EVS93xx - 9300 Servo 0.37-11kW - v3-0 - EN

EDKVS93−01
.MñP
Ä.MñPä
Information for the operator of the machine
9300 0.37 ... 11 kW
EVS9321−xx ... EVS9326−xx
Servo controller

9300std078
Key for overview
Position Description
Controller
Fixing rails for standard mounting
Cover for the motor connection
Shield connection support with fixing screws (2 items)
1 support for the shield sheet for the supply connections
1 support for the shield sheet for the motor cable
EMC shield sheet with fixing screws (2 items)
1 shield sheet for the supply connections
1 shield sheet for the motor cable and the feed cable for the motor temperature monitoring with PTC ther-
mistor or thermal contact (NC contact)
EMC shield sheet with fixing screws for shielded control cables
Cover for the supply connections
Connections and interfaces

Position Description
L1, L2, L3, PE Mains connection
+UG, −UG DC supply
U, V, W, PE Motor connection
T1, T2 Connection of PTC thermistor or thermal contact (NC contact) of the motor
X1 AIF interface (automation interface)
Slot for communication module (e. g. XT EMZ9371BC keypad)
X3 Jumper for setting analog input signal at X6/1, X6/2
X4 System bus (CAN) connection
X5 Connection of digital inputs and outputs
X6 Connection of analog inputs and outputs
X7 Connection of resolver and KTY temperature sensor of the motor
X8 Connection of incremental encoder with TTL level or SinCos encoder and KTY temperature sensor of the motor
X9 Connection of digital frequency input signal
X10 Connection of digital frequency output signal
X11 Connection of KSR relay output for "safe standstill" (for variants V004 and V104 only)
Status displays
Position LED red LED green Operating status
Off On Controller enabled
On On Mains is switched on and automatic start is inhibited
Off Blinking slowly Controller inhibited
Blinking quickly Off Undervoltage or overvoltage
Blinking slowly Off Active fault
0Fig. 0Tab. 0
i Contents
1 About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Validity information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 General safety and application notes for Lenze controllers . . . . . . . . . . . . . . . . . . 9
2.2 Thermal motor monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.1 Forced ventilated or naturally ventilated motors . . . . . . . . . . . . . . . . . . . 14
2.2.2 Self−ventilated motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Residual hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Safety instructions for the installation according to UL . . . . . . . . . . . . . . . . . . . . . 18
3 Parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Parameter setting with the XT EMZ9371BC keypad . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.1 General data and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.2 Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1.3 Display elements and function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.4 Changing and saving parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.5 Loading a parameter set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.6 Transferring parameters to other standard devices . . . . . . . . . . . . . . . . . 26
3.1.7 Activating password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.8 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1.9 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4 Troubleshooting and fault elimination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.1 Display of operating data, diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.2.1 Status display via controller LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.2.2 Fault analysis with the history buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2.3 Fault analysis via LECOM status words (C0150/C0155) . . . . . . . . . . . . . 35
4.3 System error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.3.1 General error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.3.2 Resetting system error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4 EDKVS93−01 EN 3.0
About this documentation 1
Document history
1 About this documentation

Note!
This documentation contains all necessary information for the machine
operator to be able to operate the servo controllers of the 9300 series installed
in your machine/plant.
You can make further use of all information in this documentation without
consulting Lenze if you do not make any changes to the contents.
1.1 Document history
What is new / what has changed?

Material number Version Description
.MñP 3.0 07/2013 TD06 Error corrections
13330541 2.1 03/2010 TD23 Change of the company’s address
13330541 2.0 03/2010 TD14 New edition due to reorganisation of the company
UL−warnings updated
Revision for software version 8x
13231631 1.0 11/2007 TD34 First edition
Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
1.2 Target group
This documentation is directed at qualified skilled personnel according to IEC 60364.

Qualified skilled personnel are persons who have the required qualifications to carry out
all activities involved in installing, mounting, commissioning, and operating the product.
EDKVS93−01 EN 3.0 5
Validity information
1.3 Validity information
... 9300 servo controllers as of nameplate data:

Nameplate
EVS 93xx ˘ x x Vxxx 1x 8x
Product series
EVS = Servo controller
Type no. / rated power
400 V 480 V
9321 = 0.37 kW 0.37 kW
9322 = 0.75 kW 0.75 kW
9323 = 1.5 kW 1.5 kW
9324 = 3.0 kW 3.0 kW
9325 = 5.5 kW 5.5 kW
9326 = 11 kW 11 kW
Type
E= Panel−mounted unit
9300vec112
C= Built−in unit in "cold plate" technique
Design
I= Servo PLC
K= Servo cam
P= Servo position controller
R= Register controller
S= Servo inverter
T= Servo PLC technology
Variant
˘ Standard
V003 = In "cold plate" technique
V004 = With "safe standstill" function
V100 = For IT mains
V104 = With "safe standstill" function and for IT mains
Hardware version
Software version
6 EDKVS93−01 EN 3.0
About this documentation 1
Conventions used
1.4 Conventions used
This documentation uses the following conventions to distinguish between different

types of information:
Type of information Identification Examples/notes
Spelling of numbers
Decimal separator language−dependen In each case, the signs typical for the target
t language are used as decimal separators.
For example: 1234.56 or 1234,56
Warnings
UL warnings
Are only given in English.
UR warnings
Text
Program name »« PC software
For example: »Engineer«, »Global Drive
Control« (GDC)
Icons
Page reference Reference to another page with additional
information
For instance: 16 = see page 16
Documentation reference Reference to another documentation with
additional information
For example: EDKxxx = see
documentation EDKxxx
EDKVS93−01 EN 3.0 7
Notes used
1.5 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning

Danger of personal injury through dangerous electrical voltage.
Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.

Danger of property damage.
Stop! Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes

Note! Important note to ensure troublefree operation
Tip! Useful tip for simple handling
Reference to another documentation
Special safety instructions and application notes for UL and UR

Safety or application note for the operation of a UL−approved
Warnings!
device in UL−approved systems.
Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.
Safety or application note for the operation of a UR−approved
Warnings!
device in UL−approved systems.
Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.
8 EDKVS93−01 EN 3.0
Safety instructions 2
General safety and application notes for Lenze controllers
2 Safety instructions
2.1 General safety and application notes for Lenze controllers
(in accordance with Low−Voltage Directive 2006/95/EC)
For your personal safety

