2 order power

curve

4:customize

P14.01 V/F voltage setting V0 76.0 0.0~380.0 V × 0.0~380.0

0.00~
P14.02 V/F frequency setting F0 10.00 Hz × F0<F1
300.00

P14.03 V/F voltage setting V1 152.0 0.0~380.0 V × 0.0~380.0

0.00~
P14.04 V/F frequency setting F1 20.00 Hz × F1<F2
300.00

P14.05 V/F voltage setting V2 228.0 0.0~380.0 V × 0.0~380.0

0.00~
P14.06 V/F frequency setting F2 30.00 Hz × F2<F3
300.00

P14.07 V/F voltage setting V3 304.0 0.0~380.0 V × 0.0~380.0

0.00~
P14.08 V/F frequency setting F3 40.00 Hz × F3<F4
300.00

P14.09 V/F voltage setting V4 380.0 0.0~380.0 V × 0.0~380.0

0.00 ~ F4<frequency
P14.10 V/F frequency setting F4 50.00 Hz ×
300.00 upper limit PXXX

6-7
Shanghai Sigriner STEP Electric Co., Ltd.

6.2.3 P2X Group motor parameters

6.2.3.1 P20 Basic motor parameters


function function code ex work setting option
unit attribute customize
code name setting scope explanation
Chapter 6

0:asynchronous;
P20.00 Type of motors 0 0~1 /
1:synchronous

Set according to
0.4~
P20.01 motor rated power 注1 kW × the nameplate of
999.9
motors
Function Parameter Tables

set according to
0.1~
P20.02 motor rated current 注1 A × the nameplate of
999.9
motors

set according to
motor rated 0.00~
P20.03 50.00 Hz × the nameplate of
frequency 300.00
motors

set according to
motor rated rotary 0~
P20.04 1460 rpm × the nameplate of
speed 30000
motors

set according to

P20.05 motor rated voltage 380 0~480 V × the nameplate of

motors

Number of poles for Motor pole


P20.06 4 2~128 / ×
motors pairs=series /2

set according to
motor rated slip 0.10~
P20.07 1.30 Hz × the nameplate of
frequency 655.35
motors

Normally two
The maximum slip 0.10~
P20.08 2.60 Hz × times of the
frequency of motor 655.35
ratings

P20.09 Motor phase 1 0~1 / × 0 : negative

6-8
Using Instructions for Series AS500 Inverter for Water Pump

sequence sequence phase;

1 : positive

sequence phase

Chapter 6
Motor no load 0.00~
P20.10 32.00 % ×
current coefficient 60.00

0.1~ motor rated


P20.11 motor rated torque 0.1 Nm ×
6553.5 torque

Maximum power 100~


P20.12 200 % ×

Function Parameter Tables


coefficient of motors 300

Note 1:different inverter power corresponds to different ex work setting.

6.2.3.2 P21 advanced motor parameters


function function code ex work setting option
unit attribute customize
code name setting scope explanation

0 : normal The
P21.00 Motor setting 0 0~6 / ×
operation parameter

1:coder static self can’t be

learning modified

2 : coder directly and

modification self refer to

learning option 2 in

3 : code self the main

learning ending menu for

4:motor static self details

learning

5:motor dynamic

self learning

6 : motor static

advanced self

6-9
Shanghai Sigriner STEP Electric Co., Ltd.

learning

7:coder dynamic

self learning

0.000
motor stator
P21.01 ~ Ω × 0.000~65.000Ω
Chapter 6

resistance
65.000

0.000
Motor rotor
P21.02 ~ Ω × 0.000~65.000Ω
resistance
65.000

0.0000
Function Parameter Tables

Motor stator
P21.03 ~ H ×
inductance
6.0000

0.0000
Motor rotor
P21.04 ~ H ×
inductance
6.0000

0.0000

P21.05 Mutual inductance ~ H ×

6.0000

6-10
Using Instructions for Series AS500 Inverter for Water Pump

6.2.3.3 P22 auxiliary motor parameters


function function code ex work setting option
unit attribute customize
code name setting scope explanation

Chapter 6
P22.00 Moment of inertia 1 0~ kgm^2 × Moment of inertia

0:increment

type ;1:SinCos;
P22.01 Type of coders 0 0~3 / ×
2:EnDat;

3:Rezav

Function Parameter Tables


The number of 500~ The number of
P22.02 1024 / ×
coder pulse 16000 coder pulse

Coder frequency
Coder frequency
P22.03 0 0~7 / × division
division coefficient
coefficient

Coder position 0.0~ Coder position


P22.04 0.0 rad *
angle 360.0 angle

Coder feedback Coder feedback

P22.05 speed filtration time 0 0~30 ms × speed filtration

constant time constant

0:negative

phase

P22.06 Coder direction 1 0~1 / × sequence,1:

positive phase

sequence

SinCos coder 7—128;9-512;11-


P22.07 11 7,9,11 / ×
division coefficient 2048

6-11
Shanghai Sigriner STEP Electric Co., Ltd.

6.2.3.4 P23 Motor protection parameters


function ex work setting option
function code name unit attribute customize
code setting scope explanation

0:No overheat
Chapter 6

Motor overheat protection


P23.00 0 0~1 / ×
protection selection 1:No overheat

protection

Inverter protection
Function Parameter Tables

P23.01 5.00 0.00~10.00 V × 0.00~10.00V


threshold

Motor overload
P23.02 60.0 0.5~300.0 s ×
protection time

Motor low speed ○ 20% rated speed


P23.03 150.00 0.00~ %
overcurrent and below

Motor low speed ○


P23.04 60.0 0.1~ s
overcurrent time

Motor high speed 20% rated speed


P23.05 120.00 0.00~ % ○
overcurrent and above

Motor high speed


P23.06 30.0 0.1~ s ○
overcurrent time

6-12
Using Instructions for Series AS500 Inverter for Water Pump

6.2.4 P3X Group digital parameters

6.2.4.1 P30 digital input parameters


function ex work option
function code name setting scope unit attribute customize

Chapter 6
code setting explanation

X0 terminal input
P30.00 0 0~31 / ×
function selection

X1 terminal input
P30.01 0 0~31 / ×
function selection

Function Parameter Tables


X2 terminal input Refer to
P30.02 0 0~31 / ×
function selection chapter

X3 terminal input seven for


P30.03 0 0~31 / ×
function selection parameter

X4 terminal input details


P30.04 0 0~31 / ×
function selection

X5 terminal input
P30.05 0 0~31 / ×
function selection

X6 terminal input
P30.06 0 0~31 / ×
function selection

X7 terminal input
P30.07 0 0~31 / ×
function selection

X0~X7 input filtration 0.000~


P30.08 0.001 0.000~1.000 s ×
time 1.000s

P30.09 Back up

P30.10 Back up

6-13
Shanghai Sigriner STEP Electric Co., Ltd.

6.2.4.2 P31 digital output parameters


function ex work setting option customize
function code name unit attribute
code setting scope explanation

Relay K1 output
P31.00 0 0~31 / ×
function definition
Chapter 6

Relay K2 output
P31.01 0 0~31 / ×
function definition Refer to F31

Y0 terminal output group multiple


P31.02 0 0~31 / ×
function selection function output

Y1 terminal output terminal


Function Parameter Tables

P31.03 0 0~31 / ×
function selection definition table in

Y2 terminal output chapter seven


P31.04 0 0~31 / ×
function definition

Y3 terminal output
P31.05 0 0~31 / ×
function definition

P31.06 Relay K1 terminal action


0 0.0~60.0 s ×
delay

relay K1 terminal reset


P31.07 0 0.0~60.0 s ×
delay

relay K2 terminal action


P31.08 0 0.0~60.0 s ×
delay

relay K2 terminal reset


P31.09 0 0.0~60.0 s ×
delay

P31.10 Y0 terminal action delay 0 0.0~60.0 s ×

P31.11 Y0 terminal reset delay 0 0.0~60.0 s ×

P31.12 Y1 terminal action delay 0 0.0~60.0 s ×

P31.13 Y1terminal reset delay 0 0.0~60.0 s ×

P31.14 Y2 terminal action delay 0 0.0~60.0 s ×

P31.15 Y2terminal reset delay 0 0.0~60.0 s ×

P31.16 Y3 terminal action delay 0 0.0~60.0 s ×

6-14
Using Instructions for Series AS500 Inverter for Water Pump

P31.17 Y3 terminal reset delay 0 0.0~60.0 s ×

P31.18 backup

P31.19 backup

Chapter 6
Non-zero current
P31.20 2.0 0.0~50.0 % ○
detection width

Frequency consistency
P31.21 1.00 0.0~300.00 Hz ○
detection width

For Frequency

Function Parameter Tables


P31.22 Any frequency detection 1.00 0.00~300.00 Hz ○ detection

function

For Frequency
Any frequency detection
P31.23 0.20 0.00~300.00 Hz ○ detection
width
function

6.2.4.3 P32 analog input parameters


function function ex work option
setting scope unit attribute customize
code code name setting explanation

0:0~10V
P32.00 A0input type 1 0~1 / ×
1:-10V~10V

0:no function

1:target speed

signal
A0 input
2:current speed
P32.01 function 0 0~4 / ×
signal
selection
3:torque signal

4:compensation

torque signal

P32.02 A0 offset 10.000 0.000~20.000 V × 0.000~20.000

P32.03 A0 gain 100.0 0.1~1000.0 % ×

6-15
Shanghai Sigriner STEP Electric Co., Ltd.

A0filteration
P32.04 10 0~30 ms ×
time

P32.05 A0 chopping 10.000 0.000~10.000 V ×

P32.06 A1input type 0 0~1 / × The same as A0

A1 input
Chapter 6

P32.07 function 0 0~4 / × The same as A0

selection

P32.08 A1 offset 10.000 0.000~20.000 V ×

P32.09 A1 gain 100.0 0.1~1000.0 % ×

A1 filtration
Function Parameter Tables

P32.10 10 0~30 ms ×
time

P32.11 A1 chopping 10.000 0.000~10.000 V ×

6.2.4.4 P33 analog output parameters


function function code ex work option
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code name setting explanation

M0 output Please refer to

P33.00 function 0 0~44 / × chapter 7 for details

selection of parameters

P33.01 M0 offset 15.000 0.000~20.000 V × 0.000~20.000

P33.02 M0 gain 100.0 0.1~6000.0 % ×

M1 output Please refer to

P33.03 function 0 0~44 / × chapter 7 for details

selection of parameters

P33.04 M1offset 15.000 0.000~20.000 V ×

P33.05 M1 gain 100.0 0.1~6000.0 % ×

6-16
Using Instructions for Series AS500 Inverter for Water Pump

6.2.5 P4X Group speed control parameters

6.2.5.1 P40 basic speed parameters


function function code ex work setting option
unit attribute customize

Chapter 6
code name setting scope explanation

P40.00 Panel speed 5.00 0.0~100.00 Hz ○

P40.01 Basic frequency 50.00 0.0~100.00 Hz ○

15kW and below:


P40.02 acceleration time0 5.00 0.1~360.00 s ○

Function Parameter Tables


0.1~360.00s

18.5k and above:


P40.03 deceleration time0 5.00 0.1~360.00 s ○
0.0~360.00s

P40.04 acceleration time1 5.00 0.1~360.00 s ×

P40.05 deceleration time 1 5.00 0.1~360.00 s ×

P40.06 acceleration time2 5.00 0.1~360.00 s ×

P40.07 deceleration time 2 5.00 0.1~360.00 s ×

P40.08 acceleration time3 5.00 0.1~360.00 s ×

P40.09 deceleration time 3 5.00 0.1~360.00 s ×

P40.10 acceleration fillet Ts0 1.30 0.00~10.00 s ○ Acceleration start

P40.11 acceleration fillet Ts1 1.30 0.00~10.00 s ○ Acceleration end

P40.12 Deceleration fillet Ts2 1.30 0.00~10.00 s ○ Deceleration start

P40.13 Deceleration fillet Ts3 1.30 0.00~10.00 s ○ Deceleration end

6-17
Shanghai Sigriner STEP Electric Co., Ltd.

6.2.5.2 P41 digital multi-speed parameters


function ex work option
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code setting explanation

P41.00 digital multi-speed reference 0 0.00 0.00~300.00 Hz ○

P41.01 digital multi-speed reference 1 5.00 0.00~300.00 Hz ○


Chapter 6

P41.02 digital multi-speed reference 2 8.00 0.00~300.00 Hz ○

P41.03 digital multi-speed reference 3 10.00 0.00~300.00 Hz ○

P41.04 digital multi-speed reference 4 15.00 0.00~300.00 Hz ○

P41.05 digital multi-speed reference 5 18.00 0.00~300.00 Hz ○


Function Parameter Tables

P41.06 digital multi-speed reference 6 20.00 0.00~300.00 Hz ○

P41.07 digital multi-speed reference 7 25.00 0.00~300.00 Hz ○

P41.08 digital multi-speed reference 8 28.00 0.00~300.00 Hz ○

P41.09 digital multi-speed reference 9 30.00 0.00~300.00 Hz ○

P41.10 digital multi-speed reference 35.00 0.00~300.00 Hz ○

P41.11 digital multi-speed reference 38.00 0.00~300.00 Hz ○

P41.12 digital multi-speed reference 40.00 0.00~300.00 Hz ○

P41.13 digital multi-speed reference 45.00 0.00~300.00 Hz ○

P41.14 digital multi-speed reference 48.00 0.00~300.00 Hz ○

P41.15 digital multi-speed reference 50.00 0.00~300.00 Hz ○

6-18
Using Instructions for Series AS500 Inverter for Water Pump

6.2.6 P5X group process control parameters

6.2.6.1 P50 group process open loop parameters


function function code ex work setting
unit attribute option explanation customize

Chapter 6
code name setting scope

0:N/A; 1:A0; 2:
open-loop auxiliary
P50.00 0 0~3 / × A1;
reference selections
3:backup

0:main+auxiliary

Function Parameter Tables


1:main-auxiliary

2:auxiliary-
Open-loop
(50%×Imax) Imax is the
reference
3:main+auxiliary- maximum
P50.01 main/auxiliary 0 0~5 / ×
(50%×Imax) value of the
relationship
4:take the maximum input signal
operation
value

5:take the minimum

value

0:open loop frequency

reference +frequency
Process open loop
after close loop PID
and close loop
adjustment
P50.02 composite running 0 0~1 / ×
1:open loop frequency
relationship
reference - frequency
operation
after close loop PID

adjustment

6-19
Shanghai Sigriner STEP Electric Co., Ltd.

