U340 Manual PDF
U340 Manual PDF
U340 Manual PDF
CH
171CH03 165CH23
" Specification A
JTORQUE CONVERTER
D This torque converter has optimally designed Turbine Runner
fluid passages and impeller configuration Pump Impeller Lock-up
resulting in substantially enhanced transmission Clutch
efficiency to ensure good starting, acceleration
and fuel economy.
Stator
D Furthermore, a hydraulically operated lock-up
mechanism which cuts power transmission Input Shaft
losses due to slippage at medium and high
speeds is used.
One-way
Clutch
216CH06
" Specifications A
JOIL PUMP
The oil pump is combined with torque converter, lubricates the planetary gear units and supplies operating
pressure to the hydraulic control.
Driven Gear
Drive Gear
Pump Body Stator Shaft
247CH20
AKPPHELP.RU Руководство по ремонту АКПП
CHASSIS – U340E AND U441E AUTOMATIC TRANSAXLES CH-43
CH
High Temperature
259LSK03
Service Tip
D The color of the ATF level gauge used in the ATF WS has been changed to black. (Orange was used
in the ATF Type T-IV on the previous model.)
D If a vehicle with a transaxle filled with ATF WS is replenished with another type of ATF, the vehicle
might not start off at extremely low temperatures.
AKPPHELP.RU Руководство по ремонту АКПП
CH-44 CHASSIS – U340E AND U441E AUTOMATIC TRANSAXLES
General
D A CR-CR type planetary gear is used in the planetary gear unit which is located on the input shaft. This
planetary gear is a type of the planetary gear unit that joins the front and rear planetary carriers to the front
and rear ring gears. As result, the unit has been made significantly simple and compact.
D A centrifugal fluid pressure canceling mechanism is used in the C1 clutch which is applied when shifting
from 3rd to 4th.
Input Shaft
F1
C3
Rear Planetary
Gear
Front Planetary
Gear Counter Driven Gear
216CH05
" Specification A
C1 Forward Clutch 4
C2 Direct Clutch 3
C3 Reverse Clutch 2
The No.
No of Discs
B1 OD & 2nd Brake 2
B2 2nd Brake 3
B3 1st & Reverse Brake 4
F1 No. 1 One-Way Clutch The No. of Sprags 16
F2 No. 2 One-Way Clutch The No. of Rollers 15
The No. of Sun Gear Teeth 46
Front Planetary Gear The No. of Pinion Gear Teeth 21
The No. of Ring Gear Teeth 85
The No. of Sun Gear Teeth 32
Rear Planetary Gear The No. of Pinion Gear Teeth 21
The No. of Ring Gear Teeth 75
The No. of Drive Gear Teeth 52
Counter Gear
The No. of Driven Gear Teeth 53
AKPPHELP.RU Руководство по ремонту АКПП
CHASSIS – U340E AND U441E AUTOMATIC TRANSAXLES CH-45
Function of Components
Component Function
C1 Forward Clutch Connects input shaft and front planetary sun gear.
C2 Direct Clutch Connects intermediate shaft and rear planetary carrier.
C3 Reverse Clutch Connects intermediate shaft and rear planetary sun gear.
B1 OD & 2nd Brake Locks the rear planetary sun gear.
B2 2nd Brake Prevents rear planetary sun gear from turning counterclockwise.
B3 1st & Reverse Brake Locks the front planetary ring gear and rear planetary carrier.
F1 No. 1 One-Way Clutch Prevents rear planetary sun gear from turning counterclockwise.
Prevents front planetary ring gear and rear planetary carrier from
F2 No. 2 One-Way Clutch
turning counterclockwise.