Disregarding the following safety measures can lead to severe injury to persons and
damage to material assets:
ƒ Only use the product as directed.
ƒ Never commission the product in the event of visible damage.
ƒ Never commission the product before assembly has been completed.
ƒ Do not carry out any technical changes on the product.
ƒ Only use the accessories approved for the product.
ƒ Only use original spare parts from Lenze.
ƒ Observe all regulations for the prevention of accidents, directives and laws
applicable on site.
ƒ Transport, installation, commissioning and maintenance work must only be carried
out by qualified personnel.
– Observe IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or
DIN VDE 0110 and all national regulations for the prevention of accidents.
– According to this basic safety information, qualified, skilled personnel are persons
who are familiar with the assembly, installation, commissioning, and operation of
the product and who have the qualifications necessary for their occupation.
ƒ Observe all specifications in this documentation.
– This is the condition for safe and trouble−free operation and the achievement of
the specified product features.
– The procedural notes and circuit details described in this documentation are only
proposals. It is up to the user to check whether they can be transferred to the
particular applications. Lenze Automation GmbH does not accept any liability for
the suitability of the procedures and circuit proposals described.
ƒ Depending on their degree of protection, some parts of the Lenze controllers
(frequency inverters, servo inverters, DC speed controllers) and their accessory
components can be live, moving and rotating during operation. Surfaces can be hot.
– Non−authorised removal of the required cover, inappropriate use, incorrect
installation or operation, creates the risk of severe injury to persons or damage to
material assets.
– For more information, please see the documentation.
ƒ High amounts of energy are produced in the controller. Therefore it is required to
wear personal protective equipment (body protection, headgear, eye protection, ear
protection, hand guard).
EDKVS93−01 EN 3.0 9
Application as directed
Controllers are components which are designed for installation in electrical systems or
machines. They are not to be used as domestic appliances, but only for industrial purposes
according to EN 61000−3−2.
When controllers are installed into machines, commissioning (i.e. starting of the operation
as directed) is prohibited until it is proven that the machine complies with the regulations
of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of the operation as directed) is only allowed when there is
compliance with the EMC Directive (2004/108/EC).
The controllers meet the requirements of the Low−Voltage Directive 2006/95/EC. The
harmonised standard EN 61800−5−1 applies to the controllers.
The technical data and supply conditions can be obtained from the nameplate and the
documentation. They must be strictly observed.
Warning: Controllers are products which can be installed in drive systems of category C2
according to EN 61800−3. These products can cause radio interferences in residential areas.
In this case, special measures can be necessary.
Transport, storage
Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.
Installation
The controllers must be installed and cooled according to the instructions given in the
corresponding documentation.
The ambient air must not exceed degree of pollution 2 according to EN 61800−5−1.
Ensure proper handling and avoid excessive mechanical stress. Do not bend any
components and do not change any insulation distances during transport or handling. Do
not touch any electronic components and contacts.
Controllers contain electrostatic sensitive devices which can easily be damaged by
inappropriate handling. Do not damage or destroy any electrical components since this
might endanger your health!
10 EDKVS93−01 EN 3.0
Electrical connection
When working on live controllers, observe the applicable national regulations for the
prevention of accidents (e.g. VBG 4).
The electrical installation must be carried out according to the appropriate regulations
(e.g. cable cross−sections, fuses, PE connection). Additional information can be obtained
from the documentation.
This documentation contains information on installation in compliance with EMC
(shielding, earthing, filter, and cables). These notes must also be observed for CE−marked
controllers. The manufacturer of the system is responsible for compliance with the limit
values demanded by EMC legislation. The controllers must be installed in housings (e.g.
control cabinets) to meet the limit values for radio interferences valid at the site of
installation. The housings must enable an EMC−compliant installation. Observe in
particular that e.g. the control cabinet doors have a circumferential metal connection to
the housing. Reduce housing openings and cutouts to a minimum.
Lenze controllers may cause a DC current in the PE conductor. If a residual current device
(RCD) is used for protection against direct or indirect contact for a controller with
three−phase supply, only a residual current device (RCD) of type B is permissible on the
supply side of the controller. If the controller has a single−phase supply, a residual current
device (RCD) of type A is also permissible. Apart from using a residual current device (RCD),
other protective measures can be taken as well, e.g. electrical isolation by double or
reinforced insulation or isolation from the supply system by means of a transformer.
Operation
If necessary, systems including controllers must be equipped with additional monitoring
and protection devices according to the valid safety regulations (e.g. law on technical
equipment, regulations for the prevention of accidents). The controllers can be adapted to
your application. Please observe the corresponding information given in the
documentation.
After the controller has been disconnected from the supply voltage, all live components
and power terminals must not be touched immediately because capacitors can still be
charged. Please observe the corresponding stickers on the controller.
All protection covers and doors must be shut during operation.
Notes for UL−approved systems with integrated controllers: UL warnings are notes that
only apply to UL systems. The documentation contains special UL notes.
Safety functions
Certain controller versions support safety functions (e.g. "Safe torque off", formerly "Safe
standstill") according to the requirements of the EC Directive 2006/42/EC (Machinery
Directive). The notes on the integrated safety system provided in this documentation must
be observed.
Maintenance and servicing

The controllers do not require any maintenance if the prescribed operating conditions are
observed.
EDKVS93−01 EN 3.0 11
Disposal
Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.
The product−specific safety and application notes given in these instructions must be
observed!
12 EDKVS93−01 EN 3.0
Thermal motor monitoring
2.2 Thermal motor monitoring
From software version 8.0 onwards, the 9300 controllers are provided with an I2xt function
for sensorless thermal monitoring of the connected motor.

Note!
ƒ I2 x t monitoring is based on a mathematical model which calculates a
thermal motor load from the detected motor currents.
ƒ The calculated motor load is saved when the mains is switched.
ƒ The function is UL−certified, i.e. no additional protective measures are
required for the motor in UL−approved systems.
ƒ However, I2 x t monitoring is no full motor protection as other influences on
the motor load could not be detected as for instance changed cooling
conditions (e.g. interrupted or too warm cooling air flow).
Die I2 x t load of the motor is displayed in C0066.
The thermal loading capacity of the motor is expressed by the thermal motor time
constant (t, C0128). Find the value in the rated motor data or contact the manufacturer of
the motor.
The I2 x t monitoring has been designed such that it will be activated after 179 s in the
event of a motor with a thermal motor time constant of 5 minutes (Lenze setting C0128),
a motor current of 1.5 x IN and a trigger threshold of 100 %.
Two adjustable trigger thresholds provide for different responses.
ƒ Adjustable response OC8 (TRIP, warning, off).
– The trigger threshold is set in C0127.
– The response is set in C0606.
– The response OC8, for instance, can be used for an advance warning.
ƒ Fixed response OC6−TRIP.
– The trigger threshold is set in C0120.
Behaviour of the I2 x t monitoring Condition
The I2 x t monitoring is deactivated. When C0120 = 0 % and C0127 = 0 %, set controller
C0066 is set = 0 % and inhibit.
MCTRL−LOAD−I2XT is set = 0.00 %.
I2 x t monitoring is stopped. When C0120 = 0 % and C0127 = 0 %, set controller
The current value in C0066 and at the enable.
MCTRL−LOAD−I2XT output is frozen.
I2 x t monitoring is deactivated. Set C0606 = 3 (off) and C0127 > 0 %.
The motor load is displayed in C0066.

Note!
An error message OC6 or OC8 can only be reset if the I2 x t load falls below the
set trigger threshold by 5 %.
EDKVS93−01 EN 3.0 13
Forced ventilated or naturally ventilated motors
2.2.1 Forced ventilated or naturally ventilated motors
Parameter setting
The following codes can be set for I2 x t monitoring:
Code Meaning Value range Lenze setting
C0066 Display of the I2 x t load of the motor 0 ... 250 % −
C0120 Threshold: Triggering of error "OC6" 0 ... 120 % 0%
C0128 Thermal motor time constant 0.1 ... 50.0 min 5.0 min
C0606 Response to error "OC8" TRIP, warning, off Warning
Calculate release time and I2 x t load

Formula for release time Information
ȡ ȣ IMot Actual motor current (C0054)
lnȧ1 * ȧ
z ) 1 Ir Rated motor current (C0088)
t + * (t)
ǒ Ǔ
2
t Thermal motor time constant (C0128)
Ȣ Ȥ
I Mot
100
IN
z Threshold value in C0120 (OC6) or C0127 (OC8)
Formulae for I2 x t load Information

L(t) Chronological sequence of the I2 x t load of the motor
(Display: C0066)
ǒI I Ǔ ǒ1 * e Ǔ
2
Mot *t IMot Actual motor current (C0054)
L(t) + 100% t
N Ir Rated motor current (C0088)
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ e*tt If an error is triggered, the value corresponds to the
threshold value set in C0120 (OC6) or C0127 (OC8).
Read release time in the diagram

Diagram for detecting the release times for a motor with a thermal motor time constant
of 5 minutes (Lenze setting C0128):
L [%] IMot = 3 × IN IMot = 2 × IN IMot = 1.5 × IN IMot = 1 × IN
120
100
50
0 t [s]
0 100 200 300 400 500 600 700 800 900 1000
9300STD105
Fig. 2−1 I2 × t−monitoring: Release times for different motor currents and trigger thresholds
IMot Actual motor current (C0054)
Ir Rated motor current (C0088)
L I2 x t load of the motor (display: C0066)
T Time
14 EDKVS93−01 EN 3.0
Self−ventilated motors
2.2.2 Self−ventilated motors
Due to the construction, self−ventilated standard motors are exposed to an increased heat
generation in the lower speed range compared to forced ventilated motors.
Warnings!
For complying with the UL 508C standard, you have to set the
speed−dependent evaluation of the permissible torque via code C0129/x.
Parameter setting
The following codes can be set for I2 x t monitoring:
Code Meaning Value range Lenze setting
C0066 Display of the I2 x t load of the motor 0 ... 250 % −
C0128 Thermal motor time constant 0.1 ... 50.0 min 5.0 min
C0606 Response to error "OC8" TRIP, warning, off Warning
C0129/1 S1 torque characteristic I1/Irated 10 ... 200 % 100 %
C0129/2 S1 torque characteristics n2/nrated 10 ... 200 % 40 %
Effect of code C0129/x

