Ultrasonic Flowmeter

• Transit-time correlation measurement KATflow 150

• Dual DSP-technology, coded signals for
better measurement accuracy
• Wall mounted unit with graphic display
• Easy to install clamp-on sensors with no
process interruption
• Non-invasive flow measurement of
liquids or liquified gases
• Suitable for all commonly used pipe
materials with pipe diameters from 10
mm (4/10") to 3 m (118")
• Two types of sensors to cover complete
pipe range

Description
The KATflow range of non-invasive flowmeters utilises
ultrasonic technology for the accurate flow measurement Specification
of liquids and liquified gases in full pipes.
The KATflow 150 is designed for permanent installation General
on applications where advanced options and
configurations are required. The flowmeter includes a Measuring principle : Ultrasonic time difference
variety of input and output options for diverse correlation principle
measurement requirements. Flow velocity range : 0.01 ... 25 m/s
Resolution : 0.25 mm/s
The measurement of flow is based on the principle that Repeatibility : 0.15 % of measured value ±
sound waves are influenced by a flowing medium. 0.015 m/s
Measurements are made by penetrating the pipe with Accuracy : Volume flow
ultrasound and subsequently time differences, frequency ± 1 ... 3 % of measured value
variations and phase shifts of the ultrasonic signals are depending on application,
evaluated. This measuring technique has no effect on ± 0.5 % of measured value with
the flowing medium. There is no pressure loss in the pipe process calibration
and no wear on components of the measuring device. Flow velocity
The ultrasonic sensors are clamped onto the outside of ± 0.5 % of measured value
the pipe, thus eliminating the need to dismantle the Turn down ratio : 1/100
pipework and interrupt the process. The KATflow 150 Gaseous and solid
can be applied to any type of standard pipe carrying content of liquid
clean or dirty liquids and liquified gases. media : < 10 % of volume

Advantages Flow transmitter

• Low installation effort and costs Enclosure : Wall mounted housing
• Measurement is independent of fluid conductivity Degree of
• No pressure loss, no possibility of leakage protection : IP 66 according EN 60529
• Retrospective installation for existing plants Operating
possible temperature : -10 ... 60 °C (14 ... 140 °F)
• No cutting of pipes necessary, no interruption of Housing material : Plastic, ABS, Polycarbonate
process, no plant shut down (transparent front door only)
• No additional fittings for maintenance required Flow channels : 1 or 2
• Hygienic measurement, no risk of contamination, Power supply : 100 ... 240 V AC 50/60 Hz,
suitable for ultra clean liquids 9 ... 36 V DC, specials upon
• No contact with medium, no risk of corrosion when request
used with aggressive media Display : LCD graphic display, 128 x 64
• Cost advantages when used with large diameter dots, backlit
pipes, high pressure systems, etc. Dimensions : H 237 x W 258 x D 146 mm
without cable glands
Weight : Approx. 2.3 kg
Flow transmitter (cont.) Voltage : Upon request, 0 ... 10 V, Ri =
500 Ω
Power Digital (Open-
consumption : <5W Collector) : Totaliser, value 0.01 ...
Signal damping : 0 ... 99 s 1000/unit, width 30 ... 999 ms,
Measurement rate : 10 ... 1000 s-1 U = 24 V, Imax = 4 mA
Operating Digital (relay) : Alarm, fault (programmable)
languages : English, German, French, Spanish, Form C (SPDT-CO) contacts,
Russian U = 48 V, Imax = 250 mA
Response time : 1 s, faster rates upon request
Calculation
functions : Average/difference/sum Clamp-on sensors
Quantity and units of measurement Type K1N, K1E
Volumetric flow Diameter range : 50 ... 3000 mm
rate : m3/h, m3/min, m3/s, l/h, l/min, l/s, Dimensions : 60 x 30 x 34 mm
USgal/h (US gallons per hour), Material : Stainless steel
USgal/min, USgal/s, bbl/d (barrels Temperature range : Type K1N:
per day), bbl/h, bbl/min, bbl/s -30 ... 130 °C (-22 ... 266 °F)
Flow velocity : m/s, ft/s, inch/s Type K1E:
Mass flow rate : g/s, t/h, kg/h, kg/min -30 ... 200 °C (-22 ... 392 °F),
Volume : m3, l, gal (US gallons), bbl for short periods up to 300 °C
Mass : g, kg, t (572 °F)
Heat flow : W, kW, MW (only with heat quantity Degree of
measurement option) protection : IP 66 acc. EN 60529, IP 67 and
Heat quantity : J, kJ, MJ (only with heat quantity IP 68 optional
measurement option)
Type K4N, K4E
Internal data logger Diameter range : 10 ... 250 mm
Dimensions : 43 x 18 x 22 mm
Storage capacity : approx. 30,000 samples (128 Material : Stainless steel
kByte), optional > 100,000 samples Temperature range : Type K4N:
(512 kByte) -30 ... 130 °C (-22 ... 266 °F)
Logging data : All measured and totalised values, Type K4E:
parameter sets -30 ... 200 °C (-22 ... 392 °F),
for short periods up to 300 °C
Communication (572 °F)
Serial interface : RS 232, RS 485 (optional) Degree of
Data : Instantaneous measured value, protection : IP 66 acc. EN 60529, IP 67 and
parameter set and configuration, IP 68 optional
logged data
Type K1Ex, K4Ex
Software KATdata+ (for use in hazardous areas Zone 1 or 2)
Diameter range : Type K4Ex:
Functionality : Downloading of measured 10 ... 250 mm
values/parameter sets, graphical Type K1Ex:
presentation, list format, export to 50 ... 3000 mm
third party software, on-line transfer Dimensions : 60 x 30 x 34 mm
of measured data Material : Stainless steel
Operating systems : Windows 2000, NT, XP, Linux, Temperature range : -20 ... 120 °C
Mac (optional) Degree of
protection : IP 66 acc. EN 60529
Process inputs : Galvanically isolated from main Protection concept : Encapsulation
electronics and from other I/O's Certification code : Ex mb IIC T4 - T6
Temperature : PT 100, four-wire circuit, measuring The sensors are suitable for use
range - 50 ... 400 °C, resolution 0.1 in hazardous areas classified as
K, accuracy ±0.2 K Zone 1 and 2. The
Current : 0 ... 20 mA active or 4 ... 20 mA transmitter unit must be placed
passive, U = 30 V, Ri = 50 Ω, in the safe area.
accuracy 0.1 % of MV

