NTPC DPT
NTPC DPT
NTPC DPT
OF
AT
NTPC -RAMAGUNDAM
VOLUME-II
Submitted to: Submitted by:
BMD, UTILITY POWERTECH LIMITED
NTPC RAMAGUNDAM, UPL House’, W-24, Sector-11,
Ramagundam Super Thermal Power Station, Noida – 201 301, U.P., India
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
1
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Peddapalli-505 215(TS)
INDEX
S.No Contents
1.0 OVERALL NDT REPORT
1.1 VISUAL INSPECTION
1.2 DIMENSION MEASUREMENT REPORTS
1.3 LIQUID PENETRANT INSPECTION REPORTS
1.4 MAGNETIC PARTICLE INSPECTION REPORTS
1.5 ULTRASONIC TESTING REPORTS
IN-SITU METALLOGRAPHIC (MICROSTRUCTURE)
1.6 REPORTS
1.7 HARDNESS ,MEASUREMENT REPORTS
IN-SITU INTERNAL OXIDE SCALE THICKNESS
1.8 MEASUREMENT REPORTS
1.9 VIDEOSCOPY INSPECTION REPORT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
2
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
3
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
4
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
ACTIVITY STATUS RESULT / REMARKS
SI.NO INSPECTION OBSERVATION
Visual inspection has been carried
out Economizer Coils ,
Visual Minor Erosion Observed on Eco
Completed No Major Abnormality absorbed
Examination Middle bank Top
All protective Shields are found in
ECONOMISER
3 good condition.
COILS
Outside Diameter (OD),
Ultrasonic thickness measurement Dimension As Per Drawings
Dimensional (UTG) of Tube wall Thickness have Completed OD : THICK:
Measurement been carried out. (REFER
ANNEXURE)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
5
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
6
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
7
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
8
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
9
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
10
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
11
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
12
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
13
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
Minor Corrosion observed on Header
No abnormality observed. All weld Joints, supports
Surface.
visual Completed are found in good condition. Header external surface
All Weld Joints are found in Good
found minor corrosion.
condition.
Outside Diameter (OD), Ultrasonic
Dimensional thickness measurement (UTG) of
Completed
Measurement Tube wall Thickness have been
carried out. (REFER ANNEXURE)
ECONOMISER Hardness ECO I/N, W-194, HAZ-164, PM-149
Hardness testing has been completed completed
INLET HEADER Testing ECO O/L, W-206, HAZ-171, PM-147
11 & Dye Penetrant Testing on stub & CS
Dye Penetrant No Surface discontinuity observed. All weld Joints
OUTLET weld has been carried out (REFER Completed
Testing are found in good condition.
HEADER ANNEXURE).
Magnetic particle Testing on CS
Magnetic No Surface and sub surface discontinuity observed.
weld has been carried out (REFER Completed
Particle Testing All weld Joints are found in good condition.
ANNEXURE).
Ultrasonic Ultrasonic testing carried out all No significant defects observed, joints are found
Completed
Examination circumference weld joints Good condition.
Hangers & Hangers & Supports are found good
Supports condition No bolt nuts are found Completed No abnormality observed
Inspection good.
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
14
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
Visual Inspection Carried out
Visual
Bottom Ring Header Insulated and - -
Examination
Man hole is not open.
Outside Diameter (OD), Ultrasonic
Dimensional thickness measurement (UTG) of
- -
Measurement Tube wall Thickness have been
carried out. (REFER ANNEXURE)
Hardness
WATER WALL Hardness testing has been completed - -
12 Testing
RING HEADER
Magnetic particle Testing on CS
Magnetic
weld has been carried out (REFER - -
Particle Testing
ANNEXURE).
Ultrasonic Ultrasonic testing carried out all
- -
Examination circumferential weld joints
Hangers & Hangers & Supports are found good
Supports condition No bolt nuts are found Completed No abnormality observed
Inspection good.
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
15
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
Minor Corrosion observed on Header
No abnormality observed. All weld Joints, supports
Visual Surface.
Completed are found in good condition. Header external surface
Examination All Weld Joints are found in Good
found minor corrosion.
condition.
Outside Diameter (OD), Ultrasonic
Dimensional thickness measurement (UTG) of
Completed
Measurement Tube wall Thickness have been
carried out. (REFER ANNEXURE)
FRONT: W-192, HAZ-163, PM-142
WATER WALL Hardness
Hardness testing has been completed completed LHS: W-198, HAZ-163, PM-142
OUT LET, WW Testing
RHS: W-230, HAZ-156, PM-135
HANGER &
13 Dye Penetrant Testing on stub joints
SCREEN OUT
Dye Penetrant & Circumferential weld joints has No Surface discontinuity observed. All weld Joints
LET, RADIANT Completed
Testing been carried out (REFER are found in good condition.
ROOF HEADERS
ANNEXURE).
Magnetic particle Testing on all
Magnetic No Surface and sub-surface discontinuity observed.
Circumferential weld has been Completed
Particle Testing All weld Joints are found in good condition.
carried out (REFER ANNEXURE).
Ultrasonic Ultrasonic testing carried out all No significant defects observed, joints are found
Completed
Examination circumference weld joints Good condition.
Hangers & Hangers & Supports are found good
Supports condition No bolt nuts are found Completed No abnormality observed
Inspection good.
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
16
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
Visual Inspection carried out
Headers External Surface found
Visual
Minor Corrosion observed on Header Completed No abnormality observed.
Examination
Surface. No swelling, no bending on
stub tubes.
Outside Diameter (OD), Ultrasonic
Dimensional thickness measurement (UTG) of
Completed
Measurement Tube wall Thickness have been
LTSH INLET carried out. (REFER ANNEXURE)
AND OUT
Hardness LTSH O/L, W-194, HAZ-169, PM-145
LETHEADERS, Hardness testing has been completed completed
Testing STEAM COOLD O/L W-198,HAZ-102,PM-140
STEAM COOLD
Dye Penetrant Testing on stub joints
WALL BOTTOM
14 & Circumferential weld joints,
HEADERS & Dye Penetrant No Surface discontinuity observed. All weld Joints
attachment welds has been carried Completed
INTERMEDIATE Testing are found in good condition.
out all Headers (REFER
HEADERS OF
ANNEXURE).
ECO / LTSH
Magnetic particle Testing on all
HANGERS
Magnetic Circumferential weld joints and No Surface and sub-surface discontinuity observed.
Completed
Particle Testing attachment weld joints has been All weld Joints are found in good condition.
carried out (REFER ANNEXURE).
Ultrasonic Ultrasonic testing carried out all No significant defects observed, joints are found
Completed
Examination circumference weld joints Good condition.
Hangers & Hangers & Supports are found good
Supports condition No bolt nuts are found Completed No abnormality observed
Inspection good condition.
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
17
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF
SI.NO ACTIVITY DESCRIPTION / OBSERVATION STATUS RESULT / REMARKS
INSPECTION
Visual Inspection carried out Headers
Visual External Surface found Minor Corrosion
Completed No abnormality observed.
Examination and scaling observed. No swelling, no
bending on the stub tubes.
Outside Diameter (OD), Ultrasonic
Dimensional thickness measurement (UTG) of Tube
Completed
Measurement wall Thickness have been carried out.
(REFER ANNEXURE)
Div O/L, W-198, HAZ -156, PM-132
Div I/L , W-194, HAZ – 154, PM –
DIVISIONAL SUPER
Hardness Testing Hardness testing has been completed completed 137
HEATER INLET &
PSH I/L, W-207, HAZ-161, PM- 165
OUTLET HEADERS ,
PSH O/L, W-200, HAZ-162, PM-141
PLATEN SUPER
Dye Penetrant Testing on stub joints &
15 HEATER INLET & No Surface discontinuity observed. All
Dye Penetrant Circumferential weld joints, attachment
OUTLET HEADERS Completed weld Joints are found in good
Testing welds and Scalloped plate welds has
SH & RH condition.
been carried out
DESUPERHEATING
Magnetic particle Testing on all
LINKS
Circumferential weld joints and No Surface and sub-surface
Magnetic Particle
attachment weld joints, scalloped plate Completed discontinuity observed. All weld Joints
Testing
welds, hanger support weld has been are found in good condition.
carried out (REFER ANNEXURE).
No significant defects observed, joints
Ultrasonic Ultrasonic testing carried out all
Completed are found
Examination circumference weld joints
Good condition.
Hangers & Hangers & Supports are found good
Supports condition No bolt nuts are found good Completed No abnormality observed
Inspection condition.
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
18
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF
SI.NO ACTIVITY DESCRIPTION / OBSERVATION STATUS RESULT / REMARKS
INSPECTION
Visual Inspection carried out Headers
External Surface found Minor Corrosion
Visual
and scaling observed, stubs tubes are Completed No abnormality observed.
Examination
found black and brown color, No
swelling, no bending on the stub tubes.
Outside Diameter (OD), Ultrasonic
Dimensional thickness measurement (UTG) of Tube
Completed
Measurement wall Thickness have been carried out.
(REFER ANNEXURE)
RH I/L, W-185 HAZ-162, PM-137
Hardness Testing Hardness testing has been completed completed RH O/L 1, W-188,HAZ-155,PM-138
REHEATER INLET & RH O/L 2, W-195 HAZ- 164, PM- 138
OUTLET HEADERS Dye Penetrant Testing on stub joints &
No Surface discontinuity observed. All
16 AND WALL Dye Penetrant Circumferential weld joints, attachment
Completed weld Joints are found in good
REHEATER INLET & Testing welds and Scalloped plate welds has
condition.
OUTLET HEADERS been carried out
Magnetic particle Testing on all
Circumferential weld joints and No Surface and sub-surface
Magnetic Particle
attachment weld joints, scalloped plate Completed discontinuity observed. All weld Joints
Testing
welds, hanger support weld has been are found in good condition.
carried out
No significant defects observed, joints
Ultrasonic Ultrasonic testing carried out all
Completed are found
Examination circumference weld joints
Good condition.
Hangers & Hangers & Supports are found good
Supports condition No bolt nuts are found good Compl No abnormality observed
Inspection condition. eted
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
19
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF
SI.NO ACTIVITY DESCRIPTION / OBSERVATION STATUS RESULT / REMARKS
INSPECTION
Visual Inspection carried out MS, CRH,
Visual HRH PRDS,FEED WATER and SH
Completed No abnormality observed.
A) MS PIPE UPTO Examination Spray lines No bending and no swilling
BOILER STOP Observed,
VALVE Outside Diameter (OD), Ultrasonic
B) CRH & HRH Dimensional thickness measurement (UTG) of Tube
Completed MS LINE , W193, HAZ166, PM151
Measurement wall Thickness have been carried out.
PIPES
(REFER ANNEXURE)
C) PRDS PIPES
D) FEED WATER Hardness Testing Hardness testing has been completed completed
PIPES Dye Penetrant Testing on stub joints & No Surface discontinuity observed. All
17 E) CONNECTING Dye Penetrant
Circumferential weld joints, attachment Completed weld Joints are found in good
LINKS / PIPES OF Testing
welds has been carried out condition.
SH / RH HEADERS Magnetic particle Testing on all
INSIDE PENT
No Surface and sub-surface
Magnetic Particle Circumferential weld joints and
Completed discontinuity observed. All weld Joints
HOUSE Testing attachment weld joints has been carried
are found in good condition.
F) SH SPRAY LINES out
IN SIDE Ultrasonic Ultrasonic testing carried out all No significant defects observed, joints
Completed
Examination circumference weld joints are found Good condition.
Hangers & Hangers & Supports are found No
Supports swelling no bending and No bolt nut Compl No abnormality observed
Inspection missing. eted
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
20
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
Visual Inspection carried out all
Visual connecting pipes, Eco Out let link
Completed No abnormality observed.
Examination and CC pump suction manifold are
A) DOWNCOMERS found minor corrosion.
B) ALL CONECTING Hardness Hardness testing has been
completed
LINK PIPE Testing completed
C) ECONOMISER OUT Dye Dye Penetrant Testing carried out No Surface discontinuity observed.
LET LINK UPTO Penetrant Circumferential weld joints and Completed All weld Joints are found in good
DRUM Testing attachment welds condition.
18
D) ALL DRAINS AND Magnetic particle Testing on all
Magnetic No Surface and sub-surface
VENTS Circumferential weld joints and
Particle Completed discontinuity observed. All weld
E) CC PUMP SUCTION attachment weld joints has been
Testing Joints are found in good condition.
MANIFOLD carried out
Ultrasonic Ultrasonic testing carried out all No significant defects observed,
Completed
Examination circumference weld joints joints are found Good condition.
Hangers & Hangers & Supports are found No
Supports swelling no bending and No bolt nut Completed No abnormality observed
Inspection missing.
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
21
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
Visual Inspection carried out boiler
valve External body found good
condition, the valve pipe external
Visual After Repairing found ok.
surface found minor scaling and Completed
Examination No abnormality observed.
BOILER VALVES & corrosion.
19
SAFETY VALVES Valve No.2 & 4 Cone seating area
found liner indication.
Dye Dye Penetrant Testing carried out At the time of inspection found liner
Penetrant Circumferential weld joints and Completed indication at valve No.2&4. After
Testing valve cone seating area Repair did Re test found ok.
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
22
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
Visual Inspection carried out boiler
Visual
structures top to found good Completed No abnormality observed.
Examination
BOILER condition.
20
STRUCTURES Dye No Surface discontinuity observed.
Dye Penetrant Testing carried out
Penetrant Completed All weld Joints are found in good
but joints and T joints structures
Testing condition.
Magnetic
Magnetic particle testing carried out No surface and subsurface
Particle completed
boiler structures weld joints discontinuity observed.
Testing
Ultrasonic Ultrasonic testing carried out boiler
completed No significant defect observed
Examination structures weld joints
AREA OF DESCRIPTION /
SI.NO ACTIVITY STATUS RESULT / REMARKS
INSPECTION OBSERVATION
Visual Inspection carried out boiler
Visual
21 BOILER EXPANSION expansion shout down and load Completed No abnormality observed.
Examination
condition are found good
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
23
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
24
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
25
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
26
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
27
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
28
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
29
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ANNEXURE – I
30
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
INTRODUCTION
The Visual Inspection is carried out for the Residual Life Assessment Study of
Boiler U#7, 500 MW at NTPC – RAMAGUNDAM.
Name of the
S.NO Finding Remarks
component
31
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Name of the
No. Finding Remarks
component
Water Wall Bottom Insulated and also not open the manhole. All
16 Supports found good. -
Ring Header
32
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Name of the
S. No. Finding Remarks
component
Minor corrosion found on header external
Water Wall Outlet
17 surface, All supports are found good, No Acceptable
Header
swelling no bending the stub tubes
No abnormality observed. All supports are
Water Wall Hanger
18 found good, No swelling no bending the stub Acceptable
Header
tubes
No abnormality observed. No corrosion, No
19 Screen Outlet Header Erosion and No swelling of the Stub tubes and Acceptable
also all supports are found good.