I / IN
1.1
1.0
1 C0129/2
0.9
3
0.8
2
0.7
0.6
0 C0129/1
0 n / nN
0 0.1 0.2 0.3 0.4
0.132
9300STD350
Fig. 2−2 Working point in the range of characteristic lowering
The lowered speed / torque characteristic (Fig. 2−2) reduces the permissible thermal load
of self−ventilated standard motors. The characteristic is a line the definition of which
requires two points:
ƒ Point : Definition with C0129/1
This value also enables an increase of the maximally permissible load.
ƒ Point : Definition with C0129/2
With increasing speeds, the maximally permissible load remains unchanged
(IMot = Irated).
In Fig. 2−2, the motor speed and the corresponding permissible motor torque () can be
read for each working point (on the characteristic () ... ). can also be calculated
using the values in C0129/1and C0129/2 (evaluation coefficient "y", 16).
EDKVS93−01 EN 3.0 15
Self−ventilated motors
Calculate release time and I2 x t load

Calculate the release time and the I2 x t load of the motor considering the values in
C0129/1 and C0129/2(evaluation coefficient "y").
Formulae for release time Information
T Release time of the I2 x t monitoring
ȡ ȣ t Thermal motor time constant (C0128)
T + * (t) lnȧ1 * z ) 1
ȧ In Function: Natural logarithm
ǒ Ǔ
2
Ȣ Ȥ
I Mot
100 IMot Actual motor current (C0054)
y IN
z Threshold value in C0120 (OC6) or C0127 (OC8)
100% * C0129ń1 n y Evaluation coefficient
y+ n N ) C0129ń1
C0129ń2
nrated Rated speed (C0087)
Formulae for I2 x t load Information

L(t) Chronological sequence of the I2 x t load of the motor
(Display: C0066)
ǒy I I Ǔ
y Evaluation coefficient
ǒ1 * e Ǔ
2
Mot *t
L(t) + 100% t IMot Actual motor current (C0054)
N
If the controller is inhibited, the I2 x t load is reduced:
LStart I2 x t load before controller inhibit
L(t) + L Start
Ǹ e*tt If an error is triggered, the value corresponds to the
threshold value set in C0120 (OC6) or C0127 (OC8).
16 EDKVS93−01 EN 3.0
Residual hazards
2.3 Residual hazards
Protection of persons
ƒ Before working on the controller, check whether all power terminals are
deenergised:
– The power terminals U, V, W, +UG and −UG remain live for at least three minutes
after disconnection from the mains.
– The power terminals L1, L2, L3; U, V, W, +UG and −UG remain live when the motor is
stopped.
ƒ The leakage current to earth (PE) is > 3.5 mA. According to EN 61800−5−1
– a fixed installation is required.
– a double PE connection is required or, if in single design, it must have a cable
cross−section of at least 10 mm2.
ƒ The heatsink of the controller has an operating temperature of > 80 °C:
– Contact with the heatsink results in burns.
ƒ During parameter set transfer the control terminals of the controller can have
undefined states.
– Therefore the connectors X5 and X6 must be disconnected from the controller
before the transfer takes place. This ensures that the controller is inhibited and all
control terminals have the defined state "LOW".
Device protection
ƒ Frequent mains switching (e.g. inching mode via mains contactor) can overload and
destroy the input current limitation of the drive controller:
– At least 3 minutes must pass between switching off and restarting the devices
EVS9321−xx and EVS9322−xx.
– At least 3 minutes must pass between two starting procedures of the devices
EVS9323−xx ... EVS9332−xx.
– Use the "safe torque off" safety function (STO) if safety−related mains
disconnections occur frequently. The drive variants Vxx4 are equipped with this
function.
Protection of the machine/system

ƒ Drives can reach dangerous overspeeds (e. g. setting of high output frequencies in
connection with motors and machines not suitable for this purpose):
– The drive controllers do not provide protection against such operating conditions.
For this purpose, use additional components.
EDKVS93−01 EN 3.0 17
Safety instructions for the installation according to UL
2.4 Safety instructions for the installation according to UL
Warnings!
ƒ Motor Overload Protection
– For information on the protection level of the internal overload protection
for a motor load, see the corresponding manuals or software helps.
– If the integral solid state motor overload protection is not used, external or
remote overload protection must be provided.
ƒ Branch Circuit Protection
– The integral solid state protection does not provide branch circuit
protection.
– Branch circuit protection has to be provided externally in accordance with
corresponding instructions, the National Electrical Code and any
additional codes.
ƒ Please observe the specifications for fuses and screw−tightening torques in
these instructions.
ƒ EVS9321 EVS9326:
– Suitable for use on a circuit capable of delivering not more than 5000 rms
symmetrical amperes, 480 V maximum, when protected by fuses.
– Suitable for use on a circuit capable of delivering not more than 50000 rms
symmetrical amperes, 480 V maximum, when protected by CC, J, T or R
class fuses.
– Maximum surrounding air temperature: 0 ... +55 °C
– > +40 °C: reduce the rated output current by 2.5 %/°C
– Use 75 °C copper wire only.
18 EDKVS93−01 EN 3.0
Parameter setting 3
Parameter setting with the XT EMZ9371BC keypad
General data and operating conditions
3 Parameter setting
3.1 Parameter setting with the XT EMZ9371BC keypad
Description
The keypad is available as an accessory. A full description of the keypad can be obtained
from the Instructions included in the keypad delivery.
Plugging in the keypad

It is possible to plug the keypad into the AIF interface or remove it during operation.
As soon as the keypad is supplied with voltage, it carries out a self−test. The keypad is ready
for operation if it is in display mode.
3.1.1 General data and operating conditions
dcbBA
SHPRG p Menu
Code
Para
0050 00
50.00_Hz
MCTRL-NOUT
b0
S T
U V
z
Y Z
y
a c
9371BC011
Feature Values
Dimensions
Width a 60 mm
Height b 73.5 mm
Depth c 15 mm
Environmental conditions
Climate
Storage IEC/EN 60721−3−1 1K3 (−25 ... +60 °C)
Transport IEC/EN 60721−3−2 2K3 (−25 ... +70 °C)
Operation IEC/EN 60721−3−3 3K3 (−10 ... +60 °C)
Enclosure IP 20
EDKVS93−01 EN 3.0 19
3 Parameter setting
Installation and commissioning
3.1.2 Installation and commissioning
Lx
xx
W
2Z
A
E8
B 00
b 50
c 00 Hz
Menu
0_
d p
Code
Para .0 dcbBA
RG
50
UT
SHP
SHPRG p Menu
NO 0050 00
UV
Code
L-
Para
TR 50.00_Hz
ST
MC
MCTRL-NOUT
zZ
S T
U V
Yy z
Y Z
y
EMZ9371BC
dcbBA
SHPRG p
Code
Para
Menu
0050 00
GLOBAL DRIVE
E82ZBBXC
Init
S T
U V
z
Y Z
y
d
0050 00 0 BA
dcb
50.00 Hz
20 %
1
S T
U V
z
Y Z
y 2 3
d
0050 00
50.00 Hz
20 %
S T
U V
z
Y Z
y
9371BC018
Fig. 3−1 Installation and commissioning of XT EMZ9371BC keypad or E82ZBBXC diagnosis terminal
Connect keypad to the AIF interface on the front of the standard device.
The keypad can be connected/disconnected during operation.
As soon as the keypad is supplied with voltage, it carries out a short self−test.
The operation level indicates when the keypad is ready for operation:
Current state of the standard device
Memory location 1 of the user menu (C0517):
Code number, subcode number, and current value
Active fault message or additional status message
Actual value in % of the status display defined in C0004
must be pressed to leave the operation level
20 EDKVS93−01 EN 3.0
Parameter setting 3
Display elements and function keys
3.1.3 Display elements and function keys
0 4
1 dcbBA 5
6
SHPRG p Menu
Code
Para
0050 00
2 50.00_Hz
3 MCTRL-NOUT 7
S T
U V
z 8
Y Z
y
9371BC002
Fig. 3−2 Display elements and function keys of the XT EMZ9371BC keypad
Displays
Status displays of standard device
Display Meaning Explanation
Ready for operation
Pulse inhibit is active Power outputs are inhibited
The set current limit is exceeded in motor or
generator mode
Speed controller 1 in the limitation Drive is torque−controlled
(Only active for operation with standard
devices of the 9300 series)
Active fault
Acceptance of the parameters
Parameter is accepted immediately Standard device operates immediately with
the new parameter value
SHPRG Parameter must be acknowledged with Standard device operates with the new
parameter value after being acknowledged
SHPRG Parameter must be acknowledged in case of Standard device operates with the new
controller inhibit parameter value after the controller is
enabled again
None Display parameter Change is not possible
Active level
Menu Menu level is active Select main menu and submenus
Code Code level is active Select codes and subcodes
Para Parameter level is active Change parameters in the codes or
subcodes
None Operating level is active Display operating parameters
Short text
alphanumeric Contents of the menus, meaning of the codes
al and parameters
In the operating level display of C0004 in % and
the active fault
EDKVS93−01 EN 3.0 21
3 Parameter setting
Display elements and function keys
Number
Active level Meaning Explanation
Menu level Menu number Display is only active for operation with
standard devices of the 8200 vector or 8200
motec series
Code level Four−digit code number
Number
Active level Meaning Explanation
Menu level Submenu number Display is only active for operation with
standard devices of the 8200 vector or 8200
motec series
Code level Two−digit subcode number
Parameter value
Parameter value with unit
Cursor
In the parameter level, the digit above the cursor can be directly changed
Function keys
For description see the following table
Function keys

