Module I
Module I
Module I
Liberalization
Removal of or reduction in the trade practices that thwart free flow of goods and services from one nation
to another. It includes dismantling of tariff (such as duties, surcharges, and export subsidies) as well as
non-tariff barriers (such as licensing regulations, quotas, and arbitrary standards).
Globalization
In last few decades the process of globalization and liberalization of the world economies has forced the
companies around the globe to change the manner in which they were doing business. Previously, most of
the companies were working on the philosophy that customer will buy the product which they
manufacture, irrespective of its quality and cost. Due to minimal competition the customers were forced to
buy the product of quality, cost and features produced by the manufacturers and at the time dictated by the
manufacturers. But the things have changed in last few years. Wave of liberalization are sweeping all over
the world, breaking political barriers, integrating world capital and financial markets, opening up
international markets and freeing import of technology and raw material from the previously regulations
practiced under license raj. The current business environment can be characterized by expanding global
competition, increasing variety of products and lower demands. New opportunities and challenges are
thrown up. The opportunities are in the form of increasing the sales and profit by exploring the customers
in the massive global market. The new economic scenario has also brought risk of increased competition.
Corporations well equipped with technology and tools of management to adjust the new situations can
take advantage of opportunities to meet the competition. Incompetent and ill-equipped companies will find
it difficult to service and they will be forced to exit from the scenario prevailing in the world market as per
the rules of nature known ‘survival of the fittest’.
The new uprising in the manufacturing goods and service sector have pushed great challenges for
manufacturing industries. The challenges are in form of maximization of efficiency in operations,
optimum utilization of plant capacity, minimization of cost of operations, quality of products and services,
reduced inventories, optimum use of resources, and reduction of production wastes. The goal of
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manufacturing enterprises will be to develop, fast responsive and customer focused techniques that
maximize the manufacturers return on all resources- capital, materials, equipment, facilities, personnel,
energy and most importantly, time.
Each manufacturer works for some predefined business objectives like maximization of profit, market
share, growth etc. To meet these business objectives and to improve their competitive advantage the
companies have to offer superior performance compared to their competitors in, one or more of the
following areas:
• Innovation
• Quality
• Efficiency
• Responsiveness towards customer demand.
The companies can improve their performance in the aforementioned areas by technological up gradation
or by focusing on their strategies pertaining to continuous improvement in all the aspects of business and
simultaneously developing and refining the manufacturing processes by minimizing the wastes present in
the different levels of the organizations. Technological up-gradation requires higher investments in
developing manufacturing facilities and associated support systems and breakeven point is achieved in
long run only. Due to the risk associated with technological up-gradation, large numbers of companies
have adopted the second option of continuous improvement to ameliorate their competitive position in the
market.
Continuous improvement of the manufacturing process aims to minimize the wastes present in the system
right from the design to dispatch and distribution. The companies which are capable of driving out the
hidden waste from their operations will have sizable competitiveness compare to their counterparts.
Various manufacturing management philosophies adopted by companies for continuous improvements
are:
• Total quality management,
• Theory of constraint,
• Lean manufacturing,
• Agile manufacturing,
• Six sigma,
• World class manufacturing etc.
INDIAN CONTEXT
Indian economy was in deep crisis in July 1991, when foreign currency reserves had plummeted to almost
$1 billion; Inflation had roared to an annual rate of 17 percent; fiscal deficit was very high and had
become unsustainable; foreign investors and NRIs had lost confidence in Indian Economy. Capital was
flying out of the country and we were close to defaulting on loans. Along with these bottlenecks at home,
many unforeseeable changes swept the economies of nations in Western and Eastern Europe, South East
Asia, Latin America and elsewhere, around the same time. These were the economic compulsions at home
and abroad that called for a complete overhauling of our economic policies and programs. Major measures
initiated as a part of the liberalization and globalization strategy in the early nineties included the
following:
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• Devaluation: The first step towards globalization was taken with the announcement of the devaluation
of Indian currency by 18-19 percent against major currencies in the international foreign exchange
market. In fact, this measure was taken in order to resolve the BOP crisis
• Disinvestment-In order to make the process of globalization smooth, privatization and liberalisation
policies are moving along as well. Under the privatization scheme, most of the public sector
undertakings have been/ are being sold to private sector
• Dismantling of The Industrial Licensing Regime At present, only six industries are under
compulsory licensing mainly on accounting of environmental safety and strategic considerations. A
significantly amended locational policy in tune with the liberalized licensing policy is in place. No
industrial approval is required from the government for locations not falling within 25 kms of the
periphery of cities having a population of more than one million.
