SP 30 04
SP 30 04
SP 30 04
SPECIFICATION
FOR
BUILDINGS
FIRST EDITION
JULY 2005
THIS SPECIFICATION IS THE PROPERTY OF NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY. IT IS CONFIDENTIAL AND ALL
RIGHTS RESERVED TO THE OWNER. NEITHER WHOLE NOR ANY PART OF THIS DOCUMENT MAY BE DISCLOSED TO ANY THIRD PARTY,
REPRODUCTED, STORED IN ANY RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR BY ANY MEANS WITHOUT THE PRIOR WRITTEN
CONSENT OF THE NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY
JULY, 2005 NIOEC-SP-30-04(0)
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JULY, 2005 NIOEC-SP-30-04(0)
REVISION INDEX
REV. REV. REV. REV.
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
PAGE PAGE PAGE PAGE
1 26 51 76
2 27 52 77
3 28 53 78
4 29 54 79
5 30 55 80
6 31 56 81
7 32 57 82
8 33 58 83
9 34 59 84
10 35 60 85
11 36 61 86
12 37 62 87
13 38 63 88
14 39 64 89
15 40 65 90
16 41 66 91
17 42 67 92
18 43 68 93
19 44 69 94
20 45 70 95
21 46 71 96
22 47 72 97
23 48 73 98
24 49 74 99
25 50 75 100
NOTES:
1) THIS SHEET IS A RECORD OF ALL REVISIONS TO THIS SPECIFICATION.
2) REMARKS RELATED TO EACH REVISION SHOW A BRIEF DESCRIPTION. THESE REMARKS SHALL BE
INTERPRETED IN CONJUNCTION WITH THE REVISED TEXT MARKED BY REVISION NUMBERS.
3) WHEN APPROVED EACH REVISION SHALL BE CONSIDERED AS A PART OF THE ORIGINAL
DOCUMENT.
4) NUMBER OF PAGES EXCLUDES THIS SHEET AND THE COVER SHEET.
1
0 JULY, 2005 S.M.J.SEYEDI M.J.RUNIASSY M.R.FARZAM M.A.A.SAJEDI
REV. DATE PREPARED CHECKED APPROVED AUTHORIZED
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CONTENTS: PAGE NO.
1. SCOPE........................................................................................................................................... 11
2. REFERENCES ............................................................................................................................. 11
3. UNITS............................................................................................................................................ 12
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2.7 NAILS....................................................................................................................................... 24
2.8 SURFACE PROTECTION. ................................................................................................... 24
3. PREPARATORY WORK ........................................................................................................... 25
4. APPLICATION OVER CONCRETE DECK ........................................................................... 25
5. APPLICATION OVER INSULATION ..................................................................................... 25
6. MISCELLANEOUS..................................................................................................................... 25
6.1 GRAVEL STOP ...................................................................................................................... 25
6.2 CONNECTIONS WITH PROJECTING ITEMS FURNISHED BY OTHERS............... 25
6.3 OUTLET AND DRAINS ........................................................................................................ 25
6.4 PIPE OPENINGS.................................................................................................................... 26
7. GUARANTEE .............................................................................................................................. 26
7.1 MANUFACTURER’S CERTIFICATE OF INSPECTION ............................................... 26
SECTIO N E FINISH CARPENTRY AND MILLWORK........................................................ 27
1. SCOPE........................................................................................................................................... 27
2. MATERIALS................................................................................................................................ 27
2.1 SOFT WOOD AND HARD WOOD LUMBER FOR FINISH CARPENTRY ................. 27
2.2 WOOD DOORS....................................................................................................................... 27
2.3 TOILET ACCESSORIES ..................................................................................................... 28
3. CONSTRUCTION ....................................................................................................................... 29
3.1 BUILT-IN WOODWORK AND CABINETS ...................................................................... 29
3.2 SHOP FABRICATED CABINETS AND MILLWORK..................................................... 29
4. WOODWORK PRIMING REQUIREMENTS........................................................................ 30
5. FINISH HARDWARE................................................................................................................ 30
1. SCOPE............................................................................................................................................ 31
2. MATERIALS................................................................................................................................ 31
2.1 METAL FURRING................................................................................................................. 31
2.2 WALLBOARD ........................................................................................................................ 31
2.3 METAL TRIM AND ACCESSORIES ................................................................................. 31
3. APPLICATION............................................................................................................................ 32
3.1 METAL FURRING................................................................................................................. 32
3.2 LATHING AND FINISH BOARD ........................................................................................ 32
3.3 METAL TRIM AND ACCESSORIES ................................................................................. 32
SECTION G PLASTERING ...................................................................................................... 33
1. SCOPE........................................................................................................................................... 33
2. MATERIALS................................................................................................................................ 33
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2.1 EXTERNAL PLASTERING................................................................................................. 33
3. PREPARATION OF SURFACES............................................................................................. 34
4. TEMPERATURE AND VENTILATION.................................................................................. 34
5. GROUNDS.................................................................................................................................... 34
6. APPLICATION............................................................................................................................ 34
6.1 MIXING AND PLACING ...................................................................................................... 34
7. PATCHING .................................................................................................................................. 34
7.1 DAMAGED WORK............................................................................................................... 34
8. CLEAN – UP................................................................................................................................. 34
SECTION H SHEET METAL ……………………………………………………….……. . … 35
1. SCOPE.......................................................................................................................................... 35
2. MATERIALS............................................................................................................................... 35
2.1 STEEL SHEET........................................................................................................................ 35
2.2 ALUMINUM SHEET ............................................................................................................. 35
2.3 LEAD SHEET ......................................................................................................................... 35
2.4 MISCELLANEOUS ITEMS.................................................................................................. 35
3. FABRICATION AND INSTALLATION .................................................................................. 36
3.1 GENERAL WORK ................................................................................................................. 36
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2.4HARDWARE............................................................................................................................ 40
2.5WEATHER-STRIPPING........................................................................................................ 40
3. CONSTRUCTION ....................................................................................................................... 41
4. SHOP FINISHING....................................................................................................................... 41
5. SHOP DRAWINGS.................................................................................................................. 41
6. PROTECTION AND CLEANING............................................................................................. 41
7. ALTERNATIVE MATERIALS ................................................................................................. 41
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2.3 CLOSING MOULD ............................................................................................................... 46
3. INSTALLATION ......................................................................................................................... 46
SECTION N CERAMIC TILE ………………………………………………………...…… . .…47
1. SCOPE........................................................................................................................................... 47
2. MATERIAL.................................................................................................................................. 47
2.1 CERAMIC TILE..................................................................................................................... 47
2.2 WALL TILE ............................................................................................................................ 47
2.3 FLOOR TILE ......................................................................................................................... 47
2.4 TRIM ........................................................................................................................................ 47
2.5 MORTAR BACKING............................................................................................................. 47
2.6 GROUT .................................................................................................................................... 47
3. INSTALLATION ......................................................................................................................... 47
4. FACING STONE.......................................................................................................................... 48
4.1TRAVERTINE STONE........................................................................................................... 48
4.2 GRAY PLAK STONE ............................................................................................................ 48
4.3MARMARITE STONE ........................................................................................................... 48
5. ALTERNATIVE MATERIALS ................................................................................................. 48
SECTION O TERRAZZO ............................................................................................................... 49
1. SCOPE.......................................................................................................................................... 49
2. METHOD OF INSTALLATION .............................................................................................. 49
3. MATERIALS................................................................................................................................ 50
3.1 CEMENT ................................................................................................................................. 50
3.2 SAND COARSE ...................................................................................................................... 50
3.3 MARBLE STANDARD .......................................................................................................... 50
3.4 DIVIDER STRIPS................................................................................................................... 50
3.5 COLOR PIGMENT ................................................................................................................ 50
3.6 CURING................................................................................................................................... 50
3.7 SEALING................................................................................................................................. 50
4. GUARANTEE .............................................................................................................................. 50
5. APPLICATION............................................................................................................................ 50
5.1 DRIVIDER STRIPS................................................................................................................ 50
5.2 PRE-CAST TERRAZZO TILE FLOORING ...................................................................... 51
5.3STONE FLOORING................................................................................................................ 51
6. FLOOR STRUCTURE ................................................................................................................ 51
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SECTION S CORRUGATED ALUMINUM OR STEEL ROOFING AND SIDING............... 60
1. SCOPE OF WORK..................................................................................................................... 60
2. MATERIALS............................................................................................................................... 60
2.1 CORRUGATED ALUMINUM.............................................................................................. 60
2.2 CORRUGATED STEEL ........................................................................................................ 60
2.3 CLOSURE STRIPS................................................................................................................. 60
2.4 FLASHING .............................................................................................................................. 60
2.5 FASTENERS ........................................................................................................................... 60
2.6 SEALANT ................................................................................................................................ 61
3. INSTALLATION ......................................................................................................................... 61
4. SHOP DRAWINGS...................................................................................................................... 61
5. VARIANCES ................................................................................................................................ 61
SECTION T CORRUGATED TRANSLUCENT PANELS ....................................................... 62
1. SCOPE OF WORK..................................................................................................................... 62
2. MATERIALS............................................................................................................................... 62
2.1 TRANSLUCENT PANELS.................................................................................................... 62
2.2 SEALANT ................................................................................................................................ 62
2.3 FASTENERS ........................................................................................................................... 62
3. INSTALLATION ......................................................................................................................... 62
3.1 TRANSLUCENT PANELS.................................................................................................... 62
3.2 FASTENER SPACING.......................................................................................................... 62
3.3 FASTENER SPACING FOR TRANSLUCENT PANELS WITH CORRUGATED
METAL .................................................................................................................................. 62
3.4 FASTENER SPACING FOR TRANSLUCENT PANELS WITH CORRUGATED
CEMENT ............................................................................................................................... 63
3.5 FASTENER SPACING FOR TRANSLUCENT PANELS WITH CORRUGATED
SILICATE.............................................................................................................................. 63
4. SHOP DRAWINGS...................................................................................................................... 63
5. VARIANCES ................................................................................................................................ 63
5.1 MATERIALS OF COMPARABLE QUALITY AND CHARACTERISTICS MAY BE
SUBMITTED FOR APPROVAL. ....................................................................................... 63
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2.2 FLAT SILICATE ................................................................................................................... 64
2.3 RIDGE AND CORNER ROLL AND BATTENS ................................................................ 64
2.4 CLOSURE STRIPS................................................................................................................ 64
2.5 FASTENERS ........................................................................................................................... 64
2.6 SEALANT ................................................................................................................................ 65
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3.3 FLASHING .............................................................................................................................. 76
3.4 CLOSURE STRIP................................................................................................................... 76
3.5 FASTENERS ........................................................................................................................... 76
3.6 CAULKING............................................................................................................................. 76
3.7 GUTTERS AND DOWNSPOUTS......................................................................................... 76
3.8 WINDOWS .............................................................................................................................. 76
3.9 DOORS..................................................................................................................................... 77
3.10 DOOR HARDWARE............................................................................................................ 77
3.11 GLASS AND GLAZING ...................................................................................................... 77
3.12 ROOF VENTILATORS ....................................................................................................... 77
3.13 LOUVERS.............................................................................................................................. 77
3.14 PAINT .................................................................................................................................... 78
3.15 SPECIAL FEATURES ......................................................................................................... 78
4. MISCELLANEOUS REQUIREMENTS................................................................................... 78
4.1 STRUCTURAL STEEL ......................................................................................................... 78
4.2 ROOFING AND SIDING....................................................................................................... 78
4.3 FLASHING .............................................................................................................................. 78
5. VARIANCES ................................................................................................................................ 78
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1. SCOPE
NIOEC specifications cover the general requirement for detailed engineering, procurements,
testing inspection & construction of refinery/oil plant, distribution depots, pump stations and
pipelines.
The intent of this specification is to include all labor, material, equipment, temporary utilities
and transportation necessary for the proper execution and completion of the work for masonry
buildings. The electrical work is not included herein.
This specification Contain references to some materials and products of Japanes and European
Manufacture but other may be substituted upon approval of the Employer's. The substituted
materials shall be of equivalent quality and characteristics to the materials described in the
following sections of the specification and shall be approved by the Employer's .
All materials used in the construction of the buildings shall be new and the best of their
respective kind.
Guarantee, binds and certificates required by this specification shall be submitted to the
Employer.
