M20J Electrical Schematics MAN503 PDF
M20J Electrical Schematics MAN503 PDF
M20J Electrical Schematics MAN503 PDF
M20J
ELECTRICAL SCHEMATICS
MANUAL
(Originally published December 1998
in Service & Maintenance Manual MAN123)
CHAPTER 91
ELECTRICAL WIRING PARTS LIST & DIAGRAMS
(SCHEMATICS)
91-EFFECTIVITY
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CHAPTER 91
ELECTRICAL WIRING PARTS LIST & DIAGRAMS
TABLE OF CONTENTS
CHAPTER . . . . . . . SUBJECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE
SECTION
91--00--00 . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
91--00--01 . . . . . . . . . . . . . . Electrical System Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
91--00--02 . . . . . . . . . . . . . . Wiring Identification System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
91--00--03 . . . . . . . . . . . . . . Abbreviations -- Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
91--20--00 . . . . . . . . . . . Electrical System Hardware Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
91--20--01 . . . . . . . . . . . . . . 24--0001 THRU 24--1685 (14V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
91--20--02 . . . . . . . . . . . . . . 24--3000 THRU 24--3153 (28V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
91--20--03 . . . . . . . . . . . . . . 24--3154 THRU 24--3200, 24--3202 THRU 24--3217 (28V) . . . . . 61
91--20--04 . . . . . . . . . . . . . . 24--1686--14 THRU 24--2999--14 (14V) (ATS) . . . . . . . . . . . . . . . . 77
91--20--05 . . . . . . . . . . . . . . 24--3201, 24--3218 THRU 24--3410 (28V) . . . . . . . . . . . . . . . . . . . . 81
91--20--06 . . . . . . . . . . . . . . 24--3411 THRU 24--3431 (28V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
91--30--00 . . . . . . . . . . . Electrical System Schematics (ENVELOPES) . . . . . . . . . . . . . . . . . . . . 111
91--CONTENTS
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91--00--00 -- GENERAL
The electrical system hardware lists and related schematics are sequenced in this section by serial num-
ber effectivity. The chapter is divided into the following sections:
--Electrical Systems Schematic Notes
--Wiring Identification System
--Electrical System Hardware Charts (By Effectivity)
--Electrical Schematics (By Effectivity)
321298 Terminal
R91--1
EXAMPLE - 91--1
91--00--00
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The Mooney Aircraft Corporation wiring/electrical equipment identification system used in current production
aircraft deletes the Model Number annotation. The purpose of this is to standardize the identification of a
system function/component for all model of aircraft. The functional groups are basically the same as earlier
identification numbers. These new functional groups apply to schematic drawing 800304. The new functional
groups are as follows:
CR — First two/three leters — Circuit Function
04 — First set of numerals — Wire Sequence
A — Single letter in series — Configuration
20 — Last two numerals in series — Wire size
CODE/COMPONENT or SYSTEM (CIRCUIT FUNCTION) -- 800304 ( ) SCHEMATIC DRAWING
91--00--02
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CAUTION
These schematics address different serial numbered aircraft. Make sure the applicable schematic
is being used for the aircraft being serviced.
91--20--00
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The Vendor and Part Number will be depicted where the applicable electrical equipment identifier is shown
on the following hardware charts: Order replacement or repair part numbers for electrical components
from the following electrical system hardware charts that are applicable to the aircraft model and S/N be-
ing worked on.
91--20--01 -- ELECTRICAL SYSTEM HARDWARE CHART -- 24--0001 thru 24--1685 (14 VOLT),
DRAWING NUMBER SCI -- 800269L--3,--3A & 800330
91--20--02 -- ELECTRICAL SYSTEM HARDWARE CHART -- 24--3000 thru 24--3153 (28 VOLT),
DRAWING NUMBER -- 800350
91--20--03 -- ELECTRICAL SYSTEM HARDWARE CHART -- 24--3154 thru 24--3200, 24--3202 thru
24--3217 (28 VOLT), DRAWING NUMBER -- 800263 (E), 24--1686--14 thru 24--2999--14
common components, ( 28V & 14 V) -- (See 91--20--04 for 14 Volt peculiar
components).