Minor corrosion on the header external surface
20 Radiant Roof Header and All hanger supports found good condition, Acceptable
No Integrity, No bending found
Minor corrosion found on header external
21 LTSH Inlet Header surface, All supports are found good, No Acceptable
swelling no bending the stub tubes
Minor corrosion found on header external
22 LTSH Out Let Header surface, All supports are found good, No Acceptable
swelling no bending the stub tubes
No abnormality observed. All supports are
Steam Cooled Wall
23 found good, No swelling no bending the stub Acceptable
Bottom Header
tubes
Intermediate Header of
24 No abnormality observed. Accepted
Eco / LTSH Hanger
Minor corrosion found on header external
Divisional Super heater surface, All supports are found good, No
25 Acceptable
Inlet Header swelling no bending the stub tubes, some of the
tubes found minor corrosion and ash deposit.
33
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Name of the
S. No. Finding Remarks
component
Minor corrosion observed on the surface. All
SH & RH
29 supports found good condition, No bending and Acceptable
Desuperheating Links
No swelling observed
Minor corrosion of header external surface,
Header supports are found good condition, stubs
30 Reheater Inlet Header Acceptable
are found No integrity. No swelling and No
bending
Minor corrosion found on header external
surface, All supports are found good, No
Reheater Out Let
31 swelling no bending the stub tubes, some of the Acceptable
Header - 1
tubes found minor corrosion and ash deposit.
Stubs are found scaling and brown / black color
34
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
35
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Name of the
S. No. Finding Remarks
component
Minor corrosion of external surface and hanger Acceptable
41 Down Comers
supports are found good condition.
36
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
37
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
PHOTOGRAPH
38
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
39
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
LTSH LOWER BANK LHS MANUAL LTSH LOWER BANK LHS MANUAL
PHOTO-11 PHOTO-12
40
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
LTSH LOWER BANK LHS MANUAL LTSH LOWER BANK LHS MANUAL
PHOTO-13 PHOTO-14
41
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
42
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
43
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DIMENSIONAL REPORT
ANNEXURE – II
44
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
45
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
BOILER DRUM
104.5
L1 106.8 106.1 107 1675
46
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
35.49
L1 34.77 NA 35.37 271
47
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
36.91
L1 36.97 NA 35.48 273
35.68
L1 36.04 NA 36.29 273
48
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
35.37
L1 35.41 NA 36.29 272
49
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
34.56
L1 33.85 34.84 34.36 323
PLATEN SUPER
Component Design Parameters 272x35
HEATER I/L HEADER
Location PENTHOUSE Material SA106
50
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
31.42
L1 31 31.73 31.58 273
51
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
52
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO - TTPS
COMPONENT: PLATEN SUPER HEATER INLET
DIMENSION: 51x5.0 MATERIAL: SA213 T11
53
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
54
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
68 T5 4.94 50.86 NA NA NA NA
69 T6 4.81 50.85 NA NA NA NA
70 T7 5.05 50.88 5.94 50.89 NA NA
NOTE- THE HIGHLIGHTED READINGS ARE FOUND LEES THAN THE DEIGN VALUE.
55
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
8.5
PRESENT THICKNESS
7.5
6.5
5.5
4.5
3.5
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
56
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
8.5
PRESENT THICKNESS
7.5
6.5
5.5
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
4.5
3.5
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2 LOCATION 3
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
57
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
58
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
59
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
60
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
8.5
DESIGN VS PRESENT
PRESENT THICKNESS
7.5
6.5
5.5
4.5
3.5
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
61
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
8.5
PRESENT THICKNESS
7.5
6.5
5.5
4.5
3.5
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2 LOCATION 3
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
62
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
63
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
NOTE- THE HIGHLIGHTED READINGS ARE FOUND LEES THAN THE DEIGN VALUE.
S. No. COIL TUBE LOCTION 1 LOCTION 2 LOCTION 3
No. No.
THK OD THK OD THK OD
183 T1 6.25 50.86 4.37 50.97 4.50 NA
184 T2 5.07 50.86 4.81 50.86 7.83 NA
185 T3 5.00 50.84 NA NA 7.62 NA
186 C27 T4 50.84 NA NA 7.54 NA
4.99
187 T5 5.07 50.84 NA NA NA NA
188 T6 4.96 50.86 NA NA NA NA
189 T7 5.01 50.85 6.06 50.86 NA NA
190 T1 6.31 50.88 4.49 50.84 4.65 NA
191 T2 5.07 50.90 4.81 50.94 7.45 NA
192 T3 5.00 50.90 NA NA 7.36 NA
193 C28 T4 50.90 NA NA 7.50 NA
4.99
194 T5 4.95 50.96 NA NA NA NA
195 T6 5.05 50.96 NA NA NA NA
196 T7 5.04 50.96 5.94 50.95 NA NA
197 T1 6.13 50.94 4.81 50.96 4.58 NA
198 T2 5.07 50.95 4.18 50.86 7.54 NA
199 T3 4.88 50.86 NA NA 7.63 NA
200 C29 T4 50.84 NA NA 7.68 NA
5.00
201 T5 4.91 50.86 NA NA NA NA
202 T6 4.94 50.85 NA NA NA NA
203 T7 5.05 50.88 6.13 50.86 NA NA
NOTE- THE HIGHLIGHTED READINGS ARE FOUND LEES THAN THE DEIGN VALUE.
64
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
8.5
7.5
PRESENT THICKNESS
6.5
5.5
4.5
3.5
C27/T1 C27/T2 C27/T3 C27/T4 C27/T5 C27/T6 C27/T7 C28/T1 C28/T2 C28/T3 C28/T4 C28/T5 C28/T6 C28/T7 C29/T1 C29/T2 C29/T3 C29/T4 C29/T5 C29/T6 C29/T7
TUBE NO.
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
65
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
66
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
67
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
68
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
69
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
70
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: REHEATER INLET
LOCATION: PENT HOUSE ELEVATION: NEAR STUB JOINT
DIMENSION: 54x4.0 MATERIAL: SA213 T11
71
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
NOTE- THE HIGHLIGHTED READINGS ARE FOUND LEES THAN THE DEIGN VALUE
72
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
5
4.5
4
3.5
3
C6/T6
C10/T1
C19/T1
C22/T6
C1/T1
C1/T6
C2/T1
C2/T6
C3/T1
C3/T6
C4/T1
C4/T6
C5/T1
C5/T6
C6/T1
C7/T1
C7/T6
C8/T1
C8/T6
C9/T1
C9/T6
C11/T1
C11/T6
C12/T1
C12/T6
C13/T1
C13/T6
C14/T1
C14/T6
C15/T1
C15/T6
C16/T1
C16/T6
C17/T1
C17/T6
C18/T1
C18/T6
C19/T6
C20/T1
C20/T6
C21/T1
C21/T6
C22/T1
C23/T1
C23/T6
C24/T1
C24/T6
C25/T1
C25/T6
C26/T1
C26/T6
C27/T1
C27/T6
C28/T1
C28/T6
C10/2
DESIGN
TUBEVALUE
NO. PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
73
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.5
5
PRESENT THICKNESS
4.5
3.5
TUBE NO.VALUE
DESIGN PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
74
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
75
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
76
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: REHEATER INLET
LOCATION: PENT HOUSE ELEVATION: 1MTR BELOW HEADER
DIMENSION: 54x3.6 MATERIAL: SA213 T11
NOTE- THE HIGHLIGHTED READINGS ARE FOUND LEES THAN THE DEIGN VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to
10.12.2018
77
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
NOTE- THE HIGHLIGHTED READINGS ARE FOUND LEES THAN THE DEIGN VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to
10.12.2018
78
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
79
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.5
5
PRESENT THICKNESS
4.5
3.5
3
C1/T1
C1/T2
C1/T3
C1/T4
C1/T5
C1/T6
C2/T1
C2/T2
C2/T3
C2/T4
C2/T5
C2/T6
C3/T1
C3/T2
C3/T3
C3/T4
C3/T5
C3/T6
C4/T1
C4/T2
C4/T3
C4/T4
C4/T5
C4/T6
C5/T1
C5/T2
C5/T3
C5/T4
C5/T5
C5/T6
C6/T1
C6/T2
C6/T3
C6/T4
C6/T5
C6/T6
C7/T1
C7/T2
C7/T3
C7/T4
C7/T5
C7/T6
C8/T1
C8/T2
C8/T3
C8/T4
C8/T5
C8/T6
C9/T1
C9/T2
C9/T3
C9/T4
C9/T5
C9/T6
TUBE NO. DESIGN VALUE PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
80
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
5
4.5
4
3.5
3
TUBE NO.
DESIGN VALUE PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
81
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
82
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
83
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
NOTE- THE HIGHLIGHTED READINGS ARE FOUND LEES THAN THE DEIGN VALUE
84
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
5
4.5
4
3.5
3
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
85
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
4.5
3.5
TUBE NO.
DESIGN VALUE PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
86
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
NOTE- THE HIGHLIGHTED READINGS ARE FOUND LEES THAN THE DEIGN VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to
10.12.2018
87
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
88
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.5
5
PRESENT THICKNESS
4.5
3.5
TUBE NO.
DESIGN VALUE PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
89
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
4.1
4
PRESENT THICKNESS
3.9
3.8
3.7
3.6
3.5
3.4
TUBE NO.
DESIGN VALUE PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
90
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: REHEATER INLET
LOCATION: FURNACE ELEVATION: 1M ABOVE BEND
DIMENSION: 54x3.6 MATERIAL: SA213 T11
TUBE: FRONT TO REAR COIL: LHS TO RHS
91
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
NOTE- THE HIGHLIGHTED READINGS ARE FOUND LEES THAN THE DEIGN VALUE
92
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
5
4.5
4
3.5
3
TUBE NO.
DESIGN VALUE PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
93
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
5
4.5
4
3.5
3
TUBE NO.
DESIGN VALUE PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
94
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REHEATER O/L
Component Design Parameters 558x32
HEADER
Location PENTHOUSE Material SA106
95
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
HRH-LHS
HRH-RHS
96
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
97
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
98
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
99
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
100
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: FINAL SUPERHEATER INLET
LOCATION : FURNACE
DIMENSION: 47.63x7.6 MATERIAL: SA213 T22
101
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
102
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
103
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
104
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
9
DESIGN VS PRESENT
PRESENT THICKNESS
8.5
7.5
TUBEDESIGN
NO VALUE LOCATION 1 LOCAION 2
DESIGN VS PRESENT
9
8.5
PRESENT THICKNESS
7.5
7
C47/T1
C51/T1
C55/T1
C59/T1
C36/T1
C37/T1
C38/T1
C39/T1
C40/T1
C41/T1
C42/T1
C43/T1
C44/T1
C45/T1
C46/T1
C48/T1
C49/T1
C50/T1
C52/T1
C53/T1
C54/T1
C56/T1
C57/T1
C58/T1
C60/T1
C61/T1
C62/T1
C63/T1
C64/T1
C65/T1
C66/T1
C67/T1
C68/T1
C69/T1
C70/T1
C71/T1
C72/T1
C73/T1
C74/T1
C75/T1
C76/T1
C77/T1
C78/T1
DESIGN VALUE LOCTION1 LOCATION 2
TUBE NO
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
105
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
106
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
107
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
8.8
8.3
PRESENT THICKNESS
7.8
7.3
6.8
TUBE NO
108
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: FINAL SUPERHEATER INLET
LOCATION : PENT HOUSE
DIMENSION: 47.63x7.1 MATERIAL: SA213 T22
109
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
110
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
111
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
8
7.8
PRESENT THICKNESS
7.6
7.4
7.2
7
6.8
6.6
6.4
DESIGN LOCATION
TUBE1 NO LOCATION 2
DESIGN VS PRESENT
8
PRESENT THICKNESS
7.8
7.6
7.4
7.2
7
6.8
6.6
TUBE NO
DESIGN LOCATION 1 LOCATION 2
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
112
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
113
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
114
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
7.8
7.6
PRESENT THICKNESS
7.4
7.2
6.8
6.6
TUBE NO
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
115
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
34.56
L1 33.85 34.84 34.36 323
116
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
LTSH I/L
45.51
L1 48.32 48.20 46.68 324
117
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
118
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
LTSH O/L
119
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
120
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: LTSH INLET HEADER
LOCATION: 2nd FURNACE AREA ELEVATION: BEND
DIMENSION: 44.5x4.5 MATERIAL: SA210 GV A1
121
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
NOTE- THE HIGHLIGHTED READINGS ARE FOUND LEES THAN THE DEIGN VALUE.
122
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
4.2
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32 B33 B34 B35 B36 B37 B38 B39 B40
BEND NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
123
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
4.2 4.3
4
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32 B33 B34 B35 B36 B37 B38 B39 B40
BEND NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
124
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
5.5 5.45
5.5 5.68
5.63
4.5
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32 B33 B34 B35 B36 B37 B38
DESIGN BENDPRESENT
NO
4
B41B42B43B44B45B46B47B48B49B50B51B52B53B54B55B56B57B58B59B60B61B62B63B64B65B66B67B68B69B70B71B72B73B74B75B76B77B78B79B80B81B82B83B84B85
BEND NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
125
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
NOTE- THE HIGHLIGHTED READINGS ARE FOUND LEES THAN THE DEIGN VALUE.
