E380b PDF
E380b PDF
E380b PDF
SERPAR® Crossflow
Double Valves
with Pressure Switches
2
AIR FLOW PATHS. Parallel flow paths develop equal forces
on the valve elements in both actuated and deactuated modes.
This enables both valve elements to respond equally to pilot CONTENTS:
pressures and to move simultaneously. The air flow paths of
the valve in different operating modes are shown below. General Information .................... Page 2, 3
Valve Size 4 ................................. Page 4, 6, 8
EXH.
Pressure Switches ...................... Page 9
OUT
Monitor Unit ................................ Page 10
IN
EXH.
EXH.
OUT IN
OUT IN
3
Size SERPAR®-Crossflow Series
4 Double Valves with Pressure Switches* D3500
Model numbers
Size Port Threaded port models Flanged models Standard flow Resp. time Weight
Size Inlet left Inlet right Inlet left Inlet right
(l/sec.) (ms) (kg)
The valves listed above have been approved by the following European testing and certificating authorities:
Fachausschuss Maschinenbau, Hebezeuge, Hütten- und Walzwerksanlagen, Deutschland: Certificate No. 97170
Schweizerische Unfallversicherungsanstalt - SUVA: Certificate No. 4201
AB Svensk Anläggningsprovning Maskinteknik, Schweden: Certificate No. M118-92
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Series SERPAR®-Crossflow Sizes
D3500 Double Valves with Pressure Switches* 8, 12, 30
5
Size SERPAR®-Crossflow Series
4 Double Valves with Pressure Switches D3500
6
Series SERPAR®-Crossflow Sizes
D3500 Double Valves with Pressure Switches 8, 12, 30
Chart 1 Chart 2
Threaded Port Models Flange Model Numbers
Size 4
Sizes 8, 12, 30
B - Threaded-port model
A - Flanged-port model
Size 1 2 A B C D E F G H I K L M N
8 G 1/2 - 3/4 - 1 224 172 284 184 128 64 55 53 220 46 46 32 7,2
12 G 3/4 - 1 - 1-1/4 230 178 316 219 140 70 65 76 225 42 46 46 8,2
30 G 1-1/4 - 1-1/2 315 - 420 282 218 110 48 150 356 56 52 115 13,5
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Series SERPAR®-Crossflow Sizes
D3500 Double Valves with Pressure Switches 4, 8, 12, 30
OUT 33 - - 63 - - 85 - - - - - - - -
CF 4 2,6 5,9*
EXH.** 32 45 44 52 75 73 67 98 94 - - - - - -
OUT 31 - - 60 - - 81 - - - - - - - -
CF 8 3,0 7,8*
EXH.** 30 34 32 53 60 57 70 80 75 - - - - - -
OUT - - - 32 - - 41 - - 96 - - - - -
CF 12 8,2 20,9*
EXH.** - - - 26 36 38 32 44 48 72 102 112 - - -
OUT - - - - - - 42 - - 65 - - 89 - -
CF 30 18,2 48,5*
EXH.** - - - - - - 24 35 39 41 66 77 58 96 116
* without Silencer
** The use of surge suppressors in the solenoid circuits may slow down the de-energisation of the solenoid coils and thereby may delay
response of the valve elements which may increase exhaust time.
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Sizes SERPAR®-Crossflow Series
4, 8, 12, 30 Double Valves with Pressure Switches D3500
Suggested Connection between AZR 20P2*-Unit
and Press Control System
Silencer
To clutch
and brake Air Supply
Pressure Pressure
Switch Switch
Valve Valve
Element 1 Part of feedback circuit of tripping control
Element 2
L+
L- Requirement for the function of the transition
RESET
Monitor K2
K3
K2 K3
A 2 S1 4 S23 X 3 24 14
L-
N
13 21
A1
S13 X2 K3
K2
S14 X3
Short
circuit Monitoring logic
protection K1
K1 K3
S23
S24
A2
K2
14 22
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Cautions
PRE-INSTALLATION or SERVICE or wipe it with clean dry cloth.
1. Before servicing a valve or other pneumatic component, be 7. Only use lubricants which are compatible with materials used
sure that all sources of energy are turned off, the entire pneumatic in the valves and other components in the system. Normally,
system is shut off and exhausted, and all power sources are compatible lubricants are petroleum base oils with oxidation in-
locked out (ref: EN 1037). hibitors, and an aniline point between 82°C and 104°C, and vis-
cosity VG 32 according to IOS 3448 (32mm2/s at 40°C), or high-
2. All ROSS products, including service kits and parts, should be er. Oils with phosphate type additives, such as zinc dithiophos-
installed and/or serviced only by persons having training and ex-
phate, must be avoided because they can harm polyurethane
perience with pneumatic equipment. Because any installation
valve components. The best oils to use in pneumatic systems are
can be tampered with or need servicing after installation, persons those specifically compounded for air line lubricator service.
responsible for the safety of others or the care of equipment must
check every installation on a regular basis and perform all neces- AVOID INTAKE/EXHAUST RESTRICTION
sary maintenance.
