Gas Instantaneous Water Heater

WR 11/14/18 .B..

Installation Manual an
d Operating Instructions

Read installation manual prior to installation of this unit!

Read user manual before putting this unit in operation!
6720648592 (2014/05) ZA

Observe the warnings in the manuals!

The installation room must ill
fulfthe ventilation requirements!

Installation by an authorised person only!

 2 | Table of contents

Table of contents

1 Key to symbols and safety instructions . . . . . . . . . . 3 7 Maintenance (must be carried out only by
1.1 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . 3 qualified technicians) . . . . . . . . . . . . . . . . . . . . . . . .16
1.2 Safety Instructions . . . . . . . . . . . . . . . . . . . . 3 7.1 Periodic maintenance work . . . . . . . . . . . . 16
7.2 Startup after maintenance work . . . . . . . . 16
7.3 Flue gas safety device . . . . . . . . . . . . . . . . . 17
2 Technical Characteristics and Dimensions . . . . . . . 5
2.1 Declaration of conformity with relevant
EEC regulations . . . . . . . . . . . . . . . . . . . . . . .5 8 Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2 Explanation of Model Code . . . . . . . . . . . . . . 5
2.3 Accessories (Included wi th Appliance) . . . . 5
2.4 Description of the heater . . . . . . . . . . . . . . . 5 9 Environment / disposal . . . . . . . . . . . . . . . . . . . . . . . 19
2.5 Type overview . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6 Special accessories . . . . . . . . . . . . . . . . . . . . 5
2.7 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.8 Electrical diagram . . . . . . . . . . . . . . . . . . . . . 7
2.9 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.10 Technical characteristics . . . . . . . . . . . . . . . 8

3 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Before starting up the heater . . . . . . . . . . . . 9
3.2 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Turning the heater on and off . . . . . . . . . . . . 9
3.4 Power adjustment . . . . . . . . . . . . . . . . . . . . 10
3.5 Temperature/flow adjustment . . . . . . . . . . 10
3.6 Purge the appliance . . . . . . . . . . . . . . . . . . 10
3.7 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5 Installation (must be carried out only by

qualified technicians) . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Important information . . . . . . . . . . . . . . . . . 11
5.2 Selection of the place of installation . . . . . 11
5.3 Heater mounting . . . . . . . . . . . . . . . . . . . . . 12
5.4 Water connection . . . . . . . . . . . . . . . . . . . . 12
5.5 Gas connection . . . . . . . . . . . . . . . . . . . . . . 13
5.6 Inlet/exhaust pipe installation . . . . . . . . . . 13
5.7 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6 Adjustments (must be carried out only by

qualified technicians) . . . . . . . . . . . . . . . . . . . . . . . 13
6.1 Factory regulations . . . . . . . . . . . . . . . . . . . 13
6.2 Pressure adjustment . . . . . . . . . . . . . . . . . . 14
6.3 Conversion to a different type of gas . . . . . 15

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 Key to symbols and safety instructions | 3

If there is a smell of burnt gases:

1 Key to symbols and safety instructions Disconnect the appliance.
Open doors and windows.
1.1 Key to symbols Inform an installation company.
Warnings Burn-back (fire in burner tube or chamber)
In the event of a burn-back, where the flame burns back to
Warnings in this document are identified by
the injector, immediately turn off the gas supply at the
a warning triangle printed against a grey
control valve on the panel.
background.
Keywords at the start of a warning indicate After ensuring the flame extinguished,
is wait for one
the type and seriousness of the ensuing risk minute and re-light the appliance in the normal manner.
if measures to prevent the risk are not taken. Should the appliance again rn buback, close the control
valve and call a service technician.
The following keywords are defined and can be used in this Do not use the appliance again until the service technician
document: has declared that it is safe to do so.
• NOTICE indicates a situation that could result in damage toFitting, modifications
property or equipment. The fitting and modification of the installation of the
• CAUTION indicates a situation thatcould result in minor to appliance must be carried out only by an authorized
medium injury. technician.
• WARNING indicates a situation that could result in severe The installation ofthe water heater may only be carried out
injury or death. by a registered installer andthat such installations shall
• DANGER indicates a situation that will result in severe comply with the requirements of SANS 10087-1.
injury or death. The pipes carrying burnt gases must not be modified.
Important information Do not close or reduce air circulation holes.

