Syllabus for the subject

of

TRADE THEORY-I
&
TRADE PRACTICAL-I

Under

CRAFT INSTRUCTOR TRAINING SCHEME (CITS)

Trade: Fitter

Re-Designed in

– 2014 -

By

Government of India
Ministry of Labour& Employment
Directorate General of Employment & Training

1
 CONTENTS

SECTION DESCRIPTION PAGE NO.

A. Rationale 3

B. General Information for Semester-I 4

C. Semester wise Allotment of Time & Marks among the Subjects 5

D. Topic Wise Distribution of Time & Marks 6

Semester I
E. Details of Syllabus for Semester-I 7-10

F. List of Tools &Equipments Semester I 11-15

G. General Information for Semester-II 17

H. Topic Wise Distribution of Time & Marks 18

Semester-II

I. Details of Syllabus for Semester-II 19-21

J. List of Tools &Equipments Semester II 22-25

K. Furniture, Accessories And Audio Visual Aids 26-27

L. List of Expert Members 28-29

2
 A. RATIONALE

Success & Sustainability of any Training System depends upon, given other things,
availability of good quality instructors. An Instructor should possess good trade skills to
impart skill training.

Ability to understand and interpret the course content is imperative to ensure proper
delivery. It is the domain Skills and Knowledge which enable comprehending the
prescribed contents and subsequent lesson/demonstration planning for effective delivery.
Thus it is imperative for any trade instructor to have adequate domain skills so that same
can be transferred.

To deliver effectively, both knowledge and skills, in depth know how are very much
needed. At the same time the main objective of Instructor training programme is enabling
instructors to demonstrate higher productivity and higher accuracy in performing a
task/job.

Recognizing this importance more emphasis has been given to the Trade Practical &
Trade Theory in all Engineering Trades in Craft Instructors Training Scheme (CITS)
under NCVT.

3
 B. GENERAL INFORMATION
1. Name of the Course : Craft Instructor Training

2. Duration of Instructor Training : 1 Year (Two semesters each of six months duration).

3. Subjects covered in the Semesters : Detailed in Section - C

4. Name of the Subject : TRADE THEORY –I & TRADE PRACTICAL-I
5. Applicability : FITTER TRADE

6. Examination : AITT to be held at the end of each semester.

7. Space Norms : (a) One class room of minimum 30sq.m. area

having Minimum width of 5 m. and with 6000 lumen
(b) Workshop: 120 sq. meters having minimum width
of 8 m. and with 30000 lumen
The electrical equipments of Class room should
conform to minimum 3 star Building energy rating as
per Bureau of Energy Efficiency (B.E.E.)

8. Power Norms : (a) 1 KW for Class room

(b) 10 KW for Workshop.

9. Unit strength(Batch Size) : 20

10. Entry qualification : Diploma/Degree in Mechanical/Production

Engineering from AICTE recognized Board /
University OR
National Trade Certificate in the FITTER trade OR
National Apprenticeship Certificate in the FITTER
trade.

11. Trainers’ Qualification : Diploma or Degree in Mechanical / Production

Enginnering from AICTE recognized Board /
University with five / two years experience
respectively.
12. Desirable : Passed National Craft Instructor Training course in
Fitter trade.
In case of two units, one trainer must be Degree in
Engineering.
Note: Degree/Diploma candidate may directly appear for Semester-I exam without attending
classes for lateral entry in semester-II.

4
 C. SEMESTER WISE ALLOTMENT OF TIME & MARKS AMONG THE SUBJECTS FOR CITS
SUBJECTS Hrs. / % of Marks Sessional Full Pass Marks
Week time Marks
allotted Exam. Sessional Total
Trade Practical – 1 20 50 200 30 230 120 18 138
Trade Theory - 1 6 15 100 20 120 60 12 72
Workshop Cal. & Sc. 6 15 50 - 50 30 - 30
First Engineering Drawing 6 15 100 - 100 60 - 60
semester
Library 2 5 - -
TOTAL for Sem. - I 40 450 50 500 270 30 300
Trade Practical – 2 16 40 200 30 230 120 18 138
Trade Theory - 2 4 10 100 20 120 60 12 72
Second Training 12 30 200 30 230 120 18 138
semester Methodology -
Practical
Training 6+2 20 100 20 120 60 12 72
Methodology -
Theory + IT
TOTAL 40 600 100 700 360 60 420
GRAND TOTAL 80 1050 150 1200 630 90 720

Hourly Distribution TOTAL: 1200 marks for 2 semesters Pass marks: 720
Subject Time in % Marks in %
Trade Practical 45 38
Trade Theory 12.5 20
Total for Trade 57.5 58
Training Methodology 15 19
(Practical)
Training Methodology 12.5 10
(Theory) + IT
Total for Training 27.5 29
Methodology & IT
Engineering Drawing 7.5 12
Workshop Cal. & Sc. 7.5 4
Library 2.5 -

5
 D. TOPIC WISE DISTRIBUTION OF TIME & MARKS
FITTER TRADE
CRAFT INSTRUCTOR TRAINING SCHEME
SEMESTER-I
Note: During the discussion of any machine tools, related precautions and safety measures should
be discussed.
Trade Theory Trade Practical
Sl. Topics Hours Marks Topics Hours Marks
No.
1 Occupational safety & health 07 04 Sizing of material 95 40
2 Hand tools 15 10 Flatness, squareness and parrellism 75 40
3 Drilling 20 20 Drilling and its allied operation 75 40
4 Grinding 05 02 Threading 50 20
5 Precision measuring instrument 10 12 Checking flatness, squareness, parallelism 80 40
up to accuracy of 0.02mm and 5 min
6 Metals and its properties 20 12 Finishing and assembly 65 20
7 Heat treatment 10 04
8 Forging 07 04
9 Soldering 07 08
10 Lathe 10 08
11 Welding 10 08
12 Study of conventional machine 06 05
13 CNC-Introduction 05 03

TOTAL 132 100 TOTAL 440 200

THEORY 1 ---22 WEEKS X 06 PRACTICAL 1 ---22 WEEKS X 20
HRS/WEEK=132hrs HRS/WEEK=440hrs

6
 E. DETAIL SYLLABUS FOR THE TRADE: FITTER
UNDER CRAFT INSTRUCTOR TRAINING SCHEME
SEMESTER-I
Note: During the discussion of any machine tools, related precautions and safety measures
should be discussed.

