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This document provides information on Eaton's Cutler-Hammer Magnum DS metal-enclosed low voltage switchgear and power circuit breakers. It details the structure, bus, wiring, instrumentation/metering, accessories/options of the switchgear. It also provides specifications for the Magnum DS breakers, electronic trip units, and metering/monitoring devices. Finally, it includes technical data and layout dimensions for the switchgear arrangements.

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© © All Rights Reserved
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0% found this document useful (0 votes)
185 views34 pages

KJLKH

This document provides information on Eaton's Cutler-Hammer Magnum DS metal-enclosed low voltage switchgear and power circuit breakers. It details the structure, bus, wiring, instrumentation/metering, accessories/options of the switchgear. It also provides specifications for the Magnum DS breakers, electronic trip units, and metering/monitoring devices. Finally, it includes technical data and layout dimensions for the switchgear arrangements.

Uploaded by

gav ovi
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 34

Metal-Enclosed Drawout Switchgear — Low Voltage 20.

0-1
April 2009
Sheet 20 001

Metal-Enclosed Drawout
Switchgear — Low Voltage
Contents i
Metal-Enclosed Drawout Switchgear Specifications
— Low Voltage See Eaton’s Cutler-Hammer Product ii
Magnum DS Specification Guide on enclosed CD-ROM:
(For detailed information on Magnum CSI Format:
DS breakers, refer to Tab 27.)
1995 2004
1
General Description
Section 16426A Section 26 23 00.11
Structure . . . . . . . . . . . . . . . 20.1-1 2
Metal-Enclosed Drawout
Bus . . . . . . . . . . . . . . . . . . . . 20.1-2
Switchgear — Low Voltage and DSLII
Wiring . . . . . . . . . . . . . . . . . 20.1-3
Instrumentation/Metering . . 20.1-3
For DS/DSII or DSL/DSLII Switchgear, 3
please consult factory at 1-800-257-3278.
Accessories/Options. . . . . . 20.1-4
Specifications 4
Magnum DS Breaker . . . . . 20.1-5
See Eaton’s Cutler-Hammer Product
Electronic Trip Units . . . . . . 20.1-7 Specification Guide on enclosed CD-ROM:
Metering and CSI Format: 5
Monitoring Devices . . . . . 20.1-9
1995 2004
Technical Data
Voltage and Bus Ratings . . 20.1-11
Section 16426B Section 26 23 00.13 6
Heat Loss. . . . . . . . . . . . . . . 20.1-11
Standards . . . . . . . . . . . . . . 20.1-11 7
Magnum DS
Breaker Ratings . . . . . . . . 20.1-12 8
Breaker Control Voltages . . . 20.1-13
Ground Fault Settings . . . . 20.1-14
CT Metering Accuracies . . . 20.1-14
9
Voltage Transformers . . . . . 20.1-14
Control Power Transformers. 20.1-14 10
Layout Dimensions
Breaker Arrangements . . . . 20.1-15 11
Switchgear Section View . . . 20.1-23
Floor Plan/Conduit Area. . . . 20.1-26
12
Outdoor Enclosure . . . . . . . 20.1-29
Center of Gravity/Weights . 20.1-31
13

14

15

16

17

18

19

20
Magnum DS Switchgear
21

CA08104001E For more information visit: www.eaton.com


20.0-2 Metal-Enclosed Drawout Switchgear — Low Voltage
April 2009
Sheet 20 002

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For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-1
April 2009 Magnum DS
Sheet 20 003
General Description

Magnum DS Switchgear i
Eaton’s Cutler-Hammer Magnum
DS power circuit breaker switchgear
is backed by 30 years of power circuit ii
breaker and switchgear development
that have set the industry standards
for quality, reliability, maintainability 1
and extended operating life. Magnum
DS switchgear is designed to meet the
changing needs of our customers by 2
providing:
■ Lower maintenance costs. 3
■ Higher interrupting ratings.
■ Better coordination capability.
■ Increased tripping sensitivity.
4
■ Enhanced safety and easier
maintenance. 5
■ Higher quality and reliability.
■ Communications and power
quality monitoring and measuring 6
capabilities.
Magnum DS switchgear can meet the 7
needs for general applications, service
entrance, harsh environments, multi-
ple source transfer, special grounding 8
systems and many others.
Modern designed Magnum DS Metal- Magnum DS Switchgear 9
Enclosed Low Voltage Switchgear and
Power Circuit Breakers provide: Magnum DS Switchgear assemblies Structure Features
have undergone an extensive seismic
■ 100% rated, fully selective qualification program (see Page 1.5-23. Standard Finish: Gray paint finish 10
protection. The test program utilized: (ANSI 61) using a modern completely
■ Integral microprocessor-based automated and continuously moni-
breaker tripping systems. ■ ANSI standard C37.81. tored electrostatic powder coating. 11
■ 2007 California Building Code (CBC). This continually monitored system
■ Two-step stored-energy breaker includes spray de-grease and clean,
■ 2006 International Building Code
closing.
(IBC) seismic requirements.
spray rinse, iron phosphate spray 12
■ 100 kA short circuit bus bracing coating spray rinse, non-chemical seal,
standard. The assemblies have been tested and oven drying, electrostatic powder
■ Optional 150 kA and 200 kA qualified to exceed these requirements. spray paint coating and oven curing. 13
short circuit bus bracing.
Magnum DS breakers are designed to: Integral Base: The rugged formed base
■ Optional metal barriers isolate the
cable compartment from the bus ■ ANSI Standards C37.13, C37.16,
greatly increases the rigidity of the 14
structure and reduces the possibility of
compartment. C37.17. damage during the installation of the
Many other features for coordinated, ■ UL 1066. equipment and is suitable for rolling, 15
safe, convenient, trouble-free and Magnum DS Switchgear conforms to jacking and handling. A lifting angle
economical control and protection of the following standards: is permanently welded into the bus
low voltage distribution systems are
■ CSA C22.2, No. 31-M89.
compartment structure for increased 16
also provided. strength.
■ ANSI C37.20.1.
Heavy-Duty Door Hinges: Each
■ ANSI C37.51. breaker door is mounted with hinge
17
■ UL Standard 1558 and UL pins. Removal of the door is easily
Standard 891. accomplished by just lifting the hinge
■ American Bureau of Shipping (ABS). pin. This allows easy access to the
18
■ Built in an ISO certified facility. breaker internal compartment for
inspection and maintenance.
Maximum ratings for Magnum DS 19
Switchgear are 600 Vac, 10,000 amperes
continuous cross bus and 200,000
amperes short circuit capacity. 20

21

CA08104001E For more information visit: www.eaton.com


20.1-2 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 004
General Description

Rear Cover/Doors: In Magnum DS partment door can be closed in the con- shaped bar is the heart of the Magnum
i Switchgear, standard rear covers with nected, test and disconnected positions. DS vertical bus. This configuration
captive hardware are the bolt-on type. provides a much higher mechanical
They are split into two sections to Closing Spring Automatic Discharge: strength. To further demonstrate the
ii facilitate handling during removal Mechanical interlocking automatically strength and rigidity of this bus
and installation. Optional rear doors discharges the closing springs when system, it has been verified through
are also available. the breaker is removed from its testing to withstand 85,000 amperes
1 compartment. short circuit for a full 60 cycles.
Through-the-Door Design: The
following functions may be performed Optional Safety Shutters: Positive act- Silver Plating: Bolted, silver-plated
ing safety shutters which isolate the
2 without the need to open the circuit
breaker connections to the main bus
copper main buses are standard. The
breaker door: levering the breaker plating is over the entire length of the
between positions, operate manual when the breaker is withdrawn from bar, not just at the joints. Optional
the cell is an option offered for addi-
3 charging system and view the spring
tional safety beyond our standard
tin-plated copper buses are available.
charge status flag, close and open
breaker, view and adjust trip unit and design. Insulating covers (“boots”) Bus Joints: All joints are bolted and
are furnished on live main stationary secured with Belleville-type spring
4 read the breaker rating nameplate.
disconnecting contacts in compart- washers for maximum joint integrity.
ments equipped for future breakers. These washers reduce the potential of
joint hardware loosening during the
5 Breaker Inspection: When withdrawn change of joint temperature associ-
on the rails, breaker is completely ated with variations of the loads.
accessible for visual inspection; tilting is Optional maintenance-free hardware
6 not necessary. The rails are permanent is also available.
parts of every breaker compartment.
Full Neutral: For 4-wire applications
7 Interference interlocks are supplied on the neutral bus is rated 100% of main
breakers and in compartments where bus rating as standard. Neutral ratings
the compartments are of the same up to a maximum of 10,000 amperes
8 physical size to ensure an incorrect are available as an option.
breaker cannot be inserted.
Ground: A ground bus is furnished
Optional Key Interlock (Switchgear
9 Mounted): Breaker can be stored in
the full length of the switchgear
assembly and is fitted with terminals
compartment, and completely removed for purchaser’s connections.
for maintenance or for use as a spare
10 without disturbing the interlock. No Glass Reinforced Polyester and
modification of the breaker is required. Ultramid Standoff Insulation System:
Through-the-Door Design This mechanism holds the breaker cell Glass reinforced polyester has been
11 mechanically trip-free to prevent elec- used on both low and medium voltage
Accessibility: When the door is open or trical or manual closing. An additional switchgear for decades. By combining
removed, each breaker compartment single cylinder breaker mounted key this industry proven material with
12 provides front access to isolated, interlock is also available as an option. Ultramid insulation, a total system
vertical wireways, primary disconnects, providing exceptional mechanical and
cell current transformers and other Optional Mechanical Interlock: dielectric withstand strength, as well
13 breaker compartment accessories for Available between adjacent breakers. as high resistance to heat, flame and
ease of field wiring and trouble- moisture, is produced. Substantial
shooting field connections. Bus Features testing to demonstrate accelerated
14 Buses and Connections: Vertical effects of heating and cooling on the
and cross bus ratings in Magnum DS mechanical and dielectric properties
15 Switchgear are based on a UL and of this system prove it to provide
ANSI standard temperature rise of superior performance for decades
65°C above a maximum ambient air of trouble-free operation.
16 temperature of 40°C.
Optional Conductor Insulation
Bus Ampacities: Vertical and cross bus Covering: For applications requiring
ratings in Magnum DS are 2000, 3200, additional bus protection in harsh
17 4000 and 5000 amperes. In addition, environments, Magnum DS Switch-
a 6000, 8000 and 10,000 ampere cross gear is designed for the addition of
bus rating is available. Vertical section optional conductor insulation cover-
18 bus is sized per main cross bus maxi- ing, in addition to providing full UL
mum rating or by ANSI C37.20.1 air clearance without insulation. This
Section 7.4.1.3. Table 11 to a maximum material is applied during the assem-
19 of 5000 amperes. bly of the bus and covers all vertical
and horizontal phase bus bars.
Bus Bracing: Unique vertical bus con- Removable boots provide access
20 Breaker Cell figuration provides an optional indus- to section-to-section bus joints for
Four-Position Drawout: Breakers can try leading short circuit withstand inspection and maintenance purposes.
be in connected, test, disconnected or rating of 200,000 amperes. Standard
21 removed position. The breaker com- bracing is 100,000 amperes. The “U”

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-3
April 2009 Magnum DS
Sheet 20 005
General Description

