SUPER-1800 Training Machine Technology en
SUPER-1800 Training Machine Technology en
SUPER-1800 Training Machine Technology en
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Contents
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
Summary of chapter
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.1. Type designations
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.2. Differences between Ergo Plus -2 / -3
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.3. Diesel engines
Cummins engine
Two different engine types are installed, due to introduction of the new COM IIIB / Tier 4i emission standard for Europe, the USA and
Japan (HRC). A Cummins engine of type COM IIIA / Tier 3 is installed for all countries (LRC) without emission standards or with lower
standards. The machines with COM IIIB / Tier 4i engines feature the suffix "i", as in SUPER 1800-3i. The "i" stands for "intelligent
emission control“:
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.4. ECO Plus (option)
Energy-optimized Controlled
tamper drive hydraulic oil cooler
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.5. Auto Set (option)
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.6. PaveDock Assistant & sprung push-rollers (option)
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.7. Generator
EME generator
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
1.0. General Information
1.8. Performance data
• Only 2 Bodas controllers from Bosch • support roller on the upper side crawler tracks
• No need for CAN nodes • ErgoPlus components with color display
• One complete wire harness for the entire paver • Driver's seat with weatherproof lateral panel
• One high-current circuit board for the electrics • New adjustment of paver operator’s console
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
Summary of chapter
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.1. Paver operator's console
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.2. Paver operator's console left-hand module
AutoSet
optional
Conveyor
Automatic mode
Mode change
Neutral mode
Travel mode
Positioning mode
Pave mode
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.3. Paver operator's console middle module
Hydraulic
screed lock
(OPTION)
Raise/lower screed
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.4. Paver operator's console right-hand module
Signal light
"MOVE AWAY"
Signal light
"LOWER DUMP BOX"
Speed adjustment,
diesel engine
Hopper side right
Horn
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.5.1. Signal lights (option)
Truck – Docking
Truck reverses up to the paver
Truck – Stop
Truck must stop or has docked onto the paver
(signal from push-roller sensor).
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.5.2. Signal lights (option)
Paver moving
This signal is indicated when the paver move.
It is indicated in combination with all other signals.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.6. Paver operator's console display module
Additional functions
for wheeled paver
Emergency Stop button
Multifunctional color
display
12 softkeys
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.7. Main screen on the display
Travel speed in
EcoPlus mode active
m/min or km/h
Travel mode indication
Function off
Function on
Status indicator, Fine steering Status indicator,
pre-heating signal lights
Page 1.0 Starting screen
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.1. Operators screen on the display
F1 Screed settings
F2 Tamper setting
F4 Vibrator setting
F5 Reverse augers
F7 -
M4 Machine data
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.2. Operators screen on the display
F2 AutoSet (option)
F4 -
F5 -
F6 -
F7 Service area
F8 Brightness
From page 1
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.3. Operators screen on the display
a b c d c Alternator or D+ faulty
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.4. Error messages
c Alternator or D+ faulty Engine on = no signal at ID4 controller 2 or engine off = signal at ID4 controller 2
d Coupling, splitter gearbox No signal at ID12 of controller 3 (switching pressure less than 20bar)
g Engine oil pressure At least 2.0bar from ECM (Caution! The sensor at the engine is an oil pressure switch)
h Low engine oil level Engine oil level to low from ECM
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.5. Operators screen on the display
Engine RPM
c b MIN = 900 rpm; ECO = 1700 rpm; Max = 2000 rpm;
f heating = 1350 rpm; cylinder functions = 1500 U/min
d
e c Operating hours
On-board voltage
d
Battery voltage approx. 24V; charging voltage approx. 28V
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.6. Operators screen on the display
Screed freeze
Button F2 activates the screed freeze function. When
screed freeze is active, the rams for raise/lower screed are
subjected to 30bar on the piston side and blocked on the
rod side for 0.5m when starting up. The screed
automatically switches to floating position after 0.5m, at
F2 least 1 second and not more than 10 seconds. Actuation of
the tow point rams is likewise blocked both manually and by
NIVELTRONIC Plus during the blocking distance / time.
This prevents the screed rising.
If screed freeze is deactivated, the screed moves into
floating position immediately when the paver starts up.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.7. Operators screen on the display
From page 1
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.8. Operators screen on the display
From page 1
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.9. Operators screen on the display
From page 1
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.10. Operators screen on the display
From page 1
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.11. Operators screen on the display
The pressure is set via the remote control display. Also the
pressure bar pressure can be read here.
From page 1
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.12. Operators screen on the display
Sensor selection
F8 Button F8 is used to choose between the mechanical
and sonic steering sensors.
From page 1
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.13. Operators screen on the display
EcoPlus (option)
When EcoPlus mode is active, the hydraulic pumps for
traction, for conveyors and augers and for compaction are
disengaged from the gearbox after 60 seconds of traction
F4 main switch = 0. As soon as one of these functions is
activated, the pumps are engaged again by the coupling in
the splitter gearbox. The fan speed is also controlled when
EcoPlus mode is active.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.14. Operators screen on the display
AutoSet (optional)
Various functions can be set to their limit positions via a
single button and the paver moved more easily on the job
site with the aid of the AutoSet function.
In pave mode, the various functions are reset to their
previously stored status by pressing the AutoSet button.
Page 2.2 is automatically displayed as soon as the
AutoSet button is pressed.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.15. Operators screen on the display
Auger
F3 The auger is raised to its limit position in positioning / travel
mode and to the stored height in pave mode.
Screed
In positioning / travel mode, the screed is raised to the
F5 upper limit position by the rams for raise / lower screed.
In pave mode, it is moved to the last position stored.
Screed lock
F6 When the function is active, the screed is deposited on the
How do I call up page 2.2? screed locking bolts when it is lifted.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.16. Operators screen on the display
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.17. Operators screen on the display
F3 -
Currently installed
software version
From page 1 and
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.18. Operators screen on the display
Brightness adjustment
Button F4 must first be pressed to set the brightness.
F4 The status indicator now lights up green and the arrow keys
can be used for adjustment. The brightness of the display
can now be set.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.19. Operators screen on the display
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.20. Operators screen on the display
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.21. Operators screen on the display
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.22. Operators screen on the display
Error message:
"Traction drive, manual mode active"
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.23. Operators screen on the display
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.8.24. Operators screen on the display
Language
The function is activated by pressing F2.
F2 The cursor then flashes and the green LED in the arrow
keys lights up to indicate that they are now active.
The language is set when these keys are pressed.
Set time of day
The function is activated by pressing F6.
Two bars appear in the hours display and the LED in the
arrow keys lights up green. The time is set when these keys
F6 are pressed. Press Enter after setting the hours; the bars
then move to the minutes display. The minutes can now
also be set. When Enter is pressed again, the seconds
display is activated and can be set.
Set date
F8 The procedure is the same as for setting the time of day.
The day, month and year are set here.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.9.1. Operation screed console
Changeover
Machine settings /
NIVELTRONIC Plus
Escape button
Sensor adjustment, left
Sensor adjustment, right
Sensor selection, left
Sensor selection, right
Parameter settings
NIVELTRONIC Plus
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.9.2. Operation screed console
Setpoint
Selected sensor grade and slope control,
type, left right-hand side
Sensitivity
grade and slope
control, left-hand Actual value
side grade and slope control,
0 = very slow right-hand side
5 = standard
9 = very fast
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.9.3. Operation screed console
Override
conveyor
Override auger
Screed floating position
Crown and invert adjustment
- Setting up before paving starts
- unique deactivation of screed freeze
Horn
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.1. Operator screens screed console
NIVELTRONIC Plus starting screen Screen for parameter settings Sensor calibration screen
The screen with the parameter settings F1 Sensor calibration Pressing buttons
is displayed when F3 is pressed. F2 Sensitivity F1 / F2/ F4 / F5 allows the displayed
F4 Additional parameters actual value to be edited. The offset value
F5 Brightness / Contrast is reset by simultaneously pressing the
buttons +/-. In other words, only the
sensor value is now displayed again.
Sensor calibration is used to adapt the
value displayed for the slope sensor with
the measured slope value.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.2. Operator screens screed console
Sensitivity screen Screen for additional parameters Working window NIVELTRONIC Plus
The sensitivity of the left-hand sensor F1 Working window NIVELTRONIC Plus The working window for NIVELTRONIC
for grade and slope control is adjusted F2 Operator screen sensors can be adjusted by pressing F1 /
by pressing F1 / F2. F2 for the left-hand side and F4 / F5 for
The sensitivity of the right-hand sensor Operation of NIVELTRONIC Plus can be the right-hand side.
for grade and slope control is adjusted blocked for the other screed console by
by pressing F4 / F5. pressing F2. In other words, the right- Default value is ± 2.50cm
hand screed console cannot be operated Minimum value is ± 0.50cm
Standard setting = 5 from the left-hand screed console. Maximum value is ± 9.99cm
Sensitivity very slow = 0 If two screed consoles are shown, both
Sensitivity very fast = 9 sides can be operated, but if only one is
indicated, this means that only one side
can be operated. The function can be
activated and deactivated from either
side.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.3. Operator screens screed console
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.4. Operator screens screed console
Machine settings, pressure bar Submenu, pressure bar balance Machine settings, screed assist
With a new AB500 / AB600 the pressure Slide the pressure to pressure bar 1 or to Set pressure for screed assist in %.
for the respectiven pressure bar must be pressure bar 2 0% = 0bar / 100% = 40bar.
set on the operators console. Actual screed assist pressure for right
F2 More pressure to P1 and left-hand side.
F1 Pressure bar automatic on / off F3 Reset to 0% balance
F2 Pressure bar manual on / off F4 More pressure to P2 F1 Screed assist on / off
F3 Submenu pressure bar balance F3 Submenu screed assist balance
F4 Reduce pressure F4 Reduce screed assist pressure
F5 Increase pressure F5 Increase screed assist pressure
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.5. Operator screens screed console
Submenu, screed assist balance Machine settings Machine settings, machine parameters
+/- 50% screed assist pressure for Screed not floating
either the right or left-hand side Indication of pave speed.
This function is non-locking.
F3 Reset balance to 0% Floating of the screed is deactivated F3 Service menu
F2 Relieve left-hand side and the screed held in position
F4 Relieve right-hand side as long as button F1 is pressed. The individual buttons on the screed
console can be tested in the Service
menu. The socket inputs and outputs
can also be monitored.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.6. Operator screens screed console
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.7. Operator screens screed console
Machine settings, auger Machine settings, crown Machine settings, conform displayed
F1 Auger sensor on / off Crown of the screed in %. value
Auger sensor swichted on. F3 conform displayed value If the displayed value does not match with
F3 Justify set value the adjusted value, the value can be
adapted.
Preset the auger speed in % with auger Modified values are displayed red.
sensor switched off.
F2 Reduce auger speed F2 Reduce the displayed value
F3 Auger sensor on / off F3 Set the displayed value to 0
F4 Increase auger speed F4 Increase the displayed value
The setting only applies for the particular
side concerned.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.10.8. Operator screens screed console
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.11. Info pages operators console
Service page, matrix Service page, leveling Service page, auger sensor
All the button can be checked from the All inputs and outputs from the leveling All inputs and outputs from the auger
operators console plug can be checked sensor plug can be checked.
F1 lightning check
F2 Smartwheel calibrating for extending A Signal height sensor (4V±2V ≙ ±10mm) A Battery voltage (24V)
and retracting mechanical sensor (1V…9V = ±100mm) B Ground
B U-Stab (8V stabilized voltage)
C String / ground (>4V = string/0V = ground) C Signal old auger sensor (2V…6V)
Hardwareversion
D Signal slope sensor (4V±2V ≙ ±10%)
Softwareversion
sonic sensor (0V…10V = 0mm…1000mm)
brightness and temperature E Plug monitoring NF (0V / 8V)
Battery voltage and side detection F Battery voltage (24V) D Distance from the sensor to the
G Plug monitoring HF (0V / 8V) material new auger sensor
H Ground
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.12. Ultrasonic sensor auger
sensor connection
(7 Pin)
set value
increase filling level
material supply
set value
filling level LED too much
material
LED balanced
material supply
Ultrasonic sensor
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
2.0. Machine operation
2.13. Niveltronic Plus sensor symbols
No sensor connected
Machine connection
Mechanical
grade sensor (old)
Socket for grade and
Mechanical grade sensor, variable slope control sensor
Scanning the ground Socket for auger
sensor
Mechanical grade sensor, variable
Scanning a tensioned wire
Slope sensor
Slope to the right
Slope sensor
Slope to the left
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
Summary of chapter
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.1. Topology
screed assist
tamper
vibrator
leveling
hand pump release brake hydraulic ram functions
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.2. Right-hand side of machine
coupling splitter gear box HA4 generator at the splitter gear box
hydraulic splitter gear box
pressure booster
TP1 / TP2 HA9
pressure booster
hydraulic ram functions
screed HA3
central lubrication
system HG1
conveyor motor
HM8
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.3. Left-hand side of machine
controller 2 & 3 towing device
Bosch Bodas RC36 hand pump HG13
valve block HA1
leveling, brake,
screed lock,
deflector
conveyor motor
HM5
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.4. Operators stand
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.5. Arrangement of the hydraulic pumps
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.6. Schematic, traction drive system
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.7. Hydraulic pump, traction drive HG1
measuring port Y
leakage oil port, vent high / low pressure port
counterbalance
valve 6 bar
mechanical stroke
limitation
mechanical
stroke limitation
pilot valve
pressure limiting valve
high pressure DBV 420 bar
feed pressure port
leakage oil port
leakage oil port
pressure limiting valve measuring port MS
high pressure DBV 420 bar maximum pressure regulation 395 bar
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.8. Hydraulic motor, traction drive HM1
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.9. Hydraulic pump, conveyor and auger
control pressure X1
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.10. Hydraulic motor, conveyor and auger
S 1800-3 auger
OMTS 250 (251,8 ccm/rev)
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.11.1. Valve block HA1 leveling and parking brake
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.11.2. Valve block HA1 leveling and parking brake
counterbalance valve counterbalance valve
flow control valve HA1.HR2 100bar HA1.HR4 100bar
HA1.HK1 8l/min
measuring port M2
measuring port M1
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.11.3. Valve block HA1 leveling and parking brake
flow-rate controller
flow divider HA1.HK2 8l/min
HA1.HK3 50:50
measuring port M3
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.12.1. Valve block HA2 hydraulic ram functions
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.12.2. Valve block HA2 hydraulic ram functions
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.12.3. Valve block HA2 hydraulic ram functions
measuring port M1
measuring port M2
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.13. Valve block HA5 screed assist
directional valve
check valve (pilot operated)
separation left /right
directional valve
pressure booster valve
measuring port M2
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.14.1. Valve block HA4 coupling splitter gear box (option)
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.14.2. Valve block HA4 coupling splitter gear box (option)
pressure switch
pressure reducing 20bar = on
valve 25bar
accumulator 23bar
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.15.1. Hand pump HG13 / Release brake manually
In order to release the parking brake manually, adjust the hand lever and pump with the hand pump until the force no longer increases and the
pressure limiting valve in the pump block is tripped or a pressure of 50 bar is measured at the measuring port with a pressure gauge.
Back off the high pressure valves (4 valves) in the traction drive system 3-4 turns! This allows the hydraulic oil to circulate between pump and motor!
The paver must not be towed further than 300m. The maximum towing speed should not exceed 10m/min.
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.15.2. Hand pump HG13 / Release brake manually
measuring port
lever release brake 50bar release brake
line connection T
pressure limiting valve
50bar
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.16. Valve block HA6 & 7 tamper
stroke limitation
emergency actuation
If the electrical actuation fails,
the adjusting screw can be
turned with the aid of a hand
lever or spanner (size 9)
(pull off electrical actuation).
measuring port
electrical actuation
proportional solenoid valve
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.17. Valve block HA6 tamper standard
measuring port The functions are activated and deactivated via the valve
block HA6 tamper.
line connection A
The tamper speed is set via a continuously variable
control current (mA).
Gear pump HG14 is protected via the 200 bar pressure
limiting valves.
The advantage of the valve block lies in load pressure
line connection B compensation, which means that the volume flow
remains constant even when the load pressure at the
Tamper varies.
This results in a uniform and constant tamper speed
even under different load conditions.
Surplus oil is immediately returned to the tank by the
input pressure balance.
line connection P
line connection T
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.18. Valve block HA7 tamper energy optimized (option)
line connection A line connection P The functions are activated and deactivated via the valve
block HA7 tamper. The tamper speed is set via a
continuously variable control current (mA).
line connection B The difference between this valve block and the valve
block for tamper standard is that the oil is supplied by
a variable displacement axial piston pump with pressure
and flow controller.
The advantage is that the pump only delivers as much oil
as is needed by the consumer. This prevents loss of
power. The changeover from tamper 40L to tamper 80L
and vice versa is also no longer needed, as the pump
adjusts the delivery as required.
Load pressure compensation is effected via the pressure
and flow controller on the pump.
Externally, valve block HA7 differs from valve block HA6
through the additional LS (load sensing) connection.
line connection T
line connection LS
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.19. Variable displacement pump HG15 tamper (option)
line connection LS
pump pressure
servo pressure
Sauer-Danfoss variable displacement axial piston pump KRR-045D-LS
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.20. Valve block HA8 vibrator
line connection T
line connection P
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.21.1. Valve block HA3 pressure booster screed
line connection P2
line connection T
directional valve
pressure limiting valve HA3.HQ1
HA3.HF1 180bar
Bucher Hydraulics valve block, pressure booster, functions of hydraulic rams for screed
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.21.2. Valve block HA3 pressure booster screed
Connection for line P2 Directional valve
HA3.HQ1 When not actuated, directional valve HQ1 is in position a.
This relieves the Z-channel of the HF1 in the direction
of the tank and permits pressureless circulation from
channel A to B via the pressure balance cartridge.
When directional valve HQ1 is actuated (position b),
the Z-channel is blocked and also the pressureless
circulation from A to B is blocked.
The connection for line P2 is limited with 180 bar.
a b
Measuring port M
High pressure: 180 bar
A B
Bucher Hydraulics valve block, pressure booster, functions of hydraulic rams for screed
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.22. Valve block HA9 pressure booster TP1 / TP2
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.23. Cooler bypass, thermo valve HR13
15 mm
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.24. Hydraulic filter
bleed screw
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.25. Leakage oil filter HV1
oil outlet
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.26. Intake / return flow filter HV2
oil outlet
suction port
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Machine Technology Super 1800-3 / 1800-3i
3.0. Machine components hydraulic system
3.27. Central lubrication system
The centralized lubrication system greases the bearings of the drive shafts
from the conveyors and the auger bearings.
The lubrication system is always activated when at least one of the material
handling functions is activated in manual or automatic mode.
When auger extensions are fitted, connections for the outer bearing boxes
are provided at the back of the machine.
To bleed the grease pump, fill in approx. 100ml of gear oil, open the delivery
line at the pump and let the pump run until the mixture of oil and grease
emerges without bubbles. Then fill the grease tank with high temperature
grease.
filling port
Central lubrication
plug connector +7-M4.X1s
motor actuation
pressure connector
central lubrication system
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Machine Technology Super 1800-3 / 1800-3i
Summary of chapter
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrical system
4.1. Arrangement of machine parts
The first number in the equipment identification represents the location of the component, e.g. +6-E5: +6 is the operator's
platform; E is the device identifier; 5 is a consecutive number.
7 Interior
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.2. Summary 24VDC distribution box / socket outlets
+2-X90
CAN Bus
+2-F50 / F51 / F53
CAN Bus Repeater
+2-T4
Voltage transformer
24V / 12V
+4-X4s +4-X9s
Screed option External grade
and slope control
+4-X1s
Screed console, left
+4-X2s
Screed console, right
+2-A2 +4-X6s
Central PC board Measured screed values
+4-X5s
+2-T2 Extend/retract screed
8V stabilized voltage
module
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.3. Central PC board +2-A2
B+ = Continuous voltage
L+ = Voltage on ignition
L+C2 = Voltage on ignition and controller 3 QD21 has energized controller 2
L+NA = Voltage on ignition and Emergency Off circuit OK
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.5. Main fuses
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.6. Relays
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.7.1. Emergency Stop
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.7.2 Emergency Stop
1 P1 Ignition On
ID 4 at C3 = 24V
2 Battery isolating switch +2-A2.K2 =
24V
3 P2 K2 picks up Supply C3
P6 P2 P1
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.7.3. Emergency Stop
P6 P2 P1
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.7.4. Emergency Stop
P4 P5
P6 P2 P1
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.8. 24V / 12V +2-T4 voltage transformer (option)
+6-X28
12/24V DC socket outlet
Operator's platform left
Input voltage: 18-32V DC
Polarity reversal protection between
+2-T4 positive and negative inputs
Voltage transformer Output voltage: 12.5-13.8V DC
Closed-circuit current 9mA at 24V
consumption (off load):
Output current: 10A at 25°C
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.9. Sensor amplifier +2-T5
Sensor amplifier +2-T5 amplifies the sensor signals of the speed initiators
for the traction drive system so that they can be read by the controller.
The amplifier is directly connected to the central PC board. The voltage and the
frequency can be measured at the plug A2.X18s +2.
b Ground
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.10. CAN-Bus Repeater +2-F50 / F51 / F53
The CAN Bus Repeater connects two CAN Bus participants with an internal logic
circuit together. The CAN Repeater provides for the transmission of the CAN signal
1 3 4 from one side to the other side and opposite.
He separates the two participants (controller) from each other physically. The CAN
Bus Repeater interrupt the CAN Bus (electrical circuit), therefor a 120Ω resistor is
connected at the input and at the output.
This means for troubleshooting that on each side must be measured 60Ω.
2 5 6
1 5
2 6
1 24V voltage supply
2 Ground
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.11.1. Sensors
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.11.2. Sensors
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.11.3. Sensors
+7-B20 Sensor push-rollers left and right Sensing distance max. 2mm
+7-B21 Inductive sensor NO Mounting only when the push-rollers are pushed.
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.11.4. Sensors
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.12. Info Sensors
Info Sensors
The current readings oft the sensors are displayed
here.
Initiator left and right side are the speed sensors in the
drive motors for traction drive.
The state is not used at moment.
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.13. Interfaces on the paver operator’s console
Service interface
Widiag connection
(only for VÖGELE After-Sales Service)
Interface for
software updates
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.14. Box for Screed Heating
Relay +5-K5
Terminal block +5X3 Screed heating left
supplementary
Relay +5-K6
Screed heating right-hand side
RCBO +5-F38
residual-current circuit breaker
with overload protection Relay +5-K7
Screed heating right
supplementary
Relay +5-K9
Earthed socket outlet
Relay +5-K8
Light balloons
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.15. Sockets and switches
LED +5-P13
LED +5-P12 Socket outlet +5-X31s
Circuit-breaker tripped
Insulation fault Light balloon right
(optional)
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.16. CEE socket outlets
+5-X36S +5-X37S
+5-X32S +5-X33S CEE plug connector CEE plug connector
CEE plug connector CEE plug connector screed heating screed heating
screed heating left screed heating left left supplementary right supplementary
bolt-on extension
+5-X34S +5-X35S
CEE plug connector CEE plug connector
screed heating right screed heating left
bolt-on extension
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.17.1. Generator
Two different generator options are available for the pavers of type series 08.19. The generators' output depends
on the engine speed and temperature of the winding.
The applicable generator type – Standard / Power – must be set in the parameters!
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.17.2. Generator
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.18. Generator information
Generator information
The info pages displayed on the paver operator's console
contain general information concerning the generator.
4 Generator protection against overheating (output voltage is reduced above approx 160° C)
8 Voltage regulator protection against overheating (excitation is stopped above approx. 85° C)
From page 1 and + +
16 Low speed (RPM) limitation (excitation is stopped below 25Hz)
Page 2.7.14 Generator information 128 Phase monitoring (excitation is stopped if phase U, V or W is missing for more than 500ms)
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.19. Voltage regulator
No jumpers The voltage regulator keeps the output voltage at a constant level of 385 – 395 VAC
between the phases, and 220 – 230 VAC between the phase and neutral conductors.
The supply voltage for the voltage regulator is tapped from the three-phase supply
of the generator which is directly connected to the machine via the CAN bus.
The voltage regulator is fed via the connections of the auxiliary windings UH VH
UH‘(Min= 20VAC; Max= 100VAC).
The actual generator voltage is tapped via U V W (20-480VAC 50-130Hz).
The excitation winding is connected via J1(+) and K1(-).
The excitation current and excitation voltage depend on the generator speed and
current drawn and is limited to 4A by the field fuse.
The resistance of temperature sensor KTY is monitored via the connections T1
and T2.
1=OFF
2=ON
3=ON
4=ON
Jumper
excitation fuse
4A slow-blow
Status LED
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.20. Insulation monitoring
The insulation measuring instrument monitors the entire 400V system. The system is designed
as an IT protective system (insulated earth), which means that the machine chassis is not
electrically connected to the neutral conductor / phase conductor at any point.
In the event of short-circuiting between phase conductor or neutral conductor and machine
chassis, the latter would no longer be potential-free.
This fault is detected immediately through use of the insulation tester.
The insulation monitor is a display unit only; screed heating is not switched off in the event
of a fault.
The actual insulation resistance is indicated on the LC display. The alarm output is activated
when the resistance drops below 20kΩ. The values are preset and protected by a password
to prevent unauthorized change.
Power LED
Flashes if there is a break in lines
E,KE;L1,L2
ON AL1 AL2
L1 Connects the monitored line L1
L2 Connects the monitored line N
A1 Supply voltage L1
A2 Supply voltage N
Alarm LED "AL2"
E PE connection
Lights up when resistance
drops below 20kΩ. KE PE connection
Flashes if there is a break
T R MENU 21 Input alarm relay K2
in lines E,KE;L1,L2
24 Output alarm relay K2
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Machine Technology Super 1800-3 / 1800-3i
4.0. Machine components, electrics
4.21. Residual-current circuit breaker with overload protection
test button
The module+5-F38 is a combination of an circuit
breaker (overload protection) and a residual-
current circuit breaker (RCD).
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Machine Technology Super 1800-3 / 1800-3i
Summary of chapter
5.1. Basics
5.2. Member
5.3 Info page CAN Bus
5.4. Summary
5.5. CAN0 / CAN1
5.6. CAN2 / CAN3
5.7. CAN4 / CAN5
5.8. CAN6
5.9. Inputs and outputs
5.10. Input and output symbols
5.11. Info pages controller
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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.1. Basics
CAN 0
120Ω
Controller 3
Controller 2
VDC VDC
120Ω
Parallel connection of the two 120 Ω terminating resistors yields a total resistance of 60 Ω. Resistance must be measured with the ignition switched off!
A mean voltage value for CAN High and CAN Low can be determined with the ignition switched on. CAN High ≈ 3.0VDC; CAN Low ≈ 2.0VDC
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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.2. Member
Controller 2 Bosch Bodas RC36 Controller 2 2 Left-hand side of paver, in front of cooler
Controller 3 Bosch Bodas RC36 Controller 3 3 Left-hand side of paver, in front of cooler
EME voltage regulator Voltage regulator 10 In the box for screed heating
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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.3. Info page CAN Bus
CAN info
The status of the respective CAN users is indicated here.
This shows at a glance whether the user is working and
logged into the system.
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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.4. Summary
CAN screed
C1 PPC WIFMS
CAN1
Repeater
CAN2
CAN0
Fuse
Screed
Modul Control
heating box
left
Safety Voltage
Modul Regulator
CAN CAN Generator
Repeater Repeater
Frequency Screed
convertor Control
right
CAN4
Screed
ECM C2 Measure-
CAN3
Signal
CAN5 ment Data
Light left
Signal
Light
Navi- right
C3
tronic CAN 0
CAN6
CAN 1
CAN 2
WITOS CAN 3
CAN 4
CAN 5
120Ω terminating resistor
CAN 6
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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.5. CAN 0 / CAN1
CAN 0 CAN 1
120Ω 120Ω
CAN-Bus +2-F50
Repeater
Controller 2
Controller 3 Screed
values
Safety
Controller 3
module
Screed console
120Ω +2-A2.R32 right
The paver operator's console and Power PC are the master for CAN 0, 1, 2.
CAN 3, 4, 5 are independent buses for controllers 2 & 3. 120Ω +2-A2.R36
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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.6. CAN2 / CAN3
CAN 2 CAN 3
Controller 2
120Ω
120Ω
CAN-Bus
Repeater +2-F51
+2-A2.R38
ECM
Screed console
right
Controller 3
120Ω +2-A2.R37
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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.7. CAN4 / CAN5
CAN 4 CAN 5
Controller 2 Controller 2
120Ω +7-R3 120Ω +7-R4
Signal light
Voltage regulator left
120Ω +2-A2.R39
Signal light
CAN-Bus right
+2-F53
Repeater
Frequency
convertor WITOS
WIFMS
+2-A2.R40 120Ω
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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.8. CAN6
CAN 6
Controller 3
120Ω +7-R5
120Ω +2-A2.R41
Navitronic
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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.9. Inputs and outputs
Connector on the
device Device name
Page number of the
Summary
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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.10.1. Input and output symbols
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Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.10.2. Input and output symbols
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.11.1. Info pages controller
Info Controller
The states of the inputs and outputs from the controller
(Controller 2 here) are displayed here.
Signals ID and QD are represented by 0 or 1.
0 = not connected
1 = switched
QPWM signals are shown in mA (current) or %
(percent How much is the magnet on).
IU signal are shown in mV.
II signals are represented in mA.
IR are shown in ohms.
IC are shown Hz.
The status indicates whether the signal is actually
connected. This means that the control unit measures
the current flowing back signal.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
5.0. Control system
5.11.2. Info pages controller
The complete assignment of the inputs and outputs of each controller is located in the electrical schematic chapter controller 2 & controller 3.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
Summary of chapter
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
6.0. Settings and measured values
6.1.1. Control system
Positioning mode Emergency - Manual 18 m/min 10 m/min 9,1 bar 348 mA 165 mA 340 Hz
Engine speeds The travel motor begins its return oscillation at approx. 21m/min or 1.3km/h
Control pressure Current motor
MIN engine speed 900 1/min
Current Pump Frequency, speed sensor
ECO engine speed 1700 1/min
MAX engine speed 2000 1/min
Engine speed, screed heating 1350 1/min
Engine speed, hydraulic ram functions 1500 1/min
Material handling
Control current pump actuation, auger 200mA – 560mA
auger speed max 85 1/min
Control current pump actuation, conveyor 200mA – 560mA
conveyor speed max 65 1/min 1 m/min 5 m/min 10 m/min 24 m/min 2 km/h 4,5 km/h
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
6.0. Settings and measured values
6.1.2. Control system
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
6.0. Settings and measured values
6.2. Hydraulic system
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
Summary of chapter
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
7.0. Fremdstarten / Schweißen
7.1. Fremdstarten
Jump leads:
Caution! Check the polarity and voltage with the multimeter on the
The correct sequence must be ensured when
dispenser vehicle and on the receiver vehicle.
connecting (orange) the leads. Disconnecting in the
reverse order.
Connect the red terminals to the positive poles, starting with the faulty
vehicle. Caution! Do not touch any moving engine parts (e.g. V-belt,
fan blades, electric generator)!
4 Connect the black lead to the negative pole of the donor battery first.
Then connect the other end to the engine block or to a solid metal part
connected to the engine block of the faulty vehicle.
(On no account should it be connected directly to the negative pole
3 of the weak battery, otherwise detonating gas may be ignited when
the contact is made/broken).
The donor vehicle can then be switched off. If the engine of the faulty
vehicle cuts out, the dynamo / voltage regulator is not supplying
sufficient power.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
7.0. Assisted starting / welding
7.2. Welding
Frequency converter D+ electric generator ECM Cummins • Disconnect the earth terminal from the batteries.
• Directly connect the earth terminal of the welding machine
to the part to be welded.
• Do not connect it above rotating components (bearings).
Use of a "welding shield for
• Do not route the welding cables parallel to electrical cables.
motor vehicles" is NOT
The same precautions must also be taken during plasma welding
sufficient!
and plasma cutting!
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
Summary of chapter
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.1. Info page engine
Info Dieselmotor
Battery: Battery voltage or charging voltage
Diesel consumption in l / h
Coolant temperature in ° C
oil Pressure
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.2. Cummins QSB 6.7
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.3. Differences between Tier 3 / Tier 4i
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.4. Engine rating plate
1
3 2
5
4
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.5. Exhaust gas recovery and Diesel oxidation catalyst (DOC)
Cooled exhaust gas recovery (CEGR) for NOx reduction In a CEGR system, the exhaust gas streams are cooled and mixed
with fresh intake air in order to lower the combustion temperature
and consequently reduce nitrogen oxide (NOx) emissions.
The exhaust gas recovery valve adjusts the amount of exhaust gas
that is recovered with actual requirements. The diesel oxidation filter
reacts with the exhaust gas, thus reducing the carbon monoxide and
hydrocarbon concentration, as well as some of the fine dust.
2
5 3 1
4
7 1 Exhaust pipe
2 Compressed air from turbocharger
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.6.1. Summary QSB CM2250
1. Alternator
2. Coolant outlet connection / Thermostat housing
3. EGR connection tube
4. EGR valve
5. Oil pressure switch
6. Engine speed / position sensor (camshaft)
4 7. Engine speed / position sensor (crankshaft)
3 8. Waterpump
9. Automatic belt tensioner
2
8 5
9 6
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.6.2. Summary QSB CM2250
1. Fuel filter
2. Fuel train tube (fuel rail pressure relief valve)
3. Crankcase ventilation tube
4. Fuel filter return line
16
5. Fuel filter supply line
15 6. Fuel pump actuator
7. High pressure fuel pump
8. Gear pump fuel pump
14 9. High pressure fuel supply to rail
3 10. Lubrication oil drain plug
11. Crankshaft speed indicator ring
1 2 12. Lubrication oil level gauge (dipstick)
13. Electronic Control Module (ECM)
14. Intake air inlet
15. EGR valve
16. EGR differential pressure sensor
13
6
9
11 5 4
12 8 7
10
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.6.3. Summary QSB CM2250
4 2
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.6.4. Summary QSB CM2250
1. EGR cooler
2 2. VG turbocharger coolant return tube
3. Exhaust pressure sensor tube
12 4. Oil pressure regulator
5. Oil filter head / Oil cooler
15 6. Oil filter
13
7. VG turbocharger oil supply tube
8 8. VG turbocharger coolant supply tube
9. VG turbocharger oil drain tube
10. Starting motor
7
3 11. Service access / device for manual cranking
14 9 12. VG turbocharger actuator
13. VGT variable geometry turbocharger
14. Exhaust manifold
1 5 4 15. VG turbocharger speed sensor
11
6
10
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.6.5. Summary QSB CM2250
2
10 8 3
14 12 4
11 7 5
9
6
13
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.7. Variable-speed fan
6 The coupling and hence the speed of the variable-speed fan depend on the following
input variables:
- Intake air temperature
- Hydraulic oil temperature (90° C MAX = 20min MAX fan speed)
- Coolant temperature (103° C MAX = 10min MAX fan speed)
- Engine load
- Engine speed
- Combustion air temperature (65°C (90°C type i engine) MAX = 1min MAX fan speed)
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.8. ECM Tier 3
Plug connector J2
Plug connector J3
Pin 1 Ground potential, ECM
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.9. ECM Tier 4i
Pin 1 Supply voltage, ECM (fuse F1) Pin 3 Voltage input, ignition
Pin 2 Supply voltage, ECM (fuse F1) Pin 4 Power supply, preheating relay +1-K10
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.1. Sensors
Engine speed / position sensor (camshaft) Engine speed / position sensor (crankshaft)
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.2. Sensors
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.3. Sensors
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.4. Sensors
The engine control unit (ECM) needs the boost pressure and
temperature sensor signal to calculate the injection
quantity. The injection system controls the injection quantity
depending on the air flow into the engine. The power
of the engine and the exhaust gas emissions depend on the correct
ratio of air and fuel.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.5. Sensors
The rail pressure sensor detects the current rail pressure of the
engine. The signal from the rail pressure sensor is required by the
engine control unit to regulate the rail pressure.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.6. Sensors
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.7. Sensors
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.8. Sensors
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.9. Sensors
If the oil pressure is too low, the engine control unit sets a warning
message and an error code in order to prevent engine damage.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.10. Sensors
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.11. Sensors
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.12. Sensors
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.10.13. Sensors
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
8.0. Diesel engine
8.11. Fuel system
Fuel filter
5 microns Return flow
Return
flow
Fuel pre-filter
25 microns Fuel tank
Fuel gear pump
High-pressure
pump
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
Summary of chapter
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.1. Maintenance schedule
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.2. Lubricant chart
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.1. Maintenance instructions
4
2
1
3
5
Check engine oil level Drain engine oil
• Engine oil level should only be checked when the engine is cold and stationary. • The oil must be at operating temperature.
• Remove dipstick [1] and wipe it with a clean, lint-free rag. • A drain hose [5] is connected to the oil pan.
• Insert dipstick [1] as far as possible and take it out again. • Undo the screws [3]. Remove the cover plate [2].
• Read off the oil level at the marks. The oil level must be between the min and max marks; • The drain hose [5] for engine oil is located beside the drain hose for gear oil.
top up if necessary. The hoses must not be confused.
• Refit dipstick [1] as far as possible. • Open filler cap [4].
• Insert the oil drain hose [5] into a tank. Unscrew the screw plug with a suitable tool.
Drain the oil off completely. Close the screw plug.
• Lay the oil drain hose [5] without kinks.
• Refit the cover plate [2] with screws [3].
• Dispose of the waste oil without harming the environment.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.2. Maintenance instructions
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.3. Maintenance instructions
1 3
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.4. Maintenance instructions
1 3 1
4
2
2
5
Replace filters Check and top up coolant level
• Release the catches [1] and remove housing cover [2]. • Open filler cap [1].
• Pull out the main filter, pull out the secondary filter [4]. • Top up with fresh coolant, aided by a funnel.
• The dust collecting hopper [3] must be emptied from time to time, at the latest when it is half-full. • Close filler cap [1].
• Carefully wipe the inside of the housing with a damp cloth. • Check the coolant level in viewglass [2] when the engine is cold and top up until the coolant
• Blow dry compressed air (max. 5 bar) through the main filter [5]. reaches the middle of the viewglass [2] if necessary.
Direct the compressed air from the inside outwards.
• The main filter [5] must be replaced after one year at the latest, regardless of how long
or often it has been used. cooling liquid:
• Since minor damage is almost impossible to detect, VÖGELE ögele AG always recommends ASTM 4985
that a new main filter [5] be installed. The secondary filter must be replaced with every third
servicing of the main filter [3]. DEUTZ TR
• Pull out the secondary filter [4]. Do not clean the secondary filter [4] and do not refit and reuse it. 0199-99-1115
• Insert a new secondary filter [4]. Insert the main filter [5].
• Close cover [2]. Fit and tension the catches [1].
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.5. Maintenance instructions
4
Replace hydraulic oil
• Release clip [4] with a suitable tool.
• Open filler cap [1].
• Insert the oil drain hose [2] into a container.
• Unscrew screw plug [3] with a suitable tool. Drain the oil off completely.
• Refit and tighten down the screw plug [3].
• Lay the oil drain hose [2] without kinks and secure it with the clip [4]. 2
• Dispose of the waste oil without harming the environment.
• Fill the hydraulic oil tank with fresh oil, aided by a funnel.
• Fill the hydraulic oil tank with hydraulic oil up to the middle of the level indicator.
The level must be visible in the level indicator and should be between 1/2 and 3/4 of the
maximum level. The level indicator must not drop below MIN when the engine is switched off.
• Close filler cap [1].