• Allowing Foreign Direct Investment (FDI) across a wide spectrum of industries and encouraging
non-debt flows. The Department has put in place a liberal and transparent foreign investment regime
where most activities are opened to foreign investment on automatic route without any limit on the
extent of foreign ownership. Some of the recent initiatives taken to further liberalise the FDI regime,
inter alias, include opening up of sectors such as Insurance (upto 26%); development of integrated
townships (upto 100%); defence industry (upto 26%); tea plantation (upto 100% subject to divestment
of 26% within five years to FDI); enhancement of FDI limits in private sector banking, allowing FDI
up to 100% under the automatic route for most manufacturing activities in SEZs; opening up B2B e-
commerce; Internet Service Providers (ISPs) without Gateways; electronic mail and voice mail to
100% foreign investment subject to 26% divestment condition; etc. The Department has also
strengthened investment facilitation measures through Foreign Investment Implementation Authority
(FIIA).
• Non Resident Indian Scheme the general policy and facilities for foreign direct investment as
available to foreign investors/ Companies are fully applicable to NRIs as well. In addition,
Government has extended some concessions specially for NRIs and overseas corporate bodies having
more than 60% stake by NRIs
• Throwing Open Industries Reserved For The Public Sector to Private Participation. Now there
are only three industries reserved for the public sector
• Abolition of the (MRTP) Act, which necessitated prior approval for capacity expansion
• The removal of quantitative restrictions on imports.
• The reduction of the peak customs tariff from over 300 per cent prior to the 30 per cent rate that
applies now. Severe restrictions on short-term debt and allowing external commercial borrowings
based on external debt sustainability.
• Wide-ranging financial sector reforms in the banking, capital markets, and insurance sectors,
including the deregulation of interest rates, strong regulation and supervisory systems, and the
introduction of foreign/private sector competition.
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.
Formation 1 January 1995
Headquarters Geneva, Switzerland
The WTO has 153 members, accounting for over 97% of world
Membership
trade.
Official languages English, French, Spanish [1]
Director-General Pascal Lamy
Budget 182 million Swiss francs (approx. 141 million USD)
Staff 625[2]
Website www.wto.int
The World Trade Organization (WTO), is the only international organization dealing with global rules
of trade between nations. Its main goal is to ensure that trade flows as smoothly, predictably and freely as
possible.
At the heart of the system – known as the multilateral trading system – are the WTO’s agreements,
negotiated and signed by a large majority of the world’s trading nations, and ratified in their parliaments.
These agreements are the legal ground-rules for international commerce. Essentially, they are contracts,
guaranteeing member countries important trade rights. They also bind governments to keep their trade
policies within agreed limits to everybody’s benefit.
The result is assurance. Consumers and producers know that they can enjoy secure supplies and greater
choice of the finished products, components, raw materials and services that they use. Producers and
exporters know that foreign markets will remain open to them.
The World Trade Organization deals with the rules of trade between nations at a near-global level; it is
responsible for negotiating and implementing new trade agreements, and is in charge of policing member
countries' adherence to all the WTO agreements, signed by the bulk of the world's trading nations and
ratified in their parliaments. Most of the WTO's current work comes from the 1986-94 negotiations called
the Uruguay Round, and earlier negotiations under the GATT. The organization is currently the host to
new negotiations, under the Doha Development Agenda (DDA) launched in 2001.
The WTO is governed by a Ministerial Conference, which meets every two years; a General Council,
which implements the conference's policy decisions and is responsible for day-to-day administration; and
a director-general, who is appointed by the Ministerial Conference. The WTO's headquarters is in Geneva,
Switzerland.
