ESPECIFICACIÓN

ANNEXURE TO TENDER NO.
DPS/MRPU/NRGP/CAP/9165/PT-2254
TECHNICAL SPECIFICATIONS FOR SUPPLY OF SS

CENTRIFUGAL PUMPS
Contents
1.0 GENERAL REQUIREMENT

2.0 STANDARDS AND CODE APPLICABLE
3.0 DESIGN REQUIREMENTS
4.0 TEST AND INSPECTION
5.0 PREPARATION FOR SHIPMENT
6.0 PERFORMANCE GAURANTEE
7.0 DRAWING INSTRUCTIONS AND MAINTENANCE MANUAL
8.0 PAINTING
9.0 DELIVERY SCHEDULE
10.0 PUMP PROCESS DATA SHEETS
11.0 DATA SHEETS FOR MOTOR
12.0 ANNEXURE- 1
13.0 ANNEXURE- 2
Description of the item: Manufacture, assembly, inspection, shop testing, packing, supply, safe
delivery to FRFCF Stores, FRFCF site ,IGCAR, Kalpakkam and Guarantee of SS Centrifugal pumps
with all accessories and spares.
Sl. No. Description of item Quantity (Nos.)
SS Centrifugal Pumps (60 m3/hr flow rate and 36 MLC

1. discharge head) along with Motor, Starter, base frame, Spares,
2
Counter Flanges & other required accessories. (As per data
sheet – 1)
2. SS Centrifugal Pumps (5 m3/hr flow rate and 52 MLC discharge

2
head) along with Motor, Starter, base frame, Spares, Counter
Flanges & other required accessories. (As per data sheet – 2)
2
sheet – 3)
10
sheet – 4)

5. discharge head) along with Motor, Starter, base frame, Spares, 3
sheet – 5)
2
sheet – 6)
TECHNICAL SPECIFICATION OF PUMPS
1.0 GENERAL REQUIREMENTS

a) Pump and Driving Motor set along with accessories shall be supplied as per technical
specification / Data Sheet given in this specification.
b) This specification together with the pump and motor data sheets and attachments defines the
minimum requirements Pump, Driver (electric motor), accessories and spares.
c) Each Pump shall be fully assembled and coupled with motor on base plate/bed plate. Flexible
Coupling and coupling guard shall also be provided. Required Number of anchor bolts, Nuts &
lock nuts for pumps base plate shall also be provided for all the pumps.
d) Centrifugal Pump shall have stable performance characteristics requiring that at the rated speed
over the whole flow range it shall have a continuously rising curve i.e. the developed head shall
continuously increase with decreasing flow up to shut off head. There shall be no inflection point
at any partial load in the Head-Capacity curve.
e) Pump-Motor assembly shall be capable of starting with full valve open condition.
f) The motors shall be complete in all respects and shall be as per specification attached. The
motor selected shall be to suit the pump’s operation requirement as per data sheets. The motor
input KW shall be at 125% of the designed capacity (rated) or to suit the requirement of
pump at the design point with 15% margin whichever is higher.
g) Impeller diameter of Centrifugal Pump corresponding to the operating condition shall not exceed
95% of the maximum possible diameter of the impeller at speed specified on the bidder’s
performance curve for the type of pump offered. Impellers with minimum impeller diameter for the
casing model shall not be used.
h) First critical speed of rotating assembly shall be at least 30% more than the operating speed. The
preferable operating speed should be 1400 RPM.
i) Pumping unit and auxiliary equipment shall be designed and constructed for safe operation at full
load duty and continuous service. The pumps shall be of robust construction, suitable for long
periods of maintenance-free service. Units shall be of a design proven in similar service with
excellent track record.
j) All electrical and mechanical equipment shall be designed and manufactured so that no damage
results from inland transportation and during storage, installation and operation of equipment
under the climatic conditions to which it will be subjected.
k) Pump and Motor assembly shall be designed to permit ease of access during inspection,
maintenance and repair.
l) Clamps, lifting lugs and eyebolts of adequate capacity shall be provided to ensure safe and easy
handling of the pumps and motors.
m) Unit shall be provided with proper doweling between pump and motor for ease of assembly.
n) Pump shall be completely assembled at manufacturer's shop and mating parts shall be match-
marked for ease of assembly at site. This is applicable for spare rotating assembly also, if any.
o) No deviations or exceptions from this specification shall be permitted without written approval of
purchaser. Intended deviations shall be separately listed with supporting reasons, for
consideration by the Purchaser.
p) Compliance with this specification shall not relieve the supplier of the responsibility of furnishing
equipment and accessories of proper design, materials and workmanship to meet the specified
operating conditions.
q) Static Seal Elements for the wetted part shall be of Teflon.
r) Quality Assurance Plan for the pumps shall be prepared by the contractor and shall be got
approved by the Client.
2.0 STANDARDS AND APPLCABLE CODES:

The design, manufacture, assembly and testing of the pumps covered by the specification shall
unless specifically stated otherwise conform to the latest editions of all standards and codes
(along with addenda) mentioned below. In case of conflict between two different classes of
specifications the requirements of the more stringent the two shall govern.
a. BIS 5120 Technical requirements for process pumps.
b. ISO 5199-2002 Technical specifications for Centrifugal pumps.
c. ISO 2858 Design specification for Back pull out pumps.
d. ISO 1940 Mechanical vibration -- Balance quality requirements for rotors.
e. API 610 Specifications for horizontal radial split casing centrifugal pumps.
f. A.N.S.I. B16.5 Codes for Steel flanges and flanged fittings.
g. A.S.T.M. Standards for various tests and materials.
h. BIS 325 Three phase induction motors.
i. IS 10596 Code fo practice for selection, installation, operation & maintenance of pumps for
industrial application.
j. IS 5659 pumps for process water.
k. IS 5210 Technical requirements for rotodynamic purpose pump.
l. IS 1520 Horizontal centrifugal pumps for clear cold fresh water.
3.0 DESIGN REQUIREMENTS:

3.1 GENERAL:
1. All the Centrifugal pumps shall be of single stage, horizontal, radial split, volute casing in rugged
construction, back pull out design, end suction, top discharge conforming to BIS: 5120. All the
centrifugal pumps shall be designed to operate continuously at a maximum efficiency under
specified conditions consistent with good operating characteristics and high efficiency. The
pumps shall have continuously rising head characteristics from the design point to shut-off. All
the pumps shall preferably be of non-overloading type.
2. The pump shall be designed to permit maximum interchangeability of parts for shaft assembly
including bearings, sleeves and sealing components. All casting and forging shall be conform to
their respective materials specification and shall be free from flaws and objectionable
imperfections, machined true and in good workmanship like manner
3. All accessories as called for in Data Sheet and any other accessory required for proper and safe
operation shall be furnished with the pumps.
4. All incidental piping (including-valves) required for venting, sealing, lubrication and cooling for
mechanical seal and/or bearing of pump shall be furnished by the vendor.
3.2 CASING:
1. The casing shall be so proportioned that the velocity of liquid be reduced gradually and converted
to pressure with minimum friction and wear. The surface finish should be smooth. The pump shall
be so designed that the differential pressure across the sealing surface and mechanical seal is
minimum. The design pressure of the pump shall not be less than the suction pressure plus shut
off head of the pump. It should be rigid and properly supported to resist misalignment and
distortion from pipe loads.
2. Replaceable type wear rings shall be provided. The rings shall be so fitted as to prevent turning.
3. The pumps suction and discharge nozzles shall be with flanges drilled as per ANSI 150 Lbs
class.
4. The casing for SS pumps shall have proper venting and draining provision with valves. The
casing joints shall be provided with dowels for accurate re-assembly after opening.
3.3 IMPELLER:
1. The impeller shall be radial and floating/hydraulically balanced with provision of back vanes and
holes to relieve pressure on mechanical seal. All waterways shall be smooth finished.
2. The impeller selected shall be at least 5% smaller in diameter than the maximum size that can be
accommodated in the selected size of casing and shall have high efficiency and low NPSH
requirement.
3. Rotor assembly including impeller, shaft etc. shall be statically and dynamically balanced as per
the pump data sheet. Wherever such requirement is not specified by the pump data sheet then,
as a minimum requirement, the dynamic balancing shall be carried out as per ISO 1940 Gr 6.3.
4. The impeller shall be keyed to the shaft and proper lock nut provision shall be made to prevent
loosening of impeller in case of reverse rotation etc.
3.4 SHAFT, SHAFT SLEEVES & WEARING RINGS:
1. The shaft shall be preferably be machined from bar / forging and ground finished. It should be
adequately sized so that maximum deflection of shaft at mechanical seal face under worst
condition of loading shall not exceed 0.05mm. The surface finish in critical areas of mechanical
seal shall be better than 0.8micron.
2. Shaft sleeves and wearing rings shall be replaceable and with high surface hardness materials.
Shaft sleeves shall be positively driven, clamped and sealed at impeller end but it should be free
to expand at other end. The surface finish shall be better than 1micro inch. The wearing ring shall
be properly secured to prevent turning.
3.5 COUPLING
The pump shall be directly coupled to motor through suitable flexible/spacer type coupling to take
care of usual shaft misalignments, shaft expansion and ease of dismantling during maintenance
of pumps. Couplings should be properly guarded. The coupling shall be preferably spacer
coupling with sufficient spacer length, so that the coupling, bearings, seal and rotor as applicable,
can be replaced without disturbing the driver or the suction and discharge piping. The couplings
shall be statically and dynamically balanced.
3.6 MECHANICAL SEALS (Minimum Requirement):
All SS Pumps shall be fitted with mechanical seal with minimum following requirements.
1 The mechanical seals shall be single, internal, unbalanced cartridge seals types with dry running
capability. The Make/Brand of Mechanical Seal shall be indicated while quoting.
2 The mating surfaces shall be Solid Silicon carbide – Solid Silicon carbide. The surface shall be
hard with surface flatness better than 1micro inch.
3 If required, a flushing line shall be furnished by the vendor, complete with strainer and orifice,
from the pump discharge to the sealing face. When the pumping liquid is not suitable for this
purpose, a flushing connection shall be provided so that it can be connected to an external
source
3.7 BEARINGS
a) Anti-friction bearings shall be standard type and shall be selected for minimum L-10 rating. The
bearings should be selected to give 3 years (25,000 hrs) life with continuous operation at rated
operating conditions but not less than 16,000 hrs at maximum axial and radial loads at rated
speed.
b) The rise in bearing grease / oil temperature with continuous running of the pump shall be within
the allowable limit which shall not exceed 20° C for grease and 30°C for oil lubricated bearing
above ambient. Cooling arrangements shall be provided, if required. Bearings shall be equipped
with constant level sight feed oilers.
c) Lubrication and Cooling:
i. Pump shall be suitable for dry start under normal condition.
ii. All instruments required for lubrication system and cooling system shall be provided by supplier.
d) Bearing in the pump shall be arranged so as to permit measurement of shaft vibration adjacent to
at least one bearing.
3.8 BASE PLATE
a) The common base plate for pump and motor shall be in one piece. Suitable holes shall
be provided for grouting and these shall be so located that the base can be grouted in
place without disturbing the pump and motor. All pumps and motors shall be properly,
aligned, bolted and dowelled to the base plates by the vendor.
b) Adequate space shall be provided between pump drain connections base plate for
installation of minimum 15 mm drain piping. Pumps shall be supplied with suitable
drain pans or drain rim type base plates with valves drain connections
3.9 MATERIAL OF CONSTRUCTION: (common for all types of pump)

