10 1016@j Ces 2015 04 030 PDF
10 1016@j Ces 2015 04 030 PDF
10 1016@j Ces 2015 04 030 PDF
H I G H L I G H T S
Increase of water and air flow rate in the annulus increase leakage to the draft tube.
Reduction of particle circulation due to the presence of air in the annulus.
Increase of the particle diameter contributes to better fragmentation of bubbles.
Particle circulation improves oxygen mass transfer in spout–fluid bed with draft tube.
art ic l e i nf o a b s t r a c t
Article history: In order to apply a spout–fluid bed reactor with a draft tube for the nitrification process of wastewater
Received 4 January 2015 treatment, the influence of fluid-mechanical parameters on volumetric mass transfer coefficient was
Received in revised form analyzed. Experiments were carried out in a 1000 mm high 2D semi-column with a draft tube. The draft
30 March 2015
tube had a cross section of 50 50 mm2 and the annular region of the reactor had a cross section of
Accepted 17 April 2015
50 140 mm2. The work described in this paper reports the influence of several fluid-mechanical
Available online 29 April 2015
parameters including liquid and gas flow rates, particle diameters and particle circulation on volumetric
Keywords: mass transfer coefficient, kL a. The liquid flow ranged from 3.5–4.5 m3/h and gas flow ranged from 300 to
Three-phase system 800 L/h. The particles used were glass spheres with diameters of 3, 4, 5 and 6 mm. Tap water and air
Spout–fluid bed
were used as the liquid and gas phase, respectively. The experimental results have shown that particle
Draft tube
circulation through the draft tube contributes to kL a increase as well as the increase in the particle
Volumetric mass transfer coefficient
Particle circulation diameter, the gas and liquid flow rates.
& 2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ces.2015.04.030
0009-2509/& 2015 Elsevier Ltd. All rights reserved.
130 M. Knežević, D. Povrenović / Chemical Engineering Science 134 (2015) 129–137
Two-phase spout–fluid bed systems come in two versions, as gas- suitability for usage in nitrification processes of wastewater
particle or liquid-particle systems. Intense particle–fluid contact is treatment.
typical for both versions, so numerous successful applications have
already been reported (Aguado et al., 2005; Plawsky et al., 2010).
The three-phase variation of the aforementioned system also 2. Experimental system
has two versions. The aerated liquid-particle system one has not
been thoroughly examined yet, but it is considered that it could be The experiments were conducted in a 1000 mm high 2D semi-
successfully applied in certain bioprocesses (Merchuk and Siegel, column made of Plexiglas with a cross section of 200 50 mm2.
1988) while the gas-particle system with dispersed liquid has The draft tube was 400 mm long and had a 50 50 mm2 cross
found its application in various drying processes (Altzibar et al., section. The distance between the inlet flow distributor and the
2008; Arsenijević et al., 2002; Berghel and Renström, 2014; draft tube was 40 mm. A schematic diagram of the experimental
Povrenović et al., 1992). Previous examinations of these systems system is shown in Fig. 1.
(Grbavčić et al., 1992; Littman et al., 2009; Povrenović, 1996) have Water was introduced to the system through a spouting inlet
shown that the spout–fluid bed reactor with a draft tube has nozzle (50 50 mm2) and through the annulus inlet nozzle over a
several advantages over the reactor with simple spout or spout– fixed bed distributor made out of glass particles having 6 mm in
fluid bed reactors. diameter. In order to prevent dead zone emersion, the bottom of
Due to its flexibility and intensive fluid–particle contact, the the annular part of the column was set at the angle of 301. Annular
three-phase spout–fluid bed reactor with a draft tube can be and spout flows were introduced by two separate pumps of
applied in aerobic processes of wastewater treatment. The limiting 350 W, with maximum work flow rate of 7.5 m3/h and the
factor in these processes is the oxygen mass transfer from the pressure of 1 bar, and for gas introducing a compressor was used.
gaseous to the liquid phase as a certain concentration of dissolved The gas was introduced on the bottom of the annulus over a tube
oxygen is a necessary precondition for the development of the distributor with 1 mm diameter orifices. The fluid flows were
desired nitrifying bacteria. Considering that oxygen is poorly measured by rotameters.
soluble in water, the absence of dissolved oxygen, as the only Liquid flow rate through the draft tube was set on 2.5 m3/h and
form available to the microorganisms, is one of the major causes of the flow rate through the annulus had values of 0.5, 1.0, 1.5, 2.0 m3/h.
process failure. An additional problem is the development of These flow rates were used with each particle diameter in order to
heterotrophic bacteria and the competition between them and examine the particle diameter influence on oxygen mass transfer.
autotrophic nitrifying bacteria for oxygen as an electron donor Liquid was recirculated through the column. Air flow rate varied
(Morgenroth and Wilderer, 2000; Okabe et al., 1995; Rittmann and from 300 to 800 L/h.