Tentative Theory. Practical

Week No.
1. Introduction of First aid. Operation of electrical mains. Occupational Safety & Health
Introduction of PPEs. Response to emergencies e.g.; power Importance of housekeeping & good shop floor
failure, fire, and system failure practices.
Soft Skills: its importance and Job area after completion of
Health, Safety and Environment guidelines,
training. Introduction to 5S concept & its application.
Importance of 5S implementation throughout CITS course- legislations & regulations as applicable. Disposal
workplace cleaning, machine cleaning, signage, proper storage of procedure of waste materials like cotton waste, metal
equipment etc. chips/burrs etc. Basic safety introduction,
Personal protective Equipments(PPE):-
Basic injury prevention, Basic first aid, Hazard
Importance of Technical English terms used in industry –(in identification and avoidance, safety signs for Danger,
simple definition only)Technical forms, process charts, activity Warning, caution & personal safety message.
logs, in required formats of industry, estimation, cycle time, Preventive measures for electrical accidents & steps to
productivity reports, job cards. be taken in such accidents.
Use of Fire extinguishers.
Basic Life support (BLS):-
Technical English:
Prepare different types of documentation as per industrial
Basic Life Support (BLS) techniques for drowning, choking,
need by different methods of recording information.
electrocution, neck and spinal injury, including CPR
(cardiopulmonary resuscitation). Basic Life support training:
Be able to perform DRSABCD:
D: Check for Danger
R: Check for a Response
S: Send for help
A: Open the Airway
7
 B: Check for normal Breathing
C: Perform CPR (Cardio Pulmonary Resuscitation)
D: Attach Defibrillator / Monitor as soon as available.

2 Types of work done under the trade. Designing the graded exercise covering the list of
Importance of Craft Instructorship training Scheme towards skills. Demonstrating on the concept of conservation
transferring the skill & knowledge Duties &responsibilities of an of raw material.
instructor. Preparation of a training schedule, breakup of syllabus
contents into unit/lesion/topic wise.
3 Different types of tools like digital measuring instruments–Their Exercise on scarping practice on cast iron surface
construction and specifications conform to BIS. Files- elements, plate to precision limits. Scraping of flat bearing
classification, material and types of file, their grades, cut etc and surface and their fitting. Exercises on chipping a flat
uses. Method of accurate filling, care and maintenance. surface on mild steel and cast iron blocks with flat and
cross cut chisel. Grinding the chisel.

4 Chisels &Hacksaw specification, types and kinds, construction Filling flat Surface to right angle Evaluation the job as
and function. per the marking Scheme.
Writing the sequence of operation in the work book.
5 Appropriate cutting and clearance angel for cutting different Marking and evaluation of intricate profiles. Making a
materials. Method of chipping and sharpening of chisels. V block from C.I. and mild steel as per given drawing.
Precaution to be observed while chipping & sharpening of chisels.
6 Types of drilling Machine-Pillar, Radial-their construction and Relocating a wrongly positional drilled hole. Checking
specification. Concentricity& dimension for true drilling. Practice
on drilling through and blind holes on ferrous and non
ferrous metals to a positional Accuracy of +_ 0.1 mm.
7 Work holding and tool holding devices for different jobs. Practical on grinding twist drill and without
Different types of drills, drill nomenclature, cutting angle, size attachment and checking angle with the aid of gauges.
and method of holding drills both straight and taper shank and Exercise on Taping through and blind holes to suit
their applications. stud and bolt.
8 Definitions of cutting speed, feed, Depth of cut R.P.M and their Demonstration and exercise on Counter Bore, Counter
Calculation. Method of drill grinding, common faults and their sink, Spot facing Reaming holes- Three piece fitting
remedies. Description of drill chuck, key, drift, socket, sleeves with dowel pins.
and their proper uses in the drilling machine
9 Knowledge of Bench/ pedestal grinders. Definition of dressing, REVISION & INTERNAL ASSESSMENT
loading, Glazing, truing, mounting and dismantling of Grinding
wheel from the machine
8
10 Introduction to tapping-Taps and Tapping: Taps- description, Demonstration on removal of broken tabs or studs
specification, Tapping Through and blind holes, lubricating for from a through hole and blind hole.
taping. Cause for tap broken and remedies. Method of calculation External threading by using dies and lubricant. Care &
of tap drill size for tapping. Specification of Dies. (ISO/BIS maintenance.
standard.)
11 Difference between tap wrench and die stock. Method of using Measuring the thread Dimension by various methods-
dies. Lubricant used for treading. Checking with screw pitch by Thread micrometer.
gauge. Reamer (Hand, Machine) – Specification, types, parts and
their uses Determining hole sizes for reaming procedure.
12 Lubricants & Coolants (in brief) types & their applications. Exercise involving Preparation of one of the flat
surfaces as master and two of the adjoining sides
square by filing flat and square
13 Discussion on precision measuring instrument such as Venire Usage of digital height gauge, dialindicator,
Caliper, height gauge, Micrometer (Various Types) Depth gauge, boregauge, combination set etc.
etc. Their working principal, construction, parts, graduation,
reading, uses, care and maintenance.
14 Discussion continued on Dial Test Indicator, Bore gauge, Bevel Advanced practice on Marking, Filling, Drilling,
Protractor, Combination set etc. their construction, part, Countersinking, Tapping etc.
graduation, reading uses, care & maintenance. (Both English &
Metric)
15 General Properties of metal, Difference between metals and non Assembly of part and checking. Preparing a Parallel
metals. Clamp.
Discussion about ferrous and non metal. Iron carbide diagram(Fe- Practice on square fitting step Fitting, sliding and
Fe3c) Angle Fitting within an accuracy of +5 minutes and
Discussion of physical, Mechanical and Chemical properties of their evaluation.
metals.
16 Types of Cast Iron, their properties and uses. Carbon Steel Their Marking Dovetail Sliding, Fitting and assembly within
classification, properties and uses. an accuracy of+0.02mm.
17 Heat treatment of carbon steel;- Exercise on heat treatment of hand tools, such as
Annealing, hardening, tempering, Normalizing etc. chisels, screwdrivers, punches, coiled spring etc.
Case hardening, Carburizing, Induction hardening, Nitriding, Hardening of scriber points, the leg of calipers and
Flame hardening and Cyaniding process. Change in properties of dividers.
metals due to heat treatment. Annealing of hardened steel components, case
hardening of hammer heads, vice jaws and the end of
spanners etc.
9
 18 Introduction to forging methods and types of tool which are used Exercise on preparing sets of standard double ended
for different forging operations. spanner and screwdrivers blade by forging method.
REVISION & INTERNAL ASSESSMENT
19 Study of different types of solders and their use, types of fluxes Practice on soft soldering, brazing and silver
and their application, soft soldering and hard soldering soldering.
20 Study of lathe operations-Taper turning, drilling, knurling and Lathe operations-Taper turning, Drilling and Knurling.
grinding.
21 Study of different types of welding machine and accessories- Identification of parts of Arc welding transformer and
principle of Arc welding, Arc welding process, its accessories. Practice on basic metal Arc welding
Different types of Arc welding. process.

