LS-32003 Solid Liquid Extraction 80415
LS-32003 Solid Liquid Extraction 80415
LS-32003 Solid Liquid Extraction 80415
All rights reserved. No part of this publication may be copied, reproduced, translated, stored in a re-
trieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying,
recording or otherwise, in whole or in part without prior permission of Lotus Scientific (M) Sdn. Bhd.
Authorized by : Lee. Y. W
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LS-32 003 SOLIQ LIQUID EXTRACTOR
CONTENT
2. Description .......................................................................................... 2
3. Theory ................................................................................................. 5
4. Setup ................................................................................................. 10
5. Experiments ...................................................................................... 12
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LS-32 003 SOLIQ LIQUID EXTRACTOR
SAFETY
Normal operation of the equipment is not considered hazardous. However, the RECOMMENDED
PROCEDURES SHOULD BE FOLLOWED to be sure that the classroom instruction is performed
under the safest possible conditions. If the student knows and understands the principle and opera-
tion of the parts in the system, it will help him/her to operate the equipment safely.
THE STUDENT SHOULD ALWAYS BE ALERT to experimental procedures which may be a hazard
to the operator or be injurious to the equipment. Every control device and switch has a specific op-
erational application. Be certain that all connections and control settings are carefully managed. NO
SETTINGS SHOULD BE MADE INDISCRIMINATELY.
STUDENTS PERFORMING THE EXPERIMENTS SHOULD BE SUPERVISED. Even the most ex-
perienced student should never be allowed to operate it while alone.
Always have good lighting and ventilation when performing the experiments.
Instruments used in testing, while durable, are sensitive to abuse. When connecting an electrical
instrument into a circuit, make sure that the instrument and its settings are within the voltage and
current range to be applied to the instrument. This will protect the supervisor, the student and the
equipment.
Use extreme CAUTION when making electrical measurements. Remember, it is too late to learn
that a circuit is live after one has touched it. Be certain that the STUDENT knows if the instrument
is on or off at all times. Never handle live circuits when in contact with pipes, other wires, or damp
floors.
Keep the floor clean of debris – oil, water, or other slippery material.
An electrical short across a ring or wristwatch can cause a severe burn. It is best to remove all
watches and jewelry when working on electrical equipment.
DISCONNECT the electrical power source before isolating any component from the instrument.
Lock the switches open to prevent someone from closing them during demonstration or test proce-
dure.
Hands-on experience is an important teaching tool. However, most accidents are the result of
CARELESSNESS - when students are concentrating on their lessons, they tend to momentarily ne-
glect safety. Therefore, like the service technicians, the students must train themselves to do things
safely. They must study the job for its safety problems before starting and think about safety aspects
before each step.
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LS-32 004 SOLID LIQUID EXTRACTOR
PRODUCT
DESCRIPTION
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LS-32 003 SOLIQ LIQUID EXTRACTOR
DESCRIPTION
DESCRIPTION
The Solid-Liquid Extractor enables the extraction of soluble components in a solid mixture. When
running on a continuous 3-stage mode, the pure solvent (water) is first delivered to a nozzle from a
tank using a feed pump. The solvent is then distributed over the solid mixture, dissolving the soluble
components and carrying them into the collecting segment.
Then, the enriched solvent is carried to the nozzle of the next stage. The solvent, after passing
through the last stage, is collected in the extract tank. A feed mechanism continuously delivers ex-
traction material into the cells of the rotating extractor. The extraction material composes of a mix-
ture of potassium bicarbonate and special carrier material. The solvent and extraction material trav-
els in counter-current flow, with the depleted extraction residue dropping into a tank after one rota-
tion of the extractor.
The extractor can be set to run on either 1, 2 or 3-stage continuous mode by regulating the control
valves. A continuous mode is also possible by stopping the carousel. Three pumps with adjustable
flow rate are supplied for delivering the solvent to each stage. Each stage is also equipped with PID
temperature control with temperature display as well as conductivity meters for monitoring the sepa-
ration process. All measured parameters are displayed on digital meters.