In addition to cable, Pow-R-Way


Busway and nonsegregated bus duct i
can be terminated in the compartment.
Lug Pad: The lugs are located on the ii
breaker run-backs to accommodate
lug orientations at a 45° angle to
reduce the bending radius of the cable 1
needed for making the connections,
thus reducing installation and mainte-
nance time. Mechanical setscrew type 2
lugs are standard. Optional NEMA
2-hole compression lugs are available Control Wire Marking
as an option. Secondary Terminal Compartment 3
Control Wireway: An isolated Door: The customer’s secondary termi-
vertical wireway is provided for nal connections are located behind a
routing of factory and field wiring separate door providing access to 4
in each switchgear section. Breaker these connections without the need to
secondary terminal blocks are open the breaker compartment door.
mounted as standard above each
5
Short Circuiting Terminal Blocks: One
circuit breaker. The terminal blocks are provided for each set of instrumenta-
rated 30 amperes and will accept bare
Optional Insulated Bus wire, ring or spade terminals for wire
tion or relaying application current 6
transformers.
size ranges of #22 to #10. Extruded
Barriers: Optional grounded metal loops are punched in side sheets of the Shipping Split Connection: At each ship-
barriers isolate the main bus and con- vertical wireway to allow securing of ping split, the control connections are
7
nections from the cable compartment customer control wiring without the made with plug-in terminal blocks rated
providing added safety to the workers use of adhesive wire anchors. 600 volts, 40 amperes. The terminal
while reducing the potential of objects blocks interlock mechanically without
8
falling into the bus compartment. Control circuits may be wired in all removing the line or load connections.
cells without removing the circuit This method of making the shipping split
breaker. In addition, power circuits control connections increases the speed
9
may be connected in the rear of the of installation and reduces the potential
switchgear at the same time control of incorrect connections.
circuits are being wired in the front of 10
the switchgear. Instrumentation/Metering Features
For applications involving excessive Flexibility: Magnum DS Switchgear 11
wiring, or nonstandard terminal allows for a variety of metering options:
blocks, terminal blocks are mounted
on the rear frame with the power ■ Analog switchboard type meters 12
cables where they are readily accessi- such as ammeters, voltmeters,
ble for customer’s connections and watthour, power factor, etc.
inspection. ■ Electronic power metering such as 13
the Power Xpert, IQ DP-4000, etc.
Control Wire: Standard wire is Type
■ Instrument door mounted meters.
SIS insulated stranded copper, extra 14
flexible No. 14 AWG minimum. For feeder circuit instrumentation,
2% accuracy ammeters and amme-
Control Wire Marking: Each wire is ter switches can be mounted on the
Optional Bus Compartment Barriers imprinted with ink cured under ultravi- secondary contact compartment 15
olet light for durability and for easy door between the breaker compart-
Wiring Features identification by the user. The enhanced ment doors. The ammeters and
Cable Compartment: The cable com- solvent resistance and durability of the switches are immediately associ- 16
partment gives ample room for termi- aerospace grade UV cure ink has been ated with definite breaker circuits.
nating the power cables. Removable tested for severe environments. The Other devices, such as control push-
top roof sheets allow for easy conduit imprinting is made every 3 inches buttons, breaker control switches, 17
hub installation. The floor of the cable (76.2 mm) along the length of the wire. indicating lights, and test switches
compartment is open to allow cable The point of origin, wire designation can be mounted on these panels,
entry from underground duct banks. and point of destination are imprinted within space limitations. 18
Optional floor plates are available. in the following format: <origin zone/
wire name/destination zone>. Each See Sections 2, 3 and 4 for Metering
Optional grounded metal barriers device has a uniquely designated and Power Management products. 19
isolate the main bus and connections zone. “<” indicates the direction of the Voltage Transformers: Voltage trans-
from the cable compartment, as well wire origination and “>” indicates the formers are rated 10 kV BIL and are
as optional barriers to separate adja- direction of the wire destination. As an protected by both primary and
20
cent cable compartments. option, wire marking can be made secondary fuses. The primary fuses
utilizing sleeve type or heat shrink are of the current limiting type.
sleeve type. 21

CA08104001E For more information visit: www.eaton.com


20.1-4 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 006
General Description

Current Transformers: Current Accessories and Options Features Enhanced Switchgear Options
i Transformers for metering and instru-
Switchgear Accessories: Standard ■ Infrared scanning windows for bus
mentation are mounted in the breaker thermal scans.
compartments and are front accessi- accessories furnished with each
■ White interior panels for ease of vis-
ii ble. Secondary wiring between the Magnum DS Switchgear assembly
include: ibility in instrument compartments.
current transformer and the standard
shorting terminal block is color-coded ■ Maintenance-free (Torque-&-Forget)
■ One breaker levering crank.
1 for ease of identification. ■ Insulating covers or “boots” are
bus hardware.
■ Lug booting that provides additional
Control Power Transformers: furnished on live main stationary
protection against accidental
disconnecting contacts in compart-
2 Control transformers are provided
ments equipped for future breakers.
contact to live parts in the cable
when required for ac control of circuit compartment.
breakers, space heaters, and/or trans- ■ Removable cover to block opening
■ Grounding balls and covers for
3 former fans. Like voltage transformers, in the door when the breaker is
protecting maintenance personnel
they are protected by current limiting temporarily removed from its
downstream of switchgear feeder
primary fuses. Non-current limiting compartment.
breakers.
4 fuses are used on the secondary side
Optional Accessories ■ Remote control device that allows for
to protect branch circuits.
■ Traveling type circuit breaker lifter, breaker open and close away from
Instrumentation — Door Mounted the front of the switchgear.
5 Secondary Terminal Compartment
rail-mounted on top of switchgear.
■ Floor running portable circuit
Door: Devices, such as control push-
breaker lifter and transfer truck with
buttons, indicating lights, switches
6 and analog meters can be mounted
manual lifting mechanism. This
requires approximately 84 inches
on these panels, within space limita-
(2133.6 mm) deep front aisle space.
tions. The ammeters and switches are
7 immediately associated with definite ■ Test cabinet for electrically oper-
breaker circuits. ated breakers, with pushbuttons,
control cable and receptacle, for
8 separate mounting.
■ Portable test kit for secondary
injection testing and verification of
9 trip units. Utilizes standard 120 volt,
15 ampere, single-phase, 60 Hz
supply, available from any outlet.
10
■ Removable insulating boots over
power cable lug adapters.
11 Grounding Balls and Covers

12 Devices Mounted on Secondary Terminal


Compartment Door

13 Instrument Compartment Door:


Devices, such as electronic power
metering and analog switchboard type
14 meters that do not fit on the secondary
terminal compartment door, are
mounted on the Instrument compart-
15 ment door or on a panel of a blank cell.

16
Remote Control Device
Optional Switchgear Mounted Lifter
17

18

19

20
Devices Mounted on Instrument
Compartment Door
21

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-5
April 2009 Magnum DS
Sheet 20 007
General Description

Magnum DS i
Power Circuit Breakers
Eaton’s Cutler-Hammer Type MDS ii
Power Circuit Breakers constitute a
complete, modern and rugged line
of low voltage power circuit breakers 1
utilizing the Cutler-Hammer DE-ION
principle of arc extinction. The breaker
family is distinguished by its similarity 2
of appearance and operation frame
to frame. All frame sizes are either
manually or electrically operated. 3
Breaker Features
Contacts
4
Magnum DS has silver tungsten mov-
ing contacts and silver graphite sta- Magnum DS Low Voltage Power Circuit Breakers have high withstand ratings from 42 kA to 5
tionary contacts. The contacts provide 100 kA to provide for maximum system coordination and selectivity.
a long-wearing, low-resistance joint.
The contacts are protected from arcing 6
damage even after repeated interrup-
tions by the “heel-toe” action which
causes the integral arcing contacts to 7
mate before the main contacts part.
The arcing contacts then part last,
striking the arc away from the main 8
contacts.
The main contacts are of the butt type 9
and are composed of multiple fingers
to give many points of contact without
alignment being critical. 10

11

Magnum MDSL Current Limiting Power Circuit Breakers have integral current limiters to 12
provide interrupting ratings of 200 kA at 600 Vac.

13

14

15
Magnum DS Breaker Contacts
(Arc Chutes Removed)
16
Stored-Energy Mechanism
A cam-type closing mechanism closes
the breaker. It receives its energy 17
from a spring that can be charged
by a manual handle on the front
of the breaker or by a universal 18
electric motor.
Release of the stored energy is 19
accomplished by manually depressing Magnum MDSX Current Limiting Power Circuit Breakers have fast opening contacts to
a button on the front of the breaker provide interrupting ratings up to 200 kA at 480 Vac without fuses.
or electrically energizing a releasing 20
solenoid.

21

CA08104001E For more information visit: www.eaton.com


20.1-6 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 008
General Description

Arc Chute “Stored energy” is energy held in Optional Breaker Attachments


i There are three basic means of waiting, ready to open or close the
and Accessories
extinguishing an arc: lengthening breaker within five cycles or less.
the arc path; cooling by gas blast or The unique cam and spring design ■ Shunt Trip on manually operated
ii contraction; deionizing or physically provides necessary energy for a single breakers, for any standard control
removing the conduction particles close-open sequence as well as the voltage.
from the arc path. energy for multiple charge-close ■ Auxiliary Contacts on manually
1 operations such as this possible or electrically operated breakers.
The DE-ION principle is incorporated sequence: charge-close-recharge- Maximum of six normally open
in all Magnum DS circuit breakers. open-close-open. and six normally closed contacts
2 This makes possible faster arc (five normally closed contacts on
extinction for a given contact travel, The closing springs are interlocked
electrically operated breakers) are
ensures positive interruption and with the breaker racking mechanism
available on any breaker, manually
3 minimum contact burning. to ensure the closing springs are
or electrically operated. The contact
discharged before the breaker can
Levering Mechanism rating is 10 amperes.
be removed from the compartment.
■ Compartment Position Switch (Cell
4 The worm gear levering mechanism
Provisions for Padlocking: All breakers Switch), six or 12 contacts, actuated
is self-contained on the breaker
include provision for padlocking open by movement of drawout breaker
drawout element and engages slots
to prevent electrical or manual closing. from the connected position. Most
5 in the breaker compartment. A remov-
This padlocking can secure the breaker common uses are for disconnecting
able crank is used to lever the breaker
in the connected, test or disconnected remote control circuits of electrically
between the connected, test and
position by preventing levering of the operated breaker, and for bypassing
6 disconnected positions.
breaker. “b” interlocking auxiliary contacts
Mechanical interlocking is arranged so when breaker is withdrawn from the
Ease of Inspection and Maintenance:
7 that levering cannot be accomplished connected position.
Magnum DS breakers are designed for
unless the breaker is in the opened ■ Undervoltage Release (UVR). Acts
maximum accessibility and the utmost
position. to trip the breaker when the coil
ease of inspection and maintenance.
8 Protection During Levering Operation
voltage is insufficient to restrain a
Manually Operated Breakers: spring-loaded core. The dropout
When levering the breaker between Manually operated breakers are point is within 30 to 60% of the
9 the connected, test and disconnected equipped with a manual charging nominal coil voltage and is not
positions, the operator is protected handle to charge the closing springs. adjustable (ac and dc available).
from contact with live parts by the Manual closing and tripping pushbut- ■ Overcurrent Trip Switch (OTS) A
10 breaker door. tons are utilized to operate the breaker. latching type switch with two inde-
True Two-Step Stored Energy Closing: Remote closing and tripping can be pendent Form C contacts. Operates
Refers to the sequence required to accomplished by installing optional only when the trip unit trips the
11 charge and close the breaker. electric spring release and shunt trip breaker. It may be used for alarm
coils (see Table 20.1-6 for available and/or interlocking circuits. Reset-
1. The breaker closing springs are control voltages, currents and motor- ting is done by a pushbutton on the
12 charged either through the operated spring charging times). breaker faceplate.
manual-charging handle or by The breaker closing springs must
■ Electric Close (Spring Release) on
the optional charging motor. The be charged manually, then remote
manually operated breakers, for any
13 breaker is mechanically inter- closing and tripping signals can be
standard control voltage. Breaker
locked to prevent closing of the sent to the breaker.
can be closed by remote control
breaker until the closing springs switch or pushbutton after the
14 are fully charged. Electrically Operated Breakers:
Electrically operated breakers are closing spring is manually charged.
2. With the closing springs fully equipped with a spring charging ■ Operation Counter.
15 charged, the breaker can then be motor and electrically operated spring ■ Second Shunt Trip coil in place of
closed by pressing the manual release and shunt trip coils (see Table UVR coil.
close pushbutton on the breaker, 20.1-6 for available control voltages,
16 or by the optional spring release currents and motor-operated spring
charging times). The breaker manual
coil through a remote electrical
signal. charging handle can be used to charge
17 This means that the energy required
the closing springs when power is not
available to the charging motor.
to open the breaker is always restored
following a closing operation.
18

19

20

21

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-7
April 2009 Magnum DS
Sheet 20 009
General Description — Electronic Trip Units

