XLPE Submarine Cable Systems

Attachment to XLPE Land Cable Systems -

User´s Guide

Rev 5
CONTENT

XLPE Submarine Cable Systems

Current rating for XLPE submarine cable systems............. 3

Current rating for three-core cables.............................. 3
Current rating for single-core cables ............................ 4
Technical data for XLPE submarine cable systems.. ........... 5
Single-core cables with lead sheath.............................. 5
Three-core cables with copper wire screen................... 6
Three-core cables with lead sheath.. ............................. 7

To make sure you have the latest version of this brochure,

have a look at www.abb.com/cables

2 XLPE Submarine Cable Systems | ABB

CURRENT RATING FOR XLPE SUBMARINE CABLE SYSTEMS

The XLPE cable should at least have a conductor cross Continuous current ratings for three-core submarine cables
section adequate to meet the system requirements for power are given in Tables 33-34 and for single-core cables in Tables 35-
transmission capacity. The cost of energy losses can be redu- 36. The continuous current ratings are calculated according to
ced by using larger conductor. IEC 60287 series of standards and with the following condi-
tions:
Load losses in XLPE cables are primarily due to the ohmic
losses in the conductor and the metallic screen. XLPE cables − − One three-core cable or one three-phase group of
can be loaded continuously to a conductor temperature of single-core cables
90°C. − − Temperature in sea bed 20°C
− − Laying depth in sea bed 1.0 m
The dielectric losses of XLPE insulation are present also at no − − Sea bed thermal resistivity 1.0 K x m/W
load. Those losses depend on the operation voltage applied
and shall be considered above 100 kV.
Rating factors for sea bed temperature - see Tables 7-11 in
Dielectric losses in XLPE cables are lower than for EPR and the brochure “XLPE Land Cable Systems - User’s guide”.
fluid-filled cables.

The current rating of submarine cables follows the same rules Current rating for three-core submarine
as for land cables. However there are some differences: cables with steel wire armour
− − Three-core submarine cables usually have steel wire ar-
Table 33 Table 34
mour. Single-core cables have non-magnetic armour.
10-90 kV XLPE 3-core cables 100-300 kV XLPE 3-core cables
− − Single-core cables can be laid separated or close. Close
Copper Aluminium Copper Aluminium
laying gives lower losses. Separation eliminates mutu- Cross Cross
section conductor conductor section conductor conductor
al heating but means higher losses in the armour. The mm2 mm2
A A A A
induced current in the armour can be high, up to the same
95 300 235 300 530 430
value as in the conductor.
120 340 265 400 590 485
150 375 300 500 655 540
185 420 335 630 715 600
240 480 385 800 775 660
300 530 430 1000 825 720
400 590 485
500 655 540
630 715 600
800 775 660
1000 825 720

Single-core cable with lead Three-core cable with optic fibers,

sheath and wire armour lead sheath and wire armour

ABB | XLPE Submarine Cable Systems 3

CURRENT RATING FOR XLPE SUBMARINE CABLE SYSTEMS

Current rating for single-core submarine cables

Table 35 Table 36

Cross section Cu Rated voltage 10 - 90 kV Cross section Cu Rated voltage 100 - 420 kV
conductor Wide spacing Close spacing conductor Wide spacing Close spacing
mm2 A A mm2 A A
95 410 315 185 580 445
120 465 355 240 670 505
150 520 395 300 750 560
185 585 435 400 845 620
240 670 495 500 950 690
300 750 545 630 1065 760
400 840 610 800 1180 830
500 940 670 1000 1290 895
630 1050 740
800 1160 805
1000 1265 870

Note 1: Calculations were performed assuming single layer of 5 mm copper armour wire.
Note 2: Aluminium cables (conductor made of aluminum and armouring made of aluminium alloy) will have a rating of 75 to 80 % for the same
conductor area.
Note 3: The rating data given in the above tables should be regarded as indicative only.
Note 4: Cross sections larger than 1000 mm2 can be offered on request.

4 XLPE Submarine Cable Systems | ABB

TECHNICAL DATA FOR XLPE SUBMARINE CABLE SYSTEMS

Single-core cables with lead sheath

Cross- Charging
Diameter Diameter Outer Cable Cable
section Insulation Lead sheath Capaci- current
of con- over diameter weight weight Inductance
of con- thickness thickness tance per phase
ductor insulation of cable (Aluminium) (Copper)
ductor at 50 Hz

mm2 mm mm mm mm mm kg/m kg/m µF/km A/km mH/km

Table 37
Single-core cables, nominal voltage 220 kV (Um = 245 kV)
500 26.2 24.0 77.6 2.9 111.0 19.1 29.3 0.14 5.8 1.42
630 29.8 23.0 79.2 3.0 112.8 20.0 31.2 0.16 6.4 1.40
800 33.7 23.0 83.1 3.1 117.5 21.9 34.5 0.17 6.9 1.37
1000 37.9 23.0 87.3 3.1 121.9 23.5 37.7 0.19 7.4 1.35
1200 41.2 23.0 90.6 3.1 125.2 24.8 40.4 0.20 7.8 1.33
1400 44.4 23.0 93.8 3.1 128.6 26.1 43.2 0.21 8.2 1.32
1600 47.4 23.0 96.8 3.1 131.8 27.5 46.0 0.22 8.6 1.31