Maintenance
This symbol indicates important information
We reccomend to have the system regularly serviced in
where there is no risk to people or property.
order to ensure that it functions reliably and safely.
The installer is respon
sible for the safety and
environmental compatibility of the installation.
Additional symbols
The appliance should be serviced annually.
Symbol Explanation Only original spareparts must be used.
Step in an action sequence
Explosive and inflammable materials
 Cross-reference to another part of the document Inflammable materials (paper, solvents, ink, etc.) should
• List entry not be stored near the appliance.
– List entry (second level)
Combustion air and ambient air
Table 1 To avoid corrosion, combustion
air and ambient air should
be free of aggressi
ve substances (for example halogenated
1.2 Safety Instructions
hydrocarbons containing chlorine and fluoride
If there is a smell of gas: composites).
Close the gas valve.
Open windows.
Do not operate any electrical appliances or switches (on/
off).
Extinguish any naked flames.
Phone the gas company or an authorized technician from a
safe distance.

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 4 | Key to symbols and safety instructions

Important information for the user

This appliance may only be installed by a registered LP Gas
installer.
All registered installers are issued with a card carrying their
registration number.
Ask to be shown the card befo re allowing the installation
work to commence and make note
a of the Installer QCC
number. Upon completi on of the installation, the installer is
required to explain the operational details of the appliance
together with the safety instructions. You will be asked to
sign acceptance of the installation and be provided with a
completion certificate. You shou ld only sign for acceptance
of the installation when the inst
allation is completed to your
satisfaction.Note that your invoice is required in the event
that you wish make a guarantee claim.

Important information for the installer

This appliance may only bestalled
in by a LP gas installer
registered with the Liquefied Petroleum Gas Association of
Southern Africa.
The appliance must be installed in accordance with the
requirements of SANS 10087-1 and any fire department
regulations and/or local by laws
applicable to the area. If in
doubt check with the relevant authority before undertaking
the installation.
Upon completion of ethinstallation you are required to fully
explain and demonstrate to the
user the operational details
and safety practices applicab
le to the appl
iance and the
installation.

Client information
Inform the client about thenction
fu and operation of the
appliance.
Caution clients against performing modifications or repairs
themselves.

Risk of damage dueto operator error

Operator errors can result in injury and damage to property.
Ensure that children never operate this appliance
unsupervised or play with it.
Ensure that only personnel who can operate this appliance
correctly have access to it.

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 Technical Characteristics and Dimensions | 5

2 Technical Characteristics and Dimensions

2.1 Declaration of conformity with relevant EEC 2.4 Description of the heater
regulations Operating convenience, as the heater is ready to operate by
This appliance fulfills Europe
an directive requirements 2009/ simply pressing a switch.
142/EC, 2006/95/EC, 2004/108/EC and corresponds to the • Heater for wall-mounting,
specifications described in ethcorresponding EEC certificate • Ignition by electronic device
triggered when the water valve
of proof. opens,
• Great savings in comparison with conventional heaters,
due to the possibility of power adjustment and no
Model WR 11/14/18 B... permanent pilot flame,
Category II2H3+ • Natural gas/LPG burner,
Type Type B • Semi-permanent pilot burner which only functions during
Table 2 the period between the openin g of the water valve and the
ignition of the main burner,
2.2 Explanation of Model Code • Heat exchanger in copper without tin/lead covering,
• Water valve in fibreglass-reinforced polyamide, 100%
recyclable,
W R 11 B 23 S....
• Automatic adjustment ofethwater flow by means of a
31
device which permits a constant flow to be maintained in
W R 14 B 23 S.... spite of variable pressure supplies,
31 • Gas flow adjustment proporti onal to the water flow to
W R 18 B 23 S.... maintain a constant high temperature.
31 • Safety devices:
Table 3 – Ionisation probe to checkrfo accidental extinction of
the burner flame,
[W] Gas Water Heater
– Flue gas safety device which turns off the he
ater in case
[R] Proportional power adjustment of inadequate combustedsga evacuation conditions,
[11] Capacity (l/min)
– Temperature limiter whicheventspr overheating of the
[B] Electronic ignition powered by 1.5 V batteries
heat exchanger.
[23] Indicator number of natural gas H
[31] Indicator number of LPG 2.5 Type overview
[S...] Country code
The type plate is located ateth
bottom left of the appliance.
The code number indicates the gas group according to EN 437:
There you will find detailsappliance
of output, model number,
Identification Wobbe Index (Ws) approval data and the serial number.
Code (15 °C) Gas type
2.6 Special accessories
23 12,7-15,2 kWh/m3 Natural Gas - Group H
• Conversion kit from natura
l gas to butane/propane.
31 20,2-21,3 kWh/m3 LPG - Group B/P
Table 4