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So while the WTO is still young, the multilateral trading system that was originally set up under GATT is
well over 50 years old. The past 50 years have seen an exceptional growth in world trade. Merchandise
exports grew on average by 6% annually. Total trade in 2000 was 22-times the level of 1950. GATT and
the WTO have helped to create a strong and prosperous trading system contributing to unprecedented
growth. The system was developed through a series of trade negotiations, or rounds, held under GATT.
The first rounds dealt mainly with tariff reductions but later negotiations included other areas such as anti-
dumping and non-tariff measures. The 1986-94 Uruguay Round – led to the WTO’s creation.
The negotiations did not end there. Some continued after the end of the Uruguay Round. In February 1997
an agreement was reached on telecommunications services, with 69 governments agreeing to wide-ranging
liberalization measures that went beyond those agreed in the Uruguay Round.
In the same year, 40 governments successfully In the same year, 40 governments successfully concluded
negotiations for tariff-free trade in information technology products, and 70 members concluded a
financial services deal covering more than 95% of trade in banking, insurance, securities and financial
information.
In 2000, new talks started on agriculture and services. These have now been incorporated into a broader
work programme, the Doha Development Agenda (DDA), launched at the fourth WTO Ministerial
Conference in Doha, Qatar, in November 2001.
The agenda adds negotiations and other work on non-agricultural tariffs, trade and environment, WTO
rules such as anti-dumping and subsidies, investment, competition policy, trade facilitation, transparency
in government procurement, intellectual property, and a range of issues raised by developing countries as
difficulties they face in implementing the present WTO agreements.
WTO AGREEMENTS
How can you ensure that trade is as fair as possible, and as free as is practical? By negotiating rules and
abiding by them. The WTO’s rules – the agreements – are the result of negotiations between the members.
GATT is now the WTO’s principal rule-book for trade in goods. The current set were the outcome of the
1986-94 Uruguay Round negotiations which included a major revision of the original General Agreement
on Tariffs and Trade (GATT). The Uruguay Round also created new rules for dealing with trade in
services, relevant aspects of intellectual property, dispute settlement, and trade policy reviews. The
complete set runs to some 30,000 pages consisting of about 30 agreements and separate commitments
(called schedules) made by individual members in specific areas such as lower customs duty rates and
services market-opening.
Through these agreements, WTO members operate a non-discriminatory trading system that spells out
their rights and their obligations. Each country receives guarantees that its exports will be treated fairly
and consistently in other countries’ markets. Each promises to do the same for imports into its own
market. The system also gives developing countries some flexibility in implementing their commitments.
The agreements fall into a structure with six main parts:
• The Agreement Establishing the WTO
• Goods and investment (the Multilateral Agreements on Trade in Goods including the GATT 1994
and the Trade Related Investment Measures)
It all began with trade in goods. From 1947 to 1994, GATT was the forum for negotiating lower
customs duty rates and other trade barriers; the text of the General Agreement spelt out important
rules, particularly non-discrimination.
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Since 1995, the updated GATT has become the WTO’s umbrella agreement for trade in goods. It has
annexes dealing with specific sectors such as agriculture and textiles, and with specific issues such as
state trading, product standards, subsidies and actions taken against dumping.
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Functions
Among the various functions of the WTO, these are regarded by analysts as the most important:
• It oversees the implementation, administration and operation of the covered agreements.
• It provides a forum for negotiations and for settling disputes.
Additionally, it is the WTO's duty to review the national trade policies, and to ensure the coherence and
transparency of trade policies through surveillance in global economic policy-making. Another priority of
the WTO is the assistance of developing, least-developed and low-income countries in transition to adjust
to WTO rules and disciplines through technical cooperation and training. The WTO is also a center of
economic research and analysis: regular assessments of the global trade picture in its annual publications
and research reports on specific topics are produced by the organization. Finally, the WTO cooperates
closely with the two other components of the Bretton Woods system, the IMF and the World Bank.
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5. Safety valves. In specific circumstances, governments are able to restrict trade. There are three types
of provisions in this direction: articles allowing for the use of trade measures to attain noneconomic
objectives; articles aimed at ensuring "fair competition"; and provisions permitting intervention in
trade for economic reasons.
