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Api 4G PDF

The document provides a technical specification and inspection report for a drilling rig mast. It includes details on the rig type, temperature range, draw works, mast dimensions, static hook load capacity, and wind capacity. The inspection report lists components to inspect, including the crown assembly, mast sections, tubing board, rod basket, ladders, and substructure. Inspectors mark any damaged, worn, or needing repair items and verify other items were inspected. The purpose is to thoroughly inspect the mast and its components according to industry standards to ensure safe performance.

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Aluosh Aluosh
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
807 views

Api 4G PDF

The document provides a technical specification and inspection report for a drilling rig mast. It includes details on the rig type, temperature range, draw works, mast dimensions, static hook load capacity, and wind capacity. The inspection report lists components to inspect, including the crown assembly, mast sections, tubing board, rod basket, ladders, and substructure. Inspectors mark any damaged, worn, or needing repair items and verify other items were inspected. The purpose is to thoroughly inspect the mast and its components according to industry standards to ensure safe performance.

Uploaded by

Aluosh Aluosh
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Technical Specification

Manufactured in accordance with API Standards


RIG
Rig Type
Range Temperature
Draw Works rated input
Drill pipe stands handling
Static hook load / number of line
Mast clear height from ground level
Drilling floor height from ground level
Setback capacity
Casing Capacity on rotary table beams
Maximum wind capacity with bare setback
Maximum wind capacity with full setback
MAST
Static hook load / number of line
Mast clear height from ground level
Racking board elevation from drill floor
Crown block sheaves
Hydraulic catheads Spinning
Racking board capacity
Lubrication System
Draw Works
Substructure
Servicing Masts

Type of inspection performed :

( Nearest , Rig Down , Rig Up)


Date:

PURPOSE & SCOPE OF INSPECTION: This report form and inspection procedure was developed as a guide
for making and reporting field inspection in a thorough and uniform manner. The procedure is intended for
use by operating personnel to the extent that its use satisfies conditions for which an inspection is intended.
More detailed and critical inspections may be ordered to supplement a program of these inspections; if
masts are used in the upper range of their load limits, or if structures may have been subjected to critical
conditions which could affect safe performance. This form is provided strictly as a guide, and the API accepts
no liability whatsoever for its use or scope.

MARKING DAMAGE: At the time of inspection, damaged sections or equipment must be clearly and visibly
marked so that needed repairs may be made. A bright, contrasting spray paint is suggested for this. When
repairs are made, the visible markings should be removed by painting over them. It is also necessary for the
inspector to write "None" when no damage markings are needed, as this is his indication that the item has
passed inspection. It is recommended that inspection be made with assistance of manufacturer's assembly
drawing and operating instructions. For items not accessible or that do not apply, draw a line through the item
pertaining to the component.

Company:
Rig #:
Location:
Mast Manufacturer:
Date of Manufacture:
Manufacturer's Drawing Available for Use in Inspection:
Manufacturer's Rating:
Height:
Mast Serial #:
Mast Type:
Mast Nameplate on Structure:
Inspected By:

Items that do not need attention should be checked to indicate that the item was inspected. Items t hat are not
applicable should be marked in the box as "NA" (not applicable).
Items that are warped, worn, damaged, cracked welds, rusted, bent, in need of repair or replacement, or
otherwise in need of further attention, mark an "X" in the box and provide comments on the inspected items.

Provide Comments Regarding Inspected Items

√ OK X1 Requires Immediate Attention


NA Not Applicable X2 Requires Attention Next Move
U Unable to Access X3 Requires Attention Next Maintenance
M Missing X4 Requires Attention When Convenient
1.0 Crown Assembly
1.1 Sheaves
Number of Sheaves:
Main Cluster Sheave Diameter:
Hoisting Line Size:
Fast Line Sheave Diameter:

Condition COMMENTS REGARDING INSPECTED ITEMS


Main Sheaves
Fast line Sheaves
Grooves in Gage
Bearings
Seals
Line Guards
Grease Fittings
Center Pin Locks
Winch Line Sheaves
Crown Raiting Plate

Sheave Material Type:


Number of Visible Marks Applied:

2.0 Crown Block Structure


Crown Railing
Crown Frame
Safety Gate
Guy line Support Eyes
Load line Support Eyes
Sheave Pedestal Mounts
Crown Decking
Fall Protection Mount
Fall Protection Device

Number of Visible Marks Applied:

3.0 Upper Mast Section


Operator's Side Front Leg
Operator's Side Rear Leg
Off Side Front Leg
Off Side Rear Leg
C Sections
Diagonal Bracing
Back Bracing
Rod Basket Mounts
Tubing Board Mounts
Upper Latch Assembly (Lock)
Cotter Keys in Place
Telescoping Ram
Mast Lighting Mounts

Number of Visible Marks Applied:

4.0 Lower Mast Section

Operator's Side Front Leg


Operator's Side Rear Leg
Off Side Front Leg
Off Side Rear Leg
C Sections
Diagonal Bracing
Back Bracing
Lower Latch Assembly (Lock)
Cotter Keys in Place
Mast Hinge Points
Stand Pipe Mounts
Telescoping Cylinder Stabilizers

Number of Visible Marks Applied:

5.0 Tubing Board

Tubing Board Frame


Frame Hinge Points
Tail Gate Hinge Points
Left Support Line Anchor
Right Support Line Anchor
Diving Board
Hand Rails
Fingers
Safety Cables on Fingers
Support Cables
Number of Visible Marks Applied: 9

6.0 Rod Basket

Rod Basket Frame


Rod Racks (fingers)
Load Line Anchor Points
Rod Rack Hinge Points
Support Cables

Number of Visible Marks Applied: 5


7.0 Pipe Racking Platform (Monkey Board)

Frame Straight
Pin Hole(s )
Pins
Safety Pins/Keepers
Frame Welds
Working Platform
Landing Platform
Handrails
Ladder Access
Fingers Straight
Finger Welds
Finger Safety Line(s)
Hoist Mounting

Number of Visible Marks Applied: 12

8.0 Base Mast Section

Base Section Structure


Diagonal Supports
Turnbuckles
Hinge Points
Push Points
Mast Locking Device
Support Beam
Angle Adjustment Screws
Load Adjustment Screws

Number of Visible Marks Applied: 7

9.0 Main Hydraulic Ram/Raising Cylinder


inspected during rig-up/rig-down operation

Cylinder Push Points


Hydraulic Connections
Hydraulic Hoses
Hinge Pins
Retaining Pins or Locks
Telescoping Cylinder
Seals
Bleed Valve

Number of Visible Marks Applied: 7


10.0 Ladders

Vertical Rails Straight


Rails In Alignment
Ladder Stand Offs
Stand Off Connections
Rail Welds
Rungs/Welds
Rung Spacing
Access at Rig Floor
Toe Clearance

Number of Visible Marks Applied: 9

11.0 Tong Counterweights (Drilling Applications)


Guides
Weight Device
Sheaves/Shafts
Wire lines
Cable Clamps
Welds

Number of Visible Marks Applied: 6

12.0 Miscellaneous Sheave Assemblies

Clevis/Shackle
Mast Pad-eye
Sheaves
Bearings
Shafts
Sheave Bolt
Side Plate Bolts
Bolt Safety Pins
Grease Fittings
Safety Line
Number of Visible Marks Applied: 9

13.0 Carrier Components


Dead Line Anchor
Rear Jack Beam
Front Jack Beam
Load Line Tie downs
Load Line Turnbuckles
Load Line Condition

Number of Visible Marks Applied: 6


14.0 Paint /Coating Condition:
Full visual check of painting ( for corrosion , paint cracks , )

15.0 Should additional inspection NDT be performed

17.0 Special Comments:


Program Assembly Inspection For :-

Visual Check of all Welds and Dimensional According to:-


 API RP 9B
 API RP54
 API 4F
 ASNT TC-1A
 ASTM A370
 AWS D1.1
 API RP 8B
 API RP 4G
 IADC
Inspected by Program { OEM } Origin Equipment's Manufacturer
Substructure
Type of inspection performed :
Date:

PURPOSE & SCOPE OF INSPECTION: This report form and inspection procedure was developed as a guide for
making and reporting field inspection in a thorough and uniform manner. The procedure is intended for use by
operating personnel to the extent that its use satisfies conditions for which an inspection is intended. More detailed
and critical inspections may be ordered to supplement a program of these inspections; if masts are used in the
upper range of their load limits, or if structures may have been subjected to critical conditions which could affect
safe performance. This form is provided strictly as a guide, and the API accepts no liability whatsoever for its use or
scope.

MARKING DAMAGE: At the time of inspection, damaged sections or equipment must be clearly and visibly marked
so that needed repairs may be made. A bright, contrasting spray paint is suggested for this. When repairs are
made, the visible markings should be removed by painting over them. It is also necessary for the inspector to write
"None" when no damage markings are needed, as this is his indication that the item has passed inspection. It is
recommended that inspection be made with assistance of manufacturer's assembly drawing and operating
instructions. For items not accessible or that do not apply, draw a line through the item pertaining to the component.

