Otisonic
Otisonic
Otisonic
1 Product features 3
2 Technical data 9
3 Installation 21
4 Electrical connections 25
5 Application form 30
Highlights
• Minimised uncertainty
• Optimised reliability
• Minimal maintenance
• Efficient regreasing concept
• Easy sensor mounting
• Installation wizard
• All in one system
Industries
• Chemicals
• Petrochemicals
• Power plants
• Water
• Oil & Gas
• Semi-conductor
• Food & Beverages
• Pharmaceuticals
Applications
• Chemical addition
• General process control
• Cooling water circuits
• Broad range of refined hydrocarbons
• Potable water
• De-ionized and demineralized water
• Sanitary flow rate measurements
• Purified water
1.2 Variants
The OPTISONIC 6300 is an ultrasonic clamp-on flowmeter that can be fitted on the outside of
piping to measure the flowrate of liquids. The flowmeters consists of a combination of one or two
clamp-on sensor(s) and one ultrasonic signal converter:
OPTISONIC 6000 + UFC 300 = OPTISONIC 6300
UFC 300 F
• field version
• die-cast aluminum or stainless steel housing
• (non-)Ex
• IP66/67
Measuring system
Measuring principle Ultrasonic transit time
Application range Flow measurement of liquids
Measured value
Primary measured value Transit time
Secondary measured value Volume flow, mass flow, flow speed, flow direction, speed of sound,
gain, signal to noise ratio, diagnosis value, reliability of flow
measurement, quality of acoustic signal
Design
The measurement system consists of a measuring sensor and a
signal converter. It is only available as separate version.
Signal converter
Wall-mounted housing (W) - UFC 300 W (general purpose)
remote version
Field housing (F) - remote UFC 300 F (Option: Ex version)
version
Measuring sensor
Standard Small, medium or large version in aluminum
Optional Small / medium stainless steel version
Small / medium XT (eXtended Temperature).
Diameter ranges
Small DN15...100 / ½…4"
Outer diameter must be at least 20 mm / 0.79".
Medium DN50...400 / 2…16"
Large DN200...4000 / 8…160"
Outer diameter must be smaller than 4300 mm / 169.29".
Options
Inputs / outputs Current (incl. HART®), pulse, frequency and/or status output, limit
switch and/or control input (depending on the I/O version)
Counters 2 internal counters with a max. of 8 counter places (e.g. for counting
volume and/or mass units)
Self diagnostics Integrated verification, diagnosis functions: flowmeter, process,
measured value, empty pipe detection, bargraph
Measuring accuracy
Reference conditions Medium: water
Temperature: 20°C / 68°F
Straight inlet section: 10 DN
Maximum measuring error ±1% of the measured value
for DN≥50 mm / 2" and v > 0.5 m/s / 1.5 ft/s
±3% of the measured value
for DN<50 mm / 2" and v > 0.5 m/s / 1.5 ft/s
Repeatability <±0.2%
Operating conditions
Temperature
Process temperature Standard version: -40...+120°C / -40...+248°F
XT version: -40...+200°C / -40...+392°F
Ambient temperature Sensor: -40...+70°C / -40...+158°F
Signal converter: -40…+60°C / -40…+140°F
(ambient temperature 55°C / 131°F and higher: protect electronics
against self-heating, because an increase in the electronics
temperature in 10°C / 50°F steps leads to a corresponding reduction
of the electronics' service life by a factor of two).
Storage temperature -50…+70°C / -58…+158°F
Pipe specifications
Material Metal, plastic, ceramic, asbestos cement, internal / external coated
pipes (coatings and liners fully bonded to pipe wall)
Pipewall thickness < 200 mm / 7.87"
Liner thickness < 20 mm / 0.79"
Media properties
Physical condition Liquids
Viscosity < 100 cSt (general guideline)
For detailed information please contact your local representative.
Permissible gas content (volume) ≤ 2%
Permissible solid content ≤ 5%
(volume)
Recommended flow velocity 0.5...20 m/s
Other conditions
Protection category acc. to W (Wall) version signal converter:
IEC 529 / EN 60529 IP 65 (acc. to NEMA 4/4x)
F (Field) version signal converter:
IP 66/67 (acc. to NEMA 4x/6)
All sensors:
IP 67 (acc. to NEMA 6)
Vibration resistance IEC 68-2-64
Shock resistance IEC 60068-2-27
Installation condititions
Measurement configuration Single path, single pipe or dual path / dual pipe
Inlet run ≥ 10 DN straight length
Outlet run ≥ 5 DN straight length
Dimensions and weights See chapter "Dimensions and weights"
Materials
Sensor Standard
Anodised aluminum
Option stainless steel / eXtended Temperature (small / medium
version)
Rail construction: 1.4404 (AISI 316L)
Cable connection:1.4404, PSU with FKM O-ring
Converter Standard
F version: die-cast aluminum, polyurethane coated
W version: polyamide-polycarbonate
Option
F version: stainless steel 316 L (1.4408)
Electrical connections
Voltage Standard: 100…230 VAC (-15% / +10%), 50/60 Hz
Option: 24 VAC/DC (AC: -15% / +10%; DC: -25% / +30%)
Power consumption AC: 22 VA
DC: 12 W
Signal cable double shielded, 2 internal triax, available lengths:
5 m / 15 ft (standard), maximum length 30 m / 90 ft
Cable entries Standard: M20 x 1.5
Option: ½" NPT, PF ½
HART®
Description HART® protocol at active and passive current output
HART® version: V5
Universal HART® parameter fully integrated
Load ≥ 250 Ω
Please observe maximum value for current output
Multidrop Yes, current output = 4 mA
Multidrop addresses programmable in menu 1...15
Device drivers FDT/DTM
Control input
Function Hold value of the outputs (e.g. for cleaning work), set value of the
outputs to "zero", counter and error reset, range change.