Domestic support
The first pillar of the AoA is "domestic support". The AoA structures domestic support (subsidies) into
three categories or "boxes": a Green Box, an Amber Box and a Blue Box. The Green Box contains fixed
payments to producers for environmental programmes, so long as the payments are "decoupled" from
current production levels. The Amber Box contains domestic subsidies that governments have agreed to
reduce but not eliminate. The Blue Box contains subsidies which can be increased without limit, so long as
payments are linked to production-limiting programmes.
The effect of these subsidies is to flood global markets with below-cost commodities, depressing prices
and undercutting producers in poor countries – a practice known as dumping.
Market Access
"Market access" is the second pillar of the AoA, and refers to the reduction of tariff (or non-tariff) barriers
to trade by WTO members. The 1995 AoA required tariff reductions of:
• 36% average reduction by developed countries, with a minimum per tariff line reduction of 15% over
five years.
• 24% average reduction by developing countries with a minimum per tariff line reduction of 10% over
nine years.
Least Developed Countries (LDCs) were exempted from tariff reductions, but either had to convert non–
tariff barriers to tariffs—a process called tariffication—or "bind" their tariffs, creating a "ceiling" which
could not be increased in future.
Export subsidies
"Export subsidies" is the third pillar of the AoA. The 1995 AoA required developed countries to reduce
export subsidies by at least 35% (by value) or by at least 21% (by
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The WTO was meant to take an integrated approach to many trade related matters: securing full
employment, reducing tariffs which stand in the way of economic growth, protecting workers' rights,
preventing undue domination and manipulation by big companies (competition policy), assisting weaker
economies in gaining access to capital and technology, and managing commodity trade.
1. Rise in demand for labor and the rise in wage rates leading to some increase in costs.
2. Weakening power of the trade unions over labor in emerging industries and growth sectors like IT,
entertainment, internet and mobile services, airlines, banking, insurance, banking services.
3. Too much competition in the market leading to continuous pressure on raising productivity,
enhancing consumer service, improving product quality, in order to survive.
4. 4.Voluntary retirement for many public sector units.
5. Too many sales person chasing customers.
6. Too many cars on the road and traffic congestion.
7. Growth of consumerism.
8. Instability in profits due to too much choice among customers.
9. Shortage power and infrstructure affecting industrial expansion.
10. Closure of inefficient units supplying costly and shoddy products and loss of jobs.
11. Two years of large increase in textile industry jobs followed by large loss of jobs due to Rupee
appreciation making Indian industry uncompetitive.
12. Problems of dealing with uncertainty in the international market in terms of demand, supply and
prices.
Positive effects
Globalisation is partly related to WTO. Since globalisation is inevitable, WTO negotiations has come into
sharper focus. Impact of whatever little progress India has made towards globalisation has been
significantly positive to Indian industry. Notwithstanding the low level of globalization of Indian
economy, the impact of globalization has been highly positive in all most all spheres of economic and
social life and virtually no negative effect. The process of globalization has helped Indian economy to
grow rapidly: in the last 10-12 years, India's economic growth has been high, exports have boomed,
incidence of poverty has been reduced, employment has surged, begging by India for economic aid has
stopped, long-term inflation rate has gone down, scarcity of goods have disappeared, the quality of
products available have improved substantially and overall India has become progressively vibrant and
internationally competititive. Indian companies are setting up companies abroad; India has better
technological development for the benefit of the common man (mobiles, road transport, cheap clothes, etc
- only because of globalisation.
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COMPETITIVE ADVANTAGE
When a firm sustains profits that exceed the average for its industry, the firm is said to possess a
competitive advantage over its rivals. The goal of much of business strategy is to achieve a sustainable
competitive advantage.
Michael Porter identified two basic types of competitive advantage:
cost advantage
differentiation advantage
A competitive advantage exists when the firm is able to deliver the same benefits as competitors but at a
lower cost (cost advantage), or deliver benefits that exceed those of competing products (differentiation
advantage). Thus, a competitive advantage enables the firm to create superior value for its customers and
superior profits for itself.