Introduction to gas welding-study of gas welding accessories, care TIG welding practice.
and maintenance. Introduction to TIG.

22 Study of basic parts of slotter, milling and Jig boring machines Practice on setting the gas welding plant. Practice on
with the help of suitable audio visual aids. flame setting-practice on welding of thin sheet and gas
Introduction to CNC lathe. cutting metals.
23 Industrial visit & Submission of Report
24 - 26 Revision & Trade Test

10
 F. List of Tools & Equipment
Trade – FITTER
Under CITS
For a batch of 20 Trainees
Semester-I
i) List of Trainee’s Tool kit & other equipments:
SL. No. Name of the tools and equipment Qty per unit
1. Try Square 10 cm blade 21 nos.
2. Out side caliper 15 cm spring 05 nos.
3. Inside caliper 15 cm spring 05 nos.
4. Caliper 15 cm Hermaphrodite 05 nos.
5. Divider 15 cm spring 05 nos.
6. Straight scriber 15 cm 21 nos.
7. Screw Driver 15 cm 05 nos.
8. Cold Chisel Flat 12mm 05 nos.
9. Ball pane Hammer 0.45 kg with handle. 10 nos.
10. Ball pane Hammer bal0.22 kg with handle 10 nos.
11. Flat File 25 cm llnd cut 21 nos.
12. Flat File 25 cm lInd cut smooth. 21 nos.
13. Half round File 15 cm llnd cut. 10 nos.
14. Hacksaw frame fixed 30 cm. 21 nos.
15. Safety goggles. 21 nos.
16. Dot punch 10 cm 10 nos.
17. Warding File 15 cm smooth 04 nos.
18. Knife edge File 15 cm smooth 04 nos.
19. File cant saw 15 cm smooth 04 nos.
20. File feather edge 15 cm smooth 04 nos.
21. File triangular 15 cm smooth 02 nos.
22. File round 20 cm 2nd cut 08 nos.
23. File square 15 cm 2nd cut 04 nos.
24. File square 25 cm 2nd cut 04 nos.
25. Feeler gauge 10 blades 01 set
26. File triangular 20 cm 2nd cut 06 nos.
27. File Swiss type needle set of 12 02 set
28. File half round 25 cm IInd cut 06 nos.
29. File round 30 cm bastard 04 nos.
30. File Card 06 nos.
31. Stone oil 15 cm x5 cm x2.5 cm 04 nos.
32. Stone carborandum 15 cm x 5 cm x 5 cm x 4 02 nos.
33. Oil Can 0.25 liters 02 nos.

11
34. Pliers combination 15 cm 02 nos.
35. Spanner Metric—worth D.E. set of 10 pcs. 06 nos.
36. Spanner adjustable 15 cm 02 set
37. Interchangeable ratchet socket set with a 12 mm driver, 01 set
38. sizedspanner
Box 10-32 mm set of
se 6-25 mm 18set
socket
of 8 and
withattachments
Tommy bar. 01 set
39. Clamp toolmaker 5cmand 7.5 cm set of 2 02 nos.
40. Clamp "c"5 cm 02 nos.
41. Clamp "c"10 cm 02 nos.
42. Hand reamer adjustable cover max 9,12,I8mm-set of 3 01 set
43. Hand reamer taper 4-9mm set of 6or 4-7mmset of 4 01 set
44. Reamer parallel 12-16mm set of 5 O1 no.
45. Scraper flat 15cm 06 nos.
46. Scraper 3 corner 15 cm 06 nos.
47. Scraper half round 15 cm 06 nos.
48. Chisel cold 9mm cross cut 9 mm diamond 06 each
49. Chisel cold 19mm flat 06 nos.
50. Chisel cold 9 mm round nose 06 nos.
51. Extractor stud EZY-out 02 nos.
52. Set combination 30 cm 02 nos.
53. Micrometer 0-25mm out side 03 nos.
54. Micrometer 25-50mm out side with 25 mm test piece 03 nos.
55. Micrometer 50-75mmout side with 50mm test piece 02 nos.
56. Micrometer in side 25-50mm 01 no.
57. Vernier caliper 20 cm 03 nos.
58. Vernier height gauges 30 cm 01 no.
59. Vernier bevel protractor 01 no.
60. Screw pitch gauge 01 no.
61. Wire gauge, metric standard 01 no.
62. Drill twist T/S 6mm to 25 mmx1.5 01set
63. Drill chuck 12mm 01 no.
64. Wheel dresser (1 for 4 units) 01 no.
65. Machine vice 10cm 01 no.
66. Machine vice 15cm 01 no.
67. Sleeve drill Morse 0-1,1-2,2-3 01 set
68. Bench Vice 12cm jaws 20 nos.
69. Leg Vice 10cm jaw 02 nos.
70. Fire Extinguisher 02 nos.
71. Fire Buckets 02 nos.
72. Wing Compass25.4cm or 30cm 02 nos.
73. Hand Hammer 01KG with handle 02 nos.
74. Radius Gauges(Asorted) 10 nos.

