Powerscale 10-50 Kva: User Manual
Powerscale 10-50 Kva: User Manual
Powerscale 10-50 Kva: User Manual
doc
2 SECTION-2:
2.1 BLOCK DIAGRAM
2.1.1 WIRING AND BLOCK DIAGRAMS
2.1.2 RECOMMENDED CABLE SECTIONS & FUSE RATINGS
2.1.3 CONNECTION DIAGRAM POWERSCALE
2.2 FRONT AND REAR VIEW
2.2.1 FRONT AND REAR VIEW OF POWERSCALE CABINET A
2.2.2 FRONT AND REAR VIEW OF POWERSCALE CABINET B
2.2.3 FRONT AND REAR VIEW OF POWERSCALE CABINET C
2.3 BATTERY CONNECTIONS
2.3.1 BATTERY ENCLOSURES CABINETS A,B,C AND EXTERNAL BATTERY
3 SECTION-3:
3.1 INTERFACING
3.1.1 SMART PORT JD1 (SERIAL RS 232 / SUB D9 / FEMALE) AND USB PORT
3.1.2 CUSTOMER INTERFACE AND DRY PORTS (TERMINALS X1 STANDARD)
3.1.3 JR1 / RS485 INTERFACE FOR MULTIDROP
4 SECTION-4:
4.1 OPERATION
4.1.1 COMMISSIONING
4.1.2 CONTROL PANEL
4.1.3 DESCRIPTION OF THE LCD
4.1.4 OPERATING MODES
5 SECTION-5:
5.1 OPERATION – PROCEDURES
5.1.1 START-UP PROCEDURE
5.1.2 SHUTDOWN PROCEDURE
5.1.3 LOAD TRANSFER: FROM INVERTER OPERATION TO MAINTENANCE BYPASS
5.1.4 LOAD TRANSFER: FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS
6 SECTION-6:
6.1 MULTI-CABINET CONFIGURATION
6.1.1 CONCEPT OF MULTI-CABINET CONFIGURATION
6.1.2 INSTALLATION INSTRUCTIONS
6.1.3 COMMISSIONING OF PARALLEL CONFIGURATION
7 SECTION-7:
7.1 MAINTENANCE
7.1.1 USER RESPONSIBILITIES
7.1.2 PREVENTATIVE MAINTENANCE
7.1.3 DEEP BATTERY TEST
7.1.4 BATTERY MAINTENANCE, DISPOSAL AND RECYCLING
8 SECTION-8:
8.1 TROUBLESHOOTING
8.1.1 ALARMS
8.1.2 MENU, COMMANDS, EVENT LOG AND MEASUREMENTS
8.1.3 FAULT IDENTIFICATION AND RECTIFICATION
9 SECTION-9:
9.1 OPTIONS
9.1.1 INTRODUCTION
9.1.2 REMOTE SHUTDOWN
9.1.3 GENERATOR ON FACILITIES
9.1.4 WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE
9.1.5 SNMP CARD/ADAPTER FOR NETWORK MANAGEMENT / REMOTE MONITORING
0.1 FOREWORD
The UPS System operates with mains, battery or bypass power. It contains components that carry high
currents and voltages. The properly installed UPS System is grounded to earth and IP 20 rated against
electrical shock and foreign objects. Installation and service have to be done by the manufacturer’s
qualified technicians or their certified service partners.
This user manual contains guidelines to check delivery, installing and commissioning of the UPS and is
intended for people who plan the installation, install, commission and use or service the UPS. The
reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical
schematic symbols
In environments that demand zero downtime, continuous power protection availability is essential. In
order to respond to today’s dynamic IT and process-related environments that experience daily change
through new server technologies, migration and centralization, resilient and easily adaptable power
protection concepts are required.
POWERSCALE is the foundation for continuous power protection availability of network-critical
infrastructures in enterprise data centers where business continuity has paramount importance and in
process control environment where manufacturing continuity is essential.
POWERSCALE is an advanced double conversion UPS, VFI (Voltage and Frequency Independent)
topology that responds fully to both highest availability and environmentally friendly requirements
compliant with IEC 62040-3 (VFI-SS-111) standards.
The POWERSCALE UPS features innovations that combine to deliver the industry’s best key values like:
enhanced power performance, parallel capability and connectivity’s interaction.
When operating in parallel configuration, each POWERSCALE can take the leadership role avoiding
single points of failure in the parallel chain ensuring the highest level of power availability.
The most demanding IT infrastructures start with low power before achieving its full capacity. It is in this
case essential to be able to recover the missing power requirement without risk for the applied load.
POWERSCALE allows for system upgrades to meet the highest level of availability interruption free and
without a temporary transfer the load to row mains (by-pass).
This Technical Specification provides detailed technical information on the mechanical, electrical and
environmental performance of the POWERSCALE that can support to give answers to tender and end-
user requirements. The POWERSCALE was designed to respond to the most stringent safety, EMC and
other important UPS standards.
POWERSCALE is a stand-alone UPS which can be paralleled for power protection increase and/or for
redundancy purpose. It offers 7 different power ranges: 10-15-20-25-30-40-50kVA in three different
cabinet sizes.
Up to 20 UPS can be paralleled together to achieving any redundant power capacity with common or
separate battery configuration.
CONTENTS SECTION-1
1.1 SAFETY INSTRUCTIONS................................................................................................................... 2
1.1.1 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL ........................................................... 2
1.1.2 SYMBOLS, CONTROLS, AND INDICATORS ............................................................................ 2
1.1.3 OPERATOR PRECAUTIONS...................................................................................................... 3
1.1.4 ENVIRONMENTAL CONSIDERATIONS .................................................................................... 4
1.1.5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING ............................................ 4
1.1.6 INQUIRIES................................................................................................................................... 4
1.2 SYSTEM DESCRIPTION .................................................................................................................... 5
1.2.1 MECHANICAL CHARACTERISTICS POWERSCALE 10-20KVA CABINET A .......................... 5
1.2.2 MECHANICAL CHARACTERISTICS POWERSCALE 10-25KVA CABINET B .......................... 5
1.2.3 MECHANICAL CHARACTERISTICS POWERSCALE 25-50KVA CABINET C .......................... 6
1.2.4 GENERAL SYSTEM DESCRIPTION .......................................................................................... 7
1.2.4.1 Feature : Advanced-Booster Technology ............................................................................ 7
1.2.4.2 Feature : Flexible Battery Management (FBM) ................................................................... 7
1.2.4.3 Feature : DPA Technology - Decentralized Parallel Architecture ....................................... 8
1.2.5 QUALITY STANDARDS AND UPS CLASSIFICATION CODE ................................................... 8
1.2.6 SINGLE/PARALLEL CONFIGURATIONS ................................................................................... 8
1.3 DELIVERY - TRANSPORT - STORAGE ............................................................................................ 9
1.3.1 INTRODUCTION ......................................................................................................................... 9
1.3.2 RECEIPT OF THE UPS AND VISUAL INSPECTION ................................................................. 9
1.3.3 UNPACKING.............................................................................................................................. 10
1.3.4 NAMEPLATE AND IDENTIFICATION ....................................................................................... 11
1.3.5 BATTERIES AND STORAGE.................................................................................................... 12
1.3.5.1 Storage of battery .............................................................................................................. 12
1.3.5.2 Storage of UPS .................................................................................................................. 12
1.4 SITE PLANNING AND POSITIONING ............................................................................................. 13
1.4.1 PLANNING BEFORE THE INSTALLATION.............................................................................. 13
1.4.2 POSITIONING OF UPS AND BATTERY CABINET .................................................................. 13
1.4.2.1 Final Transport ................................................................................................................... 13
1.4.2.2 Positioning ......................................................................................................................... 13
1.5 ELECTRICAL INSTALLATION......................................................................................................... 15
1.5.1 PREPARATION FOR THE INPUT CABLING ........................................................................... 16
1.5.1.1 Mains Supply and Earth connection .................................................................................. 16
1.5.1.2 Single Input Feed ............................................................................................................... 17
1.5.1.3 Dual Input Feed ................................................................................................................. 17
1.5.1.4 Preparation for the Output Cabling .................................................................................... 19
1.5.1.5 Connection of the Load ...................................................................................................... 19
1.5.2 INSTALLATION CHECKLIST .................................................................................................... 20
! NOTE!