• Start the paver and let it run until it reaches its operating temperature. Switch off the engine.
• Check the level in the level indicator and top up with oil if necessary.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.6. Maintenance instructions
1
Replace return flow intake filter Replace leakage oil filter
• Unscrew the cap. • Unscrew the cap.
• The return flow intake filter [1] is now accessible. Remove the upper part [2]. • Press the spring [1] down, turn it to the left and remove it.
• Take out the return flow intake filter [1] with dirt trap and place it in a suitable vessel. • Take out the filter with dirt trap and place it in a suitable vessel. Dispose of the old filter
Dispose of the old filter without harming the environment. without harming the environment.
• Insert a new filter with clean dirt trap. Ensure that the filter is seated correctly. • Insert a new filter with clean dirt trap. Ensure that the filter is seated correctly.
• Fill the filter casing with fresh oil up to the upper edge of the filter. • Refit the spring [1], press it down and turn it clockwise to tighten it down.
• Refit the upper part [2]. • Clean and lightly oil the new gasket in the cap.
• Clean and lightly oil the new gasket. • Refit the cap and securely tighten down the screws.
• Close the cap. Securely tighten down the screws.
• The return flow intake filter must be vented.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.7. Maintenance instructions
4
3 2
5
6 3
1 4
1
Tension crawler track chains Replace gear oil for traction drive system
• The crawler track chains [1] must be correctly tensioned. Wear increases if the crawler track • Open cover plate [1] on the hydrostatic traction drive
chains are too tight or too loose. • Open filler port [2].
• The safety valve is maintenance-free. • Undo oil drain screw [4].
• Slide the coupling of the grease gun over connection [2]. • Let the oil drain off completely via a chute.
• Squeeze the trigger on the grease gun until grease emerges from the outlet • Refit and tighten down the oil drain screw [4] with a new O-ring.
on tensioning block [4]. • Gear oil has now been drained.
• The crawler track chain is correctly pre-tensioned. • Undo screw [3] to check the oil level.
• Always tension both the left-hand and the right-hand crawler track chain. • Top up with fresh oil via filler port [2], aided by a funnel with extension.
Untension crawler track chains • Top up with gear oil until the oil emerges from the tapped hole for the screw [3]
• Carefully undo safety valve [3] to empty grease. for checking the oil level.
• Unscrew safety valve [3] until grease emerges from the • Close filler cap [2].
Relief outlet [5]. • Refit and tighten down the screw [3] with a new O-ring.
[6] Overload protection for spring elements = 1,000 bar • Refit the cover plate.
[4] Overload protection for tensioning the crawler track chains = 250 bar
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.8. Maintenance instructions
2
3 2
1
3
1
4 4
6
Check conveyor chain tension Tension conveyor drive chain
• The conveyor chain [6] runs between two wear plates on the underside of the paver. • Check the chain tension in the measuring range.
• Check the tension of the conveyor chain [6] in the middle between two wear plates • The drive chain [4] must not sag more than 12 mm.
(distance between lower edge of conveyor chain [6] and lower edge of chassis [4]). • Undo the four screws [1] securing the flange, but do not remove them.
• The chain is optimally tensioned when the distance between conveyor chain [6] and lower edge • Unscrew the lock nut [3] of the adjusting screw [2].
of the chassis [4] equals 10 mm. • Adjust the screw [2] until the chain tension is correct.
Tension conveyor chain • Turn the adjusting screw anticlockwise to tension the drive chain.
• Unscrew the locking plates [2] of the adjusting screws [1]. • Turn the adjusting screw clockwise to relax the drive chain.
• Adjust the screws [1] until the chain tension is correct. • Tighten the lock nut [3] when the chain is correctly tensioned.
• Turn the adjusting screw counterclockwise to tension the conveyor chain. • Tighten down the screws [1] securing the flange.
• Turn the adjusting screw clockwise to relax the conveyor chain.
• The chain tension must be uniformly adjusted via both adjusting screws [1].
• Refit the locking plates [2] of the adjusting screws [1].
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.9. Maintenance instructions
2
3
3
2 4
1 1
5
Replace gear oil for conveyor drive system Tension auger drive chain
• Open filler port [3]. • The drive chain is tensioned by adjusting the bracket [1].
• Undo oil drain screw [1]. • Remove cover plate [5].
• Let the oil drain off completely via a chute. • Check the chain tension in the measuring range below the cover plate [5].
• Refit and tighten down the oil drain screw [1] with a new O-ring. • The drive chain must not sag more than 5 - 6mm.
• Undo screw [2] to check the oil level. • Undo the four screws [2] securing the bracket [1], but do not remove them.
• Top up with fresh oil via filler port [3], aided by a funnel with extension. • Unscrew the lock nut [4] of the adjusting screw [3].
• Top up with gear oil until the oil emerges from the tapped hole for the screw [2] • Adjust the screw [3] until the chain tension is correct.
for checking the oil level. • Turn the adjusting screw clockwise to tension the drive chain.
• Close filler cap [2]. • Turn the adjusting screw anticlockwise to relax the drive chain.
• Refit and tighten down the screw [2] with a new O-ring. • Tighten the lock nut when the chain is correctly tensioned.
• Tighten down the screws [2] securing the bracket [1].
• Refit and screw down the cover plate [5].
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Machine Technology Super 1800-3 / 1800-3i
9.0. Maintenance / service
9.3.10. Maintenance instructions
2 3
1 3
2 1
Replace gear oil for auger drive system Replace gear oil in transfer gearbox
• Open filler port [2]. • The drain hose [2] for gear oil is located beside the drain hose for engine oil.
• Undo oil drain screw [1]. • Insert the oil drain hose [2] into a tank.
• Let the oil drain off completely via a chute. • Unscrew the screw plug with a suitable tool. Drain the oil off completely.
• Refit and tighten down the oil drain screw [1] with a new O-ring. • Clean and tighten down the screw plug.
• Undo screw [3] to check the oil level. • Lay the oil drain hose [2] without kinks.
• Top up with fresh oil via filler port [2], aided by a funnel with extension. • Open the filler cap [3] and top up with fresh oil, aided by a funnel.
• Top up with gear oil until the oil emerges from the tapped hole for the screw [3] • Fill the oil pan with fresh oil until it reaches the middle of the viewglass [1]. Close filler cap [3].
for checking the oil level. • Let the engine run for approx. 2 minutes. Let the gear mechanism heat up. Switch off the engine.
• Close filler cap [2]. • Check the oil level in viewglass [1] and top up until the oil reaches the middle of the viewglass [1]
• Refit and tighten down the screw [3] with a new O-ring. if necessary.
• Check the engine / transfer gearbox unit for leaks.
Joseph Vögele AG Ludwigshafen - CTT - Centre for Training and Technology 2294599_MSC_1482_Documentation_EN
Hydraulikplan
Hydraulic diagram
Super 1800-3 / 1800-3i
1482
Baureihe /
Series
0224 - XXXX
Seriennummer /
Serial No
15.12.2015
Ausgabedatum /
Date of issue
HFP_1482_2374137_02_00_01
Katalog Bestellnummer /
Catalogue order No
Schutzvermerk nach ISO 16016
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten,
2 Inhaltsverzeichnis 18 Vibration
contents vibration
4 Pumpenanordnung 21 Sprühpumpe
pump position spray pump
12 Bohlenentlastung 27 Rückläufe
screed assist return flows
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Inhaltsverzeichnis 2
of
E - CAE Document type: Function group No.: SF = serial release from to
contents
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
-HM2
2184467
-HG15
-HA11
9628231000
9628231000
-HG10
2183426
-HX2
-HG7
-HG3-HG4
-HM12
-HM10 -HM8 -HM17
-HC1
2374121
-HM26
-HG14
2259573
2259573
-HM18
-HG6
-HG9
2183429
-HG12
2183308
2183308
-HA3
-HA4
-HA9
-HG11
-HM14
-HG1
-HG2
-HG5
-HG8
G
R
R
L
L
R
R
oben unten oben unten oben unten
-HT1 above below above below above below
-HA5
-HG22
-HG16
2312595
-HG17
-HM20 -HM6
-HG18
2183439
-HX1
-HV2 -HV3 -HV1 -HM21
-HG21
-HM22
-HA8
2312662
Schutzvermerk nach ISO 16016 beachten
-HM19 -HM3
-HX3
-HX4
-HM28
-HA6
-HA7
-HA1
-HM13
-HG20
-HG13 -HV4
-HM25
-HA2
-HM16
-HM11
Refer to protection notice ISO 16016
Vögele -HM1
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Topologie 3
of
E - CAE Document type: Function group No.: SF = serial release from to
topology
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
-HG3 Einspeisung-Fahrantrieb
feed-advance drive
i=0,746
above
oben
-HG21 -HG18 -HG17 -HG16 -HG1 -HG3 -HG4 -HG4 Vibration
vibration
L R
-HG5 Verteilerschnecke links
2312662 2183439 2183308 2183426
auger left hand
i=0,746
-HG6 Kratzerband links
below
unten
-HG2 -HG14 -HG15 conveyor left hand
i=0,746
auger right hand
above
oben
-HG5 -HG6 -HG7
-HG9 Kratzerband rechts
n = 2000 U/min L conveyor right hand
n = 1700 U/min (ECO)
2259573 9628231000 Einspeisung Schnecke/ Band links
-HG10
feed auger/ conveyor left hand
i=0,746
below
unten
-HG12 Zylinderfunktionen 1
2259573 9628231000
cylinder functions 1
Tamper Standard
i=0,746
above
-HG14
oben
-HG16 Hochverdichtung P1
high compaction P1
i=0,567
below
unten
-HG17 Hochverdichtung P2
R
G -HG18
high compaction P2
Hochverdichtung DWS
high compaction DWS
Refer to protection notice ISO 16016
-HG21 Sprühpumpe
spray pump
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Pumpenanordnung 4
of
E - CAE Document type: Function group No.: SF = serial release from to
pump position
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
L1-HM1
/25.1
DN 16
X1-HM1
/6.1
DN 10
L1-HG1
/25.7
DN 16
P1-HG3
/6.6
DN 16 DN 16
DN 19 P1-HG4
/18.5
DN 16
F DN 16
-HM1 -HG1
2075253 2183308 X
L A S L Ms
-HG3 -HG4
min/max -HM1.HR1 E 420bar 2183426
min/max
P P
54,8cm/U
14 bar .My -HG3 -HG4
23,0 ccm/U
19,0 ccm/U
19bar
S S
420bar
Schutzvermerk nach ISO 16016 beachten
P Mp U
U
DN19
Vg max Vg min
.My .Mz
01
Refer to protection notice ISO 16016
6bar Index
T L2-HG1
/25.6
-HG1.HR1 -HG1.HR2 DN 10
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
15.12.2015
Holzmann
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Fahrantrieb links 5
of
E - CAE Document type: Function group No.: SF = serial release from to
propel system left hand
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
L1-HM2
/25.3
DN 16
X1-HM1
/5.8
DN 10 DN 10
L1-HG2
/25.7
DN 16
DN 10
P1-HG3
/5.8
DN 16
DN 19
F
-HM2 -HG2
2075253 2183308 X
L A S L Ms
54,8cm/U
14 bar .My
19bar
420bar
Schutzvermerk nach ISO 16016 beachten
P Mp U
U
Vg max Vg min
75,9 ccm/U
22 ccm/U
-HM2.HB1
B Z
DN 19
Y
6bar L2-HG2
/25.6
T DN 10
-HG2.HR1 -HG2.HR2 L2-HG2
/25.6
vorwärts rückwärts
forward reverse
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
15.12.2015
Holzmann
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Fahrantrieb rechts 6
of
E - CAE Document type: Function group No.: SF = serial release from to
propel system right hand
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
-HM3 -HM5
9609751000 9609561000
251,8 ccm/U 201,4 ccm/U
A B A B
L L
L1-HM3 L1-HM5
/25.1 /25.1
DN 10 DN 10
DN 16
/24.4
P1-HG10
/8.8
rückwärts vorwärts rückwärts vorwärts DN 12
P1-HV4
DN 10
reverse forward reverse forward
L1-HG6
/25.6
-HG5 -HG6 DN 16
Schutzvermerk nach ISO 16016 beachten
-HG5.HQ1 -HG6.HQ1
P1-HG9
/8.7
DN 16
DN 16
DN 16
DN 16
.Ma .Mb .Ma .Mb DN 12
a b a b
A B PS G S MB A B PS G S MB
R T1 T2 R T1 T2
P
46ccm/U 28ccm/U -HG7
275bar 275bar 9628231000
X1 X2 MA X1 X2 MA
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Verteilerschnecke-Förderband links 7of
E - CAE Document type: Function group No.: SF = serial release from to
auger-conveyor left
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
-HM6 -HM8
9609751000 251,8 ccm/U 9609561000 201,4 ccm/U
B A B A
L L
L1-HM6 L1-HM8
/25.1 /25.4
DN 10 DN 10
L1-HG9
/25.6
DN 16 DN 16
/7.8
/7.8
rückwärts vorwärts rückwärts vorwärts
reverse forward reverse forward
P1-HG9
DN 12
P1-HG10
DN 12
-HG8 -HG9
Schutzvermerk nach ISO 16016 beachten
-HG8.HQ1 -HG9.HQ1
DN 16
DN 16
DN 16
DN 16
.Ma a b
.Mb .Ma a b
.Mb
A B PS G S MB A B PS G S MB
R T1 T2 R T1 T2
P
46ccm/U 28ccm/U -HG10
275bar 275bar 9628231000
X1 X2 MA X1 X2 MA
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Verteilerschnecke-Förderband rechts 8
of
E - CAE Document type: Function group No.: SF = serial release from to
auger-conveyor right
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
030/018/0050
030/018/0050
080/032/0400
080/032/0400
032/016/0100
032/016/0100
-HM9.HB1 -HM10.HB1
/15.4
/25.1
1 2 1 2
P5-HA1
T2-HA1
DN 10
DN 10
0,8 mm -HR12
4602272027
0,8 mm -HR11
DN 10
DN 10
DN 10
DN 10
DN 10
DN 10
DN 06
DN 06
4602272027
-HA1 M1 M2 M3 -HA1.HF1 A1 B1 A2 B2 B3 T2 A4 B4 A5 B5
2185920 2195898
T1
T1-HA1
/22.3
DN 16
-HA1.HK1 230 bar
2196019
P1
P3-HA1
/12.1
8 l/min -HA1.HR1 -HA1.HR3 -HA1.HF3 DN 10
100 bar 100 bar P3
DN 16
-HA1.HK3
/13.1
8 l/min
50:50
P2 1,0 mm 1,0 mm
-HA1.HR6 9653951019
-HA1.HR7 9653951019
.Mb
.Mb
.Mb
.Mb
einfahren
-HA1.HR5 2196183
1,0 mm
senken
retract
heben
heben
B
lower
raise
raise
P P
-HG11 -HG12
b
2183429
P
A
b
B
T
ein
on
-HG11 -HG12
b
B
B
T
T
23,0 ccm/U
a
P
A
o
o
-HA1.HQ1
16,0 ccm/U
öffnen
open
P
P
A
A
S S
senken
senken
ausfahren
extend
heben
a
raise
lower
lower
.Ma
-HA1.HQ2
-HA1.HQ3
-HA1.HQ4
-HA1.HQ5
-HA1.HQ6
2009917
a
9653951012
9653951012
9653951008
9653951009
9653951009
.Ma
Refer to protection notice ISO 16016
.Ma
.Ma
.Ma
.Ma
Druckabschaltventil
S1-HG11
S1-HG12
DN 25
DN 16
Nivellierung, linke Seite Nivellierung, rechte Seite Bremse Bohlenverriegelung Abstreifer Fahrwerk
levelling system, left hand levelling system, right hand brake screed lock scraper track
/10.1
/26.2
/26.3
Option Option
option option
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Zylinderfunktionen Fertiger 9
of
E - CAE Document type: Function group No.: SF = serial release from to
cylinder functions paver
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
-HM19 -HR2 -HR3 -HR4 -HR5 -HM20 -HM21 -HM22 -HM25 -HM26
/11.1 2273339 4602272026 4602272026
/12.1
/11.1
/12.1
4602272026 4602272026 2273339 2273341 2026658 2254710 2254710
040/025/0145
050/036/0355
050/036/0355
P1-HA2
DN 10
P2-HA2
DN 10
063/030/0150
063/030/0150
063/030/0150
-HR6 -HR7 -HR8 -HR9
4602272026 4602272026 4602272026 4602272026 -HM21.HB1
DN 10
DN 10
DN 06
DN 06
DN 10
DN 10
DN 10
DN 10
01
Index
-HA2 M1 A1 B1 M2 A2 B2 A3 B3 A4 B4 A5 B5
2185921
T1 T2
-HA2.HF1 -HA2.HF2 -HA2.HF3
2004333 2004333 2002893
180 bar
15 bar 15 bar
P1 P2
-HA2.HR1
2196280
30 bar
-HA2.HR2
2196325 2,0 mm 2,0 mm 2,0 mm
Schutzvermerk nach ISO 16016 beachten
-HA2.HR4 9653951015
-HA2.HR5 9653951015
-HA2.HR6 9653951015
.Mb
.Mb
.Mb
senken
senken
senken
B
B
T
T
-HA2.HK1
210
lower
lower
lower
bar
b
b
9653981006
P
P
A
A
b
b
aus
ein
on
off
a
B
B
T
T
5:1
o
-HA2.HQ1
-HA2.HQ7
210
P
A
A
.Mb
bar
9653951010
9653951010
heben
heben
heben
raise
raise
raise
.Ma
.Ma
-HA2.HQ4
-HA2.HQ5
-HA2.HQ6
-HA2.HR3
senken
a
lower
9653951007
9653951007
9653951007
2205420
.Ma
.Ma
.Ma
b
Schwimmstellung Druckzuschaltventil
B
.Mb
front apron hopper side left hand hopper side right hand
heben
-HA2.HQ2
raise
a
Option
9653951011
option
.Ma
Refer to protection notice ISO 16016
T
o
P
A
P2-HA1
-HA2.HQ3
DN 16
DN 16
screed
9653951009
.Ma
/26.5
/9.2
Verteilerschnecke
auger
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Zylinderfunktionen Fertiger 10
of
E - CAE Document type: Function group No.: SF = serial release from to
cylinder functions paver
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
090/040/0400
090/040/0400
090/040/0400
090/040/0400
-HM16.HB1 -HM18.HB1
Option Option
-HA10.HQ1 option -HA11.HQ1 option
2196371 2196371
aus
aus
off
off
.Ma
.Ma
-HA10 -HA11
2192285 2192285
P1-HA2
/10.1
DN 10
P2-HA2
/10.1
DN 10
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
090/040/0400
090/040/0400
090/040/0400
090/040/0400
-HM16.HB1 -HM18.HB1
Option Option
-HA10.HQ1 option -HA11.HQ1 option
2196371 2196371
aus
aus
off
off
.Ma
.Ma
-HA10 -HA11
2192285 2192285
P1-HA2
/10.1
DN 10
P2-HA2
/10.1
DN 10
P3-HA1 T1-HA5
/9.8 /25.3
DN 10 DN 10
DN 10
-HA5 P T A1 A2
2185735 -HA5.HR5 -HA5.HR3 -HA5.HR4
2245613 1,0 mm 2245603 2245603
Schutzvermerk nach ISO 16016 beachten
regeln regeln
adjust adjust
0-40bar 0-40bar
.Ma .Ma
Entlastung links Entlastung rechts
relief left hand relief right hand
.Ma .Ma
ein ein
on on
M1 MD1 MD2 M2
Refer to protection notice ISO 16016
Druckzuschaltventil Bohlenentlastung
Option
option
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Bohlenentlastung 12
of
E - CAE Document type: Function group No.: SF = serial release from to
screed assist
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
DN 16
-HA3 P2
2193456
-HA3.HQ1
2196444
3 1
.Ma
ein
2 on
M T T1-HA3 /27.2
Schutzvermerk nach ISO 16016 beachten
DN 16 /27.5
-HA3.HF1
2196441
180 bar
P1
Bohlenfunktionen
screed functions
P1-HG11
/9.1
DN 16
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
Kupplung Pumpenverteilergetriebe
clutch splitter gearbox
DN 10
-HA4
2323257
A1 18 bar
4
-HA4.HB1
2196487
-HA4.HQ1
2196478 2 ein
on
.Ma
3 1
A
-HA4.HR1
Schutzvermerk nach ISO 16016 beachten
2196483
27bar
-HC1 P T
P
2319960 SP
Getriebeschaltung
P1 T1 gearshift
T1-HA4
/26.4
DN 10
Refer to protection notice ISO 16016
Option
option
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Getriebeschaltung 14
of
E - CAE Document type: Function group No.: SF = serial release from to
gearshift
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
DN 10
-HG13
2186869
M B
50 bar
Schutzvermerk nach ISO 16016 beachten
4,0 ccm
P T
S1-HG13
/26.4
DN 10
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Abschleppvorrichtung 15
of
E - CAE Document type: Function group No.: SF = serial release from to
tow system
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
DN 16
DN 16
-HA6
2185916
A B
-HA6.HQ1
.Ma
rückwärts
reverse
M
vorwärts
forward
Schutzvermerk nach ISO 16016 beachten
200bar
LS
T P
Tamper, Standard
DN 16
tamper, Standard
P
-HG14
2374121
19,0 ccm/U
S
Refer to protection notice ISO 16016
S1-HG14
DN 25
/27.2
/27.5
/26.7
Option
option
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Tamper, Standard 16
of
E - CAE Document type: Function group No.: SF = serial release from to
tamper, Standard
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
DN 16
DN 16
-HA7
2285822
A B
-HA7.HQ1
.Ma
rückwärts
reverse
vorwärts
forward
M
DN 16
LS
DN 06
X T P
Schutzvermerk nach ISO 16016 beachten
Tamper, energieoptimiert
tamper, energy optimized
-HG15
2184467
B
M2
45 ccm/U
200 bar
L2
S L1
Refer to protection notice ISO 16016
S1-HG15
L1-HG15
DN 16
DN 25
/26.7
/25.6
/27.2
/27.6
Option
option
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Tamper, energieoptimiert 17
of
E - CAE Document type: Function group No.: SF = serial release from to
tamper, energy optimized
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
DN 16
-HA8 T X A
2185919
MT
-HA8.HF1
2079697 -HA8.HQ1
2129107
.Ma
200bar ein
on
Schutzvermerk nach ISO 16016 beachten
P MP
Vibration
vibration
Refer to protection notice ISO 16016
DN 16
/27.3
/27.6
/5.8
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Vibration 18
of
E - CAE Document type: Function group No.: SF = serial release from to
vibration
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
DN 16
DN 10
DN 16
Pressleiste 1 Drehwegeaggregat Pressleiste 2
pressure bar 1 rotary slide pressure bar 2
-HA9 A1 AS A2
2193461 R T1-HA9
/27.3
DN 38
-HA9.HF1 -HA9.HF3 -HA9.HF2
2196441 2196441 2196441
3
2
2
1
1
-HA9.HQ1 ein -HA9.HQ3 ein -HA9.HQ2 ein
2196444 2196444 2196444
on on on
.Ma
.Ma
.Ma
MP1 P1 MS P3 MP2 P2
DN 16
DN 10
DN 16
Schutzvermerk nach ISO 16016 beachten
P P P
-HG16 -HG17 -HG18
2183439
-HG16 -HG17 -HG18
19,0 ccm/U
19,0 ccm/U
S S S 6,0 ccm/U
Refer to protection notice ISO 16016
S1-HG16
S1-HG17
S1-HG18
DN 31
DN 19
/26.3
/26.2
/26.4
Option
option
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Hochverdichtung 19
of
E - CAE Document type: Function group No.: SF = serial release from to
high compaction
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
DN 16
-HA13 P2
2193456
-HA13.HQ1
2196444
3 1
.Ma
M T T1-HA13
/27.8
DN 16
-HA13.HF1
2196441
180 bar
P1
Schutzvermerk nach ISO 16016 beachten
P
-HG22
2312595
6,0 ccm/U
S
Refer to protection notice ISO 16016
S1-HG22
Option
option
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
11.08.2014
Keilmann
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Hochverdichtung 02 20
of
E - CAE Document type: Function group No.: SF = serial release from to
high compaction Revision
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
DN 31
T1-HG21
X1-HG21
DN 19
DN 06
/27.7
/25.1
X
220 bar
Schutzvermerk nach ISO 16016 beachten
-HG21
2312662
28,0ccm/U
S L1 L
Refer to protection notice ISO 16016
S1-HG21
L1-HG21
DN 10
/26.3
/6.8
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
11.08.2014
Keilmann
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Sprühpumpe 02 21
of
E - CAE Document type: Function group No.: SF = serial release from to
spray pump Revision
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
-HR10
9692180058
1,0 bar
G
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016
T1-HV2
DN 16
DN 16
/9.8
/26.5
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Generator 22
of
E - CAE Document type: Function group No.: SF = serial release from to
generator
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
-HM28
030/018/0270
2185099
0,6 mm 0,6 mm
1 2
DN 06
DN 06
-HG20
9628021000
B A
b a
Schutzvermerk nach ISO 16016 beachten
4,8 ccm/U
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
-HV4
2010804
3,5 bar
2 l/min
Schutzvermerk nach ISO 16016 beachten
OUT IN
Refer to protection notice ISO 16016
P1-HV4
DN 10
DN 10
/26.4
/7.4
Option
option
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Filter 24
of
E - CAE Document type: Function group No.: SF = serial release from to
filter
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
/17.3
/6.8
/6.8
/5.8
DN19
L1-HG1
L1-HG15
DN 16
L2-HG2
DN 10
DN 16
DN 25 DN 38
-HX2
4601200006
L1-HG6
L1-HG9
L2-HG1
L1-HG2
DN 16
DN 16
DN 10
DN 16
L1-HM3
/7.2
DN 10
/7.8
/8.8
/5.8
/6.8
L1-HM6
/8.2
DN 10
L1-HM5
/7.8
DN 10
Schutzvermerk nach ISO 16016 beachten
T2-HA1
/9.6
DN 16 L1-HV1
/26.1
DN 38
L1-HM1
/5.8
DN 16
-HX1
4411522674
X1-HG21
/21.5
DN 06
Refer to protection notice ISO 16016
T1-HA5
L1-HM8
DN 16
DN 10
DN 10
/6.8
/12.8
/8.8
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Lecköl 25
of
E - CAE Document type: Function group No.: SF = serial release from to
leakage oil
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
/27.1
/27.4
02
Revision
T1-HE1
DN 38
/10.1
/22.5
-HE1
T1-HA2
DN 16
T1-HV2
DN 16
2250280
/19.5
/21.4
/19.5
/20.4
/19.6
/9.1
/5.8
/9.1
/16.4
/17.2
/5.8
/8.8
/7.8
Schutzvermerk nach ISO 16016 beachten
S1-HG11
DN 31
DN 31
DN 31
S1-HG21
DN 31
DN 31
S1-HG4
S1-HG17
S1-HG16
DN 19
S1-HG12
DN 25
S1-HG22
DN 25
S1-HG18
DN 19
L1-HV1
/25.8
DN 31
DN 38
S1-HG3
DN 25
S1-HG14
DN 25
S1-HG15
S1-HG10
DN 25
S1-HG7
DN 25
DN 38
-HV2
9624541000
/24.4
/15.8
/14.8
A1
A2
-HV1
2224423
DN 10
DN 10
DN 10
T1-HV4
S1-HG13
T1-HA4
-HV2.HB1
A A3
B1
1,8 bar
-HV1.HB1
DN19
2228886 B2
2,0 bar -HV3
9624551000 2,0 bar
B3
T T1 T2
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
02
Revision
SprayJet
DN 31
DN 25
DN 25
Option 2 Option 2
-HR1 1bar -HR1 1bar
9690420057 9690420057
1 1
-HX3 1 2 -HX4 1 2
2214773 2 bar T 2276458 2 bar T
Option Option
T
-HR13 T
-HR13
2244002 2244002
50 °C P 50 °C P
Schutzvermerk nach ISO 16016 beachten
T1-HG21
T1-HA13
T1-HE1
T1-HA3
T1-HA6
T1-HA7
T1-HA8
T1-HA9
T1-HE1
T1-HA3
T1-HA6
T1-HA7
T1-HA8
DN 16
DN 19
DN 16
DN 38
DN 16
DN 25
DN 25
DN 25
DN 38
DN 38
DN 25
DN 25
DN 25
/26.6
/13.8
/16.3
/17.5
/18.3
/19.8
/26.6
/13.8
/16.3
/17.5
/18.3
/21.3
/20.8
Refer to protection notice ISO 16016
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
Aufbau Betriebsmittelkennzeichen /
device designation configuration
-HQ1
Schutzvermerk nach ISO 16016 beachten
- Art / Zählnummer
b
type / number
P
A
. Spulenbezeichnung
-HQ1
coil designation
.Ma
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Erklärung Gerätekennbuchstaben, hydraulisch 29
of
E - CAE Document type: Function group No.: SF = serial release from to
Explanation device code letter, hydraulic
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
Linienformate / Leitungsbezeichnungen /
line formats line designations
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Betriebsmittelliste 31
of
E - CAE Document type: Function group No.: SF = serial release from to
device list
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Hydraulics 1 2 3 4 5 6 7 8
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2374137
date
name
20.02.2014
Holzmann
date
name
15.12.2015
Holzmann
date
name
SF
AE = changable
PF = prototype release Revision No.:
02
Series code:
1482
Valid for Serial No.:
0224 XXXX
Betriebsmittelliste 32
of
E - CAE Document type: Function group No.: SF = serial release from to
device list
HFP
Sheet plant:
Sheet Location: 32 Sheets
1 2 3 4 5 6 7 8
Elektroplan
Electric diagram
SUPER 1800-3 / 1800-3i
1482
Baureihe /
Series
0813 - xxxx
Seriennummer /
Serial No
(Blattkopfeinträge für ganzen Plan bei Baureihen / Individualoptionen)
Drawing by: 2012
date 31.08.2012
name Berlinghof Ausgabedatum /
Valid for Serial No.: Date of issue
from to
ESP_1482_2444938_01_00_00
Katalog Bestellnummer /
Catalogue order No
Schutzvermerk nach ISO 16016
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten,
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Inhaltsverzeichnis 2
of
E - CAE Document type: Function group No.: SF = serial release from to
contents
ESP
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Inhaltsverzeichnis 3
of
E - CAE Document type: Function group No.: SF = serial release from to
contents
ESP
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Inhaltsverzeichnis 4
of
E - CAE Document type: Function group No.: SF = serial release from to
contents
ESP
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
141...143 Fahrantriebsmodul
traction module
Refer to protection notice ISO 16016
144...182 Steckerverzeichnis
table of connectors
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Inhaltsverzeichnis 5
of
E - CAE Document type: Function group No.: SF = serial release from to
contents
ESP
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F16
/16.1
87a
87
+2
-A2.K10
30
/6.2
-A2.X15p
Hupe
horn
22/22
+2
OUT
+7
+2
-A2.X15s
22/22
/146. 5
-K3
.X2 QD54
/135.3
controller 3
501
56 -W1
+7
-K3.X2s
56/58
/162. 5
-P1.X1s
+7
1/1
+
1
-W1 +7
-P1 +7 + +2
K
-C1 -A2.R2
- A
-
Schutzvermerk nach ISO 16016 beachten
-A2.X15s
1/1
+7
-P1.X2s
/146. 5
2/22
+2 +2
-A2.X15p
2/22
502
-W1
-A2.X4s
/144. 5
9/22
+2
86
+2 +2 K
-A2.K10 -A2.R1
Refer to protection notice ISO 16016
A
+2
-A2.X4p
9/22
85
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Hupe 6of
E - CAE Document type: Function group No.: SF = serial release from to
horn
ESP 1
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F17
/35.3
87a
-A2.X13p
-A2.X13p
87
+2
-A2.X13p
-A2.K4
11/22
10/22
+2
+2
30
-X13s
-X15s
/167. 8
/7.1
9/22
+2
+6
+6
3/8
3/8
Rundumkennleuchte
+2
+2
-A2.X13s
11/22
/146. 2
-A2.X13s
10/22
/146. 2
-A2.X13p
rotary beacon
+2
-A2.X13s
9/22
/146. 2
+6
-X13p
3/8
/167. 8
+6
-X15p
3/8
12/22
+2
OUT
+7
-K3
3
QD51 -W20 -W20.1
505
507
3
3
.X2 -W19 -W19.1
-W1 -W1
+2
-A2.X13s
12/22
/146. 2
-P3.X1s
-P4.X1s
/163. 8
/135.3
controller 3
+6
+6
1/2
1/2
-X12s
-X14s
/167. 5
+6
+6
3/8
3/8
41
503
-W1
+7
-K3.X2s
41/58
/162. 5
Option
+6
-X12p
3/8
/167. 2
+6
-X14p
3/8
-P2.X1s
1
-W19.2 -W20.2
option
/163. 5
+ +
+2
Schutzdach
509
1/2
-W1
protective roof
2
-W1
Option + +6 +6
option -P3 M -P4 M
+2
ohne Schutzdach -P2
without protective roof M - -
-X12p
-X14p
/167. 2
-A1.X1s
2
2
-W19.2 -W20.2
-
/144. 2
Schutzvermerk nach ISO 16016 beachten
+6
+6
-A2.X14s
4/8