2. REFERENCES
Throughout this specification the following dated and undated standards/codes are referred to
these referenced documents shall, to the extent specified here in, form a port of this specification.
For undated references, the latest edition of the referenced document (including any supplements
and amendments) applies. For dated references, the edition cited applies.
The applicability of changes in dated references that occur after the cited date , shall mutually be
agreed upon by NIOEC and the Vender / Contractor.
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ASTM ( AMERI CAN INSTITUTE OF STEEL CONSTRUCTION )
3. UNITS
International system of units ( SI ) shall be used in accordance with NIOEC SP-00-10, unless
otherwise specified.
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SECTION A
1. SCOPE
1.1.2 Install anchors, bolts, pipe sleeves, etc., for attaching other materials.
2. MATERIALS
2.1.1 Standard commercial Iranian manufactured brick. The maximum absorption shall be
16% by 24 hours submersion in cold water or 19% by 5 hour boiling, and the
minimum compressive strength shall be 2500 psi, tested according to the ASTM C67.
2.1.2 Sizes shall be as locally manufactured and used in commercial building construction
and as approved by the Employer’s Representative.
2.1.3 Brick sizes shall be such that the thickness of grout or mortar between masonry units
and reinforcement will not be less than 6mm (1/4 inch)
2.1.5 Surface texture and color shall match the brick that has been used on any other newly
constructed buildings on the site.
2.2.1 Hollow Load-Bearing Concrete Masonry Units - ASTM Specification C90, Grade N-
I, latest edition, using lightweight aggregate conforming to ASTM Specification
C331, latest edition and graded so that not more than 25% passes through 8 sieve and
80-90% passes through a 3.8 in. sieve, or using normal aggregate conforming to
ASTM C33 latest edition and graded as above.
2.3.1 Lime for all mortar and “shefteh” shall be superior quality, freshly burnt quick lime.
Live lime shall be stored in a dry place and protected from dampness. No lime shall
be used within twenty four (24) hours of slaking
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2.3.2 Lime Putty used for mortar shall be washed and shall be protected against drying in
the lime pool.
2.5 Sand – ASTM Specification C – 144, latest edition, except that not less than 5% shall pass
the #100 sieve.
2.6 Pea Gravel – Graded with not more than 5% passing the #8 sieve and with 95% to 100%
passing the 9.6mm (3/8 inch) sieve.
2.7 Water – Taken from a supply distributed for domestic purposes, clean when used.
The use of admixtures for mortar and grout shall not be permitted, except that inert coloring
pigments may be used, when shown on the drawings. Material weight shall not exceed 6%
by weight of the cement.
2.9.1 All bricks except facing shall be laid with a shove joint in a full mortar bed and shall
be thoroughly slushed up with mortar at every course. Facing brick shall be laid
on full mortar beds and shall have all vertical joints completely filled with mortar.
2.9.2 Mortar shall consist of a mixture of sand and cement with the following proportions:
2.9.3 Ingredients for mortar shall be mixed in approved gauge boxes to give a consistent
mix of correct proportions. The ingredients shall be turned over twice dry and
twice while water is added through a hose. Only sufficient water shall be added to
give a good workable mortar, as approved by the Employer’s Representative.
Alternatively, mixing may be by means of an approved mechanical batch mixer.
2.9.4 All mortar shall be used with in one hour of mixing. No mortar which has
commenced to set shall be “knocked up” and used again.
2.9.5 Grout shall consist of mortar into which sufficient additional water has been
incorporated to cause the mixture to flow readily.
2.9.6 Hydrated lime or lime putty may be added to the mortar or grout (before thinning)
shall be not less than 11.27 N/mm² at 7 days, and 17.5N/mm² at 28 days.
3. GENERAL
The Contractor shall provide all the labor, material, transportation, and equipment required to
completely furnish and install all brick work shown on the drawing as specified herein.
4. MASONRY CONSTRUCTION
4.1 Workmanship
4.1.1 All work shall be executed in the best workmanlike manner and in full compliance
with the Uniform Building Code, Latest edition.
4.1.2 All masonry walls shall be laid true, level and plumb in accordance with the drawings.
All units shall be free of chipped corners and edges.
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JULY, 2005 NIOEC-SP-30-04(0)
Brickwork shall not use more than 30 cm of standard brick for four courses and no
portion of the walling shall rises more than 90 cm above other portion during
construction.
4.1.3 Brick shall be cut accurately to fit all plumbing sleeves, openings, electrical work,
etc., and all voids shall be slushed fully.
4.1.4 Required pipe sleeves shall be set and securely anchored by the mason, with sleeve
ends flush with the wall.
4.1.5 No bricklaying (or mortar mixing) shall take place when temperature is 3°C on a
falling temperature unless special precautions are taken.
4.2 Wetting.
– The amount of wetting will depend on the rate of absorption of the brick at time of laying.
When being laid, brick shall have suction sufficient to hold the mortar and to delete the
excess water from the grout, and shall be sufficiently damp so that the mortar will remain
plastic enough to permit the brick to be leveled and plumbed after being laid, without
breaking the mortar bond.
4.3 Bonding
4.3.1 Where no bond pattern is shown, the wall shall be laid up in straight uniform course
with common bond.
4.3.2 Intersecting walls and partitions shall be fully bonded with steelties in every fourth
course. Around window and door framers, masonry shall be kept back a sufficient
distance to permit a caulked joint.
4.3.3 Where stacked bond is indicated on the drawings, the centerline of vertical joints shall
be plumb, with 1/8 inch maximum variation in the width of vertical joints. Approved
metal ties shall be used, with each tie supporting not more than two square feet of
wall are and spaced not more than 24 inches on center horizontally.
4.3.4 For bonding of brick to the foundation the top surface of the concrete foundation shall
be throughly cleaned with laitance removed and aggregate exposed before masonry
construction is started.
4.4 Joints
4.4.1 Mortar joints shall be straight , clean and with 9.5mm² (3/8”) uniform thickness.
4.4.2 Exposed unpainted walls shall have joints tooled with a round bar to produce a dense,
slightly concave surface well bonded to brick at the edges.
4.4.3 Tooling shall be done when the mortar is partially set but still sufficiently plastic to
bond. All tooling shall be done with a tool which compacts the mortar, pressing the
excess mortar out of the joint rather than dragging it out.
4.4.4 Where walls are to receive plaster, the joints shall be struck flush, and left rough to
provide bond.
4.4.5 Where certain joints are to be concealed under paint, these joints shall be filled flush
and given a sacked joint effect by using a hard rubber ball or a rubber heel which
produces a slightly concave joints, leaving a sanded surface without smearing the
brick.
Sack rubbing or wiping finished masonry with rags will not be permitted.
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4.4.6 The mortar of brick veneer joints shall be raked and left rough for cement pointing.
Pointing mortar shall be struck flush, and be tooled to a hard smooth finish.
4.4.7 Units shall be full-bedded in flat un urrowed bed or mortar and shoved into place,
with head joints completely filled. If resetting of a unit becomes necessary, for
alignment, the joint shall be cleaned thoroughly and new mortar used.
4.5 Reinforcing
4.6 Grouting
4.6.1 Reinforcing steel shall be in place and inspected before grouting is begun.
4.6.2 All debris and projecting mortar shall be cleaned out before pouring grout.
4.6.4 All bolts, anchors, etc., inserted in the wall shall be solidly grouted in place.
4.6.5 All grout spaces shall be filled with grout and immediately puddled or swished
sufficiently to cause the grout to flow into all voids, and to fully encase the
reinforcing steel.
34.7.1 Where masonry walls are to be left bare or painted, extreme care shall be taken to
prevent mortar splashes.
4.7.2 All forms shall be made tight (special attention is necessary for bottom forms of
beams) and grout spilled on walls shall be washed off before it can set up.
4.7.3 After the wall is constructed it shall not be saturated with water for curing or any
other purposes.
4.7.4 In hot weather and when the atmosphere is dry, the wall shall have its surface
dampened with a light fog spray during a mortar curing period of three days.
4.7.5 The masonry work shall be protected against rain, frost, or freezing during
construction.
4.7.6 All exposed brick surfaces shall be left completely clean of all foreign substances or
stain upon completion of the work.
4.8 Flashing
The contractor shall set and built all window and door frames, lintels, anchors, tie rods etc.,
chases, openings and reveals in masonry to receive frames, pipes, sleeves, conduit, wiring
etc., as shown on the drawing.
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Metal door frames shall be bedded solid in cement mortar, with the lugs properly built in to
brick work or partitions as the work proceeds. Metal window frames shall be bedded on
cement mortar and pointed enternally with approved non-hardening mastic compound.
The contractor shall provide all block outs, required ties etc., in all wall lintels, sills, steps
etc., for door and window frames, hand rails etc., block out shall be packed with a rich
mortar mix.
4.11 Waterproofing
Waterproofing when called for on the drawings, shall be applied on well cleaned and brushed
surface. Upon the cleaned and brushed surface a two (2) millimeter thick coat of hot 85/25
bitumen shall be brushed on. On this mopping while still hot, one (1) layer of superior quality
new gunny fabric or burlap, with ten (10) centimeters lapse on each direction shall placed. A
second coat of hot bitumen shall then be mopped on the gunny fabric as specified for the first
coat. A second layer of the same quality of gunny fabric shall then be applied while the
bitumen is still hot with main laps running in opposite directions. A third mopping of hot
bitumen shall then be mopped on the second layer of gunny. Any pipes, drains, or other
interruptions Passing through waterproofing shall be properly sealed, and all water proofing
shall be turned up or down on walls or other surfaces.
Where specified or shown on the drawings the contractor shall install waterproofing with
three (3) layers of gunny fabric.
Passing through waterproofing shall be properly sealed, and all water proofing shall be
turned up or down on walls or other surfaces. Where specified or shown on the drawings
the contractor shall install waterproofing with three (3) layers of gunny fabric.
4.12 Cleaning
At the conclusion of the masonry work, all masonry shall be cleaned, all stains removed
with acid, and the acid washed off with water.
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5.3 Hollow concrete masonry (load-bearing, normal weight units).
Perimetral walls shall be made of hollow load-bearing concrete units 20×20×40 cm.
Thickness of the wall shall be 20 cm. Properly spaced vertical stiffening will be obtained by
filling. with grout the block cavity. Material shall conform to ASTM C90-1997 and related
standards. Reinforcement, horizontal and vertical, shall be provided in accordance with
results of analysis and conforming to the requirement of UBC-1997 edition for load-
bearing. hollow concrete units masonry. This type will be used for small building with no
reinforced concrete frames.
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SECTION B
ROOFING
1. SCOPE
The contractor shall provide all the labor, material, transportation and equipment required to
completely furnish and install all the work in connection with roofing as shown on the
drawings or as specified herein, to the complete satisfaction of the Employer’s Representative.
Roof and Floor structures shall be cast-in place or pre-cast concrete joists with concrete
slabs.
Light weight concrete for roof covering when called for on the drawing, shall be of
“Choecolite” light weight concrete (Foam Concrete) with density of 650 kg. per cubic
meter as approved by the Employer’s Representative, or approved equal. Light weight
concrete shall be built according to roof slopes as shown on the drawings and shall have a
minimum thickness of 2 Centimeters.
Water proofing membranes shall be extended to vertical edge and top of parapet. All sharp
angles shall be rounded.
The exposed membrane shall be topped with a built-in slate flakes layer allowing for pedestrian
access for inspection and acting as protection from U.V. rays. The membrane shall have the
following minimum requirements :
- weight : 4.5 Kg/sq.m.
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- hot stability : over 100°C
1.5 Cleaning
On completion, all roofs shall be swept clean of dirt and debris and any caves, gutters, and
drain lenders shall be cleaned out to the entire satisfaction of the Employer’s
Representative, the roofs shall be waterproof and watertight.
1.6.1 Roof drainage: main roof drain shall be "High Velocity" roof drain duracoated cast
iron body or heavy PVC complete of aluminum or galvanized steel strainer.
1.6.2 Downspout pipes: shall be made of galvanized and painted steel sheet, 0.8 mm thk.
Number and size of downspout pipes shall be in accordance with hydraulic
calculations. However, diameter shall not be less than100 mm.
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[ SECTION C
ROOF INSULATION AND VAPOR BARRIER OVER CONCRETE DECK OR METAL
DECK.
