Processing Additions For Use in The Manufacture of Hydraulic Cements
Processing Additions For Use in The Manufacture of Hydraulic Cements
Processing Additions For Use in The Manufacture of Hydraulic Cements
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addition in cement may be used in any amount up to the obtained with the control cement. The air-entraining addition
maximum amount showing compliance. used shall meet the requirements of Specification C226.
4.5 The cement produced for evaluation purposes with the 4.6 Processing additions which provide maximum effects as
processing addition shall comply with the appropriate Speci- grinding aids or pack set inhibitors may increase cement
fications C150, C845, C1157, or C595, except that it contains flowability to a point where mill retention time is reduced
the addition under test. The effect of the addition on the sufficiently to affect significantly the particle size distribution
properties of the cement shall also be within the following of the resulting cement and its physical-chemical properties.
limits: Mill retention times are controllable by mechanical means in
4.5.1 The percentage of water by mass of cement required full-scale grinding mills. Hence, the true physical-chemical
for normal consistency of cement containing the addition shall effects of the test additive may be determined for acceptance
not exceed that required by the corresponding control cement purposes by making supplementary laboratory or pilot-mill
by more than 1.0. For those cements not limited to a fixed grinds, in instances where full-scale tests have shown mill
water requirement, the percentage of water by mass of cement retention time reductions to have significant effects on the
required for standard consistency of the mortar used for properties of the resulting cement.
strength determinations as described in 4.5.4 shall not be
4.7 In the event that the effect of the addition on the
increased by more than 2.0 by the addition over that required
properties of cement are determined on the basis of laboratory
for the control cement.
or pilot mill grinds, this fact shall be entered in the report
4.5.2 The time of setting of cement containing the addition
specified in Section 13, and the specific tests shall be indicated.
shall not vary from the time of setting of the corresponding
control cement by more than 1 h or 50 %, whichever is the
5. Sampling Cement
lesser.
4.5.3 The autoclave expansion of cement containing the 5.1 Samples of the plant-ground cement shall be taken from
addition, expressed as a percentage change in length, shall be the product stream during grinding. Prior to the start of
not more than 0.10 greater than that of the corresponding sampling a given lot of cement, the mill shall have run for 4 h
control cement. or long enough to have reached equilibrium under the general
4.5.4 The compressive strength of mortar cubes made with conditions that are to govern during the sampling period.
cement containing the addition, in accordance with Test
NOTE 1—Records should be kept as to the rate and continuity of feed of
Method C109/C109M, and tested at 1, 3, 7, and 28 days for all the addition, the form in which the addition is used, strength of solution
types, shall be compared with strengths obtained with the (if applicable), magnitude of circulating loads, mill discharge temperature,
control cement at similar ages. The grand average of these and feed rate of clinker and gypsum. Product fineness should be
individual strength percentages shall be not less than 95 % of determined during the grinding immediately subsequent to sampling.
the control cement values. It is required that cubes for 5.2 As the cement samples are taken, they shall be placed in
companion cements be made and tested on the same days, with sealable containers which shall be sealed immediately at the
storage of specimens side by side in the same section of the end of the sampling period. Prior to use, the samples of a given
moist cabinet during the 24-h curing period. Retesting of lot of cement shall be thoroughly blended to form a uniform,
companion cements on the same, or a following, day is representative composite.
required in order to provide six, rather than three, test speci-
mens for each cement and age of test. 6. Test Methods
4.5.5 The ultimate drying shrinkage (percent) of mortar
made with cement containing the addition shall not be more 6.1 Determine the properties enumerated in this specifica-
than 0.025 greater than that of similar mortar made with the tion in accordance with the test methods prescribed in Sections
corresponding control cement when tested in accordance with 7-12.
Test Method C596.
4.5.6 The compressive strength of the concrete made with 7. Tests on Processing Additions
cement containing the addition shall be compared with 7.1 Test the liquid, organic processing addition, in the form
strengths obtained with the control cement at similar ages. The normally marketed, in accordance with the following test
grand average of these individual strength percentages shall be methods:
not less than 90 % of the values for the control cement. 7.1.1 Specific Gravity—Use Test Methods D891, Test
4.5.7 The flexural strength of concrete made with cement Method A or B.
containing the addition shall be compared with strengths 7.1.2 Water Content—Use Test Method E203.
obtained with the control cement at similar ages. The grand
average of these individual strength percentages shall be not 7.2 Conduct the following tests on solid, inorganic process-
less than 90 % of the values for the control cement. ing addition in accordance with the following test methods:
4.5.8 The amount of air-entraining addition required to 7.2.1 Chemical Analysis—Use Test Methods C114, and
produce 19 6 3 % air in the mortar test made in accordance determine silicon dioxide (SiO2), aluminum oxide (Al2O3),
with Test Method C185, with the cement containing the ferric oxide (Fe2O3), calcium oxide (CaO), magnesium oxide
addition under test, shall be not greater than 120 % of the (MgO), sulfur trioxide (SO3), ignition loss, insoluble residue,
amount required to produce, within 61 %, the air content sodium oxide (Na2O), and potassium oxide (K2O).
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8. Tests on Cement 11.2.1 Compressive Strength—Compressive strength test
8.1 Test cement in accordance with the following standards: specimens shall be cylinders made and cured as prescribed in
8.1.1 Chemical Analysis of Cement—Test Methods C114. Practice C192/C192M. Cylinders shall be capped as prescribed
8.1.2 Compound Composition—Specification C150. in Practice C617.
8.1.3 Fineness of Cement—Test Method C115 or C204. 11.2.2 Flexural Strength—Flexural strength test specimens
8.1.4 Normal Consistency—Test Method C187. shall be beams made and cured as prescribed in Practice
C192/C192M.