READ THE INFORMATION, IN ORDER TO AVOID EQUIPMENT
DAMAGES
1.1.6 INQUIRIES
Address inquiries about the UPS and battery cabinet to the local office or agent certified by the manufacturer.
Please note the type code and the serial number of the equipment and contact your nearest agent certified by the
manufacturer.
The Code and the serial no. are shown on the nameplate see Section 1, 1.3.4 Nameplate and Identification
The product described in this manual is a transformerless Uninterruptible Power System (UPS). It is a true online,
continuous duty, double conversion, solid state, three-phase system, providing conditioned and uninterruptible AC
power to protect the customer’s load from all nine power failures.
PowerScale Cabinet A
Hence, the function of FBM system is to prolong the battery life considerably compared to traditional systems. In a
traditional online UPS the inverter also causes ripple-current to be fed to batteries causing corrosion.
(*) depending of the effective load in kW used by system.
It is possible to parallel a PowerScale UPS (up to 20 units) in order to increase power capacity or for power
redundancy purpose.
1.3.1 INTRODUCTION
This chapter contains all the necessary information for the correct unpacking, positioning, cabling and installation
of the UPS.
The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a
pallet jack. Keep the UPS always in upright position and do not drop the equipment. Do not either stack the pallets
because of high-energy batteries involved and the heavy weight
! NOTE!
IF THE UPS IS NOT IMMEDIATELY INSTALLED THE FOLLOWING GUIDELINES
MUST BE FOLLOWED:
TRANSPORT:
UPS CABINETS AND/OR BATTERY CABINET CAN FALL OVER. USE THE
SHIPPING BRACKETS ON THE REAR AND FRONT TO SECURE THE
CABINETS. DO NOT TILT THEM MORE THAN 10° FROM VERTICAL,
OTHERWISE CABINETS MAY TIP OVER.
POTENTIAL DANGERS:
TILTING THE CABINET MIGHT DAMAGE THE SYSTEM AND
THEREFORE SHOULD NO LONGER BE CONNECTED TO THE MAINS.
WEIGHT OF THE UPS SYSTEM COULD CAUSE SERIOUS INJURIES TO
PERSONS OR ANYTHING IN THE SURROUNDING AREA.
STORAGE:
THE UPS SHOULD BE STORED IN THE ORIGINAL PACKING AND
SHIPPING CARTON
THE RECOMMENDED STORING TEMPERATURE FOR THE UPS
SYSTEM AND BATTERIES IS BETWEEN +20°C AND +25°C.¨
THE UPS SYSTEM AND THE BATTERIE SETS MUST BE PROTECTED
FROM HUMIDITY < 95% (NON-CONDENSING).
1.3.3 UNPACKING
Unpack the equipment by removing the packing and shipping materials. Make a visual inspection and check that
’Tip&Tel’ indicator ("FRAGILE" and "ARROW") on the packing container is intact.
Perform the following steps to unpack the UPS equipment from the pallet and make sure that the floor surface is
solid and suitable for the wheeling and heavy weight:
1) Examine the UPS for any sign of damage. Notify your carrier or supplier immediately if damage is
apparent;
2) Cut the two bands;
3) Remove the plastic cover from the UPS;
4) Add the enclosed ramp at the rear side of the cabinet and roll the UPS down (only for cabinets A&B);
5) Remove the UPS from the pallet with a forklift (for cabinet C).
! HEAVY !
KG
4) only
A&B
2) 3) ! HEAVY !
KG
By unpacking the equipment from the wooden case remove all screws.
1.4.2.2 Positioning
UPS : A minimum 200 mm rear space from the UPS to an obstruction is recommended for proper cooling as
the air enters at bottom/front and exits at unit rear (see Fig. 1 and 2)
External Battery : It’s recommended to install external battery cabinet(s) next to the UPS unit. The external
battery is recommended to be placed on left hand side of the UPS unit.
Check before the installation that the battery voltage values in the type plate of the UPS and external battery
cabinets are the same.
Battery Racks : External battery racks shall be sized to take the voltage drop in the cable into account. To obtain
support and help contact the local office or agent certified by the manufacturer.
The customer has to supply the wiring to connect the UPS to the local power source see Section 2, chapter 1.1.
The electrical installation procedure is described in the following text. The installation inspection and initial start up
of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed
service engineer from the manufacturer or from an agent certified by the manufacturer.
! NOTE!
In TN-S Systems, no 4-pole input switches or circuit breakers should be used.
If you have to use for other reason a 4-pole switch, you have to be aware that,
when open, the system - UPS and all downstream equipment - are floating
against the PE.
UPS
0V 230V
Mains voltage (INPUT VOLTS) and frequency (FREQUENCY) correspond to the values indicated on
the Nameplate of the UPS.
Earth connection is performed in accordance with the prescribed IEC Standards or with local
regulations;
UPS is connected to the mains through a Low Voltage (LV)-Distribution Board with a separate mains
line (protected with a circuit breaker or fuse) for the UPS.
Provide input fuses and cables according to Section 2, chapter 2.1.3 or in accordance with the prescribed IEC
Standards or with the local regulations.
The input of the UPS must be fitted with circuit breakers or other kind of protection. The circuit breakers will be
connected between the mains supply and the UPS and will provide additional protection to the UPS in the event of
overloads and short circuits.
Under the connection terminal of the UPS there is a cable-fixing rail to ensure that the cables have been fastened
properly.
NOTE: The UPS is provided with facilities for both single feed (one common input cable for rectifier and bypass)
and dual feed (separate input cable for rectifier and bypass).
For minimum recommended Input Cable Sections and Fuse Ratings Section 2, chapter 2.1.3
Under the connection terminal of the UPS there is a cable-fixing rail to ensure that the cables have been fastened
properly.
Procedure to convert from Single to Dual Input Feed for Cabinet A & B
On the distribution PCB, NW24170 (for 10kVA unit) or NW24172 (for 15-20kVA unit) unplug and reconnect the
three wires as follows:
FA9 FA11
FA25
FA7
FA24
FA23
All packing materials and restraints have been removed from each cabinet.
All conduits and cables are properly routed to the UPS and auxiliary cabinets.
The area around the installed UPS system is clean and dust-free.
Any optional accessories are mounted in their installed location and properly wired.
CONTENTS SECTION-2
2.1 BLOCK DIAGRAM ....................................................................................................................................... 2
2.1.1 WIRING AND BLOCK DIAGRAMS ...................................................................................................... 2
2.1.2 RECOMMENDED CABLE SECTIONS & FUSE RATINGS ................................................................. 2
2.1.2.1 Cabinet A (10-15-20 kVA) & Cabinet B (10-15-20-25 kVA) terminal connections overview ............ 2
2.1.2.2 Cabinet C (25-30 kVA) terminal connections overview .................................................................... 2
2.1.2.3 Cabinet C (40-50 kVA) terminal connections overview .................................................................... 3
2.1.3 CONNECTION DIAGRAM POWERSCALE ......................................................................................... 4
2.2 FRONT and REAR VIEW ............................................................................................................................. 5
2.2.1 FRONT AND REAR VIEW OF POWERSCALE CABINET A ............................................................... 5
2.2.1.1 Front and Rear View PowerScale 10-20kVA in Cabinet A and Connection Terminals ................... 5
2.2.2 FRONT AND REAR VIEW OF POWERSCALE CABINET B ............................................................... 6
2.2.2.1 Front and Rear View PowerScale 10-25kVA in Cabinet B and Connection Terminals ................... 6
2.2.3 FRONT AND REAR VIEW OF POWERSCALE CABINET C ............................................................... 7
2.2.3.1 Front and Rear View PowerScale 25-50kVA in Cabinet C and Connection Terminals ................... 7
2.3 BATTERY CONNECTIONS ......................................................................................................................... 8
2.3.1 BATTERY BANKS CABINETS A, B, C AND EXTERNAL BATTERY .................................................. 8
2.3.1.1 Examples of Battery Autonomy at full load with standard battery cabinets
and standard battery configuration ................................................................................................... 9
2.3.1.2 Connection of External Battery for PowerScale ............................................................................. 13
2.3.1.3 Terminals for External Battery connection .................................................................................... 13
The customer has to supply the wiring to connect the UPS to the local power source. The installation inspection
and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such
as a licensed service engineer from the manufacturer or from an agent certified by the manufacturer.