4/8
36/37
+3
/146. 2
11/22
+2
+2
-P2.X1s
2/2
/163. 5
+6
-X12s
4/8
+6
-X14s
4/8
36
+6
-P3.X1s
2/2
/163. 8
+6
-P4.X1s
2/2
1 IN
+3
+2
-A2.X14p
11/22
0
-A1
ID H43
4
-W19 -W19.1 .X1
504
506
508
4
-W20.1
4
-W1 -W1 -W1 -W20
/125.3
-X13p
-X15p
/167. 8
-A2.X4s
-A2.X4s
main control
/144. 5
/144. 5
-A2.X4s
+6
+6
4/8
4/8
/144. 5
12/22
11/22
+2
+2
86 K
+2 Rundumkennleuchte
10/22
+2
+2
+6
-X13s
4/8
/167. 8
+6
-X15s
4/8
A
+2
+2
-A2.X4p
12/22
-A2.X4p
11/22
85
+2
-A2.X4p
10/22
Refer to protection notice ISO 16016
T31 T31
/6.8 /9.1
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Rundumkennleuchte 7
of
E - CAE Document type: Function group No.: SF = serial release from to
rotary beacon
ESP 1
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Option
option
+6
-X13p
3/8
Splice/167. 5
1482 SJ ohne Schutzdach
3
-W19.5
1482 SJ without protective roof
+6 -W19.5
-X286
-P4.X1s
10
+2
-P2.X1p
+/2
/163. 5
9
-W19.5
+6
-P3.X1s
1/2
/163. 8
+6
1/2
1
-W19.6
1
-W20.2
1
-W19.2
+ +
+6 +6
+ -P3 M -P4 M
+2
-P2 M - -
2
-W19.2
2
-W20.2
Schutzvermerk nach ISO 16016 beachten
+6
-P3.X1s
2/2
/163. 8
+6
-P4.X1s
2/2
/164. 2
11
-W19.5
Splice
+6
2
-W19.6 -W19.5
-X287 12
-P2.X1p
4
-W19.5
-X13p
/163. 5
/167. 5
+2
+6
4/8
-/2
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Rundumkennleuchte 1482 SJ 8
of
E - CAE Document type: Function group No.: SF = serial release from to
rotary beacon 1482 SJ
ESP 1
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F3
/33.3
30
+2
-A2.K5
/9.1
87
work_lights_LH
Arbeitslicht, links Arbeitslicht, rechts /10.1
work lights, left hand work lights, right hand
-A2.X13p
-A2.X13p
-A2.X13p
OUT OUT
4/22
3/22
6/22
7/22
+2
+2
+2
+7 +7
-K3 -K3
.X2 QD50 .X1 QD23
+2
+2
-A2.X13s
4/22
/146. 2
-A2.X13s
3/22
/146. 2
/135.3 /134.5 Reserve für Inline Pave
controller 3 controller 3
reserve for Inline Pave
43 56
510
512
-W1 -W1
+7
-K3.X2s
43/58
/162. 5
+7
-K3.X1s
56/96
/161. 8
-X16s
-X72s
/169. 2
/177. 2
+7
+7
1/2
1/2
4
3
-W1 -W1
-A2.X13s
-A2.X13s
/146. 2
/146. 2
+7
-X16s
2/2
/169. 2
+7
-X72s
2/2
/177. 2
13/22
14/22
+2
+2
Schutzvermerk nach ISO 16016 beachten
+2
+2
-A2.X13p
13/22
-A2.X13p
14/22
511
513
-W1 -W1
-A2.X4s
-A2.X8s
/144. 5
/145. 2
15/22
13/22
+2
+2
86 86
+2 K +2 K
+2 +2
-A2.K5 -A2.R4 -A2.K6 -A2.R5
+2
+2
-A2.X4p
15/22
-A2.X8p
13/22
85 A 85 A
T31 T31
/7.8 /10.1
87 30 87 30
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Refer to protection notice ISO 16016 Schutzvermerk nach ISO 16016 beachten Electric
date
name
E - CAE
/9.8
/9.8
Berlinghof
31.08.2012
Drawing by:
+2 +2 +6 +6 +6 +6 +2 +2
T31
-W1
-W1
-A2.X4p -A2.X4s -X12s -X12p -X12p -X12s -A2.X13s -A2.X13p
1
1
13/22 13/22 515 2/8 2/8 1/8 1/8 514 1/22 1/22
/144. 5 /167. 5 /167. 2 /167. 2 /167. 5 /146. 2
date
name
work_lights_LH
vorne , links
front , left hand
ESP
-W19
-W19
Berlinghof
11.12.2015
2 1
Document type:
Approved by:
1
date
name
+6 +6 +6 +6 +6 +6
+6
-W19.1
-W19.1
-E1
-X13s -X13p -E1.X1s -E1.X1s -X13p -X13s
2/8 2/8 2 2/2 1/2 1 1/8 1/8
2
2
X2
X1
Berlinghof
11.12.2015
last change:
mit Schutzdach
SF
Status:
+6 +6
-X12p -X12p
AE = changable
2/8 1/8
SF = serial release
3
3
/167. 2 /167. 2
PF = prototype release
01
2444938
Material No.:
Revision No.:
+6 +6
-E7
+6
-W15.1
-W15.1
-E7.X1s -E7.X1s
2 2/2 1/2 1
4
4
/150. 5 /150. 5
X2
X1
ohne Schutzdach
without protective roof
1482
Series code:
Sheet plant:
+2 +2 +6 +6 +6 +6 +2 +2
Sheet Location:
-W1
-W1
5
5
14/22 14/22 517 8/8 8/8 7/8 7/8 516 2/22 2/22
from
/144. 5 /167. 5 /167. 2 /167. 2 /167. 5 /146. 2
Seite , links
sideways , left hand
-W19
-W19
0813
8 7
to
Valid for Serial No.:
xxxx
+6 +6 +6 +6 +6 +6
-E3
+6
-W19.1
-W19.1
6
6
X2
X1
mit Schutzdach
with protective roof
+2 +2 +6 +6 +6 +6 +2 +2
-W1
-W1
7
7
-W19
-W19
6 5
work lights
Arbeitslicht
+6 +6 +6 +6 +6 +6
-E5
+6
-W19.1
-W19.1
mit Schutzdach
with protective roof
8
8
of
work_lights_LH
T31
Sheet:
10
/12.1
/14.1
197
Sheets
+6
-X13p
1/8
/167. 5
+6
-X13p
7/8
/167. 5
+6
-X13p
5/8
/167. 5
1
-W19.5
5
-W19.5 -W19.5
-E1.X1s
-E3.X1s
-E5.X1s
/149. 5
/150. 2
/150. 5
+6
+6
+6
1/2
1/2
1/2
X1 X1 X1
+6 +6 +6
-E1 -E3 -E5
X2 X2 X2
+6
-E1.X1s
2/2
/149. 5
+6
-E3.X1s
2/2
/150. 2
+6
-E5.X1s
2/2
/150. 5
Schutzvermerk nach ISO 16016 beachten
6
-W19.5 -W19.5
-X13p
-X13p
/167. 5
/167. 5
2
-W19.5
+6
+6
8/8
6/8
-X13p
/167. 5
+6
2/8
1 2 3 4 5 6 7 8
Refer to protection notice ISO 16016 Schutzvermerk nach ISO 16016 beachten Electric
date
name
E - CAE
/10.8
Berlinghof
31.08.2012
Drawing by:
T31
1
1
+2 +2 +6 +6 +6 +6 +2 +2
-W1
-W1
-A2.X4p -A2.X4s -X14s -X14p -X14p -X14s -A2.X13s -A2.X13p
17/22 17/22 523 2/8 2/8 1/8 1/8 522 16/22 16/22
date
/144. 5 /168. 5 /168. 2 /168. 2 /168. 5 /146. 2
name
ESP
vorne , rechts
front , right hand
Berlinghof
11.12.2015
Document type:
-W20
-W20
Approved by:
2 1
1
date
name
+6 +6 +6 +6 +6 +6
+6
-E2
-W20.1
-W20.1
-X15s -X15p -E2.X1s -E2.X1s -X15p -X15s
2
2
Berlinghof
/168. 8 /168. 8 /149. 8 /149. 8 /168. 8 /168. 8
11.12.2015
X2
X1
last change:
SF
Status:
+6 +6
-X14p -X14p
2/8 1/8
AE = changable
/168. 5 /168. 5
SF = serial release
3
3
PF = prototype release
01
2444938
Material No.:
Revision No.:
+6 +6
+6
-E8
-W16.1
-W16.1
-E8.X1s -E8.X1s
2 2/2 1/2 1
/150. 8 /150. 8
4
4
X2
X1
ohne Schutzdach
without protective roof
1482
Series code:
Sheet plant:
+2 +2 +6 +6 +6 +6 +2 +2
Sheet Location:
-W1
-W1
/9.3
-A2.K6
+2
5
5
18/22 18/22 525 8/8 8/8 7/8 7/8 524 17/22 17/22
from
/144. 5 /168. 5 /168. 2 /168. 2 /168. 5 /146. 2
87
30
Seite , rechts
0813
sideways , right hand
to
-W20
-W20
xxxx
Document No.: Partial Document No.: Version No.:
+6 +6 +6 +6 +6 +6
6
6
-E4
+6
-W20.1
-W20.1
mit Schutzdach
with protective roof
+2 +2 +6 +6 +6 +6 +2 +2
-W1
-W1
work lights
Arbeitslicht
-W20
-W20
6 5
+6 +6 +6 +6 +6 +6
-E6
+6
-W20.1
-W20.1
X2
X1
mit Schutzdach
of
F2
work_lights_RH
T31
with protective roof
Sheet:
12
/14.1
/15.1
/33.3
197
Sheets
-W20.5
-E2.X1s
+6
-X14p
1/8
/168. 2
/149. 8
+6
1/2
X1
+6
-E2
X2
Schutzvermerk nach ISO 16016 beachten
+6
-E2.X1s
2/2
/149. 8
-X14p
/168. 2
+6
2/8
-W20.5
Refer to protection notice ISO 16016
vorne , rechts
front , right hand
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
work_lights_LH
/10.8
-A2.X13p
8/22
+2
1482/1482SJ ohne Schutzdach 1482SJ mit Schutzdach und Ventilationssystem
1482/1482SJ without protective roof 1482SJ with protective roof and ventilation system
+2
-A2.X13s
8/22
/146. 2
Splice
+6
-X281
520
3
1
1
-W1 -W17 -W17 -W17 -W17
-E17.X1S
-E10.X1s
-E10.X1s
/151. 2
/152. 8
/150. 8
+6
+6
+6
1/2
1/2
1/2
X1 X1 X1
+2 +2 +2 +2
-X18s -X18 -X18p +6 +6 -X18p +6
1/2 + +/2 -E10 -E17 +/2 -E10
2/2 - -/2 -/2
/169. 5 /169. 5 X2 X2 /169. 2 X2
-E17.X1S
+6
-E10.X1s
2/2
/151. 2
+6
2/2
/152. 8
+6
-E10.X1s
2/2
/150. 8
4
6
-W17 -W17 -W17
Splice
2
-W17
+6
Schutzvermerk nach ISO 16016 beachten
521
-W1 -X282
-A2.X8s
/145. 2
10/22
+2 +2
-A2.X8p
10/22
T31 T31
/12.8 /15.1
Rückwand, Schaltschrank
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Arbeitslicht 14
of
E - CAE Document type: Function group No.: SF = serial release from to
work lights
ESP 1
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
work_lights_RH
/12.8
-A2.X13p
-A2.X13p
-A2.X13p
-A2.X13p
22/22
15/22
+2
20/22
21/22
18/22
+2
+2
+2
1482 ohne Schutzdach und 1482 SJ
1482 without protective roof and 1482 SJ
+2
+2
+2
-A2.X13s
18/22
/146. 2
-A2.X13s
20/22
/146. 2
-A2.X13s
21/22
/146. 2
Reserve für Inline Pave
reserve for Inline Pave
Splice
+6
-X279
532
-W1
528
530
3
1
-W18 -W18 -W18
-W1 -W1
-E16.X1S
-X17s
-X73s
/169. 2
/177. 2
-E9.X1s
+5
32
-X3
/150. 8
/152. 5
+7
+7
1/2
1/2
+6
+6
1/2
1/2
X1 X1
+5 +5 +5
-X19s -X19 -X19p +6 +6
1/2 + +/2 -E9 -E16
2/2 - -/2
/169. 5 /169. 5 X2 X2
+7
-X17s
2/2
/169. 2
+7
-X73s
2/2
/177. 2
-E16.X1S
+6
-E9.X1s
2/2
/150. 8
+6
2/2
/152. 5
28
+5
-X3
Schutzvermerk nach ISO 16016 beachten
531
529
6
-W1 -W1 -W18 -W18 -W18
Splice
+6
918
-W1 -X280
-A2.X4s
-A2.X5s
-A2.X5s
/144. 5
/144. 8
/144. 8
19/22
2/22
+2
+2
+2
1/22
+2
+2
+2
-A2.X4p
19/22
-A2.X5p
1/22
-A2.X5p
2/22
Refer to protection notice ISO 16016
T31 T31
/14.8 /16.1
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Arbeitslicht 15 of
E - CAE Document type: Function group No.: SF = serial release from to
work lights
ESP 1
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F16 F16
/6.8 /35.3
F21
/35.8
-A2.X12p
-A2.X12p
19/22
10/22
+2
+2
+2
+2
-A2.X12s
19/22
/145. 8
-A2.X12s
10/22
/145. 8
534
536
-W1 -W1
-X20s
-X21s
/169. 8
/170. 2
+7
+7
1/2
1/2
+7
-X20p
1/2
/169. 8
+7
-X21p
1/2
/169. 8
1
1
-W23 -W24
-E11.X1s
-E12.X1s
/151. 2
/151. 2
+6
+6
1/2
1/2
+ +
+6 +6
-E11 -E12
- -
+6
-E11.X1s
2/2
/151. 2
+6
-E12.X1s
2/2
/151. 2
Schutzvermerk nach ISO 16016 beachten
2
-W23 -W24
-X20p
-X21p
/169. 8
/169. 8
+7
+7
Option Option
2/2
2/2
option option
-A2.X5s
-A2.X5s
/144. 8
/144. 8
+7
-X20s
2/2
/169. 8
+7
-X21s
2/2
/170. 2
4/22
3/22
+2
+2
535
537
-W1 -W1
+2
+2
-A2.X5p
3/22
-A2.X5p
4/22
T31 T31
/15.8 /17.1
Sitzheizung Sitzheizung
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sitzheizung 16
of
E - CAE Document type: Function group No.: SF = serial release from to
seat heating
ESP 2
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F30
/37.1
87a
87
30
+2
-A2.K14 +2
-A2.K15
30
87a
87
/17.1
-X98s
/182. 8
/17.5
Scheibenwischer Waschanlage
-A2.X12p
-A2.X14p
-A2.X14p
+7
1/2
windscreen wiper washer system
-A2.X24p
2/22
4/22
+2
+2
+2
1/22
OUT OUT Option
+7
-X98p
1/2
/182. 5
+7 +7 option
-K3 -K3
5/10
+2
.X1 QD49 .X2 QD55
+2
+2
+2
-A2.X12s
2/22
/145. 8
-A2.X14s
1/22
/146. 2
-A2.X14s
4/22
/146. 2
1
-W79
702
/135.3 /135.3 -W1
-M6.X1s
+2
-A2.X24s
5/10
/147. 5
controller 3 controller 3
/163. 2
+7
1/2
15 44
541
538
539
540
-W1
+7
-K3.X1s
15/96
/161. 8
+7
-K3.X2s
44/58
/162. 5
1
-A2.X5s
-X22s
/170. 2
/144. 8
+6
4/4
2/4
3/4
1/4
+7
5/22
+2
M
-M6
+6
-X22p
1/4
4/4
3/4
2/4
/170. 2
+2
-A2.X5p
5/22
5
-W1
6
-W1 2
11
10
12
9
-W20
+7
-M6.X1s
2/2
/163. 2
-X23s
/170. 5
-A2.X14s
+6
4/4
2/4
3/4
1/4
-A2.X14s
/146. 2
/146. 2
13/22
+2
Option
2
-W79
+6
-X23p
1/4
4/4
3/4
2/4
/170. 5
5/22
+2
option
Schutzvermerk nach ISO 16016 beachten
-X98p
/182. 5
+7
+2
-A2.X14p
13/22
2/2
703
+2
-A2.X14p
5/22
4
2
3
1
-W20.3 -W1
-A2.X24s
-M2.X1s
/147. 5
+7
-X98s
2/2
/182. 8
/162. 8
6/10
+2
+6
2/6
3/6
5/6
1/6
86 86
+2 K 3 2 5 1 +2 K
+2 +2
+2
-A2.X24p
6/10
-A2.K14 -A2.R6 53a 31b 53 31 -A2.K15 -A2.R7
+6 M
85 A -M2 85 A
T31 T31
/16.8 /19.1
87 Scheibenwischer 87 Waschanlage
Refer to protection notice ISO 16016
/17.3 30 /17.7 30
87a windscreen wiper 87a washer system
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
C3/ID13
/104.1
C3/ID14
/105.1
Einweiseampel
signal light
A A
OUT +2 +2 +2 A
+3 -A2.R8 -A2.R50 -A2.R51
-A1
.X1 QD S46/47/54/55 K K K
/125.5
main control
-A2.X18p
25
19/22
+2
+3
-A1.X1s
25/37
/144. 2
+2
-A2.X18s
19/22
/146. 8
-X74s
-X75s
/177. 8
/178. 2
3/12
3/12
+6
+6
10
-W1
542
11
12
+6
-X74p
3/12
/177. 5
+6
-X75p
3/12
/178. 2
+6
-X74p
3/12
/177. 5
+6
-X75p
3/12
/177. 8
-W1 -W1
Splice
option option
+7
-X246
-A2.X18s
/146. 8
3
-W15.2 -W16.2
13
3
3
-W19.4 -W1 -W20.4
16/22
+2
-E14.X1s
-E15.X1s
-E14.X1s
-E15.X1s
-K3.X1s
Schutzvermerk nach ISO 16016 beachten
/151. 8
/152. 2
/151. 5
/161. 8
/152. 5
+2
-A2.X18p
16/22
36/96
3/12
3/12
3/12
3/12
+6
+6
+6
+7
+6
3 36 3
Option, ohne Schutzdach
option, without protective roof SUPPLY 1 IN SUPPLY
+6 24V DC +7 0 +6 24V DC
-E14 -K3 -E15
.X1p UB2 .X1 ID15 .X1p UB2
/132.3
/139.3 /140.3
signal light LH controller 3 signal light RH
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F101
/29.1
F27
/36.6
F19
/27.1
-A2.X12p
87a
87
Anlasser +2
starter -A2.K1
9/22
+2
30
OUT /19.1
+3
-A1
+2
-A2.X12s
9/22
/145. 8
.X1 QD S42
/125.5
main control
19
-W1
14
-A2.X14p
-A2.X14p
-B1.X1s
/147. 8
+3
-A1.X1s
14/37
/144. 2
16/22
19/22
+2
+2
+1
A/2
A
+2
+2
-A2.X14s
16/22
/146. 2
-A2.X14s
19/22
/146. 2
+1
-B1 P
547
-W1
B
-A2.X14s
548
549
+1
-B1.X1s
B/2
/147. 8
-W4B,-W3B -W1 -W1
/146. 2
14/22
+2
20
K -W1
+2
Schutzvermerk nach ISO 16016 beachten
-A2.R12
+2
+2
-A2.X14p
14/22
-A2.X18p
13/22
-K2.X2s
A
/161. 5
38/58
+7
38
A A
+2 +2 1 IN
-A2.R9 -A2.R10 +7 0
K K 30 50 -K2
.X2 ID12
/127.3
+1 M
-M1
controller 2
86
+2 +2 K
31
-A2.K1 -A2.R11
Luftfilter
A
85 -W12B air filter
Refer to protection notice ISO 16016
T31
/29.1
T31 T31
/17.8 /22.1
Anlasser
starter
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Anlasser, Luftfilter 19
of
E - CAE Document type: Function group No.: SF = serial release from to
starter, air filter
ESP 4
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Dieselmotor
diesel engine
OUT
+7
-K2
.X2 QD55
87a
87
/130.3
+2
-X56s
/176. 5
-A2.K13
controller 2
+1
1/12
30
/43.7
44
+7
-K2.X2s
44/58
/161. 5
-A2.X15p
-A2.X15p
+1
+1
-X56p
1/12
/176. 2
-X56p
1/12
/176. 5
4/22
9/22
+2
+2
21
13
1
-W1 -W43 -W42
+2
+2
-A2.X15s
4/22
/146. 5
-A2.X15s
9/22
/146. 5
-K1.X3s
-K1.J2
/159. 8
/160. 2
39/50
3/60
+1
+1
39 3
1 IN 1 IN
22
-W1
+1 0 +1 0
-K1 -K1
.J2 ID3 .X3 ID3
/136.3 /138.3
Schutzvermerk nach ISO 16016 beachten
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F102
/32.1
23
-W1
40 42 4 13
Splice
+1
+1
+1
+1
-K1.J2
-K1.J2
40/50
/159. 8
42/50
/159. 8
-K1.X3s
4/60
/160. 2
-K1.X3s
13/60
/160. 2
+7
-X229
24
-W1
25
-W1 -W7B
-K2.X1s
15
14
2
3
-W43 -W42
/160. 8
38/96
+7
-K10.X1s
/162. 8
-X56p
-X56p
/176. 2
/176. 5
38
+1
Motor Tier4i
2/2
2/12
2/12
3/12
3/12
+1
+1
Motor Tier3
1 IN engine Tier4i
engine Tier3
+7 0 2 +1
-K2 -E13
Schutzvermerk nach ISO 16016 beachten
.X1 ID42
+1
/128.3
-X56s
3/12
2/12
/176. 5
+1
-K10
controller 2
/21.2
Vorglühung Dieselmotor 1
preheating engine
+1
-K10.X1s
1/2
/162. 8
26
-W1
Refer to protection notice ISO 16016
5 3
/21.3
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
ECM Motorsteuerung 21
of
E - CAE Document type: Function group No.: SF = serial release from to
ECM engine control module
ESP 4
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F20
/29.1
-A2.X8p
7/22
+2 +2
-A2.X8s
7/22
/145. 2
Motor Tier3
engine Tier3
550
-W1
+1 +1 +1
-X56s -X56p -W43 -X25s
10/12 10/12 17 B/9
9/12 9/12 16 A/9 ECM Diagnose
/176. 5 /176. 2 /170. 8
ECM diagnostics
551
-W1 Motor Tier4i
engine Tier4i
+1 +1
-X56p -W42 -X25s
10/12 25 B/9
Schutzvermerk nach ISO 16016 beachten
-A2.X4s
/144. 5
5/22
+2 +2
-A2.X4p
5/22
T31 T31
/19.8 /25.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
-W1
553
-B3.X1s
552
/148. 2
-B2.X1s
+1
1/2
-X56s
/176. 5
/148. 2
12/12
11/12
+1
+1
A/3
1
A
+
+1
Motor Tier3 +1 -B3
+1
+1
-X56p
12/12
11/12
/176. 2
-X56p
8/12
/176. 2
engine Tier3 +1 -B2.X1s
C C/3
-B2
Out /148. 2
U
2
14
13
18
-W43 -W43 -W43 -
+1
-B3.X1s
2/2
/148. 2
-K1.J2
-K1.J2
-K1.J2
B
/159. 8
/159. 8
/159. 8
28/50
21/50
32/50
+1
+1
+1
+1
-B2.X1s
B/3
/148. 2
1
28 21 32 -W77 -W77
1 IN SUPPLY SUPPLY
+1 +1 +1
554
0 24V DC
/159. 8
/159. 8
-K1 -K1 -K1 -W1
ID2 UR GND
-K1
-K1
.J2 .J2 .J2
+1
+1
2/2
1/2
/136.3 /136.3
/136.3
Engine Control Module Engine Control Module Engine Control Module
1 2 Motor Tier3
-X56s
engine Tier3
Kühlmittelniveau Versorgung Masse SUPPLY 1 IN
8/12
+1
+1 5V DC +1 0
coolant level power supply ground -K1 -K1
.J4 UR .J4 ID4
/136.3 /136.3
Motor Tier4i Engine Control Module Engine Control Module
+1
+1
-X56p
12/12
11/12
/176. 5
-X56p
8/12
/176. 5
engine Tier4i
Schutzvermerk nach ISO 16016 beachten
Versorgung Dieselvorfilter
power supply water in fuel sensor
26
27
28
-W42 -W42 -W42
-K1.X3s
-K1.X3s
1 2 Motor Tier4i
/160. 2
/160. 2
engine Tier4i
44/60
52/60
1
+1
+1
SUPPLY IN
+1 V DC +1 0
-K1 -K1
44 52 .X4 UL3 .X4 ID4
-K1.X3s
Masse
ground
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
ECM Motorsteuerung 23
of
E - CAE Document type: Function group No.: SF = serial release from to
ECM engine control module
ESP 4
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
-W1 363
-K3.X2s
/162. 5
13/58
+7
-B19.X1s
13
/149. 2
+1
1/2
1 IN
+7 0
1 -K3
.X2 ID66
+1 /133.6
-B19 controller 3
Schutzvermerk nach ISO 16016 beachten
Motorölstand
engine oil level
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
C3/UR_10V
/80.1
-A2.X19p
-A2.X19p
Visco-Kupplung
Visco-clutch
18/22
17/22
+2
+2
OUT
+7
-K3
QD48
+2
+2
-A2.X19s
18/22
/147. 2
-A2.X19s
17/22
/147. 2
.X1
/135.3
controller 3
47
17
95 -W1 -W1
29
-B17.X1s
-B18.X1s
+7
-K3.X1s
95/96
/161. 8
-W1
/149. 2
/149. 2
+1
+7
1/2
1/2
27
-W1
1 1
Option
-X78s
-X78s
option
/178. 5
/178. 5
+1 +7
+1
+1
2/6
-B17 -B18
3/6
PT1000 PT1000
+ 2 2
Option +1
+1
option -X78s
-B17.X1s
2/2
/149. 2
+7
-B18.X1s
2/2
/149. 2
4/6
Visco-Kupplung /178. 5
Visco-clutch
30
-
-W1
48
18
-W1 -W1
-K3.X1s
-K3.X1s
-K3.X1s
+1
+1
-X78s
1/6
/178. 5
-X78s
5/6
/178. 5
Schutzvermerk nach ISO 16016 beachten
/161. 8
/161. 8
/161. 8
33/96
17/96
16/96
+7
+7
+7
31
28
-W1 -W1 33 17 16
-A2.X3s
-A2.X9s
IN IN IN
+7 +7 Ω +7 Ω
/144. 5
/145. 5
1,2. . .
-K3 -K3 -K3
22/22
22/22
+2
+2
+2
-A2.X3p
22/22
-A2.X9p
22/22
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F42
Getriebeschaltung, PVG-Kupplung Druckabschaltventil /38.5
-A2.X11p
gearshift, PVG-Kupplung pressure off valve
-HA4.HB1.X1s
22/22
+2
OUT OUT
+7 +7
-K3 -K3
QD28 QD37
/155. 5
.X1 .X1
36
+2
-A2.X11s
22/22
/145. 8
-W1
1/2
/134.5 /134.5
controller 3 controller 3
1 Option
29 92 option
-HA4.HB1 P -W1
+7
-K3.X1s
29/96
/161. 8
+7
-K3.X1s
92/96
/161. 8
37
-A2.X19s
2
32
34
/147. 2
-W1 -W1
2/2
/155. 5
7/22
+2
-HA4.HQ1.XMa
-HA1.HQ1.XMa
39
-W1
Splice
+2
-A2.X19p
7/22
+7
/155. 5
/152. 8
-X265
1/3
1/3
Option 1 1
38
-W1
-HA4.HQ1 -HA1.HQ1
-A2.X39s
-K3.X2s
/162. 5
RD RD
38/58
15/24
+7
+2
2 2
Schutzvermerk nach ISO 16016 beachten
33 2/3
35 2/3
38
-W1 -W1
1 IN
+7 0
-K3
ID12
-A2.X8s
.X2
-A2.X8s /132.3
/145. 2
/145. 2
12/22
+2
16/22
+2
controller 3
+2
-A2.X8p
12/22
Schaltdruck PVG-Kupplung
+2
-A2.X8p
16/22
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F19 F19
/19.8 /28.1
-A2.X11p
14/22
+2
Reserve für Tankgeber
reserve for fuel level indicator
+2
-A2.X11s
14/22
/145. 8
OUT
+7
-K3
.X2 QD57
40
-W1
-B4.X1s
/135.3
/148. 2 controller 3
+7
1/4
21
1
+7
-K3.X2s
21/58
/162. 5
+
+7
+7 -B4.X1s
3 3/4
-B4
OUT /148. 2
U
-
395
41
-W1 -W1
2
+7
-B4.X1s
2/4
/148. 2
-K3.X1s
-B4.X1s
/161. 8
/148. 2
19/96
+7
+7
4/4
19
Schutzvermerk nach ISO 16016 beachten
42
-W1
IN
+7 V
-K3
.X1 IU33
/132.5
-A2.X5s
/144. 8
controller 3
6/22
+2
Tankgeber
fuel level indicator
+2
-A2.X5p
6/22
T31 T31
/26.8 /28.6
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F19 F19
/27.8 /35.6
-A2.X12p
-A2.X12p
Druckzuschaltventil Zylinder
12/22
8/22
+2
+2
pressure activation valve cylinder
OUT
+2
+2
-A2.X12s
12/22
/145. 8
-A2.X12s
8/22
/145. 8
+7
-K3
.X1 QD13
/134.3
43
45
-W1 -W1 controller 3
51
-HV1.HB1.X1s
-HV2.HB1.X1s
+7
-K3.X1s
51/96
/161. 8
/159. 5
/159. 8
1/2
1/4
49
-W1
1 1
-HA2.HQ7.XMa
-HV1.HB1 P -HV2.HB1 P
/155. 2
2 2 3
1/3
-HV1.HB1.X1s
2/2
/159. 5
-HV2.HB1.X1s
3/4
/159. 8
.Ma
Schutzvermerk nach ISO 16016 beachten
-HA2.HQ7
RD
2
44
46
-W1 -W1
2/3
/155. 2
-K2.X2s
-K2.X2s
/161. 5
/161. 5
22/58
11/58
+7
+7
50
-W1
22 11
1 IN 1 IN
-A2.X5s
+7 0 +7 0
/144. 8
-K2 -K2
.X2 ID13 .X2 ID19
8/22
+2
/127.3 /127.3
Refer to protection notice ISO 16016
controller 2 controller 2
+2
-A2.X5p
8/22
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Filterüberwachung 28
of
E - CAE Document type: Function group No.: SF = serial release from to
filter monitoring
ESP 5
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F101 F101
/19.8 /32.1
F20 F20
/22.8 /35.7
B+
/32.1
+2 +2
-A2.R13 820Ω ; 4W -A2.R14 820Ω ; 4W
-A2.X18p
-A2.X18p
-A2.X18p
20/22
21/22
22/22
+2
+2
+2
-W2B -W4B
+2
+2
-A2.X18s
20/22
/146. 8
-A2.X18s
21/22
/146. 8
Reserve für Inline Pave
reserve for Inline Pave
51
-W1
+
+7
-K2.X1s
-G1 12V
/160. 8
-
557
47/96
-W1
+7
-W1B
47
+
+7 1 IN
-G2 12V +7
+1 0
- B+ -G3.X1s -K2
Schutzvermerk nach ISO 16016 beachten
W controller 2
-W11B
-W13B D+
-W12B
D+
T31
/19.8
-W15B
-W11B,-W15B,-W14B -W14B,-W12B,-W13B
+2
-A2.X2
T31 T31
/28.8 /30.1
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Batterie , Lichtmaschine 29
of
E - CAE Document type: Function group No.: SF = serial release from to
battery , alternator
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Splice
Electric
+2 +2
-W1 +6 -W1 -A2.X12s -A2.X12p
586 -X278 558 14/22 14/22 F6
/33.7
/145. 8
Batterie-Hauptschalter
1 2 13
+6 battery main switch
-S1 -W1
587 F6
14 /46.6
OUT
+7
-K3
559
-W1 .X2 QD52
/135.3
controller 3
-A2.X14s
42
/146. 2
7/22
+2
+7
-K3.X2s
42/58
/162. 5
+2
-A2.X14p
7/22
52
-W1
-A2.X14s
-A2.X14p
/146. 2
9/22
+2
8/22
+2
+2
-A2.X14p
9/22
+2
-A2.X14s
8/22
/146. 2
+2
Schutzvermerk nach ISO 16016 beachten
-A2.R15 1,5kΩ
53
-W1
-K3.X1s
/161. 8
47/96
+7
+2 A +2 A
+2 A
-A2.P1 GN -A2.R16 -A2.R17
47 K K K
1 IN
+7 0
-K3
.X1 ID4
/132.3
controller 3 86
+2 K
+2
-A2.K2
Refer to protection notice ISO 16016
-A2.R18
Zuendung A
85
ignition
87 30
/32.5
Batterie-Hauptschalter
battery main switch
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Zuendung / Batterie-Hauptschalter 30
of
E - CAE Document type: Function group No.: SF = serial release from to
ignition / battery main switch
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Reserve
/90.1
F7
/34.1
-A2.X12p
Einschaltung Steuerung 2
6/22
+2
starting controller 2
OUT
+7
-K3
.X1 QD21
/134.5
controller 3
30
+7
-K3.X1s
30/96
/161. 8
54
-W1
-A2.X14s
/146. 2
10/22
+2
+2
-A2.X18p
14/22
+2
-A2.X14p
10/22
Schutzvermerk nach ISO 16016 beachten
A
+2 A
-A2.X18p
+2
-A2.R19 -A2.R21
K K
15/22
+2
86
K +2
+2
-A2.R20 -A2.K3
A 85
Refer to protection notice ISO 16016
T31 T31
/30.8 /32.1
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Zuendung / Batterie-Hauptschalter 31
of
E - CAE Document type: Function group No.: SF = serial release from to
ignition / battery main switch
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
B+
/29.8
-W2B
1 1 1
+7 +7 +7
-F101 300A -F102 125A -F103 80A
2 2 2
+2
F101 -A2.X1
/29.8
F102 F103_B+
/21.3 /33.1
30 30 30
+2 +2 +2 +2
-A2.F_Test -A2.K2 -A2.K3 -A2.K8
/30.4 /31.6 /45.2
87 87 87
NA_Zw
/44.1
+2 1
-A2.R_Test 1,5kΩ 30
+2
2 -A2.K9
/45.4
87
A
+2
-A2.P_Test GN L+NA
/36.1
K
Schutzvermerk nach ISO 16016 beachten
L+C2
/34.1
L+
/33.6
+2 +2
-A2.R22 1,5kΩ -A2.R23 1,5kΩ
A A
+2 +2
-A2.P2 GN -A2.P6 GN
K K
T31 T31
/31.8 /43.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F103_B+
/32.8
L+ L+
/32.8 /34.1
1 1 1 1 1 1
+2 +2 +2 +2 +2 +2
-A2.F1 25A -A2.F2 15A -A2.F3 15A -A2.F4 5A -A2.F5 7,5A -A2.F6 5A
2 2 2 2 2 2
F2
F3
F5
F1
F6
F4
/39.2
/39.3
/39.5
/39.1
/39.6
/39.4
30
+2
-A2.K18 100s
87a
87
/52.6
F6
/30.8
F5
/78.1
Schutzvermerk nach ISO 16016 beachten
F2 F4
/12.8 /78.1
F3
/9.8
F1
/52.1
Refer to protection notice ISO 16016
ECM Spannungsversorgung Arbeitslicht, rechts Arbeitslicht, links Open Interface Reserve Zündschloss
ECM Power supply work lights, right hand work lights, left hand reserve ignition switch
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
L+ L+
/33.6 /35.1
L+C2
/32.8
1 1 1 1 1 1 1
+2 +2 +2 +2 +2 +2 +2
-A2.F7 5A -A2.F8 25A -A2.F9 25A -A2.F10 5A -A2.F11 25A -A2.F12 25A -A2.F13 7,5A
2 2 2 2 2 2 2
F10
F13
F7
/39.1
/39.7
/39.8
F13
/51.1
F12
/49.1
F11
Schutzvermerk nach ISO 16016 beachten
/49.1
F10
/50.1
F9
/47.1
F8
/47.1
F7 F7
/31.8 /48.1
Versorgung Controller 2 Versorgung Controller 2 Versorgung Controller 2 Versorgung Controller 3 Versorgung Controller 3 Versorgung Controller 3 Aussensteuerstand, rechts
supply Controller 2 supply Controller 2 supply Controller 2 supply Controller 3 supply Controller 3 supply Controller 3 screed control, right hand
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
L+ L+
/34.8 /36.1
1 1 1 1 1 1 1 1
+2 +2 +2 +2 +2 +2 +2 +2
-A2.F14 7,5A -A2.F15 5A -A2.F16 10A -A2.F17 10A -A2.F18 7,5A -A2.F19 5A -A2.F20 5A -A2.F21 10A
2 2 2 2 2 2 2 2
F14
F16
F17
F18
F19
F20
F21
/39.2
/39.3
/39.4
/39.5
/39.6
/39.7
/39.8
F21 F21
/16.8 /51.1
F20 F20
/29.8 /78.1
F19 F19
Schutzvermerk nach ISO 16016 beachten
/28.8 /80.5
F16 F18
/16.8 /75.1
F17
/7.8
F15
/46.1
F14
/51.1
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sicherungen F14 - F21 35
of
E - CAE Document type: Function group No.: SF = serial release from to
fuses F14 - F21
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
L+NA L+NA
/32.8 /37.1
L+ L+
/35.8 /38.1
1 1 1 1 1 1 1 1
+2 +2 +2 +2 +2 +2 +2 +2
-A2.F22 10A -A2.F23 15A -A2.F24 15A -A2.F25 15A -A2.F26 7,5A -A2.F27 15A -A2.F28 10A -A2.F29 7,5A
2 2 2 2 2 2 2 2
F22
F23
F24
F25
F26
F27
F28
F29
/40.1
/40.2
/40.3
/40.4
/40.5
/40.6
/40.7
/40.8
F29
/70.1
F28
/108.1
F27
/19.8
Schutzvermerk nach ISO 16016 beachten
F26
/117.1
F25
/75.1
F24
/110.1
F23
/56.1
F22
/56.1
12/24V - Steckdose 24V - Steckdose Reinigungsanlage CAN-Knoten Bohle CAN-Knoten Bohle Anlasser externe Nivellierung Heizungskasten
12/24V - power outlet 24V - power outlet cleaning station CAN node screed CAN node screed starter external levelling system (AGS) screed heating box
Refer to protection notice ISO 16016
Bedienstand Klemmenkasten
control stand terminal box
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
L+NA L+NA
/36.8 /38.2
1 1 1 1 1 1 1 1
+2 +2 +2 +2 +2 +2 +2 +2
-A2.F30 10A -A2.F31 5A -A2.F32 7,5A -A2.F33 10A -A2.F34 10A -A2.F35 15A -A2.F36 7,5A -A2.F37 7,5A
2 2 2 2 2 2 2 2
F30
F31
F32
F34
F35
F36
F37
F33
/40.1
/40.2
/40.3
/40.5
/40.6
/40.7
/40.8
/40.4
F37
/77.1
F36
Schutzvermerk nach ISO 16016 beachten
/77.1
F35
/81.1
F34
/78.1
F33
/55.1
F32
/78.1
F31
/93.1
F30
/17.8
Scheibenwischer, Waschanlage Options CAN-Knoten 3 Versorgung Spray-Jet Options CAN-Knoten 1 Fettschmieranlage Optionen Optionen
windscreen wiper, washer system Options CAN node 3 power supply Spray-Jet Options CAN node 1 grease lubrication options options
Tamper
Refer to protection notice ISO 16016
Auffahrschutz, Lenkautomatik
tamper
distance protection, automatic steering control
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
L+
/36.2
L+NA L+NA
/37.8 /44.1
1 1 1 1 1 1
+2 +2 +2 +2 +2 +2
-A2.F38 7,5A -A2.F39 20A -A2.F40 7,5A -A2.F41 15A -A2.F42 5A -A2.F43 15A
2 F38 2 2 2 2 2
F39
F40
F41
F42
F43
/41.1
/41.2
/41.3
/41.4
/41.5
/41.6
F43
/82.1
F42 F42
/26.8 /101.5
F41
Schutzvermerk nach ISO 16016 beachten
/55.1
F40
/82.1
F39
/55.1
F38
/55.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
/33.2
/33.3
/33.4
/33.5
/33.6
/33.7
/34.2
/34.5
F1
F2
F3
F4
F5
F6
F7
F10
-A2.X36s
-A2.X36s
-A2.X36s
-A2.X36s
-A2.X36s
-A2.X36s
-A2.X36s
-A2.X36s
12/24
4/24
3/24
5/24
6/24
7/24
8/24
9/24
+2
+2
+2
+2
+2
+2
+2
+2
/34.8
/35.1
/35.3
/35.4
/35.5
/35.6
/35.7
/35.8
F21
F13
F14
F16
F17
F18
F19
F20
Schutzvermerk nach ISO 16016 beachten
-A2.X36s
-A2.X36s
-A2.X36s
-A2.X36s
-A2.X36s
-A2.X36s
-A2.X36s
-A2.X36s
20/24
21/24
22/24
23/24
15/24
16/24
18/24
19/24
+2
+2
+2
+2
+2
+2
+2
+2
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Refer to protection notice ISO 16016 Schutzvermerk nach ISO 16016 beachten Electric
date
name
E - CAE
Berlinghof
31.08.2012
Drawing by:
+2 +2
-A2.X37s -A2.X36s
1
1
date
name
ESP
Berlinghof
11.12.2015
Document type:
Approved by:
6
date
name
+2 +2
-A2.X37s -A2.X37s
9/24 F31 1/24 F23
2
2
/37.2 /36.2
Berlinghof
11.12.2015
last change:
AE = changable
10/24 F32 2/24 F24
SF = serial release
/37.3 /36.3
3
3
PF = prototype release
01
2444938
Material No.:
Revision No.:
+2 +2
-A2.X37s -A2.X37s
11/24 F33 3/24 F25
4
4
/37.4 /36.4
1482
Series code:
Sheet plant:
+2 +2
Sheet Location:
-A2.X37s -A2.X37s
5
5
from
0813
to
Valid for Serial No.:
xxxx
+2 +2
-A2.X37s -A2.X37s
Document No.: Partial Document No.: Version No.:
6
6
/37.6 /36.6
+2 +2
-A2.X37s -A2.X37s
14/24 F36 6/24 F28
/37.7 /36.7
7
7
fuses, monitoring
Sicherungen, Überwachung
+2 +2
-A2.X37s -A2.X37s
15/24 F37 7/24 F29
/37.8 /36.8
8
8
of
Sheet:
40
197
Sheets
/38.1
/38.2
/38.3
/38.4
/38.5
/38.6
F41
F38
F39
F40
F42
F43
-A2.X37s
-A2.X37s
-A2.X37s
-A2.X37s
-A2.X37s
-A2.X37s
20/24
21/24
16/24
17/24
18/24
19/24
+2
+2
+2
+2
+2
+2
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
MC/NOT+0
Not-Halt Not-Halt /43.1
MC/NOT-0
emergency-stop emergency-stop /43.1
-A2.X16p
-A2.X39s
1 OUT 1 OUT
+3 0 +3 0
6/22
5/22
+2
-A1 -A1
QD NOT- QD NOT+
24/24
18/24
.X1 .X1
+2
/125.5 /125.5
+2
-A2.X16s
6/22
5/22
/146. 5
main control main control
+2
+2
-A2.X39p
24/24
-A2.X39p
18/24
29 34
16/24
17/24
+3
-A1.X1s
29/37
/144. 2
+3
-A1.X1s
34/37
/144. 2
+2
-A2.X39s
16/24
17/24
561
560
-W1 /165. 5
-A2.X16s
-X1s
5/19
7/19
+4
/146. 5
4/22
3/22
+2
Aussensteuerstand, links
screed control, left hand
692
694
693
695
694
696
695
697
+2
-A2.X16p
4/22
3/22
-W1 -W1
-X52s
-X53s
+7
+7
2/8
4/8
2/8
4/8
3/8
3/8
1/8
1/8
+4
-X1s
6/19
8/19
/165. 5
+7
-X52p
1/8
2/8
3/8
4/8
+7
-X53p
1/8
2/8
3/8
4/8
Schutzvermerk nach ISO 16016 beachten
562
563
-W1
701
698
699
700
/165. 8
-W1 -W1
-X2s
5/19
7/19
+4
-A2.X16p