126
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
4.9
4.9 4.92 4.91 4.9
4.88 4.89 4.89 4.88 4.88 4.88
4.8 4.84
4.8 4.794.8 4.81 4.82 4.81
4.76 4.76 4.78 4.76 4.76
4.7
4.71 4.72 4.74 4.72 4.72 4.7
4.74
4.67 4.69 4.68 4.69 4.69 4.68 4.68
4.6 4.66
4.62 4.63
4.59 4.58 4.58 4.58 4.64.58
4.5
B56
B75
B41
B42
B43
B44
B45
B46
B47
B48
B49
B50
B51
B52
B53
B54
B55
B57
B58
B59
B60
B61
B62
B63
B64
B65
B66
B67
B68
B69
B70
B71
B72
B73
B74
B76
B77
B78
B79
B80
B81
B82
B83
B84
B85
BEND NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
127
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
5.5
4.5
B71 B72 B73 B74 B75 B76 B77 B78 B79 B80 B81 B82 B83 B84 B85 B86 B87 B88 B89 B90 B91 B92 B93 B94 B95
BEND NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
128
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
129
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
B125
B98
B86
B87
B88
B89
B90
B91
B92
B93
B94
B95
B96
B97
B99
B100
B101
B102
B103
B104
B105
B106
B107
B108
B109
B110
B111
B112
B113
B114
B115
B116
B117
B118
B119
B120
B121
B122
B123
B124
B126
B127
B128
B129
B130
B131
B132
B133
B134
DESIGN BEND PRESENT
NO
4.8 4.89 4.89 4.88 4.86 4.86 4.86 4.874.874.94.884.84 4.9 4.86 4.894.9
4.82 4.79 4.81 4.79 4.79 4.82 4.79 4.79
4.74 4.78 4.77 4.76
4.6 4.75 4.72 4.7 4.724.68 4.71
4.68 4.68 4.68 4.68
4.59 4.6 4.63 4.63 4.63 4.63 4.63
4.58 4.56
4.4 4.5 4.5
4.48
4.2
4
B106
B107
B132
B86
B87
B88
B89
B90
B91
B92
B93
B94
B95
B96
B97
B98
B99
B100
B101
B102
B103
B104
B105
B108
B109
B110
B111
B112
B113
B114
B115
B116
B117
B118
B119
B120
B121
B122
B123
B124
B125
B126
B127
B128
B129
B130
B131
B133
B134
DESIGN BEND PRESENT
NO
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
130
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
131
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
132
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: LTSH OUTLET HEADER COILS
LOCATION: PENT HOUSE ELEVATION: NEAR STUB
DIMENSION: 44.5x5 MATERIAL: SA213 T22
133
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.8
5.6
5.4
PRESENT THICKNESS
5.2
4.8
4.6
4.4
TUBE NO.
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
134
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
135
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
136
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
4.5
TUBE NO.
DESIGN VALUE PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
137
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
TUBE NO.
DESIGN VALUE PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
138
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: LTSH TERMINAL TUBES
LOCATION: 2nd PASS FURNACE AREA ELEVATION: NEAR BEND
DIMENSION: 44.5x5.0 MATERIAL: SA210 GV A1
139
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29
TUBE NO.
DESIGN VALUE PRESENT VALUE
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T30 T31 T32 T33 T34 T35 T36 T37 T38 T39 T40 T41 T42 T43 T44 T45 T46 T47 T48 T49 T50 T51 T52 T53 T54 T55 T56
TUBE NO.
DESIGN VALUE PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
140
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
141
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
142
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
143
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T57 T58 T59 T60 T61 T62 T63 T64 T65 T66 T67 T68 T69 T70 T71 T72 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 T83 T84 T85 T86 T87 T88 T89 T90 T91
TUBE NO.
DESIGN VALUE PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
144
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T96
T103
T110
T117
T124
T92
T93
T94
T95
T97
T98
T99
T100
T101
T102
T104
T105
T106
T107
T108
T109
T111
T112
T113
T114
T115
T116
T118
T119
T120
T121
T122
T123
T125
T126
T127
T128
T129
T130
T131
T132
T133
T134
TUBE NO.
DESIGN VALUE PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
145
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: LTSH UPPER BANK TOP
LOCATION: FURNACE ELEVATION: NEAR TUBE BEND
DIMENSION: 44.5x4.5 MATERIAL: SA213 T11
146
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
147
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
148
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31
TUBEDESIGN
NO. VALUE LOCATION 1 LOCATION 2
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T32 T33 T34 T35 T36 T37 T38 T39 T40 T41 T42 T43 T44 T45 T46 T47 T48 T49 T50 T51 T52 T53 T54 T55 T56 T57 T58 T59 T60 T61 T62 T63 T64 T65 T66 T67 T68 T69
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
149
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
150
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
151
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
152
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
153
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T108 T109 T110 T111 T112 T113 T114 T115 T116 T117 T118 T119 T120 T121 T122 T123 T124 T125 T126 T127 T128 T129 T130 T131 T132 T133 T134
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
154
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
S.NO THK
OD
L1 21.08 217
L2 21.26
216
L3 19.74
217
L4 20.71
216
L5 21.81 217
L6 21.14 216
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to
10.12.2018
155
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
156
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
39.83
L1 40.12 39.15 39.74 272
ECO INTERMEDIATE 2A
27.50
L1 27.22 27.96 28.55 219
157
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ECO INTERMEDIATE 2B
25.96
L1 25.87 26.68 26.62 219
158
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
S.NO THK OD
159
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
L1 22.86 220
L2 22.82 221
L3 20.43 324
L4 20.01 324
160
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
161
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
162
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: ECO INTERMEDIAET BENDS
LOCATION: 2nd PASS ELEVATION: BEND
DIMENSION: 44.5x4.5 MATERIAL: SA210 GV A1
163
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
5
4.5 4.76 4.72 4.75 4.71 4.63
4.63 4.65 4.68
4.51 4.62 4.52 4.63 4.63 4.69 4.75
4 4.5
4.36
4.5 4.51 4.49 4.56 4.44 4.56 4.5
4.29 4.32 4.26 4.25 4.32
3.5 4
3
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30
BEND NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
164
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
4.5
4.62
4.45 4.38 4.45
4 4.21 4.2 4.28
4.09 4.19 4.19 4.13 4.13
4.05 3.95 4.08 4.02 4.02 4.03 4.06 4.01 3.95
3.94
3.5 3.81 3.82 3.79
3.7 3.63 3.68
3.51
3 3.25
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30
BEND NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
165
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
4.63
5
4.5 4.91 4.88 4.81
4.65 4.64 4.75 4.61
4
4.55 4.5 4.63 4.43 4.5 4.63 4.63 4.63 4.63 4.5 4.59 4.61
4.84 4.88 4.31 4.61 4.69 4.32
4.52 4.19
3.5 4.14
3
B27 B28 B29 B30 B31 B32 B33 B34 B35 B36 B37 B38 B39 B40 B41 B42 B43 B44 B45 B46 B47 B48 B49 B50 B51 B52 B53 B54 B55 B56 B57 B58 B59 B60
BEND NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
166
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
167
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
4.5
4 4.25 4.25
4.17 4.07 4.13
3.92 3.96 4 4.03
3.5 3.9 3.88
3.7 3.63 3.6 3.75 3.82 3.8
3.68
3.55 3.55 3.53.513.6
3.46 3.54 3.61
3 3.25 3.25
3.2 3.2
B31 B32 B33 B34 B35 B36 B37 B38 B39 B40 B41 B42 B43 B44 B45 B46 B47 B48 B49 B50 B51 B52 B53 B54 B55 B56 B57 B58 B59 B60
BEND NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
168
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT(2A)
5.5
PRESENT THICKNESS
4.5
4.61 4.56 4.61 4.56 4.69 4.79 4.69 4.69 4.79
4.63
4.5 4.5 4.5 4.56 4.56 4.56 4.5
4 4.32 4.31 4.38 4.44 4.41 4.32 4.32 4.25 4.38 4.38
4.19
4
3.5
3
B61 B62 B63 B64 B65 B66 B67 B68 B69 B70 B71 B72 B73 B74 B75 B76 B77 B78 B79 B80 B81 B82 B83 B84 B85 B86 B87 B88 B89
BEND NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
169
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
4.5
4.56 4.63 4.44 4.63 4.62 4.5 4.57 4.5 4.69
4 4.3 4.29 4.41 4.52 4.38 4.52 4.3
4.5
4.32 4.25 4.38 4.32
4.48 4.38
4.25 4.25 4.25
3.5 4.01
3.82
3.64
3
2.5
2.56
2
B61 B62 B63 B64 B65 B66 B67 B68 B69 B70 B71 B72 B73 B74 B75 B76 B77 B78 B79 B80 B81 B82 B83 B84 B85 B86 B87 B88 B89 B90
BEND NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
170
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: ECO INLET COILS
LOCATION: PENT HOUSE ELEVATION: NEAR STUB JOINT
DIMENSION: 44.5x4.5 MATERIAL:
171
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.37
5.5
5.15 5.15
PRESENT THICKNESS
4.5
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
172
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.5 5.19 5.26
5.19 5.12 5.13 5.17
5.04 5.05 5.1
5 4.67 5 5.01 5 4.81 4.98 4.8 5 4.94 4.95
4.92
5
PRESENT THICKNESS
4.5
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
173
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
174
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
5.35 5.32
DESIGN VS PRESENT 5.19 5.19
5.5 5.05 5.23
5.19 5.18 5.12 5.13 5.12 5.15 5.11 5.12
5.07 5.07 5.04 5 5 5 5.01
4.95 4.94 4.94 4.87 4.88
5
PRESENT
4.8 4.88
4.5 4.65
TUBE NO
DESIGN PRESENT
DESIGN VS PRESENT
6.5
5.94
6 5.16
5.19 5.19 5.27 5.19
4.94 5.13 5.28 5.13
PRESENT
4.5
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
175
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
176
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.14 5.13 5.13 5.24 5.06
5.5 5.13
5.13 5.07 5.09 5.04 5.04 5.05 5.06 5.13 5.19 5.16 5.08 5.05
5.19
4.94 5.04
PRESENT THICKNESS
5 4.91 5
5
4.5
4.36
4.07
4
3.5
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
177
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.13 5.12 5.15 5.32 5.19 5.18 5.28 5.26 5.18 5.13
5.15
5.13
5.4 5.24
5.14 5.12 5.17 5.15 5.13 5.075.195.07 5.13 5.16 5.13 5.11 5.13
5.19 5.13
PRESENT THICKNESS
C81/T2
C94/T2
C76/T2
C77/T1
C77/T2
C78/T1
C78/T2
C79/T1
C79/T2
C80/T1
C80/T2
C81/T1
C82/T1
C82/T2
C83/T1
C83/T2
C84/T1
C84/T2
C85/T1
C85/T2
C86/T1
C86/T2
C87/T1
C87/T2
C88/T1
C88/T2
C89/T1
C89/T2
C90/T1
C90/T2
C91/T1
C91/T2
C92/T1
C92/T2
C93/T1
C93/T2
C94/T1
C95/T1
C95/T2
C96/T1
C96/T2
C97/T1
C97/T2
C98/T1
C98/T2
C99/T1
C99/T2
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
178
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
179
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: ECO OUTLET COILS
LOCATION: PENT HOUSE ELEVATION: NEAR STUB JOINT
DIMENSION: 44.5x4.5 MATERIAL: SA 210 GR A1
180
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.2
PRESENT THICKNESS
5
4.8 4.93 4.98 4.94 4.93 4.94 4.93 4.94
4.82 4.87 4.81 4.87 4.84
4.6 4.79 4.74 4.75 4.75
4.69 4.69
4.4 4.56
4.2
4.25
4
C1/T1 C1/T3 C2/T1 C2/T3 C3/T1 C3/T3 C4/T1 C4/T3 C5/T1 C5/T3 C6/T1 C6/T3 C7/T1 C7/T3 C8/T1 C8/T3 C9/T1 C9/T3 C10/T1 C10/2
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
181
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
PRESENT THICKNESS
5.4
4.2
C11/T1 C11/T3 C12/T1 C12/T3 C13/T1 C13/T3 C14/T1 C14/T3 C15/T1 C15/T3 C16/T1 C16/T3 C17/T1 C17/T3 C18/T1 C18/T3 C19/T1 C19/T3 C20/T1 C20/T3
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
182
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
183
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
5
5.24 5.18 5.12
4.98 5 5.05 4.93 5.04 4.94 4.98 5.06 4.98
4.5 4.83 4.87 4.9 4.86
4.74 4.75
4.56
4
4.18
3.5
3
C21/T1 C21/T3 C22/T1 C22/T3 C23/T1 C23/T3 C24/T1 C24/T3 C25/T1 C25/T3 C26/T1 C26/T3 C27/T1 C27/T3 C28/T1 C28/T3 C29/T1 C29/T3 C30/T1 C30/T3
TUBE NO
DESIGN PRESENT
DESIGN VS PRESENT
5.2
PRESENT THICKNESS
5 5.12
5.06 5.05 5.06 5.06
5 4.98 5
4.8 4.91 4.93 4.93 4.92 4.93 4.91 4.9
4.87 4.85
4.6 4.75
4.63 4.63
4.4
4.2
C31/T1 C31/T3 C32/T1 C32/T3 C33/T1 C33/T3 C34/T1 C34/T3 C35/T1 C35/T3 C36/T1 C36/T3 C37/T1 C37/T3 C38/T1 C38/T3 C39/T1 C39/T3 C40/T1 C40/T3
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
184
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.11 5.14 5.11
5.2 5.09 5.1
5.06 5.06 5.06
PRESENT THICKNESS
DESIGN PRESENT
DESIGN VS PRESENT
5.2 5.1 5.12 5.1
5.06 5.06 5.06 5.06 5.06
PRESENT THICKNESS
4.6
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
185
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
186
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
187
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
LOCATION: 2nd PASS FURNACE AREA ELEVATION: 1M ABOVE
DIMENSION: 44.5x4.5 MATERIAL: SA210 GV A1
188
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
189
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.5
PRESENT THICKNESS
4.5
4
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16
6
DESIGN VS PRESENT
PRESENT THICKNESS
5.5
4.5
4
T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32
TUBEDESIGN
NO. VALUE LOCATION 1 LOCATION 2 LOCATION 3
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
190
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
191
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
192
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
193
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T33 T34 T35 T36 T37 T38 T39 T40 T41 T42 T43 T44 T45 T46 T47 T48 T49 T50
DESIGN VALUE
TUBE NO. LOCATION 1 LOCATION 2 LOCATION 3
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T51 T52 T53 T54 T55 T56 T57 T58 T59 T60 T61 T62 T63 T64 T65 T66 T67
TUBEVALUE
DESIGN NO. LOCATION 1 LOCATION 2 LOCATION 3
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
194
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DOWN COMER
Component COUNTING FROM LHS Design Parameters 406x33
TO RHS
Location PENTHOUSE Material SA106
33.00
L1 32.61 32.19 32.19 401
DOWN COMER
Component COUNTING FORM LHS Design Parameters 401x33
TO RHS
Location PENTHOUSE Material SA106
32.51
L1 32.18 32.24 32.63 401
195
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DOWN COMER
Component COUNTING FORM LHS Design Parameters 323x25
TO RHS
Location PENTHOUSE Material SA106
25.18
L1 25.18 24.90 25.64 323
DOWN COMER
Component COUNTING FORM LHS Design Parameters 401x33
TO RHS
Location PENTHOUSE Material SA106
196
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DOWN COMER
Component COUNTING FORM LHS Design Parameters 400x33
TO RHS
Location PENTHOUSE Material SA106
DOWN COMER
Component COUNTING FORM LHS Design Parameters 323x25
TO RHS
Location PENTHOUSE Material SA106
DOWN COMER NO:6
DOWN COMER
Component COUNTING FORM LHS Design Parameters 401x35
TO RHS
Location PENTHOUSE Material SA106
197
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DOWN COMER
Component COUNTING FORM LHS Design Parameters 400x35
TO RHS
Location PENTHOUSE Material SA106
198
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
199
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
HRH-LHS
200
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
HRH-RHS
201
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
37.94
L1 37.77 37.46 37.65 219
202
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
37.14
L1 37.62 37.74 37.23 218
203
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
43.24
L1 42.18 320
204
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
MS LINE RHS
S.NO THK OD
L1 42.44 321
L2 43.25 322
L3 42.09 321
L4 42.07 322
205
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
37.19
L1 37.33 37.23 38.64 273
206
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
35.40 34.90
L1 35.53 NA 220
207
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
208
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
S.NO THK OD
L1 47.28 403
L2 47.56 402
L3 48.12 402
L4 47.75 403
L5 30.6 400