2.1.2.1 Cabinet A (10-15-20 kVA) & Cabinet B (10-15-20-25 kVA) terminal connections overview
4 x 16 5 x 16 5 x 16 5 x 16 1.5
(+ / N / - ): 35 mm2:
3 x 35 3.5
5 x 16 5 x 16 5 x 16
PE: 16 mm2:
1 x 16 1.5
(+ / N / - ): 1L1, 1L2, 1L3 + N: 2L1, 2L2, 2L3 + N: 3L1, 3L2, 3L3 + N: 35 mm2:
3 x 35 4 x 35 4 x 35 4 x 35 3.5
PE: PE: PE: PE: 16 mm2:
1 x 16 1 x 16 1 x 16 1 x 16 1.5
Cable Sections and Fuse Ratings recommended. Alternatively, local standards to be respected
Block Diagram
SINGLE INPUT FEED DUAL INPUT FEED
Cable E Cable E
F1/FA3 Rectifier F1/FA3 Rectifier
Fuse E IA1 Fuse E IA1
Inverter Inverter
IA2 IA2
Cable D Cable D
Load Load
Figure 3: Block Diagram POWERSCALE from 10-50 kVA
SINGLE INPUT FEED – Cable sections and fuse ratings recommended according to IEC 60950-1
Power UPS Fuse A Cable A Cable D Fuse E Cable E
1L1, 1L2, 1L3 1L1, 1L2, 1L3, N, PE 3L1, 3L2, 3L3, N, PE +, N, -, PE +, N, -, PE
[kVA] Cabinet [quantity x A] 2
[quantity x mm ] [quantity x mm ] 2
[quantity x A] [quantity x mm2]
10 A, B 3 x 20 5 x 2.5 5 x 2.5
3 x 32 4x4
15 A, B 3 x 32 5x4 5x4
20 A, B
3 x 40 5x6 5x6 3 x 50 4 x 10
25 B, C
30 C 3 x 63 5 x 10 5 x 10 3 x 80 4 x 16
40 (1L1, 1L2, 1L3, N): 4 x 25 (3L1, 3L2, 3L3, N): 4 x 25 (+, N, -): 3 x 25
C 3 x 80 3 x 100
50 (PE): 1 x 16 (PE): 1 x 16 (PE): 1 x 16
DUAL INPUT FEED – Cable sections and fuse ratings recommended according to IEC 60950-1
Power UPS Fuse B Cable B Fuse C Cable C Cable D Fuse E Cable E
1L1, 1L2, 1L3 1L1, 1L2, 1L3, N, PE 2L1, 2L2, 2L3 2L1, 2L2, 2L3, N, PE 3L1, 3L2, 3L3, N, PE +, N, -, PE +, N, -, PE
[kVA] Cabinet [quantity x A] [quantity x mm2] [quantity x A] [quantity x mm2] [quantity x mm2] [quantity x A] [quantity x mm2]
2.2.1.1 Front and Rear View PowerScale 10-20kVA in Cabinet A and Connection Terminals
FRONT VIEW REAR VIEW
1 8 3
4
2/5 7
6
9/10
17 19 18 15 16
F1
11 12 13 14
2.2.2.1 Front and Rear View PowerScale 10-25kVA in Cabinet B and Connection Terminals
FRONT VIEW REAR VIEW
1
8 3
4
2/5 7
6
9/10
17
F1
19 18 15 16
2.2.3.1 Front and Rear View PowerScale 25-50kVA in Cabinet C and Connection Terminals
Front view Rear Front
closed view open
1
2/5
6 74 3
9/10
FA1 FA2
19 18
F1 IA1 IA2
17 15 16
PowerScale has additional battery enclosure. In the drawing below the Battery enclosures are shown.
NOTE: Within the cabinets A & B in only 7/9Ah batteries are allowed (20-48 blocks), in Cabinet C also 28Ah
batteries are allowed
Battery bank
Battery bank
NOTE: Set-up the correct number of battery blocks on Control Panel (Menu: Service-Set-Up).
2.3.1.1 Examples of Battery Autonomy at full load with standard battery cabinets and standard battery
configuration
To ensure protection of the personnel during the installation of the UPS make sure that the connections
! are performed under the following conditions:
No mains voltage is present in the UPS
All the loads are disconnected
The UPS and the external battery are voltage-free
To verify the complete shut down of the PowerScale perform following steps:
1) Make sure that the fuses feeding the UPS in the input Distribution Board are all open and no power is
fed to the UPS.
2) Make sure the "MAINTENANCE BYPASS"(IA1) is open (position "OFF”)
3) Make sure the battery fuses in the external battery cabinet or racks and on the UPS are open.
4) Connect Earth (PE) between the UPS and external battery cabinet.
5) Connect the corresponding + , N, - terminals between UPS and external battery cabinet according to
drawing
2.3.1.3 Terminals for External Battery connection
External Battery for separate Batteries per UPS
+N-
F1
IMPORTANT:Do not use Battery Fuses
Battery
Internal and external a)
batteries in parallel 2 1
4 3
Internal Battery
6 5
NW24170 (10Kkw)
NW24172 (20kw) Battery Line Fuses
32 A (10 kW)
Filter Board 50 A (20 kW) Neutral
a)
Link for external
battery
FA21
+ check bag with
FA20 accessories
N
Battery Input FA1
(Batterie +/-400VDC) FA22
-
2 1
PE
4 3
6 5
8 7
FA6
1L1
Rectifier Line Fuses
32 A (10 kW)
2L1 R 40 A (20KW)
FA8
1L2
FA23
R
FA24 Line for
R dual input
FA25
feed
R
IA2
Output Switch
FA3 OT25 32A (10-20kW)
FA15 2 1
3L1
R 4 3
FA17
3L2 6 5
Load Output R FA19 8 7
(400VAC) 3L3
R 13 14
FX2
3N
CN2
PE FA4
(NW24080)Pag.3
Only with Parallel option
IA1
Service Bypass
FA14 2 1
FA16 4 3
FA18 6 5
14 13
If the UPS has to be configured with external batteries, the internal battery link to the position of F1
(Battery Fuse) has to be replaced by the short Links delivered separately at the bag of the accessories.
The 3 links has to be installed between the following points.
CONTENTS SECTION-3
3.1 INTERFACING ............................................................................................................................................. 2
3.1.1 SMART PORT JD1 (SERIAL RS 232 / SUB D9 / FEMALE) AND USB PORT ................................... 2
3.1.2 CUSTOMER INTERFACE AND DRY PORTS (TERMINALS X1 STANDARD)................................... 3
3.1.2.1 Input Interfaces Terminal block X1 ............................................................................................... 3
3.1.2.2 Output Interfaces Terminal blocks X1 ((option relay card/slot)) .................................................. 3
3.1.3 JR1 / RS485 INTERFACE FOR MULTIDROP ..................................................................................... 4
3.1 INTERFACING
Each UPS is provided with communication port and a communication card, which provides system information
STANDARD ITEMS
RS232 on Sub-D9 port For monitoring and integration in network management
OPTIONAL ITEMS
Relay card + USB Including:
Customer Interfaces:
5 output DRY PORTS Common alarm
Load on bypass
Battery low
Load on inverter
Mains failure
RS232 on USB port
For remote signalling and automatic computer shutdown
SNMP card
SNMP Card (slot already included)
For monitoring and integration in network management
3.1.1 SMART PORT JD1 (SERIAL RS 232 / SUB D9 / FEMALE) AND USB PORT
The SMART PORT JD1 and USB port located on the UPS itself is an intelligent RS 232 serial port that allows the
UPS to be connected to a computer. The connector is a standard D-Type, 9-pin, female, and the USB is a standard
USB port.