6.2.6.2 P51 process close loop parameters


function function code ex work setting option
unit attribute customize
code name setting scope explanation

0:invalid close

loop operation
Chapter 6

Close loop
control
P51.00 operation control 0 0~1 / ×
1:effective close
selection
loop operation

control

0:digital voltage
Function Parameter Tables

reference

1:A0 2:A1
Close loop control
3 : backup
P51.01 main reference 0 0~6 / ×
4:DI([I;se)
selection
5:Multi-stage

voltage

0:N/A 1:A0

2:A1 3:
close loop control
backup
P51.02 auxiliary reference 0 0~5 / ×
4:DI(pulse)
selections
5:multi-stage

voltage

0:main+auxiliary

1:main-auxiliary
close loop control Imax is the
2:auxiliary -
reference maximum
P51.03 0 0~5 / × (50%×Imax)
main/auxiliary value of
3:main+auxiliary-
operation input signal
(50%×Imax)

4:take the

6-20
Using Instructions for Series AS500 Inverter for Water Pump

maximum value

5:take the

minimum value

Chapter 6
0:N/A 1:A0

2:A1 3:
close loop control
backup
P51.04 main feedback 1 0~5 / ×
4:DI(pulse);
selection
5:multi-stage

Function Parameter Tables


voltage reference

0:N/A 1:A0

2:A1 3:

backup
close loop control
4 :
P51.05 auxiliary feedback 0 0~5 / ×
DI(pulse)
selection
5 :

multi-stage

voltage reference

0:main+auxiliary

1:main-auxiliary

2:auxiliary-

close loop control (50%×Imax) Imax is the

feedback 3:main+auxiliary maximum


P51.06 0 0~5 / ×
main/auxiliary -(50%×Imax) value of

operation 4:take the input signal

maximum value

5:take the

minimum value

close loop control


P51.07 0.00 0.00~10.00 V ○
digital voltage

6-21
Shanghai Sigriner STEP Electric Co., Ltd.

reference

The number of

single-phase pulses
P51.08 1024 1~9999 / ×
in each turn of

rotation
Chapter 6

0.000~
P51.09 proportional gain Kp 1.000 / ○
10.000

0.000~
P51.10 integral gain Ki 0.500 / ○
10.000

0.000~
Function Parameter Tables

P51.11 Differential gain Kd 1.000 / ○


10.000

0.001~
P51.12 Sampling cycle 0.100 s ○
30.000

0:when the

frequency

reaches the upper

limit, stop integral

adjustment

Integral method
P51.13 0 0~1 / ○
selection 1:when the

frequency

reaches the upper

and lower limits,

continue adjusting

the integral

analog multi-speed
P51.14 0.00 0.00~10.00 V ×
f0

analog multi-speed
P51.15 0.00 0.00~10.00 V ×
f1

P51.16 analog multi-speed 0.00 0.00~10.00 V ×

6-22
Using Instructions for Series AS500 Inverter for Water Pump

f2

analog multi-speed
P51.17 0.00 0.00~10.00 V ×
f3

Chapter 6
analog multi-speed
P51.18 0.00 0.00~10.00 V ×
f4

analog multi-speed
P51.19 0.00 0.00~10.00 V ×
f5

analog multi-speed

Function Parameter Tables


P51.20 0.00 0.00~10.00 V ×
f6

analog multi-speed
P51.21 0.00 0.00~10.00 V ×
f7

Integral action

P51.22 upper limit 0.0 0.0~ % ×

close loop output 0:invalid


P51.23 0 0~1 0 ×
reverse selection 1:effective

Close loop input


P51.24 50.0 0.0~ % ×
upper limit

Close loop input


P51.25 1.0 0.0~20.0 % ○
lower limit

Close loop output

P51.26 upper limit 200.0 0.0~ % ×

Close loop output


P51.27 5.0 0.0~ % ×
lower limit

0:N
P51.28 Suspend selection 0 0~ 1 / ×
1:Y

P51.29 Suspend limits 0.0 0.0~ 100.0 % × P51.29=1 有效

P51.30 Suspend the delay 0 0~ 65535 S × P51.29=1

6-23
Shanghai Sigriner STEP Electric Co., Ltd.

effective

P51.29=1
P51.31 Suspend offset 0.0 0.0~ 100.0 % ×
effective

Given deceleration
P51.32 5.0 0.0~3600.0 s ×
time
Chapter 6

Close-loop output
P51.33 0.01 0.01~50.00 s ×
filtration time

the value is the

percent of the
The minimum
P51.34 0.0 0.0~100.0 % × maximum input
Function Parameter Tables

reference
value (10V or

22mA)

the value is the

The feedback in percent of the

P51.35 answer to the 0.2 0.0~100.0 % × maximum input

minimum reference value (10V or

22mA)

the value is the

percent of the
The maximum
P51.36 100.0 0.0~100.0 % × maximum input
reference
value (10V or

22mA)

the value is the

The feedback in percent of the

P51.37 answer to the 100.0 0.0~100.0 % × maximum input

maximum reference value (10V or

22mA)

0~

P51.38 Preset frequency 22.0 maximum Hz ×

frequency

6-24
Using Instructions for Series AS500 Inverter for Water Pump

Preset frequency
P51.39 1 0~60 s ×
holding time

0:no neg
P51.40 Offset neg 0 0~1 / ×

Chapter 6
1:offset neg

6.2.7 P6X group Vector control parameters

6.2.7.1 P60 group speed loop control parameters


function function code ex work option
settingscope unit attribute customize
code name setting explanation

Function Parameter Tables


zero servo
P60.00 speed loop P0 100.00 0.00~655.35 / ○
section

P60.01 speed loop I0 120.00 0.00~655.35 / ○

P60.02 speed loop D0 0.50 0.00~655.35 / ○

Low speed
P60.03 speed loop P1 70.00 0.00~655.35 / ○
section

P60.04 speed loop I1 30.00 0.00~655.35 / ○

P60.05 speed loop D1 0.50 0.00~655.35 / ○

intermediate
P60.06 speed loop P2 120.00 0.00~655.35 / ○
speed section

P60.07 speed loop I2 25.00 0.00~655.35 / ○

P60.08 speed loop D2 0.20 0.00~655.35 / ○

High speed
P60.09 speed loop P3 140.00 0.00~655.35 / ○
section

P60.10 speed loop I3 5.00 0.00~655.35 / ○

P60.11 speed loop D3 0.10 0.00~655.35 / ○

Switching frequency
P60.12 1.0 0.0~100.0 % ○
0

Switching frequency
P60.13 50.0 0.0~100.0 % ○
1

6-25
Shanghai Sigriner STEP Electric Co., Ltd.

6.2.7.2 Group P61 Current control parameters


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setting scope unit attribute customize
code name setting explanation

P61.00 current ring Kp 1.40 0.01~9.99 / ○

P61.01 current ring Ki 1.00 0.01~9.99 / ○


Chapter 6

P61.02 current ring Kd 0.00 0.00~9.99 / ○

current ring
P61.03 400.0 0.01~1000.0 Hz ○
bandwidth

Magnetic flux
P61.04 0.8 0.01~1000.0 Hz ○
linkage bandwidth
Function Parameter Tables

current ring
P61.05 0 0~10 / ○
selection

P61.06 backup ○

P61.07 backup ○

6.2.7.3 Group PP62 Torque control parameters


function function code ex work setting option
unit attribute customize
code name setting scope explanation

digital torque
P62.00 0.0 0.1~100.0 % ○
reference

P62.01 Torque direction 0 0or not 0 / ○

Torque increase 0.01~


P62.02 1.00 s ○
time 655.35 s

Torque decrease 0.01~


P62.03 1.00 s ○
time 655.35 s

6-26
Using Instructions for Series AS500 Inverter for Water Pump

6.2.7.4 P63 torque compensation parameters


function function code ex work option
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code name setting explanation

Chapter 6
Compensation
P63.00 0 0 or not 0 / ○
torque direction

P63.01 Compensation gain 100.0 0.0~200.0 % ○

Compensation
P63.02 0.0 0.0~100.0 % ○
offset

Function Parameter Tables


For
Light load switch
P63.03 0.0 0.0~99.9 % ○ elevators
compensation
only

For
Heavy load switch
P63.04 0.0 0.0~99.9 % ○ elevators
compensation
only

6-27
Shanghai Sigriner STEP Electric Co., Ltd.

6.2.8 P7X group incremental control parameters

6.2.8.1 P70 limitation and protection parameters


function function code ex work option
setting scope unit attribute customize
code name setting explanation
Chapter 6

0.01~ 0.01~
Frequency upper
P70.00 55.00 maximum Hz ○ maximum
limit
frequency frequency

0.01~ 0.01~
frequency upper
P70.01 0.00 frequency Hz ○ frequency
limit
Function Parameter Tables

upper limit upper limit

maximum output
P70.02 55.00 0.01~300.00 Hz ○ 0.01~300.00
frequency

maximum output
P70.03 380 0~480 V ○
voltage

Output torque
P70.04 150.00 0.00~200.00 % ○
limitation

Acceleration over

P70.05 current threshold of 180.00 0.00~200.00 % ○

inverters

deceleration

overvoltage
P70.06 750 0~800 V ○
threshold of

inverters

Overspeed
Beyond the
P70.07 protection 120.00 0.00~ % ○
speed rating
coefficient

Special function
P70.08 16 0~65535 /
selection

6-28
Using Instructions for Series AS500 Inverter for Water Pump

6.2.8.2 P71 control optimization parameters


function function code ex work option
setting scope unit attribute customize
code name setting explanation

Chapter 6
frequency hopping
P71.00 0.00 0.01~100.00 Hz ○
speed 1

frequency hopping
P71.01 0.00 0.01~100.00 Hz ○
speed 2

frequency hopping
P71.02 0.00 0.01~100.00 Hz ○

Function Parameter Tables


speed 3

Frequency hopping
P71.03 0.00 0.01~100.00 Hz ○
width

Inertia

P71.04 compensation 0.00 0.01~100.00 % ○ ×

coefficient

0:N
P71.05 Reversal prohibition 0 0~1 / ○
1:Y

Interval between

P71.06 forward and reversal 2.0 0.1~6553.5 S ○

rotation

0:5 段式; 1:

7 段式;2:
PWM modulation
P71.07 0 0~2 / ○ <40%rpm 7
modes
段,>40% 5

0:N/A

1 : auto

V/F optimization torque


P71.08 0 0~63 / ○
function selection increase

2:oscillation

suppression

6-29
Shanghai Sigriner STEP Electric Co., Ltd.

4 : slip

compensatio

8 : stator

resistance
Chapter 6

compensatio

16 : dead

zone

compensatio
Function Parameter Tables

32 : busbar

voltage

compensatio

( position

selection

function)

Manual

V/F torque torque


P71.09 0.0 0.0~30.0 % ○
compensation increase,

P71.08=0

V/F compensation
P71.10 10.00 0.00~50.00 Hz ○
maximum frequency

0:compen

sate 1;

dead zone based on


P71.11 0 0~2 / ○
compensation mode the degree

of angle

1:compensat

6-30
Using Instructions for Series AS500 Inverter for Water Pump

e 1 or 0.5

based on the

degree of

Chapter 6
angle;

2:

compensate

based on

current

Function Parameter Tables


Current down slop
P71.12 0.00 0.01~655.35 S ○
time

P71.13 backup

P71.14 Carrier frequency 6.000 1.100~10.000 KHz ○

P71.15 Random PWM width 0.001 0.001~1.000 KHz ○

P71.16 Regulator mode 1 0~3 / ×

Contactor making
P71.17 0.8 0.0~ S ○
delay

P71.18 Switching off delay 0.4 0.0~ S ○

Contactor shutdown
P71.19 1.0 0.0~ S ○
delay

P71.20 Braking delay 0.1 0.0~ S ○

Output shutdown
P71.21 0.3 0.001~ s ○
delay

Zero-speed
P71.22 0.2 0.0~10.0 Hz ○
threshold

Dead zone
P71.23 100 0~100 % ○
compensation size

Zero-servo
P71.24 0 0~100 % ○
compensation

P71.25 Energize to calibrate 0 0~1 / × 0:NO

6-31
Shanghai Sigriner STEP Electric Co., Ltd.

automatically or 1:each time

not? of

energization,

auto

calibration
Chapter 6

will be made

on the angle

of coders.

Calibration current
P71.26 150 100~300 % ×
gain coefficient
Function Parameter Tables

Zero servo current


P71.27 100 50~200 % ×
ring gain coefficient

6.2.9 P8X group communication parameters

6.2.9.1 P80 group communication selection parameters


function function code ex work setting
unit attribute option explanation customize
code name setting scope

Communication 0: Modbus;
P80.00 0 0~1 \ ○
mode selection 1:Profibus;

6-32
Using Instructions for Series AS500 Inverter for Water Pump

6.2.9.2 P81 group Modbus communication parameters


function ex work setting
function code name unit attribute option explanation customize
code setting scope

Chapter 6
0:1200 bps

1:2400 bps

2: 4800 bps

Communication baud 3: 9600 bps


P81.00 4 0~7 bps ○
rate 4:19200 bps

Function Parameter Tables


5:38400 bps

6:57600 bps

7:76800 bps

0:1−8−1 format, free of

test
P81.01 data format 0 0~2 / ○
1:1−8−1 format, even

2:1−8−1 format, odd

transfer mode
P81.02 1 0~1 / ○ 0:ASC;1:RTU
selection

0 : slave mode of

operator jack and slave

mode of terminal wiring

1 : master mode of

operator jack and slave


P81.03 Master/slave mode 0 0~2 / ○
mode of terminal wiring

2 : slave mode of

operator jack and

master mode of terminal

wiring

Address of local 1 ~ 247 , 0 is the


P81.04 1 1~247 / ○
machine broadcasting address

6-33
Shanghai Sigriner STEP Electric Co., Ltd.