Note!
Shortcuts with :
Press and hold , then press the second key in addition.
Key Function
Menu level Code level Parameter level Operating level
Change to the Change to the operating Change to the code

parameter level level level
Go to the "Short setup"
Accept parameters
menu and load
when SHPRG or
predefined
SHPRG is displayed
configurations 1)
Change between menu Change of digit via
!
Change of code number
items cursor
Quick change between Quick change of code Quick change of digit
! menu items number via cursor
" Change between main menu, submenu and code Cursor to the right
# level Cursor to the left
$ Deactivate the function of the key %, the LED in the key goes off
% Inhibit the controller, the LED in the key is lit.
Reset fault (TRIP−Reset): 1. Remove the cause of malfunction
2. Press %
3. Press $
1) Only active for operation with standard devices of the 8200 vector or 8200 motec series
22 EDKVS93−01 EN 3.0
Parameter setting 3
Changing and saving parameters
3.1.4 Changing and saving parameters

Note!
Your settings have an effect on the current parameters in the main memory.
You must save your settings in a parameter set so that they are not lost when
the mains are connected.
If you only need one parameter set, save your settings as parameter set 1,
since parameter set 1 is loaded automatically after mains connection.
Step Key Action

sequence
1. Select the menu !"# Use the arrow keys to select the desired menu
2. Change to the code level " Display of the first code in the menu
3. Select code or subcode ! Display of the current parameter value
4. Change to the parameter level
5. When SHPRG is displayed, inhibit the % 1) The drive coasts
controller
6. Change parameter
A "# Move cursor below the digit to be changed
B ! Change of digit
! Quick change of digit

7. Accept the changed parameter
Display of SHPRG or SHPRG Confirm change to accept the parameter
Display "OK"
Display − The parameter has been accepted immediately
8. Enable the controller, if required $ 1) The drive runs again
9. Change to the code level
A Display of the operating level
B Display of the code with changed parameter
10. Change further parameters Restart the "loop" with step 1. or 3.
11. Save changed parameters
A !"# Select the code C0003 "PAR SAVE" in the menu
"Load/Store"
B Change to the parameter level
Display "0" and "READY"
Select the parameter set in which C Save as parameter set 1:
the parameters are to be saved ð Set "1" "Save PS1"
permanently Save as parameter set 2:
ð Set "2" "Save PS2"
Save as parameter set 3:
Save as parameter set 4:
D When "OK" is displayed, the settings are permanently
saved in the selected parameter set.
EDKVS93−01 EN 3.0 23
3 Parameter setting
Changing and saving parameters
Step Key Action

sequence
B Display of C0003 "PAR SAVE"
13. Set parameters for another parameter Restart the "loop" with step 1. or 3.
set
1) The function of the % key can be programmed:
C0469 = 1: Controller inhibit
C0469 = 2: Quick stop (Lenze setting)
24 EDKVS93−01 EN 3.0
Parameter setting 3
Loading a parameter set
3.1.5 Loading a parameter set
The keypad serves to load a saved parameter set into the main memory when the controller
is inhibited. After the controller is enabled, it operates with the new parameters.
Danger!
ƒ When a new parameter set is loaded, the controller is reinitialised and acts
as if it had been connected to the mains:
– System configurations and terminal assignments can be changed. Make
sure that your wiring and drive configuration comply with the settings of
the parameter set.
ƒ Only use terminal X5/28 as source for the controller inhibit! Otherwise the
drive may start in an uncontrolled way when switching over to another
parameter set.

Note!
ƒ After switching on the supply voltage, the controller always loads parameter
set 1 into the main memory.
ƒ It is also possible to load other parameter sets into the main memory via the
digital inputs or bus commands.
Step Key Action

sequence
1. Inhibit controller Terminal X5/28 = LOW
2. Load the saved parameter set into the
main memory
A !"# Select the code C0002 "PAR LOAD" in the menu
"Load/Store"
B Change to the parameter level
The active parameter set is displayed, e. g. display "0"
and "Load Default"
If you want to restore the delivery status, proceed with
D
Select the parameter set to be C Load parameter set 1:
loaded ð Set "1" "Load PS1"
Load parameter set 2:
ð Set "2" "Load PS2"
D "RDY" goes off. The parameter set is loaded completely
into the main memory if "RDY" is displayed again.
B Display of C0002 "PAR LOAD"
4. Enable controller Terminal X5/28 = HIGH
The drive is running with the settings of the loaded
parameter set
EDKVS93−01 EN 3.0 25
3 Parameter setting
Transferring parameters to other standard devices
3.1.6 Transferring parameters to other standard devices
Parameter settings can be easily copied from one standard device to another by using the
keypad.
For this purpose use the "Load/Store" menu
Danger!
During the parameter transfer from the keypad to the standard device the
control terminals can adopt undefined states!
Therefore the plugs X5 and X6 must be disconnected from the standard device
before the transfer takes place. This ensures that the controller is inhibited and
all control terminals have the defined state "LOW".
Copying parameter sets from the standard device into the keypad

Note!
After copying the parameter sets into the XT keypad (C0003 = 11), always the
parameter set that was loaded last via C0002 is activated.
Like this the current parameters also remain active after copying:
ƒ Save the current parameters in the parameter set before copying and load
this parameter set in the controller via C0002.
Step Key Action

sequence
1. Connect the keypad to standard
device 1
The drive coasts.
3. Select C0003 in the "Load/Store" !"# Select code C0003 "PAR SAVE" in the "Load/Store"
menu menu using the arrow keys.
4. Change to the parameter level Display "0" and "READY"
5. Copy all parameter set into the The settings saved in the keypad are overwritten.
keypad Set "11" "Save extern"
6. Start copying The "RDY" status display goes off. As parameter value
"BUSY" is displayed.
If "BUSY" goes off after approx. one minute, all
parameter sets were copied into the keypad. The
"RDY" status display is lit.
B Display C0003 and "PAR SAVE"
9. Remove keypad from standard device
1
26 EDKVS93−01 EN 3.0
Parameter setting 3
Transferring parameters to other standard devices
Copying parameter sets fom keypad into the standard device

Step Key Action
sequence
1. Connect the keypad to standard
device 2
The "IMP" status display is it.
The drive coasts
3. Pull the plugs X5 and X6 All control terminals have the defined "LOW" status.
4. Select C0002 in the "Load/Store" !"# Select code C0002 "PAR LOAD" in the "Load/Store"
menu menu using the arrow keys.
5. Change to the parameter level The active parameter set is shown, e. g. display "0" and
"Load Default"
6. Select the correct copy function The settings saved in the standard device are
overwritten.
l Copy all parameter sets available into the l The parameter set that was active before copying is
EEPROM of the standard device and save them overwritten.
permanently. l The parameters are not yet active after copying.
Select parameter set and load it in the main
memory. 25
Set "20" "ext −> EEPROM"
l Copy individual parameter sets into the main
memory of the standard device.
Copy parameter set 1 into the main memory:
Set ð "11" "Load ext PS1"
7. Start copying The "RDY" status display goes off. As parameter value
"BUSY" is displayed.
If "BUSY" goes off, the parameter sets selected were
copied into the standard device. The "RDY" status
display is lit.
B Display C0002 and "PAR LOAD"
9. l If the function "Copy all parameter !"# Select code C0003 "PAR SAVE" in the "Load/Store"
sets into the EEPROM" menu using the arrow keys and store the contents of
(C0002 = 20) is selected, they the main memory permanently.
might have to be loaded in the
main memory manually.
l If the function "Copy individual
parameter sets into the main
memory" (C0002 = 1x) is selected,
they might have to be saved
permanently in the EEPROM
manually.
10. Plug in plugs X5 and X6
The drive is running with the new settings.
EDKVS93−01 EN 3.0 27
3 Parameter setting
Activating password protection
3.1.7 Activating password protection