Cost and differentiation advantages are known as positional advantages since they describe the firm's
position in the industry as a leader in either cost or differentiation.
A resource-based view emphasizes that a firm utilizes its resources and capabilities to create a competitive
advantage that ultimately results in superior value creation. The following diagram combines the resource-
based and positioning views to illustrate the concept of competitive advantage:
Resources
Cost Advantage
Distinctive Value
or
Competencies Creation
Differentiation Advantage
Capabilities
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Value Creation
The firm creates value by performing a series of activities that Porter identified as the value
chain. In addition to the firm's own value-creating activities, the firm operates in a value system
of vertical activities including those of upstream suppliers and downstream channel members.
To achieve a competitive advantage, the firm must perform one or more value creating activities
in a way that creates more overall value than do competitors. Superior value is created through
lower costs or superior benefits to the consumer (differentiation).
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INTRODUCTION
As many of the developing nations of the world have begun to liberalize their economies,
local firms operating in those countries face a new and challenging environment. Many
of the developing countries of the world practiced protectionist economic policies in order to
allow local industry the opportunity to survive and grow. Economic reform brings the threat
of foreign competition, and many local companies feel as if they are not able to meet the
challenge from more established and efficient MNCs. While consumers in the
developing economies benefit from a greater choice of product, local providers face a variety
of challenges from their new competitors.
ADVANTAGES OF MNCs
Many MNCs enjoy the benefits of having strong international brands and the proven ability
to market those brands. Previous international experience has provided the ability to market
to diverse customers. In addition to strong brands and superior marketing skills,
multinationals usually have strong financial abilities and proven management skills.
Multinationals from advanced economies can compete against local firms using better
technology. Finally, multinationals often have the advantages that come from economies of
scale and economies of scope. The ability to produce more efficiently due to having larger
operations and the ability to transfer resources across company areas produce a strong
competitive advantage for multinationals.
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management and constantly looks for improvements for itself and its suppliers (Annual
Report 2003).
The case of Bajaj Auto shows that local firms can compete with foreign multinationals. While
Bajaj cannot relax and feel confident that its success is assured, the company has made an
impressive transformation and currently competes with the strongest firms in the world in its
local market. The success of Bajaj provides important lessons for others. The company has
been able to successfully defend its market by following simple guidelines. First, Bajaj gives
consumers what they want. With a greater understanding of its local market, Bajaj has been
able to produce products that are desired by its consumers. Secondly, Bajaj pays constant
attention to cost reduction and efficiencies. For example, the company has developed wind
power to generate electricity for its manufacturing operations. To be competitive against
stronger firms, local companies must be creative. Lastly, Bajaj strives for
improvements. The company knows that in order to survive it must be better tomorrow than
it is today. The past practices in India of subsidized inefficiency are gone, and the
environment is constantly changing. Bajaj Auto provides an excellent example of a local firm
that was not fearful of foreign competition, and one that developed its own competitive
advantage in order to prosper in its transition economy.
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MANUFACTURING STRATEGY
Strategy has been defined as: “The determination of the basic long-term goals and the
objectives of an enterprise, and the adoption of courses of action and the allocation of resources
necessary for carrying out these goals."
Such a broad definition of strategy covers a multitude of decisions from "What business should
we be in?" to "How can manufacturing contribute to the competitive advantage of this
business?"
Recognizing this has led to the idea of a hierarchy of strategy with three major levels Strategy
Formulation:
• Corporate Strategy – what set of businesses should we be in?
• Business Strategy – how should we compete in a given business?
• Functional Strategy – how can various functions (manufacturing, finance, marketing,
product development etc.) contribute to the competitive advantage of the business?
At the outset, certain key word need to be defined:
• Vision statement- What is the organization as a whole trying to accomplish?
• Strategy- How will the organization accomplish it?
• Plans and policies- What are the organization’s operating rules and parameters?
The starting point for manufacturing strategy is the development of a corporate strategy see
fig.1. Corporate strategy starts with the mission statement, which covers a wide range of
business activities. A typical mission statement might be “to provide our customers with top
quality consumer products”.