12
 75. Dial Test Indicator .0 l mm with magnetic stand 01no.
76. Lathe Tools HSS Tiped set 02 no.
77. Lathe Tools Bit HSS 6mm,8mm,10mm x 100mm 10 each
78. Counter Boring and Counter sinking Tool 02 nos.
79. Arm strong type bit holder RH 02 nos.
80. Arm strong type bit holder LH 02 nos.
81. Arm strong type bit holder Straight 02 nos.
82. Engineers Try Square (Knife wedge) 150mm Blade. 01no.

ii) Tools, Instrument & General Shop Out fit

SL. No. Name of the tools and equipment Quantity

1. Rule steel 30 cm to read metric 04 nos.
2. Rule steel 60 cm 04 nos.
3. Straight edge 45 cm steel 02 nos.
4. Surface Plate 45x45 cm Cl/granite 02 nos.
5. Marking table 91x91x122 cm 01 no.
6. Universal scribing block 22 cm 02 nos.
7. V- block pair 7 cm and 15 cm with clamps 02 nos.
8. Square adjustable 15 cm blade 02 nos.
9. Angle plate 10x20 cm 02 nos.
10. Spirit Level 15cm metal 01 no.
11. Letter Punch 3mm set 01 no.
12. Number Punch set 3mm 01 no.
13. Portable hand drill ( electric) Oto 6 mm 02 nos.
14. Twist Drill s/s 1.5 to 12 mm by 1/2 mm 01set
15. Twist Drill s/s 8 mm to 15 mm by 1/2 mm 01 set
16. Taps and dies complete set in box B. A 01 no.
17. Taps and dies complete set in box width-worth 01 no.
18. Taps and dies complete set in box 3-18 mm set of 10 01 no.

13
 iii) LIST OF MACHINES, EQUIPMENTS & FURNITURE FOR
THE TRADE FITTER
Sl No. Description of Equipments Qty in Nos.
1. SS and SC centre lathe (all geared) with h aving minimum
specification as: centre height 150 mm and centre distance 1000
02 nos.
mm along with 4 jaw and 3 jaw chucks, auto feed system, safety
guard, motorized coolant system and lighting arrangement.
2. Drilling Machine pillar type 0 - 20mm capacity with drill chuck & key 02 nos.
3. Pedestal Grinder Double End type.
Wheel 300x40x50.8mm
02 nos.
Whell centre distance 650 mm approx
Power of motor 1HP
4. Power Saw Machine
Stroke length 160 mm
No of speed stroke 3
01no.
Range of speed stroke 80-100-125
Blade size 525x45x2.25
Power of motor 1.5 kw
5. Fly Press 4T capacity 01no.
6. Steel cupboard with 8 pigeon lockers 03 nos.
7. Chair with arm 02 nos.
8. Table for trainer 01 no.
9. Work bench 240 x 120 x 90 cm 05 nos.
10. Steel cupboard 180x90x45cm 02 nos.
11. Steel cupboard 120x60x45cm 02 nos.
12. White board with magnetic duster 6’x4’ 01 no.
13. First aid box 01 no.
14. Metal rack 182x182x45cm 01 no.
15. Flat tongs 300mm 04 nos.
16. Round tongs 300mm 02 nos.
17. Straight snips 250/300mm 06 nos.
18. Bend snips 250/300mm 06 nos.
19. Solder bit/soldering iron hatchet type 250g 04 nos.
20. Anvil 50kg 02 nos.
21. Swage block 01 no.
22. Trammel 02 nos.
23. Hand groover 4mm, 5mm 02 each
24. Portable forge with hand blower 450mm 01 no.
25. Leather gloves 04 pair
26. Leather apron 04 nos.
27. Asbestos gloves 04 pair
14
28. Arc welding transformer-single phase, 200 Amps. (with cable, electrode
02 nos.
holder and all other accessories)
29. Oxy-acetylene gas welding plant with all accessories 01 set
30. Gas cutting torch with different noses 01 no.
31. Arc welding table with positioner-100cmx75cmx70cm height 02 nos.
32. Gas welding table with fire bricks 01 no.
33. Safety charts and posters As required
34. Grinding attachment for Lathe 1Set
35. TIG Welding Machine
200 AC/DC,
Rated input voltage 220 v
Input frequency 50 1 Set
Rated power 6.2 KVA
Duty cycle 60 %

36. Equipment for conducting BLS (Basic Life Support) training. (Optional) 1 set

15
 Syllabus for the subject

of

TRADE THEORY-II
&
TRADE PRACTICAL-II

Under

CRAFT INSTRUCTOR TRAINING SCHEME (CITS)

Trade: Fitter

Re-Designed in

– 2014 -

By

Government of India
Ministry of Labour& Employment
Directorate General of Employment & Training

16
 G. GENERAL INFORMATION

1. Name of the Course : Craft Instructor Training

2. Duration of Instructor Training : 1 Year (Two semesters each of six months duration).

3. Subjects covered in the Semesters : Detailed in Section - C

4. Name of the Subject : TRADE THEORY –II & TRADE PRACTICAL-II
5. Applicability : FITTER TRADE

6. Examination : AITT to be held at the end of each semester.

7. Space Norms : (a) One class room of minimum 30sq.m. area

having Minimum width of 5 m. and with 6000 lumen
(b) Workshop : 120 sq. meter having minimum
width of 8 m. and with 30000 lumen
(c) Computer lab: 30 sq. m area*
The electrical equipments of Class room should
conform to minimum 3 star Building energy rating as
per Bureau of Energy Efficiency (B.E.E.)