MINIMUM THICKNESS=30.6 MAXIMUM THICKNES=48.12
S.NO THK OD
L1 50.02 400
209
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
L2 49.62 401
L3 49.44 400
L4 49.51 401
L5 31.28 401
DOWNCOMER RHS
210
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
34.12
L1 34.36 NA 32.86 405
DOWNCOMER LHS
S.NO TOP BOTTOM LHS RHS OD
L1 34.54 NA 32.28 33.56 405
L2 33.34 NA 32.81 33.61 404
211
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
PRDS
S.NO TOP BOTTOM LHS RHS OD
L1 33.91 34.03 33.46 33.78 272
L2 34.16 33.41 33.54 34.12 273
L3 14.91 14.43 14.46 14.59 272
MINIMUM THICKNESS=14.43 MAXIMUM THICKNES=34.16
S.NO THK OD
L1 39.40 324
L2 39.27 325
212
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
L3 39.36 324
L4 39.54 325
213
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
214
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: SUPER HEATER HANGER
LOCATION: 2nd PASS FURNACE AREA ELEVATION: NEAR LTSH
DIMENSION: 51x5 MATERIAL: SA210 GV A1
215
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
216
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6 5.87
5.75
5.8 5.69 5.69 5.69
5.56 5.56 5.56 5.55
5.6 5.5 5.5
5.44 5.44 5.39 5.44 5.44
PRESENT THICKNESS
5.37
5.4 5.31 5.31
5.19
5.2
5
4.8
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
217
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.8
5.56 5.56 5.58
5.6 5.5 5.5
5.44
PRESENT THICKNESS
4.8
4.6
T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32 T33 T34 T35 T36 T37 T38 T39 T40
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
218
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.8
5.64 5.66
5.62
5.56 5.56 5.56
5.6
5.47
5.44
5.4 5.38 5.4 5.38 5.39
5.37 5.37 5.37
5.4
PRESENT THICKNESS
5.22
5.19
5.2 5.12
4.8
4.6
T41 T42 T43 T44 T45 T46 T47 T48 T49 T50 T51 T52 T53 T54 T55 T56 T57 T58 T59
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
219
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
220
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: EXT STEAM COOLED WALL
LOCATION: 2nd PASS FURNACE AREA
DIMENSION: 51x5.0 MATERIAL: SA210 GV A1
221
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
5.2
5.31
5
5.06
4.8 4.94
4.81 4.86
4.6 4.76 4.75 4.75 4.75
4.69 4.69 4.68 4.63 4.68 4.68 4.69
4.4 4.61
4.2
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17
TUBE NO
DESIGN PRESENT
DESIGN VS PRESENT(RHS)
5.8 5.87
6
5.69 5.69 5.61 5.61 5.67 5.63 5.63
5.56 5.56 5.6
PRESENT THICKNESS
5.5
5.06
4.92
5 4.75 4.81
4.63
4.5
4
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
222
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
223
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: EXT WATER WALL
LOCATION: 2nd PASS FURNACE AREA ELEVATION: 1M ABOVE
DIMENSION: 63.5x6.3 MATERIAL: SA210 GV A1
224
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
225
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT(RHS)
6.6
PRESENT THICKNESS
6.3
6
5.7
5.76 5.82 5.83 5.82 5.76 5.8 5.82
5.4 5.69 5.72 5.63 5.66 5.62 5.69 5.69 5.72
5.52 5.58 5.5 5.58 5.52 5.56 5.56
5.1 5.44
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
226
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
227
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: STEAM COOLED WALL
LOCATION: 2nd PASS FURNACE AREA ELEVATION: 1M ABOVE
DIMENSION: 51.0x 5.0 MATERIAL: SA210 GV A1
228
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
229
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2 LOCATION 3 LOCATION 4
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2 LOCATION 3 LOCATION 4
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
230
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
231
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
232
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
233
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T32 T33 T34 T35 T36 T37 T38 T39 T40 T41 T42 T43 T44 T45 T46 T47 T48 T49 T50 T51
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2 LOCATION 3 LOCATION 4
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
234
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.6
5.4
PRESENT THICKNESS
5.2
4.8
4.6
T52 T53 T54 T55 T56 T57 T58 T59 T60 T61 T62 T63 T64 T65 T66 T67 T68 T69 T70
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2 LOCATION 3 LOCATION 4
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
235
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
236
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
237
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T71 T72 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 T83 T84 T85 T86 T87 T88 T89 T90 T91
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
238
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T92 T93 T94 T95 T96 T97 T98 T99 T100 T101 T102 T103 T104 T105 T106 T107 T108
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
239
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
240
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
241
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T109 T110 T111 T112 T113 T114 T115 T116 T117 T118 T119 T120 T121 T122 T123
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2
DESIGN VS PRESENT
5.3
PRESENT THICKNESS
5.2
5.1
5
4.9
4.8
4.7
T124 T125 T126 T127 T128 T129 T130 T131 T132 T133 T134 T135 T136 T137 T138 T139
TUBE NO.
DESIGN VALUE LOCATION 2
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
242
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT : WATER WALL
LOCATION: FURNACE ELEVATION: NEAR S PANEL
DIMENSION: 51x5.2 MATERIAL: SA213 T11
TUBE: FRONT TO REAR COIL: LHS TO RHS
243
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
244
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31
TUBEDESIGN
NO. VALUE LOCATION 1 LOCATION 2
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
245
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
7
6.5
PRESENT THICKNESS
5.5
4.5
T32 T33 T34 T35 T36 T37 T38 T39 T40 T41 T42 T43 T44 T45 T46 T47 T48 T49 T50 T51 T52 T53 T54 T55 T56 T57 T58 T59 T60
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
246
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
247
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
248
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
7
PRESENT THICKNESS
6.5
6
5.5
5
4.5
T61 T62 T63 T64 T65 T66 T67 T68 T69 T70 T71 T72 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 T83 T84 T85 T86 T87 T88 T89 T90 T91 T92 T93 T94 T95 T96 T97 T98 T99
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
249
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6.5
PRESENT THICKNESS
5.5
4.5
T100 T101 T102 T103 T104 T105 T106 T107 T108 T109 T110 T111 T112 T113 T114 T115 T116 T117 T118 T119 T120 T121 T122 T123 T124 T125 T126 T127 T128 T129 T130
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
250
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: WATER WALL RISER TUBES
LOCATION: PENTHOUSE ELEVATION: NEAR BEND
DIMENSION: 128x13.0
251
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
252
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
253
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
13
13.19
12.95 12.91
12.5 12.83
12.7 12.76 12.7612.76 12.76 12.7612.86 12.83
12.7 12.76 12.7
12.5812.65 12.64 12.64 12.58
12.4612.46 12.52
12 12.35 12.4 12.34
12.22 12.28 12.2
12.15
12.0312.03
11.5 11.73
11
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32 T33
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
254
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
13.5
DESIGN VS PRESENT REAR
13
PRESENT THICKNESS
13
12.95 12.89 12.95 13
12.76 12.76 12.83 12.76
12.5 12.7
12.58 12.58 12.58 12.58 12.64
12.54 12.52 12.52
12.4 12.34 12.34
12 12.2 12.25
12.04 12.01 12.09 12.0912.15 12.15
12
11.5
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32 T33 T34
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
255
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: WATER WALL SCREEN
LOCATION: PENTHOUSE ELEVATION: 1M ABOVE
DIMENSION: 76.1x7.0 MATERIAL: SA 210 GR A1
256
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
257
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
9
8.3 8.41
PRESENT THICKNESS
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
258
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
9 8.5 8.36
8.26 8.31 8.24 8.38 8.26 8.12
8.5 8.05 7.93 8.05 7.93 7.99
8.12 8.04 8.08 8.05 7.93 8.16
7.89 8.03 7.87 7.88 7.95 7.98 8.01
8 7.55 7.7 7.69
7.38
PRESENT THICKNESS
7.5
7
6.5
6
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
259
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
260
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
261
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
8.37
8.31 8.26
8.16 8.05 8.24 8.12 8.24 8.36
8.5 8.14 8.13 8.12 8.1 8.16 8.05
7.96 7.92 8.01 7.91 7.99 7.94 7.93 7.97 8.03 7.98 7.87
PRESENT THICKNESS
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
262
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
8.5
PRESENT THICKNESS
7.5
6.5
TUBE NO.
DESIGN PRESENT VALUE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
263
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: RADIANT ROOF TUBES
LOCATION: PENTHOUSE ELEVATION: NEAR HEADER
DIMENSION: 51x5.0 MATERIAL: SA 210 GR A1
TUBE: FRONT TO REAR COIL: LHS TO RHS
264
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
265
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.87 5.86 5.86
6 5.69 5.75 5.75
5.56
PRESENT THICKNESS
4.5
4
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
266
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6 5.81 5.81 5.67
5.62 5.41 5.61 5.59 5.62 5.5 5.56 5.6 5.5
5.5 5.55 5.44
5.52
5.44 5.41 5.44 5.49 5.44 5.44 5.5 5.56 5.42
5.39 5.42 5.39 5.42
PRESENT THICKNESS
4.5
4
T26 T27 T28 T29 T30 T31 T32 T33 T34 T35 T36 T37 T38 T39 T40 T41 T42 T43 T44 T45 T46 T47 T48 T49 T50 T51 T52 T53 T54 T55 T56 T57 T58 T59 T60
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
267
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
268
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.8 5.87
6 5.75
5.69 5.62 5.62 5.62 5.69
5.5 5.56 5.5 5.56 5.5 5.49 5.5 5.53 5.56 5.56 5.56
5.46 5.5
5.37 5.44 5.44 5.44 5.44 5.44
PRESENT THICKNESS
4.5
4
T61 T62 T63 T64 T65 T66 T67 T68 T69 T70 T71 T72 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 T83 T84 T85 T86 T87 T88 T89 T90
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
269
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6.5
5.88 5.93
PRESENT THICKNESS
4.5
4
T91 T92 T93 T94 T95 T96 T97 T98 T99 T100 T101 T102 T103 T104 T105 T106 T107 T108 T109 T110 T111 T112 T113 T114 T115 T116 T117 T118 T119 T120
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
270
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: SUPER HEATER HANGER
LOCATION: 2nd PASS FURNACE AREA ELEVATION: NEAR LTSH
DIMENSION: 51x5 MATERIAL: SA210 GV A1
271
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
272
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6 5.87
5.75
5.8 5.69 5.69 5.69
5.56 5.56 5.56 5.55
5.6 5.5 5.5
5.44 5.44 5.39 5.44 5.44
PRESENT THICKNESS
5.37
5.4 5.31 5.31
5.19
5.2
5
4.8
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
273
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.8
5.56 5.56 5.58
5.6 5.5 5.5
5.44
PRESENT THICKNESS
4.8
4.6
T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32 T33 T34 T35 T36 T37 T38 T39 T40
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
274
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.8
5.64 5.66
5.62
5.56 5.56 5.56
5.6
5.47
5.44
5.4 5.38 5.4 5.38 5.39
5.37 5.37 5.37
5.4
PRESENT THICKNESS
5.22
5.19
5.2 5.12
4.8
4.6
T41 T42 T43 T44 T45 T46 T47 T48 T49 T50 T51 T52 T53 T54 T55 T56 T57 T58 T59
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
275
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
276
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: EXT STEAM COOLED WALL
LOCATION 2nd PASS FURNACE AREA
DIMENSION: 51x5.0 MATERIAL: SA210 GV A1
277
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
5.2
5.31
5
5.06
4.8 4.94
4.81 4.86
4.6 4.76 4.75 4.75 4.75
4.69 4.69 4.68 4.63 4.68 4.68 4.69
4.4 4.61
4.2
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17
TUBE NO
DESIGN PRESENT
DESIGN VS PRESENT(RHS)
5.8 5.87
6
5.69 5.69 5.61 5.61 5.67 5.63 5.63
5.56 5.56 5.6
PRESENT THICKNESS
5.5
5.06
4.92
5 4.75 4.81
4.63
4.5
4
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
278
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
279
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: EXT WATER WALL
LOCATION: 2nd PASS FURNACE AREA ELEVATION: 1M ABOVE
DIMENSION: 63.5x6.3 MATERIAL: SA210 GV A1
280
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
281
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT(RHS)
6.6
PRESENT THICKNESS
6.3
6
5.7
5.76 5.82 5.83 5.82 5.76 5.8 5.82
5.4 5.69 5.72 5.66 5.69 5.69 5.72
5.58 5.63 5.58 5.62 5.56 5.56
5.52 5.44 5.5 5.52
5.1
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23
TUBE NO
DESIGN PRESENT
282
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
283
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: STEAM COOLED WALL
LOCATION: 2nd PASS FURNACE AREA ELEVATION: 1M ABOVE
DIMENSION: 51.0x 5.0 MATERIAL: SA210 GV A1
284
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
285
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2 LOCATION 3 LOCATION 4
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2 LOCATION 3 LOCATION 4
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
286
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
287
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
288
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
289
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T32 T33 T34 T35 T36 T37 T38 T39 T40 T41 T42 T43 T44 T45 T46 T47 T48 T49 T50 T51
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2 LOCATION 3 LOCATION 4
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
290
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
291
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
292
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
4
T71 T72 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 T83 T84 T85 T86 T87 T88 T89 T90 T91
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T92 T93 T94 T95 T96 T97 T98 T99 T100 T101 T102 T103 T104 T105 T106 T107 T108
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
293
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
S NO TUBE THICKNESS
No. FRONT REAR LHS RHS
109 T109 5.08 5.19 NA NA
110 T110 5.19 5.12 NA NA
111 T111 5.32 5.08 NA NA
112 T112 5.37 4.88 NA NA
113 T113 5.12 4.91 NA NA
114 T114 5.61 5.25 NA NA
115 T115 5.24 5.12 NA NA
116 T116 5.44 4.99 NA NA
117 T117 5.50 4.94 NA NA
118 T118 5.26 4.79 NA NA
119 T119 5.50 NA NA NA
120 T120 5.09 NA NA NA
121 T121 5.27 NA NA NA
122 T122 5.19 NA NA NA
123 T123 NA NA NA NA
124 T124 NA 5.00 NA NA
125 T125 NA 5.19 NA NA
126 T126 NA 5.12 NA NA
127 T127 NA 5.16 NA NA
128 T128 NA 5.12 NA NA
129 T129 NA 5.12 NA NA
130 T130 NA 4.98 NA NA
131 T131 NA 4.92 NA NA
132 T132 NA 5.06 NA NA
133 T133 NA 4.88 NA NA
134 T134 NA 5.00 NA NA
135 T135 NA 4.98 NA NA
136 T136 NA 5.01 NA NA
137 T137 NA NA NA NA
294
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
295
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T109 T110 T111 T112 T113 T114 T115 T116 T117 T118 T119 T120 T121 T122 T123
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
296
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.3
PRESENT THICKNESS
5.2
5.1
5
4.9
4.8
4.7
T124 T125 T126 T127 T128 T129 T130 T131 T132 T133 T134 T135 T136 T137 T138 T139
TUBE NO.