Table 38
Single-core cables, nominal voltage 275 kV (Um = 300 kV)
500 26.2 26.0 81.6 3.0 115.2 20.5 31.1 0.14 6.8 1.42
630 29.8 24.0 81.2 3.0 114.8 20.6 31.8 0.16 7.7 1.40
800 33.7 24.0 85.1 3.1 119.5 22.5 35.2 0.17 8.3 1.37
1000 37.9 24.0 89.3 3.1 123.9 24.1 38.4 0.18 9.0 1.35
1200 41.2 24.0 92.6 3.1 127.4 25.5 41.6 0.19 9.5 1.33
1400 44.4 24.0 95.8 3.1 130.6 26.8 44.4 0.20 10.0 1.32
1600 47.4 24.0 98.8 3.1 133.8 28.1 47.2 0.21 10.4 1.31

Table 39
Single-core cables, nominal voltage 330 kV (Um = 362 kV)
630 29.8 28.0 89.2 3.1 123.4 23.3 35.2 0.14 8.8 1.40
800 33.7 27.0 91.1 3.1 125.9 24.3 37.5 0.15 9.7 1.37
1000 37.9 26.0 93.3 3.1 128.1 25.3 39.9 0.17 10.7 1.35
1200 41.2 25.0 94.6 3.1 129.4 26.1 42.0 0.18 11.1 1.33
1400 44.4 25.0 97.8 3.1 132.8 27.4 44.9 0.19 11.6 1.32
1600 47.4 25.0 100.8 3.1 135.8 28.7 47.7 0.20 12.1 1.31

Table 40
Single-core cables, nominal voltage 400 kV (Um = 420 kV)
630 29.8 32.0 98.2 3.1 132.8 26.1 38.8 0.13 9.6 1.40
800 33.7 30.0 98.1 3.1 133.1 26.5 40.2 0.15 10.7 1.37
1000 37.9 29.0 100.3 3.1 135.3 27.5 42.6 0.16 11.7 1.35
1200 41.2 27.0 99.6 3.1 134.6 27.7 44.0 0.18 12.9 1.33
1400 44.4 27.0 102.8 3.1 138.0 29.0 46.9 0.19 13.5 1.32
1600 47.4 27.0 105.8 3.1 141.0 30.4 49.7 0.19 14.1 1.31

ABB | XLPE Submarine Cable Systems 5

TECHNICAL DATA FOR XLPE SUBMARINE CABLE SYSTEMS

Three-core cables with copper wire screen

Cross- Charging
Diameter Diameter Cross Outer Cable Cable
section Insulation Capaci- current
of con- over section of diameter weight weight Inductance
of con- thickness tance per phase
ductor insulation screen of cable (Aluminium) (Copper)
ductor at 50 Hz

mm2 mm mm mm mm2 mm kg/m kg/m µF/km A/km mH/km

Table 41
Three-core cables, nominal voltage 10 kV (Um = 12 kV)
70 9.6 3.4 18.8 16 80.7 13.7 15.0 0.31 0.6 0.41
95 11.2 3.4 20.4 16 84.2 14.4 16.2 0.34 0.6 0.39
120 12.6 3.4 21.8 16 87.2 14.9 17.2 0.37 0.7 0.37
150 14.2 3.4 23.4 16 90.6 15.7 18.5 0.40 0.7 0.36
185 15.8 3.4 25.0 16 94.1 16.5 19.9 0.44 0.8 0.35
240 18.1 3.4 27.3 16 99.1 17.7 22.2 0.48 0.9 0.33
300 20.4 3.4 29.6 16 104.0 18.9 24.5 0.53 1.0 0.32
400 23.2 3.4 32.4 16 110.1 20.8 28.2 0.59 1.1 0.31
500 26.2 3.4 35.8 16 117.4 22.7 32.1 0.66 1.2 0.30