8. Power Norms : (a) 1 KW for Class room

(b) 12 KW for Workshop.

9. Unit strength(Batch Size) : 20

10. Entry qualification: Candidate passed semester-I under CITS or completed

Semester-I.

11. Trainers’ Qualification : Diploma or Degree in Mechanical / Production

Engineering from AICTE recognized Board /
University with five / two year’s experience
respectively.
12. Desirable : Passed National Craft Instructor Training course in
Fitter trade.
In case of two units, one trainer must be Degree in
Engineering.

Note: *Not required if existing computer lab is available.

17
 H. TOPIC WISE DISTRIBUTION OF MARKS & HOURS
TRADE: FITTER
CRAFT INSTRUCTOR TRAINING SCHEME
SEMESTER-II
Note: During the discussion of any machine tools, related precautions and safety measures should
be discussed.
Trade Theory Trade Practical
Sl. Topics Hours Marks Topics Hours Marks
No.
1 Limits, fits & Tolerances 08 04 Fitting & Drilling 65 40
2 Geometrical & Positional 04 02 Grinding of cutting tools 35 17
Tolerances
3 Inspection(Gauges and Instruments) 12 25 Lathe operation 42 30
4 Assembly & Locking devices 08 10 Milling 60 32
5 Transition of motion & power 08 10 Surface & Cylindrical grinding 35 16
6 Broaching 06 05 Heat treatment &Material Handling 40 25
7 Jig & Fixture 06 05 Auto CAD 40 20
8 Press& Press Tools 06 05 Hydraulics & pneumatics 35 20
9 Finishing Process -Lapping 05 06
10 Surface Finishing 05 05
11 Material Handling 05 03
12 Hydraulics &Pnematics 05 05
13 Non-conventional machines 05 05
14 Auto-CAD 05 10

Total 88 100 352 200

THEORY II ---22 WEEKS X 04 PRACTICAL II ---22 WEEKS X 16
HRS/WEEK=88 hrs HRS/WEEK=352hrs

18
 I. DETAIL SYLLABUS FOR THE TRADE: FITTER
UNDER CRAFT INSTRUCTOR TRAINING SCHEME
SEMESTER-II
Note: During the discussion of any machine tools, related precautions and safety measures
should be discussed.
Tentative Theory Practical
Week No.
01 Concept of Interchangeability. Limit Fits, Tolerance and Project work on fitting exercise. Like stiff joint/Rivet joint etc.
Allowance- their definition and practical application in
Industry. Preparation of lesson Plan, Information sheet, and
Assignment Sheet etc.
02 Types of rivets and their uses. Method and riveting, Preparation of Demonstration plan, job sheet, Operation Sheet.
specification of riveted. Shop Floor demonstration Practice.
System of Tolerance and Limits i.e. BIS System. Selection of
Limits for different types of Fits.
1-Geometrical tolerance (Shape & From).
2- Position Tolerances (Location
03 Gauge: Introduction, necessity, Different types, description Exercise on preparing different gauge by using Radius, Wire,
and uses of Radius, Wire, Snap, plug, Ring, Telescopic Gauge Snap, Plug, Ring and Telescopic Gauges with in an accuracy of +
etc. 0.02mm Shop Floor demonstration Practice.
Explain the difference between workshop gauge, inspection
and master gauge. Care and Maintenance.
Introduction to Inspection and quality control
04 Discuss about various types of locking devices, different nuts Continued on preparing Gauge and their heat treatment practice
(i.e. castle nut, slotted nuts etc.) different types of washers and hardness testing by different method.
(spring washers, fiber washers, tab washers etc.)
05 Rivets and Riveting, the object of rivets and the thickness of Exercise on drilling and tapping ( Both through and blind hones)
the plates, pitch of rivets. To very close limits, fitting studs, Counter / Sunk head screw etc.
Types of rivet and their uses. Method of riveting, specification Drilling on cylindrical surface and angular surface.
of riveted joint. Merit and demerits of riveting. Failures of Exercise on marking out and location of holes for riveting, lap and
riveted joints and remedies. but joint, uses of dolly and snap forming the riveted head.
06 Different methods of drives, power transmission by belts, Making of keys and method of filling and removing keys from
gears, chains, clutches and coupling etc. pulley & shaft. BIS specification for keys and key Ways
19
 07 Broaching machine constructions, different types, parts, Demonstration on broaching machine operation by audio visual
broaching process, broaching method etc. aids.
Broaching Tools and classification of broaching tools. REVISION & INTERNAL ASSESSMENT

08- Definition of jigs, fixtures and templates. Differentiate Exercise on preparing a simple drilling jig, checking assembly of
10 between jigs and fixtures, different types & Elements of Jigs parts and their accuracy.
and Fixtures.
Introduction to presses, their types, main part of a power press.
Different types of press tool operations. Die & Punch details Exercise on preparation of welding, turning, milling fixture and
and accessories. Clearance between die & punch and related template & try out of components.
angle, strip layout, calculation of cutting forces & perimeter.
Exercise on preparation of simple press tool & try out of
Blanking & piercing operations. component.
11&12 Lapping and Honing: Explain about application of lapping and Exercise on male and female Fitting. Practice on simple hand
honing. Lapping and honing tools, shapes, grades and abrasive Lapping, honing operation.
used tumbling, Frosting, its aim and methods of performing.