a) The material of construction of parts shall be as per the data sheets. Pump base plate and
foundation bolt shall be as per the data sheets.
b) Only the best quality and type of material shall be used. Castings used for any part shall be
sound, free from shrink or blow-holes, scale, blisters etc. Similarly forgings shall be free from flaw
and objectionable imperfections, machined true and in a workman like manner.
c) Welding of fabricated part shall be done only by qualified welders.
1 Impeller SS304L
2 Casing SS304L
3 Shaft ASTM A276-TYPE-416
4 Shaft Sleeve ASTM A276 –TYPE-316
5 Impeller rings Bronze
6 Casing rings Bronze
7 Coupling gaurd SS
8 Base Plate MS/CI Epoxy painted
9 Counter Flanges SS ASME B16.5
11 All bolts & nuts SS
3.10 SPARE PARTS :
For each type of pumps and drives, the following spare parts shall be supplied along with the
pumps. The supplier may also recommend spare parts other than listed below if necessary.
Purchaser reserves option to alter the quantities hence unit price shall be indicated against each
item.
LIST OF SPARES TO BE SUPPLIED ALONG WITH PUMPS & MOTORS
No. of Set for

Sl. No. Parts each model of For
pump
1 Shaft with keys and lock nut One Each type of pump
2 Impeller One Each type of pump
3 Bearings (Pump) Two Each type of pump
4 Bearings (Motor), Bushes & Washers Two Each type of Motor
5 Mechanical Seal - Set One Each type of pump
6 Shaft sleeve One Each type of pump
7 Casing ring/wearing ring One Each type of pump
8 Oil seal –set One Each type of pump
9 Gasket set for casing and impeller seal One Each type of pump
10 Set of fasteners One Each type of pump
11 Flexible element for coupling One Each type of pump
4.0 TESTS & INSPECTION:

A comprehensive Quality Assurance Plan (QAP) shall be submitted by the vendor along with
the quotation, in the absence of which the offer is likely to be rejected.
4.1 Hydrostatic test :

