The document provides maintenance instructions and spare parts information for HYDAC pressure filters, models DF and LF. It contains sections on safety, installation, commissioning, required tools, and procedures for maintenance including changing the filter element. Detailed drawings and lists of spare parts are also included for various filter models and sizes. The document emphasizes the importance of regular maintenance, using original spare parts, and proper disposal of waste fluids.
The document provides maintenance instructions and spare parts information for HYDAC pressure filters, models DF and LF. It contains sections on safety, installation, commissioning, required tools, and procedures for maintenance including changing the filter element. Detailed drawings and lists of spare parts are also included for various filter models and sizes. The document emphasizes the importance of regular maintenance, using original spare parts, and proper disposal of waste fluids.
The document provides maintenance instructions and spare parts information for HYDAC pressure filters, models DF and LF. It contains sections on safety, installation, commissioning, required tools, and procedures for maintenance including changing the filter element. Detailed drawings and lists of spare parts are also included for various filter models and sizes. The document emphasizes the importance of regular maintenance, using original spare parts, and proper disposal of waste fluids.
The document provides maintenance instructions and spare parts information for HYDAC pressure filters, models DF and LF. It contains sections on safety, installation, commissioning, required tools, and procedures for maintenance including changing the filter element. Detailed drawings and lists of spare parts are also included for various filter models and sizes. The document emphasizes the importance of regular maintenance, using original spare parts, and proper disposal of waste fluids.
MAINTENANCE INSTRUCTIONS In accordance with our Terms and Conditions of Sale, guarantees are subject to the use of original HYDAC spares only and correct fitting, as per service and maintenance instructions.
E_DF_LF/24.01.01/B. Schön HYDAC FILTERTECHNIK Index
1. MAINTENANCE INSTRUCTIONS 1.1 Safety Remarks 1.2 Installation 1.3 Commissioning 1.4 Tools required for maintenance work 1.5 Torque rating for clogging indicators
2. MAINTENANCE
2.1 General 2.2 Maintenance Measures 2.3 Filter Element Changing Frequency
3. CHANGING THE ELEMENT
3.1 Removing the element 3.2 Fitting the element
4. SPARE PARTS 4.1 Spare parts drawing DF/LF 30 - 660 4.2 Spare parts list DF/LF 30 – 660 4.3 Spare parts drawing DF 2000 – 4000 4.4 Spare parts list DF 2000 – 4000
5. REPLACEMENT ELEMENTS 1.3 Model Code
Seite 2 E_DF_LF/24.01.01/B.Schön HYDAC FILTERTECHNIK 1. Maintenance instructions 1.3 Safety Remarks -Maintenance work may only be performed by properly trained personnel using the right tools for the job. -The operator/owner is to ensure adherence to the National Water Resources Act as well as local water resources laws and other related regulations. -The hydraulic system is to always be shut down when performing work on filters. To this end, the filter must be depressurized. -Adherence is to be maintained to statutory accident prevention regulations, safety regulations and safety data sheets for fluids. -When working directly on or in the vicinity of hydraulic systems, there is to be no smoking or open flames/fire, with every effort being taken to prevent the generation of sparks. -Collecting basins, suction/extraction equipment and binding agents are to be made available. -Hydraulic media and water-polluting fluids must not be allowed to soak into the soil, seep into bodies of water or the sewage system. Ensure that hydraulic media are disposed of in an environmentally safe manner. Adherence is to be maintained to pertinent national and local regulations pertaining to groundwater protection, disposal of waste/spent oil and (hazardous) waste. -Work on filters may involve leaking hot oil which may cause injury and scalding as result of its high pressure and/or temperature.
1.2 Installation Before installing the filter in the hydraulic system check to see whether the permissible operating pressure of the system corresponds to the value indicated on the rating plate. Important: At an application with a non-bypass filter and working pressure of more than 30 bar differential pressure resistant filter elements type BH3HC should be used for safety reasons.
1.3 Commissioning Check wheter the correct filter element (1) is fittet. Screw in bowl again fully and then unscrew by one quarter-turn (the sealing effect will not be improved by overtightening). Switch on hydraulic system and check filter for leackage. Vent filter.
Seite 3 E_DF_LF/24.01.01/B.Schön HYDAC FILTERTECHNIK 2. Maintenance
2.1 General
This section contains a description of the periodical maintenance work to be performed. The operability, operational reliability and serviceable life of the filter essentially depend on regular careful maintenance.
2.2 Maintenance Measures
· Spare parts are to conform to the technical requirements specified by the manufacturer. This is always ensured when using original HYDAC spare parts.
· Keep tools, working area and equipment clean.
· After dismantling the filter clean all components, check for damage or wear, and replace, if necessary.