13 Method of protecting finished surfaces. Discuss about surface Preparation of different joints related to the power transmission
finish necessity, degree of finish, finishing symbol and its system (Universal, slip etc).Surface finishing measurement.
value. Methods of measuring surface finish. CLA roughness
14 Construction & working principle of Sine bar & Dial Test Demonstration on Sine bar, dial test Indicator, slip gauge and
Indicator along with the application of Slip Gauge. comparator, and their applications.

15 Comparators- measurement of quality of the cylindrical bores. Industrial visit to Mechanical Industries.
16 Checking tapers using ball& Roller gauge. Care and Demonstration on digital caliper and digital micrometer.
Maintenance. Measurement of angle using angle gauge block. Application of checking tapers using ball& Roller gauge. Usage of
angle gauge block.
REVISION & INTERNAL ASSESSMENT
17 Material handling system: Types of Material handing, Practicing and inspection of dismantling & assembly of different
equipment & accessories and their application & uses. valves, stop cocks bearing, pullers etc. and checking for leakage.

18 Application of hydraulic and pneumatic system in Modern Practice on pipe cutting, pipe fitting, pipe bending pipe threading
machines. and pipe replacing and repairs of various pipe works. Use of tool
such as thread cutting dies for pipe, pipe bending machine etc.
Shop Floor Demonstrating.
20
 19 Bearing: Introduction, classification, type & Uses. Filling and scraping bearing surface and practice on removing
Different materials of bearing, bearing types & uses. worn out bearing from shaft & replacing with a new one.

20 Lubricants & Coolants (in brief) types & their applications. Scraping and fitting of a direct control bearing on a shift,
preparation of oil grooves on shaft and bearing and checking their
alignment. Shop Floor Demonstration.
21 Introduction to CAD, its importance. Different software Practice on CAD software for making 2D drawing for mechanical
available in the market. Concept of 2D & 3D application in component.
preparation of drawing.
22 Introduction to co-ordinate measuring machine, its application Demonstration on selection of probes, operation on co-ordinate
& uses. Different types of probes and its application. measuring machine, setting of probe, measuring for different
Inspection and types of inspections. components with audio-visual aids.
Quality control and its concept.
23 Industrial visit & Submission of Report
24 - 26 Revision & Trade Test

21
 J. List of Tools & Equipment
Trade – FITTER
Under CITS
For a batch of 20 Trainees
Semester-II

Sl. No. Name of the hand tools Qty per unit

Try Square 10 cm blade 05 nos.

1.
2. Caliper 15 cm Hermaphrodite 06 nos.

3. Divider 15 cm spring 06 nos.

4. Straight scriber 15 cm 05 nos.

5. Screw Driver 15 cm 05 nos.

6. Chisel cold Flat 12mm 06 nos.

7. Hammer ball pane 0.45 kg with handle. 05 nos.

8. Hammer bal pane0.22 kg with handle 05 nos.

9. File Flat 25 cm llnd cut 21 nos.

10. 21 nos.
File Flat 25 cm lInd cut smooth.