Standard hydrostatic test shall be conducted on the pump casing with water at 1.5 times the
maximum discharge head or twice the rated discharge head, whichever is higher. While
arriving at the above pressure, the maximum suction head specified in Data Sheet shall be
taken into account.
Unless otherwise stated in Data Sheet; the hydrostatic tests on the casing shall be
conducted for a minimum duration of 30 minutes.
4.2 Performance tests:
Standard running test:
The pumps shall be tested as per IS: 5120, at rated speed in manufacturer’s works to
measure capacity, total head, efficiency and power. The negative tolerance on efficiency
shall be limited to 2 ½ % (not 5% as indicated in IS: 5120). These tests will form the basis for
acceptance of pumps except for vibration and noise. The pumps shall be tested over the
range covering from shut off head to the maximum flow. The duration of the test shall be
minimum one hour or till the stabilization of bearing/mechanical seal temperature rise.
Minimum five readings approximately equidistant shall be taken for plotting the performance
curves.
The positive tolerance on power input to the pump set at duty point shall be limited to the
value, if indicated in Data Sheet. Otherwise the tolerance is governed by the tolerances on
pump capacity and efficiency of the pump set.
NPSH tests:
NPSH tests shall be conducted with water as the medium to demonstrate the ability of the
pump to draw the water the designed suction lift.
4.3 Mechanical Balancing:

In addition to static balancing, impeller and balancing drum shall be balanced dynamically as
per ISO-1940 Gr. 6.3 near to the operating speed.
4.4 Non-destructive testing:
Non-destructive testing of the pump components shall be offered as specified in Data Sheet.
These tests shall be conducted in accordance with relevant standards. Prior to testing, the
test procedure and repair procedure shall be submitted for the purchaser’s approval. All
components which are tested successfully shall be used for the manufacture of final product.
All test results shall be submitted by the vendor for the purchaser’s approval.
4.5 Visual Inspection:
Pumps shall be offered for visual inspection (if specified in Data Sheet) by the purchaser
before shipment. The components of the pumps shall not be painted before inspection.
4.6 Material test certificate:
Materials of the various pump components shall be tested in accordance with the relevant
standards. Test certificates for these shall be furnished when specified in Data Sheet and
shall be duly correlated w.r.t components/parts.
4.7 Field testing:
After installation, the pumps will be subjected to testing at field by the purchaser. If the field
performance is found not to meet the requirements regarding vibration and noise as
specified, then the equipment shall be rectified or replaced by the vendor, at no extra cost to
the purchaser.
4.8 Other tests:
D.P. Test for all parts : To be Witnessed
Vibration test : To be Witnessed
Noise level measurement : To be Witnessed
Strip test : To be Witnessed
5.0 PREPARATION FOR SHIPMENT
a) All flanges, nozzles and any other openings shall be blanked-off (capped or blind flanged). All
untapped openings shall be provided with substantial wood or metal closure. The ends of small
piping may be sealed with tape.
b) The Pump shall be supplied with a Nameplate as per relevant standard containing all the
information required by the code. However following information must be incorporated in the
Nameplate even if it is not required by the code:
i. Purchaser's Item No. (Tag no.)
ii. Manufacturer's Name
iii. Type and Serial No.
iv. Speed
v. Kilowatt Rating
vi. Capacity
vii. Head
viii. Weight of equipment
c) The nameplate shall be of stainless steel and relevant information shall be punched into the
same.
d) All auxiliaries, dismantled and packed separately, shall be properly marked with the Item No., for
which it is intended, by means of metal tag.
e) Pump with auxiliaries, shall be suitably packed, fastened to avoid damage during transit and
crated for shipment and storage for a period of 6 months. Lifting, unpacking and handling
instructions shall be securely attached to the exterior of the largest packing in a well-marked,
weather proof container. The up-right position of lifting points, gross weights and dimensions
shall be clearly marked on each package. Each Package shall clearly identify the equipment
contained therein.
6.0 PERFORMANCE GUARANTEE