DESIGN VALUE LOCATION 2
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
297
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT : WATER WALL
LOCATION: FURNACE ELEVATION: NEAR S PANEL
DIMENSION: 51x5.2 MATERIAL: SA213 T11
TUBE: FRONT TO REAR COIL: LHS TO RHS
298
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
299
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6
PRESENT THICKNESS
5.5
4.5
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31
TUBEDESIGN
NO. VALUE LOCATION 1 LOCATION 2
DESIGN VS PRESENT
7
6.5
PRESENT THICKNESS
5.5
4.5
T32 T33 T34 T35 T36 T37 T38 T39 T40 T41 T42 T43 T44 T45 T46 T47 T48 T49 T50 T51 T52 T53 T54 T55 T56 T57 T58 T59 T60
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
300
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
301
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
302
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
7
PRESENT THICKNESS
6.5
6
5.5
5
4.5
T61 T62 T63 T64 T65 T66 T67 T68 T69 T70 T71 T72 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 T83 T84 T85 T86 T87 T88 T89 T90 T91 T92 T93 T94 T95 T96 T97 T98 T99
TUBE NO.
DESIGN VALUE LOCATION 1 LOCATION 2
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
303
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6.5
PRESENT THICKNESS
5.5
4.5
T100 T101 T102 T103 T104 T105 T106 T107 T108 T109 T110 T111 T112 T113 T114 T115 T116 T117 T118 T119 T120 T121 T122 T123 T124 T125 T126 T127 T128 T129 T130
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
304
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: WATER WALL RISER TUBES
LOCATION: PENTHOUSE ELEVATION: NEAR BEND
DIMENSION: 128x13.0
305
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
306
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
13
13.19
12.95 12.91
12.5 12.83
12.7 12.76 12.7612.76 12.76 12.7612.86 12.83
12.7 12.76 12.7
12.5812.65 12.64 12.64 12.58
12.4612.46 12.52
12 12.35 12.4 12.34
12.22 12.28 12.2
12.15
12.0312.03
11.5 11.73
11
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32 T33
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
307
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
13
12.5 12.95 12.83 12.83
12.58 12.7 12.7 12.62
12 12.4 12.4 12.34
12.15 12.28 12.15
11.5 11.97 12.09 12.09 12.03
11.85 11.91 11.91
11.7311.61 11.61 11.67 11.73 11.67 11.71
11 11.54 11.54 11.54 11.48
11.29
10.5
10
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32 T33 T34
TUBE NO
DESIGN PRESENT
13
12.95 12.89 12.95 13
12.76 12.76 12.83 12.76
12.5 12.7
12.58 12.58 12.58 12.58 12.64
12.54 12.52 12.52
12.4 12.34 12.34
12 12.15 12.15 12.2 12.25
12.04 12.09 12.09
12.01 12
11.5
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32 T33 T34
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
308
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: WATER WALL SCREEN
LOCATION: PENTHOUSE ELEVATION: 1M ABOVE
DIMENSION: 76.1x7.0 MATERIAL: SA 210 GR A1
309
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
310
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
9
8.3 8.41
8.24
PRESENT THICKNESS
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
311
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
9 8.5 8.36
8.26 8.31 8.24 8.38 8.26 8.12
8.5 8.05 7.89 8.03 7.93 8.05 7.93 7.99
8.12 8.04 7.88 8.08 8.05 7.93 8.16 7.95 7.98 8.01
7.87
8 7.55 7.7 7.69
7.38
PRESENT THICKNESS
7.5
7
6.5
6
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
312
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
313
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
MAXIMUM R6 T1 8.41
MINIMUM R22 T2 7.38
314
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
8.37
8.5
8.31 8.26
8.16 8.05 8.24 8.12 8.24 8.36
8.14 8.13 8.12 8.1 8.16 8.05
7.96 7.92 8.01 7.91 7.99 7.94 7.93 7.97 8.03 7.98 7.87
PRESENT THICKNESS
TUBE NO
DESIGN PRESENT
DESIGN VS PRESENT
8.5
PRESENT THICKNESS
8
7.5
7
6.5
6
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
315
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: RADIANT ROOF TUBES
LOCATION: PENTHOUSE ELEVATION: NEAR HEADER
DIMENSION: 51x5.0 MATERIAL: SA 210 GR A1
316
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
317
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.87 5.86 5.86
6 5.69 5.75 5.75
5.56
PRESENT THICKNESS
4.5
4
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
318
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6 5.81 5.81 5.67
5.62 5.41 5.61 5.59 5.62 5.5 5.56 5.6 5.5
5.5 5.55 5.44
5.52
5.44 5.41 5.44 5.49 5.44 5.44 5.5 5.56 5.42
5.39 5.42 5.39 5.42
PRESENT THICKNESS
4.5
4
T26 T27 T28 T29 T30 T31 T32 T33 T34 T35 T36 T37 T38 T39 T40 T41 T42 T43 T44 T45 T46 T47 T48 T49 T50 T51 T52 T53 T54 T55 T56 T57 T58 T59 T60
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
319
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
320
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
5.8 5.87
6 5.69 5.62 5.62 5.75 5.69
5.62
5.5 5.56 5.5 5.56 5.5 5.49 5.5 5.53 5.56 5.56 5.56
5.46 5.5
5.37 5.44 5.44 5.44 5.44 5.44
PRESENT THICKNESS
4.5
4
T61 T62 T63 T64 T65 T66 T67 T68 T69 T70 T71 T72 T73 T74 T75 T76 T77 T78 T79 T80 T81 T82 T83 T84 T85 T86 T87 T88 T89 T90
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
321
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
DESIGN VS PRESENT
6.5
5.88 5.93
PRESENT THICKNESS
4.5
4
T91 T92 T93 T94 T95 T96 T97 T98 T99 T100 T101 T102 T103 T104 T105 T106 T107 T108 T109 T110 T111 T112 T113 T114 T115 T116 T117 T118 T119 T120
TUBE NO
DESIGN PRESENT
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
322
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
323
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TECHNICAL SHEET
Temperature Ambient
Removal Of Excess
Solvent Removable
Penetrant
10 minutes
Developing Time
324
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TEST REULTS
325
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
326
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
12.COMPONENT-Water wall outlet, WW hanger & screen outlet, radiant roof headers
LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK
1 All Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment &Stub weld joints No surface indication observed Acceptable
13. COMPONENT-LTSH Inlet &Outlet headers, Stream cooled water wall bottom headers &
Intermediate headers of Eco/LTSH hangers LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK
1 All Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment &Stub weld joints No surface indication observed Acceptable
14. COMPONENT-DSH inlet, outlet headers, PSH inlet, outlet headers & SH,RH De
superheating Links LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK
1 All Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment weld joints No surface indication observed Acceptable
5 Scalloped plate welds No surface indication observed Acceptable
15. COMPONENT-Re heater inlet, outlet headers & wall re heater inlet, outlet headers
LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK
1 All Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment weld joints No surface indication observed Acceptable
5 Scalloped plate & stub welds No surface indication observed Acceptable
16. COMPONENT- a)MS pipes up to boiler stop valve b)CRH &HRH pipes c)PRDS pipes
d)Feed water pipes e) all connecting links/pipes of SH/RH headers LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK
1 Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment weld joints No surface indication observed Acceptable
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to
10.12.2018
327
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
17. COMPONENT- a)Down comers c) all connecting links /pipings of all headers other than
SH/RH circuits. d) Economizer otletslink up to Drum e) All drains & vents g) CC pump
suction manifold LOCATION-
S.NO DESCRIPTION OBSERVATION REMARK
1 Butt Welds No surface indication observed Acceptable
2 CS welds No surface indication observed Acceptable
3 LS welds No surface indication observed Acceptable
4 Attachment weld joints No surface indication observed Acceptable
328
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
PHOTOGRAPH
329
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
330
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
331
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
332
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
333
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ANNEXURE – IV
TECHNICAL SHEET
334
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PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Current HWDC
Demagnetization Done
TEST REULTS
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to
10.12.2018
335
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
336
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
indication observed
08. COMPONENT-Water Wall ring Header LOCATION-Bottom Floor
S.NO DESCRIPTION OBSERVATION REMARK
1 CS joints (6) No surface & sub-surface Acceptable
indication observed
337
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
indication observed
17. COMPONENT- Platen Super Heater Inlet Header LOCATION- Pent house
S.NO DESCRIPTION OBSERVATION REMARK
1 CS joints No surface & sub-surface Acceptable
indication observed
18. COMPONENT- Platen Super Heater Outlet Header LOCATION- Pent house
S.NO DESCRIPTION OBSERVATION REMARK
1 CS joints No surface & sub-surface Acceptable
indication observed
19. COMPONENT- Final Super Heater Inlet Header LOCATION- Pent house
S.NO DESCRIPTION OBSERVATION REMARK
1 CS joints No surface & sub-surface Acceptable
indication observed
20. COMPONENT- Final Super Heater Outlet Header LOCATION- Pent house
S.NO DESCRIPTION OBSERVATION REMARK
1 CS joints No surface & sub-surface Acceptable
indication observed
21. COMPONENT- Main Steam Piping (LHS & RHS) LOCATION- Pent house
S.NO DESCRIPTION OBSERVATION REMARK
1 CS joints No surface & sub-surface Acceptable
indication observed
338
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
PHOTOGRAPH
339
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
LINK PIPES FROM ECO OUTLET LINK PIPES FROM ECO OUTLET
HEADER TO BOILER DRUM HEADER TO BOILER DRUM
340
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
341
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PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
SH AND RH DESH AND ITS LINKS, SH AND RH DESH AND ITS LINKS,
LINER, INSIDE SUPPORTS LINER, INSIDE SUPPORTS
342
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
343
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
344
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PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
MAIN STEAM PIPING UPTO MAIN MAIN STEAM PIPING UPTO MAIN
STEAM STOP VALUE STEAM STOP VALUE
345
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ULTRASONIC TESTING
346
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ANNEXURE – V
TEST RESULTS
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CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
348
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
349
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PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
350
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
351
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
352
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
353
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Remarks Acceptable
Tested By Mr.PRABHAKAR ASNT LEVEL-II(UT)
354
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Remarks Acceptable
Tested By Mr.PRABHAKAR ASNT LEVEL-II(UT)
355
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
mm SDH.
Observations No Recordable Indications Were Noticed.
Remarks Acceptable
Tested By Mr.PRABHAKAR ASNT LEVEL-II(UT)
356
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
357
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
358
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
359
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
360
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Probe Reference
Probe Probe Size Range
Frequency Level
0 4 MHZ 10mm 0 – 50 mm 28 + 6 dB
st
Calibration Details Using IIW V1 Set As 1 BWE @ 80% Of FSH
Angle Beam Examination
Probe Reference
Probe Probe Size Range
Frequency Level
45 4MHZ 8X9 mm 0-100mm 28+6dB
60 4MHZ 8X9 mm 0-100mm 30+6dB
DAC curve draw by using reference block 50 mm thick having 5.0
Calibration Details
mm SDH.
Observations No Recordable Indications Were Noticed.
Remarks Acceptable
Tested By Mr.PRABHAKAR ASNT LEVEL-II(UT)
PHOTOGRAPH
361
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
362
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
363
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PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
364
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
365
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
366
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PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
367
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
1.0 INTRODUCTION :
In-situ metallographic tests were carried out on the critical components of 210 MW TTPS in
Tuticorin, as a part of RLA activities between 23-02-2017 to 09-09-2016.
368
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
growth of larger particles. Finally disappearance of small particles and larger particles is
called OSTWARD RIPENING-coalescence which is the last stage of precipitation process.
369
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Material strength deterioration begins to occur when the strains progress to the point where
microscopic voids begin to form along the grain boundaries of the material. The voids
increase over a period of time and take a preferred orientation along the grain boundaries
which perpendicular to the direction of the maximum principal stress. These voids eventually
will link up to form micro cracks, which in turn will propagate to form macro cracks that can
be detected by more conventional NDE methods. These macro cracks will in turn propagate
eventually through-wall failure of the material occurs. For most materials, more than half of
the materials creep life is used prior to the development of initial formation of the
microscopic creep voids. The time required for these creep cracks to propagate from the
micro cracks size(at which they are still undetectable by conventional NDE methods)to the
point where through-wall failure occurs is variable (depending on the material and service
conditions of the components).
370
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Neubauer and Wedel have published the first to correlate the creep life of consumption of
plant components to cavitation. They collected data on numerous steam pipes of German
power plants. According to their theory, the creep damage level can be classified in
accordance with the number of cavities and their orientation. Thus, they separated four
classes of degradation (Fig-I) and the corresponding actions for each damage stage (given
below):
-------------------------------------------------------------------------------------------------------------
DAMAGE LEVEL CORRESPONDING ROUGHLY EXPENDED
ACTION LIFE FRACTION
----------------------------------------------------------------------------------------------------------------
Class A –Isolated cavities No remedial action is 0.27
required
Class B -Oriented cavities Replica tests at specified 0.46
intervals
Class C – Micro cracks Limited service until repair 0.65
Class D – Macro cracks Immediate repair 0.84
Class E --- --- 1.00
----------------------------------------------------------------------------------------------------------------
Because of high conservatism into this theory, it is actually used as a monitoring technique
rather than a life prediction method. Nevertheless, world wide acceptance with power plant
operators because of its simplicity Laborelec also suggested a mixed method of assessment
where creep and aging process are taken into account in combination with their repercussions
on the component remaining life. Creep damage process is not only the one affecting power
plant components operated at elevated temperatures and high pressures. There are many other
damage mechanisms that result in an increase of the damage rate of these components and
consequently in a decrease the remaining life.