Communication Refer to communication


P81.05 / ○
status word 1 appendix A

communication Refer to communication


P81.06 / ○
status word 2 appendix A

communication
Chapter 6

P81.07 address format / ○

selection

6.2.9.3 P82 Group Profibus communication parameters


Function Parameter Tables

function function code ex work setting


unit attribute option explanation customize
code name setting scope

4:187.5k 5:500k
communication
P82.00 6 4~9 bps ○ 6:1M 7:3M
baud rate
8:6M 9:12M

0:not PPO format

1:PPO1

2:PPO2
P82.01 data format 0 0~5 / ○
3:PPO3

4:PPO4

5:PPO5

Address of the local


P82.02 0 0~255 / ○ 0~255
computer

Refer to
Communication
P82.03 / ○ communication
status word 1
appendix B

Refer to
communication
P82.04 / ○ communication
status word 2
appendix B

6-34
Using Instructions for Series AS500 Inverter for Water Pump

6.2.10 P9X Group fault and display parameters

6.2.10.1 P90 Group language selection parameters


function function code ex work setting
unit attribute option explanation customize

Chapter 6
code name setting scope

Operator language 0:Chinese


P90.00 0 0~1 / ○ backup
selection 1:English

Function Parameter Tables


6.2.10.1 P91 group LCD display data
function function code ex work setting
unit attribute option explanation customize
code name setting scope

P91.00 U01 display data 24 0~31 / ○

P91.01 U02 display data 1 0~31 / ○

P91.02 U03 display data 25 0~31 / ○

P91.03 U04 display data 4 0~31 / ○ Refer to chapter 7 for

P91.04 U05 display data 6 0~31 / ○ explanation

P91.05 U06 display data 16 0~31 / ○

P91.06 U07 display data 7 0~31 / ○

P91.07 U08 display data 5 0~31 / ○

6.2.10.2 P92 Group LED display parameters


function function code ex work setting
unit attribute option explanation customize
code name setting scope

Refer to chapter 7 for


P92.00 LED display data 1 0~31 / 1
explanation

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Shanghai Sigriner STEP Electric Co., Ltd.

6.2.10.3 P93 group operation record parameters


ex

function function code work setting option


unit attribute customize
code name settin scope explanation

g
Chapter 6

Total energization time of Local 0.000~


P93.00 0 kh *
machine 65.535

Total running time of local 0.000~


P93.01 0 kh *
machine 65.535

The maximum record of 0.0~


Function Parameter Tables

P93.02 0 ℃ *
radiator temperature 100.0

6.2.10.4 P94 Group Fault processing parameters


function function code ex work setting option
unit attribute customize
code name setting scope explanation

0 : don’t output

Inverter minor fault fault relay


P94.00 1 0~1 / *
processing methods 1 : output fault

relay

Inverter fault auto Inverter fault auto


P94.01 10.0 0.0~180 S *
reset duration reset duration

Inverter fault auto Inverter fault auto


P94.02 3 1~100 / * 30 minutes
reset times reset times

Radiator overheat
P94.03 0.5 0.0~180 S × No. 3 fault Rectification
time

Overspeed protection
P94.04 1.00 0.00~180 S × No. 30 fault
time

Input phase failure


P94.05 35 0~150 V × No.29 fault
voltage threshold

6-36
Using Instructions for Series AS500 Inverter for Water Pump

Braking resistance
P94.06 10 0~100 / × NO. 4 fault
short-circuit times

SinCos coder wire

Chapter 6
P94.07 breakage confirmed 2 0~100 /

times

Output phase failure 0.000~


P94.08 2.000 S
confirmed duration 180.00

Relay failure
P94.09 65 0~150 V

Function Parameter Tables


confirmed voltage

CD error phase
P94.10 300 300~1000 /
judgment threshold

ABZ protection
P94.11 20 20~100 %
threshold

6.2.10.5 P95 Group Product identification parameters


function function code ex work setting
unit attribute option explanation customize
code name setting scope

Inverter hardware Inverter hardware


P95.00 0 / *
version version

Control panel Inverter software


P95.01 Manufacturer / *
software version version

6-37
Shanghai Sigriner STEP Electric Co., Ltd.

6.2.10.6 P96 Group inverter product parameters


function function code ex work setting attrib
unit option explanation customize
code name setting scope ute

P96.00 inverter rated power 0.0~999.9 kW ×


Chapter 6

inverter rated ×
P96.01 0.0~999.9 A
current

inverter maximum ×
P96.02 0.0~999.9 A
current

inverter rated ×
P96.03 380 0~480 V 0~480
voltage
Function Parameter Tables

Inverter power
P96.04 16 0~99 % *
coefficient

Inverter sensor
P96.05 0 0~9999 A * 0~9999
current

Inverter module
P96.06 0~9999 A * 0~9999
rated current

Built-in braking unit


P96.07 0~9999 A * 0~9999
current

Three-phase current 0.000~


P96.08 1.000 % * 0.0~0.99
balance coefficient 99.999

6.3 Parameter record sheet of users

function Setting function Setting Function Setting

6-38
Using Instructions for Series AS500 Inverter for Water Pump

Chapter 7 Parameter description

7.1 About the main menu

Chapter 7
7.1.1 Parameter setting

After entering, parameter from Group P0X to Group P9X would be displayed. If the
logging password is correct, it can be modified. For specific meaning, see below

Field Explanation

Parameter description
Function code number Means the number of function code, such as P00.00

Name of function code Name of function code, explaining its function

Option of function code Parameter setting list

Setting range Minimum to maximum value that is allowed for setting the function code

Unit V: voltage; A: current; ℃: degree; Ω: ohm; mH: millihenry; rpm:

=revolutions per minute; %: percentage; bps: baud rate; Hz, kHz:

frequency; ms, s, min, h, kh: time; kW: power; /: no unit, etc.

Exworks value Setting value after function code is restored with exworks value operation

(P00.04)

Attribute

○: this function code can be modified during running; ×: this function code

can be modified only during shutdown; *: this function code is read-only

parameter, and cannot be modified.

User setting For the users to record parameter

7.1.2 Motor learning

This option performs motor self-learning. For the different motors that connects to
the inverter for the first time, recommend self-learning

For known motor nameplate parameter and others, please write to the
corresponding parameter directly; if the motor internal parameter is unknown,

7-1
Shanghai Sigriner STEP Electric Co., Ltd.

please execute parameter self-tuning. Press ENT, determine self-learning plan;


usually 6 is recommended:

0: normal running

1: encoder static self-learning


Chapter 7

Usually angle learning of the synchro motor on the encoder shall be started first.

2: encoder dynamic self-learning

For the sin/cos encoder, this function is required for learning the center point.

3: simple motor self-learning


Parameter description

1-3 is for self-learning of synchro motor

4: rotating motor self-learning

If the motor is relieved from the load, choose rotating self-learning 4; otherwise it
can only choose static self-learning. When the parameter self-learning is started,
ensure the motor is under static condition. In case of overcurrent, overvoltage fault
during self-learning, extend the acceleration, deceleration time P40.02, P40.03
properly.

5: Static motor self-learning

In case the inverter does not match with motor power, please choose static
self-learning. After learning, change the no-load current P20.10 into about 30% of
motor rated current P20.02 manually. The small the motor power is, the larger this
value would be

6: Advanced motor static self-learning

Normally, the advanced static self-learning is recommended for connecting to new


motor to check the motor parameter automatically.

During self-tuning process, the data is displayed as 9-8-7-6-5-4-3-2-1-0 on the


panel, and then, parameter condition returns to 0 (normal running) automatically

7-2
Using Instructions for Series AS500 Inverter for Water Pump

7.1.3 Fault check

Press ENT key, go to fault list. According to time reverse order, it can display eight
faults. When a certain fault is detected, press ENT key to display the bus voltage,

Chapter 7
output current, running frequency, etc. at the time of occurrence.

There are totally 49 fault codes. For corresponding fault types, see below.

Fault number Fault display Fault number Fault display

1 Module overcurrent protection 2 ADC fault


3 Heatsink Overheat 4 Brake unit fault

Parameter description
5 Fuse blown fault 6 Output overtorque
7 Speed deviation 8 Bus overvoltage protection
9 Bus undervoltage 10 Output phase-lack
11 Motor low-speed overcurrent 12 Encoder fault
13 Current found when stopped 14 Speed reversing during running
15 Speed found when stopped 16 Wrong phase sequence
17 Overspeed with the same direction 18 Reversing overspeed
19 UVW encode phase sequence fault 20 Encoder communication fault
21 Abc overcurrent 22 Brake check fault
23 Input overvoltage 24 UVW encoder disconnection
25 Backup 26 Encoder unlearned
27 Output overcurrent 28 Sincos encoder fault
29 Input phase lacking 30 Overspeed protection
31 Motor high-speed overcurrent 32 Earthing protection
33 Capacitance aging 34 External fault
35 Output unbalanced 36 Parameter setting error
37 Current sensor fault 38 Brake resistance short-circuit
39 Current instant value too large 40 Inverter overload
41 Unusual power down during running 42 Motor overheat (PTC)
43 Internal fault 44 Self-tuning fault
45 Interference protection 46 Terminal exclusive check
47 EEPOM unusual 48 Unusual communication
49 Unusual connection of extension card

7.1.4 Parameter processing

Press ENT key to enter. This function is used for setting the parameter change
authority and initialization level.

0: all parameter is allowed for change.

7-3
Shanghai Sigriner STEP Electric Co., Ltd.

1: all parameter is not allowed for change.

2: restore P0X area parameter as exworks set value.

3: restore all non-P0X area parameter (function code display invisible area
self-defined by the user) to exworks setting value.
Chapter 7

4: restore all user parameter to exworks setting value.

Note: after the parameter is initialized, the password set by the user would be reset.
Press ESC key, return to main menu.

7.2 Parameter group classification and format


Parameter description

7.2.1 Parameter group format

Function Group Separ Index in


code number in ator the group
area the area
7.2.2 Parameter group area division
Group
Function code area Description Range
number
P0X user parameter P00 Password parameter group P00.00~P00.02
P10 Basic control parameter group P10.00~P10.05
P11 Start parameter group P11.00~P11.07
P1X control
P12 Shutdown parameter group P12.00~P12.05
parameter
P13 Brake function parameter group P13.00~P13.02
P14 V/F parameter group P14.00~P14.10
P20 Basic motor parameter group P20.00~P20.11
P21 Advanced motor parameter group P21.00~P21.05
P2X motor parameter
P22 Motor auxiliary parameter group P22.00~P22.07
P23 Motor protection parameter group P23.00~P23.06
P30 Digital quantity input parameter group P30.00~P30.10
P3X terminal control P31 Digital quantity output parameter group P31.00~P31.17
parameter P32 Analog quantity input parameter group P32.00~P32.20
P33 Analog quantity output parameter group P33.00~P33.05
P4X speed parameter P40 Basic speed parameter group P40.00~P40.13

7-4
Using Instructions for Series AS500 Inverter for Water Pump

P32 Digital quantity multispeed parameter group P41.00~P41.15

P5X process control P50 Process open-loop parameter group P50.00~P50.02


parameter P51 Process close-loop parameter group P51.00~P51.38
P60 Speed loop control parameter group P60.00~P60.13
P61 Current loop control parameter group P61.00~P61.07

Chapter 7
P6X vector control
P62 Torque control parameter group P62.00~P62.03
parameter
Compensation torque control parameter
P63 P63.00~P63.04
group

P7X enhance control P70 Limit and protection parameter group P70.00~P70.08
parameter P71 Control optimization parameter group P71.00~P71.22
P80 Communication function select group P80.00
P8X communication
P81 Modbus communication group P81.00~P81.06
parameter

Parameter description
P82 Profibus DP communication group P82.00~P82.04
P90 Language select group P90.00
P91 LCD display group P91.00~P91.07
P92 LED display group P92.00

P9X display P93 Run record parameter group P93.00~P93.02

parameter P94 Fault process parameter group P94.00~P94.06

Inverter product identification parameter


P95 P95.00~P95.01
group

P96 Inverter product parameter P96.00~P96.08

7.3 Group P0X: user parameter group

7.3.1 Group P00: basic function parameter

P00.00 Log on password 0~65535 (0)

This function is used for preventing irrelevant personnel from inquiry and
modification of parameter and protecting inverter parameter safety.
00000: Without password protection, all parameter can be inquired, and inverter
has no password for exworks.
After the user password takes effect and enters parameter setting condition again,
unless correct password is entered, all parameter can not be changed through
operation panel, and only for read. Password is always displayed 00000.
Note: Exworks setting of Series As500 inverter is user password-free (P00.00=0);
no password is required for the first time.

7-5
Shanghai Sigriner STEP Electric Co., Ltd.