Manem, 1992; Rittmann et al., 2002), as well as for the space in The dependence of particle circulation through the draft tube
biofilms (Ohashi et al., 1995; Tijhuis et al., 1994; Van Benthum from fluid flow was examined by using a specially designed
et al., 1997). The efficiency of the oxygen mass transfer from the catcher that would not disturb the fluid or particle flow pattern
gas phase to the liquid phase is described through values of in any way. It had negligible resistance to free flow of water and
volumetric mass transfer coefficient kL a (Benyhaia et al., 1996). particles. The catcher was set on the surface of annulus by a long
Numerous investigations of various three-phase systems with handle. This handle enabled quick descending and withdrawal of
fluidized beds, biofilters, airlift reactors etc. have been performed, the catcher in a specific moment of time. The particle mass flow
examining the effects of gas and liquid velocity, type of gas rate was calculated from the mass of particles caught in the
distributor, characteristics of the solid phase in the system and catcher for a certain period of time.
liquid viscosity on volumetric mass transfer coefficient (Chen and Experiments were performed using tap water at room tem-
Leu, 2001; Freitas and Teixeira, 2001; Hamdad et al., 2007; perature. Dissolved oxygen concentration in the water was
Maldonado et al., 2008; Miura et al., 2012). reduced to concentration below 1 mg/L by sparging with nitrogen
Particles of different diameters and densities, such as glass, through the gas distributor. After the system was depleted from
polyethylene or silicon-dioxide ones were used in different experi- oxygen, the air was introduced to the system until the concentra-
ments as solid phase, as well as nickel powders and Ca-alginate, tion of the dissolved oxygen reached the 95% of the saturation
(Bukur et al. 1990; Chen and Leu, 2001; Freitas and Teixeira, 2001; concentration for the given temperature. Oximeter WTW Oxi 340i
Hamdad et al. 2007; Herskowitz and Merchuk, 1986; Lee et al., was used to measure dissolved oxygen concentration variation in
1993; Schumpe et al., 1989; Sivasubramanian, 2010; Vandu and the column with time. The oximeter probe was set on the top of
Krishna, 2004; Yang et al., 2001). the column. A dynamic oxygen desorption method, using air to N2
Tap water, ethanol, paraffin and tellus oil, CMC and tetradecan substitution, was used to measure the volumetric gas-liquid mass
are some of the substances used as the liquid phase (Freitas and transfer coefficient kL a (Letzel et al., 1999; Vandu and Krishna,
Teixeira, 2001; Hamdad et al. 2007; Vandu and Krishna, 2004). 2004) with assumption that liquid phase was perfectly mixed. This
Available literature provides a great deal of contradictory assumption was tested by injecting methyl violet in both the draft
results and conclusions regarding the effects of process para- tube region and the annular region and it was confirmed by the
meters on oxygen mass transfer in three-phase systems. Various visual mixing of these currents in the area where the oxi-probe
experiments have proved that volumetric mass transfer coefficient was set. This assumption was also confirmed by obtaining similar
depends on distribution and size of the bubbles in the system values of dissolved oxygen concentration at the top and at the
(Camarasa et al., 1999) and that bubble behavior, mostly affected bottom of the column.