Magnum DS Switchgear — Digitrip RMS 520MC: Adds communi- There are three ways to arm the Main-
i
cation of trip values and breaker status tenance Mode Arc Flash Reduction
Trip Units (open, close and tripped). Adds setting. One method is locally at the
Arcflash Reduction Maintenance trip unit front panel. For the 520MC, the
Digitrip RMS Trip Unit: The Cutler- System (ARMS). two-position switch in the Maintenance ii
Hammer Digitrip RMS trip units feature Mode section of the trip unit is used.
a dependent curve that is depicted in Digitrip RMS 1150+: Provides pro- Turning the switch to the ON position
the nameplate by a blue shaded area grammability for more sophisticated will arm the setting. For the 1150+, 1
of the trip curve. The dependent curve distribution systems. Adds Arcflash the local front keypad is used to enable
affords better protection flexibility. Reduction Maintenance System the Maintenance Mode setting. The set-
Additionally, all of the trip units have, (ARMS). ting is located in the SYSTEM submenu 2
as standard, thermal memory, 50/60 Hz of programmable settings (PGM SET).
operation, and thermal self-protection ■ Increased protection and
coordination capabilities.
at 90°C.
■ Systems monitoring information
For the second method of arming the 3
Maintenance Mode function, a remote
Digitrip RMS Integral Microprocessor- including power factor, voltage switch wired through the breaker
Based Breaker Overcurrent Trip current, harmonic distortion values,
Systems: Provide maximum reliability and waveform capture with a 3-line,
secondary contacts can remotely 4
arm the Maintenance Mode setting. A
with true rms sensing as standard, (eight characters per line) LED high quality gold plated or palladium
gives excellent repeatability, and
requires minimum maintenance.
display. contact is required in this application. 5
■ Two programmable contacts for
No external control source is required A third method to arm that mainte-
customer use.
for its protective functions. nance setting is via a communication
■ Time stamping of trip events for
device. A Palm Pilot along with an IR
6
improved troubleshooting and Mint device can be employed to arm
diagnostics. the setting. By initiating the ENABLE,
■ Accuracy of 1% on metered values the Maintenance Mode selection in
7
and 2% on energy and power. the control screen of the Palm, Mainte-
■ Systems diagnostic information. nance Mode is set. There is a confir- 8
■ Web enabled or PowerNet mation screen that verifies the arming.
communications. A BIM (Breaker Interface Module) or
PowerNet system is another commu- 9
■ Breaker health menu.
nication method to arm the setting.
■ Additional protection functions:
❑ Under/overvoltage The Arcflash Reduction Maintenance
System setting has five unique settings 10
❑ Under/overfrequency
(2.5, 4.0, 6.0, 8.0, 10.0 x In). To adjust this
❑ Voltage unbalance setting, a rotary switch on the trip unit
❑ Reverse power face is provided for the 520MC while the 11
1150+ trip unit uses its local keypad.
Zone Selective Interlocking: The
Digitrip RMS Zone Selective Interlock- For all three arming methods, the 12
ing (ZSI) capability provides positive 520MC provides a blue LED to confirm
system coordination without time the Maintenance Mode function is on.
delays. Zone Selective Interlocking In addition, there is also a normally 13
Digitrip 1150+ allows the breaker closest to the fault open breaker contact that allows the
to trip without any preset time delay. user to wire in an external stacklight or
Trip Functions: Magnum DS trip units
provide the maximum in flexibility and
The breaker closest to the fault trips annunciator for remote indication. For 14
first, while the remainder of the the 1150+, the message “Maintenance
are available in the following configu-
distribution system remains online, Mode Enabled” will be shown on its
rations: LSI, LSIG, LSIA (ground fault
alarm only). In each case, either the
thus avoiding unnecessary and LED display. The 1150+ also has an 15
costly downtime. alarm relay that can be programmed
short delay or instantaneous (not both)
functions may be defeated. This to track the Maintenance Mode state.
reduces the need for spare breaker Arcflash Reduction The Maintenance Mode function will
16
inventories and provides maximum
utilization of interchangeable breakers. Maintenance System provide fast tripping even when the
regular Instantaneous is set to OFF.
The Instantaneous LED position is
17
Digitrip RMS 520: Enables the user The Arcflash Reduction Maintenance
as many as nine phase and ground System Maintenance Mode function of also used to indicate a trip initiated
current protection settings for maxi- the Digitrip 520MC and 1150+ can by the Maintenance Mode setting. 18
mum flexibility in trip-curve shaping reduce arc flash incident energy that is The 520MC LCD display, if powered,
and multi-unit coordination, and adds generated on a fault condition. This is will indicate with four dashes while
ground current protection settings. accomplished by an analog trip circuit the 1150+ will display the message 19
which when armed provides a fast- “Maintenance Mode Trip.”
Digitrip RMS 520M: Adds phase, acting response to the fault. This is
neutral and ground current metering separate from the normal system 20
with a four-character LCD display protection setting of instantaneous.
window 2% metering accuracy.
21

CA08104001E For more information visit: www.eaton.com


20.1-8 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 010
Low Voltage Trip Unit — Selection Data

Table 20.1-1. Digitrip Trip Units for Magnum DS and SB ANSI/UL Rated Power Circuit Breakers
i

ii

1
Trip Unit Type Digitrip 520 Digitrip 520M Digitrip 520MC Digitrip 1150+ 
2 Ampere Range 200 A – 6000 A 200 A – 6000 A 200 A – 6000 A 200 A – 6000 A
Interrupting Rating at 480 V 42 through 200 kA 42 through 200 kA 42 through 200 kA 42 through 200 kA
rms Sensing Yes Yes Yes Yes
3 Protection and Coordination
Protection Ordering Options LI, LSI, LSIG LSI, LSIG, LSIA LSI, LSIG, LSIA LSI, LSIG, LSIA
Fixed Rating Plug (In) Yes Yes Yes Yes
4 Overtemperature Trip Yes Yes Yes Yes
Long Long Delay Pickup 0.4 – 1.0 x (In) 0.4 – 1.0 x (In) 0.4 – 1.0 x (In) 0.4 – 1.0 x (In)
Delay Long Delay Time I2t at 6 x Ir 2 – 24 Seconds 2 – 24 Seconds 2 – 24 Seconds 2 – 24 Seconds
5 Protection Long Delay Time I4t No No No 1 – 5 Seconds
(L) IEEE Curves No No No Yes
Long Delay Thermal Memory Yes Yes Yes Yes
High Load Alarm No No No 0.5 – 1.0 x (Ir)
6 Short Short Delay Pickup 200 – 1000% x (Ir) & M1 200 – 1000% x (Ir) & M1 200 – 1000% x (Ir) & M1 200 – 1000% x (Ir) & M1
Delay Short Delay Time I2t at 8 x Ir 100 – 500 ms 100 – 500 ms 100 – 500 ms 100 – 500 ms
Protection Short Delay Time Flat 100 – 500 ms 100 – 500 ms 100 – 500 ms 100 – 500 ms
7 (S) Short Delay Time ZSI Yes Yes Yes Yes
Instanta- Instantaneous Pickup 200 – 1000% x (In) & M1 200 – 1000% x (In) & M1 200 – 1000% x (In) & M1 200 – 1000% x (In) & M1
neous Making Current Release Yes Yes Yes Yes
8 Protection Off Position LSI & LSIG Yes Yes Yes
(I)
Ground Ground Fault Alarm No Yes Yes Yes
9 Fault
Protection
Ground Fault Pickup 25 – 100% x (In)
Ground Fault Delay I2t at .625 x In 100 – 500 ms
25 – 100% x (In)
100 – 500 ms
25 – 100% x (In)
100 – 500 ms
24 – 100% x (In)
100 – 500 ms
(G)  Ground Fault Delay Flat 100 – 500 ms 100 – 500 ms 100 – 500 ms 100 – 500 ms
Ground Fault ZSI Yes Yes Yes Yes
10 Ground Fault Thermal Memory Yes Yes Yes Yes
Disable Ground Fault Protection No No No No

11 Neutral Protection (N) Model LSI Model LSI Model LSI Model LSI
System Diagnostics
Cause of Trip LEDs Yes Yes Yes Yes
12 Magnitude of Trip Information No Yes Yes Yes
Remote Signal Contacts No Yes Yes Yes
Programmable Contacts No No No Yes
13 System Monitoring
Digital Display No 4-Character LCD 4-Character LCD 24-Character LED
Current (% ) Full Scale Sensor No Yes +/- 2% Yes +/- 2% Yes +/- 1%
14 Voltage (%) L to L No No No Yes +/- 1%
Power and Energy (%) No No No Yes +/- 2%
Apparent Power kVA and Demand No No No Yes
15 Reactive Power kvar No No No Yes
Power Factor No No No Yes
Crest Factor No No No Yes
16 Power Quality — Harmonics No No No Yes
% THD, Waveform Capture No No No Yes
System Communications
17 Type No No INCOM/PowerNet INCOM/PowerNet/TripLink
Power Supply in Breaker N/A Optional Standard Standard
Additional Features
18 Trip Log (3 Events) No No No Yes
Electronic Operations Counter No No No Yes
Testing Method  Test Set Test Set Test Set Integral and Test Set
19 Waveform Capture No No No Yes
Arcflash Reduction Maintenance System No No Yes Yes 
Breaker Health Monitor No No No Yes
20 Programmable Relay Functions No No No Yes 
 Over and Undervoltage Alarm or Trip, Over  1200 ampere maximum ground fault setting
and Underfrequency Alarm or Trip, Voltage per UL/NEC. Legend: In = Rating Plug and Sensor Rating.
21 Unbalance Alarm or Trip, Reverse Power 

Test set for secondary injection. Ir = Long Delay Pickup setting.
Trip, and Phase Rotation Alarm are included. Contact Eaton for availability.

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-9
April 2009 Magnum DS
Sheet 20 011
General Description — Metering and Monitoring Devices

Power Xpert IQ 250/260 IQ DP-4000


i
Incoming Line Power Meter Incoming Line Metering Incoming Line Metering and Voltage
See Section 3. See Section 3. Protection
. See Section 3. ii
This microprocessor device provides
metering that meets ANSI C12 Class 10
revenue metering accuracy, and has 1
capabilities such as fast sampling rate
and accurate metering for a full range
of power attributes. In addition, the IQ 2
250 and 260 meters are “prepared for
the future.” Built-in slots allow for
Power Xpert upgrades to capabilities yet to be 3
developed.
The Power Xpert meter is a compre- IQ DP-4000
hensive solution to monitor all aspects ■ Comprehensive metering.
This microprocessor-based device
4
of the electrical distribution system. It ■ High-end accuracy.
offers advanced technology, high qual- provides complete metering and
■ Self-test capability to validate
ity, scalability and product flexibility, system voltage protection. It replaces 5
accuracy.
making it a premier power quality individually mounted and wired
metering solution. The Power Xpert ■ Large, easy-to-read display. ammeters, voltmeters, ammeter
provides a unique operator interface ■ Local or remote configuration. and voltmeter switches, watt meters, 6
that is simple to use, supplying valu- ■ Industry-standard communication varmeters, and watthour meters.
able information not just a mass of protocols.
Features include:
data. It sets a new standard for power ■ Mix-and-match input/output 7
system, control and mission-critical options. ■ Cost and space savings through
applications. The unique rotary knob ■ Integration with Eaton’s Power replacement of individual meters
with “twist” and “click” navigation Xpert Architecture. and switches. 8
eliminates the confusion and complex- ■ Direct voltage input of up to 600
ity of multiple interface buttons for ■ Field-upgradeable.
volts — no additional PTs required.
multiple menus. However, please
Breaker Interface Module II (BIMII) ■ Voltage protection set by customer 9
do not be mislead by this “simple”
replaces: undervoltage relay, over-
approach. Its advanced functionality
Local Subnetwork Display voltage relay, phase loss relay, and
makes the meter an ideal power qual-
See Section 4. phase unbalance relay. 10
ity meter. Its graphical information
includes baseline data, as well as, data ■ Nonvolatile memory.
trending for performance benchmark- ■ Remote communications capability 11
ing and system troubleshooting. available within a PowerNet system.
The Power Xpert is available with 12
communication features for power
management and system software
integration in addition to a Web inter- 13
face. Customers and facility personnel
can view the metering data using a Breaker Interface Module II (BIMII)
standard PC Web browser. The new 14
platform offers advanced functionality The Breaker Interface Module is a
like transient capture, high-sampling panel-mounted device which performs
the following functions:
rate, open communications, Web
server gateway, field upgradable
15
■ Monitors and displays parameters
firmware, expandable memory and
from Digitrip 1150+ circuit breaker
optional I/O.
trip unit. Supports as many as 50 16
of these devices up to 10,000 feet
(3048 m) away.
■ Communicates the information from
17
these protective and energy moni-
toring devices over a PowerNet
network to a computer or PLC. 18

19

20

21

CA08104001E For more information visit: www.eaton.com


20.1-10 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 012
General Description — Metering and Monitoring Devices

Addressable Relay II Low Voltage High Resistance


i Grounding
Direct On/Off Control Capabilities
See Section 38 for more details.
See Section 2.
ii

3 Addressable Relay II

An industrial control relay with two


4 inputs to monitor the status of external
contacts and one output controllable
over the communication network. The
5 relay is ac/dc powered with ac/dc con-
tacts rated to directly switch/monitor
switchgear breakers, motor starters, etc.
6
Features include:
■ Address assigned by setting three
7 hexadecimal switches.
■ LEDs show when the relay is energized
8 and when it is sending reports. C-HRG Wall Mounted Unit
■ Two status inputs and a Form C (Separately Mounted Resistors Not Shown)
contact output.
Where continuity of service is a high
9 ■ Built-in remote communications priority, high-resistance grounding can
capability within a PowerNet system. add the safety of a grounded system
■ Selectable baud rate. while minimizing the risk of service
10 interruptions due to grounds. The
Communications concept is a simple one: provide a path
for ground current via a resistance that
11 For remote power monitoring and
limits the current magnitude, and
software see PowerNet Section 2.
monitor to determine when an
abnormal condition exists.
12
This provides for maximum continuity
of service, since no tripping occurs for
13 the resistance limited ground fault.

