CG POWER AND INDUSTRIAL

SOLUTIONS LIMITED
(FORMERLY CROMPTON GREAVES LIMITED)
CG Power And Industrial Solutions Limited
( An Avantha Group Company )

Introduction
Medium Voltage Switchgear is in our DNA . CGL

CG a leading member of
Avantha group of
has over 50 years of experience in the design and
manufacturing of MV Switchgear.

companies, is one of India’s CG was established in 1937 in India and since then
the Company has been a pioneer and has retained
largest private sector enterprise its leadership position in the management and
& is in operations since last application of electrical energy.
seven decades. It is engaged As one of the world`s leading engineering
in design, manufacture & corporations, CG provides end-to-end solutions,
helping its customers, use electrical power,
marketing of technologically effectively and increase industrial productivity with
advanced electrical products and sustainability.

services related to power We have grown from strengths-to-strength to be the

single largest supplier for a wide variety of electrical
generation, transmission and products and Solutions, across the globe, focused
distribution, besides executing on being a customer-centric organization.
turnkey projects.

1
 Product Range
Products Rated Voltage Rated Current Breaking Capacity

Indoor Vacuum Circuit Breakers - Calix & Felix

Calix VCB - in JV Panel 12kV upto 3150 A upto 50 kA

Calix VCB - in CG-Novitas Panel 12kV upto 3150 A upto 40 kA

Calix VCB - in CG-Novitas Panel 24kV upto 2500 A upto 31.5 kA

Felix VCB - in Innovac-NX Panel upto 40.5kV upto 2500 A upto 40 kA

Vertical Isolation VCB 12kV upto 1250 A upto 20 kA

Outdoor Vacuum Circuit Breakers - Kiosk

Metal Clad Calix VCB - Line up 12kV upto 2000 A upto 40 kA

Metal Clad Felix VCB - Line up 36kV upto 2000 A upto 40 kA

Metal Clad Claix VCB - Roof Bushing 12kV upto 1250 A upto 25 kA

Metal Clad Felix VCB - Roof Bushing 36kV upto 1250 A upto 25 kA

Indoor Gas Insulated Switchgear - Arista

CG Arista (Single & double Busbar) 36kV upto 1250 A upto 26.3 kA

CG Arista (Single & double Busbar) 36kV upto 2500 A upto 31.5 kA

Outdoor Vacuum Circuit Breakers - Leon

Porcelain Clad VCB (PCVCB) 12kV upto 1600 A upto 26.3 kA

Porcelain Clad VCB (PCVCB) 36kV upto 2000 A upto 40 kA

Protection Relays

Over Current & Earth Fault Relay Platform- CGI 14 N/C

Under Voltage, Over Voltage & Neutral Displacement Relay- CGV 24C

Multifunction Protection, Control, Monitoring & Measurement Relay Platform- Aegis

Self Powered Relay- CGI 14S

Product Range 2
Why CG ? Following good engineering
practices are followed by CG. This
4. Welding
Welding quality is checked by non
destructive Dye Penetration test as per
(Good results in to low operating and ASME section 9 & ASNDT standards to
ensure defect free welding like porosity,
maintenance cost during the life
Engineering cycle of equipment and ensure
blow holes, discontinuity, cracks etc.