Note!
ƒ If the password protection is activated (C0094 = 1 ... 9999), you only have
free access to the user menu.
ƒ To access the other menus, you must enter the password. By this, the
password protection is annulled until you enter a new password.
ƒ Please observe that the password−protected parameters can be overwritten
as well when transferring the parameter sets to other standard devices. The
password is not transferred.
ƒ Do not forget your password! If you have forgotten your password, it can
only be reset via a PC or a bus system!
Activate password protection

Step Key Action
sequence
1. Select the "USER menu" !"# Change to the user menu using the arrow keys
2. Change to the code level " Display of code C0051 "MCTRL−NACT"
3. Select C0094 Display of code C0094 "Password"
4. Change to the parameter level Display "0" = no password protection
5. Set password
A Select password (1 ... 9999)
B Confirm password
B Display of C0094 and "Password"
7. Change to the "USER menu" ##!
The password protection is active now.
You can only quit the user menu if you re−enter the password and confirm it with .
Remove password protection

Step Key Action
sequence
1. Change to the code level in the user "
menu
2. Select C0094 Display of code C0094 "Password"
3. Change to the parameter level Display "9999" = password protection is active
4. Enter password
A ! Set valid password
B Confirm
The password protection is deactivated by entering the
password once again.
B Display of C0094 and "Password"
The password protection is deactivated now. All menus can be freely accessed again.
28 EDKVS93−01 EN 3.0
Parameter setting 3
Diagnostics
3.1.8 Diagnostics
In the "Diagnostic" menu the two submenus "Actual info" and "History" contain all codes
for
ƒ monitoring the drive
ƒ fault/error diagnosis
In the operating level, more status messages are displayed. If several status messages are
active, the message with the highest priority is displayed.
Priority Display Meaning
1 GLOBAL DRIVE INIT Initialisation or communication error between
keypad and controller
2 XXX − TRIP Active TRIP (contents of C0168/1)
3 XXX − MESSAGE Active message (contents of C0168/1)
4 Special device states:
Switch−on inhibit
5 Source for controller inhibit (the value of C0004 is displayed simultaneously):
STP1 9300 servo: Terminal X5/28
ECSxS/P/M/A: Terminal X6/SI1
STP3 Operating module or LECOM A/B/LI
STP4 INTERBUS or PROFIBUS−DP
STP5 9300 servo, ECSxA/E: System bus (CAN)
ECSxS/P/M: MotionBus (CAN)
STP6 C0040
6 Source for quick stop (QSP):
QSP−term−Ext The MCTRL−QSP input of the MCTRL function block is on HIGH signal.
QSP−C0135 Operating module or LECOM A/B/LI
QSP−AIF INTERBUS or PROFIBUS−DP
QSP−CAN 9300 servo, ECSxA: System bus (CAN)
ECSxS/P/M: MotionBus (CAN)
7 XXX − WARNING Active warning (contents of C0168/1)
8 xxxx Value below C0004
EDKVS93−01 EN 3.0 29
3 Parameter setting
Menu structure
3.1.9 Menu structure
For simple, user−friendly operation, the codes are clearly arranged in function−related
menus:
Main menu Submenus Description
Display Display
User−Menu Codes defined in C0517
Code list All available codes
ALL All available codes listed in ascending order (C0001 ... C7999)
PS 1 Codes in parameter set 1 (C0001 ... C1999)
Load/Store Parameter set management
Parameter set transfer, restore delivery status
Diagnostic Diagnostic
Actual info Display codes to monitor the drive
History Fault analysis with history buffer
Short setup Quick configuration of predefined applications
Configuration of the user menu
The predefined applications depend on the type of the standard device (frequency
inverter, servo inverter, position controller, ...)
Main FB Configuration of the main function blocks
NSET Setpoint processing
NSET−JOG Fixed setpoints
NSET−RAMP1 Ramp function generator
MCTRL Motor control
DFSET Digital frequency processing
DCTRL Internal control
Terminal I/O Connection of inputs and outputs with internal signals
AIN1 X6.1/2 Analog input 1
AIN2 X6.3/4 Analog input 2
AOUT1 X6.62 Analog output 1
AOUT2 X6.63 Analog output 2
DIGIN Digital inputs
DIGOUT Digital outputs
DFIN Digital frequency input
DFOUT Digital frequency output
State bus State bus (not with 9300 frequency inverter)
Controller Configuration of internal control parameters
Speed Speed controller
Current Current controller or torque controller
Phase Phase controller (not with 9300 frequency inverter)
Motor/Feedb. Input of motor data, configuration of speed feedback
Motor adj Motor data
Feedback Configuration of feedback systems
Monitoring Configuration of monitoring functions
30 EDKVS93−01 EN 3.0
Parameter setting 3
Menu structure
Main menu Submenus Description

Display Display
LECOM/AIF Configuration of operation with communication modules
LECOM A/B Serial interface
AIF interface Process data
Status word Display of status words
System bus Configuration of system bus (CAN)
Management CAN communication parameters
CAN−IN1 CAN object 1
CAN−OUT1
CAN−OUT2
CAN−OUT3
Status word Display of status words
FDO Free digital outputs
Diagnostic CAN diagnostic
FB config Configuration of function blocks
Func blocks Parameterisation of function blocks
The submenus contain all available function blocks
FCODE Configuration of free codes
Identify Identification
Drive Software version of standard device
Op Keypad Software version of keypad
EDKVS93−01 EN 3.0 31
4 Troubleshooting and fault elimination
Display of operating data, diagnostics
4.1 Display of operating data, diagnostics
The dialog box displays important operating parameters and supports you in diagnosing
the drive controller.
ƒ Open the Diagnostics dialog box in the parameter menu.
9300std230
Fig. 4−1 "Diagnostics" dialog box
ƒ You can recognise immediately that a fault has occurred from the display elements
or status information.
ƒ An error can be analysed with
– the history buffer in Global Drive Control (GDC) ( 34) or
– the XT keypad
– and with the "General error messages" table in the "System error messages"
chapter.
ƒ The "General error messages" table provides tips on how to eliminate an error.
32 EDKVS93−01 EN 3.0
Troubleshooting and fault elimination 4
Troubleshooting
Status display via controller LEDs
4.2 Troubleshooting
Detecting breakdowns
A breakdown can be detected quickly via the LEDs at the controller or via the status
information at the keypad.
Analysing errors
Analyse the error using the history buffer. The list of fault messages gives you advice how
to remove the fault. ( 36)
4.2.1 Status display via controller LEDs
During operation the operating status of the controller is shown by 2 LEDs.

LED Operating status
Red Green
Off On Controller enabled
On On Mains switched on and automatic start inhibited
Off Blinking slowly Controller inhibited
Blinking quickly Off Undervoltage or overvoltage
Blinking slowly Off Fault active
EDKVS93−01 EN 3.0 33
Troubleshooting
Fault analysis with the history buffer
4.2.2 Fault analysis with the history buffer
The history buffer can be used to trace faults. The fault messages are stored in the 8
memory locations in the order of their occurrence.
ƒ Open the Diagnostics dialog box in the parameter menu.

9300std230
Fig. 4−2 "Diagnostics" dialog box
History buffer
Field Entry Note
location
1 Active fault If the fault is no longer pending or has been
2 Last fault acknowledged:
l The content of memory units 1 ... 7 is shifted
3 Next to last fault "upwards" by one memory unit.
4 Third to last fault l The content of memory unit 8 is removed from
the history buffer and can no longer be retrieved.
5 Fourth to last fault
l Memory unit 1 is deleted (= no active fault).
6 Fifth to last fault
7 Sixth to last fault
8 Seventh to last fault
Explanations
, Fault indication and fault response (C0168)
l The entry is effected as LECOM error number.
l If several faults with a different response occur at the same time:
– Only the fault the response of which has the highest priority is entered (1. TRIP, 2. message,
3. warning).
l If faults with the same response occur (e. g. 2 messages) at the same time:
– Only the fault that was triggered first is entered.
– The OH7 and OH3 warnings are exceptions. If an OH7 warning is pending and the OH3 motor
temperature threshold is reached, the OH7 warning is overwritten by the OH3 warning. If the
motor temperature decreases again, the OH7 warning reappears.
, Time of the fault (C0169)
l Reference time is the content of the power−on time meter .
l If a fault is immediately followed by another fault for several times, only the time of the last
occurrence is stored.
, Frequency of occurrence of the fault (C0170)
l The time of the last occurrence is stored.
Click on Fault memory reset to clear the history buffer.
The history buffer can only be cleared if no fault is active.
Click on TRIP reset to reset the fault.
34 EDKVS93−01 EN 3.0
Troubleshooting
Fault analysis via LECOM status words (C0150/C0155)
4.2.3 Fault analysis via LECOM status words (C0150/C0155)
The LECOM status words (C0150/C0155) are coded as follows:

Code Possible settings IMPORTANT
No. Designation Lenze/ Selection
{Appl.}
C0150 Status word 0 Device status word for networking
via automation interface (AIF)
Read only
0 {1} 65535 Controller evaluates information as
16 bits (binary−coded)
Bit 0 Not assigned
Bit 1 Pulse inhibit (IMP)
Bit2 Not assigned
Bit3 Not assigned
Bit4 Not assigned
Bit5 Not assigned
Bit 6 n=0
Bit 7 Controller inhibit (CINH)
Bit 8 Device status bit 1
Bit 9 Device status bit 2
Bit10 Device status bit 3
Bit11 Device status bit 4
Bit12 Warning
Bit13 Message
Bit14 Not assigned
Bit15 Not assigned
C0155 Status word 2 0 Status word 2 (advanced status
word)
Display only
0 {1} 65535 Controller interprets information as
16 bit (binary coded)
Bit 0 Active fault
Bit 1 Mmax reached
Bit 2 Imax reached
Bit 3 Pulse inhibit(IMP)
Bit 4 Ready for operation (RDY)
Bit 5 Controller inhibit (CINH)
Bit 6 TRIP active
Bit 7 Initialisation
Bit 8 Motor direction of rotation (Cw/CCw)
Bit 9 Not assigned
Bit 10 Not assigned
Bit 11 Not assigned
Bit 12 Not assigned
Bit 13 Not assigned
Bit 14 Not assigned
Bit 15 Not assigned
EDKVS93−01 EN 3.0 35
System error messages
General error messages
4.3 System error messages
4.3.1 General error messages

Note!
In the case of a query via system bus (CAN), the fault messages are
represented as numbers (see first column of the table).
Fault message Description Cause Remedy

No. Display
−−− −−− No fault − −
0011 OC1 Short circuit of motor cable Short circuit l Search for cause of short
circuit.
l Check motor cable.
Excessive capacitive charging Use motor cable which is shorter
current in the motor cable. or of lower capacitance.
0012 OC2 Motor cable earth fault One of the motor phases has l Search for cause of short
earth contact. circuit.
l Check motor cable.
0015 OC5 I x t overload l Frequent and too long Check drive dimensioning.
acceleration with overcurrent
l Continuous overload with
Imotor > 1.05 x Irx.
0016 OC6 I2xt overload l Frequent and too long Check drive dimensioning.
acceleration processes with
motor overcurrent.
l Permanent motor overload
with Imotor>Irmotor
x018 OC8 I2xt overload advance warning l Frequent and too long Check drive dimensioning.
acceleration processes with
motor overcurrent.
l Permanent motor overload
with Imotor>Irmotor
1020 OU Overvoltage in DC bus Braking energy is too high. l Use braking unit or
(DC−bus voltage is higher than set regenerative module.
in C0173.) l Check dimensioning of the
brake resistance.
1030 LU Undervoltage in the DC bus DC bus voltage is lower than l Check mains voltage
specified in C0173. l Check supply cable
x032 LP1 Motor phase failure A current−carrying motor phase l Check motor.
has failed. l Check motor cable.
l Switch off monitoring
(C0597 = 3).
The current limit value is set too l Set higher current limit value
low. via C0599.
0050 OH Heatsink temperature > +90 C Ambient temperature l Allow module to cool and
Tu > +40 C or > +50 C ensure better ventilation.
l Check ambient temperature in
the control cabinet.
Heatsink is very dirty. Clean heatsink.
Wrong mounting position Change mounting position.
36 EDKVS93−01 EN 3.0

No. Display
x053 OH3 Motor temperature Motor is thermally overloaded l Check drive dimensioning.
> +150 C threshold due to: l Switch off monitoring
(temperature detection via l Impermissible continuous (C0583 = 3).
resolver or incremental value current
encoder) l Frequent or too long
acceleration processes
No PTC/temperature contact Correct wiring.
connected.
x054 OH4 Heatsink temperature > C0122 Ambient temperature Tu > +40 C l Allow module to cool and
or > +50 C ensure better ventilation.
l Check ambient temperature in
the control cabinet.
(C0582 = 3).
Heatsink is very dirty. Clean heatsink
Wrong mounting position Change mounting position.
The value specified under C0122 Enter a higher value under C0122.
is set too low.
x057 OH7 Motor temperature > C0121 Motor is thermally overloaded l Check drive dimensioning.
(temperature detection via due to: l Switch off monitoring
resolver or incremental value l Impermissible continuous (C0584 = 3).
encoder) current
l Frequent or too long
No PTC/temperature contact Correct wiring.
connected.
The value specified under C0121 Enter a higher value in C0121.
is set too low.
x058 OH8 Motor temperature via inputs T1 Motor is thermally overloaded l Check drive dimensioning.
and T2 is too high. due to: l Switch off monitoring
l Impermissible continuous (C0585 = 3).
current
l Frequent or too long
Terminals T1 and T2 are not Connect PTC/temperature
connected contact.
x061 CE0 Automation interface (AIF) Faulty transfer of control l Plug in the communication
communication error commands via AIF. module/keypad XT firmly,
screw down, if necessary.
(C0126 = 3).
x062 CE1 Communication error on the CAN1_IN object receives faulty l Check wiring at X4.
process data input object data or communication is l Check sender.
CAN1_IN interrupted. l Increase monitoring time
under C0357/1, if necessary.
(C0591 = 3).
(C0592 = 3).
(C0593 = 3).
EDKVS93−01 EN 3.0 37

No. Display
x065 CE4 BUS−OFF state of system bus The controller has received too l Check wiring at X4: Is the bus
(CAN) many faulty telegrams via the correctly terminated?
system bus (CAN) and has l Check shield connection of the
disconnected from the bus. cables.
l Check PE connection.
l Check bus load, reduce the
baud rate if necessary.
(Observe the cable length!)
l Switch off the monitoring
(C0595 = 3).
x066 CE5 Time−out of system bus (CAN) For remote parameterisation l Check wiring of system bus
(communication error of gateway (C0370, C0371) via system bus (CAN).
function) (CAN): l Check CAN bus configuration.
l Slave does not respond.
l Communication monitoring
time has been exceeded.
0070 U15 Undervoltage of internal 15 V Check voltage supply.
voltage supply
0071 CCr System failure Strong interference injection on Screen control cables
the control cables
Ground or earth loops in the l Check wiring
wiring l Check PE connection
After troubleshooting: Deenergise
the device completely (disconnect
24 V supply, discharge DC bus)!
0072 PR1 Checksum error in parameter l Fault when loading a l Set the required parameters
set 1 parameter set. and store them under C0003 =
CAUTION: The Lenze setting is l Interruption while 1.
loaded automatically! transmitting the parameter set l As to PLC devices, check the
via keypad. use of pointers.
The stored parameters are Store the parameter set under
incompatible with the loaded C0003 = 1 first to allow for a
software version. faults reset.
0073 PR2 Checksum error in parameter l Fault while loading a l Set the required parameters
set 2 parameter set. and save them with C0003 = 2.
PLEASE NOTE: The Lenze setting is l Interruption during the
loaded automatically! transfer of the parameter set
via keypad.
The parameters saved do not In order to be able to
comply with the software version acknowledge the error, first save
loaded. the parameter set with C0003 = 2.
0074 PEr Program error Error in the program flow Send the parameter set (on floppy
disk/CD−ROM) with a detailed
description of the problem to
Lenze.
0075 PR0 Error in parameter set. The operating system software Storage of the Lenze setting
has been updated. C0003 = 1.
via keypad.
38 EDKVS93−01 EN 3.0

No. Display
via keypad.
0079 PI Fault during parameter l An error has been detected l Correct parameter set.
initialisation during the parameter set l Send parameter set (on floppy
transfer between two devices. disk/CD−ROM) and a detailed
l The parameter set does not description of the problem to
match the controller, e.g. if Lenze.
data has been transferred from
a higher−power controller to a
lower−power controller.
0080 PR6 Too many user codes Reduce the number of user codes.
x082 Sd2 Resolver error at X7 Resolver cable interrupted. l Check cable for open circuit.
l Check resolver.
l Switch off the monitoring
(C0586 = 3).
x083 Sd3 Encoder error at X9 Cable interrupted. Check cable for open circuit.
Pin X9/8 not connected. Apply 5 V to pin X9/8 or switch off
monitoring (C0587 = 3).
x085 Sd5 Encoder error at X6/1 and X6/2 Current signal at X6/1 X6/2 < l Check cable for open circuit.
(C0034 = 1) 2mA. l Check current signal encoder.
(C0598 = 3).
x086 Sd6 Motor temperature sensor error Encoder for detecting the motor l Check cable for firm
(X7 or X8) temperature at X7 or X8 indicates connection.
undefined values. l Switch off the monitoring
(C0594 = 3).
EDKVS93−01 EN 3.0 39