TIS links
Aussensteuerstand, rechts traction isolation switch left hand
2/22
+2
1/22
screed control, right hand TIS rechts
traction isolation switch right hand
+2
-A2.X16s
2/22
1/22
/146. 5
+4
-X2s
6/19
8/19
/165. 8
-W1
565
564
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
MC/NOT+0
/42.8
MC/NOT-0
/42.8
-A2.X16p
-A2.X16p
-A2.X15p
7/22
8/22
+2
+2
10/22
+2
+2
+2
-A2.X16s
7/22
/146. 5
-A2.X16s
8/22
/146. 5
+2
-A2.X15s
10/22
/146. 5
55
56
-W1 -W1
57
-W1
-K2.X1s
-K3.X1s
-K2.X2s
+2
/160. 8
/161. 8
/161. 5
-A2.R24 1,5kΩ
43/96
28/58
12/96
+7
+7
+7
Schutzvermerk nach ISO 16016 beachten
12 43 28 A
+2
-A2.P3 GN
1 IN 1 IN SUPPLY
+7 0 +7 0 +7 INH K
-K2 -K3 -K2
.X1 ID58 .X1 ID22 .X2 INH
/128.3 /132.5
/126.3 86 K
+2 +2
controller 2 controller 3 controller 2 -A2.R25
-A2.K13
A
85
Überwachung Not-Halt-Schalter, Masse Überwachung Not-Halt-Schalter, Masse Abschaltung Steuerung 2
monitoring emergency stop switch, ground monitoring emergency stop switch, ground shut down controller 2
T31 T31
/32.8 /44.1
87
/20.2 30
87a
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
L+NA
/38.4
NA_Zw
/32.8
+2 +2
-A2.R26 -A2.R29
-A2.X14p
-A2.X14p
-A2.X14p
-A2.X14p
17/22
18/22
+2
+2
20/22
21/22
+2
+2
+2
+2
-A2.X14s
17/22
/146. 2
-A2.X14s
18/22
/146. 2
+2 +2
+2
+2
-A2.X14s
20/22
/146. 2
-A2.X14s
21/22
/146. 2
-A2.R27 1,5kΩ -A2.R28 1,5kΩ
A A
+2 +2
-A2.P4 GN -A2.P5 GN
61
60
-W1 -W1
58
59
-W1 -W1 K K
-K2.X1s
-K3.X1s
-K2.X2s
-K3.X2s
/160. 8
/161. 8
/161. 5
/162. 5
57/96
57/96
52/58
52/58
+7
+7
+7
+7
57 57 52 52
Schutzvermerk nach ISO 16016 beachten
1 IN 1 IN 1 IN 1 IN
+7 0 +7 0 +7 0 +7 0
-K2 -K3 -K2 -K3
.X1 ID10 .X1 ID10 .X2 ID11 .X2 ID11
/127.3 /132.3 /127.3 /132.3
T31 T31
/43.8 /45.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
OUT OUT
+7 +7
-K2 -K2
.X1 QD29 .X1 QD27
/129.5 /129.5
controller 2 controller 2
28 25
+7
-K2.X1s
28/96
/160. 8
+7
-K2.X1s
25/96
/160. 8
62
63
-W1 -W1
-A2.X14s
-A2.X14s
/146. 2
/146. 2
15/22
+2
Schutzvermerk nach ISO 16016 beachten
6/22
+2
+2
-A2.X14p
15/22
+2
-A2.X14p
6/22
86 K 86
+2 +2 K
+2 +2
-A2.K8 -A2.R30 -A2.K9 -A2.R31
A A
85 85
T31 T31
/44.8 /46.1
87 30 87 30
/32.7 /32.7
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F15 F15
/35.8 /52.6
-A2.X10p
Referenzspannung 5V
reference voltage 5V
18/22
+2
SUPPLY
+7 ref. Voltage: 5V F6
-K2 /30.4
+2
-A2.X10s
18/22
/145. 5
.X2 UR1
/126.3
controller 2
568
587
-W1 -W1
19
-A1.X1s
-A1.X1s
/144. 2
/144. 2
+7
-K2.X2s
19/58
/161. 5
2/37
+3
+3
1/37
-A2.X19s
1 2
/147. 2
SUPPLY SUPPLY
64
14/22
-W1
+2
+3 24V DC +3 24V DC
-A1 -A1
.X1 US .X1 UB
+2
-A2.X19p
14/22
Splice
/124.3 /124.3
+7 -W1 main control main control
-X267 361
SUPPLY SUPPLY
+3 +3
-A1 -A1
GND 0 GND 1
362
.X1 .X1
-W1
/124.3 /124.3
-A2.X39s
-A1.X1s
19/24
6/37
+3
+2
3 4
+3
-A1.X1s
3/37
/144. 2
+3
-A1.X1s
4/37
/144. 2
6
SUPPLY
+3 ref. Voltage: 5V
571
569
-A1 -W1 -W1
.X1 UR
/124.3
-A2.X3s
-A2.X3s
/144. 5
/144. 5
main control
17/22
18/22
+2
+2
Referenzspannung 5V
reference voltage 5V
+2
+2
-A2.X3p
17/22
-A2.X3p
18/22
Refer to protection notice ISO 16016
T31 T31
/45.8 /47.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F8
/34.8
F9
/34.8
-A2.X10p
-A2.X10p
-A2.X10p
-A2.X10p
-A2.X10p
10/22
11/22
12/22
13/22
14/22
+2
+2
+2
+2
+2
+2
+2
+2
+2
+2
-A2.X10s
10/22
/145. 5
-A2.X10s
11/22
/145. 5
-A2.X10s
12/22
/145. 5
-A2.X10s
13/22
/145. 5
-A2.X10s
14/22
/145. 5
901
902
903
904
905
-W1 -W1 -W1 -W1 -W1
-K2.X2s
-K2.X2s
-K2.X2s
-K2.X2s
-K2.X2s
/161. 5
/161. 5
/161. 5
/161. 5
/161. 5
4/58
3/58
5/58
6/58
+7
+7
+7
+7
+7
1/58
1 3 4 5 6
2 7 20 33 46
+7
-K2.X2s
2/58
/161. 5
+7
-K2.X2s
7/58
/161. 5
+7
-K2.X2s
20/58
/161. 5
+7
-K2.X2s
33/58
/161. 5
+7
-K2.X2s
46/58
/161. 5
906
65
66
67
68
-W1 -W1 -W1 -W1 -W1
-A2.X3s
-A2.X3s
-A2.X3s
-A2.X3s
-A2.X3s
/144. 5
/144. 5
/144. 5
/144. 5
/144. 5
2/22
4/22
3/22
5/22
+2
+2
+2
+2
+2
1/22
+2
+2
+2
+2
+2
-A2.X3p
1/22
-A2.X3p
2/22
-A2.X3p
3/22
-A2.X3p
4/22
-A2.X3p
5/22
Refer to protection notice ISO 16016
T31 T31
/46.8 /48.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F7
/34.8
-A2.X10p
-A2.X10p
-A2.X10p
-A2.X10p
20/22
22/22
16/22
19/22
+2
+2
+2
+2
+2
+2
+2
+2
-A2.X10s
16/22
/145. 5
-A2.X10s
19/22
/145. 5
-A2.X10s
20/22
/145. 5
-A2.X10s
22/22
/145. 5
71
69
70
72
-W1 -W1 -W1 -W1
-K2.X2s
-K2.X2s
-K2.X2s
-K2.X2s
/161. 5
/161. 5
/161. 5
/161. 5
45/58
40/58
58/58
50/58
+7
+7
+7
+7
45 58 40 50
22 23 24 PE
+7
-K2.X1s
22/96
/160. 8
+7
-K2.X1s
23/96
/160. 8
+7
-K2.X1s
24/96
/160. 8
73
74
PE
-W20B
-A2.X3s
-A2.X3s
-A2.X3s
/144. 5
/144. 5
/144. 5
6/22
7/22
8/22
+2
+2
+2
T31-Chassis
/50.5
+2
+2
+2
-A2.X3p
6/22
-A2.X3p
7/22
-A2.X3p
8/22
Refer to protection notice ISO 16016
T31 T31
/47.8 /49.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F11 F11
/34.8 /51.1
F12
/34.8
-A2.X10p
-A2.X10p
-A2.X10p
-A2.X10p
-A2.X10p
2/22
4/22
3/22
5/22
+2
+2
+2
+2
+2
1/22
+2
+2
+2
+2
+2
-A2.X10s
3/22
/145. 5
-A2.X10s
1/22
/145. 5
-A2.X10s
2/22
/145. 5
-A2.X10s
4/22
/145. 5
-A2.X10s
5/22
/145. 5
911
907
908
909
910
-W1 -W1 -W1 -W1 -W1
-K3.X2s
-K3.X2s
-K3.X2s
-K3.X2s
-K3.X2s
/162. 5
/162. 5
/162. 5
/162. 5
/162. 5
4/58
3/58
5/58
6/58
+7
+7
+7
+7
+7
1/58
1 3 4 5 6
2 7 20 33 46
+7
-K3.X2s
2/58
/162. 5
+7
-K3.X2s
7/58
/162. 5
+7
-K3.X2s
20/58
/162. 5
+7
-K3.X2s
33/58
/162. 5
+7
-K3.X2s
46/58
/162. 5
912
76
77
78
79
-W1 -W1 -W1 -W1 -W1
-A2.X3s
-A2.X3s
-A2.X3s
-A2.X3s
-A2.X3s
/144. 5
/144. 5
/144. 5
/144. 5
/144. 5
10/22
11/22
12/22
13/22
9/22
+2
+2
+2
+2
+2
+2
+2
+2
+2
+2
-A2.X3p
9/22
-A2.X3p
10/22
-A2.X3p
11/22
-A2.X3p
12/22
-A2.X3p
13/22
Refer to protection notice ISO 16016
T31 T31
/48.8 /50.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F10
/34.8
-A2.X10p
-A2.X10p
-A2.X10p
-A2.X10p
-A2.X12p
22/22
6/22
7/22
8/22
9/22
+2
+2
+2
+2
+2
+2
+2
+2
+2
+2
-A2.X10s
6/22
/145. 5
-A2.X10s
7/22
/145. 5
-A2.X10s
8/22
/145. 5
-A2.X10s
9/22
/145. 5
-A2.X12s
22/22
/145. 8
81
80
82
83
84
-W1 -W1 -W1 -W1 -W1
-K3.X2s
-K3.X2s
-K3.X2s
-K3.X2s
-K3.X2s
/162. 5
/162. 5
/162. 5
/162. 5
/162. 5
45/58
40/58
28/58
58/58
50/58
+7
+7
+7
+7
+7
45 58 40 28 50
ground
22 23 24 12
SUPPLY
+7
+7
-K3.X1s
22/96
/161. 8
+7
-K3.X1s
23/96
/161. 8
+7
-K3.X1s
24/96
/161. 8
+7
-K3.X1s
12/96
/161. 8
-K3
GND_Chassis
/131.3
85
86
87
88
controller 3 -W1
-A2.X3s
-A2.X3s
-A2.X3s
-A2.X3s
PE
/144. 5
/144. 5
/144. 5
/144. 5
21/22
14/22
15/22
16/22
+2
+2
+2
+2
PE
-W21B
+2
+2
+2
+2
-A2.X3p
14/22
-A2.X3p
15/22
-A2.X3p
16/22
-A2.X3p
21/22
T31-Chassis
/48.8
Refer to protection notice ISO 16016
T31 T31
/49.8 /51.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F21
/35.8
F11
/49.8
-A2.X18p
-A2.X18p
F13
/34.8
F14
/35.8
-A2.X10p
-A2.X10p
17/22
18/22
+2
+2
21/22
15/22
+2
+2
Option Option
+2
+2
-A2.X18s
17/22
/146. 8
-A2.X18s
18/22
/146. 8
option option
+2
+2
-A2.X10s
21/22
/145. 5
-A2.X10s
15/22
/145. 5
543
545
-A2.X39s
-E14.X1s
-E15.X1s
-W1 -W1
572
579
1
-W19.4 -W20.4
/151. 5
/152. 5
-W1 -W1
-X74s
-X75s
/177. 8
/178. 2
+2
+6
+6
1/24
1/12
1/12
+6
+6
1/12
1/12
+2 +2
-X256 -X257 581 1 1
+6
-X74p
1/12
/177. 5
+6
-X75p
1/12
/177. 8
573
574
580
582
SUPPLY SUPPLY
-W1 -W1
+6 24V DC +6 24V DC
+6
-X74p
1/12
2/12
/177. 5
+6
-X75p
1/12
2/12
/178. 2
-E14 -E15
UB1 UB1
/165. 5
/165. 8
.X1p .X1p
-X1s
-X2s
13/19
2/19
2/19
+4
+4
1/19
1/19
/139.3 /140.3
2
1
1
-W15.2 -W16.2
signal light LH signal light RH
SUPPLY SUPPLY
-E14.X1s
-E15.X1s
+6 +6
-E14 -E15
-X74p
-X75p
/151. 8
/152. 2
/177. 5
/177. 8
.X1p GND .X1p GND
+4
-X1s
13/19
/165. 5
+4
-X1s
3/19
4/19
/165. 5
+4
-X2s
3/19
4/19
/165. 8
2/12
2/12
2/12
2/12
+6
+6
+6
+6
1/12
1/12
/139.3 /140.3
575
576
577
583
584
+6
-X74s
2/12
/177. 8
+6
-X75s
2/12
/178. 2
Option, ohne Schutzdach
+2 +2 option, without protective roof 2 2
2
Schutzvermerk nach ISO 16016 beachten
-W19.4 -W20.4
-X258 -X259
+2
-A2.X39s
2/24
+6
-E14.X1s
2/12
/151. 5
+6
-E15.X1s
2/12
/152. 5
546
544
-W1
578
585
-W1
-W1 -W1
-A2.X3s
-A2.X3s
-A2.X4s
-A2.X4s
/144. 5
/144. 5
/144. 5
/144. 5
20/22
19/22
4/22
3/22
+2
+2
+2
+2
+2
+2
+2
+2
-A2.X3p
19/22
-A2.X3p
20/22
-A2.X4p
3/22
-A2.X4p
4/22
T31 T31
/50.8 /52.6
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F1 F15 F15
/33.8 /46.8 /58.1
-A2.X12p
-A2.X12p
17/22
18/22
+2
+2
-A2.X40p
15
17/22
+2
+2
+2
-A2.X12s
17/22
/145. 8
-A2.X12s
18/22
/145. 8
+2
-A2.K18 100s
31
913
914
-W1 -W1
T31 T31
/51.8 /53.1
-X57s
-X57s
/176. 8
/176. 8
+1
+1
4/4
3/4 87
/33.2 30
87a
Motor Tier3 3 4
engine Tier3
SUPPLY SUPPLY
+1 24V DC +1 24V DC
-K1 -K1
.J3 US .J3 US
/136.3 /136.3
Versorgung Versorgung
power supply power supply
Motor Tier4i
Schutzvermerk nach ISO 16016 beachten
+1
+1
engine Tier4i
-X57p
3/4
/176. 8
-X57p
4/4
/176. 8
4
1
-W42 -W42
Splice
Splice
+1 +1
-X220 -X221
2
6
-W42 -W42 -W42 -W42
-K1.X3s
-K1.X3s
-K1.X3s
-K1.X3s
/160. 2
/160. 2
/160. 2
/160. 2
11/60
12/60
2/60
+1
+1
+1
+1
1/60
1 2 11 12
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Versorgung - ECM 52
of
E - CAE Document type: Function group No.: SF = serial release from to
supply - ECM
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Motor Tier4i
engine Tier4i
Masse Masse Masse Masse
ground ground ground ground
engine control module engine control module engine control module engine control module
31 32 21 22
Motor Tier3
+1
+1
+1
+1
engine Tier3
-K1.X3s
31/60
/160. 2
-K1.X3s
32/60
/160. 2
-K1.X3s
21/60
/160. 2
-K1.X3s
22/60
/160. 2
Masse Masse
ground ground
10
7
-W42 -W42
Splice
Splice
SUPPLY SUPPLY
+1 +1 +1 -W42 +1 -W42
-K1 -K1 -X223 8 -X222 11
.J3 GND .J3 GND
/136.3 /136.3
12
9
-W42 -W42
-X57p
-X57p
/176. 8
/176. 8
Engine Control Module Engine Control Module
+1
+1
2/4
1/4
1 2
+1
-X57s
1/4
/176. 8
2/4
/176. 8
Schutzvermerk nach ISO 16016 beachten
915
916
-W1
-A2.X4s
-A2.X4s
/144. 5
/144. 5
2/22
+2
+2
1/22
+2
+2
-A2.X4p
1/22
-A2.X4p
2/22
T31 T31
/52.7 /55.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
46 45 46 45
+7
-K2.X1s
46/96
/160. 8
+7
-K2.X1s
45/96
/160. 8
+7
-K3.X1s
46/96
/161. 8
+7
-K3.X1s
45/96
/161. 8
91
92
-W1 -W1
89
90
-W1 -W1
-A1.X1s
/144. 2
5/37
+3
Schutzvermerk nach ISO 16016 beachten
5
-A2.X9s
-A2.X9s
-A2.X9s
/145. 5
/145. 5
/145. 5
SUPPLY
21/22
15/22
+2
+2
+2
1/22
+3
-A1
.X1 AGND
+2
+2
+2
-A2.X9p
1/22
-A2.X9p
21/22
-A2.X9p
15/22
/124.3
main control
Analogmasse
ground (analog)
C3/AGND C3/AGND
/25.8 /101.1
C2/AGND
/75.5
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F33 F33
/37.8 /78.1
F38 F38
/38.8 /83.1
F39
/38.8
F41
/38.8
-A2.X22p
-A2.X17p
-A2.X17p
-A2.X17p
14/22
11/22
12/22
2/22
3/22
+2
+2
+2
+2
1/10
nur Spray-Jet
+2
+2
+2
+2
-A2.X22s
1/10
/147. 2
-A2.X17s
2/22
3/22
-A2.X17s
14/22
/146. 8
-A2.X17s
11/22
/146. 8
12/22
only Spray-Jet
/88.6
/88.6
+2
3
1
-X285
C2/IC60
C2/IC63
+2
5
7
-X285
11
10
2
2
3
5
1
1
-W71 -W70
-X101s
-X94s
/182. 2
/182. 8
10/17
11/17
2/17
4/17
3/17
5/17
+7
+7
1/17
2/2
1/2
Schutzvermerk nach ISO 16016 beachten
4
6
8
power supply Spray-Jet -X285 power supply tank-module SJ -X285
-A2.X17s
-A2.X17s
/146. 8
4/22
7/22
8/22
5/22
+2
+2
+2
+2
-A2.X17p
7/22
8/22
-A2.X17p
4/22
5/22
Refer to protection notice ISO 16016
T31 T31
/53.8 /56.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F22
/36.8
F23
/36.8
24V DC Steckdose
-A2.X12p
-A2.X12p
24V DC power outlet
+2
-T4.X1p
2/2
/165. 2
4/22
7/22
+2
+2
+2
-W1 -T4.X2p
+2
+2
-A2.X12s
4/22
/145. 8
-A2.X12s
7/22
/145. 8
597 2/2
596 1/2
/165. 5
-T4.X1p
/165. 2
917
588
-W1 -W1
+2
1/2
-T4.X1s
/165. 2
29
+5
+2
12V DC Steckdose
2/2
-X3
Splice
12V DC power outlet
+2
+
-T4.X2s -W1 +7 -W1
+5 +5 BU BU + 2/2 590 -X254 592
-X27s -X27 /165. 5
1/2 + +2 24V
Splice
2/2 - -T4 +2
12V -T4.X2s -W1 +7 -W1
/170. 8
1/2 593 -X255 595
BN BN - /165. 5
-
591
594
+5
31
-W1 -W1
-X3
+2
-T4.X1s
1/2
/165. 2
-X28s
-X79s
/170. 8
/178. 5
Schutzvermerk nach ISO 16016 beachten
+6
+6
919
589
2/2
2/2
1/2
1/2
-W1 -W1
-A2.X5s
-A2.X4s
15/22
6/22
+2
+2
-X28
-X79
+6
+6
+
+
-
-
+2
+2
-A2.X5p
15/22
-A2.X4p
6/22
T31 T31
/55.8 /61.1
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckdosen 56
of
E - CAE Document type: Function group No.: SF = serial release from to
power outlets
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
L1
/74.1
L2
/74.1
L3
/74.1
N
/74.1
PE
/65.1
/71.6
1 3 5 7 1 2 1 3 5 7
Test
+5 11
B16A
-F46
B16A
+5 I> 12 14
2 4 6 8
-F38 2 4 6 8
GY
BN
BU
BK
-W80
1 3 1 3 5 7
+5 +5
-K9 -K8
2 4 2 4 6 8
/70.2 /70.7
PE
Schutzvermerk nach ISO 16016 beachten
PE
PE
GN/YE
-W80
Pmax = 1kW
Pmax = 2kW
Pmax = 2kW
-X29s
-X30s
-X31s
-X91s
/171. 2
/171. 2
/171. 2
/181. 8
PE/3
PE/6
PE/6
PE/7
L1/3
L2/3
+5
+5
+5
+7
2/6
4/6
2/6
4/6
2/7
5/7
3/7
1/7
Option
option
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckdosen 57
of
E - CAE Document type: Function group No.: SF = serial release from to
power outlets
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F15 F15
/52.7 /61.1
-A2.X12p
-A2.X12p
-A2.X12p
-A2.X12p
20/22
21/22
13/22
16/22
+6
-X74p
4/12
/177. 5
+6
-X75p
5/12
/178. 2
+2
+2
+2
+2
+2
+2
+2
+2
-A2.X12s
13/22
/145. 8
-A2.X12s
16/22
/145. 8
-A2.X12s
20/22
/145. 8
-A2.X12s
21/22
/145. 8
4
4
-W15.2 -W16.2
-E14.X1s
-E15.X1s
/151. 8
/152. 2
4/12
5/12
+6
+6
93
94
95
96
-W1 -W1 -W1 -W1
-X74s
-X75s
option, without protective roof
/177. 8
/178. 2
4/12
5/12
+6
+6
+6
-X74p
4/12
/177. 5
+6
-X74p
5/12
/177. 5
+6
-X74p
6/12
/177. 5
+6
-X75p
4/12
/177. 8
+6
-X75p
5/12
/177. 8
+6
-X75p
6/12
/177. 8
4
4
5
6
-W19.4 -W19.4 -W19.4 -W20.4 -W20.4 -W20.4
-E14.X1s
-E14.X1s
-E15.X1s
-E15.X1s
-K2.X2s
/161. 5
/151. 5
/151. 5
/152. 5
/152. 5
36/58
4/12
4/12
6/12
6/12
+7
+6
+6
+6
+6
Option
36 36 option 4 6 4 6
Schutzvermerk nach ISO 16016 beachten
1 IN 1 IN 1 IN 1 IN 1 IN 1 IN
+7 0 +7 0 +6 0 +6 0 +6 0 +6 0
-K2 -K3 -E14 -E14 -E15 -E15
.X2 ID2 .X2 ID2 .X1p ID1 .X1p ID3 .X1p ID1 .X1p ID3
/127.3 /132.3
/139.3 /139.3 /140.3 /140.3
controller 2 controller 3 signal light LH signal light LH signal light RH signal light RH
-E14.X1s
-E15.X1s
-K3.X2s
/151. 5
/152. 5
coding C2/1 coding C3/1 coding coding coding coding
9/58
5/12
5/12
+7
+6
+6
9 9 5 5
1 IN 1 IN 1 IN 1 IN
+7 0 +7 0 +6 0 +6 0
-K2 -K3 -E14 -E15
.X2 ID3 .X2 ID3 .X1p ID2 .X1p ID2
Refer to protection notice ISO 16016
/127.3 /132.3
/139.3 /140.3
controller 2 controller 3 signal light LH signal light RH
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Codierung, Steuerungen 58
of
E - CAE Document type: Function group No.: SF = serial release from to
coding, controllers
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
24 23 15 16
+3
-A1.X1s
24/37
/144. 2
+3
-A1.X1s
23/37
/144. 2
+7
-K2.X2s
15/58
/161. 5
+7
-K2.X2s
16/58
/161. 5
100
-W1
99
-W1
97
98
-W1 -W1
Splice
+7 -W1
-X263 103 CAN0-H
/60.1
104 CAN0-L
Splice
/60.1
+7
-X262
Schutzvermerk nach ISO 16016 beachten
101
102
-W1 -W1
-K3.X2s
-K3.X2s
/162. 5
/162. 5
15/58
16/58
+7
+7
15 16
COM COM
+7 CAN bus +7 CAN bus
-K3 -K3
.X2 CAN1_H .X2 CAN1_L
Refer to protection notice ISO 16016
/131.5 /131.5
controller 3 controller 3
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
CAN Bus 0 59
of
E - CAE Document type: Function group No.: SF = serial release from to
CAN bus 0
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
+2
-A2.R32 120Ω
+2
+2 -A2.X21p
6/10
-A2.X41
7/10
8/10
9/10
+2
-A2.R33 120Ω
+2 +2
-W1 -A2.X16s -A2.X16p +2
+2
CAN0-H 103 17/22 17/22 -A2.X22p
/59.8 -A2.X42
CAN0-L 104 18/22 18/22 6/10
/59.8
/146. 5
7/10
8/10
9/10
+2
Schutzvermerk nach ISO 16016 beachten
-A2.X39s
-A2.X39s
-A2.X28s
-A2.R34 120Ω
+2
3/24
5/24
+2
+2
+2
2/3
3/3
+2 -A2.X23p
-A2.X43 6/10
7/10
8/10
+2 9/10
-A2.R35 120Ω
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F15
/58.8
-A2.X10p
17/22
+2
CAN 1 high CAN 1 low
CAN 1 high CAN 1 low
+2
-A2.X10s
17/22
/145. 5
COM COM
+3 CAN bus +3 CAN bus
-A1 -A1
.X1 CAN_H1 .X1 CAN_L1
/124.5 /124.5
main control main control
566
-W1
17 16
+3
-A1.X1s
17/37
/144. 2
+3
-A1.X1s
16/37
/144. 2
F15 /65.1
/65.3
+2
3
-X90
105
106
F15
/63.1 -W1 -W1
Splice
-W1 +7 -W1
391 -X260 109 CAN1-H
/62.1
110 CAN1-L
/62.1
Splice
1 3 4
+ H1 L1 -W1 +7
+2 392 -X261
-F50 CAN-BUS-REPEATER
H2 L2
107
108
-W1
2 5 6 -W1
Schutzvermerk nach ISO 16016 beachten
-K3.X1s
-K3.X1s
T31
/161. 8
/161. 8
/63.1
+2
63/96
62/96
4
+7
+7
-X90
598
-W1
-W71.1 63 62
-A2.X5s
BN T31
/65.1
COM COM
+7 CAN bus +7 CAN bus
7/22
+2
/131.5 /131.5
controller 3 controller 3
T31 T31
/56.8 /69.1
CAN 1 high CAN 1 low
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
+2 +2 +2
-W1 -W1 -W1 -A2.X16s -A2.X16p -A2.X29s
CAN1-H 109 111 113 15/22 15/22 3/3
/61.8
CAN1-L 110 112 114 16/22 16/22 2/3
/61.8
/146. 5
/166. 2
/166. 2
/165. 8
/165. 8
-X6s
-X6s
-X2s
-X2s
+2
12/19
13/19
14/19
15/19
10/19
11/19
12/19
9/19
+4
+4
+4
+4
-A2.R36 120Ω
Schutzvermerk nach ISO 16016 beachten
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
11 10 61 60
+3
-A1.X1s
11/37
/144. 2
+3
-A1.X1s
10/37
/144. 2
+7
-K3.X1s
61/96
/161. 8
+7
-K3.X1s
60/96
/161. 8
115
116
-W1 -W1
117
118
-W1 -W1
Splice
F15
/61.2 +2 +2 +2
+7 -A2.X16s -A2.X16p -A2.X30s
-X245 19/22 19/22 3/3
1 3 4
20/22 20/22 2/3
H1 L1
Splice
+
393
+2 /146. 5
-W1
-F51 +7
CAN-BUS-REPEATER -X244
H2 L2 +2
394
-A2.R37
121
119
120
122
120Ω
2 5 6 -W1 -W1 -W1
Schutzvermerk nach ISO 16016 beachten
/165. 5
/165. 5
-X1s
-X1s
10/19
11/19
12/19
9/19
T31
+4
+4
/61.2
Aussensteuerstand, links
screed control, left hand
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
/126.5 /126.5
controller 2 controller 2
+2
53 54
-A2.X31s
2/3
+7
-K2.X2s
53/58
/161. 5
+7
-K2.X2s
54/58
/161. 5
3/3
-A2.X16p
10/22
9/22
+2
125
126
-W1 -W1
Splice
+2
-A2.X16s
9/22
10/22
/146. 5
-W1 +7 -W1
123 -X236 127 -W1
124 128
Splice
-X56s
/176. 5
/176. 5
+7
-X237
7/12
6/12
+1
Motor Tier3 Motor Tier4i
+1
+1
-X56p
7/12
/176. 2
8 6/12
/176. 2
-X56p
7/12
/176. 5
20 6/12
/176. 5
Schutzvermerk nach ISO 16016 beachten
16
-W43 4 -W42
+1 +1
Splice
Splice
Splice
Splice
-R1 120Ω -R2 120Ω
-W43 +1 -W43 +1 -W42 +1 -W42 +1
CAN3-H 7 -X227 5 -X228 18 -X224 17 -X225
CAN3-L 11 22
CAN1_Shield 15
23
19
-W42 -W42
10
-X25s
-X25s
/170. 8
/170. 5
-K1.X3s
-K1.X3s
6
-W43 -W43
-K1.J2
-K1.J2
-K1.J2
/159. 8
/159. 8
/159. 8
/160. 2
/160. 2
+1
+1
C/9
C/9
D/9
D/9
E/9
46/50
47/50
37/50
17/60
18/60
+1
+1
+1
+1
+1
EMR Diagnosesteckdose 37 46 47 17 18
EMR diagnostics outlet
COM COM COM COM COM
+1 CAN bus +1 CAN bus +1 CAN bus +1 CAN bus +1 CAN bus
Refer to protection notice ISO 16016
CAN Abschirmung CAN 3 high CAN 3 low CAN 3 high CAN 3 low
CAN Shielding CAN 3 high CAN 3 low CAN 3 high CAN 3 low
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
CAN Bus 3 64
of
E - CAE Document type: Function group No.: SF = serial release from to
CAN bus 3
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
+2
-A2.X44
+2
-A2.R39 120Ω CAN 4 high CAN 4 low
CAN 4 high CAN 4 low
+2
-A2.X32s
2/3 COM COM
/126.5 /126.5
controller 2 controller 2
+2 +2 +2
PE PE 63 62
/57.8 /71.1 -A2.X25s -A2.X25s -A2.X25p
5/6 5/6 5/6
+7
-K2.X1s
63/96
/160. 8
+7
-K2.X1s
62/96
/160. 8
6/6 6/6 6/6
/147. 5 /147. 8
F15 F15
/61.2 /61.2
-A2.X16p
4
5
-W78
11/22
12/22
+2
131
132
1 3 4 1 3 4
-W1 -W1
+ H1 L1 + H1 L1
+2
-A2.X16s
11/22
12/22
/146. 5
+2 +2
-F55 CAN-BUS-REPEATER -F53 CAN-BUS-REPEATER
H2 L2 H2 L2
2 5 6 2 5 6
T31
/61.2
Splice
129
130
Schutzvermerk nach ISO 16016 beachten
7
T31 -W78 -W1
Splice
/61.3 +7
-X238 +7
T31 -X239
/61.2
PE
-X97s
/182. 5
GN
YE
BN
6/12
7/12
+2
-W71.1
133
134
-W1 -W1
-X95s
/182. 2
+7
WIFMS
C/3
A/3
B/3
+7
SprayJet - Modul nur bei 1482 -R3 120Ω
SprayJet - module only at 1482
Option
nur bei 1482 SJ option
only at 1482 SJ
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Option
CAN 5 high CAN 5 low CAN 5 high CAN 5 low
option
CAN 5 high CAN 5 low CAN 5 high CAN 5 low
/126.5 /126.5
7 8 7 8
controller 2 controller 2
+6
-E14.X1s
7/12
8/12
/151. 8
+6
-E14.X1s
7/12
/151. 5
+6
-E14.X1s
8/12
/151. 5
+6
-E15.X1s
7/12
/152. 5
+6
-E15.X1s
8/12
/152. 5
+6
-E15.X1s
7/12
8/12
/152. 2
61 60
+7
-K2.X1s
61/96
/160. 8
+7
-K2.X1s
60/96
/160. 8
5
6
5
6
-W15.2 -W19.4 -W19.4 -W20.4 -W20.4 -W16.2
-X74p
-X74p
-X74p
-X75p
-X75p
-X75p
/177. 5
/177. 5
/177. 5
/177. 8
/177. 8
/178. 2
7/12
8/12
7/12
8/12
7/12
8/12
7/12
8/12
+6
+6
+6
+6
+6
+6
135
136
+6
-X74s
7/12
/177. 8
+6
-X74s
8/12
/177. 8
+6
-X75s
7/12
/178. 2
+6
-X75s
8/12
/178. 2
-W1 -W1
option, without protective roof option, without protective roof
141
142
147
148
-W1 -W1 -W1 -W1
Splice
Splice
Splice
+7 -W1 +7 -W1 +7 -W1
-X240 139 -X250 143 -X252 145 CAN5-H
/67.1
140 144 146 CAN5-L
/67.1
Splice
Splice
Splice
Schutzvermerk nach ISO 16016 beachten
+7 +7 +7
-X241 -X251 -X253
137
-W1
138
-W1
+7
-R4 120Ω
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Frequenzumrichter Lichtballon
Frequency control lighting balloon
Option
option
3/11
4/11
5/11
6/11
+7
-X92s
/181. 8
VITOS
4
3
5
6
-W81
+2
-A2.X27p
5/6
6/6
jumper 5X3:5-8 and 14-17 only without Frequency control +2
-A2.R40 120Ω
+2 +2
-W1 +5 +5 -W1 -A2.X16s -A2.X16p
2
8
CAN5-H 145 -X3 -X3 149 13/22 13/22
/66.8
CAN5-L 146 150 14/22 14/22
/66.8
/146. 5
+5 +5
11
14
17
-X3 -X3
-A2.X33s
Schutzvermerk nach ISO 16016 beachten
-T1.X3s
-T1.X3s
/164. 8
/164. 8
+2
2/3
3/3
+5
+5
H/4
L/4
H L
COM COM
+5 CAN bus +5 CAN bus
-T1 -T1
.X3 CAN_H .X3 CAN_L
/72.6 /72.6
voltage regulator voltage regulator
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
COM COM
+7 CAN bus +7 CAN bus
+2 -K3 -K3
-A2.X45 .X2 CAN2_H .X2 CAN2_L
/131.5 /131.5
+2 controller 3 controller 3
+2 -A2.R41 120Ω
-A2.X34s
2/3 53 54
3/3
+7
-K3.X2s
53/58
/162. 5
+7
-K3.X2s
54/58
/162. 5
Individual-Option
individual-option
151
152
+2 +2 -W1 -W1
-A2.X26s -A2.X26p
5/6 5/6
6/6 6/6
Splice
+2 +2
Splice
-A2.X16p -A2.X16s -W1 +7
21/22 21/22 153 -X242 +7
22/22 22/22 154 -X243
1 3 4 /146. 5
Schutzvermerk nach ISO 16016 beachten
+ H1 L1
+2
155
156
-F54 -W1 -W1
CAN-BUS-REPEATER
H2 L2
2 5 6 +7
-R5 120Ω
F5
/78.7
T31
/78.7
-X801s
/182. 8
+2
A/5
C/5
D/5
B/5
E/5
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
CAN Bus 6 68
of
E - CAE Document type: Function group No.: SF = serial release from to
CAN bus 6
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Bohlenheizung linke Seite Bohlenheizung Zusatz, links Bohlenheizung rechte Seite Bohlenheizung Zusatz, rechts
screed heating, left hand additional screed heating, left hand screed heating, right hand additional screed heating, right hand
15 43 41 42
+7
-K2.X1s
15/96
/160. 8
+7
-K2.X2s
43/58
/161. 5
+7
-K2.X2s
41/58
/161. 5
+7
-K2.X2s
42/58
/161. 5
157
158
159
160
-W1 -W1 -W1 -W1
Schutzvermerk nach ISO 16016 beachten
22
25
+5 +5 +5 +5
16
19
-X3 -X3 -X3 -X3
A1 A1 A1 A1
-A2.X5s
+5 +5 +5 +5
/144. 8
A2 A2 A2 A2
+2
601
-A2.X5p
9/22
T31
-W1 /70.1
+5
3
-X3 T31
/71.1
T31 T31
/61.2 /75.1
7 8 7 8 7 8 7 8
Refer to protection notice ISO 16016
5 6 5 6 5 6 5 6
/73.2 /73.6 /74.2 /74.6
3 4 3 4 3 4 3 4
13 14 13 14 13 14 13 14
21 22 21 22 21 22 21 22
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohlenheizung, Steuerung 69
of
E - CAE Document type: Function group No.: SF = serial release from to
screed heating, controller
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
+2 +2
-A2.X12p -A2.X12s -W1 +5
1
F29 5/22 5/22 600 -X3 F29
/36.8 /71.1
/145. 8
OUT OUT
+7 +7
-K2 +5 X1 +5 1 2 13
+5 1 2 13 -K2
.X1 QD53 .X2 QD54
-P11 GN -S3 -S4
/130.3 X2 14 14 /130.3
controller 2 controller 2
14 Option 56
+7 option
-K2.X1s
14/96
/160. 8
+7
-K2.X2s
56/58
/161. 5
21
+5 +5
18
-X3 -X3
161
-W1
162
164
163
-W1 -W1 -W1
20
-K2.X1s
-K2.X2s
+5
-X3
/160. 8
/161. 5
48/96
23/58
26
+5
+7
+7
-X3
23
+5
48 23
-X3
Schutzvermerk nach ISO 16016 beachten
1 IN 1 IN
+7 0 +7 0
-K2 -K2
Option .X1 ID6 .X2 ID5 Option
option /127.3 /127.3 option
A1 A1
+5 controller 2 controller 2
+5
-K9 -K8
A2 A2
Schuko-Steckdose Steckdose Lichtballon
power outlet power outlet lighting balloon
T31
/69.8
7 8
7 8
5 6
/57.3
Refer to protection notice ISO 16016
5 6 3 4
3 4
/57.2 1 2
21 22
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohlenheizung, Steckdosen 70
of
E - CAE Document type: Function group No.: SF = serial release from to
screed heating, power outlets
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
L1
/72.1
N
/72.1
PE PE
/65.1 /72.1
+5 +5 +5
10
13
4
7
F29 -X3 -X3 -X3
/70.8
PE
Option
option
11
11
11
11
11
11
11
11
11
+5 +5 +5 +5 +5 +5 +5 +5 +5
-F40 -F41 -F42 -F43 -F44 -F45 -F48 -F49 -F46 Option +5
33
option -X3
12
14
12
14
12
14
12
14
12
14
12
14
12
14
12
14
12
14
1
/73.3 /73.5 /74.3 /74.5 /73.7 /74.7 /73.3 /74.3 /57.6 -W81
11
21
L1
A1
L2
E
KE
A2
+5
-B5
167
-W1
ISO-Überwachung
insulation monitoring
27
Bender +5 +5
30
-K2.X1s
-X3 -X3
/160. 8
T/R
20/96
22
24
12
14
+7
Masse
ground 20
166
-X92s
/181. 8
-W1
COM 1 IN
1/11
+7
+5 CAN bus +7 0
-T1 -K2
24
+5 CAN_GND ID34
.X3 .X1
-X3 /127.5
/72.6
voltage regulator controller 2
Schutzvermerk nach ISO 16016 beachten
165
-W1
GND Reserve
reserve
-K2.X1s
-K2.X1s
2/11
+5
-T1.X3s
GND/4
/164. 8
+7
-X92s
/181. 8
/160. 8
/160. 8
+ +
+5 +5
58/96
59/96
+7
+7
-P12 YE -P13 RD
- -
58 59
1 IN 1 IN
+7 0 +7 0
-K2 -K2
.X1 ID8 .X1 ID7
2
/127.3 /127.3 -W81
controller 2 controller 2
Isolationsüberwachung Überstrom-Fehler
Refer to protection notice ISO 16016
12
15
6
9
T31 -X3 -X3 -X3 -X3
/69.8
Frequenzumrichter, Lichtballon
Frequency control, lighting balloon
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bohlenheizung, Überwachung 71
of
E - CAE Document type: Function group No.: SF = serial release from to
screed heating, monitoring
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
L1 L1
/71.8 /73.1
L2
/73.1
L3
/73.1
N N
/71.8 /73.1
PE PE
/71.8 /73.1
PE
PE
PE
+5
-T1
GN/YE
+5 Spannungsregler EME
-W21 -T1.X2s .X2 DC:
-W19B -W21
7 T1/7
T1 Temperatursensor
voltage regulator
8 T2/7 .X3
T2 temperature sensor Node ID No.10
PE T1 T2 +5 CAN_GND /71.6
.X1
GN/YE
-W21 -T1.X1s CAN_L /67.3
J1 5 J1/6
-W22 J1 Erregermaschine(+) CAN_H /67.2
+1 K1 6 K1/6
K1 exciting machine(-)
-G4 GS UH 1 /164. 5
Hilfswicklung Hauptmaschine
VH 2 auxilliary machine primary machine
3~ UH` 3 UH VH UH` U V W
.X1 .X2
PE N U1 V1 W1
+5
-T1.X1s
UH/6
VH/6
UH`/6
/164. 5
+5
-T1.X2s
U/7
V/7
W/7
/164. 8
4
3
1
-W22
+5
L1
L1
-X7
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
L1 L1
/72.8 /74.1
L2 L2
/72.8 /74.1
L3 L3
/72.8 /74.1
N N
/72.8 /74.1
PE PE
/72.8 /74.1
PE
PE
PE
/57.3
/71.6
1 3 5 7
+5 11
B50A
-F48
2 4 6 8 12 14
1 3 5 7 1 3 5 7
+5 +5
-K4 -K5
2 4 6 8 2 4 6 8
/69.2 /69.3
1 3 5 7
+5 11
B32A
-F47
2 4 6 8 12 14
/71.3
/71.4
/71.5
1 3 5 7 1 3 5 7 1 3 5 7
Schutzvermerk nach ISO 16016 beachten
+5 11 +5 11 +5 11
GN/YE
B16A B16A B16A
-F40 -F41 -F44
GY
BN
BU
BK
-W72
2 4 6 8 12 14 2 4 6 8 12 14 2 4 6 8 12 14
GN/YE
GN/YE
GN/YE
-X93s
/181. 8
nur SJ - Fertiger
GY
GY
GY
BN
BU
BN
BU
BN
BU
BK
BK
BK
PE/5
-W73.1 -W73.2 -W73.5
L1/5
L2/5
L3/5
+7
only SJ - paver
N/5
-X32s
-X33s
-X36s
/171. 5
/171. 5
/172. 2
PE/5
PE/5
PE/5
L1/5
L2/5
L3/5
L1/5
L2/5
L3/5
L1/5
L2/5
L3/5
+5
+5
+5
N/5
N/5
N/5
Einspeisung SJ - 400V
supply SJ - 400V
Bohlenheizung linke Seite Bohlenheizung Zusatz, links Bohlenheizung Zusatz, links
screed heating, left hand additional screed heating, left hand additional screed heating, left hand
Refer to protection notice ISO 16016
SJ - Fertiger
SJ - paver
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
L1
/73.8
L2
/73.8
L3
/73.8
N
/73.8
PE
/73.8
PE
PE
PE
/57.4
/71.6
1 3 5 7
+5 11
B50A
-F49
2 4 6 8 12 14
L1
/57.8
L2
/57.8
L3
/57.8
N
/57.8
1 3 5 7 1 3 5 7
+5 +5
-K6 -K7
2 4 6 8 2 4 6 8
/69.5 /69.7
/71.4
/71.4
/71.5
1 3 5 7 1 3 5 7 1 3 5 7
Schutzvermerk nach ISO 16016 beachten
+5 11 +5 11 +5 11
B16A B16A B16A
-F42 -F43 -F45
2 4 6 8 12 14 2 4 6 8 12 14 2 4 6 8 12 14
GN/YE
GN/YE
GN/YE
nur SJ - Fertiger
GY
GY
GY
BN
BU
BN
BU
BN
BU
BK
BK
BK
-W73.3 -W73.4 -W73.6
only SJ - paver
-X34s
-X35s
-X37s
/171. 8
/171. 8
/172. 2
PE/5
PE/5
PE/5
L1/5
L2/5
L3/5
L1/5
L2/5
L3/5
L1/5
L2/5
L3/5
+5
+5
+5
N/5
N/5
N/5
Bohlenheizung rechte Seite Bohlenheizung Zusatz, rechts Bohlenheizung Zusatz, rechts
screed heating, right hand additional screed heating, right hand additional screed heating, right hand
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F18 F18
/35.8 /76.1
F25
/36.8
Temperatur Glättblech, PT1000 Reserve
screed plate temperature, PT1000 reserve
-A2.X11p
-A2.X8p
IN IN
10/22
13/22
Ω Ω
2/22
+2
+2
1/22
+7 +7
-K2 -K2
.X1 IR54 .X1 IR55
+2
+2
-A2.X8s
1/22
2/22
/145. 2
-A2.X11s
10/22
/145. 8
/128.3 /128.3
controller 2 controller 2
21 16
+7
-K2.X1s
21/96
/160. 8
+7
-K2.X1s
16/96
/160. 8
602
603
605
-W1 -W1
/166. 2
/166. 2
-X6s
-X6s
4/19
6/19
+4
+4
1/19
396
172
-W1 -W1
+4
-X6s
5/19
/166. 2
+4
-X6s
7/19
/166. 2
/166. 2
-X6s
10/19
+4
+5
34
169
170
-W1 -W1
-X3
-K2.X1s
-K2.X1s
33/96
32/96
+7
+7
+5
35
+4
-X6s
8/19
/166. 2
+4
-X6s
9/19
/166. 2
-X3
33 32
IN IN
606
+7 1,2. . . +7 1,2. . .