11. File half round 15 cm llnd cut. 21 nos.

12. Hacksaw frame fixed 30 cm. 21 nos.

13. Safety goggles. 21 nos.

14. Dot punch 10 cm 10 nos.

22
 Tools Instrument & General Shop Out fit

Sl. No. Name of the tools and equipment Quantity

1. Rule steel 30 cm to read metric 04 nos.
2. Rule steel 60 cm 04 nos.
3. Straight edge 45 cm steel 02 nos.
4. Surface Plate 45x45 cm Cl/granite 02 nos.
5. Table for surface plate 02 nos.
6. Universal scribing block 22 cm 02 nos.
7. V- block pair 7 cm and 15 cm with clamps 02 nos.
8. Square adjustable 15 cm blade 02 nos.
9. Angle plate 10x20 cm 02 nos.
10. Level spirit 15cm metal 01 no.
11. Punch letter 3mm set 01 no.
12. Punch number set 3mm 01 no.
13. Punch hollow 6 mm to 19 set of 5 02 nos.
14. Punch round 3 mm x 4 mm set of 2 02 nos.
15. Portable hand drill ( electric) Oto 6 mm 02 nos.
16. Drill twist s/s 1.5 to 12 nun by .5 mm_ 01 Set
17. Drill twist s/s 8 mm to 15 mm by 1/2 mm 01set
18. Taps and dies complete set in box B. A 01 no.
19. Taps and dies complete set in box width-worth 01 no.
20. Taps and dies complete set in box 3-18 mm set of 10 01 no.
21. Warding File 15 cm smooth 04 nos.
22. Knife edge File 15 cm smooth 04 nos.
23. File cant saw 15 cm smooth 04 nos.
24. File feather edge 15 cm smooth 04 nos.
25. File triangular 15 cm smooth 02 nos.
26. File round 20 cm 2nd cut 08 nos.
27. File square 15 cm 2nd cut 04 nos.
28. File square 25 cm 2nd cut 04 nos.
29. Feeler gauge 10 blades 01set
30. File triangular 20 cm 2nd cut 06 nos.
31. File flat 30 cm 2nd cut 06 nos.
32. File flat 30 cm bastard 06 nos.
33. File Swiss type needle set of 12 02set
34. File half round 25 cm bastard 04 nos.
35. File round 30 cm bastar 04 nos.
36. File Card 06 nos.
37. Stone oil 15 cm x5 cm x2.5 cm 04 nos.
38. Stone carborandum 15 cm x 5 cm x 5 cm x 4 02 nos.
39. Oil Can 0.25 liters 02 nos.
40. Pliers combination 15 cm 02 nos.
41. Vice grip pliers 02 nos.
42. Blow lamp 0.55 liters 02 nos.
43. Spanner Metric—D.E.set of 10 pcs 06 nos.
23
44. Spanner adjustable 15 cm 02 set
45. Interchangeable ratchet socket set with a 12 mm driver, 01 set
sized 10-32 mm set of 18 socket and attachments
46. Box spanner se 6-25 mm set of 8 with Tommy bar. 01 set
47. Clamp toolmaker 5cmand 7.5 cm set of 2 02 nos.
48. Clamp "c"5 cm 02 nos.
49. Clamp "c"10 cm 02 nos.
50. Hand reamer adjustable cover max 9,12,I8mm-set of 3 01 set
51. Hand reamer taper 4-9mm set of 6or 4-7mmset of 4 01 set
52. Reamer parallel 12-16mm set of 5 01 no.
53. Scraper flat 15cm 06 nos.
54. Scraper 3 corner 15 cm 06 nos.
55. Scraper half round 15 cm 06 nos.
56. Chisel cold 9mm cross cut 9 mm diamond 06 each
57. Chisel cold 19mm flat 06 nos.
58. Chisel cold 9 mm round nose 06 nos.
59. Extractor stud EZY-out 02 nos.
60. Set combination 30 cm 02 nos.
61. Micrometer 0-25mm out side 03 nos.
62. Micrometer 25-50mm out side with 25mm test piece 03. nos.
63. Micrometer 50-75ffun out side with 50mm test piece 02 nos.
64. Micrometer in side 25-50mm 01 no.
65. Vernier caliper 20 cm 03 nos.
66. Vernier height gauges 30 cm 01 no.
67. Vernier bevel protractor 01 no.
68. Screw pitch gauge 01 no.
69. Wire gauge, metric standard 01 no.
70. Drill twist T/S 6mm to 25 mmx1.5 01set
71. Drill chuck 12mm 01 no.
72. Pipe wrench 40cm 01 no.
73. Pipe wrench 30 cm 01 no.
74. Pipe vice 100mm 02 nos.
75. Adjustable pipe tape set BSP with die set cover pipe size 01 no.
15,20,25,32,38,50mm
76. Wheel dresser (1 for 4 units) 01 no.
77. Machine vice 10cm 01 no.
78. Machine vice 15cm 01 no.
79. Sleeve drill morse 0-1,1-2,2-3 01 set
80. Bench Vice 12cm jaws 20 nos.
81. Leg Vice 10cm jaw 02 nos.
82. Fire Extinguisher 02 nos.
83. Fire Buckets 02 nos.
84. Wing Compass25.4cm or 30cm 02 nos.
85. Hand Hammer 01KG with handle 02 nos.
86. Gauge slip as Johnson metric set 01 set
24
87. Carbide wear block 0 lmm-02mm 02 each
88. Gauge snaps Go and No Go 25 to 50mm by5mm set of 06pcs. 01set
89. Gauge pluge single ended 05 to 55 by 5mm set of 1 1pcs. 01set
90. Gauge Telescopic up to 150mm 01 no.
91. Radius Gauges(Asorted) 10 nos.
92. Dial Test Indicator .0 l mm with magnetic stand 01no.
93. Sine bar 125mm 01no.
94. Sine bar 250mm 01no.
95. Lathe Tools HSS Tiped set 02 nos.
96. Lathe Tools Bit 6mm,8mm,10mmx100mm 10 each
97. Counter Boring and Counter sinking Tool 02 nos.
98. Arm strong type bit holder RH 02 nos.
99. Arm strong type bit holder LH 02 nos.
100. Arm strong type bit holder Straight 02 nos.
101. Pipe cutter 6 mm to 50 mm wheel type 01no.
102. Adjustable Spanner 38 cm long 01 no.
103. Dial Vernier Caliper 0-200mm LC00.05MM (Universal type) 01 no.
104. Vernier Micrometer 0-50 mm 01 no.
105. Depth Micrometer 0-100mm,0.01mm 01 no.
106. Vernier Caliper 150mm LC 0.02MM 01 no.
107. Comparators Stand With Dial Indicator LC0.01mm 01 no.
108. Engineers Try Square (Knife wedge) 150mm Blade. 01set
109. Surface Roughness comparison plates N1-N12Grade 01 no.
110. Digital Vernier Caliper 20cm 01 no.
111. Digital Outside Micrometer 0-25mm 01 no.
112. Digital Dial Test Indicator 01 no.
113. Brinell Hardness Tester 01 no.

25
LIST OF MACHINES, EQUIPMENTS & FURNITURES FOR THE
TRADE - FITTER
Sl. No. Description of Equipments Qty in Nos.
1. SS and SC centre lathe (all geared) with having
minimum specification as: centre height 150 mm and
centre distance 1000 mm along with 4 jaw and 3 jaw 02 nos.
chucks, auto feed system, safety guard, motorized
coolant system and lighting arrangement.
Drilling Machine pillar type 0 - 20mm capacity with drill chuck &
2. 02 nos.
key
3. Pedestal Grinder Double End type.
Wheel 300x40x50.8mm
01no
Whell centre distance 650 mm approx
Power of motor 1HP
4. Hydraulic Power Saw Machine suitable for
01no
minimum375mm length blade.
5. Steel Cupboard with 8 pigeon lockers 78”x36”x19” (20g) 3 nos.
6. Chair with arm for trainer 02 nos.
7. Table for trainer 01 no
8. Work Bench 240x120x90 cm 05 nos.
9. Steel cupboard 180x90x45cm (20g) 02nos.
10. Steel cupboard 120x60x45cm (20g) 02nos.
11. White Board with magnetic duster 6’x4’ 02 nos.
12. First aid box. 01no
13. Metal rack 182x182x45cm 01 no
14. Brinell hardness testing machine having diamond indenter 01no
Co-ordinate Measuring Machine having accuracy of 5
15. micron suitable to measure minimum 300mm distance. 01 no
(Optional)
16. Surface roughness tester 01 no
17. CAD software(latest version) 11 users
Desktop computers with latest configuration to run
18. 11nos.
CAD software with UPS.
19.C Computer Table & chair 11 nos. & 20 nos.

Note: Institutes having computer lab need not to procure item 18 & 19.

