This document outlines a course on Manufacturing Automation. The course objectives are to learn concepts of automation systems, explore robotics applications, and understand intelligent machining operations. Students will identify components for automation systems, design automated material handling and inspections with robotics, and learn about smart and intelligent manufacturing. The course covers topics like automated handling and storage systems, automated manufacturing systems, programmable controllers, advanced control strategies, smart factories, and intelligent manufacturing systems. Students will complete experiments involving industrial robot programming, automation using PLCs, online inspection with machine vision, process automation simulation using SCADA, and interfacing HMI with PLCs.
This document outlines a course on Manufacturing Automation. The course objectives are to learn concepts of automation systems, explore robotics applications, and understand intelligent machining operations. Students will identify components for automation systems, design automated material handling and inspections with robotics, and learn about smart and intelligent manufacturing. The course covers topics like automated handling and storage systems, automated manufacturing systems, programmable controllers, advanced control strategies, smart factories, and intelligent manufacturing systems. Students will complete experiments involving industrial robot programming, automation using PLCs, online inspection with machine vision, process automation simulation using SCADA, and interfacing HMI with PLCs.
This document outlines a course on Manufacturing Automation. The course objectives are to learn concepts of automation systems, explore robotics applications, and understand intelligent machining operations. Students will identify components for automation systems, design automated material handling and inspections with robotics, and learn about smart and intelligent manufacturing. The course covers topics like automated handling and storage systems, automated manufacturing systems, programmable controllers, advanced control strategies, smart factories, and intelligent manufacturing systems. Students will complete experiments involving industrial robot programming, automation using PLCs, online inspection with machine vision, process automation simulation using SCADA, and interfacing HMI with PLCs.
This document outlines a course on Manufacturing Automation. The course objectives are to learn concepts of automation systems, explore robotics applications, and understand intelligent machining operations. Students will identify components for automation systems, design automated material handling and inspections with robotics, and learn about smart and intelligent manufacturing. The course covers topics like automated handling and storage systems, automated manufacturing systems, programmable controllers, advanced control strategies, smart factories, and intelligent manufacturing systems. Students will complete experiments involving industrial robot programming, automation using PLCs, online inspection with machine vision, process automation simulation using SCADA, and interfacing HMI with PLCs.
Pre-requisite MEE2031/MEE1007 Syllabus version Anti-requisite Nil v. xx.xx Course Objectives: 1. To learn the concepts of automation systems in manufacturing sector. 2. To explore the robotics application in manufacturing. 3. To be aware of intelligent machining operations. Expected Course Outcome: Upon completion of this course, the student will be able to Identify the basic components required for manufacturing systems automation Intend an automated material handling and inspection systems with robotics To know the fundamentals about smart manufacturing and Intelligent manufacturing systems Student Learning Outcomes (SLO): 2,14,17 Module:1 Automation 5 hours SLO: 2,17 Introduction, automation principles and strategies, basic elements of advanced functions, levels modeling of manufacturing systems, Introduction to CNC programming. Module:2 Automated Handling And Storage system 6 hours SLO: 2,17 Automated material handling systems , AGV, Transfer mechanism , Buffer storage , Analysis of transfer lines, Robots in material handling, Automated storage and Retrieval Systems (AS/RS) - carousel storage, Automatic data capture, bar code technology, Automated assembly systems Module:3 Automated Manufacturing system 6 hours SLO: 2,17 Group Technology, Part family, Sensor technologies, Automated inspection and testing, Coordinate measuring machines, Machine vision, Rapid prototyping. Module:4 Programmable controllers in Automation 7 hours 2,17 PLC Architecture, Modes of operation, Programming methods, Instructions, Instruction addressing, latches, timers and counters. Module:5 Advanced Control Strategies in Automation 7 hours SLO: 2,17 SCADA, DCS, Integration of PLC, SCADA and DCS with manufacturing systems, Man-machine interfaces, Introduction to PLM, Case studies. Module:6 Smart Factory and Smart Manufacturing 6 hours SLO: 2,17 Industry 4.0- Standard, Real-time production monitoring techniques with smart sensors, Configuration of smart shop floor, traceability and call back of defective products Module:7 Intelligent Manufacturing Systems 6 hours SLO: 2,17 Artificial Intelligence based systems, Virtual Business, e-Commerce Technologies, Global Manufacturing Networks, Digital enterprise technologies, IOT in manufacturing Module:8 Contemporary issues: 2 hours Total Lecture hours: 45 hours Text Book(s) Sensors and Control Systems in Manufacturing, Second Edition 1. Mikell P. Groover, Automation, Production Systems and Computer-Integrated Manufacturing, 2016, Fourth edision, Pearson Education, New Delhi. Reference Books 1. P. Radhakrishnan, S. Subramanyan, V. Raju, CAD/CAM/CIM, New age International, New Delhi. 2. Yusuf Altintas, Manufacturing Autmation, 2012, Cambridge University Press, USA. 3. David Bedworth, Computer Integrated Design and Manufacturing, TMH, New Delhi. 4. Gupta A. K., Arora S. K., Industrial Automation and robotics, 2013, Third Edision, University Science Press, New delhi. 5. Rajesh Mehra, Vikrant Vij, PLSc & SCADA Thory and Practice, 2011, First Edision, University Science Press, New delhi. List of Challenging Experiments (Indicative) SLO: 14 The lab itself provides students with the opportunity to design and construct an automated manufacturing system and alerts them to the types of problems that arise. Specifically, students will: Design and build an automated manufacturing system Learn to programme state of the art industrial robots Manage a project and learn how to work as a team 1. Industrial Robot Programming 4 hours 2. Automation using PLC such as bottle filling, elevator control 6 hours 3. Online inspection using machine vision system 5 hours 4. Process automation simulation using SCADA 5 hours 5. Interfacing HMI with PLC 5 hours 6. Factory flow simulation 5 hours Total Laboratory Hours 30 hours Recommended by Board of Studies DD-MM-YYYY Approved by Academic Council No. xx Date DD-MM-YYYY