14

15

16

17

18

19

20

21

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-11
April 2009 Magnum DS
Sheet 20 013
Technical Data

Ratings Table 20.1-4. Heat Loss Data  Vertical section bus is sized per
Estimated Heat Loss Per Breaker (Watts) main cross bus maximum rating or by i
Table 20.1-2. Voltage Ratings (ac) Breaker Fixed Drawout ANSI C37.20.1 Section 7.4.13 Table 11
System Maximum Frame Mounting Mounting to a maximum of 5000 amperes.
Voltage Voltage (4000 amperes in 18-inch (457.2 mm) ii
800 60 150 structure.)
208/240 254 1600 150 329
2000 172 374
480
600
508
635 3200 359 719
Note: In addition to the available bus
bracings shown in Table 20.1-3, the bus has
1
4000 374 749 been tested for short circuit values of 85,000
Table 20.1-3. Available Bus Ratings 5000 400 1000 amperes for a full 60 cycles.
6000   2
Cross Bus Bus Bracing 
Ampacity kA Estimated Heat Loss Per Structure (Watts) Closing Times of Magnum DS
Loss is based on fully loaded vertical and
2000 100, 150, 200 cross bus rating in a structure as given below.
Breakers 3
3200 ■ 5 cycles or less.
Rating Vertical Bus Cross Bus
4000
5000
6000
2000 410 288 4
3200 1623 1163
8000 4000 1097 1169
10,000 5000
6000
1410

886
1265
5
8000 — 
10,000 — 

 For lower than maximum load currents, watt


6
loss may be estimated by reducing the full
load loss by the following:
WL = (IL/IFL)2 WFL 7
Where:
WL = Load Watts
WFL = Full Load Watts
IL = Actual Load Current
8
IFL = Full Load Current
 Contact Eaton.
9

10

11

12

13

14

15

16

17

18

19

20

21

CA08104001E For more information visit: www.eaton.com


20.1-12 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 014
Technical Data

i Magnum DS Switchgear Class UL 1066

ii

3
Standard
Double
4 Narrow
Magnum DS Low Voltage Power Circuit Breaker Family ANSI Rated for Switchgear Applications
5 Table 20.1-5. Magnum DS Switchgear Class UL 1066 Low Voltage Power Circuit Breakers
Frame Breaker Frame rms Symmetrical Current Ratings kA Short Time Fixed Internal Available Current Sensor & Rating
Amperes Type Type 50/60 Hz  Withstand Instantaneous Plugs for Digitrip RMS Trip Unit
6 Interrupting Interrupting Interrupting Rating Trip (Establishes Breaker In Rating)
at 254 Vac at 508 Vac at 635 Vac

7 800 MDN-408 Narrow 42 42 42 42 — 200, 250, 300, 400, 600, 800


MDN-508 Narrow 50 50 50 50 —
MDN-608 Narrow 65 65 65 65 —
8 MDN-C08 Narrow 100 100 65 20 18 x In
MDS-408 Standard 42 42 42 42 —
MDS-608 Standard 65 65 65 65 —
MDS-808 Standard 85 85 85 85 —
9 MDS-C08 Standard 100 100 100 85 85
MDS-L08  Standard 200 200 200 — —
MDS-X08  Standard 200 200  30 30
10 1600 MDN-416 Narrow 42 42 42 42 — 200, 250, 300, 400, 600, 800,
MDN-516 Narrow 50 50 50 50 — 1000, 1200, 1600
MDN-616 Narrow 65 65 65 65 —
11 MDN-C16 Narrow 100 100 65 30 18 x In
MDS-616 Standard 65 65 65 65 —
MDS-816 Standard 85 85 85 85 —
12 MDS-C16
MDS-L16 
Standard
Standard
100
200
100
200
100
200 —
85 85

MDS-X16  Standard 200 200  30 30
2000 MDN-620 Narrow 65 65 65 65 — 200, 250, 300, 400, 600, 800,
13 MDN-C20 Narrow 100 100 65 35 18 x In 1000, 1200, 1600, 2000
MDS-620 Standard 65 65 65 65 —
MDS-820 Standard 85 85 85 85 —
14 MDS-C20 Standard 100 100 100 85 85
MDS-L20  Standard 200 200 200 — —
MDS-X20  Standard 200 200  30 30
15 3200 MDS-632 Standard 65 65 65 65 — 200, 250, 300, 400, 600, 800,
MDS-832 Standard 85 85 85 85 — 1000, 1200, 1600, 2000, 2500, 3000,
MDS-C32 Standard 100 100 100 85 85 3200
16 MDS-X32  Double 200 200  50 50
4000 MDS-840 Double 85 85 85 85 — 2000, 2500, 3200, 4000
MDS-C40 Double 100 100 100 100 —
17 MDS-X40  Double 200 200  50 50
5000 MDS-850 Double 85 85 85 85 — 2500, 3200, 4000, 5000
MDS-C50 Double 100 100 100 100 —
18 MDS-X50   Double 200 200  50 50
6000 MDS-C60  Double 100 100 100 100 — 3200, 4000, 5000, 6000
 Interrupting ratings shown based on breaker equipped with integral Digitrip RMS Trip Unit. Interruption ratings for non-automatic breakers are equal to
19 the published Short Time Withstand Rating. These interruption ratings are based on the standard duty cycle consisting of an open operation, a 15-sec-
ond interval and a close-open operation, in succession, with delayed tripping in case of short-delay devices. The standard duty cycle for short time rat-
ings consists of maintaining the rated current for two periods of 1/2 second each, with a 15-second interval of zero current between the two periods.

20 Magnum MDSL Current Limiting Power Circuit Breaker With Integral Current Limiters. Current Limiter selected determines short time and fixed instan-
taneous trip rating. Maximum voltage rating is 600 Vac.
 Magnum MDSX Current Limiting Power Circuit Breaker With Fast Opening Contacts.
 Product to be tested. Contact Eaton for product rating.
21  Breaker applied in a tested fan-cooled enclosure.

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-13
April 2009 Magnum DS
Sheet 20 015
Technical Data

Table 20.1-6. Magnum Breaker Control Device Application Guide — Vdc


Breaker Control Device 24 Vdc 32 Vdc 48 Vdc 125 Vdc 250 Vdc i
Nominal Voltage

Shunt Trip (ST)


Operational Voltage Range
Trip Circuit
70 to 110 % 17 – 26 Vdc

34 – 53 Vdc 77 – 138 Vdc 154 – 275 Vdc
ii
Power Consumption (Inrush) (Required for 35 ms) 250 Watts 250 Watts 450 Watts 450 Watts
Opening Time Seconds 35 ms 35 ms 35 ms 35 ms
Spring Release (SR) Close Circuit —
1
Operational Voltage Range 70 to 110 % 17 – 26 Vdc 34 – 53 Vdc 77 – 138 Vdc 154 – 275 Vdc
Power Consumption (Inrush) (Required for 200 ms) 250 Watts 250 Watts 450 Watts 450 Watts
Closing Time Seconds 40 ms 40 ms 40 ms 40 ms 2
Spring Charge Motor (MOT) —
Operational Voltage Range 85 to 110% Voltage 20 – 26 Vdc 41 – 53 Vdc 94 – 138 Vdc 187 – 275 Vdc
Amps (Running) Running 12.0 Amps 5.0 Amps 2.0 Amps 1.0 Amp 3
Amps (Inrush) % of Running 300% 500% 600% 600%
Power Consumption 300 Watts 250 Watts 250 Watts 250 Watts
Charging Time Seconds 5 Sec 5 Sec 5 Sec 5 Sec
Undervoltage Release (UVR)
4
Operational Voltage Range 85 to 110 % Voltage 20 – 26 Vdc 27 – 35 Vdc 41 – 53 Vdc 94 – 138 Vdc 187 – 275 Vdc
Drop-out Voltage Range 30 to 60% Voltage 7 – 14 Vdc 10 – 19 Vdc 14 – 29 Vdc 33 – 75 Vdc 66 – 150 Vdc
Power Consumption (Inrush) Required for 200 ms 250 Watts 275 Watts 275 Watts 450 Watts 450 Watts 5
Power Consumption (Continuous) Required for 400 ms 18 Watts 15 Watts 18 Watts 10 Watts 10 Watts
Opening Time Seconds 70 ms 70 ms 70 ms 70 ms 70 ms
Auxiliary Switches — 6
Minimum Load
Contact Rating Inductive Load 0.5 Amps 0.5 Amps 0.5 Amps 0.25 Amps

Table 20.1-7. Magnum Breaker Control Device Application Guide — Vac


7
Breaker Control Device 120 Vac 240 Vac 415 Vac 480 Vac 600 Vac
Nominal Voltage 8
Shunt Trip (ST) Trip Circuit — — —
Operational Voltage Range 70 to 110 % 77 – 140 Vac 146 – 264 Vac
Power Consumption (Inrush) (Required for 35 ms) 450 VA 450 VA 9
Opening Time Seconds 35 ms 35 ms
Spring Release (SR) Close Circuit — — —
Operational Voltage Range 70 to 110 % 77 – 140 Vac 146 – 264 Vac 10
Power Consumption (Inrush) (Required for 200 ms) 450 VA 450 VA
Closing Time Seconds 40 ms 40 ms
Spring Charge Motor (MOT)
Operational Voltage Range 85 to 110 % Voltage 94 – 140 Vac 177 – 264 Vac
— — — 11
Amps (Running) Running 2.0 Amps 1.0 Amp
Amps (Inrush) % of Running 600% 600%
Power Consumption 250 VA 250 VA 12
Charging Time Seconds 5 Sec 5 Sec
Undervoltage Release (UVR)
Operational Voltage Range 85 to 110 % Voltage 94 – 140 Vac 177 – 264 Vac 323 – 457 Vac 408 – 528 Vac 510 – 660 Vac 13
Drop-out Voltage Range 30 to 60% Voltage 33 – 76 Vac 62 – 144 Vac 114 – 249 Vac 144 – 288 Vac 180 – 360 Vac
Power Consumption (Inrush) Required for 200 ms 450 VA 400 VA 480 VA 400 VA 400 VA
Power Consumption (Continuous)
Opening Time
Required for 400 ms
Seconds
10 VA
70 ms
10 VA
70 ms
10 VA
70 ms
10 VA
70 ms
10 VA
70 ms
14
Auxiliary Switches — — —
Minimum Load
Contact Rating Inductive Load 10 Amps 10 Amps
15

16

17

18

19

20

21

CA08104001E For more information visit: www.eaton.com


20.1-14 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 016
Technical Data

i Ratings Table 20.1-8. Metering Type Current Transformers


ANSI Meter Accuracy Classification
The narrow-band characteristic curve Breaker Frame Ratio Ratio B-0.1 B-0.2 B-0.5 B-0.9 B-1.8
allows close coordination with Digitrip Rating
ii RMS tripping devices. Repeatability is
within 2%. 800, 1600, 2000 100/5 100/1 2.4 — — — —
150/5 150/1 1.2 2.4 — — —
1 The maximum breaker current rating 200/5 200/1 1.2 2.4 2.4 — —
for any breaker frame size is deter- 250/5 250/1 .6 1.2 2.4 — —
mined by the rating of the sensor used. 300/5 300/1 .6 .6 1.2 2.4 —
400/5 400/1 .3 .6 1.2 1.2 —
2 The breaker current rating for any 500/5 500/1 .3 .3 .6 1.2 2.4
frame size can be changed by simply 600/5 600/1 .3 .3 .6 1.2 1.2
changing the sensors and associated 750/5 750/1 .3 .3 .3 .6 1.2
3 rating plug, which are easily removed 800/5 800/1 .3 .3 .3 .6 1.2
from the breaker drawout element. 1000/5 1000/1 .3 .3 .3 .6 .6
The wide range of long-delay pickup 1200/5 1200/1 .3 .3 .3 .6 .6
4 makes one set of sensors more flexible 1500/5 1500/1 .3 .3 .3 .6 .6
on a wider range of loads. The Digitrip 1600/5 1600/1 .3 .3 .3 .6 .6
2000/5 2000/1 .3 .3 .3 .6 .3
5 RMS itself need not be changed when
the associated sensors and rating 3200 1600/5 1600/1 .3 .3 .6 .6 1.2
2000/5 2000/1 .3 .3 .3 .6 .6
plugs are changed. 2400/5 2400/1 .3 .3 .3 .3 .6
6 Cutler-Hammer Digitrip RMS can be 2500/5 2500/1 .3 .3 .3 .3 .3
supplied in various combinations of four 3000/5 3000/1 .3 .3 .3 .3 .3
3200/5 3200/1 .3 .3 .3 .3 .3
independent, adjustable, overcurrent
7 protection functions: 3500/5 3500/1 .3 .3 .3 .3 .3
4000/5 4000/1 .3 .3 .3 .3 .3
■ Long delay (L) 4000 4000/5 4000/1 .3 .3 .3 .3 .3
8 ■ Instantaneous (I) 5000 5000/5 5000/1 .3 .3 .3 .3 .3
■ Short delay (S) 6000 6000/5 6000/1 .3 .3 .3 .3 .3
■ Ground (G) Current transformers with meter accuracy classifications at higher burdens and/or suitable for relaying
9 are also available. They will be mounted in the rear cable connection compartment.
■ Ground alarm only (A)

