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Aluminum Weld Procedure Qualification Record: (AWS D1.2-2008)

This document contains information for qualifying an aluminum weld procedure, including welder and contractor details, base metal specifications, welding variables, and test results. It lists the welding process, filler material, joint type, welding positions, cleaning methods, and parameters like current, voltage, and gas flow. Physical testing results are also recorded for visual inspection, tension testing, bend testing, and macroetch examination to qualify the procedure. The contractor and PennDOT representatives must sign off to approve the qualification record.

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Amin Thabet
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Download as PDF, TXT or read online on Scribd
506 views

Aluminum Weld Procedure Qualification Record: (AWS D1.2-2008)

This document contains information for qualifying an aluminum weld procedure, including welder and contractor details, base metal specifications, welding variables, and test results. It lists the welding process, filler material, joint type, welding positions, cleaning methods, and parameters like current, voltage, and gas flow. Physical testing results are also recorded for visual inspection, tension testing, bend testing, and macroetch examination to qualify the procedure. The contractor and PennDOT representatives must sign off to approve the qualification record.

Uploaded by

Amin Thabet
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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ALUMINUM WELD PROCEDURE

TR-54 (2-13)

QUALIFICATION RECORD
www.dot.state.pa.us (AWS D1.2-2008)

PQR No: PQR Date (Date Welded):


PennDOT Approval for: witnessing w/out witnessing resubmit
Contractor (Fabricator):
Welder's Name:
Structure Class & Type: I II non-tubular tubular PQR Prepared by:
PQR Type: Groove: Fillet: Option 1 Option 2
Welding Process(es): GMAW GTAW PAW-VP Position:
Direction of Welding: forehand backhand vertical upward vertical downward
AWS A5.10 Filler Classification: Filler F Number:
Initial Cleaning: Oxide: Dirt & Oil:
Interpass Cleaning: Dye Penetrant Removal:
Bead Type Stringer: Weave: Welding Current: Polarity:
Pulsed: Shielding Gas: Flow rate (cfh): Dew Point (ºF):
M Number: To Alloy & Temper: To
Base Metal Thickness: To Backing/Type Alloy:
Base Metal and Backing Specification & Heat Nos. (Attach certified copies of mill test reports):
Preheat Temp (ºF): Interpass Temp. (ºF): Min. Max:
Postheat treatment: Yes No If Yes: Original Temper:
Original Temper: Final Temper: Temperature: Time: Quench:
Welding Process Travel Joint Detail
Weld Weld Pass Electrode Electrode Variables Show relevant dimensions and AWS symbols
Speed
Process Size No(s) Ext. Size
AMPS/WFS* Volts (IPM)

* Wire feed speed may be used along with amperage (include chart)

PHYSICAL AND NONDESTRUCTIVE TEST RESULTS (Complete below and attach laboratory reports)

Test for Aluminum Welds Test Results


Visual (accept/reject) Original Temper: Final Temper:
Reduced/Full Section Tension (psi) 1. 2.
Root Bend (accept/reject) 1. 2.
Face Bend (accept/reject) 1. 2.
Side Bend (accept/reject) 1. 2. 3. 4.
Nick-Break (Castings) (accept/reject) 1. 2.
Macro weld size (pjp Groove/Fillet) 1. 2.
Fracture (accept/reject) (Fillet) 1. 2. 3. 4.

I attest that the above information is correct.

Authorized Representative of contractor (fabricator): ___________________________________________ Date: _______________________

Authorized Representative of PENNDOT: ____________________________________________________ Date: _______________________

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