P00.01 Modify password 0~65535 (0)

Set the password:


Input five numbers for user password, and confirm it by pressing ENT. And repeat
again.
Chapter 7

Modify the password:


Press ENT to enter password verification condition, displayed as 0.0.0.0.. Enter
parameter edit condition after inputing correct password, and select P00.01
(P00.00 parameter shown as 00000). Input new password and confirm it by
pressing ENT. Then repeat P00.01 with the same password. After "OK" is displayed,
new password is successfully set.
Parameter description

Cancel the password:


Press ENT to enter password verification condition, displayed as 0.0.0.0.0. Enter
parameter edit condition after inputing correct password, and see P00.01 as 00000,
and then press ENT to confirm. Set P00.01=00000 repeatedly, and password is
cleared after "Clr" is displayed.
P00.02 Backup password 0~65535 (0)

When the user forgets the password that has been set, the manufacturer can
modify the parameter through entering correct backup password, including new
password.
7.3.2 Group P01~09: User function parameter (abbreviated):

7.4 Group P1X: control parameter group

7.4.1 Group P10 Basic control parameter

P10.00 Control mode select 0~4 (0)

This function is used for setting control running mode of the inverter. O stands for
V/f control, 1, 3 for vector speed control 1; 2, 4 for vector torque control.
0: voltage vector V/f control: for most of applications. Adjust the frequency and

7-6
Using Instructions for Series AS500 Inverter for Water Pump

voltage as proportional, and keep the control speed under magnetic flux condition,
without the encoder.
When V/F control is selected, please set up Group P14 V/F control parameter

Chapter 7
reasonably to reach good control effects.
1: speed-free sensor vector control: for universal variable speed driven condition
with high requirements on speed control accuracy and large torque. Analog
quantity of feedback of analog quantity process close-loop can stands for physical
quantity, such as temperature, pressure, humidity.
When vector control is selected, perform motor parameter self-tuning, and set the

Parameter description
motor nameplate parameter to P20.xx~P20.xx correctly. Start the motor parameter
self-tuning to obtain correct parameter, and meanwhile set up Group PX vector
control parameter reasonably to perform excellent control effect of the vector.
2: Speed sensor torque control: similar to 3, with speed encoder, higher control
accuracy, and better speed protection.
3: speed sensor vector control: pulse encoder is required to realize the speed
and torque performance with higher accuracy than the speed feedback vector
control 2 without encoder.
4: backup.
P10.01 Running mode select 0~3 (0)

P10.01 is used under terminal run command given mode, with X0


(corotation), X1 (reverse rotation) terminal control inverter start/stop.
0: two-wire type 1:

Run
K2 K1 command
24V Inverter
0 0 Stop
XV
Reverse
rotation K1
1 0
X0(P30.00=7)
K2
0 1 Corotation
X1(P30.01=8)
1 1 Stop
XC

Figure 7-1 Two-wire running mode 1

7-7
Shanghai Sigriner STEP Electric Co., Ltd.

1: two-wire type 1;

Run
K2 K1 command
24V Inverter
0 0 Stop
XV
K1
1 0 Stop
X0(P30.00=7)
Chapter 7

K2
0 1 Corotation
Reverse
X1(P30.01=8)
1 1 rotation
XC

Figure 7-2 Two-wire running mode 2


2: three-wire type1;
Xi (i=2~7) terminal set up "9: three-wire type run control" function.
When K3 is closed, X0 (corotation), X1 (reverse rotation) control is valid; when K3
Parameter description

is disconnected, X0, X1 control is not valid, and the inverter stops;


When X0 terminal rises, it means corotation; when X1 terminal rises, it means
reverse rotation.

24V Inverter
XV
K1
X0(P30.00=7)

K2
X1(P30.01=8)

K3
Xi

XC

Figure 7-3 Three wire running mode 1


3: three-wire type 2;

24V Inverter
K1 XV

X0(P30.00=7)
K2
Run direction X1(P30.01=8)
selection
K2 K3
Corotation Xi
0
Reverse
rotation
XC
1

Figure 7-4 Three wire running mode 2


Xi (i=2~7) terminal set up "9: three-wire type run control" function.

7-8
Using Instructions for Series AS500 Inverter for Water Pump

When K3 is closed, X0, X1 control is valid; when K3 is disconnected, X0, X1 control


is not valid, and the inverter stops;
When X0 terminal rises, it means run command; when X1 terminal is disconnected,

Chapter 7
it means corotation; when X1 terminal is closed, it means reverse rotation.
P10.02 Run command set mode 0~2 (0)

Operation panel run command set mode: perform run, stop,


corotation/reverse rotation of the inverter via the key F1(RUN), F2(STOP),
F3(LOC/REM) on the operation panel.

Parameter description
1: Terminal run command set mode: perform run, stop, corotation/reverse rotation
of the inverter through definition of multifunction terminal X0~X7; see P30.00~
P30.07.
2: Communication set mode: perform run, stop, corotation/reverse rotation of the
inverter through communication; see appendix Modbus communication protocol.
P10.03 Frequency/speed set mode 0~11 (0)

This function is used for frequency set under V/f control, sensor-free vector control,
sensor vector control; for selection of control mode, see Group P10.00 function
code.
0: panel digital frequency set; set up the frequency set through P40.00
1: multi-section set target speed with digital quantity
Digital quantity multispeed terminal 0-3 valid, with the frequency to be determined
by this terminal combination; see P41.00~P41.15
2: Multispeed set target speed of analog quantity
Multi-section digital voltage terminal 1-3 valid, with the frequency to be determined
by this terminal combination; see P51.14~P51.21
3: target speed set with A0 analog quantity
4: current speed set with A0 analog quantity
5: target speed set with A1 analog quantity
6: current speed set with A1 analog quantity

7-9
Shanghai Sigriner STEP Electric Co., Ltd.

7: communication set current speed


8: function set target speed
9: backup
10 : backup
A0, A1 (A1 terminal, jumper J1 set as 2, 3), input specification: 0~10V or -10~
Chapter 7

10V,
Corresponding relation between analog quantity and set frequency is determined
by Group P32
11: DI set target speed
12: communication set target speed
Parameter description

13: CAN set current speed


P10.04 Torque set mode 0~5 (0)

Under torque control mode, its set depends on the following channels
0: panel set
Panel digital torque set
1: A0 analog quantity set
2: A1 analog quantity set
When torque set mode is set as analog quantity input, match it correctly while
setting up the definition of function parameter of analog port, such as when P10.04
is set as 1, P32.01 must be 2; also, when P10.04 is set as 1, P32.07 must be 3
3: communication set torque
Set the target torque through communication port; for communication mode, see
Group P80
4: function set target torque
For some specific industry, set the torque by design of different functions
accordingly
P10.05 Compensation torque set mode 0~5 (0)

Compensation torque selection modes are:

7-10
Using Instructions for Series AS500 Inverter for Water Pump

0: no compensation torque
1: digital quantity compensation torque
2: analog quantity 0 for compensation torque

Chapter 7
3: analog quantity 1 for compensation torque
4: communication set compensation torque
5: auto moment compensation
Auto moment compensation is mainly for crane industry. And this function
memorizes torque during zero-speed stop, then release the brake with memorized
torque before releasing the torque. Only for closed-loop control temporarily.

Parameter description
7.4.2 Group P11: start control parameter

P11.00 Start mode 0~2 (0)

Take different start modes according to application conditions.


0: Started from start frequency P11.01, after holding time of start frequency P11.02,
accelerate to set frequency. If the motor is still rotating when the inverter is started,
start acceleration after braking the motor to low speed automatically.

Frequency Corotatio

P11.0
Dead area of corotation/reverse
Start 1Holding time of start
0 P11.0 P11.0 Time

Start 2 2
P11.0
1
Reverse

Figure 7-5 Start mode diagram of start frequency


1: Fill in direct current for DC excitation and DC band type brake on the motor.
Amount and time of DC filled is set by P11.03 and P11.04. After DC filling time is
reached, run it from start frequency P11.01, then after holding time of start
frequency P11.02, accelerate to set frequency.

7-11
Shanghai Sigriner STEP Electric Co., Ltd.

Frequency

Corotation

P11.0
Dead area
1
P11.0 P11.0
0 P11.0
3 P11.0 2 Time
DC
4 2
Chapter 7

P11.0
1

Reverse

Figure 7-6 Start mode diagram of DC brake


2: Speed tracking start
The inverter makes speed identification on the rotating motor, and track start
directly according to identified frequency; during start, current and voltage is
Parameter description

smooth without shock.


Power source

Motor speed

Switching at negative direction

Inverter output frequency

Inverter running direction

Negative direction

Detect motor speed and direction

Figure 7-6 Start mode diagram of speed track


P11.01 Start holding frequency (Hz) 0.00~60.00 Hz (0.00)

P11.02 Start frequency holding time (s) 0.00~3600.00 (0.00)

Start frequency refers to initial frequency while the inverter is started, as


shown fs in the figure; holding time of start frequency ts refers to running time under
start frequency during start, as shown in the figure.

7-12
Using Instructions for Series AS500 Inverter for Water Pump

Frequency Hz

fmax

fs

Chapter 7
P11.01

ts
0 P11.02 Time s

Figure 7-7 Start frequency and start time diagram

Run it from start frequency P11.01, then after holding time of start frequency P11.02,

Parameter description
accelerate according to the set acceleration time.
Note: for heavy load start, set up the holding time of start frequency properly, which
is better for start.with encoder speed feedback vector control, exworks value of start
frequency is 0.00Hz, and others as 0.05Hz
P11.03 Start DC injection current (%) 0.00~120.00 (30.00)

P11.04 Start DC injection time (s) 0.0~99.0 (5.0)

P11.03, P11.04 is valid only when start run mode is under "DC braking
before start (P11.00=1)", as below.
Start DC braking current (P11.03) is set relative to the percentage of inverter rated
current. If the set DC braking current is larger than 120% of motor rated current,
then injected current is 120% of motor rated current. Heavy load: 0.0~120.0%;
light load: 0.0~90.0%
Start DC braking time (P11.04) is injected action time. When P11.04=0, there is no
DC braking.

7-13
Shanghai Sigriner STEP Electric Co., Ltd.

Output frequency

0 Time
Chapter 7

Output voltage

P11.03

0 P11.04 Time

Run command
Parameter description

Figure 7-8 DC braking diagram

P11.05 Excitation time (s) 0.0~99.9 (0.3)

Excitation time is that required by establishing the magnetic flux in advance


before the motor is started and also for reaching quick response. When there is run
command, enter pre-excitation condition according to the time set by this function
code. After the magnetic flux is established, enter normal acceleration run. 0 set by
this function code means there is no pre-excitation process.
Note: the motor might be rotated during pre-excitation; at this point, please use
together with mechanical braking.

7-14
Using Instructions for Series AS500 Inverter for Water Pump

Chapter 7
Parameter description
Figure 7-9 Pre-excitation diagram

P11.06 Zero-servo time (s) 0.0~99.9 (0.8)

P11.07 Band type brake action time (s) 0.0~99.9 (0.35)

Band type brake action time is the time required from switching off command
to complete opening of the external rake. After opening, enter zero servo time, i.e.
Holding time of zero speed.
7.4.3 Group P12: stop control parameter

P12.00 Stop mode 0~3 (0)

Take different stop modes according to different applications.


0: inverter blocked output, motor with free stop
1: stop by deceleration according to the set deceleration time
2: stop by deceleration according to the set DC braking; when the frequency is
lower than DC braking start frequency P12.03, inject DC braking current P12.04,
with the DC braking time to be determined by P12.05
3: stop by deceleration according to the set deceleration time; after stop, keep the
excitation on the motor, and when the run command comes, it can quickly response
to start.

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Shanghai Sigriner STEP Electric Co., Ltd.

P12.01 Stop holding frequency (Hz) 0.00~300.00 (0.00)

P12.02 Holding time of stop frequency (s) 0.1~99.9 (0.0)

The inverter decelerates to stop frequency P12.01 from normal running speed,
and after holding time of stop frequency P12.02, decelerate to zero according to the
Chapter 7

set deceleration time, which is better for stability.

Frequency Hz
Run frequency
f

Stop holding frequency


Parameter description

P12.01 Frequency holding time

0 P12.02 Time s

Figure 7-10 Stop holding frequency diagram


P12.03 DC braking start frequency (Hz) 0.00~300.00 (0.00)

P12.04 Stop DC braking current (%) 0.00~120.00 (0.00)

P12.05 Stop DC braking time (s) 0.0~99.9 (0.5)

P12.03~P12.05 is valid only when stop mode is "Deceleration + DC braking


(P12.00=2)".
Stop DC braking current (P12.03) is set relative to the percentage of inverter rated
current. If the set DC braking current is larger than 120% motor rated current, the
injected current is 120% of motor rated current. For heavy load: 0.0~120.0%; for
light load: 0.0~90.0%.
Start DC braking time (P12.04) is injected action time; when P12.04=0, there is no
DC braking process.
When P12.00=2, P12.03 can be set as braking start frequency for quick braking.
P12.03 sets the amount of DC braking current, and this value is relative to the
percentage of inverter rated current. Variable torque load: 0.0~90.0%.
P12.04 sets action time of DC braking.

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Using Instructions for Series AS500 Inverter for Water Pump

Output frequency

P12.03

Chapter 7
0 Time

Output voltage

P12.04

0 P12.05 Time

Parameter description
Run command

Figure 7-11 Stop DC braking diagram


P12.06 Holding time of stop excitation (s) 0~99.9 (0)

When deceleration + holding excitation is selected for stop mode, and when
excitation holding time is larger than value of P12.06, the inverter outputs band type
brake signal and stops.
7.4.4 Group P13 Braking function V/F control parameter

P13.00 Energy consumption braking 0~1(0)

P13.01 Braking turnon voltage 620~750(660)

P13.02 Time for braking unit 0.0~300.0(100.0)

P13.00 energy consumption braking selection reflects the inverter can be


used with energy consumption braking
0: turn on energy consumption braking function
1: energy consumption braking function not available.
For large moment of inertia, and with quick braking stop, select matching braking
unit and braking resistance, and set up braking parameter to realize quick braking
stop.
Time for P13.02 braking unit, P13.01 braking turnon voltage is only valid for the
inverter with built-in braking unit.

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Shanghai Sigriner STEP Electric Co., Ltd.

Time for braking unit action can be adjusted, usually as 100s.