616
397
-W1
Schutzvermerk nach ISO 16016 beachten
-A2.X9s
-A2.X9s
/144. 8
/145. 5
10/22
14/22
controller 2 controller 2
7/22
+2
+2
+2
Drehzahl Tamper Drehzahl Vibration
+2
+2
+2
-A2.X5p
10/22
-A2.X9p
7/22
-A2.X9p
14/22
RPM tamper RPM vibration
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F18 F18
/75.8 /80.1
-A2.X11p
16/22
+2 +2
-A2.X11s
16/22
/145. 8
613
-W1
-X38s
/172. 5
+8
A/3
+8
-X38s
B/3
/172. 5
173
-W1
-K2.X2s
/161. 5
30/58
+7
30
Schutzvermerk nach ISO 16016 beachten
IN
+7 A
+8
-X38s
C/3
/172. 5
-K2
.X2 II52
614
-W1 /128.3
controller 2
-A2.X9s
/145. 5
3/22
+2
Geber Mischguttemperatur
transmitter: asphalt temperature
+2
-A2.X9p
3/22
C2/AGND C2/AGND
/75.8 /80.6
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F36
/37.8
F37
/37.8
30
+2
-A2.K12
87a
87
/77.3
-A2.X20p
-A2.X20p
2/10
4/10
3/10
+2
+2
1/10
Schutzvermerk nach ISO 16016 beachten
+2
-A2.X20p
9/10
+2
-A2.X20p
5/10
6/10
7/10
8/10
86 K
+2 +2
-A2.K12 -A2.R42
A
85
T31 T31
/75.4 /78.1
Refer to protection notice ISO 16016
87
/77.4 30
87a
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F34 F34
/37.8 /119.1
F33
/55.8
F32
/37.8
F20
/35.8
F4
/33.8
F5
/33.8
-A2.X21p
-A2.X22p
-A2.X23p
-A2.X27p
-A2.X25p
-A2.X26p
-A2.X18p
2/10
2/10
2/10
3/10
3/10
3/10
+2
+2
+2
+2
+2
+2
+2
1/10
1/10
1/22
3/6
3/6
3/6
1/6
1/6
1/6
+2
+2
-A2.X25s
1/6
3/6
-A2.X26s
3/6
3
1
-W78
-X97s
3/12
+2
1/12
F5
/68.3
T31
/68.3
+2
-X97s
2/12
2
-W78
Schutzvermerk nach ISO 16016 beachten
-A2.X25s
-A2.X26s
+2
+2
2/6
4/6
+2
+2
+2
+2
+2
+2
-A2.X21p
4/10
5/10
-A2.X22p
4/10
5/10
-A2.X23p
4/10
5/10
-A2.X27p
2/6
4/6
-A2.X25p
2/6
4/6
-A2.X26p
2/6
4/6
T31 T31
/77.8 /80.1
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Optionen 78
of
E - CAE Document type: Function group No.: SF = serial release from to
options
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
55 26 57 21 55 26 1 25
+7
-K2.X1s
55/96
/160. 8
+7
-K2.X1s
26/96
/160. 8
+7
-K2.X2s
57/58
/161. 5
+7
-K2.X2s
21/58
/161. 5
+7
-K3.X1s
55/96
/161. 8
+7
-K3.X1s
26/96
/161. 8
+7
-K3.X1s
1/96
/161. 8
+7
-K3.X1s
25/96
/161. 8
181
175
176
177
178
179
180
182
-W1 -W1 -W1 -W1 -W1 -W1 -W1 -W1
-X39s
/172. 5
-X39s
-X39s
/172. 5
/172. 5
-X39s
-X39s
-X39s
-X39s
-X39s
/172. 5
/172. 5
/172. 5
/172. 5
/172. 5
+2
8/8
+2
+2
6/8
7/8
+2
+2
+2
+2
+2
2/8
4/8
3/8
5/8
1/8
Schutzvermerk nach ISO 16016 beachten
+2
+2
+2
+2
+2
+2
+2
+2
-X40s
1/12
/172. 8
-X40s
2/12
/172. 8
-X40s
3/12
/172. 8
-X40s
4/12
/172. 8
-X40s
5/12
/172. 8
-X40s
6/12
/172. 8
-X40s
7/12
/172. 8
-X40s
8/12
/172. 8
183
184
185
186
187
188
189
190
-W1 -W1 -W1 -W1 -W1 -W1 -W1 -W1
-K2.X1s
-K2.X2s
-K2.X2s
-K2.X1s
-K3.X2s
-K3.X1s
-K3.X2s
-K3.X1s
/160. 8
/161. 5
/161. 5
/162. 5
/161. 8
/162. 5
/161. 8
29/58
20/96
39/96
18/58
17/96
14/58
18/58
18/96
+7
+7
+7
+7
+7
+7
+7
+7
39 18 29 17 14 20 18 18
IN 1 IN 1 IN 1 IN 1 IN 1 IN IN IN
+7 V +7 +7 +7 +7 +7 +7 V +7 V
0 0 0 0 0
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Reserve 79
of
E - CAE Document type: Function group No.: SF = serial release from to
reserve
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
-A2.X11p
-A2.X40p
20/22
21/22
22/22
19/22
18/22
19/22
+2
+2
Referenzspannung 10V
reference voltage 10V
SUPPLY
+7 ref. Voltage: 10V
-K3
.X2 UR2
/131.3
controller 3
32
+7
-K3.X2s
32/58
/162. 5
191
-W1
Splice
-W1 +7
C3/UR_10V 29 -X249
/25.4
192
-W1
-X40s
/172. 8
9/12
+2
Schutzvermerk nach ISO 16016 beachten
+2
+2
+2
+2
-A2.X8p
19/22
20/22
21/22
22/22
-A2.X5p
13/22
14/22
-A2.X4p
7/22
-A2.X40p
1/22
2/22
3/22
4/22
5/22
6/22
7/22
8/22
9/22
10/22
11/22
12/22
13/22
+2
+2
-A2.X9p
2/22
-A2.X40p
14/22
15/22
16/22
T31 T31 C2/AGND C2/AGND
/78.8 /81.1 /76.8 /94.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F35 F35
/37.8 /123.1
30
+2
Reserve -A2.K16
reserve
87a
87
/81.1
OUT
+7
-K3
.X2 QD56
-A2.X24p
-A2.X24p
/135.3
controller 3
7/10
+2
+2
1/10
57
+7
-K3.X2s
57/58
/162. 5
+2
10
9
-X90
193
-W1
921
920
-W1
-A2.X14s
/146. 2
+5
36
37
-X3
2/22
+2
Schutzvermerk nach ISO 16016 beachten
Reserve
+2
-A2.X14p
2/22
reserve
86
+2 K
+2
-A2.K16 -A2.R43
85 A
+2
-A2.X24p
2/10
T31 T31
/80.5 /82.1
87
/81.3 30
87a
Refer to protection notice ISO 16016
Reserve
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Reserve 81
of
E - CAE Document type: Function group No.: SF = serial release from to
reserve
ESP 6
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F40
/38.8
F43
/38.8
-A2.X17p
+2
1
-X90
13/22
15/22
+2
+2
-A2.X17p
20/22
Reserve für Inline Pave
reserve for Inline Pave
360
-W1
-K2.X1s
/160. 8
44/96
+7
44
-A2.X39s
1 IN
+7 0
21/24
+2
-K2
.X1 ID20
/127.3
controller 2
Schutzvermerk nach ISO 16016 beachten
9/22
T31 T31
/81.8 /86.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F38
/55.8
Splice
-A2.X17p
+7
-X277
+2
1/22
385
388
378
-W1
-W1
+2
-A2.X17s
1/22
-A2.X17s
-A2.X17s
Splice
/146. 8
/146. 8
+7
-X276
18/22
19/22
16/22
17/22
+2
+2
387
-W1
+2
+2
-A2.X17p
18/22
19/22
-A2.X17p
16/22
17/22
-K3.X1s
-K2.X1s
40/96
40/96
381
379
382
380
383
382
386
384
+7
+7
-W1 -W1
40 40
-X52s
-X53s
1
+7
+7
IN IN
5/8
6/8
7/8
8/8
5/8
6/8
7/8
8/8
+7 +7 V
0
-K3 -K2
ID53 IU53
-A2.X39s
-A2.X39s
.X1 .X1
+7
-X52p
5/8
6/8
+7
-X53p
5/8
6/8
/133.3 /128.3
4/24
6/24
+2
+2
controller 3 controller 2
389
390
-W1 -W1
TIS TIS
Schutzvermerk nach ISO 16016 beachten
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
27 7 13 8
+3
-A1.X1s
27/37
/144. 2
+3
-A1.X1s
7/37
/144. 2
+3
-A1.X1s
13/37
/144. 2
+3
-A1.X1s
8/37
/144. 2
-A2.X19s
-A2.X19s
-A2.X19s
/147. 2
/147. 2
/147. 2
201
202
195
198
11/22
-W1 -W1 -W1 -W1
8/22
9/22
+2
+2
+2
Splice
Splice
Splice
+2 -W1 +2 -W1 +7 -W1
+2
+2
+2
-A2.X19p
8/22
-A2.X19p
11/22
-A2.X19p
9/22
-X233 196 -X234 199 -X230 203
200
197
204
-W1 -W1
-W1
-A2.X39s
-A2.X39s
-A2.X39s
-K2.X2s
-K2.X2s
-K2.X2s
-K2.X1s
/161. 5
/161. 5
/161. 5
/160. 8
66/96
14/58
13/24
13/58
10/24
8/24
8/58
+7
+2
+7
+2
+7
+7
+2
Schutzvermerk nach ISO 16016 beachten
14 13 8 66
1 IN IN IN IN
+7 +7 1,2. . . +7 1,2. . . +7 V
0
-K2 -K2 -K2 -K2
.X2 ID9 .X2 IC66 .X2 IC67 .X1 IU36
/127.3
/128.5 /128.5 /127.5
controller 2 controller 2 controller 2 controller 2
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
9 26 12
+3
-A1.X1s
9/37
/144. 2
+3
-A1.X1s
26/37
/144. 2
+3
-A1.X1s
12/37
/144. 2
-A2.X19s
-A2.X19s
-A2.X19s
/147. 2
/147. 2
/147. 2
211
205
208
10/22
12/22
13/22
-W1 -W1 -W1
+2
+2
+2
Splice
Splice
Splice
+2 -W1 +2 -W1 +2 -W1
+2
+2
+2
-A2.X19p
10/22
-A2.X19p
12/22
-A2.X19p
13/22
-X231 206 -X232 209 -X235 212
207
210
213
-W1 -W1 -W1
-A2.X39s
-A2.X39s
-A2.X39s
-K2.X1s
-K2.X2s
-K2.X1s
/160. 8
/161. 5
/160. 8
64/96
68/96
11/24
10/58
12/24
14/24
+7
+2
+7
+2
+7
+2
Schutzvermerk nach ISO 16016 beachten
64 10 68
IN 1 IN 1 IN
+7 V +7 +7
0 0
-K2 -K2 -K2
.X1 IU37 .X2 ID14 .X1 ID43
/127.5 /127.3 /128.3
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Parkbremse
parking brake
OUT
+7
-K2
.X1 QD28
/129.5
controller 2
29
+7
-K2.X1s
29/96
/160. 8
214
-W1
-HA1.HQ4.XMa
/153. 5
1/3
.Ma
-HA1.HQ4
Schutzvermerk nach ISO 16016 beachten
RD
2
2/3
/153. 5
215
-W1
-A2.X4s
/144. 5
8/22
+2 +2
-A2.X4p
8/22
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Parkbremse 86
of
E - CAE Document type: Function group No.: SF = serial release from to
parking brake
ESP 8
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F19 F19
/80.8 /88.1
-A2.X11p
-A2.X11p
/88.2
/88.2
/88.3
/88.3
/88.2
/88.2
/88.3
/88.3
8/22
9/22
+2
+2
C2/IC61
Sensor1_LH
Sensor2_LH
Sensor2_RH
Sensor1_RH
C2/IC60
C2/IC62
C2/IC63
+2
+2
-A2.X11s
8/22
/145. 8
-A2.X11s
9/22
/145. 8
619
623
-A2.X18p
-A2.X18p
-A2.X18p
-A2.X18p
-W1 -W1
-X49s
-X50s
/174. 8
/175. 2
2/22
4/22
3/22
7/22
6/22
5/22
9/22
8/22
+7
+2
+2
+7
+2
+2
3/6
3/6
+2
+2
+2
+2
+7
-X49p
3/6
/174. 8
-A2.X18s
2/22
3/22
/146. 8
-A2.X18s
7/22
6/22
/146. 8
+7
-X50p
3/6
/175. 2
-A2.X18s
4/22
5/22
/146. 8
-A2.X18s
9/22
8/22
/146. 8
3
3
-W8 -W9
-HM1.B1.X1S
-HM2.B1.X1S
621
216
217
218
219
622
625
626
-W1 -W1 -W1 -W1
/158. 5
/158. 8
1/4
1/4
+7 +7 +7 +7
1 -W8 1 -W9
-X49p -X49s -X50p -X50s
2 2/4 4 4/6 4/6 2 2/4 4 4/6 4/6
/158. 5 5 5/6 5/6 /158. 8 5 5/6 5/6
/174. 8 /174. 8 /175. 2 /175. 2
-HM1.B1 -HM2.B1
4/4 4/4
Schutzvermerk nach ISO 16016 beachten
4 /158. 5 4 /158. 8
3 3
3/4
/158. 5
3/4
/158. 8
-K2.X1s
-K2.X1s
-K2.X1s
-K2.X1s
6
6
-W8 -W9
/160. 8
/160. 8
/160. 8
/160. 8
11/96
10/96
9/96
8/96
+7
+7
+7
+7
-X49p
-X50p
/174. 8
/175. 2
+7
+7
6/6
6/6
11 10 9 8
IN IN IN IN
+7
-X49s
6/6
/174. 8
+7
-X50s
6/6
/175. 2
+7 1,2. . . +7 1,2. . . +7 1,2. . . +7 1,2. . .
-K2 -K2 -K2 -K2
.X1 IC61 .X1 IC60 .X1 IC62 .X1 IC63
/128.5 /128.3 /128.5 /128.5
620
624
-W1 -W1
-A2.X5s
Refer to protection notice ISO 16016
/144. 8
/144. 8
20/22
21/22
+2
+2
Drehzahlmessung, links, Kanal 2 Drehzahlmessung, links, Kanal 1 Drehzahlmessung, rechts, Kanal 1 Drehzahlmessung, rechts, Kanal 2
+2
-A2.X5p
20/22
-A2.X5p
21/22
T31 T31
/86.8 /88.1
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Drehzahl - Initiatoren 87
of
E - CAE Document type: Function group No.: SF = serial release from to
RPM - proximity switch
ESP 8
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F19 F19
/87.8 /97.1
/87.3
/87.3
/87.7
/87.7
/87.8
/87.8
/87.4
/87.4
C2/IC61
Sensor1_LH
Sensor2_LH
Sensor1_RH
Sensor2_RH
C2/IC63
C2/IC62
C2/IC60
nur Spray-Jet
only Spray-Jet
+2 +2
-A2.X18p -A2.X18s -W71
10/22 10/22 4 C2/IC60
/55.3
11/22 11/22 5 C2/IC63
-A2.X35s
-A2.X35s
/55.3
/146. 8
4/10
3/10
5/10
6/10
+2
+2
1/10
-T5.X1
+2
1/10
3/10
5/10
4/10
6/10
IN SIG1
+
IN SIG2
IN SIG3
IN SIG4
+2
-T5
Sensorverstärker
sensor amplifier
-A2.X39s
-A2.X39s
-A2.X39s
-A2.X39s
OUT SIG1
OUT SIG2
OUT SIG3
OUT SIG4
20/24
22/24
7/24
9/24
+2
+2
+2
+2
Schutzvermerk nach ISO 16016 beachten
10/10
2/10
7/10
8/10
9/10
+2
-A2.X35s
2/10
7/10
8/10
9/10
10/10
T31 T31
/87.8 /89.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Hydraulikpumpe Vorwärts, links Hydraulikpumpe rückwärts, links Hydraulikpumpe Vorwärts, rechts Hydraulikpumpe rückwärts, rechts
traction propel forwards, left hand traction propel reverse, left hand traction propel forwards, right hand traction propel reverse, right hand
83 84 85 86
+7
-K2.X1s
83/96
/160. 8
+7
-K2.X1s
84/96
/160. 8
+7
-K2.X1s
85/96
/160. 8
+7
-K2.X1s
86/96
/160. 8
220
222
224
226
-W1 -W1 -W1 -W1
-HG1.HR2.XMz
-HG2.HR2.XMz
-HG1.HR1.XMy
-HG2.HR1.XMy
/157. 2
/157. 5
/157. 5
/157. 5
1/3
1/3
1/3
1/3
1 1 1 1
RD RD RD RD
2 2 2 2
2/3
/157. 2
2/3
/157. 5
2/3
/157. 5
2/3
/157. 5
Schutzvermerk nach ISO 16016 beachten
221
223
225
227
-W1 -W1 -W1 -W1
-A2.X15s
-A2.X15s
-A2.X15s
-A2.X15s
/146. 5
/146. 5
/146. 5
/146. 5
20/22
16/22
17/22
19/22
+2
+2
+2
+2
+2
+2
+2
+2
-A2.X15p
16/22
-A2.X15p
17/22
-A2.X15p
19/22
-A2.X15p
20/22
87a
87
+2
-A2.K11
Refer to protection notice ISO 16016
30
/90.1
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Fahrantrieb 89
of
E - CAE Document type: Function group No.: SF = serial release from to
propel system
ESP 8
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Reserve
/31.8
-HM2.HR1.XMy
85 83 84
-HM1.HR1.XMy
+7
-K3.X1s
85/96
/161. 8
+7
-K3.X1s
83/96
/161. 8
+7
-K3.X1s
84/96
/161. 8
/158. 8
/158. 8
1/2
231
229
1/2
1
1
-W1 -W8 -W1 -W9
228
1
-W1
1
.My
-X49s
-X50s
/174. 8
/175. 2
.My
+7
+7
-HM2.HR1
1/6
1/6
-A2.X15s
-HM1.HR1
/146. 5
18/22
+7
-X49p
1/6
/174. 8
+7
-X50p
1/6
/175. 2
+2
2
2
2/2
/158. 8
+2
-A2.X15p
18/22
2/2
/158. 8
2
2
-W8 -W9
Schutzvermerk nach ISO 16016 beachten
-X49p
-X50p
/174. 8
/175. 2
A A
+2 +2
+7
+7
2/6
2/6
-A2.R45 -A2.R46
K K
+7
-X49s
2/6
/174. 8
+7
-X50s
2/6
/175. 2
230
232
86 -W1 -W1
K
+2 +2
-A2.R47
-A2.X5s
-A2.X5s
-A2.K11
/144. 8
/144. 8
A
85
19/22
18/22
+2
+2
+2
+2
-A2.X5p
19/22
-A2.X5p
18/22
Refer to protection notice ISO 16016
T31 T31
/89.8 /91.1
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Fahrantrieb 90
of
E - CAE Document type: Function group No.: SF = serial release from to
propel system
ESP 8
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
OUT OUT
+7 +7
-K2 -K2
.X1 QD35 .X1 QD36
/129.5 /129.5
controller 2 controller 2
5 4
+7
-K2.X1s
5/96
/160. 8
+7
-K2.X1s
4/96
/160. 8
233
235
-W1 -W1
-HA1.HQ6.XMb
-HA1.HQ6.XMa
/153. 8
/153. 8
Option
1/3
1/3
option
1 1
RD RD
Schutzvermerk nach ISO 16016 beachten
2 2
234 2/3
/153. 8
236 2/3
/153. 8
-W1 -W1
-A2.X4s
-A2.X5s
/144. 5
/144. 8
22/22
22/22
+2
+2
+2
+2
-A2.X4p
22/22
-A2.X5p
22/22
T31 T31
/90.8 /92.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Rückwärtssignal
back-up signal
OUT
+7
-K3
.X1 QD19
/134.3
controller 3
50
+7
-K3.X1s
50/96
/161. 8
Option
option
237
-W1
+
-X41s
/173. 2
+8
-P6
+8
1/2
-
+8
-X41p
1/2
/172. 8
2
1
-W12 -W12
-X41p
/172. 8
+8
2/2
Schutzvermerk nach ISO 16016 beachten
+8
-X41s
2/2
/173. 2
238
-W1
-A2.X4s
/144. 5
21/22
+2 +2
-A2.X4p
21/22
T31 T31
/91.8 /93.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F31 F31
/37.8 /95.1
-A2.X12p
15/22
+2 +2
-A2.X12s
15/22
/145. 8
Option Option, mechanischer Sensor Option, Funksensor
option option, mechanical sensor option, radio sensor
239
-W1 +7 +7 +7 +7 +7 +7 +7
-X42s -X42p -W27 -X43s -X43p -W27.1 -X45s -X45p -W27.2 -X43p -W27.3
A/3 A/3 3 3/7 3/7 2 2/2 2/2 2 3/7 3 5
/173. 5 /173. 2 /173. 8 /173. 8 /174. 2 /174. 2 /173. 5 +7
+7 14 22 -T3
5
-W27
-B16
+7 +7 +7 +7 +7 +7 13 21 +7
-X42s -X42p -W27 -X43s -X43p -W27.1 -X45s -X45p -W27.2 -X43p -W27.3
C/3 C/3 1 1/7 1/7 1 1/2 1/2 1 1/7 1 4
/173. 5 /173. 2 /173. 8 /173. 8 /174. 2 /174. 2 /173. 5
+7 +7
+7 +7 -X43s -X43p -W27.3
-W27 5/7 5/7 5 +
-X42s -X42p
240
36
Schutzvermerk nach ISO 16016 beachten
241
1 IN -W1
+7 0
-K2 +7 +7
.X1 ID15
/127.3
-X42p -X43p
A/3 3/7
/173. 2 /173. 5
controller 2
1
1
-W27.4 -W27.5
Auffahrschutz +7 +7
-X42p -X43p
distance protection C/3 1/7
/173. 2 /173. 5
-A2.X8s
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Auffahrschutz 93
of
E - CAE Document type: Function group No.: SF = serial release from to
distance protection
ESP 8
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
8V_USTAB
/95.1
-A2.X11p
6/22
+2 +2
-A2.X11s
6/22
/145. 8
627
-W1
-X44s
/174. 2
+7
1/4
+7
-X44s
3/4
/174. 2
242
-W1
-K2.X1s
/160. 8
19/96
+7
Schutzvermerk nach ISO 16016 beachten
+7
-X44s
2/4
/174. 2
19
IN
+7 V
628
-W1 -K2
.X1 IU33
-A2.X9s
/127.5
/145. 5
8/22
+2
controller 2
Abstandssensor
+2
-A2.X9p
8/22
distance sensor
C2/AGND C2/AGND
/80.8 /95.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F31 F31
/93.8 /96.1
8V_USTAB 8V_USTAB
/94.8 /96.1
-A2.X11p
-A2.X11p
2/22
4/22
3/22
+2
+2
1/22
+2
+2
-A2.X11s
1/22
2/22
/145. 8
-A2.X11s
3/22
4/22
/145. 8
629
630
632
633
-W1
-W1
-X51s
/175. 5
-X10s
/166. 5
+2
A/3
B/3
+7
5/8
1/8
-B10.X1s
+2
-X51p
A/3
B/3
/175. 5
+7
-X10p
1/8
5/8
/166. 5
/148. 5
5
1
-W13
+7
5/7
1/7
2
1
-W30
-T2.X1
+7 +7
1 5 -W13 -W1
-X10p -X10s
+2
1/1
243
+ 1/1
U -W1
/165. 2 4/7
+2 24V
-T2 4
-K2.X1s
8V 2 6
/160. 8
37/96
+7
2/7
6/7
-
Schutzvermerk nach ISO 16016 beachten
-
37
1/1
+2
-T2.X4
/165. 2
-X10p
/166. 5
1 IN
+7
+7
2/8
6/8
0
2
6
-W13 -K2
3
-W30 ID16
.X1
-X51p
/175. 5
/127.3
+7
-X10s
2/8
6/8
/166. 5
+2
C/3
controller 2
634
635
+2
-X51s
C/3
/175. 5
Option -W1
Option Lenkautomatik, links
option
option automatic steering control, left hand
631
-A2.X9s
-W1
/145. 5
-A2.X9s
10/22
11/22
+2
/145. 5
9/22
+2
Refer to protection notice ISO 16016
+2
-A2.X9p
10/22
11/22
+2
-A2.X9p
9/22
Lenkautomatik, links
automatic steering control, left hand
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Lenkautomatik 95
of
E - CAE Document type: Function group No.: SF = serial release from to
automatic steering control
ESP 9
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
C2/IU41
/95.8
F31
/95.8
8V_USTAB
/95.8
-A2.X11p
640
-W1
5/22
7/22
+2
-B11.X1s
/148. 5
+2
-A2.X11s
5/22
7/22
/145. 8
+7
5/7
1/7
Splice
+7 +7
1 5 -W14 -X11p -X11s -W1 +7
-X264
636
637
3 3/7 3 3/8 3/8 641
-W1
α 4 4/8 4/8
+7
/166. 8 /166. 8
-B11
U
4/7
-X11s
/166. 8
4
+7
5/8
1/8
2 6
245
244
-W1 -W1
2/7
6/7
+7
-X11p
1/8
5/8
/166. 8
-K2.X1s
-K2.X2s
/160. 8
/161. 5
26/58
35/96
2
1
-W14
+7
+7
35 26
1 IN 1 IN
+7 0 +7 0
-K2 -K2
ID17 IU41
Schutzvermerk nach ISO 16016 beachten
.X1 .X2
/127.3 /128.3
5
6
-W14
-X11p
/166. 8
controller 2 controller 2
+7
2/8
6/8
Option
option
638
639
-W1
-A2.X9s
/145. 5
12/22
13/22
+2 +2
-A2.X9p
12/22
13/22
Refer to protection notice ISO 16016
Lenkautomatik, rechts
automatic steering control, right hand
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Lenkautomatik 96
of
E - CAE Document type: Function group No.: SF = serial release from to
automatic steering control
ESP 9
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F19 F19
/88.8 /98.1
-A2.X11p
Band links Vorwärts Band links, rückwärts
11/22
+2
conveyor, left hand forwards conveyor left hand, backw.
OUT OUT
+2
-A2.X11s
11/22
/145. 8
+7 +7
-K2 -K2
.X1 QPWM9 .X1 QPWM10
/129.3 /129.3
642
-W1
-X60s
/177. 2
controller 2 controller 2
+7
2/6
53 77
+7
-X60p
2/6
/176. 8
+7
-K2.X1s
53/96
/160. 8
+7
-K2.X1s
77/96
/160. 8
2
-W35
-B12.X1s
/148. 8
247
249
-W1 -W1
+8
2/3
-HG6.HQ2.XMb
-HG6.HQ2.XMa
2
+8 +7 +7
+8 α -B12.X1s -W35 -X60p -X60s
/158. 2
/157. 8
3 3/3 3 3/6 3/6
-B12
/148. 8 /176. 8 /177. 2
246
U
1/3
1/3
-W1
1 1
-K2.X1s
1
/160. 8
.Mb -HG6.HQ2 .Ma
41/96
+8
-B12.X1s
1/3
/148. 8
+7
Schutzvermerk nach ISO 16016 beachten
41
RD RD
1
-W35 IN 2 2
+7 V
-X60p
/176. 8
-K2
2/3
/158. 2
2/3
/157. 8
.X1 IU38
+7
1/6
/127.5
controller 2
+7
-X60s
1/6
/177. 2
248
250
-W1 -W1
Füllstand Band links
643
-W1
level sensor: conveyor, left hand
-A2.X6s
-A2.X6s
/144. 8
/144. 8
-A2.X9s
/145. 5
4/22
3/22
+2
+2
4/22
+2
+2
+2
-A2.X6p
4/22
-A2.X6p
3/22
Refer to protection notice ISO 16016
+2
-A2.X9p
4/22
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bänder, links 97
of
E - CAE Document type: Function group No.: SF = serial release from to
conveyor system, left hand
ESP 10
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F19 F19
/97.8 /101.1
-A2.X11p
Band rechts, vorwärts Band rechts, rückwärts
12/22
+2
conveyor right hand, forw. conveyor right hand, backw.
