Publication 10 8946 6209 PDF
Publication 10 8946 6209 PDF
Publication 10 8946 6209 PDF
Design of Shaft
Lecture 1: Introduction 3
Course Materials
Slides: Available online.
Available at the department copy center.
Course website:
www.engr.uconn.edu/~aly/ME343
References:
• Shigley’s Mechanical Engineering Design,
Eighth Edition, The McGraw−Hill Companies,
Inc., 2006.
Lecture 1: Introduction 4
Grading
• Class participation
• Assignments
• Reports
• Midterm exam
• Final examination
Lecture 1: Introduction 5
Policy
• Attendance
d to llectures and
d exercises
i iis
compulsory.
• We may check the attendance at the
g
beginning g of lessons.
• Everybody should attend his scheduled classes
according to his name and student number.
number
We will be VERY STRICT about this rule.
• Come
C t lessons
to l about
b t 5 mini bbefore
f th
the
starting time.
Lecture1: Design of Shaft 6
Outline
• Practical information
• Shaft design
⎝ 2 ⎠
α Fa d o (1 + c ) ⎞⎟
2
16 ⎛ 2
τ allowable = ⎜M + +T2
π d o (1 − c )
3 4
⎜
⎝
8 ⎟
⎠
Lecture1: Design of Shaft 20
Shaft design based on strength
Maximum normal stress theory (brittle mat.):
2
σx ⎛σx ⎞
σ max = σ allowable = + ⎜ ⎟ + τ xy2
2 ⎝ 2 ⎠
a o ( )
16 ⎡ ⎛ α F d 1 + c 2
⎞
σ allowable = ⎢ ⎜M + ⎟
π d o (1 − c ) ⎢⎜⎝
3 4
8 ⎟
⎠
⎣
⎤
α Fa d o (1 + c ) ⎞⎟
2
⎛ 2
⎥
+ ⎜M + +T2 ⎥
⎜ 8 ⎟
⎝ ⎠ ⎥⎦
Lecture1: Design of Shaft 21
Shaft design based on strength
Von Mises/ Distortion-Energy theory:
σ max = σ allowable = σ x2 + 3τ xy2
α Fa d o (1 + c ) ⎞⎟
2
16 ⎛ 2
σ allowable = ⎜ 2M + + 3×T 2
π d o3 (1 − c 4 ) ⎜ ⎟
ll bl
4
⎝ ⎠
α Fa d o (1 + c ) ⎞⎟
2
16 ⎛ 2
+ ( kt T )
2
τ allowable = ⎜ km M +
π d o3 (1 − c 4 ) ⎜
⎝
8 ⎟
⎠
where, km and kt are bending and torsion factors
where
accounts for shock and fatigue. The values of
th
these ffactors
t are given
i iin ASME d
design
i coded ffor
shaft.
Lecture1: Design of Shaft 23
Shaft design based on strength
ASME design code (brittle material):
a o ( )
16 ⎡ ⎛ α F d 1 + c 2
⎞
σ allowable = ⎢⎜ k m M + ⎟
π d o (1 − c ) ⎢⎜⎝
3 4
8 ⎟
⎠
⎣
⎤
α Fa d o (1 + c ) ⎞⎟
2
⎛ 2
2 ⎥
+ ⎜ km M + + ( kt T ) ⎥
⎜ 8 ⎟
⎝ ⎠ ⎥⎦
Gradualyy applied
pp load 1 1 1.5 1
Suddenly applied load, minor shock 1.5-2 1.5-2 1.5-2 1-1.5
Suddenly applied load
load, heavy shock --- --- 23
2-3 153
1.5-3
A C D B
.
m m m
Lecture1: Design of Shaft 28
Example: solution
Torsion:
TD = 6000 x (Dpinion/2)
= 6000 x (200/2)
= 6x10e5 N.mm
OR
TC = (4000 -1000) x (Dpulley/2)
= 3000 x (400/2) = 6x10e5 N.mm
d o = 65.88
65 88 mm
The value of standard shaft diameter is 66 mm.
Lecture1: Design of Shaft 33