91--20--04 -- ELECTRICAL SYSTEM HARDWARE CHART -- 24--1686--14 thru 24--2999--14 (ATS
ONLY) (14 VOLT SYSTEMS), DRAWING NUMBER -- 800263 (E)
91--20--05 --ELECTRICAL EQUIPMENT HARDWARE CHART -- S/N 24--3201, 24--3218 THRU
24--3270, DRAWING NO -- 800304 -- (JI) (REV. F SHT 1/ REV. H SHT 2)
91--20--05 --ELECTRICAL EQUIPMENT HARDWARE CHART -- S/N 24--3271 THRU 24--3350
DRAWING NO -- 800304 -- (J2) (REV. W) (2 sheets)
91--20--05 --ELECTRICAL EQUIPMENT HARDWARE CHART -- S/N 24--3351 THRU 24--3373
DRAWING NO -- 800304 -- (J3) (REV. W) (1 sheet)
91--20--05 --ELECTRICAL EQUIPMENT HARDWARE CHART -- S/N 24--3374 thru 24--3377
DRAWING NO -- 800304 -- (J4) (REV. W) (1 sheet)
91--20--05 --ELECTRICAL EQUIPMENT HARDWARE CHART -- S/N 24--3378 thru 24--3383
DRAWING NO -- 800304 -- (J5) (REV. Y) (1 sheet)
91--20--05 --ELECTRICAL EQUIPMENT HARDWARE CHART -- S/N 24--3384 thru 24--3392
DRAWING NO -- 800304 -- (J6) (REV. Z) (1 sheet)
91--20--05 --ELECTRICAL EQUIPMENT HARDWARE CHART -- S/N 24--3393 thru 24--3404
DRAWING NO -- 800304 -- (J7) (REV. Z) (1 sheet)
91--20--05 --ELECTRICAL EQUIPMENT HARDWARE CHART -- S/N 24--3405 thru 24--3410
DRAWING NO -- 800304 -- (J8) (REV. AA) (1 sheet)
91--20--06 --ELECTRICAL EQUIPMENT HARDWARE CHART -- S/N 24--3411 thru 24--3420
DRAWING NO -- 800383 -- (J1) (REV. G) (1 sheet)
91--20--06 --ELECTRICAL EQUIPMENT HARDWARE CHART -- S/N 24--3421 thru 24--3431
DRAWING NO -- 800383 -- (J2) (REV. H) (1 sheet)
91--20--00
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NOTES
1. Switch 8906k2876 may be used by painting black handle with white epoxy paint.
2. Alternate for V3L--3 is V3--1 switch with JV--5 actuator.
3. 0506--505 is replacement for --004; S/N 18928 & UP are modified.
4. Or equivalent Sprague RB1535
Dale MFS--1/2(15K)
TWX 1/2 W (15k)
5. Set for 75 MPH (+/--5.0) (65 +7/--4 KIAS) increasing actuation. (2.775 in. H2O, +0.384/--0.358 in.)
6. Use with socket, 27E122; spring, 206176; stand--off, (2 ea) 21B212. (AN515--6R5 screw,
AN936--A6 washer).
7. Alternate L110--1--N--K3L or Mooney P/N 880013--501.
8. Mounting Hardware RCA KC2B
Mica Insulating Wafer H.H. Smith 6291
Nylon Shoulder Washer H.H. Smith 2666
Solder Lug H.H. Smith 1410--10
Metal Washer H.H. Smith 1152
Nut H.H. Smith 1367
9. Alternate Holders Leecraft 07--05
Drake 4151--014
10. Alt. Resistors Sprague 243E2015
Drake VC5E--200
11. Maximum circuit breaker rating is shown, amperage of installed circuit breaker is determined
by particular unit installed.
12. Alternate Ohmite 0561
Mallory 5AV10
13. Replace VR414 & 20082 with 880016--501 & 800331--721 cable.
14. Manufacture using “Alpha Wire Co.” braid #2172 or #1233/2 (2 ea) & AMP terminals as
necessary to connect the buss bars as shown on schematic. Cover braid with PVC 105/A
tubing for insulation.
15. Same as 14 except use (1 ea) braid.
16. Ground tabs (“250” series)
”As required” AMP 41478
AMP 41480
17. Alternate Prestolite R35
18. Replace with MS3106A--22--14P when used in conjunction with MS3450KT22--14S.
19. Replace with MS3450KT22--14S receptacle & MS3417--22--N cable clamp or
Matrix #9440KT22--14S.
20. MFG Chicago Minature Lamp Co.
21. Set switches with room temperature between 60o F and 80o F. Set low at 4.25 “ Hg. +/--0.25”
and high at 5.50” Hg. +0.20/--0.00” increasing vacuum. Switches may not vary more than 0.50”
Hg. between 0o F and 110o F.
22. Replace with 940020--501, (Cutler--Hammer solenoid P/N 6041H53).
23. Alternate Turn Coordinators:
Talley Corp. (w/out lights) 1394T100--7Z
United Instr.(w/out lights) 9100 Code No. 6
24. Alternate Turn & Bank:
Talley Corp. (w/out lights) 1234T100--7TZ
Talley Corp. (w/out lights) 1234T100--3TZ
25. Alternate Fuel Flow Gauges:
Mooney (Gals/hr -- lighted) 880034--501
Mooney (liters/hr -- lighted) 880034--503/--509
Mooney (Imperial gals/hr -- lighted) 880034--511
Mooney (Pounds/hr) 880034--505
91--20--01
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NOTES (con’t.)