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to
10.12.2018
371
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
372
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
373
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PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
B) Discontinuous precipitates:
- Particles of a stable precipitate phase that have formed very near to the grain
- Well defined colonies (or cells or nodules)
- Precipitates are distributed more or less uniformly within each grain
- The particle grow by long-range diffusion of solute atoms
- Lower growth tem-greater under cooling-closer lamellar spacing
- Used to distinguish the matrix crystallization occurrence.
C) Localized precipitation:
- Promotion by lattice imperfections of accumulated nucleation and growth of precipitate
particles
- Produce groupings of particles at preferred locations, such as slip planes grain
boundaries and in-coherent twin boundaries
- Unexpected effects in mechanical properties such as double peaks in the ageing curve,
ductility anomalies and fracture anomalies occurs at small under cooling is most often
localized precipitation
- When under cooling is great, preference orientation will not be there and a uniformly
distributed precipitate will occur
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CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
The surface preparation for obtaining replicas is first started from rough grinding using a
hand grinder to ensure the visibility of the metal surface after removing external scale, pitting
etc. By a portable mechanical polishing equipment, the ground surface is further polished
upto 600 emery grit size. Final polishing is carried out by diamond lapping compound of 6,3
and 1 micron sizes with a cloth disc. Intermittent cleaning is done with methanol to prevent
insulation dust, welding fumes etc. The mirror like surface obtained by diamond lapping is
chemically etched with 2 to 5% natal to a normal metallographic contrast by swabbing and
then cleaning with acetone.
A cellulose acetate film of 0.030 micron size is cut according to the requirement and applied
on to the surface after the film is softened with acetone. With the help of a double gum tape,
the foil is peeled off carefully from the surface and mounted on a glass plate after an interval
of 10 to 15 minutes. The replica slide is vacuum metallized in a vacuum/sputter coating
chamber to enrich its clarity, resolution and contrast. Now the replica is ready for evaluation
under an optical/scanning electron microscope.
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CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
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PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Replica test is done at selected locations on the components to reproduce accurately the
microstructural features such as distribution, size, and morphology of the carbide precipitates
as well as micro-cracks.
The in-situ metallography was conducted using standard metallographic techniques i.e. by
polishing & etching (manual as well as electrolytic) followed by microscopic examination &
replication of microstructures.
A] Polishing Technique:
1. Collect the nature of components, its materials etc. detail on which insitu-
metallography is to be done.
2. Selection of location of insitu work by metallurgist or company’s engineer as per their
requirements of tests.
3. Removing of external scale by rough grinding with the help of a stone wheel / abrasive
wheel.
4. Do the preliminary polishing by manually using self-adhesive waterproof grit papers in
the sequence of 80, 120, 180, 220, 320, 400 and 600.
5. Further mirror polishing is done with the help of portable hand polisher manually using
waterproof grit papers in the sequence of 1000, 1200, 1500 & 2000.
6. Polished surface are further subjected to polishing by diamond paste of 3 microns with
the help of self-adhesive polishing silvet cloth and kerosene.
B] Etching Technique:
1. Once the mirror surface is prepared, then the surface is etched either by using
electrolyte etching or by manual etching technique with conventional cotton swab. The
etchant is selected based on laboratory experience.
2. After etching the surface, it is viewed under portable microscope at 100X / 400X
magnification to ensure proper quality of microstructure. The care is taken to preserve
this microstructure for immediate replication.
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CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
C] Replica Technique:
Finally the replica is further studied on the optical / scanning electron microscope on higher
magnification depending upon the inferences required.
In-situ hardness testing was carried out on all components operating at high stress to
determine the extent of micro-structural degradation. The locations for hardness
measurements were selected based on results of various other tests as well as on the locations
of replica test. The measurements were taken using a Portable Hardness Tester. Before using
this device, its accuracy and reproducibility was checked using pre-calibrated standard test
blocks.
378
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
HARDNESS MEASUREMENT
TEST REPORT
ANNEXURE-VII
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CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
380
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
381
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
382
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TUBE-
43 ECO 2B
T70
PARENT 132 133 135 133
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CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
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PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
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DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
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PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
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PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
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CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
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CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
2 99 2 108 2 101
74 1 109 89 1 104 104 1 107
2 116 2 117 2 105
75 1 101 90 1 101 105 1 118
2 100 2 99 2 110
76 1 107 91 1 100 106 1 100
2 103 2 108 2 99
77 1 101 92 1 128 107 1 104
2 107 2 105 2 107
78 1 102 93 1 101 108 1 104
2 106 2 98 2 103
79 1 108 94 1 110 109 1 109
2 104 2 101 2 104
80 1 109 95 1 105 110 1 101
2 110 2 108 2 109
81 1 103 96 1 104 111 1 113
2 106 2 103 2 116
TANGEDCO-TTPS
389
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
390
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
391
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
392
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
393
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ANNEXURE-VIII
394
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
I. INTRODUCTION
There are several material failure mechanisms that cause boiler distress over a
period of time. These mechanisms can be broadly classified into three groups.
1. Mechanical damage
2. Chemical damage
3. Metallurgical damage
1.0 Mechanical damage in service is caused by the fly ash particles in the flue gas
stream and by water jet or water particles in the steam jet. When the ash
particles or the water particles traveling at a high velocity come across metal
surfaces, they act as tools in a machine and chip-off tiny invisible particles
from the material thereby reducing the thickness of the material. In coal fired
boilers in India, fly-ash erosion is one of the major problems, due to higher ash
content in Indian coals and their higher abrasive nature. It is seldom a serious
problem in oil fired boilers; although some metal wastage is observed in
association with high temperature oxidation/corrosion. The areas prone to this
fly-ash erosion are pressure parts - especially at the high local velocity
pockets. The bends in heat transfer surfaces in the second pass have been
observed to erode relatively faster due to laning of flue gases. Various
solutions have been worked out depending on individual cases of arrangement
and design to reduce erosion. The erosion damage due to steam/water jet
impingement generally occurs around soot blowers. The extent of erosion
damages can be determined easily by thickness measurements. The erosion
damages can be easily seen visually.
2.0 Chemical damages are very common but occur generally at a slower rate over
a long duration. The chemical attack is usually accelerated by the
accompanying erosion process or due to the internal stresses in the material.
The chemical attack viz., corrosion on the outer surface of the tubes occurs
due to coming in contact with high temperature flue gases and deposition of
ashes containing low-melting eutectic compounds or due to condensation of
acidic fumes on the surfaces at the tail end of the boiler when the flue gas
temperature drops below the dew point temperature.
2.1 The high temperature corrosion is due to an oxidation process resulting in thick
iron oxide scales on the surface or penetration of the impurities into the
material along the grain boundaries due to formation of low melting
compounds on the material surface depending on the flue gas and fly-ash
composition and characteristics. The rate of oxidation / corrosion will be
accelerated by rise in temperature, fluctuations in temperature due to
increased activity and destruction of the protective layer respectively.
395
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
The corrosion attack can be observed under the deposits and the extent of
damage can be ascertained by thickness and outside diameter measurements.
At times, it may require examination of a polished section under the
microscope to determine depth of penetration of the corrosive attack into the
material. Many additives (containing basically dolomite compounds) are readily
available in the market to reduce high temperature corrosion.
2.2 At low temperature, the sulphur oxides in the flue gas condense on the
material surface as sulphuric acid and attack the surface. It occurs generally at
low temperature sections of the boiler viz., economizer bottoms, air
preheater's etc. The attack is generally seen as pitting on the outer surface of
the tube and can be detected by visual inspection and the depth of attack
measured either by using suitable measuring tools or by examining a cross
section under the microscope. The low temperature corrosion is common with
oil fired boilers and is generally overcome by periodic cleaning of the surfaces
and by neutralizing the acid by suitable chemicals.
2.1 The corrosion at the inner surface of the tubes is caused by the impurities in
water. The oxidation pitting is one of the common defects observed. It is caused by
higher oxygen content in the water. Severe damages are caused by leakage of
cooling water into the boiler water circuit. The corrosion products of the
condenser system are carried over to water tubes where they deposit at the inner
surface. Hydrogen attack is one of the serious problems in the water walls.
Hydrogen embrittlement can be identified by only metallographic examination of a
polished sample where typical carbon migration and grain boundary cracks can be
observed.
3.0 Metallurgical damages are time temperature and stress-oriented. These do not
involve any eating away of the material either by mechanical or chemical
means. The material loses its strength and characteristics in the course of time
due to metallurgical process/changes. Creep and fatigue damages are the
typical examples of a metallurgical damage. It is not possible to determine the
extent of damage unless thorough metallurgical examination and testing is
carried out or by the appearance of surface cracks. Creep damage occurs in
high temperature components like superheaters, reheaters, headers and steam
396
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
II TEST DESCRIPTION
This test method describes how Oxide scale Thickness Measurement can be used to assess
the temperature history of Super Heater Tubes.
The amount of oxide scale buildup increases the temperature in the tube and accelerates
creep rupture failure. Periodic measurement of scale thickness allows a plant operator to
estimate remaining tube service life. This also assists in identification and replacement of
tubes that are approaching the failure point.
397
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
If the Oxide Thickness is known at the beginning and at the end of a service time interval,
it is possible to estimate the rise in temperature and thus evaluate the lifetime reduction
due to this phenomenon.
The high frequency ultrasonic testing method can be applied non–destructively to measure
the steam side oxide scale thickness from outside to a sufficient accuracy for the purpose
of Remaining Life Calculation of Super Heater Tubes. The application of this method is
described in detail below.
The data needed for these calculations are:
1 Length of the service period in hours from the start or most recent acid cleaning
2 Oxide scale thickness in mm at the end of the service period
3 Material Thickness of the tube in mm
4 Steam Temperature / Tube wall Temperature
5 Internal Steam Pressure
6 Creep – Rupture data for the material
The very high temperatures found inside steam boilers (in excess of 1500 degrees
Fahrenheit or 800 degrees Celsius) can cause the formation of a specific type of hard,
brittle iron oxide called magnetite on the inside and outside surfaces of steel boiler
tubing. At very high temperatures, water vapor will react with the iron in the steel to
form magnetite and hydrogen according to the formula:
3 Fe + 4 H20 = Fe3O4 + 4 H2
The speed of this reaction increases with temperature. Oxygen atoms will diffuse inward
through the magnetite layer, and iron atoms will diffuse outward, so the scale continues
to grow even after the tube surface is completely covered.
398
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
increases the rate of both scale growth and metal damage. Studies have indicated that
the effect of scale is relatively insignificant up to thicknesses of approximately 0.012" or
0.3 mm, but beyond that thickness the negative effects of scale increase rapidly.
The thickness of this oxide scale deposit can be used with unit operating data and wall
thickness measurements to estimate the remaining creep-rupture life of a tube. The
399
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Parametric – NDT, USA based company designed portable High frequency Ultrasonic
Testing Equipment and built the procedure for ultrasonic nondestructive measurement of
Oxide Scale Thickness. This procedure makes it possible to nondestructively assess a large
number of tubes in a relatively short time. By assessing a large number of tubes within a
superheater, rather than assessing only a few tube samples, better decisions can be made
regarding component replacements.
Required Information
In general, when calculating the remaining life of boiler Super heater tubes, both
corrosion and creep should be taken into consideration although corrosion in some cases
may be neglected.
Limitations
Assumptions
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CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Temperature ( T ) = P / { 20 + log( t ) }
T – Temperature in 0R
P - Larsen – Miller Parameter
t – Total operating Hours
401
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
1 With the use of above Larsen – Miller diagrams published in the ASM – International book
“Damage Mechanisms and Life Assessment of High Temperature Components “ –
R. Viswanathan (as given below), the Larsen – Miller parameter is found.
2 As the governing hoop stress, the Tube metal temperature and LMP parameters are
known, the expected Time to Rupture is calculated as follows.
Expected Time to Rupture ( t ) = Anti log { ( LMP / T ) - 13.62 }
t – Expected Time to Rupture in Hours
LMP – Larsen – Miller Parameter
T - Tube Metal Temperature in 0 R
3 Used Life fraction is calculated from the current total running Hours and Expected time
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to
10.12.2018
402
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
to rupture as follows.
Used Life Fraction = Current Total Running Hours / Calculated Service Time
4 The Remaining life fraction is calculated by subtracting used life fraction from unity.
Remaining Life Time = (Remaining Life Fraction / Used Life Fraction) X Total Operating
Hours
3 Larsen – Miller Parameter ( LMP ) noted down from the graph given above, for the Stress
value of 5.97 ksi @ Minimum = 38376
5 Used Life Fraction = Current Total Running Hours / Calculated Time to Rupture
= 1 – 0.65 = 0.35
The Operating parameters and measured data used for actual remaining life calculation of
Final Super Heater, Primary Super Heater and Re-Heater Tubes are split into four intervals
for more accuracy.
403
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
All the measured data at various location of super heater coils are tabulated in Appendix .
Calculated Remaining Useful Life (RUL) Hours for each element based on these
measurements and operating parameters obtained by the plant officials are also given in
Appendix – I in Tabular format.