The equipment and its accessories shall be guaranteed for a period of 12 months from the
date of commissioning of the equipment or 18 months after delivery at site, whichever is
earlier.
The vendor shall also guarantee that the equipment will operate satisfactorily and the
performance and the efficiencies of the equipment when operating under normal conditions
shall not be less than the guaranteed values. The vendor shall further guarantee that during
the guarantee period they will replace all defective materials, accessories etc. furnished or
installed under the contract, free of cost to the purchaser. The guarantee for the replaced
repaired work shall be 12 months from the date of such replacement repair.
7.0 DRAWINGS, INSTRUCTIONS & MAINTENANCE MANUAL, TEST REPORTS ETC. AFTER
AWARD OF CONTRACT.
7.1 Contractor before commencing with shop fabrication and within 30 days from receipt of order
shall prepare and submit to purchaser for approval four (4) sets of his quality assurance
plans giving detail time schedule preferably in the time PERT/CPM net work covering various
phases e.g. Preparation of shop drawing, procurement of material, manufactures, assembly,
inspection testing, delivery to site etc.
7.2 Within three (3) weeks from the date of receipt of order the contractor shall submit four (4)
copies of list of drawings he proposes to submit for approval before commencing with shop
manufacture. These drawings shall include general arrangement drawings of pump coupled
to motor giving dimensions, nozzle details etc., Cross sectional assembly drawing of pumps
giving fabrication details, component details and bill of materials with material of construction
etc., foundation drawings giving loading data and grouting details, etc. motor dimensional
drawings showing the terminal boxes and method of purchaser cable termination etc. these
drawings when approved in writing by the purchaser. Any prior approval work done without
purchaser’s approval shall be at a contractor’s risk.
7.3 After drawings are approved contractor shall furnish one (1) reproducible and five (5)
additional complete sets of finial drawings including all subsequent revisions approved by the
purchaser. The reproducible shall be of good quality capable of producing clear legible prints.
7.4 After drawings of contract vendor shall submit copies of design calculation including
hydraulic design and pressure part calculations. The vendor shall satisfy the purchaser as to
validity of his design to specification requirements.
7.5 After the award of contract vendor shall submit five (5) copies of all relevant material tests
reports, manufacture’s test certificates, hydrostatic test certificates, performance test
certificates etc. as asked in the specification for inspections and testing.
7.6 Performance curves (capacity vs total head, efficiency, NPSH and KW requirement ) ranging
from zero to max capacity.
Vendor shall submit five (5) numbers of bound copies of instructional manuals for each type of
pump for installation operation and maintenance of the equipment furnished by him. The manuals
should include drawings and performance curves, assembly and disassembly procedure, parts
replacement, etc. the manual shall be got approved by the purchaser before full ply is made.
8.0 PAINTING:
All ferrous surfaces shall be painted with two coats of red oxide primer paint followed by
finish paint.
9 .0 DELIVERY SCHEDULE:
All Items shall be delivered to FRFCF Stores, FRFCF site ,IGCAR, Kalpakkam, Tamilnadu –
603 102 within Twelve (12) months from the date of issue of purchase order.
DATA SHEETS
Sr. No PUMP PROCESS DATA SHEET - 1

1. Quantity 2 Nos.
2. Service LLW inter tank transfer pump
3. Type Centrifugal; closed impeller , Back pull
out type, spacer type coupling
4. Prime mover A.C. Electric Motor
5. Nozzle Orientation End suction –Top discharge
6. Flange drilling ANSI-B 16.5,150#
7. Seal Single - Mechanical seal
Silicon carbide – silicon carbide
8. Capacity control Continuous, Through discharge valve
9. Drive Transmission Direct
10. API flushing plan for mechanical seal Plan 11
11. Presence of toxic and corrosive material No
12. Properties of liquid Similar to water
13. Liquid handled Low level liquid waste
14. Chemical nature Slightly alkaline/neutral
0
15. Pumping temperature c 50
16. Viscosity at pumping temp Cp ~1.0
2
17. Vapour press at pumping temp Kg/cm abs Same as water
18. Liquid density at pumping temp Kg/ m3 ~1000
19. PH ~7.0
20. Total solid content PPM ~200
21. Flow rate Normal M3/hr 60
22. Suction pressure MLC Flooded
23. Discharge head MLC 36
24. Capacity Control Continuous
25. Capacity Control Through discharge valve
2
26. Design pressure Kg/cm 10
0
27. Design temperature c 500 C
28. Suction Lift MLC 5
1. Quantity 2 Nos.
2. Service LLW Feed Pump
0
2
19. PH ~7.0
3
21. Flow rate Normal M /hr 5
26. Design pressure Kg/cm2 10
0
28. Suction lift MLC 5
1. Quantity 2 Nos.
2. Service LLW Discharge pump
0
17. Vapour press at pumping temp Kg/cm2 abs Same as water
19. PH ~7.0
21. Flow rate Normal M3/hr 60
0
1. Quantity 10 Nos.
2. Service LLW effluent Discharge pump
14. Chemical nature Slightly alkaline nutral
0
2
19. PH ~7.0
3
21. Flow rate ( Normal) M /hr 20
2
0
1. Quantity 3 Nos.
2. Service LLW discharge pump to dilution circuit
0
2
19. PH ~7.0
3
2
0
1. Quantity 2 Nos.
2. Service LLW Recirculation Pump in dilution
circuit
0
17. Vapour press at pumping temp Kg/cm2 abs Same as water
19. PH ~7.0
3
0
ACCESSORIES AND SERVICES:
1. Discharge pressure gauge : Yes
2. Suction vacuum gauge : Yes
3. Companion : Yes
4. Foundation bolts : Yes
5. Common base plate : Yes
6. Prime mover : Yes
7. Motor starter : Yes
8. Bearing temp. gauge : Yes
9. Recommended spare : Yes
10. Recommended main, tools : Yes
11. Seal guard : Yes
Notes Common for all the pumps:
1) Efficiency of the pump shall be indicated.