8.1.5 Time of Setting (Vicat)—Test Method C191.
8.1.6 Autoclave Expansion—Test Method C151. 12. Test on Hardened Concrete
8.1.7 Air Content of Mortar—Test Method C185.
12.1 Test the specimens on hardened concrete, as specified
8.1.8 Compressive Strength of Mortar— Test Method C109/
in Section 11, in accordance with the following methods and at
C109M.
the specified ages:
8.1.9 Drying Shrinkage of Mortar—Test Method C596.
12.1.1 Compressive Strength—Test specimens in accor-
dance with Test Method C39/C39M at ages 3, 7, and 28 days,
9. Concrete Mixtures except also test Type III cement at 24 h.
9.1 Preparation and Weighing—Prepare all materials used 12.1.2 Flexural Strength—Test specimens in accordance
in making the concrete mixtures and make all weighings as with Test Method C293, or Test Method C78, ages at 3, 7, and
prescribed in Practice C192/C192M. Report the amount of 28 days, except also test Type III cement at 24 h. By either
mixing water used in each batch on the basis of saturated, method of test, turn the specimen on its side with respect to its
surface-dry aggregates. position as molded and center it on the bearing blocks.
9.2 Proportions—Design one basic concrete mixture having 13. Report
an actual cement content of 307 6 3 kg/m3 (5176 5 lb/yd3),
and use in all concrete tests herein specified. Adjust the water 13.1 The report covering the results of the evaluation of a
content of mixtures to provide concrete having a consistency material proposed for use as a processing addition in the
equal to a 64 6 13-mm (21⁄2 6 1⁄2-in.) slump in each case. manufacture of portland cement under this specification shall
Adjust the ratio of fine to coarse aggregate to the optimum for include the following information:
concrete to be consolidated by hand rodding. Recommended 13.1.1 Trade name, source and character of the material, and
trial values for the percentage of fine aggregate in the total the amount recommended for use, together with means for
aggregate, by absolute volume, are as follows: determination of the proposed addition in the finished cement,
all as furnished by the sponsor, manufacturer, or seller of the
Coarse Aggregate, Maximum Concrete Without
25.0 mm (1 in.) Entrained Air addition,
13.1.2 If the proposed processing addition is an organic
Angular 45 liquid, the specific gravity and percent water content by mass,
Rounded 40
13.1.3 If the proposed processing addition is an inorganic
9.3 Mixing of Concrete—Mix the concrete in accordance solid, report chemical analysis,
with Practice C192/C192M except as follows: Hand mixing 13.1.4 Detailed results of all analyses and tests prescribed
will not be permitted. The rated capacity of the machine mixer by this specification, and the amount of the addition used, as
shall not be more than twice the size of the batch used. well as other pertinent information required,
13.1.5 Comparison of test results to determine compliance
10. Tests on Freshly Mixed Concrete with the requirements prescribed in 4.4,
10.1 Test samples of the freshly mixed concrete for slump in 13.1.6 Name and location of the laboratory or laboratories
accordance with Test Method C143/C143M; unit weight in that made the tests covered by the report,
accordance with Test Method C138/C138M; and air content in 13.1.7 Include as an appendix to the report, letters of
accordance with Test Method C138/C138M, C231, or C173/ certification from the various cement manufacturers stating the
C173M. name of the addition, the amount used, and the type of cement
in which used, and
11. Test Specimens of Hardened Concrete 13.1.8 The highest amount of addition that has demon-
strated compliance with the specification in a particular type of
11.1 Number of Specimens—At least three specimens shall
cement (see 4.4.3).
be made for each test condition. For each cement containing an
addition and its companion control cement, make three rounds 14. Manufacturer’s Certification Processing Additions
of concrete mixed on different days. One round of mixes on a 14.1 Organic Processing Additions—Upon request of the
given day shall include both the cement containing the addition purchaser in the contract or order, a manufacturer’s report shall
and its companion control cement. From each round, make at be furnished at the time of shipment stating the water content
least one test specimen for each test condition. If necessary, to and specific gravity of the samples of the material taken during
obtain enough concrete for all test specimens to be made in any production or transfer and certifying that the specific gravity
one round, it may be necessary to make more than one concrete value is within the specified limits of the originally qualified
batch for each round. product and that the product meets the requirements of this
11.2 Types of Specimens: Specification.
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14.2 Inorganic Processing Additions—Upon request of the of the originally qualified product and that the product meets
purchaser in the contract or order, a manufacturer’s report shall the requirements of this specification.
be furnished at time of shipment stating the chemical analysis
of the samples of the material taken during production or 15. Keywords
transfer and certifying that they are within the specified limits 15.1 additions; hydraulic cements; processing
SUMMARY OF CHANGES
Committee C01 has identified the location of selected changes to this specification since the last issue,
C465–09, that may impact the use of this specification. (Approved February 1, 2010)
Committee C01 has identified the location of selected changes to this specification since the last issue,
C465–99(2005), that may impact the use of this specification. (Approved May 15, 2009)
(1) Revised the Scope to include inorganic processing addi- (5) Revised Section 12 to require hardened concrete testing
tions. through 28 days instead of 3 months, per the NCHRP 18-11
(2) Revised Section 3 to differentiate requirements for organic report.
and inorganic processing additions. (6) Revised Section 13 to include requirements for reporting of
(3) Revised Section 4 to include requirements for chemical results of chemical analyses and specific gravity determination
analysis and specific gravity of the inorganic processing of the inorganic processing addition being tested.
addition being tested and to clarify that a maximum of two (7) Renamed Section 14 and added new 14.2 for manufactur-
processing additions can be used (an inorganic and an organic er’s certification for inorganic processing additions.
for example).
(4) Revised Section 7 to include requirements for chemical
analysis and specific gravity of the inorganic processing
addition being tested.
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