2.3 Accessories (Included with Appliance)

• Gas water heater,
• Attachment elements,
• Installation accessories,
• Two 1.5 V batteries type R
• Heater documentation.

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 6 | Technical Characteristics and Dimensions

2.7 Dimensions

Fig. 1
[1] Front cover [8] Gas connection
[2] Hole for fixing to wall [9] Flue socket
[3] Temperature control [10] Draught diverter wi
th flue gas monitor
[4] Led indicator for battery charge level [11] Heat exchanger
[5] ON/OFF switch [12] Automatic gas valve
[6] Led indicator for burner status [13] Igniter unit
[7] Output control [14] Battery compartment

H (Ø)
Natural
Dimensions (mm) A B C D E F G gas LPG
WR11B 310 580 228 112,5 463 60 25 1/2” 1/2”
WR14B 350 655 228 132,5 510 95 30 1/2” 1/2”
WR18B 425 655 334 132,5 540 65 30 1/2” 1/2”
Table 5 Dimensions

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 Technical Characteristics and Dimensions | 7

2.8 Electrical diagram

Fig. 2 Electrical diagram

[1] Servo valve (normally open) pilot burner flame is then exting
uished after a short period of
[2] Diaphragm valve time.
[3] Main valve (normally closed) This is a way of saving a great
amount of energy as the pilot
[4] Ionisation detector burner only operates for thenimum
mi necessary time to ignite
[5] Igniter electrode the main burner, in contrast
to conventional systems which
[6] Flue gas safety device operate permanently.
[7] Temperature limiter
[8] Igniter unit Air in the gas supply pipe when the heater is
[9] LED indicator for battery charge level started up may cause ignition to fail.
[10] LED indicator for burner status
[11] ON/OFF switch
[12] Batteries, 1.5V If this happens:
[13] Microswitch
Close and open the hot water tap to repeat the ignition
2.9 Function process until all the air has been purged.
This gas heater is equipped with
automatic electr
onic ignition
which simplifies its operation.
To do so, just turn on the switch (
Fig. 5).
After this procedure, automatic
ignition occurs whenever a hot
water tap is opened. First, the pilot burner is lit and
approximately four seconds afterwards the main burner. The

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 8 | Technical Characteristics and Dimensions

2.10 Technical characteristics

Technical characteristics Symbol Units WR11 WR14 WR18
Power and flow
Nominal useful power Pn Btu/h 65570 80595 104165
Minimum useful power Pmin Btu/h 23905 23905 23905
Useful power (adjustment range) Btu/h 23905- 23905 - 23905 -
65570 80595 104165
Nominal thermal flow Qn Btu/h 74450 92210 117825
Minimum thermal flow Qmin Btu/h 27660 27660 27660
Gas data1)
Supply pressure
Natural gas H G20 kPa 2 2 2
LPG ( Butane/Propane) G30 kPa 2,8 2,8 2,8
Consumption
Natural gas H G20 m3/h 2,2 2,77 3,5
LPG ( Butane/Propane) G30 Kg/h 1,75 2,2 2,79
Number of injectors 12 14 18
Water data
2)
Maximum permissible pressure pw psi 170 170 170
Temperature selector in fully clockwise position
Temperature rise °C 50 50 50
Flow range l/min 2 - 5,5 2,0 - 7 2,0 - 8,8
Minimum operating pressure pwmin psi 1,5 1,5 3,0
Minimum pressure for maximum water flow psi 3,6 5,0 7,2
Temperature selector in fully anti-clockwise position
Temperature rise °C 25 25 25
Flow range l/min 4 - 11 4 - 14 4 - 17,6
Minimum pressure for maximum water flow psi 8,7 14,5 19
Combustion products3)
Minimum low pressure mbar 0,015 0,015 0,015
Flow g/s 13 17 22
Temperature °C 160 170 180
Table 6
3
1) Hi 15 °C - 1013 mbar - dry: Natural gas 34.02 MJ/m(9.5 kWh/m3)
LPG: Butane 45.65 MJ/kg (12.7 kWh/kg ) - Propane 46.34 MJ/kg (12.9 kWh/kg)
2) Considering the water dilution effect
this value must not be exceeded.
3) For nominal calorific power.