No. Display
x087 Sd7 Selection of the feedback in The absolute value encoder must Save parameter set, then
C0025 as absolute value encoder be initialised. completely deenergise the device,
or alteration of the encoder and afterwards switch it on again.
constant in C0420 for setting
C0025 ³ 309
Initialisation error of absolute l Defect of the encoder l Make sure that the cable at X8
value encoder at X8 electronics is tightened properly, and
l Absolute value encoder at X8 check it with regard to open
does not send data. circuit.
l Check absolute value encoder
Tip: The encoder must not rotate with regard to correct function.
during mains switching. l Set voltage supply via C0421 to
8.0 V.
l No Stegmann encoder
connected.
l Replace defective encoder.
Communication error of absolute A rotor position adjustment via Repeat rotor position adjustment.
value encoder at X8 during rotor C0095 = 1 could not be completed
position adjustment successfully. Note: After an Sd7 fault it is
absolutely required to carry out
another rotor position
adjustment. Otherwise the drive
may carry out uncontrolled
movements after controller
enable. The drive must not be
commissioned without a
successfully executed rotor
position adjustment!
After fault elimination:
Completely deenergise device
(switch off 24 V supply, discharge
DC bus)!
x088 Sd8 SinCos encoder at X8 sends The tracks in the SinCos encoder Replace SinCos encoder.
inconsistent data. are damaged.
Interference level on the encoder l Check correct shield
cable is too high. connection of encoder cable.
l Where required, decelerate the
actuation of the fault message
via the filter time constant.
Setting:
– for ECSxS/P/M/A in C0559.
– for 9300 servo cam in C0575.
SinCos encoder at X8 does not Open circuit. Check cable for wire breakage.
send any data. Incorrect encoder connected. Connect SinCos encoder of the
Stegmann company.
SinCos encoder is defective. Replace SinCos encoder.
Supply voltage set incorrectly. Set voltage supply in C0421.
After fault correction: completely
deenergise the device (switch off
x089 PL Error during rotor position l The rotor position adjustment Repeat rotor position adjustment.
adjustment (the error is saved was cancelled.
with mains failure protection) l During rotor position Note: After an Sd7 fault it is
adjustment with an absolute absolutely required to carry out
value encoder the error Sd7 or another rotor position
SD8 occurred. adjustment. Otherwise the drive
may carry out uncontrolled
movements after controller
enable. The drive must not be
commissioned without a
successfully executed rotor
position adjustment!
40 EDKVS93−01 EN 3.0

No. Display
x091 EEr External monitoring has been A digital signal assigned to the l Check external encoder.
triggered via DCTRL. TRIP−SET function has been l Switch off the monitoring
activated. (C0581 = 3).
0105 H05 Internal fault (memory) Contact Lenze.
0107 H07 Internal fault (power stage) During initialisation of the Contact Lenze.
controller, an incorrect power
stage was detected.
x110 H10 Heatsink temperature sensor Sensor for detecting the heatsink l Contact Lenze.
error temperature indicates undefined l Switch off the monitoring
values. (C0588 = 3).
x111 H11 Temperature sensor error: Sensor for detecting the internal l Contact Lenze.
Temperature inside the controller temperature indicates undefined l Switch off the monitoring
values. (C0588 = 3).
x151 P01 Error "negative limit switch". Negative limit switch was l Control drive in positive
reached. direction
l Check wiring at X5/E2.
x152 P02 Error "positive limit switch". Positive limit switch was reached. l Control drive in negative
direction
l Check wiring at X5/E1.
x153 P03 Following error The angle difference between set l Increase following error limit
and actual position is larger than under C0255.
the following error limit set under l Switch off the monitoring
C0255. (C0589 = 3).
Drive cannot follow the digital Check drive dimensioning.
frequency (Imax limit).
x154 P04 Error "negative position limit". Negative position limit (C1224) Find out why the value was not
was not reached. reached (e.g. "incorrect" position
targets, set function position
value) and adjust the position
limit in C1224 if necessary.
x155 P05 Error "positive position limit". Positive position limit (C1223) Find out why the value was
was exceeded. exceeded (e.g. "incorrect" position
targets, set function position
value) and adjust the position
limit in C1223 if necessary.
x156 P06 No reference. The reference point is not known. Perform one of the following
In the case of absolute functions and restart:
positioning, no homing was l Manual homing.
performed before the first l Start homing in the program.
positioning. l Set reference.
x157 P07 Parameter set mode is absolute An absolute parameter set Perform one of the following
instead of relative. (C1311) was performed during functions and restart:
relative positioning (position l Change the parameter set
mode C1210). from absolute to relative.
l Change position mode.
x158 P08 Error "actual reference dimension Actual reference dimension offset If necessary, adapt the position
offset". (C1226) outside the position limit values or check whether the
limits. Error of the program program function "set position
function "set position value". value" is to be applied.
x159 P09 Error in positioning program. Impermissible programming Check position program:
l A parameter set with final
speed must be followed by a
parameter set with
positioning; it is not
permissible to wait for input.
EDKVS93−01 EN 3.0 41

No. Display
x162 P12 Error in the range of the encoder. The range of the absolute encoder l Return drive by manual
was exceeded. positioning.
l Check position limits and
adjustment of the encoder.
l Design and mount the
absolute encoder in a way that
does not exceed the traversing
range.
x163 P13 Angle overrun. l Phase controller limit reached l Enable drive
l Drive cannot follow the digital l Check drive dimensioning.
x164 P14 1. Following error. The drive cannot follow the l Increase current limit under
setpoint. The following error is C0022 (observe max. motor
greater than the limit value in current).
C1218/1. l Reduce acceleration.
l Check drive dimensioning.
l Increase limit value under
C1218/1
x165 P15 2. Following error. The drive cannot follow the l Increase current limit C0022
setpoint. The following error is (observe max. motor current).
greater than the limit value in l Reduce acceleration.
C1218/2. l Check drive dimensioning.
l Increase limit value under
C1218/2
x166 P16 Faulty transfer of system bus The sync telegram from the l Set the "sync cycle" to the
(CAN) sync telegram. master (PLC) is out of sync cycle. transmission cycle of the
master (PLC) under C1121.
l Note:
– C0362 displays the time
interval between 2 sync
telegrams.
– C0362 = 0: communication
interrupted.
The sync telegram of the master l Check communication channel.
(PLC) is not received. l Check baud rate, controller
address.
l Note:
– C0362 displays the time
interval between 2 sync
telegrams.
– C0362 = 0: communication
interrupted.
The controller is enabled too fast. Delay the controller enable.
The time delay required depends
on the time interval between the
sync telegrams.
x167 P17 Error "touch probe control". Various function blocks use the l Configure another touch probe
touch probe input at the same input for FB POS (not possible
time (e.g. FB DFSET and POS). A for FB DFSET).
conflict arises. l Switch off monitoring
(C1289/1).
42 EDKVS93−01 EN 3.0

