ES550/ES551 EX550/EX551 Service Manual: Optoma
ES550/ES551 EX550/EX551 Service Manual: Optoma
ES550/ES551 EX550/EX551 Service Manual: Optoma
ES550/ES551
EX550/EX551
Service Manual
Date: 2011/06/20
SAFETY PRECAUTIONS
WARNING:
The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of
the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is iden-
tified with the line ( ) in the schematic diagram. For continued product safety and protection of personnel
injury, servicing should be made with qualified personnel.
The following precautions must be observed.
1:An isolation transformer should be connected in the DO NOT OPERATE THIS PROJECTOR
power line between the projector and the AC line before WITHOUT THE PROTECTIVE SHIELD
any service is performed on the projector. IN POSITION AND PROPERLY SECURED
2:Comply with all caution and safety-related notes 4:Before replacing the cabinet cover, thoroughly
provided on the cabinet back, cabinet bottom, inside inspect the inside of the cabinet to see that no
the cabinet or on the chassis. stray parts or tools have been left inside
3:When replacing a chassis in the cabinet, always be Before returning any projector to the customer,
certain that all the protective devices are installed the service personnel must be sure it is
properly, such as, control knobs, adjustment covers completely safe to operate without danger of
or shields, barriers, etc. electric shock
Eye damage may result from directly viewing the light produced by the lamp used in this equipment. Always
turn off lamp before opening cover .The Ultraviolet radiation eye protection required during this servicing.
Never turn the power on without the lamp to avoid electric-shock or damage of the devices since the stabilizer
generates high voltages (15kV-25kV) at its starts.
Since the lamp is very high temperature during units operation replacement of the lamp should be done at least
45 minutes after the power has been turned off, to allow the lamp cool-off.
Laser Beam may be leaked out when in disassemble the Unit. As the Laser Beam
used in this Remote control unit is harmful to the eyes.
II
IV
Note: Designs and specifications are subject to change without prior notice
Purpose:
Flash Loader vX.X.exe flash loader is for upgrading image file to projector and is be designed to
execute on Windows 2000/Windows XP/Windows Vista/Win 7.
Note:
Please check the firmware version before any firmware upgrade procedures. During
firmware download period, please do not shut down PC or projector, this will cause flash
memory’s damage. And need to return the unit to manufacturer for flash memory recovery.
Verify you have opened the DPL Composer , then click Next >
The DLP Composer Icon will appear on desktop of WindowsTM after successful installation.
1. If DLP Composer Lite does not be installed yet, please follow the description of section DLP
Composer Lite Installation to install it first.
2. Please click the ”Install DLP Processor USB Driver” (as below graphic) to install USB Driver.
During installation, the installer will show a DOS screen. This screen will close itself and the install
will continue automatically.
To update firmware, you need a USB type A to USB type B cable (available at any electronics
store). Don’t connect the cable until these instructions tell you to do so.
IMPORTANT! While the firmware is being downloaded to the projector, do not shut down the
computer or projector or disconnect the USB cable. This could result in flash memory damage,
requiring the projector to be returned for service.
1. If DLP Composer Lite does not be installed yet, please follow the description of section DLP
Composer Lite Installation to install it first.
2. If USB Driver does not be installed yet, please follow the description of section Install DLP
Composer USB Driver to install it.
3. Please press and hold (do not release) both POWER and MENU/EXIT button of projector,
then connect AC power to projector. After few seconds, the LEDs, which on the up-cover of
projector, will become POWER LED blue/solid light and TEMP/LAMP LED purple/flash light.
It denotes that the projector is ready for firmware update.
4. Please connect laptop and projector with USB cable. After connect laptop and projector, you
may find Jungo\Texas Instruments DLPTM Processor at Device Manager of Windows OS.
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11. Projector will turn on automatically when FW update is finished ("Download complete" will
appear). Press "MENU" or "4-direction" navigator button to turn off the projector (NOTE:
"Power" button does not function at this point). Cooling process (fans spinning) will then start.
Unplug the power cord when the cooling process is complete; otherwise, the projector will
automatically switch back on again.
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Screw Bit(+):107
Screw Bit(+):101
Screw Bit(+):102
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2
1. Unscrew the screw on
the side of the lamp cover.
Screw
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4
Flip the projector on the
table.
Removing screws x 8 on
the bottom cover as show.
Screws x 8
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6
Disconnect the two wires
and remove the ballast
module.
7
Remove the screws*5 on
the main board plate,
disconnect the two wires
and take the MB plate off
Screws*5
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Screws x 8
Black Screws x 3
9
Show you the main board
and the connectors.
Disconnect all wires
connected on the main
board and remove the main
board.
Please note there are 3
wires connect with the
behind of main board.
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Metal plate
11
Unscrew the 3 screws and
remove the Optical Engine.
Screws x 3
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Screws x 3
Fan2
11
Remove the 2 Fan module.
2 Fan module
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13
Screws x 5 Unscrew the 5 screws and
remove the power board.
14
Remove the power holder
and the speaker.
