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    Keokuk Steel Castings Presentation - Generic

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    Joe Clarke
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    Keokuk Steel Castings Presentation - Generic

    Uploaded by

    Joe Clarke
    99 views23 pages
    The document warns that it may contain technical data restricted by export laws and regulations. It states that disclosure of this information to foreign persons without approval is prohibited and violations are subject to civil and criminal penalties.

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    The document warns that it may contain technical data restricted by export laws and regulations. It states that disclosure of this information to foreign persons without approval is prohibited and violations are subject to civil and criminal penalties.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    99 views23 pages

    Keokuk Steel Castings Presentation - Generic

    Uploaded by

    Joe Clarke
    The document warns that it may contain technical data restricted by export laws and regulations. It states that disclosure of this information to foreign persons without approval is prohibited and violations are subject to civil and criminal penalties.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 23

    WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms

    Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
    without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
    ABOUT KEOKUK STEEL
    The foundry was brought back online in mid-January 2017, and we’re
    ramping up production now. Founded in 1922, the people of Keokuk
    Steel Castings are excited to be back in the business of producing highly
    engineered, high-quality steel castings made in the United States.

    We have extensive inspection ability including laboratory, X-Ray and


    nondestructive testing facilities on-site. These capabilities, combined
    with our rigorous quality systems, serve our domestic and international
    customers’ steel castings needs in many industries.

    We can pour over 100 grades of steel, ranging from one lb. to 3500 lbs.
    We are qualified to pour Mil-A-11356 Armor up to 2.25″ and are
    classified as a Woman Owned Small Business. Also, we have production
    capacity and we can provide market sensitive lead times.
    MILLS GROUP LOCATIONS

    EIP – Hog Production Handling Equipment


    Mills Group – Custom Manufacturing
    EARLVILLE, IOWA
    Keokuk Steel Castings – Steel Casting
    Sky Pro LLC – Robotic Cleaning Systems
    KEOKUK, IOWA

    WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
    without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
    STONE BUILDING

    190,000 sq. ft.


    Main office
    Cleaning, Shipping and Pattern Storage

    HAWKEYE
    106,000 sq. ft.
    Production
    Heat Treat and NDT/NDE
    PRODUCTS >> OIL FIELD AND GAS

    WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
    without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
    PRODUCTS >> FLOW CONTROL

    WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
    without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
    PRODUCTS >> LOCOMOTIVE

    WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
    without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
    PRODUCTS >> MILITARY

    WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
    without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
    PRODUCTS >> HEAVY EQUIPMENT

    WARNING - This document may contain technical data, export of which may be restricted by the International Traffic in Arms Regulations (ITAR) or by the Export Administration Regulations (EAR). Disclosure to foreign persons
    without prior U.S. Government approval is prohibited. Violations of these export laws and regulations are subject to severe civil and criminal penalties.
    CAPABILITIES >> OVERVIEW

    MATERIALS PRODUCED WEIGHT RANGE


    Carbon Steel
    Austenitic Stainless Steel
    Duplex Stainless Steel
    Low Alloy Steel
    Martensitic Stainless Steel
    Ferritic Stainless Steel
    1-3,500
    Hastaloys Monel pounds
    Inconel Armor
    CAPABILITIES >> QUALIFICATIONS

    ISO 9001:2015 (Certificate #10031401 LRQA) Mil-A-11356F Qualified from 1 inch to 2 ¼ inch thicknesses

    PED Certification Federal Regulation 10 CFR 50

    ITAR Registration M37693 AAR M-1003

    DDTC/JCP Registered 0077026 MIL-I-48208A and MIL-I-45662


    CAPABILITIES >> CORE ROOM
    4 “BLOW” TYPE
    CORE MACHINES
    Isocure binder system
    100lb/min Pacemaster Mixer

    LARGE CORE LINE


    Pepset binder system
    250 lb./min. Pacemaster Mixer

    Shell Core
    U-180 and Dependable 400
    Precoated silica sand
    CAPABILITIES >> MOLDING
    LOOP MOLDING
    Pepset binder system
    1000 lb/mmin Kloster mixer
    200 molds/shift
    Max size: 34”x44”x14”

    LARGE LINE MOLDING


    Pepset binder system
    1000 lb/min Strongscot mixer
    40 molds/shift
    Max size: 64”x84”x28”

    SAND RECLAIMATION
    Thermal
    Mechanical
    CAPABILITIES >> ARC MELT

    9½ ton WHITING ARC FURNACE


    Acid refractory lined
    CAPABILITIES >> INDUCTION MELT

    2 TON INDUCTOTHERM
    INDUCTION FURNACE
    Alumina lined

    500 LB. INDUCTION FURNACE


    Alumina lined
    CAPABILITIES >> POURING
    “TEAPOT” CONFIGURED TAP
    AND POURING LADLES
    700 lb. Monolithic Foseco “Kaltek” pre-cast liner
    3,500 lb. Foseco “Kaltek” liner boards
    6,000 lb. Foseco “Kaltek” liner boards
    CAPABILITIES >> HEAT TREAT
    4 – BOX GAS FIRED OVENS
    12’ x 12’ x 6’
    10,000 lb capacity
    Up to 2,150° F
    1 – BOX GAS FIRED OVEN
    18’ x 12’ x 6’
    15,000 lb capacity
    Up to 1,800° F
    1 – BOX GAS FIRED OVEN
    6’ x 6’ x 12’
    10,000 lb capacity
    Up to 1,350° F
    WATER QUENCH TANK
    8 x 16’ x 8’
    2 – Cooling Towers
    4 – 50hp agitation pumps
    CAPABILITIES >> NDT
    Nondestructive Testing

    RADIOGRAPHY
    2 – MEV Linatron
    Up to 12” thick
    6 – MEV Linatron
    Up to 18” thick

    MAG PARTICLE
    Dry and wet

    LIQUID PENETRATE
    Color Contrast
    Flourescent
    CAPABILITIES >> LABRATORY
    CHEMICAL
    30 channel Spectrometer
    LECO CS-300 Carbon Tester
    LECO TC-136 Nitrogen Tester

    MECHANICAL
    Tinius Olsen 60,000 ft.lb. Tensile
    Tinius Olsen 264 ft.lb. Charpy
    Wilson Rockwell Hardness Tester
    King Portable Brinell Hardness Tester

    SAND TESTING
    Continuous control “Smart Pumps”
    Daily process audits on new and reclaim sand
    Sand strength/tensile testing
    Loss on ignition testing
    Grain size distribution testing
    CAPABILITIES >> ENGINEERING

    CASTING MODELING
    MAGMAsoft solidification simulation
    Solidworks
    ProE

    QUALITY IMPROVEMENT
    DMAIC Approach

    PROJECT MANAGEMENT

    FAB-TO-CAST PROJECTS
    CAPABILITIES >> 3D PRINTING

    FAST AND ACCURATE


    Perfect for small run quantities without having
    to invest in permanent tooling
    Proven models can be printed as many times
    as needed

    RAPID PROTOTYPE
    OR 1-OFF METHODS
    Foam Patterns
    CNC cut resin board or pine patterns
    CAPABILITIES >> PORTABLE CMM

    3D LASER
    SCANNING
    Point Clouds
    Overlays
    Reverse Engineering
    Thank you for your business

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