1. SCOPE OF WORK
2. MATERIALS
2.1 Insulation
Roof insulation shall be Fiberglas and having a top surface faced with a glass fiber
reinforced, asphalt and kraft mopping surface. For size and thickness see drawing.
2.2 Primer
Asphaltic primer, conforming to ASTM Specification D41, latest edition.
2.4 Asphalt
Roofing asphalt shall conform to ASTM Specification D312, latest edition with a softening
point in accordance with roofing manufacturer's recommendation, considering the climatic
conditions and roof slope.
3. APPLICATION
- Treated wood insulation stops of the same thickness as the insulation shall be secured to the
roof deck adjoining. all eaves and around all projections through the deck, and as shown on
the drawings. Stops must be 15.0 cm wide or minimum 2.5 cm wider than the flanges being
nailed to them.
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- Primer shall be applied to the surface of the entire deck at the rate of 0.41 liters per square
meter. Primer shall be allowed to dry throughly before application of roofing. Keep primer
several centimeters back from joints of precast panels.
- If the metal deck surface is such that a satisfactory bond cannot be obtained between the
deck and the adhesive, coat the deck with concrete primer and allow to dry.
- One layer of Fiberglass Perma Ply vapor barrier lapped 5.0 cm on sides and 15.0 cm on ends
shall be applied to a solid mopping of hot steep asphalt applied at a nominal rate of 1.5
Kilograms per square meter. Edges of vapor barrier shall be turned up on, but not cemented
to, all vertical surfaces to a height of 15.0 cm and shall overhang all roof edges 15.0 cm.
- In the metal deck vapor barrier shall be strip mopped to the deck in such a manner that the
principal direction of the vapor barrier is parallel with the flutes of steel deck. Lap all side
joints10 cm and all end joints 15 cm and seal-with hot asphalt. Sealed side laps shall be
located so as to be supported by the steel deck corrugations. A second ply of vapor barrier
shall be embedded in a solid mopping of hot asphalt applied at the rate of 1.5 Kilograms per
square meter. Edges of vapor barrier shall be turned up on, but not cemented to, all vertical
surfaces to a height of 15 cm and shall overhang all roof edges 15 cm.
- Over vapor barrier roof insulation shall be embedded in a solid mopping of hot asphalt
applied at a nominal rate of 1.5 Kilograms per square meter.
a. In the metal deck over vapor barrier embed insulation in 0.6 -0.7 Kilograms of hot
asphalt per square meter of deck in ribbons 15 cm on center with contact surface of deck.
Insulation shall be laid in courses parallel to edges and at right angles with flutes of steel
deck, with joints continuous in both directions to facilitate the insulation of roof tape.
b. End and side joints shall be butted with joints continuous in both directions.
c. Edges of insulation boards running parallel to the Huts of steel decks shall bear on the
deck and not terminate unsupported over a channel.
d. Edges of insulation boards shall be metered at ridges and elsewhere to prevent open
joints or irregular surfaces.
- Roof tape shall be centered over all insulation joints and edges, embedded in hop steep
asphalt applied at the rate of 0.75 - 1.0 Kilograms per square meter of tape. End laps shall
be 10.0 cm. Care is to be taken to assure smooth application of tape and that the tape is in
full contact with the asphalt.
- Where more than one layer of insulation is indicated on the drawings, the top surface
of the first layer shall be coated with 1.5 Kilograms of hot asphalt per square meter and
successive layers of insulation shall be applied so that joints are continuous in both
directions, with no joints failing on top of joint below.
- Nail cant strips to wood insulation stops at intersections of vertical walls and roof
projections.
- Before application of the roofing, the projecting 15.0 cm of felt at vertical surfaces and at all
edges shall be turned over the insulation and mopped solidly with the asphalt. The insulation
shall be applied than can be completely covered or applied over with Perma Ply.
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JULY, 2005 NIOEC-SP-30-04(0)
- At the end of each day's work all exposed edges of insulation must be sealed off with hot
asphalt and a 30.5 cm wide strip Perma Ply No. 11 installed as a water cut off.
1 1
- On roof slopes of /6 to /3 treated wood insulation stops 5.0 cm wide and the same thickness
as the insulation, shall be installed on the top of the vapor barrier and at right angles to the
direction of the roof slope. These insulation stops shall be spaced 122.5 cm apart (face to
face) and secured mechanically using drive screws or nails to the concrete deck.
The insulation shall be placed between the stops with the long dimension at right angles to
the roof stops. Roof insulation shall then be taped to wood insulation stops.
4. VARIANCES
- Materials of equivalent or better quality and characteristics may be submitted for approval.
- Any modification or amendments to these specifiations must have the approval of the
Employer.
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JULY, 2005 NIOEC-SP-30-04(0)
SECTION D
1. SCOPE
All composition roof work are in accordance with the drawings and this specification,
including items listed below. This specification provides for application of composition
roofing to various deck surfaces with slopes not exceeding 3 in 12.
1.1.1 Cap Flashing ( plastic materials ) at junction of roofing with walls and other
projections, when metal flashing or counter – flashing is not shown on the drawings.
2. MATERIALS
2.2 Roofing
Hessian Cloth
2.3 Bitumen
60/70 and 85/25. The softening joints and applied heat temperatures shall be in accordance
with the manufacturer’s recommendations, considering the climatic conditions
and roof slope.
2.7 Nails
Roofing nails shall be of the size and type recommended by the roofing manufacturer for
the job conditions.
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JULY, 2005 NIOEC-SP-30-04(0)
3. PREPARATORY WORK
- Treated wood nailing strips 25.4mm (1 inch) thick shall be embedded in uninsulated
poured or pre-cast roof decks at rakes, eaves and around larger openings, so that flanges of
gravel strips, edging strips, large vents, etc., may be properly secured to deck during the
application of the roofing.
- All metal gravel strips, scuppers and roof drains shall be in place and metal flashing,
flanges, etc. shall be provided in time to be installed along with the roofing assembly. Cant
strips shall be installed at the angle formed by the roof deck and the vertical surfaces. When
roof insulation is required, the cant strip is included in the roof insulation specification.
- Prime entire deck surface and parapet walls with concrete primer and allow to dry
thoroughly.
- Mop primed deck with hot bitumen at the rate of 1. 5 kg. per square meter and embed
therein the cant strips and the first of two layers of Hessian cloth, lapping each sheet 15 cm.
The Hessian cloth shall be well pressed into the hot bitumen. Hessian shall be carried up
parapet walls, pressed into the bitumen and securely nailed into place.
- The first layer of Hessian shall be covered with a coating of a mixture of 2 parts bitumen
60/70 to 1 part bitumen 85/25 and a further layer of Hessian cloth pressed on similarly to
but across the first layer.
- This second layer of Hessian cloth shall be further sealed with a layer of a mixture of 1 part
bitumen 60/70 to 2 parts 85/25.
- Application over insulation same as over concrete deck except concrete primer is omitted.
6. MISCELLANEOUS
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JULY, 2005 NIOEC-SP-30-04(0)
6.4 Pipe Openings:
All pipes passing through roofing shall be flashed watertight as indicated on the drawing
and approved by the Employer’s Representative.
7. GUARANTEE
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JULY, 2005 NIOEC-SP-30-04(0)
SECTION E
1. SCOPE
- The Contractor shall provide all labor, material, equipment, and transportation required for
the complete furnishing and installing of all the work in connection with carpentry and
hardware in accordance with the specifications and as shown on the drawings, including
items listed below.
2. MATERIALS
2.1 Soft wood and hard wood Lumber for finish carpentry
All softwood and hardwood lumber for finish carpentry and millwork shall be thoroughly
and properly kiln dried, sized, surfaced, machine and hand sanded.
2.1.1 The grade of all wood shall be approved imported superior quality lumber (Russian
wood, forest pine, Oak, sycamores etc,). or equal grade Iranian wood when
specifically approved by the Employer’s Representative.
2.1.2 Plywood shall be of superior first quality foreign manufacture, consisting of a
minimum of three (3) ply and a minimum thickness as shown on the drawings.
Plywood shall be well pressed and Glued, approved samples.
2.1.3 Pallisandre, walnut, or Acagou veneer for surfaces shall be of superior quality in
accordance with approved samples.
2.1.4 Hanging poles for wardrobes shall be 35mm (1-3/8 inch) chromium plated hard
copper tubing with chromium plated wall flanges.
2.1.5 Glue used in joining pieces shall be superior grade glue as approved by the
Employer’s Representative.
2.1.7 Protect finished woodwork from weather while in transit. When delivered to site,
immediately place under cover and adequately protect from weather. Do
not store or erect material in wet or damp portion of building.
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JULY, 2005 NIOEC-SP-30-04(0)
2.2.1 Fire doors shall be weld wood Fire Doors with hardwood veneer faces. Doors shall
bear the Underwriters’ Labels designating the rating, as manufactured and
guaranteed by Iranian Plywood, Standards.
2.2.2 All wood doors that are to be painted as shown on the drawings shall have a
“Duraply” coating applied at the factory.
b. Soap Dispensers
d. Waste Receptacles
e. Awere
g. Coat Hooks
h. Soap Dish
l. Towel Bar
a) One or more water heater with capacity according, to hot water demand of fixtures units,
except for those connected to central hot water system.
b)Each European WC shall be complete with plastic cover.
c) One paper holder per each toilet.
d) Each wash basin shall be equipped with mirror with shelf and soap dispenser.
e) One paper towel every two washbasins.
f) One coat hook per each toilet and one waste basket per each toilet group.
g) One electric, refrigerated drinking fountains per each group of toilet.
h) One electric hand dryer per each toilet group for the following buildings:
- Laboratory
- Control houses
- Building complex
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JULY, 2005 NIOEC-SP-30-04(0)
3. CONSTRUCTION
3.1.1 Wood finish shall be installed in single full lengths, where possible. When splicing is
unavoidable the joining ends shall be beveled together. All exterior angles shall be
mitered; interior angles for flat members shall be but joints and coped for detailed
members. All nails shall be set for puttying. Hanging stiles for case and cabinets doors
shall be solid lumber. All screwing in joinery shall be countersunk.
3.1.2 Where jambs, heads and sills of door and window frames meet masonry or concrete,
they shall be neatly and tightly caulked by pressure gun. Joints and cracks shall be
completely filled with an even, continuous fillet having a slightly concave surface.
Excess Sealant material shall be removed from frame members and
masonry.
3.1.3 Where plywood is required are edges may be exposed in finished work, such as for
doors, shelves, and like cases, finish edges with hardwood strips to form a frame
mitered corners and glued-up. Round edges slightly with sandpaper.
3.1.4 Shelves, face casings, doors, and similar exposed work, not specifically noted to be
constructed of hardwood plywood or hardwood stock are to be constructed of “C” and
Better” Southern Pine or fir. Shelves, etc., over 30. 5 cm wide, are to be constructed
of plywood.
3.1.5 Fillers and scribe mouldings shall be provided as required to make a workmanlike
installation.
3.1.6 Provide recessed chrome plated standard clips for making shelves adjustable where
indicated.
3.1.7 Drawers – Dovetail fronts and backs to sides. House bottoms into grooves on sides,
front and back. Provide plywood dust stops between drawers, and between drawers
and cupboards.
3.1.8 Drawer Slides – shall be Grant No. 300 and shall be attached to drawer on cabinet
sides as per detail drawings supplied by manufacturer.
3.1.9 When carpentry and millwork are released for finishing, the work shall be in such
shape and condition that only puttying and light sanding are required. All surfaces
shall be examined accordingly and refinished as necessary.
3.2.1 It is the intention that the workmanship in fabrication and installation of millwork,
cabinetwork and finish carpentry work shall be of the highest quality, executed by
skilled craftsmen. Workmanship not meeting the standards will not be acceptable.
3.2.2 In general, finish and assemble cabinets at mill, as far as practicable. Deliver at
building ready to set in place. Work materials in best manner known to trade. Mortise,
tenon, dowel, block and glue together to avoid use of nails as much as possible with
mouldings cleanly cut, sharply defined and miters accurately made, plain butt joints
without an approved device for preventing separation at joints will not be accepted.
Conceal nails and screws when necessary to use, Smooth machine finish for all
surfaces. Sand before leaving mill.
3.2.3 Install all frames and finish plumb or level, straight and true. Install trim with proper
grounds in every case, and firmly secure thereto.