These gears change the route through which driving force is
Planetary Gears transmitted, in accordance with the operation of each clutch and
brake, in order to increase or reduce the input and output speed. CH
C1
C2
C3 F1
Input Shaft
(Intermediate Shaft)
B1 B2
C3 F1 Input Shaft
(Intermediate Shaft)
B1 B2
C1
C2
C3 F1
Input Shaft
(Intermediate Shaft)
B1 B2
C3 F1 Input Shaft
(Intermediate Shaft)
B1 B2
C3 F1 Input Shaft
(Intermediate Shaft)
B1 B2
C3
F1 Input Shaft
(Intermediate Shaft)
B1 B2
C1
C2
C3 F1 Input Shaft
(Intermediate Shaft)
B1 B2
General
D A ravigneaux type planetary gear is used in the planetary gear unit which is located on the input shaft.
This planetary gear combines a set of sun gears with two different diameters and a short pinion gear and
long pinion gear.
D A centrifugal fluid pressure canceling mechanism is used in the C1 clutch, which is applied when shifting
from the 4th to 3rd and from the 4th to 2nd.
C1 C2
CH
Input Shaft
F1
F2
Planetary Gear
" Specification A
C1 Forward Clutch 4
C2 Direct Clutch 2
C3 Reverse Clutch 2
The No.
No of Discs
B1 OD & 2nd Brake 2
B2 2nd Brake 2
B3 1st & Reverse Brake 4
F1 No. 1 One-Way Clutch The No. of Sprags 12
F2 No. 2 One-Way Clutch The No. of Rollers 15
The No. of No. 1 Sun Gear Teeth 24
The No. of No. 2 Sun Gear Teeth 30
Planetary Gear The No. of Long Pinion Gear Teeth 20
The No. of Short Pinion Gear Teeth 19
The No. of Ring Gear Teeth 69
The No. of Drive Gear Teeth 44
Counter Gear
The No. of Driven Gear Teeth 45
AKPPHELP.RU Руководство по ремонту АКПП
CH-50 CHASSIS – U340E AND U441E AUTOMATIC TRANSAXLES
Function of Components
Component Function
C1 Forward Clutch Connects input shaft and planetary sun gear No. 1.
C2 Direct Clutch Connects input shaft and planetary carrier.
C3 Reverse Clutch Connects input shaft and planetary sun gear No. 2.
B1 OD & 2nd Brake Locks the planetary sun gear No. 2.
B2 2nd Brake Prevents planetary sun gear No. 2 from turning counterclockwise.
B3 1st & Reverse Brake Locks the planetary carrier.
F1 No. 1 One-Way Clutch Prevents planetary sun gear No. 2 from turning counterclockwise.
F2 No. 2 One-Way Clutch Prevents planetary carrier from turning counterclockwise.
These gears change the route through which driving force is
Planetary Gears transmitted, in accordance with the operation of each clutch and
brake, in order to increase or reduce the input and output speed.
F2
Long Pinion
B3
Gear Short Pinion Gear
Sun Gear No. 2 Counter Drive Gear
C2
Sun Gear No. 1
Input Shaft
C1
F1
C3
B1 B2
Ring Gear Counter Driven Gear
165CH35
CH
2nd Gear (D or 3 Position)
Input Shaft
C1
C3 F1
165CH36
F2 B3
Long Pinion Short Pinion Gear
Sun Gear No. 2 Gear
Counter Drive Gear
C2
Sun Gear No. 1
Input Shaft
C1
C3 F1
165CH37
AKPPHELP.RU Руководство по ремонту АКПП
CH-52 CHASSIS – U340E AND U441E AUTOMATIC TRANSAXLES
Long Pinion
F2 B3 Short Pinion Gear
Gear
Sun Gear No. 2 Counter Drive Gear
C2
Sun Gear No. 1
Input Shaft
C1
C3 F1
165CH38
Input Shaft
C1
C3 F1
165CH39
Input Shaft
C1
F1
C3
165CH40
AKPPHELP.RU Руководство по ремонту АКПП
CHASSIS – U340E AND U441E AUTOMATIC TRANSAXLES CH-53
C1
C3 F1
165CH41
CH
AKPPHELP.RU Руководство по ремонту АКПП
CH-54 CHASSIS – U340E AND U441E AUTOMATIC TRANSAXLES
C1 Clutch
Chamber B
Chamber A
Piston
247CH21
U340E Automatic Transaxle
By utilizing the lubrication fluid such as that of the shaft, the same amount of centrifugal force is applied,
thus canceling the centrifugal force that is applied to the piston itself. Accordingly, it is not necessary to
discharge the fluid through the use of a check ball, and a highly responsive and smooth shifting characteristic
has been achieved.