6720648592 (2014/05)
 Use | 9

3 Use

Open all water and sgablocking devices.

Purge the pipes.

CAUTION:
The front panel in the rner
bu and pilot burner
area may reach high temperatures, with risk of
burning in case of contact

6720680412-01.1av
3.1 Before starting up the heater

CAUTION: Fig. 4 Replacing the batteries

Initial startup must be performed by a
qualified technician who will provide the Precautions when using the batteries
client with all the necessary information • Do not dispose of batteries asdomestic waste. Take them
for optimum operation of the gas heater. to appropriate collecting places for recycling.
• Do not insert flat batteries.
Check if the gas indicated on the rating plate is the same as• Only use the type of batteries indicated.
the one used at the location.
3.3 Turning the heater on and off
Open the gas valve.
Open the water valve. Turning on
Press the switch , position .
3.2 Batteries
Battery insertion
Insert the two 1.5 V R20 batteries.

6720680412-02.1av

Fig. 5
Green light on = Main burner on

Fig. 3 Inserting the batteries

Replacing the batteries

The batteries must be changedthe
if red LED starts flashing.

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 10 | Use

Fig. 8
6720680412-03.1av
3.5 Temperature/flow adjustment
Fig. 6 Turn anti-clockwise
Turning off Increases flow and decreases water temperature.
Press the switch , position .

3.4 Power adjustment

Lower water temperature.
Less power.

Fig. 9
Turn clockwise.
Decreases flow and incr
eases water temperature.
Regulating the temperaturetheto minimum required value
reduces energy consumption as well as the possibility of
limescale deposits in
the heat exchanger.
Fig. 7
3.6 Purge the appliance
Higher water temperature. If there is a risk of freezing, proceed as follows:
More power.
Remove the retaining clip from threaded bushing (Fig. 10,
[1]).
Remove threaded bushing (Fig. 10,[2]) from water valve.

6720648592 (2014/05)
 Regulation | 11

Empty the appliance of all water.

The appliance can only be
sold in the countries
mentioned in the type plate.

5.1 Important information

Before installing, call th
e gas company and check the
standard relating to gas heaters and ventilation
1 requirements for rooms.
Install a gas cut-off valve as close as possible to the heater.
After finishing the gas system, the pipes must be
2 thoroughly cleaned and leak-tested; to avoid damaging the
6720617434-02.1Av
gas valve by excess pressure,isthtest must be performed
with the gas valve of the heater closed.
Fig. 10 Purge Check if the heater corresponds to the type of gas
[1] Retaining clip provided.
[2] Threaded bushing Check if the flow and pressure through the installed
reducer are appropriate for the consumption of the heater
3.7 Cleaning (see technical data in the table 4).
Clean the front cover using
a damp cloth and detergent.
5.2 Selection of the place of installation
Do not use abrasive or corrosive cleaners.
Requirements regarding the place of installation
• Do not install the heater in ooms
r with a volume of less than
8 m3 (not including the volume of the furniture providing
this does not exceed 2 3m .
• Comply with the specificstructions
in for each country.
4 Regulation • Assemble the gas heater in a well-ventilated location where
it will not be exposed to temperatures below zero and in a
Any local by-laws and regulations pertaining to installation and
place where there is an evacuation pipe for combustion
use of gas-heated appliances must be observed. Please refer to
gases.
the laws that should be attended in South Africa.
• The gas heater must not be installed over a heat source.
• To avoid corrosion, the combustion air must be free from
harmful substances. Examples of particularly corrosive
5 Installation (must becarried out only by substances: halogenated drocarbons
hy contained in
qualified technicians) solvents, paints, glues, engine gases and various domestic
detergents. If necessary,take adequate measures.
DANGER: Explosion! • Respect the minimum installati on clearances indicated in
Always turn off the gas cock before Fig. 11.
carrying out any work on components • The heater must not be inst alled in locati
ons where the
which carry gas. room temperature can reach 0 °C.
In case of a frost risk:
Installation, electrical connection, gas Turn off the heater,
installation, connection of inlet and exhaust Remove batteries,
pipes and initial of the water heater may only be Purge the heatersection
( 3.6).
carried out by a registered installer and that
such installations shall comply with the
requirements of SANS 10087-1.