To adjust P13.01, select action voltage of braking unit. Proper action voltage can
realize quick energy consumption braking stop.
Note: to use braking unit, please set P13.00 as 1. For selection of type of braking
unit parts, refer to 1.9 braking resistance selection.
Chapter 7

7.4.5 Group P14 V/F control parameter

P14.00 V/F curve set 0~4 (0)

P14.01 V/F voltage value V0(V) 0.0~380.0 (76.0)


P14.02 V/F frequency value F0(Hz) 0.00~300.00 (10.00)

P14.03 V/F voltage value V1(V) 0.0~380.0 (152.0)


Parameter description

P14.04 V/F frequency value F1(Hz) 0.00~300.00 (20.00)

P14.05 V/F voltage value V2(V) 0.0~380.0 (228.0)


P14.06 V/F frequency value F2(Hz) 0.00~300.00 (30.00)

P14.07 V/F voltage value V3(V) 0.0~380.0 (304.0)


P14.08 V/F frequency value F3(Hz) 0.00~300.00 (40.00)

P14.09 V/F voltage value V4(V) 0.0~380.0 (380.0)


P14.10 V/F frequency value F4(Hz) 0.00~300.00 (50.00)

P14.00 parameter confirms different V/F curves under voltage vector V/F
control running mode (P10.00=0).

V/F curve Multi-section V/F curve


Figure 7-12 VF curve diagram
P14.00=0 is suitable for constant-torque load condition, and what between V and

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Using Instructions for Series AS500 Inverter for Water Pump

F is the linear relation with coefficient as 1. For details, see straight line in the figure.
P14.00=4 with self-defined curve, which is suitable for subsection constant-torque
load; see figure.

Chapter 7
In 7−12: F0<F1<F2<F3<F4≤fb
Fb is basic running frequency P40.01
V0≤V1≤V2≤V3<V4≤Vmax
V0, V1, V2, V3, V4 is actual output voltage ( (V1= (Vmax/ fb) * F1 default
Vmax=380V,fb=50Hz) relative to maximum output voltage, rated frequency.
P14.00=1~3 is suitable for variable torque load of fan, water pump, etc. P14.00 is

Parameter description
set as 1-3, respectively corresonding to 1.2 power, 1.5 power, 2 power curve; see
Figure 7-12. 2 power curve is for water supply, and 1.2 power, 1.5 power curve is
for load of other mediums. Select proper curve according to actual conditions.
7.5 Group P2X: motor parameter group

7.5.1 Group P20: basic motor parameter

P20.00 Motor type 0~1(0)

For motor type, select:


0: asynchronous motor
1: synchronous motor
P20.01 Rated power (Kw) 0.4~999.9( )

P20.02 Motor rated current (A) 0.1~999.9( )

P20.03 Motor rated frequency (Hz) 0~300(50)

P20.04 Motor rated speed (rpm) 0~30000(1500)

P20.05 Motor rated voltage (V) 0~480(380)

P20.06 Motor pole 2~128(4)

P20.07 Motor rated slip frequency (Hz) 0.1~6553.5(0.0)

P20.11 Motor rated torque (Hz) 0.1~6553.5(0.0)

For P20.00 motor type, select:


0: asynchronous motor
1: synchronous motor

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Shanghai Sigriner STEP Electric Co., Ltd.

P20.01~P20.07 and P20.11 is used for setting the motor parameter driven by the
inverter. Before using, set the parameter correctly according to motor nameplate.
P20.06 is used for setting the motor pole, which is set by the nameplate.
If there is no parameter of motor pole on the nameplate, calculate it according to
below formula:
Chapter 7

Number of poles = (120×f) ÷n.


In which: n for rated speed; f for rated frequency.
For the calculated values, take even-integral number as "number of poles".
Note: inverter power level shall match with the motor.
P20.07 is used for setting of slip frequency.
Parameter description

If there is no slip frequency data on the motor nameplate, P20.07 values can make
calculation according to below formula:
Set: rated frequency as f (P20.03), rated speed as n (P20.04), motor poles as p
(P20.06), then slip frequency = f- ( (n×p) ÷120) .
Foe example: when rated frequency is 50Hz, rated speed is 1430rpm, motor pole is
4, then set value of P20.07 =50- ( (1430×4) ÷120) =2.33Hz.
P20.08 Maximum slip frequency of motor 0.1~6553.5(0.0)

P20.09 Motor phase sequence 0~1(1)

P20.10 Motor zero-load current coefficient 0~100.0(32.00)

P20.08 sets maximum slip frequency of the motor, which is usually 2 times
rated slip frequency.
P20.09 sets rotating direction of the motor; 0 for negative phase sequence; 1 for
positive phase sequence.
P20.10 sets motor zero-load current coefficient, which is usually about 30%.
P20.11 Motor rated torque 0.1~6553.5(0.1)

P20.12 Motor maximum power coefficient 100~300(200)


(%)
P20.12 motor maximum power coefficient is used for limiting maximum torque
output allowed currently by the inverter under closed-loop vector control mode.
When the current actual output power of the inverter is smaller than the power set
by P20.12, maximum torque output allowed by the inverter is limit value of P70.04

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Using Instructions for Series AS500 Inverter for Water Pump

output moment; otherwise maximum torque output allowed by the inverter would
decrease gradually, with the power maintained no more than P20.12.
Above-mentioned two parameters are not required for setting and adjustment

Chapter 7
during normal uses.
7.5.2 Group P21: advanced motor parameter

P21.00 Parameter self-tuning 0~6(0)

Select execution method of parameter self-tuning (see start menu):


0: normal running

Parameter description
1: encoder static self-learning
2: encoder correction self-learning
3: encoder self-learning study
4: motor static self-learning
5: motor dynamic self-learning
6: motor static advanced self-learning
7: encoder dynamic self-learning
After self-tuning process is completed, restore as 0 automatically.
Note: If the motor is relieved from the load, choose dynamic self-learning; otherwise
it can only choose static self-learning. When the parameter self-learning is started,
ensure the motor is under static condition. In case of overcurrent, overvoltage fault
during self-learning, extend the acceleration, deceleration time P40.02,
P40.03properly.
In case the inverter does not match with motor power, please choose static
self-learning. After tuning, change the no-load current coefficient P20.10 into about
40% of motor rated current P20.02 manually.
For known motor parameter, please write to the corresponding parameter directly; if
the motor parameter is unknown, please execute parameter self-tuning.
For asynchronous motor, when the inverter needs new cooperation from the motor
every time, perform self-learning first to obtain the motor's internal feature
parameter; for specific steps, see below:
All wires with the inverter, encoder can be completed correctly;

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Shanghai Sigriner STEP Electric Co., Ltd.

Inverter is power on, and set the required parameter in Group P20;
Make the contactor connecting the inverter and motor closed (if there is two
contactors, then both shall be closed), making them well connected. Ensure band
type brake of dragging machine would not be opened;
Select "2 Motor tuning" in the operator main menu, and press "Enter" to enter
Chapter 7

"Self-learning" menu;
There is display of "ATun=0" in the "Self-learning" menu, and the data at right of
equal mark is changeable. Change 0 to 6, and use the mode of motor static
advanced self-learning. Press "Enter" again, the motor starts self-learning;
At this point, the menu is displayed with 9, 8, 7, 6, 5, 4, 3, 2, 1, till 0. When 0 is
Parameter description

displayed, it means self-learning is completed. If it displays failed self-learning,


please find out reasons and then start self-learning again.
Special note: during actual operations, motor tuning cannot be executed by
modification of this parameter (it is read only). Instead, perform motor tuning (or
motor parameter self-learning) on the special menu for motor tuning of the operator.
Operational methods are as below:
P21.01 Motor stator resistance (Ω) 0.000~65.000(0.0)

P21.02 Motor rotor resistance (Ω) 0.000~65.000(0.0)

P21.03 Motor stator inductance (mH) 0.000~65.000(0.0)

P21.04 Motor rotor inductance (mH) 0.000~65.000(0.0)

P21.05 Mutual inductance (mH) 0.000~65.000(0.0)

R1 L1-Lm R2 L2-Lm

I2
I1
Rm

1-S
U1
R2
S

Xm
I0

Figure 7-13 Circuit diagram for steady-state equivalence of asynchronous


motor

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Using Instructions for Series AS500 Inverter for Water Pump

R1, R2, L1, L2, Lm, I0 in the figure stands for stator resistance, stator inductance,
rotor resistance, rotor inductance, mutual inductance, excitation current
respectively. Excitation current can be figured out through motor rated current,

Chapter 7
motor power factor, also through rotation self-tuning.
Relation among rated torque current, excitation current and motor rated current:
Rated moment current = power factor × motor rated current

Zero-load excitation current = 1 − powerfacto r 2 × motorrated current × motoreffic ient ,

normally, motor efficient is about 85%


P21.01, P21.02 , P21.03, P21.04 and P21.05 is only valid for asynchronous motor,

Parameter description
which is internal feature parameter of the motor, and automatically obtained
through self-learning on motors by the inverter.
Through execution of parameter self-tuning, determine key motor parameters that
would affect inverter running control. These motor parameters would be saved in
the inverter automatically after completion of parameter self-tuning, till parameter
input or self-tuning next time.
Parameter self-tuning process is as below:
Input P20.00~P20.11 correctly according to motor nameplate; set up the basic
running frequency P40.01, maximum output frequency P70.02 and maximum
output voltage P70.03 correctly; set up proper acceleration/deceleration time
P40.02, P40.03.
Select execution method for parameter self-tuning (see start menu):
7.5.3 Group P22: motor auxiliary parameter

P22.00 Moment of inertia (kgm^2) 0~(1)

P22.00 set up the moment of inertia of the motor, and initial value is figured
out according to mechanical inertia, and can be slightly adjusted during actual
running.
P22.01 Encoder type 0~3(0)

P22.02 Encoder pulse number 0~8196(1024)

P22.03 Encoder fractional frequency 0~100(1)

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Shanghai Sigriner STEP Electric Co., Ltd.

P22.04 Encoder position angle 0.01~(0)

P22.05 Encoder feedback speed filtering 0~30(0)

P22.06 Encoder direction 0~1(1)

P22.07 SinCos encoder subdivision 0~11(11)


Chapter 7

Encoder type, pulse number per revolution, fractional frequency coefficient,


position angle is read from self-learning, and cannot be set. Filtering time shall be
adjusted within the controllable range, and for the encoder, select software, replace
P22.06 or hardware wires according to actual conditions.
Parameter P22.04 is phase angle data of the encoder, which is valid for
synchronous motor. It is not a set parameter, instead, it is a feature parameter of
Parameter description

motor and encoder that is obtained automatically from the inverter's fist running.
For parameter P22.06, select encoder feedback direction, with default value as 1,
which is normally not changed. However, in case the encoder connection is wrong,
which causes feedback direction contrary to actual direction, it can be adjusted
through modification of parameter P22.06.
Parameter P22.07 sets up the subdivision coefficient of the inverter: set up N, with
actual value as 2^N power, such as 7, and actually 2^7=128
7.5.4 Group P23: motor protection parameter:

P23.00 Motor overheat protection select 0~1(0)

P23.01 Motor sensor protection threshold 0.00~10.00 (5.00)

P23.02 Motor overload protection time 0.5~300.0(60.0)

P23.01 setting
Units order: protection mode
0: motor current mode;
1: sensor mode ;
2: no action;
Tens place: low speed
0: action (for normal motor);
1: no action (for variable frequency motor);

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Using Instructions for Series AS500 Inverter for Water Pump

When units order of P23.01 is set as sensor mode, P23.02 can be set to limit input
voltage value, and P23.03 sets overload protection time.
When units order of P23.01 determines whether to execute motor overload

Chapter 7
protection; for execution of motor overload protection, use current mode or sensor
mode?
0: motor current mode: perform overload calculation according to motor current,
running frequency and running time, and compare it with overload time allowed by
the motor that is determined by P23.02. When the overload time is accumulated
and reached, the inverter would report faulty motor overload.

Parameter description
Note: during inverter running and stop, motor overload protection is under
calculation; and when the inverter is power off, overload accumulation would be
reset.

Figure 7-14 Motor overload protection feature curve (constant-torque)

1: sensor mode: compare analog feedback quantity of thermal sensor installed on


the motor with preset sensor protection threshold value P23.02; if feedback
quantity is larger than this protection threshold value, the inverter would
immediately report overheat fault, without inverse time lag feature.
2: when the motor protection does not act, the inverter would not protect the motor
overload condition. Please be careful.
Tens order of P23.01:
0: action: as the motor would have poor heat elimination effect during low-speed

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Shanghai Sigriner STEP Electric Co., Ltd.

running, please reduce the rating based on the motor overload protection time that
is determined by P23.02.
1: no action: use some special motors, such as variable frequency motor; select
low-speed rating reduction without action. Please be careful.
P23.03 Motor low-speed overcurrent threshold value(%) 0.00~ (150.00)
Chapter 7

P23.04 Motor low-speed overcurrent time(s) 0.1~ (60.0)

P23.05 Motor high-speed overcurrent threshold 0.00~ (120.00)

P23.06 Motor high-speed overcurrent time(s) 0.1~ (30.0)

P23.03~P23.06 sets up threshold value for the motor speed and overcurrent,
usually within 10% for overspeed. And overcurrent scale and time is inverse
Parameter description

proportion function. When the overcurrent peak is higher, the set time would be
shorter.
Set these parameters after proper reduction according to motor report. High-speed
and low-speed is within 20%.

7.6 Group P3X: terminal parameter group

7.6.1 Group P30: digital quantity input parameter

P30.00 X0 terminal input function select 0~31(0)

P30.01 X1 terminal input function select 0~31(0)

P30.02 X2 terminal input function select 0~31(0)

P30.03 X3 terminal input function select 0~31(0)

P30.04 X4 terminal input function select 0~31(0)

P30.05 X5 terminal input function select 0~31(0)

P30.06 X6 terminal input function select 0~31(0)

P30.07 X7 terminal input function select 0~31(0)

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Using Instructions for Series AS500 Inverter for Water Pump

Function input terminal definition table:


No. Function definition No. Function definition

0 No function 1 Acceleration/deceleration time

Chapter 7
2 Acceleration/deceleration time 3 Digital quantity speed 0

4 Digital quantity speed 1 5 Digital quantity speed 2

6 Digital quantity speed 3 7 Corotation (FWD)

8 Reverse rotation (REV) 9 Three-wire run control

10 Analog quantity speed 0 11 Analog quantity speed 1

12 Analog quantity speed 2 13 External reset terminal

14 External fault terminal 15 External self-learning input

Parameter description
16 Emergency power running 17 Weighing compensation input

18 Base electrode block 19 Light load switch input

20 Heavy load switch input 21 Output contactor feedback

22 Brake contactor feedback 23 Brake limit feedback

24 Motor parameter group switch 25 Motor parameter group switch 1

26 Control parameter group 27 Control parameter group switch 1

28 Pulse frequency DI0 input 29 Pulse frequency DI1 input

30~31 Reserve

0: no function
1: acceleration/deceleration time terminal 1
2: acceleration/deceleration time terminal 2
For methods, see below table.