by the dispersion system, has a great influence on both mass
dC
transfer and system's fluid-dynamics (Deckwer and Schumpe, ¼ kL a C n C t ð1Þ
dt
1993). It is also experimentaly established that the specific
n
influence of particular process parameters on bubble formation In Eq. (1), C denotes the oxygen saturation concentration and
and mass transfer relies on system's fluid-mechanics. C t is the dissolved oxygen concentration for a specific moment in
This paper describes experimental examination of fluid- time. After integration of Eq. (1), presuming that C 0 is the
mechanical parameters in the spout–fluid bed reactor with a draft dissolved oxygen concentration for t ¼ 0:
tube and their impact on oxygen mass transfer in the system. The
investigation was conducted in order to determine the system's ln C n C t ¼ ln C n C 0 kL a U t ð2Þ
M. Knežević, D. Povrenović / Chemical Engineering Science 134 (2015) 129–137 131
By plotting the lnðC n C t Þ as a function of time, a linear curve is 3. Results and discussion
obtained. The value of kL a can be calculated from the slope of
the curve. Throughout the experimental examinations of water-air-
Spherical glass particles of 3, 4, 5 and 6 mm in diameter, with a particle system reported in this paper, the draft tube distance
density of 2540 kg / m3, were used as a solid phase. The particle from the column bottom (the height of the entrance region)
bed mass was 3 and 4 kg. In order to compare the impact of the seemed to have no influence on spouting stability. According to
solid phase on the volumetric mass transfer coefficient,kL a values certain previous studies (Epstein and Grace, 2011; San José et al.,
were also determined in a two-phase system, with no particles 2007) of gas-particles conical spout bed systems, the ratio
present. between the entrance region and particle diameter had to be less
Pressure variations in the draft tube and the annulus were than 10 for a stable system operation. In the water-particles
measured by means of piezometers connected to pressure taps on system described in this paper the same ratio ranged from 6.66
the column. The variations were measured depending on the type to 13.33 and no system instability was noticed. The only system
of the particles and the flow rate value of water and air in both the instability was noticed in the case of smaller particle diameters
spout and the annular region by using piezometers set at 35 points combined with high inlet flow rates through annulus region due to
along the columns, regularly distributed by axial and radial the intense particle agitation.
direction. In defining the resulting quantity of the fluid leaking
out of the inlet spout flow into the annulus and vice versa, a 3.1. Influence of particle presence and size on volumetric mass
calibration diagram was used. This calibration diagram was transfer coefficient
acquired by measuring pressure drops throughout the particle
bed for specific flow rate values Q A ð0Þ while the entrance region of One of the main goals of the research described in this paper
the spout section and draft tube were mechanically blocked. After was to examine the influence of particle bed in a spout–fluid
that, the pressure drop was measured when a stable spout–fluid three-phase water-air-glass spheres system on oxygen mass
bed was established and based on these values and data from the transfer from the gaseous to the liquid phase. The results are
calibration diagram, the flow rates in the annular region Q A were expressed through volumetric oxygen mass transfer coefficient kL a
determined. This calibration diagram gives the relation between and show that the presence of particles significantly improves
pressure drop and flow rate and it differs for each air flow rate and mass transfer efficiency (Fig. 2), i.e. higher volumetric mass
particle type. transfer coefficient values are obtained in the three-phase system
The methyl violet was introduced for the visual display of fluid compared with the two-phase system without particles. Improve-
exchange between the spout and annular flows by pulse injecting ment of mass transfer in the presence of particles can be attributed
methyl violet into the spout and the annulus liquid flow line. to the constant renewal of mass transfer area between two fluids
In order to examine the effects of particle circulation in the (Lee et al., 2013), and it is considered that in this way the mass
spout–fluid bed with a draft tube on the oxygen mass transfer transfer resistance, expressed through mass transfer coefficient in
values were also determined when the particle circulation in the a liquid phase kL , is reduced. This conclusion is also consistent with
system was disabled with a mechanical barrier between the the experimental results obtained during other experimental
annulus and the draft tube. The inlet fluid flow rate values used studies. In one of these studies experiments were performed in a
were the same as in previous tests. fluidized bed reactor with glass spheres having 3, 5, 7 mm in
132 M. Knežević, D. Povrenović / Chemical Engineering Science 134 (2015) 129–137
Fig. 3. Shapes of bubbles formed in the column during the introduction of air through the annulus (a) dp ¼ 3 mm; (b) dp ¼ 6 mm; mass of the particle bed is 3 kg in both
cases, while the particle diameter varies; Q g ¼ 300 L=h; Q s ð0Þ ¼ 2:5 m3 =h; Q A ð0Þ ¼ 1:5 m3 =h.
Fig. 4. Volumetric mass transfer coefficient value dependence of air flow rate and Fig. 5. Influence of gas flow rate on the leakage resultant for the system with a
total liquid flow rate through the column. different particles diameter, at same bed mass.