Every Cutler-Hammer Magnum DS Table 20.1-9. Voltage Transformers Table 20.1-10. Control Power Transformers
10 trip unit comes standard with LSI Insulation Class is 600 volt dielectric, 10 kV Insulation Class is 600 volt dielectric.
characteristics. Optional ground (G) full wave BIL. Accuracy Class is 0.6 for W and Primary and secondary fuses are mounted
or ground alarm (A) may also be pro- 1.2 for X burdens at 60 Hz. Thermal ratings on the face of the CPT. An optional primary
11 vided. These trip units also provide are 150 VA at 300°C and 100 VA at 55°C. fuse cover is available. .5 kVA, 1 kVA, 3 kVA
Primary and secondary fuses are mounted and 5 kVA ratings are available as standard.
the ability to defeat instantaneous to on the face of the VT.
provide LS protection only. In addition,
12 short delay protection may be set to Available Standard 120:120
Available Standard
Ratios:
208:120/240
240:120/240
the maximum instantaneous level, Ratios: 240:120 480:120/240
288:120 600:120/240
effectively disabling short delay pro-
13 tection. Under no condition is it possi-
480:120
600:120
ble to set the trip unit beyond the
capabilities of the circuit breaker.
14

15

16

17

18

19

20

21

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-15
April 2009 Magnum DS
Sheet 20 017
Layout Guide

Layout Guide — Magnum DS Rear Connected Switchgear i

Blank or
Instrument
Blank or
Instrument
Blank or
Instrument
Blank or
Instrument
ii
or TVSS or TVSS or TVSS or TVSS

 A A A A 1
Utility
Transition or MAIN 
Compartment
Auxiliary 800 Blank or Blank or Blank or
1600 Instrument Instrument Instrument 2
2000
3200
B B B B
3

96 (2438.4) 
FEEDER  MAIN  FEEDER 
92 (2336.8)
800 800 Blank or 800
1600 1600 Instrument 1600
2000 2000 2000 4
3200 3200 3200
38-inch (965.2) or C C C C
50-inch (1270.0)
Compartment FEEDER  FEEDER  MAIN  FEEDER  5
800 800 800 800
1600 1600 1600 1600
2000
3200
2000
3200
2000
3200
2000
3200
6
D D D D
22 (558.8)
Arrangement 1
38 or 50 (965.2
or 1270.0)
22 (558.8)
Arrangement 2
22 (558.8)
Arrangement 3
30 (762.0)
Arrangement 4
30 (762.0)
Arrangement 5
7
Arrangement
1a or 1b
8
Blank or FEEDER FEEDER  FEEDER  FEEDER 
Instrument 800 Blank or 800 800 800
or TVSS 1600 Instrument 1600 1600 1600 9
2000 2000 2000
A A A A A A
MAIN TIE MAIN TIE FEEDER  FEEDER  10
800 800 800 800 800 800
1600 1600 1600 1600 1600 1600
2000
3200
2000
3200
2000
3200
2000
3200
2000
3200
2000
3200
11
B B B B B B
96 (2438.4) 
92 (2336.8)

TIE MAIN TIE FEEDER  TIE FEEDER 


800 800 800 800 800 800 12
1600 1600 1600 1600 1600 1600
2000 2000 2000 2000 2000 2000
3200
C
3200
C
3200 3200 3200 3200 13
C C C C
FEEDER MAIN  FEEDER  FEEDER  FEEDER 
800
1600
Blank or
Instrument
800
1600
800
1600
800
1600
800
1600
14
2000 2000 2000 2000 2000
3200 3200 3200 3200
D D D D D D 15
22 (558.8) 22 (558.8) 22 (558.8) 22 (558.8) 22 (558.8) 22 (558.8)
Arrangement 6 Arrangement 7 Arrangement 8 Arrangement 9 Arrangement 10 Arrangement 11
16
Figure 20.1-1. Typical Structure and Breaker Arrangements — Magnum DS Mains, Ties, Feeders and Miscellaneous, 3200 A and Below
Dimensions in Inches (mm)  17
 A transition section is required if connecting to a non-standard dry-type transformer or auxiliary and metering devices are to be located in a transition
section, or there is a fire pump breaker required, or there is a zero sequence ground fault required.
 A maximum of two 3200 ampere breakers are permitted per 22-inch (558.8 mm) width of switchgear, one of which must be a main or tie. A 3200
ampere frame breaker cannot be mounted in the same enclosure with a 4000 ampere main or tie. For a 3200 ampere frame breaker mounted in the
18
same enclosure with a 5000 ampere main or tie, contact Eaton.
 When a top-of-gear breaker lifter is used, height is 99 inches (2514.6 mm) total.
 Fixed mounted main breakers are not permitted in the “D” position. 19
 Contact Eaton for placement of 2000 ampere frame breaker in this compartment.
 A maximum of three 2000 ampere breakers are 22-inch (558.8 mm) width of switchgear. If three are required, positions B, C and D must be utilized.
 Any 22-inch (558.8 mm) wide compartment can be a blank or instrument compartment. 20

21

CA08104001E For more information visit: www.eaton.com


20.1-16 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 018
Layout Guide

i Layout Guide — Magnum DS Rear Connected Switchgear

ii Blank or
Blank or
Instrument Blank or
Blank or
Instrument
FEEDER
800
FEEDER
800
Instrument or TVSS Instrument or TVSS 1600 1600
2000 2000
1 A E A E A E
MAIN 
Blank or Blank or Blank or Blank or
4000
2 5000
Instrument Instrument Instrument Instrument

B F B F B F

96 (2438.4) 
FEEDER  FEEDER 
3 800 800 92 (2336.8) MAIN  MAIN 
1600 1600 4000 4000
2000 2000 5000 5000
4 3200 3200
C G C G C G
FEEDER  FEEDER  FEEDER  FEEDER 
5 800 800 800 800 Blank or Blank or
1600 1600 1600 1600 Instrument Instrument
2000 2000 2000 2000
3200 3200 3200 3200
6 D H D H D H
44 (1117.6) 44 (1117.6) 44 (1117.6)
Arrangement 12 Arrangement 13 Arrangement 14
7
Blank or Blank or FEEDER FEEDER
8 Blank or
Instrument
Instrument
or TVSS
Blank or
Instrument
Instrument
or TVSS
800
1600
800
1600
2000 2000
A E A E A E
9 Blank or Blank or
MAIN 
Blank or Blank or
4000
Instrument Instrument Instrument Instrument
5000
96 (2438.4) 

10
92 (2336.8)

B F B F B F
FEEDER
Blank or Blank or Blank or
4000
11 Instrument Instrument Instrument
5000
C G C G C G
MAIN  MAIN MAIN 
12 4000 4000 4000
5000 5000 5000
D H D H D H
13 44 (1117.6) 44 (1117.6) 44 (1117.6)
Arrangement 15 Arrangement 16 Arrangement 17a

14
Figure 20.1-2. Typical Structure and Breaker Arrangements (Continued) — Magnum DS Mains, 4000 and 5000 A — Dimensions in Inches (mm) 
 If you have 4-wire service and service entrance requirement, busway connection or cable connection, the bus or cables must enter from the top.
15  A maximum of two 3200 ampere breakers are permitted per 22-inch (558.8 mm) width of switchgear, one of which must be a main or tie. A 3200
ampere frame breaker cannot be mounted in the same enclosure with a 4000 ampere main or tie. For a 3200 ampere frame breaker mounted in the
same enclosure with a 5000 ampere main or tie, contact Eaton.

16 
Service entrance option is not available with feeder breakers mounted in this structure.
When a top-of-gear breaker lifter is used, height is 99 inches (2514.6 mm) total.
 If you have 4-wire service and service entrance requirement, busway connection or cable connection, the bus or cables must enter from the bottom.
 Fixed mounted main breakers are not permitted in the “D” position.
17  Busway or cable entrance must be from the top.
“B” and “D” position feeders must be reverse fed.
 Any 22-inch (558.8 mm) wide compartment can be a blank or instrument compartment with the following exception: A 44-inch (1117.6 mm)
18 wide instrument compartment must be adjacent to another 44-inch (1117.6) wide compartment in the structure.

19

20

21

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-17
April 2009 Magnum DS
Sheet 20 019
Layout Guide

Layout Guide — Magnum DS Rear Connected Switchgear i

FEEDER
800
FEEDER
800 Blank or
Blank or
Instrument Blank or
Blank or
Instrument
ii
1600 1600 Instrument or TVSS Instrument or TVSS
2000 2000
A E A E A E 1
FEEDER FEEDER
MAIN  MAIN 
800 800
1600 1600
4000
5000
4000
5000
2
2000 2000

96 (2438.4) 
B F B F B F

92 (2336.8)
TIE TIE 3
Blank Blank 4000 4000
5000 5000
C G C G C G 4
FEEDER  FEEDER 
MAIN  MAIN  800 800
4000 4000 1600 1600 5
5000 5000 2000 2000
3200 3200
D H D H D H 6
44 (1117.6) 44 (1117.6) 44 (1117.6)
Arrangement 17b Arrangement 18 Arrangement 19
7
FEEDER FEEDER FEEDER FEEDER FEEDER FEEDER
800 800 800 800 800 800
1600 1600 1600 1600 1600 1600 8
A E A E A E
FEEDER  FEEDER 
TIE
4000
TIE
4000
800
1600
800
1600
9
5000 5000 2000 2000
3200 3200
B F B F B F
10
96 (2438.4) 

 
92 (2336.8)

FEEDER FEEDER
MAIN  800 800 TIE
4000 1600 1600 4000 11
5000 2000 2000 5000
3200 3200
C G C G C G 12
FEEDER  FEEDER  FEEDER  FEEDER 
800 800 800 800
Blank or
Instrument
Blank or
Instrument
1600 1600 1600 1600 13
2000 2000 2000 2000
3200 3200 3200 3200
D H D H D H 14
44 (1117.6) 44 (1117.6) 44 (1117.6)
Arrangement 20 Arrangement 21 Arrangement 22
15
Figure 20.1-3. Typical Structure and Breaker Arrangements (Continued) — Magnum DS Mains and Ties, 4000 and 5000 A — Dimensions in Inches (mm) 


Fixed mounted main breakers are not permitted in the “D” position. 16
If you have 4-wire service and service entrance requirement, busway connection or cable connection, the bus or cables must enter from the bottom.
 If you have 4-wire service and service entrance requirement, busway connection or cable connection, the bus or cables must enter from the top.


