CURRICULAM VITAE

Of
BADER RIZWAN

DISCIPLINE: MECHANICAL / WELDING

EDUCATIONAL QUALIFICATION BACHELOR OF MECHANICAL ENGINEERING

DATE OF BIRTH 18-01-1989

CUMULATIVE EXPERIENCE 7 Years

PROFESSIONAL QUALIFICATIONS CSWIP 3.1 (Certificate No: 55129)

B-GAS GRADE-2 (Certificate No:303068)
NDT LEVEL-II IN VT, MT, PT, RT

TRAININGS / SEMINARS TWI-WELDING INSPECTION

TWI-PAINTING INSPECTION
MASTER DIPLOMA IN AUTO CAD
QUALITY CONTROL AND ENGINEERING INSPECTION.
HVAC SYSTEM DESIGN COURSE.

APPROVALS SAUDI ARAMCO APPROVED VENDOR INSPECTOR with SAP #

70021042 in following QM Numbers:
QM03 Mechanical - General (01-04,13,31,32)
QM08 Fittings (03)
QM12 Coatings Non-Critical
QM15 Structural Steels (12)
QM30 Pressure Vessels (32)

FAMILIARITY WITH INTERNATIONAL ASME, ANSI, AWS, API, AWWA, TEMA

CODES, STANDARDS & CLIENT SAUDI ARAMCO & SABIC SPECIFICATIONS / STANDARDS
SPECIFICATIONS

GENERAL MECHANICAL, PRESSURE VESSELS, TANKS, HEAT

EXCHANGERS, STRUCTURAL STEELS, VALVES, PIPES,
COMPONENT’S FAMILIAR WITH CRANES, FASTENERS, GASKETS, FITTINGS, FABRICATED
PIPING, NDE, FBE COATING, LIQUID COATING, WELDING
INSPECTION.
EMPLOYMENT HISOTRY:

COMPANY PETROZONE INTERNATIONAL

POSITION VENDOR INSPECTOR / EXPEDITOR

PERIOD February 2016 Onwards

Duties & Responsibilities:

Following are the major responsibilities, but not limited to.

PETROZONE INTERNATIONAL
P.O Box No: 11126, Al-Khobar, Kingdom of Saudi Arabia
Ph.: 00966 13 8587100, 8587118 Fax: +966 13 8575011
ISO 9001:2008Web: www.petrozoneintl.com, Email: [email protected]

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 To ensure safety, standards and procedures are implemented and followed in accordance with contract
requirements and company guidelines.
 Chair Pre-Inspection Meeting (PIM) and other meetings as required.
 Liaison with vendors / sub vendors / representatives / clients in the determination / chalk out any special
requirements and inspection stages as per client / code requirements in regards to quality of welding and
fabrication.
 Witness of Procedure Qualification Record (PQR) and Welder Performance Qualification (WPQ).
 Witnessing of chemical analysis and mechanical testing such as tensile test, impact test, and hardness test.
 Review of vendor / sub vendor Welding Procedure Specification (WPS), Procedure Qualification Record
(PQR), and Welder Performance Qualification (WPQ).
 Review of ITP as per project requirementand Saudi Aramco Inspection requirements.
 Review and compliance of approved NDE procedures, PWHT procedures, hardness test procedure and PMI
procedures.
 Witness of material inspection / material receiving inspection, those materials such as plates (Including SS
Cladded Plates), dish heads, nozzle pipes, flanges, fittings, steel structural plates, structural shapes and
welding consumables (electrode, filler wire and so on) from approved material suppliers / manufacturer.
 Review of MTC / MTR as per applicable material specification requirements, construction code requirements
and client requirements.
 Audit of material traceability, welding consumablesstorage maintenance and review of vendor documents
related to traceability of materials / welding consumables storage.
 Witness of fit-up inspection, dimensional inspection as in-process as per ITP, and client requirements.
 Witness / verify preheat before start welding activity and monitor / verify inter pass temperature during
welding.
 Ensure calibration status are validated of equipment’s’ and Instruments that are being used at any required
stage of inspection.
 Prepare & issue of NCR in any case of non-conformities observed at vendor or sub-vender premises during
in-process inspection, final inspection and / or document review.
 Verify / ensure drawings status (that is approval for construction) / approved latest revision that are being
used for fabrication.
 Monitoring of various fabrication activities such as cutting, beveling, marking, rolling, drilling, fit-up, and so
on.
 Monitor and ensure welding is carried out as per approved welding procedures and weld map.
 Monitor / ensure qualified welders are being used for particular job.
 Witness of NDT such as UT, MT, PT, ferrite testing, PMI and so on.
 Review of vendor documents before final inspection such as material summary / material traceability, weld
summary, NDE summary, NDE reports, PWHT reports, PMI reports and dimensional reports.
 Interpretation of Radiographic films.
 Witness of final dimensional inspection of piping / pressure equipment’s and final visual inspection as well.
 Witness of pneumatic testing and hydro testing of pressureequipment’s / fabricated piping.
 Prepare & issue inspection reports with all findings, observation, abnormalities and with recommendation.
 Ensure all NCRs’ are closed prior to final inspection / shipment for particular jobs.
 Monitoring condition of surface, atmosphere & medium - before, during & after blasting.
 Witnessing Surface preparation as per relevant Codes, Standards & Specification.
 Inspection of painting for DFT, Adhesion & Surface finish.
 To ensure all inspection and related activities in which involved are performed in accordance with
requirements as defined in work instructions and procedures.