Start of dosing when dosing function is activated.
Operating data Basic I/Os Modular I/Os Ex-i
Active - Uint = 24 VDC -
Terminals open:
U0, nom = 22 V
Terminals bridged:
Inom = 4 mA
On:
U0 ≥ 12 V with
Inom = 1.9 mA
Off:
U0 ≤ 10 V with
Inom = 1.9 mA
Passive 8 V ≤ Uext ≤ 32 VDC 3 V ≤ Uext ≤ 32 VDC Uext ≤ 32 VDC
Imax = 6.5 mA Imax = 9.5 mA at I ≤ 6 mA at Uext = 24 V
at Uext ≤ 24 VDC Uext ≤ 24 V I ≤ 6.6 mA at
Imax = 8.2 mA Imax = 9.5 mA at Uext = 32 V
at Uext ≤ 32 VDC Uext ≤ 32 V On:
Contact closed (On): Contact closed (On): U0 ≥ 5.5 V or I ≥ 4 mA
U0 ≥ 8 V U0 ≥ 3 V Off:
with Inom = 2.8 mA with Inom = 1.9 mA U0 ≤ 3.5 V or
Contact open (Off): Contact open (Off): I ≤ 0.5 mA
U0 ≤ 2.5 V U0 ≤ 2.5 V UI = 30 V
with Inom = 0.4 mA with Inom = 1.9 mA II = 100 mA
PI = 1 W
CI = 10 nF
LI = 0 mH
NAMUR - Active to EN 60947-5- -
6
Contact open:
U0, nom = 8.7 V
Contact closed (On):
Inom = 7.8 mA
Contact open (off):
U0, nom = 6.3 V with
Inom = 1.9 mA
Identification for
open terminals:
U0 ≥ 8.1 V with
I ≤ 0.1 mA
Identification for
short circuited
terminals:
U0 ≤ 1.2 V with
I ≥ 6.7 mA
Low-flow cutoff
On 0...±9.999 m/s; 0...20.0%, settable in 0.1% steps, separately for each
current and pulse output
Off 0...±9.999 m/s; 0...19.0%, settable in 0.1% steps, separately for each
current and pulse output
Time constant
Function Can be set together for all flow indicators and outputs, or separately
for: current, pulse and frequency output, and for limit switches and
the 3 internal counters
Time setting 0…100 seconds, settable in 0.1 second steps
2.2.2 Housing
The device should be protected from corrosive chemicals or gases and dust / particles
accumulation.
Since gas will collect at the highest point of a pipe, installation of the flowmeter at that location
should be avoided at all times. Also installation in a down going pipe should be avoided since a
completely filled pipe may not be guaranteed due to cascading effects. Additionally flow profile
distortion is possible.
If you program the diameter, please note that you use the outer diameter of the pipe.
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
A+ A A- B B- C C- D D-
Ia + HART® active 1
• The grey boxes in the tables denote unassigned or unused connection terminals.
• Connection terminal A+ is only operable in the basic input/output version.
A+ A A- B B- C C- D D-
1 changeable
Please fill in this form and fax or email it to your local representive. Please include a sketch of
the pipe layout as well, including the X, Y, Z dimensions.
Customer information
Date
Submitted by
Company
Address
Telephone
Fax
E-mail
Piping details
Nominal pipe size:
Outer diameter:
Wall thickness / schedule:
Pipe material:
Pipe condition (old / new / painted /
internal scaling / exterior rust):
Liner material:
Liner thickness:
Straight inlet / outlet section (DN):
Upstream situation (elbows, valves,
pumps):
Flow orientation (vertical up / horizontal
/ vertical down / other):
Environment details
Corrosive atmosphere:
Sea water:
High humidity (% R.H.)
Nucleair (radiation):
Hazardous area:
Additional details:
Hardware requirements:
Accuracy requested (percentage of
rate):
Power supply (voltage, AC / DC):
Analog output (4-20 mA)
Pulse (specify minimum pulse width,
pulse value):
Digital protocol:
Options:
Remote mounted signal converter:
specify cable length:
Accessories
K K
• Mass flowmeters
• Vortex flowmeters
• Flow controllers
• Level meters
• Temperature meters
• Pressure meters
• Analysis products
• Measuring systems for the oil and gas industry
• Measuring systems for sea-going tankers