Busway or cable entrance must be from the top.
When a top-of-gear breaker lifter is used, height is 99 inches (2514.6 mm) total.
17
 A maximum of two 3200 ampere breakers are permitted per 22-inch (558.8 mm) width of switchgear, one of which must be a main or tie. A 3200
ampere frame breaker cannot be mounted in the same enclosure with a 4000 ampere main or tie. For a 3200 ampere frame breaker mounted in the
same enclosure with a 5000 ampere main or tie, contact Eaton. 18
 Any 22-inch (558.8 mm) wide compartment can be a blank or instrument compartment with the following exception: A 44-inch (1117.6) wide
instrument compartment must be adjacent to another 44-inch (1117.6 mm) wide compartment in the structure.
19

20

21

CA08104001E For more information visit: www.eaton.com


20.1-18 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 020
Layout Guide

i Layout Guide — Magnum DS Rear Connected Switchgear

ii FEEDER
800
FEEDER
800
FEEDER
800
FEEDER
800
FEEDER
800
FEEDER
800
1600 1600 1600 1600 1600 1600
2000 2000 2000 2000
1 A E A E A E
TIE FEEDER  FEEDER 
4000 4000 4000
2 5000 5000 5000
B F B F B F

96 (2438.4) 
92 (2336.8)
FEEDER FEEDER
3 FEEDER
4000
TIE
4000
800 800
1600 1600
5000 5000
2000 2000
4 C G C G C G
FEEDER FEEDER FEEDER FEEDER FEEDER FEEDER
800 800 800 800 800 800
5 1600 1600 1600 1600 1600 1600
2000 2000 2000 2000 2000 2000
D H D H D H
6 44 (1117.6) 44 (1117.6) 44 (1117.6)
Arrangement 23 Arrangement 24 Arrangement 25

7 FEEDER FEEDER FEEDER FEEDER


800 800 800 800
1600 1600 1600 1600
8 A E A E
FEEDER FEEDER FEEDER FEEDER
800 800 800 800
9 1600
2000
1600
2000
1600
2000
1600
2000
B F B F
96 (2438.4) 
92 (2336.8))

10 FEEDER
FEEDER FEEDER
800 800
4000
1600 1600
5000
2000 2000
11 C G C G
FEEDER FEEDER
FEEDER 
12 800
1600
800
1600
4000
5000
2000 2000
D H D H
13 44 (1117.6) 44 (1117.6)
Arrangement 26 Arrangement 27
14
Figure 20.1-4. Typical Structure and Breaker Arrangements (Continued) — Magnum DS Ties and Feeders, 4000 and 5000 A — Dimensions in Inches (mm) 
 “B” and “D” position feeders must be reverse fed.
15  When a top-of-gear breaker lifter is used, height is 99 inches (2514.6 mm) total.
 Any 22-inch (558.8 mm) wide compartment can be a blank or instrument compartment with the following exception: A 44-inch (1117.6) wide
instrument compartment must be adjacent to another 44-inch (1117.6) wide compartment in the structure.
16

17

18

19

20

21

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-19
April 2009 Magnum DS
Sheet 20 021
Layout Guide

Layout Guide — Magnum DS Rear Connected Switchgear i

Blank or
Instrument
Blank or
Instrument
Blank or
Instrument
Blank or
Instrument
ii

A E A E 1
Main or Tie Blank or Blank or
6000 Instrument Instrument
2
B F B F
Fan Compartment Main or Tie 
6000 3

C G C G 4
FEEDER  FEEDER  Fan Compartment
800 800
1600 1600 See Section 21.1
Figure 21.1-9
5
2000 2000

96 (2438.4) 
3200 3200 for MCCB Circuit
Breaker Layout
D H D H Information. 6
44 (1117.6) 44 (1117.6)
92 (2336.8)

Arrangement 28 Arrangement 29
7
Blank or
Instrument
tions 8
trument Standard
Instrument Full Width
TVSS
Blank 9
LV Section

Blank or 'B' Position LV


Options
800 A MDS/MDSX
10
Instrument Main Breaker 1600 A MDS/MDSX
2000 A MDS/MDSX

Instrument Standard
11
TVSS 38 50
Blank or
(965.2) (1270.0)
'C' Position 12
MV Fuse
Compt.
13
'D' Position MV
MV Section

12 (304.8) 25 kA Interruption
Slider Control Main Breaker < 800 A Cont. Current
Section
tions 14

15

16
24
(355.6)
17
Figure 20.1-5. Typical Structure and Breaker Arrangements (Continued) — Figure 20.1-6. Group-Mounted Molded Case
Magnum DS Mains and Ties, 6000 A — Dimensions in Inches (mm)  Circuit Breaker Switchboard
 A maximum of (2) 3200 ampere breakers are permitted per 22-inch (559 mm) width of switchgear, Note: Structures utilizing molded case 18
one of which must be a main or tie. A 3200 ampere frame breaker cannot be mounted in the same breakers for distribution will be UL 891
enclosure with a 4000 ampere main or tie. For a 3200 ampere frame breaker mounted in the same rated with 30-cycle bus bracing.

enclosure with a 5000 or 6000 ampere main or tie, contact Eaton.
When a top-of-gear breaker lifter is used, height is 99 inches (2514.6 mm) total.
19
 Any 22-inch (558.8 mm) wide compartment can be a blank or instrument compartment with the
following exception: A 44-inch (1117.6) wide instrument compartment must be adjacent to
another 44-inch (1117.6) wide compartment in the structure. 20
 Need a 44-inch wide section on both sides of the tie for layout to be correct.

21

CA08104001E For more information visit: www.eaton.com


20.1-20 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 022
Layout Guide

i Layout Guide — Magnum DS Rear Accessible Switchgear


Table 20.1-11. Layout Guide
Rear Accessible Switchgear
ii Breaker Type Ampacity Available Structure Widths — Allowable Breaker Placements — Inches (mm)
<=100 kAIC 200 kAIC 18 (457.2) 22 (558.8) 30 (762.0) 44 (117.6)
1 Narrow (MDN) 800 – 2000 Feeder - A or B or Feeder - C,D Feeder - C or D
MDN4- C or D Main - C,D Main - C or D
MDN5- Tie - B
2 MDN6- Main - B or C or D
MDNC-
Standard (MDS) 800 – 2000 800 – 1600 Feeder - A or Feeder - A or B or Feeder - A or B or C or D
3 MDS4-
MDS6-
MDSL-
MDSX-
B or C or D
Tie - B or C
C or D
Tie - B or C
or E or F or G or H

MDS8- Main - B or C Main - B or C or D


MDSC- or D
4 Standard (MDS) 3200 2000 Feeder - B or C Feeder - B or C Feeder - Contact Eaton
MDS6- MDSL- or D or D
MDS8- MDSX- Tie - B or C Tie - B or C
5 MDSC- Main - B or C Main - B or C or D
or D
Double (MDS) 4000 – 5000 3200 – 4000 Feeder - B/F, C/G, D/H
6 MDS8- MDSX- Tie - B/F, C/G
MDSC- Main - B/F, C/G, D/H
Double w/ Fans (MDS) 6000 5000 Feeder - BC/FG, CD/GH
7 MDSC- MDSX- Tie - BC/FG, CD/GH
Main - BC/FG, CD/GH
Instrument Compartment (TVSS, HRG, All Positions All Positions All Positions All Positions
8 Metering, Controls, Panelboard, etc.)

9
A A A A E
10
B B B B F
11
C C C C G
12

13 D D D D H

18 (457.2) 22 (558.8) 30 (762.0) 44 (1117.6)


14
Figure 20.1-7. Breaker Structures
15
Feeder Feeder Metering TVSS Feeder Feeder Metering TVSS
A Metering MDN-608 MDN-608 Metering A/E MDS-608 MDS-608
16 800 A 800 A 800 A 800 A

Main Feeder Tie Feeder Main Main Tie Main


B MDS-632 MDN-608 MDS-630 MDN-608 MDS-632 B/F MDS-840 MDS-840 MDS-840
17 3200 A 800 A 3200 A 800 A 3200 A 4000 A 4000 A 4000 A

TVSS Feeder Feeder Feeder TVSS Feeder Feeder Feeder Feeder Feeder Feeder
C MDN-608 MDN-608 MDN-608 C/G MDS-608 MDS-608 MDS-608 MDS-608 MDS-608 MDS-608
18 800 A 800 A 800 A 800 A 800 A 800 A 800 A 800 A 800 A
Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder
D MDN-608 MDN-608 MDN-608 MDN-608 MDN-608 D/H MDS-616 MDS-616 MDS-616 MDS-616 MDS-616 MDS-616
19 800 A 800 A 800 A 800 A 800 A 1600 A 1600 A 1600 A 1600 A 1600 A 1600 A
22 18 22 18 22 44 44 44

20 Using Narrow and Standard Breakers Using Standard and Double Breakers

Figure 20.1-8. Main-Tie-Main Typical Layouts


21

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-21
April 2009 Magnum DS
Sheet 20 023
Layout Guide

Layout Guide — Magnum DS Front Accessible Switchgear i


Table 20.1-12. Layout Guide
Front Accessible Switchgear
Breaker Type Ampacity Available Structure Widths — Inches (mm)
ii
≤100 kAIC 18 + X (457.2 + X) 22 + X (558.8 + X) 44 + X (1117.6 + X)

Narrow (MDN) 800 - 2000 Feeder - A or B or C or D


1
MDN4- Tie - B
MDN5- Main - B or C or D
MDN6- 2
MDNC-
Standard (MDS) 800 - 3200 Feeder - B
MDS4-
MDS6-
Tie - B
Main - B
3
MDS8-
MDSC-
Double (MDS) 4000 - 5000 Feeder - B/F
4
MDS8- Tie - B/F
MDSC- Main - B/F
Double w/ Fans (MDS) 6000 Feeder - BC/EF
5
MDSC- Tie - BC/EF
Main - BC/EF
Instrument Compartment (TVSS, HRG, All Positions All Positions All Positions 6
Metering, Controls, Panelboard, etc.)

A A A E
8
Note:

18" Breaker Sections: 9


Cable Compartment can
B Cable B Cable B F Cable
ONLY be on the right.
Compartment
Compartment Compartment
22" and 44" Breaker Sections:
10
Cable Compartment can
be on the right or left.
C C C G 11
Shipping splits are not allowed
between 18" Breaker structure
and its cable compartment. 12
D D D H Shipping splits must be
adjacent to a cable compartment.
13
18 (457.2) "x" 22 (558.8) "x" 44 (1117.6) "x"
14
Figure 20.1-9. Front-Accessible Breaker Structures

15
Top Entry Cable Cable Compartment Instrument Instrument Blank Bottom Entry
Compartment — Top Entry or TVSS or TVSS
— Top Entry 16
Main Breaker Main Breaker
17
Main Breaker Main Breaker Cable Cable Compartment
Compartment
— Bottom
— Bottom Entry 18
Entry
Instrument Instrument Blank
or TVSS or TVSS 19
22 (558.8) 44 (1117.6) 22 (558.8) 44 (1117.6)
20
Figure 20.1-10. Front Access Main Sections
21

CA08104001E For more information visit: www.eaton.com


20.1-22 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 024
Layout Guide

i Layout Guide — Magnum DS Front Accessible Switchgear

ii Feeder Metering Feeder


MDN-608 MDN-608
800 A 800 A
1
Cable Main Feeder Cable Tie Feeder Cable Main Cable
Compart- MDS 632 MDN-608 Compart- MDS 632 MDN-608 Compart- MDS 632 Compart-
2 ment 3200 A 800 A ment 3200 A 800 A ment 3200 A ment

Feeder Feeder
3 MDN-608
800 A
MDN-608
800 A

4 Feeder
MDN-608
Feeder
MDN-608
800 A 800A

5 22 22 18 18 22 18 22 22
(558.8) (558.8) (457.2) (457.2) (558.8) (457.2) (558.8) (558.8)

6 Figure 20.1-11. Front-Accessible Standard and Narrow Breakers Main-Tie-Main Typical Layout

10

11

12

13

14

15

16

17

18

19

20

21

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-23
April 2009 Magnum DS
Sheet 20 025
Layout Dimensions

Layout i
Lifting Plate
ii
Metal-Enclosed “Shipping
Split” Terminal Blocks

Optional “top-of-gear”
1
Breaker Lifter

2
4.10 (104.1)
3

8
99.00
(2514.6)
9
92.00
(2336.8)
10
Horizontal Cross Bus Area

Vertical Bus Riser Area

11

12

13
Ground
Bus 14

15

16
20.28
(515.1) 17
“D”  25.63
(651.0)
18
Figure 20.1-12. Section View of Typical Structure — Dimensions in Inches (mm)
 See Table 20.1-13, Page 20.1-27. 19

20

21

CA08104001E For more information visit: www.eaton.com


20.1-24 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 026
Layout Dimensions

i Layout

ii 49.00 (1244.6)
44.20 (1122.7) (800 – 2000 A)
45.62 (1158.7) (3200 A – Shown)
2.32
1 (58.9) 96.10 (2441.0)

92.00 (2336.8)

2 6.00 (152.4) TYP


88.13 (2238.4)
83.16 (2112.3) 83.19 (2113.0)
PH A 82.97 (2107.4)
22.00
3 (558.7) X1 X2 X3 X0
Dry-Type
LV GND Bus
2.00 (50.8) Transformer
1.00 (25.4) Connection
4 67.16 (1705.9)
PH B
1.00 (25.4)
61.16 (1553.5) Tap Plate Pattern (TYP)
5 PH C
Liquid
X0 X1 X2 X3 Transformer
22.00 Connection
(558.9) 56.50 (1435.1)
6
56.41 (1432.9) CL 3200A
55.91 (1420.2) CL 2000A
7
12.00 (304.8) 44.96 (1141.9)
12.04 VT Grounding
8 (305.9) Strap
(Floor of 35.89 (911.5)
Fuse Compt.) 5.75
(146.0)
9 10.81
(274.5)
MV Incoming Cable
Lug Position

10 23.59 (599.0)
31.97
(811.9) 19.03 (483.2)

11 MV Cable Feed
to Transformer
9.03 (229.3)
12 2.00
(50.8) MV GND Bus
3.88 (98.4)
0.00
13 0.98
(24.3) 20.28 (515.1)
8.00
(203.2)
5.00 (127.0) TYP

