Technology Evolution of Industry 4.0 With Big Data & Iot

Technology Evolution of Industry 4.
0 with Big Data & IoT

Robin Raj
B K Birla Institute of Engineering and Technology, Pilani
Email: [email protected]
Abstract – With the advent of the fourth industry Applied to industrial manufacturing in Industrie 4.0, this will
revolution (Industry 4.0) manufacturing systems are open up entirely new worlds of production. The outcome will
transformed into digital system. In this be platforms that flexibly control and autonomously optimize
transformation Big Data and IoT ( Internet of production processes and adapt them to external influences.
Things) play a major role. Exponential growth in
Machines affected by Industrie 4.0 and the Internet of
data volume originating from IoT and information Things will become increasingly sensitive, more autonomous,
services drives the industry to develop new models more mobile and easier to operate. Soon, robots will be
and distributed tools to handle Big Data. Industry 4.0 intelligent enough to understand our language and gestures.
is a trending technology concept for automation in Below image show the evolution of industry automation with
manufacturing that employs the IoT, thus creating different technology. Industry 4.0 includes Advanced
the smart Industries. The basic idea behind this robotics, Internet of Things, Big Data.
paper is to show the adoption of IoT and new data
driven (Big Data) strategies in current ecosystem INDUSTRY INDUSTRY INDUSTRY INDUSTRY
(Digitalize system). 1.0 2.0 3.0 4.0
Steam Power Electricity ICTs Advanced
Keywords- Big Data, Internet of Things (IoT), Industry Electronics robotics,
3D Printing,
4.0, Automation.
Internet of
Things,
Artificial
Intelligence,
I. INTRODUCTION Big Data
Mechanical Mass Automated Intelligent,

McKinsey defines Industry 4.0 as the “digitization of the production, production and network Flexible and
Moving away and production distributed
manufacturing sector, with embedded sensors in virtually all
from cottage Assembly line production
product components and manufacturing equipment, industry
ubiquitous cyber physical systems and analysis of all relevant
data.” It is driven by four clusters of disruptive technologies -
Figure 1
Data, computational power and connectivity, Analytics and
intelligence, Human-machine interaction, Digital-to-physical
conversion. In the last decade, we have been transitioning
II. Adoption of Big Data in Industry 4.0
from a data-poor to a data-rich world with the promise of
unparalleled
Under Industry 4.0, big data analytics is useful in predictive
Intelligence. From refrigerators to streetlights – every “thing”
manufacturing and is a major theme for industrial technology
will soon be networked. Even today, almost every electronic
development. To assist manufacturers in maintaining a
device is able to communicate with the Internet. Generically,
competitive edge in operational management control and in
the bulk of such data collection falls under the Internet of
improving their production efficiency and yield rates, ITRI
Things (IoT). IoT data comes from a variety of sources that
has developed a big data analytics solution with integrated
can be classified into (1) machine-based (e.g., environmental,
ensemble learning capability. An advanced machine learning
weather,
algorithm analyzes process data collected from production
air quality, water quality, flows, traffic speeds, people flows
systems to provide early warning for anomalies and system
and GPS location) or (2) people-based (e.g., social media,
failures and to predict product quality. An accuracy of up to
crowd sourced data collection, and simple text messaging)
100% and false alarm rates of less than 6.58% have been
providing data and situational observations associated with
achieved in the prediction of next-run failure of components
events.
along the line. The algorithm also achieves 100% accuracy
Cloud computing, Big Data and IoT will give the
and 3.51% false alarm rate in predicting the quality (Go/No
digitization process another significant boost. Systems will
Go) of the workpiece next in line. This intelligent solution for
have the capacity to learn quickly and develop further.
the manufacturing sector can nurture information service
providers’ capacities in big data analytics. It is also suitable
for the epitaxial process and a wide range of semiconductor III. Role of IoT in Industry 4.0
and machining applications. An intelligent/smart factory
operates using advanced sensors and information technologies In Industry 4.0 Internet of Things is known as Industrial
thus, large amounts of data are generated and collected in a Internet of Things (IIoT). The industrial internet of things
smart factory, requiring big data processing technology to (IIoT) is the use of smart sensors and actuators to enhance
build an integrated environment in which the production manufacturing and industrial processes. Also known as the
process can be represented transparently and industrial internet or Industry 4.0, IIoT leverages the power of
controlled and managed in a more efficient way. industrial big smart machines and real-time analytics to take advantage of
data is regarded having “5V” characteristics, that is, volume, the data that dumb machines have produced in industrial
velocity, variety, veracity, value, which much challenged the settings for years. The driving philosophy behind IIoT is that
utilization of traditional signal processing techniques to smart machines are not only better than humans at capturing
analyze industrial big data. The “5V” features of industrial big and analyzing data in real time, they are better at
data make it possible to provide comprehensive and communicating important information that can be used to
systematic information through data mining and knowledge drive business decisions faster and more accurately.
discovery. Data mining technologies are used to discover the
following information:
• Equipment design defects
• Product design defects
• Equipment health conditions
• Production processing defects
• Staff behavior and work habits
Figure 2 : Role of Big Data in Manufacturing System
Figure 2 shows all the application and sources of Big Data.

Before manufacturing begins, smart production planning is
conduct in consideration of manufacturing resources data.
Based on the relationship of the global data (e.g., available
resources and capacities information, material data,
technological parameters, and constraints), the global and
optimized planning program could be rapidly generated,
improving the planning speed and accuracy.
IV. Conclusion
References

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Technology Evolution of Industry 4.

0 with Big Data & IoT

Mechanical Mass Automated Intelligent,

Figure 2 : Role of Big Data in Manufacturing System

Figure 2 shows all the application and sources of Big Data.

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