2) Shaft power / Brake power for pumps shall be indicated.
3) Motor to be suitable for open discharge/ end of the characteristics curve
operation or 25% higher than the maximum rated point, whichever is higher.
4) Motor rating to be indicated by supplier. 25% margin over BKW shall be provided.
5) NPSH (Required) shall be indicated.
6) Difference between NPSH (Available) and NPSH (Required) shall be minimum 1
MLC.
7) Operating point shall be left of B E P.
8) Corrosion allowance of 3.0 mm for CS and 2.0mm for SS shall be provided.
9) Mechanical design pressure shall be 10 kg/cm2 (g).
10) Nozzle and flange rating shall be 150# minimum.
11) Casing drain shall be provided.
12) Wherever welding is carried out material used shall be SS304L in place of
SS316/304.
13) All SS welded part shall be tested as per IGC practice A & C. Acceptance criteria
for Practice C shall be 18 MPY.
14) Foundation bolt and base plate MOC shall be same as casing MOC.
15) Vibration shall be limited to 4.5 mm/sec
16) Noise level shall be limited to 80 dBA at 1.0 m.
17) Bearing temperature rise test shall be carried out.
18) Motor shall be IP 55.
19) Design ambient temperature shall be 50 deg C
20) Motor insulation shall be of class F and temperature rise shall be limited to as per
class B.
21) Motor higher than 37 KW shall be provided with space heater.
22) MOC of S&D companion flanges shall be SS 304L.
23) Coupling guard non sparking type
24) S&D pump flange shall be suitable to ANSI B 16.5, 150#, SORF, nut and bolt to
ANSI B 18.2 and gasket to ANSI B 16.21.
25) All Coupling guard shall be made of SS 304 / 304L.
26) Mechanical seal should be factory fitted.
27) All pumps shall be factory assembled along with base frame and testing shall be
carried out with job motor at works.
TECHNICAL SPECIFICATION & DATA SHEETS OF MOTOR FOR PUMP
MOTORS:
1. TYPE: The motors shall be squirrel cage induction type and rated for continuous duty. All the
motors shall be suitable for Direct On Line (DOL) starting. All motors up to frame size 315 shall
be energy efficient (Efficiency-1) conforming to latest IS 12615 . Motors to be controlled by VFD
(as per load list) shall be suitable for starting/running with VFD. Suitable DOL starters shall also
be supplied along with the motor.
2. Motors shall be suitable for operation on power supply voltage 415 +/-10% V and frequency
50+/-3% Hz.
3. INSULATION: The motors shall have class “F” insulation but the temperature rise in the motor
shall be restricted to permissible limit for class “B” insulation. Windings insulation shall be given
anti corrosive treatment.
4. AMBIENT TEMPERATURE: Ambient temperature of 50 deg. Centigrade shall be considered.
5. TERMINAL BOX: IP-55 as per IS:2147.All the motors shall have terminal box of adequate size
and strength to withstand short circuit fault current and also accommodate the cable termination
comfortably without causing undue stress on the motor terminals.
6. ENCLOSURE: Motors shall have TEFC enclosures with IP55 protection, suitable for outdoor
installation.
7. GREASING ARRANGEMENT: All the motors above 3.7 KW / 5 HP shall be provided with
greasing nipple for on line greasing arrangement.
8. MOTOR RATING: Motor rating for centrifugal pumps and compressor shall be selected as per
recommendation of relevant API codes, over ridden by these specifications. The motors for VVFD
shall be designed suitably for the drives.
9. Motors shall be capable to start pump at 80% of rated voltage with control valve wide open.
10. The supplier shall perform all Acceptance and Routine Tests for all motors and Type test on one
motor of each rating as per latest version of IS – 325 & IS – 4029 in the presence of purchaser’s
representative.
11. PAINTING: Motor shall be painted as per applicable IS-5, shade -631.
12. SPACE HEATER: To be provided
13. TEMPERATURE MEASUREMENT: RTD as per IS:2848
14. MOTOR VIBRATION: Limits as per IS4729
15. TYPE OF DUTY: Continuous
DATA SHEET FOR MOTORS
All blank columns in the table below are to be filled up by the bidder and shall be submitted
along with the offer.
S.No. Description Supplier ’s offer
1.0. Make
1.1 Applicable standards
2.0. Frame size and design code No.
3.0. Application (driven equipment)
4.0. Horse Power
4.1. Rating in KW
4.2. BHP (KW) actually required by driven equipment under
specified operating condition.
5.0. Rated voltage 415 + 10
6.0. Permissible voltage and frequency variation under normal +3
running conditions.
7.0. Minimum voltage required under starting conditions to bring
