Summary of cutting data for Ext.

grooving radial

Summary of cutting data for Ext. grooving radial

Material details

Walter Code, M3, Hardness: 230 HB, Material group:M3.1.Z.AQ

Task details

Ext. grooving radial

Start diameter 74,25 mm

End diameter 69,3 mm
Machined width 6,01 mm
Cutting condition Continuous cut
Workpiece surface condition Pre-machined
System stability Good stability

Machine

25 kW

Recommended solution
Machining Type of cooling Coolant Description Grade €/task Tmf [min:s] Adaption type

Grooving External External Emulsion 10% WALTER-Cut 0,109 00:02,724 Rectangular

shank 12 x 12

Tool G1511.1212R-T4GX16
Type Body
No. of pieces 1
Description WALTER-Cut
Image similar

Tool GX16-4E600N05-UF4
WSM33S
Type Insert
No. of pieces 1
Description WALTER-Cut
Image similar

i-PAC 18-2 part one, Walter GPS 1 From 3 26.01.2019

5.0 (19.0.0.2508)
 Summary of cutting data for Ext. grooving radial

G1511.1212R-T4GX16

Cutting width (s) 2 mm

Maximum cutting width (smax) 6 mm

Cutting depth maximum (Tmax) 4 mm

Shank height (h=h1) 12 mm

Shank width (b) 12 mm

Functional width (f1) 9,85 mm

Functional length (l1) 132 mm

Maximum overhang (l4) 31,5 mm

GX16-4E600N05-UF4 WSM33S

Cutting width (s) 6 mm

Corner radius (r) 0,5 mm

Cutting depth maximum (Tmax) 15 mm

Length of insert (l) 16 mm

Minimum feed per revolution (fmin) 0,14 mm

Maximum feed per revolution (fmax) 0,4 mm

Depth of cut minimum (apmin) 0,6 mm

Max. depth of cut (apmax) 3,5 mm

Cutting width lower tolerance (sTol min) -0,05 mm

Cutting width upper tolerance (sTol max) 0,05 mm

Lower tolerance (lTol min) -0,15 mm

Upper tolerance (lTol max) 0,15 mm

i-PAC 18-2 part one, Walter GPS 2 From 3 26.01.2019

5.0 (19.0.0.2508)
 Summary of cutting data for Ext. grooving radial

ECO
Total cutting time (Tc tot) 00:02,658 min:s
Total non-cutting time (Tnc tot) 00:00,065 min:s
Total machining time (Tmf) 00:02,724 min:s
No. of flutes 429 Grooving
Insert costs 0,0277 €/task
Tool costs 0,00589 €/task
Cost machine tool 0,0756 €/task
Cost per feature 0,109 €/task

Cutting data

Legend
Multiple grooving, primary pass

Multiple grooving, secondary pass

Number of passes in AP direction (NOPap) 1 1

Start diameter (Dms) 74,25 74,25 mm
End diameter (Dme) 69,3 69,3 mm
Depth of cut (ap) 6 0,01 mm
Cutting speed (vc) 98 98 m/min
Feed per revolution (fn) 0,257 0,257 mm
Max. cutting torque (Mc max) 147 0,245 Nm
Max. cutting power (Pc max) 25 25 kW

DECLARATION OF EXCLUSION
The program is used at the user's own risk. Walter AG accepts no guarantee or warranty whatsoever for the suitability of the program or for its efficiency, especially the correctness of the calculations. Walter AG accepts no liability for the trouble- and fault-
free use of the program. The risk is borne by the user
Liability of any kind on the part of Walter AG and its employees for damage, detriment and expenditure of any kind, particularly including financial and data losses amongst others, such as may arise for the user or third parties as a result of, or in
connection with the use or non-applicability of the program, is ruled out. This exclusion of liability does not apply if and in so far as such damage, detriment and expenditure is found to be due to intentional or grossly negligent behaviour on the part of
Walter AG employees.

i-PAC 18-2 part one, Walter GPS 3 From 3 26.01.2019

5.0 (19.0.0.2508)