Table 42
Three-core cables, nominal voltage 20 kV (Um = 24 kV)
70 9.6 5.5 23.0 16 89.8 15.1 16.4 0.21 0.8 0.44
95 11.2 5.5 24.6 16 93.2 15.8 17.6 0.23 0.9 0.41
120 12.6 5.5 26.0 16 96.2 16.6 18.8 0.25 0.9 0.40
150 14.2 5.5 27.6 16 99.7 17.3 20.1 0.27 1.0 0.38
185 15.8 5.5 29.2 16 103.2 18.2 21.6 0.29 1.1 0.37
240 18.1 5.5 31.5 16 108.1 19.3 23.7 0.32 1.2 0.35
300 20.4 5.5 33.8 16 113.1 20.6 26.2 0.35 1.3 0.34
400 23.2 5.5 36.6 16 119.1 22.5 29.9 0.39 1.4 0.33
500 26.2 5.5 40.0 16 126.5 24.5 33.8 0.43 1.6 0.32
630 29.8 5.5 43.6 16 134.3 26.7 38.5 0.48 1.7 0.31

Table 43
Three-core cables, nominal voltage 30 kV (Um = 36 kV)
70 9.6 8.0 28.0 16 100.6 16.9 18.2 0.16 0.9 0.46
95 11.2 8.0 29.6 16 104.0 17.7 19.5 0.18 1.0 0.44
120 12.6 8.0 31.0 16 107.0 18.4 20.7 0.19 1.0 0.42
150 14.2 8.0 32.6 16 110.5 19.3 22.1 0.21 1.1 0.41
185 15.8 8.0 34.2 16 114.0 20.1 23.6 0.22 1.2 0.39
240 18.1 8.0 36.5 16 118.9 21.4 25.9 0.24 1.3 0.38
300 20.4 8.0 38.8 16 123.9 22.6 28.2 0.26 1.4 0.36
400 23.2 8.0 41.6 16 129.9 24.6 32.0 0.29 1.6 0.35
500 26.2 8.0 45.0 16 137.3 26.7 36.0 0.32 1.7 0.34
630 29.8 8.0 48.6 16 145.1 29.2 40.9 0.35 1.9 0.32
800 33.7 8.0 52.5 16 154.4 32.2 47.2 0.38 2.1 0.31

6 XLPE Submarine Cable Systems | ABB

TECHNICAL DATA FOR XLPE SUBMARINE CABLE SYSTEMS

Three-core cables with lead sheath

Cross- Charging
Diameter Diameter Outer Cable Cable
section Insulation Lead sheath Capaci- current
of con- over diameter weight weight Inductance
of con- thickness thickness tance per phase
ductor insulation of cable (Aluminium) (Copper)
ductor at 50 Hz

mm2 mm mm mm mm mm kg/m kg/m µF/km A/km mH/km

Table 44
Three-core cables, nominal voltage 45 kV (Um = 52 kV)
95 11.2 8.0 29.6 1.3 109.0 19.1 20.8 0.18 1.5 0.43
120 12.6 8.0 31.0 1.3 112.0 20.0 22.3 0.19 1.6 0.42
150 14.2 8.0 32.6 1.4 116.0 21.6 24.4 0.21 1.6 0.40
185 15.8 8.0 34.2 1.4 119.0 22.7 26.2 0.22 1.8 0.39
240 18.1 8.0 36.5 1.5 124.0 25.0 29.5 0.24 2.0 0.37
300 20.4 8.0 38.8 1.6 130.0 27.3 32.9 0.26 2.2 0.36
400 23.2 8.0 41.6 1.7 136.0 30.4 37.9 0.29 2.3 0.35
500 26.2 8.0 45.0 1.8 144.0 33.8 43.2 0.32 2.6 0.33
630 29.8 8.0 48.6 1.9 152.0 37.8 49.7 0.35 2.9 0.32
800 33.7 8.0 52.5 2.1 162.0 43.5 58.6 0.38 3.1 0.31
1000 37.9 8.0 57.3 2.2 173.0 49.3 68.1 0.42 3.5 0.30

Table 45
Three-core cables, nominal voltage 66 kV (Um = 72.5 kV)
95 11.2 9.0 31.6 1.3 113.0 19.8 21.6 0.17 2.0 0.44
120 12.6 9.0 33.0 1.4 116.0 21.6 23.8 0.18 2.1 0.43
150 14.2 9.0 34.6 1.4 120.0 22.9 25.7 0.19 2.3 0.41
185 15.8 9.0 36.2 1.4 124.0 24.5 28.0 0.20 2.4 0.40
240 18.1 9.0 38.5 1.6 129.0 26.8 31.3 0.22 2.6 0.38
300 20.4 9.0 40.8 1.6 134.0 28.7 34.3 0.24 2.8 0.37
400 23.2 9.0 43.6 1.7 141.0 31.7 39.2 0.26 3.1 0.35
500 26.2 9.0 47.0 1.9 149.0 36.0 45.4 0.29 3.5 0.34
630 29.8 9.0 50.6 2.0 157.0 40.1 52.0 0.32 3.7 0.33
800 33.7 9.0 54.5 2.1 167.0 45.1 60.1 0.35 4.1 0.32
1000 37.9 9.0 59.3 2.3 178.0 51.8 70.7 0.38 4.6 0.31