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JULY, 2005 NIOEC-SP-30-04(0)
3.2.4 Fit and scribe all work to finished work in careful manner, so as not to injure surface
in any way. Blind nail wherever possible, but, where not possible, locate and drive
nailing as not to be visible in finish.
- Prime and back-paint frames, trim, and other millwork finished, except that to have stained
or natural finish.
- Where work is designed for stained, or varnished finish, paint all concealed surfaces with
on heavy coat of damp-proof paint of a NIOEC authorized type.
- Apply priming and back painting of millwork at job as soon as delivered and inspected.
- After doors are fitted, they shall be removed and top, bottom and edges painted. When
paint has thoroughly dried, doors shall be re-hung.
5. FINISH HARDWARE
Finish hardware shall be installed in accordance with the drawings, templates and instructions
of manufacturers. Butt hinges, lock strikes and keepers shall be full-dapped.
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JULY, 2005 NIOEC-SP-30-04(0)
SECTION F
1. SCOPE
1.1 All furring, wallboard and flat silicate board in accordance with the drawings and this
specification, including items listed below.
1.1.2 Instruct concrete foremen that hanger inserts shall be installed in forms at perimeter
and 1220mm (four feet) on center each way, over all areas having suspended ceiling.
2. MATERIALS
- The following materials listed are standard building products of American manufacture.
Locally manufactured or locally available similar products of equal quality and usability
may be substituted If approved by the Employer’s Representative.
2.1.1 Carrying channels shall be 38.1mm(1 – 1/2") and 19.1mm(3/4 inch) 16 gage cold
rolled steel, with a protective coating of rust inhibitive paint.
2.1.2 Nailing channels shall be regular zinc coated, complete with channel splices and
hanger clips.
2.2 Wallboard
2.2.1 Gypsum wallboard –ASTM Specification C – 36, latest edition, 12.7mm( 1/2 inch)
thick, with square edges for backing of acoustical tile finish.
2.2.2 Flat silica Fume– ASTM Specification C – 1240-98, with a weight of 4. 0 lbs. per
square foot for an average thickness of 3/8 inch material.
2.3.1 Casing bead shall be 24 gage galvanized steel of size and shape shown on the
drawings.
2.3.2 Corner bead shall be #1 expanded type, of not less than 26 gage galvanized steel.
2.3.3 Base screeds shall be #3 expanded type, of not less than 26 gage galvanized steel.
2.3.4 Wire ties for metal lath shall be # 18 gage, soft annealed and galvanized.
2.3.5 Hanger wire for suspended ceilings shall be # 9 gage annealed wire.
2.3.6 Staples and nails shall be of sizes, number and finish recommended by the
manufacturer of the product being attached.
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JULY, 2005 NIOEC-SP-30-04(0)
3. APPLICATION
All this work shall be done in a neat workmanlike manner in accordance with the standards of this
trade.
3.1.1 Carrying channels shall be at 1220 mm(4 feet) on center maximum, suspended from
hanger wires unless shown otherwise. Nailing channels unless otherwise shown shall
be clipped at right angles to the carrying channels. Double loop and twist tie hanger
wires to preset hanger inserts in concrete. Hanger wires for suspension from steel
decking shall be looped and extended through a drilled hole at perimeter and 1220
mm(4 feet on center each way over area having suspended ceiling.
Wrap free end of hanger wires around carrying channels twice and twist tie. Channels
must be at the proper height, level, and secured at the walls. Slide hanger clips onto
carrying channels at 406.4 mm (16 inches) on center for 3/8 inch thick gypsum lath or
wallboard, and 609.6mm (24 inches) on center for 12.7mm (1/2 inch) and 15.88( 5/8
inch) thick wallboard, and install nailing channels. Install two nailing channels
touching where lath or board abuttal each other.
3.1.2 Furring shall be placed to suit the arrangement of lighting fixtures and diffusers.
3.2.1 Apply gypsum wallboard horizontally, and nail at 12 inches on center using bulbous
nails and metal joint fasteners. Drive nail heads so as to lightly dimple the wall
board without breaking its surface.
3.2.2 Apply flat asbestos cement sheets to supports and nail at 203.2mm(8 inches) on
center. Cover all joints with76.2mm (3 inch) battens, and nail, unless noted otherwise
on the drawings.
3.3.1 Apply corner beads on all exterior corners and where indicated. Use single lengths
only, and fasten securely with staples or nails at 203.2 (8 inches) on center
and staggered.
3.3.2 Apply wood grounds or metal casing bead at the base and as indicated on the
drawings. All corners shall be true, square, and mitered accurately.
3.3.3 Apply base screeds where indicated on the drawings. Screeds shall be level and true
to line and as long as practicable, with joints in straight runs aligned with suitable
formed splices. Secure screeds applied to metal lath with tie wire.
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JULY, 2005 NIOEC-SP-30-04(0)
SECTION G
PLASTERING
1. SCOPE
- All plastering and plastering materials in accordance with the drawings and this
specification, with exceptions noted in Paragraph 1.2.
1.2.1 Painting.
2. MATERIALS
- Materials listed below are those locally available. Gatch shall be first class quality, well
baked and sieved, white in color. Gatch which is over burnt, dead or low in strength shall
not be used.
a. Gypsum sand or gatch sand plaster shall be used only for rendering and shall consist
of equal parts by volume of gatch sand with water. ( GATCH 0 KHAK may be used
as scratch and brown coats for gypsum lath with the same volumetric properties).
Quantities mixed in either case shall be such that they can be used up within 20
minutes. Soil used in gatch-o-khak plaster shall be clay or fine sand containing clay
and silt.
b. Gatch plaster shall be used only for finishing coats and shall consist of neat gatch
mixed with water to a workable consistency. Quantities mixed shall be such that they
can be used up before setting commences. This plaster will be used on gatch-o-khah,
gatch sand or concrete base.
All plastering shall have a total minimum thickness of 2.0 cm and shall consist of two
different coats.
a. Rough coat
b. Final coat.
- Cement mortar for final coat (500 Kg of cement per m³ of mix) for all equipment
rooms, switchgear rooms, battery rooms, etc. , all toilets areas, and external
plastering.
- A certain amount of hydraulic, hydrated lime may be introduced (reducing consequently
the amount of cement) where and as required to avoid crack phenomena. A water proof
additive shall be adopted for external plastering. In view of this the above proportions
may be modified as per Manufacturer instructions
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JULY, 2005 NIOEC-SP-30-04(0)
3. PREPARATION OF SURFACES
- Interior concrete or masonry surfaces shall be thoroughly cleaned to remove dust, grease,
oils and acids. Surfaces of concrete must be roughened for bond.
- Interior masonry units having excessive suction shall be wetted down moderately before
plaster is applied.
- Artificial heat shall be provided for all areas to be plastered well in advance of operations
and continuing through drying and setting periods, when ambient temperature is below 45
o
C. When temperature is excessively high, retarding agent and water shall be used to
prevent premature setting. Close areas shall be mechanically ventilated.
5. GROUNDS
- Metal casing beads or grounds shall be set to provide a minimum of 12.7mm (1/2 inch)
thick plaster over gypsum lath and 16mm (5/8 inch) thick plaster over masonry.
6. APPLICATION
6.1.1 All work and equipment, placing and finishing of plaster shall be in accordance with
the best local practice. Refer to the “Finish Schedule” on the drawings for surfaces
requiring plaster.
6.1.2 All finish plastering shall be straight, true, plumb and level, with deviations not in
excess of 3.2mm (1/8 inch) when a 3048mm (10 foot) straight edge is laid on the
finished surface.
6.1.3 Interior plastering on gypsum lath and masonry shall be two coats gatch and sand or
gath-0-khak consisting of brown and finish coat. Finish coat shall be gatch sand float
finish or gatch plaster as required.
6.1.4 Interior plastering on concrete surfaces shall be three coats of gatch plaster.
6.1.5 Surfaces to be finished with ceramic tile shall be prepared by installing a scratch coat
of plaster.
7. PATCHING
8. CLEAN – UP
- All plastering equipment, surplus material, dirt and rubbish shall be removed form the site
and all areas left broom clean.
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JULY, 2005 NIOEC-SP-30-04(0)
SECTION H
SHEET METAL
1. SCOPE
- All sheet metal work in accordance with the drawings and this specification, including
items listed below.
e. Installation of roof ventilators and wall louvers, when not a part of the air
conditioning system.
h. Metal flashing for building when sheathed with corrugated asbestos cement or
corrugated sheet metal.
2. MATERIALS
2.1.1 Carbon steel of uniform quality, hot dip coated with 1.5 ounces of zinc per square
foot, conforming to ASTM Specification A – 93, latest edition.
2.1.2 Minimum thickness for steel sheet metal shall be 26 gage, when not shown on the
drawings or included herein.
2.2.1 Sheet aluminum of uniform quality shall be 25.72mm (0.032 inches) thick minimum,
alloy 3004-H16, with plain mill finish.
2.3.1 Sheet lead shall have a weight of 929kg/cm² (four pounds per square foot).
2.4.1 Bolts, screws, nails and accessories – zinc coated or cadmium plated steel.
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JULY, 2005 NIOEC-SP-30-04(0)
- All above materials may be substituted by materials of equivalent or better quality from
European / Japanese market, manufactured in accordance with respective metric Standards.
Material specifications and/or Manufacturer data shall be submitted to the employer, for
approval.
3.1.1 Seams shall be grooved type or Pittsburg type where joint stress is a factor.
3.1.2 Exposed edges shall be doubled back 12.7mm (1/2 inch) and flattened
3.1.3 Long runs of gutter, fascia, etc., shall be jointed, with provision for expansion and
contraction. Ornamental fascia shall be constructed with flush, butt joints with
backing plates and concealed fasteners.
3.1.4 Steel framing in contact with sheet metal shall be thorough coated with approved
paint specified for the job, before installation. Attachment of flat sheet metal work
shall occur inches on center wherever possible; and where fastening
exposed to weather, neoprene washers shall be used.
3.1.5 Roof ventilators shall be installed as shown on the drawings, and caulked as required
to make watertight.
3.1.6 Wall louvers shall be securely fastened in the openings as required, and thoroughly
caulked to make watertight.
3.1.7 Scuppers shall be 24 gage galvanized iron, with 152.4mm(6 inch) side flanges,
254mm (10 inch )surface flange and 76.2 mm (3 inch) flange projection above top of
cant strip.
3.1.8 Flashing of steel frame sheathed buildings shall be with the same material as the
sheathing, except that flashing for asbestos cement sheathed buildings shall be
aluminum.
a) Flash all valleys, roof projections, eaves, rakes and corners, lapping roofing or
siding a minimum of one and one half corrugations.
c) Flash all around windows, doors and miscellaneous openings. Head flashing shall
project under siding 152.4mm (6inches) minimum beyond the opening. Side
flashing shall project over the siding one and one half corrugations.
3.1.9 All flashing shall be weather tight, using the seal specified and applied with a gun.
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JULY, 2005 NIOEC-SP-30-04(0)
SECTION I
1. SCOPE
- All hollow metal swing and sliding steel doors and frames in accordance with the drawings
and this specification, including items listed below.
c. Drilling, cutting and reinforcing for hardware. Hardware, including threshold and
weather stripping, shall be furnished by the Contractor Separately, unless
specifically requested to be furnished with the doors.
e. Shop finish.
f. Shop drawings.
c. Finish hardware.
c. Caulking.
f. Finish painting.
2. MATERIALS
2.1.1 Doors shall be fabricated of two 18 gauge roller levelled prime quality cold rolled
steel sheets.
One piece honeycomb core shall be securely bonded to both face sheets with door
edges mechanically interlocked. Doors shall have flush seamless face sheets, Top and
bottom channels shall be 16 gauge steel. Hinge reinforcements shall be 7 gauge steel,
drilled and tapped at the factory for 11.25 cm hinges .
Alternatively, doors of comparable quality, manufactured according to
European/Japanese standard, may be used. Samples, and/or specifications shall be
submitted to the Employer for approval.
2.1.2 Doors with glass lights shall have the openings framed and securely attached.
Glazing beads shall be screw less snap in type.
2.1.3 The inactive leaf of each pair of double doors shall be equipped with a ane-piece
overlapping metal astragal formed 18 gauge sheet steel.