· When replacing a filter element make sure that everything is kept as clean and dirt-free as possible in order to prevent the filter from being contaminated.
2.3 Filter Element Changing Frequency
The filter element can be monitored by equipping it with a clogging indicator (visual and/or electrical or electronic).
When the clogging indicator responds (is triggered), the filter element has to be changed or cleaned immediately.
If no clogging indicator is fitted, we recommend that the filter elements be changed at
predefined intervals, however at least once a year (the element change frequency depends on the filter design and the conditions to which the filter is subjected). When the filter element is subjected to high dynamic loading it may prove necessary to change the element more frequently. The same applies to commissioning, repair work, oil changes etc. in the hydraulic system.
The standard clogging indicators only respond when fluid is flowing through the filter. With electrical indicators the signal can also be converted into a continuous display on the control planel. In this case the continuous display has to be switched off after a cold start or element change.
If the clogging indicator respond during a cold start only, it is possible that the element does not need to be changed yet.
Seite 4 E_DF_LF/24.01.01/B.Schön HYDAC FILTERTECHNIK 3. CHANGING THE ELEMENT 3.1 Removing the element
1. Switch off hydraulic system, release filter of pressure.
2. Remove the oil drain plug (size 330 and above), collect oil in a container.
3. Unscrew bowl or end cover. (Collect fluid a suitable container and clean or dispose of it accordance with environmental regulations).
4. Remove filter element (1) from location spigot (examine surface of element for dirt residue and larger particles, these can indicate damage to the components).
5. Exchange or clean the filter element (only W, W/HC and V-elements can be cleaned). Separate cleaning instructions are available on request.
6. Clean bowl or end cover.
7. Examine filter, especially surfaces and thread, for mechanical damage.
8. Check o-rings and back-up rings - replace parts if necessary.
NOTE: Contamination or incomplete pressure release on disassembly can lead
seizing of the bowl thread.
3.2 Fitting the element (1 piece filter bowl)
1. Moisten thread and sealing surfaces on the filter bowl/end cover and head, as well as the o-ring on the filter bowl and element, with clean operating fluid.
2. When fitting a new element, check that the designation corresponds to that of the old element.
3. Place the filter element carefully onto the element location spigot.
4. Screw in filter bowl / end cap fully.
5. Srew in the oil drain plug.
6. Unscrew Filter bowl by one quarter-turn.
7. Switch on hydraulic system and check filter for leakage.
8. Vent filter at an appropriate place in the system.
NOTE: Filter elements which cannot be cleaned must be disposed of in accordance
with environmental regulations.
Seite 5 E_DF_LF/24.01.01/B.Schön HYDAC FILTERTECHNIK 4. SPARE PARTS 4.1 Spare parts drawing
2.1
2.2/3.4
2.3/3.5
3.3
3.2
1.2/3.1
1.1
3.7
Seite 6 E_DF_LF/24.01.01/B.Schön HYDAC FILTERTECHNIK 4.2 Spare parts list P ent- Baugröße 30 60 110 140 160 240 280 330 500 660 O hält DF 30 DF 60 DF 110 DF 140 DF 160 DF 240 DF 280 DF 330 DF 500 DF 660 S Bezeichnung LF 30 LF 60 LF 110 LF 160 LF 240 LF 330 LF 660 1. Filter element see point 5 spare elements 1.1 Filter element 0030... 0060... 0110... 0140... 0160... 0240... 0280... 0330... 0500... 0660... 1.2 O-ring 12,37 x 2,62 22 x 3,5 34 x 3,5 48 x 3 2. Locking screw VD 0 A.1 00305932 Locking screw VD 0 A.1 /-V 00305931 or clogging indicator see brochure filter clogging indicators 2.1 Locking screw / clogging indicator Locking screw / clogging indicator 2.2 Profile sealing ring VD... 2.3 O-ring 15 x 1,5 3. Repair kit-E DF/LF...1.0 00305791 01260990 00305264 00302270 Repair kit-E DF/LF...1.0 /-V 00305792 00302094 00304037 00302271 3.1 O-ring (element) 12,37 x 2,62 22 x 3,5 34 x 3,5 48 x 3 3.2 Back-up ring (bowl) DF/LF 30 DF/LF 60 DF/LF 160 DF/LF 330 3.3 o-ring (bowl) 46 x 3 59 x 3 80 x 4 117 x 4 3.4 Profile sealing ring (VD 0 A.0) VD... VD... VD... VD... 3.5 O-ring (VD 0 A.0) 15 x 1,5 15 x 1,5 15 x 1,5 15 x 1,5 (3.6) O-ring (VD 0 A.0) 18 x 2,5 18 x 2,5 18 x 2,5 18 x 2,5 3.7 Oil drain plug - - - DF/LF 330 Other spare parts on request.