EXPERIMENTAL CAPABILITIES
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LS-32 003 SOLIQ LIQUID EXTRACTOR
DESCRIPTION
TECHNICAL SPECIFICATIONS
The unit can be connected to our Lotus dedicated Data Acquisition System with necessary interfac-
ing hardware and Lotus software for data capture and analysis as well as graph plots. A branded
desktop PC with latest Pentium processor shall be provided. All measured signal values are dis-
played on the software interface with process flow diagram.
Colored copy of Operations and Experimental manual in English with test data, sample calculation
and student’s experimental sheet is provided.
Note: Due to our continuous research & development program, we reserve the right to
improve upon the above specifications and design without prior notice.
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LS-32 004 SOLID LIQUID EXTRACTOR
THEORY
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LS-32 003 SOLIQ LIQUID EXTRACTOR
THEORY
INTRODUCTION
A solid-liquid extraction is also called as Leaching. The principle for leaching is that the soluble com-
pounds of a soli of matter, existing of an inert and the active agent, are extracted by a solvent. The
extract can be included in the extraction matter in solid or liquid form. It can be included in cells like
in oil in oil seeds or as fine dispersion on the solid matter like caffeine in coffee.
The extraction material is no homogeneous substance but exits of a lot of capillaries. The solvent
enter the capillaries and solutes the extract, then produce a high concentration solution. Because of
diffusion a concentration change between the solution in the extraction material and the solution sur-
rounding the solid particles take place. At the end of extraction, the extracted substance still contain
a small amount of solvent. Therefore it is no complete extraction possible practically. The solution
remain in the solid material has the same concentration on active compound as the extract. For
equilibrium, the whole amount of active compound is assumed dissolved in the solvent.
In solid-liquid extraction, sufficient solvent is provided to dissolve all the solute in the entering solid
and there is no adsorption of solute by the solid, equilibrium is attained when the solute is com-
pletely dissolved and the concentration of the solution formed is uniform. In equilibrium system, the
concentration retained by the solid leaving any stage is the same as that of the liquid overflow from
the same stage. The equilibrium relationship is simply
x e = y
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LS-32 003 SOLIQ LIQUID EXTRACTOR
TYPE OF EXTRACTOR
Hildebrandt extractor
Figure 2 shows the Hildebrandt extractor. The solid material is extracted according to the immersion
method. Screw converyors are installed in the extractor for transporting the solid material. Again the
solvent flows countercurrent to the solid materials through the extractor.
Bonotto extractor
The Bonotto extractor is operate in countercurrent extraction following the immersion method. The
solid material is transported by the mixer on the tray until it reaches the open sector where the solid
material falls down on the next tray, the screw conveyor at the outlet withdraws the extracted solid
material and prevent the flowing out of the solution from the extractor.
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LS-32 003 SOLIQ LIQUID EXTRACTOR
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LS-32 003 SOLIQ LIQUID EXTRACTOR
The equilibrium is given in the triangle diagram as shown in figure 6. Solvent B and extractable sol-
vent are completely miscible and therefore it is a system with two mixing gaps. The connodes have
to go through point A because extract and solution in the solid particles have the same composition
so that the ration C/B is constant
The minimum amount of solvent is the coming closer of the mixing point to the binodal curve be-
cause all connodes cross in point A.
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LS-32 004 SOLID LIQUID EXTRACTOR
SETUP
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LS-32 003 SOLIQ LIQUID EXTRACTOR
SETUP
A
D
E
C
LEGEND
A = solid hopper
B = rotary cell
C = solvent pumps
D = control panel
E = solvent tanks
F = product tanks
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LS-32 003 SOLIQ LIQUID EXTRACTOR
SETUP
SAFETY / PRECAUTION
SETUP
MAINTENANCE
1. Please check the Rotary cell, heaters, thermocouple, and all other parts from time to time. En-
sure all of them are working properly.