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JULY, 2005 NIOEC-SP-30-04(0)
2.1.5 The inactive leaf of each pair of double doors shall be equipped with a one-piece
overlapping metal astragal formed from 16 gage sheet steel.
2.2.1 Doors shall be furnished without frames, and shall meet the requirements of panel
type swing door construction. Doors shall be equipped with complete hardware
including track, brackets, trolleys, guide rollers, pulls, hasps, and staples. Provide
over-lapping astragals for exterior doors.
2.3.3 Hinge jambs shall be reinforced for mortised hinges and lock keepers, as required.
2.3.4 Frames shall have adjustable floor anchors, and appropriate wall anchors.
2.4 Louvers
2.4.1 Louvers shall be stationary, with inverted “V” blades 25.4mm (1inch) thick, and
fabricated from 20 gage cold rolled steel. Louvers shall be shop-assembled before
shipment. Screens shall be provided for all exterior door louvers.
2.5 Hardware
2.5.1 Doors and frames (including structural shapes) shall be fully prepared for hardware
listed in the “Hardware Schedule” on the drawings.
2.5.2 When specific directions require hardware to be furnished with the doors, the door
manufacturer shall submit an itemized list of all hardware required for each door.
3. SHOP FINISH
4. SHOP DRAWINGS
A complete checked schedule showing number, type, sizes and details of all doors shall be
submitted for design and detail approval before fabrication is begun.
- Doors designated at 3 hour, 1-1/2 hour or 3/4 hour labeled doors shall carry Underwriters'.
label. on the door and on the frame. Double doors shall have overlapping rolled steel
astragal.
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JULY, 2005 NIOEC-SP-30-04(0)
- Hinge jambs shall be reinforced for mortised hinges and lock keepers, as Required.
Alternatively, doors may be constructed according to equivalent Italian/Japanese standards
subject to the approval of the Employer
- These doors shall be constituted of strong steel frame to be anchored to the R.C. structure,
and a steel framed panel.
- The doors shall be designed to withstand an outside pressure, and a pressure from inside as
stated in structural criteria.
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JULY, 2005 NIOEC-SP-30-04(0)
SECTION J
1. SCOPE
- All aluminum projected windows in accordance with the drawings and this specification,
including items listed below.
b. Shop finish.
c. Shop drawings.
2. MATERIALS
2.1 Windows
Windows - Aluminum projected type, with ventilators as shown on the drawing. All
principal window members, including muntins, shall be aluminum alloy 6063 – T5 having a
tensile strength of not less than 1550 kg/cm²(22,000psi) The frame members shall be of
unequal leg type,41.28mm (1– 5/8 inches) and 38.1mm (1 – 1/2 inches) deep. The
combined depth of frame and ventilator shall be 44.45 mm(1 – 3/4) inches, for outside
glazing.
2.2 Screens
Screens – Frames shall be extruded aluminum having either the same characteristics as
window frames. Screens shall be rewireable, with 18 × 14 mesh cloth of aluminum wire
having a nominal diameter of 0.3mm (0.0113 inches) or be of fiber-glass which can be
replaced. Screens shall be attached to the inside and be removable, with wickets for
operation of hardware. All ventilators shall have screens unless noted otherwise.
2.3 Mullions
Mullions – Standard aluminum tee bar having the same characteristics as window frames,
and not less than 3.175mm (1/8 inch) thick, Mullion covers shall be standard aluminum
type as shown on drawing.
2.4 Hardware
Hardware – All ventilators shall be equipped with white bronze cam locking handles and
strikes, except that ventilator hardware more than 2134mm above the floor shall be white
bronze spring latch, with pole provided for each building.
2.5 Weather-stripping
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JULY, 2005 NIOEC-SP-30-04(0)
3. CONSTRUCTION
All sash and frame members shall be accurately mitered or coped and joined by mechanical means
or by welding in a manner which will develop the full strength of members joined and assure a neat
watertight joint.
4. SHOP FINISHING
All windows shall be free from scratches and other surface blemishes. All aluminum window
sections shall be given a caustic etch and anodic oxide treatment (Alumilited Finish).
5. SHOP DRAWINGS
A complete checked schedule showing number, type, sizes and details of all windows shall be
submitted to Employer for design and detail approval before fabrication is begun.
- The exposed metal surfaces shall be protected against staining, abrasion or other damage.
- Cleaning of exposed surfaces shall be with plain water or a petroleum type of cleaning
agent. No abrasive cleaning agent may be used.
7. ALTERNATIVE MATERIALS
Material described in chapter 2.0 may be substituted by materials of equivalent or better quality
from European/Japanese market, manufactured in accordance with respective metric standards.
Samples and/or specifications shall be submitted to the Employer for approval.
41
JULY, 2005 NIOEC-SP-30-04(0)
SECTION K
1. SCOPE
- All glass and glazing in accordance with the drawings and this specification, including
items listed below.
a. Glass, putty and glazing clips for metal window frames, doors and transoms.
b. Glass and wood glazing strips for fixed glass with wood frames.
2. MATERIALS
2.1 Glass
2.1.1 The type and thickness of glass to be used in any location shall be as shown on the
drawings. All glass shall be supplied in accordance with approved standards and shall
be free from bubbles, air holes and other defects.
2.1.2 Regular polished plate glass shall be clear glazing quality, 6 mm thick.
2.1.3 Window or sheet glass shall be clear, flat drawn, double strength, 3 mm thick.
2.1.4 Heat absorbing plate glass shall be clear glazing quality, 6 mm thick, having a total
radiation of not more than 0. 050.
2.1.5 Rough plate glass (regular) shall be 5 mm thick, rough one side, polished one side,
with swirl and stripe finish Polished side shall face interior of building.
2.2 Putty
2.2.1 For glazing in wood frames, putty shall be linseed oil putty in accordance with BS
544 equal.
2.2.2 For glazing in metal sash, putty shall be an approved patent mastic, suitable for the
purpose.
3. INSTALLATION
- Glass sizes for windows are shown in the catalog of the window manufacturer furnishing
the windows.
- Glass in metal windows shall be secured with two clips minimum, one each side of all
ventilator sections and one clip minimum on each side of fixed sections. Glass shall be
putty bedded, and after clips are in place shall be full-puttied to face to frame members in a
careful, neat manner.
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JULY, 2005 NIOEC-SP-30-04(0)
- Glass in metal doors shall be bedded, in glazing compound and moulding, then forced into
place and excess compound removed.
- Glass in wood sash and in wood frames of partitions shall be clipped and full-puttied to
face of frame.
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SECTION L
FINISHED – HARDWARE
1. SCOPE
1.1 All finished hardware in accordance with the drawings and this specification, including
items listed below.
1.1.3 Hardware for each door shall be packaged separately and identified by door number
as shown in the “Door Schedule”.
2. MATERIAL
2.2 Hinges
2.2.1 Hinges for all doors hung on pressed metal or channel frames, and for all closer
equipped doors shall be 114.3×114.3mm (4 –1/2 ” × 4 – 1/2”) template butts with
nonrising loose pins, button tips and two ball bearings.
2.2.2 Hinges for wood doors in wood frames, with no closer, shall be 101.6×101.6mm
(4 “ × 4”) non-template butts with non-rising loose pins, button tips and plain
bearings.
2.2.3 Furnish one and one-half pairs of hinges for each door.
2.2.4 Screws shall be Phillips head machine screws for metal doors and frames, and flat
head wood screws for wood doors and frames.
2.2.5 Finish shall be USP for exterior doors and polished aluminum (US 28) for interior
doors.
2.3 Locksets
Locksets shall be standard duty bore-in cylinder type, with wrought aluminum knobs and
roses, satin aluminum finish (US 28). Each lockset shall be furnished with two keys, class
861U. Locks shall be keyed differently for each building and master keyed and grand
mastered in the plant facility.
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2.5 Closures
Closers – Door closers shall be surface type, reversible, with liquid control and regular
arms.
2.5.1 Closers for all exterior out-swinging doors requiring closers shall be mounted on a
corner bracket with a regular arm surface bracket all mounted inside.
2.5.2 Closers for all exterior in-swinging doors requiring closers shall be mounted on the
door, with regular arm surface bracket all mounted inside.
2.5.3 Closers for all interiors doors requiring closers shall be mounted on the side of the
door to which the door swings.
2.8 Surfcebolts
Surface Bolts – Top and bottom bolts shall be cast iron, nickel plated.
2.9.1 Door stop for exterior doors shall have an aluminum finish.
2.9.2 Door stops for interior doors shall have an aluminum finish.
2.10 Thresholds
Thresholds – 88.9mm (3 –1/2”) aluminum interlocking type.
3. ALTERNATIVE MATERIALS
Finish hardware described in article 2.0 will be substituted with materials of equivalent or
better quality from European/Japanese market, manufactured in accordance with respective
standards.
Actual features and details will be as per samples and technical specifications to be submitted
to the Employer for approval.
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SECTION M
ACOUSTICAL TILES
1. SCOPE
1.1 All acoustical tile ceilings and walls in accordance with the drawings and this specification,
including items listed below.
2. MATERIALS
2.2 Adhesive
Adhesive – Shall be a non-staining waterproof type made from neutral pigments and kettle-
treated oils, and containing no alcohol.
3. INSTALLATION
- The acoustical tile shall be applied to the backer board using 4 spots of adhesive to each
square foot of tile, with each spot of adhesive not less than 50.8mm(2”in) diameter after the
tile has been pressed into place.
- All acoustical tile shall be placed tight, and in straight rows progressing both ways from
the centerlines of space areas confined by permanent partitions and walls. Protruding
fixtures, lights and air-diffusers shall be recognized for symmetrical arrangement.
- In all locations where acoustical tile units adjoin walls of material other than acoustical
tile, or where the edges of acoustical tile are exposed, a plastic closing mould shall be
applied with adhesive prior to application of the acoustical tile.
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JULY, 2005 NIOEC-SP-30-04(0)
SECTION N
CERAMIC TILE
1. SCOPE
- All ceramic tile in accordance with the drawings and this specification, including items
listed below.
2. MATERIAL
2.4 Trim
2.6 Grout
Grout –White cement.
3. INSTALLATION
- All tile shall be properly installed grouted cleaned protected and cured. The structural base
slab shall be recessed 50.8(2”) for application of mortar and tile. Finish tile floor shall be
flush with adjacent finish floor.
- Walls and Wainscoting – Interior corners shall be square, and all external corners bull
nose. Window jambs, sills and door frames shall be finished with a course of bull nose.
- A sanitary base shall be used with floor tile when no wainscot or wall tile is required.
- A cove and base shall be used with floor tile when wainscot or wall tile is required.
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JULY, 2005 NIOEC-SP-30-04(0)
4. FACING STONE
All stones shall be in accordance with the drawings and this specification includes installation
by means of bond, tie wires and screwing.
White travertine stone for skirting should be 20 mm thick machine cut, voids filled by white
cement, paste and factory polished before shipment to site. The stone should be of best
quality and approved by Employer for colour texture and quality. The sizes should be as
indicated on drawings and should be numbered in contractor's shop.
This stone should be 20 mm thick when used for external skirting or 50 mm thick for stairs
or external flooring. The stone should be of best quality machine cut to sizes and double
hammered. Texture and quality shall be approved by Employer.
MarMarite stone shall be 20 mm thick for facing or internal skirting or 40 mm thick for
stairs. It should be machine cut to size. The quality, colour and texture is to be approved by
Employer.
4.4 All floor shall be laid over a slab on grade as described in new article 6.0 of
Section O.
5. ALTERNATIVE MATERIALS
Ceramic tiles of different type and size of equivalent or better quality may be used. Samples
shall be submitted to the Employer for approval.
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SECTION O
TERRAZZO
1. SCOPE
- All terrazzo in accordance with the drawings and this specification, including items listed.
a. Metal dividers.
b. Installation
2. METHOD OF INSTALLATION
- The finished terrazzo floor shall have a minimum thickness of 15.9mm(5/8 inch) and the
topping shall be uniform in composition and the same marble chips that appear on the
surface shall be used for the entire thickness.
- Terrazzo shall consist of cement and marble mixed with water to a workable consistency in
the proportion (1:2) as follows:
Cement 50 kg.
Marble Chippings 0.07 cu. m.
- The initial and final grinding shall be carried out with abrasive grit stones of proper size to
obtain a smooth finish.