Centrifugal Fluid Pressure
applied to the Chamber A
Clutch
Piston
1. General
The valve body consists of the upper and lower valve bodies and 5 solenoid valves.
The 5 solenoid valves are installed in the lower valve body for serviceability.
Solenoid Valve SL
Upper Valve Body
CH
Solenoid Valve S1
1. General
The electronic control system of the U340E and U441E automatic transaxles consists of the controls listed
below.
System Function
D Controls the pressure that is applied directly to B1 brake and C1 clutch by
Clutch to Clutch
actuating the solenoid valves (ST, SLT) in accordance with engine ECU signals.
Pressure Control
D The solenoid valves minutely control the clutch pressure in accordance with the
(See page CH-60)
engine output and driving conditions.
Clutch Pressure
The solenoid valve SLT minutely controls the clutch pressure in accordance with
Optimal Control
the engine output and driving conditions.
(See page CH-60)
Line Pressure
Actuates the solenoid valve SLT to control the line pressure in accordance with
Control
information from the engine ECU and the operating conditions of the transaxle.
(See page CH-61)
Shift Control in
Controls to restrict the 4th upshift or to provide appropriate engine braking by
Uphill/Downhill
using the engine ECU to determine whether the vehicle is traveling uphill or
Traveling
downhill.
(See page CH-62)
High Response
The shift time lag has been reduced to half by the centrifugal fluid pressure
Shift Control
canceling mechanism and clutch pressure optimal control.
(See page CH-61)
Shift Timing The engine ECU sends current to the solenoid valve S1 and/or S2 based on the
Control signals from each sensor and shifts the gear.
Lock-up Timing The engine ECU sends current to the solenoid valve SL based on signals from each
Control sensor and engages or disengages the lock-up clutch.
Engine Torque Temporarily retards the engine ignition timing to restrict the output torque, thus
Control ensuring the shift feel during up or down shifting.
“N” to “D” Squat When the shift lever is shifted from the “N” to “D” position, the gear is temporarily
Control shifted to the 3rd and then to the 1st to reduce vehicle squat.
Diagnosis When the engine ECU detects a malfunction, the engine ECU makes a diagnosis
(See page CH-63) and memorizes the failed section.
Even if a malfunction is detected in the sensors or solenoids, the engine ECU
Fail-Safe
effects fail-safe control to prevent the vehicle’s drivability from being affected
(See Page CH-63)
significantly.
AKPPHELP.RU Руководство по ремонту АКПП
CHASSIS – U340E AND U441E AUTOMATIC TRANSAXLES CH-57
2. Construction
The configuration of the electronic control system in the U340E and U441E automatic transaxles is as shown
in the following chart.
SENSORS ACTUATORS
VG S1
AIR FLOW METER SOLENOID VALVE S1
NE
CRANKSHAFT POSITION SENSOR
S2
SOLENOID VALVE S2
VTA1
THROTTLE POSITION SENSOR
VTA2
P, R, N
NEUTRAL START SWITCH
D, 2, L SL
SOLENOID VALVE SL
3
SHIFT LOCK ECU Engine
ECU
NT
SPEED SENSOR NT
00SCH78Y
AKPPHELP.RU Руководство по ремонту АКПП
CH-58 CHASSIS – U340E AND U441E AUTOMATIC TRANSAXLES
Ignition Switch
D Key Interlock Solenoid
Engine ECU
DLC3
Solenoid Valve SL
CH
ATF Temperature Sensor
Lower Valve Body
247CH24
U340E Automatic Transaxle
Speed Sensor NT
The speed sensor NT detects the input speed of the transaxle. The forward clutch (C1) drum is used as the
timing rotor for this sensor.