47.84 (1215.2)
14 90.08 (2288.0) (Only One Depth Currently Available)

Figure 20.1-13. Integrated Unit Substation Section View — Dimensions in Inches (mm)
15

16

17

18

19

20

21

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-25
April 2009 Magnum DS
Sheet 20 027
Layout Dimensions

Layout i
3.19
(81.0)
ii
3.50 3.50
(88.9) (88.9)
1
Encl. Width View A
2
Lifting Angle (View A)
8.81
4.10 (223.8) 30.8
3
(104.1)
6.02 (782.82)
(152.9)
4

6
800A Runbacks Shown;
See Table A for Other Sizes
7

8
22.00
(558.8) 9

10
Neutral Taps
92.00 11
(2336.8)

22.00 12
(558.8) 16.55
(420.4)
13

14

22.00
15
(558.8)

16

6.41
17
Table A. Bus Cross-Sections (162.8)
Ampere
Rating
800 A 1200/1600 A 2000 A
20.28 18
(515.1) 0.88
Runback 3.50 x 0.25 2.50 x 0.38 4.50 x 0.50 40.16 (22.2)
Cross-Section (1020.1) 19
Figure 20.1-14. Front Access Section View — Dimensions in Inches (mm)
20

21

CA08104001E For more information visit: www.eaton.com


20.1-26 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 028
Layout Dimensions

i Layout

ii 44-Inch
3.00 16.00 16.00 3.00
3.00 3.00 (76.2) (406.4) (406.4) (76.2)
(76.2)
1 1.38 6.00 1.38
( (152.4) (35.1)

Power Powe
2 Conduiit 1.50 Conduit 1.50
Area 1.50 (38.1) A
Area (38.1)
“CC” (38.1) “CC

3 (304.8)

A
12.00
(304.8)
 A

1.50 3.00 6.00(152.4)


( (76.2)
4 3.60
(91.4) 3.00 Top 3.60 3.00
3.00 (76.2) D
l (91.4) To
D (76.2) Control Top 3.00 (76.2) 3.60
(26.2) Conduit l
31.18 1.03 (26.2) Conduit 1.03 (26.2) (94.4)
5 (792.0)
A
Area
A
Area 31.18
21.50 0.65 (792.0)
(546.1) (16.5) 3.50 3.38 21.50 0.65 (91.4) (91.4) 0.65 21.50
(85.9) (546.1) (16.5)
6 3.50 (88.9)
3.50 ( (88.9) (88.9)
(108.0)
(546.1)

Bottom
5.38 Provision Bottom
7 (136.7) Conduit
Area
for .50 (12.7) 5.38 Control Control Provisions 8.38 4.63
36.00 Hardware (136.7) t for .50 (12.7) (212.9) (117.6)
(914.4) 3.00 Front 3.00 Area Area Hardware
(76.2) (76.2) 36.00 Front 36.00
8 W (914.4)
3.00 16.00 16.00 3.00
(914.4)
(76.2) (406.4) (406.4) (76.2)
W
9 Ref: 4A37896

10 Figure 20.1-15. Floor Plans and Available Conduit Space in Inches (mm) — 18, 22, 30, 44-Inch (1117.6 mm) Wide Rear Access Structures
 This dimension is reduced by 12.00 inches (304.8 mm) when vertical section is close coupled to a dry-type transformer due to secondary bus connections.

11 W

12 18.73
(475.7)
40.20
0.65
13 (16.5) 2.75 (70.0)
(1021.0)
17.52
Control
3.50 Conduit (445.0)
CC
(88.9) Areas
14
5.42 36.00
(138.0) (914.4)
15 Figure 20.1-16. Front Access Structures

16

17

18

19

20

21

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-27
April 2009 Magnum DS
Sheet 20 029
Layout Dimensions

Table 20.1-13. Rear Access Structure Dimensions in Inches (mm)


W D A CC Recommended Number i
3.50 Inch 4.00 Inch

18.00 (457.2) 54.00 (1371.6) 18.00 (457.2) 7.30 (185.4) 2 2 ii


60.00 (1524.0) 24.00 (609.6) 13.30 (337.8) 4 4
66.00 (1676.4) 30.00 (762.0) 19.30 (490.2) 6 6
72.00 (1828.8)
78.00 (1981.2)
36.00 (914.4)
42.00 (1066.8)
25.30 (642.6)
31.30 (795.0)
8
12
8
10
1
84.00 (2133.6) 48.00 (1219.2) 37.30 (947.4) 14 12
90.00 (2286.0) 54.00 (1371.6) 43.30 (1099.8) 16 16
22.00 (558.8) 54.00 (1371.6) 18.00 (457.2) 7.30 (185.4) 3 3 2
60.00 (1524.0) 24.00 (609.6) 13.30 (337.8) 6 6
66.00 (1676.4) 30.00 (762.0) 19.30 (490.2) 9 9
72.00 (1828.8) 36.00 (914.4) 25.30 (642.6) 12 12 3
78.00 (1981.2) 42.00 (1066.8) 31.30 (795.0) 15 15
84.00 (2133.6) 48.00 (1219.2) 37.30 (947.4) 18 18
90.00 (2286.0) 54.00 (1371.6) 43.30 (1099.8) 21 21
30.00 (762.0) 54.00 (1371.6) 18.00 (457.2) 7.30 (185.4) 4 4
4
60.00 (1524.0) 24.00 (609.6) 13.30 (337.8) 8 8
66.00 (1676.4) 30.00 (762.0) 19.30 (490.2) 12 12
72.00 (1828.8) 36.00 (914.4) 25.30 (642.6) 16 16 5
78.00 (1981.2) 42.00 (1066.8) 31.30 (795.0) 20 20
84.00 (2133.6) 48.00 (1219.2) 37.30 (947.4) 24 24
90.00 (2286.0) 54.00 (1371.6) 43.30 (1099.8) 28 28 6
44.00 (1117.6) 54.00 (1371.6) 18.00 (457.2) 7.30 (185.4) 7 7
60.00 (1524.0) 24.00 (609.6) 13.30 (337.8) 14 14
66.00 (1676.4)
72.00 (1828.8)
30.00 (762.0)
36.00 (914.4)
19.30 (490.2)
25.30 (642.6)
21
28
21
28
7
78.00 (1981.2) 42.00 (1066.8) 31.30 (795.0) 35 35
84.00 (2133.6) 48.00 (1219.2) 37.30 (947.4) 42 42
90.00 (2286.0) 54.00 (1371.6) 43.30 (1099.8) 49 49 8
60.00 (1524.0) 54.00 (1371.6) 18.00 (457.2) 7.30 (185.4) 8 8
60.00 (1524.0) 24.00 (609.6) 13.30 (337.8) 16 16
66.00 (1676.4) 30.00 (762.0) 19.30 (490.2) 24 24 9
72.00 (1828.8) 36.00 (914.4) 25.30 (642.6) 32 32
78.00 (1981.2) 42.00 (1066.8) 31.30 (795.0) 40 40
84.00 (2133.6) 48.00 (1219.2) 37.30 (947.4) 48 48
90.00 (2286.0) 54.00 (1371.6) 43.30 (1099.8) 56 56 10
Table 20.1-14. Front Access Structure Dimensions in Inches (mm)
W CC Recommended Number
11
3.50 Inch 4.00 Inch

18.00 (457.2) 13.89 (352.8) 6 6 12


22.00 (558.8) 17.89 454.4) 8 8
30.00 (762.0) 25.89 (657.6) 11 11
44.00 (1117.6) 39.89 (1013.2) 16 16 13
Note: FC is 36.00 (914.4) for all front access structure widths.
14

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16

17

18

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20

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CA08104001E For more information visit: www.eaton.com


20.1-28 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 030
Layout Dimensions

i Layout — IUS Plan View

1.13 1.44
ii (28.7) (36.6) 21.12
(536.4)

1 2.35
1.38
Top Conduit

Top Conduit
(59.7)
(35.1)

Conduit Entry
13.00 4.19 4.19 13.00
2 (330.2) Entry (106.4) (106.4) (330.2)
19.19

Entry
(487.4)

Bottom
3 6.00
3.15
3.15
(80.0) 6.00
(152.4) (152.4)
(80.0)

4
Top Conduit Entry Transformer Right
5 Bottom Conduit Entry

6 90.00
(2286.0)

9
34.56
(877.8)
10
3.63
(92.2)
11

12 3.00
18.00
(457.2)
(76.2)
24.00
13 (609.6)
Top Conduit Entry Transformer Left

14 Figure 20.1-17. Magnum IUS (Integrated Unit Substation) Lag-Down Positions and Conduit Space — Dimensions in Inches (mm)

15

16

17

18

19

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For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-29
April 2009 Magnum DS
Sheet 20 031
Layout Dimensions

Layout — Outdoor Walk-in Switchgear i


17.13 Structure
109.03
(435.1)
20.00 20.00 45.66
5.03
Roof
Width
‘C’
Rear of
Inner .95
(2769.4) ii
2.50 4.00 (127.8) Rear of Base to Floor
(508.0) (508.0) (1159.8) (24.1)
(63.5) (101.6) B Structure

3.06
(77.7)
2.00 18.44
(468.4)
16.81
25.52 1
Opening 30.00 (648.2)
(684.3) C
3.50 x 3.50 (762.0) A A L
(88.9 x 88.9) Unit

3.06 48.87 B
.95
(24.1) Section B-B 2
(77.7) 25.31 Bottom (1241.3)
(642.9) Conduit 44.00 CL Structure ‘B’ ‘C’
Control Wire Width
(1039.9)
Opening
Space
3.93
Opening
(1117.6)
Unit 18.00 13.35 9.00 3
3.50 x 3.50 Top View (457.2) (228.6)
(99.8) Bus Duct
(88.9 x 88.9) 22.00 17.35 11.00
Chimney & Cover
3.06
(77.7)
22.00 .95 .95 30.00 25.35 15.00 4
(24.1) (24.1) (381.0)
Opening Unit ‘B’
38.00 33.35 19.00
1.50 (965.2) (847.1) (482.6)
Lifting Angle  (38.1) Section A-A 44.00 39.35 22.00
(1117.6) (999.5) (558.8)
5
Foundation Tie Down
(for Seismic Only)  50.00 45.35 25.00
Floor Plan Figure 1 (1270.0) (1151.9) (635.0)

18" Width = 17.4 to Rear Frame (441.9)


6
119.98 O.S. of Outdoor 22" Width = 21.4 to Rear Frame (543.6)
(3047.5) ‘ ’
End Sheet
See Figure 1 Above for
Overall Depth
18.44 Bus Opening (From Base) Transformer
38" Width = 37.4 to Rear Frame (950.0)
7
Bus Duct Orientation (468.4) 55" Width = 54.4 to Rear Frame (1381.8)
Flange
Outdoor 36.00
3.89
(98.8)
2.30
0.61
(15.5) Roof Sheet (914.4) 8
22.00 14.00 ‘A’
28.59 111.48 (355.6)
30.21
109.03 (767.3) (2831.6)
(2769.4)
(From Base)
(Opening
Width)
Overall
Height 9
5.75 5.75 (784.6) CL
105.06 CL
(2668.5) (146.1) (146.1) CL
Throat 72.00
CL 33.45
Opening
& TXF
(1828.8)
Switchgear
CL
Front of
Outdoor
10
51.23 See Base
(1301.2) (849.6) Depth Figure 1
Switchgear Throat
(Door
4.00 Door
2.00
(50.8)
Width)
(101.6) Door Swing Swing 11
26.00 43.38 33.45 42.00
(1066.8) 33.45
(660.4) (1101.9) 39.66 (849.6) (849.6)
(Clear
117.08
(2973.8)
(Aisle Width) (1007.4)
Width) 12
(Base)

Side View Top View


13
Transition Box
Weights of Outdoor Structures
(Shipped Attached)
(without breakers) 14
Weight-
Structure Lbs (kg)
Switchgear Throat
(Shipped Disassembled)
End Trims One set per lineup) 1500 (681) 15
18-inch (457.2) wide breaker structure 2500 (1135)
22-inch (558.8 mm) wide breaker structure 2600 (1180)
30-inch (762.0 mm) wide breaker structure
44-inch (1117.6 mm) wide breaker structure
2700 (1226)
5200 (2361)
16

45.00 22-inch (558.8 mm) wide auxiliary structure 2300 (1044)
(1143.0)
22-inch (558.8 mm) wide transition structure 2300 (1044)
41.38
(1051.1) 38-inch (965.2 mm) wide utility structure 2700 (1226) 17
8.00
(203.2) 50-inch (1270.0 mm) wide utility structure 3200 (1453)
Transformer throat 150 (68)
Transformer
15.50
18
Flange 44.00
22.00 22.00 30.00
(558.8) (558.8) (762.0)
37.50
(952.5)
Unit Widths
(Overall Shipping Width)
5.00
(127.0) 19
Front View Reference Drawing: 9255C25
20
Figure 20.1-18. Outdoor Walk-in Enclosure Dimensions in Inches (mm)
 46.63 (1184.4) = 55-inch throat (44-inch wide transition box); 52.63 (1336.8) = 61-inch throat (44-inch wide transition box).
 18.70 (475.0) = 44-inch wide transition box. 21
 3/4-inch (19.1 mm) hardware recommended in all tie down locations.