Power holder
Speaker
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The Status Indicator Panel on top of the projector indicates the state of the projector and can help
you troubleshoot.
Color wheel or DMD error Blue flashing Blue flashing Red flashing
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No Power Source
Fan failure after
after turning on turning on
OK
OK
NG Replace Safety Switch
Check
or reinstall lamp cover Check
NG Replace fan
Safety Switch
Fan
OK
OK
NG Replace button
Check LED and Check
NG Replace
button Mainboard Mainboard
OK
Check 12 pin
NG Check
Power output Fuse
NG
OK OK
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Refer to LED
Check LED
NG indicator and
NG Replace button
OK OK
Check
NG Replace
Check
NG Replace
OK OK
Check NG Replace
Check
NG Replace
Mainboard Mainboard Mainboard Mainboard
OK
NG Replace
Check Ballast Ballast
OK
Check Power
NG Replace
OK
Check CW NG Replace
Rotation while
Color Wheel
power on
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Computer Video
No Signal No Signal
Check
NG Turn on
Check
NG Turn on
OK OK
Check
NG Replace
Check
NG Replace
OK OK
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OK OK
OK OK
Check
NG Replace
Check
NG Replace
OK OK
Check
NG Replace
Check
NG Replace
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OK OK
Check NG Replace
Check
NG Replace
Remote Control Remote Control Mainboard Mainboard
OK
Check
NG Replace
IR IR
OK
Check
NG Replace
Mainboard Mainboard
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TOP SMPTE133
• Use to confirm overall image quality.
• Verify there is no noise, tint in the gray background, duplicated columns or other general
image abnormalities.
• No twinkling pixels allowed.
• Verify the 5% box is visible within the black square.
• Verify the 95% box is visible within the white square.
RGB Ramps
• Use to confirm correct colorwheel index delay setting and DMD data line integrity.
• Verify proper red, green, and blue chromaticity.
• Verify transition from dark to light in each ramp is smooth and consistent.
• Verify there are no missing parts (vertical black bars) of any ramp due to stuck bits.
• Verify there are no light or faded areas in ramps.
If there are colorwheel index delay is not correctly set.
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GRAY 50
• Use for light blemish inspection including bright (stuck ON) pixels.
• Confirm there are no more than four visible blemishes brighter than Gray50.
• No blemish greater than one inch or 25mm in length/diameter is allowed.
• Confirm there are no stuck ON (bright) pixels brighter than Gray50.
• Confirm there are no flickering pixels.
• No more than one bright pixel is allowed in the Pond of Mirrors.
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FOCUS
• Use to evaluate focus sharpness and uniformity.
• Focus on the center icon. Then adjust focus to achieve best overall focus.
• Verify all icons have clear resolution and white space can be seen between the green lines.
• Zoom to full Tele (small image) and verify all icons have clear resolution and white space
can be seen between the green lines.
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Video
I/O port Video
Test Equipment Standard Pattern generator (Ex. Quantum data)&DVD player
Signal format NTSC
Criteria No apparent color deviation on the projected image
S-Video
I/O port S-Video
Test Equipment Standard Pattern generator (Ex. Quantum data)&DVD player
Signal format NTSC
Criteria No apparent color deviation on the projected image
HDMI
I/O port HDMI(ES551/EX551 only)
Test Equipment HDMI source device, standard Pattern generator or DVD player
Criteria No apparent color deviation on the projected image
(4) Resolution
I/O port VGA
Test Equipment PC
Test Method 1. Rotate Zoom ring to wide mode (Maximum projected image)
2. Fix projector to set diagonal length of projected image to 60”.
3. Adjust focus ring to make resolution of 4 corners and center
are balanced.
4. Check he characters should be recognized easily.
5. Rotate Zoom ring to tele mode (Minimum projected image)
6. Adjust focus ring to make resolution of 4 corners and center
are balanced.
7. Check the characters should be recognized easily.
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No 05 No 04
No 07 No 06
No 02
No 03 No 01
Connector Description
No 1 Safety switch
No 2 Thermal sensor
No 3 Fan3
No 4 Fan1
No 5 Color Wheel control
No 6 Front IR
No 7 Speaker
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No 03
No 02
No 01
No 05
No 04
No 06
Connector Description
No 1 /
No 2 Connect to DMD Board
No 3 Fan2
No 4 Color Wheel Sensor
No 5 Connect to Power Board
No 6 Ballast control
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No 3
No 1
No 2
Connector Description
No 1 Lamp power supply
No 2 Ignite signal connected to Mainboard
No 3 Power supply
No 3
No 1
No 2
Connector Description
No 1 AC Input
No 2 Ballast Power Supply
No 3 Connect to Main Board
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PA884-7100 EX550_MAIN_DIP_PCB
B01
PC384-7100 ES551_MAIN_DIP_PCB
PC484-7100 EX551_MAIN_DIP_PCB
6.5 Fans
Key No. P/N Description
F01 02394-0151-00 FAN.1
6.6 Speaker
Key No. P/N Description
SP01 02413-0117-00 SPEAKER
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