Thus, the engine ECU can detect shift timing of the gears and appropriately control the engine torque and
hydraulic pressure in response to the various conditions.
Speed Sensor NT
216CH12
3-4 Shift
Timing Valve C1
4-3 Shift
Timing Valve
Solenoid Valve ST
B1
247CH25
Target rpm
Change Ratio
Input Shaft Speed
SLT
Time
247CH26
AKPPHELP.RU Руководство по ремонту АКПП
CHASSIS – U340E AND U441E AUTOMATIC TRANSAXLES CH-61
Engine ECU
Primary Regulator
Transmission
Speed Sensor NT
CPU ATF Temp. CH
Shift Position
Fluid
Solenoid Drive Signal
Pressure
Current
General
This control helps minimize the gear shifting when the driver operates the accelerator pedal while driving
on a winding uphill or downhill road in order to ensure a smooth drive.
Uphill Corner
Uphill/Downhill Judgment
The actual acceleration calculated from the speed sensor signal is compared with the reference acceleration
(based on level road travel) stored in the engine ECU to determine uphill or downhill travel.
Actual Acceleration < Reference Acceleration Actual Acceleration > Reference Acceleration
Reference acceleration
Actual acceleration
Smaller
Greater
Uphill Downhill
162CH10
AKPPHELP.RU Руководство по ремонту АКПП
CHASSIS – U340E AND U441E AUTOMATIC TRANSAXLES CH-63
9. Diagnosis
D When the engine ECU detects a malfunction, the engine ECU makes a diagnosis and memorizes the failed
section. Furthermore, the check engine warning light in the combination meter illuminates or blinks to
inform the driver.
D At the same time, the DTCs (Diagnosis Trouble Codes) are stored in memory. The DTCs can be read by
connecting an intelligent tester II. For details, see the Yaris Repair Manual (Pub. No. RM00S0E).
10. Fail-Safe
This function minimizes the loss of operability when any abnormality occurs in each sensor or solenoid.
When all solenoid vale When solenoid valve When solenoid valve When solenoid valves
are normal S1 is abnormal S2 is abnormal S1 and S2 are abnormal
Solenoid valve Solenoid valve Solenoid valve Solenoid valve
Gear Gear Gear Gear
S1 S2 S1 S2 S1 S2 S1 S2
ON
ON ON 1st x # 3rd ON x 2nd x x 3rd
OFF
ON OFF 2nd x OFF 3rd ON x 2nd x x 3rd
OFF OFF 3rd x OFF 3rd OFF x 3rd x x 3rd
OFF ON 4th x ON 4th OFF x 3rd x x 3rd
AKPPHELP.RU Руководство по ремонту АКПП
CH-64 CHASSIS – U340E AND U441E AUTOMATIC TRANSAXLES
1. General
D A gate type shift lever that uses a shift control cable is used. For the gate type, the shift lever button and
the overdrive switch of the straight type shift lever have been discontinued. Similar functions are achieved
through a single-shift operation (fore-aft and side-to-side).
D A shift lock system that consisting of the key interlock device and shift lock mechanism is used.
General
D The key interlock device prevents the key from being pulled out after the ignition switch is turned OFF,
unless the shift lever is moved to the P position. Thus, the driver is urged to park the vehicle in the P
position.
D The shift lock mechanism prevents the shift lever from being shifted to a position other than the P
position, unless the ignition switch is ON and the brake pedal is depressed. It prevents the vehicle from
starting off suddenly.
Ignition Switch
D Key Interlock Solenoid
00SCH62Y
System Operation
CH
D The shift lock ECU uses the P detection switch to detect the shift lever position, and receives input signals
from the stop light switch and ignition switch. Upon receiving these signals, the shift lock ECU turns ON
the key interlock solenoid and the shift lock solenoid in order to release the key interlock and shift lock.
D A shift lock override button, which manually overrides the shift lock mechanism, is used.
232CH94