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    FKE - PII - M6 - Labsheet - Pneumatic - Electropneumatic - System PDF

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    Asia Ct
    The document outlines three tasks for a practical assignment on pneumatic and electro-pneumatic systems: 1. Controlling a single-acting cylinder using a 3/2 directional control valve and drawing the pneumatic circuit diagram. 2. Controlling a double-acting cylinder using a 5/2 directional control valve and push button and drawing the pneumatic circuit. 3. Creating an electro-pneumatic system to control a double-acting cylinder based on the cylinder position using a 5/2 impulse valve, relay units, and cylinder switches and drawing the functional, pneumatic, and electric circuit diagrams. The system will perform a continuous or single cycle based on button input.

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    FKE - PII - M6 - Labsheet - Pneumatic - Electropneumatic - System PDF

    Uploaded by

    Asia Ct
    217 views9 pages
    The document outlines three tasks for a practical assignment on pneumatic and electro-pneumatic systems: 1. Controlling a single-acting cylinder using a 3/2 directional control valve and drawing the pneumatic circuit diagram. 2. Controlling a double-acting cylinder using a 5/2 directional control valve and push button and drawing the pneumatic circuit. 3. Creating an electro-pneumatic system to control a double-acting cylinder based on the cylinder position using a 5/2 impulse valve, relay units, and cylinder switches and drawing the functional, pneumatic, and electric circuit diagrams. The system will perform a continuous or single cycle based on button input.

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    FKE_PII_M6_Labsheet _Pneumatic_Electropneumatic_System.pdf

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    The document outlines three tasks for a practical assignment on pneumatic and electro-pneumatic systems: 1. Controlling a single-acting cylinder using a 3/2 directional control valve and drawing the pneumatic circuit diagram. 2. Controlling a double-acting cylinder using a 5/2 directional control valve and push button and drawing the pneumatic circuit. 3. Creating an electro-pneumatic system to control a double-acting cylinder based on the cylinder position using a 5/2 impulse valve, relay units, and cylinder switches and drawing the functional, pneumatic, and electric circuit diagrams. The system will perform a continuous or single cycle based on button input.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    217 views9 pages

    FKE - PII - M6 - Labsheet - Pneumatic - Electropneumatic - System PDF

    Uploaded by

    Asia Ct
    The document outlines three tasks for a practical assignment on pneumatic and electro-pneumatic systems: 1. Controlling a single-acting cylinder using a 3/2 directional control valve and drawing the pneumatic circuit diagram. 2. Controlling a double-acting cylinder using a 5/2 directional control valve and push button and drawing the pneumatic circuit. 3. Creating an electro-pneumatic system to control a double-acting cylinder based on the cylinder position using a 5/2 impulse valve, relay units, and cylinder switches and drawing the functional, pneumatic, and electric circuit diagrams. The system will perform a continuous or single cycle based on button input.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 9

    No Dokumen : BEKU 2422

    UNIVERSITI TEKNIKAL FAKULTI KEJURUTERAAN ELEKTRIK


    No Semakan/Tarikh :
    MALAYSIA MELAKA SUBJECT : ENGINEERING PRACTICE No Isu/Tarikh :

    Practical Task for Introduction to Pneumatics and Electro-Pneumatics

    Task 1: Pneumatic System application 1

    Title: Direct Control of a Single-Acting Cylinder, Extending

    Objectives:

    Upon completed this task, student should be able:

    1. Understand the operation of basic pneumatic system and its components


    2. Draw pneumatic circuit diagram using a proper symbols
    3. Demonstrate and explain the circuit operation

    List of Equipments:

    1. 1 Air Service Unit with 3/2 directional control ball valve.


    2. 1 Distributor
    3. 1 Single Acting Cylinder
    4. 1 3/2 directional control valve with manually operated push-button
    5. Accessories

    References

    1. Bosch Rexroth Trainee Manual


    2. Notes Modul P&P BEKU 2422 Introduction to Pneumatic and Electropneumatic
    3. Notes subjek BEKE 3653 Electrical Actuator and Drives

    Task:

    1. The piston rod of the single acting cylinder should extend after the button has been actuated and
    remain extended as long as the button is pushed.
    2. The pressurized air is supplied by an air service unit and by the compressed air distributor.
    3. The circuit diagram is to be drawn.