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 12 | Installation (must be carried out only by qualified technicians)

If these conditions cannot be t,me

a different location must be
L selected for the gas intake and evacuation.
h Surface temperature
The maximum surface temperature of the heater is less than
30
3 85 °C, with the exception of the combustion gases evacuation
device. No special protection measures are required for
flammable construction material
s or built-in furniture items.

Air intake
The place where the heater is to be installed must have an area
3 3 of air supply according to the table.

180
Heater Minimum useful area
40
WR11B 60 cm2
L (m) h (cm) WR14B 90 cm2
140
100

0-1 3 WR18B 120 cm2

1-2 6
2-3 9 Table 7 Useful areas for air intake
3-4 24
The minimum requirements are listed above; however, each
6720607539-02.6Av
country's specified requiremen
ts must also be respected.
Fig. 11 Minimum clearances
5.3 Heater mounting
Combustion gases Remove the temperature/flow selector and the power
selector.
DANGER:
Unscrew the front fixing screws.
Make sure that all flue
connections are tighten
With a simultaneous movement towards you and upwards,
sealed.
release the front of the two lugs from the back.
Failure to follow this requirement may Fix the heater vertically, using the provided screw hooks
cause dangerous exhaust gases to enter and plugs.
living space which may result causing
personal injury or loss of life.
CAUTION:
Never support the gas heater on the water or
• All gas heaters must be connec ted in a leak-roof manner to gas connections.
a gas evacuation pipe of adequate dimensions.
• The flue must:
5.4 Water connection
– be vertical (reduced horizontal sections or no
horizontal sections at all) It is advisable to purge the inst
allation beforehand, because the
presence of dirt may reduce the flow and, in extreme cases,
– be thermally insulated
cause a blockage.
– have an exit above the maximum roof level.
Identify the cold water pipe (Fig. 12, item A) and the hot
• The combustion gases evacuation pipe must be inserted in
water pipe (Fig. 12, item B), so as to avoid any possible
the flue ring. The externalameter
di of the pipe must be
mis-connection.
slightly less than the diameter of the flue indicated in the
table of heater dimensions.
• The extremity of the evacuation pipe must be protected
against wind/rain.

CAUTION:
Ensure that the extremity of the evacuation
pipe is placed between the ledge and the ring
of the flue.

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 Adjustments (must be carried out only by qualified technicians) | 13

Connect the water pipes to

the water valve using the 5.6 Inlet/exhaust pipe installation
provided connection accessories. Pipes should be installed according to the instructions in the
relevant manual.

DANGER: Make sure that all flue connections

are tighten sealed.
Failure to follow this requirement may
cause dangerous exhaust gases to enter
living space which may result causing
personal injury or loss of life.

Once connected, the pipe should

be inspected and the seal
guaranteed.

5.7 Startup
Open the water and gas flowvalves and check that all
connections are leak-tight.
Check the flue gas safety devi
ce is functioning correctly,
proceed as explained in “Section 7.3 Combustion gas
probe”.

Fig. 12 Water connection

6 Adjustments (must be carried out only by
qualified technicians)
It is advisable to install
a non-return valve on the
supply side of the heater to avoid problems 6.1 Factory regulations
caused by sudden changes in supply pressure.
Sealed parts must not be interfered with.
5.5 Gas connection

DANGER:
If local regulations are no
t follow exactly, a fire Natural gas
or explosion may result causing property Heaters designed for Natural gas
H (G 20) are factory sealed for
damage, personal injury or loss of life. delivery after the values on the
characteristics panel have been
checked.