PETROZONE INTERNATIONAL
P.O Box No: 11126, Al-Khobar, Kingdom of Saudi Arabia
Ph.: 00966 13 8587100, 8587118 Fax: +966 13 8575011
ISO 9001:2008Web: www.petrozoneintl.com, Email: [email protected]

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 Prepare & Issue IRN / IRC for inspected items which have no discrepancies.

PAINTING / COATING INSPECTION

 Review of Incoming material test certificates for Garnet, Paint, thinner etc.
 Witnessing climatic conditions like air and steel temperature, Relative Humidity & dew point during Blasting &
coating application.
 Ensure the use of correct blasting and painting materials as per the requirements of construction drawings,
applicable procedure and painting data sheet.
 Visually inspecting the Abrasives (grit/shot) for any contamination.
 Ensure that correct type of equipment and instruments are used for blasting and coating activities.
 Ensure the use of correct procedure for the painting applications.
 Strict follow-up of the implementation of approved Inspection Test Pan (ITP).
 Witnessing Surface preparation (Profile and cleanliness) as per relevant Codes, Standards & Specification.
 Inspection of Painting for DFT, Adhesion & Surface finish.
 Verifying Calibration of Surface Profile Gauge, Coating thickness Gauge and Holiday detector & other
instruments.
 Witnessing holiday testing of underground piping and Tanks to ensure that all coating defects are repaired
prior to shipment.
 Witnessing Dry Film Thickness of Pressure Vessel, Heat Exchanges, Tanks, Structural Steel, FBE coated Pipe
&Spools as per approved Procedure.
 Visually checked the Painted / coated surface of the for any coating irregularitiessuch as runs, sags, pinholes,
blisters, etc.,
 Witnessing Holiday detection of all the FBE coated pipes, spools and Fittings.
 Witnessing the adhesion of FBE coated Pipes and Spools.
 Witnessing the DSC/Cure check test of FBE coated Pipes and Spools.
 Witnessing the Flexibility of the FBE coating and for any cracks or holidays after bending the mandrel as per
the specification.
 Prepare & issue of NCR in case of any Non-conformities observed at Vendor or sub-vender premises.
 Ensure all NCR's are closed prior to shipment of particular items.
 Issuing IRN / IRC for completed items, which has no any NCR or discrepancies.
 Witnessing shipment Inspection as per project requirement.
Responsibilities an Expeditor:

 Ensuring that the Vendor is having relevant P.O and other relevant documents.
 Follow up Client for the clarification are required by the vendor on P.O or Purchase request which may intervene
in the final delivery of the material.
 Making sure that the vendor is in possession of all the relevant document pertaining to the P.O and all the relevant
vendor documents are submitted for approval such as project method statement, ITP, Drawing, weld maps and
quality procedures etc. Inform client about the list of pending documents for approval which may significantly
affect the delivery.
 Ensure that the vendor made a production schedule in line with the agreed PO date and the schedule is being
followed by the vendor to meet the promised delivery dates.
 Ensure that the vendor has placed orders for the raw material and expected delivery dates are aligning with their
production schedule.
 Verifying the fabrication plan Vs actual and initiating necessary action to bridge the gaps if any. Identifying the
elements of delay and the reason for the delay due which the delivery is impacted.
 Make sure that all the stage wise inspection and final inspection is carried out as per plan.
 Liaising with vendor and client to make final shipping release after making that all the activities are completed.

PETROZONE INTERNATIONAL
P.O Box No: 11126, Al-Khobar, Kingdom of Saudi Arabia
Ph.: 00966 13 8587100, 8587118 Fax: +966 13 8575011
ISO 9001:2008Web: www.petrozoneintl.com, Email: [email protected]

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 Coordinate with logistic for final shipping of finished items.

Item : Structural Steel
Project : 1543 MTPD UREA or 2000 MTPD UREAS/AMIDAS PlantClient
End User : Tecnimont
Vendor : S& T Gulf, Dammam, Saudi Arabia
Item : Pressure Vessel& Manifold
Project : Shaybah Combined Cycle Power Generation Project
Client : SEPCO
End User : Saudi Aramco.
Vendor : NATCO, Jubail, Saudi Arabia
Item : Pressure Vessel
Project : Shaybah Combined Cycle Power Generation Project
Client : SEPCO
End User : Saudi Aramco.
Vendor : Gulf Steel Works, Jubail, Saudi Arabia

Item : Pressure Vessel

Project : MASTER GAS SYSTEM EXPANSION-PHASE 1
Client : PALL/SEPCO
End User : Saudi Aramco
Vendor : OlayanDescon Eng’g Co.

