Mold Design Fundamental Calculation BATTERY COVER
Mold Design Fundamental Calculation BATTERY COVER
Mold Design Fundamental Calculation BATTERY COVER
Formula : Fc = P x A / 0.8
2 Injection Volume
3 Gate Dimension
Table 2. Flow Coeficient
High Flow Middle Flow Low Flow
n=0.6 n=0.7 n=0.8
PS POM PA
PP PBT PVC
PE PA PMMA
AS
ABS
Formula : h=nxt
w = n x √A / 30
Formula : 3 5 x P x L x M^4
B= √ 32 x E x L2 x Ymax1
P : Injection Pressure Inside Cavity (kgf/cm2) 280 >>see Table 1
L : Article Size (mm) 170
n : Number of Support Pillar Position 4
M : Distance between Spacer Blocks (mm) 264
E : Young Modulus of Elasticity (kgf/cm2) 2100000
Ymax1 : Deflection of Plate (mm) 0.01
L2 : Mold Move Length (mm) 250
B : Pressure Plate Thickness (mm) 22.24681
Formula : 3 P x A x L^4
D1 = √ 32 x E x B2 x Ymax2
P : Injection Pressure Inside Cavity (kgf/cm2) 280 >>see Table 1
A : Wall Depth (mm) 15
L : Article Size (mm) 170
E : Young Modulus of Elasticity (kgf/cm2) 2100000
B2 : Mold Plate Thickness (mm) 60
Ymax2 : Deflection of Wall (mm) 0.05
D1 : Wall thickness (mm) 25.91303
Formula : C x P x A^4
D2 = √3 E x Ymax2
P : Injection Pressure Inside Cavity (kgf/cm2) 280 >>see Table 1
A : Wall Depth (mm) 15
L : Article Size (mm) 170
L/A : Depth Ratio 11.33333
C : Depth Coeficient 0.1 >>see Table 3
E : Young Modulus of Elasticity (kgf/cm2) 2100000
Ymax2 : Deflection of Wall (mm) 0.05
D2 : Wall Thickness (mm) 2.381102
Table 3. Depth Coeficient
L/A C L/A C
1.0 0.044 1.7 0.096
1.1 0.053 1.8 0.102
1.2 0.062 1.9 0.106
1.3 0.070 2.0 0.111
1.4 0.078 3.0 0.134
1.5 0.084 4.0 0.140
1.6 0.090 5.0 0.142
Formula : Wxv
Fs1 =
n
Formula : Wxv
Fs2 =
n
Formula : k x s2 x cos β x L
Da = √3 (Tb/v) x π
L = S/COS α -8.872064
MINIMUM = 50 TON
Panjang (mm) Lebar (mm) Tebal (mm)
ADP-PLT-1 1000 600 45
SUP-PLT 1000 450 79.8
MLD-STA 1000 450 140
MLD-MOV 1000 450 170
SPC-BLC 1000 150 100
EJC-PLT-1 1000 246 30
EJC-PLT-2 1000 246 35
ADP-PLT-2 1000 600 45
Volume (mm³) Berat (kg) Berat (Ton)
27000000 210.6 0.2106
35910000 280.098 0.280098
63000000 491.4 0.4914
76500000 596.7 0.5967
15000000 117 0.117
7380000 57.564 0.057564
8610000 67.158 0.067158
27000000 210.6 0.2106
2.03112