The software WAVEMON allows the computer to monitor the mains voltage and the UPS status continuously.
In the event of any changes the computer terminal will display a message. (For details see our Monitoring
Package: WAVEMON ).
The Fig. 1.1 shows how to connect a PC to the UPS with different Sub-D connectors.
a)Interface Cable (UPS End) Interface cable (Computer End)
(9-Pin, D-Type female) (9-Pin, D-Type male)
1 1
2 2
3 3
Connects UPS Connects to
to SMART PORT Computer
5 5
. .
. .
. .
9 9
All voltage free contacts are rated 60 VAC max. and 500 mA max.:
X1 / 7 IN +12Vdc (Do not remove the factory mounted bridge until an external remote shut down is connected)
X1 / 5 IN +3.3Vdc (If connected, the battery charger current is batt. temperature dependent)
X1 / 15 C COMMON_ALARM Common
X1
X1 / 14 NC ALARM NO Alarm Condition
OPTION (relay card and USB (Slot))
X1 / 12 C LOAD_ON_MAINS Common
X1 / 9 C BATT_LOW Common
X1 / 8 NC ALARM Battery OK
X1 / 7 NO Battery Low
X1 / 6 C LOAD_ON_INV Common
X1 / 4 NO Load on Inverter
X1 / 3 C MAINS_OK Common
X1 /1 NO Mains Present
+ USB
7 6
Cabinet C
7
2/5
3
9/10
CONTENTS SECTION-4
4.1 OPERATION................................................................................................................................................. 2
4.1.1 COMMISSIONING ................................................................................................................................ 2
4.1.2 CONTROL PANEL ............................................................................................................................... 2
4.1.2.1 Power Management Display (PMD) ............................................................................................. 2
4.1.2.2 LED Indicators .............................................................................................................................. 3
4.1.2.3 Keys .............................................................................................................................................. 3
4.1.2.4 ON/OFF Start-up and Shutdown Buttons ..................................................................................... 3
4.1.3 DESCRIPTION OF THE LCD ............................................................................................................... 4
4.1.3.1 Status Screens .............................................................................................................................. 4
4.1.3.2 Main Menu Screen ........................................................................................................................ 4
4.1.3.3 Event Log Screen ......................................................................................................................... 5
4.1.3.4 Measurements Screen .................................................................................................................. 5
4.1.3.5 Commands Screen ....................................................................................................................... 5
4.1.3.6 UPS Data ...................................................................................................................................... 6
4.1.3.7 Set-Up User .................................................................................................................................. 6
4.1.3.8 Set-Up Service .............................................................................................................................. 6
4.1.4 OPERATING MODES .......................................................................................................................... 7
4.1.4.1 Mode "ON LINE" (INVERTER MODE) ......................................................................................... 7
4.1.4.2 Mode"OFF-LINE"(ECO- or BYPASS MODE) ............................................................................... 7
4.1.4.3 "MAINTENANCE BYPASS" - Mode ............................................................................................. 8
4.1.4.4 Parallel Isolator (IA2) .................................................................................................................... 8
4.1 OPERATION
4.1.1 COMMISSIONING
The PowerScale is a high quality electronic machine, that must be commissioned by a fully trained and certified
field service engineer before being put into use.
The commissioning of the UPS involves the connection of the UPS and battery, the checking of the electrical
installation and operating environment of the UPS, the controlled start-up and testing of the UPS and customer
training.
4.1.2.3 Keys
The keys allow the user to operate the UPS to perform settings and adjustments, to start-up and shutdown the
UPS, to monitor on the LCD display the voltages, currents, frequencies and other values.
KEYS FUNCTION
ON/OFF Serve to switch-on (press both keys simultaneously), or shutdown the UPS (press both keys
ON/OFF simultaneously)
UP () Move upwards through the menu
DOWN () Move downwards through the menu.
Cancel the audible alarm. If the alarm condition was only transient the LED-indicator
RESET
ALARM would also extinguish otherwise it will remain on (red).
ENTER Confirms a chosen menu item.
DESCRIPTION LCD-DISPLAY
1 Load is protected by UPS power. LOAD S
Load is supplied by inverter (Normal Operation) PROTECTED
and the batteries are connected and o.k.
2 Load is not protected by UPS power. LOAD P1
Load is supplied by mains power (load on NOT PROTECTED
bypass) or it is supplied by the inverter (Normal
operation) and the batteries are not o.k.
3 Load not supplied. LOAD OFF P2
UPS is switched off SUPPLY FAILURE
To start the UPS press the two ON/OFF push
buttons simultaneously
4 The UPS is not supplying load anymore. LOAD DISCONNECTED P2
NOTE: On the right hand side of the LCD there is the indication of single /parallel UPS.
If the UPS is configured as single the indication will be “S”
If the UPS is configured as parallel the indication will be “P” followed by the UPS number
The max no. of UPS units are 20 per system.
EXEMPLES:
S stands for Single UPS. The system consists of ONLY one UPS
P1 stands for Parallel UPS in a Multi-UPS system and 01 stands for the first Module (MASTER)
in the Multi-UPS system.
P2 stands for Parallel UPS in a Multi-UPS system and 02 stands for the second Module (SLAVE)
in the Multi- UPS system.
The configuration of the single / parallel UPS is achieved in the Menu “SET UP SERVICE”. See Service Manual
section E
DESCRIPTION LCD-DISPLAY
1 Logging Control. A log of the last 99 events is EVENT LOG
stored in the Power Management Display. MEASUREMENTS
2 In Menu Measurements: monitor voltages, MEASUREMENTS
power, frequencies, currents, autonomy etc. COMMANDS
3 The Command Menu enables to perform the COMMANDS
commands “Load to inverter”, Load to bypass, UPS DATA
battery test.
4 The UPS Data are the UPS personalized UPS DATA
information “serial number” SET-UP USER
5 Various settings can be performed by the user: SET-UP USER
Date/Time, automatic battery test, etc. SET-UP SERVICE
6 Various adjustments can be performed by the SET-UP SERVICE
service staff NO MORE MENU
DESCRIPTION LCD-DISPLAY
1 Logging Control; a log of the last 99 events is 01 05-10-00 14-38-59
stored in the Power Management Display. LOAD TO INV.
2 Every stored event is identified with a sequential 02 05-10-00 14-38-56
number and time stamp. LOAD TO BYP.