27. Use buss bar 913127--029, --023 or --013 as required by installation of optional equipment.
28. Effective 25--0821 & ON (All are 930023--2xx C/B’s). Effective 24--1464 & ON also.
29. Effective 25--0001 thru 25--0788 or 24--0024 thru 24--1037.
30. Effective 25--0789 & ON or 24--1426 & ON.
31. Effective 24--0001 thru 24--0023 (24--0024 thru 24--1037 use 21 LS02B, 21 LS03B, 21 LS04B &
21 LS05B)
32. Effective 25--0447 thru 25--0780 or 24--1038 thru 24--1425.
33. Standard on 24--1211 & ON.
34. Effective 25--0613 thru 25--0780.
35. Alternate Turn Coordinator (w/ lights):
United Instr 9112--Code No. 9
Astronautics 303990--113MSC
Talley 1394T100--3Z
36. Use 1 ea. MS35334--21 or MS2898 (Alan--Bradley) internal tooth lockwasher with each light if
not supplied by Sloan.
37. Alternate Clock (lighted):
Mid--Continent MD--88L
Mid--Continent MD--88L(ET)
(w/ light tray) BA14--24--BW2
38. Alternate Voltage Regulator:
Lamar B--00371--6.
39. Alternate Starter (21 PS04B):
TCM 646238
40. Use buss bars 913127--123,--125 as required, by installation of Optional Equipment.
41. CUT TO SIZE
91--20--01
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NOTES
1. Use 1 ea. MS35334--21 or MS2898 (Alan Bradley) internal tooth lockwasher with each light if not
supplied by Sloan.
2. Maximum circuit breaker rating is shown, amperage of installed circuit breaker is determined by
particular unit installed.
3. Buss bar may be shortened as required by circuit breaker installation.
4. Alternate for V3--1 switch w/ JV--5 actuator is V3L--3 assembly.
5. Varies with AutoPilot System installed.
91--20--02
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RESERVED
91--20--02
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NOTES:
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RESERVED
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RESERVED
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NOTES:
1. SHADIN MODEL NO. INTERFACE WITH II MORROW APOLLO, ARNAV AND NORTHSTAR
LORAN SYSTEMS.
2. SHADIN MODEL NO. INTERFACE WITH BENDIX/KING KLN--88 OR KLN90 SERIES.
3. B & D TACH SENSOR’S P/N 0406--004 IS 9/16 “ DIAMETER FOR BENDIX MAGNETOS.
0406--003 IS 11/16” DIAMETER FOR SLICK MAGNETOS
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MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
91--20--06
Page 98
Date DEC 1998 Rev Date
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
91--20--06
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Rev Date Date DEC 1998
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
91--20--06
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Date DEC 1998 Rev Date
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
91--20--06
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Rev Date Date DEC 1998
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
91--20--06
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Date DEC 1998 Rev Date
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
91--20--06
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Rev Date Date DEC 1998
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
91--20--06
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Date DEC 1998 Rev Date
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
91--20--06
Page 105
Rev Date Date DEC 1998
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
91--20--06
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Date DEC 1998 Rev Date
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
91--20--06
Page 107
Rev Date Date DEC 1998
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
NOTES:
1. ALL P/N’s ARE ACCEPTABLE. SEE VENDOR INFORMATION FOR APPLICABLE CONFIGURATION.
3. SEAL BACK OF POTENTIOMETER WITH DOW CORNING #738 ELECTRICAL SEALANT AF-
TER WIRES ARE SOLDERED TO TERMINALS.
5. SEAL BACK OF SWITCH WITH DOW CORNING #738 ELECTRICAL SEALANT AFTER WIRES ARE
SOLDERED TO TERMINALS WHEN USED AS “THROTTLE SWITCH--GEAR WARNING”.
91--20--06
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Date DEC 1998 Rev Date
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
91--20--06
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Rev Date Date DEC 1998
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
91--20--06
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Date DEC 1998 Rev Date
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
91--30--00
Page 111
Rev Date Date DEC 1998
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
ENVELOPE A
ELECTRICAL SCHEMATICS
FOR
MOONEY AIRPLANE COMPANY, INC.
M20J
CAUTION
Be certain that the Serial Number of the aircraft being serviced agrees with the Serial Number effectivity
of the schematic being used.
NOTE:
All Optional Equipment Schematics are to be depicted on the System Installation Drawings and will not
be on these Basic Aircraft Schematics.
Page 1
Rev Date Date DEC 1998
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
ENVELOPE B
ELECTRICAL SCHEMATICS
FOR
MOONEY AIRPLANE COMPANY, INC.
M20J
CAUTION
Be certain that the Serial Number of the aircraft being serviced agrees with the Serial Number effectivity
of the schematic being used.