Only use accessories recommended in this Heaters should not be ignited when the
manual. connections pressure is less than 1,7 kPa more
than 2,5 kPa.

Gas pressure regulator Liquid gas

This appliance requires an operating pressure of 2,8 kPa at thePropane/butane heaters (G31/G30) are factory sealed for
appliance. A suitable LPG regu
lator that complies with the delivery after the values on the
characteristics panel have been
requirements of SANS 1237 must be installed. checked.
Any local by-laws and regulations pertaining to installation and
use of gas-heated appliances must be observed. Heaters should not be ignited when the
Please refer to thelaws that should be attended in your connections pressure is:
country. - Propane: less than 2,5 kPa more than 4,5 kPa.
- Butane: less than 2,0 mbar more than 3,5 kPa.

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 14 | Adjustments (must be carried out only by qualified technicians)

Power may be tuned according to the burner pressure process, Using the adjusting screw,
regulate the pressure until
for which a manometer withshaped
U- connecting tubes is obtaining the values indicated in the table 8.
required. Seal the adjusting screw once again.

6.2 Pressure adjustment

Accessing the adjusting screw
Remove the front part of the heater (
section 5.3).

Connecting the pressure gauge

Unscrew the shut-off screw.
Connect the pressure gauge to the measuring point for the
burner pressure.

6720607418-01.3V

Fig. 13 Pressure measurement points

Maximum gas flow adjustment

Remove the screw seal (Fig. 14).
Turn on the heater with the power selector set to the left
(maximum position).

6720607418-02 2V

Fig. 14 Maximum gas flow adjusting screw

Open various hot water taps.

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 Adjustments (must be carried out only by qualified technicians) | 15

Minimum gas flow adjustment

The minimum gas flow adjustment is performed

automatically after the adjustment of the
maximum gas flow.

Natural gas H Butane Propane

8708202113 8708202130
(1,10) (0,70)
WR11
8708202124 8708202128
(1,20) (0,72)
8708202113 8708202128
(1,10) (0,72)
Injector code WR14
8708202116 8708202132
(1,25) (0,75)
8708202115 8708202130
(1,15) (0,70)
WR18
8708202116 8708202132
(1,25) (0,75)
Connection WR11
pressure WR14 2 3 3
(psi) WR18

WR11 1, 27 2, 8 3,5

MAX (psi) WR14 1, 2 2, 8 3,5

WR18 1, 03 2, 55 3,25

Table 8 Burner pressure

6.3 Conversion to a different type of gas

Only use theoriginal conversion kits.
The conversion must only beperformed by a qualified
technician. The original conversion kits are supplied with
assembly instructions.

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 16 | Maintenance (must be carried ou
t only by qualified technicians)

7 Maintenance (must be carried ou

t only by qualified technicians)
To ensure that gas consumption and the environmental load If it is very dirty (grease, oot):
s Remove the burner, soak it
(pollution, etc.) remain as neglig
ible as possible over a longer in hot water with detergent and clean it thoroughly.
period of time, we recommend that you assure to have the
appliance maintained on an annual basis (inspection) or if Water filter
necessary (maintenance). Replace the water filter installed in the water valve entry.
These jobs can only be done by a Bosch Technical Assistance
delegate. WARNING:
Is forbidden to start up the appliance without
DANGER: water filter correctly assembled.
Explosion!
Always turn off the gas cock before Burner and pilot injector
carrying out any work on components Remove and clean the pilot burner.
which carry gas. Remove and clean the pilot injector.

7.2 Startup after maintenance work

CAUTION: Leaking water may damage the Tighten all connections once more.
appliance! Read chapter 3 “Use” and chapter 6 “Adjustments”.
Always empty the system before
disassembly of any hydraulic system part.

Only use original spare parts.

Order the spare parts according to the spare parts
catalogue for the heater.
Replace the joints and remo
ved O-rings with new ones.
Only the following lubricants must be used:
– Hydraulic part: Unisilikon L 641 (8 709 918 413)
– Threaded joints: HFt 1 v 5 (8 709 918 010).