2. Kindly seek the assistance from the manufacturer if necessary.
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LS-32 004 SOLID LIQUID EXTRACTOR
EXPERIMENTS
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LS-32 003 SOLIQ LIQUID EXTRACTOR
EXPERIMENTS
A
D
E
C
LEGEND
A = solid hopper
B = rotary cell
C = solvent pumps
D = control panel
E = solvent tanks
F = product tanks
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LS-32 003 SOLIQ LIQUID EXTRACTOR
EXPERIMENTS
PREPARATION
Accessories
1. beaker
2. Balance
3. Potassium bicarbonate
4. 200ml water
5. Handheld conductivity meter
Conductivity versus molarity graph used to determine the concentration of the solute in the final
product. The graph can be obtained by simple experiment as stated below:
1. Prepare 200ml of water in a beaker, and dissolve 0.2g of potassium bicarbonate in the water.
(0.01M potassium bicarbonate solution)
2. Measured it with conductivity meter. Note: stir the solution, ensure no participate under the
beaker and no bubble trap in the conductivity probe.
3. Dissolve another 0.2g of potassium bicarbonate in the previous beaker. Obtain the conductivity
reading.
4. Repeat the procedure above while keep adding 0.2g of potassium bicarbonate until the concen-
tration of the liquid reach 2.0M.
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LS-32 003 SOLIQ LIQUID EXTRACTOR
EXPERIMENTS
Preparation
1. Wash the ceramic ball and allow the ceramic ball to dry in atmospheric temperature.
2. Dissolve 125.15g of potassium bicarbonate in 500ml of distillate water.
3. Put 1kg of clean ceramic ball into the solution.
4. After 2 hour, spread the ceramic ball on a flat tray.
5. allow the ceramic ball to dry in the oven ( Note: dry the ceramic balls at 50ºC for 30min.)
6. Weight the ceramic ball and note down the weight increase.
7. After the ceramic ball dried, keep it away from moisture surrounding.
The ceramic ball can be prepared in different concentration by adding more potassium bicarbonate.
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LS-32 003 SOLIQ LIQUID EXTRACTOR
EXPERIMENTS
EXPERIMENT 1
SAFETY / PRECAUTION
PRE-EXPERIMENT PROCEDURE
OBJECTIVE
ACCESSORIES
EXPERIMENT PROCEDURE
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LS-32 004 SOLID LIQUID EXTRACTOR
MANUFACTURER’S
DATA
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LS-32 003 SOLIQ LIQUID EXTRACTOR
MANUFACTURER’S DATA
24000
22000
20000
Conductivity (μS)
18000
16000
14000
12000
10000
8000
6000
4000
2000
0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
The above is a sample calibration curve for a dilute potassium bicarbonate solution. The horizontal
axis shows the molarities of potassium bicarbonate while the vertical axis is the conductivity of the
solution.
To determine the concentration of a solution, the conductivity value is first measured using the con-
ductivity meter. Then, read off the appropriate curve to determine the concentration.
Example:
For a potassium bicarbonate solution, the conductivity value was found to be 12000µS. The concen-
tration of solution is then approximately 0.862M.
† This calibration curve is valid for the manufacturer’s in-house conductivity meter only.
‡ Temperature has a major effect on conductivity value ensure that the values obtained for each point is at the
same temperature and volume.
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LS-32 003 SOLIQ LIQUID EXTRACTOR
MANUFACTURER’S DATA
EXPERIMENT 1
Result:
solvent feed rate 10L/hr 12L/hr
conductivity conductivity
conductivity (KHCO3 basis) conductivity (KHCO3 basis)
solvent tank 1 101 ‐ 101 ‐
solvent tank 2 303 202 318 218
solvent tank 3 376 275 393 292
product tank 405 304 427 326
Solvent tank 2
Product tank
Solvent tank 1
Solvent tank 3
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LS-32 003 SOLIQ LIQUID EXTRACTOR
MANUFACTURER’S DATA
Experiment result:
Sample calculation
Initial weight of ceramic balls is 1kg. After preparation steps, the weight increase by 0.03kg.
Therefore , approximately 0.4625g of potassium bicarbonate is dissolve into the water after process.
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LS-32 003 SOLIQ LIQUID EXTRACTOR
MANUFACTURER’S DATA
Sample calculation:
Amount of water collected in the product tank is 6950ml which is equivalent to 6950g. The final com-
ponent in the product tank consist of water and potassium bicarbonate. The mass fraction of the
component is present in the table below.
The component exits in the underflow stream is : water, ceramic balls and potassium bicarbonate.