NOTE:
All Optional Equipment Schematics are to be depicted on the System Installation Drawings and will not
be on these Basic Aircraft Schematics.
Page 1
Rev Date Date DEC 1998
i - _
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I
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8
....................................... -:.............................................. [ ..................................... "'- ....................... J.......... ..... ;_"_';-'_..................................... LI............ S,./I
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
ENVELOPE C
ELECTRICAL SCHEMATICS
FOR
MOONEY AIRPLANE COMPANY, INC.
M20J
CAUTION
Be certain that the Serial Number of the aircraft being serviced agrees with the Serial Number effectivity
of the schematic being used.
NOTE:
All Optional Equipment Schematics are to be depicted on the System Installation Drawings and will not
be on these Basic Aircraft Schematics.
Page 1
Rev Date Date DEC 1998
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
ENVELOPE D
ELECTRICAL SCHEMATICS
FOR
MOONEY AIRPLANE COMPANY, INC.
M20J
CAUTION
FOR REVISION 10--95, THE SCHEMATIC IDENTIFIED AS 800304 (J1) (F) 24--3271 THRU 24--TBA (SHEET
1 OF 2) SHOULD BE REMOVED FROM THIS ENVELOPE.
NOTE:
If any schematic(s) other than the two sheets listed above are now located in this envelope, it is re-
quested that they be relocated into “ENVELOPE E” (now DATED DEC 1998)
To make schematics more readable, they will now be printed in a larger scale and the number of sche-
matics in a single envelope will have to be reduced. Therefore, additional envelopes are being distrib-
uted for the appropriate S & M manuals.
CAUTION
Be certain that the Serial Number of the aircraft being serviced agrees with the Serial Number effectivity
of the schematic being used.
NOTE:
All Optional Equipment Schematics are to be depicted on the System Installation Drawings and will not
be on these Basic Aircraft Schematics.
Page 1
Rev Date Date DEC 1998
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
ENVELOPE E
ELECTRICAL SCHEMATICS
FOR
MOONEY AIRPLANE COMPANY, INC.
M20J
NOTE:
To make schematics more readable, they will now be printed in a larger scale and the number of sche-
matics in a single envelope will have to be reduced. Therefore, additional envelopes are being distrib-
uted for the appropriate S & M manuals.
CAUTION
Be certain that the Serial Number of the aircraft being serviced agrees with the Serial Number effectivity
of the schematic being used.
NOTE:
All Optional Equipment Schematics are to be depicted on the System Installation Drawings and will not
be on these Basic Aircraft Schematics.
Page 1
Rev Date Date DEC 1998
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
ENVELOPE F
ELECTRICAL SCHEMATICS
FOR
MOONEY AIRPLANE COMPANY, INC.
M20J
NOTE:
To make schematics more readable, they will now be printed in a larger scale and the number of sche-
matics in a single envelope will have to be reduced. Therefore, additional envelopes are being distrib-
uted for the appropriate S & M manuals.
CAUTION
Be certain that the Serial Number of the aircraft being serviced agrees with the Serial Number effectivity
of the schematic being used.
NOTE:
All Optional Equipment Schematics are to be depicted on the System Installation Drawings and will not
be on these Basic Aircraft Schematics.
Page 1
Rev Date Date DEC 1998
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
ENVELOPE G
ELECTRICAL SCHEMATICS
FOR
MOONEY AIRPLANE COMPANY, INC.
M20J
NOTE:
To make schematics more readable, they will now be printed in a larger scale and the number of sche-
matics in a single envelope will have to be reduced. Therefore, additional envelopes are being distrib-
uted for the appropriate S & M manuals.
CAUTION
Be certain that the Serial Number of the aircraft being serviced agrees with the Serial Number effectivity
of the schematic being used.
NOTE:
All Optional Equipment Schematics are to be depicted on the System Installation Drawings and will not
be on these Basic Aircraft Schematics.
Page 1
Rev Date Date DEC 1998
MOONEY AIRPLANE COMPANY, INC.
M20J ELECTRICAL SCHEMATICS MANUAL
ENVELOPE H
ELECTRICAL SCHEMATICS
FOR
MOONEY AIRPLANE COMPANY, INC.
M20J
NOTE:
To make schematics more readable, they will now be printed in a larger scale and the number of sche-
matics in a single envelope will have to be reduced. Therefore, additional envelopes are being distrib-
uted for the appropriate S & M manuals.
CAUTION
Be certain that the Serial Number of the aircraft being serviced agrees with the Serial Number effectivity
of the schematic being used.
NOTE:
All Optional Equipment Schematics are to be depicted on the System Installation Drawings and will not
be on these Basic Aircraft Schematics.
Page 1
Rev Date Date DEC 1998