Table 46
Three-core cables, nominal voltage 110 kV (Um = 123 kV)
185 15.8 16.0 50.2 2.0 156.0 37.4 40.9 0.14 2.8 0.46
240 18.1 15.0 50.5 2.0 157.0 38.0 42.5 0.15 3.0 0.43
300 20.4 14.0 50.8 2.0 157.0 38.5 44.1 0.17 3.5 0.41
400 23.2 13.0 51.6 2.0 159.0 39.7 47.2 0.20 3.9 0.38
500 26.2 13.0 55.0 2.1 167.0 43.6 53.0 0.22 4.3 0.37
630 29.8 13.0 58.6 2.3 176.0 48.8 60.7 0.24 4.7 0.36
800 33.7 13.0 62.5 2.4 185.0 54.4 69.5 0.26 5.2 0.34
1000 37.9 13.0 67.3 2.6 197.0 61.6 80.5 0.28 5.6 0.33

ABB | XLPE Submarine Cable Systems 7

TECHNICAL DATA FOR XLPE SUBMARINE CABLE SYSTEMS

Three-core cables with lead sheath

Cross- Charging
Diameter Diameter Outer Cable Cable
section Insulation Lead sheath Capaci- current
of con- over diameter weight weight Inductance
of con- thickness thickness tance per phase
ductor insulation of cable (Aluminium) (Copper)
ductor at 50 Hz

mm2 mm mm mm mm mm kg/m kg/m µF/km A/km mH/km

Table 47
Three-core cables, nominal voltage 132 kV (Um = 145 kV)
185 15.8 18.0 54.2 2.1 165.0 41.4 44.9 0.13 3.0 0.47
240 18.1 17.0 54.5 2.1 166.0 41.8 46.3 0.14 3.4 0.44
300 20.4 16.0 54.8 2.1 167.0 42.4 48.0 0.16 3.8 0.42
400 23.2 15.0 55.6 2.1 168.0 43.6 51.1 0.18 4.3 0.40
500 26.2 15.0 59.0 2.3 176.0 48.6 58.0 0.20 4.6 0.38
630 29.8 15.0 62.6 2.4 185.0 53.3 65.2 0.21 5.1 0.37
800 33.7 15.0 66.5 2.5 194.0 59.0 74.0 0.23 5.6 0.36
1000 37.9 15.0 71.3 2.7 206.0 66.6 85.4 0.25 6.1 0.35

Table 48
Three-core cables, nominal voltage 150 kV (Um = 170 kV)
240 18.1 21.0 62.5 2.4 184.0 51.1 55.5 0.13 3.4 0.47
300 20.4 20.0 62.8 2.4 185.0 51.7 57.3 0.14 3.7 0.44
400 23.2 19.0 63.6 2.4 187.0 52.9 60.5 0.15 4.1 0.42
500 26.2 18.0 65.0 2.5 190.0 55.7 65.1 0.17 4.7 0.40
630 29.8 17.0 66.6 2.5 194.0 57.8 69.7 0.19 5.3 0.38
800 33.7 17.0 70.5 2.7 204.0 64.7 79.8 0.21 5.7 0.37
1000 37.9 17.0 75.3 2.8 215.0 71.6 90.5 0.23 6.3 0.36

Table 49
Three-core cables, nominal voltage 220 kV (Um = 245 kV)
500 26.2 24.0 77.6 2.9 219.0 71.8 81.3 0.14 5.7 0.43
630 29.8 23.0 79.2 3.0 224.0 74.9 86.7 0.16 6.4 0.41
800 33.7 23.0 83.1 3.1 234.0 80.2 95.3 0.17 6.9 0.40
1000 37.9 23.0 87.3 3.1 241.0 85.1 104.0 0.19 7.4 0.38

Table 50
Three-core cables, nominal voltage 275 kV (Um = 300 kV)
500 26.2 26.0 81.6 2.9 229.0 75.3 84.7 0.14 6.8 0.44
630 29.8 24.0 81.2 3.0 228.0 77.0 88.9 0.16 7.7 0.42
800 33.7 24.0 85.1 3.1 237.0 82.5 97.6 0.17 8.3 0.40
1000 37.9 24.0 89.3 3.1 247.0 87.4 106.3 0.18 9.0 0.39

8 XLPE Submarine Cable Systems | ABB

Notes

ABB | XLPE Submarine Cable Systems 9

Notes

10 XLPE Submarine Cable Systems | ABB

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