3.4. Influence of particle circulation and bed mass on kL a The presence of air in the annulus caused a reduction in the
flow rate of particles through the central tube despite contrary
The increase of the liquid flow rate through the draft tube, expectations based on the appearance of increased liquid leakage
happening as a consequence of leakage from the annulus, from the annulus to the draft tube in the presence of air (Fig. 7).
increased the intensity of particle circulation, and consequently Countercurrent movement of gas bubbles hampered the descend-
their downward velocity in the annulus. This way the intensity of ing of particles in the annulus toward the inlet region. The
fluid–particle contact is reinforced and mass transfer from the gas expansion of the particle bed in the annulus was also noted.
to the liquid phase is improved. Reduction of particle circulation due to the presence of air in the
The contribution of the increased particle circulation to kL a annulus has been shown in other studies (Erbil, 2006).
value increase has also been noted in various types of three-phase The increase of inlet fluid flow rate within the annulus
systems with fluidized bed and circulation (Lee et al., 2013; Son increases the particle circulation, while on the other hand, the
et al., 2007, 2008, 2009). air flow increase affects the actual bed weight decrease, reducing
134 M. Knežević, D. Povrenović / Chemical Engineering Science 134 (2015) 129–137
Fig. 6. Visual representation of annulus leakage with methyl violet pulse injection into the inlet annulus liquid flow, dp ¼ 6 mm; M ¼ 3 kg, Q s ð0Þ ¼ 2:5 m3 =h; Q g ¼ 0 L=h,
(a) Q A ð0Þ ¼ 0:5 m3 =h; (b) Q A ð0Þ ¼ 1:0 m3 =h, (c) Q A ð0Þ ¼ 1:5 m3 =h, (d) Q A ð0Þ ¼ 2:0 m3 =h.
Fig. 8. Influence of particle mass flow rate on a volumetric mass transfer coefficient
Fig. 7. Influence of air flow rate and liquid flow rate throught the draft tube on the
depending on air flow, with spouting inlet flow of 2:5 m3 =h, and annulus inlet flow
particle mass flow rate.
of 1:0 2:0 m3 =h.
in this way the quantity of particles transferring from the annulus been shown that a smaller amount of liquid leaks from the draft
into the draft tube over the inlet region. The cumulative effect of tube to the annulus when the bed mass is 4 kg compared to a 3 kg
these operating conditions is that kL a value increase is affected by bed (Fig. 9). With higher values of inlet flow rate through the
the gas flow increase through the annulus and by particles' annulus, the fluid leaks from the annulus to the draft tube and a
circulation increase through the draft tube, Fig. 8. larger amount of fluid leaks from the annular region to the draft
The amount of particles in the system also has a significant tube when the bed weight is 4 kg compared to the system with a
influence on the gas bubbles formation. The research results 3 kg bed. The impact of particles on the exchange of fluids through
concerning the three-phase systems found in available literature the inlet region is reflected in the increased aeration of the liquid
are contradictory. In a number of studies it was concluded that the in the system with 3 kg of particles compared to a system with
increase in particle quantity in the system increases the value kL a, 4 kg of particles. It can be deduced from the previous statement
most likely due to intense bubble fragmentation (Miura et al., that increasing the bed height in a spout–fluid bed system with a
2012). On the other hand, results in a couple of other studies draft tube used in this research above the minimum height
indicate that increasing the amount of particles causes a more required for a steady spout–fluid bed formation causes a slight
pronounced decrease in kL a values due to the coalescence of decline in the value of kL a, as can be seen in Fig. 10.
bubbles (Freitas and Teixeira, 2001). This behavior can be attributed to the fluid-mechanical condi-
A higher fluid flow resistance occurs when the particle bed tions at the bottom of the particle bed and at the spout-annulus
mass increases. When the inlet annulus liquid flow rate values are boundary below the central tube, rather than to the influence of
low, the leakage occurs in the draft-annulus direction and it has the bed height on the process of mass transfer.
M. Knežević, D. Povrenović / Chemical Engineering Science 134 (2015) 129–137 135
4. Conclusions
Qg Annulus air flow rate, L=h Kang, Y., Cho, Y.J., Lee, C.G., Song, P.S., Kim, S.D., 2003. Radial liquid dispersion and
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dp Particle diameter mm Joshi, Keshava, Rajan, Reshma, Srinikethan, G., Saidutta, M.B., 2014. Biological
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M Particle bed mass in the column, kg carbon using three phase draft tube spouted bed reactor. Int. J. Curr. Eng.
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Ct Dissolved oxygen concentration in the liquid, mg=L
Kim, S.D., Kang, Y., 1997. Heat and mass transfer in three-phase fluidized-bed
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