7.1 Periodic maintenance work

Functional check
Check the operation of all safety, adjustment and
monitoring elements.

Heat exchanger
Check the heat exchanger is clean.
In case of dirt:
– Remove the heat exchanger and take out the limiter.
– Clean the chamber with a powerful jet of water.
If dirt persists: Soak the plat
es in hot water with detergent
and clean thoroughly.
If necessary: De-lime the interior of the heat exchanger and
the connection pipes.
Install the heat exchan ger using new joints.
Install the limiter on the support.

Burner
Check the burner annually and clean it if necessary.

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 Maintenance (must be carried out only by qualified technicians) | 17

7.3 Flue gas safety device

DANGER:
The flue gas safety device must not under any
circumstances be switched off, simulated or
replaced by any other component.

Operation and safety precautions

The flue gas safety device checks the effectiveness of flue gas
extraction by the flue. If it is inadequate, the appliance switches
off automatically so that the combustion fumes do not escape
into the room in which the appl iance has been installed. The
flue gas safety device resets after a cooling-down period.
If the appliance shuts down while in operation:
Ventilate the room.
Wait about 10 minutes then restart the appliance.
If the problem recu
rs, call an engineer.

DANGER:
The user must never make any modifications
to the flue gas safety device.

Maintenance
If faults occur on the flue gas
safety device, proceed as follows:
Undo flue gas safetydevice fixing screw.
Loosen temperature limiters connectors.
Undo magnetic unit connector.
Remove thermocouple.
Replace damaged componentth winew one and refit using
the reverse of the procedure set out in the table above.

Function check
Flue gas safety devi
ce function check:
Disconnect flue pipe;
Replace with pipe (about 50 cm long) with sealed end;
Fit pipe vertically;
Start up appliance at rate
d output and set temperature
control to maximum temperature;
Under those conditions, the appliance should shut down
after two minutes. Removemporary
te pipe and reconnect
flue pipe.

6720648592 (2014/05)
 18 | Problems

8 Problems
Assembly, maintenance and repairs must be performed byied qualif
technicians only. The following chart offers solutions to
possible problems (solutions followed by anst* mu
be undertaken by qualified technicians only).

Problem Cause Solution

The heater does not ignite. Switch turned off. Check switch position.

Slow and difficult ignition of the Reduced water flow. Check and correct.
burner.

Red LED in switch flashes. Flat batteries. Replace batteries.

Water at low temperature. Check the temperature selector position and

adjust it according
to the desired water
temperature.
Water is not heated, no flame. Insufficient gas supply. Check reducer, and if inadequate or
malfunctioning, replace it.
Check if the bottles (butane) freeze during
operation, and if so, move them to a warmer
place.
The burner turns off the heater is Temperature limiter has tripped. Wait 10 minutes and restart the heater. If the
operating. problem persists, call a qualified technician.
Flue gas safety device has tripped. Vent the area. Wait 10 minutes and restart the
heater. If the problem persists, call a qualified
technician.
There is spark but the main burnerNo ionisation probe signal. Check:
does not ignite. • Gas supply,
• Ignition system (ionisation electrode and
electrovalves).
Reduced water flow. Insuffici
ent water supply pressure. Check and correct. *

Dirty taps or mixers. Check and clean.

Gas valve blocked. Clean filter.*

Heat exchanger blocked Clean and de-lime if necessary.*

(limescale).
Table 9

6720648592 (2014/05)
 Environment / disposal | 19

9 Environment / disposal
Environmental protection is a fundamental corporate strategy
of the Bosch Group.
The quality of our products, their efficiency and environmental
safety are all of equal importance to us and all environmental
protection legislation and regu
lations are strictly observed.
We use the best possiblechnology
te and materials for
protecting the environment taking into account of economic
considerations.

Packaging
We participate in the recycling programmes of the countries in
which our products are sold to ensure optimum recycling.
All of our packaging materialse ar
environmentally friendly and
can be recycled.

Used appliances
Used appliances contain valuab
le materials that should be
recycled.
The various assemblies can besily
ea dismantled and synthetic
materials are marked accordingly. Assemblies can therefore be
sorted by composition and passed on for recycling or disposal.

6720648592 (2014/05)
 6720648592

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