CA08104001E For more information visit: www.eaton.com


20.1-30 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 032
Layout Dimensions

i Layout — Outdoor Non-Walk-in Switchgear


Structure
17.13 109.03
ii (435.1) Roof
Width
‘C’
Rear of
.95
(2769.4)
20.00 20.00 Rear of Base Inner to Floor
2.50 4.00 (24.1)
(101.6) (508.0) (508.0) B Structure
(63.5)
1 3.06 Control Wire 2.00
18.44
(468.4) 25.52
(77.7) Opening (50.8) 30.00 (648.2)
C
(684.3) (762.0) A A L
3.50 x 3.50 Unit
2 (88.9 x 88.9)
B
.95
(24.1) Section B-B
3.06 17.83
(77.7) 25.44 (452.9)
(646.2) Bottom CL Structure ‘C’
40.94 44.00 ‘B’
3 (1039.9)
Opening
Conduit
Space
(1117.6)
Unit
Width
18.00 9.00
3.93 Top View
(99.8) Bus Duct
Chimney & Cover 22.00 17.35 11.00
4 3.06 18.94 22.00 .95 .95 30.00 25.35 15.00
(77.7) (24.1) (24.1) (381.0)
Opening Unit ‘B’
38.00 33.35 19.00
(965.2) (847.1) (482.6)
5 Lifting Angle 
1.50
(38.1)
Section A-A 44.00 39.35 22.00
(1117.6) (999.5) (558.8)
Foundation Tie Down
50.00 45.35 25.00
(for Seismic Only)  Floor Plan Figure 1 (1270.0) (1151.9) (635.0)
6
O.S. of Outdoor 22" Width = 21.4 to Rear Frame (543.6)
88.02 30" Width = 29.4 to Rear Frame (746.8)
End Sheet
7 (2235.7)
Overall Depth
‘ ’
50" Width = 49.4 to Rear Frame (1254.8)
See Figure 1 Above for Transformer
18.44 Bus Opening (From Base)
(468.4) Flange
36.00 Indoor Gear Rear of Base
8 3.89
Outdoor
Roof Sheet (914.4)
1.60 1.65 Outdoor
(98.8) ‘A’ Base
28.58 (558.8) (355.6)

9 109.05
(2769.9) 30.23 26.97
20.10
109.79 (767.8) (685.0) CL
105.08 (2788.7) CL
CL Overall
10 (2669.0)
Height
Throat
Opening
72.00
CL
CL & TXF See
51.23 (1828.8)
Switchgear Throat Switchgear Figure 1
(1301.2) (Shipped Disassembled) Depth
11 2.00 4.00 7.51
(50.8) (101.6) (190.8)
Work Space
26.00
12 (660.4) 86.04
(2185.4)
(Base)

Side View Top View


13
Transition Box
Weights of Outdoor Structures
14 (Shipped Attached)
(without breakers)
Weight-
Structure Lbs (kg)
15 Switchgear Throat
(Shipped Disassembled)
End Trims One set per lineup) 1500 (681)
18-inch (457.2 mm) wide breaker structure 2400 (1090)
22-inch (558.8 mm) wide breaker structure 2600 (1180)
16 
30-inch (762.0 mm) wide breaker structure
44-inch (1117.6 mm) wide breaker structure
2700 (1226)
5200 (2361)
45.00
(1143.0) 22-inch (558.8 mm) wide auxiliary structure 2300 (1044)
22-inch (558.8 mm) wide transition structure 2300 (1044)
17 41.38
(1051.1) 8.00 38-inch (965.2 mm) wide utility structure 2700 (1226)
(203.2) 50-inch (1270.0 mm) wide utility structure 3200 (1453)
Transformer throat 150 (68)
18 Transformer
15.50 44.00
Flange
22.00 22.00 30.00
(558.8) (558.8) (762.0)
19 37.50
(952.5)
Unit Widths
(Overall Shipping Width)

Front View Reference Drawing: 9255C35


20
Figure 20.1-19. Outdoor Non-Walk-in Enclosure Dimensions in Inches (mm)
 0.75-inch (19.1 mm) hardware recommended in all tie down locations.
21  18.70 (475.0) = 44-inch wide transition box.
 46.63 (1184.4) = 55-inch throat (44-inch wide transition box); 52.63 (1336.8) = 61-inch throat (44-inch wide transition box).

For more information visit: www.eaton.com CA08104001E


Metal-Enclosed Drawout Switchgear — Low Voltage 20.1-31
April 2009 Magnum DS
Sheet 20 033
Technical Data/Dimensions/Weights

Application Table 20.1-16. Magnum DS Indoor Switchgear Structure Approximate Weights (Less Breakers)
i
Width in Inches (mm) Depth in Inches (mm) Approximate Weight in Lbs. (kg)
Center of Gravity Breaker Structure
For seismic calculations, the following
dimensions should be used to locate
18 and 22
(457.2 and 558.8)
60 (1524.0)
66 (1676.4)
1250 (568)
1300 (590)
ii
the center of gravity for Indoor Cutler- 72 (1828.8) 1350 (613)
Hammer Magnum DS Switchgear. 78 (1981.2) 1400 (636)
84 (2133.6) 1450 (658) 1
Table 20.1-15. Center of Gravity Location 90 (2286.0) 1500 (681)
Dimensions in Inches (mm) 44 (1117.6) 60 (1524.0) 2500 (1135)

Vertical Left-to-Right From the Front


66 (1676.4)
72 (1828.8)
2600 (1180)
2700 (1226)
2
78 (1981.2) 2800 (1271)
60 Center of 26
(1524.0) Lineup (660.4)
84 (2133.6)
90 (2286.0)
2900 (1317)
3000 (1362) 3
Auxiliary Structure
18 and 22
(457.2 and 558.8)
60 (1524.0)
66 (1676.4)
950 (431)
1000 (455)
4
72 (1828.8) 1050 (477)
78 (1981.2) 1100 (499)
84 (2133.6) 1150 (522) 5
90 (2286.0) 1200 (545)
Transition
12 (304.8) 60 (1524.0) 475 (216) 6
66 (1676.4) 500 (227)
72 (1828.8) 525 (238)
78 (1981.2) 550 (250) 7
84 (2133.6) 575 (261)
90 (2286.0) 600 (272)
22 (558.8) 60 (1524.0)
66 (1676.4)
950 (431)
1000 (454)
8
72 (1828.8) 1050 (477)
78 (1981.2) 1100 (499)
84 (2133.6) 1150 (522) 9
90 (2286.0) 1200 (545)
Utility
38 (965.2) 60 (1524.0) 1600 (726)
10
66 (1676.4) 1625 (738)
72 (1828.8) 1650 (749)
78 (1981.2) 1675 (760) 11
84 (2133.6) 1700 (772)
90 (2286.0) 1725 (783)
50 (1270.0) 60 (1524.0)
66 (1676.4)
1650 (749)
1675 (760)
12
72 (1828.8) 1700 (772)
78 (1981.2) 1725 (783)
84 (2133.6) 1750 (794) 13
90 (2286.0) 1775 (806)

Table 20.1-17. Magnum DS Breaker Weights — Lbs. (kg) 14


Breaker Drawout

MDN-800
MDN-1600
110 (50) 15
MDN-2000
MDS-800
MDS-1600
145 (66)
16
MDS-2000
MDSX-800 190 (86)
MDSX-1600 17
MDSX-2000
MDS-3200 175 (80)
MDS-4000 310 (141) 18
MDS-5000
MDS-6000
MDSX-3200
MDSX-4000
340 (154) 19
MDSX-5000

Note: Manually or electrically operated. For approximate impact weight, add 50% of 20
breaker weight.

21

CA08104001E For more information visit: www.eaton.com


20.1-32 Metal-Enclosed Drawout Switchgear — Low Voltage
Magnum DS April 2009
Sheet 20 034
Technical Data/Dimensions/Weights

i Application Table 20.1-18. Altitude Derating Factors 4. Excessively high or low ambient
Altitude Voltage Current temperatures.
Correction Correction
Standards Feet Meters
For ambient temperatures exceed-
ii Magnum DS circuit breakers meet or 6,600 2,012 1,000 1,000 ing 40°C, and based on a standard
exceed all applicable requirements of 7,000 2,134 0.989 0.998 temperature rise of 65°C, the con-
ANSI Standards C37.13, C37.17, 7,500 2,286 0.976 0.995 tinuous current ratings of breaker
1 C37.50 and CSA. 8,000 2,438 0.963 0.993 frame sizes, and also buses, current
8,500 2,591 0.950 0.990 transformers, etc., will be subject
9,000 2,743 0.933 0.987
System Voltage and Frequency to a derating factor calculated
2 Magnum DS breakers are designed for
9,500
10,000
2,896
3,048
0.917
0.900
0,983
0.980
from the following formula:
operation on ac systems only, 60 Hz or 10,500 3,200 0.883 0.977
50 Hz, 635 volts maximum. 105º Total — Special Ambient, ºC
3 11,000
11,500
3,353
3,505
0.867
0.850
0.973
0.970
-------------------------------------------------------------------------------------------
105º Total — 40ºC Standard Ambient
-
Continuous Current Ratings 12,000 3,658 0.833 0.967
Circuit breakers are not adversely
4 Unlike transformers, generators and 12,500
13,000
3,810
3,962
0.817
0.800
0.963
0.960 affected by very low outdoor
motors, circuit breakers are maximum-
ambient temperatures, particularly
rated devices and have no built-in
5 temporary overload current ratings. Unusual Environmental and when energized and carrying load
currents. The standard space heat-
Consequently, it is vital that each Operating Conditions ers in weatherproof switchgear
application take into consideration the Special attention should be given to will raise the temperature slightly
6 maximum anticipated current demand, applications subject to the following and prevent condensation.
initial and future, including temporary conditions:
overloads.
Electrical components such as
7 The continuous rating of any Magnum
1. Damaging or hazardous fumes,
relays and instruments, however,
vapors, etc.
DS breaker is limited to the sensor must be applied within the manu-
facturer’s specified limits.
8 rating, or the frame size current rating,
whichever is the lesser. For instance,
2. Excessive or abrasive dust.
5. Exposure to Seismic Shock
an MDS-616 1600 ampere frame For such conditions, it is generally
9 breaker with 800 ampere sensors
has a maximum continuous rating of
recommended that the switch-
gear be installed in a clean, dry
Magnum DS assemblies and
breakers have been certified for
800 amperes, but the same breaker room, with filtered and/or pressur-
applications through UBC Zone 4
10 with 1600 ampere sensors is limited ized clean air. This method permits
and for the California Building
to 1600 amperes maximum. the use of standard indoor switch-
Code. Assembly modifications
gear and avoids the derating effect
All current ratings are based on a may be required, so such condi-
11 maximum ambient air temperature
of non-ventilated enclosures.
tions must be specified.
of 40˚C (104˚F). 3. Salt spray, excessive moisture,
6. Abnormally high frequency of
dripping, etc.
12 Ambient Temperature operation.

The temperature of the air surround- Drip shields in equipment rooms


In line with above, a lesser number
and space heaters in indoor
13 ing the enclosure should be within the
weatherproof enclosures, may be
of operations between servicing,
limits of: -30˚C (-22˚F) to +40˚C (104˚F). and more frequent replacement of
indicated, depending upon the
parts, may be indicated.
severity of the conditions.
14 Altitude
The breakers are applicable at their
Cutler-Hammer is a federally registered trademark
full voltage and current ratings up to a
15 maximum altitude of 6,600 feet (2,012 m)
of Eaton Corporation. NEMA is the registered trade-
mark and service mark of the National Electrical
above sea level. When installed at Manufacturers Association. UL is a registered
trademark of Underwriters Laboratories Inc. CSA is
higher altitudes, the ratings are subject
16 to the following correction factors in
a registered trademark of the Canadian Standards
Association. Uniform Building Code (UBC) is a trade-
accordance with ANSI C37.20.1. mark of the International Conference of Building
Officials (ICBO). ISO is the registered trademark and
17 sole property of the International Organization for
Standardization. Ultramid is a registered trademark
of Volt Industrial Plastics Inc.

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For more information visit: www.eaton.com CA08104001E

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