26
 K. FURNITURE, ACCESSORIES AND AUDIO VISUAL AIDS FOR
THE SEMESTER-I & II (COMMON FOR ALL ENGG. TRADES)

Sl. No. Item Qty

1. Class Room Chairs (armless) / Dual desk may also be allowed 20 /10nos.
2. Class Room Tables ( 3ft X 2ft) / Dual desk may also be allowed 20 /10nos.
3. Chair for Trainer (armed) movable 01 no.
4. Table for Trainer (4 ½ ft X 2 ½ ft) with Drawer and cupboard 01 no.
5. LCD / LED Projector 01 no.
6. Multimedia Computer System with all accessories with UPS (.5
01 set
KVA)
7. White Board (6ft X 4 ft.) 01 no.
8. LCD Projector Screen 01 no.
9. Air Conditioner 1.5Ton for computer room 02 nos.
10. Wall charts, Transparencies and DVDs related to the trade As required
11. Laser Printer with scanner 01
12. Steel Cupboard with 8 pigeon lockers 3 nos.
13. Work bench for fitters with two vices of 100mm 2 nos.
14. Steel cupboard 180x90x45cm 2 nos.
15. Steel cupboard 120x60x45cm 2 nos.
16. Multi drawer tool rack trolley with minimum 4 drawers and 20 tool 04 nos.
capacity
17. First aid box. 01 no.

27
 L. LIST OF TRADE COMMITTEE MEMBERS
Sl. Name & Designation Organization Mentor Council
No. Shri/Mr./Ms. Designation
Members of Sector Mentor council
1. A. D. Shahane, Vice-President, Larsen & Tourbo Ltd., Chairman
(Corporate Trg.) Mumbai:400001
2. Dr. P.K.Jain, Professor IIT, Roorkee, Roorkee-247667, Member
Uttarakhand
3. N. Ramakrishnan, Professor IIT Gandhinagar, Gujarat-382424 Member
4. Dr. P.V.Rao, Professor IIT Delhi, New Delhi-110016 Member
5. Dr. Debdas Roy, Asstt. NIFFT, Hatia, Ranchi-834003, Member
Professor Jharkhand
6. Dr. Anil Kumar Singh, NIFFT, Hatia, Ranchi-834003, Member
Professor Jharkhand
7. Dr. P.P.Bandyopadhyay IIT Kharagpur, Kharagpur- Member
Professor 721302, West Bengal
8. Dr. P.K.Ray, Professor IIT Kharagpur, Kharagpur- Member
721302, West Bengal
9. S. S. Maity, MD Central Tool Room & Training Member
Centre (CTTC), Bhubaneswar
10. Dr. Ramesh Babu N, Professor IIT Madras, Chennai Member
11. R.K. Sridharan, Bharat Heavy Electricals Ltd, Member
Manager/HRDC Ranipet, Tamil Nadu
12. N. Krishna Murthy CQA(Heavy Vehicles), DGQA, Member
Principal Scientific Officer Chennai, Tamil Nadu
13. Sunil Khodke Bobst India Pvt. Ltd., Pune Member
Training Manager
14. Ajay Dhuri TATA Motors, Pune Member
15. Uday Apte TATA Motors, Pune Member
16. H B Jagadeesh, Sr. Manager HMT, Bengaluru Member
17. K Venugopal NTTF, Peenya, Bengaluru Member
Director & COO
18. B.A.Damahe, Principal L&T Institute of Technology, Member
L&T Institute of Technology Mumbai
19. Lakshmanan. R BOSCH Ltd., Bengaluru Member
Senior Manager
20. R C Agnihotri Indo- Swiss Training Centre Member
Principal Chandigarh, 160030
Mentor
21. Sunil Kumar Gupta (Director) DGET HQ, New Delhi. Mentor

28
Members of Core Group
22. N. Nath. (ADT) CSTARI, Kolkata Co-ordinator
23. H.Charles (TO) NIMI, Chennai. Member
24. Sukhdev Singh (JDT) ATI Kanpur Team Leader
25. Ravi Pandey (V.I) ATI Kanpur Member
26. A.K. Nasakar (T.O) ATI Kolkata Member
27. Samir Sarkar (T.O) ATI Kolkata Member
28. J. Ram Eswara Rao (T.O) RDAT Hyderabad Member
29. T.G. Kadam (T.O) ATI Mumbai Member
30. K. Mahendar (DDT) ATI Chennai Member
31. Shrikant S Sonnavane (T.O) ATI Mumbai Member
32. K. Nagasrinivas ATI Hyderabad Member
(DDT)
33. G.N. Eswarappa (DDT) FTI Bangalore Member
34. G. Govindan, Sr. ATI Chennai Member
Draughtsman
35. M.N.Renukaradhya, Govt. ITI, Tumkur Road, Member
Dy.Director/Principal Grade I., Banglore, Karnataka
36. B.V.Venkatesh Reddy. JTO Govt. ITI, Tumkur Road, Member
Banglore, Karnataka
37. N.M.Kajale, Principal, Govt. ITI Velhe, Distt: Pune, Member
Maharashtra
38. Subrata Polley, Instructor ITI Howrah Homes, West Bengal Member
39. VINOD KUMAR.R Govt.ITI Dhanuvachapuram Member
Sr.Instructor Trivendrum, Dist., Kerala
40. M. Anbalagan. Assistant Govt. ITI Coimbatore, Tamil Member
Training Officer Nadu
41. K. Lakshmi Narayanan, T.O. DET, Tamil Nadu Member
Other industry representatives
42. Venugopal Parvatikar Skill Sonics, Bangalore Member
43. Venkata Dasari Skill Sonics, Bangalore Member
44. Srihari, D CADEM Tech. Pvt. Ltd., Member
Bengaluru
45. Dasarathi.G.V. CADEM Tech. Pvt. Ltd., Member
Bengaluru
46. L.R.S.Mani Ohm Shakti Industries, Bengaluru Member

29