Acceleration/deceleration Acceleration/deceler
Acceleration/deceleration time select
time terminal 2 ation time terminal 1

OFF OFF Acceleration/deceleration time 0 (P40.02, P40.03)


OFF ON Acceleration/deceleration time 1 (P40.04, P40.05)
ON OFF Acceleration/deceleration time 2 (P40.06, P40.07)
ON ON Acceleration/deceleration time 3 (P40.08, P40.09)
3: digital quantity speed 0
4: digital quantity speed 1
5: digital quantity speed 2
6: digital quantity speed 3

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Shanghai Sigriner STEP Electric Co., Ltd.

For methods, see P41.00~P41.15 description


7: terminal corotation input (FWD)
8: terminal reverse rotation input (REV)
9: three-wire running control
Only valid for terminal run command set mode (P10.02=1); for methods, see
Chapter 7

P10.01 description.
10: analog quantity speed 0
11: analog quantity speed 1
12: analog quantity speed 3
For methods, see P51.14~51.21 description.
Parameter description

13: external reset terminal


Realize fault reset of external terminal
14: external fault terminal
This terminal would sent one fault signal to the inverter through external input, and
make the inverter stop running.
15: external self-learning input terminal, magnetic pole tuning input
External input signal control self-learning start
16: emergency power running
Instruct the inverter to run under external emergency conditions
17: weighing compensation input
Weighing compensation command input for special application users
18: base electrode block
This function can make the inverter forbid input effectively
19: light load switch input
20: heavy load switch inpt
These are for comparison between actual load weight and counterweight; lower for
light load, and larger for heavy load.
21: output contactor feedback
Normally used with output function 17. Control the inverter with output contactor to
confirm its closing condition before the inverter outputs current, and meanwhile cut

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Using Instructions for Series AS500 Inverter for Water Pump

off the inverter output duly when the contactor jumps aside.
22: brake contactor feedback
Normally used with output function 18. Judge if the output contactor is closed.

Chapter 7
23: brake limit feedback
Normally used with output function 18. Judge if the brake is opened real-time
24: motor parameter group switch 0
25: motor parameter group switch 1
For methods, see below table:
Motor parameter Motor parameter switch Motor parameter group select

Parameter description
OFF OFF Motor parameter group 0
OFF ON Motor parameter group 1
ON OFF Motor parameter group 2
ON ON Motor parameter group 3

26: control parameter group switch 0


27: control parameter group switch 1
For methods, see below table:

Control parameter Control parameter


Control parameter group select
group switch 1 group switch 0

OFF OFF Control parameter group 0


OFF ON Control parameter group 1

ON OFF Control parameter group 2

ON ON Control parameter group 3

28: pulse frequency DI0 input


29: pulse frequency DI1 input
When pulse frequency DI input is used as set, Xi terminal must select this function.
P30.08 X0~X7 terminal filtering time (s) 0.000~1.000(0.000)

Anti-interference capacity of the terminal can be improved through properly


increasing setting of P30.08. The longer the terminal filtering time is, action delay
time of the terminal would be longer.

P30.09 Backup

P30.10 Backup
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Using Instructions for Series AS500 Inverter for Water Pump

Chapter 8 Fault inspection

This chapter describes the fault codes, reasons and countermeasures of the

Chapter 8
inverter, and provides an analysis to the faults during elevator operation.

DANGER
◎ Maintenance may be performed only 10 minutes after the input power is cut off,

Fault inspection
when the charging indicator is off or the bus DC voltage is below 24 V.

Or electric shock may occur.

◎ Do not change anything about the inverter by yourself.

Or electric shock or injury may occur.

◎ Maintenance shall be performed by authorized personnel qualified in electrical

engineering. Do not leave any wire end or metal object in the inverter.

Or fire may occur.

CAUTION
◎ Do not change the wiring or remove connectors when the Inverter is powered.

Or electric shock may occur.

8.1 Protection and inspection

When a fault occurs to the Inverter, the fault LED on the digital operator will be on,
and the LED digital tubes show the fault code.

The Inverter provides 49 fault codes. The fault codes and corresponding faults are
shown in Table 8.1 Fault List.

8-1
Shanghai Sigriner STEP Electric Co., Ltd.

Table 8.1 Fault List:

Fault code Display Possible causes Measures

1 Module Voltage at DC end too high Check grid power, and check; check if there is
overcurrent quick stop without energy consumption brake due
protection to large mass load.

Short-circuit Check if motor and output connection is


Chapter 8

short-circuited, or short-circuit to ground

Output with phase-lack Check if motor and output connection is loosening

Encoder fault Check if the encoder is damaged or connection is


correct

Poor or damaged hardware contact Have technical personnel maintain

Internal connector loosening Have technical personnel maintain

Circuit part overheating due to Check cooling fan. Check if the cooling fan power
Fault inspection

cooling fan or cooling system is correct or clogged


problems

Warning: the inverter must be started after fault is cleared to avoid damages of IGBT.

2 ADC fault Current sensor damaged Replace the current sensor

Current sampling circuit faulty Replace control panel

3 Heatsink Environment temperature too high Reduce environment temperature and strengthen
Overheat ventilation and heat emission.
Keep the surrounding temperature lower than
40°or check the inverter capacity according to this
performance

Cooling fan damaged or foreign Check if fan power line is connected, or replace
matter entering cooling system with one with the same model and remove foreign
matter

Cooling fan unusual Check cooling fan. Check if cooling fan power is
correct or clogged.

Temperature check circuit faulty Have technical personnel maintain

4 Brake unit fault Brake unit damaged Replace with corresponding drive module or
control panel

External brake resistance or lines Replace with resistance or connect the lines
opened circuit

5 Fuse blown Current too large causing blown Check if fuse loop is opened circuit, or connection
fuse loosening

6 Output Input power voltage too low Check the input power
over-torque Motor with rotor blocked or load Prevent motor with rotor blocked and reduce
severely changed severe change of load

Encoder fault Check if the encoder is damaged or connection is


correct

8-2
Using Instructions for Series AS500 Inverter for Water Pump

Fault code Display Possible causes Measures

Output with phase-lack Check if the motor and output connection is


loosening

7 Speed Acceleration time too short Extend acceleration time

Chapter 8
deviation Load to large Reduce the load

Current limit too low Improve limit value properly within the permissible
range

8 Bus Input power voltage unusual Check input power


overvoltage Quick start again when the motor is Start again after the motor stops rotation
protection under high-speed rotation
(during
acceleration

Fault inspection
running)

Bus Load rotary inertia too large Use proper energy consumption brake elements
overvoltage Deceleration time too short Extend deceleration time
protection
Brake resistance value too large or Connect proper brake resistance
(during
no connection
deceleration
Input power unusual Check input power
running)
Load rotary inertia too large Use proper energy consumption brake elements

Brake resistance value too large or Connect proper brake resistance


no connection

9 Bus Power voltage lower than minimum Check input power


undervoltage working voltage

Transient power off Check input power, and restart after reset until

Voltage change of input power too input voltage is normal

large

Connection terminal of power Check input connection


loosening

Internal switch power unusual Have technical personnel maintain

Load with large pickup current Change power system to make it accordance
exists within the same power with specification value
system

10 Output Connection at inverter output side Check connection at output side and remove
phase-lack unusual; missed connection or missed connection, disconnection according to
disconnection operation regulations

Output terminal loosening

Motor power too small, and below Adjust the inverter capacity or motor capacity
1/20 of maximum proper motor
capacity

Output three-phase unbalanced Check if motor connection is complete

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Shanghai Sigriner STEP Electric Co., Ltd.

Fault code Display Possible causes Measures

With power breakdown, check features of output


side and DC side terminal is consistent

11 Motor Grid voltage low Check input power


low-speed Motor parameter setting unusual Set the motor parameter correctly
overcurrent
Direct and quick startup during Start again after the motor stops rotation
(during
Chapter 8

motor is rotating
acceleration
Acceleration time too short for load Extend acceleration time
running)
inertia (GD2)

Motor Grid voltage low Check input power


low-speed Load rotary inertia too large Use proper energy consumption brake element
overcurrent
Motor parameter setting unusual Set the motor parameter correctly
(during
Deceleration time too short for load Extend deceleration time
deceleration
Fault inspection

inertia (GD2)
running)
Load with sudden change during Reduce frequency and range for sudden
running change

Motor parameter setting unusual Set the motor parameter correctly

12 Encoder fault Encoder connection incorrect Change the encoder connection

Encoder without signal output Check the encoder and power supply

Encoder disconnection Repair disconnection

Function code with unusual setting Check if relevant function code is correctly set

13 Check upon Current flow without effective cutoff synchro motor slipping
shutdown Have technical personnel maintain

14 Speed Speed with negative direction Check if external load suddenly changes
reversing Encoder not consistent with motor Change motor or encoder phase sequence
during running phase sequence

Motor reversing while started, and Current limit too low, or motor not matching
current reaches limit current

15 Speed Band type brake loosening, and Check band type brake
checked while motor slips
shutdown Encoder interfered, or loosening Tighten the encoder and remove interference

16 Motor phase Motor connection reversing Reverse or adjust the parameter


sequence
incorrect

17 Overspeed at galloping caused as synchro motor Check the motor


the same is without magnetism
direction Angle self-learning for synchro Start self-learning again
(within motor not correct
permissible
Encoder parameter setting incorrect Check the encoder loop
maximum

8-4
Using Instructions for Series AS500 Inverter for Water Pump

Fault code Display Possible causes Measures


speed) or interfered

Load at forward direction too large Check external causes for sudden change
or changes suddenly

Chapter 8
18 Overspeed at galloping caused as synchro motor Check the motor
the contrary is without magnetism
direction Angle self-learning for synchro Start self-learning again
(within motor not correct
permissible
Encoder parameter setting incorrect Check the encoder loop
maximum
or interfered
speed)
Load at backward direction too Check external causes for sudden change
large or changes suddenly

Fault inspection
19 UVW encoder Encoder connection faulty or Check connection or change the parameter
phase parameter setting incorrect
sequence
incorrect

20 Encoder Encoder fault Check encoder connection and start self-learning


communication again
fault

21 abc Motor single phase shorted circuit Check the motor and output line loop
overcurrent to ground
(three-phase Encoder fault Check if the encoder is damaged or connection is
transient correct
value)
Check loop of drive panel incorrect Replace the drive panel

22 Brake check Output relay not functioning Check the control loop
fault Brake not opened while relay is Check brake power line is loosening
functioning

No signal detected for feedback Adjust the feedback component


component

23 Input Incoming voltage too high Check if the incoming voltage matches with the
overvoltage inverter

Switch power voltage loop fault Have technical personnel maintain

24 UVW encoder Encoder connection loop fault Connection terminal loosening or lines damaged
disconnection or broken

25 backup

26 Encoder not Synchro motor not learning from Start encoder self-learning
learning encoder angle

27 Output Running under overload condition Stop running for a while, and if it appears again
overcurrent too long, with larger the load, after running, check if the load is within
(valid value) shorter the time permissible range

8-5
Shanghai Sigriner STEP Electric Co., Ltd.

Fault code Display Possible causes Measures

Motor with rotor blocked Check the motor or band type brake

Motor coil short circuit Check the motor

Output short circuit Check the connection or motor

28 Sincos Encoder damaged or lines incorrect Check the encoder and its lines
encoder fault
Chapter 8

29 Input Voltage at input side unusual Check the grid voltage


phase-lack Input voltage phase-lack

Connection terminal at input side Check the connection at input side


loosening

30 Overspeed Encoder parameter setting incorrect Check the encoder loop


protection or interfered
(exceeding Load with sudden change Check the external causes for sudden change
Fault inspection

maximum
Overspeed protection parameter Check the parameter
speed
setting incorrect
protection limit)

31 Motor Grid voltage low Check the input power


high-speed Load with sudden change during Reduce the frequency and range for sudden
overcurrent running change

Motor parameter setting unusual Set the motor parameter correctly

Encoder parameter setting incorrect Check the encoder loop


or interfered

32 Earthing Connection incorrect Correct the connection according to user's guide


protection Motor unusual Change the motor and perform ground insulation
test

Leakage current to ground at output Have technical personnel maintain


side too large

33 Capacitor Inverter capacitor aging Have technical personnel maintain


aging

34 External fault Input fault signal outside Check the external fault causes

35 Output Connection at output side unusual, Check connection at output side and remove
unbalanced with missed connection or missed connection, disconnection according to
disconnection operation regulations

Motor three-phase unbalanced Check the motor

36 Parameter Parameter setting incorrect Change the inverter parameter


setting wrong

37 Current sensor Drive panel hardware fault Have technical personnel maintain
fault

38 Brake External brake resistance lines Check the brake resistance connection
resistance shorted circuit

8-6
Using Instructions for Series AS500 Inverter for Water Pump

Fault code Display Possible causes Measures


shorted circuit

39 Current Give an alarm for too large Have technical personnel maintain
transient value three-phase current transient value
too large while Ia, Ib, Ic not running

Chapter 8
Signal sampling and comparison Consult with technical service
circuit unusual

Inverter set as main machine Change the inverter to slave machine

8.2 Workflow of fault diagnosis

Fault inspection
When the system is starting, the inverter or the motor may not operate as required
due to causes such as wrong parameter setting or wiring. The following diagnosis
flow may be used for fault analysis and treatment in such situations.

