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MIG Flux-Cored Welding Calculator

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Khamdi Afandi

This document provides a welding calculator for flux cored welding of steel with different wire sizes and thicknesses of material. It lists the recommended wire feed speed, amperage range, and voltage range for gas-shielded and self-shielded flux cored welding of materials from 3/32 inches to 5/8 inches thick. The appropriate settings vary based on the material thickness and type of wire and gas used.

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Download as xlsx, pdf, or txt

MIG Flux-Cored Welding Calculator

Uploaded by

Khamdi Afandi
1K views2 pages
This document provides a welding calculator for flux cored welding of steel with different wire sizes and thicknesses of material. It lists the recommended wire feed speed, amperage range, and voltage range for gas-shielded and self-shielded flux cored welding of materials from 3/32 inches to 5/8 inches thick. The appropriate settings vary based on the material thickness and type of wire and gas used.

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This document provides a welding calculator for flux cored welding of steel with different wire sizes and thicknesses of material. It lists the recommended wire feed speed, amperage range, and voltage range for gas-shielded and self-shielded flux cored welding of materials from 3/32 inches to 5/8 inches thick. The appropriate settings vary based on the material thickness and type of wire and gas used.

Copyright:

© All Rights Reserved
Download as XLSX, PDF, TXT or read online from Scribd
Download as xlsx, pdf, or txt
1K views2 pages

MIG Flux-Cored Welding Calculator

Uploaded by

Khamdi Afandi
This document provides a welding calculator for flux cored welding of steel with different wire sizes and thicknesses of material. It lists the recommended wire feed speed, amperage range, and voltage range for gas-shielded and self-shielded flux cored welding of materials from 3/32 inches to 5/8 inches thick. The appropriate settings vary based on the material thickness and type of wire and gas used.

Copyright:

© All Rights Reserved
Download as XLSX, PDF, TXT or read online from Scribd
Download as xlsx, pdf, or txt
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Flux Cored Welding Calculator

Material Steel

Gas-Shielded Flux Cored


No Metal Thicknes Amperage
Wire Size Wire Feed Speed*
Range

1 3/32" (2,4 mm) 0,045" (1,1 mm) 174-185 ipm 110-125

2 1/8" (3,2 mm) 0,045" (1,1 mm) 210-230 ipm 140-155

0,045" (1,1 mm) 235-255 ipm 155-170


3 3/16" (4,8 mm)
1/16" (1,6 mm) 180-200 ipm 190-220

0,045" (1,1 mm)


255-280 ipm 170-190
4 1/4" (6,4 mm)
1/16" (1,6 mm) 300-325 ipm 260-280

1/16" (1,6 mm) 350-400 ipm 330-375


5 3/8" (9,5 mm)
3/32" (2,4 mm) 120-130 ipm 340-360

3/32" (2,4 mm) 180-210 ipm 430-470


6 1/2" (12,7 mm)
1/8" (3,2 mm) 100-110 ipm 450-500

3/32" (2,4 mm) 230-250 ipm 490-525


7 5/8" (15,9 mm)
1/8" (3,2 mm) 140-160 ipm 550-600
ded Flux Cored Self-Shielded Flux Cored
Shielding Gas & Amperage
Wire Size Wire Feed Speed* Voltage Range
Voltage Range** Range
CO2: 19-21 Volts 0,035" (0.9 mm) 145-155 ipm
110-125 14-15 Volts
75% Argon/25% CO2: 18-20 Volts 0,045" (1.1 mm) 75-85 ipm
CO2: 20-22 Volts 0,035" (0.9 mm) 175-185 ipm
140-155 14-15 Volts
75% Argon/25% CO2: 20-21 Volts 0,045" (1.1 mm) 85-95 ipm
CO&sub2;: 21-23 Volts
0,035" (0.9 mm) 205-215 ipm
75%Argon/25%CO&sub2: 21.5-22.5 Volts
190-220 15-16 Volts
CO&sub2;: 25-26 Volts
0,045" (1.1 mm) 105-115 ipm
75% Argon/25% CO&sub2: 24-25 Volts
CO2: 24-25 Volts
0,035" (0.9 mm) 220-230 ipm 15-16 Volts
75% Argon/25% CO2: 23-24 Volts
170-190
CO2 : 28-29 Volts
0,045" (1.1 mm) 125-135 ipm 16-17 Volts
75% Argon/25% CO2: 26-28 Volts
CO2: 29-30 Volts
0,035" (0.9 mm) 245-255 ipm 16-17 Volts
75% Argon/25% CO2: 27-28 Volts
330-375
CO2 : 29-30 Volts
0,045" (1.1 mm) 165-175 ipm 17-18 Volts
75% Argon/25% CO2: 28-29 Volts
CO2: 30-31 Volts
75% Argon/25% CO2: 29-30 Volts
CO2 : 29-30 Volts
75% Argon/25% CO2: 29-30 Volts
Not Recommended
CO2: 31-32 Volts
75% Argon/25% CO2: 30-31 Volts
CO2 : 29-30 Volts
75% Argon/25% CO2: 29-30 Volts

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