3 All events and alarms are indicated with their date 03 05-10-00 14-37-14
and time of appearance. LOAD OFF
4.1.3.4 Measurements Screen
DESCRIPTION LCD-DISPLAY
1 Battery Runtime BATT. RUN TIME (MIN)
00h 00m
2 UPS-Output Frequency OUTPUT FREQUENCY (HZ)
50.00
3 Bypass Frequency. BYPASS FREQUENCY (HZ)
50.00
4 Battery Voltage BATTERY VOLTAGE (V)
+ 0.0 - 0.0
5 Battery Charger Current BATT. CHARGE CUR. (A)
+ 0.0 - 0.0
6 Discharge Current. DISCHARGE CURRENT (A)
00.00
7 Rectifier Voltage of all three phases RECTIFIER VOLTAGE (V)
230 230 230
8 Bypass Voltage of all three phases BYPASS VOLTAGE (V)
230 230 230
9 Output Voltage of all three phases OUTPUT VOLTAGE (V)
230 230 230
10 Output Current of all three phases OUTPUT CURRENT (A)
00.00 00.00 00.00
11 Active Output Power of all three phases ACTIVE POWER (KW)
00.00 00.00 00.00
12 Reactive Output Power of all three phases REACTIVE POWER (kVAr)
00.00 00.00 00.00
13 Apparent Output Power of all three phases APPARENT POWER (KVA)
00.00 00.00 00.00
14 Output Power of all three phases OUTPUT POWER (%)
00.00 00.00 00.00
15 Battery capacity BATT. CAPACITY (%)
00.00
4.1.3.5 Commands Screen
DESCRIPTION LCD-DISPLAY
1 Transfer Load to inverter LOAD TO INVERTER
LOAD TO BYPASS
2 Transfer Load to bypass. LOAD TO BYPASS
PERFORM BATT.TEST
3 Battery Test PERFORM BATT.TEST
NO MORE COMMANDS
DESCRIPTION LCD-DISPLAY
1 These general UPS Data are installed at the UPS SERIAL NUMBER
manufacturing plant NW-nnnnn
DATE OF MANUFACTURE
2 Manufacturing date 15-01-2009
3 EPROM Version EPROM VERSION
V-000
4 Actual Date and Time DATE TIME
dd-mm-yyyy hh:mm:ss
DESCRIPTION LCD-DISPLAY
1 Set-up Language SET LANGUAGE
SET DATE AND TIME
(not active yet)
ENGLISH
FRANCAIS
POLISH
2 Set-up Date and Time SET-UP DATE/TIME
SET-UP BATT. TEST
DD-MM-YY HH-MM-SS
DESCRIPTION LCD-DISPLAY
1 This Menu is reserved for certified service SET-UP SERVICE
engineers. It is not to be used by End-Users PASSWORD
2 Type in password PASSWORD.
Using the control panel (see figure 1.1), the UPS can easily be transferred to the ON-LINE-Mode. The ON-
LINE-Mode provides the highest degree of protection, especially in the event of a mains disturbance or failure.
This operating mode is always recommended if the critical loads (computer systems) will not tolerate any
interruption of the supply (not even the shortest).
In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and
without interruption to the static bypass-mains supply (transfer time = 0).
When the UPS is operating in "Bypass Mode”, the efficiency of the system is higher. In the event of a mains
failure the load will automatically be transferred from mains to inverter within 5 ms (this is valid for single and
parallel systems). The battery charger remains active in the "Bypass-Mode”.
The "Bypass-Mode”, is recommended only if the loads can tolerate interruptions of 3-5 ms (transfer time from
Bypass Mode to ON-LINE Mode).
! NOTE!
TO HAVE TO MOST ESSENTIAL SECURITY LEVEL, WE RECOMMEND TO
RUN THE UPS ON NORMAL OPERATION MODE, MEANS UPS MODE.
POSITION OF
EFFECT
SWITCH
ON Bypass-Switch Closed (Load supplied directly from mains)
LCD-indication: “MANUAL BYP IS CLOSED” LED Indicators will indicate
as shown in table below.
Bypass-Switch Open – Normal operating condition
OFF
(Load supplied by inverter)
LCD-indication “MANUAL BYP IS OPEN”
LED Indicators will indicate as shown in table below.
MAINTENANCE
BYPASS
LED Indicator ON OFF
LINE 1 Green Green
LINE 2 Green Green
BYPASS Green OFF
INVERTER RED Green
MAINS LOAD
BATTERY Green Green
UPS
Before transferring the load to Maintenance Bypass (IA1) always make sure all the UPS-modules are in
the "Bypass-Mode” or “ECO-Mode”.
POSITION EFFECT
CONTENTS SECTION-5
5.1 OPERATION - PROCEDURES .................................................................................................................... 2
5.1.1 START-UP PROCEDURE .................................................................................................................... 2
5.1.2 SHUTDOWN PROCEDURE................................................................................................................. 4
5.1.3 LOAD TRANSFER: FROM INVERTER OPERATION TO MAINTENANCE BYPASS ........................ 5
5.1.4 LOAD TRANSFER: FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS ...................... 6
1. Make sure the fuses for the supply of UPS-System in the Input Distribution Board on site are open.
2. Make sure all the input and output cabling has been performed correctly.
3. Verify that the Parallel Isolator Switch IA2 is open (Position OFF).
4. Verify that the Maintenance Switch IA1 is open and in Position OFF.
5. Make sure that the internal battery enclosure fuses and/or the external battery cabinets fuses are
open.
6. Bypass fuses F2 and rectifier fuses F1 are inserted.
1. Insert fuses for the supply of UPS-System in the Input Distribution and check the input phase
rotation.
- The LED-indicators LINE 1 and battery on UPS-Module is lit – green
- On LCD-Display “LOAD OFF, SUPPLY FAILURE” will appear.
2. UPS 1:
Press both “ON/OFF” Main Buttons to switch on UPS.
LCD panel must display: “LOAD DISCONNECTED PARALLEL SWITCH OPEN” and the LED-
indicator will appear as shown below:
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER OFF
BATTERY Flashing Green
3. Check Command: LOAD TO INVERTER
LED indicator will appear as shown below:
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS OFF
INVERTER Green
BATTERY Flashing Green
4. Scroll through the menu measurement and check their correctness
5. Check battery polarity and voltage.
6. If the battery polarity and voltage are correct insert battery enclosure and/or external battery fuses
(breakers).
7. Testing of Parallel Functions
(The load fuses in output Distribution Board are still open i.e. the loads are disconnected!).
All UPS-Systems are on INVERTER MODE
8. Press simultaneously the two ON/OFF buttons on the UPS-control panel (PMD) on all control panels
to turn the systems OFF. On the LCD’s message “LOAD OFF, SUPPLY FAILURE” will appear
9. Close Parallel Isolator IA2 (position ON) of UPS 1, on LCD: “PARALLEL SW CLOSED” will appear.
10. Press simultaneously the two ON/OFF buttons on the UPS-control panel (PMD) to turn the UPS ON.
On output Terminal Block there is now UPS power and on UPS 1 the LCD: “LOAD PROTECTED” will
appear.
11. Close Parallel Isolator IA2 (position ON) of UPS 2, on LCD: “PARALLEL SW CLOSED” will appear.
12. Press simultaneously the two ON/OFF buttons on the UPS-control panel (PMD) to turn the UPS ON.
On output Terminal Block there is now UPS power and on all LCD’s: “LOAD PROTECTED” will
appear. (now the two units are operating in parallel)
13. Perform step 11. and 12. until all the unit of the system are complete switched in parallel.
14. Load transfer to Maintenance Bypass
On the control panel go to Menu COMMANDS and choose command “LOAD TO BYPASS”, (for
parallel operation is enough to give the order in one of the units) and transfer the load to mains.
Close Maintenance Bypass Switch IA1 (position ON)
On LCD: “MANUAL BYP IS CLOSED” will appear and the LED-indicator will indicate as shown
below:
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER RED
BATTERY Green
The POWERSCALE may be shutdown completely, if the load does not need input power for an extended period of
time.
It may be switched to Maintenance Bypass Mode for service or maintenance purposes, or transferred to the OFF-
LINE Mode (ECO-Mode), if the load does not need the highest degree of protection.
The load may be disconnected by means of the two ON/OFF (LOAD-OFF) buttons for security reasons.
Only in case there is no need to supply the load, the UPS System can be completely shutdown. The following
procedures can only be executed after the load has completely been de-energized.
IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED OFF,
! NOTE!
THEN BOTH ON/OFF BUTTONS ON ALL UPS MODULES HAVE TO BE PUSHED.
IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE INTERRUPTED.
1. Verify that the loads are shutdown and that there is no need for power supply to the load.
2. If the loads are all disconnected, press simultaneously both ON/OFF-Buttons on UPS-Control Panel
on all Control Panels.