404
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
405
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: PLATEN SUPER HEATER OUTLET
LOCATION: PENT HOUSE ELEVATION: NEAR STUB
406
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
0.6
0.4
0.2
0
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
C2/T6
C1/T1
C1/T3
C1/T5
C1/T7
C2/T2
C2/T4
C3/T1
C3/T3
C3/T5
C3/T7
C4/T2
C4/T4
C4/T6
C5/T1
C5/T3
C5/T5
C5/T7
C6/T2
C6/T4
C6/T6
TUBE NO
0.4
0.2
0
C8/T6
C10/T6
C7/T1
C7/T3
C7/T5
C7/T7
C8/T2
C8/T4
C9/T1
C9/T3
C9/T5
C9/T7
C10/T2
C10/T4
C11/T1
C11/T3
C11/T5
C11/T7
C12/T2
C12/T4
C12/T6
C13/T1
C13/T3
C13/T5
C13/T7
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
C13/T7
C7/T1
C7/T3
C7/T5
C7/T7
C8/T2
C8/T4
C8/T6
C9/T1
C9/T3
C9/T5
C9/T7
C10/T2
C10/T4
C10/T6
C11/T1
C11/T3
C11/T5
C11/T7
C12/T2
C12/T4
C12/T6
C13/T1
C13/T3
C13/T5
TUBE NO
407
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION
408
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
409
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
ET- ELEVATED TEMPERATURE * RUL- RESIDUAL USEFUL LIFE
HOURS
0.4
0.2
0
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
C15/T2
C20/T5
C14/T1
C14/T3
C14/T5
C14/T7
C15/T4
C15/T6
C16/T1
C16/T3
C16/T5
C16/T7
C17/T2
C17/T4
C17/T6
C18/T1
C18/T3
C18/T5
C18/T7
C19/T2
C19/T4
C19/T6
C20/T1
C20/T3
C20/T7
TUBE NO
0.4
0.2
0
C20/T7
C24/T1
C28/T7
C20/T1
C20/T3
C20/T5
C21/T2
C21/T4
C21/T6
C22/T1
C22/T3
C22/T5
C22/T7
C23/T2
C23/T4
C23/T6
C24/T3
C24/T5
C24/T7
C25/T2
C25/T4
C25/T6
C26/T1
C26/T3
C26/T5
C26/T7
C27/T2
C27/T4
C27/T6
C28/T1
C28/T3
C28/T5
C29/T2
C29/T4
C29/T6
TUBE NO
410
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TUBE NO VS RUL
150000
100000
RUL
50000
0
C26/T7
C20/T1
C20/T4
C20/T7
C21/T3
C21/T6
C22/T2
C22/T5
C23/T1
C23/T4
C23/T7
C24/T3
C24/T6
C25/T2
C25/T5
C26/T1
C26/T4
C27/T3
C27/T6
C28/T2
C28/T5
C29/T1
C29/T4
C29/T7
TUBE NO
TANGEDCO-TTPS
COMPONENT: PLATEN SUPER HEATER OUTLET
LOCATION: PENTHOUSE ELEVATION: 0.5 M ABOVE ROOF
411
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
C3/T7 7.26 <0.25 559 109500 C9/T1 10.16 0.32 570 75555
C4/T1 9.65 <0.25 559 109500 C9/T2 10.16 0.31 568 78840
C4/T2 9.75 0.3 567 82125 C9/T3 9.92 0.3 567 82125
C4/T3 10.09 0.26 560 95265 C9/T4 9.42 <0.25 559 109500
C4/T4 9.78 0.25 559 98550 C9/T5 8.4 <0.25 559 109500
C4/T5 8.42 <0.25 559 109500 C9/T6 8.56 <0.25 559 109500
C4/T6 9.06 <0.25 559 109500 C9/T7 7.43 <0.25 559 109500
C4/T7 7.4 <0.25 559 109500 C10/T1 10.88 <0.25 559 109500
C5/T1 10.42 0.45 585 47815 C10/T2 10.24 <0.25 559 109500
C5/T2 10.62 0.28 564 88695 C10/T3 9.64 <0.25 559 109500
C5/T3 10.38 0.42 582 54750 C10/T4 10.41 <0.25 559 109500
C5/T4 9.75 0.37 576 65700 C10/T5 9.36 <0.25 559 109500
C5/T5 9.33 0.3 567 82125 C10/T6 10.43 <0.25 559 109500
C5/T6 7.85 <0.25 559 109500 C10/T7 7.62 <0.25 559 109500
C5/T7 7.33 <0.25 559 109500 C11/T1 10.01 0.35 574 70080
C6/T1 10.18 0.31 568 78840 C11/T2 10.42 <0.25 559 109500
ABBREVATION
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS * ET- ELEVATED TEMPERATURE
412
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
C14/T6 8.94 <0.25 559 109500 C19/T6 8.38 <0.25 559 109500
C14/T7 7.4 <0.25 559 109500 C19/T7 7.45 <0.25 559 109500
C15/T1 10.62 <0.25 559 109500 C20/T1 10.14 0.35 574 70080
C15/T2 10.99 <0.25 559 109500 C20/T2 10.15 0.26 560 95265
C15/T3 9.76 0.3 567 82125 C20/T3 10.07 0.25 559 98550
C15/T4 10.53 <0.25 559 109500 C20/T4 9.12 <0.25 559 109500
C15/T5 9.48 <0.25 559 109500 C20/T5 9.34 <0.25 559 109500
C15/T6 7.99 0.35 574 70080 C20/T6 8.02 <0.25 559 109500
C15/T7 7.24 <0.25 559 109500 C20/T7 7.64 <0.25 559 109500
C16/T1 10.23 0.35 574 70080 C21/T1 10.44 0.26 560 95625
C16/T2 10.75 0.3 567 82125 C21/T2 10.14 0.25 559 98550
ABBREVATION
0.4
0.2
0
C8/T3
C1/T1
C1/T4
C1/T7
C2/T3
C2/T6
C3/T2
C3/T5
C4/T1
C4/T4
C4/T7
C5/T3
C5/T6
C6/T2
C6/T5
C7/T1
C7/T4
C7/T7
C8/T6
C9/T2
C9/T5
C10/T1
C10/T4
C10/T7
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
C1/T7
C10/T1
C1/T1
C1/T4
C2/T3
C2/T6
C3/T2
C3/T5
C4/T1
C4/T4
C4/T7
C5/T3
C5/T6
C6/T2
C6/T5
C7/T1
C7/T4
C7/T7
C8/T3
C8/T6
C9/T2
C9/T5
C10/T4
C10/T7
TUBE NO
413
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
0.2
0
C19/T2
C20/T1
C11/T1
C11/T4
C11/T7
C12/T3
C12/T6
C13/T2
C13/T5
C14/T1
C14/T4
C14/T7
C15/T3
C15/T6
C16/T2
C16/T5
C17/T1
C17/T4
C17/T7
C18/T3
C18/T6
C19/T5
C20/T4
C20/T7
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
C14/T1
C16/T2
C11/T1
C11/T4
C11/T7
C12/T3
C12/T6
C13/T2
C13/T5
C14/T4
C14/T7
C15/T3
C15/T6
C16/T5
C17/T1
C17/T4
C17/T7
C18/T3
C18/T6
C19/T2
C19/T5
C20/T1
C20/T4
C20/T7
TUBE NO
414
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
C23/T3 10.63 0.25 559 98550 C28/T3 9.61 0.25 559 98550
C23/T4 10.32 <0.25 559 109500 C28/T4 10.79 <0.25 559 109500
C23/T5 9.53 <0.25 559 109500 C28/T5 9.58 <0.25 559 109500
C23/T6 7.91 <0.25 559 109500 C28/T6 10.02 <0.25 559 109500
C23/T7 7.55 <0.25 559 109500 C28/T7 7.7 <0.25 559 109500
C24/T1 10.17 <0.25 559 109500 C29/T1 10.41 <0.25 559 109500
C24/T2 10.34 0.31 568 78840 C29/T2 10.14 <0.25 559 109500
C24/T3 10.45 0.3 567 82125 C29/T3 10.75 <0.25 559 109500
C24/T4 10.05 0.3 567 82125 C29/T4 10.56 <0.25 559 109500
C24/T5 9.45 0.25 559 98550 C29/T5 9.55 <0.25 559 109500
C24/T6 8.11 <0.25 559 109500 C29/T6 8.31 <0.25 559 109500
C24/T7 7.77 <0.25 559 109500 C29/T7 7.75 <0.25 559 109500
C25/T1 10.55 0.27 562 91980
C25/T2 10.31 0.31 568 78840
C25/T3 10.66 <0.25 559 109500
C25/T4 10.18 0.32 570 75555
C25/T5 9.1 0.27 562 91980
C25/T6 9.55 0.25 559 98550
C25/T7 7.65 <0.25 559 109500
C26/T1 10.06 <0.25 559 109500
ABBREVATION
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
ET- ELEVATED TEMPERATURE * RUL- RESIDUAL USEFUL LIFE
HOURS
0.3
0.2
0.1
0
C21/T5
C28/T6
C21/T1
C21/T3
C21/T7
C22/T2
C22/T4
C22/T6
C23/T1
C23/T3
C23/T5
C23/T7
C24/T2
C24/T4
C24/T6
C25/T1
C25/T3
C25/T5
C25/T7
C26/T2
C26/T4
C26/T6
C27/T1
C27/T3
C27/T5
C27/T7
C28/T2
C28/T4
C29/T1
C29/T3
C29/T5
C29/T7
TUBE NO
415
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TUBE NO VS RUL
150000
100000
RUL
50000
0
C23/T7
C28/T6
C21/T1
C21/T3
C21/T5
C21/T7
C22/T2
C22/T4
C22/T6
C23/T1
C23/T3
C23/T5
C24/T2
C24/T4
C24/T6
C25/T1
C25/T3
C25/T5
C25/T7
C26/T2
C26/T4
C26/T6
C27/T1
C27/T3
C27/T5
C27/T7
C28/T2
C28/T4
C29/T1
C29/T3
C29/T5
C29/T7
TUBE NO
416
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
417
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: REHEATER OUTLET
LOCATION: PENT HOUSE ELEVATION: NEAR STUB
418
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
C9/T3 4.73 <0.25 559 109500 C18/T3 5.06 0.58 596 33945
C9/T4 4.37 <0.25 559 109500 C18/T4 4.08 0.36 575 67890
ABBREVATION
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
419
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
420
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
0.6
0.4
0.2
0
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
TUBE NO
0.6
0.4
0.2
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO
421
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
422
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
ET- ELEVATED TEMPERATURE * RUL- RESIDUAL USEFUL LIFE
HOURS
423
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TUBE NO VS OXIDE
1
OXIDE
0.5
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO
0.4
0.2
0
C37/T1
C37/T3
C38/T1
C38/T3
C39/T1
C39/T3
C40/T1
C40/T3
C41/T1
C41/T3
C42/T1
C42/T3
C43/T1
C43/T3
C44/T1
C44/T3
C45/T1
C45/T3
C46/T1
C46/T3
C47/T1
C47/T3
C48/T1
C48/T3
C49/T1
C49/T3
C50/T1
C50/T3
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
C43/T1
C45/T1
C37/T1
C37/T3
C38/T1
C38/T3
C39/T1
C39/T3
C40/T1
C40/T3
C41/T1
C41/T3
C42/T1
C42/T3
C43/T3
C44/T1
C44/T3
C45/T3
C46/T1
C46/T3
C47/T1
C47/T3
C48/T1
C48/T3
C49/T1
C49/T3
C50/T1
C50/T3
TUBE NO
424
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to
10.12.2018
425
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
0.8
0.6
0.4
0.2
0
C66/T1
C51/T1
C52/T2
C53/T3
C54/T4
C56/T1
C57/T2
C58/T3
C59/T4
C61/T1
C62/T2
C63/T3
C64/T4
C67/T2
C68/T3
C69/T4
C71/T1
C72/T2
C73/T3
C74/T4
C76/T1
C77/T2
C78/T3
C79/T4
C81/T1
C82/T2
C83/T3
C84/T5
C86/T1
C87/T2
C88/T3
C89/T4
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
C64/T4
C51/T1
C52/T2
C53/T3
C54/T4
C56/T1
C57/T2
C58/T3
C59/T4
C61/T1
C62/T2
C63/T3
C66/T1
C67/T2
C68/T3
C69/T4
C71/T1
C72/T2
C73/T3
C74/T4
C76/T1
C77/T2
C78/T3
C79/T4
C81/T1
C82/T2
C83/T3
C84/T5
C86/T1
C87/T2
C88/T3
C89/T4
TUBE NO
426
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: REHEATER OUTLET
LOCATION: PENT HOUSE ELEVATION: 1M ABOVE ROOF
427
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
428
RUL OXIDE SCALE RUL OXIDE SCALE
0
0.2
0.4
0.6
0
0.1
0.2
0.3
0.4
0.5
10.12.2018
0
50000
100000
150000
0
50000
100000
150000
C31/T1 C1/T1
CLIENT
P.O.NO.
Registration No.:
C42/T1 C43/T1 C12/T1 C13/T1
C43/T1 C13/T1
429
C44/T1 C14/T1
C44/T1 C14/T1
C45/T1 C15/T1
C45/T1 C15/T1
C46/T1 C16/T1
C46/T1 C16/T1
TUBE NO
TUBE NO
C47/T1 C17/T1
RLA OF BOILER, U#7, Stage- 3, 500 MW
TUBE NO
TUBE NO
TUBE NO VS RUL
TUBE NO VS RUL
C47/T1 C17/T1
C48/T1 C18/T1
C48/T1 C18/T1
C49/T1 C19/T1
C49/T1 C19/T1
C50/T1 C20/T1
NTPC - RAMAGUNDAM
C50/T1 C20/T1
40002106710531033 DATED: 22.09.2018
C51/T1 C21/T1
C51/T1 C21/T1
C52/T1 C22/T1
NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
C52/T1 C22/T1
C53/T1 C53/T1 C23/T1 C23/T1
C54/T1 C24/T1
UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
C54/T1 C24/T1
C55/T1 C55/T1 C25/T1 C25/T1
C56/T1 C56/T1 C26/T1 C26/T1
C57/T1 C57/T1 C27/T1 C27/T1
27.11.2018 to
C58/T1 C58/T1 C28/T1 C28/T1
C59/T1 C59/T1 C29/T1 C29/T1
C60/T1 C60/T1 C30/T1 C30/T1
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
430
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
0.4
0.3
0.2
0.1
0
C72/T1
C61/T1
C62/T1
C63/T1
C64/T1
C65/T1
C66/T1
C67/T1
C68/T1
C69/T1
C70/T1
C71/T1
C73/T1
C74/T1
C75/T1
C76/T1
C77/T1
C78/T1
C79/T1
C80/T1
C81/T1
C82/T1
C83/T1
C84/T1
C85/T1
C86/T1
C87/T1
C88/T1
C89/T1
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
C86/T1
C61/T1
C62/T1
C63/T1
C64/T1
C65/T1
C66/T1
C67/T1
C68/T1
C69/T1
C70/T1
C71/T1
C72/T1
C73/T1
C74/T1
C75/T1
C76/T1
C77/T1
C78/T1
C79/T1
C80/T1
C81/T1
C82/T1
C83/T1
C84/T1
C85/T1
C87/T1
C88/T1
C89/T1
TUBE NO
431
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: REHEATER OUTLET
LOCATION: FURNACE ELEVATION: 1M ABOVE TUBE BEND
432
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
433
RUL
RUL OXIDE SCALE
10.12.2018
0
0.05
0.15
0.2
0.25
0.3
0.1
0
20000
40000
60000
80000
100000
120000
0
40000
60000
80000
100000
120000
20000
C1/T1
CLIENT
C31…
P.O.NO.