- After curing the terrazzo topping by keeping damp for seven day, the surface shall be
ground with mechanical grinder except for inaccessible places which shall be hand rubbed.
- After initial grinding or rubbing the surfaces shall be grouted with neat cement paste of a
creamy consistency, filling all voids. Cement of such color to correspond to the topping
shall be used for grouting. The grout shall remain on the surface until final grinding but in
any case not less than 2 days.
- After final grinding an approved proprietory cleaning solution shall be applied to the
Terrazzo in accordance with the manufacturer’s instruction. After the surfaces are dry the
Terrazzo shall be washed and rinsed and a coat of approved sealing solution shall be
applied.
- The Terrazzo shall be buffed with an electric machine and left in a clean perfect condition.
- To prevent cracking, terrazzo paving shall be divided into panels as shown on the drawings
(or as deemed good practice if not shown on the drawings ) by means of divider strips
which should be of sufficient depth to reach through the terrazzo and cement screed to the
concrete base and the strips shall have their top edged level with the finished floor surface.
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- The structural base slab shall be recessed 5 cm, for the underbedding.
- Terrazzo shall have a perfectly level screed of (1:3) cement: sand 2 cm minimum
thickness.
- A coat of cement slurry shall be applied to the surface before laying the terrazzo.
3. MATERIALS
3.1 Cement
3.1.1 Under-bedding cement shall be Standard type I Portland cement, ASTM C 150,
latest edition.
3.1.2 Terrazzo topping cement shall be white, type I Portland cement conforming to ASTM
Specification C – 150, latest edition.
3.6 Curing
Curing – By liquid resin base membrane or by wet applications.
3.7 Sealing
Sealing – The terrazzo to be sealed with a penetrating sealing solution.
4. GUARANTEE
All work shall be guaranteed by the installer against defects caused by the use of inferior
materials or workmanship, for a period on one year.
5. APPLICATION
The workmanship, mixing, placing surfacing, sealing, treating and protection related to
terrazzo floors shall be performed in accordance with standards.
Divider strips shall be placed as shown on the drawings, or as deemed goad practice if not
shown on the drawings.
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5.2 Pre-cast Terrazzo Tile Flooring
The tiles should be first class locally manufactured terrazzo tiles of 300 mm x 300 mm x 30
mm thick. The stone chipping should be of marble and marmarite at least 10 mm thick
throughout. The tiles should be factory polished and cured for at least 7 days before being
brought to the site. The type and size of stone chippings and the colour of the tile will be
decided by the Employer. Should a coloured tile be chosen, imported coloured cement
should be used to build the tiles. After installation of the tiles to the levels as shown on
drawings, the surface shall be grouted to fill all voids. The colour of the grout should
correspond to the colour of the tiles. Final grinding and polishing of the tiles with an
approved floor wax should complete the installation. The finished floor should have a
perfectly level surface.
Sample shall be submitted to the Employer, for approval.
The stone should be of the best quality marble, marmarite etc. as shown on the drawings.
The edges and joint planes are to be machine cut so as to eliminate all necessity for joint
filling. The finished floor should be perfectly level and protected by sawdust, building
paper etc. once complete. The floor should be cleaned and polished before handover. The
min. thickness of stone should be 40 mm. The skirting should be the same as the flooring
stone.
6. FLOOR STRUCTURE
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JULY, 2005 NIOEC-SP-30-04(0)
SECTION P (1)
1. SCOPE
- All metal toilet compartment partitions in accordance with the drawings and this
specification, including items listed
b. Urinal screens.
d. Finish hardware.
e. Shop finish.
F. Shop drawings.
2. MATERIAL
2.1 General
General – Toilet compartments shall be all metal construction of a standard manufactured
type. Urinal screens shall also be of metal construction, standard manufactured type.
2.4 Doors
Doors - Doors shall be 25.4mm (1 inch) thick and of the same design and construction as
specified for the dividing partitions with the necessary reinforcements for hardware. Doors
shall be hung on gravity hinges.
2.5 HardWare
Hardware – All hardware shall be “all metal” standard, consisting of side latch, strike, pull,
combination hook and bumper. Hardware to be chrome plated.
2.6 Fittings
Fittings - Wall fittings shall be designed for adjustability to suitvarious field conditions.
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2.7 Finishing
Finish – All partitions, doors, etc, shall be carefully cleaned, degreased and given a wiped
coat of phosphate solution before finishing, to insure proper bond. Finish shall consist of
prime and high quality enamel, separately applied and baked at high temperature.
3. INSTALLATION
Anchorage of partitions to walls, floors, etc, shall be in accordance with the manufacturer’s
instructions, and shall be performed in a neat workman – like manner without damage to the
finished surfaces.
4. SHOP DRAWINGS
Complete checked shop drawings shall be submitted for design and detail approval before
fabrication is begun. Submit color samples for approval at this time.
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SECTION Q
LABORATORY FURNITURE
1. SCOPE
- All laboratory furniture, equipment and accessories in accordance with the drawings and
this specification, including items listed below.
- Laboratory furniture and equipment shall be complete with end panels, pipe space, reagent
shelves, hardware, sinks, plumbing fittings, remote controls, leveling devices, traps, tail
pieces, overflows, strainers, hoods blowers, blower mounting, electrical plug strips, etc.,
as shown on the drawings.
a. Shop finish.
b. Shop drawings.
2. MATERIAL
- All laboratory furniture and equipment specified herein shall be fabricated by one
manufacturer who shall be a specialist in the design and manufacture of scientific
laboratory equipment, and who maintains experienced engineering and shop facilities.
Furnature and equipment shall be delivered crated.
- Cabinets, tables and cases shall be constructed of No.18 gauge steel complete with end
fillers as required. Doors and drawers shall be No.20gauge double wall construction.
- Tops, splash and reagent shelves shall be in alberene stone or equal with minimum
thickness of 38.1mm (1-1/4") .
- Sinks shall be alberene stone or equal 38.1mm (1-1/2") thick, with 12.7mm (1/2")radius in
corners.
- All plumbing fittings, pulls, handles and accessories shall be in accordance with the Job
Specification NIOECSP-30-5 "Plumbing design and installation".
- The base of all furnitures shall be protected against corrosion due to water spills and
moisture, via appropriate enamel or bitumastic material.
3. INSTALLATION
The equipment and tops shall be assembled, leveled and secured in a neat workmanlike manner
without damage to the finish surface.
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4. SHOP FINISH
All metal surfaces, inside and out, shall be thoroughly cleaned and bonderized before baked
enamel priming coats and finish coats are applied.
5. SHOP DRAWINGS
Complete checked shop drawings shall be submitted for design and detail approval before
fabrication is begun. Submit color samples for approval at this time.
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SECTION R (1)
PAINTING – BUILDINGS
1. SCOPE
- All painting and painting materials for buildings in accordance with the drawings and this
specification, with exceptions noted in paragraphs 1.2, 1.3, 1.4 and 1.5.
a. Preparation of surface and painting of plant facilities, including piping, conduit, electrical
rack, and process and electrical equipment within buildings.
b. Shop preparation and priming of materials such as hollow metal steel doors and
pressed steel frames, steel windows, steel curtain walls, steel roof deck, open web steel
joists, metal studs, metal furring.
- A Painter’s finish is not required on factory finished products such as movable metal
interior partitions, expanded metal partitions, metal compartment partitions, metal locker,
laboratory furniture, office furniture, porcelain panels, acoustical tile and all floor and wall
coverings.
- A Painter’ s finish is not required on bronze, brass, copper, stainless steel, ornamental
aluminum, plastic, and corrugated or ribbed wall and roof sheathing.
- A Painter’s finish is not required on the following material surfaces unless specifically
noted in the “ Painting Schedule “:
2. MATERIAL
2.1.1 Materials shall, before use, remain unopened in original containers with
manufacturer’s label intact. Contents of each container shall be mixed to a smooth
consistency so all pigment is incorporated in the vehicle. Paint that has jellied or
deteriorated shall not be used.
2.1.2 Paint shall be factory mixed, except that small quantities of standard colors may be
intermixed at the jobsite as required.
2.1.3 Primers and undercoats shall be tinted a shade lighter than the finish paint.
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2nd and 3rd coats, Exterior Building Paint, Gloss.
2.4.5 Putty - Pure white lead, whiting and boiled Linseed oil.
2.5 Painting material shall generally Comply with the requirements stated in previous
points 2.1 ÷ 2.4 .
Actual paints shall be as per complete colour, scheme and detailed Manufacturer's data
to be submitted to the Employer for approval.
Surfaces of all materials that are not to be painted shall be effectively protect from paint spatter,
overlap, or damage during the painting operation.
4. PREPARATION OF SURFACES
- All surfaces scheduled to receive painter’s finish shall be properly prepared, as specified
herein, before any painting materials are applied. Particular care shall be taken to remove
dust and surface contaminants which may be detrimental to paint or finished appearance
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4.1.1 Exterior Wood
Exterior Wood - All wood must be clean and dry. Knots and pitch streaks shall be
scraped or burned, then coated with shellac before priming coat is applied. Nail holes
or small openings shall be carefully filled with white lead putty after the priming coat
has dried.
b. Shop primed and other previously painted surfaces scheduled for painting shall be
examined for bare and marred spots. All such areas shall be adequately prepared,
thoroughly cleaned and touched-up with matching type priming materials before
application of other paint.
4.1.5 Interior Plaster - Walls must be allowed to dry thoroughly, usually 30 days, before
painting, Ventilation while drying is essential, and in cold damp weather heat must be
used. Damaged places shall be repaired with Plastic Patch, and sanded smooth.
4.1.6 Interior woodwork and Trim - All finishing lumber shall be thoroughly dry before
installation. All nail holes and surface blemishes shall be carefully filled with putty.
All wood shall be sanded and dust removed from the surfaces.
4.1.7 Interior Concrete Floors - All excessively smooth cement surfaces scheduled to
receive painter’s finish shall be etched with 10% solution of muriatic acid and rinsed
clean before any paint is applied.
5. APPLICATION
- Paint shall be applied to dry, clean, adequately prepared surfaces, under favorable
conditions, and in accordance with manufacturer’s instructions. Each coat of paint shall be
properly cured before applying additional paint.
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- All woodwork shall be primed as soon as practical after delivery. Woodwork that is to be
installed against concrete or masonry shall also be back-painted with a coat of finish
material before installation.
- All primed wood surfaces shall be sanded before application of finish coats. All varnished
and enameled wood surfaces shall be finesanded between coats.
- Hardwood trim, paneling, doors, etc., scheduled to receive “natural” or “stained” finish
shall be sealed or filled as soon as practical after delivery. Plywood wall paneling shall be
thoroughly primed on back side and edges before installation.
- Interiors of wood cabinets shall be finished the same as exterior surfaces. Interiors of wood
drawers shall be sanded and shellacked.
6. CLEAN – UP
When painting is completed, all painter’s equipment, surplus materials and debris from
painting operations shall be removed. Paint shall be removed from the glass, and the glass
thoroughly cleaned.
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SECTION S
1. SCOPE OF WORK
- All corrugated aluminum roofing and siding in accordance with the drawings and this
specification, including items listed, with exceptions noted in Paragraph 1. 2.
b. Erection drawings.
2.4 Flashing
Standard preformed shapes having the same finish and thickness as the roofing and siding.
Such shapes are ridge, corner, valley, etc.
2.5 Fasteners
2.5.1 Structural Supports
“Topseal” #14 hex head, type B., No. 305 stainless steel self – tapping type screws,
cadmium plated, assembled with 1. 6 cm 0. D.,
0.10 cm thick aluminum. “Weath-r-seal” washers and neoprene composition.
2.5.2 Side-laps and Flashing – Stainless steel self-tapping tape screws special close-
Clinching threads, hex head, assembled with 1. 6 cm 0. D., #20 gage galvanized
steel “Weath-r-seal” washer and neoprene composition.
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2.6 Sealant
– White “Mono”, one part acrylic sealant for gun application, aluminum / black
polyisobutylene-butyl sealant type 0.3 cm × 0. 95 cm.
3. INSTALLATION
- The structural frame, with window, doors, louvers, roof ventilator, roof vents, stacks, etc.,
shall be in place before roofing and siding is installed.
- All work shall be erected square and in proper alignment and relationship to other work.
- All sheets shall be installed with corrugations vertical and with side laps to leeward of the
prevailing winds.