    LECTURE NOTES TOPIC : INTRODUCTION TO PNEUMATICS AND ELECTROPNEUMATIC


    GROUP : ALL GROUPS DURATION : 5 DAYS DATE : MAY 2011 PAGE : - 1 -
    1 HOUR
    No Dokumen : BEKU 2422
    UNIVERSITI TEKNIKAL FAKULTI KEJURUTERAAN ELEKTRIK
    No Semakan/Tarikh :
    MALAYSIA MELAKA SUBJECT : ENGINEERING PRACTICE No Isu/Tarikh :

    Functional diagram

    Figure 1.1

    Pneumatic circuit diagram:

    Figure 1.2

    LECTURE NOTES TOPIC : INTRODUCTION TO PNEUMATICS AND ELECTROPNEUMATIC


    GROUP : ALL GROUPS DURATION : 5 DAYS DATE : MAY 2011 PAGE : - 2 -
    1 HOUR
    No Dokumen : BEKU 2422
    UNIVERSITI TEKNIKAL FAKULTI KEJURUTERAAN ELEKTRIK
    No Semakan/Tarikh :
    MALAYSIA MELAKA SUBJECT : ENGINEERING PRACTICE No Isu/Tarikh :

    Task 1: Pneumatic System Application 2

    Title: Direct Control of a Sinlge-Acting Cylinder, Retracting

    Objectives:

    Upon completed this task, student should be able:

    1. Understand the operation of basic pneumatic system and its components


    2. Draw pneumatic circuit diagram using a proper symbols
    3. Demonstrate and explain the circuit operation
    4. Differentiate between extending and retracting operation

    List of Equipments:

    1. 1 Air Service Unit with 3/2 directional control ball valve.


    2. 1 Distributor
    3. 1 Single Acting Cylinder
    4. 1 3/2 directional control valve with manually operated push-button
    5. Accessories

    References

    1. Bosch Rexroth Trainee Manual


    2. Notes Modul P&P BEKU 2422 Introduction to Pneumatic and Electropneumatic
    3. Notes subjek BEKE 3653 Electrical Actuator and Drives

    Task:

    1. The basic position of the piston rod of the single-acting cylinder is extended.
    2. After actuating the push-button, the piston on the single-acting cylinder should retract and remain
    retracted as long as the button is pushed.
    3. The circuit diagram is to be drawn.

    Instructions to student

    1. Please prepare a lab report based on the guideline provided in Task 1 (Functional diagram and
    Pneumatic circuit diagram).
    2. All the results must be acknowledged by the instructor.

    LECTURE NOTES TOPIC : INTRODUCTION TO PNEUMATICS AND ELECTROPNEUMATIC


    GROUP : ALL GROUPS DURATION : 5 DAYS DATE : MAY 2011 PAGE : - 3 -
    1 HOUR
    No Dokumen : BEKU 2422
    UNIVERSITI TEKNIKAL FAKULTI KEJURUTERAAN ELEKTRIK
    No Semakan/Tarikh :
    MALAYSIA MELAKA SUBJECT : ENGINEERING PRACTICE No Isu/Tarikh :

    Task 2: Pneumatic System Application 1

    Title: Direct Control of a Double-Acting Cylinder with Push-Button

    Objectives:

    Upon completed this task, student should be able:

    1. Understand the operation of basic pneumatic system and its components


    2. Draw pneumatic circuit diagram using a proper symbols
    3. Demonstrate and explain the circuit operation
    4. Design direct control circuit of double-acting cylinder

    List of Equipments:

    1. 1 Air Service Unit with 3/2 directional control ball valve.