5. Thermal Reliability
Practices) enhanced reliability and long Outdoor VCB
Flexible laminations of electrolytic copper
service life of our product.
to be used with the ends of the laminations
solidified with hot pressed/electro fusion/
1. Sheet steel (Raw Material) Electro solidification method to ensure
a. All metal enclosures are fabricated good electrical contacts and achieve
from CRCA sheet steel free from all minimum contact resistance.
surface defects. The panel enclosure have
sufficient structural re-enforcement to Indoor VCB
ensure a plane surface to limit vibration Laminated contacts in Calix VCB and heat
and to provide rigidity during dispatch and sink block for faster dissipation of heat to
installation. increase thermal reliability.
b. Procurement from reputed companies 6. Trip and close coil
avoid bad finish, surface defect, low tensile The trip and close coil used in the breaker
strength, cracks during bending. should be adjustment free, fixed factory
setting & consume less power.
c. Every lot of raw material are tested for
surface finish, tensile strength, material 7. Electrical accessories:
composition, % elongation to ensure the All electrical accessories like Switches,
Powder coating plant finish & strength of the final product. Lamps, Push buttons, terminal blocks,
and fuses are procured only from
2. Emphasis on special processes reputed manufacturers. Only type tested
Validation accessories as per IEC standards are
a. Welding, Brazing, Painting, Plating, procured.
Crimping, Casting etc.
8. Control wires:
b. Audit Tests : Thermal cycle, Salt spray,
Endurance etc FRHR / FRLS (Fire retardant, Low Smoke)
grade wires are procured confirming to
IEC standards from reputed manufacturers.
3. Phosphating, Pre-treatment and
Painting 9. Higher Dielectric Strength
a. All switchgear cubicles are made
Breaker are validated and type tested for
absolutely vermin-proof. All metal
higher Basic Insulation Level.
enclosures treated in 7 tank Pre-treatment
process & painted with UV Resistant
11KV : 38kV / 95 kVp
Pure Polyester Powder coating. Adequate
thickness of Painting/Powder coating
Advantage to Customers: Eliminates
withstands tropical heat and extremes of
the probability of flashovers increasing
weather.
the service life of VCB with reduced
maintenance cost, at no extra capital
b. Powder coating quality checks by expenditure.
scratch hardness, peal off test, cross cut
Surface Roughness Tester hatch test, bend test, impact test & salt 10. Protection against overcharging of
spray test, UV resistance test. springs
After the charging motor supply is cut off
c. All mechanism components are zinc the springs are likely to get further charged
plated by trivalent passivation in a ROHS due to high inertia of rotating motor.
Compliant system. To verify the efficacy Overcharging of springs are prevented by
of the plating on the components, random incorporating specially designed ratchet
samples are subjected to 150 hours salts & thereby preventing mechanism closing
spray test. hard.
3 Good Engineering Practices
Why CG ? Inspection and Testing Facilities
(Good
Engineering
Practices)

Current Transformer Analyzer Vision Camera

800kV Impulse Generator Robotic Arm for 3D Temperature rise set up

Dimensional Measurement

1600kV Ultra High Voltage Research Centre

Good Engineering Practices 4
Customer
Benefits and
Features

Peace of Mind
For MV power distribution CG switchgears has very distinct advantages: Smooth
operation, exemplary availability and optimal safety.

Features

† CG Switchgear design are based on † Highly reliable operating mechanism

natural cooling, hence are highly safe. tested for M2 Class.
† Factory-assembled, type-tested † Very low probability of restrike as
switchgear according to IEC 62271- tested for C2 Class.
100 & 200. † Circuit breaker with extended
† Use of standardized epoxy block-type electrical endurance, class E2
current and voltage transformers. † Pressure-resistant partitions.
† Use of maintenance-free vacuum † Flexible Low-voltage equipment
interrupters. compartment with plug-in wires.
† Time Trusted Calix & Felix VCB.
† Thermo cycle tested epoxy
components suitable to withstand
drastically variable tropical
temperature conditions.
† Specially surface treated components
for better resistance to corrosion with
higher salt spray withstand capacity.
† Naturally cooled bus bars without
additional forced air flow.

5 Customer Benefits and Features

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† VCB are tested for Capacitive

Testing Duty C2 Class as per latest
† IEC to ensure very low probability
of restrike during capacitive current
breaking.
† Also, circuit Breakers tested for
extended electrical endurance(class
E2) Enhances thereliability.

After Sales Support always Email @ :

[email protected]
+91 0253 - 2301380

1. Supervision for commissioning and testing at site

2. Training

3. Annual Maintenance Contract (AMC)

4. Spares and Services

5. Retrofitting
 †
†

†
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† Storage of latest 10 fault records with

time stamping.
† Mounting/Case: Draw-out / Non Draw-
out.
† Trip Circuit Supervision through digital
input.

9 -
- 10
11 -
Typical Uses
CG - Switchgear is safe, Reliable & Efficient for
all Medium Voltage Applications

Primary / Secondary Switchgear used in

• Utility Networks
• Oil and Gas Industry
• Process Industries
• Commercial Construction
• Pharmaceutical Industries
• Water and Waste water Treatment
• Infrastructure Construction
• Projects

Site Conditions : Specific Conditions :

Temperature = - 5°c to 50°c Please refer to factory for customized
solutions to meet specific site conditions
Altitude - Upto 1000 meter
above mean sea level. Certain Products / ratings are suitable upto
2900 Mtr. above Mean Sea Level, Refer
Humidity - 95% over 24 hours Individual Technical Particulars
90% over 1 month

Typical Uses 12
 E S
Protection Relay IEC 60255

13
 a

Rated short duration Power Frequency

withstand voltage and peak Lightening
Impulse withstand voltage to be selected
for site altitude > 1000 m.

14
CG POWER AND INDUSTRIAL SOLUTIONS LTD
(FORMERLY CROMPTON GREAVES LTD)

Sales - [email protected]
After Sales - [email protected]

3, MGR salai (K.H. Road)

Nungambakkam, Chennai-600 034

2nd Floor, Jagruti Building Kolkata-700 071

R2/May 2017