No. Display
x168 P18 Internal limitation. Arithmetic operation generated
data cannot be varied arbitrarily.
Wrongly specified values were
automatically limited internally.
C1298 = 1: Check the values in C1202/4,
The negative position limit in C1207/1, C1207/2. Read out the
C1223 is outside the possible limited value in C1220/10 and
display range of enter it in C1223 if necessary.
1 £ (C1223 × C1205) £ 1.07E9 inc
The positive position limit in C1207/1, C1207/2. Read out the
C1224 is outside the possible limited value in C1220/11 and
1 £ (C1224 × C1205) £ 1.07E9 inc
C1298 = 3: Check the values in C0011,
The maximum speed vmax in C1202/4, C1207/1, C1207/2. Read
C1240 is outside the possible out the limited value in C1220/12
display range of and enter it in C1240 or adjust the
1 £ (C1240 × C1205 × value in C1240 to C0011 if
16.384) £ 2.14E9 inc or vmax not necessary.
C1240 / C1204 × 60 £ 1.5 × nmax
The maximum acceleration amax C1207/1, C1207/2. Read out the
in C1250 is outside the possible limited value in C1220/13 and
1 £ (C1250 × C1205 × 16.384 / 10
00) £ 2.8634E7 inc
C1298 = 5: Check the values in C0011,
An internal value range has been C1207/1, C1207/2 and correct
exceeded for a speed them.
standardisation. Valid range:
1£ (C0011× C1207/1 / C1207/2
65536 / 60000) £ 32767
x169 P19 The input values at X9 are limited. The function block DFIN limits the l Reduce the frequency on the
input values. This causes the loss digital frequency connection.
of increments. l Check the settings for the slave
(C0425) and for the master
(C0030). These settings must
be identical.
x171 P21 Following error. The phase difference between set l Extend the following error
and actual position is larger than limit under C1328.
the following error limit set under l Switch off monitoring
C1328. (C1329=3).
Drive cannot follow the digital Check drive dimensioning.
x190 nErr Speed control error l Active load (e.g. for hoists) is Check drive dimensioning.
(Speed out of tolerance margin too high.
(C0576)) l Mechanical blockades on the
load side
x200 NMAX Maximum system speed (C0596) l Active load (e.g. for hoists) is l Check drive dimensioning.
has been exceeded. too high. l Increase torque limit, if
l Drive is not speed−controlled, necessary.
torque is excessively limited. l Switch off monitoring
(C0607 = 3).
0201 overrun Time−out in task 1 (ID 2) Task processing takes longer than l Adjust the length of the task
Task1 the monitoring time set. runtime.
l Adjust monitoring time.
... ... ... l Determine the cause of
time−out by checking the task
0208 overrun Time−out in task 8 (ID 9) runtime at the task monitor.
Task8 l Swap out time−critical program
parts in a slower task.
EDKVS93−01 EN 3.0 43

No. Display
0209 float Float error in system task (ID 0) Error in real calculation Check calculations (program
Sys−T (e. g. division by 0) code).
0210 float Float error in cyclic task (PLC_PRG
Cycl.−T ID 1)
0211 float Task1 Float error in task 1 (ID 2)
... ... ...
0218 float Task8 Float error in task 8 (ID 9)
0219 overrun Time−out in cyclic task (PLC_PRG Task processing takes longer than l Adjust the length of the task
Cyc.−T ID 1) the monitoring time set. runtime.
l Adjust monitoring time.
l Determine the cause of
time−out by checking the task
runtime at the task monitor.
l Swap out time−critical program
parts in a slower task.
0220 noT−Fkt Not enough technology units A program with technology l Use technology variant of the
Credit available. functions has been tried to be controller.
loaded to a controller not l Contact Lenze, if necessary.
providing the corresponding
units.
x220 CDA Data error Attempt to transmit faulty profile Repeat profile data transfer.
data
x221 CDA−LOAD Faulty checksum The checksum of the transferred Repeat profile data transfer and
profile data is not correct. check for correctness.
0230 No Missing PLC program No PLC program loaded. Load PLC program.
Program
0231 Unallowed PLC program calls invalid library In the PLC program a library l Remove library function or
Lib function. function has been called which is ensure that the corresponding
not supported by the controller hardware is available.
(e.g. because the corresponding l Contact Lenze, if necessary.
hardware is missing).
0232 NoCam Motion profiles (cam data) are not When calling functions of the l Ensure that the valid cam data
Data available. function library has been attached to the
LenzeCamControl.lib it was project via the DDS CAM
detected that there are no motion support.
profiles (CAM data) loaded in the l Reload the PLC program into
memory of the controller. the controller. (Possibly the
command Online&Reset
(origin) has been executed in
DDS.)
x240 ovrTrans "Free CAN objects" error Overflow of the transmit request l Reduce the number of
Queue memory transmit requests.
l Prolong the cycle time.
x241 ovr Receive Too many receive telegrams Reduce the number of telegrams
on the system bus (CAN).
x250 2.Flash Err Error when the FLASH memory is The PLC program tries to access Make sure that the PLC has the
accessed non−available or defect FLASH corresponding FLASH memory. If
memory not, please contact Lenze.
x251 AddData Error during FLASH memory Check sum error occurred when Check the checksum of the file to
CsErr access loading data into the FLASH be loaded and repeat the data
memory transfer.
44 EDKVS93−01 EN 3.0
Resetting system error messages

No. Display
x252 AddData Error during FLASH memory An error occurred when Check/repeat data transfer.
DlErr access downloading the data into the
FLASH memory (e.g. time−out,
transmission error, mains failure
during transmission)
x260 Err Node "Life guarding event" The controller configured as a l Check wiring at X4.
Guard CAN slave does not receive a l Check CAN configuration.
"Node Guarding" telegram from l Ensure that "node guarding"
the CAN master within the "Node has been activated in the CAN
Life Time". master
l Adapt the "node life time"
(C0383) to CAN master setting.
Explanation of the error numbers:
x 0 = TRIP, 1 = message, 2 = warning, 3 = FAIL−QSP
e.g. "2091": An external monitoring has triggered the warning EEr
4.3.2 Resetting system error messages
Reaction Measures to reset the fault message

TRIP/ FAIL−QSP Note!
If a TRIP/FAIL QSP source is still active, the pending TRIP/FAIL QSP cannot be reset.
The TRIP/FAIL QSP can be reset by:
l pressing ð % on keypad XT EMZ9371 BC. Then, press $ to re−enable the controller.
l Set code C0043 = 0.
l Control word C0135, bit 11
l Control word AIF
l Control word system bus (CAN) / MotionBus (CAN) at ECSxS/P/M
After the reset of the TRIP/FAIL QSP, the drive remains at standstill.
Message Danger!
The fault message is reset automatically after the fault has been eliminated, and the drive
restarts automatically.
Warning After the fault has been eliminated, the fault message is reset automatically.
EDKVS93−01 EN 3.0 45
'(
© 07/2013
F Lenze Automation GmbH Service Lenze Service GmbH
Hans−Lenze−Str. 1 Breslauer Straße 3
D−31855 Aerzen D−32699 Extertal
Germany Germany
( +49(0)51 54 /82−0 ( 008000/ 2446877 (24 h helpline)
Ê +49(0)51 54 /82 − 28 00 Ê +49(0)5154/ 82−11 12
[email protected] [email protected]
ü www.Lenze.com
EDKVS93−01 § .MñP § EN § 3.0 § TD06

10 9 8 7 6 5 4 3 2 1

EVS93xx - 9300 Servo 0.37-11kW - v3-0 - EN

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EVS93xx - 9300 Servo 0.37-11kW - v3-0 - EN

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EDKVS93−01

9300 0.37 ... 11 kW

EVS9321−xx ... EVS9326−xx

Connections and interfaces

1 About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4 Troubleshooting and fault elimination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

1 About this documentation

1.1 Document history

What is new / what has changed?

1.2 Target group

This documentation is directed at qualified skilled personnel according to IEC 60364.

1.3 Validity information

... 9300 servo controllers as of nameplate data:

Type no. / rated power

9321 = 0.37 kW 0.37 kW

9322 = 0.75 kW 0.75 kW

9323 = 1.5 kW 1.5 kW

9324 = 3.0 kW 3.0 kW

9325 = 5.5 kW 5.5 kW

P= Servo position controller

T= Servo PLC technology

V100 = For IT mains

V104 = With "safe standstill" function and for IT mains

1.4 Conventions used

This documentation uses the following conventions to distinguish between different

1.5 Notes used

Pictograph and signal word Meaning

Tip! Useful tip for simple handling

 Reference to another documentation

Special safety instructions and application notes for UL and UR

2.1 General safety and application notes for Lenze controllers

(in accordance with Low−Voltage Directive 2006/95/EC)

For your personal safety

Maintenance and servicing

2.2 Thermal motor monitoring

2.2.1 Forced ventilated or naturally ventilated motors

Calculate release time and I2 x t load

ȡ ȣ IMot Actual motor current (C0054)

Formulae for I2 x t load Information

Read release time in the diagram

2.2.2 Self−ventilated motors

Effect of code C0129/x

Fig. 2−2 Working point in the range of characteristic lowering

Calculate release time and I2 x t load

Formulae for I2 x t load Information

2.3 Residual hazards

Protection of the machine/system

2.4 Safety instructions for the installation according to UL

3.1 Parameter setting with the XT EMZ9371BC keypad

Plugging in the keypad

3.1.1 General data and operating conditions

3.1.2 Installation and commissioning

3.1.3 Display elements and function keys

3.1.4 Changing and saving parameters

Step Key Action

Step Key Action

3.1.5 Loading a parameter set

Step Key Action

3.1.6 Transferring parameters to other standard devices

Reference to another documentation