    2. 1 Distributor
    3. 1 Double-Acting Cylinder with adjustable spring cushion
    4. 1 5/2 directional control valve with push-button
    5. Accessories

    References:

    1. Bosch Rexroth Trainee Manual


    2. Notes Modul P&P BEKU 2422 Introduction to Pneumatic and Electropneumatic
    3. Notes subjek BEKE 3653 Electrical Actuator and Drives

    Task:

    1. The piston rod of a double-working cylinder should extend after actuating a button.
    2. After releasing the button, the piston on the cylinder should retract automatically to its back
    position.
    3. The circuit diagram is to be drawn and be marked with the connection symbols.

    Instructions to student

    1. Please prepare a lab report based on the guideline provided in Task 1 (Functional diagram and
    Pneumatic circuit diagram).
    2. All the results must be acknowledged by the instructor.

    LECTURE NOTES TOPIC : INTRODUCTION TO PNEUMATICS AND ELECTROPNEUMATIC


    GROUP : ALL GROUPS DURATION : 5 DAYS DATE : MAY 2011 PAGE : - 4 -
    1 HOUR
    No Dokumen : BEKU 2422
    UNIVERSITI TEKNIKAL FAKULTI KEJURUTERAAN ELEKTRIK
    No Semakan/Tarikh :
    MALAYSIA MELAKA SUBJECT : ENGINEERING PRACTICE No Isu/Tarikh :

    Task 3: Electro-Pneumatic System Application 1

    Title: Displacement-Dependent Control of A Double-Acting Cylinder, Impulse Valve, Cylinder


    Switch

    Objectives:

    Upon completed this task, student should be able:

    1. To construct pneumatic functional diagram, electro-pneumatic circuit diagram and electric circuit
    diagram
    2. Perform installation of related system according to design requirement
    3. Prepare technical report based on lab outcomes

    References:

    1. Bosch Rexroth Trainee Manual


    2. Notes Modul P&P BEKU 2422 Introduction to Pneumatic and Electropneumatic
    3. Notes Modul P&P BEKU 2422 PLC and Relay Control circuit
    4. Notes subjek BEKE 3653 Electrical Actuator and Drives

    List of equipments:

    1. 1 Double-acting cylinder, with annular solenoid


    2. 1 One-way flow-control valve
    3. 1 5/2 DCV impulse valve, electrically controlled
    4. 1 unit control switch, 2 push button
    5. 2 relay unit 4 changeover contacts
    6. 2 Cylinder switches
    7. 1 power supply unit
    8. 1 electric manifold
    9. 1 ASU
    10. 1 Compresses air distributor

    Example of application: “Testing the life span of upholstered furniture”

    Figure 3.1

    LECTURE NOTES TOPIC : INTRODUCTION TO PNEUMATICS AND ELECTROPNEUMATIC


    GROUP : ALL GROUPS DURATION : 5 DAYS DATE : MAY 2011 PAGE : - 5 -
    1 HOUR
    No Dokumen : BEKU 2422
    UNIVERSITI TEKNIKAL FAKULTI KEJURUTERAAN ELEKTRIK
    No Semakan/Tarikh :
    MALAYSIA MELAKA SUBJECT : ENGINEERING PRACTICE No Isu/Tarikh :

    Task:

    1. After actuating control switch S3 (continuous cycle), the piston rod of a double-acting cylinder Z1
    extends and after reaching the front end position retracts again. This procedure repeats itself as
    long as switch S3 remains “ON”.
    2. Additional requirement: after briefly actuating push button S0, the cylinder should extend and
    retract once (single cycle).
    3. It should be possible to reduce the extension speed.
    4. An electrically controlled 5/2 directional control impulse valve is used as an actuator. Cylinder
    switches are available as limit switches.
    5. The functional diagram is to be drawn up, the pneumatic circuit diagram supplemented; the
    electric circuit diagram is to be drawn up using the symbols of electrical equipment according to
    DIN/ISO.