OUT OUT
+7 +7
+2
-A2.X11s
12/22
/145. 8
-K2 -K2
.X1 QPWM11 .X1 QPWM12
/129.3 /129.3
644
-W1
controller 2 controller 2
-X60s
/177. 2
+7
5/6
54 78
+7
-K2.X1s
54/96
/160. 8
+7
-K2.X1s
78/96
/160. 8
+7
-X60p
5/6
/176. 8
251
253
5
-W35
-W1 -W1
-B13.X1s
/148. 8
-HG9.HQ2.XMb
-HG9.HQ2.XMa
+8
2/3
2
/158. 5
/158. 5
+8 +7 +7
+8 α -B13.X1s -W35 -X60p -X60s
1/3
1/3
3 3/3 6 6/6 6/6
-B13
/148. 8 /176. 8 /177. 2
1 1 U
255
-W1
.Mb -HG9.HQ2 .Ma
1
-K2.X2s
/161. 5
+8
-B13.X1s
1/3
/148. 8
31/58
Schutzvermerk nach ISO 16016 beachten
+7
RD RD
2 2
31
2/3
/158. 5
2/3
/158. 5
4
-W35
IN
-X60p
/176. 8
+7 V
252
254
+7
-K2
4/6
-W1 -W1 IU39
.X2
/127.5
+7
-X60s
4/6
/177. 2
-A2.X6s
controller 2
-A2.X6s
/144. 8
/144. 8
645
2/22
+2
-W1
+2
1/22
-A2.X9s
/145. 5
+2
-A2.X6p
2/22
+2
-A2.X6p
1/22
5/22
+2
Refer to protection notice ISO 16016
+2
-A2.X9p
5/22
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bänder, rechts 98
of
E - CAE Document type: Function group No.: SF = serial release from to
conveyor system, right hand
ESP 10
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
controller 2 controller 2
controller 2 controller 2
81 82
79 80
+7
-K2.X1s
81/96
/160. 8
+7
-K2.X1s
82/96
/160. 8
+7
-K2.X1s
79/96
/160. 8
+7
-K2.X1s
80/96
/160. 8
256
258
260
262
-W1 -W1 -W1 -W1
-HG8.HQ1.XMb
-HG8.HQ1.XMa
-HG5.HQ1.XMb
-HG5.HQ1.XMa
/158. 2
/158. 2
/157. 8
/157. 8
1/3
1/3
1/3
1/3
1 1
1 1
.Mb -HG8.HQ1 .Ma
.Mb -HG5.HQ1 .Ma
RD RD
RD RD
2 2
2 2
2/3
/158. 2
2/3
/158. 2
Schutzvermerk nach ISO 16016 beachten
2/3
/157. 8
2/3
/157. 8
261
257
259
263
-W1 -W1 -W1 -W1
-A2.X6s
-A2.X6s
-A2.X6s
-A2.X6s
/144. 8
/144. 8
/144. 8
/144. 8
8/22
7/22
6/22
5/22
+2
+2
+2
+2
+2
+2
+2
+2
-A2.X6p
8/22
-A2.X6p
7/22
-A2.X6p
6/22
-A2.X6p
5/22
T31 T31
/98.5 /100.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
OUT OUT
+7 +7
-K2 -K2
.X1 QD39 .X1 QD40
/129.5 /129.5
controller 2 controller 2
90 89
+7
-K2.X1s
90/96
/160. 8
+7
-K2.X1s
89/96
/160. 8
264
266
-W1 -W1
-HA2.HQ3.XMb
-HA2.HQ3.XMa
/154. 5
/154. 5
1/3
1/3
1 1
RD RD
2 2
2/3
/154. 5
2/3
/154. 5
Schutzvermerk nach ISO 16016 beachten
265
267
-W1 -W1
-A2.X6s
-A2.X6s
/144. 8
/144. 8
10/22
9/22
+2
+2
+2
+2
-A2.X6p
10/22
-A2.X6p
9/22
T31 T31
/99.8 /102.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
-A2.X19p
-A2.X19p
-A2.X11p
5/22
6/22
+2
+2
17/22
+2
-X84s
/180. 2
+7
2/4
+2
+2
-A2.X19s
5/22
/147. 2
-A2.X19s
6/22
/147. 2
+2
-A2.X11s
17/22
/145. 8
+7
-X84p
2/4
/180. 2
650
-W1
646
648
-W1 -W1
-X80s
-X81s
/178. 8
/179. 2
2
-W39
+7
+7
A/3
A/3
Option Option
-HM21.B1.X1S
option option
+7 +7 +7 +7
+7
-X80p
A/3
+7
-X81p
A/3
-X80p -X80s -X81p -X81s
C/3 C/3 C/3 C/3
/178. 8 /178. 8 /179. 2 /179. 2
/159. 5
3
3
1
2/4
-X80.1s
-X81.1s
/178. 5
/178. 8
Option
2
+7
+7
A/3
A/3
B/3
B/3
option BN
+7 +7
-W39 -X84p -X84s
4 4/4 4 4/4 4/4
-HM21.B1
WH /159. 5 /180. 2 /180. 2
U
268
269
+7
-X80.1s
C/3
/178. 5
+7
-X81.1s
C/3
/178. 8
270
-W1 -W1
BU -W1
3
2
3/4
/159. 5
-X80p
-X81p
/178. 8
/179. 2
-K3.X2s
-K3.X1s
-K3.X2s
/161. 8
/162. 5
+7
+7
B/3
B/3
29/58
71/96
31/58
Schutzvermerk nach ISO 16016 beachten
+7
+7
+7
3
-W39
+7
-X80s
B/3
/178. 8
+7
-X81s
B/3
29 /179. 2 71 31
IN IN IN
-X84p
/180. 2
+7 V +7 V +7 V
647
649
+7
-K3 -K3 -K3
3/4
-W1 IU45 -W1 IU46 IU39
.X2 .X1 .X2
-A2.X19s
-A2.X19s
/132.5
-A2.X9s
/147. 2
/147. 2
/145. 5
/133.3 /133.3
651
+7
-X84s
3/4
/180. 2
21/22
22/22
16/22
controller 3 controller 3 -W1 controller 3
+2
+2
+2
Schneckenmaterialsensor, links Schneckenmaterialsensor, rechts Wegmessung, Schnecke he/se, rechts
+2
+2
+2
-A2.X19p
21/22
-A2.X19p
22/22
-A2.X9p
16/22
auger material sensor, left hand auger material sensor, right hand distance measurement, auger r/l, right hand
C3/AGND C3/AGND
/54.8 /109.1
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Sensoren - Schnecke 101
of
E - CAE Document type: Function group No.: SF = serial release from to
sensors - auger
ESP 10
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Reserve
reserve
OUT
+7
-K3
.X1 QD14
/134.3
controller 3
75
+7
-K3.X1s
75/96
/161. 8
271
-W1
-HA12.HQ1.XMa
/157. 2
1/3
Option 1
option .Ma
-HA12.HQ1
Schutzvermerk nach ISO 16016 beachten
RD
2
2/3
/157. 2
272
-W1
-A2.X6s
/144. 8
11/22
+2 +2
-A2.X6p
11/22
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Reserve 102
of
E - CAE Document type: Function group No.: SF = serial release from to
reserve
ESP 10
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Bunkerwand links, heben Bunkerwand links, senken Klappe heben Klappe senken Bunkerwand rechts, heben Bunkerwand rechts, senken
hopper left hand, raise hopper left hand, lower front apron, raise front apron, lower hopper right hand, raise hopper right hand, lower
88 87 94 93 96 49
+7
-K2.X1s
88/96
/160. 8
+7
-K2.X1s
87/96
/160. 8
+7
-K2.X1s
94/96
/160. 8
+7
-K2.X1s
93/96
/160. 8
+7
-K2.X1s
96/96
/160. 8
+7
-K2.X2s
49/58
/161. 5
281
273
275
277
279
283
-W1 -W1 -W1 -W1 -W1 -W1
-HA2.HQ5.XMb
-HA2.HQ4.XMb
-HA2.HQ6.XMb
-HA2.HQ5.XMa
-HA2.HQ4.XMa
-HA2.HQ6.XMa
/154. 8
/154. 8
/154. 5
/154. 8
/155. 2
/155. 2
Option
1/3
1/3
1/3
1/3
1/3
1/3
option
1 1 1 1 1 1
RD RD RD RD RD RD
2 2 2 2 2 2
2/3
/154. 8
2/3
/154. 8
2/3
/154. 5
2/3
/154. 8
2/3
/155. 2
2/3
/155. 2
274
276
278
280
282
284
-W1 -W1 -W1 -W1 -W1 -W1
-A2.X6s
-A2.X6s
-A2.X6s
-A2.X6s
-A2.X6s
-A2.X6s
/144. 8
/144. 8
/144. 8
/144. 8
/144. 8
/144. 8
12/22
13/22
14/22
15/22
16/22
17/22
+2
+2
+2
+2
+2
+2
Refer to protection notice ISO 16016
+2
+2
+2
+2
+2
+2
-A2.X6p
12/22
-A2.X6p
13/22
-A2.X6p
14/22
-A2.X6p
15/22
-A2.X6p
16/22
-A2.X6p
17/22
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Bunkerwände, Klappe 103
of
E - CAE Document type: Function group No.: SF = serial release from to
hoppers, front apron
ESP 10
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F42 F42
/101.8 /105.1
C3/ID13
/18.8
-A2.X19p
-A2.X14p
-A2.X8p
+2
1/22
17/22
12/22
+2
+2
+2
-A2.X19s
1/22
/147. 2
+2
+2
-A2.X8s
17/22
/145. 2
-A2.X14s
12/22
/146. 2
652
-W1
+7 +7 +7 +7 Option
285
375
-W1 -W1 -X82s -X82p -W36.1 -X82.1s -X82.1p -W36
option
A/3 A/3 1 A/3 A/3 1
C/3 C/3 3 C/3 C/3 4
-B20.X1s
+7
/149. 2
22
+7
1/4
1 IN
1
+7 0
-K3 +
.X2 ID13
653
/132.3 +7
-W1
-B20 +7
-B20.X1s
controller 3 4/4
_ /149. 2
OUT 4
3
Position Abdruckbalken, links
Schutzvermerk nach ISO 16016 beachten
+7
-B20.X1s
3/4
/149. 2
-A2.X6s
/144. 8
22/22
+2 +2
-A2.X6p
22/22
T31 T31
/103.8 /105.1
Sensor, links
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F42 F42
/104.8 /108.1
C3/ID14
/18.8
-A2.X19p
-A2.X18p
-A2.X19p
3/22
+2
12/22
15/22
+2
+2
+2
-A2.X19s
3/22
/147. 2
+2
+2
-A2.X18s
12/22
/146. 8
-A2.X19s
15/22
/147. 2
654
-W1
+7 +7 +7 +7 Option
287
376
-W1 -W1 -X83s -X83p -W36.2 -X83.1s -X83.1p -W36
option
A/3 A/3 1 A/3 A/3 1
C/3 C/3 3 C/3 C/3 4
-B21.X1s
+7
/149. 5
10
+7
1/4
1 IN
1
+7 0
-K3 +
.X2 ID14
655
/132.3 +7
-W1
-B21 +7
-B21.X1s
controller 3 4/4
_ /149. 5
OUT 4
3
Position Abdruckbalken, rechts
Schutzvermerk nach ISO 16016 beachten
+7
-B21.X1s
3/4
/149. 5
-A2.X7s
/145. 2
22/22
+2 +2
-A2.X7p
22/22
T31 T31
/104.8 /106.1
Sensor, rechts
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
+2 +2
Nivellierung heben, links Nivellierung senken, links -A2.R49 -A2.R49
4X9/9
levelling system (AGS) raise, left levelling system (AGS) lowering, left /108.1
2 8 3 9
OUT OUT +2 +2
+7 +7 -A2.R49 -A2.R49
4X9/4
-K2 -K2 /108.1
QD13 QD14 4 1 5 6
.X1 .X1
/129.3 /129.3
controller 2 controller 2
-A2.X15p
-A2.X15p
51 75
13/22
15/22
+2
+2
+7
-K2.X1s
51/96
/160. 8
+7
-K2.X1s
75/96
/160. 8
+2
+2
-A2.X15s
13/22
/146. 5
-A2.X15s
15/22
/146. 5
289
290
-W1 -W1
291
-A2.X15s
-A2.X15s
293
-W1 -W1
/146. 5
/146. 5
21/22
14/22
+2
+2
-HA1.HQ2.XMb
-HA1.HQ2.XMa
+2
+2
-A2.X15p
14/22
-A2.X15p
21/22
/153. 2
/153. 2
1/3
1/3
1 1
RD RD
2 2
292 2/3
/153. 2
294 2/3
/153. 2
-W1 -W1
-A2.X6s
-A2.X6s
/144. 8
/144. 8
19/22
18/22
+2
+2
+2
+2
-A2.X6p
19/22
-A2.X6p
18/22
Refer to protection notice ISO 16016
T31 T31
/105.8 /107.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
+2 +2
Nivellierung heben, rechts Nivellierung senken, rechts -A2.R48 -A2.R48
4X9/7
levelling system (AGS) raise, right levelling system (AGS) lowering, right /108.1
2 8 3 9
OUT OUT +2 +2
+7 +7 -A2.R48 -A2.R48
4X9/2
-K2 -K2 /108.1
QD15 QD16 4 1 5 6
.X1 .X1
/129.3 /129.3
controller 2 controller 2
-A2.X15p
-A2.X15p
52 76
11/22
8/22
+2
+2
+7
-K2.X1s
52/96
/160. 8
+7
-K2.X1s
76/96
/160. 8
+2
+2
-A2.X15s
8/22
/146. 5
-A2.X15s
11/22
/146. 5
295
296
-W1 -W1
-A2.X15s
-A2.X15s
297
299
-W1 -W1
/146. 5
/146. 5
12/22
7/22
+2
+2
-HA1.HQ3.XMb
-HA1.HQ3.XMa
+2
+2
-A2.X15p
7/22
-A2.X15p
12/22
/153. 5
/153. 2
1/3
1/3
1 1
RD RD
2 2
298 2/3
/153. 5
300 2/3
/153. 2
-W1 -W1
-A2.X6s
-A2.X6s
/144. 8
/144. 8
21/22
20/22
+2
+2
+2
+2
-A2.X6p
21/22
-A2.X6p
20/22
Refer to protection notice ISO 16016
T31 T31
/106.8 /108.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F42 F42
/105.8 /109.1
F28
/36.8
4X9/2
/107.8
-A2.X11p
4X9/7
/107.8
4X9/9 Reserve
18/22
/106.8
+2
4X9/4 reserve
/106.8
OUT
+2
-A2.X11s
18/22
/145. 8
+7
-K3
.X1 QD20
/134.3
662
controller 3
-W1
-B14.X1s
74
/148. 8
+7
-K3.X1s
74/96
+7
A/3
Option A
option +7
-A2.X15p
-A2.X15p
-A2.X12p
α -B14.X1s
-A2.X7p
+7
B B/3
-B14
/148. 8
U
2/22
3/22
5/22
6/22
+2
+2
+2
+2
1/22
1/22
301
-W1
302
-W1
C
+2
+2
+2
+2
-A2.X7s
2/22
/145. 2
-A2.X15s
3/22
1/22
/146. 5
-A2.X15s
5/22
6/22
/146. 5
-A2.X12s
1/22
/145. 8
+7
-B14.X1s
C/3
/148. 8
-K2.X2s
/161. 5
17/58
+7
661
656
657
658
659
660
-W1 -W1 -W1 -W1
663
Schutzvermerk nach ISO 16016 beachten
-W1 17
-X89s
-X89s
-X89s
-X89s
-X89s
/181. 5
/181. 5
/181. 5
/181. 5
/181. 5
+7
+7
+7
+7
+7
4/8
2/8
8/8
6/8
3/8
7/8
1/8
IN
+7 V
-K2
-A2.X9s
Option .X2 IU40
/145. 5
+7
-X89p
8/8
/181. 5
+7
-X89p
4/8
6/8
/181. 5
+7
-X89p
3/8
/181. 5
+7
-X89p
7/8
2/8
/181. 5
+7
-X89p
1/8
/181. 5
option /127.5
6/22
+2
controller 2
4
2
8
1
-W4 -W4 -W4 -W4
/166. 2
/166. 2
/166. 2
/166. 2
/166. 2
-X9s
-X9s
-X9s
-X9s
-X9s
+2
-A2.X9p
6/22
4/11
2/11
8/11
9/11
3/11
7/11
1/11
+4
+4
+4
+4
+4
Neigungssensor
slope sensor
C2/AGND
/98.8
T31 T31
/107.8 /110.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F42 F42
/108.8 /112.1
-A2.X11p
-A2.X11p
15/22
+2
20/22
+2
-X85s
-X86s
/180. 5
/180. 8
+7
+7
+2
-A2.X11s
15/22
/145. 8
664
2/4
666
2/4
-W1 -W1
+2
-A2.X11s
20/22
/145. 8
+7
-X85p
2/4
/180. 5
+7
-X86p
2/4
/180. 5
2
-W39
2
-W38
-HM10.B1.X1S
-HM9.B1.X1S
/159. 2
/159. 2
2/4
2/4
2 2
+7 +7 +7 +7
-W38 -X85p -X85s -W39-X86p -X86s
4 4/4 4 4/4 4/4 4 4/4 4 4/4 4/4
-HM9.B1 -HM10.B1
/180. 5 /180. 5 /180. 5 /180. 8
U U
303
304
-W1
-W1
3 3
-K3.X1s
-K3.X1s
/161. 8
/161. 8
3/4
3/4
39/96
66/96
+7
+7
Schutzvermerk nach ISO 16016 beachten
39 66
3
3
-W38 -W39
IN IN
+7 V +7 V
-X85p
-X86p
/180. 5
/180. 5
-K3 -K3
IU35 IU36
-A2.X9s
-A2.X9s
.X1 .X1
+7
+7
3/4
3/4
/132.5 /132.5
/145. 5
17/22
18/22
+2
+2
665
667
-W1 controller 3 -W1 controller 3
+7
-X85s
3/4
/180. 5
+7
-X86s
3/4
/180. 8
+2
+2
-A2.X9p
17/22
-A2.X9p
18/22
Wegmessung Nivellierzylinder, links Wegmessung Nivellierzylinder, rechts
distance measurement tow point, left hand distance measurement tow point, right hand
C3/AGND C3/AGND
/101.8 /112.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F24
/36.8
-A2.X8p
-A2.X8p
4/22
5/22
+2
+2
Reinigungsanlage
cleaning station
+2
-A2.X8s
4/22
/145. 2
OUT
+7
-K3
QPWM9
668
670
.X1
-W1 -W1 /134.3
-X46s
-X46s
-X47s
/174. 5
/174. 5
/174. 8
controller 3
+7
+7
+7
A/3
C/3
A/3
Option 53
+7
-X46p
A/3
/174. 5
+7
-X46p
C/3
/174. 5
+7
-X47p
A/3
/174. 5
option
+7
-K3.X1s
53/96
/161. 8
2/10 1
-W29
1
-W29 -W29.1
305
A1
2 -W1
+7 +7 +7 M
-S5 -S5.X1s -M5
3 3/10
-X47s
/174. 8
+7
A2
C/3
7
2
2 7/10 -W29.1
-W29
-X46p
-X47p
/174. 5
/174. 5
Schutzvermerk nach ISO 16016 beachten
+7
+7
B/3
B/3
+7
-X46s
B/3
/174. 5
+7
-X47s
B/3
/174. 8
671
669
-W1 -W1
-A2.X8s
-A2.X7s
/145. 2
/145. 2
15/22
+2
+2
1/22
+2
+2
-A2.X8p
15/22
-A2.X7p
1/22
Refer to protection notice ISO 16016
T31 T31
/108.8 /111.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Bohle heben Bohle senken Sitzventil Stangenseite, links Sitzventil Stangenseite, rechts Schwimmstellung aus
screed raise screed lower seat valve: on side of rod, left hand seat valve: on side of rod, right hand screed floating off
3 78 72 95 54
+7
-K2.X1s
3/96
/160. 8
+7
-K3.X1s
78/96
/161. 8
+7
-K2.X1s
72/96
/160. 8
+7
-K2.X1s
95/96
/160. 8
+7
-K3.X1s
54/96
/161. 8
306
308
310
312
314
-W1 -W1 -W1 -W1 -W1
-HA10.HQ1.XMa
-HA11.HQ1.XMa
-HA2.HQ2.XMb
-HA2.HQ2.XMa
-HA2.HQ1.XMa
/154. 2
/154. 2
/156. 8
/157. 2
/154. 2
1/3
1/3
1/3
1/3
1/3
1 1 1 1 1
RD RD RD RD RD
Schutzvermerk nach ISO 16016 beachten
2 2 2 2 2
2/3
/154. 2
2/3
/154. 2
2/3
/156. 8
2/3
/157. 2
2/3
/154. 2
307
309
311
315
-W1 -W1
313
-W1 -W1
-W1
-A2.X7s
-A2.X7s
-A2.X7s
-A2.X7s
-A2.X7s
/145. 2
/145. 2
/145. 2
/145. 2
/145. 2
4/22
3/22
5/22
6/22
7/22
+2
+2
+2
+2
+2
+2
+2
+2
+2
+2
-A2.X7p
3/22
-A2.X7p
4/22
-A2.X7p
5/22
-A2.X7p
6/22
-A2.X7p
7/22
Refer to protection notice ISO 16016
T31 T31
/110.8 /113.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F42 F42
/109.8 /114.1
-A2.X11p
-A2.X8p
21/22
+2
8/22
+2
-X87s
-X88s
/180. 8
/181. 2
672
674
-W1 -W1
+7
+7
+2
-A2.X11s
21/22
/145. 8
2/4
2/4
+2
-A2.X8s
8/22
/145. 2
+7
-X87p
2/4
/180. 8
+7
-X88p
2/4
/181. 2
2
2
-W38 -W39
-HM16.B1.X1S
-HM18.B1.X1S
/159. 2
/159. 5
2/4
2/4
Option 2 Option 2
BN BN
option +7 +7 option +7 +7
-W38 -X87p -X87s -W39 -X88p -X88s
4 4/4 4 4/4 4/4 4 4/4 4 4/4 4/4
-HM16.B1 -HM18.B1
WH /180. 8 /180. 8 WH /181. 2 /181. 2
316
317
U U
-W1 -W1
BU BU
-K3.X1s
-K3.X1s
3 3
/161. 8
/161. 8
41/96
64/96
3/4
3/4
+7
+7
Schutzvermerk nach ISO 16016 beachten
3
-W38 64 -W39 41
-X87p
-X88p
/180. 8
/181. 2
IN IN
+7 V +7 V
+7
+7
3/4
3/4
-K3 -K3
-A2.X9s
-A2.X9s
.X1 IU37 .X1 IU38
/145. 5
/145. 5
/132.5 /132.5
673
675
20/22
19/22
-W1 -W1
+2
+2
+7
-X87s
3/4
/180. 8
+7
-X88s
3/4
/181. 2
controller 3 controller 3
+2
+2
-A2.X9p
19/22
-A2.X9p
20/22
Wegmessung Bohle he/se, links Wegmessung Bohle he/se, rechts
distance measurement screed r/l, left hand distance measurement screed r/l, right hand
C3/AGND C3/AGND
/109.8 /114.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
2 7 86 79
+7
-K2.X1s
2/96
/160. 8
+7
-K2.X1s
7/96
/160. 8
+7
-K3.X1s
86/96
/161. 8
+7
-K3.X1s
79/96
/161. 8
324
322
-W1
-W1
318
320
-W1 -W1
-HA5.HQ1.XMa
-HA5.HQ2.XMa
-HA5.HR1.XMa
-HA5.HR2.XMa
/155. 8
/156. 2
/156. 2
/156. 2
Option Option
1/3
1/3
1/3
1/3
option option
1 1 1 1
RD RD RD RD
Schutzvermerk nach ISO 16016 beachten
2 2 2 2
2/3
/155. 8
2/3
/156. 2
2/3
/156. 2
2/3
/156. 2
323
325
321
319
-W1 -W1
-W1 -W1
-A2.X7s
-A2.X7s
-A2.X7s
-A2.X7s
/145. 2
/145. 2
/145. 2
/145. 2
11/22
12/22
13/22
14/22
+2
+2
+2
+2
+2
+2
+2
+2
-A2.X7p
11/22
-A2.X7p
12/22
-A2.X7p
13/22
-A2.X7p
14/22
Refer to protection notice ISO 16016
T31 T31
/111.8 /115.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F42
/112.8
-A2.X19p
-A2.X19p
2/22
4/22
+2
+2
+2
+2
-A2.X19s
2/22
/147. 2
-A2.X19s
4/22
/147. 2
676
678
-W1 -W1
-HA5.B1.X1s
-HA5.B2.X1s
/155. 8
/155. 8
A/3
A/3
Option A Option A
+ +
option -W1
option -W1
P -HA5.B1.X1s P -HA5.B2.X1s
C C/3 326 C C/3 327
-HA5.B1 -HA5.B2
Sig /155. 8 Sig /155. 8
U U
_ _
B B
-K3.X2s
-K3.X2s
/162. 5
/162. 5
-HA5.B1.X1s
B/3
/155. 8
-HA5.B2.X1s
B/3
/155. 8
26/58
17/58
+7
+7
Schutzvermerk nach ISO 16016 beachten
17 26
IN IN
677
679
+7 V +7 V
-W1 -W1
-K3 -K3
IU40 IU41
-A2.X19s
-A2.X19s
.X2 .X2
/147. 2
/147. 2
/132.5 /133.3
20/22
19/22
+2
+2
controller 3 controller 3
+2
-A2.X19p
19/22
-A2.X19p
20/22
pressure screed assist left hand pressure screed assist right hand
C3/AGND C3/AGND
/112.8 /117.3
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
OUT OUT
+7 +7
-K2 -K2
.X1 QD38 .X1 QD37
/129.5 /129.5
controller 2 controller 2
91 92
+7
-K2.X1s
91/96
/160. 8
+7
-K2.X1s
92/96
/160. 8
328
330
-W1 -W1
-HA1.HQ5.XMb
-HA1.HQ5.XMa
/153. 5
/153. 8
Option
1/3
1/3
option
1 1
RD RD
Schutzvermerk nach ISO 16016 beachten
2 2
2/3
/153. 5
2/3
/153. 8
331
329
-W1 -W1
-A2.X7s
-A2.X7s
/145. 2
/145. 2
15/22
16/22
+2
+2
+2
+2
-A2.X7p
15/22
-A2.X7p
16/22
T31 T31
/113.8 /116.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Bohle ausfahren, links Bohle einfahren, links Bohle einfahren, rechts Bohle ausfahren, rechts Druckzuschaltventil Bohle
screed extend, left hand screed retract, left hand screed retract, right hand screed extend, right hand pressure activation valve screed
73 49 74 50 6
+7
-K2.X1s
73/96
/160. 8
+7
-K2.X1s
49/96
/160. 8
+7
-K2.X1s
74/96
/160. 8
+7
-K2.X1s
50/96
/160. 8
+7
-K2.X1s
6/96
/160. 8
+4
-X6s
11/19
/166. 2
332
334
336
338
342
-W1 -W1 -W1 -W1 -W1
-HA3.HQ1.XMa
/166. 2
/166. 2
/166. 2
/166. 2
-X5s
-X5s
-X5s
-X5s
3/11
5/11
7/11
1/11
+4
+4
+4
+4
/155. 5
344
-W1
1/3
1
.Ma
-HA3.HQ1
2/11
4/11
6/11
8/11
RD
+4
-X5s
/166. 2
+4
-X5s
/166. 2
+4
-X5s
/166. 2
+4
-X5s
/166. 2
-K2.X1s
Schutzvermerk nach ISO 16016 beachten
/160. 8
2
34/96
+7
2/3
/155. 5
333
335
337
339
-W1 -W1 -W1 -W1 34
343
-W1
1 IN
+7
-A2.X7s
-A2.X7s
-A2.X7s
-A2.X7s
-A2.X7s
0
-K2
/145. 2
/145. 2
/145. 2
/145. 2
/145. 2
.X1 ID18
20/22
21/22
17/22
18/22
19/22
+2
+2
+2
+2
+2
/127.3
controller 2
+2
+2
+2
+2
+2
-A2.X7p
17/22
-A2.X7p
18/22
-A2.X7p
19/22
-A2.X7p
20/22
-A2.X7p
21/22
Druckloser Umlauf für ein-/ausfahren
unpressurized circulation for extension
T31 T31
/115.8 /117.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F18
/80.4
F26
/36.8
-A2.X14p
-A2.X8p
22/22
3/22
+2
+2
+2
+2
-A2.X8s
3/22
/145. 2
-A2.X14s
22/22
/146. 2
682
685
-W1 -W1
Splice
Splice
+7 +7
-X268 -X269
+4
-X4s
9/19
/165. 8
+4
-X4s
10/19
/165. 8
+4
-X4s
11/19
/165. 8
+4
-X4s
12/19
/165. 8
364
365
366
367
-W1 -W1 -W1 -W1
683
684
686
687
-W1 -W1
-K3.X1s
-K3.X1s
/165. 8
/165. 8
/161. 8
/161. 8
-X4s
-X4s
67/96
70/96
4/19
2/19
3/19
+4
+4
+7
+7
1/19
67 70
IN IN
-K3.X2s
-K3.X1s
+7 V +7 V
/162. 5
/161. 8
-K3 -K3
IU48 IU50
27/58
69/96
.X1 .X1
+7
+7
+4
-X4s
5/19
6/19
7/19
/165. 8
+4
-X4s
8/19
/165. 8
/133.3 /133.3
27 69
Schutzvermerk nach ISO 16016 beachten
controller 3 controller 3
691
688
689
690
-W1 -W1 IN IN
+7 V +7 V
Druck Pressleiste P2 Breitenmessung - rechts
-K3 -K3
IU47 pressure pressure bar P2 .X1 IU49 width measurement - right hand
-A2.X19s
.X2
-A2.X7s
/145. 2
/147. 2
/133.3 /133.3
10/22
16/22
8/22
9/22
+2
+2
controller 3 controller 3
+2
-A2.X7p
8/22
9/22
10/22
-A2.X19p
16/22
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
76 49 28 3
+7
-K3.X1s
76/96
/161. 8
+7
-K3.X1s
49/96
/161. 8
+7
-K3.X1s
28/96
/161. 8
+7
-K3.X1s
3/96
/161. 8
371
370
372
373
-W1 -W1 -W1 -W1
/165. 8
/165. 8
/165. 8
/165. 8
-X4s
-X4s
-X4s
-X4s
15/19
16/19
17/19
18/19
+4
+4
+4
+4
+4
-X4s
13/19
/165. 8
+4
-X4s
14/19
/165. 8
368
369
-W1 -W1
-K3.X1s
-K3.X2s
/161. 8
/162. 5
65/96
30/58
+7
+7
Schutzvermerk nach ISO 16016 beachten
65 30
1 IN 1 IN
+7 0 +7 0
-K3 -K3
.X1 ID51 .X2 ID52
/133.3 /133.3
controller 3 controller 3
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F34
/78.8 Tamper vorwärts Tamper rückwärts
tamper forward tamper reverse
-A2.X12p
OUT OUT
+7 +7
3/22
+2
-K2 -K2
.X1 QPWM21 .X1 QPWM22
/129.5 /129.5
+2
-A2.X12s
3/22
/145. 8
controller 2 controller 2
30 31
+7
-K2.X1s
30/96
/160. 8
+7
-K2.X1s
31/96
/160. 8
680
-W1
-HA6.HQ1.XMa
345
346
-W1 -W1
/156. 5
6/6
6
1 1/6
-HA6.HQ1
.Ma
3/6
3
5 2
5/6
2/6
-W1
Schutzvermerk nach ISO 16016 beachten
347
-K3.X2s
/162. 5
23/58
+7
23
681
-W1
1 IN
+7 0
-A2.X5s
-K3
ID5
/144. 8
.X2
/132.3
16/22
+2
controller 3
+2
-A2.X5p
16/22
Tamper Fehlerauswertung
tamper error logging
Refer to protection notice ISO 16016
T31 T31
/117.2 /120.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Vibration ein
vibration on
OUT
+7
-K2
.X1 QPWM23
/129.5
controller 2
56
+7
-K2.X1s
56/96
/160. 8
348
-W1
-HA8.HQ1.XMa
/156. 5
1/2
-HA8.HQ1
2
Schutzvermerk nach ISO 16016 beachten
2/2
349
-W1
-A2.X5s
/144. 8
17/22
+2 +2
-A2.X5p
17/22
Refer to protection notice ISO 16016
T31 T31
/119.8 /121.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
80 81 82
+7
-K3.X1s
80/96
/161. 8
+7
-K3.X1s
81/96
/161. 8
+7
-K3.X1s
82/96
/161. 8
350
352
354
-W1
-W1 -W1
-HA9.HQ1.XMa
-HA9.HQ2.XMa
-HA9.HQ3.XMa
/156. 5
/156. 8
/156. 8
1/3
1/3
1/3
1 1 1
RD RD RD
Schutzvermerk nach ISO 16016 beachten
2 2 2
2/3
/156. 5
2/3
/156. 8
2/3
/156. 8
351
353
355
-W1 -W1 -W1
-A2.X8s
-A2.X8s
-A2.X8s
/145. 2
/145. 2
/145. 2
11/22
18/22
+2
+2
6/22
+2
+2
+2
-A2.X8p
11/22
-A2.X8p
18/22
+2
-A2.X8p
6/22
Refer to protection notice ISO 16016
T31 T31
/120.8 /122.1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
91 90 89
+7
-K3.X1s
91/96
/161. 8
+7
-K3.X1s
90/96
/161. 8
+7
-K3.X1s
89/96
340
374
377
-W1 -W1 -W1
/166. 2
/166. 2
/166. 2
10/11
+4
-X5s
/166. 2
-X5s
-X6s
-X6s
17/19
9/11
2/19
+4
+4
+4
341
-W1
-K3.X1s
/161. 8
59/96
+7
+4
-X6s
16/19
/166. 2
+4
-X6s
18/19
/166. 2
59
Schutzvermerk nach ISO 16016 beachten
IN
+7 V
607
608
-A2.X5s
/144. 8
/144. 8
/132.3
11/22
12/22
controller 3
+2
+2
Sensor Dachprofilverstellung
+2
+2
-A2.X5p
11/22
-A2.X5p
12/22
T31 T31
/121.8 /123.1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
F35 F35
/81.8
F19
/101.4
-A2.X12p
30
11/22
+2
+2
-A2.K17
87a
87
/123.5
-A2.X24p
-A2.X24p
Schmieranlage Schmieranlage
lubrication system lubrication system
8/10
3/10
+2
+2
OUT OUT
+7 +7
-K3 -K3
QD18 QD22
+2
-A2.X24s
3/10
/147. 5
.X1 .X1
/134.3 /134.5
controller 3 controller 3
358
-W1
73 31
-M4.X1s
/163. 2
+7
-K3.X1s
31/96
/161. 8
+7
1/3
1
194
-W1
+7 M
-M4
-A2.X14s
RD
/146. 2
Schutzvermerk nach ISO 16016 beachten
3/22
+2
+7
-M4.X1s
2/3
/163. 2
+2
-A2.X14p
3/22
359
-W1
-A2.X8s
/145. 2
9/22
+2
86
+2 K
+2
+2
-A2.X8p
9/22
-A2.K17 -A2.R44
+2
-A2.X24p
4/10
85 A
Refer to protection notice ISO 16016
T31 T31
/122.8
87
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Schmieranlage 123
of
E - CAE Document type: Function group No.: SF = serial release from to
lubrication system
ESP 18
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
main control
+3
Node ID No.1
-A1 1/2
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X1 US /46.5 Versorgung +24V .X1 CAN_L0 /59.2 CAN 0 low
:1 SUPPLY power supply 24V : 23 COM CAN 0 low
.X1 UB /46.6 Versorgung +24V .X1 CAN_H0 /59.1 CAN 0 high
:2 SUPPLY power supply 24V : 24 COM CAN 0 high
.X1 GND 0 /46.5 Masse .X1 CAN_L1 /61.4 CAN 1 low
:3 SUPPLY ground :16 COM CAN 1 low
.X1 GND 1 /46.6 Masse .X1 CAN_H1 /61.3 CAN 1 high
:4 SUPPLY ground :17 COM CAN 1 high
.X1 AGND /54.2 Analogmasse .X1 CAN_L2 /63.2 CAN 2 low
:5 SUPPLY ground (analog) :10 COM CAN 2 low
.X1 UR /46.2 Referenzspannung 5V .X1 CAN_H2 /63.1 CAN 2 high
:6 SUPPLY reference voltage 5V :11 COM CAN 2 high
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
main control
+3
Node ID No.1
-A1 2/2
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X1 ID H43 /7.8 Rundumkennleuchte .X1 QD NOT+ /42.3 Not-Halt
: 36 IN rotary beacon : 34 OUT emergency-stop
.X1 ID H59 .X1 QD NOT- /42.2 Not-Halt
: 33 IN : 29 OUT emergency-stop
.X1 ID H60 .X1 QD S05 /85.3 Reversierung
: 32 IN : 26 OUT counterrotate
.X1 ID H63 .X1 QD S14 /84.1 Modus-Wahl
: 35 IN : 27 OUT mode selection
.X1 ID H110 .X1 QD S42 /19.1 Anlasser
: 28 IN :14 OUT starter
.X1 ID H111 .X1 QD S45
: 30 IN : 22 OUT
.X1 QD S60
:19 OUT
.X1 QD S61
:15 OUT
.X1 QD S62
:18 OUT
.X1 QD S63
: 21 OUT
.X1 QD 2
: 37 OUT
:7 OUT encoder Ch 1
.X1 QP ENC1_2 /84.5 Impulsgeber Ch 2
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Hauptbedienpult 125
of
E - CAE Document type: Function group No.: SF = serial release from to
main control
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
controller 2
+7
Node ID No.2
-K2 1/5
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X2 UP1 /47.2 Versorgung .X1 AGND1 /54.2 Analogmasse
:1 SUPPLY power supply : 46 SUPPLY ground (analog)
.X2 UP2 /47.3 Versorgung .X1 AGND2 /54.3 Analogmasse
:3 SUPPLY power supply : 45 SUPPLY ground (analog)
.X2 UP3 /47.4 Versorgung
:4 SUPPLY power supply
.X2 UP4 /47.5 Versorgung .X2 CAN1_H /59.3 CAN 0 high
:5 SUPPLY power supply :15 COM CAN 0 high
.X2 UP5 /47.6 Versorgung .X2 CAN1_L /59.4 CAN 0 low
:6 SUPPLY power supply :16 COM CAN 0 low
.X2 UP6 /48.2 Versorgung .X2 CAN2_H /64.2 CAN 3 high
: 45 SUPPLY power supply : 53 COM CAN 3 high
.X2 UP7 /48.3 Versorgung .X2 CAN2_L /64.3 CAN 3 low
: 58 SUPPLY power supply : 54 COM CAN 3 low
.X2 GND1 /47.2 Masse .X1 CAN3_H /65.7 CAN 4 high
:2 SUPPLY ground : 63 COM CAN 4 high
.X2 GND2 /47.3 Masse .X1 CAN3_L /65.8 CAN 4 low
:7 SUPPLY ground : 62 COM CAN 4 low
Schutzvermerk nach ISO 16016 beachten
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 2 126
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 2
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
controller 2
+7
Node ID No.2
-K2 2/5
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X2 ID1 /48.6 Softwaregesteuerter INHIBIT, Plus .X2 ID21
: 50 IN software controled INHIBIT, plus : 24 IN
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 2 127
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 2
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
controller 2
+7
Node ID No.2
-K2 3/5
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X2 IU41 /96.7 Sensor Lenkautomatik .X1 IC61 /87.2 Drehzahlmessung, links, Kanal 2
: 26 IN sensor automatic steering control :11 IN speed measurement, left hand, channel 2
.X1 ID42 /21.1 Vorglühung Dieselmotor .X1 IC62 /87.6 Drehzahlmessung, rechts, Kanal 1
: 38 IN preheating engine :9 IN speed measurement, right hand, channel 1
.X1 ID43 /85.5 Nulllagen-Schalter .X1 IC63 /87.7 Drehzahlmessung, rechts, Kanal 2
: 68 IN zero position switch :8 IN speed measurement, right hand, channel 2
.X2 ID44 /79.2 Reserve .X1 IC64 /75.3 Drehzahl Tamper
:18 IN reserve : 33 IN RPM tamper
.X2 ID45 /79.3 Reserve .X1 IC65 /75.4 Drehzahl Vibration
: 29 IN reserve : 32 IN RPM vibration
.X1 ID46 .X2 IC66 /84.3 Impulsgeber Ch 1
: 71 IN :13 IN encoder Ch 1
.X2 ID47 .X2 IC67 /84.5 Impulsgeber Ch 2
: 27 IN :8 IN encoder Ch 2
.X1 ID48
: 67 IN
.X1 ID49
: 69 IN
Schutzvermerk nach ISO 16016 beachten
.X1 ID50
: 70 IN
.X1 II51
: 65 IN
:18 IN
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 2 128
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 2
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
controller 2
+7
Node ID No.2
-K2 4/5
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X1 QPWM1 /89.2 Hydraulikpumpe Vorwärts, links .X1 QPWM21 /119.4 Tamper vorwärts
: 83 OUT traction propel forwards, left hand : 30 OUT tamper forward
.X1 QPWM2 /89.3 Hydraulikpumpe rückwärts, links .X1 QPWM22 /119.5 Tamper rückwärts
: 84 OUT traction propel reverse, left hand : 31 OUT tamper reverse
.X1 QPWM3 /89.6 Hydraulikpumpe Vorwärts, rechts .X1 QPWM23 /120.2 Vibration ein
: 85 OUT traction propel forwards, right hand : 56 OUT vibration on
.X1 QPWM4 /89.7 Hydraulikpumpe rückwärts, rechts .X1 QPWM24 /79.1 Reserve
: 86 OUT traction propel reverse, right hand : 55 OUT reserve
.X1 QPWM5 /99.2 Schnecke links, vorw. .X1 QPWM25 /79.2 Reserve
: 79 OUT auger left hand, forwards : 26 OUT reserve
.X1 QPWM6 /99.3 Schnecke links, rückw. .X1 QPWM26
: 80 OUT auger left hand, backwards :1 OUT
.X1 QPWM7 /99.6 Schnecke rechts, vorw. .X1 QD27 /45.4 Freigabe Not-Halt
: 81 OUT auger right hand, forwards : 25 OUT release emergency-stop
.X1 QPWM8 /99.7 Schnecke rechts, rückw. .X1 QD28 /86.2 Parkbremse
: 82 OUT auger right hand, backwards : 29 OUT parking brake
.X1 QPWM9 /97.6 Band links Vorwärts .X1 QD29 /45.2 Freigabe Not-Halt
: 53 OUT conveyor, left hand forwards : 28 OUT release emergency-stop
Schutzvermerk nach ISO 16016 beachten
.X1 QPWM10 /97.7 Band links, rückwärts .X1 QD30 /111.1 Bohle heben
: 77 OUT conveyor left hand, backw. :3 OUT screed raise
.X1 QPWM11 /98.3 Band rechts, vorwärts .X1 QD31
: 54 OUT conveyor right hand, forw. : 27 OUT
.X1 QPWM12 /98.4 Band rechts, rückwärts .X1 QD32 /113.2 Druckzuschaltventil ein
: 78 OUT conveyor right hand, backw. :2 OUT pressure activation valve on
.X1 QD13 /106.2 Nivellierung heben, links .X1 QD33 /113.3 Bohlenentlastung links/rechts
: 51 OUT levelling system (AGS) raise, left :7 OUT screed assist left hand/right hand
.X1 QD14 /106.3 Nivellierung senken, links .X1 QD34 /116.6 Druckzuschaltventil Bohle
: 75 OUT levelling system (AGS) lowering, left :6 OUT pressure activation valve screed
.X1 QD15 /107.2 Nivellierung heben, rechts .X1 QD35 /91.2 Abstreifer Fahrwerk heben
: 52 OUT levelling system (AGS) raise, right :5 OUT scraper track raise
.X1 QD16 /107.3 Nivellierung senken, rechts .X1 QD36 /91.3 Abstreifer Fahrwerk senken
: 76 OUT levelling system (AGS) lowering, right :4 OUT scraper track lowering
.X1 QPWM17 /116.2 Bohle einfahren, links .X1 QD37 /115.6 Bohlenverriegelung einfahren
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 2 129
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 2
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
controller 2
+7
Node ID No.2
-K2 5/5
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X1 QD41 /103.4 Klappe heben
: 94 OUT front apron, raise
.X1 QD42 /103.5 Klappe senken
: 93 OUT front apron, lower
.X1 QD43 /103.1 Bunkerwand links, heben
: 88 OUT hopper left hand, raise
.X1 QD44 /103.2 Bunkerwand links, senken
: 87 OUT hopper left hand, lower
.X1 QD45 /103.6 Bunkerwand rechts, heben
: 96 OUT hopper right hand, raise