8. Do not restrict the air flow in the supply line. To do so could re-
3. All applicable instructions should be read and complied with duce the pressure of the supply air below the minimum require-
before using any fluid power system in order to prevent harm to ments for the valve and thereby cause erratic action.
persons and/or equipment. In addition, overhauled or serviced
9. Do not restrict a poppet valve's exhaust port as this can ad-
valves must be functionally tested prior to installation and use.
versely affect its operation. Exhaust silencers must be resistant
4. Each ROSS product should be used within its specification to clogging and have flow capacities at least as great as the ex-
limits. In addition, use only ROSS parts to repair ROSS prod- haust capacities of the valves. Contamination of the silencer can
ucts. Failure to follow these directions can adversely affect the result in reduced flow and increased back pressure. ROSS ex-
performance of the product or result in the potential for human in- pressly disclaims all warranties and responsibility for any unsat-
jury. isfactory performance or injuries caused by the use of the wrong
type, wrong size, or inadequately maintained silencer installed
FILTRATION and LUBRICATION
with a ROSS product.
5. Dirt, scale, moisture, etc. are present in virtually every air sys-
DOUBLE VALVES
tem. Although some valves are more tolerant of these contami-
nants than others, best performance will be realized if a filter is 10. Mechanical power presses and other potentially hazardous
installed to clean the air supply, thus preventing contaminants machinery using a pneumatically controlled clutch and brake
from interfering with the proper performance of the equipment. mechanism must use a press control double valve with a monitor-
ROSS recommends a filter with a 5-micron rating for normal ap- ing device. A double valve without a self-contained monitoring
plications. device should be used only in conjunction with a control system
which assures monitoring of the valve. All double valve installa-
6. All standard ROSS filters and lubricators with polycarbonate
tions involving hazardous applications should incorporate a mon-
plastic bowls are designed for compressed air applications only. itoring system which inhibits further operation of the valve and
Do not fail to use the metal bowl guard, where provided, to mini-
machine in the event of a failure within the valve mechanism.
mize danger from high pressure fragmentation in the event of
bowl failure. Do not expose these products to certain fluids, such ENERGY ISOLATION/EMERGENCY STOP
as alcohol or liquified petroleum gas, as they can cause bowls to
11. Per specifications and regulations, ROSS L-O-X® and L-O-
rupture, creating a combustible con dition, hazardous leakage,
X®/EEZ-ON® products are defined as energy isolation devices,
and the potential for human injury. Immediately replace a crazed,
NOT AS EMERGENCY STOP DEVICES.
cracked or deteriorated bowl. When the bowl gets dirty, replace it
Warranty
Products manufactured by ROSS are warranted by ROSS to be free of defects in material and workmanship for a period of one
year from the date of purchase. ROSS' obligation under this warranty is limited to repair or replacement of the defective product
or refund of the purchase price paid solely at the discretion of ROSS and provided such defective product is returned to ROSS
freight prepaid and upon examination by ROSS such product is found to be defective. This warranty shall be void in the event that
product has been subject to misuse, misapplication, improper maintenance, modification or tampering.
DISCLAIMERS: THE WARRANTY EXPRESSED ABOVE IS IN LIEU OF AND EXCLUSIVE OF ALL OTHER WARRANTIES AND
ROSS EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED WITH RESPECT TO MERCHAN-
TABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ROSS MAKES NO WARRANTY WITH RESPECT TO ITS PRODUCTS
MEETING THE PROVISIONS OF ANY GOVERNMENTAL OCCUPATIONAL SAFETY AND/OR HEALTH LAWS OR REGULATIONS.
IN NO EVENT SHALL ROSS BE LIABLE TO PURCHASER, USER, THEIR EMPLOYEES OR OTHERS FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM A BREACH OF THE WARRANTY DESCRIBED ABOVE OR THE USE
OR MISUSE OF THE PRODUCTS. NO STATEMENT OF ANY REPRESENTATIVE OR EMPLOYEE OF ROSS SHALL EXTEND THE
LIABILITY OF ROSS AS SET FORTH HEREIN.
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ROSS EUROPA GmbH
Robert-Bosch-Straße 2
D-63225 Langen / Germany
Phone: +49-6103-7597-0
Fax: +49-6103-74694
www.rosseuropa.com
ROSS UK Ltd.
Calemore Road, Rowley Regis,
Warley, West Midlands, B65 OQW
United Kingdom
ROSS CONTROLS® Phone: +44-121 559 4900
P.O. Box 7015, Fax: +44-121 559 5309
Troy, Michigan 48007 U.S.A. www.rossuk.com
Phone: +1-248-764-1800
Fax: +1-248-764-1850 ROSS ASIA K.K.
www.rosscontrols.com 10209-5 Tana, Sagamihara-shi
Kanagawa-pref. 229-11, Japan
Phone: +81-427-78-7251
Fax: +81-427-78-7256
www.rossasia.co.jp