On the LCD: “LOAD OFF, SUPPLY FAILURE” will appear and the LED-indicator will indicate as
shown below:
LED Indicator Colour
LINE 1 Green
LINE 2 OFF
BYPASS OFF
INVERTER OFF
BATTERY Green
3. Open all Parallel Isolator Switches IA2.
4. Open battery fuses/breakers on external battery cabinets or racks.
5. Open the mains fuses/breaker in the building distribution panel.
! NOTE!
MAKE SURE THE INTERNAL DC-CAPACITORS (ELCO) HAVE BEEN
DISCHARGED WAITING AT LEAST 10 MINUTES.
The load is protected by PowerScale running in normal operation. (The UPS is operating on inverter).
1. Using LCD panel, select the COMMANDS menu, choose command “LOAD TO BYPASS” and
transfer the load to mains. (for parallel operation is enough to give the order in one of the units)
On LCD panel “LOAD NOT PROTECTED” will appear.
2. Close Maintenance Bypass Switch IA1 (position ON). (for parallel operation close all IA1)
On LCD: “MANUAL BYP IS CLOSED” will appear and the mimic panel will show:
LED Indicator Colour
LINE 1 Green
LINE 2 Green
BYPASS Green
INVERTER RED
BATTERY Green
3. Press simultaneously the two ON/OFF buttons on the UPS-control panel (PMD) on all control panels.
On the LCD’s message “LOAD OFF, SUPPLY FAILURE” will appear and the mimic panel will show:
LED Indicator Colour
LINE 1 Green
LINE 2 OFF
BYPASS OFF
INVERTER OFF
BATTERY Flashing Green
4. Open the Parallel Isolators IA2 on all UPSs
5. Open battery fuses/breakers on the external battery cabinets or racks.
! NOTE!
THE UPS SYSTEM IS STILL POWERED (DANGEROUS VOLTAGE).
! NOTE!
THE LOAD IS NOW SUPPLIED BY MAINS AND IS THEREFORE NOT
PROTECTED THROUGH THE UPS
The load is supplied directly by Input Mains power and the UPS is OFF.
CONTENTS SECTION-6
6.1 MULTI-CABINET CONFIGURATION .......................................................................................................... 2
6.1.1 CONCEPT OF MULTI-CABINET CONFIGURATION .......................................................................... 2
6.1.2 INSTALLATION INSTRUCTIONS ........................................................................................................ 3
6.1.2.1 Introduction ................................................................................................................................... 3
6.1.2.2 Paralleling of UPS-Cabinets ......................................................................................................... 3
6.1.2.2.1 Connection of Parallel Communication Cables (BUS-lines) ..................................................... 3
6.1.2.2.2 Parallel Adapter and DIP-Switch SW2-2 .................................................................................. 4
6.1.2.3 DIP-Switch SW1-9 Settings .......................................................................................................... 4
6.1.2.4 DIP Switch SW1-9 ........................................................................................................................ 4
6.1.2.5 ON/OFF – Main Buttons ............................................................................................................... 5
6.1.2.6 Parallel Isolator (IA2) .................................................................................................................... 5
6.1.2.7 Maintenance Bypass (IA1) ............................................................................................................ 5
6.1.2.7.1 Redundant Parallel Configuration ............................................................................................. 5
6.1.2.7.2 Capacity Parallel Configuration ................................................................................................ 5
6.1.2.8 ECO-MODE (BYPASS MODE) in Parallel Systems ..................................................................... 5
6.1.3 COMMISSIONING OF PARALLEL CONFIGURATION ....................................................................... 6
6.1.3.1 Start-up of a Parallel Configuration............................................................................................... 6
6.1.3.2 Shutdown of Parallel Configuration .............................................................................................. 6
…
Fig. 1.1. POWERSCALE Multi-Cabinet Chain. …
The Multi-Cabinet Chain is based on a decentralized bypass architecture i.e. every UPS is provided with its own
static bypass. In a parallel system there is always one Master UPS and the other UPSs are slaves. If at any time
the master is faulty the next UPS (former slave) will immediately take over the master function and the former
master will switch off.
Every UPS unit in a parallel configuration is provided with a proper output parallel Isolator (IA2) which, when
opened isolates the corresponding unit from the parallel system. Once the parallel isolator (IA2) of a unit is open
that unit is isolated from the rest of the parallel system and therefore does not provide power to the output.
For example if you perform the command “LOAD TO BYPASS” on any unit, all the units will transfer the load
simultaneously to mains and if you perform the command “LOAD TO INVERTER” on any unit all the UPS’s will
simultaneously transfer the load to the inverters.
The POWERSCALE is paralleled for redundancy (highest availability) or for power parallel systems.
IMPORTANT: The BYPASS MODE (ECO-MODE) function of a parallel systems is the same as in single units of
POWERSCALE. If in a parallel UPS system the load is transferred to the BYPASS (load on mains) and if the mains
fails, the UPS’s will all be automatically transferred to inverter within 5msec.
NOTE: IN ORDER TO ACHIEVE EQUAL LOAD SHARING BETWEEN THE UPS-CABINETS, THE INPUT CABLE
LENGTHS FROM THE INPUT DISTRIBUTION BOARD TO THE UPS AND FROM THE OUTPUT CABLE TO THE
OUTPUT DISTRIBUTION BOARD SHOULD BE THE SAME RESPECTIVELY.
WHEN CABLING THE UPS’S BEWARE TO CONNECT INPUT AND OUTPUT WIRES TO THE CORRESPONDING
TERMINALS, RESPECTING THE SAME PHASE SEQUENCE ON ALL UPS CABINETS.
EXAMPLE: PHASE1 OF UPS1 = PHASE1 OF UPS2 = …… = PHASE1 OF UPS n
After terminating the input and output cabling of each single UPS, it is necessary to connect the units together to
form the parallel system. For this purpose a communication BUS line is connected sequentially between the units.
Connect communication BUS lines according to Figure 1.2.
CONNECT THE BUS CABLES ONLY WITH SWITCHED OFF UPS AND OPENED
! NOTE!
PARALLEL ISOLATORS IA2. RESPECT THE FOLLOWING CONNECTION
SEQUENCES.
1. Fit the Parallel Adapter over the Connector JD8 on all UPS-cabinets
2. Set DIP Switch SW2-2 on each Parallel Adapter depending on the UPS Cabinet in the parallel
cabinet configuration (see section 6 chapter 1.2.2.2)
3. Connect PORT JD6 on Parallel Adapter of UPS-Cabinet 1and PORT JD5 of Parallel Adapter of UPS-
Cabinet 2 with the corresponding BUS-Cable;
4. Connect PORT JD6 on Parallel Adapter of UPS-Cabinet 2 and PORT JD5 of UPS-Cabinet 3 with the
corresponding BUS-Cable
5. Continue in the same manner for the remaining UPS-Cabinets.
Figure 1.2.Connection of the Bus Lines when paralleling UPS-Cabinets by means of Parallel Adapters.
Parallel
Adapter
JD8
JD 5
After having set the SW1-9 on all the POWERSCALE - Cabinets correctly the UPS’s may be commissioned
IA2 OPEN:
THE CORRESPONDING UPS-MODULE IS ISOLATED FROM THE OUTPUT.
! NOTE!
THERE IS NO COMMUNICATION BETWEEN THE ISOLATED UNIT AND THE
REST OF THE PARALLEL SYSTEM. THE ISOLATED UPS-MODULE MAY BE
REPLACED WITHOUT COMPROMISING THE REST OF THE SYSTEM.
IA2 CLOSED:
THE CORRESPONDING UPS IS BEING ADDED TO THE REST OF THE
PARALLEL SYSTEM.