.X2 QD46 /103.7 Bunkerwand rechts, senken
: 49 OUT hopper right hand, lower
.X1 QD47 /111.4 Sitzventil Stangenseite, links
: 72 OUT seat valve: on side of rod, left hand
.X1 QD48 /111.5 Sitzventil Stangenseite, rechts
: 95 OUT seat valve: on side of rod, right hand
.X1 QD49 /69.2 Bohlenheizung linke Seite
:15 OUT screed heating, left hand
Schutzvermerk nach ISO 16016 beachten
: 21 OUT reserve
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
controller 3
+7
Node ID No.3
-K3 1/5
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X2 UP1 /49.2 Versorgung .X1 AGND1 /54.5 Analogmasse
:1 SUPPLY power supply : 46 SUPPLY ground (analog)
.X2 UP2 /49.3 Versorgung .X1 AGND2 /54.6 Analogmasse
:3 SUPPLY power supply : 45 SUPPLY ground (analog)
.X2 UP3 /49.4 Versorgung
:4 SUPPLY power supply
.X2 UP4 /49.5 Versorgung .X2 CAN1_H /59.3 CAN 0 high
:5 SUPPLY power supply :15 COM CAN 0 high
.X2 UP5 /49.6 Versorgung .X2 CAN1_L /59.4 CAN 0 low
:6 SUPPLY power supply :16 COM CAN 0 low
.X2 UP6 /50.1 Versorgung .X2 CAN2_H /68.7 CAN 6 high
: 45 SUPPLY power supply : 53 COM CAN 6 high
.X2 UP7 /50.2 Versorgung .X2 CAN2_L /68.7 CAN 6 low
: 58 SUPPLY power supply : 54 COM CAN 6 low
.X2 GND1 /49.2 Masse .X1 CAN3_H /61.5 CAN 1 high
:2 SUPPLY ground : 63 COM CAN 1 high
.X2 GND2 /49.3 Masse .X1 CAN3_L /61.6 CAN 1 low
:7 SUPPLY ground : 62 COM CAN 1 low
Schutzvermerk nach ISO 16016 beachten
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 3 131
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 3
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
controller 3
+7
Node ID No.3
-K3 2/5
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X2 ID1 /50.6 Softwaregesteuerter INHIBIT, Plus .X2 ID21
: 50 IN software controled INHIBIT, plus : 24 IN
.X2 ID2 /58.2 Codierung C3/1 .X1 ID22 /43.4 Überwachung Not-Halt-Schalter, Masse
: 36 IN coding C3/1 : 43 IN monitoring emergency stop switch, ground
.X2 ID3 /58.3 Codierung C3/2 .X1 ID23
:9 IN coding C3/2 : 42 IN
.X2 ID13 /104.2 Position Abdruckbalken, links .X1 IU33 /27.3 Tankgeber
: 22 IN position truck-hitch, left hand :19 IN fuel level indicator
.X2 ID14 /105.2 Position Abdruckbalken, rechts .X1 ID34 /79.6 Reserve
:10 IN position truck-hitch, right hand : 20 IN reserve
.X1 ID15 /18.6 Einweiseampel ein .X1 IU35 /109.4 Wegmessung Nivellierzylinder, links
: 36 IN signal light on : 39 IN distance measurement tow point, left hand
.X1 ID16 .X1 IU36 /109.7 Wegmessung Nivellierzylinder, rechts
: 37 IN : 66 IN distance measurement tow point, right hand
.X1 ID17 .X1 IU37 /112.4 Wegmessung Bohle he/se, links
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 3 132
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 3
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
controller 3
+7
Node ID No.3
-K3 3/5
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X2 IU41 /114.7 Druck Bohlenentlastung rechts .X1 ID61
: 26 IN pressure screed assist right hand :11 IN
Längsneigungs-Sensor rechts, Navitronic .X1 IU46 /101.4 Schneckenmaterialsensor, rechts .X2 ID66 /24.3 Motorölstand
longitudinal slope sensor right hand, Navitronic : 71 IN auger material sensor, right hand :13 IN engine oil level
.X2 IU47 /117.5 Druck Pressleiste P1 .X2 ID67
: 27 IN pressure pressure bar P1 :8 IN
.X1 ID60
:10 IN
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 3 133
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 3
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
controller 3
+7
Node ID No.3
-K3 4/5
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X1 QPWM1 /90.4 Hydraulikmotor links .X1 QD21 /31.6 Einschaltung Steuerung 2
: 83 OUT traction motor left hand : 30 OUT starting controller 2
.X1 QPWM2 /90.7 Hydraulikmotor rechts .X1 QD22 /123.5 Schmieranlage
: 84 OUT traction motor right hand : 31 OUT lubrication system
.X1 QD3 /90.2 Freigabe Fahrantrieb .X1 QD23 /9.3 Arbeitslicht, rechts
: 85 OUT release propel system : 56 OUT work lights, right hand
.X1 QPWM4 /113.6 P-Entlastung, links .X1 QD24 /79.5 Reserve für IO
: 86 OUT P-relief, left hand : 55 OUT reserve for IO
.X1 QPWM5 /113.7 P-Entlastung, rechts .X1 QD25 /79.6 Reserve
: 79 OUT P-relief, right hand : 26 OUT reserve
.X1 QD6 /121.2 Pressleiste 1 ein .X1 QD26 /79.7 Reserve
: 80 OUT pressure bar 1 on :1 OUT reserve
.X1 QD7 /121.4 Pressleiste 2 ein .X1 QD27 /79.8 Reserve
: 81 OUT pressure bar 2 on : 25 OUT reserve
.X1 QD8 /121.6 Drehwegeaggregat ein .X1 QD28 /26.2 Getriebeschaltung, PVG-Kupplung
: 82 OUT rotary slide on : 29 OUT gearshift, PVG-Kupplung
.X1 QPWM9 /110.7 Reinigungsanlage .X1 QD29 /118.6 Bohle
: 53 OUT cleaning station : 28 OUT screed
Schutzvermerk nach ISO 16016 beachten
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steuerung 3 134
of
E - CAE Document type: Function group No.: SF = serial release from to
controller 3
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
controller 3
+7
Node ID No.3
-K3 5/5
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X1 QD41
: 94 OUT
.X1 QD42
: 93 OUT
.X1 QD43
: 88 OUT
.X1 QD44
: 87 OUT
.X1 QD45
: 96 OUT
.X2 QD46
: 49 OUT
.X1 QD47
: 72 OUT
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.J3 GND /53.2 Masse .J2 CAN_H /64.3 CAN 3 high
:1 SUPPLY ground : 46 COM CAN 3 high
.J3 GND /53.3 Masse .J2 CAN_L /64.4 CAN 3 low
:2 SUPPLY ground : 47 COM CAN 3 low
.J3 US /52.2 Versorgung .J2 CAN_Shield /64.2 CAN Abschirmung
:3 SUPPLY power supply : 37 COM CAN Shielding
.J3 US /52.3 Versorgung
:4 SUPPLY power supply
.J2 UR /23.3 Versorgung .J2 QD1 /21.4 Vorglühung Dieselmotor
: 21 SUPPLY power supply : 40 OUT preheating engine
.J2 GND /23.3 Masse
: 32 SUPPLY ground
.J2 GND /21.5 Masse
: 42 SUPPLY ground
.J4 UR /23.6 Versorgung
:1 SUPPLY power supply
Schutzvermerk nach ISO 16016 beachten
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X3 UB1 /52.1 Versorgung .X3 CAN_H /64.6 CAN 3 high
:1 SUPPLY power supply :17 COM CAN 3 high
.X3 UB2 /52.3 Versorgung .X3 CAN_L /64.7 CAN 3 low
:2 SUPPLY power supply :18 COM CAN 3 low
.X3 UB3 /52.3 Versorgung
:11 SUPPLY power supply
.X3 UB4 /52.4 Versorgung
:12 SUPPLY power supply
.X3 UL1 Versorgung
:19 SUPPLY power supply
.X3 UL2 /23.3 Versorgung
: 52 SUPPLY power supply
.X4 UL3 /23.6 Versorgung
:1 SUPPLY power supply
.X3 GND1 /53.6 Masse
: 21 SUPPLY ground
.X3 GND2 /53.7 Masse
: 22 SUPPLY ground
Schutzvermerk nach ISO 16016 beachten
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X3 ID1 ISC1-Schalter .X3 QD1 /21.6 Vorglühung Dieselmotor
: 39 IN ISC1-switch :4 OUT preheating engine
.X3 ID2 /23.2 Kühlmittelniveau
: 44 IN coolant level
.X3 ID3 /20.5 Zuendung ECM
:3 IN ignition ECM
.X4 ID4 /23.7 Dieselvorfilter
:2 IN water in fuel sensor
.X3 IU5 DOC Auslaßtemperatur
: 48 IN DOC outlet temperature
.X3 IU6 DOC Einlaßtemperatur
: 45 IN DOC inlet temperature
.X3 IU7 DPF Auslaßtemperatur
: 54 IN DPF outlet temperature
.X3 IU8 DPF Differenzdruck
: 55 IN DPF differential pressure
.X3 IU9 DPF Auslaßdruck
: 58 IN DPF outlet pressure
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Option
signal light LH
option
+6
Node ID No.23
-E14 1/1
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X1p UB1 /51.5 Versorgung .X1p CAN-L /66.5 CAN 5 low
:1 SUPPLY power supply :8 COM CAN 5 low
.X1p UB2 /18.5 Start .X1p CAN-H /66.4 CAN 5 high
:3 SUPPLY start :7 COM CAN 5 high
.X1p GND /51.5 Masse
:2 SUPPLY ground
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
Option
signal light RH
option
+6
Node ID No.24
-E15 1/1
cross-reference
cross-reference
Beschreibung
Beschreibung
Querverweis
Querverweis
description
description
Anschluss
Anschluss
Signal
Signal
signal
signal
pin
pin
.X1p UB1 /51.8 Versorgung .X1p CAN-L /66.7 CAN 5 low
:1 SUPPLY power supply :8 COM CAN 5 low
.X1p UB2 /18.7 Start .X1p CAN-H /66.6 CAN 5 high
:3 SUPPLY start :7 COM CAN 5 high
.X1p GND /51.8 Masse
:2 SUPPLY ground
1 2 3 4 5 6 7 8
Electric
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Electric
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Electric
Schutzvermerk nach ISO 16016 beachten
Refer to protection notice ISO 16016 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+3 +2 +2
Querverweis
Querverweis
Querverweis
-A1.X1s -A2.X3s -A2.X5s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Hauptbedienpult Stecker Zentralplatine Stecker Zentralplatine
main control 1 F15 /46.5 connector central board 1 T31 /47.2 connector central board 1 T31 /15.3
2 F6 /46.6 2 T31 /47.3 2 T31 /15.6
3 T31 /46.5 3 T31 /47.4 3 T31 /16.2
4 T31 /46.6 4 T31 /47.5 4 T31 /16.4
5 C2_AGND /54.2 5 T31 /47.6 5 T31 /17.4
6 C2/UR1 /46.2 6 T31 /48.2 6 T31 /27.2
7 MC/QP-ENC1-1 /84.3 7 T31 /48.3 7 T31 /61.1
8 MC/POT1 /84.7 8 T31 /48.4 8 T31 /28.7
9 MC/POT3 /85.1 9 T31 /49.2 9 T31 /69.1
10 CAN2-L /63.2 10 T31 /49.3 10 T31 /75.1
11 CAN2-H /63.1 21 11 T31 /49.4 21 11 T31 /122.2
19 19
12 MC/S56 /85.5 17 12 T31 /49.5 17 12 T31 /122.3
15 15
4 1 13 C2/ID67 /84.5 13 13 T31 /49.6 13 13
9 5 11 11
15 10 14 MC/S42 /19.1 9 14 T31 /50.1 9 14
7 7
22 16 15 5 15 T31 /50.2 5 15 T31 /56.1
28 23 3 3
33 29 16 CAN1-L /61.4 1 16 T31 /50.3 1 16 T31 /119.2
37 34
17 CAN1-H /61.3 17 T31 /46.5 17 T31 /120.2
18 18 T31 /46.6 18 T31 /90.8
19 19 T31 /51.1 19 T31 /90.5
20 20 T31 /51.2 20 T31 /87.1
21 21 T31 /50.7 21 T31 /87.5
22 22 T31 /25.1 22 T31 /91.3
23 CAN0-L /59.2
24 CAN0-H /59.1
25 MC/QDS46-55 /18.1
cross-reference
cross-reference
26 MC/S05 /85.3 +2 +2
Querverweis
Querverweis
-A2.X4s -A2.X6s
Anschluss
Anschluss
27 MC/S14 /84.1
Signal
Signal
28
signal
signal
Pin
Pin
29 MC/NOT-0 /42.2 Stecker Zentralplatine Stecker Zentralplatine
Schutzvermerk nach ISO 16016 beachten
30 connector central board 1 T31 /53.2 connector central board 1 T31 /98.4
31 2 T31 /53.3 2 T31 /98.3
32 3 T31 /51.4 3 T31 /97.7
33 4 T31 /51.7 4 T31 /97.6
34 MC/NOT+0 /42.3 5 T31 /22.4 5 T31 /99.7
35 6 T31 /56.3 6 T31 /99.6
36 rotary beacon /7.8 7 7 T31 /99.3
37 8 T31 /86.2 8 T31 /99.2
9 T31 /6.3 9 T31 /100.3
10 T31 /7.2 10 T31 /100.2
21 11 T31 /7.6 21 11 T31 /102.2
19 19
17 12 T31 /7.4 17 12 T31 /103.1
15 15
13 13 T31 /10.1 13 13 T31 /103.2
11 11
9 14 T31 /10.5 9 14 T31 /103.4
7 7
5 15 T31 /9.5 5 15 T31 /103.5
3 3
1 16 T31 /10.7 1 16 T31 /103.7
17 T31 /12.1 17 T31 /103.8
18 T31 /12.5 18 T31 /106.6
19 T31 /15.2 19 T31 /106.5
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 144 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+2 +2 +2
Querverweis
Querverweis
Querverweis
-A2.X7s -A2.X9s -A2.X11s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Stecker Zentralplatine Stecker Zentralplatine Stecker Zentralplatine
connector central board 1 T31 /110.5 connector central board 1 C2/AGND /54.3 connector central board 1 F31 /95.1
2 T31 /108.2 2 2 8V_USTAB /95.1
3 T31 /111.1 3 C2/AGND /76.2 3 8V_USTAB /95.4
4 T31 /111.2 4 C2/AGND /97.2 4 F31 /95.4
5 T31 /111.4 5 C2/AGND /98.6 5 8V_USTAB /96.2
6 T31 /111.6 6 C2/AGND /108.7 6 8V_USTAB /94.3
7 T31 /111.7 7 C2/AGND /75.6 7 F31 /96.2
8 T31 /117.1 8 C2/AGND /94.3 8 F19 /87.1
9 T31 /117.1 9 C2/AGND /95.1 9 F19 /87.5
10 T31 /117.1 10 C2/AGND /95.4 10 F18 /75.2
21 11 T31 /113.2 21 11 C2/AGND /95.4 21 11 F19 /97.2
19 19 19
17 12 T31 /113.3 17 12 C2/AGND /96.3 17 12 F19 /98.6
15 15 15
13 13 T31 /113.6 13 13 C2/AGND /96.3 13 13
11 11 11
9 14 T31 /113.7 9 14 C2/AGND /75.7 9 14 F19 /27.2
7 7 7
5 15 T31 /115.5 5 15 C3/AGND /54.6 5 15 F42 /109.1
3 3 3
1 16 T31 /115.6 1 16 C3/AGND /101.5 1 16 F18 /76.2
17 T31 /116.1 17 C3/AGND /109.1 17 F42 /101.5
18 T31 /116.2 18 C3/AGND /109.5 18 F42 /108.7
19 T31 /116.3 19 C3/AGND /112.1 19
20 T31 /116.4 20 C3/AGND /112.5 20 F42 /109.5
21 T31 /116.6 21 C3/AGND /54.5 21 F42 /112.1
22 T31 /105.4 22 C3/AGND /25.3 22 F42 /26.6
cross-reference
cross-reference
cross-reference
+2 +2 +2
Querverweis
Querverweis
Querverweis
-A2.X8s -A2.X10s -A2.X12s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Stecker Zentralplatine Stecker Zentralplatine Stecker Zentralplatine
Schutzvermerk nach ISO 16016 beachten
connector central board 1 F25 /75.1 connector central board 1 F12 /49.3 connector central board 1 F28 /108.6
2 F25 /75.2 2 F12 /49.4 2 F30 /17.2
3 F26 /117.2 3 F12 /49.2 3 F34 /119.2
4 F24 /110.3 4 F11 /49.5 4 F23 /56.1
5 5 F11 /49.6 5 F29 /70.2
6 T31 /121.6 6 F10 /50.1 6
7 F20 /22.4 7 F10 /50.2 7 F22 /56.3
8 F42 /112.5 8 F10 /50.4 8 F19 /28.3
9 T31 /123.7 9 F10 /50.5 9 F19 /19.7
10 T31 /14.2 10 F9 /47.2 10 F21 /16.4
21 11 T31 /121.2 21 11 F9 /47.3 21 11
19 19 19
17 12 T31 /26.2 17 12 F9 /47.4 17 12 F19 /28.2
15 15 15
13 13 T31 /9.6 13 13 F8 /47.5 13 13 F15 /58.1
11 11 11
9 14 T31 /93.2 9 14 F8 /47.6 9 14 F6 /30.4
7 7 7
5 15 T31 /110.3 5 15 F13 /51.2 5 15 F31 /93.2
3 3 3
1 16 T31 /26.4 1 16 F7 /48.2 1 16 F15 /58.3
17 C3/ID13 /104.2 17 F15 /61.2 17 F1 /52.2
18 T31 /121.4 18 F15 /46.5 18 F1 /52.4
19 19 F7 /48.3 19 F16 /16.2
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 145 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+2 +2 +2
Querverweis
Querverweis
Querverweis
-A2.X13s -A2.X15s -A2.X17s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Stecker Zentralplatine Stecker Zentralplatine Stecker Zentralplatine
connector central board 1 work_lights_LH /10.1 connector central board 1 4X9/9 /108.3 connector central board 1 F38 /83.1
2 work_lights_LH /10.5 2 C3/QD54 /6.2 2 F38 /55.3
3 work_lights_LH /9.6 3 4X9/4 /108.3 3 F38 /55.3
4 work_lights_LH /9.5 4 C2/QD55 /20.2 4 T31 /55.7
5 work_lights_LH /10.7 5 4X9/7 /108.5 5 T31 /55.7
6 6 4X9/2 /108.5 6
7 7 C2/QD15 /107.2 7 T31 /55.4
8 work_lights_LH /14.2 8 ST2WV1/Yb1 /107.5 8 T31 /55.4
9 rotary beacon /7.8 9 ECM/ignition /20.2 9
10 rotary beacon /7.6 10 MC/NOT+0 /43.6 10
21 11 rotary beacon /7.4 21 11 ST2WV1/Ya1 /107.6 21 11 F39 /55.6
19 19 19
17 12 rotary beacon /7.2 17 12 C2/QD16 /107.3 17 12 F39 /55.6
15 15 15
13 13 C3/QD50 /9.1 13 13 HA2.HQ1.Mb /106.5 13 13
11 11 11
9 14 C3/QD23 /9.3 9 14 C2/QD13 /106.2 9 14 F41 /55.3
7 7 7
5 15 5 15 HA2.HQ1.Ma /106.6 5 15
3 3 3
1 16 work_lights_RH /12.1 1 16 ground_propel /89.2 1 16 TIS-1 /83.7
17 work_lights_RH /12.5 17 ground_propel /89.3 17 TIS-1 /83.7
18 work_lights_RH /15.2 18 C3/QPWM3 /90.2 18 F38 /83.4
19 work_lights_RH /12.7 19 ground_propel /89.6 19 F38 /83.4
20 work_lights_RH /15.3 20 ground_propel /89.7 20
21 work_lights_RH /15.6 21 C2/QD14 /106.3 21
22 22 horn /6.3 22
cross-reference
cross-reference
cross-reference
+2 +2 +2
Querverweis
Querverweis
Querverweis
-A2.X14s -A2.X16s -A2.X18s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Stecker Zentralplatine Stecker Zentralplatine Stecker Zentralplatine
Schutzvermerk nach ISO 16016 beachten
connector central board 1 wiper_2 /17.3 connector central board 1 MC/NOT-0 /42.4 connector central board 1
2 C3/QD56 /81.1 2 MC/NOT+0 /42.4 2 Sensor1_LH /87.3
3 C3/QPWM22 /123.5 3 MC/NOT-0 /42.4 3 Sensor2_LH /87.3
4 wiper_3 /17.3 4 MC/NOT+0 /42.4 4 Sensor2_RH /87.7
5 C3/QD55 /17.5 5 MC/NOT-0 /42.4 5 Sensor1_RH /87.7
6 C2/QD29 /45.2 6 MC/NOT+0 /42.4 6 C2/IC60 /87.4
7 C3/I4 /30.2 7 MC/NOT-0 /43.2 7 C2/IC61 /87.4
8 C3/I4 /30.2 8 MC/NOT-0 /43.4 8 C2/IC63 /87.8
9 C3/QD52 /30.5 9 CAN3-H /64.1 9 C2/IC62 /87.8
10 C3/QD21 /31.6 10 CAN3-L /64.1 10 C2/IC60 /88.4
21 11 C3/QD51 /7.1 21 11 CAN4-H /65.5 21 11 C2/IC63 /88.4
19 19 19
17 12 C3/ID13 /104.2 17 12 CAN4-L /65.5 17 12 C3/ID14 /105.2
15 15 15
13 13 C3/Q49 /17.1 13 13 CAN5-H /67.6 13 13
11 11 11
9 14 MC/S42 /19.1 9 14 CAN5-L /67.6 9 14
7 7 7
5 15 C2/QPWM27 /45.4 5 15 CAN1-H /62.6 5 15
3 3 3
1 16 starter_50 /19.4 1 16 CAN1-L /62.6 1 16 MC/QDS46-55 /18.1
17 C2/C3/ID10 /44.2 17 CAN0-H /60.2 17 F21 /51.4
18 C2/C3/ID10 /44.3 18 CAN0-L /60.2 18 F21 /51.7
19 starter_50 /19.4 19 CAN2-H /63.6 19 C3/ID15 /18.6
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 146 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+2 +2 +2
Querverweis
Querverweis
Querverweis
-A2.X19s -A2.X24s -A2.X25s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Stecker Zentralplatine Stecker Zentralplatine WIFMS
connector central board 1 F42 /104.4 connector central board 1 1 F4 /78.6
2 F42 /114.2 2 2 T31 /78.6
3 F42 /105.4 3 C3/QPWM18 /123.7 3 F5 /78.6
4 F42 /114.6 4 T31 4
5 F19 /101.1 5 Waschanlage /17.7 5 CAN4-L /65.4
6 F19 /101.3 6 T31 /17.7 6 CAN4-H /65.4
7 C3/ID12 /26.8 7
1 2 1 2
8 MC/S14 /84.2 8
2
9 MC/POT1 /84.8 4 9 2
6
10 MC/POT3 /85.2 8 10 4
10
21 11 MC/QP-ENC1-1 /84.4 6
19
17 12 MC/S05 /85.4
15
13 13 MC/S56 /85.6
11
9 14 C2/UR1 /46.3
7
5 15 C3/ID14 /105.2
3
1 16 C3/AGND /117.3
17 C3/AGND /25.7
18 C3/AGND /25.6
cross-reference
19 C3/AGND /114.2 +2
Querverweis
-A2.X26s
Anschluss
20 C3/AGND /114.6
Signal
21 C3/AGND /101.1
signal
Pin
cross-reference
22 C3/AGND /101.3 +2
Querverweis
-A2.X25s
Anschluss
1
Signal
2
signal
Pin
Sprühmodul 3 F5 /78.7
cross-reference
-A2.X22s
Anschluss
2 5 CAN6-L /68.3
Signal
3 6 CAN6-H /68.3
signal
Pin
4
Schutzvermerk nach ISO 16016 beachten
1 2
1 F33 /55.2 5 CAN4-L /65.2
2 6 CAN4-H /65.2 2
3 4
1 2
4 6
5 2
6 4
7 6
1 2
8
2
4 9
6
8 10
10
cross-reference
+1
Querverweis
-B1.X1s
Anschluss
Signal
signal
Pin
Luftfilter
air filter A F19 /19.7
B C2/ID12 /19.7
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 147 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+1 +7 +8
Querverweis
Querverweis
Querverweis
-B2.X1s -B10.X1s -B12.X1s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Kühlmittelniveau Lenkautomatik, links Füllstand Band links
coolant level A #1906 /23.5 automatic steering control, left hand 1 8V_USTAB /95.5 level sensor: conveyor, left hand 1 C2/AGND /97.2
B #1915 /23.5 2 C2/AGND /95.5 2 F19 /97.2
C #1907 /23.6 3 C2/IU41 /95.6 3 C2/IU38 /97.2
4 C2/ID16 /95.6
5 F31 /95.6
6 C2/AGND /95.6
PE
1 2 3
1 2 3
A B
C
4 5 6
cross-reference
+8
Querverweis
cross-reference
-B13.X1s
Anschluss
+1
Querverweis
-B3.X1s
Signal
Anschluss
signal
Pin
Signal
cross-reference
2 ECM/GND /23.7 +7 3 C3/IU39 /98.6
Querverweis
-B11.X1s
Anschluss
Signal
signal
Pin
Lenkautomatik, rechts
automatic steering control, right hand 1 8V_USTAB /96.3
2 C2/AGND /96.3
3 C2/IU41 /96.4 1 2 3
4 C2/ID17 /96.4
5 F31 /96.4
6 C2/AGND /96.4
Schutzvermerk nach ISO 16016 beachten
PE
2 1
cross-reference
1 2 3 +7
Querverweis
cross-reference
-B14.X1s
Anschluss
+7
Querverweis
-B4.X1s
Signal
Anschluss
signal
Pin
Signal
Neigungssensor
signal
Pin
A B
1 4
2 3 C
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+1 +7 +6
Querverweis
Querverweis
Querverweis
-B17.X1s -B21.X1s -E2.X1s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Temperatur Ansaugluft Arbeitslicht, vorne rechts
temperature intake air 1 C3/AGND /25.6 1 F42 /105.7 work lights, front right hand 1 work_lights_RH /13.2
2 #2105 /25.6 2 2 T31 /13.2
3 T31 /105.7
4 C3/ID14 /105.7
1
1 2 4 2
3
cross-reference
+6
Querverweis
-E1.X1s
Anschluss
cross-reference
Signal
signal
+7
Querverweis
2 1
Pin
-B18.X1s
Anschluss
cross-reference
Signal
work lights, front left hand 1 work_lights_LH /10.2
signal
+6
Querverweis
Pin
-E2.X1s
Anschluss
Temperatur Hydrauliköl 2 T31 /10.2
Signal
temperature hydraulic oil 1 C3/AGND /25.7
signal
Pin
2 #2107 /25.7 Arbeitslicht, vorne rechts
work lights, front right hand 1 work_lights_RH /12.2
2 T31 /12.2
1 2
2 1
cross-reference
cross-reference
+1 +6
Querverweis
Querverweis
-B19.X1s -E1.X1s
Anschluss
Anschluss
Signal
Signal
signal
signal
2 1
Schutzvermerk nach ISO 16016 beachten
Pin
Pin
Motorölstand Arbeitslicht, vorne links
cross-reference
engine oil level 1 #2226 /24.2 work lights, front left hand 1 work_lights_LH /11.4 +6
Querverweis
-E3.X1s
Anschluss
2 2 T31 /11.4
Signal
signal
Pin
Arbeitslicht, Seite links
work lights, sideways left hand 1 work_lights_LH /10.6
2 T31 /10.6
2 1 2 1
cross-reference
+7
Querverweis
-B20.X1s
Anschluss
Signal
signal
2 1
Pin
1 F42 /104.7
Refer to protection notice ISO 16016
2
3 T31 /104.7
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 149 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+6 +6 +6
Querverweis
Querverweis
Querverweis
-E3.X1s -E5.X1s -E8.X1s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Arbeitslicht, Seite links Arbeitslicht, hinten, links Arbeitslicht, vorne , rechts
work lights, sideways left hand 1 work_lights_LH /11.6 work lights, rear, left hand 1 work_lights_LH /11.8 work lights, front , right hand 1 work_lights_front /12.4
2 T31 /11.6 2 T31 /11.8 2 T31 /12.4
2 1 2 1 2 1
cross-reference
cross-reference
cross-reference
+6 +6 +6
Querverweis
Querverweis
Querverweis
-E4.X1s -E6.X1s -E9.X1s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Arbeitslicht, Seite , rechts Arbeitslicht, hinten , rechts Arbeitslicht, hinten , rechts
work lights, sideways , right hand 1 work_lights_RH /12.6 work lights, rear , right hand 1 work_lights_RH /12.8 work lights, rear , right hand 1 work_lights_RH /15.8
2 T31 /12.6 2 T31 /12.8 2 T31 /15.8
2 1 2 1 2 1
Schutzvermerk nach ISO 16016 beachten
cross-reference
cross-reference
cross-reference
+6 +6 +6
Querverweis
Querverweis
Querverweis
-E5.X1s -E7.X1s -E10.X1s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Arbeitslicht, hinten, links Arbeitslicht, vorne , links Arbeitslicht, hinten , links
work lights, rear, left hand 1 work_lights_LH /10.8 work lights, front , left hand 1 work_lights_front /10.4 work lights, rear , left hand 1 work_lights_LH /14.6
2 T31 /10.8 2 T31 /10.4 2 T31 /14.6
2 1 2 1 2 1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+6 +6 +6
Querverweis
Querverweis
Querverweis
-E10.X1s -E14.X1s -E14.X1s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Arbeitslicht, hinten , links Einweiseampel links
work lights, rear , left hand 1 work_lights_LH /14.4 signal light left hand 1 F21 /51.6 1 #2271 /51.4
2 T31 /14.4 2 T31 /51.6 2 #2272 /51.4
3 C3/ID15 /18.5 3 C3/ID15 /18.4
4 F15 /58.4 4 #2270 /58.6
5 #2228 /58.5 5
6 #2229 /58.6 6
7 CAN5-H /66.4 7 #2269 /66.3
8 CAN5-L /66.5 8 #2268 /66.3
9 9
10 10
11 11
12 12
2 1
1 12 1 12
cross-reference
+6
Querverweis
2 11 2 11
-E11.X1s
Anschluss
3 10 3 10
Signal
signal
4 9 4 9
Pin
Sitzheizung, links
5 8 5 8
seat heating, left hand 1 F16 /16.3
6 7 6 7
2 T31 /16.3
2
cross-reference
+6
Querverweis
Schutzvermerk nach ISO 16016 beachten
-E12.X1s
Anschluss
Signal
signal
Pin
Sitzheizung, rechts
seat heating, right hand 1 F21 /16.5
2 T31 /16.5
2
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+6 +6 +6
Querverweis
Querverweis
Querverweis
-E15.X1s -E15.X1s -E17.X1S
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Einweiseampel rechts
1 #2271 /51.4 signal light right hand 1 F21 /51.8 1 work_lights_LH /14.4
2 #2272 /51.4 2 T31 /51.8 2 T31 /14.4
3 #2267 /18.4 3 C3/ID15 /18.7
4 4 #2231 /58.7
5 #2273 /58.6 5 F15 /58.7
6 6 #2230 /58.8
7 #2269 /66.8 7 CAN5-H /66.6
8 #2268 /66.8 8 CAN5-L /66.7
9 9
10 10
11 11
12 12
2 1
1 12 1 12
cross-reference
+1
Querverweis
2 11 2 11
-G3.X1s
Anschluss
3 10 3 10
Signal
signal
4 9 4 9
Pin
Lichtmaschine
5 8 5 8
alternator A
6 7 6 7
B D+ /29.4
C
D
A B C D
Schutzvermerk nach ISO 16016 beachten
cross-reference
Querverweis
cross-reference
-HA1.HQ1.XMa
Anschluss
+6
Querverweis
-E16.X1S
Signal
Anschluss
signal
Pin
Signal
Druckabschaltventil
signal
Pin
pressure off valve 1 #1889 /26.4
1 work_lights_RH /15.8 2 T31 /26.4
1
2 T31 /15.8 PE
PE 2
Refer to protection notice ISO 16016
2 1
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
Querverweis
Querverweis
Querverweis
-HA1.HQ2.XMa -HA1.HQ3.XMb -HA1.HQ5.XMb
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Nivellierung senken, links Nivellierung heben, rechts Bohlenverriegelung einfahren
levelling system (AGS) lowering, left 1 HA2.HQ1.Ma /106.6 levelling system (AGS) raise, right 1 ST2WV1/Yb1 /107.5 screed lock retracting 1 C2/QD37 /115.6
2 T31 /106.6 2 T31 /107.5 2 T31 /115.6
1 1 1
PE PE PE
PE 2 PE 2 PE 2
cross-reference
cross-reference
cross-reference
Querverweis
Querverweis
Querverweis
-HA1.HQ2.XMb -HA1.HQ4.XMa -HA1.HQ6.XMa
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Nivellierung heben, links Parkbremse Abstreifer Fahrwerk heben
levelling system (AGS) raise, left 1 HA2.HQ1.Mb /106.5 parking brake 1 C2/QPWM28 /86.2 scraper track raise 1 C2/QD35 /91.2
2 T31 /106.5 2 T31 /86.2 2 T31 /91.2
1 1 1
PE PE PE
PE 2 PE 2 PE 2
Schutzvermerk nach ISO 16016 beachten
cross-reference
cross-reference
cross-reference
Querverweis
Querverweis
Querverweis
-HA1.HQ3.XMa -HA1.HQ5.XMa -HA1.HQ6.XMb
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Nivellierung senken, rechts Bohlenverriegelung ausfahren Abstreifer Fahrwerk senken
levelling system (AGS) lowering, right 1 ST2WV1/Ya1 /107.6 screed lock extending 1 C2/QD38 /115.5 scraper track lowering 1 C2/QD36 /91.3
2 T31 /107.6 2 T31 /115.5 2 T31 /91.3
1 1 1
PE PE PE
PE 2 PE 2 PE 2
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
Querverweis
Querverweis
Querverweis
-HA2.HQ1.XMa -HA2.HQ3.XMa -HA2.HQ4.XMb
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Schwimmstellung aus Schnecke senken Klappe senken
screed floating off 1 C3/QPWM11 /111.7 auger lower 1 C2/QD40 /100.3 front apron, lower 1 C2/QD42 /103.5
2 T31 /111.7 2 T31 /100.3 2 T31 /103.5
1 1 1
PE PE PE
PE 2 PE 2 PE 2
cross-reference
cross-reference
cross-reference
Querverweis
Querverweis
Querverweis
-HA2.HQ2.XMa -HA2.HQ3.XMb -HA2.HQ5.XMa
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Bohle heben Schnecke heben Bunkerwand links, heben
screed raise 1 C2/QPWM30 /111.1 auger raise 1 C2/QD39 /100.2 hopper left hand, raise 1 C2/QD43 /103.1
2 T31 /111.1 2 T31 /100.2 2 T31 /103.1
1 1 1
PE PE PE
PE 2 PE 2 PE 2
Schutzvermerk nach ISO 16016 beachten
cross-reference
cross-reference
cross-reference
Querverweis
Querverweis
Querverweis
-HA2.HQ2.XMb -HA2.HQ4.XMa -HA2.HQ5.XMb
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Bohle senken Klappe heben Bunkerwand links, senken
screed lower 1 C3/QPWM12 /111.2 front apron, raise 1 C2/QD41 /103.4 hopper left hand, lower 1 C2/QD44 /103.2
2 T31 /111.2 2 T31 /103.4 2 T31 /103.2
1 1 1
PE PE PE
PE 2 PE 2 PE 2
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
Querverweis
Querverweis
Querverweis
-HA2.HQ6.XMa -HA3.HQ1.XMa -HA5.B1.X1s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Bunkerwand rechts, heben Druckzuschaltventil Bohle Druck Bohlenentlastung links
hopper right hand, raise 1 C2/QD45 /103.7 pressure activation valve screed 1 C2/QPWM34 /116.6 pressure screed assist left hand A F42 /114.2
2 T31 /103.7 2 T31 /116.6 B C3/AGND /114.2
1 1
PE PE C C3/ID58 /114.2
PE 2 PE 2
A B
cross-reference
Querverweis
-HA5.B2.X1s
Anschluss
cross-reference
cross-reference
Signal
signal
Querverweis
Querverweis
Pin
-HA2.HQ6.XMb -HA4.HB1.X1s
Anschluss
Anschluss
Druck Bohlenentlastung rechts
Signal
Signal
pressure screed assist right hand A F42 /114.6
signal
signal
Pin
Pin
Bunkerwand rechts, senken Schaltdruck PVG-Kupplung B C3/AGND /114.6
hopper right hand, lower 1 C2/QD46 /103.8 gear pressure PVG-clutch 1 F42 /26.7 C C3/ID41 /114.6
2 T31 /103.8 2 C3/ID12 /26.7
1
PE
PE 2 1 2
A B
Schutzvermerk nach ISO 16016 beachten
cross-reference
Querverweis
cross-reference
-HA4.HQ1.XMa
Anschluss
Querverweis
-HA5.HQ1.XMa
Signal
Anschluss
signal
Pin
Signal
Getriebeschaltung, PVG-Kupplung
signal
Pin
gearshift, PVG-Kupplung 1 #1888 /26.2 Bohlenentlastung, links
cross-reference
1
-HA2.HQ7.XMa
Anschluss
PE 2 T31 /113.2
1
Signal
PE
signal
Pin
Druckzuschaltventil Zylinder
pressure activation valve cylinder 1 PE 2
C3/QPWM13 /28.7
PE 2
2 T31 /28.7
1
PE
PE 2
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
Querverweis
Querverweis
Querverweis
-HA5.HQ2.XMa -HA6.HQ1.XMa -HA9.HQ2.XMa
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Bohlenentlastung, rechts Tamper Pressleiste 2 ein
screed assist, right hand 1 C2/Q33 /113.3 tamper 1 C2/QPWM21 /119.3 pressure bar 2 on 1 C3/QPWM7 /121.4
2 T31 /113.3 2 C3/ID5 /119.2 2 T31 /121.4
1 1
PE 3 C2/QPWM22 /119.3 PE
4
5 T31 /119.2
PE 2 PE 2
6 F34 /119.2
1 6
2 5
3 4
cross-reference
cross-reference
Querverweis
Querverweis
-HA5.HR1.XMa -HA9.HQ3.XMa
Anschluss
Anschluss
Signal
Signal
signal
signal
Pin
Pin
cross-reference
P-Entlastung, links Drehwegeaggregat ein
Querverweis
-HA8.HQ1.XMa
Anschluss
P-relief, left hand 1 C3/QPWM4 /113.6 rotary slide on 1 C3/QPWM8 /121.6
Signal
2 T31 /113.6 2 T31 /121.6
signal
1 1
Pin
PE Vibration PE
vibration 1 C2/QPWM23 /120.2
2 T31 /120.2
PE 2 PE 2
1 2
Schutzvermerk nach ISO 16016 beachten
cross-reference
Querverweis
-HA9.HQ1.XMa
Anschluss
cross-reference
cross-reference
Signal
signal
Querverweis
Querverweis
Pin
-HA5.HR2.XMa -HA10.HQ1.XMa
Anschluss
Anschluss
Pressleiste 1 ein
Signal
Signal
pressure bar 1 on 1 C3/QPWM6 /121.2
signal
signal
Pin
Pin
P-Entlastung, rechts 2 T31 /121.2 Sitzventil Stangenseite, links
P-relief, right hand 1 1 seat valve: on side of rod, left hand 1
C3/QPWM5 /113.7 PE C2/QD47 /111.4
2 T31 /113.7 2 T31 /111.4
1 1
PE PE
PE 2
PE 2 PE 2
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
Querverweis
Querverweis
Querverweis
-HA11.HQ1.XMa -HG1.HR2.XMz -HG5.HQ1.XMa
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Sitzventil Stangenseite, rechts Hydraulikpumpe rückwärts, links Schnecke links, rückw.