MISSION
OBJECTIVES
Financial, Market, Manufacturing, Product Development
ENVIRONMENTAL SCANNING
Economic, Government and Legal issues
CORPORATE STRATEGY
Figure:1
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After mission formulation, objectives are set for the firm, objectives centered around financial
and market goals, manufacturing and product development goals. Financial goals include
objectives for ROI and other profitability measures. Marketing goals include such issues as
market share and growth. Product development goals address technology content and level of
product design complexity. Finally manufacturing objectives now center on the ways that
manufacturing will provide a strategic advantage to the firm.
The next stage is environmental scanning which comprehends the conditions under which the
corporate strategy will be formulated. Typical conditions include the economy, government and
legal issues etc. Each of these conditions is changing and evolving so, constant evaluation of
critical issues is a must. They provide the boundaries and opportunities that the firm faces.
The next step of corporate strategy formulation which is very important for manufacturing
strategy formulation is internal strength and weakness analysis. This analysis bring to the
strategy table a careful evaluation of what the firms does well in each functional area and
various limitations of the firm in those functional areas. Does the firm, for example have excess
cash or very low debt? Does the firm have strong distribution system or an exceptional field
sales force? Is the firm able to offer a wide range of new products rapidly? Does it excel in
technological design of products? What strategic advantage does the manufacturing operations
provides? Is manufacturing strong in delivery, reliability, or delivery speed, or quality
conformance, or flexibility or low cost? Any of these may generate a strategic advantage for the
firm. It provides not only with input that will be critical to the formulation of firm strategies in
market place but this analysis also provides an analysis of the state of the current manufacturing
deployment and its corresponding strategy.
Once all these factors have been analyzed and understood, corporate strategy can be formulated.
Corporate strategy is usually formulated by providing two or more alternative directions for the
firm. This provides the firm with flexibility for strategy execution.
Corporate strategy is not a one time activity but more of a dynamic, evolving activity. Over
time, both internal and external conditions change. The firm must constantly analyze and assess
the match between existing corporate strategies and current market and manufacturing
conditions. All strategies need adjustment over time, since change is the most permanent feature
of today’s business world.
The outcome of corporate strategy is co-ordinate goals and objectives for various functional
areas of the corporate. Manufacturing strategy is one such functional strategy.
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Corporate strategy
Manufacturing Strategy
Manufacturing actions
Figure: 2
The output of the formulation of the manufacturing strategies includes goals and objectives. The
Manufacturing objectives are derived from the manufacturing strategy, and then manufacturing
policies/actions are developed to address these objectives. Manufacturing objectives cover such
things as cost, quality, delivery and flexibility and usually there are trade-offs between them. In
order to support the manufacturing objectives trade-off decisions are also required in a number
of key areas such as:
• plant and equipment;
• production planning and control;
• labor and staffing;
• product design / engineering; and
• Organization and management.
Quality refers to achieving the company defect rate targets, i.e. manufacturing of products with high
quality and performance standards
Delivery refers to achieving delivery targets, i.e. meeting delivery schedules
dependability
Delivery refers to achieving delivery targets, i.e. reacting quickly to customer orders to deliver fast
speed
Flexibility refers to the ability to cope with change or uncertainty and variety, i.e. reacting to changes in
product, changes in product mix, modifications to design, fluctuations in materials, changes in
sequence and volume
Others refers to after-sale service, advertising, broad distributions and broad product line
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The actions are specifically related to the configuration and deployment of resources. Based on
the manufacturing objectives decisions are made as to type of system to use, how the operations
will be organized and how process and facilities will be chosen to support the strategic
initiatives of the firm.
The result of the action by manufacturing function results in some outcome. A number of
measures are used to gather the effectiveness of the firms strategy and its specific actions. They
serve to show the degree to which manufacturing has succeeded in achieving deployments that
support strategic initiatives in general, and give operational feedback on specific actions that are
part of implementation of the overall resource deployment strategies. The measurements like
improvement in ROI, % reduction in lead time, % reduction in Inventory, % reduction of defect
etc. are central part of manufacturing strategy process. If there is any deviation from the
objective set than manufacturing actions will be re-defined/re-set to achieve these objectives.
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