IMPORTANT: BEFORE CLOSING THE IA2 OF A UPS-MODULE BE SURE THAT
THE STATUS OF THAT UPS-MODULE IS THE SAME AS OF THE REST OF THE
OPERATING UPS-MODULE WITH CLOSED IA2. EXAMPLE: IF ALL UPS’S WITH
CLOSED IA2 ARE ON INVERTER, MAKE SURE THAT THE UNIT ON WHICH
ISOLATOR IA2 IS BEING CLOSED IS ALSO ON INVERTER.
In order to provide the load with maximum protection the manufacturer always recommends
! that the load be supplied by the inverter (ON-LINE-Mode).
1. All the input and output cabling has been performed correctly according to section 2 of this User
Manual;
2. The parallel communication cables have been connected correctly according to Paragraph 6.1.2.2.1
3. All the DIP Switches for POWERSCALE - Cabinets been set correctly according to
Paragraphs 6.1.2.2.2 and 6.1.2.4
4. All the internal (if any) and /or external battery cabinets/racks have been connected correctly
The start-up of a parallel Configuration may be performed in analogy to the start-up procedures for a single
PowerScale - Cabinet described in Paragraph 1.1 of section 5.
The UPS may be shut down completely if the loads do not need any power supply. Therefore the
! steps in this Paragraph are to be performed only after the load has been disconnected.
To perform a complete shutdown of a Parallel Configuration proceed in analogy to the shutdown procedures
described in Paragraph 1.2 of section 5.
CONTENTS SECTION-7
7.1 MAINTENANCE ........................................................................................................................................... 2
7.1.1 USER RESPONSIBILITIES .................................................................................................................. 2
7.1.2 PREVENTATIVE MAINTENANCE ....................................................................................................... 2
7.1.3 DEEP BATTERY TEST ........................................................................................................................ 2
7.1.4 BATTERY MAINTENANCE, DISPOSAL AND RECYCLING ............................................................... 3
7.1 MAINTENANCE
These preventative maintenance inspections are essential to ensure a correct functionality and reliability of the
UPS system. When the UPS is commissioned, the commissioning field service engineer will attach a service record
book to the front of the UPS and this will be used to record the full service history of the UPS.
During a preventative maintenance the field service engineer might carry out some or all of following checks:
The battery testing can be carried out independently of the operation mode (OFF-LINE or ON-LINE) and
whether or not the load is connected. The battery test procedure can be performed from the UPS display, in the
service setup mode.
CONTENTS SECTION-8
8.1 TROUBLESHOOTING ................................................................................................................................. 2
8.1.1 ALARMS ............................................................................................................................................... 2
8.1.2 MENU, COMMANDS, EVENT LOG AND MEASUREMENTS ............................................................. 2
8.1.3 FAULT IDENTIFICATION AND RECTIFICATION ............................................................................... 2
8.1 TROUBLESHOOTING
8.1.1 ALARMS
In the event of an alarm condition the red LED-Indicator “Alarm” and the audible alarm will turn on.
In this case proceed as follows:
1. Silence the audible alarm by pressing the button "Reset".
2. Identify the cause of the alarm condition by means of the EVENT LOG in the MAIN menu.
(see Section-4, Paragraph 4.1.3.3)
3. In case of doubts please contact the nearest certified service centre.
4. Fault identification and rectification information is given below.
MANUAL BYP IS Maintenance Bypass closed. Load This alarm is only displayed if the UPS is on
CLOSED supplied by mains. Maintenance Bypass.
In case of alarms not included in the list above, please contact the nearest certified service centre for assistance.
CONTENTS SECTION-9
9.1 OPTIONS ...................................................................................................................................................... 2
9.1.1 INTRODUCTION .................................................................................................................................. 2
9.1.2 REMOTE SHUT DOWN ....................................................................................................................... 2
9.1.3 GENERATOR ON FACILITIES ............................................................................................................ 3
9.1.4 WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE ........................................................... 3
9.1.4.1 Why is UPS Management important?........................................................................................... 3
9.1.4.2 WAVEMON Shutdown and Monitoring Software .......................................................................... 3
9.1.5 SNMP CARD/ADAPTER FOR NETWORK MANAGEMENT /REMOTE MONITORING ..................... 5
9.1 OPTIONS
9.1.1 INTRODUCTION
The PowerScale is provided with the following accessories:
The remote shutdown on terminal port X1/7.. X1/8 is located on the PowerScale frame on communication card
with terminal blocks X1. See Section-3, Paragraph 3.1.2.2 for details.
In order to allow removal, maintenance or testing of any remote shut down facility without disturbing the normal
operation of the UPS, it is recommended that a terminal block, with linking facilities, be installed between the UPS
and the stop button.
1. Use a screened cable with 1 pair (section of wires 0.5 mm2) and maximum length of 100 m.
2. Connect the cable as shown in Fig. 1.2
Cabinets A&B REMOTE SHUT DOWN SWITCH
(N.C. = Normally Closed)
UPS
Remote shut down
(X1)
X1/7
X1/8
Cabinet C
Terminal Block
X1
Fig 1.2 Drawing of the wiring for the REMOTE SHUT DOWN SWITCH.
UPS
Generator port
X1/1
X1/2
Cabinet C
X1
The dry port X2 with voltage-free contacts may also be used for automatic shutdown in connection with
WAVEMON Software. It is necessary to provide a cable of 0.5 mm2 to connect Terminals X2 of the UPS and the
serial port of the server.
1. By means of the server which is being powered by the UPS and is integrated in the network. In most
of the cases the server is used as sub-agent and you only need the PMC-Software without any
SNMP Adapter. You need a standard serial connection between the RS232 JD11 port of the UPS
and the RS232 port of the computer/server.
2. In some situations it is preferable to interface the network via an SNMP adapter. By this way up to 50
computers can be shut down in a RCCMD environment. RCCMD (Remote Console Command) is an
additional software module, which can be triggered by the SNMP device to executes a command
(typically a shutdown command) on a remote system.
UPS
External SNMP-Adapter
Ethernet
Internal SNMP-Card
Figure 1.5 SNMP Adapter
The adapter may be configured via Telnet, HTTP (Web-Browser) or serial connection (Terminal). For normal
operation at least one network connection (Ethernet) is required.
The SNMP adapter can be used, utilizing the RCCMD send function, for an automatic network wide shut down or
just for informing connected users. The shut down procedure can be initiated on a low residual battery autonomy
time (downtime) or by a countdown timer which is started at the beginning of the alarm. A shut down is therefore
possible without extra input from the operator, and is fully software controlled.
The small (125x70 mm) External SNMP adapter comes with following interfaces:
The Internal SNMP-Card can be inserted into an appropriate extension slot of the
PowerScale. This adapter communicates via the serial port of the UPS and makes a
direct multiple server shut down possible without additional SNMP management
software.
For detailed information please see Software Manual provided with the PMC-Software CD ROM.RCCMD - Remote
Console Command module for a multi-server shutdown. This stand-alone software module is designed to receive
and execute a command issued by a remote device. Thanks to RCCMD it is possible to execute a shutdown in an
heterogeneous multiplatform network. The new release RCCMD2 is an application available for all Operating
Systems, analogous to PMC-Software. Our SNMP Interfaces are compatible to RCCMD.
TABLE OF CONTENTS
POWERSCALE is an advanced double conversion UPS, VFI (Voltage and Frequency Independent) topology that
responds fully to both highest availability and environmentally friendly requirements compliant with IEC 62040-3
(VFI-SS-111) standards.
The POWERSCALE UPS features innovations that combine to deliver the industry’s best key values like: enhanced
power performance, parallel capability and connectivity’s interaction.
When operating in parallel configuration, each POWERSCALE can take the leadership role avoiding single points
of failure in the parallel chain ensuring the highest level of power availability.
The most demanding IT infrastructures start with low power before achieving its full capacity. It is in this case
essential to be able to recover the missing power requirement without risk for the applied load. POWERSCALE
allows for system upgrades to meet the highest level of availability interruption free and without a temporary
transfer the load to row mains (by-pass).