seat valve: on side of rod, right hand 1 C2/QD48 /111.6 traction propel reverse, left hand 1 C2/QPWM2 /89.3 auger left hand, backwards 1 C2/QPWM6 /99.3
2 T31 /111.6 2 ground_propel /89.3 2 T31 /99.3
1 1 1
PE PE PE
PE 2 PE 2 PE 2
cross-reference
cross-reference
cross-reference
Querverweis
Querverweis
Querverweis
-HA12.HQ1.XMa -HG2.HR1.XMy -HG5.HQ1.XMb
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Reserve Hydraulikpumpe Vorwärts, rechts Schnecke links, vorw.
reserve 1 C3/QPWM14 /102.2 traction propel forwards, right hand 1 C2/QPWM3 /89.6 auger left hand, forwards 1 C2/QPWM5 /99.2
2 T31 /102.2 2 ground_propel /89.6 2 T31 /99.2
1 1 1
PE PE PE
PE 2 PE 2 PE 2
Schutzvermerk nach ISO 16016 beachten
cross-reference
cross-reference
cross-reference
Querverweis
Querverweis
Querverweis
-HG1.HR1.XMy -HG2.HR2.XMz -HG6.HQ2.XMa
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Hydraulikpumpe Vorwärts, links Hydraulikpumpe rückwärts, rechts Band links, rückwärts
traction propel forwards, left hand 1 C2/QPWM1 /89.2 traction propel reverse, right hand 1 C2/QPWM4 /89.7 conveyor left hand, backw. 1 C2/QPWM10 /97.7
2 ground_propel /89.2 2 ground_propel /89.7 2 T31 /97.7
1 1 1
PE PE PE
PE 2 PE 2 PE 2
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
Querverweis
Querverweis
Querverweis
-HG6.HQ2.XMb -HG9.HQ2.XMa -HM1.HR1.XMy
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Band links Vorwärts Band rechts, rückwärts Hydraulikmotor links
conveyor, left hand forwards 1 C2/QPWM9 /97.6 conveyor right hand, backw. 1 C2/QPWM12 /98.4 traction motor left hand 1 C2/QPWM1.0 /90.5
2 T31 /97.6 2 T31 /98.4 2 T31 /90.5
1 1
PE PE
PE 2 PE 2 1 2
cross-reference
Querverweis
-HM2.B1.X1S
Anschluss
Signal
signal
Pin
Drehzahlmessung, rechts
speed measurement, right hand 1 F19 /87.5
cross-reference
cross-reference
2 Sensor2_RH /87.6
Querverweis
Querverweis
-HG8.HQ1.XMa -HG9.HQ2.XMb
Anschluss
Anschluss
3 T31 /87.5
Signal
Signal
4 Sensor1_RH /87.6
signal
signal
Pin
Pin
Schnecke rechts, rückw. Band rechts, vorwärts
auger right hand, backwards 1 C2/QPWM8 /99.7 conveyor right hand, forw. 1 C2/QPWM11 /98.3
2 T31 /99.7 2 T31 /98.3
1 1
PE PE
PE 2 PE 2
1 4
Schutzvermerk nach ISO 16016 beachten
cross-reference
Querverweis
-HM2.HR1.XMy
Anschluss
Signal
signal
Pin
Hydraulikmotor rechts
traction motor right hand 1 C2/QPWM1.0 /90.8
2 T31 /90.8
cross-reference
cross-reference
Querverweis
Querverweis
-HG8.HQ1.XMb -HM1.B1.X1S
Anschluss
Anschluss
Signal
Signal
signal
signal
Pin
Pin
Schnecke rechts, vorw. Drehzahlmessung, links 1 2
auger right hand, forwards 1 C2/QPWM7 /99.6 speed measurement, left hand 1 F19 /87.1
2 T31 /99.6 2 Sensor1_LH /87.2
1
PE 3 T31 /87.1
4 Sensor2_LH /87.2
PE 2
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 158 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
Querverweis
Querverweis
Querverweis
-HM9.B1.X1S -HM18.B1.X1S -HV2.HB1.X1s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Wegmessung Nivellierzylinder, links Wegmessung Bohle he/se, rechts Rücklauffilter
distance measurement tow point, left hand 1 distance measurement screed r/l, right hand 1 suction/return filter 1 F19 /28.3
2 F42 /109.2 2 F42 /112.6 2
3 C3/AGND /109.2 3 C3/AGND /112.6 1 3 C2/ID3 /28.3
4 C3/IU35 /109.3 4 C3/IU38 /112.7 PE
3
1 1 PE 2
4 2 4 2
3 3
cross-reference
cross-reference
Querverweis
Querverweis
-HM10.B1.X1S -HM21.B1.X1S
Anschluss
Anschluss
Signal
Signal
signal
signal
Pin
Pin
Wegmessung Nivellierzylinder, rechts Wegmessung, Schnecke he/se, links
distance measurement tow point, right hand 1 distance measurement, auger r/l, left hand 1
2 F42 /109.6 2 F42 /101.6
cross-reference
3 C3/AGND /109.6 3 C3/AGND /101.6 +1
Querverweis
-K1
Anschluss
4 C3/IU35 /109.7 4 C3/IU39 /101.7
Signal
signal
Pin
1 1 Dieselvorfilter
4 2 4 2 water in fuel sensor 1 ECM/GND /23.7
3 3 2 ECM/Water In Fuel /23.8
cross-reference
cross-reference
Querverweis
Querverweis
Schutzvermerk nach ISO 16016 beachten
-HM16.B1.X1S -HV1.HB1.X1s
Anschluss
Anschluss
Signal
Signal
signal
signal
Pin
Pin
Wegmessung Bohle he/se, links Leckölfilter
distance measurement screed r/l, left hand 1 leakage oil filter 1 F19 /28.2
2 1
2 F42 /112.2 2 C2/ID13 /28.2
cross-reference
3 C3/AGND /112.2 +1
Querverweis
-K1.J2
Anschluss
4 C3/IU37 /112.3
Signal
signal
Pin
1 Motorsteuerung Tier3
4 2 engine control module Tier3 1
3 2
3
4
5
6
2 1
7
8
9
10 1
10
Refer to protection notice ISO 16016
6 5 11
12
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 159 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
+7
Querverweis
-K2.X1s
Anschluss
Signal
signal
Pin
Steuerung 2
18 16 controller 2 1
19 17 CAN3-H /64.7 2 C2/Q32 /113.2
20 18 CAN3-L /64.8 3 C2/QPWM30 /111.1
21 #1909 /23.3 19 4 C2/QD36 /91.3
22 20 5 C2/QD35 /91.2
23 21 T31 /53.6 6 C2/QPWM34 /116.6
24 22 T31 /53.7 7 C2/Q33 /113.3
25 23 8 C2/IC63 /87.8
26 24 9 C2/IC62 /87.6
27 25 10 C2/IC60 /87.4
28 #1910 /23.2 26 11 C2/IC61 /87.3
29 27 12 MC/NOT-0 /43.2
30 28 96 73 13
31 29 72 49 14 C2/QD53 /70.2
32 #1942 /23.4 30 15 C2/QD49 /69.2
33 31 T31 /53.4 16 #2199 /75.7
34 32 T31 /53.5 17 #2199 /79.4
35 33 18
36 34 19 C2/IU33 /94.6
37 CAN1_Shield /64.3 35 20 #1864 /71.8
38 36 21 C2/IR54 /75.6
48 25
39 #1892 /20.4 37 22 T31 /48.2
24 1
40 #1931 /21.4 38 23 T31 /48.3
41 39 24 T31 /48.4
42 #1932 /21.5 40 25 C2/QPWM27 /45.4
43 41 26 C2/QPWM25 /79.2
44 42 27
45 43 #1915 /23.4 28 C2/QD29 /45.2
46 CAN3-H /64.4 44 #1912 /23.2 29 C2/QPWM28 /86.2
Schutzvermerk nach ISO 16016 beachten
-K1.X3s
Anschluss
53 38 PH+ /21.1
Signal
54 39 MC/POT2 /79.1
signal
Pin
10 6 5 1 9 49 C2/QPWM17 /116.2
10 50 C2/QPWM19 /116.4
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 160 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
+7
Querverweis
-K2.X2s
Anschluss
Signal
signal
Pin
Steuerung 2
56 C2/QPWM23 /120.2 controller 2 1 F9 /47.2 56 C2/ID5 /70.7
57 C2/C3/ID10 /44.2 2 T31 /47.2 57 C2/QD56 /79.3
58 C2/ID8 /71.1 3 F9 /47.3 58 F7 /48.3
59 C2/ID7 /71.3 4 F9 /47.4
60 CAN5-L /66.2 5 F8 /47.5
61 CAN5-H /66.1 6 F8 /47.6
cross-reference
62 CAN4-L /65.8 7 T31 /47.3 +7
Querverweis
-K3.X1s
Anschluss
63 CAN4-H /65.7 8 C2/ID67 /84.5
Signal
64 MC/POT3 /85.1 9
signal
Pin
65 10 MC/S05 /85.3 Steuerung 3
66 MC/POT1 /84.7 11 C2/ID3 /28.3 controller 3 1 C3/QD26 /79.7
67 12 2
68 MC/S56 /85.5 13 MC/QP-ENC1-1 /84.3 3 C3/Q30 /118.7
58 46
69 14 MC/S14 /84.1 4
45 33
70 15 CAN0-H /59.3 5
71 16 CAN0-L /59.5 6
72 C2/QD47 /111.4 6 5 17 C2/IU40 /108.8 7
73 C2/QPWM18 /116.1 4 3
18 Check_F18 /79.2 8
74 C2/QPWM20 /116.3 19 C2/UR1 /46.2 9
2 1
75 C2/QD14 /106.3 20 T31 /47.4 10
76 C2/QD16 /107.3 21 C2/QD57 /79.4 11
77 C2/QPWM10 /97.7 32 20 22 C2/ID13 /28.2 12 T31 /50.7
78 C2/QPWM12 /98.4 19 7 23 C2/ID5 /70.6 96 73 13
79 C2/QPWM5 /99.2 24 72 49 14
80 C2/QPWM6 /99.3 25 15 C3/Q49 /17.1
81 C2/QPWM7 /99.6 26 C2/IU41 /96.8 16 #2107 /25.7
82 C2/QPWM8 /99.7 27 17 #2105 /25.6
83 C2/QPWM1 /89.2 28 MC/NOT+0 /43.6 18 #2198 /79.8
84 C2/QPWM2 /89.3 29 Check_F23 /79.3 19 C3/IU33 /27.3
Schutzvermerk nach ISO 16016 beachten
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 161 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
+7
Querverweis
-K3.X2s
Anschluss
Signal
signal
Pin
Steuerung 3
46 C3/AGND /54.5 controller 3 1 F12 /49.2 56 C3/QD54 /6.2
47 C3/I4 /30.2 2 T31 /49.2 57 C3/QD56 /81.1
48 3 F12 /49.3 58 F10 /50.2
49 C3/Q17 /118.5 4 F12 /49.4
50 C2/QD3.3 /92.2 5 F11 /49.5
51 C3/QPWM13 /28.7 6 F11 /49.6
cross-reference
52 7 T31 /49.3 +1
Querverweis
-K10.X1s
Anschluss
53 C3/QPWM9 /110.7 8
Signal
54 C3/QPWM11 /111.7 9 F15 /58.3
signal
Pin
55 C3/QD24 /79.5 10 C3/ID14 /105.2 Relais Vorglühung
56 C3/QD23 /9.3 11 relays preheating 1 PH- /21.2
57 C2/C3/ID10 /44.3 12 2 PH+ /21.2
58 13 #2226 /24.3
58 46
59 C3/ID7 /122.6 14 C3/ID9 /79.5
45 33
60 CAN2-L /63.4 15 CAN0-H /59.3
61 CAN2-H /63.3 16 CAN0-L /59.5
62 CAN1-L /61.6 6 5 17 C3/ID58 /114.3
63 CAN1-H /61.5 4 3
18 C3/ID44 /79.7
64 C3/IU37 /112.4 19
2 1
65 C3/I51 /118.2 20 T31 /49.4
66 C3/IU35 /109.8 21 #2245 /27.4
1 2
67 C3/I48 /117.6 32 20 22 C3/ID13 /104.2
cross-reference
68 19 7 23 C3/ID5 /119.4 +6
Querverweis
-M2.X1s
Anschluss
69 C3/I49 /117.7 24
Signal
70 C3/I50 /117.8 25
signal
Pin
71 Check_F31 /101.5 26 C3/ID41 /114.7 Scheibenwischer
72 27 C3/I47 /117.5 windscreen wiper 1 T31 /17.3
73 C3/QPWM18 28 F10 /50.5 2 wiper_2 /17.3
74 C3/QPWM20 /108.4 29 Check_F29 /101.3 3 F30 /17.3
Schutzvermerk nach ISO 16016 beachten
94 49
95 C3/Q48 /25.1 50 F10 /50.6
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 162 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+7 +2 +6
Querverweis
Querverweis
Querverweis
-M4.X1s -P2.X1p -P3.X1p
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Schmierung Rundumkennleuchte links, hinten
lubrication 1 C3/QPWM18 /123.7 + #2323 /8.2 rotary beacon left hand, rear 1 rotary beacon /7.5
2 T31 /123.7 - #2324 /8.2 2 T31 /7.5
1
PE
PE 2
2 1
cross-reference
+2
Querverweis
cross-reference
-P2.X1s
Anschluss
+6
Querverweis
-P3.X1s
Signal
Anschluss
signal
Pin
Signal
Rundumkennleuchte Steckdose, Rückwand
signal
Pin
rotary beacon power outlet, rear panel 1 rotary beacon /7.2 Rundumkennleuchte, hinten, links
cross-reference
+7 2 T31 /7.2 rotary beacon, rear, left hand 1 rotary beacon /8.5
-M6.X1s Querverweis
Anschluss
2 T31 /8.5
Signal
signal
Pin
1 Waschanlage /17.8
2 T31 /17.8 1
cross-reference
1
+6
Querverweis
-P3.X1p
Anschluss
2 1
2
Signal
signal
Schutzvermerk nach ISO 16016 beachten
Pin
cross-reference
Rundumkennleuchte links, hinten +6
Querverweis
-P3.X1s
Anschluss
rotary beacon left hand, rear 1 rotary beacon /8.5
cross-reference
Signal
2 T31 /8.5
signal
+7
Querverweis
Pin
-P1.X1s
Anschluss
2 1
cross-reference
+7
Querverweis
-P1.X2s
Anschluss
Signal
signal
2 1
Pin
Hupe, Minus
horn, minus 1 T31 /6.3
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+6 +6 +5
Querverweis
Querverweis
Querverweis
-P4.X1p -P4.X1s -T1.X2s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Rundumkennleuchte Rundumkennleuchte, vorne, rechts Spannungsregler EME Generator
rotary beacon 1 rotary beacon /7.7 rotary beacon, front, right hand 1 rotary beacon /7.7 voltage regulator EME generator T1 EME/T1 /72.5
2 T31 /7.7 2 T31 /7.7 T2 EME/T2 /72.5
K
L
U L1 /72.6
W V L2 /72.6
V
W L3 /72.6
U
L
K
T2
T1
2 1
2 1
cross-reference
+6
Querverweis
cross-reference
-P4.X1p
Anschluss
+7
Querverweis
-S5.X1s
Signal
Anschluss
signal
Pin
Signal
Rundumkennleuchte
signal
Pin
rotary beacon 1 rotary beacon /8.7 Reinigungsanlage
cross-reference
2 T31 /8.7 cleaning station 1 +5
Querverweis
-T1.X3s
Anschluss
2 F24 /110.3
Signal
3 +_pump /110.4
signal
Pin
4 Spannungsregler EME Generator
5 voltage regulator EME generator GND T31 /71.6
6 L CAN5-L /67.3
7 T31 /110.3 H CAN5-H /67.2
8 NC
9
5 10
2 1 9 6 4 7
cross-reference
+6
Querverweis
Schutzvermerk nach ISO 16016 beachten
-P4.X1s
Anschluss
GND
10 3 2 1 8
Signal
signal
L
Pin
cross-reference
+2
Querverweis
-T2.X1
Anschluss
cross-reference
Signal
signal
+5
Querverweis
Pin
-T1.X1s
Anschluss
U-Stab
Signal
stabilized voltage 1 F31 /95.1
signal
Pin
Spannungsregler EME Generator
2 1
voltage regulator EME generator UH` #2249 /72.5
VH`
K1 EME/K1 /72.5
J1 EME/J1 /72.5
Refer to protection notice ISO 16016
UH EME/UH /72.5
VH VH EME/VH /72.5
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 164 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+2 +2 +4
Querverweis
Querverweis
Querverweis
-T2.X2 -T4.X2p -X2s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
U-Stab Spannungswandler Aussensteuerstand rechts
stabilized voltage 1 8V_USTAB /95.2 voltage converter 1 T31 /56.5 screed control right hand 1 F13 /51.2
2 F22 /56.5 2 F13 /51.2
3 T31 /51.2
4 T31 /51.2
5 MC/NOT-0 /42.2
6 MC/NOT-0 /42.2
7 MC/NOT+0 /42.2
1
cross-reference
+2 8 MC/NOT+0 /42.2
Querverweis
-T2.X4
Anschluss
9 CAN1-L /62.5
Signal
10 CAN1-H /62.5
signal
1 5
U-Stab Pin 11 CAN1-L /62.6
stabilized voltage 1 C2/AGND /95.1 2 6 9
12 CAN1-H /62.6
10 13
13 F13 /51.2
cross-reference
+2 14
Querverweis
14 18
-T4.X2s
Anschluss
15
Signal
16
signal
Pin
Spannungswandler 17
voltage converter 1 T31 /56.3 18
+2 cross-reference 2 F22 /56.3 PE
Querverweis
-T4.X1p
Anschluss
Signal
signal
Pin
Spannungswandler
cross-reference
voltage converter 1 T31 /56.5 +4
Querverweis
1 -X4s
Anschluss
2 F22 /56.5
Signal
signal
Pin
2 Bohle Optionen
screed options 1 F18 /117.3
2 F18 /117.3
cross-reference
+4 3 F26 /117.2
Querverweis
Schutzvermerk nach ISO 16016 beachten
-X1s
Anschluss
4 F26 /117.2
Signal
5 T31 /117.1
signal
Pin
Aussensteuerstand links 6 T31 /117.1
1 2 screed control left hand 1 F14 /51.1 7 T31 /117.1
2 F14 /51.1 8 C3/AGND /117.3
cross-reference
-T4.X1s
Anschluss
9
Spannungswandler 6 MC/NOT-0 /42.2 6 12 C3/I50 /117.8
10 13
voltage converter 1 T31 /56.3 7 MC/NOT+0 /42.2 13 C3/I51 /118.2
2 F22 /56.3 8 MC/NOT+0 /42.2 14 18
14 C3/I52 /118.3
9 CAN2-L /63.4 15 C3/Q16 /118.4
1 5 10 CAN2-H /63.5 16 C3/Q17 /118.5
11 CAN2-L /63.5 17 C3/Q29 /118.6
9
6 12 CAN2-H /63.5 18 C3/Q30 /118.7
10 13
13 T31 /51.1 PE
14 18
14
. 1 2 : 15
16
Refer to protection notice ISO 16016
17
18
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 165 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+4 +7 +7
Querverweis
Querverweis
Querverweis
-X5s -X10p -X11p
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Bohle aus-/einfahren Lenkautomatik, links Lenkautomatik, rechts
screed extend/retract 1 C2/QPWM18 /116.1 automatic steering control, left hand 1 8V_USTAB /95.4 automatic steering control, right hand 1 8V_USTAB /96.2
2 T31 /116.1 2 C2/AGND /95.4 2 C2/AGND /96.3
3 C2/QPWM17 /116.2 3 C2/IU41 /95.7 3 C2/IU41 /96.6
4 T31 /116.2 4 C2/ID16 /95.7 4 C2/ID17 /96.6
5 C2/QPWM20 /116.3 5 F31 /95.4 5 F31 /96.2
6 T31 /116.3 6 C2/AGND /95.4 6 C2/AGND /96.3
7 C2/QPWM19 /116.4 7 7
1 2 3 4 5 8 T31 /116.4 8 8
Made in Germany
9
Fabriqué en RFA
C3/Q38 /122.2
10 C3/ID7 /122.6
PE
6 7 8 9 10
4 5 4 5
cross-reference
+4
Querverweis
-X6s
Anschluss
1 8 1 8
Signal
signal
Pin
Bohlenmesswerte
screed measurement data 1 F25 /75.1
2 #2237 /122.5
3
4 F25 /75.2
5 C2/IC64 /75.3
6 F18 /75.2
7 C2/IC65 /75.4
8 T31 /75.1
cross-reference
cross-reference
9 C2/AGND /75.6 +7 +7
Querverweis
Querverweis
-X10s -X11s
Anschluss
Anschluss
1 5 10 C2/IR54 /75.6
Signal
Signal
11 C2/ID18 /116.8
signal
signal
Schutzvermerk nach ISO 16016 beachten
Pin
Pin
9
6 12 CAN1-L /62.3 Lenkautomatik, links Lenkautomatik, rechts
10 13
13 CAN1-H /62.3 automatic steering control, left hand 1 8V_USTAB /95.4 automatic steering control, right hand 1 8V_USTAB /96.2
14 18
14 CAN1-L /62.4 2 C2/AGND /95.4 2 C2/AGND /96.3
15 CAN1-H /62.4 3 C2/IU41 /95.7 3 C2/IU41 /96.6
16 T31 /122.2 4 C2/ID16 /95.7 4 C2/ID17 /96.6
17 C3/Q39 /122.3 5 F31 /95.4 5 F31 /96.2
18 T31 /122.3 6 C2/AGND /95.4 6 C2/AGND /96.3
PE 7 7
8 8
cross-reference
+4
Querverweis
-X9s
Anschluss
5 4 5 4
Signal
signal
6 3 6 3
Pin
externe Nivellierung
external levelling system (AGS) 1 F28 /108.6 7 2 7 2
2 4X9/2 /108.5 8 1 8 1
3 C3/QPWM20 /108.4
4 4X9/4 /108.3
Refer to protection notice ISO 16016
5
6
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 166 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+6 +6 +6
Querverweis
Querverweis
Querverweis
-X12p -X12s -X13p
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Arbeitslicht, links Arbeitslicht, links Arbeitslicht, links
work lights, left hand 1 work_lights_LH /10.1 work lights, left hand 1 work_lights_LH /10.1 work lights, left hand 1 work_lights_LH /10.2
2 T31 /10.1 2 T31 /10.1 2 T31 /10.2
3 rotary beacon /7.4 3 rotary beacon /7.4 3 rotary beacon /7.5
4 T31 /7.4 4 T31 /7.4 4 T31 /7.5
5 work_lights_LH /10.7 5 work_lights_LH /10.7 5 work_lights_LH /10.8
6 T31 /10.7 6 T31 /10.7 6 T31 /10.8
7 work_lights_LH /10.5 7 work_lights_LH /10.5 7 work_lights_LH /10.6
8 T31 /10.5 8 T31 /10.5 8 T31 /10.6
5 4
4 5 4 5
6 3
7 2
1 8 8 1 1 8
cross-reference
+6
Querverweis
cross-reference
cross-reference
-X13p
Anschluss
+6 +6
Querverweis
Querverweis
-X12p -X13s
Signal
Anschluss
Anschluss
signal
Pin
Signal
Signal
Arbeitslicht, links
signal
signal
Schutzvermerk nach ISO 16016 beachten
Pin
Pin
Arbeitslicht, ohne Schutzdach work lights, left hand 1 work_lights_LH /11.4 Arbeitslicht, links
work lights, without protective roof 1 work_lights_front /10.3 2 T31 /11.4 work lights, left hand 1 work_lights_LH /10.2
2 T31 /10.3 3 rotary beacon /8.5 2 T31 /10.2
3 4 T31 /8.5 3 rotary beacon /7.5
4 5 work_lights_LH /11.8 4 T31 /7.5
5 6 T31 /11.8 5 work_lights_LH /10.8
6 7 work_lights_LH /11.6 6 T31 /10.8
7 8 T31 /11.6 7 work_lights_LH /10.6
8 8 T31 /10.6
4 5
5 4
4 5
6 3
1 8 7 2
1 8 8 1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+6 +6 +6
Querverweis
Querverweis
Querverweis
-X14p -X14p -X15p
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Arbeitslicht, rechts Arbeitslicht, ohne Schutzdach Arbeitslicht, rechts
work lights, right hand 1 work_lights_RH /12.1 work lights, without protective roof 1 work_lights_front /12.3 work lights, right hand 1 work_lights_RH /12.2
2 T31 /12.1 2 T31 /12.3 2 T31 /12.2
3 rotary beacon /7.6 3 3 rotary beacon /7.7
4 T31 /7.6 4 4 T31 /7.7
5 work_lights_RH /12.7 5 5 work_lights_RH /12.8
6 T31 /12.7 6 6 T31 /12.8
7 work_lights_RH /12.5 7 7 work_lights_RH /12.6
8 T31 /12.5 8 8 T31 /12.6
4 5 4 5 4 5
1 8 1 8 1 8
cross-reference
cross-reference
cross-reference
+6 +6 +6
Querverweis
Querverweis
Querverweis
-X14p -X14s -X15s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Schutzvermerk nach ISO 16016 beachten
Pin
Pin
Pin
Arbeitslicht, rechts Arbeitslicht, rechts Arbeitslicht, rechts
work lights, right hand 1 work_lights_RH /13.1 work lights, right hand 1 work_lights_RH /12.1 work lights, right hand 1 work_lights_RH /12.2
2 T31 /13.1 2 T31 /12.1 2 T31 /12.2
3 3 rotary beacon /7.6 3 rotary beacon /7.7
4 4 T31 /7.6 4 T31 /7.7
5 5 work_lights_RH /12.7 5 work_lights_RH /12.8
6 6 T31 /12.7 6 T31 /12.8
7 7 work_lights_RH /12.5 7 work_lights_RH /12.6
8 8 T31 /12.5 8 T31 /12.6
5 4 5 4
4 5
6 3 6 3
7 2 7 2
1 8 8 1 8 1
Refer to protection notice ISO 16016
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+7 +2 +7
Querverweis
Querverweis
Querverweis
-X16s -X18p -X20p
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Skalenleuchte , links Arbeitslicht, links Sitzheizung, links
light: scale , left hand 1 work_lights_LH /9.5 work lights, left hand + work_lights_LH /14.3 seat heating, left hand 1 F16 /16.3
2 T31 /9.5 - T31 /14.3 2 T31 /16.3
2 1
cross-reference
+2
Querverweis
2 1
cross-reference
-X18s
Anschluss
+7
Querverweis
cross-reference
-X20s
Signal
Anschluss
signal
+7
Querverweis
Pin
-X17s
Signal
Anschluss
signal
Pin
Signal
Skalenleuchte , rechts 2 T31 /14.2 seat heating, left hand 1 F16 /16.3
light: scale , right hand 1 work_lights_RH /15.2 2 T31 /16.3
2 T31 /15.2
cross-reference
+5
Querverweis
-X19p
Anschluss
2 1
Signal
signal
2 1
Schutzvermerk nach ISO 16016 beachten
Pin
cross-reference
+7
Querverweis
cross-reference
-X21p
Anschluss
+2 + work_lights_RH /15.7
Querverweis
-X18p
Signal
Anschluss
- T31 /15.7
signal
Pin
Signal
Sitzheizung, rechts
signal
Pin
cross-reference
+5
Querverweis
-X19s
Anschluss
Signal
signal
Pin
2 1
Arbeitslicht, Rückwand, rechts
work lights, rear, right hand 1 work_lights_RH /15.6
2 T31 /15.6
Refer to protection notice ISO 16016
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 169 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+7 +6 +1
Querverweis
Querverweis
Querverweis
-X21s -X23p -X25s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Sitzheizung, rechts Scheibenwischer Motor Diagnosesteckdose
seat heating, right hand 1 F21 /16.5 windscreen wiper 1 F30 /17.3 engine diagnostics outlet A #1900 /22.6
2 T31 /16.5 2 T31 /17.3 B #1899 /22.6
3 wiper_3 /17.3 C CAN3-H /64.2
4 wiper_2 /17.3 D CAN3-L /64.2
E CAN1_Shield /64.2
F
G
H
I
D
4 1 E
C
3 2
F A B
2 1 J
G
H
cross-reference
+6
Querverweis
-X22p
Anschluss
Signal
signal
Pin
cross-reference
Scheibenwischer +6
Querverweis
-X23s
Anschluss
windscreen wiper 1 F30 /17.3
Signal
2 T31 /17.3
signal
Pin
3 wiper_3 /17.3 Scheibenwischer
4 wiper_2 /17.3 windscreen wiper 1 F30 /17.3
2 T31 /17.3
3 wiper_3 /17.3
cross-reference
4 wiper_2 /17.3 +5
Querverweis
-X27s
Anschluss
Signal
signal
Pin
4 1 24VDC Steckdose
3 2 24VDC power outlet 1 F23 /56.1
2 T31 /56.1
Schutzvermerk nach ISO 16016 beachten
1 4
2 3
cross-reference
1
+6
Querverweis
-X22s
Anschluss
cross-reference
2
Signal
signal
+1
Querverweis
Pin
-X25s
Anschluss
Scheibenwischer
Signal
windscreen wiper 1 F30 /17.3
signal
Pin
cross-reference
2 T31 /17.3 Motor Diagnosesteckdose +6
Querverweis
-X28s
Anschluss
3 wiper_3 /17.3 engine diagnostics outlet A T31 /22.6
Signal
4 wiper_2 /17.3 B F28 /22.6
signal
Pin
C CAN3-H /64.6 24VDC Steckdose
D CAN3-L /64.6 24VDC power outlet 1 F22 /56.4
E 2 T31 /56.4
F
G
1 4
H
2 3
I
Refer to protection notice ISO 16016
D
1
E
C
F B
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01 1482
Series code: Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 170 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+5 +5 +5
Querverweis
Querverweis
Querverweis
-X29s -X32s -X34s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Schuko-Steckdose Bohlenheizung linke Seite Bohlenheizung rechte Seite
power outlet L1 L1 /57.2 screed heating, left hand L1 L1 /73.2 screed heating, right hand L1 L1 /74.2
L2 L2 /57.2 L2 L2 /73.2 L2 L2 /74.2
PE PE /57.2 L3 L3 /73.2 L3 L3 /74.2
N N /73.2 N N /74.2
PE PE /73.3 PE PE /74.3
L1 L1
PE PE
PE L2 L2
N L3 N L3
cross-reference
+5
Querverweis
-X30s
Anschluss
Signal
signal
Pin
Lichtballon
lighting balloon 1
cross-reference
cross-reference
2 L2 /57.3 +5 +5
Querverweis
Querverweis
-X33s -X35s
Anschluss
Anschluss
3
Signal
Signal
4 N /57.3
signal
signal
Pin
Pin
5 Bohlenheizung linke Seite Bohlenheizung rechte Seite
PE PE /57.3 screed heating, left hand L1 L1 /73.4 screed heating, right hand L1 L1 /74.4
L2 L2 /73.4 L2 L2 /74.4
1 2 L3 L3 /73.4 L3 L3 /74.4
N N /73.4 N N /74.4
PE PE /73.5 PE PE /74.5
3 4 5
Schutzvermerk nach ISO 16016 beachten
L1 L1
cross-reference
+5 PE
L2
PE
L2
Querverweis
-X31s
Anschluss
N L3 N L3
Signal
signal
Pin
Lichtballon
lighting balloon 1
2 L3 /57.4
3
4 N /57.4
5
PE PE /57.4
1 2
Refer to protection notice ISO 16016
3 4 5
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+5 +8 +2
Querverweis
Querverweis
Querverweis
-X36s -X38p -X40s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Bohlenheizung linke Seite Geber Mischguttemperatur Reserve
screed heating, left hand L1 L1 /73.6 transmitter: asphalt temperature A reserve 1 MC/POT2 /79.1
L2 L2 /73.6 B 2 Check_F18 /79.2
L3 L3 /73.6 C 3 Check_F23 /79.3
N N /73.6 4 #2199 /79.4
PE PE /73.7 5 C3/ID9 /79.5
6 C3/ID57 /79.6
7 C3/ID44 /79.7
8 #2198 /79.8
9 C3/UR_10V /80.2
B A 10
11
L1
PE
L2 C 12
N L3
1 12
2 11
cross-reference
+8
Querverweis
3 10
-X38s
Anschluss
4 9
Signal
signal
Pin
5 8
Geber Mischguttemperatur
6 7
cross-reference transmitter: asphalt temperature A F18 /76.2
+5 B C2/II52 /76.3
Querverweis
-X37s
Anschluss
C C2/AGND /76.2
Signal
signal
Pin
cross-reference
cross-reference
+2 +8
Querverweis
Querverweis
-X39s -X41p
Anschluss
Anschluss
L1
Signal
Signal
signal
signal
PE
L2
Pin
Pin
N L3
Reserve Rückwärtssignal
reserve 1 C2/QPWM24 /79.1 back-up signal 1 C2/QD3.3 /92.2
2 C2/QPWM25 /79.2 2 T31 /92.3
3 C2/QD56 /79.3
4 C2/QD57 /79.4
5 C3/QD24 /79.5
6 C3/QD25 /79.6
7 C3/QD26 /79.7
8 C3/QD27 /79.8
2 1
Refer to protection notice ISO 16016
5 4
6 3
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01
Series code:
1482
Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 172 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+8 +7 +7
Querverweis
Querverweis
Querverweis
-X41s -X42s -X43p
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Rückwärtssignal Auffahrschutz Auffahrschutz, mechanischer Sensor
back-up signal 1 C2/QD3.3 /92.2 distance protection A F31 /93.2 distance protection, mechanical sensor 1 C2/ID15 /93.4
2 T31 /92.3 B T31 /93.2 2
C C2/ID15 /93.2 3 F29 /93.4
4
5
6
PE
4 5 6
A B
C 1 2 3
2 1
cross-reference
+7
Querverweis
cross-reference
-X42p
Anschluss
+7
Querverweis
-X43p
Signal
Anschluss
signal
Pin
Signal
Blindstecker, ohne Option Auffahrschutz
signal
Pin
Dummy plug, without option distance protection A F29 /93.3 Blindstecker, ohne Auffahrschutz Sensor
B Dummy plug, without distance protection sensor 1 F29 /93.4
cross-reference
C F29 /93.3 2 +7
Querverweis
-X43s
Anschluss
3 F29 /93.4
Signal
4
signal
Pin
5 mit Option Auffahrschutz
6 with option distance protection 1 C2/ID15 /93.4
PE 2
3 F31 /93.4
B A 4 5 6
4
5 F31 /93.4
C 6 T31 /93.4
Schutzvermerk nach ISO 16016 beachten
1 2 3
PE
1 2 3
cross-reference
+7
Querverweis
-X42p
Anschluss
Signal
signal
Pin
cross-reference
C C2/ID15 /93.3 +7
Querverweis
-X43p
Anschluss
Signal
signal
Pin
Auffahrschutz, Funksensor
distance protection, radio sensor 1 C2/ID15 /93.7
2
3 F29 /93.7
B A 4
5 F28 /93.7
C 6 T31 /93.7
PE
Refer to protection notice ISO 16016
4 5 6
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01 1482
Series code: Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 173 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+7 +7 +7
Querverweis
Querverweis
Querverweis
-X44s -X46p -X47s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Abstandssensor Reinigungsanlage Schalter Reinigungsanlage, Pumpe
distance sensor 1 8V_USTAB /94.3 cleaning station switch A F24 /110.3 cleaning station, pump A +_pump /110.5
2 C2/AGND /94.3 B T31 /110.3 B T31 /110.5
3 C2/IU33 /94.6 C +_pump /110.4 C C3/QPWM9 /110.7
4
1 4 A B
B A
2 3
C
C
cross-reference
cross-reference
+7 +7
Querverweis
Querverweis
cross-reference
-X46s -X49p
Anschluss
Anschluss
+7
Querverweis
-X45p
Signal
Signal
Anschluss
signal
signal
Pin
Pin
Signal
Auffahrschutz, mechanischer Sensor cleaning station switch A F24 /110.3 interface propel system left hand 1 C2/QPWM1.0 /90.4
distance protection, mechanical sensor 1 C2/ID15 /93.5 B T31 /110.3 2 T31 /90.5
2 F29 /93.5 C +_pump /110.4 3 F19 /87.1
4 Sensor1_LH /87.3
5 Sensor2_LH /87.3
6 T31 /87.1
A B 6 1
5 2
Schutzvermerk nach ISO 16016 beachten
C 4 3
2 1
cross-reference
+7
Querverweis
cross-reference
-X45s
Anschluss
+7
Querverweis
-X47p
Signal
Anschluss
signal
Pin
Signal
Auffahrschutz, mechanischer Sensor
signal
Pin
distance protection, mechanical sensor 1 C2/ID15 /93.5 Reinigungsanlage
cross-reference
2 F29 /93.5 cleaning station A +_pump /110.5 +7
Querverweis
-X49s
Anschluss
B T31 /110.5
Signal
C T31
signal
Pin
Schnittstelle Fahrantrieb links
interface propel system left hand 1 C2/QPWM1.0 /90.4
2 T31 /90.5
3 F19 /87.1
4 Sensor1_LH /87.3
5 Sensor2_LH /87.3
B A 6 T31 /87.1
2 1
Refer to protection notice ISO 16016
1 6
Drawing by: Approved by: last change: Status: Material No.: Document No.: Partial Document No.: Version No.: Sheet:
2444938
date
name
31.08.2012
Berlinghof
date
name
11.12.2015
Berlinghof
date
name
11.12.2015
Berlinghof
SF
AE = changable
PF = prototype release Revision No.:
01 1482
Series code: Valid for Serial No.:
0813 xxxx
Steckerverzeichnis 174 of
E - CAE Document type: Function group No.: SF = serial release from to
table of connectors
ESP 45
Sheet plant:
Sheet Location: 197 Sheets
1 2 3 4 5 6 7 8
Electric 1 2 3 4 5 6 7 8
cross-reference
cross-reference
cross-reference
+7 +2 +7
Querverweis
Querverweis
Querverweis
-X50p -X51p -X52s
Anschluss
Anschluss
Anschluss
Signal
Signal
Signal
signal
signal
signal
Pin
Pin
Pin
Schnittstelle Fahrantrieb rechts Anschluss U-Stab TIS, links
interface propel system right hand 1 C2/QPWM1.0 /90.7 connection stabilized voltage A F31 /95.1 TIS, left hand 1 MC/NOT+0 /42.5
2 T31 /90.8 B 8V_USTAB /95.1 2 MC/NOT+0 /42.5
3 F19 /87.5 C C2/AGND /95.1 3 MC/NOT-0 /42.5
4 Sensor2_RH /87.6 4 MC/NOT-0 /42.5
5 Sensor1_RH /87.6 5 F38 /83.2
6 T31 /87.5 6 F38 /83.2
7 F38 /83.2
8 TIS-1 /83.2
6 1
B A
5 2
4 3
C 5 4
6 3
cross-reference
7 2
+2
Querverweis
-X51s
Anschluss
8 1
Signal
signal
Pin
Anschluss U-Stab
+7 cross-reference connection stabilized voltage A F31 /95.1
Querverweis
-X50s
Anschluss
B 8V_USTAB /95.1
Signal
C C2/AGND /95.1
signal
Pin
cross-reference
4 Sensor2_RH /87.7 +7
Querverweis
-X53p
Anschluss
5 Sensor1_RH /87.7
Signal
6 T31 /87.5 A B
signal
Pin
Schutzvermerk nach ISO 16016 beachten
C 1 MC/NOT+0 /42.6
2 MC/NOT+0 /42.6
1 6 3 MC/NOT-0 /42.6