PROJECT
C1/T1 C2/T1
C32…
C2/T1 C3/T1
C33…
C3/T1 C4/T1
DOCUMENT NO.:
C34…
C4/T1 C5/T1
C35…
C5/T1 C6/T1
Registration No.:
C12/T1 C13/T1
C43… C13/T1 C14/T1
434
C44… C14/T1 C15/T1
C45… C15/T1 C16/T1
TUBE NO
TUBE NO
TUBE NO
TUBE NO VS RUL
C47… C17/T1
RLA OF BOILER, U#7, Stage- 3, 500 MW
TUBE NO VS RUL
C18/T1
C48… C18/T1
C19/T1
TUBE NO VS OXIDE SCALE
C49… C19/T1
C20/T1
C50… C20/T1
C21/T1
NTPC - RAMAGUNDAM
40002106710531033 DATED: 22.09.2018
C51… C21/T1
C22/T1
C52… C22/T1
C23/T1
NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
C53… C23/T1
C24/T1
C54… C24/T1
C25/T1
UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
C25/T1
C55… C26/T1
C26/T1
C56… C27/T1
C27/T1
C57… C28/T1
C28/T1
27.11.2018 to
C58… C29/T1
C29/T1
C59… C30/T1
C30/T1
C60…
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
0.15
0.1
0.05
0
C59/T1
C31/T1
C32/T1
C33/T1
C34/T1
C35/T1
C36/T1
C37/T1
C38/T1
C39/T1
C40/T1
C41/T1
C42/T1
C43/T1
C44/T1
C45/T1
C46/T1
C47/T1
C48/T1
C49/T1
C50/T1
C51/T1
C52/T1
C53/T1
C54/T1
C55/T1
C56/T1
C57/T1
C58/T1
C60/T1
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
C61/T1
C62/T1
C63/T1
C64/T1
C65/T1
C66/T1
C67/T1
C68/T1
C69/T1
C70/T1
C71/T1
C72/T1
C73/T1
C74/T1
C75/T1
C76/T1
C77/T1
C78/T1
C79/T1
C80/T1
C81/T1
C82/T1
C83/T1
C84/T1
C85/T1
C86/T1
C87/T1
C88/T1
C89/T1
TUBE NO
435
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
436
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: FINAL SUPER HEATER OUTLET
LOCATION: PENT HOUSE ELEVATION: NEAR STUB
437
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
C17/T2 9.78 0.38 577 63875 C35/T2 9.05 0.45 585 47815
C18/T1 9.44 0.44 584 49092 C36/T1 9.69 0.3 567 82125
C18/T2 9.13 0.42 582 54750 C36/T2 9.33 0.37 576 65700
ABBREVATION:
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to
10.12.2018
438
OXIDE SCALE RUL OXIDE SCALE
0
0.1
0.2
0.3
0.4
0.5
0.6
0
0.2
0.4
0.6
0.8
10.12.2018
0
100000
150000
50000
C31/T1 C1/T1
CLIENT
P.O.NO.
Registration No.:
C13/T1
C44/T1 C13/T1 C14/T1
C45/T1
439
C14/T1 C15/T1
C46/T1 C15/T1
C16/T1
TUBE NO
C47/T1 C16/T1
TUBE NO
C17/T1
TUBE NO
C48/T1 C17/T1
TUBE NO VS RUL
C18/T1
RLA OF BOILER, U#7, Stage- 3, 500 MW
C49/T1 C18/T1
C19/T1
C20/T1
C51/T1 C20/T1
C21/T1
C52/T1 C21/T1
NTPC - RAMAGUNDAM
40002106710531033 DATED: 22.09.2018
C53/T1 C22/T1
C22/T1
C54/T1 C23/T1 C23/T1
NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
27.11.2018 to
C29/T1
* RUL- RESIDUAL USEFUL LIFE HOURS
C60/T1 C29/T1
C30/T1 C30/T1
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TUBE NO VS RUL
150000
100000
RUL
50000
0
C36/T1
C46/T1
C56/T1
C31/T1
C32/T1
C33/T1
C34/T1
C35/T1
C37/T1
C38/T1
C39/T1
C40/T1
C41/T1
C42/T1
C43/T1
C44/T1
C45/T1
C47/T1
C48/T1
C49/T1
C50/T1
C51/T1
C52/T1
C53/T1
C54/T1
C55/T1
C57/T1
C58/T1
C59/T1
C60/T1
TUBE NO
440
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION:
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
441
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION:
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
442
RUL OXIDE SCALE RUL OXIDE SCALE
0
0.2
0.4
0.6
0.8
0
0.2
0.4
0.6
0.8
10.12.2018
0
20000
60000
80000
100000
120000
0
50000
100000
150000
40000
C91/T1 C61/T1
CLIENT
P.O.NO.
Registration No.:
C102/T1 C103/T1 C73/T1 C74/T1
C103/T1 C104/T1 C74/T1
443
C104/T1 C75/T1
C105/T1 C75/T1
C105/T1 C76/T1
C106/T1 C76/T1
TUBE NO
TUBE NO
C106/T1 C77/T1
TUBE NO
TUBE NO
C107/T1 C77/T1
TUBE NO VS RUL
TUBE NO VS RUL
C107/T1 C78/T1
RLA OF BOILER, U#7, Stage- 3, 500 MW
C108/T1 C78/T1
C108/T1 C79/T1
C79/T1
C109/T1
C109/T1 C80/T1
C110/T1 C80/T1
C110/T1 C81/T1
C111/T1 C81/T1
NTPC - RAMAGUNDAM
40002106710531033 DATED: 22.09.2018
C111/T1 C82/T1
C82/T1
C112/T1 C112/T1 C83/T1
C83/T1
NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
27.11.2018 to
C119/T1 C119/T1 C90/T1 C90/T1
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: FINAL SUPER HEATER OUTLET
LOCATION: FURNACE ELEVATION: 0.5M ABOVE TUBE BEND
444
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
C33/T1 7.76 0.49 588 62050 C69/T1 7.83 0.5 589 43800
C34/T1 7.97 0.27 562 91980 C70/T1 7.85 0.36 575 67890
C35/T1 8.11 0.29 565 85410 C71/T1 7.72 0.46 586 46538
C36/T1 7.94 0.35 574 70080 C72/T1 8.18 0.35 574 70080
ABBREVATION:
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to
10.12.2018
445
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
446
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
0.4
0.3
0.2
0.1
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO
0.3
0.2
0.1
0
TUBE NO
447
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO
80000
RUL
60000
40000
20000
TUBE NO
0.5
0.4
0.3
0.2
0.1
0
TUBE NO
448
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: FINAL SUPER HEATER OUTLE T
LOCATION: FURNACE ELEVATION: BEND
449
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION:
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
450
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
TUBE NO VS RUL
150000
100000
RUL
50000
0
TUBE NO
0.5
0.4
0.3
0.2
0.1
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO
451
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
0.6
0.4
0.2
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO
452
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
453
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
454
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: REHEATER INLET
LOCATION: PENT HOUSE ELEVATION: 1M BELOW HEADER
455
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION:
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
456
RUL OXIDE SCALE RUL OXIDE SCALE
0
0.1
0.2
0.3
10.12.2018
0
0.05
0.1
0.15
0.2
0.25
0.3
C1/T1
0
20000
40000
60000
80000
100000
0
20000
40000
60000
80000
100000
C21/T1
CLIENT
C1/T5
P.O.NO.
Registration No.:
C29/T1 C9/T1 C9/T5
C29/T5
C29/T5 C9/T5 C10/T3
457
C30/T3
C30/T3 C10/T3 C11/T1
C31/T1
C31/T1 C11/T1 C11/T5
TUBE NO
TUBE NO
C31/T5
TUBE NO
C11/T5
TUBE NO
C31/T5
TUBE NO VS RUL
C12/T3
TUBE NO VS RUL
C32/T3 C12/T3
RLA OF BOILER, U#7, Stage- 3, 500 MW
C32/T3 C13/T1
C33/T1 C13/T1
TUBE NO VS OXIDE SCALE
C33/T1
NTPC - RAMAGUNDAM
C35/T1
40002106710531033 DATED: 22.09.2018
C35/T1 C15/T1
C15/T5
C35/T5 C15/T5
C35/T5 C16/T3
NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
C37/T5 C17/T5
C18/T3
C38/T3 C38/T3 C18/T3
C19/T1
C39/T1 C39/T1 C19/T1
C19/T5
C39/T5 C39/T5 C19/T5
27.11.2018 to
C20/T3
C40/T3 C40/T3 C20/T3
C21/T1
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION:
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
458
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION:
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
459
RUL OXIDE SCALE RUL OXIDE SCALE
0
0.1
0.2
0.3
10.12.2018
0
0.2
0.3
0.1
C41/T1
0
20000
40000
60000
80000
100000
C41/T1
0
20000
40000
60000
80000
100000
CLIENT
P.O.NO.
C41/T1
C41/T5 C42/T3 C42/T3
C41/T5
C42/T3 C43/T1 C43/T1
C42/T3
DOCUMENT NO.:
Registration No.:
C48/T3 C48/T3
C49/T1 C49/T1
C49/T1 C49/T1
C49/T5 C49/T5
460
C49/T5 C49/T5
C50/T3 C50/T3
C50/T3 C50/T3
C51/T1
TUBE NO
C51/T1
TUBE NO
C51/T1 C51/T1
TUBE NO
TUBE NO
TUBE NO VS RUL
TUBE NO VS RUL
C51/T5 C51/T5
C51/T5 C51/T5
RLA OF BOILER, U#7, Stage- 3, 500 MW
C52/T3 C52/T3
C52/T3 C52/T3
C53/T1 C53/T1
C53/T1 C53/T1
C53/T5 C53/T5
C53/T5 C53/T5
C54/T3
NTPC - RAMAGUNDAM
40002106710531033 DATED: 22.09.2018
C57/T1 C57/T1
C57/T1 C57/T1
C57/T5 C57/T5
C57/T5 C57/T5
C58/T3 C58/T3
C58/T3 C58/T3
C59/T1 C59/T1
27.11.2018 to
C59/T1 C59/T1
C59/T5 C59/T5
C59/T5 C59/T5
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION:
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
461
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
462
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: FINAL SUPER HEATER INLET
LOCATION: FURNACE ELEVATION: 1M ABOVE TUBE BEND
463
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION:
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
464
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
0.3
0.2
0.1
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO
0.4
0.2
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO
465
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
0.4
0.3
0.2
0.1
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO
466
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS
COMPONENT: FINAL SUPER HEATER INLET
LOCATION: PENT HOUSE ELEVATION: NEAR STUB
467
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
ABBREVATION:
TMT-TUBE METAL THICKNESS * IOT- INSIDE OXIDE SCALE THICKNESS.
468
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
0.3
0.2
0.1
0
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
TUBE NO
0.28
0.26
0.24
0.22
TUBE NO
TUBE NO VS RUL
150000
100000
RUL
50000
0
TUBE NO
469
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
0.2
0.15
0.1
0.05
0
TUBE NO
TUBE NO VS RUL
120000
100000
80000
RUL
60000
40000
20000
0
TUBE NO
470
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Measured Measured
Corresponding Corresponding
Oxide scale Oxide scale
Tube Remaining Remaining
S. No Component Location Coil No. Thickness Thickness Remarks
No. Useful Life Useful Life
(mm) - (mm) -
hours (RUL) hours (RUL)
Minimum Maximum
CONCLUSION
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
471
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
PLATEN SUPER
FINAL NEAR STUB
1 M ABOVE
81 HEATER
SUPERHEATER JOINT(PENT
TUBE BEND C1-C29
C1-C119 T1-T7
T1 <0.25 109500 0.63
0.60 28744
32814
OUTLET HOUSE)
FURNACE
PLATEN SUPER 0.5M ABOVE
2 HEATER ROOF(PENT C1-C29 T1-T7 <0.25 109500 0.42 54750
OUTLET HOUSE)
NEAR STUB
REHEATER
3 JOINT(PENT C1-C89 T1-T4 <0.25 109500 0.94 2080
OUTLET
HOUSE)
1 M ABOVE
REHEATER
4 ROOF(PENT C1-C89 T1-T2 <0.25 109500 0.43 50370
OUTLET
HOUSE)
1 M ABOVE
REHEATER
5 TUBE BEND C1-C89 T1 <0.25 109500
OUTLET
FURNACE
FINAL NEAR STUB
6 SUPERHEATER JOINT(PENT C1-C119 T1-T2 <0.25 109500 0.59 33379
OUTLET HOUSE)
FINAL 1 M ABOVE
7 SUPERHEATER TUBE BEND C1-C119 T1 <0.25 109500 0.60 32814
OUTLET FURNACE
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
472
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
1M ABOVE
REHEATER
9 ROOF(PENT C1-C89 T1-T6 <0.25 87600
INLET
HOUSE)
FINAL 1 M ABOVE
10 SUPERHEATER TUBE BEND C1-C119 T1 <0.25 109500 0.48 45990
INLET FURNACE
FINAL 1M ABOVE
11 SUPERHEATER ROOF(PENT C1-C119 T1 <0.25 109500 0.30 82125
INLET HOUSE)
RLA Study of Unit #7 Boiler Registration No.: NTPC - RAMAGUNDAM 27.11.2018 to 10.12.2018
473
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Summary
Based on the available data obtained from site measurements, these data have been analysed
and the following recommendations are offered based on the steam side (internal) oxide scale
measurements. TTPS UNIT-2, 210 MW.
It has been decided to carry out internal (steam side) oxide Final Super Heater Inlet, Final
super Heater Outlet, Platen Super Heater Outlet, Re heater inlet & Re heater outlet at various
location for assessing the current condition of the internal Oxide Scale growth. Based on the
data’s and test results analysed, the Results and recommendations are given.
474
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
of 3.2 years. The condition of the coils is found to be satisfactory based on internal oxide
scale growth.
475
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
value maximum of less than 0.25 and their corresponding life in hours of 87600 HRS. so the
coil have minimum life of 10years. The condition of the coils is found to be satisfactory
based on internal oxide scale growth.
476
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Coil no-101 Tube no-1 shows the higher oxide scale value of 0.60with life less than 4
years, based on the growth of the oxide scale. We already informed to the concern
person to change the tube. The condition of the coils is found to be satisfactory based on
internal oxide scale growth.
477
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
VIDEOSCOPE
INSPECTION REPORT
ANNEXURE - IX
478
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
TANGEDCO-TTPS UNIT-2,210 MW
Job Details
Signature
Name Designation
Approved&
Mr. Prashanth Varshney Project Manager
Witnessed by
479
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
Index:
480
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REMARK: Clean
481
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
482
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
483
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REMARK: Clean
484
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REMARK: Clean
485
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REMARK: Clean
486
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REMARK: Clean
487
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REMARK: Clean
488
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REMARK: Clean
489
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REMARK: Clean
490
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REMARK: Clean
491
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REMARK: Clean
492
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REMARK: Clean
493
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REMARK: Clean
494
CLIENT NTPC RAMAGUNDAM – SUPER THERMAL POWER STATION
PROJECT RLA OF BOILER, U#7, Stage- 3, 500 MW
P.O.NO. 40002106710531033 DATED: 22.09.2018
DOCUMENT NO.: UPL/NTPC-STPS/RLA-BOILER/U#7/2018/FINAL REPORT (DRAFT)
REMARK: Clean
495