Abnormal operation of the motor:

The motor does not run when the control terminal receives a running command.

8-7
Shanghai Sigriner STEP Electric Co., Ltd.
Chapter 8
Fault inspection

The motor runs without speed variation.

8-8
Using Instructions for Series AS500 Inverter for Water Pump

Chapter 8
Fault inspection

8-9
Using Instructions for Series AS500 Inverter for Water Pump

Chapter 9 Servicing and maintenance

This chapter provides the general information on servicing and maintenance.

Chapter 9
DANGER
◎ Maintenance shall be performed 10 minutes after the cutoff of the input power
supply, with the charging indicator off or the bus DC voltage below 24 V.
Or electric shock may occur.
◎ Do not change anything about the Inverter by yourself.

Servicing and maintenance


Or electric shock or injury may occur.
◎ Maintenance shall be performed by authorized personnel qualified in electrical
engineering. Do not leave any wire end or metal object in the Inverter.
Or fire may occur.

CAUTION
◎ Do not change the wiring or remove connectors when the inverter is powered.
Or electric shock may occur.

9.1 Guarantee period

We will provide maintenance and repair with the following problems of the inverter:

We will provide maintenance and repair within the guarantee period (dating from
the day leaving the factory) for any fault or damage of the inverter in normal
application; a certain amount of charge will be required when the guarantee
expires.

A certain amount will also be charged for faults due to the following causes within
the guarantee period:

1) Repair or modification is performed not according to the user manual or without


permission by the user.

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Shanghai Sigriner STEP Electric Co., Ltd.

2) Applications exceed the specifications.

3) The Inverter falls after the purchase or is damaged during the transportation.

4) Damages are caused by earthquake, fire, flood, lightening strike, abnormal


power or other natural disasters or related reasons.
Chapter 9

9.2 Product inquiry

Upon any damage, fault or other problems, please contact our offices or service
department with the following information:

Inverter type
Servicing and maintenance

Production No.

Purchase date

The inquiry may concern damage status, unknown reasons and faults.

9.3 Daily inspection

Since the cover of the Inverter may not be removed when it is powered and running,
visual inspection shall be performed to see whether it operates normally. The daily
inspection may include the following:

a) Whether the surroundings conform to the specifications;

b) Whether the performance conforms to the specifications;

c) Whether there is abnormal noise, vibration or abnormality;

d) Whether the cooling fan on the inverter works normally;

e) Whether there is overheat.

9.4 Periodic inspection

During periodic inspection, stop the inverter, cut off the power supply, and remove
the cover. It takes some time to discharge the storage capacitor on the main circuit.
Therefore, wait for the charging indicator to go out and a multimeter shall be used
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Using Instructions for Series AS500 Inverter for Water Pump

to check whether the voltage on the DC bus is below the safe level (24VDC). If it is,
the inspection may begin.

Immediate contact with the terminals after the power is cut off may lead to an

Chapter 9
electric shock.

The inspection items are listed in Table 9.1.

Table 9.1 Items of periodic inspection

Item Details Method Criteria


1) Confirm ambient

Servicing and maintenance


1)The ambient temperature
temperature, humidity,
shall be lower than 40℃,
vibration and the existence 1) Visual, thermometer,
and the humidity and other
Operation ambient of dust, corrosive gas, hygrometer
items shall conform to the
oil fog and water drop. 2) Visual
specifications.
2) Whether there is
2)No dangerous object.
dangerous object nearby.
1) Whether the LCD display
is clear, whether the
1)Even backlight
LCD display backlight is even. Visual
2) Normal display
2) Whether there is missing
digits on the LCD display
1) Whether any bolt is
Connecting parts, terminals 1) Fasten
loosened 1) No abnormality
and bolts 2) Visual
2) Whether any connecting 2) Secure installation
part is loosened
1) Whether the sheath is
broken or has a changed
Visual No abnormality
Main circuit Conductor color
2) Whether the copper row
is distorted
1) Whether there is
Contactor vibration 1) No
Listening and visual
and relay 2) Whether the contact is 2) A clap of connection
connected
1) Whether there is
leakage, color changing,
Capacitor crack or cover expansion Visual No abnormity
2) Whether the safety valve
is out or expand

Heat sink 1) Whether there is dust Visual No abnormity


2) Whether the air duct is
9-3
Shanghai Sigriner STEP Electric Co., Ltd.

blocked or has foreign


objects attached on it
1) Whether there is
abnormal noise 1) Listening, visual,
2) Whether there is manually rotate the fan
1) Stable rotation
Cooling fan abnormal vibration after cutting off the power
2) and 3) No abnormality
3) Whether there is color 2) Visual
Chapter 9

changing or distortion due 3) Visual, smell


to overheat
Whether there is dust or
foreign object on the
Insert-piece double-row insert-piece Visual No abnormity
between the control board
and the main circuit.
Control
1) Whether there is color
Servicing and maintenance

circuit
changing or order on the
control board 1) Visual, smell
Control board No abnormity
2) Whether there is crack, 2) Visual
damage or distortion on the
circuit board

9-4
Using Instructions for Series AS500 Inverter for Water Pump

Appendix A Electromagnetic compatibility

In this appendix, the EMC design and installation precautions are described in
terms of noise restraint, wiring requirements, grounding, surge absorption of

Appendix A
peripheral equipment, leakage current, installation areas, installation precautions,
application of power filter, and treatment of radiation.

A.1 Noise restraint

The inverter will generate noise due to its operation. Its impact on peripheral
equipment is determined by noise type, transmission route, design, installation,

Electromagnetic compatibility
wiring and grounding of the drive system.

A.1.1 Noise type

Figure A.1 shows noise types.

Noise type

Static electric induction Electrical circuit Electromagnetic induction Space transmission


conduction

Leakage current Power line Motor line Power line Inverter


ground wire circuit conduction radiation radiation radiation
noise

Access Access Access Access Access Access Access

Figure A.1 Noise types

A.1.2 Noise transmission

Figure A.2 shows noise transmission.

A-1
Shanghai Sigriner STEP Electric Co., Ltd.

Telephone
Appendix A

Power of Wireless Control


transducer Inverter equipment instruments
Electromagnetic compatibility

Transducer
Motor

Figure A.2 Noise transmission

A.1.3 Basic Countermeasures for Noise Restraint

The basic measures are listed in Table A.1.

Table A.1 Basic countermeasures for noise restraint


No. Cause Countermeasure
1. Avoid parallel or bunched signal line and power line;
Peripheral equipment may take wrong actions 2. Install sensitive equipment away from the Inverter;
① due to noises transmitted along the signal line 3. Keep sensitive signal lines away from the input and
⑦ caused by electromagnetic induction and output cables of the Inverter;
⑧ electrostatic induction between parallel or 4. Shielded conductors shall be used for signal and power
bunched signal lines and power lines. lines. It will be even better for them to be put in separate
metal tubes (with a distance at least 20cm).
Peripheral equipment may take wrong actions
due to leakage current of the Inverter Not grounding the peripheral equipment will eliminate the

grounding when the equipment forms a closed leakage current.
loop with the Inverter wiring.
Peripheral equipment may take wrong actions
due to the transmission of noises from the Install a noise filter on the input side of the Inverter, or
③ inverter along the power line when peripherals separate the peripherals with an insulation
and the inverter share the same power supply transformer/power filter.
system.

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Using Instructions for Series AS500 Inverter for Water Pump

1. Keep sensitive peripherals and their signal lines away


from the inverter. Shielded conductors shall be used for
signal lines and the shield shall be grounded. Signal cables
shall be put in metal tubes and laid away from the inverter
and its input and output cables. Keep the signal line and the

Appendix A
input or output cable perpendicular when they have to
Weak peripherals such as control computer, cross.
measuring instrument, radio and sensor may 2. A radio or linear noise filter (ferrite common-mode

take wrong actions when they and their signal choking coil) may be installed on the input and the output

lines are installed in the same cabinet with the side of the inverter to restrain the noises from the input and

inverter with the wiring very close to the output cables of the inverter.
inverter. 3. The cable linking the inverter to the motor shall be
equipped with a thick shield and may be put in a duct over 2
mm or buried in a cement groove. The cable shall be put in

Electromagnetic compatibility
metal tubes and the shield shall be grounded (as for motor
cables, 4-core conductors may be used, with one conductor
grounded on the inverter side and another connected to the
motor cover).

A.2 Wiring Requirements

A.2.1 Cable laying

To avoid interference coupling, the control signal cable, the power cable and the
motor cable shall be laid separately, with enough distances and kept as far as
possible, as shown in Figure A.3 (a). When the control signal line has to cross the
power line or the motor line, they shall be kept perpendicular, as shown in Figure
A.3 (b).
Motor cable

Power or motor cable

Power cable

Control signal cable

Control signal cable

(a) Parallel layout (b) Crossing layout

Figure A.1 Wiring requirements

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Shanghai Sigriner STEP Electric Co., Ltd.

A.2.2 Cable cross-section area

Since bigger cross-section area means higher capacitance and leakage current to
the earth, the motor shall be used at a lower power when its cable has a big
cross-section area to lower its output current (5% will be lowered with the reduction
Appendix A

of one step of the cross-section area).

A.2.3 Shielded cable

Armoring shielded cables with high frequency and low impedance shall be used,
such as braided copper net and aluminum net.

A.2.4 Installation of shielded cable


Electromagnetic compatibility

Shielded conductors are usually used for control cable. The metal shield shall be
connected to the metal housing with the cable clamps on both ends in a 360° ring,
as shown in Figure A.4. Figure A.5 shown a wrong shielding.

Case Case Case Case

Figure A.4 Correct wiring to PE Figure A.3 Incorrect wiring to PE

A.3 Grounding

A.3.1 Grounding method

Figure A.6 shows the grounding method.

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Using Instructions for Series AS500 Inverter for Water Pump

Inverter Other Inverter Other


equipments equipments

Appendix A
(a) Grounding respective (b) Grounding together
(perfect) (normal)

Inverter Other Inverter Other


equipments equipments

(c) Grounding together (prohibit) (d) Grounding together (prohibit)

Electromagnetic compatibility
Figure A.6 Grounding

Among the four grounding methods shown above, (a) is the most preferable and is
recommended.

A.3.2 Grounding precautions

⑴ Cables with standard cross section area shall be used for grounding, to keep the
grounding impedance as low as possible. Since the high-frequency impedance of
flat cable is lower than that of round cable, flat cable shall be selected given the
same cross-section area.

⑵ The grounding cable shall be as short as possible, with the grounding point as
close to the Inverter as possible.

⑶ When 4-core cables are used for the motor, one shall be grounded on the
inverter side and the other on the motor side. When both the Inverter and the motor
are equipped with specific grounding poles, optimal grounding may be expected.

⑷ Noises from the leakage current of grounding may impact the inverter and
peripherals in the control system when different parts of the system are grounded
together. Therefore, the inverter shall be separately grounded from weak
equipment such as computer, sensor or audio in the same control system.

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Shanghai Sigriner STEP Electric Co., Ltd.

⑸ To reduce high-frequency impedance, the fixed bolts may be used as the


high-frequency terminal connected with the back panel of the cabinet. The
insulation paint on the fixed point shall be removed before installation.

⑹ Grounding cables shall be laid away from the I/O wiring of noise sensitive
Appendix A

equipment, and kept as short as possible.

A.4 Surge absorber installation

Surge absorbers shall be used for apparatus with heavy noises such as relay,
contactor and electromagnetic brake even when they are installed outside the
inverter housing, as shown in Figure A.7.
Electromagnetic compatibility

Piezo-Resistor

Diode
Inverter

RC-filter

Figure A.7 Application of relay, contactor and electromagnetic brake

A.5 Leakage current and countermeasures

Figure A.8 shows that the leakage current will flow through the line capacitor and
motor capacitor on the input and output sides of the Inverter, including the leakage
current to earth and the leakage current between lines. The leakage current is
determined by the carrier frequency and the capacitance.

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Using Instructions for Series AS500 Inverter for Water Pump

Distribution capacitance between wires

Input power
supply Motor
Inverter

Appendix A
Distribution
capacitance between
wires and ground

Distribution capacitance to ground

Figure A8 Leakage current path

A.5.1 Leakage current to earth

Electromagnetic compatibility
Leakage current to earth may not only enter the inverter, but also other equipment
through the grounding conductor, causing wrong actions of leakage circuit-breaker,
relay or other equipment. The leakage current goes higher with higher carrier
frequency and longer motor cable.

Countermeasures: lower the carrier frequency; shorten the motor cable as much as
possible; use a leakage circuit-breaker specifically designed for high
harmonic/surge applications.

A.5.2 Leakage current between lines

External thermal relays may take wrong actions due to the high harmonic of the
leakage current cross the distributed capacitors on the output side of the inverter.
Especially for inverters with capacity lower than 7.5 kW, higher leakage current with
a long conductor (above 50 m) may trigger wrong actions of external thermal
relays.

Countermeasures: lower the carrier frequency; install an AC reactor on the output


side; use a thermal sensor to directly monitor the motor temperature; use the
electronic thermal relay for motor over-load protection of the inverter itself instead
of an external relay.

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Shanghai Sigriner STEP Electric Co., Ltd.

A.6 Restraint of radiation from inverter

The control cabinet containing the inverter is generally made of metal, thus
reducing the radiation from the inverter to the instruments and equipment outside
the cabinet. The connecting cable is the major radiation source. Since the cables
Appendix A

for inverter power supply, motor, control circuit and keyboard shall be led out of the
shielded cabinet, special measures shall be taken at the cable entry, or the
shielding may be invalidated.

In Figure A.9, the cables in the shielded cabinet function as antenna receiving the
radiation inside the cabinet and sending it to the outer space. In Figure A.10, the
shield of the cable is connected to the cover at the exit and grounded, thus sending
Electromagnetic compatibility

the radiation in the cabinet directly to the ground and avoiding its going out.