Process outputs : Galvanically isolated from main

electronics and from other I/O's
Current : 0/4 ... 20 mA, active (RLoad < 500
Ω), 16 bit resolution, U = 30 V,
accuracy = 0.1 %
Flow transmitter

Ultrasonic flowmeter KATflow 150 - General

arrangement

Clamp-on sensors

Transducer pair type K1 with Amphenol

connector and connection cable

Transducer pair type K4 with Amphenol

connector

Transducer pair type K1 with junction box and

connection cable

Transducer pair type K4 (direct sensor

connection)

Hazardous area sensors type K1Ex and K4Ex

with junction box and connection cable
Wiring diagram (typical)
Ordering information

KF150 Ultrasonic flowmeter KATflow 150, serial interface RS 232 including operating instructions
Number of flow channels
1 1 flow channel
2 2 flow channels
Power supply
1 100 … 240 V AC, 50/60 Hz
2 9 … 36 V DC
Z Special (please specify)
Enclosure type
1 Plastic ABS, wall mount, IP 66
Z Special (please consult factory)
Serial communication
0 Without
1 RS 485 serial interface
Z Special (please consult factory)
Process outputs
Analogue outputs
C1 1 x current output 0/4 … 20 mA, active (source)
C2 2 x current output 0/4 … 20 mA, active (source)
Z Special (please consult factory)
Digital outputs, Open-Collector
D1 1 x digital output, Open-Collector
D2 2 x digital output, Open-Collector
Z Special (please consult factory)
Digital outputs, relay
N Without
R1 1 x digital output, relay
R2 2 x digital output, relay
Z Special (please consult factory)
Process inputs
Temperature inputs
N Without
A2 2 x PT100 temperature input
Z Special (please consult factory)
Analogue inputs
N Without
B2 2 x current input 0/4 ... 20 mA, active/passive (source/sink)
Z Special (please consult factory)
Internal data logger
0 Without
1 Standard 30,000 samples
2 Extended 100,000 samples
Z Special (please consult factory)
Heat quantity measurement (HQM)
0 Without
1 With HQM incl. 2 x PT100 clamp-on sensors, 10 m cables*)
Z Special (please consult factory)
Sound velocity measurement (SVM)
0 Without
1 With SVM
Z Special (please consult factory)
Options
Ex Hazardous area sensors
SW With logger download SW and RS 232 cable
SU With logger download SW and USB cable

KF150 - 2 - 1 - 1 - 1 - C1 D1 N - A2 N - 1- 1 -0 /* typical Order Code

/ * ... Leave blank for no optional items

*) ... Selection of process input option A2 (2 x PT100 temperature input) required
 Pipe diameter range
K1 Transducer pair, pipe diameter range 50 ... 3000 mm
K4 Transducer pair, pipe diameter range 10 ... 250 mm
Z Special
Temperature range
L Process temperature -30 … 80 °C, including acoustic coupling component
N Process temperature -30 … 130 °C, including acoustic coupling component
E Process temperature -30 … 200 °C, including acoustic coupling component
Ex EEx mb IIC T4 T6, process temperature -20 … 120 °C, including acoustic coupling component
Z Special, process temperature up to 500 °C (please consult factory)
Internal code
x Version (internal code)
Degree of protection
1 Degree of protection IP 66 (standard)
2 Degree of protection IP 67 (please consult factory for availability)
3 Degree of protection IP 68 (please consult factory for availability)
Transducer accessories
0 No mounting accessories
1 With metallic straps and clamps, DN 40 … 100
2 With metallic straps and clamps, DN 100 … 3000
3 With clamping set DN 10 … DN 40
A With universal mounting frame FLEXIfix DN 50 … 3000
Z Special mounting accessories (please consult factory)
0 Without stainless steel tag
1 With stainless steel tag (please specify text)
Electrical connection and cable length
0 Without connector/junction box (for fixed units)
C000 Direct sensor connection
A With Amphenol connectors (for fixed units, not available for Ex sensors)
C010 Connection cable length 10 m
C___ Special (specify in m)
J With junction box (for fixed units)
C005 Connection cable length 5 m
C010 Connection cable length 10 m
C020 Connection cable length 20 m
C050 Connection cable length 50 m
C___ Special (specify in m)
Z Special (please consult factory)
xxxx
Options
CA 5-point calibration with certificate

K1 N - 1-1- 2 0 - A - C010 / * typical Order Code

/ * ... Leave blank for no optional items

Specification subject to change without notice
Issue: DS/KATflow150/V1.0E/0608

Katronic Technologies Ltd. Phone +44 (0)1926 882954

23 Cross Street Fax +44 (0)1926 338649
Leamington Spa
Warwickshire CV32 4PX Web www.katronic.co.uk
UNITED KINGDOM E-mail [email protected]