COMPANY Zamil Steel Process Equipment Company

POSITION QC Engineer

PERIOD From Oct 2011 to January 2016

Job Profile:
 Receipt inspection: Materials like, plates, pipes, nozzle forgings, forged shells, fittings, Quick opening closure,
Structural items of various profiles as per various standards, fasteners, gaskets, etc. with respect to approved purchase
order, client specification, approved drawings, applicable Code & Standards & co-ordinating with labs for any required
testing. Also maintaining record of materials used for construction.

 Inspection Planning: Preparation of QA / QC Plan in line with specification and Code / Standard requirements and
obtain customer /client approval for their Hold, Witness or Surveillance check points, Preparation of Seam wise and
assembly wise checklist to maintain better track of the job progress. Preparation of Detailed Inspection Procedures, etc.

 Approving Vendor Inspection Plan: Reviewing vendor inspection plan and proposing correct stage against any
mismatch in vendor’s inspection plan through the reference of code, applicable client specification and knowledge of
manufacturing process details.

 In-process Inspection :
 Review of Welding documents i.e. Welding Procedure Specification, Weld Plan and Test Plan, Welder
Qualification
 Study and interpretation of fabrication drawings and symbols
 Verification of nozzle cut-out locations as per fabrication drawings
 WEP , Setup / Fit up, and Weld Visual Examination,
 Surveillance during welding to ensure the use of approved welding parameters
 Dimensional accuracy as per the applicable tolerance

PETROZONE INTERNATIONAL
P.O Box No: 11126, Al-Khobar, Kingdom of Saudi Arabia
Ph.: 00966 13 8587100, 8587118 Fax: +966 13 8575011
ISO 9001:2008Web: www.petrozoneintl.com, Email: [email protected]

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 Use of various optical instruments for verifying marking, alignment and flatness
 Identifying defects and acceptability w.r.t. specification and end use.
 Post weld heat treatment
 Raising Non Conformity Report and resolving the same
 Coordinating with Customer representatives & various Third Party Inspection agencies like ARAMCO, SABIC,
SAIPEM, JGC, Tecnicas Reunidas, G.S ENGINEERING, Technip, Saipem, FLUOR etc.

 Non Destructive Testing:

 Ultrasonic thickness measurement of Base metal.
 Dye penetrant & Magnetic particle Examination.
 Copper sulphate solution.
 Chemical analysis on in-situ condition by portable Alloy analyzer / Spectrometer.
 Hardness Testing of Base metal and welds (in-situ by Equotip.) & ferrite measurement.

 Heat Treatment cycle: Approval & Monitoring of Heat treatment of Vessels & part of Vessel ( including attachment of
thermocouples & review of charts )

 Leak & Pressure test of the Vessels, part of vessels and Piping:
 Pneumatic test with low pressure
 Vacuum box test.
 Hydrostatic Test.

 Final Inspection: Equipment after fabrication ( Visual& Dimensional )

 Blasting & Painting inspection:

 Verifying surface texture & profile after blasting.
 Confirming the flange face seating area is clean &serration requirement.
 Inspecting paint dry film thickness & confirming color as per its RAL number

 Dispatch Inspection: Vessels/Structures/Prefabricated piping spools etc.

 MDR Preparation: Preparation of Manufacturer’s Data Report as per ASME for code stamp vessels

 Document Compilation: Preparation and compiling of Final Documentation for Manufactured Vessels.

COMPANY Alpha Engineering services.

POSITION QC Engineer

PERIOD From June 2010 to July 2011

M/s. Alpha Engineering Serviceshas substantial expertise, built up over the years, in all areas of engineering construction
including feasibility studies, planning, construction, commissioning of projects. An ISO 9001 Company handling
with Turnkey projects in refineries and Petrochemical industries for installation and erection of pipeline.

Job Profile:

 Conducting testing of the Procedure qualification, production test coupons, and consumable testing as per the
specifications including all destructive and non-destructive testing.

PETROZONE INTERNATIONAL
P.O Box No: 11126, Al-Khobar, Kingdom of Saudi Arabia
Ph.: 00966 13 8587100, 8587118 Fax: +966 13 8575011
ISO 9001:2008Web: www.petrozoneintl.com, Email: [email protected]

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 Conversant with preparing WPS, PQR and WCS as per ASME standards and also indenting and clearing the
inward consumables. Preparing other welding documents (WCPS, PWHT procedure etc.)

 Helping & guiding the workmen & shop supervisors for carrying out activity in a simple manner with very good
quality of product. Implementation of quality system through ISO & ASME manuals & guidelines. Handling Third
Parties Lloyds, ABS, TUV and BVIS.

 Inspection of laying piping as per P&ID & GA drawing which includes pipe fitting, proper support, type of valve
& its direction & vents & drain.

 Preparation of joint history chart for respective line.

------END OF CV------

PETROZONE INTERNATIONAL
P.O Box No: 11126, Al-Khobar, Kingdom of Saudi Arabia
Ph.: 00966 13 8587100, 8587118 Fax: +966 13 8575011
ISO 9001:2008Web: www.petrozoneintl.com, Email: [email protected]

Updated on: Dec 2016 Page 6 of 6