- Roofing end laps shall be not less than 15. 0 cm for roof slopes of 7. 5 cm or more
centimeter in 30 cm or greater and not less than 20. 0 cm for roof slopes from 7. 5 cm in 30.
5 cm to 5. 0 cm in 30 cm. Siding end laps shall be not less than 10. 0 cm. All end laps shall
occur only over structural members.
- Roofing and siding shall be laid with side laps of two corrugations.
- Closure strips shall be installed at the termination of siding and roofing : floor, eave, ridge,
valley, etc.
- Sealant tape shall be applied continuously at all sidelaps. Gun applied sealant shall be
applied at all end laps and all points where closure strips cannot be installed neatly, or
where it is impractical to use closure strips, in order to obtain a weather- tight job.
- Structural fasteners for the roofing shall be located on the crest at every fourth corrugation
at each purlin. Sidelap fasteners for roofing shall be located on the crest at 40. 0 cm on
center. Structural fasteners for the siding shall be located in the valley at every fourth
corrugation at each girt. Sidelap fasteners for the siding shall be located in the valley at 40.
cm on center. Metal flashing material shall be fastened at 30 cm on center.
4. SHOP DRAWINGS
Complete checked erection drawing shall be sent with the material to the jobsite.
5. VARIANCES
- Any modification or amendments to these specifications must have the approval of NIOEC
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SECTION T
1. SCOPE OF WORK
- All corrugated translucent panels in accordance with the drawings and this specification,
including items listed, with exceptions noted in Paragraph 1.2.
a. Sealant
b. Erection drawings.
b. Fasteners
2. MATERIALS
2.2 Sealant
Clear buty l compound as manufactured by the manufacturer of the translucent panels.
2.3 Fasteners
Fasteners shall be of the same type as used to secure the adjacent roofing and siding.
3. INSTALLATION
3.2.1 Place fasteners at every 3rd corrugation where corrugated metal endlaps over the
translucent panel and at intermediate supports of the translucent panel.
3.2.2 Place fasteners at every 2nd corrugation where translucent panels endlaps over the
corrugated metal and where one translucent panel endlaps another.
3.2.3 Place fasteners 30. 0 cm on center at sidelaps of corrugated metal and translucent panel
and where one translucent panel sidelaps another.
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3.3.1 Place fasteners at every 2nd corrugation where corrugated metal endlaps over the
translucent panel and at every 3rd corrugation where the translucent panel crosses an
intermediate support.
3.3.2 Place fasteners at every 2nd corrugation where translucent panel endlaps over the
corrugated metal and where one translucent panel endlaps another.
3.3.3 Place fasteners 30.0 cm on center at sidelaps of corrugated metal and translucent
panel and where on translucent panel laps another.
3.4.1 Place fasteners at every 2nd corrugation where corrugated cement asbestos endlaps
over the translucent panel and at every 3rd corrugation the translucent panel crosses
the intermediated member.
3.4.2 Place fasteners at every 2nd corrugation where translucent panels endlap over the
corrugated cement asbestos and where translucent panel endlaps another.
3.4.3 Place fasteners 30. 0 cm on center at sidelaps of corrugated cement asbestos and
translucent panel and where translucent panel sidelaps another.
3.5.1 Place 2 fasteners per panel where corrugated cement asbestos endlaps over the
translucent panel at 3 fasteners per sheet where the translucent panel crosses at
intermediate support.
3.5.2 Place fasteners at every corrugation where translucent panel endlaps over the
corrugated cement asbestos and where on translucent panel endlaps another.
3.5.3 Place fasteners 30. 0 cm on center at sidelaps at corrugated cement asbestos and
translucent panel and where one translucent panel laps another.
4. SHOP DRAWINGS
Complete checked erection drawings shall be sent with the material to the jobsite.
5. VARIANCES
5.1 Materials of comparable quality and characteristics may be submitted for approval.
5.2 Any modification or amendments to these specifications must have the approval of
N.I.O.E.C.
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SECTION U
SILICATE PANELS
1. SCOPE OF WORK
- All Silicate panels in accordance with the drawings and this specification, including items
listed, with exceptions noted in Paragraph 1.2.
b. Erection drawings.
2.5 Fasteners
2.5.1 Structural Support and Ridge Roll - #14 hex head, type B, No. 305 stainless steel self
tapping type screws cadmium plated, assembled with 1. 9 cm 0 .D., 20 gage, No. 302
stainless steel “Weath-r-seal” washer and neoprene composition.
2.5.2 Roofing Sidelaps 0. 6 cm diameter “Holegrip”, hex head, No. 302 stainless steel self-
tapping type screw, assembled with 2. 9 cm 0 .D., #18 gage, No. 302 stainless tee
“Weath-r-seal” washer with an#18 gage stainless steel toggle and keyed hex nut.
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2.5.3 Siding sidelap and flashing – “Topseal” 0. 6 cm diameter hex head bolt, No. 302
stainless steel, cadmium plated assembled with 1. 9 cm 0 .D., No. 302 stainless steel
“Weath-r-seal” washer and neoprene composition.
2.6 Sealant
Sealant – White “Mono”, one part acrylic sealant for gun application.
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3. INSTALLATION
3.1.1 The structural frame, with windows, doors, louvers, roof ventilators, roof vents, stack,
etc., shall be in place before roofing and siding is installed.
3.1.2 All work shall be erected square and in proper alignment and relationship to other
work.
3.1.3 The straight joint application with cut corners shall be used.
3.1.4 All sheets shall be installed with corrugations vertical and with side laps to leeward of
the prevailing wind.
4. SHOP DRAWINGS
Complete checked erection drawings shall be sent with the material to the jobsite.
5. VARIANCES
5.1 Materials of comparable quality and characteristics may be submitted for approval.
5.2 Any modification or amendments to these specifications must have the approval of NIOEC.
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SECTION V
1. SCOPE OF WORK
- All of the suspended ceiling and perforated metal panels in accordance with the drawings
and this specification, including items listed, with exceptions noted in Paragraph 1. 2.
a. Tee supports, wire hangers, wall moulding, stabilizer bars, fixture trim angles and
hold-down clips.
2. MATERIALS
2.1.2 The suspension system shall be the direct suspended exposed tee, one direction.
2.1.3 The tees, fixture trim, and moulding shall be formed from 25 gage cold rolled steel,
electro-zinc coated and pre-painted. The exposed face shall have a pebble pattern with
perforations and baked on satin white vinyl paint finish.
2.1.4 The main tees shall be a double web design with a rectangular bulb and 2. 4 cm face
on the lower exposed flange, with a rolled cap. Cross tee holes shall be at 15.0 cm on
center with hanger wire holes at 3. 2 cm on center in both web and bulb and have
reversible and integral end splice.
2.1.5 The cross tees, as required, shall be a double web design with a rectangular bulb and
2. 4 cm face on the lower exposed flange, with a rolled cap. The web of the vertical
leg shall extend to allow a positive interlock between cross tee webs, with the lower
flange extended and offset.
2.1.6 Stabilizer bars shall be roll-formed from 25 gage electrozinc coated steel int 2.5cm ×
2.5 cm angles, die-notched to receive the rectangular bulb of the main tee.
2.1.7 Fixture trim angles shall have die-cut ends to rigidly engage cross tee punchings on
the main tee.
2.1.8 Wall moulding shall be a hemmed channel with 3.5 cm mounting surface and a 2.5 cm
exposed surface.
2.1.9 Perimeter hold-down clips shall be of blued spring tee.
2.1.10 Hanger wire shall be No. 8 gage, soft annealed and galvanized.
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JULY, 2005 NIOEC-SP-30-04(0)
insulation material shall be laminated to the concealed top side of the panels and shall
be air tight. Panel sides shall be formed to provide an interlocking edge to form a
single line non-breathing joint. The system shall provide an N.R.C. value of .65.
panels shall be 30.0 cm wide by 120.0 cm long.
3. INSTALLATION
- Check with other trades to be sure all duct work, electrical conduit, wood backing, etc., has
been completed before installing the suspension system.
- The main tees shall generally be located at 120. 0 cm on center and suspended from the
roof or roof structure by wire hangers at 120. 0 cm on center and 10. 0 cm from the ends.
The hanger wire ties shall be looped through the holes in the main tees and twist tied. The
main tees must be located at the proper height, leveled and secured to masonry walls and/or
partition stud track.
- The stabilizer bars shall be placed and locked over the main tees at 240. 0 cm on center and
staggered to insure the suspension system is rigid.
- Fixture trim angles shall be locked in place between main tees at the joint between the
recessed light fixture and the side of the lay-in metal panel.
- Cross tees shall be locked in place between main tees, between abutting recessed light
fixtures.
- Wall moulding shall be fastened to the walls at the perimeter of the suspended ceiling.
- After the lighting fixtures and ventilating system outlets have been installed, the lay-in
panels shall be placed in the grid system taking care not to damage or soil panels. Apply
hold-down clips between moulding and panels at perimeter to retain panels.
4. VARIANCES
- Any modification or amendments to these specifications must have the approval of NIOEC
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SECTION W
1. SCOPE OF WORK
- All of the suspended ceiling are lay-in acoustical panels in accordance with the drawings
and this specification, including items listed, with exceptions noted in Paragraph 1.1.
2. MATERIALS
2.1.2 The suspension system shall be the direct suspended exposed tee, two-direction type.
2.1.3 The tees shall be formed from 25 gage cold rolled steel, electro-zinc coated and pre-
painted. Exposed finish shall be low sheen satin white paint finish.
2.1.4 The main tees shall be double web design, 3.8 cm deep, with a rectangular bulb and
2.4 cm face on the lower exposed flange, with a rolled cap. Cross tee holes shall be at
15.0 cm on center with hanger wire holes at 5.0 cm on center and integral reversible
splice.
2.1.5 The cross tees shall be a double web design with a rectangular bulb and 2.4 cm face
on the lower exposed flange, with a rolled cap. The web of the vertical leg shall
extend to allow a positive interlock between cross tee webs, with the lower flange
extended and offset.
2.1.6 The suspension system shall support the ceiling assembly as shown on the drawings
with a maximum deflection of 1/360 of the span.
2.1.7 The wall moulding shape shall have a 2.5 cm exposed face.
2.1.8 Hanger wire shall be No. 10 gage, soft annealed and galvanized.
2.1.9 Anchors, or fastening devices for attaching hanger wires to roof or roof framing.
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SECTION X
1. SCOPE OF WORK
- All pedestal floor and accessories in accordance with the drawings and this specification ,
including the items listed, with exceptions noted in Paragraph 1.2.
a. Shop drawings
b. Floor tile
2. MATERIALS
2.1 Pedestals
Pedestals shall consist of a 10.0 cm x 10.0 cm x 0.3 cm steel base plate welded to a 2.0 cm
rod with 10.0 cm long thread for a cadmium plated nut and locknut. Pedestals shall be
painted. Pedestal caps shall be die-cast aluminium, with slots for stringer fasteners.
2.2 Stringers
Stringers shall be extruded aluminiun channel sections, 4.4 cm deep, with a Vinyl seal, to
also act as a cushion and to prevent lateral movement of the floor panels.
2.3 Panels
Panels shall be 61.0 cm x 61.0 cm modular fabricated from steel sheet, with a 0.5 cm wide
protective edge trim, and covered with 0.3 cm thick vinyl asbestos floor tile. The die-cut
top sheet shall be spot-welded to a roll-formed and jig-welded angle frame. To this
assembly shall be spot-welded the formed and stiffened bottom sheet. All exposed surfaces
shall be covered with one coat of protective paint.
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3. INSTALLATION
- The pedestal floor system shall be capable of sustaining a uniform load of 0.1222 Kg/cm2,
or a concentrated load of 454.0 Kg, with a safety factor of three.
- The pedestal floor shall be installed in accordance with the manufacturer's instructions.
The overall floor shall be level within plus/minus 0.3 cm and shall be level with
plus/minus 0.2 cm in 3.0 meter.
- The modular panels shall be supported and positioned on all sides by a rigid grid of
pedestal supported stringers securely fastened to the pedestal cap.
4. SHOP DRAWINGS
Complete checked shop drawings shall be submitted for Employer's authorization to proceed
before fabrication begins. Submit standard floor tile samples for selection by the
Employer at this time.
5. VARIANCES
- Any modification or amendments to these specifications must have the approval of the
Employer.