The potassium bicarbonate remain in the ceramic balls is calculated as: 30 g − 0.9671g = 29.03g
The amount of water 7000 g − 6949 g = 51 g
No losses for the amount of ceramics ball
Ceramic ball Potassium bicarbonate water
Mass (g) 1000 29.03 51
Mass fraction (%) 92.59 2.69 4.72
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LS-32 003 SOLIQ LIQUID EXTRACTOR
MANUFACTURER’S DATA
F S
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LS-32 003 SOLIQ LIQUID EXTRACTOR
Solvent , V2 Extracted, V1
Feed , L0 1 3
2
Underflow, L1
Figure about shown the flow diagram of the experiment. 1,2 and 3, represent the 3 compartments in
the rotary cell. The Feed is the ceramic balls consist of potassium bicarbonate, Solvent is heated
water used as the solvent to extract potassium bicarbonate out from the ceramic balls. Extracted is
the water with potassium bicarbonate after the extraction process. Underflow is the retain ceramic
balls after experiment.
Overall balance
With the feed concentration w A , L = 0.9709 And no solid particles are included in solvent, so
0
w A ,V 2 = 0
.
Hence,
(1030 g )( 0 .9709 ) + ( 7000 g )( 0 ) = 8030 w A , M
w A ,M = 0 . 1245
With the feed concentration w B , L = 0 .0291 And no solid particles are included in solvent, so
0
w B ,V 2 = 0 .
Hence,
(1030 g )( 0 . 0291 ) + ( 7000 g )( 0 ) = 8030 w A , M
w B ,M = 0 . 03733
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LS-32 003 SOLIQ LIQUID EXTRACTOR
The concentration of compound C in the mixing point M can be determined either by mass balance
for compound C
Or by rule, that the sum of the mass percent of each compound in point M has to be 1.
w A ,M + w B ,M + w c ,M = 1
( 0 . 01245 ) + ( 0 . 03733 ) + w c , M = 1
w c , M = 0 . 8717
The concentration of underflow can be calculated as below. Solution is represent the total mass of
extractable substance and solvent. Hence,
solution
w A, L1 =
inert material + extractable subs tan ce + solvent
7030
w A , L1 = = 0 . 8755
8030
The amount of the leaving flows L1 and V1 can be calculated from the mass balance for compound
A.
M w A , M = V1 w A ,V1 + L1 w A , L1
With no solid material in extracted (WA,V1=0) and WA,L1 =0.8755
w A,M ⎛ 0 . 1245 ⎞
L1 = M = 8030 g ⎜ ⎟ = 1141 g
w A , L1 ⎝ 0 . 8755 ⎠
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LS-32 003 SOLIQ LIQUID EXTRACTOR
The concentration of compound B and C in stream V1 are calculated wit the assumption that no
compound A is exclusive in the extracted stream. Where inert material is zero at stream V1
Extractabl e material
w B ,V1 =
inert material + extractabl e material + solvent
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w B ,V 1 = = 0 . 004267
7030
Solvent
wC ,V1 =
inert material + extractabl e material + solvent
30
w C ,V 1 = = 0 . 99573
7030
The concentration of compound B and C in stream L1 can be calculated by ,ass balance of com-
pound B and C.
L 1 w B , L 1 + V 1 w B ,V 1 = L 0 w B , L 0 + V 2 w B , V 2
Where,
w B ,V 2
= 0
L 0 w B , L o − V 1 w B ,V1
w B , L1 =
L1
(1030 g )( 0 .0291 ) − ( 6888 .1 g )( 0 .004267 )
w B , L1 =
1141 g
w B , L 1
= 0 . 0005096
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LS-32 004 SOLID LIQUID EXTRACTOR
COMPONENTS
LIST
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LS-32 003 SOLIQ LIQUID EXTRACTOR
COMPONENTS LIST
STORAGE CONDITION
Any defects arising out of the improper storage condition will not be
considered a manufacturer’s defect and replacement of such af-
fected components shall be charged accordingly.
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LS-32 003 SOLIQ LIQUID EXTRACTOR
COMPONENTS LIST
1. Rotating cell X1
2. Sieve tray X3
3. Feed tank X3
4. Product tank X3
5. Solid hopper X1
6. Conductivity probe X4
7. Conductivity meter X4
8. Feed pump X3
9. Thermocouple X3
10. Heater X3
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