driven equipment up to rated speed.
8.0. No. of phase 3
9.0. Frequency (Hz) 50 + 5%
10.0. Stator winding
10.1. Connection (Star or Delta)
10.2. Resistance per phase
10.3. Resistance between terminals
11.0. At rated voltage and Frequency
11.1. Full load speed (rpm) As per design
11.2. Full load current (A)
11.3. Starting current (percent of full load current)
11.4. Starting torque(percent of full load torque)
11.5. Pull-up torque (percent of full load torque)
11.6. Breakdown torque (percent of full load torque)
11.7. Efficiency ( Efficiency class-I)
a) A full load
b) At half load
c) At 3/4 load
11.8. Power factor
a) At full load
b) At 1/2 load
c) At 3/4 load
d) At start
11.9. No load losses
11.10 No load current
11.11 Full load losses
11.12 Locked rotor voltage and losses corresponding to rated
current and frequency.
12.0. Starting
12.1. Method of starting DOL / VFD
12.2. Accelerating time secs.(with full load connected)
12.3. Starting current versus time characteristics curve
12.4. Thermal withstand characteristic curve
12.5. Motor current versus speed Curve
13.0. Permissible starting duty cycle (No. and interval for starts)
14.0. Safe stall-time in seconds.
14.1. When motor is at rated operating temperature
14.2. When motor is at ambient temperature.
14.3. Limiting rotor temperature used to determine stall-time (°C).
15.0. Overload capacity
15.1. Overload (percent of full load) that can be carried by motor
without impairing overall performance and period for
which this over-load is applicable.
15.2. Stator thermal time Constant
16.0. Location: Indoor/outdoor
17.0. Insulation
17.1. Class of insulation F but temp rise restricted to class B
17.2. Material and treatment of insulation (Power house treatment)
17.3. Permissible temperature rise
18.0. Temperature rise (°C) over ambient (State ambient applicable)
i) By Thermometer
ii) By Winding Resistance
19.0. Winding temperature Detectors
19.1. Number and location where Provided
19.2. Type
19.3. Resistance value at 20 C
20.0. Shaft orientation
20.1. Horizontal
20.2. Vertical
21.0. Method of connection to driven equipment
22.0. Direction of rotation and corresponding terminal designation
23.0. Enclosure and ventilation and reference standard (TIFC)
24.0. Bearing
24.1. Type and catalogue number
24.2. Life in hours for actual speed
24.3. Recommended lubricant
24.4. Thrust bearing losses
24.5. Thrust and play (mm)
25.0. Terminal connectors
25.1. For starter leads type and number
25.2. For purchaser's incoming cable type and number
26.0. Thermal protective device
26.1. Type and number
26.2. Location
26.3. Operating temperature ( 0C)
26.4. Temperature differential ( 0C)
27.0. Grounding device
27.1. Method and number of ground points
27.2. Location
27.3. Cable for which grounding connector is suitable
28.0. Terminal box
28.1. Type and number provided
28.2. Conduit openings for which suitable
28.3. Whether phases segregated
29.0. Space heaters
29.1. Number
29.2. Power consumption (Watts)
29.3. Location
29.4. Rated voltage
29.5. Recommended cable size for which supplier connector is
suitable
30.0. Weight
30.1. Net weight of complete motor (Kg.)
30.2. List and weight of motor parts weighing 25 Kg and above.
31.0. Moment of Inertia (Kg-Cm2)
32.0. Critical speed (rpm)
32.1. Upper
32.2. Lower
33.0. Over speed withstanding capacity
34.0. Speed torque curve
34.1. For motor
34.2. For driven equipment
35.0. Shipping dimensions and weight
36.0. Motor Reactance (X-------)
36.1. Open circuit time constant
36.2. Short circuit time constant
36.3. Inertia constant ( )
37.0. Residual voltage characteristics
38.0. Maximum Noise
39.0 Whether Suitable for being controlled by VVVF with Total As per tech sheet
Harmonic Distortion up to 5 % in both Voltage and Current
40.0. List of tests offered
41.0 Ambient design temp (to be considered for all calculation 50 deg C
purpose)
ANNEXURE - 1
Recommended Vendor list
Following is the list of recommended makes for different items. However contractor is free to
select any other brand or make, but the same has to be approved by purchaser. For the
items where the recommended make is not specified, contractor is free to select the vendor,
but the same shall be approved by purchaser before the procurement.
Bought out components Make
Lubrication system Cenlub / Lincon/ Equivalent
Switches / sensors Siemens / Telemachanique/ Equivalent
Bearings SKF / FAG/ Equivalent
Motor ABB/Crompton/ Kirloskar/Siemens/ NGEF/Equivalent.
Mechanical Seal Duramatalic / Flowserve or equivalent