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SECTION Y
RESILIENT FLOOR TILES
1. SCOPE OF WORK
- All resilient floor covering in accordance with the drawings and this specification,
including items listed.
d. Underlayment as required
2. MATERIALS
- Materials must be approved by the Employer. All materials shall be delivered in unbroken
cartons, and all from the same lot, for color consistency.
3. INSTALLATION
- All wood or concrete subfloors to receive resilient flooring shall be dry, smooth,
level, clean and in proper condition.
- Confined areas which are to receive tile shall be laid out with center lines established
in both directions. Placing of tile shall progress from center lines to perimeter of areas
If borders are shown or called for, they shall be of equal width for parallel sides If tiles
do not lie flat, they shall be slightly heated, as required, and pressed into place.
- Top-set cove base shall be installed tight against backing, with space completely filled
with mastic. Corner fittings shall line up and be flush with adjoining surfaces.
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- Edge strips shall be installed at all openings and at other terminations where tile
projects above adjoining floor surfaces.
- Linoleum flooring shall be laid with a minimum of joints, and with roll cove base
topped with a metal bead.
When tile floor work is completed, all areas shall be thoroughly Cleaned and waxed in
accordance with manufacturer's recommendations.
5. VARIANCES
- Materials of equivalent or better quality and characteristics may be submitted for approval.
- Any modification or amendments to these specifications must have the approval of the
Employer.
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SECTION Z
PREFABRICATED METAL BUILDINGS
1. SCOPE OF WORK
- Furnish a complete prefabricated steel building in accordance with the drawings and this
specification, including items listed, with exceptions noted in Paragrph 1.2.
c. Submit one transparency of all final drawings to the Employer for record purposes.
d. Complete checked shop and erection drawing shall be sent with the material to the
jobsite.
- The following items are not included in the work by the building fabricator:
a. All appurtenances such as ladders, platforms, pipe flashing and interior partitions which
are not a part of the building, unless specifically noted to be furnished by the building
fabricator.
c. Utilities.
d. Erection of building.
2. DESIGN CRITERIA
- Structural steel shall be designed and fabricated in accordance with Design Procedure
NIOEC SP-10-20-1 & NIOEC SP-10-20-2.
- The building shall be designed in conformance with the Uniform building Code, 1997
edition, Volume II, and meeting the applicable loading conditions shown on the drawings.
- The building shall be framed type in the transverse direction, and braced in the longitudinal
direction.
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3. MATERIALS
All materials listed in above points 3.2 to 3.15 may be substituted by materials of
equivalent or better quality manufactured in accordance with European/Japanese Standards.
3.1.2 Structural steel shall be in accordance with job specification for civil design criteria
NIOEC SP-00-01.
3.2.6 Silicate
Standard Product unlaminated, monolithic sheets conforming to the requirements of
ASTM Specification C 221, latest edition. Corrugations shall have 11.0 cm pitch and
3.8 cm depth, and nominal material thickness shall be 1.0 cm at crest and valley.
3.2.7 Flat silicate
Standard Product unlaminated, monolithic sheets conforming to the requirements of
ASTM Specification C 220, latest edition. Sheets shall be 0.6 cm thick with
battens of the same material at the joints.
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Steel sheets shall be properly corrugated/ribbed and injected with self-estinguishing
foamed polyurethane of about 40 kg/c.u.m. density.
Minimum thickness of the panels (rib. Excluded) shall be 35 mm and the thermal
coefficient k shall be 60 kcal/m2 h °C. All joints of the panels shall be properly shaped
to ensure water/air thightness of the cladding. Fastening features and position shall be
in accordance with design requirements and Manufacturer Instructions. Samples and
technical features of panels and accessories shall be submitted to the Employer for
Approve
3.3 Flashing
Standard product as customarily used with the roofing and siding material specified.
3.3.1 Sheet Steel - 26 gage carbon steel Of uniform quality, hot dip coated with 0.5 kg of
zinc per square meter in accordance with ASTM Specification A 93, latest edition.
3.3.2 Sheet Aluminium - 0.06 cm thick aluminium alloy of uniform quality and finish to
match roofing and siding.
3.5 Fasteners
The method of attaching roofing and siding to the building frame shall be as recommended
by the manufacturer of the product and whichever method is standard for the building
fabricator. The method and type of attachment must be clearly and thoroughly defined on
the building fabricator's drawings.
3.6 Caulking
3.6.1 Non-staining "Elastic" composition. Water repellent type, gray, for gun application.
3.6.3 Gray silicate or rope putty for silicate as recommended by the manufacturer of the
roofing and siding.
Material shall be the same as listed under Paragraph 3.2 to match the roofing and siding.
Gutter shape shall be half round, and downspouts round. Downspouts shall be not less than
10.0 cm diameter, and shall be spaced not more than 12.2 meter apart.
3.8 Windows
Shall be standard industrial types with vent sections as indicated, complete with mullions,
mullion covers and standard hardware including chain operating equipment for vent
sections occurring at heights 2.0 meter or more above the floor.
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3.8.1 Steel window frames shall be 3.5 cm deep and 0.3 cm thick. Frame and ventilator
corners and joints shall be mortise and tenon, air hammer riveted. Projected
ventilators shall be welded at corners. Frames shall be hot dip galvanized, bonderized,
and have one coat of gray primer paint applied, baked on at 149 °C for not less than
one-half hour.
3.8.2 Aluminium window frames shall be alloy with tensile strength of 1478.0 Kg /cm2 and
sections not less than 0.3 cm thick. Corners of window frames and ventilators shall be
coped, mortise and tenon construction providing rigid and secure connections.
3.9 Doors
3.9.1 Swing doors shall be steel industrial hollow metal panel type, 4.4 cm thick. Stiles and
rails shall be 16 gage with two 18 gage panels separated by a 1.0 cm insulating filler.
a. Doors shall be bonderized and painted one coat rust inhibitive zinc chromate
primer, neutral gray color, oven dried.
b. Double doors shall have 16 gage overlapping astragals.
c. Doors shall be prepared for hardware
d. Swing door frames may be standard 16 gage hollow metal door frames, or
structural shapes standard with the building fabricator.
3.9.2 Sliding doors shall be fabricated from steel shapes and covered with the same material
as the building siding.
3.9.3 Rolling doors shall be "Kinnear" steel rolling doors, FH-20 or approved equal, with
loop type bottom astragal, hood, endlocks, chainlocks and rubber air baffle in hood.
3.10.1 Swing doors shall be equipped with hardware in accordance with Project
Specification .
3.11.1 Windows shall have 0.6 cm thick obscure wire glass, glazed with best quality sash
putty.
3.11.2 Doors requiring glasing shall have 0.6 cm thick clear wire glass, putty bedded and
secured with metal stops.
3.12 Roof Ventilators
Roof ventilators shall be gravity type. Ventilators shall have bird screens, and dampers
operable 1.5 meter above the floor at the sidewall. Material shall be galvanized steel,
except that on aluminium sheathed buildings ventilator material shall be aluminium.
3.13 Louvers
Standard products with bird screens, of same material as siding. except that galvanized
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steel shall be used with cement asbestos siding.
3.14 Paint
All steel surfaces shall be prepared and prime painted in accordance with Project
Specification .
4. MISCELLANEOUS REQUIREMENTS
4.1.1 Standard sag rods shall be provided for all purlins and girts.
4.1.2 Framing shall be provided around required openings in walls and roof.
4.1.3 If structural steel channel door frames are used, they shall be10.0 cm minimum.
4.1.4 Paints shall-be omitted from steel noted to be fire-proofed with concrete.
Sidelap, endlap, fastener spacing and caulking shall be weathertight, and installed as
recommended by the manufacturer of the material.
4.3 Flashing
Internal and external wall corners, windows, doors, louvers and vent openings shall be
flashed to provide weathertight joints. All roof projections shall be flashed with lead,
shaped to conform to roof contour.
5. VARIANCES
- Materials of equivalent or better quality and characteristics may be submitted for approval.
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SECTION AA
BLAST RESISTANT DOORS AND WINDOWS
1. SCOPE OF WORK
- All blast resistant doors and windows shall be in accordance with drawings and this
Specification including items below:
a. Detailed design and construction drawings
b. Door/window steel counter frame
c. Drilling, cutting and reinforcing for hardware
d. Hardware, weather strip, insulation and insulation covering
e. Opening/closing system, where provided
f. Shop-assembly.
2. DESIGN
2.1 Definition
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Xm = maximum allowable dynamic displacement, mm.
2.6.1 Door displacement under design blast load shall be limited in such a way that all latch
operating mechanism will remain operable after blasting.
For this purpose operating bars shall be provided with proper hinged joints, allowing the
mechanism to remain operable also after displacement of the door panel due to blast
effect.
2.6.2 Latch and hinges mechanism shall be designed to withstand the loads stated In previous
para.2.4
In all cases the latch shall be designed to fail before the hinges.
2.6.3 Windows and sash shall possess energy absorption capacity praor to collapse, more than
twice that required to resist the design blast loading.
2.7 Drawings
Complete construction drawings shall be prepared by the vendor. Such drawings shall
incorporate details of all door components, dimensions, material quality etc. Cutting, drilling,
stiffening and details of anchoring to reinforced concrete walls shall also be shown on the
drawings, together with necessary instructions for doors /windows erection.
2.8 Material Quality
2.8.1 Counter frame and other parts embedded into the concrete shall be made by Steel type
ASTM A36 having the following minimum
requirements:
- tensile strength: Fu = 360 N/mm²
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- elongation : ≥ 28%
2.8.2 Door panel shall be made by steel type ASTM A633-D, having the following minimum
requirements
- elongation : ≥ 21%
- Resilience KV : 27 J at –20 ºc
3. TECHNICAL DESCRIPTION
Each door panel shall be obtain from a single piece steel plate, cut and worked to the
dimensions required by the drawings.
Thickness of plate shall be as required by the analysis but not less than 25 mm.
Stiffeners, if required by the analysis, constituted by profiles or flat bars, shall be provided on
interior side.
All doors/windows shall be provided with perimetral steel counter frame ( including bottom
side ) embedded/anchored into the concrete structure, providing continuous support for the
door panel during blast loading.
Thickness shall not be less than 10 mm.
All door panels shall be provided with a 5 cm thk rigid panel made of
glasswool, applied on interior face of the door. The insulation panel shall be covered with a
3 mm thk galvanized steel sheet, bolted along the perimeter to the door plate.
3.5 Hardware
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3.5.1 Hinges, sized to withstand the design load shall be composed of thick plates bolted to
the door and to the counter frame, with high strength bolts. Hinge pin shall be obtained
from a solid high strength steel piece, machined to the required tolerance.
Hinge shall be self lubricating provided with bronze bush and high Strength ball
bearing.
3.5.2 Latch mechanism shall be constituted by a leverage system moved from the External
operating wheel and interior panic bar.
Latch bars shall be made of stainless steel falling into a steel recess provided into the
door counter frame.
3.5.3 All wing doors shall be provided with a panic bar from inside ( push bar system ),
heavy duty type. The external lock-set.
3.5.4 Lock-set shall be standard duty ,bore in cylinder type. Each lockset shall be supplied
with three keys. Lockset shall be keyed differently for each building, master keyed and
grand mastered in the plant buildings.
3.5.5 External operating wheel shall be heavy duty type released/blocked by the lockset
described above and shall act on the latch mechanism.
3.5.6 Doors shall be equipped with perimetral neoprene- rubber strip in order to guarantee the
necessary air higtness to maintain the internal pressure of 5 mm H2O provided inside
the building.
c. Electronic control.
d. Safety photo-cell system. The system stops the door closing when the area is crossed by
anybody.
e. signal lights, indicating the door condition (door opened, door closed, latch released, latch
blocked).
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g. Opening/closing push button to be provided outside and inside.
a. From outside: push button. Can be operated only if the external lockset is open.
b. From inside: push button and/or panic bar, regardless of the position of the external
lockset.
In both cases the door shall close automatically after some time (adjustable) unless the safety
system (photo-cells) is activated.
4.4 In case of failure of electricity the motor group shall be automatically Released and the door
shall be open able as follows:
a. From outside: acting on the operating wheel and pulling the door.
b. From inside: acting on the panic bar and pushing the door.
c. In both cases the motor group shall not produce resistance to the door opening.
5. SHOP ASSEMBLY
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