In the shielded grounding shown in Figure A.10, the cable shield shall be grounded
as close to the exit as possible, or the length between the exit and the grounding
point still works as a coupling antenna. The distance between the grounding point
and the exit may not exceed 15cm and shall be as short as possible.

Cable

Shielded cabinet

Figure A.9 Radiation from cables going out the shielded cabinet

A-8
Using Instructions for Series AS500 Inverter for Water Pump

Shielded sheath
close to exit
connected to

Appendix A
Cable

Shielded cabinet

Figure A.10 Radiation restraint by connecting the cable shield with the housing
A.7 Application of filter for power lines

Filters for power lines may be used for equipment generating strong interferences

Electromagnetic compatibility
or sensitive to interferences.

A.7.1 Functions

⑴ The filter for power lines is a double-direction lowpass, which only allows direct
current and 50Hz industry frequency current to go through, and blocks
electromagnetic interferences with high frequencies. Therefore, it may prevent the
electromagnetic interferences generated by itself from going into the power line, but
also vice versa.

⑵ With the filter, the equipment easily meets the EMC requirements on
transmission and transmission sensitiveness, and at the same time the radiation of
the equipment is restrained.

A.7.2 Installation of filter for power lines

⑴ In the cabinet, the filter shall be installed as close to the entry of the power line
as possible, and the power input line of the filter shall be as short as possible in the
cabinet.

⑵ If the input line and the output line of the filter are laid too close to each other,
high-frequency interferences will bypass the filter, the input and the output lines will
directly couple, and the filter will work no longer.

⑶ There is normally a specialized grounding terminal on the filter housing. When


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Shanghai Sigriner STEP Electric Co., Ltd.

the grounding terminal is connected to the housing through a conductor, the filter
will not work effectively because of the high impedance of the conductor which
reduces the bypassing effect. The correct installation is to put the filter cover on the
conductive metal housing surface, with the contacting area as large as possible.
The insulation paint shall be removed before the installation to ensure good
Appendix A

electrical contacting.

A.8 EMC installation areas

In the drive system consisting of an inverter and a motor, the inverter and
peripherals such as control devices and sensors are normally installed in the same
cabinet. The interference from the cabinet to the outside may be restrained through
Electromagnetic compatibility

measures at the main connecting point, and a radio filter and an AC reactor shall be
installed at the cable entry of the cabinet. EMC standards shall also be met within
the cabinet.

In the drive system consisting of an inverter and a motor, the inverter, the braking
unit and the contactor are all strong noise sources impacting normal function of
sensitive peripherals such as automatic devices, encoders and sensors.
Peripherals may be installed in different EMC areas according to their electrical
characteristics, thus separating noise sources and receivers, which is the most
effective way of reducing noises.

The division of EMC areas for inverter installation is shown in Figure A.11.

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Using Instructions for Series AS500 Inverter for Water Pump

Main power line Electric Zone V


cabinet

In-line filter

Zone I

Appendix A
Zone III In-line reactor

Control
equipments
(computer etc)
Inverter

Zone II
Production machine

Electromagnetic compatibility
Transducer (for
temperature, liquid Motor Mechanism
level, etc.) In-line noise Zone system
filter IV
Zone VI

Grounding
plate
Motor cable

Signal wire for detector

Figure A.11 EMC installation areas for the inverter

Notes on the installation areas:

I: control circuit transformer, control devices, sensors, etc..

II: control signals and interfaces, with a certain degree of interference resistance.

III: in-line reactor, inverter, braking unit, contactor and other major noise sources.

IV: output noise filter and its wiring.

V: power supply (including the wiring for the radio filter).

VI: motor and its cables.

Each zone shall be separated from the others, with a distance no less than 20 cm,
in order to decouple. Grounded spacers may be used for decoupling. Cables from
different zones shall be put into different conduits. Filters (if necessary) shall be
installed at the interfaces of the zones. All bus cables (such as RS485) and signal
cables coming from the cabinet shall be shielded.

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Shanghai Sigriner STEP Electric Co., Ltd.

A.9 Precautions for inverter electric installation

Figure A.12 shows the electric installation of the inverter:

Main power line

Power line
Appendix A

of inverter

Insulation
transformer
Filter

Air switch
Power lines Metal
for other cabinet
equipments AC input reactor
Metal
cabinet
Electromagnetic compatibility

Other
electronic
equipments Inverter

Motor
Control cable
cable

AC output
reactor

Motor

Figure A.12 Electric installation of the inverter

To meet EMC requirements, the following shall be noted during the installation:

⑴ The inverter shall be installed in a cabinet, with its bottom and the housing of
input filters fixed on the back panel of the cabinet, to ensure good electrical
contacting. The distance between the inverter and the filter shall be as short as
possible, no more than 15 cm, thus minimizing the high frequency impedance
between the two and reducing high-frequency noises.

⑵ Install a wide PE terminal at the inlet of the cabinet (with the distance from the
exit no longer than 5 cm). The shield of all the incoming and outgoing cables of the
cabinet shall be connected to the terminal with a 360° ring to ensure good electrical

A-12
Using Instructions for Series AS500 Inverter for Water Pump

contacting.

⑶ Shielded cables shall be used for the motor, preferably with a double shield of
screw metal belt and metal net. The motor cable shield on the inverter side shall be

Appendix A
connected to the back panel with the cable clamps in a 360° ring (as shown in
Figure A.4). There shall be two fixing positions: one near the inverter (preferably
less than 15 cm), and the other on the grounding terminal. The motor cable shield
shall be connected to the grounded metal housing of the motor in a 360° ring when
the motor end goes cross the terminal box. If it is too difficult, the shields may be
braided and then flattened to connect the grounding terminal, with the width larger

Electromagnetic compatibility
than 1/5 of the braid length. The bare cable core and the PE braid shall be as short
as possible, preferably smaller than 5 cm.

⑷ Shielded cables shall be used for terminal control. The shield shall be connected
to the grounding terminal at the entry of the cabinet with metal cable clamps in a
360° ring. It may be connected to the metal housing of the inverter though metal
cable clamps. If it is too difficult, the shields may be braided and then flattened to
connect the grounding terminal, with the width larger than 1/5 of the braid length.
The bare cable core and the PE braid shall be as short as possible, preferably
smaller than 15 cm.

⑸ The keyboard line may not go outside the shielded cabinet.

⑹ Holes on the cabinet shall be as small as possible, no larger than 15 cm.

A.10 EMC Standards for AS500 Inverter

With appropriate input and output filters, AC reactor (types of both may be found in
Optional Parts), and wired according to the precautions stated above, the AS500
inverter can meet the following EMC requirements listed in Table A.2.

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Shanghai Sigriner STEP Electric Co., Ltd.

Table 0.2 EMC performance of AS500 Inverter

Item Standard Test specification

0.15 ≤ f < 0.50 MHz ,100 dB ( μv/m ) Quasipeak value


Conducted radio
EN12015.1998 0.50≤ f < 5.0 MHz,86 dB (μv/m) Quasipeak value
frequency
5.0 ≤ f < 30 MHz , 90 70 dB(μv/m) Quasipeak value
Appendix A

30 ≤ f < 230 MHz ,40 dB (μv/m ) Quasipeak value


Radio frequency EN12015.1998
230 ≤ f < 1000 MHz,47 dB (μv/m) Quasipeak value
Criterion B (contact discharge 4000 V, air discharge
Electrostatic discharge EN12016.2004
8000 V)
Radio frequency radiated
EN12016.2004 Level 3, Criterion A (3 V/m)
field
Fast transient bust EN12016.2004 Level 4, Criterion B (strong voltage ± 2 KV/2.5 kHz)
Surge voltage EN12016.2004 Criterion B (±1 KV)
Conduction noise EN12016.2004 Criterion A (3V, 0.15~80 MHz)
Electromagnetic compatibility

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Using Instructions for Series AS500 Inverter for Water Pump

Appendix B Inverter accordance standards

European low voltage specifications

Series AS500 inverter production accords with low voltage specifications 73/23/EEC and
revision items 98/68/EEC. This inverter also accords with the following standards:

EN61800-5-1: Adjustable speed electrical power drive systems Part 5-1: Safety
requirements – Electrical, thermal and energy.
1. European EMC specifications

When you make installation according to suggestions in this manual, Series AS500 inverter
product accords with the following EMC standard:

EN12015.1998 Electromagnetic compatibility-Product family standard for lifts,


escalators and passenger conveyors-Emission. (22kW inverter)

EN12016.2004 Electromagnetic compatibility-Product family standard for lifts,


escalators and passenger conveyors-Immunity. (22kW inverter)

EN61800-3: Adjustable speed electrical power drive systems Part 3


(5.5/7.5kW,11/15kW inverter)

North American safety specifications


Series AS500 inverter product is in accordance with North American safety certification.
This inverter accords with the following standards and specifications:
UL508: Industrial Control Equipment
UL508C: Power Conversion Equipment

ISO9001 quality management system

Shanghai Sigriner STEP Electric Co.,Ltd manages their quality management system
according to requirements of ISO 9001 standard.

B-15
Shanghai Sigriner STEP Electric Co., Ltd.

Appendix C Letter of Complaint

Name:

Tel: Fax:

Type: □ Sales □ Promotion □ Service □ Quality □ Business □ Product □


Others

Complaints:

Complainant (signature):
Unit (stamp):
Date:

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Using Instructions for Series AS500 Inverter for Water Pump

Appendix D Warranty card

Name:

Tel: Fax:

Type: □ Sales □ Promotion □ Service □ Quality □ Business □ Product □


Others

Complaints:

Complainant (signature):

Unit (stamp):

Date:

D-17
Shanghai Sigriner STEP Electric Co., Ltd.

Warranty agreement

1. Warranty period of this product is 18 months (based on bar code). Should the product is
applied according to the instructions within the warranty period, our company would be
responsible for free maintenance in case of faults or damages.
2. Certain maintenance fees would be collected for damages caused due to below reasons
within the warranty period:
A. Machine damages caused due to incorrect application or random repairs, changes;
B. Machine damages caused due to fire, flood, abnormal voltage, other natural disasters
and secondary disasters;
C. Hardware damages caused due to man-made throwing or transportation after
purchasing;
D. Machine damages caused due to noncompliance with user's manual provided by our
company;
E. Faults and damages caused due to obstacles other than machines (such as external
equipment);
3. In case of faults or damages, please fill in Warranty Card in detail correctly.
4. Maintenance fee would be charged based on Maintenance Price List that is updated by
our company.
5. Generally, this warranty card would not be reissued. Please take good care of this card,
and show to the maintenance personnel for maintenance.
6. In case of any problems during service, please contact our agent or our company duly.
7. Shanghai Sigriner STEP Electric Co.,Ltd. reserves the right of final interpretation of this
agreement.
Shanghai Sigriner STEP Electric Co.,Ltd
(Customer service center) service hotline: 400-820-7921 800-820-7921
Add.: No 1560 Siyi Road, Jiading District, Shanghai
Zip code: 201801
Tel: 021-69926000
Fax: 021-69926000
Website: www.stepelectric.com

D-18
Appendix E To the Customer

Edition: A Revision: 0
To the Customer
No.:
Dear Customers:

RoHS refers to the Restriction of the use of certain hazardous substances in electrical and electronic equipment, which is
executed by EU on July 1, 2006. It specifies: restrictions on six hazardous substances such as lead, mercury, cadmium,
hexavalent chrome, PBB and PBDE in the electric, electronic equipments that are newly launched on the market.

Ministry of Information Industry, Development and Reform Commission, Department of Commerce, the General
Administration of Customs, State Administration for Industry and Commerce, General Administration of Quality
Supervision and State Environmental Protection Administration issued Chinese RoHS directive - Management Methods
on Control of Pollution from Electronic Information Products together on February 28, 2006, and launched compulsory
execution. Measures on Pollution Prevention from Electronic Waste issued by the State Environmental Protection
Administration on February 1, 2008 has executed, which states that the users of electric and electronic products shall
provide electronic wastes to or entrust with qualified disposal units (including individual units of industry and commerce
that are listed to the List (including temporary list) for diassembling, uses or disposal.

Our company has been in accordance with requirements of Management Methods on Control of Pollution from Electronic
Information Products and RoHS directive from type selection and purchasing of electronic parts and components, PCB
panel, harness materials, strcutural parts, and has been strict on six hazardous substances such as lead, mercury,
cadmium, hexavalent chrome, PBB and PBDE, and welding of PCB parts and components has been executed on the
lead-less welding line during production, with lead-less welding process.

Toxic and harmful elements that may be contained by the following products:

Electronic
Type Electronic part print circuit Plate work Radiator Plastic part Conductor
panel (PCB)

Toxic and
harmful elements
six hazardous substances such as lead, mercury, cadmium, hexavalent chrome, PBB and PBDE
that may be
contained

1. Analysis on environment effect

Electronic products of our company may generate some heat during using, and may cause micro emission of individual
harmful substances, but it would not cause severe effect on the surrounding environment.

After the life cycle of electronic products is finished and after disposal, some heavy metal and chemical and toxic, harmful
substances would cause severe pollution on the soil, water resources.

2. Life cycle of electronic products and equipments

Any electronic products and equipments have the service life, and will be damaged and rejected. Even it can be used, it
would be wiped out due to upgrade. Electronic products and equipments of our company have the service life no more
than 20 years.

3. Rejection and disposal of electronic products.

Improper disposal of rejected electronic products will cause environment pollution. Our company would request the
customers to establish recycle system according to relevant specifications, and the products shall not be disposed as
general domestic rubbish or industrial wastes. They shall strictly implement Measures on Pollution Prevention from
Electronic Waste issued by the State Environmental Protection Administration, and store and use it through environment
friendly methods; or entrust qualified units for united disposal. Unqualified individuals or units are not allowed for
disassembling, uses or disposal of electronic wastes.

Do not dispose of electronic wastes with domestic rubbishes. Please call the local waste disposing institute or
environment protection institute to obtain recommendations of electronic wastes.

Shanghai Sigriner STEP Electric Co., Ltd


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