ANNEXURE - 2
VENDOR EVALUATION FORM
(To be filled by and submitted along with the offer)
1 Reference Tender Inquiry No :

2 Equipment :
3 Quotation No :
4. Vendor details
i) Name :
ii) Address (Office & Works) :
iii) Telephone :
iv) Contact Person :
v) Telex/Fax :
5. Registration details with Registration No:
i) Small scale ii) Directorate of Industries iii) others
6. Organization details:
i) Nature ( Proprietary, partnership, :
Pvt. Ltd., Public Ltd., State/Central

Undertaking)
ii) Top Management :
(Qualification and position)
iii) Date of inception :
7. Performance of proceeding three years
with profit and loss and anticipated for the current year.
8. Capital (Authorized / Working)
9. Turnover
10. Profit/Loss
11. Production Engineers:
12. QC engineers :
13. No of qualified engineers :
14. Technical Man Power Available:
15. Give a list of Purchasers of similar pumps purchased during past year or earlier.
16. Details of facilities:
17. Floor space
18. Key departments
19. List of machines, equipment etc available
20. Details of Pattern shop
21. Details of foundry
22. Details of casting in-house/ brought out
23. Details of fabrication and machine shop
24. Details of Dynamic balancing machine
25. Material testing facilities
26. Hydro test facilities
27. Details of assembly shop
28. Details of testing facility for capacity, head and power and related to code requirement
29. Quality control facilities available NDT test requirements for DP/RT/UT
30. Instruments/Qualified operators.
31. List of brought out components with make/model
32. Documentation:
i) a) Reference standards (general) : Owned/borrowed
b) Specific to the tender inquiry : Available/Not Available
ii) Plant standards availability with each : Yes/No
department duly updated
33. Drawings detailed availability for : Yes/No
Customer retention
Procurement of materials with emphasis : Yes/No
on test certificates.
34. Availability of inward inspection records to
Customer for
a)Verification :Yes/No
b) Retention : Yes/No
35. Availability of process inspection records to
Customer for
a) Verification : Yes/No
36. Availability of final inspection records to
Customer for
a) Verification : Yes/No
Signature of Vendor
Name and stamp of office

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ANNEXURE TO TENDER NO.

TECHNICAL SPECIFICATIONS FOR SUPPLY OF SS

1.0 GENERAL REQUIREMENT

Sl. No. Description of item Quantity (Nos.)

SS Centrifugal Pumps (60 m3/hr flow rate and 36 MLC

2. SS Centrifugal Pumps (5 m3/hr flow rate and 52 MLC discharge

SS Centrifugal Pumps (30 m3/hr flow rate and 40 MLC

TECHNICAL SPECIFICATION OF PUMPS

1.0 GENERAL REQUIREMENTS

2.0 STANDARDS AND APPLCABLE CODES:

3.0 DESIGN REQUIREMENTS:

3.9 MATERIAL OF CONSTRUCTION: (common for all types of pump)

No. of Set for

4.0 TESTS & INSPECTION:

4.1 Hydrostatic test :

4.3 Mechanical Balancing:

6.0 PERFORMANCE GUARANTEE

Sr. No PUMP PROCESS DATA SHEET - 1

1) Efficiency of the pump shall be indicated.

Recommended Vendor list

Bought out components Make

Lubrication system Cenlub / Lincon/ Equivalent

Switches / sensors Siemens / Telemachanique/ Equivalent

Bearings SKF / FAG/ Equivalent

Motor ABB/Crompton/ Kirloskar/Siemens/ NGEF/Equivalent.

Mechanical Seal Duramatalic / Flowserve or equivalent

VENDOR EVALUATION FORM

(To be filled by and submitted along with the offer)

1 Reference Tender Inquiry No :

Pvt. Ltd., Public Ltd., State/Central

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