This Technical Specification provides detailed technical information on the mechanical, electrical and
environmental performance of the POWERSCALE that can support to give answers to tender and end-user
requirements. The POWERSCALE was designed to respond to the most stringent safety, EMC and other important
UPS standards.
POWERSCALE is a stand-alone UPS which can be paralleled for power protection increase and/or for redundancy
purpose. It offers 7 different power ranges: 10-15-20-25-30-40-50kVA in three different cabinet sizes.
Up to 20 UPS can be paralleled together and provide any redundant power capacity with common or separate
battery configuration.
PowerScale Cabinet A
PowerScale Cabinet B
UPS Model PS 10 PS 15 PS 20 PS 25 PS 30 PS 40 PS 50
Output Power rating kVA 10 15 20 25 30 40 50
Nominal Input Voltage V 3x380/220V+N, 3x400V/230V+N, 3x415/240V+N
Input Voltage Tolerance (-10%/+15%) 3x308/177 V to 3x460/264 V for <100 % load
(ref to 3x400/230V) for Loads in %: V (-20%/+15%) 3x280/161 V to 3x460/264 V for < 80 % load
(-30%/+15%) 3x240/138 V to 3x460/264 V for < 60 % load
Input Frequency Hz 35 – 70
Input Power Factor PF=0.99 @ 100 % load
Inrush Current A max. In
Input Distortion THDi Sine-wave THDi < 3 % @ 100% load
Max. Input Power with rated output
power and charged battery kW 9.6 14.4 19.1 23.9 28.7 38.3 47.9
(output cosφ = 0.9)
Max. Input Current with rated output
power and charged battery A 13.9 20.8 27.8 34.7 41.6 55.5 69.4
(output cosφ = 0.9)
Max. Input Power with rated output power
and discharged battery kW 10.5 15.7 21 26.2 31.4 41.9 52.4
(output cosφ = 0.9)
Max. Input Current with rated output
power and discharged battery A 15.2 22.8 30.4 37.9 45.5 60.7 75.9
(output cosφ = 0.9)
1
Input Power Factor
0.6
0.4
0.2
0
25 50 75 100
Load %
6
5.5
%
5
4.5
Input THDi
4 4.0
3.7 3.4
3.5
3 3.0
2.5
2
1.5
25 50 75 100
Load %
Note : (*) Depending of the effective load in kW used by system (see table below and table in chapter 10.10.1).
Max no. for internal batteries is 48, max no. for extern batteries is 50
UPS Model PS 10 PS 15 PS 20 PS 25 PS 30 PS 40 PS 50
Audible Noise with dBA 60/53 60/53 58/50 58/50 58/50 58/50 65/51
100% / 50% Load
Operation temperature °C 0 – 40
Ambient Temperature °C
for Batteries 20 – 25
(recommended)
Storage Temperature °C -25 – +70
Battery Storage Time at
Max. 6 months
Ambient Temperature
Max. altitude (above sea
m 1000m (3300ft) without de-rating
level)
De-rating factor for use Meter above sea level (m / ft) De-Rating Factor for Power
at altitudes above 1500 / 4850 0.95
1000m sea level 2000 / 6600 0.91
according 2500 / 8250 0.86
( IEC 62040-3) 3000 / 9900 0.82
Relative Air-humidity Max. 95% (non-condensing)
Accessibility Rear access Front access
Positioning Min. 20 cm rear space (required for fan)
Input and Output Power
Rear side bottom Front side bottom
Cabling
Efficiency AC-AC Load : 100 % 75 % 50% 25%
(at cosφ1.0) %
(depending on power rating) 95.5% 95.5% 95% 94.5%
Eco-Mode efficiency at
% 98 %
100% load
10.7 STANDARDS
OPTIONAL ITEMS
10.8.6 CUSTOMER OUTPUTS DRY PORTs : Terminal blocks X1 (optional relay slot card)
Provision of signals for the automatic and orderly shutdown of servers, AS400 or Automation building systems
All voltage free contacts are rated 60 VAC max. and 500 mA max.:
All the interfaces are connected to Phoenix Spring terminals with wires : 0.5 mm 2
Block Terminal Contact Signal On Display Function
X1 / 10 GND GND 12 Vdc source
X1
X1 / 9 IN +12Vdc (Max 200mA load)
X1 / 7 IN +12Vdc (Do not remove the factory mounted bridge until an external remote shut down is connected)
X1 / 5 IN +3.3Vdc (If connected, the battery charger current is batt. temperature dependent)
X1 / 15 C COMMON_ALARM Common
X1
X1 / 14 NC ALARM NO Alarm Condition
X1 / 12 C LOAD_ON_MAINS Common
X1 / 9 C BATT_LOW Common
X1 / 8 NC ALARM Battery OK
X1 / 7 NO Battery Low
X1 / 6 C LOAD_ON_INV Common
X1 / 4 NO Load on Inverter
X1 / 3 C MAINS_OK Common
X1 /1 NO Mains Present
+ USB
10.9 OPTIONS
Ethernet Concept 9
Ethernet power
DPATM
Internal SNMP-Card
Internal SNMP-Card
Techni
cal
Specifi
cations
pter
Heat Dissipation without load W 120 150 150 170 250 300 350
Cabinet A (10-15-20 kVA) & Cabinet B (10-15-20-25 kVA) terminal connections overview
4 x 16 5 x 16 5 x 16 5 x 16 1.5
(+ / N / - ): 35 mm2:
3 x 35 3.5
5 x 16 5 x 16 5 x 16
PE: 16 mm2:
1 x 16 1.5
(+ / N / - ): 1L1, 1L2, 1L3 + N: 2L1, 2L2, 2L3 + N: 3L1, 3L2, 3L3 + N: 35 mm2:
3 x 35 4 x 35 4 x 35 4 x 35 3.5
PE: PE: PE: PE: 16 mm2:
1 x 16 1 x 16 1 x 16 1 x 16 1.5
Block Diagram
SINGLE INPUT FEED DUAL INPUT FEED
Cable E Cable E
F1/FA3 Rectifier F1/FA3 Rectifier
Fuse E IA1 Fuse E IA1
Inverter Inverter
IA2 IA2
Cable D Cable D
Load Load
SINGLE INPUT FEED – Cable sections and fuse ratings recommended according to IEC 60950-1
UPS Fuse A Cable A Cable D Fuse E Cable E
Power
1L1, 1L2, 1L3 1L1, 1L2, 1L3, N, PE 3L1, 3L2, 3L3, N, PE +, N, -, PE +, N, -, PE
[kVA] Cabinet [quantity x A] 2
[quantity x mm ] [quantity x mm ] 2
[quantity x A] [quantity x mm2]
10 A, B 3 x 20 5 x 2.5 5 x 2.5
3 x 32 4x4
15 A, B 3 x 32 5x4 5x4
20 A, B
3 x 40 5x6 5x6 3 x 50 4 x 10
25 B, C
30 C 3 x 63 5 x 10 5 x 10 3 x 80 4 x 16
40 (1L1, 1L2, 1L3, N): 4 x 25 (3L1, 3L2, 3L3, N): 4 x 25 (+, N, -): 3 x 25
C 3 x 80 3 x 100
50 (PE): 1 x 16 (PE): 1 x 16 (PE): 1 x 16
DUAL INPUT FEED – Cable sections and fuse ratings recommended according to IEC 60950-1
Power UPS Fuse B Cable B Fuse C Cable C Cable D Fuse E Cable E
1L1, 1L2, 1L3 1L1, 1L2, 1L3, N, PE 2L1, 2L2, 2L3 2L1, 2L2, 2L3, N, PE 3L1, 3L2, 3L3, N, PE +, N, -, PE +, N, -, PE
[kVA] Cabinet [quantity x A] [quantity x mm2] [quantity x A] [quantity x mm2] [quantity x mm2] [quantity x A] [quantity x mm2]