Company:
Rig #:
Location:
Manufacturer:
Date of Manufacture:
Manufacturer's Drawing Available for Use in Inspection:
Manufacturer's Rating:
Height:
Serial #:
Type:
Mast Nameplate on Structure:
Inspected By:

Substructures

Items that do not need attention should be checked to indicate that the item was inspected. Items that are not
applicable should be marked in the box as "NA" (not applicable).
Items that are warped, worn, damaged, cracked welds, rusted, bent, in need of repair or replacement, or otherwise
in need of further attention, mark an "X" in the box and provide comments on the inspected items.

Provide Comments Regarding Inspected Items

√ OK X1 Requires Immediate Attention


NA Not Applicable X2 Requires Attention Next Move
U Unable to Access X3 Requires Attention Next Maintenance
M Missing X4 Requires Attention When Convenient
Substructure
Max. Rotary table load casing capacity
Max. Setback capacity
Drill floor height

1.0 Shoes, Pedestals:


Condition COMMENTS REGARDING INSPECTED ITEMS
Pin Connections
Pin Holes
Bolt Connections
Bolt Holes
Pins / Bolts
Safety Pins
Support Beams
Welds

Number of Visible Marks Applied: 8

2.0 Floor Area:

Condition COMMENTS REGARDING INSPECTED ITEMS


Floor Plates
Handrails & Toe Boards
Handrail Connections
Setback Material
Floor Bracing
Welds

Number of Visible Marks Applied: 8

3.0 Sub – Spreaders and Rotary Beams :

Condition COMMENTS REGARDING INSPECTED ITEMS


Rotary Beams
Spreaders
Pin Connections
Pin Holes
Pins
Pad - eyes
Welds

Number of Visible Marks Applied: 8

4.0 Deadline Anchor Mounting :

Condition COMMENTS REGARDING INSPECTED ITEMS


Supports
Bolts
Flooring
Breakover Assembly
Handrails
Welds

Number of Visible Marks Applied: 8


5.0 Substructure Components :

Condition COMMENTS REGARDING INSPECTED ITEMS


Beams Straight
Cross Braces
Pin/Bolt Holes
Pin/Bolts
Safety Pins
Pull Back Posts
Drawworks Tiedowns
Welds
Bop Anchor Pad-Eyes
Pad-Eyes

Number of Visible Marks Applied: 8

6.0 Engine Foundation :

Condition COMMENTS REGARDING INSPECTED ITEMS


Support Beams
Cross Braces
Pin/Bolt Holes
Pins/Bolts
Safety Pins
Pad-Eyes

Number of Visible Marks Applied: 8

7.0 Engine Foundation Spreaders :

Condition COMMENTS REGARDING INSPECTED ITEMS


Beams
Cross Braces
Pin/Bolt Holes
Pins/Bolts
Safety Pins
Pad-Eyes

Number of Visible Marks Applied: 8

8.0 BOP Trolley Beams :


Condition COMMENTS REGARDING INSPECTED ITEMS
Beams
Pin Holes
Pin/Bolt Holes
Pins
Safety Pins
Welds

Number of Visible Marks Applied: 8


9.0 Raising Equipment :

Condition COMMENTS REGARDING INSPECTED ITEMS


Pin Connections
Pin Holes
Pins
Wirelines
Sheaves
Barings
Seals
Grease Fittings
Hydraulic Winches
Hydraulic Cylinders
Hydraulic Hoses
Cylinder Hinge

Number of Visible Marks Applied: 8

10.0 Engine Foundation :

Condition COMMENTS REGARDING INSPECTED ITEMS


Welds
Pin/Bolt Holes
Pins/Bolts
Floor Plating
Stair Tread Spacing
Handrail Sockets

Number of Visible Marks Applied: 8

11.0 Paint /Coating Condition:


Full visual check of painting ( for corrosion , paint cracks , )

12.0 Engine Foundation :

Condition COMMENTS REGARDING INSPECTED ITEMS


Pad-Eyes
Pins
Beam Clamps
Jacks
Jacking Motors
Jacking Rack
Number of Visible Marks Applied: 8

13.0 Comments, Drawings, and Pictures:

Inspectors Signature:---------------------------------------------- Date:------------------------------------------


-

Owner Representative Signature:-------------------------------- Date:------------------------------------------


-

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