    Functional diagram

    Figure 3.2

    LECTURE NOTES TOPIC : INTRODUCTION TO PNEUMATICS AND ELECTROPNEUMATIC


    GROUP : ALL GROUPS DURATION : 5 DAYS DATE : MAY 2011 PAGE : - 6 -
    1 HOUR
    No Dokumen : BEKU 2422
    UNIVERSITI TEKNIKAL FAKULTI KEJURUTERAAN ELEKTRIK
    No Semakan/Tarikh :
    MALAYSIA MELAKA SUBJECT : ENGINEERING PRACTICE No Isu/Tarikh :

    Pneumatic circuit diagram

    Figure 3.3

    Electric circuit diagram

    Figure 3.4

    Instructions to student

    1. Please prepare a lab report based on the guideline provided


    2. All the results must be acknowledged by the instructor

    LECTURE NOTES TOPIC : INTRODUCTION TO PNEUMATICS AND ELECTROPNEUMATIC


    GROUP : ALL GROUPS DURATION : 5 DAYS DATE : MAY 2011 PAGE : - 7 -
    1 HOUR
    No Dokumen : BEKU 2422
    UNIVERSITI TEKNIKAL FAKULTI KEJURUTERAAN ELEKTRIK
    No Semakan/Tarikh :
    MALAYSIA MELAKA SUBJECT : ENGINEERING PRACTICE No Isu/Tarikh :

    Task 4: Electro-Pneumatic System Application 2

    Title: Sequential control of 2 double-acting cylinders with impulse valves and signals overlapping

    Objective:

    Upon completed this task, student should be able:

    1. To construct pneumatic functional diagram, electro-pneumatic circuit diagram and electric circuit
    diagram
    2. Perform installation of related system according to design requirement
    3. Prepare technical report based on lab outcomes

    References:

    1. Bosch Rexroth Trainee Manual


    2. Notes Modul P&P BEKU 2422 Introduction to Pneumatic and Electropneumatic
    3. Notes Modul P&P BEKU 2422 PLC and Relay Control circuit
    4. Notes subject BEKE 3653 Electrical Actuator and Drives

    List of equipments:

    1. 2 Double-acting cylinder, with annular solenoid


    2. 2 One-way flow-control valve
    3. 2 5/2 DCV impulse valve, electrically controlled
    4. 1 unit control switch, 2 push button
    5. 4 relay unit 4 changeover contacts
    6. 4 Cylinder switches
    7. 1 power supply unit
    8. 1 electric manifold
    9. 1 ASU
    10. 1 Compresses air distributor

    LECTURE NOTES TOPIC : INTRODUCTION TO PNEUMATICS AND ELECTROPNEUMATIC


    GROUP : ALL GROUPS DURATION : 5 DAYS DATE : MAY 2011 PAGE : - 8 -
    1 HOUR
    No Dokumen : BEKU 2422
    UNIVERSITI TEKNIKAL FAKULTI KEJURUTERAAN ELEKTRIK
    No Semakan/Tarikh :
    MALAYSIA MELAKA SUBJECT : ENGINEERING PRACTICE No Isu/Tarikh :

    Example of application: “Pressing-in device”

    Task procedure

    1. Two bolts are pressed in by a cylinder in a


    pressing-in device. The bolts are put in by
    hand.
    2. The procedure is fully automated: after
    actuating the start button S0, cylinder 1
    clamps the workpiece.
    3. For safety reasons the clamping cylinder
    must clamp the workpiece until the cylinder
    that does the pressing-in returns to its back
    end position.
    4. Electrically controlled impulse valves (bi-
    stable) are used as actuators.
    5. The signalers are electric cylinder switches
    (magnetic field sensors).
    6. The extension speed of both cylinders
    should be infinitely adjustable.
    7. The detached representation of the electric
    circuit diagram is to be drawn up using the
    symbols of electrical equipment according to
    DIN/ISO

    Instructions to student

    1. Please prepare a lab report based on the guideline provided as in task 3 (Functional diagram,
    Pneumatic circuit diagram, Electric circuit diagram).
    2. All the results must be acknowledged by the instructor

    LECTURE NOTES TOPIC : INTRODUCTION TO PNEUMATICS AND ELECTROPNEUMATIC


    GROUP : ALL GROUPS DURATION : 5 DAYS DATE : MAY 2011 PAGE : - 9 -
    1 HOUR

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